DATA INPUT FOR COAL FIRED BOILER INDIRECT METHODE Fuel firing rate Steam generation rate Steam pressure Steam temperature Feed water temperature %CO2 in Flue gas %CO in flue gas Average flue gas temperature Ambient temperature Humidity in ambient air Surface temperature of boiler Wind velocity around the boiler Total surface area of boiler GCV of Bottom ash GCV of fly ash Ratio of bottom ash to fly ash Fuel Analysis (in %) Ash content in fuel Moisture in coal Carbon content Hydrogen content Nitrogen content Oxygen content GCV of Coal
STEP 1 Theoretical air required for complete combustion STEP 2 Moles of N2 Moles of C (CO2)t STEP 3 % Excess air supplied (EA) STEP 4 Actual mass of air supplied STEP 5 Mass of dry flue gas STEP 6 (all loses) % Heat loss in dry flue gas (L1) % Heat loss due to formation of water from H2 in fuel (L2) % Heat loss due to moisture in fuel (L3) % Heat loss due to moisture in air (L4) % Heat loss due to partial conversion of C to CO (L5) Heat loss due to radiation and convection (L6) Total radiation and convection loss per hour % radiation and convection loss % Heat loss due to unburnt in fly ash (L7) % Heat loss due to unburnt in bottom ash (L8)
Carbon Hydrogen Nitrogen Oxygen Sulphur Moisture GCV of fuel Fuel firing rate Surface Temperature of boiler Surface area of boiler Humidity Wind speed Flue gas analysis (%) Flue gas temperature Ambient temperature Co2% in flue gas by volume O2% in flue gas by volume
STEP 1 Theoretical air required for complete combustion
kCal/ kg kg/ hour °C 2
m kg/kg of dry air m/s °C °C
14.40865 kg/kg of oil
STEP 2 % Excess air supplied (EA)
55.55555556 %
STEP 3 Actual mass of air supplied
22.41345556 kg/kg of fuel
STEP 4 Mass of dry flue gas STEP 5 (all loses) % Heat loss in dry flue gas (L1) % Heat loss due to formation of water from H2 in fuel (L2) % Heat loss due to moisture in fuel (L3) % Heat loss due to moisture in air (L4) Heat loss due to radiation and convection Total radiation and convection loss per hour % radiation and convection loss (L6) Boiler efficiency by indirect method
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