Index (20020408)

Service Training Manual Engine Axle Transfer Case

SsangYong Motor Company International Service Team

Service Training Manual

SsangYong Motor Company

Technical Guide Book April 2002

SsangYong Motor Company International Service Team

Section index

Technical Guide Book

Common

Rexton

Musso & Korando

Chairman

Service bulletin

2001 ~ 2002

SsangYong Motor Company

Technical Guide Book

. Common Subject 1. Work procedure for door regulator and motor  2. Check procedure for HFM sensor  3. Engine coolant temp gauge is fixed at 90 or 0

SsangYong Motor Company

Technical Guide Book

. Rexton Subject 1. Check the free stroke of brake pedal and adjust 2. Atmosphere temp mode of FATC 3. The warning lamp of door open indicate in driving 4. Special chareteristics of some electric goods 5. How to rework the rear door glass 6. Not avalible to unlock the driver's door  7. ABS warning lamp ON in driving 8. Noise from the seat belt D ring 9. Intermittent illuminating of the brake warning lamp  10. Unbalance of the vehicle height, right and left  11. Noise in the room  12. Replace procedure for the front suspension shock  

absorber 

 13. Precautions when the room lamp is replaced  14. Removal and installation procedure of headlamp and bulb  15. Coding procedure for TOD T/CCU  16. Information for headrest storage position

SsangYong Motor Company

Page

Technical Guide Book

. Rexton Subject  17. Trouble shooting for heater pipe interference noise  18. Removal and installation procedure of sunroof   

sunshade

 19. Information for sunroof switch and setting of glass  

position

 20. Trouble shooting for locked 2nd seat  21. Disassemble procedure for multimeter and center  facia panel  22. Specification of wheel alignment  23. Information about parts replacement (quarter trim)  24. Removal and installation procedure of sunroof   25. Remove and install procedure of sunroof motor and control unit

SsangYong Motor Company

Page

Technical Guide Book

. Musso & Korando Subject 1. Quality improvement of 4WD 2. ABS/ABD warning lamp light ON 3. High vibrating sound coming from gear shift lever (M/T) 4. Chassis noise 5. Gear shift lever was locked in the 'P' position 6. Accel pedal operation force is excessive 7. ECS warning lamp ON and malfunction 8. Noise and oil leakage of the shock absorber  9. Shift shock is occured when the A/T is shifted from 1st to 2nd  10. Noise of door trim  11. Noise of tailgate  12. Inteference of splash guard  13. Fault of key remind switch  14. Application table of planar damper on the transfer case  15. Information of new STICS unit for Korando vehicle  16. Noise from the front door (left or right)

SsangYong Motor Company

Page

Technical Guide Book

. Chairman Subject 1. Alternator noise 2. Shifting problem of transmission 3. Noise and vibration in steering 4. Engine start malfunction intermittently 5. Checking procedure for ECS 6. ABS/ABD warning lamp ON 7. Function of rain sensing 8. Service procedure of wind noise 9. Intermittent shortage of trunk fuse  10. Check procedure for audio head unit malfunction

SsangYong Motor Company

Page

Technical Guide Book

. Service bulletin (2001 ~ 2002) Subject

Model

1. Measures of BTRA A/T LIMP home mode

Musso,Korando

2. Memory input to REKES

Musso,Korando

3. Information of new BTRA auto transmission & TCU

Musso,Korando

4. Bosch injection pump

Musso,Korando

5. Main issues for SCAN-100 tool

ALL

6. Release the new diagnosis program for Europe model

Musso,Korando

7. Trouble shooting for excessive exhaust gas

Musso,Korando

8. Protection number 4 of injection pipe crack from vibration

Musso,Korando

9. Trouble shooting for the engine overheating  10. Information of new ABS/ABD unit

Musso Korando

 11. Trouble shooting for engine surging when the engine is cold

Musso,Korando

 12. Information and trouble shooting for preheating time relay

Musso,Korando

 13. Trouble shooting for the noise when the vehicle is steered

Musso,Korando

 14. Information of oil maintenance interval for BTRA A/T  15. Notification how to adjust the parking brake system  16. Paint color code list  17. Information on fuse removal to prevent the discharge of battery

SsangYong Motor Company

ALL Musso,Korando Rexton Musso,Korando

Technical Guide Book

. Service bulletin (2001 ~ 2002) Subject  18. Release the new diagnosis program

Model Rexton

 19. Notice service maintenance

ALL

 20. Notice of repair kits for BTRA auto transmission

ALL

 21. T/Shooting for Oil leak of BTRA A/T

ALL

 22. Information on Fuse removal to prevent the discharge of Battery  23. Memory input to REKES

SsangYong Motor Company

Rexton