Inspection and Test Plan - Mobile Scraper Traps

S T RE I CH E R - B O UC H AM AO U I NAWARA AND SOUTH TUNISIA GAS DEVELOPMENT CENTRAL PROCESS FACILITY (CPF), FLOWLINES AND W ELLPADS

Inspection & Test Plan - Mobile Scraper Traps May 2016

Pipeline Precisio n Engineering Limited  INSPECTION TEST PLA N ACTIVITY CHART  1. Scope

Pipeliene Precision Engineering Limited's scope on this project is to supply all labour, materials, final design, manufacturing, testing, packing, preparation for shipping, loading and full documentation to ensure the supply of Mobile Scraper Traps. (Tag No's NC0-PL-360-0201 & NC0-PR-360-0202) 2. Definitions & Abreviations Abreviation ITP WPQR ASME UID WPS RAD MPI GA FAT 3. Reference Documents

Definition Inspection Test Plan Welding Procedure Qualification Record American Society of Mechanical Engineers Unique Identification Number Welding Procedure Specification Radiography Examination Magnetic Particle Examination General Arrangement Final Acceptance Test

Doc No NAWCPF-MSBI-NCPF-360-QC-QAL-84004 COV1017650/002 COV1418567/08 NAWCPF-MSBI-NCPF-360-QC-PRO-84005 NAWCPF-MSBI-NCPF-360-QC-PRO-84007 NAWCPF-MSBI-PF01-000-ME-SPE-31260 NA-OTP-PMT-0806-QC-PRO-0006 NAWCPF-MSBI-NCPF-000-ME-SPE-30515 ASME B31.8 ASME IX ASME VIII Div 1 NAWCPF-MSBI-NCPF-360-ME-DAT-30462 NAWCPF-MSBI-NCPF-360-ME-SPE-31104 NA-OTP-PMT-0804-PM-SPE-0001

Description Welding Procedure Qualification Record 001 Welding Performance Qualification - Gordon Watson Welding Performance Qualification - Jamie Flemming General Radiography Procedure General MPI Procedure CPF Station Piping Welding Specification Tunisian Regulation Request for Pressure Vessels Coating Painting & Insulations System Specification Design Code Welding Code Closure Door Code Mobile Scraper Traps Data Sheets Mobile Scraper Traps Specification Vendors & Contractors Data Requirement Specification

PPE RE V 

15/164/ITP/03

BY 

Emma Kitchen

 S IGN  CHECK 

Clien t

Th ir d Par ty

PPE REF No :

 

8" x 6" CL600 Pig Launcher (NCO-PL-360-0201) CL IENT REF No :

Simon Hannar

PROJ ECT:

15/164

 

NAWCPF-MSBI-NCPF-000-CP-POR-00050  

8" x 6" CL600 Pig Receiver (NCO-PL-360-0202)

Pipeline Precision Engin eering Limited  INSPECTION TEST PLA N ACTIVITY CH ART  ITEM No 1 

A C TIVITY / OPERA TIO N

REF

VERIFY

 

PROC

DOC

 

CONTRACT REVIEW : Review contract document,

A c c ep tan c e Cri ter ia

P.P.E.

Purchase Order

R

Co n t r ac t o r

Co m p an y

Tu n is ian  

NoBo 

M SB I

OM V

Th ir d Part y  

Brit Eng 

CODES

H = HOLD POINT

specifications, drawings and ensure quality documents

R = REVIEW OF DOCUMENTATION

are approved prior starting applicable activity  1.1

 

 

Submit inspection test plan.

ITP

Project Specification

W = WITNESS

R /A

M = MONITOR

2

2.1

T = TEST

D ESIGN CHECK :  

Design check acc PED 97/23/EG requirements

Design Code

R/M

NAWCPF-MSBI-PF01-000-ME-SPE-31260 

R/M/Q

D = DIM/INSPECTION

R/A

V = VISUAL INSPECTION

3 

WELDING : All welding to be carried out using third party 

Q = QUALITY RECORDS A = DOCUMENTS SUBMITTED FOR APPROVAL

approved procedures and qualifications. 3.1

Welding procedures

3.2

Welder qualifications

001

WPQR

ASME B31.8 / ASME IX

M/Q

R

Welding Competency Matrix

 ASME IX

M/Q

R 

R 1.3 & MPI 1.3

NDE Procedures &

ASME B31.8/ASME VIII Div 1

R/Q

R  

TBC

Operator Qualifications

COV1017560/002  

 

COV1418567/08  4 

NDE : submit NDE procedures & operator qualifications.

(RAD/MPI) 5

5.1 6

Material Delivery Notes

R EC EIP T O F M AT ER IA L

Review material certification.

Material Test Certificates

R Project Specification

R/M

 

R/Q R/M 

M A TE RI AL H AN DL I NG & P RE PA R AT IO N  

6.1

Mark material and transfer identification

Drawings

6.2

Cut material to size and shape, prepare and dress edges and

Drawings

M

 

M/D/V  

weld preps.

COPY No

1 7

7.1 8

2

P RE IN SP EC TI ON ME ET IN G  

Material Register/UID

Drawings

M/V

8.2

A lign and set up members

Drawings

Drawings

M/D/V

8.3

Pre-weld dimentional check

Drawings

Drawings

V/D

  M

 

P RO DU CT IO N WE LD IN G  

9.1

Check consumable and control

Consumable Register/WPS

WPS

M

9.2

Check preheat and application

WPS

WPS

M

9.3

Check welder qual and monit or performance

Welding Competency Matrix

WPS

M/Q

9.4

Visual inspect after welding.

Weld Data Sheet PPE

REV 

15/164/ITP/03

BY 

Emma Kitchen

 SIGN 

 D A T E  

Client  

A SS EM B LY O F P RE PA RE D IT EM S  

Check item identification

 CHECK 

RECIPIENT 

Meetin g to be carried out on PPE site before any works begin .

8.1

9

 

File

Client 

    M

V Th i rd Par ty

 

M

PPE REF No: 

PROJECT: 

15/164 8" x 6" CL600 Pig Launcher (NCO-PL-360-0201) CLIENT REF No: 

Simon Hannar  30/09/2016 

   

NAWCPF-MSBI-NCPF-000-CP-POR-00050 

8" x 6" CL600 Pig Receiver (NCO-PL-360-0202)

Pipeline Precision Engin eering Limited  INSPECTION TEST PLAN ACTIVITY CHART  ITE M No

A CTIVITY / OPE RA TION

10

P OS T- WE LD I NS PE CT IO N  

10.1

Post weld dimensional check.

RE F

V E RIFY

PR OC

DOC

 

A c c e p t an c e Cr i ter i a

P.P.E.

C o n tr a c to r

C o m pan y

Tu n i s ia n  

NoBo 

MSB I

OM V

Th ir d P ar t y  

Brit Eng 

 

GA Drawing

GA Drawing

CODE S

V/D/Q

 

H = HOLD POINT R = REVIEW OF DOCUMENTATION

11

Q/R

P OST-W EL D N DE  

11.1

RAD & MPI of all welds.

12

H YD RO STA TIC T ES T  

NDT Report

ASME VIII Div 1

R

  S W = WITNES

T/R/Q

M = MONITOR T = TEST D = DIM/INSPECTION

12.1

Subcontractor hydro-test procedure

P/T Procedure

Design Code Requirements

R/M  

12.2

Pressure test.

P/T Procedure

NA-OTP-PMT-0806-QC-PRO-0006

H/R/T/M/V/Q

  V = VISUAL INSPECTION

W

W

H

W

 

Q = QUALITY RECORDS A = DOCUMENTS SUBMITTED FOR APPROVAL

13

P A INTING  

13.1

Subcontractor paint procedure

NAWCPF-MSBI-NCPF-000-ME-SPE-30515

R/Q

13.2 

Remove sharp edges prior to painting

13.3

Painting contractor to prepare,prime & paint items

P ai nt R ep or t

N AW CP F- MS BI -N CP F- 00 0- ME -S PE -3 05 15

R /Q /M  

13.4

Inspection to be carried out during & after painting process

Paint Report

NAWCPF-MSBI-NCPF-000-ME-SPE-30515

R/Q

Operation Manual

Client Specification

R/Q

GA Drawing

Client Specification

R

14

14.1 15

TBC

M/V  W 

G A L VA N IS IN G (s k id s t r uc t ur a l c om p o n en t )  

Galvanising contractor to prepare and galvanise items F AT & F IN AL RE LE AS E  

15.1

Functionality of quick opening closure

15.2

Dimensional check

M

15.3

Paint check

Paint Report

Client Specification

V/Q

15.4

Tag plates

Nameplate Drawing

Client Specification

Q/R/A

 

W

 

W  W

 

COPY No

1 16

16.1 17

17.1 18

18.1

Client Requirement

Packing Procedure

Clients Instructions

R/M  

Q/R/A

Delivery Note

Clients Instructions

R/H  

R

R

Client  

R/Q

D EL IVE RY  

Consult with client on requirements/timescales

PP E

15/164/ITP/03

BY 

Emma Kitchen

 SIGN 

 D A T E  

Data Dossier

RECIPIENT 

P A C K ING  

Submit packing procedure

REV 

 C H E C K  

2

F IN A L D OC U M EN T A TI ON ( re v i ew p r i o r to i n s t al l a ti o n )  

Progressively compile final documentation for handover to client

 

File

Cl ie n t

Th ir d P ar t y

 

PPE REF No: 

P ROJ EC T:

8" x 6" CL600 Pig Launcher (NCO-PL-360-0201) CLIENT REF No: 

Simon Hannar  30/09/2016 

 

15/164

NAWCPF-MSBI-NCPF-000-CP-POR-00050 

8" x 6" CL600 Pig Receiver (NCO-PL-360-0202)