ICCI PROSIDING ISBN 978-979-8897-81-8

PROCEEDING

SUSTAINABLE DESIGN IN CREATIVE INDUSTRY TOWARDS BETTER HUMAN LIFE INTERNATIONAL CONFERENCE ON CREATIVE INDUSTRY 2011

Organized by: DEPARTMENT OF INDUSTRIAL DESIGN Faculty of Civil of  Civil Engineering and Planning Sepuluh Nopember Inst Inst it ute of Technology Technology

10 March 2011, Denpasar Bali

ORGANIZATION COMMITTEE Honorary Committee: Prof. Ir. Priyo Suprobo, MS, PhD Prof. Ir. Joni Hermana, MSc.ES. PhD Person in Responsible: Ir. Baroto Tavip Indrojarwo, MSi General Chairman: Dr.Ir. Bambang Iskandriawan, M.Eng. (Program Chair) Thomas Ari Kristianto, SSn, MT. (Subprogram Chair) Technical Program Committee: Ir. I Gusti Ngurah Antaryama, PhD (ITS) Drs. Taufik Hidayat, MT (ITS) Kenta Kishi, SCI Arc, M.Arch (Tokyo Institute of Technology) of Technology) Dr. Agus Windharto, DEA (ITS) Ir. Kresno Soelasmono, MSR (ITS) Ir. Budiono, MSn (ITS) Paper/Proceeding: Sayatman, SSn, MSi, Dra. Anna Enariah, MT Treasury: Ir. Nanik Rachmaniyah, MT, Faizal Rizal, SE Secretary and Sys‐Info: Anggri Indraprasti, SSn, MDs, Aria Weny Anggraita, ST, MMT Dyah Ayu Prasetyawati, ST, Adinda Paramita Program & Protocol: Eri Naharani Ustazah, ST, MDs, Firman Hawari, SSn, MDs Octaviyanti Dwi Wahyurini, ST Web Publication & Documentation Rahmatsyam Lakoro, SSn, MT, Nugrahardi Ramadhani, SSn, MT, Djoko Kuswanto, ST, Bambang Mardiono, S.Sn Sponsor & Exhibition: Anggra Ayu Rucitra, ST, MMT, Primaditya, SSn, MDs, Andjrah Hamzah Irawan, ST, MSi, Waluyohadi, SSn, Ir. Prasetyo Wahyudie, MT, Kartika Kusuma Wardani, ST, MSi Venue: Sabar, SE, MSi Bambang Tristiyono, ST, MSi, Ir. R. Adi Wardoyo, Jatmiko, ST, Untung Food and Beverage: Hertina Susandari, ST Ir. Susy Budi Astuti, MT, Eviliawanti Assistance: Nursari, Sholehan, Siyono, Slamet Riyadi, NKS Wahyudi

1

PREFACE

Welcome address fr om Prof . Ir. Pri yo Supr Supr obo, MS, PhD. hD. Rector of Sepuluh Nopember Inst Inst it ut e of Technology Technology

Ass Ass. w r. wb. and sincere sincere greet ings t o all. It gives me great pleasure to welcome all the speakers, participants and distinguished guests to the International Conference on Creative Industry (ICCI) 2011 at Sepuluh Nopember Institute of Technology. There are fourteen field of creative industry will be discussed in parallel session. I t rust rust that you will find t he ICC ICCI 2011 2011 informat ive and Interest Interest ing, and hope that numerous creative industry discussions will be deliberated and friendship will bloom as well. I hope that you exploit your best shot and effort during this one day, not only to present your paper but also to get to know each other and broaden your relationship. The Organizing Committee is ready to assist you and help you. Please, feel comfortable during your stay in Bali. Sepuluh Nopember Instit ut e of Technology is among the t op universiti es in Indonesia Indonesia whi ch focus on research-driven activities especially in science, engineering and art fields. The variety of research activities are multi-disciplinary in nature, extend ing across faculties and departme nts, often crossing traditional subject boundaries. Thus, this conference is initiated to provide opportunities for the young researches to gain invaluable experience and useful insights on issues pertinent to their areas of specialization. In addition, this conference also aims to enhance the contribution and strengthen the role of the graduate scholars in responding to various issues and challenges facing graduate education. I would like t o t ake this opportunit opportunit y t o express express my greatest greatest utm ost ost grat grat it ude to t he Reviewers Reviewers and the Organizing Committee for their relentless effort and undivided attention in ensuring the succes uccessful implement ation of the conferences conferences. Las Las but but not least least , my sincere sincere appreciati appreciati on to all t he sponsors ponsors and all t hose hose involved in m aking t his seminar seminar poss possible Personally, I hope you gain benefit from this conference, and get pleasure from your stay in Bali.

Wass Wass wr w b. Thank you.

i

PREFACE

Welcome address fr om Prof. Ir. Joni Hermana, MSc, PhD. Dean Facult Facult y of Civil Engineer Engineer ing and Planning Planning Institut Teknologi Sepuluh Nopember (ITS)

Assalamualaikum Wr. Wb. Peace be upon all of us 

First of all, I would like to welcome you all – our distinguished guests and delegates from national and overseas to the International Conference on Creative Industry 2011. I wish you have a pleasant stay in Indonesia, especially here, in Bali and may this conference be a rewarding experience to you. I should admit that it is a great honour and privileged for me to address a message in this wonderful occasion. The Conference – which is organized by our colleagues from the Department of Product Design, Faculty of Civil Engineering and Planning – is hoped to become the accentuation of ITS commitment towards the development of creativity as a part of new economic backbones for the nation. As we know we have just been leaving the information technology era to the –what so called – conceptual era. The conference is conducted to cover a wide range of design and creative industry issues. I hope this one day conference will facilitate interesting discussions and exchange of ideas between all participants. Furthermore it would provide us a state-of-the-art of information and knowledge in the challenging world of design and creative industry. The growing success of our institutions and expertise should urge us to develop our competitive capabilities, especially as we face certain challenges which would be overcome through more smart works, working together hand in hand. We will w ork mut ually to develop a common common path and collaborati collaborati on opport opport unities for fut ure actions and researches on mul t i di sciplinary design design areas. areas. I would like to take this opportunity to express my sincere appreciations and gratitude to the invited speakers and the organizers of the Conference for their commendable efforts in organizing and conducting the conference and also to the co-organizers as well as participants for their distinct ive rol es in m aking thi s conference conference a succes successs. I would like to conclude my remarks by wishing all the best for the Conference and wish all part icipant s have a very pleasant pleasant st ay here in Bali. Bali. Thank you. Wassa assall amualaik amual aikum um Wr Wr . Wb.

ii

PREFACE

Welcome addre ss f rom Ir. Baroto Tavip Tavip Indr oj arwo, MSi Head Depart ment of Indust Indust rial Design Design Facult Facult y of Civil Engineer Engineer ing and Plannin Plannin g Sepuluh Nopember Instit ut e of Technology Technology

Ass Ass. w r. wb. and sincere sincere greet ings t o all. First First of all, kindly, I would like t o give give you a great great gratit ude for you coming to t his import ant event that is conducted by our department. Our department has been founded for 13 years. As an education institution, it is still an infant. However, we have tried to give our best in contributi ng our knowledge in the field of Design and Creative Industry especially how we contribute to help the communit y for having bett er design design facilities, indirectly. We know that it is still a long way to achieve the target; however, still one step is much be tter t han nothing. nothing. This international conference will help us and, I believe you too, to comprehend more knowledge especially especially i n design design and creati ve industry. Notwithstanding, the special topic of this conference is for the sustainable design in creative industry, but it will not confine the problems on this region since other regions may have serious problems related to design and creative industry.

We hope that you will enjoy all programs programs in this conference. conference. Wass Wass wr w b. Thank you.

iii

PREFACE MESS MESSAGE fr om Dr. Ir. Bambang Is Iskandri awan, M. Eng. The Chairm Chairm an of ICC ICCI 2011 Organizing Organizing Comm Comm it t ee

Ass Ass. Wr. Wb. and sincere sincere greet ings t o all. On behalf behalf of the Organizing Organizing Commit Commit tee, it is my greates greatestt pleasure pleasure t o extend our w armest armest welcome t o a l l o f y o u t o t h e 1st Inter nati onal Conference on Creat ive Industry 2011 (ICC (ICCI2011). I2011). The 1 st International Conference on Creative Industry has been organized by Department of Industrial Design, Faculty of Civil Engineering and Planning, Sepuluh Nopember Institute of Technology. It will be an opportunity for international community, academics, sci entist, and engineers to present and to exchange much ideas and their progress in researches. In line with educational process, this technical conference is designed to promote tremendous researches, enhance enhance the skill in paper wr it ing and oral presentat presentat ion. All t he excellent papers and and experiences experiences gained in this conference will be much valuable to increase the quality of research and design achievement. This year around 126 abstract papers had been reviewed and 90 full papers from Indonesia Indonesia and overseas overseas are accepted f or t he conference pr oceeding. Two keynote and three plenary speakers are invited in the plenary session after opening ceremony. These distinguished speakers are The Minister of Cooperative and Small Medium & Enterprise and General Director of National Export Development as the representative of Trade Ministry. Oral session will be held during conference will be focusing on all aspect in creative industry. We are fort unate t o have have a lot of fine qualit y papers t hat belongs to: 25 papers on on Graphic, Advertising, Film , Videos and Television 20 papers on Architecture & Interior and Environment 26 papers on Product Product and Craft 19 papers on Fine Art, Des Design Management Management , Research esearch & Development , Social Art , Music, Music, Fas Fashion and Recording I would like to thank you to various contributors, speakers and participants for your generous support of this conference. It is my pleasant duty to thank all the m embers of Organizing Committee and the Advisory Boards of Reviewers for their advices and help. We are grateful to all t he Spons Sponsors ors,, Support ers and Exhibit Exhibit ors for t heir spont aneous respons response and encouragement by w ay of comm it ti ng funds and extending help help in kind. I would like t o sincerel sincerel y t hank the Dean Dean of Facult y of Civil Engineeri Engineeri ng and Planning, Planning, ITS as wel l t he ITS Rector, for fully supporting the Committee to make this conference happen and to make it a success. Finally, we encourage you to explore the beautiful sights of Bali, East Java and Indonesia during your stay. I wish you a very pleasant stay here in Bali and finally, let me wish all of you a meaningful meaningful and fruit ful conference. Thank you and hope to see you again in ICCI 2013. Wass. Wr. Wb.

iv

CONTENT Organization Committee Preface Content Acknowledgement Group I : Graphic, Advertising, Film, Videos and Television No

Paper id

Title

Author

1.

002

Exploration of New of  New Batik Design for Teenagers Segment through Contemporary Themes

2.

003

3.

013

4.

015

5.

017

6.

034

7.

038

8. 9.

042 044

10.

045

11

047

12.

055

13.

057

14.

061

15.

066

16.

068

Marketing Driving Research of New of  New Batik Design Formula in Supporting Indonesia Creative Industry Enhancing the Development of City of  City Branding within East Java Province Indonesia Sustainable Advertising toward Sustainable Development The Effect of Communication of  Communication Comical Serial toward Children Creativity Violations of Business of Business Ethics in Advertising Design of GSM of  GSM Cellular Phone Provider Film Production and the Valorization of  Heritage in Torino Italy Film in Cultural Perspective Development Advertising, Consumerism, and Environment (Studies of the of  the Beauty Product Advertisement Process in Influencing the Consumption Pattern of Sub of  Sub‐Urban Women that cause negative impact to environment) Defining Visual Character Development as a Base of Creative of  Creative Industries Competency Influence and Perception of Color of  Color in Packaging Design that Affect Consumer Buying Decision for Snack Products Game Design for Children to Introduce Indonesian Folktale Timun Mas and Improve Social Network by Using Methode of Board of  Board Game Extreme Souls Productions’ Marketing Strategy for Plasmoptysis Band Responses of User of  User to New Media Application in Mpu Tantular Museum, East Java Visual Dictionary of Indonesian of  Indonesian Wayang Design, Creating A Path for Developing Contemporary Cultural Based Creative Industry Applying a Communicative Act Study in Television Health Communication Research

v

Rahmatsyam Lakoro, Baroto Tavip Indrojarwo, Sabar, Sayatman Sabar, Baroto Tavip Indrojarwo, Rahmatsyam Lakoro, Sayatman Octaviyanti Dwi Wahyurini Desi Dwi Prianti Maylanny Christin Astrie Krisnawati DewiShintaWulan Dini S. P. Endang Mirasari Dhyah Ayu Retno W,M.Si, Sarah R. Tambunan,M.Si

Donny Trihanondo Achmad Yanu Aliffianto, S.T., M.B.A. Muh. Bahruddin, S.Sos., M.Med.Kom

Heppy Millanyani Jandy E. Luik, Gatut Priyowidodo Alvanov Zpalanzani, M. Isa Pramana , Irfansyah, Iman Sudjudi Suranti Trisnawati

Page

17.

079

18.

083

19.

086

20.

088

21.

104

22.

105

23.

112

24.

116

25.

119

University Student Radio in Indonesia: A Case Study of Jakarta, of  Jakarta, Depok, Tangerang and Bekasi Student Community Radio Aesthetic Computing Application Based on Fuzzy logic and Neural network for Aesthetic Quality Assessment of Photographic of Photographic Image The Mascot of “Reffy” of “Reffy” and Awareness Creation of Metro of  Metro TV as the Election Channel Semiotic Analysis on Television Advertisement of  Andalan Family Planning’s Pill The Role of Weblog of Weblog Media in Identity and Imagined Network Building Case studies Weblog of The of  The Ministry of Design, of  Design, Republic of  Indonesia Cartoon Imaging For Real Movie Using Non‐ Photorealistic Rendering Character 3D Reconstruction for Game based on Visual Hull VisNoE (Visual Novel Engine) for Indonesia’s Cultural Artifact Based Digital Contents Television Program Evaluating System Base on ITS Visualization

Agus Firmansyah, Ikbal Rachmat

abst

Arik Kurnianto

Euis Nurul Bahriyah

abst

Alila Pramiyanti Senja Aprela A.

Nugrahardi Ramadhani, S.Sn, Betty Dewi Puspasari

abst

Rahadian Yusuf, Alvanov Zpalanzani Didit Widiatmoko, Lies Neni Budiarti, Anne Nurfarina, Litta Primasari

Group II : Architecture & Interior and Environment No

Paper id

Title

Author

1.

007

Adi Wardoyo, Kharis, Dian

2.

008

Application Technology Vacuum for Making Packaging Sea Pearl using Polymer Material Transparent The Bauhaus’s Ideology, Concept and Method in Architecture

3.

014

4.

016

5.

019

6.

020

7. 8.

033 058

9.

059

10.

067

11.

076

Sustainable Design Through Collaboration Between The Function and Promotion Tool of  Crossing Bridge as An Attempt to Embellish Bandung City Dry Leaf  Experiment as A Structure Material for Simple Products Reuse Material as Creative Strategy for Sustainable Design Case study: Product Design of Ivan of  Ivan Christian, Interior Design of  Kwendeche and Citraland Decoration To Build and To Dwell (part II) Is There Such Thing as Sustainable Architecture? The Development of Adaptive of  Adaptive Façade Syst System em Towards to Sustainable Kampongs Kecamatan Theme Park : Solution for Jakarta’s Open Space Problems The Sustainability of Architectural of Architectural Heritage in the Emerging Creative Economy The Implementation of Activities of  Activities in Village House Kitchen Interior

vi

R. Puspito Harimurti, Djoko Wijono, Adi Utomo Hatmoko, and Erwin Rizal Hamzah Lia Yuldinawati ST.,MM

Firman Hawari July Hidayat, Fatmahwaty

Martin L Katoppo, Ruth Euselfvita Oppusunggu Firz Firza a Utama S. Peter Yogan Gandakusuma, ST, M.Ars. Eko Ariandono ST., MT. Himasari Hanan I Nyoman Artayasa

Page

12.

080

13.

087

14. 15.

096 098

16.

100

17.

108

18.

109

19.

113

20.

118

Traditional Artifact as an Inspirational Resource to Meet the Demand of a of  a Modern Society Interior Design Design to Develop Build with Modular System Sludge as Mixture of Material of  Material Wall Partition & Ceiling Simple Building Baduy Tribe Rural Residential Creative: a New Spirit Towards A Better Livi Livin ng

Extending Tradition in Architecture and Interior Design of Karmel of  Karmel Foundation School Building Aesthetic Decoration and Ornament of Dayak of  Dayak in Interior Design Sustainable Interior in Creative Industry: The Interconnection and ITS Consequences Electronic Billboard Design for City Information Strategic Use of Computers of Computers for Developing Creativity in Studio Design

Anggri Indraprasti

Adi Wardoyo, Kharis,Dian

Dra.RD Anna Enariah MT Budi Budi Isdianto, Yusita Kusumarini, Tri Noviyanto Puji Utomo Thomas Ari Kristianto, Dio Dhimas Hadhi Broto Susy Budi Astuti Yusita Kusumarini, Sri Nastiti Nugrahani Ekasiwi, Muhammad Faqih Agus Windharto Prasetyo Wahyudie

Group III : Product and Craft No

Paper id

Title

Author

1. 2.

005 011

3.

021

Bamb Bamban ang g Iskandriawan Ellya Zulaikha, Margot Brereton Esti Siti Amanah Gandana

4.

022

5.

030

6.

032

7.

036

8.

043

9.

046

10.

048

11.

052

12.

053

Product Stuff as Stuff  as the Multi Dimensional Obje Object ct Collaborative Design Learning for Traditional Crafts Industry Economic Utilization of Yarn of  Yarn Waste In Developing Knitting Products In Binong Jati Visual Language Analyzing of Garbage of  Garbage Bin Design Based on Basic Principle of Design of Design Meguro Ward, Tokyo, Japan Case Mapping The Materials of Basic of  Basic Drawing Subjectby Using Visual Spatial Intilligence Approachesas Reference for Demo Reel Teaching Tools The using of Metal of  Metal Wire to Develop Technique in Weaving Recycled Newspaper Strands Shopping Cart Design Development Based on TRIZ and QFD Methodology Paper Crafts with Batuan technique: Efforts to shape the development of Indonesian of Indonesian souvenirs Mental Attitude and Creative Behavior Among Indonesian Creative Worker in Design Industry Application of Natural of Natural Dyes in Textile Products in Sustainable and Environmentally‐ Conscious Creative Industries Autodesk Alias Design Software must be More Known for Indonesian Industrial Designer Development of  Designer‐toy by Utilizing Wood‐Waste

vii

Waluyohadi

Kumara Sadana Putra, S.Ds., Waluyohadi, S.Ds

Irena VG FAJARTO, Yudita ROYANDI Yulianti, Jimmy Gozaly Guguh Sujatmiko

Wahdiaman, Nugroho J. Setiadi, Agoestiana Boediprasetya Dian Widiawati S.Sn, M.Sn Geggy Gamal,S.Des Primaditya

Page

13.

072

14.

073

15.

074

16.

081

17.

090

18.

092

19.

093

20.

094

21.

099

22.

101

23.

107

24.

111

25.

114

26.

115

27.

120

28.

121

Optimization of Combed of Combed Cotton Waste by Open End System for Producing Yarn as An Alternative Raw Materials for Textile Analysis of Organizational of  Organizational Innovation at FastForward Records The Role of Creative of  Creative Industries in the Global Economic Order and Its Influence on Product Design Education in Indonesia Ergonomic Motorized Trolley Design Using QFD and TRIZ Exploring Cornob As Material for Product Design (Case Sudy : Fruit Bowl) The Usability of Washing of  Washing Machine Control Panel Design in Indonesia Development of Recycled of Recycled Paper Waste as Creative Economy Products (Case Study: ITB Campus) Developing Indonesian Jewelry Products Using Potential Of Indonesia Of  Indonesia Precious Stone Batik Designer: Software for Designing Batik Cloth Product Green Design Development To Support Green Lifecycle Engineering Manufactured In Adibuana Metalworks Design of Standar of Standar Guide for Airport Signage Based On Human Visual Preference Using the Application of Conjoint of Conjoint Analysis in QFD Ergonomic Analysis in the Digital Design Method by Mannequin Pro (Case: Computer Workstation) Passanger Coach Seat Design for Executive Class with Fractal Batik Style and Integrated Digital Design Method Application Self Service Self  Service Multimedia e‐Kiosk Design For Public Services External Water Treatment For Feedwater Boiler Product Design In Indonesian Design Power Scheme

Anik Dwiastuti

Indah Victoria Sandroto, Arinny Regina Ayu R. Satriya Aditama, S.Sn.

Christina Wirawan, Ie Vie Mie, and Budi Antono Dedy Ismail, M.Ds.

Eri Naharani Ustazah Meirina Triharini, S.Ds, Alvanov Zpalanzani, ST, MM, Prof. Dr. Setiawan Sabana, MFA Indra Gunara Rochyat, MA Rully Agus Hendrawan, Eri Naharani Ustazah Yunia Dwie Nurcahyanie

Ir. Fauzia Dianawati, M.Si, Chintya Asri Bambang Tristiyono

Agus Windharto

Agus Windharto Nurcahyanie ,YD., Purwoto, Setyo Andri Setiawan, Agus Windharto

Group IV : Fine Art, Design Management, Social Art, Music, Fashion and Recording No

Paper id

Tit le

Auth or

1.

004

2.

009

Sayatman, Baroto Tavip Indrojarwo, Rahmatsyam Lakoro, Sabar Rohani Jahja Widodo

3.

010

4.

024

Developing Contemporary Batik Design for Children to Support Sustainability of Batik of  Batik in Indonesia The role of Art, of  Art, Spiritual, Science, Engineering and Technology (ASSET) for Improving the Quality of Human of  Human Resources (IQHR) Creative Industry as Epicentrum of New of  New Culture Before Meets After : Sculpture Makeover

viii

Gai Suhardja,PhD Nancy Margried Panjaitan, Yun Hariadi, Muhamad Lukman

Page age

5.

025

6.

031

7.

041

8.

050

9.

056

10.

060

11.

062

12.

064

13.

069

14. 15.

071 089

16.

102

17.

117

18.

122

19

123

Hallyu (The Korean Wave), Repeating and Gaining Arranging Indonesian Patriotic Song within Activities of Composing of Composing and Arranging. Case Study: Ibu Kita Kartini Composed by Wage Rudolf  S. and Arranged Design Story Books for Children with Themes Indonesia’s Wayang by Using Methode of  Augmented Technology Visual Arts in the Context of Industry of Industry / Economics Creative Action Recognition System Using Finite State Machine for Support of Adaptive of Adaptive Reward System in an Elementary Student Education Game Symbiotic interfaces: connecting humans and elephants and the use of empathy of empathy and synchronization of behaviour of  behaviour for persuasive design ‘Playing with the Museum’: A proposed Educational Game Application to Preserve Local Culture in Mpu Tantular Museum, East Java. Gender Based Storytelling in Sequential Media; Case Study of Indonesia’s of Indonesia’s Contemporary Girls Comics A Social Construction Perspective to Support Investigation of Television of Television Advertisement Cultural identity and Paradigm Shift in Desi Design gn Interactive Multimedia On The Aplication Of  Dance Floor Pattern Using The Method Djikstra Innovative Design Concepts in Maintaining Sustainable Existence Products Creative Industry in Domestic and Global Market (the study of sustainable of  sustainable design innovation undertaken by Creative Industry in Bandung as Emerging Creative City) Creative Economy is not for everybody. Or is it? Lesson Learned from Creative Economy Workshops in Ten Provinces in Indonesia Form Characteristics in Packaging Design Creativity Design Standardization of Street of  Street Sign to Region, City, and District in Indonesia

20

124

21

125

Market Test in Redesign East Java Food Commodity Packaging in Sidoarjo Market Test in Redesign East Java Food Commodity Packaging in Surabaya

22

126

City Branding Surabaya as Centre of National of National Creative Industry

Sissy, S.Ds., M.M. Irwanto Laman

Thomas Hanandry Dewanto, S.T Dr. Inda Citraninda Noerhadi, SS., MA., Hanny Haryanto, Sugiyanto, Ronny Haryanto Inosha Wickrama, Denisa Kera

Jandy E. Luik

Alvanov Zpalanzani

Suranti Trisnawati Yann Yannes es Martinus Pasaribu Andy Pramono,S.Kom,MT

Ence Ramli Al Rashid

Dwinita Larasati, M.Ihsan, Deny Willy Nedina Sari Baroto Tavip, Sabar, Sayatman, Rahmatsyam Lakoro Sayatman, Baroto Tavip, Sabar Sabar, Baroto Tavip, Sayatman Baroto Tavip, Sabar, Sayatman, Rahmatsyam, Octaviyanti D.W

ix

ACKNOWLEDGEMENT

The 1 st Inter nat ional Conference on Creat ive Industry (ICC (ICCI) Organizing rganizing Commi Commi t t ee w ishes ishes t o express express its grat grat it ude and appreciation t o:

Prof. Ir. Priyo Suprobo, MS, PhD. Rector of Sepuluh Nopember Institute of Technology. Prof. Ir. Joni Hermana, MSME, PhD Dean Faculty of Civil Engineerin g and Planning Planning Sepuluh Nopember Institute of Technology.

All ses sesssion moderat or and confer ence speakers speakers,, for t heir part icipation. All conference sponsors, supporters, exhibitors and advertisers for their generous support. All participant s and other who have in one one way or another another cont ribut ed tow ards t he success uccess of t his conference.

Sponsor and Ass Associat ion:

Surabaya Chapter

x

Sustainable Design in Creative Industry Towards Better Human Life  International Conference on Creative Creative Industry 2011

Product Green Design Development To Support Green Lifecycle Engineering Manufactured In Adibuana Metalworks Yunia Dwie Nurcahyanie

*

*Department of Industrial Engineering, Universitas PGRI Adi Buana Surabaya

 Abstract—To  Abstract—To win the furniture market, producer has been developing a lot of kind design variation and material to fulfill consumer needs. Until recently there is a new design trend for furniture product and design has changes a lot of time to follow the trend. To solve these problems, so we must develop modular design system for furniture product as the effective problem solving. In this research we use the functional base product development which is concerning the voice of customer to make. But with so many components from furniture products content, with so many forms and material variation, it is become new problem for the producer. How to choose and pick up the material and the component with the least pollutant content. In this research the technical attribute was added to help designer making decision which product is going to be make, when the product still in preliminary ideas stage to support green lifecycle engineering.Further more to fit up that the product is the green product, so the product must has green material analysis. Finally we can get the design alternatives which is use the green material and can recommend which alternatives must be make first.  Key Words : Green Life Cycle E ngineering, Green Analysis, Product Prototype

I. INTRODUCTION In order to minimize the environmental burden and cost for the entire Life cycle of engineering for a product, appropriate design is needed because the whole product including its components will go to its Life cycle through the same process. For example, disassembly, maintainability, upgrades ability, reuse ability, and recycle ability (Umeda, Fukushige, Tonoike, 2008). In this several year’s community realize the importance of environmental protection and give more attention to the environment. Some indicated concern with the way people recycle a product that is damaged, how to reuse products, but how this is how long that still negatively impacts the environment (Tseng, 2008). The consumer is called "responsible consuming" urged the industry to produce a green product or they will not buy products that is produced by producers.

On the other hand, product competition that increasingly, forces producers to always make a lot of  innovation and produce a tailored design to fit the market needs and trend. If manufacturers continue to make product without considering the environment then its activity will add the burden of the environment. Therefore strategic thinking is required to consider how the end of life products and development thinking early in the design stage (Ishii, 1998) and it is very important to maximize the use of  resources and minimize the damage to the environment can be incurred in the initial phase of  product design will be created. Such as this activities is called Life cycle engineering design (Otto & Wood, 2001, and Tseng, et.al., 2008). Product life cycle is the total amount of time needed from the selection of materials, manufacturing, assembly, the use by consumers, until the end of the product, and the green Life cycle activities are on the final two stages of the product use and disposal or recycle (Tseng , 2008). Much research has been take the issues of  Sustainable Product Development from among the various sides of the Design for Environment (DFE), Design for Recycle (DFR) and Design for Disasembly (DFD) (Ishii, 1998). But the facts show that the use of the structure of modular design can significantly increase the activity of product life cycle, modularity plays the most important action among all the product life cycle approach (Tseng, 2008). Module not only improve the general efficiency of the reuse and easier operational recycling (recycle), but with the modules system consumers can choose their own (by custom), to improve the ease of maintenance, ease of product diagnosis, repair, disposal and so forth (Kimura et.al, 2001). In the case of this research study was a case study is on the product, in this case we use furniture product, modular computer tables. As already mentioned above there are many differences to measure the effectiveness of the modularity, modularity is measured in the research the most appropriate to the needs of consumers with the voice of the customer notice to find exactly what is needed

Sustainable Design in Creative Industry Towards Better Human Life  International Conference on Creative Creative Industry 2011

and desired by consumers to indicate the level of  interest "interesting", "should be have "or" one dimensional ". From the measurement of a modular approach of the seventh over, the most relevant needs and desires is a sound approach to consumer approach that is based on the first function (functionbased modular design) (Tseng, 2008). Attributeattribute of a successful vote was unearthed from the consumer and this is developed a system module design based on sound consumer, where the needs of  the product needs to search critically critically use Quality Function Deployment (QFD) to get any technical needs that must be present in the product. Next to find the product functions in the split components and modules used method to get the FAST modules are prepared in accordance with the product functions. The problem of this research are 1. How do I develop design for modular modular products based on the needs of consumers. 2. How do I evaluate the the effects on the environment component of the product that is designed, and sought the components which are most pollutant to help designers make decisions, whether the components that contain pollutant material must be replaced or must be changed on the whole components. As for research purposes who want to achieve are: 1. Develop architectural design computer desk, modular products that match consumer needs. 2. Search for product design components that cause the pollutant at least based on data from the Eco Indicator 99. 3. Pollutant reduces the value of products with a material change or change the order of component products for the architectural design for a computer desk according to the green life cycle engineering. This research is expected to provide the following benefits helping designers to reduce the environmental burden by reducing the risk of  accumulation waste products designed start the first stage of the product made. To help companies to decide the number of component modules for the most effective and produced at least pollutant cause..

Literature Review  Modular Products According to Hata, Kato and Kimura (2001), the development of modular product structure can often be reduced assembly cost and management product family. From the point of view of manufacturing, modular are not efficient because it has multiple types of products with minor differences. Modular structure is used to re-organize a product family. However, the sharing module that is common in the product family can make production more efficient.

In addition, products with a modular structure can be more suitable for Lifecycle management compared with products that do not have a modular system. Upgrades and maintenance can also more easily done if the product has a modular functions which are designed for the standard module can be used again during the condition is still good (Hata, Kato and Kimura, 2001). The module itself has a meaning and a goal difference. In this research, the structure of modular products for Lifecycle management structure aimed at preparing the modular product architecture is used as a method in accordance with the development of  green Lifecycle engineering.  Life Cycle Design It is important to realize that research on sustainable product Lifecycle system has been able to drastically reduce the burden of the environment, reduce resource consumption, waste management and a good standard and is able to increase profit company. For this purpose, product Lifecycle design integrates the views of: 1. Business strategies, including post-production and services. 2. Lifecycle strategies, such as reduce, reuse, and recycling. 3. Process and Product Lifecycle 4. Lifecycle Management Design For Environment Eco design or the existing, widely focused on aspects such as disassembly, recyclability, and reusability, reusability, and Life Cycle Assessment. The key to successful design is the accuracy of the Lifecycle election strategy Lifecycle. Lifecycle in the development of design on the product design level, there are two basic design methodologies, they are: 1. Design for upgradability Upgrade, is an effective method of choice to extend the lifetime value of a product. This method provides a framework to upgrade and become a method for product modularity modularity from the point point of view function function of a product change in the future. 2. Modular Design Tool Modular design is a method of choice in addition to upgrading the product. By u sing the modular method, the components will be easier to re-organized.

II. METHODOLOGY Next stage is the search for customer requirement using the Kano Model is used as the basics for developing developing modular modular product design. design. Then after we get result from Kano model, next step is combining Kano model model result and QFD are as follows. This is the methodology used to develop a

Sustainable Design in Creative Industry Towards Better Human Life  International Conference on Creative Creative Industry 2011

green product in a modular design detail :  Level 1: Develop a modular product structure based   functional Search for customer requirement with the Kano Model Search for attribute requirement with consumers looking for a target level of  customer satisfaction and customer dissatisfaction to measure the level of  satisfaction and its weighting using the Kano model Classify attribute analysis based on QFD Obtain from the consumer category Develop a modular product  Level 2: green material analysis Percentage green determining pollutant Evaluate each component Redesign product - Select an alternative material that has a value lower pollutant

attribute is given on the product.

 Analysis of Environmental Environmental Impact Analysis of the environmental impact of materials from various forms of alternative and this material is influenced by the weight of each material multiplied by the indicator (indicator value of data obtained from this eco indicator 99). Pollution Index (Pt) is represents one per thousand of the environmental burden per year in average living needs of people of  Europe. Weight is the weight of all components are measured in kilograms (kg), and Indicator pollution index is a unit of each component that does not have a particular dimension. To calculate the weight of  components made in a manner as shown in the table 4.1. Table 4.1 Weight calculation for each table components Material Alternative

1. woodboard

19

III. RESULTS AND DISCUSSION Lapisan LDL

To search for data attribute ranking method used cuisine based on the Kano model, namely to get the data attributes that are really needed by the computer user's desk. This is a very important product because of computer desks that have a lot of computer components table at this time does not become a useful function for users, because the table is not able to adjust purchased with the needs of users vary. To achieve the attributes that are really important, first step is determining the attributes-attributes that are often used early in the development of computer design table. Attribute is the result of this initial discussion with the author's research and development team in the industry. The results obtained 21 attributes of the initial design of a reference desk computer. Kano model is used to find the satisfaction level of users, in this Kano model explore user satisfaction with the requirement with some product categories, requirements Must Be, is this criteria can not be met, then this criteria will not be able to increase user satisfaction, if the criteria is met then the user can increase satisfaction. This must be a basic criteria criteria of the the product. One dimensional requirements, to meet this criteria, the user satisfaction will be more proportional, the higher the level of requirement is the higher level of user satisfaction and vice versa. These criteria become the actual criteria desired by the user. Attractive requirements, this criteria criteria is the criteria criteria which the the product which has the largest influence how an attribute can increase user satisfaction, while the

Tickness (mm)

2. Particle Board

Lapisan HDL

Approx Weight (Kg/m3)

Volume (m3)

240-520

0.1925

46.2

25

0.2508

60.2

30

0.3271

78.5

1

1

0.3366

0.3366

19

240-520

0.192

46.08

25

0.3

72

30

0.3366

80.78

1

3. Sol id idwoodb oa oa rd rd

0. 33 3366

0. 33 3366

19

630-720

0. 19 1938

122. 08 08

25

(tea kwood)

0.2549

160.6

0.3366

212.04

30 Finishing WV 4. Glass

1. Aluminium 100%rec

spray

1

0.3366

0.3366

12

31,2

0.1218

3.8

16

39,5

0.1620

6.4

19

47,5

0.1937

9.2

1.2

2560-2640

0.0137

35

2

0.0180

46

2.25

0.0203

52

2. DieCast Iron 3. SolidWoodboard

6800-7800

0.0079

54

19

630-720

0.0306

19.25

25

(tea kwood)

0.0416

26.2

0.0479

30.2

30

IV.CONCLUSION 1.

2.

3.

Weight (kg)

Product development process model, modular computer tables based on the level of interest and level of user satisfaction can be obtained from the Kano-QFD model. Kano model is used to find the level of user satisfaction in terms of positive and negative of  the product. Results from the Kano model is an attribute-the attribute that can increase user satisfaction, and attributes, this will be part of the QFD is the voice of the customer. Component that is designed must be evaluated whether the material composing them dangerous for the environment, before the product is manufactured in a way to evaluate some of the

Indik

Sustainable Design in Creative Industry Towards Better Human Life  International Conference on Creative Creative Industry 2011

4.

alternative materials used is selected based on the smallest index of pollutant materials. How to evaluate the impact of material for the furniture products is to know first of each component in kilograms (Kg). Then multiplied with each pollutant index material, it will be found how much the components and materials component negative effect on the environment. Pollutant index value of each material used in the design of this eco data obtained from the indicator 99.

ACKNOWLEDGEMENTS The authors are grateful for the financial support provided by the Indonesian Ministry of Education, Directorate General of Higher Education within its program IbIKK Produk Mebel Ramah Lingkungan Yang Diproduksi oleh Lab. Sistem Manufaktur Teknik Industri Unipa Surabaya, contract number 096/SP2H/PPM/DP2M/III/2010.

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 Engineering 1998  [10] Jiuan, T.S., Jochen Wirtz, Kwon Jung & Kau Ah Keng (2001), “Singaporeans’ Attitudes towards Work, Pecuniary Adherence, Materialism, Feminism, Environmental Consciousness, and Media Credibility”, Singapore Management Review, 23, 1, pp. 59-86 . [11] Jiuan, T.S., Jochen Wirtz, Kwon Jung & Kau Ah Keng (2001), “Singaporeans’ Attitudes towards Work, Pecuniary Adherence, Materialism, Feminism, Environmental Consciousness, and Media Credibility”, Singapore Manage-ment Review, 23, 1, pp. 59-86 . [12] Junaedi, M.F. Shellyana,(2005), Pengaruh Kesadaran Lingkungan Pada Niat Beli Produk Hijau: Studi Perilaku Konsumen Berwawasan Lingkungan,  Benefit, Vol. 9, No. 2, Desember 2005, 189 – 201

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Junaedi, M.F. Shellyana,(2008) Pengaruh Gender Sebagai Pemoderasi Pengembangan Model Perilaku Konsumen Hijau Di Indonesia, Kinerja, Volume 12,  No.1, Th. 2008: Hal. 17-37  Kano, N., Seraku, K., Takahashi, F., & Tsuji, S. (1984). Attractive quality and must-be quality. The Journal of  the Japanese Society for Quality Control, pp. 39 -48. Kato, Hata,T., dan Kimura,F. Kimura,F. (2001). Decision Decision Factors of Product Lifecycle Strategies, Prosiding Simposium  Eco Design 2001. Laroche, Michel, Jasmin Bergeron, & Guido BarbaroForleo (2001), “Targeting Consumers Who are Willing to Pay More for Environ-mentally Friendly Products,”  Journal of Consumer Marketing, Vol. 18, No. 6, pp. 503-520. Lee,Y., Sheu,L., Tsou,Y., (2008). Quality Function Deployment Implementation Based on Fuzzy Kano Model : An Application in PLM System, Computers &  Industrial Engineering 2008. Lewis, Helen, Gertsastkins,John,(2001), Design+Environment, Greenleaf Publishing UK  Ling-yee, Li, (1997), “Effect of Collectivist Orientation and Ecological Attitude on Actual Environmental Commitment: the Moderating Role of Consumer Demographics and Product Involvement,”  Journal of   International Consumer Marketing, Vol. 9 No. 4, pp. 31-53. Martin, Bridget & Antonis C. Simintiras, (1995), “The Impact of Green Product Lines on the Environment: Does What They Know Affect How They Fell?”  Marketing Intelligence & Planning Vol. 13 No. 4, pp. 16-23. Otto, K., Wood, K., (2001), Product Design- Technical in Reverse Engineering And New Product Development, London: Prentice Hall Saaksvuori, A., Immonen, A., (2008). Product Lifecycle Management, Germany : Springer-Verlag Berlin Sauerwein, E., Bailom, F., Matzler, K., Hinterhuber, H., The Kano Model : How To Delight Your Customers, Proceeding of International Working Seminar on Production Economics, 1996, pp. 313-327  Steward, D.V., (1981), The Design Structure System : A Method For Managing The Design of Complex System,  IEEE Trans. Engineering Management, 28 : 71-74 Tessarolo, P. (2007). (2007). Is Integration Enough For Fast Product Development? An Empirical Investigation Of  The Contxtual Effects Of Product Vision.  Journal of  Product Innovation Innovation Management , 24, pp.69-82 The Eco Indocator 99 Manual For Designers, Oktober 2000, Ministry Of Housing And Spatial Planning And The Environment Tseng, H., Chang,C., Li,J., (2008). Modular Design To Support Green Lifecycle Engineering,  Expert Systems with Applications 34 2008, pp. 2008,  pp. 2524–2537  Tseng,H., Chen, W., (2004). A Replacement Consideration For The End of Life Product in The Green Life Cycle Environment,  International Journal of Advanced Manufacturing Technology, 24 : 925-931 Ulrich, T., Eppinger, S.D., (1995),Product Design and Development, NY, Mc GrawHill Co. Umeda,Y., Fukushige,S., Tonoike, K., Kondoh,S., (2008) Product Modularity for Life Cycle Design, CIRP  Annals – Manufacturing Technology Technology 2008  Vlosky, Richard P., Lucie K. Ozanne, & Renee J. Fontenot, (1999), “A Conceptual Model of US Consumer Willingness-to-Pay for Environmen-tally Certified Wood Products,”  Journal of Consumer   Marketing, Vol. 16, No. 2, pp. 122-136.

Sustainable Design in Creative Industry Towards Better Human Life  International Conference Conference on Creative Creative Industry 2011

External Water Treatment For Feedwater Boiler 1.Nurcahyanie ,YD.*) 2. 2. Purwoto, Setyo **) *Department of Industrial Engineering, Universitas PGRI Adi Buana Surabaya **Department of Environmental Engineering, Universitas PGRI Adi Buana Surabaya

 Abstract— Mineral content of natural water used as boiler feed water does not meet standard requirements, so it becomes a must to do the water treatment to reduce the damage caused by poor quality feed water. Cation anion levels that need to get attention in the feed water usage are: Ca, Fe, Mn, Cl, Mg, Al, pH, TDS, and carbonate. Based on previous research on water demineralization by ion exchange and spray aerator, then the combination treatment could be an alternative for the purpose aforesaid, aforesaid, by adding too zeolite adsorbent. Internal application of chemical treatments in packing products have some disadvantages, so it is best if  done in external treatment as reactor design in this study. The treatment treatment steps begin with the spray aerator (to remove levels of Fe, Mn), Mn), then then continued continued treatment in compact reactor, where the hardness adsorption using zeolite, and ion exchanger using cation resin and anion resin (to optimize the demin, since both cations and anions can be remove). r emove). To maximize the performance per formance of ion exchanger, then the column resin reactors were given feed or injection of hot water from the boiler steam outlet, to increase the temperature of the resin.  Key words: words: feed water, external treatment, ion exchange, spray aerator, zeolite.

INTRODUCTION Heating process process in the processed materials in most industries using steam or hot water outlets in the form of steam boiler evaporation performance results in the boiler room or tank, where water vapor results in a space heating boiler flowed to places where the desired process through piping. Feed water resource is from fresh water or salt water, even use sea water.Capacity of  boiler feed water usage is very diverse, ranging from half  tons to 20 tons per hour. As the treatment of boiler components, the quality parameters of the mineral deposits in natural water must meet the requirements of  quality standards to be used as feed water. Natural phenomena show that the higher mineral conditions, so to use the feed water treatment must be done first so that components of the boiler is not quick or arising corrosive crust. The findings of previous studies (Purwoto, 2007), one sample of water in the coastal areas Lamongan, East Java, the content of Na = 3500 ppm, Mg = 278 ppm, Ca = 407 ppm, Fe (tot) = 0.088 ppm, Cl = 3000 ppm, SO4-2 = 350 ppm, CO3-2 = 235 ppm, pH = about 5.5. While the salinity of water samples in coastal areas ranging from Sidoarjo, East Java between 2500 - 6500 ppm. with high levels of TDS to 12,000 ppm. (Purwoto, 2006; 2008). According to the Department of Labour, 1995 and PT Southern Chemical, tth. feed water standard parameter for Ca only allowed a maximum of 3 ppm, a maximum of 2 ppm Mg, Cl-maximum 80 ppm, a maximum of 1 ppm Fe, pH between 6.5 to 7.5 and a maximum of only 400 ppm TDS. These conditions

provide an indication that, if the natural water used as boiler feed water without any prior processing are potentially damaging boiler components quickly.Crust formation and other deposits on the boiler can be caused by calcium (Ca), magnesium (Mg), aluminum (Al), iron (Fe), and other organic materials (Damianos, 2007), (U.S. Patent - 6,435,138). Internal chemical treatment in the form of  product packaging that most of the options industry players actually have a weakness, namely the results of  treatment response would be in the field of boiler components that eventually can become corrosive and crust. To avoid this condition, hence in this study for external treatment of feed water quality standards have been in space before entering the boiler tank.The treatment is performed, begin with the spray aerator (to meremoval levels of Fe, Mn), then continued treatment in the reactor compact (compact reactors) where the hardness adsorption using zeolite, and ion exchanger using cation resin and anion resin (for the purpose of  optimizing the demin) . In the column r esin reactors were given feed or injection of hot water from the boiler steam outlet, with the intention that the resin exchange capacity to work to maximum effect the optimal temperature of the resin. From the above treatment steps, then as the formulation of the problem in this research, is: how much the removal parameters of boiler feed water treatment outcome spray aerator, zeolite, and ion exchangers by the resin cation and anion in compact reactor. The objective of this research is the analysis of  parameter removal of boiler feed water treatment outcome spray aerator, zeolite, and ion exchangers by the resin cation and anion in compact reactor. Test calcium ion adsorption on zeolites generate breakthrough curves that follow the S-Shape. From the breakthrough curve, it appears that the zeolite is able to absorb calcium ions from 1200 ppm to below 500 ppm. Zeolite with 5 cm bed capable absorbing up to 500 ppm, zeolite with 10 cm bed capable absorbing up to 300 ppm, and the zeolite with a bed of 15 cm can absorbing up to 200 ppm. From the breakthrough curve can be determined adsorption capacity of zeolite. Zeolite with 5 cm bed capable absorbing of 10.83 mg Ca ion/g zeolite. For the zeolite with 10 cm bed capable absorbing Ca ions at 6.25 mg Ca ion/g zeolite and for the zeolite with a bed of 15 cm can absorb Ca ions at 3.61 mg / g zeolite. Adsorption capacity depends on the amount of  zeolite mass and temperature of adsorption. Zeolite with 5cm bed (300 g) has a higher capacity than zeolite with a bed of 10 cm (600 g) and zeolite with a bed of 15 cm (900gr), although at the beginning of the reaction bed of  zeolite capable absorbing 15 cm to 200 ppm. (Atastina S.B).

Sustainable Design in Creative Industry Towards Better Human Life  International Conference Conference on Creative Creative Industry 2011

Table 1. Reference Parameters Under Standard Boiler Feed Water Parameters Parameter units low pressure high pressure pH 6,5 – 7,0 7–8 P.Alkalinity ppm, as CaCO3 0 0 M.Alkalinity ppm, as CaCO3 Maks 100 < 0,1 Total hardness ppm, as CaCO3 Maks 5 0 Ca hardness ppm, as CaCO3 Maks 3 0 Mg hardness ppm, as CaCO3 Maks 2 0 Silica ppm, as CaCO3 Maks 40 0,02 Chloride ppm, as SiO2 Maks 80 TDS ppm Maks 400 Fe (Iron) ppm as Fe Maks 1,0 0 Conductivity Microsiemens < 700 < 0,2

RESEARCH METHOD Framework for Research Activities. Chronology of stage research activities depicted in Figure 1 as follows: Objective: Analysis of parameters of boiler feed water removal treatment outcome spray aerator, zeolite, and ion exchangers by the resin cation and anion in compact reactors

Previous research; Demineralization of water using ion exchange resins

Part IV: Implementation of  treatment

Preliminary research; Demineralization Demineralization of  water using zeolites

Part III: parameters

standard

bait

Part II: the character of feed water Part I: characteristics natural water

Pre conditions: Analysis of basic parameters of the boiler feed water

of 

literature study

Preparation of tools and materials

Measurement parameters: pH, Alkalinity P., M. Alkalinity, Total hardness, Ca hardness, Mg hardness, Silica, Chloride, TDS, Iron, M anganese, Conductivity

Human Readiness

Resource

Feed water quality is measured to determine how much the ability of ion exchange treatment alloy injected steam boiler outlet terpadukan with pretreatment of zeolite with spray aerator, and then used as design criteria in determining the dimensions of the reactor material on the ideal treatment. Results Analysis of boiler feed water quality

Figure 1. Stages of Research Activities

Sustainable Design in Creative Industry Towards Better Human Life  International Conference Conference on Creative Creative Industry 2011

Figure 2. External Reactor Water Treatment Part I: an early stage, t hat treatment be done with spray aerator use a spray nozzle orifice, which results in a sprayer stored in funnel receptacle of fiber diameter of 3.5 m Part II: Reactor Unit Part III: Reservoir Treatment Results Part IV: Boiler Unit Data Analysis Method Analysis of the data used was percent removal parameters of boiler feed water treatment outcome spray aerator, zeolite, and ion exchangers by the resin cation and anion in compact reactors. Tools And Materials Table 2. Tools And Materials Used For Treatment And Reactor Design Criteria No.

2. 3.

Treatment /  Materials Column tube reactor (cylindrical 3 pieces) Pump Nozel orifice spray

4.

Zeolit

5.

Resin anion

6.

Resin kation

1.

Function

Information

Venue for the reaction and treatment performance

22 cm diameter galvanized type D thickness 4 mm, Height 75 cm

Pressure on nozel spray Generate bursts (spray) of water for the purpose of contact with air Absorption, filtration, ion exchange, softening

Jet pump 0,2 – 0,6 mm Pressure 1800 psi Thickness 40 cm Volume pore size: 0.5 cm3 per cm3 volume of the zeolite. Density between 2.0 to 2.3 g/cm3 synthetic Thickness 40 cm synthetic Thickness 40 cm

Anion exchanger (cation decrease in water) Cation exchanger (anion decrease in water)

Sustainable Design in Creative Industry Towards Better Human Life  International Conference Conference on Creative Creative Industry 2011

Table 3. Raw Water Test Results, water after the spray, water after treatment without a heater reactor and with the heater No.

1 2 3 4 5 6 7 8 9 10 11 12

Parameter

units

pH P.Alkalinity M.Alkalinity Total hardness Ca hardness Mg hardness Silica Chloride TDS Besi Mangan Conductivity

Raw water Setyo 1

Treatment Spray Setyo 2 7.978 0 305.8 568.6 340.4 228.2 32.47 33.6 546 0.284 1.424 760

7.425 0 297 553.1 332.7 220.5 33.42 33.6 549 0.404 1.555 767

ppm, as CaCO3 ppm, as CaCO3 ppm, as CaCO3 ppm, as CaCO3 ppm, as CaCO3 ppm, as CaCO3 ppm, as SiO2 ppm ppm as Fe ppm as Mn Microsiemens

Treat reactor Without Heater

Treat reactor With Heater

7.059 0 26.4 5.4 2.3 3.1 29.52 25.09 493 0.39 0.05 766

7.333 0 37.4 5.4 2.3 5.1 28.61 24.38 484 0.27 0.05 755

Figure 3. Graph comparison of raw water, water after the process of spray, the water treatment process reactor after non-heating, and water after the treatment with heating Data analysis of basic parameters for boiler feed water requirement criteria obtained by the percentage of removal as the following table: Table 4. Percent Removal Treatment Results According to the Boiler Feed Water Parameters treatment No. Parameter material result % Removal pH 7.425 7.333 1 1.24 2

P.Alkalinity

0

0

-

3

M.Alkalinity

297

37.4

87.41

4

Total hardness

553.1

5.4

99.02

5

Ca hardness

332.7

2.3

99.31

6

Mg hardness

220.5

5.1

97.69

7

Silica

33.42

28.61

14.39

8

Chloride

33.6

24.38

27.44

9

TDS

549

484

11.84

10

Iron

0.404

0.27

33.17

11

Mangaan

1.555

0.05

96.78

12

Conductivity

767

755

1.56

From table 4, the results of parameter analysis illustrates that significantly reduced Mn, Fe removal is quite enough, while the hardness is very successful.

Sustainable Design in Creative Industry Towards Better Human Life  International Conference Conference on Creative Creative Industry 2011

CONCLUSION Treatment blend spray aerator, zeolite, resin anion cation with injected steam boiler outlet to remove pH, 1.24%, M alkali; 87.41%, Total Hardness; 99.02%, Ca Hardness; 99.31%, Chloride: 27.44%, 11.84% TDS, Iron; 33.17% , Mn, 96.78%, Conductivity: 1.56% To obtain the removal of M-Alkali, Total hardness, calcium hardness, Fe, Mn, the optimum then the things that need to be a recommendation is: Pump spray aerator pump pressure above 3 bar, the depth of the resin at least 70 cm, held in warm (temperatures around 40 degrees Celsius)

ACKNOWLEDGEMENTS The authors are grateful for the financial support provided by the Indonesian Ministry of Education, Directorate General of Higher Education within its program Hibah Kompetensi Nomor SP2H : 257/SP2H/ PP/DP2M/III/2010 Tanggal 1 Maret 2010. No. DIPA : 0041/023-04.1/-/2010 Tgl. : 31 Desember 2009

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