Impresora Laser DP 6000

CONTROL SHEET Issue Date

Revision Number

12.10.2012

05

Reason

Revised (FM6078)

DRYPIX 6000 / FM-DL 100 SERVICE MANUAL PREVENTIVE MAINTENANCE (PM) (DRYPIX 6000)

020-201-05E

DRYPIX 6000 / FM-DL 100 Service Manual

Pages Affected

All pages

PM-1

1. PREVENTIVE MAINTENANCE ITEMS 1.1

How to Use the Preventive Maintenance Volume

1.2

Notation of Age

The following notations are mentioned for the respective maintenance programs. Check what the notation means before starting the task. 1Y : Procedure performed at an age of 1 year. 2Y : Procedure performed at an age of 2 years. 3Y : Procedure performed at an age of 3 years. 4Y : Procedure performed at an age of 4 years. 5Y : Procedure performed at an age of 5 years.

- Perform the corresponding maintenance programs according to the notations of age ( 1Y , 2Y , 3Y , 4Y , 5Y ). - The preventive maintenance program list is prepared for the respective ages of 1, 2, 3, 4, and 5 years. As the tasks to be performed depend on the age of service, follow the list in carrying out the preventive maintenance program.

020-201-05E

DRYPIX 6000 Service Manual

PM-1

PM-2 1.3

Preventive Maintenance Program List

The preventive maintenance program is defined in terms of the age of the machine.When the age of the machine reaches the specified value, take each action of the preventive maintenance program corresponding to the age. Take the action referring to the list, as the program differs depending on the age of the machine.

Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to states existing upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts.

■ Preventive Maintenance Program List Maintenance program

Cycle

Time requirements Replacement Parts (min) 5 10 10 5 5 5 Cleaning roller (replace every 3 years) 5 15

1Y

2Y

3Y

4Y

5Y

3.1 Checking, Saving, and Deleting Error Logs 3.2 Printing/Checking Conveyance/Checking Images 3.3 Checking the Interlock Function 3.4 Checking the Fan Operation 3.5 Checking the Tray Periphery 3.6 Cleaning/Replacing the Cleaning Roller (Option) 3.7 Cleaning the Air Filter 3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment 3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning Conveyance Roller

      

      

      

      

-

-

       

-

-











10

3.10 Cleaning the Density Measurement Section











10

-

-



-

-

60

     

     

     

     

     

3 15 1 5 1 -

3.11 Cleaning the Heat development Unit 3.12 Reinstalling/Cleaning Covers 3.13 Final Operation Checks/Checking Images 3.14 Setting Date and Time 3.15 Checking for Improper Protective Grounding 3.16 Replacing the Cutter 3.17 Work Completion Report

020-201-05E

Tools and Instruments Used

Absolute ethanol Absolute ethanol Absolute ethanol Cleaning cloth Absolute ethanol Vacuum cleaner Absolute ethanol

Film Cutter (replace every 1 years)

DRYPIX 6000 Service Manual

PM-2

PM-3 1.3.1

Maintenance Program at the Age of 1, 2, 4, and 5 Years

Maintenance program at the age of 1, 2, 4 and 5 years ( Maintenance program 3.1 Checking, Saving, and Deleting Error Logs 3.2 Printing/Checking Conveyance/Checking Images 3.3 Checking the Interlock Function 3.4 Checking the Fan Operation 3.5 Checking the Tray Periphery 3.6 Cleaning/Replacing the Cleaning Roller (Option) 3.7 Cleaning the Air Filter 3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning Conveyance Roller 3.10 Cleaning the Density Measurement Section 3.12 Reinstalling/Cleaning Covers 3.13 Final Operation Checks/ Checking Images 3.14 Setting Date and Time 3.15 Checking for Improper Protective Grounding

,

2Y

,

4Y

,

5Y

5 10 10 5 5 5

Cleaning roller (replace every 3 years)

5 10

Absolute ethanol Absolute ethanol Cleaning cloth Absolute ethanol

10 3 15 1 5 1

3.17 Work Completion Report

-

Film Cutter (replace every 1 years)

Maintenance Program at the Age of 3 Years

Maintenance program at the age of 3 years ( )

Time To o l s a n d requirements Replacement Parts I n s t r u m e n t s (min) Used

3.16 Replacing the Cutter

020-201-05E

1Y

1.3.2

Maintenance program 3.1 Checking, Saving, and Deleting Error Logs 3.2 Printing/Checking Conveyance/Checking Images 3.3 Checking the Interlock Function 3.4 Checking the Fan Operation 3.5 Checking the Tray Periphery 3.6 Cleaning/Replacing the Cleaning Roller (Option) 3.7 Cleaning the Air Filter 3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment 3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning Conveyance Roller 3.10 Cleaning the Density Measurement Section 3.11 Cleaning the Heat development Unit 3.12 Reinstalling/Cleaning Covers 3.13 Final Operation Checks/ Checking Images 3.14 Setting Date and Time 3.15 Checking for Improper Protective Grounding

3Y

)

Time To o l s a n d requirements Replacement Parts I n s t r u m e n t s (min) Used 5 10 10 5 5 5

Cleaning roller (replace every 3 years)

5 15

Absolute ethanol

10

Absolute ethanol Absolute ethanol Cleaning cloth Absolute ethanol Vacuum cleaner Absolute ethanol

10 60 3 15 1 5

3.16 Replacing the Cutter

1

3.17 Work Completion Report

-

Film Cutter (replace every 1 years)

DRYPIX 6000 Service Manual

PM-3

PM-4

2. PREVENTIVE MAINTENANCE FLOW START 3.1 Checking, Saving, and Deleting Error Logs 3.2 Printing/Checking Conveyance/Checking Images 3.3 Checking the Interlock Function

A 3.15 Checking for Improper Protective Grounding 3.16 Replacing the Cutter 3.17 Work Completion Report END

3.4 Checking the Fan Operation 3.5 Checking the Tray Periphery 3.6 Cleaning/Replacing the Cleaning Roller (Option) 3.7 Cleaning the Air Filter 3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment 3.9 Checking/Cleaning the Rubber Belt, Cleaning the Sub-scanning Conveyance Roller 3.10 Cleaning the Density Measurement Section 3.11 Cleaning the Heat development Unit 3.12 Reinstalling/Cleaning Covers 3.13 Final Operation Checks/Checking Images 3.14 Setting Date and Time

A

020-201-05E

DRYPIX 6000 Service Manual

PM-4

PM-5

3. PREVENTIVE MAINTENANCE 3.1 1Y

Checking, Saving, and Deleting Error Logs ,

2Y

,

3Y

,

4Y

,

5Y

Check whether errors have occurred using the PC-Utility of the PC for servicing. If errors have occurred, correct them appropriately. If necessary, save the error logs as a file, and delete those error logs.

n Procedure l Checking Error Logs (1) Turn ON the power of the equipment, and PC for servicing. (2) Start the PC-Utility. {MU:2.2_Flow of PC-Utility Operations}

(3) [Log data] → [Display Error Log] (4) Refer to each error code displayed to confirm if serious errors have occurred.

l Deleting Error Logs (1) [Log data] → [Clear Error Log] (2) [Execute]

020-201-05E

DRYPIX 6000 Service Manual

PM-5

PM-6 3.2

Printing/Checking Conveyance/Checking Images ,

1Y

2Y

,

3Y

,

4Y

,

5Y

Print from each film tray using the PC-Utility (grid pattern, 17-steps pattern), and check the recorded image format, density correction function, and there are no unevenness on the images and scratches. Also check that the mechanism and conveyor system are operating normally during film conveyance.

n Procedure l Checking Recording Image Format, and for Image Unevenness and Scratches {IN:8.3_Checking Recording Image Format, and for Image Unevenness and Scratches}

l Checking Density {IN:8.2_Checking Density}

020-201-05E

DRYPIX 6000 Service Manual

PM-6

PM-7 3.3 1Y

Checking the Interlock Function ,

2Y

,

3Y

,

4Y

,

5Y

Interlocks are provided at the front cover / upper right cover / lower right cover (SK1, SK2, SK3), and film loading unit (SA12, SA22). Whether the interlock is functioning normally can be checked by opening a cover while executing the PC-Utility. {IN:8.4_Checking the Interlock Function}

020-201-05E

DRYPIX 6000 Service Manual

PM-7

PM-8 3.4 1Y

Checking the Fan Operation ,

2Y

,

3Y

,

4Y

,

5Y

Check the operation of the power supply unit cooling fan and of the power supply unit cooling fan. {IN:8.5_Checking Fan Operation}

020-201-05E

DRYPIX 6000 Service Manual

PM-8

PM-9 3.5

Checking the Tray Periphery ,

1Y

2Y

,

3Y

,

4Y

,

5Y

Check the traylock and traylock mechanism.

 Procedure (1) Click [Logout] button to end the PC-Utility. (2) Insert the shutter into the film tray. (3) Check that when the film tray is locked, it cannot be pulled out to the front. With the film tray locked, pull the film tray forward and check that the film tray interlock functions so that it cannot be pulled out, and no error codes are displayed. →Perform this check for both of the upper and lower film trays.

(4) Insert the shutter into the upper film tray. (5) Press the [ENTER] button on the operation panel and pull out the upper film tray. (6) Insert the upper film tray into the equipment, and then remove the shutter. (7) Insert the shutter into the lower film tray. If the shutter is inserted into both the upper and lower film trays, only the upper film tray can be pulled out, and the lower film tray cannot be pulled out. If the lower film tray needs to be pulled out, do not insert the shutter into the upper film tray.

(8) Press the [ENTER] button on the operation panel and pull out the lower film tray. (9) Insert the lower film tray into the machine, and then remove the shutter. (10) Turn OFF the power of the equipment.

020-201-05E

DRYPIX 6000 Service Manual

PM-9

PM-10 3.6 1Y

Cleaning/Replacing the Cleaning Roller (Option), Removing the Cover ,

2Y

,

3Y

,

4Y

,

(2) Wash the cleaning roller removed using water or warm water. (3) Wipe the cleaning roller dry with a dry cloth.

5Y

Inspect the cleaning roller (option), wash away dirt with water, and clean with absolute ethanol.

• The cleaning roller is an option. Take note that roller provided as standard is not cleaning rollers, and should not be cleaned with water. • Replace the cleaning roller every three years.

(4) Clean the cleaning roller with a cloth moistened adequately with absolute ethanol. Wiping with absolute ethanol helps vaporize the water remaining on the cleaning roller.

(5) Leave the cleaning roller to dry until the completion of maintenance work. (6) Close the upper conveyance unit open/close guide.

The standard rubber roller and cleaning roller have different colors. • Standard rubber roller: Dark grey like other rubber rollers. • Cleaning roller: Black

 Procedure (1) Remove the cleaning roller. #1 [Open] Upper right cover

#3 [Remove] Cleaning roller

#2 [Open] Upper Conveyor Unit Open/Close Guide DRY60_I0002.ai

020-201-05E

DRYPIX 6000 Service Manual

PM-10

PM-11 3.7 1Y

Cleaning/Replacing the Air Filter ,

2Y

,

3Y

,

4Y

,

5Y

Clean the air filter.

 Procedure (1) Open the front cover, then open the upper right cover. (2) Remove the air filter.

DRY60_I0003.ai

(3) Clean the air filter using a vacuum cleaner. (4) Reinstall the air filter. (5) Close the upper right cover and lower right cover.

020-201-05E

DRYPIX 6000 Service Manual

PM-11

PM-12 3.8 1Y

Cleaning the Removal Unit, Cleaning Inside the Equipment ,

2Y

,

3Y

,

4Y

,

5Y

Clean the suction cup and rubber roller of the removal unit, and clean inside the equipment. Ensure that cleanings are performed for both the upper removal section and for the lower removal section.

 Procedure

l Cleaning Inside the Equipment (1) Remove the dusts and dirt in the equipment such as frame, mechanism unit, and inside the controller section, etc. with a cleaning cloth or vacuum cleaner, etc. (2) Check the inside of the mechanism unit visually, and clean if dirty. (3) Reinstall the removal unit/film loading unit. (4) Reinstall film loading unit cover, then insert the film tray to its original position.

l Cleaning the Removal Unit Clean the removal unit after removing the removal unit/film loading unit.

(1) Remove the removal unit/film loading unit. (2) Clean the suction cup and removal conveyance rollers (upper/lower) with a cloth moistened with water. Removal conveyance rollers (upper)

Suction cup

Removal conveyance rollers (lower)

DRY60_I0004.ai

020-201-05E

DRYPIX 6000 Service Manual

PM-12

PM-13 3.9

Checking/Cleaning the Rubber Belt, Cleaning Sub-scanning Conveyance Roller ,

1Y

2Y

,

3Y

,

4Y

,

(2) Clean the rubber belt with a cloth moistened with water.

5Y

Check and clean the rubber belt, and clean the sub-scanning conveyance rollers.

CAUTION Ensure that the shutter is inserted into the film tray before starting the work. Removing the sub-scanning section/upper conveyor unit with the shutter removed may cause stray light to expose the film, resulting in an image quality problem.

 Procedure

[Rotate] Handle

l Checking/Cleaning the Rubber Belt

Belt

DRY60_I0006.ai

(3) Clean the rubber belt at the rear side of the sub-scanning unit with a cloth moistened with water.

(1) Remove the belt cover of the sub-scanning unit.

Belt cover

2-TP4x6 [Rotate] Flywheel

Belt DRY60_ 0007 ai

DRY60_I0005.ai

020-201-05E

DRYPIX 6000 Service Manual

PM-13

PM-14 l Cleaning the Sub-scanning Unit Conveyance Roller (1) Draw the sub-scanning unit/upper conveyance unit. {IN:6.1_Sub-scanning Unit/Upper Conveyance Unit}

(2) Clean the sub-scanning unit conveyance rollers with a cloth moistened with ethanol.

Sub-scanning unit conveyance roller

DRY60_I0015.ai

(3) Return the sub-scanning unit/upper conveyance unit to its original position. Reinstall in the reverse order of removal.

020-201-05E

DRYPIX 6000 Service Manual

PM-14

PM-15 3.10 Cleaning the Density Measurement Section 1Y

,

2Y

,

3Y

,

4Y

,

5Y

(3) Clean the light-receiving surface of the PDD board with a cotton swab moistened with absolute ethanol. Light-receiving surface

Clean the density measurement section light-receiving surface.

 Procedure (1) Remove the film release unit cover. (2) Remove the film release unit upper guide bracket. Film release unit cover

film release unit upper guide bracket #1 [Remove] TP3x6

DRY60_ 0017 ai

(4) Reinstall the film release unit upper guide bracket, and ejection cover.

#2 [Remove] DT3x6

DRY60_ 0016 ai

020-201-05E

DRYPIX 6000 Service Manual

PM-15

PM-16 3.11 Cleaning the Heat Development Unit 3Y

(3) Clean the periphery of the heat development unit of this equipment with a vacuum cleaner. (4) Assemble the heat development rack assembly.

Clean the heat development unit heat plate and rubber roller.



CAUTION

The heater assembly inside the heat development rack assembly is very hot immediately after the equipment is powered off. When servicing the inside of the heat development rack assembly, wait at least approximately 60 minutes (until the hot parts are sufficiently cooled down) before starting the work.

When installing the adiabatic cover, make sure that the cables do not get caught.

(5) Reinstall the heat development rack assembly to the heat development unit.

 Procedure

Make sure that the thermistor cable is not damaged by the screw with grounding.

(1) Remove the heat development roller from the heat development rack assembly. {MC:8.3_Heat Development Roller}

(2) Clean the heat plate and rubber roller with a cloth moistened with ethanol. Heater assembly [Clean] Heat plate

Pins (short)

Pins (long)

[Clean] Rubber roller DRY60_I0018.ai

020-201-05E

DRYPIX 6000 Service Manual

PM-16

PM-17 3.12 Reinstalling/Cleaning Covers 1Y

,

2Y

,

3Y

,

4Y

,

5Y

Wipe covers with a moist cloth. Inspect the covers for missing screws and gaps with the equipment.

 Procedure (1) Reinstall all covers. (2) Reinstall the cleaning roller. (3) Wipe the covers with a moistened cloth. (4) Check that no cover screws are missing and that there are no spaces between the cover and equipment. (5) Insert the film tray into the equipment.

020-201-05E

DRYPIX 6000 Service Manual

PM-17

PM-18 3.13 Final Operation Checks/Checking Images 1Y

,

2Y

,

3Y

,

4Y

,

5Y

Perform final operation check after completing preventive maintenance by printing the grid pattern and 17-steps pattern, and perform automatic density correction, and recheck the format of the recorded image, density correction function, and check that there are no unevenness on the image and scratches. Also check that the mechanism and conveyor system are operating normally during film conveyance. {PM:3.2_Printing/Checking Conveyance/Checking Images}

020-201-05E

DRYPIX 6000 Service Manual

PM-18

PM-19 3.14 Setting Date and Time ,

1Y

2Y

,

3Y

,

4Y

,

5Y

Check the date and time, and reset the date and time if incorrect.

 Procedure (1) [System information and setup] → [Setting3] → [Set Date] → The current system date and time are displayed.

(2) If the date and time are wrong, change the date and time. (3) End the PC-Utility, and turn OFF the power of the equipment.

020-201-05E

DRYPIX 6000 Service Manual

PM-19

PM-20 3.15 Checking for Improper Protective Grounding 1Y

,

2Y

,

3Y

,

4Y

,

5Y

(1) Check that the power cable and additional protective ground wire connections are established in the same manner as for installation. (2) Check that the parts and cables removed for servicing purposes are secured and connected in the same manner as for installation. (3) Check that the removed screws are properly tightened.

020-201-05E

DRYPIX 6000 Service Manual

PM-20

PM-21 3.16 Replacing the Cutter 1Y

,

2Y

,

3Y

,

4Y

,

5Y

Replace the cutter.

Replace the cutter every year.

020-201-05E

DRYPIX 6000 Service Manual

PM-21

PM-22 3.17 Work Completion Report After completing preventive maintenance, notify the user that the density tone curve has changed because density correction was carried out.

020-201-05E

DRYPIX 6000 Service Manual

PM-22

PM-23 BLANK PAGE

020-201-05E

DRYPIX 6000 Service Manual

PM-23