Intecont Satus Manual

INTECONT® Satus Belt Weigher Operating Manual

BV-H2346GB

PASS - Service you can rely on. Fast, comprehensive, anywhere in the world Quality and reliability are the cornerstones of our company’s philosophy. That is why we consider a comprehensive service concept simply par for the course, from strict quality control, installation and commissioning through to seamless support across the entire product life cycle. With over 30 service stations and over 180 service specialists, you can count on us to be there whenever – and wherever – you need us. It doesn’t matter where you are, our specialists are there to advise and assist with the best in worldwide, personal, comprehensive service. During office hours, service specialists from all divisions are on hand to analyse problems and failures. Look at www.schenckprocess.com for your nearest Schenck Process Location. Customised to meet your requirements, our comprehensive Process Advanced Service System provides you with the best service. Are you looking for individual, perfect-fit service solutions? Then our, the modular service system PASS, is the ticket. It covers the entire service spectrum, from simple inspections through to full service. Interested? Then find out more about the individual components at www.schenckprocess.com/en/service.

Free 24 h Emergency Service Hotline in Germany Are you experiencing a failure or problem outside normal office hours? Our service staff are on call around the clock to deal with failures, service planning and other emergencies. J +49 171 2 251195

Heavy and Light excluding Static Weighing Equipment

J +49 172 6 501700

Transport Automation and Static Weighing Equipment

© by Schenck Process GmbH, 2008 Pallaswiesenstraße 100, 64293 Darmstadt, Germany J +49 61 51-15 31 0 www.schenckprocess.com All information is given without obligation. All specifications are subject to change.

Note: Translation of the original instructions

Contents 1 2 3 4 4.1 4.2 4.3 4.4 4.5 5 5.1 5.2 6 7 7.1 7.2 7.3 7.4 7.5 7.6 8 9 9.1 9.2 9.3 9.4 9.5 10 11 11.1 11.2 11.3 11.4 11.5 11.5 12 13 13.1 13.2 13.3 13.4 14 14.1 14.2 14.3 14.4 14.5 14.6

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Commissioning Flow Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Housing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Connecting the Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Speed input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pulse output point for totalizing counter-impulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Technical data and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Supplied and replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mains voltage ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Normal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Event messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Function distributor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Display test and version number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Read parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Quick guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Setup Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Adjustment functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Belt circuit LB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Taring TW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Weight Control CW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Setting the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Service values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Preselecting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Parameter Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Load Preconfigured Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Set option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Overview of Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Event messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Fieldbusses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Structure of user data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Fieldbus data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 User data diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 PROFIBUS DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Guidelines for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Functionality of the Profibus connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Structure of user data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Proficbus DP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Profibus module (VPB8020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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15 15.1 15.2 15.3 15.4 15.5 15.6 16 16.1 16.2 16.2.1 16.3 16.4 16.5 16.6 16.7 16.8 16.9 16.10 16.11 16.12 17 17.1 17.2 17.3 17.3.1 17.3.2 17.3.3 17.3.4 17.3.5 17.4 17.4.1 17.4.2 17.4.3 17.4.4 17.4.5 18

I2

DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Guidelines for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Functionality of the DeviceNet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Structure of user data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 DeviceNet master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 DeviceNet module (VCB8020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Guidelines for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Functionality of the Modbus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Function codes (FC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Securing transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Error codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Subscriber addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Example telegrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Modbus master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 EasyServe Fieldbus view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 XES3 serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 General TCP/IP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Guidelines for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Ethernet functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Modbus/TCP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Diagnosis and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 ‘Communication Host’ (S9) event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Ethernet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 User Data Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 ‘Communication Host’ S 9 event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 EasyServe Fieldbus View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Configuration of the Ethernet/IP Server (INTECONT Satus) . . . . . . . . . . . . . . . . . . . . . . . . 88 Configuration of the network in “RSLogix 5000" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

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Operating Manual INTECONT® Satus © Schenck Process

The Manual This manual describes the INTECONT evaluation electronics.® Satus, hereafter referred to as ‘the device’ The following will be explained: – – – – –

Mode of operation Connection diagrams Accessories Parametrization Fieldbus communication

for device version VKG 20790 The manual is valid for devices with the firmware version VBW 20790 - 01 or higher

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- Space for notes -

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Operating Manual INTECONT® Satus © Schenck Process

Safety Instructions

1

Safety Instructions Intended Application The measuring system with connected mechanical components is intended solely for weigh tasks and related control applications. Use for any other purpose is considered to be unintended use.

Sources of Risk If the measuring system has been correctly installed and commissioned, it does not pose any danger during weigh operations. Hazards may arise when the system is used for control operations or for transporting weighed goods. Potential hazards may then arise from e.g. additional devices through which the weighed goods are passed or metered. Minor risks may arise in these situations if the measuring system is used or operated by untrained personnel. The measuring system may be used as a component in a more complex system. The system licensee is fully responsible for the operating safety of the system.

Identifying residual hazards This symbol identifies potential hazards that could lead to injury or even death in extreme cases.

This symbol identifies potential hazards that could result in damage to the measuring system or other system components.

Personnel Preparation, assembly, commissioning, operation, maintenance and servicing may only be carried out by qualified personnel. All persons who use the measuring system in any way must know and observe the safety instructions and those sections of the operating manual relevant to them. It is the responsibility of the licensee to oblige the operating personnel to comply with all regulations and instructions as they appear in the operating manual.

Changing parameters Parameters determine the mode of operation of the measuring system. Only personnel familiar with the device’s mode of operation may alter these parameters (e.g. after training by SCHENCK Process GmbH). Incorrectly set parameters may cause injury or material damage. Furthermore they may also cause considerable disruption to weigh operations.

Password Passwords safeguard the parameters against unauthorized alteration. The measuring system licensee must ensure that the password is handled responsibly.

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Safety Instructions

Acknowledging Event Messages Event messages may only be acknowledged once the error has been rectified. Ensure that any connected peripheral devices are functioning correctly before acknowledging an event. Any connected control systems in particular must be in safe state.

Maintenance and Service All warning and instruction signs on the scales must be observed. The measuring system must be shut down before work is performed on mechanical equipment or peripheral devices (control systems in particular). Steps must be taken to ensure the measuring system cannot be started inadvertently. The power supply must be disconnected before work is performed on electrical equipment.

Moisture and Humidity All scales parts, electrical components in particular, must be protected from moisture and humidity when the housing is opened for e.g. maintenance and service. In other respects the protection classes of the housing must be observed.

Design Modifications Schenck Process GmbH assumes no liability or guarantee for any design modifications made to the measuring system or additional components fitted to it that were not supplied by Schenck Process GmbH. This especially applies to alterations which could affect the operating safety of the measuring system.

Replacing Parts If parts must be replaced in the course of a repair, only original spare parts from Schenck Process GmbH may be used. The use of other spare parts will void the warranty.

2

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Operating Manual INTECONT® Satus © Schenck Process

Commissioning Flow Chart

2

Commissioning Flow Chart

Mechanical and Electrical Installation

Chapterl 3+4

Powering-up and Awaiting System Start

Chapter 5 + 6.1

Setting Parameters for Blocks A, B, C (15 Parameters)

Chapter 10

Execute Setup Programs Belt Circuit Taring Set Time

Chapter 8

Set Limit Values for Parameter Block F (3 Parameters)

Chapter 10

Set Fieldbus Communication for Blocks L, L + T, or L + U

Chapter 13

vh234614.cdr

Fig. 1: Commissioning Flow Chart

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Housing Dimensions

3

Housing Dimensions The INTECONT® Satus is an electronic weigh system for belt weighers. The VKG 20790 stainless steel protection class IP 65 casing is designed for horizontal installation. The device may also be attached to the wall if the lid is rotated (downward cable outlet).

Figure 1 shows the housing dimensions.

Fig. 3.

Figure 2 shows the drilling template for wall mounting. The parts required for mounting are supplied with the device.

Fig. 2:

4

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Connecting the Device

4

Connecting the Device Figure 3 shows the location of the terminals

Fig. 4

1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11: 12:

Power supply (mains voltage) Serial interface S1 (RS 232) - reserved for serviceprogram EasyServe Serial interface S2 (RS 232) - unused Serial interface S3 (RS 485) - reserved for Fieldbuscommunication MODBUS Namur inputs/pulse-output point Digital outputs Digital inputs Analog output - reserved for actual production Load cell connection USB CONNECTION - unused Network connection (Ethernet) Connector for optional Fieldbus module

Fig. 5:

Screened lines (load cell connection, serial interfaces) are bared in the device and attached to the rail with isolated clamps for pull-relief.

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5

Connecting the Device Meaning of the LEDs

Abb. 6:

System Block: 1

PWRST (green): Supply voltage present

2

Idle: (yellow):

3

Fault (red):

5

SYS-CL (yellow): System clock, blinks in normal operation

Indication of system load. Greater operating time = Lower load Error message

4, 6 Diag (green / red):

no function

Network Block:

6

1

Link (green):

Ethernet connection available

2

FDX (yellow):

Full duplex

3

100 (red):

100 Mbaud (otherwise 10 Mbaud)

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Operating Manual INTECONT® Satus © Schenck Process

Connecting the Device

4.1

4.1 Load Cells

Load Cells

Fig. 7: Connection of load cell (Process)

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4.3 Digital inputs

4.2

Connecting the Device

Speed input

Fig. 8: Speed input diagram connection

4.3

Digital inputs

Fig. 9: Inputs connection diagram

8

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Operating Manual INTECONT® Satus © Schenck Process

Connecting the Device

4.4

4.5 Relay outputs

Pulse output point for totalizing counter-impulse XNA

OUT5+ 5 5

+ +24 VDC

OUT5-

-

6

Fig. 10: Impulse output connection diagram

4.5

Relay outputs

Fig. 11: Relay outputs connection diagram

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4.5 Relay outputs

Connecting the Device

- space for notes -

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Operating Manual INTECONT® Satus © Schenck Process

Technical data and replacement parts

5.1 Technical Data

5

Technical data and replacement parts

5.1

Technical Data

View 12,4mm high Keyboard

LCD back lighting. 1 cell 20 characters. Characters

Supply voltage Housing Temperature range

100-240 VAC +10% -15%, 50-60Hz, max. 10 VA Stainless steel 1.4301, deep drawn, IP 65 Service temperature: -30...+60 °C

Measuring ciruit supply

Suppy voltage:

5V alternating current

Range Load cell impedance: Cable length:

–20mV…+20mV; Rmin 80Ω max. 500m

Units Taring Belt monitoring

6 keys

kg, t, lb; kg/h, t/h, lb/h; to be started via digital input or keyboard zero-drop-out; Belt load >max / < min

Binary inputs 3 x Optocoupler, 18-36 VDC, typ. 5 mA

assigned signal Ack. event Tare External event

1 x NAMUR, max. 5V, 0,04-3000Hz

Tacho input

4 x relay, 230 VAC, 60W max.

Running Belt load Q>Max Alarm Belt load Q H side = Start Input for external noise signals. H = Error

The level at which digital signals become effective can be parametrized.

• Level = Effective level ° L = Input 0V or output contact open ° H = Input with non-zero voltage or output contact closed.

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7.2 Normal display

Operation

7

Operation

7.1

Mains voltage ON The counter reading

• • • •

Yet-undisplayed counter pulses Preselected normal display Service values such as duty rate etc. are stored for unlimited time

during a mains failure. The internal clock will run for a further approx. 5 days. An automatic display self-test will start once the mains is turned on. The device version number is displayed for several seconds and then replaced by the normal display.

7.2

Normal display On the left

Rotating point as belt-motion indicator. The scales is on, feed rate and flow rate are recorded. Only belt load and belt speed are measured in the shut-down state (point unmoving). If an event is pending it is indicated by an event message (alphanumeric code). The display then alternately shows the belt-motion indicator and event message for approx. 5 seconds each.

To the right

Selectable display Preselect display Counter Z1 Z1 Feed rate I Feed rate Ir Belt load Q Belt load Qr Belt speed V

1) 2)

= 5000 = 1000 = 50.00 = 10.000 = 50.0% = 0.0500

kg kg/h % kg/m

1) 2)

m/s

Based on the nominal feed rate Based on the nominal belt load

Display format and dimensions of Z1 and I can be selected separately.

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Operation

7.3

7.3 Event messages

Event messages Definitions All important scales functions are monitored internally. An event message is displayed if an error occurs. Details and instructions on error diagnostics can be found in the ‘Event Messages’ chapter. Example: Status Message E1

Mains Failure

Status messages appear in the left part of the display and are indicated by a category ID (e.g. ‘E’) and a number (e.g. ‘1’). An explanatory text may also be called up. Events are divided into 4 classes. The event may be allotted to a particular class by selecting the corresponding parameter.

n

ALARM

Display blinks quickly. Totalizing switching itself off, scales not ready for service. May only be turned on again after the cause of the problem has been removed and the message has been acknowledged. Acknowledgement: The blinking will stop but the message remains if the cause of the problem has not been rectified.

n

WARNING 1

Display blinks slowly. Totalizer continues to function. Acknowledgement: The blinking will stop but the message remains if the cause of the problem has not been removed.

n

WARNING 2

Permanent display. Acknowledgement: Not necessary. Once the source of the problem has been removed the message disappears automatically.

n

IGNORE

No event monitoring other than Min-Max messages from contact outputs.

If several events occur simultaneously, the event with the highest priority will be displayed. Priority: Alarm, Warning 1, Warning 2

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7.3 Event messages

Operation

Operation Acknowledging Events Call up the function distributor Scroll to “Acknowl. Event” function in the display. Select function All pending events will be acknowledged. If the cause of each event has been corrected the corresponding event message will disappear. Otherwise only the display mode of the message will change (see definition) Displaying Event Messages: Call up the function distributor Scroll through until the function ‘Display Events’ appears in the display Select function The following information will be displayed Name Short symbol and a short info

e.g. Mains failure e.g. E1 e.g. Parameter O01 of the event displayed.

The short info shows the corresponding parameter. Several events can be viewed with the cursor keys. Rerturn to the normal display. The normal display will be returned to if nothing has been entered for 20 seconds.

List of Events The list is arranged according to display priorities. System message

S1 S5 S9

Memory error Dongle fault Communication Host

Electrical equipment

E1 E2 E6 C1 C2

Mains failure Tachometer Namur error* External input LC Input * Tacho input *

Maximum H

H2 H4

Load > MAX LC Input > MAX

Minimum L

L2 L4

Load < MIN LC Input < MIN

Adjustment C

LC =

Load cell

* There is an error in the device or in the cabling.

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Operation

7.4 Function distributor

Contact outputs

7.4

Aggregated alarm

will remain on until a successful acknowledgement is made.

Min-Max outputs

are independent of the event class and also function with IGNORE. Limit values are recorded for the duration of an event but only when the scales are on.

Function distributor Further functions and dialogues can be called up using the function distributor. Call up the function distributor. The previously selected function will be displayed if no event is pending. Navigating the function distributor Initiate function Return to the normal display, or abort a function.

Acknowl. event Cancel counter 1 Service value/Normal display Display events Display test Program Adjustment functions

E

E

S

Read parameter Enter parameter Load preconfigured parameter Set option

S S S

TW: Taring CW: Weight control LB: Imp/Belt circuit Set time

S S S S

The ‘Program’ and ‘Adjustment functions’ call up further menus which can be scrolled through using the cursor keys. S= E=

Adjustment functions which may only be accessed with a password. The password is queried once the function has been called up. Only if an event is pending.

‘Browsing’ through the function distributor does not restrict any scales-specific functions.

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7.6 Read parameters

7.5

Operation

Display test and version number This function performs a self-test on the display. Calling up the display test function 1. 2.

Device identification is displayed i.e.: INTECONT® Satus Software version number appears e.g. VBW 20790-01

The test ends automatically.

7.6

Read parameters Parameters are modifiable attributes or data with which the INTECONT is adapted to its special weigh tasks. Parameter entry is protected by password (see ‘Enter Parameter’). The parameters may be viewed safely using the function ‘Read Parameter’. The parameters are arranged into functional blocks A, B,... and are numbered serially within the blocks. 1. Block Character Scrolling through blocks A, B ... and back. The block character will be displayed briefly followed by the block title. Selecting a block The previously selected parameter will be displayed.

2. Parameter Number The parameter name will be displayed briefly first followed by the block character and the parameter number and value. The parameter number will blink. Scrolling through the parameter numbers within a block.

Scrolling through the parameter numbers, across all blocks (only upwards). Return to the block titles. Return to normal operation.

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Quick guide

8

Quick guide

SCROLL

FUNCTION

Preselect display 1. Counter Z1 2. Feed rate I 3. Feed rate Ir in %

4. Belt load Q 5. Belt load Qr in % 6. Belt speed v

Call up the function distributor 1. Select the desired function using the SCROLL key

ENTER

2. Activate the function using the ENTER key

FUNCTION ABORT

3. Abort function and return to the normal display

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Quick guide

- Space for notes -

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Setup Program

9.2 Belt circuit LB

9

Setup Program

9.1

Adjustment functions There are 3 setup programs which facilitate initial and fine adjustment. 1. 2. 3.

Impulse/Belt circuit Taring Weight Control

LB TW CW

They must be applied in the predetermined sequence for the initial calibration . All programs can be found under the ADJUST function and are protected against unintended alteration by a password. In the time between the running of a program to acknowledgement 1. 2.

no rate of flow will be calculated, and the analog output will be raised to 4mA

The procedure is the same for all programs. Call up the function distributor Scroll to ADJUST FUNCTIONS in the lower part of the display and confirm. Enter the password 07734

One of the setup programs will be displayed, e.g. TW: Taring Starting the setup program Returning to the normal display. The setup menu may be recalled for approx. 2 minutes without needing to reenter the password.

9.2

Belt circuit LB The LB IMP/BAND setup program only needs to be called up 1. 2. 3.

at the initial setting if a new belt is fitted or the belt tension has been altered significantly if one of the parameters B 04 (characteristic value vs) or B 05 (nominal speed) have been altered on scales which do or do not measure velocity.

The amount of impulses given by the speed sensor for one belt circuit is calculated. This amount then serves as the characteristic value for the programs a. b.

Taring TW Weight Control CW The LB setup program must be called up before the other setup programs for the intial setup. This also applies for scales with no velocity measurement.

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9.2 Belt circuit LB

Setup Program

Preconditions: 1. Measure the time required for one belt circuit as accurately as possible and enter this time for parameter C 02. 2. The belt conveyor must be running Note: The belt drive is not controlled by the setup program. The setup program will be interrupted with a corresponding message if one of the preconditions is not met.

Procedure: Function distributor, adjustment functions, password (see section ‘Adjustment Functions’) Scroll LB: IMP/Belt into the lower part of the display Start May be aborted at any time

Program running: Display: (alternates) -

Remaining running time in seconds Summed impulses of the speed sensor

Program ended: Display: (alternates)

- Mean belt speed over entire run time Impulse/belt circuit end result

The result is accepted and stored in parameter D 06. The result is not taken over.

The procedure is identical for models without speed sensor. Specific messages: 1. 2.

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SWITCH ON, if belt is not running ABORTED

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Setup Program

9.3

9.3 Taring TW

Taring TW The taring program calculates the zero point error of the belt weigher over one belt circuit. . This value is used to correct the continuous-measuring results in normal operation. Preconditions: 1. Under no circumstances may there be any material on the belt. 2. The mechanical equipment within the scales area must be cleaned. Deposits which will build up immediately once normal operation is begun may be ignored. 3. The belt must be running. A corresponding message occurs automatically. Procedure: Function distributor, adjustment functions, password (see section ‘Adjustment Functions) TW: Scroll Taring into the lower part of the display Start May be aborted at any time

Program running: Display: (alternates)

-

Remaining running time as % of overall running time. Continuously averaged tare as % of nominal belt load.

-

Tare deviation from previous taring as % of the nominal belt load Deviation = + : Tare increased Deviation = °- : Tare decreased Average of overall tare as % of nominal belt load

Program ended: Display: (alternates)

-

The ‘Tare’ result is accepted and stored in the parameter D 03. The result is not accepted, i.e. the scales will not be tared. Specific messages: 1. SWITCH ON, if the belt is not running 2. ABORTED

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9.4 Weight Control CW

Setup Program

Note: 1. The tare may exceed 100% by using the nominal belt load as reference. 2. A mechanical error may be at fault if the deviation ‘Dev.’ is high (>20%). Inspect the weighing platform for e.g. stuck particles of material.

9.4

Weight Control CW This program can be used to control the INTECONT measuring range. This is done by loading the weighing platform with a known calibration weight and automatically calculating the average platform load over one belt circuit. The result is compared to a predetermined reference value and then displayed. No automatic correction is performed. Preconditions: 1. Taring 2. Enter the calibration weight into parameter C 08. The calibration weight should be between 30 - 100% of the nominal platform load Q0. Q0 = q0 * Leff

3. 4.

q0 = Nominal belt load Parameter D 01 Leff = Effective bridge length Parameter C 05 Put the calibration weight on the specified spot. Turn on the belt conveyor. A corresponding message occurs automatically.

Procedure: Function distributor, adjustment functions, password (see section ‘Adjustment Functions’) CW: Scroll ‘Weight Control’ into the lower part of the display Start May be aborted at any time Program running: Display: - Remaining running time as % of overall running time. (alternates) Continuously averaged NOMINAL/ACTUAL measuring result. Program ended: Display: Notional transported material quantity over running time *. (alternates) Average KOR from the NOMINAL/ACTUAL values over the total running time. Exiting the program. Either button may be used as the result is not taken over automatically.

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Setup Program

9.5 Setting the time

Special Notes: 1. 2.

SWITCH ON if the belt is not running ABORTED (no significance)

*

This display can be used to monitor the zero point of the scales without a calibration weight. Display format: xxxxxxx,yy kg

Evaluating the results: Error < 1 %

:

KOR = 0.99 - 1.01 The scales condition is fine, no further measures are necessary.

Error < 5%

:

KOR = 0.95 - 1.05 Enter the KOR value into parameter D 02. Of course, this is only effective if the result of a material control has been allowed for in the parameter.

Error > 5 %

:

KOR < 0.95 or KOR > 1.05 Deviations of several percent indicate incorrectly entered technical data (e.g. unknown exact belt incline, levers, etc.) or mechanical errors (alignment, tension).

The ‘Range Corrector’ parameter D 02 is not accounted during control. Fot this reason the control program will display the same error quotient KOR after the correction.

9.5

Setting the time Unlike the other programs, the date and time can be altered with the scales either on or off. It can be found at SERVICE VALUE. Function distributor, adjustment functions, password (see section ‘Adjustment Functions’) Scroll ‘Set Time’ into the lower part of the display. Call up the menu. May be aborted at any time. Enter the Year, e.g. 06 Month, Day, Hour, Minute and Second. Confirm each entry. After the seconds have been entered and confirmed, the new time will be accepted. Subsequently the complete date will be displayed for a few seconds. The internal clock will run for a further approx. 5 days in case of a mains failure.

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9.5 Setting the time

Setup Program

- Space for notes -

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Service values

10 Service values Detailed information on the system is contained in the service table. The call-up does not interfere with any weigh functions. Call up and activate the SERVICE VALUE function. Scroll through the service values. Call up the function ‘Normal Display’ to exit the service value menu.

Display: 1. VBW 20790-01 3126 Version number of the software 2.

Date and time

3.

Relay Outputs Switching State VFE: DO= 1 1 1 0 “1” = Contact closed “0” = Contact open

4.

Inputs Switching State VFE : DI = 1 1 1 1 + - 0 “1” = Contact closed; “0” = Contact open. The Namur input for the tachometer is input 5 ‘+’ short circuit; ‘-’ cable breakage; ‘1’ = sensor covered; ‘0’ = sensor uncovered Input 6 is not used Input 7 shows the condition of write-protection “1” Write-protection is active “0” No write-protection

5.

EL = 22h Power supply duty cycle

6.

ED = 19 h Duty cycle of scales and belt conveyor. Preconditions : V > VMIN and no ALARM event

7.

Tachometer = 96.6 Hz velocity sensor input frequency. The frequency must be within the range 0.04 - 3,000 Hz.

8.

aw = 30.988 % Weigh cell load, based on the sum of the weigh cell nominal loads. The weigh cells are overloaded if the values exceed 100%. The message H4 : LC-Input > MAX occurs upwards of 110%.

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Service values 9.

LC = 1.383257 mV/V Non-standardized output value of the weigh cell amplifier (gross).

10. AO = 4.15 mA Analog output current 11. ZO = 1 Pending impulses. If the value is constantly non-zero, the impulse frequency is greater than 10Hz. The valency of the smallest display digit 1 must be increased (Parameter B 07). 12. ZE = 53 The impulse point output impulses displayed for an external totalizing counter, counted as of the instruction ‘Clear Counter 1’

13. ES-Version 12 Current version of the EasyServe connected.

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Parametrization

11.1 General Information

11 Parametrization 11.1 General Information Parameters are modifiable attributes or data with which the INTECONT is adapted to its special weigh tasks. Dimension and format of the displays Limit values Nominal and setup data etc. Some parameters can be selected according to individual demands (e.g. display formats), others must be taken from the data sheet of the scales’ mechanics. All functions remain operational during entry of parameters. However, only parameters which have no metrological influence should be altered during operation, such as display options etc.

Preconfigured parameters: All parameters are preconfigured. Many preconfigured values are expedient recommendations and can often be retained. The preconfigured values can be recalled with the sub-function ‘Load Preconfigured Parameters’. Identification symbol: The parameters are arranged into functional blocks A, B,... and are described within the blocks by Name Number 1, 2, 3 .. and Value° Values which deviate from the preconfigured values are identified by a *before the character.

There are 2 kinds of parameter: Selectable parameters One may be chosen from among a number of options, e.g. WARNING, ALARM. Numerical Parameter A numerical value must be entered, e.g. nominal feed rate.

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11.2 Preselecting the parameters

Parametrization

Calling up the parameter menu Call up the function distributor. Scroll to PROGRAM in the lower part of the display and confirm. Select the function ENTER PAR. Enter the password 07734

‘Block A’ will be displayed for approx. 2 seconds followed by the title of the first parameter block.

Return to the normal display. The parameter menu may be recalled for approx. 2 minutes without needing to reenter the password.

11.2 Preselecting the parameters 1. Block Character Scrolling through blocks A, B ... and back. The block character will be displayed briefly followed by the block title. Selecting a block The previously selected parameter will be displayed.

2. Parameter Number The parameter name will be displayed briefly first followed by the block character and the parameter number and value. The parameter number will blink. Scrolling through the parameter numbers within a block. Scrolling through the parameter numbers, across all blocks (only upwards). Return to the block titles. Return to normal operation.

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Parametrization

11.4 Load Preconfigured Parameters

11.3 Parameter Entry Perparing the entry. Selectable parameter: The value blinks. The desired value can be scrolled into the display. Numerical Parameter: Characteristic: Numerical value in the display, Enter the value. Concluding the entry. The subsequent parameter will be displayed. Aborting the entry.

11.4 Load Preconfigured Parameters Loading the factory defaults. The function is protected by a password and a YES/NO query. Important! Any altered parameters and adjusted values will be erased.

PROGRAM function, call up PRECONFIGURED PARAMETERS.

YES =1 NO = 0

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11.5 Set option

Parametrization

11.5 Set option INTECONT Satus has the option of activating the ETHERNET/IP fieldbus coupling via software. This unit issues an unambiguous ID (the MAC address). An activation code is generated from this ID that is then keyed into the unit. If it is necessary to activate the option on units already supplied, the data are transmitted to Schenck Process and the generated activation code is switched back. The Set Option function is only accessible when the fieldbus protocol is set to NO or ETHERNET/IP is stopped. a) Option OK

if activated

or b) Option not OK!

if not activated.

In case a), the function ends automatically after 3 seconds and it skips to normal operation. In case b), the MAC-ID is shown For example, 00:15:84:01:03:ee

Note this value and then show the desired ETHERNET/IP option Also note this value and report to Schenck Process

Code 11 111 Key in the activation code from Schenck Process.

Message and cancel

OPTION OK!

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Call up the PROGRAMMING function, Set Option.or fault

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11.5 Overview of Parameters

11.5 Overview of Parameters These lists refer to the software version: VBW20790-05

BLOCK A

Dialog Behaviour

A 01 Language

GERMAN

A 02 Units

SI

BLOCK B

Rated Data

B 01 Feed Rate dim.

——— t/h

B 02 Nominal Feed Rate

400.0000 t/h

B 03 Tacho Source

DI VFE.DI5 H

B 04 vs Charac. Value

33,51 I/m

B 05 Nominal Speed

1.0000 m/s

B 07 FMZ 1 Dimension

———- t

B 08 FMZ 1 impulse duration

50 ms

BLOCK C

Calibration Data

C 02 Belt Circuit time

30.0 s

C 03 LC Charac. Value

2.8500 mV/V

C 04 LC Rated Cap.

220.000 kg

C 05 Eff. Platf.Length

1.000 m

C 06 Lever Ratio

1.0000

C 07 Angle a

0.00 Degrees

C 08 Eff. Check Weight

50.000 kg

BLOCK D

Calibrat. Results

D 01 Nominal Belt Load

* 111.11 kg/m

D 02 Range Correction

1.0000

D 03 Total Tare

0.00 kg/m

D 06 Belt Circuit No.

1000000 I/B

BLOCK E

Analog Output

E 02 Elevation AO 1

4 mA

E 03 Limit Value AO 1

20 mA

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11.5 Overview of Parameters

BLOCK F

Limit Values

F 05 Q-MIN Value

20.0 % Q

F 06 Q-MIN Event Class

W2 (L 02)

F 07 Q-MAX Value

120.0 % Q

F 08 Q-Max Event Class

W2 (H 02)

F 09 V-MIN Value

5.0 % V

BLOCK G

Filter settings

G 01 I Display

3s

G 02 I Analog output

3s

BLOCK H

Zero setting

H 09 ZDO active

NO

H 10 ZDO limit

1.00 %Q

BLOCK L

Fieldbus

L 01 Protocol Type

NO

L 02 Timeout Host

5s

L 03 Host Communic.

IG (S 09)

L 04 Word Sequence

I:std/L:std

L 05 Byte Sequence

High - Low

L 06 Configuration

FIXED

L 07 Address

1

L 08 Resolution

4096

L 09 Baud rate

9600

L 10 Data Format

8-E-1

L 11 Physics

RS 485 2-wire

L 12 Address

16

L 13 FLOAT Format

IEEE

L 14 Address

63

L 15 Baud rate

125K

BLOCK O

Events

O 01 Power Failure

W1 (E 01)

O 02 Memory Error

A (S 01)

O 03 Tachometer Input

W1 (C 02)

O 04 Namur Err. Tacho

A (E 02)

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11.5 Overview of Parameters

BLOCK O

Events

O 06 LC Input

A (C 01)

O 08 LC Input > MAX

W1 (H 04)

O 09 LC Input < MIN

W1 (L 04)

O 11 Error Ext. Event

A (E 06)

O 15Dongle fault S5

W2 (S05)

BLOCK P

Digital Inputs

P 03 DI Ackn. Events

DI VFE.DI1 H

P 05 DI Tare

DI VFE.DI2 H

P 06 DI External Event

DI VFE.DI3 H

P 07 DI calibration switch

DI VFE.DI7 H

BLOCK Q

Digital Outputs

Q 01 DO ALARM

DO VFE.DO3 L

Q 03 DO Scale ON

DO VFE.DO1 H

Q 06 DO Q-MIN

DO VFE.DO4 L

Q 07 DO Q-MAX

DO VFE.DO2 L

BLOCK R

EasyServe serial

R 01 Station address

1

R 03 Baud rate

19200

R 04 Data Format

8-O-1

BLOCK T

Ethernet

T 01 IP Address 1

192

T 02 IP Address 2

168

T 03 IP Address 3

240

T 04 IP Address 4

1

T 05 Net Mask 1

255

T 06 Net Mask 2

255

T 07 Net Mask 3

255

T 08 Net Mask 4

0

T 09 Gateway 1

0

T 10 Gateway 2

0

T 11 Gateway 3

0

T 12 Gateway 4

0

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11.5 Overview of Parameters

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Block A : Dialog Behaviour A 01

Language

Range:

GERMAN ENGLISH* AMERICAN ENG* FRENCH SPANISH ITALIAN

Preconfigured value: GERMAN

The preselection is valid for all displays, fault messages and parameters * identical

A 02 Range:

Units SI NON-SI

Preconfigured value: SI

Display and parameter entries conversion from SI units to American imperial system.

Non SI-Unit

SI Unit

Conversion

*

lb t f inch

kg t m cm

1 lb = 0.453593 kg 1 t = 0.907185 t = 2000 lb 1 f = 0.3048 m 1 inch = 2.54 cm

* Applies analogously for compound units, e.g. kg/h.

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Block B : Rated Data B 01 Range:

Feed Rate Dimensions ---------.---.---.-----------.- - -. - - -.- - -

t/h t/h t/h t/h kg/h kg/h kg/h kg/h

Preconfigured value: - - - - - - t/h

Specifying the display format for the feed rate

B 02 Range:

Nominal Feed Rate 0.0001...230,000.0t/h

Preconfigured value: 400.0000 t/h

Reference for limit values and service displays.

B 03 Range:

Tacho Source DI —

Preconfigured value: DI VFE.DI5 H

Belt-speed measurement can be switched off with —. The nominal speed B 05 will then be used as the basis for calculation. The DI5 digital input is the Namur input for the tachometer (see Chapter 3.2)

B 04 Range:

vs Characteristic Value 0.1...1,000,000 I/m

Preconfigured value: 33.51 I/m

Number of pulses from the impulse transmitter per meter of belt length. The product of B 04 * B 05 must lie between the range 0.04...3,000 Hz of the speed input. Special case:

B 05 Range:

B 03 = — Do not change the vs characteristic as this will alter the run time of the setup program.

Nominal Speed 0.001...50.0 m/s

Preconfigured value: 1.0000 m/s

Reference for the limit values.

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B 07 Range:

FMZ 1 Dimension -------t -----.-t ----.--t ---.---t - - - - - - t *10 - - - - - t *100 - - - - - - - kg - - - - - . - kg - - - - . - - kg - - - . - - - kg

Preconfigured values: - - - - - - - t

B07 determines the display format for counter 1 and the impulse weight for the external counter.

B 08 Range:

FMZ 1 impulse duration 0-1,000 ms

Original value: 0 ms

If an external counter is not connected, set the parameter to 0. B08 defines the length of an output impulse for the external totalizing counter. The weighting of an impulse equals the smallest possible display digit of counter 1 (parameter B07). B08 < 10 ms : The impulse output is blocked. All impulses not issued yet are cleared. The output frequency is the following at the feed rate

PNENN Zmin

= =

Nominal feed rate (B02) in kg/h or t/h kleinste Anzeigestelle von Zähler 1 (B 07) in kg oder t Smallest counter 1 display digit (B 07) in kg or t

Select a Z min (B07) so that f is no longer than 10 Hz. Beyond this, the impulse duration has to be less than 1/f.

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Block C : Calibration Data C 02 Range:

Belt Circuit Time 1.0...9999.0 s

Preconfigured value: 30.0 s

Determines the measurement period for the impulse/belt circuit calibration program. Usually, the time chosen is the time required for one belt circuit.

C 03 Range:

LC Characteristic Value 0.01...9.9999 mV/V

Preconfigured value: 2.8500 mV/V

Characteristic value (transmission factor) of the load cell.

C 04 Range:

LC Rated Capacity 0.5000...220,000.0 kg

Preconfigured value: 220.000 kg

Sum of the load cell rated capacities. Fixed bearings are counted as load cells.

C 05 Range:

Effective Platform length 0.1000...50.000 m

Preconfigured value: 1.000 m

Effective weigh bridge length.

C 06 Range:

Lever Ratio 0.0100...2.0000

Preconfigured value: 1.0000

Lever transmission between weigh bridge’s force transducing weigh idler and the load cell.

Q = Bridge load F = Load cell load Load cells with leaf-spring parallel guides always have a lever transmission of 1.

C 07 Range:

Angle a 0.0...60.00 Degrees

Preconfigured values: 0.00 Degrees

Inclination of scales’ longitudinal axis, when load cell installed perpendicular to the belt.

C 08 Range:

Effective Check Weight 0.001...22,000.0 kg

Preconfigured value: 50.000 kg

Calibration weight simulates material weight applied to weigh bridge.

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Block D: Calibration Results D 01

Nominal belt load

No input possible

Preconfigured value: *111.11 kg/m

Calculated from the nominal data B 02 and B 05. Reference for limit values and zeroing program.

D 02 Range:

Range correction 0.5000...2.0000

Preconfigured value: 1.0000

The parameter proportionally influences the belt-load measurement q. q(corrected) = q(measured) * D 02

D 03

Total tare

No input required

Preconfigured value: 0.00 kg/m

Tare program result.

Caution! When entering the parameters D 02 and D 03 by hand, D 02 must be entered first.

D 06

Belt circuit number

No input required

Preconfigured value: 1,000,000 I/B

The result of the calibration impulse/belt circuit determines the setup program run cycle. Divided by parameter B 04 (vs characteristic value), this gives the belt length in m.

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Block E : Analog Output E 02 Range:

Elevation AO 1 0,00...20,00 mA

Default: 4,00 mA

The output current for 0 feed rate. The smallest value is limited to E 02, also in stop state of scale.

E 03 Range:

Limit Value AO 1 0,00...1000,00 mA

Default: 20,00 mA

The output current for 100% feed rate (nominal value).

i

END E03

ANH E 02

Feed Rate 0

100%

Range of output current is limited to 0...20 mA.

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Block F: Limit values If the belt load falls below its MIN value or goes above its MAX value, a corresponding event message occurs (L2 or H2). Monitoring commences 10 seconds after the scales has been started.

F 05 Range:

Q-MIN value -10...200.0 % Q

Preconfigured value: 20.0 % Q

Reference: Nominal belt load D 01

F 06

Event class Q_MIN

L2

The event class is fixed at WARNING 2

F 07 Range:

Q-MAX Value -10...200.0 % Q

Preconfigured value: 120.0 % Q

Reference: Nominal belt load D 01

F 08

Event class Q-MAX

H2

The event class is fixed at WARNING 2

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F 09 Range:

Value for V-MIN -10...200.0 % V

Preconfigured value: 5.0 % V

Reference: Nominal speed B 05 Feed rate measurement is started or stopped once the belt speed reaches a speed either greater or smaller than the limit value Vmin (v). The measuring gives a non-averaged speed value v.

The on or off states relate to the belt drive and to the measurement of the flow rate. Belt load and belt speed are continuously measured. Display when ON:

Display when OFF:

Rotating point in the display. The rotational speed is approximately proportional to the feed rate, but is never zero. After a completed measurement the point remains still.

An operative switch-off command doesn’t stop the flow rate measurement immediately; measurement stops after an after-run time of 3s.

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Block G : Filter settings G 01 Range:

I Display 0,0...600,0 s

Default: 3,0 s

Feed rate display

G 02 Range:

I Analog output 0,0...600,0 s

Default: 3,0 s

Feed rate analog output

All filters are of the 1st order type (exponential), i.e. after abrupt change of signal, approx. 2/3 of the limit value are reached after the set time. Longer times stabilize display but reduce update rate.

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Block H : Zero setting H 09 Range:

ZDO active NO YES

Original value: NO

Activating zero drop out equipment (refer to H 10).

H 10 Range:

ZDO limit 0.0-10.00% Q

Orginal value: 1.00% Fo

Reference: Nominal belt load D 01 The measurement of flow rate and totalized amount of material is suppressed if this is below the belt load and limit set when the ZDO equipment is activated. No feature appears on the display.

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Block L : Fieldbus L 01

Protocol type

Range:

NO MODBUS PROFIBUS DP DEVICE NET MODBUS/TCP ETHERNET/IP

Preconfigured value: NO

Potential types of protocols. An optional interface card is required for the PROFIBUS DP and DEVICE NET protocols. PROFIBUS DEVICENET

- VPB8020 - VCB8020

ETHERNET/IP over software one de-energizes. The software can be activated with the Set Option function (on the unit: under programming). Only Schenck Process can ascertain the activation code. Parameters L02 - L14 are dependent on the protocol type. The dependencies are listed in the following table.

BLOCK L

Preconfigured value

MODBUS

PROFIBUS DP

DEVICE NET

MODBUS/TCP

ETHERNET/IP

L 01 Protocol type

NO

x

x

x

x

x

L 02 Timeout Host

5s

x

x

x

x

x

L 03 Host communication

IG (S 09)

x

x

x

x

x

L 04 Word sequence

I:std/L:std

x

x

x

L 05 Byte Sequence

High - Low

L 06 Configuration

FIXED

L 07 Address

1

x

L 08 Resolution

4096

x

L 09 Baud rate

9600

x

L 10 Data format

8-E-1

x

L 11 Physics

RS 485 2-wire

x

L 12 Address

16

x

L 13 FLOAT format

IEEE

x

L 14 Address

63

x

L 15 Baud rate

125K

x

x

x

x

x

x

x

Table of active parameters dependent on the protocol type.

L 02

TIMEOUT Host

Range: 1...600s

Preconfigured value: 5s

If the TIMEOUT value is greater than zero, a telegram from the host system will be anticipated within the preset time.

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L 03 Range:

Communication host IGNORE W1 (Warning 1) W2 (Warning 2) A (Alarm)

S9 Preconfigured value: IGNORE

If no telegram is received within the allotted time set in parameter L02, the event telegram ‘S9 Communication Host’ occurs.

L 04 Range:

Word sequence I:std/L:std I:swp/L:std I:std/L:swp I:swp/L:swp

Preconfigured value: I:std/L:std

The parameter determines the word sequence within a double word. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-Byte integer values “std” does not reverse the word order, “swp” swaps them.

L 05 Range:

Byte sequence Low-High High-Low

Preconfigured value: High-Low

Determines the byte sequence in a data word.

L 06

Configuration

The process map can be set to FIXED and VARIABLE. The VARIABLE setting is only to be used in conjunction with the CFC or STEP7 modules! Further details on this mode of operation can be found in the corresponding module documentation.

L 07 Range:

ADDRESS 1...254

Preconfigured value: 1

Slave address for Modbus protocol.

L 08 Range:

Resolution 1...32767

Preconfigured value: 4096

Resolving the data in the Modbus protocol nominal value (integer format).

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L 09 Range:

Baud rate 2400 4800 9600 19200 38400

Preconfigured value: 9600

Modbus baud rate.

L 10 Range:

Data Format 8-E-1 8-0-1 8-N-2 8-N-1

Preconfigured value: 8-E-1

Modbus data format (data bits-parity-stop bits).

L 11 Range.

Physics RS485 2-wire RS485 4-wire

Original value: RS485 2-wire

Determines whether the Modbus interface is operated as a 2-wire or a 4-wire bus.

L 12 Range:

ADDRESS 0...126

Preconfigured value: 16

Profibus DP-Slave address.

L 13 Range:

FLOAT-FORMAT IEEE SIEMENS-KG

Preconfigured value: IEEE

Determines the display of the floating point value for the PROFIBUS DP protocol.

L 14 Range:

ADDRESS 0...63

Preconfigured value: 63

DeviceNet slave address.

L 15 Range:

Baud rate 125k 250k 500k

Preconfigured value: 125k

DeviceNet baud rates.

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Block O: Events O 01

Mains failure

E1

The event class is fixed at WARNING 1

O 02

Memory error S1

The event class is fixed at ALARM The scales is inoperable.

O 03

Tachometer input

C2

The event class is fixed at WARNING 1. The input frequency exceeds 3,000Hz.

O 04

Tachometer Namur Error

E2

The event class is fixed at ALARM Short circuit or break in the cable. The internal speed value is set to 0 in the case of a Namur error. The frequency display (service value) is still active.

O 06

LC Input C1

The event class is fixed at ALARM 1. 2.

The load cell cable is not connected or is improperly connected. The measuring amplifier’s analog-digital converter is in saturation (see service value LC_raw).

The error was present for at least 3s.

O 08

LC Input > MAX

H4

The event class is fixed at WARNING 1 The load cell load is greater than 110% of the sum of the load cell nominal loads (C 04). End of measurement range: approx. 115% with Schenck load cells.

O 09

LC Input < MIN

L4

The event class is fixed at WARNING 1 The load cell load is less than 3% of the sum of the load cell nominal loads.

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O 11

Error external Event

E6

The event class is fixed at ALARM The event E6 is set when the external digital input (parameter P06) is set.

O 15 Range:

Dongle fault S5 ALARM WARNING 1 WARNING 2 IGNORE

Original value: WARNING 2

The dongle (memory for calibrating data) is missing or is defective. Refer to connecting the load cells Note: INTECONT Satus is fully functional even without a dongle since the parameters are also internally stored.

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Block P: Digital Inputs P 03 DI1

DI Acknowledge Event Level H: No changes possible.

Digital input for acknowledging event messages. The level is static and should not be on permanently (continuous acknowledgement).

P 05

DI Taring

DI2 Level H: No changes possible. The taring calibration function can also be started via the digital input. The program is started by a positive contact slope. The result is transferred automatically, it is not necessary to acknowledge the event. The calibration program can only be stopped in its active phase and only via keyboard, EasyServe or Fieldbus.

P06 DI3

DI External Event Level H: No changes possible.

Digital input for external noise signals.

P 07

DI calibration switch

DI7 Level H: No change possible Digital input that shows dongle write-protection.(”1” write-protection active; “0” writing possible). The parameters cannot be changed any more if write-protection is active.

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Block Q: Digital Outputs Q 01

DO Alarm

D03 Level L: No changes possible. Digital output for displaying a combined alarm.

Q 03

DO Scales ON

D01 Level H: No changes possible.

Digital output signal to display the ON or OFF scales state. The same output can also be used to turn the drive on or off.

Q 06

DO Q-MIN

D04 Level L: No changes possible. Digital output signal if the belt load falls below the minimum belt load (F05). The contact output is independent of the event class (F06).

Q 07

DO Q-MAX

D02 Level L: No changes possible. Digital output signal if the belt load falls goes above the maximum belt load (F07). The contact output is independent of the event class (F08).

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Block R: Serial EasyServe R 01

Station address

Range:

1...254

Preconfigured value: 1

The station address and scales and EasyServe baud rates must correspond. The settings (including the Com interface) can be located using EasyServe (menu: Extras/Options/Communication). The station address is intended specifically for systems with ‘Servicebus’. If no Servicebus is available ‘1’ should be selected. It is connected to a PC via the serial interface S1, see the connection diagram in the ‘Connecting the Device’ chapter. Alternatively, EasyServe can be connected via the Ethernet; the IP address is set in block T (Ethernet MBTCP).

R 03

EasyServe baud rate

Range:

9600 19200 38400

Preconfigured value: 19200

Data Transmission Rate.

R 04

Data Format

Range:

8-0-1 8-E-1 8-N-1

Preconfigured value: 8-0-1

Example: 8-0-1 means: 1 Start bit, 8 Data bit, Odd parity, 1 Stop bit (N = No Parity, E = Even Parity)

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BLOCK T: Ethernet The Ethernet address for the MODBUS/TCP, EthernetIP and EasyServe fieldbus protocols is set in this block. Range: 0-255 the same for all parameters

T 01 T 02 T 03 T 04 T 05 T 06 T 07 T 08 T 09 T 10 T 11 T 12

IP-Address 1 IP-Address 2 IP-Address 3 IP-Address 4 Net mask 1 Net mask 2 Net mask 3 Net mask 4 Gateway 1 Gateway 2 Gateway 3 Gateway 4

INTECONT® Satus Operating Manual © Schenck Process

Preconfigured value: 192 Preconfigured value: 168 Preconfigured value: 240 Preconfigured value: 1 Preconfigured value: 255 Preconfigured value: 255 Preconfigured value: 255 Preconfigured value: 0 Preconfigured value: 0 Preconfigured value: 0 Preconfigured value: 0 Preconfigured value: 0

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Event messages

12 Event messages System message S S1:

Memory Error Program and parameter memory are checked every cycle, and an error has occurred. In the majority of cases this means that the scales is no longer ready for service. Measures Parameters

S5:

: :

Inform the Schenck service shop. O02

Dongle fault The dongle (memory for the parameters in the load cell plug) is defective or completely missing. Parameters Measures Note

S9:

: : :

O15 Check the load cell connection INTECONT Satus is fully functional even without a dongle since the parameters are also internally stored. The changed parameters should be keyed in again if hardware is replaced.

Communication Host Serial communication has been interrupted for longer than the timeout-period. Measures Parameter

: :

Check cable connections L 03

Electrical system E E1:

Power failure The mains voltage failed or was turned off. The flow of material may not have been registered during this time. Measures Parameter

E2:

: :

Acknowledge message O 01

Tachometer Namur Error Short circuit or break in the speed sensor cable. The scales is no longer ready for service.

58

Measures

:

Parameter

:

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Check the cabling to the speed sensor. Speed measuring can be temporarily turned off with parameter B03. O 04

Operating Manual INTECONT® Satus © Schenck Process

Event messages E6:

Error External Event There is an external noise signal. Measures Parameter

: :

Rectify fault. P06 and O11

Calibration C C1:

LC input The load cell cable is interrupted, not connected or is improperly connected. Measures : Check the cabling. If it is as it should be the load cell or the load cell amplifier may not be working. Parameter : O 06

C2:

Tachometer input The output frequency of the speed sensor exceeds 3,000Hz. This situation can only occur with a subsequent change in belt speed (e.g. gears). Measures

:

Parameter

:

Check the dimensioning of the speed sensor. If necessary, measure the pulse frequency with an oscilloscope. O 03

Maximum H H2:

Belt Load > MAX The current belt load exceeded the set limit value.

H4:

Measures

:

Parameters

:

Usually none, if the message H4 does not also occur or if system-specific limits are to be observed. F 07, F 08

LC Input > MAX The weigh system is overloaded. Measuring errors may occur. Measures Parameters

: :

Check the bin feeder, as the belt load is too large. O08

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Event messages

Minimum L L2:

Load < MIN The current belt speed is lower than the set limit value.

L4:

Measures

:

Parameters

:

Usually none, if the message L4 does not also occur or if system-specific limits are to be observed. F 05, F 06

LC Input < MIN The weigh system load is too low and measuring is at risk.

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Measures

:

Parameter

:

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Check the weigh bridge mechanics and alignment of the measuring idlers. check the load cell cabling. O 09

Operating Manual INTECONT® Satus © Schenck Process

Fieldbusses

13.1 General Information

13 Fieldbusses All protocol variants of the INTECONT® Satus are described in the following chapters. If you use one of the following protocols, you should always read the chapter ‘Fieldbusses’ and the protocol-specific chapter before commissioning! This chapter describes all the data that can be transmiited via the various Fieldbus protocols. The data basis is the same for all Fieldbusses. The particulars are described in the protocol-dependent sections.

13.1 General Information Valid range The ‘Fieldbus Data’ chapter is valid for the following protocols Protocol

Related Chapter in this Document

Profibus DP

Chapter 13, 14

DeviceNet

Chapter 13, 15

Modbus

Chapter 13, 16

Ethernet (Modbus-TCP/IP + Ethernet/IP)

Chapter 13, 17

Data segments In the INTECONT® Satus system, a distinction is made between the following cyclical data: n n n n n

Commands (Bit- or Byte information), Setpoints (floating point values), Status information (Bit- or Byte information), Measured values (floating point values), Long (INT32)-values (integer values)

Dimensions INTECONT® Satus uses two systems of units n n

SI-units and NON SI-units

The parameter ‘Units’ is used to switch between the two. For the Fieldbusses this means that in the n n

SI setting, all dimensioned magnitudes are transferred in the units ‘m, kg and sec’. If you have chosen NON-SI, the dimensioned magnitudes are transferred in ‘ft, lb and sec’.

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13.1 General Information

Fieldbusses

Figure depiction Floating point values Measurement values, setpoints and some parameters are in the INTECONT® Satus as floating point numbers in IEEE-754 4-Byte format. A conversion can be made into another floating point format depending on the parameter and protocol. Further information can be found in the protocol descriptions. The transfer begins at the same time as the MSB. Here is an example of the transfer of the values 150,5 in IEEE format (the sequence in the circuit is given): Byte 1: Sign/Exponent

Byte 2: Mantissa 1

Byte 3: Mantissa 2

Byte 4: Mantissa 3

0x43

0x16

0x80

0x00

Example of floating point numbers Number

IEEE Format (HEX)

Siemens KG-Format (HEX)

1.0

3F800000

01400000

10.0

41200000

04500000

100.0

42C80000

07640000

1000.0

447A0000

0A7D0000

Data(double)words Data words are transferred in motorola format as standard (high byte followed by a low byte). A different byte sequence can be set depending on the protocol and parameters. Further information can be found in the protocol descriptions.

Byte sequence Data Type

MSB

LSB

Int 32 / LONG

MSB

LSB

Int 16

0

0

MSB

LSB

Bit informations Bits are summed up in words (Modbus, Modbus/TCP) or double words (Profibus, DeviceNet and Ethernet/IP). The sequence is as follows:

62

Ex.: Command-ID 0x0140

Komm4_HI

Komm4_LO

Komm5_HI

Komm5_LO

Ex.: Status-ID 0x02F0

Status2_HI

Status2_LO

Status3_HI

Status3_LO

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Fieldbusses

13.2 Structure of user data

13.2 Structure of user data Preassigned data are transferred in in preassigned positions between the control system and INTECONT® Satus. Each value is always the size of one data double word (4 Bytes). Unused words are preconfigured with a zero. ATTENTION In the preset value 1 (commands 4 + 5), the release bit (Fieldbus release) must always be statically set as it monitors the data link. If this bit is not set, the following preset values will not be evaluated and the HOST communication error will be set! Example of FIXED mode telegram (Profibus, DeviceNet, EIP) INTECONT® Satus parameter Floating point format IEEE Format Word/Byte sequence Big Endian configured by L05: High-Low; L04:I:std/L:std Master to Slave

Bytes (hex)

Meaning (ID, hex)

Preset Value 1

Byte 1-4

00 0C 00 00

Commands 4+5

(0140)

Event acknowledged, Release set

Preset value 2

Byte 5-8

00 00 00 00

Commands 6 & 7

(0160)

No command Active

Preset Values 3-8

Byte 9-32

00 ....

Unused

00

Current Value

Slave to Master

Bytes (hex)

Meaning (ID, hex)

Read Value 1

Byte 1-4

01 05 00 10

Status 2+3

(02F0)

Current Value

Read Value 2

Byte 5-8

00 00 00 00

Status 4+5

(0310)

Read Value 3

Byte 9-12

03 18 03 0C

Highest priority error

(0610)

Read Value 4

Byte 13-16

48 B5 8D 54

Feed rate actual value (0750)

371818 lb/h

Read Value 5

Byte 17-20

44 9A 40 00

Totalizing counter 1

(0752)

114881 lb

Read Value 6

Byte 21-24

43 AC 80 00

Belt load

(0758)

31.48 lb/f

Read Value 7

Byte 25-28

45 F6 90 00

Belt speed

(075C)

3.28 f/s

Read Value 8

Byte 29-32

00 00 00 00

Unused

Normal operation Counter active, Scales is running, NONSI active Event S9, Warning2

Examples of Modbus and Modbus/TCP telegrams Data to Scales

Scales Reply

Meaning

01 10 0140 0004 08 00040000 00000000

01 10 0140 0004

Commands 4-7: Acknowledge event

01 05 0142 ff00

01 05 0142 ff00

As above, but with FC5

01 06 0140 0040

01 06 0140 0040

Reset counter 1 (word setpoint)

01 03 02F0 0004

01 03 08 xx xx xx xx xx xx xx xx

Status 2-5 read, xx = Data

01 03 0610 0001

01 03 02 xx xx

Read the highest-priority error

01 03 0750 0005 0A

01 03 0750 0A xx .... xx

Read measured values in IEEE format

The FIXED mode data for all protocols is explained further in the following tables.

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13.3 Fieldbus data

Fieldbusses

13.3 Fieldbus data Commands description ID (hex) 140

ID (dec)

Note

320

Description

Static/Dynamic

Command 4 LO (bit coded) 012 - Acknowledge events

(D)

3 - Fieldbus Release (must always be set in FIXED mode)

(S)

456 - Reset totalizing counter 1

(D)

7Command 4 HI (bit coded) - unused Command 5 LO (bit coded) - unused Command 5 HI (bit coded) - unused 160

352

Command 6 LO (bit coded) - unused Command 6 HI (bit coded) - unused Command 7 LO (bit coded) !

0 - Tare

(D)

1!

2 - Weight control-circuit

(D)

!

3 - Calibration pulse per belt-circuit

(D)

4567Command 7 HI (bit coded) 89AB - Apply calibration result

(D)

C - Abort calibration

(D)

D - Apply time

(D)

EF-

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Fieldbusses

13.3 Fieldbus data

Description of highest priority event ID (hex)

ID (dec)

Description

0610

1552

Highest-priority event (LO) Bit 0 - 3

Event Number Range 0 – 8, (corresponds to display 1 – 9)

Bit 4 - 7

Event Group Range 1 – 12, (S = 1, E = 3, B=5, C=9, H=10, L=11)

Highest-priority event (HI) Bit 8 - 11

Event Class Range 1 – 4, (A=1, W1=2, W2=3, (IG=4))

Bit 12 - 15

Acknowledge Event Range 0 – 1, (Acknowledged = 1, Not Acknowledged =

0) Parameter block which contains the event class (Byte) Number in the parameter block (Byte)

Description of the measured values ID (HEX)

ID (DEC)

Value

0750

1872

Actual feed rate [kg/h]

0752

1874

Totalizing counter 1 [kg]

0754

1876

0756

1878

0758

1880

075A

1882

075C

1884

Belt load [kg/m] Belt speed [m/s]

Measured values in integer format (Modbus) ID (HEX)

ID (DEC)

Value

30

48

Actual value [kg/h] - 0 to MAXPARTS = 0 to 300% P

31

49

Totalizing counter 1 [kg] - 0 to MAXPARTS = 0 to P * 8 hours

32

50

33

51

34

52

Belt load [kg/m] - 0 to MAXPARTS = 0 to 200% Q

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13.3 Fieldbus data

Fieldbusses

Status description

ID (hex)

ID(dec) 02F0

Description 752 Status 2 LO (bit coded) 0 - Scales is running (not binding in local operation) 1 - No release 2 - Totalizing counter active 34 – Language selection OK 5 - Group alarm 6 - Group warning 7 - Calibration active Status 2 HI (bit coded) 8 - Normal operation 9ABCDEFStatus 3 LO (bit coded) 01234 - NONSI active 567Status 3 HI (bit coded) 8 - Tare 9A - Weight Control B - Impulse/Belt circuit CDEF-

0310

784 Status 4 LO (bit coded) - unused Status 4 HI (bit coded) 89A - Belt load > MAX B - Belt load < MIN CDEFStatus 5 LO (bit coded) - unused Status 5 HI (bit coded) - unused

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Fieldbusses

13.4 User data diagnosis

13.4 User data diagnosis EasyServe provides a simplified form of a bus monitor. The dialog window can be opened via the menu ‘Fieldbus View’. The following diagnoses are possible: Display of the first 50 characters of the last 500 telegrams in hexadecimal format. The display is restricted to user data only. The following errors can be identified: n n

Incorrect data parameters. All floating point numbers will be displayed incorrectly! Identifications of defective data incorrectly preset by the master

The following are not recognized: n n

Initialization error while establishing connection Layer 2 problems when exchanging data

The diagram shows the EasyServe monitor display (Profibus, DeviceNet or Ethernet/IP) Explanation: n The ‘Acknowledge Event’ command and the Fieldbus release bit are transmitted by the master. n The reply contains all data defined in FIXED mode.

The diagram shows the Modbus telegram depiction (including Modbus frame)

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13.4 User data diagnosis

Fieldbusses

Meaning of the display The current Fieldbus protocol is displayed (see title row), and the data selected via the checkboxes in the window. ‘==>’ identifies data sent from the master to the scales INTECONT® Satus.. ‘ MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 H4:LC Input > MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 hardware configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Highest-priority event. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Housing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

I I Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 I Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Identifying residual hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 IGNORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 impulse frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 initial calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 input frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 integer values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Intended Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

K Keyboard: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

L L2:Load MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 L4:LC Input MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 LC Characteristic Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 LC Input > MAX H4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 LC Input MIN L4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 LC Input C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 LC Rated Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

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Lever Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Lever Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Limit Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Load cell connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,7 Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Load preconfigured parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Load Preconfigured Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

M Mains Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Mains failure E1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Meaning of the ‘Communication Host’ S9 event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75,81 Measured values in integer format (Modbus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Memory Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Memory error S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,49 Modbus master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 - 84 MODBUS/TCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Modbus/TCP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Moisture and Humidity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Monitoring the Fieldbus channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

N Namur inputs/pulse-output point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 nominal belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Nominal belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,43 nominal belt load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 nominal feed rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Nominal Feed Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 nominal speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Nominal Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Normal display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

O output impulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Overview of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

P Parameter Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Physics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Plug assignment X20/XC3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 preconfigured. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Preconfigured parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Preselecting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49,70 PROFIBUS DPV0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Profibus module (VPB020V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Proficbus DP master settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Protocol type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Pulse output point for totalizing counter-impulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Q Q-max monitorin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Q-MAX Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Q-min monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Q-MIN value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Quick guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

R Range correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Range Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Rated Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35,40 Read parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Read parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 RJ45 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Rotating point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 RS 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 RS 485, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 RS485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51,82 RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

S S1:Memory Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 S9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 S9:Communication Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Securing transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

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segment address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Serial EasyServe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Serial interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SERVICE VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Service values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Setting the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Setup Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Slave address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Software version number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Sources of Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Speed input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Station address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Status description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Structure of user data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63,70,74 Subscriber addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Supplied and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Switching State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 System message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

T Tacho Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Tachometer input C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Tachometer Namur Error E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Taring TW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Technical data and replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27,29 Timeout Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 TIMEOUT Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Total tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

U units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 User data diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

V Value for V-MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 VARIABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Version numbe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 vs Characteristic Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

W Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 WARNING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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Web-Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Word sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

X XES3 serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Z Zero Drop Out:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Zero setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36,48

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