Instruction and User MANUAL DS 610 Rev0.03 UK

 

Instructions Manual Operating Manual  Manual 

WASHER DISINFECTOR DS 610/1; DS 610/1 D DS 610/2; DS 610/2 D

Serial N°  

 

0051

 

 

 

Via Balegante, 27 31039 Riese Pio X (TV) ITALIA

APPLICARE QUI L’ETICHETTA MATRICOLA

Manufacturer: STEELCO S.p.A. Via Balegante, 27 31039 Riese Pio X (TV) ITALIA

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CONTENTS  1. GENERA GENERAL L RULES ......................................................................................................................................... .........................................................................................................................................5  1.1 SAFETY RECOMMENDATIONS........................................................................................................................5  2. INSTALLATION (FOR THE T HE INSTALLER ONLY) ......................................................................................... .........................................................................................6  2.1 POSITIONING THE MACHINE ................................................................ .......................................................................................................................... ..........................................................6  2.2 W ATER CONNECTION (FOR THE INSTALLER ONLY) ......................................................................................... ......................................................................................... 6  LECTRICAL CONNECTION .................................................................. 2.3  A ELCALIN ............................................................................................................................ .......................................................... 7  2.4 . .................................................................. ................................................................................................................ ..............................................7 DETERGENT DISPENSER 2.5 CHEMICAL ACID DETERGENT DISPENSER. .................................................................... ..................................................................................................... ................................. 8  2.6 CONNECTING THE DISCHARGE PIPE. ............................................................... ............................................................................................................. ..............................................8  2.7 WATER SOFTENER BUILT-IN (DS 610/1 D, DS 610/2 D) .......................................................................8  2.8 DRYING AIR FILTRATION ............................................................................................................................... ...............................................................................................................................9  2.9 SAFETY SIGNALS USED ................................................................................................................................ ................................................................................................................................ 9 

3. INSTALLA INSTALLATION TION INSTRUCTIONS ...............................................................................................................10  4. USING THE MACHINE

(FOR THE USER) ......................................................................... ........................................................................................... ..................10 

4.1 CHECKS ................................................................... .............................................................................................................................................. ................................................................................. ......10  4.2 OPENING AND CLOSING THE DOOR ............................................................................................................. .............................................................................................................10  4.3 PREPARATION ........................................................................................................................................... ...........................................................................................................................................10  4.4 FUNCTIONING ....................................................................................................................................... .......................................................................................................................................11  5. CONTROL PANEL PANEL AND SYMBOLS USED ................................................................................................ ................................................................................................11  5.1 WASHING PROGRAMMES.............................................................................................................. .................................................................................................................... ......11  5.2 DETAILS OF THE ELECTRONIC CARD ................................................................................................ ................................................................................................ 13  5.3 FEATURES OF MASTER CARD ................................................................ ............................................................................................................ ............................................ 13  5.4 CONTROL PANEL LOAD SIDE .............................................................................................................. ..............................................................................................................13  5.5 BUTTONS .......................................................................... ............................................................................................................................................... .....................................................................14  5.6 CONTROL PANEL UNLOAD SIDE (ONLY FOR 2 DOORS VERSION)...........................................................16  5.7 BUTTONS .......................................................................... ............................................................................................................................................... .....................................................................16  6. MACHINE STATUS...................................................................................................................................... ......................................................................................................................................18  6.1 WAIT: ................................................................................................................................................ ...................................................................................................................................................... ...... 18  6.2 CYCLE: ............................................................................................................................................. ................................................................................................................................................... ...... 18  6.3 SHUTDOWN: .......................................................................................................................................... ..........................................................................................................................................18  7. SPECIA SPECIAL L FEATURES ................................................................................................................ .................................................................................................................................. ..................18  7.1 POWER FAILURE: .................................................................. ....................................................................................................................................... .....................................................................18  7.2 RESET PROCEDURE: .......................................................................... .................................................................................................................................. ........................................................18  8. MENU ........................................................................................................................................................... ...........................................................................................................................................................19  8.1  MENU PLAN ...................................................................... ........................................................................................................................................... .....................................................................19  8.2 PHASE PARAMETERS........................................................................................................................... ...........................................................................................................................22  8.3 PARAMETER  SETTINGS ........................................................................... ....................................................................................................................... ............................................23  8.4 FLOWMETER SETTING.........................................................................................................................26  8.5 STARTING UP AND DISPLAY OF DEVICES ...................................................................... ......................................................................................... ................... 26  9. CLOCK ......................................................................................................................................................... .........................................................................................................................................................28  10. ALARMS ALARMS AND EVENTS LIST.................................................................................................................... ....................................................................................................................29  11. PC INTERFACE ......................................................................................................................................... .........................................................................................................................................31  12. MAINTENANCE MAINTENANCE .................................................................... ......................................................................................................................................... .....................................................................31 

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  Thank you for purchasing this appliance. The installation, maintenance and operating instructions given in the following pages have been prepared to ensure the long life and good performance of the appliance. Following the instructions carefully. The appliance was designed and constructed using the latest technological innovations available. Please take good care of it. Your satisfaction is our best reward.

WARNING:

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NON OBSERVANCE, EVEN IN PART, OF THE RULES INDICATED IN THIS MANUAL WILL CAUSE THE PRODUCT GUARANTEE TO BECOME INVALID AND RELIEVES THE MANUFACTURER OF ANY RESPONSIBILITY.

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1. GENERAL RULES It is important to keep this instruction manual with the machine for future reference. If the machine is sold or transferred, the manual must be handed over to the new owners or user in order for them to become acquainted with its functioning and the relative warnings. The purpose of the warnings is to safeguard the user in compliance with directive "1993/42/EEC, 2006/95/EC, 2004/108/EC and subsequent changes and integrations - 2007/47/EC 2007/47/EC”” and incorporated in the "Harmonised Technical Product Standards "EN 61010-1, EN 61010-2-040, EN 61326-1, EN ISO 14971, EN ISO 15883-1, EN ISO 15883-2, in agreement with what is indicated in the EC declaration of conformity. Read the warnings carefully before installing and using the machine. ma chine.

1.1 Safety recommendations. -  -  -  -  -  -  -  -  -  -  -  -  - 

If the new machine appears to be damaged, contact the retailer before starting it. Any modification of electrical and hydraulic systems necessary to install the machine must be carried out by qualified, authorised persons only. This machine must be operated by trained persons only; The machine must be used for treatment and thermodisinfection of instruments for medical use and for laboratory glasses. Any use other than that for which the machine was intended is forbidden. The user is forbidden to carry out any work or repairs on the machine. Technical Assistance Assistance for this washer disinfector should be carried out by qualified and authorised operators only. The equipment should be installed by authorised persons only. Do not install the equipment in rooms where there is the risk of explosion. Do not expose the equipment to intense cold. The electrical safety of this washer disinfector is only guaranteed if it is connected to an efficient earth system. Take great care w when hen handling detergents and additives: avoid contact, w wear ear gloves and act in compliance with the safety recommendations indicated by the manufacturer of the chemical products. Do not inhale the fumes produced by chemical products.

WARNING: the chemical products are an irritant WARNING: irrit ant for the eyes, in case of contact rinse thoroughly with plenty of water and consult a doctor. If these products come into contact with the skin, rinse with plenty of water. -  -  -  -  -  - 

1.2      

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The water in the tank is not drinking water. Do not lean on the door and do not use it as a step. The machine reaches a temperature of 95°C during t he work work cycle: take great care to avoid burns. Do not wash the machine using high-pressure jets of water. Disconnect the machine from the electrical supply before carrying out maintenance work. The acoustic pressure of the machine is below 70 dB(A).

Recommendations to ensure high quality performance. When the machine is running do not interrupt the cycle since this jeopardises disinfection. Check periodically using chemical indicators to ensure correct disinfection. Use recommended detergents and chemical additives only. The use of other products may damage the machine. Recommending chemical additives does not make the manufacturer responsible for any damage to the materials and objects treated. Follow the manufacturer's indications when using chemical products and use them for the foreseen use only. The machine was designed for use with water and chemical additives. Do not use organic or other types of solvent machine parts. as this may result in the risk of explosion or the rapid deterioration of certain Residues of solvents or acids, particularly “hydrochloric acid”, can damage steel. Contact should be avoided.

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Use original accessories only. only.   Do never use soap powder.  powder.   Do never use foaming detergent.  detergent.  Do never use chemical products based on chlorides (bleaches, sodium hypochlorite, hydrochloric hydrochloric acid and so on). These kinds ki nds of chemical detergents irreparably damage the machine and jeopardise the integrity of materials and objects treated.  treated. 

The taps of the water feeding must be always turned off, as the safty and diagnosis system will be disactivated, in the following sistuations: - if the machine is left unused - if the machine is diconnected from the electrical connection The manufacturer declines all responsibility for personal injury or material damage resulting from the non-observance of the above rules. The non-observance of these rules produces the total and prompt cancellation of the guarantee.

2. INSTALLATION

 

(for the installer only)

2.1 Positioning the machine All the packaging materials can be recycled.            

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Open the packaging carefully. Do not overturn the machine as this may cause irreparable damage. Cut the strap or open the box and remove remove the expanded polystyrene corner guards. Remove the box followed by the nylon bag. Caution: the bag represents a serious hazard for children and should be disposed of immediately. Place the machine on the work surface and level it by adjusting the feet.

2.2 Water connection (for the installer only)              

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This machine should be connected to the water network in compliance with current legislation The non-return system for water is already in place inside the machine. Connect using cocks with ¾” couplings in an easily accessible position. Make sure that the mains water water pressure falls within 200 and 500 Kpa. If the pressure is higher than 5 Bars (500 KPa) a pressure reducer must be installed. If the average hardness of the water w ater is higher than 10°FR, decalcified water must be used. Each machine is supplied with rubber water supply hoses with 3/4" threaded fittings plus a discharge hose. The pipe marked with red should be connected to the hot water water supply (max. 50°C), higher temperature can damage the water softener built-in limiting the functioning. The pipe marked with blueshould be connected to cold water supply. Your machine can be equipped with a water water connection to demineralized water, in this case you should connect the pipe marked yellow to demineralize water supply. If yr demineralized water connection comes from a tank or can without pression, machine can be equipped with a booster pump. Do not shorten or damage the rubber pipes supplied with the machine. Use the pipes supplied with the machine only.

Feed pipes must be connected together if yr machine is equipped with a demineralized water supply but there isn’t on installation. If there is no double water feed cold/warm water, you have to connect the two pipes together.

Min/Max Table  Table  Min

Max

kPa (bar)  kPa (bar)  Pressure ………………………………………………………………..…… Static press.  200 (2.0) 500 (5.0) REV 0.03 COD. 658002 A4

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Dynamic press.

150

(1.5)

400

(4.0)

Hardness Hardne ss of su supply pply water wate r 0 ° °FR FR ÷ 10 °FR Temperature of supply water Cold Col d water wate r : +5 ÷ +15 °C Warm Wa rm water wate r : +55 ÷ +65 °C Ideal warm water temp is +50 ° C

PAY ATTENTION: ATTENTION: high er temperature damage water softener built-in

2.3 Electrical connection Power supply cable: It is compulsory for the retailer - installer to adapt the insulation class of the power supply cable to suit the working environment in compliance with Current Technical Regulations.      

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The electrical connection must be carried out in compliance with with current technical regulations. Make sure that the mains voltage reading corresponds to the voltage voltage indicated on the machine plate. An omnipolar magnetothermal switch sized to suit the absorption and with a contact opening of at least 3mm must be installed. Make sure that the electrical systems are efficiently earthed. The terminal near the solenoid valve of the machine identified by the relative symbol is for equipotential connections between appliances (see rules for electrical plants). Check the right rotation of the motors. Choose the D DRYER RYER washing program B19. When the blower is running check is the rotation is clockwise direction (see the photo). If the direction is wrong change the phase sequence.

MACHINES ARE NORMALLY EQUIPPED EQUIPPED WITH THREE PHASE SUPPLY 400/230 VAC 50HZ, A SPECIAL TERMINAL BOARD ALLOWS THE FEED VOLTAGE CHANGEMENT. IT IS POSSIBLE A 230VAC SINGLE PHASE CONNECTION BUT HEATING TIME IS LONGER DAMAGING MACHINE PERFORMANCES. 2

IT IS SUGGEST TO SUBSTITUTE FEED CABLE FOR SINGLE PHASE CONNECTION FROM A 5X2,5MM , 2 NORMALLY GIVEN WITH THE MACHINE, TO A 3X2,5MM  ONE.

2.4 Alcalin detergent dispenser. In order to grant a correct treatment of the objects, it is suggested to use special products. The dealer can give more details on the products which w hich one more suitable and tested by the manufactuner.    

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The liquid detergent dispenser is a standard fitting on the machine. The default values correspond to the percentage recommended by the detergent manufacturer for an average consumption.  consumption. 

Warning: the machine is fitted with a gauge that sends a warning signal when the detergent runs out.

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2.5 Chemical Acid detergent dispenser. In order to grant a correct treatment of the objects, it is suggested to use special products. The dealer can give more details on the products which w hich one more suitable and tested by the manufactuner.    

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The dosing pump for chemical acid detergent is a standard fitting on the machine. The default values correspond to the percentage recommended by manufacturer of products for an average consumption.

Warning: the machine is fitted with a gauge that sends a warning signal when the rinse aid runs out.  out.  

WARNING To ensure the efficiency of the t he dispenser pumps for chemical products it is important to service them regularly as described in paragraph 12. 12 .

OPTIONAL PUMPS Other dosing pumps for chemical products can be furnished on request. DS600/1 and and DS600/2 versions versions are equipped, standard, standard, with two dosing pumps. pumps.

WARNING: Use liquid chemical products only machine cannot function with dust detergent.

2.6 Connecting the discharge pipe.  

The discharge pipe connection should be checked carefully.

 

Use a discharge pipe suitable for organic and chemical materials and hot liquids.

 

Caution: if the discharge pipe is clogged take great care when processing the water and avoid contact with hands, eyes, etc. In the case of contact rinse the parts concerned with plenty of water.

 

These models are equipped w with ith one pipe connected to drain with diameter 45mm.

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IT IS NECESSARY TO FOLLOW THESE INSTRUCTIONS FOR DRAIN CONNECTION:  

drain pipe must be connected by using a clamp.

 

Drain pipe must not present angles or irregular curving in its course.

 

Drain point must be placed at the maximun height 600mm respect to the base where machine is placed.

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Follow carefully these instructions as a wrong drain connection can cause the block of machine.    

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Diameter of drain main must be of at least 40 mm. Avoid drain pipe extension.

Drain must be done following International rules. The manufacturer cannot be held responsible if an innocurate use of machine causes pollution.

2.7 WATER SOFTENER BUILT-IN (DS 610/1 D, DS 610/2 D) The water softener built-in function is to reduce the anti-limescale quantity contained into the inlet water. If the machine is connected with hard water, the result is a rapid degeneration with lost in functions and perfomances. Regeneration must be done in order to mantain active ionic resins. For machines equipped with water water softener, when installed, water hardeness value (French degrees ) must be introduced by entering into programmation (PRG switch 5 seconds), at parameter P7.27 and introduce one of the following values: Value 10 : NO REGENERAT REGENERATION ION Value 15 : REG. every 30 cycles REV 0.03 COD. 658002 A4

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Value Value Value Value Value Value Value Value Value

20 25 30 35 40 45 50 55 60

: : : : : : : : :

REG. REG. REG. REG. REG. REG. REG. REG. REG.

every 25 cycles every 21 cycles every 18 cycles every 15 cycles every 12 cycles every 9 cycles every 6 cycles every 3 cycles present at each cycle (it is recommended for authorized people only).

The machine advise that it need a regeneration with a written on diplay “ salt load” Actions: Open the door Unscrew the plastic cap of salt box Spill 0.5Kg of common salt inside the box by using the appropriate funnel. WARNING: during this operation, pay attention do not let fall sail outside box Closed the plastic cap. After having introduce the basket, start with a normal washing cycle. Machine regenerates automatically

WARNING: washing cycle made after “salt inlet” will be longer and it seems that machine doesn’t work. During this phase, on display will appear “REGENERATION”.

2.8 Drying air filtration DS610 machine is standard equipped with an air filter of class 5 following rules rules EN 779. The filter’s replacement is suggested after 100 working hours equal to 200 working cycles The machine can be equipped also with a further absolute filter “HEPA H14” fallowing rules EN1822. The filter’s replacement is suggested after 500 working working hours equal to 1000 working working cycles.

2.9 Safety signals used To inform personnel operating on the machines of obligations of behaviour and residual risks, adequate safety signals (as set forth by 92/58 EEC) are applied to the machine and near the wor work k place. GENERIC SAFETY SIGNALS:  

In particular, labels with signals of obligation, prohibition and danger contained in this manual and pertinent to this machine and most commonly used are:

Electrical risk

Warning! See annex documentation

Caution hot

surface

INDIVIDUAL SAFETY WEAR:

The evaluation of risks for the health and safety of workers carried out in the workplace and on any equipment used, as well as the evaluation of residual risks as indicated, allow the employer to evaluate the need to adopt the individual protection gear which is most suitable and appropriate to be provided to workers. Considering the type of machine, it is felt that the individual protection gear should be provided to staff.

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3. INSTALLATION INSTRUCTIONS General information for the user

 

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Do not dispose of this equipment as miscellaneous solid municipal waste, but arrange to have it collected separately. The re-use or correct recycling of the electronic and electrical equipment (EEE) is important in order to protect the environment and the well-being of humans. In accordance with with European Directive WEEE 2002/96/EC, special collection points are available to which to deliver waste electrical and electronic equipment and the equipment can also be handed over to a distributor at the moment of purchasing a new equivalent type. The public administration and producers of electrical and electronic equipment are involved in facilitating the processes of the re-use and recovery of waste electrical and electronic equipment through the organisation of collection activities and the use of appropriate planning arrangements. Unauthorized disposal of waste electrical and electronic equipments is punishable by law with the appropriate penalties.

4. USING THE MACHINE (for the user)  4.1 Checks  

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Check the quantity of chemical additives present and top-up if necessary.

4.2 Opening and closing the door  

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The machine is fitted with an electric door lock to prevent it being opened w when hen the machine is running. To open the door wash cycle, may interrupt the hot. cycle and remember that: 1. The itemsduring insideathe machine be very 2. The entire wash cycle must be repeated.

4.3 Preparation  

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Place the items to be washed washed inside the machine and position them carefully on the holder and in the rack.  rack.  Items should not overlap. Receptacles should be positioned so that liquids can flow out easily. Tall or heavy items should be placed towards the middle of the basket if possible to facilitate washing. Make sure that nothing is blocking the arms and that they turn freely. Attention the maximum load for each cycle is 35.0 kg (basket incluse)

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4.4 FUNCTIONING The control panel with liquid crystal display is illustrated in the diagram. This panel makes the machine easy to use as it indicates the stage of the cycle in progress, the maximum temperature reached during disinfection and fault messages.

Warning : Warning  : 

do never emptying any solid waste into the machine (excremet, toilet paper etc.). This will bolck the outlet system with pump and destroy the machine.

Warning : Warning  : 

the tratement cycle has to be activated only if the basket is present into the machine or if it is used a basket baske t equipped with an injection system. Non observance, even in part, of the rule here indicated, can cause dangerous leackage of water from the door.

5. CONTROL PANEL AND SYMBOLS USED 5.1 WASHING PROGRAMMES RAPID PROGRAMME PROGRAMM E STANDARD PROGRAMME PROGRAMM E INTENSIVE PROGRAMME

P1 P2 P3

Suitable for lightly soiled items . Suitable for moderately soiled items.   Suitable for heavily soiled items.

DS600 has several washing pogrammes;it is possible to select remaining programmes by pushing P+

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5.2 DETAILS OF THE ELECTRONIC CARD The electronic card was designed for the control of the type of machine described below. Any use other than that specified above. The electronic card was designed following the indications given in the standards below : EN 60335 low voltage EN 50081-1 EN 50082-1 general EN 55014 emissions EN 55104 immunity

5.3 FEATURES OF MASTER CARD Serial interface

Com1: Low voltage bus bar for two-way communication with the keyboard card. Com2: Asynchronous serial interface type RS232 foreseen for connection to PC or printer.

5.4 CONTROL PANEL LOAD SIDE DISPLAY LCD   Displays the various programmes, stages, temperatures and any machine faults.   During Wait, the type of programme selected is displayed.   When one of the cycle keys (P1, P2 or P3) is pressed , the first line of the display indicates the type of programme selected, the second line reads: “press start” or “door open” or indicates the presence of a fault.   After pressing Start, the first line indicates the temperature of the w ashing water for the entire •

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cycle and the second line indicates the various stages s tages of the cycle. cycle.   In the event of a Shutdown, Shutdown, the first line indicates the shutdown status and the second line indicates the type of fault. In the event of a Fault that does not cause the machine to shutdown (lack of detergent or oder chemicals), the fault is indicated in the second line during programme selection. If the detergent runs out when a 'with detergent' cycle is in progress, the detergent finished message is given in second line of the display for the entire cycle.

Leds    

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There are 8 Leds: a yellow Start led (1), a red Stop led (2), a flashing rred ed led to indicate that disinfection did not take place (3), a green led to indicate a complete cycle (4), three yellow leds for indication of the various programme (5) and one yellow led for drying switch (6).

Buzzer   The buzzer buzzer sounds each time a key is pressed and intermittently in the case of a machine Shutdown (if is set by parameter P1.12). •

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5.5 BUTTONS Programmes awailable to the user are the fallowing: P1

Select "short" cycle.

P2

Select “standard” cycle.

P3

Select “intensive” cycle.

P+

By pushing button P+ you select other progammes; each pressur corresponds to a new programme.

Start Select the programme required and press the relative sw itch to start the cycle. Stop This switch interrupts the cycle in progress, the card interrupts the process, displays a message indicating that disinfection did not take place, keeps the door locked and if necessary indicates a high temperature inside the chamber. To return the machine to normal conditions the reset procedure must be carried out. P+ P+ /  / PRG Keep pressed for five seconds during Wait or Shutdown to display the Menu. DRYING It functions in machine equipped with drying. This switch allows the exclusion of drying forced phase from selected cycle

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6

DRYING

3

PROGRAMME

4 5

INTENSIVE PROGRAMME

5

STANDARD PROGRAMME

5

RAPID PROGRAMME

1

START

2

STOP

DISPLAY

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5.6 CONTROL PANEL UNLOAD SIDE (only for 2 doors version) DISPLAY LCD

     

Displays the various programmes, stages, temperatures and any machine faults. During Wait, the type of programme selected is displayed. When push the button unlock the door unload side in unlocked, while the door load side is locked. If when push the button lock the door load side in unlocked, while the door unload side is locked. This function is enabled only after a complete cycle.

   

There are 4 Leds: Two yellow for lock and unlock (1), a flashing red led to indicate that disinfection did not take place ((2), 2), a green led to indicate a complete cycle (4).

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Leds

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5.7 BUTTONS Programmes awailable to the user are the fallowing: Lock After a complete cycle when push the button lock the door load side in unlocked, while the door unload side is locked.  locked.  

Unlock   Unlock  After a complete cycle when push the button unlock the door unload side in unlocked, while the door load side is locked.  locked.  

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3

2

1

UNLOCK

1

LOCK

 

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6. MACHINE STATUS When there is a voltage drop in the line and the tension is restored, the machine memorises the status that was present at the time of the voltage drop. When the tension is restored the machine normally returns to "wait" mode.

6.1 WAIT: The machine is ready to start a cycle. The diagnostics are active. If necessary the display indicates that the door is open or gives warning messages: no detergent, no limescale remover, memory full (historic data) or high temperature inside chamber.

6.2 CYCLE: Cycle mode is entered by pressing the Start key, this command is only accepted if the machine is in wait mode and the door is closed. The cycle carries out the foreseen stages. The diagnostics and regulators are active. The user interface gives information concerning the stage in progress.

6.3 SHUTDOWN: The diagnostics have detected a fault that causes the machine to shutdown, the cycle is suspended and the door remains locked. The fault is indicated on the display and the user interface is ready for the door release sequence and the Reset procedure to restore the machine to Wait (see reset procedure).

7. SPECIAL FEATURES 7.1 Power failure: When tension is restored after a power failure during Preparing, Wait or Shutdown, the card returns to the previous programme. When tension is restored following a power failure with a cycle in progress, the machines automatically repeats from the beginning of the phase, it was before failure. The door remains blocked during all the power failure time.

7.2 Reset procedure: In the event of a Shutdown or when the stop key is pressed with a cycle in progress, the door remains locked. To open the door the door release sequence must be carried out from the keyboard as follows:

1. 2. 3. 4.

Press the STOP and START switch switch together and keep pressed for 5". Lcd display indicating switch procedure Press the programme switch (P2) followed followed by the program switch (P1). (P1). The machine is reset and returns to standby.

N.B. : If the machine shutdown persists due to a fault in one of its components (e.g.: faulty probe, N.B. : unsuitable levels, etc.), the door is released and the machine remains inactive. Seek technical assistance.

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8. MENU 8.1 MENU PLAN To enter the menu keep the PRG key pressed for five seconds .   Press P1 programme switch to scroll through the menu: print historical data, - delete historical data, - set date, - set parameters – select language.   Press Start to confirm selection, press Stop to exit the menu and return to Wait or Shutdow Shutdown n mode. •

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Basic Programme

Customer Programme

-Choose the progamme

password

-Showing of parameter phase -Copy phase

-List of programme phase

-Show -Copy

- Modify - Copy - Paste - Delate

-Choose the ro amme

-List of programme phase

- Choose phase - Modi Modiff na name me

-Modify programme name

Visualize and modify phase  phase 

-Parameter phase - Insert phase - Delete phase - Copy phase - Paste phase - Name phase

Set phase type

Name phase

Modify name phase  phase  Choose Programme

password

-Choose the ro amme

Heating mode

Selection

- Steam Heating - Electrical

Modify programme enable

password

Setting

-Parameters -Clock -Flowmeters -Operator -Basket

- Set hour - Set minutes - Set day - Set month - Set year

password

- Calibration - Check

password password

- Operator

password

- Historical

Historical Print

print - Delete historical

- Choose program

Print running password

Utility Maintenance

password

Delete historical

- Input states

- Digital Input - Temperature Probes - Analog Transducers - Flowmeter  

- Output states

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- sistem, - details, - technicians, - probes, - trasductors, - time, - different, - e uiva uivale lenc nce e

- Dip Switch - State and relè command

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0.0.1.SHOWING OF A PROGRAMME FORM THE BASIC PROGRAMMES LIST.

Basic ro ramme mme

Select ro ramme

It is selected the wished programme from the present basic programme list 0.0.2.IT SHOWS THE PHASES LIST OF BASIC PROGRAMMES Basic programme

Select ro ramme

Show

List of programme hases

The wished phase is shown. 0.0.3.IT SHOWS THE PHASE PARAMETERS Basic programme

Select ro ramme

Show

List of programme hases

Showing of parameter hase

After having chosen the phase, the relative parameters are shown. show n. Pay attention: each phase type (drain, prewashing, washing and drying) has its own set of parameters-

0.0.4.COPY OF A BASIC PROGRAMME Basic programme

Programme selection

Show

List of programme hases

Copy

A basic programme is copied for being posted into an user programme  programme  0.0.5.IT SHOWS A PROGRAMME FORM THE LIST OF CUSTOMER PROGRAMMES

Customer ro ramme mme

Password

Programme selection

After insert the passwrod, it is shown show n the wished programme from the present customer programme list.

0.0.6.NAME CHANGE OF A CUSTOMER PROGRAMME Customer ro ramme mme

Password

Programme selection

Modify

Here is possible modify the customer programme

0.0.7.ENABLE PROGRAMME Customer ro ramme mme

Password

Choose ro ramme

Modify ro ramme

It is possible to change the enable selection for programme

REV 0.03 COD. 658002 A4

20

 

 

  -

0.0.8.PARAMETERS

Setting

-Parameters

password

sistem, details, technicians, probes, trasductors, time, different, equivalence

The parameters of the machine determines the different set up and configuration of the machine. Diveded into range and it is necessary necessa ry to go to the chapter dedicated for an exhaustive explanation of each parameter.

0.0.9.CLOCK

-Clock

Setting

password

- Set hour - Set minutes - Set day - Set month - Set year

password

Calibration

password

Check

It allows to give the exact dates of the clock. 0.0.10.CALIBRATION

Setting

-Flowmeters

It allows to calibrate the flowmwter. 0.0.11.CALIBRATION CHECK

Setting

Flowmeter

It allows to check the calibration of the flowmwter. 0.0.12.HISTORICAL PRINT

Historical Print

- Historical print

It is possible to print the historical cycle 0.0.13.DELETE PRINT

Historical Print

REV 0.03 COD. 658002 A4

- Historical print

password

Delete historical

21

 

 

  It is possible to delete the historical data.

0.0.14.INPUT STATE Utility

Maintenace

Password

Input State

Password

Output State

It allows to check input state.

0.0.15.OUTPUT STATE Utility

Maintenance

It allows to check output state

8.2 PHASE PARAMETERS DRAIN PHASE Cold water time for rinsing (sec)   Functioning time of tank pump (sec.)   Drain cooling choise (yes/no)   Kind of drain   •

•

•

•

PREWASHING PHASE   Water type 1   Water type 2   Water total litres Percent of water 1   Chemical type 1   Dosing quanity of product 1   Chemical type 2   Dosing quantity of product 2   Phase time (sec.)   Conductivity (NO/ YES)   •

•

•

•

•

•

•

•

•

•

TREATEMENT PHASE   Water type 1 Water type 2   Water total litres   Percent of water 1   Chemical type 1   Dosing quantity of product 1   Min, temperature for filling up of 1st chemical   Chemical type 2   Dosing quantity of product 2   Min. temperature for filling up of 2nd chemical   Phase time (sec)   Phase temperature set point   Conductivity (NO/ YES)   •

•

•

•

•

•

•

•

•

•

•

•

•

DRYING PHASE Fan starting tipe at low speed (sec)   Fan starting time at high speed (sec.)   Phase temperature set point   •

•

•

REV 0.03 COD. 658002 A4

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8.3 PARAMETER SETTINGS To select parameters please fallows this special procedure. It is allowed to enter into planniing menu to authorised tecnician, with password only.

Parameters list N° PAR.

DESCRIPTION CONFIGURA CONFIGURATION TION SETTING Rev. 6.08

UNIT

DEFAULT

PERS. PLANNING

RANGE

SYSTEM  

P 1.01 OPERATOR P 1.03 OPERATOR IDENTIFICATION BASKET RECONITION 0 = Manual selection P 1.04 1 = Basket selection 2 = Mix PRINT GRAPHIC ON LINE 0= Never P 1.06 1= Graphic 2= Table P 1.08 PRINT PROGRAMME BODY P 1.09 PRINT USES AT END CYCLE P 1.10 COLLECTINC DETAILS END CYCLE

1. SYSTEM DETAILS Caracters ********

20 car. (A ÷ Z; 0 ÷ 9)

selection

NO

YES- NO

selection

0

0-2

Selection

0

0-2

Selection Selection Selection

NO NO NO

YES - NO YES - NO YES - NO

P 1.12 ACOUSTIC ALARMS

Selection

NO

P 1.13 ENABLE A0

Selection

YES

0= NO 1= Only alarm 2= acoustic signal advising end cycle  cycle  3= acoustic signal for both YES - NO

MANUFACTURER DETAILS  

P 2.01 MACHINE MODEL P 2.02 SERIAL NUMBER P 2.03 TESTING DATE P 2.04 LANGUA LANGUAGE GE P 2.07 STATION NUMBER P 2.08 CUSTOMER/ DISTRIBUTOR P 3.01 PASS THROUGH MACHINE P 3.02 RECORDING SYSTEM

2. REGISTRY  REGISTRY  Characters Model Number 00001 Date 01/01/05 selection

ENGLISH

Number 00 characters Xxxxxx 3. TECHNICAL  TECHNICAL  Selection YES Selection YES

8 car. (A ÷ Z; 0 ÷ 9) 5 car. (0 ÷ 9) (01-31)/(01÷12)/(01÷99) ITALIAN - ENGLISH FRENCH - DEUTSCH 0 ÷ 99 16 car. (A÷Z; 0÷9) YES - NO YES - NO

P 3.05 LACK ENERGY ON CYCLE

AUTOMATIC selection INIT. STEP

P 3.06 CYCLE ALLARMS MANAGEMENT MANAGEMENT

Selection

P 3.07 PASS THROUGH TROLLEY

Selection

NO

NORMAL – INIT. STEP – START. PROG.  – END CYCLE NORMAL – INIT. STEP - START. PROG.  – END CYCLE YES - NO

P 3.08 HEATING BOILER P 3.09 PRINTING ON BOARD

Selection Selection

NO NO

YES - NO YES - NO

P 3.16 ROTATING ARM SENSORS

Selection

NO

YES - NO

REV 0.03 COD. 658002 A4

AUTOMATIC INIT. STEP

23

 

 

N° PAR.

DESCRIPTION CONFIGURA CONFIGURATION TION SETTING Rev. 6.08

PERS. PLANNING

RANGE

UNIT

DEFAULT

P 3.17 CONDUCIBILITY DIG. SENS.

Selection

NO

YES - NO

P 3.18 HEATING MODE

Selection

HEATING ELEMENT

HEATING MODE – STEAM – MIX

P 3.20 RINSING SOLENOID VALVE

selection

NO

YES - NO

P 3.21 DRAIN COOLING SOLENOID VALVE

selection

NO

YES - NO

P 3.24 SECOND DRAIN SOLENOID VALVE P 3.25 PUMP PRESSURE SENSOR P 3.26 PUMP PRESSURE ANALOGIC SENSOR P 3.27 IF LACK OF PRODUCTS P 3.30 CONDUCTIVITY PROBE P3.31 DRYER ENABLED 0 = never 1 = normal enabled 2 = normal disabled P 3.32 LACK DEMINERALIZE WATER P 3.33 LACK WARM WATER

selection selection selection selection selection selection

NO YES NO ALARM NO 1

YES - NO YES- NO YES- NO WARNING – ALARM YES- NO 0-2

selection selection

NO NO

YES- NO YES- NO

P 4.19 CHECK PROBE SENS °C TANK

(-)

4. PT1000 PROBE PROBE   °C 00

P 4.2 4.21 1 CHECK PROB PROBE E SENS SENS° °C DRYI DRYING NG

(-)

°C

00

-99 ÷ 99

°C

00

-99 ÷ 9 9

°C

00

00 ÷ 99

P 4.23 CHECK PROBE SENS °C BOILER P 4.25 CHECK ADJUST. °C

TANK

(-)

(Z)

P 5.01 PUMP TRANS.FUNCT.LIMIT(-) TRANS.FUNCT.LIMIT(-) P 5.02 PUMP TRANS. FUNCT.LIMIT(+) P 5.03 CONDUCT. TRANS.FUNCT.LIMIT(-) TRANS.FUNCT.LIMIT(-) P 5.04 CONDUCT. TRANS. FUNCT.LIMIT(+) P 6.01 MAX TEMP. 1°C TANK (") P 6.03 MAX TEMP.1°C BOILER (") P 6.04 DRAIN MAX TIME (") P 6.05 TIME OUT BLOCK DOORS (") P 6.06 WATER CHECK TIME (") P 6.07 PROD. CHECK TIME (") P 6.08 BASKET READING TIME (") P 6.09 FRACT. PUMP TIME (")OFF P 6.10 FRACT. PUMP TIME (") ON P 6.11 DRAIN CYCLE TIME (") OFF P 6.12 DRAIN CYCLE TIME (") ON P 6.13 PUMP SENSOR CHECK TIME (") P 6.14 DOOR OPENING SAFETY TIME (") P 6.15 DRAIN COOLING TIME (") P 6.16 STEAM CONDENSER TIME (“) OFF P 6.17 STEAM CONDENSER TIME (“) ON P 6.18 STOP BOILER TIME P 6.20 ARCH. SAMPLE TIME (") P 6.21 STEAM TANK TIME ON P 6.22 STEAM TANK TIME OFF P 6.23 STEAM BOILER TIME ON P 6.24 STEAM BOILER TIME OFF P 6.25 Fan drying time after thermoregulation Heating element starting up time during P 6.26 drying REV 0.03 COD. 658002 A4

5. ANALOGUE TRANSDUCER  TRANSDUCER  bar -0.25 bar 1.00 µS/cm 0.0 µS/cm 500 6. TIME DETAILS  DETAILS  Seconds 300.0 Seconds 300.0 Seconds 80.0 Seconds 8.0 Seconds Seconds Seconds Seconds Seconds Seconds Seconds Seconds Seconds Seconds Seconds Seconds Hours Seconds Seconds Seconds Seconds Seconds Seconds Seconds

-99 ÷ 9 9

-1.00 ÷ (P 5.02) (P 5.01) ÷ 3.00 0.0 ÷ (P 5.04) (P 5.03) ÷ 20000 000.0 ÷ 999.9 000.0 ÷ 999.9 000.0 ÷ 999.9 00.0 ÷ 99.9

05.0 20.0 04.0 0.0 0.0 5.0 20.0 10.0 8.0 30.0 0 10 3 10 4 6 2 15 60

00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00.0 ÷ 99.9 00 ÷ 24 10 ÷ 99 00 ÷ 99 00 ÷ 99 00 ÷ 99 00 ÷ 99 0÷999

05

0÷120   0÷120

24

 

 

N° PAR.

DESCRIPTION CONFIGURA CONFIGURATION TION SETTING Rev. 6.08

PERS. PLANNING

RANGE

UNIT

DEFAULT

P 6.27 Delay time after boiler level swith ON

Seconds

30

0÷99  0÷99 

P 6.29 Maximum time boiler filling. Maximum time heating elements P 6.30 functioning. Maximum waiting drain time during P 6.31 water loading

Seconds MIN.

400

0÷999  0÷999 

30

0÷99  0÷99 

90

0÷999  0÷999 

Loading time of chemichal 1 for filling up pipe Loading time of chemichal 2 for filling P 6.37 up pipe Loading time of chemichal 3 for filling P 6.38 up pipe Loading time of chemichal 4 for filling P 6.39 up pipe P 6.40 Regeneration time P 6.41 Water loading regeneration time P 6.42 Cold water loading on regeneration time P 6.49 Signal delay after load side door opening Signal delay after unload side door P 6.50 opening

Seconds

10

0÷999

10

0÷999

10

0÷999

10

0÷999

Seconds Seconds Seconds Seconds Seconds

600 120 60 0.5

0÷999 0÷999 0÷999 0.0-10.0

0.5

0.0-10.0

Seconds Seconds

0.5 0.5

0.0-10.0 0.0-10.0

Seconds

6.0

0.0-25.0

Seconds

4.0

0.0-25.0

P 6.36

P 6.51 Signal delay after load side door closing Signal delay after unload side door P 6.52 closing Delay on pressure switch P 6.56 reading(0=diagnostic disabled) Delay on heating element safety P 6.57 reading(0=diagnostic disabled) P 6.58 Fan time OFF during first drying speed P 6.59 Fan time ON during first drying speed P 7.01 NR. FRACT. PUMP CYCLES P 7.02 NR. FRACT. PUMP CYCLES P 7.03 END CYCLE BOILER TEMPERAUTRE °C P 7.0 7.04 4 TANK PROBE PROB E MAX DIFF DIFF.. °C P 7.05 MIN. WATER QUANTITY IN LT. P 7.06 MAX WATER QUANTITY IN LT. P 7.0 7.07 7 CYCL CYCLE E BOIL BOILER ER TEMPERAUT TEMP ERAUTRE RE °C P 7.0 7.08 8 TEM TEMP. P. GAP 'A0' °C P 7.0 7.09 9 REFE REFER. R. TEM TEMP. P. 'A0' °C P 7.1 7.10 0 LOWE LOWER R LIM LIM.. TEM TEMP. P. 'A0' °C P 7.1 7.11 1 CONT CONTRAD. RAD. LIMIT. LIM IT. TEMP. TEM P. °C P 7.12 TEMP. ACTIVATION DRAIN COOLING P 7.1 7.13 3 DRYI DRYING NG LIM LIMIT IT TEM TEMP. P. °C P 7.14 PIXEL P 7.1 7.15 5 RECO RECORD RD PRINT PRIN T LIM LIMIT IT °C

P 7.20 IMPULSE ALARM WATER FLOWMETER IMPULSE ALARM CHEMICAL P 7.21 FLOWMETER P 7.23 LIMIT CONDUCTIVITY PROBE TEMPERATURE START STEAM P 7.24 CONDENSER P 7.25 STEAM INERTIA TANK HEATING P 7.26 STEAM INERTIA BOILER HEATING P 7.27 Regeneration value REV 0.03 COD. 658002 A4

Seconds

Seconds Seconds Seconds

Seconds 10 Seconds 1 7. DIFFERENT DETAILS  DETAILS  Number 06 Number 01 °C 60 °C 02 Liters 20 Litres 40 °C 70 °C 10 °C 80 °C 85 °C 80 °C 70 °C 50 300 °C 80

0÷99 0÷99 00 ÷ 99 01 ÷ 99 00 ÷ 99 00 ÷ 99 00 ÷ 99 (P 7.05) ÷ 99 00 ÷ 99 00 ÷ 99 00 ÷ 99 00 ÷ 99 00 ÷ 100 00 ÷ 100 00 ÷ 100 240 ÷ 1000 000 ÷ 200

Number

30

00 ÷ 999

Number

30

00 ÷ 999

µS/cm

80

00 ÷ 20000

°C

80

00 ÷ 95

°C °C

10 20 40

00 ÷ 99 00 ÷ 99 10÷60

25

 

 

N° PAR.

DESCRIPTION CONFIGURA CONFIGURATION TION SETTING Rev. 6.08

UNIT

DEFAULT

PERS. PLANNING

RANGE

10: NO REGENERAT REGENERATION ION 15: EVERY 30 CYCLE 20: EVERY 25 CYCLE 25: EVERY 21 CYCLE 30: EVERY 18 CYCLE 35: EVERY 15 CYCLE 40: EVERY 12 CYCLE 45: EVERY 9 CYCLE 50: EVERY 6 CYCLE 55: EVERY 3 CYCLE 60: EVERY CYCLE  CYCLE  P 7.30 Selection programme for switch 2 P 7.31 Selection programme for switch 3

P 8.01 Impulse number / liter cold water P 8.02 Impulse number / liter warm water P 8.03 Impulse number / liter demi water P 8.05 Impulse number / ml Product 1 P 8.06 Impulse number / ml Product 2 P 8.07 Impulse number / ml Product 4 P 8.08 Impulse number / ml Product 3 P 8.09 Second / ml Product 1 P 8.10 Second / ml Product 2 P 8.11 Second / ml Product 4 P 8.12 Second / ml Product 3 P 8.13 Selection control Product 1 P 8.14 Selection control Product 2 P 8.15 Selection control Product 4 P 8.16 Selection control Product 3 P8.17 Chemical Autocalibration Quantity P8.18 Water Autocalibration Quantity

8 9 8. EQUIVALENCE

1÷40 1÷40

Impulse Impulse Impulse

165.0 165.0 165.0

0,0 ÷ 999.9 0,0 ÷ 999.9 0,0 ÷ 999.9

Impulse Impulse Impulse Impulse Seconds Seconds Seconds Seconds Selection Selection Selection Selection

1.200 1.200 1.200 1.200 0.230 0.230 0.230 0.230 IMP. IMP. TIME TIME

0,000 ÷ 9.999 0,000 ÷ 9.999 0,000 ÷ 9.999 0,000 ÷ 9.999 0,000 ÷ 9.999 0,000 ÷ 9.999 0,000 ÷ 9.999 0,000 ÷ 9.999 IMP. - TIME IMP. - TIME IMP. - TIME IMP. - TIME

ml liters

100 10

0 - 999 0 – 30

8.4 FLOWMETER SETTING In order to set the flowmeter it is necessary to fill completely the product dosing system. The product coming out during the setting must be gathered in a ml-graduated measure for chemeical flowmeter and gathered in a liters-graduated measure for water flowmeter. Enter the setting of the flowmeter where to you canthe choose whichordosing to set After selecting themenu dosing pump, push START start procedure STOPpump to cancel it. Check the level in the graduated measure, when you reach the predefined level (that is shown nearby the display) push START again. The message “CALIBRATION -END-“ will advise you that the setting has been executed. It is also possible to verify the setting of the product. Enter the check menu of flowmeter. Select the dosing pump that must be verified and push START to begin. Once finished the dosing, the level of product in the dosing pump should be the same of that one shown in the display. Whether the levels do not correspond, a new setting must be executed. The quantity of product to execute the setting can be changed using a parameter. For chemical is P8.17 for water is P8.18.

8.5 STARTING UP AND DISPLAY OF DEVICES It is possible to display the state of the devices. Enter the maintenance menu “input State” once insert the password. Push P1 to display the state of every entry. Nearby the display appears the entry state. Whether the entry is not active, the writing OFF appears, otherwise when active appears ON. It is also possible to activate every device but the electrical resistance manually. Enter the maintenance menu “output State” once insert the password. Push START and select the contactor you want to activate. Then push P1 to activate it or P2 to cancel. Nearby the display appears the contactor state. Whether the contactor is not active, the writing OFF appears, otherwise when active appears ON. REV 0.03 COD. 658002 A4

26

 

 

If a contactor is not possible to activate you will see in the display “FORBIDDEN”

DIGITAL INPUT:  Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Board Main Main Main Main Main Main Main Main Main Main Main Main Main Main Expansion  Expansion Expansion Expansion

Device Neutral detergent level switch N.C. Pressure switch water level N.O. Tank Heating element contactor N.O. Alcaline detergent level switch N.C. Lubrificant detergent level switch N.C. Load door closed N.O. Basket present N.O. Soda level switch N.C. Lock loading door open/closed N.O. Lock unloading door open/closed N.O. Unloading door closed N.O. Washing pump pressure switch N.C. FREE FREE Dryer pressure switch N.O. Hepa filter pressure switch N.C. Steam condenser level Safety thermostat and magnetothermic switch N.C.

Terminal 17 18 19 20 21 22 23 24 25 26 27 40 41 42 17 18 19 20

Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion

Phase sequence N.C. Boiler level Always activated Condensate safety level Basket recognised 1 Basket recognised 2 Basket recognised 3 Basket recognised 4 Basket recognised 5 FREE

21 22 23 24 25 26 27 40 41 42

Device FREE

Terminal 29-30

Chamber probe 1 Dryer probe Chamber probe 2 FREE FREE

32-33 35-36 29-30 32-33 35-36

Terminal J1 J2 J3 J4 J1 J2 J3 J4

TEMPERATURE PROBES: Number Board 1 Main 2 3 4 5 6

Main Main Expansion Expansion Expansion

FLOWMETERS : Number 1 2 3 4 5 6

Board Main Main Main Main Expansion Expansion

Device Alcaline Acid Lubrificant Soda Cold water Warm water

7 8

Expansion Expansion

Demi water FREE

DIP SWITCH : REV 0.03 COD. 658002 A4

27

 

 

  Number 1 2 3 4 5 6 7 8

Board Main Main Main Main Expansion Expansion Expansion Expansion

dip/jumper dip1 dip2 dip3 dip4 dip1 dip2 dip3 dip4

DIGITAL OUTPUT: Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Board Main Main Main Main Main Main Main Main Main Main Main Main Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion Expansion

Device Warm water solenoid valve Cold water solenoid valve Demi water solenoid valve Heating element contactor Depuration water Tank steam heating solenoid valve Drain valve Alcalin doser Acid doser Lubrificant doser Soda doser Washing pump Steam condenser solenoid valve Drain cooling solenoid valve Dryer second speed Dryer heating element Steam condenser drain pump Dryer first speed Drain valve nr.2 Motor lock load door Motor lock unload door n 2  Drain pump Boiler steam solenoid valve Drain pump

Terminal 4 5 6 7 8 9 10 11 12 13 14 15 4 5 6 7 8 9 10 11 12 13 14 15

9. CLOCK    

•

•

The card has a real-time clock. Time readings are also used when recording historical data.

REV 0.03 COD. 658002 A4

28

 

 

 

10. ALARMS and EVENTS LIST  DS 610/1-DS 610/2 ALARMS ALARMS LIST

Alarms Display message 1 2 3 4 5 6

Power failure Door 1 open Door 2 open Block door 1 Block door 2 Doors problem Unblock door 1

description

9 10 11

Door 1 timeout Door 2 timeout Cold water lack

It shows power failure during cycle Loading door open during cycle Unloading door open during cycle Loading door blocked Unloading door blocked Uncorrect door position ( both open or unblocked) Loading door problems: a) Overtime lock door ref. P6.05 b) During block door, the door has been opened Unloading door problems: c) Overtime lock door ref. P6.05 d) During block door, the door has been opened Overtime unlock loading door ref. P6.14 Overtime unlock unloading door ref. P6.14 Overtime cold water impulse reading from flowmeter ref. P6.06

12 13

Warm water lack Demi water lack

Overtime warm water impulse reading from flowmeter ref. P6.06 Overtime demi water impulse reading from flowmeter ref. P6.06

17 18 19 20

No chemical 1 No chemical 2 No chemical 4 No chemical 3 Heat. 1 probl.

Lack of chemical 1 (if is enabled with alarm on P3.37) Lack of chemical 2 (if is enabled with alarm on P3.37) Lack of chemical 4 (if is enabled with alarm on P3.37) Lack of chemical 3 (if is enabled with alarm on P3.37) st For the 1  heating element, this alarm appears when there is an uncorrect activation

Drain timeout

Overtime minimum tank level during the drain: Ref . P6.04 and P6.31 Blower switch on with pressure switch open.

7 Unblock door 2 8

21

23 24

Blower Min °C dryer

25 26 27 28 29 30 31 32 33

max°C prewash. lim°C tank probe lim°C air probe lim°C boil.p boil.probe robe Tank probe 2 tanl probe Air probe Boiler probe Temp. Check

34 35 36 37

Load.panel Unload. Panel CAN serial REV 0.03 COD. 658002 A4

The blower is uncorrect turning. During the dryer the air temperature i s not arrive at the temperature set at parameter P7.13, otherwise the temperature is under the set point if the set point is lower than parameter P7.13. Tank temperature over maximun setup during prewashing Tank temperature tempe rature over maximum maxim um valu e 102°C Dryer temperature tempe rature over maximum maximu m valu e 162°C Boiler tempe temperature rature over maximum maximu m va lue 105°C st Tank temperature 1  probe failure n Tank temperature 2  probe failure Dryer temperature probe failure Boiler temperature probe failure It appears when: a) Tank temperature over value ref. P7.11 b) The Th e temperature bet between ween the two probes has a difference higher than 1°C ref. P7.04. No connection from main board to loading switch board No connection from second board to unloading switch board. No connection from main to second electronic board (can bus) 29

 

 

Alarms Display message 38

description

No basket No tank heat.

39

No basket in chamber During tank heating phase, the temperature does not increase of 1°C into the prefixed time given by parameter P6.01 During drying heating phase, the temperature does not increase of 1°C into the prefixed time given by parameter P6.02 During boiler heating phase, the temperature does not increase of 1°C into the prefixed time given by parameter P6.03

No drying heat.

40

No boiler heat.

41 42 43 44 45

Magnetothermic Phase sequence Levels steam con Stream condenser pump Pump

The phase magnetothermic 2QF2 is tripped The sequence is uncorrect. Change the phase sequence Max steamcondenser level has activated while min. level has inactivated. The max and min level are on. Probably failure on drain pump

No tank heat.

During steam tank heating phase, the temperature does not increase of 1°C into the prefixed time given by parameter P6.01 During steam boiler heating phase, the temperature does not increase of 1°C into the prefixed time given by parameter P6.0 3 Phase time to much long

Washing pump switch on with pressure switch closed. The washing pump is uncorrect turning. Impulse error The flowmeter product 1 had count a impulse number different from set prodoct 1 point + P7.21 Impulse error The flowmeter product 2 had count a impulse number different from set prodoct 2 point + P7.21 Impulse error The flowmeter product 4 had count a impulse number different from set prodoct 4 point + P7.21 Impulse error The flowmeter product 3 had count a impulse number different from set prodoct 3 point + P7.21 Impulse error cold The flowmeter cold water had count a impulse number different from set water point + P7.20 Impulse error The flowmeter warm water had count a impulse number different from set warm water point + P7.20 Impulse error demi The flowmeter demi water had count a impulse number different from set water point + P7.20 Obstruct Filter The air filter is obstruct. Change the air filter s Conductivity probe Conductivity 1  probe failure High conductivity For 3 times high conductivity

46 47 48 49 50 51 52 53 54 55 56 58

No boiler heat.

59 60

Time

DS 610/1-DS 610/2 WARNINGS LIST Warning Display message

Description

1 Lack chemical 1 Lack of chemical 1 (acid detergent) 2 Lack chemical 2 Lack of chemical 2 (neutral detergent) 3 Lack chemical 4 Lack of chemical 3 (caustic soda) 4 Lack chemical 3 Lack of chemical 4 (lubrificant) These warnings function if the parameter P3.27 is set. DS 750-DS600 HISTORICAL EVENTS

Event

Display message

from 1 to 60 60   Same list of alarms

90 91

OK NO DISINFECTION

REV 0.03 COD. 658002 A4

description (see alarms list)

Cycle ends with success Cycle has been interrupted. 30

 

 

Display message

Event

description

11. PC INTERFACE  

•

The card has a communication channel RS232 with Modbus protocol. The channel can be used to access the historical data records file by setting the printer as follows:

 

baud rate: 9600 baud, X ON X OFF

 

data bits: 8bits,

 

parity: none.

•

•

•

12. MAINTENAN MAINTENANCE CE It is advisable to carry out a general check-up and to clean the appliance regularly, particularly if the supply water is very hard.

Particular attention should be paid to heating element and the probe of thermostats WARNING:   do not clean the machine outside with higt pressure water.   Please contact the retailer that supplies your cleaning products for details of recommended methods and products for sanitizing the machine regularly.   The machine has a safety thermostat that shuts down the pow power er supply to the Heating elements in the event of overheating. •

•

•

To re-start the appliance the fault that caused c aused overheating must be corrected.

Every 12 months: -  - 

Clean the diaphragms of solenoid valves and replace if necessary; Clean the thermostat probe

Even if the supply water is soft, the high working temperatures may cause limescale to build-up. Apart from damaging the resistors, limescale can also clog the nozzles in which case the correct tank temperature for sterilization may not be reached.

WARNING: IT IS NECESSARY TO MAKE A MAINTENANCE AT REGULAR INTERVALS, THIS MEANS EVERY 3 MONTS, IN ORDER TO GUARANTEE THE PERFECT FUNCTIONI FUNCTIONING NG OF PUMPS DOSING CHEMICAL PRODUCTS. MEMBRANE PIPE INSIDE DOSING PUMP MUST BE CHANGED EVERY 12 MONTHS. Cleaning the nozzles    

•

•

Remove the washing arms. Remove scaling.

Cleaning the external structure •

  

•

Use mild detergents only, do not use abrasive Your retailer can recommend suitable products.detergents or solvents and/or thinners of any kind.

Cleaning the control panel

REV 0.03 COD. 658002 A4

31

 

 

 

•

Clean the control board using a soft cloth dampened with with a product specifically for plastic or a disinfectant specifically for this type of use.

REV 0.03 COD. 658002 A4

32

 

 

  REV 0.03 COD. 658002 A4

33