Hyster J40xnt Parts and Service User Interface 1688879 2200SRM1336 (12 2011) US EN

 

USER INTERF INTERFA ACE SERVICE TECHNICIAN TECHNICIAN A1.3-1.5XNT [D203]; A1.3-1.5XNT T (J30-40XNT) [K160]; J1.5-2.0XNT J1.5-2.0XN E2.2-3.5XN   (E45-70XN) (E45-70XN) [A26 [A268]; 8]; N (E30-40XN) [A269]; E1.6-2.0XN E1.6-2.0X N (J4 (J45-7 5-70XN 0XN)) [A276 [A276]; ]; J2.2-3.5XN J2.2-3.5X XN (J30-40XN) [A935] J1.6-2.0XN J1.6-2.0

HYST

PART NO. 1688879

R

2200 SRM 1336

 

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR    Wh When en lif liftin ting g parts parts or assem assembli blies es,, mak make e sure sure all slings slings,, chain chains, s, or cab cables les are correc correctly tly fas fasten tened ed,, and that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load. •  Do not lift heavy parts by hand, use a lifting mechanism. •  Wear safety glasses. •   DISCO DISCONNEC NNECT T THE BAT BATTERY TERY CONN CONNECTOR ECTOR befor before e doing doing any main maintenan tenance ce or repa repair ir on elec electric tric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks. •  Always use correct correct bloc blocks ks to pr preven eventt the unit from rolli rolling ng or falli falling. ng. See HOW TO PUT THE LIFT TRUCK ON BLOCKS in the Operating the  Operating Manual or Manual  or the  the   Periodic Maintenance section. Maintenance  section. •  Keep the unit clean and the working area clean and orderly. •  Use the correct tools for the job. •  Keep the tools clean and in good condition. •  Always use  use   HYSTER APPROVED parts APPROVED  parts when making repairs. repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. •  Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts. •  Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs. •  Be sure to follow the  WARNING  WARNING and  and CAUTION  CAUTION notes  notes in the instructions. •   Gasoline Gasoline,, Liquid Liquid Pe Petrol troleum eum Gas (LPG (LPG), ), Comp Compress ressed ed Natural Gas (CNG) (CNG),, and Diesel fuel are flammable. flamm able. Be sure to follow the necessar necessary y safet safety y prec precautio autions ns when handl handling ing these fuels and when working on these fuel systems. •  Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure the area is well ventilat ventilated. ed.

NOTE:   The following symbols and words indicate safety information in this manual:

WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury and property damage. On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background.

 

User Interface

Table of Contents

TABLE OF CONTENTS General ............................................................................................................................................................... Description ..................................................................................................................................................... Display Panel Menu Access............ Access ........................ ........................ ........................ ........................ ........................ ........................ ........................ ....................... ....................... ................ .... Menu Flowchart ................................................................................................................................................. Technician Menu Flowchart............ Flowchart ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ .............. ..

         

1 1 1 2 2

MenuMain Navigation Navigation    ............................................................................................................................................... Menu Structure  Structure   ............................................................................................................................... Screens and Title Screens ......................................................................................................................... Submenus   .................................................................................................................................................. Submenus Returning to the Main Menu ............ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ .................... ........ Icons and Settings ..................................................................................................................................... Soft Keys .................................................................................................................................................... Entering Numbers..................................................................................................................................... Numbers ..................................................................................................................................... Icon Glossary ...................................................................................................................................................... Introduction   ................................................................................................................................................... Introduction Soft Key Icons ................................................................................................................................................ Overlay Icons  Icons  ................................................................................................................................................. System Off Screen Screen and Alert Screens............ Screens ........................ ........................ ........................ ........................ ........................ ........................ ........................ ....................... ........... Main Menu Title Screens .............................................................................................................................. Submenu Submen u Icons Groupe Grouped d by Menu ................................................................................................................

                            

8 8 9 9 10 10 10 11 11 11 11 13 13 16 18

Operating Screen Icons ............ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ....................... ................. ...... Password Screen Icons ..............................................................................................................................  Activity Log Submenu Icons ........... ....................... ........................ ........................ ........................ ........................ ........................ ........................ ........................ ...................... .......... Calibration Submenu Icons  Icons  ...................................................................................................................... Display Submenu Icons............ Icons ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ................. ..... Status Submenu Icons  Icons  .............................................................................................................................. Truck Setup Submenu Icons............ Icons ........................ ........................ ........................ ........................ ........................ ........................ ........................ ....................... ..................... .......... Diagnostics Submenu Icons ...................................................................................................................... Operating Screen  Screen   ............................................................................................................................................... Introduction   ................................................................................................................................................... Introduction Performance Mode Controls .......................................................................................................................... Status and Warning Icons ............ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ........................ ....................... ................. ...... Battery Discharge Indicator.......................................................................................................................... Indicator.......................................................................................................................... Direction and Parking Brake Indicators ...................................................................................................... Hazard Flashers and Lighting Controls....................................................................................................... Controls....................................................................................................... Tire Angle Indicator  Indicator  ...................................................................................................................................... System Time  Time   .................................................................................................................................................. Load Weight Indicator ................................................................................................................................... System Off/Alert Screens................................................................................................................................... Screens ................................................................................................................................... Introduction   ................................................................................................................................................... Introduction System Off Screen Screen   .........................................................................................................................................  Alert Screens Screens.................................................................................................................................................. .................................................................................................................................................. Password Screen  Screen   ................................................................................................................................................ Introduction   ................................................................................................................................................... Introduction Password Screen ............................................................................................................................................ Service Technician Password Setup ........................ .................................... ........................ ........................ ....................... ....................... ........................ ...................... ..........  Adding/Removing/Changing Passwords ........... ....................... ........................ ........................ ........................ ........................ ........................ ........................ .................... ........ Password Log ................................................................................................................................................. Log .................................................................................................................................................  Activity Log Menu.............................................................................................................................................. Menu ..............................................................................................................................................

                                                         

18 19 19 21 24 26 29 41 49 49 50 50 51 52 52 52 52 52 53 53 53 53 54 54 54 55 56 59 59

Introduction Introduction    ................................................................................................................................................... 59 Operator Checklist Log   .................................................................................................................................    60

 ©2011 HYSTER COMPANY COMPANY

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Table of Contents

User Interface

TABLE OF CONTENTS (Continued) Password Log ................................................................................................................................................. Log ................................................................................................................................................. Impact Events Log .......................................................................................................................................... ........................................................................................................................................ Calibration Menu ............................................................................................................................................... Introduction   ................................................................................................................................................... Introduction Load Weight Calibration ...............................................................................................................................

         

62 64 66 66 66

Return to Set Tilt Stop Point Calibration   .................................................................................................... E-Hydraulic and Manual Valve Threshold Calibration............................................................................... Calibration............................................................................... Steering Wheel Knob Center Point Calibration............ Calibration ........................ ........................ ........................ ........................ ........................ ........................ ................... ....... Steer Axle Position Calibration  Calibration   .................................................................................................................... Manual Hydraulics Calibration .................................................................................................................... Display Menu ..................................................................................................................................................... Introduction   ................................................................................................................................................... Introduction Set Date and Time Format Menu ................................................................................................................. Set Daylight Saving Time Menu................................................................................................................... Menu ................................................................................................................... Procedure Proce dure for Settin Setting g Up Automatic Daylight Savings Time ................................................................. Set Time and Date Menu  Menu   .............................................................................................................................. Procedure Proce dure for Settin Setting g Time and Date....................................................................................................... Date....................................................................................................... Set Units Menu .............................................................................................................................................. Status Menu ....................................................................................................................................................... Introduction   ................................................................................................................................................... Introduction  VSM Versions................................................................................................................................................. ersions ................................................................................................................................................. Display Versions  Versions  ............................................................................................................................................ Truck Serial Number..................................................................................................................................... Number ..................................................................................................................................... Hour Meters ................................................................................................................................................... E-Hydraulic Controller Versions  Versions   .................................................................................................................. Pump Motor Controller Versions .................................................................................................................. Traction Motor Controller 1 Versions ........................................................................................................... Traction Motor Controller 2 Versions ........................................................................................................... Light Controller Versions .............................................................................................................................. Impact Sensor Versions ................................................................................................................................. Truck Setup Menu ............................................................................................................................................. Introduction   ................................................................................................................................................... Introduction  Add/Remove Password  Password  .................................................................................................................................. Motor Braking ................................................................................................................................................ ................................................................................................................................................

                                                         

66 67 68 68 69 70 70 70 72 72 74 75 75 76 76 76 77 77 77 77 77 78 78 78 78 78 78 79 79

Changing the Motor Braking Settings ........................ .................................... ........................ ......................... ......................... ........................ ........................ ................ .... Battery Setup Setup................................................................................................................................................. ................................................................................................................................................. BDI Adjustment Setting ................................................................................................................................. ...............................................................................................................................  Acceleration Rates ......................................................................................................................................... Hour Meter Initialization .............................................................................................................................. Impact Monitor Shutdown ............................................................................................................................ Operator Checklist  Checklist   ........................................................................................................................................ Minimum Pump Standby Flow Rate ............................................................................................................ Scheduled Maintenance Reminder ............................................................................................................... Traction Speed Limit..................................................................................................................................... Limit ..................................................................................................................................... Return to Set Tilt........................................................................................................................................... Tilt ...........................................................................................................................................  Auto Power-Off Time Delay  Delay  .......................................................................................................................... Impact Monitor Settings  Settings   ............................................................................................................................... Impact Detection ....................................................................................................................................... Setting Adjustments  Adjustments   .................................................................................................................................

                            

80 80 82 82 83 83 84 84 85 86 86 87 87 88 88

Initiall Adjustment of Soft and Hard Impact Settings............................................................................. Initia Settings.............................................................................   88 Readjustment of Soft and Hard Impact Settings.  Settings.   ...................................................................................   88

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User Interface

Table of Contents

TABLE OF CONTENTS (Continued) Motion Alarm ................................................................................................................................................. Lift Hydraulic Function Function Maximum Speed and Ramp Times ........................ .................................... ........................ ........................ ...................... .......... Lower Hydraulic Hydraulic Function Maximum Speed and Ramp Times Times.......... ...................... ........................ ........................ ........................ .................... ........ Tilt Forward Hydraulic Function Maximum Speed and Ramp Times ...................... .................................. ........................ ..................... ......... Tilt Backward Hydraulic Function Maximum Speed and Ramp Times ......................... ..................................... ........................ ............... ...

         

88 89 90 90 90

 Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times ...................... .................................. ........................ ..................... .........  Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times ...................... .................................. ........................ ..................... .........  Auxiliary 2A Hydraulic Function Maximum Speed and Ramp Times ...................... .................................. ........................ ..................... .........  Auxiliary 2B Hydraulic Function Maximum Speed and Ramp Times ...................... .................................. ........................ ..................... ......... Optional Hydraulic Functions  Functions   ...................................................................................................................... Rear Lights Control ....................................................................................................................................... Restore Default Settings ............................................................................................................................... Diagnostics Menu............................................................................................................................................... Menu ............................................................................................................................................... Introduction   ................................................................................................................................................... Introduction Fault Code Log ............................................................................................................................................... Log ............................................................................................................................................... Fault Log Details ....................................................................................................................................... Speedometer................................................................................................................................................... Speedometer ................................................................................................................................................... Direction Switch  Switch  ............................................................................................................................................ Traction Motor 1 Status ................................................................................................................................ Traction Motor 2 Status ................................................................................................................................ Occupancy Sensor .......................................................................................................................................... Brake System Sensors ................................................................................................................................... Pump Status  Status  .................................................................................................................................................. Hydraulic Control Inputs .............................................................................................................................. E-Hydraulic Valves ........................................................................................................................................ Hydraulic Sensors.......................................................................................................................................... Sensors.......................................................................................................................................... System Voltages ............................................................................................................................................. Steering Position Sensors.............................................................................................................................. Sensors ..............................................................................................................................

                                             

90 90 90 91 91 91 92 92 92 93 93 94 94 94 95 95 95 96 96 96 97 98 98

This section is for the following models:  A1.3-1.5XNT [D203]; J1.5-2.0XNT J1.5-2. 0XNT (J30-40XNT) (J30-40XNT) [K160]; E2.2-3.5XN (E45-70XN) [A268]; E1.6-2.0XN (E30-40XN) [A269]; J2.2-3.5XN (J45-70XN) [A276]; J1.6-2.0XN (J30-40XN) [A935]

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"THE QUALITY KEEPERS"

HYSTER APPROVED PARTS

 

2200 SRM 1336

General

General DESCRIPTION Th This is topi topicc de descr scrib ibes es th the e func functi tion onss of th the e di disp spla lay y pa pane nell that are available to the Service Technician. Technician. With a proper service technician password, a Service Technician can access menu items that are not visible at Operator or Supervisor password-level access.

DISPLAY PANEL MENU ACCESS Turning the keyless start switch or key switch to the On position activates the Display Panel.   Figure 1 shows the layout of the Display Panel including the location of the key switch or keyless start switch.

 Legend for Figure 1

1. 2. 3. 4. 5. 6. 7. 8.

2A AND ND 3 KEY KEYS S SCR SCROLL OLL FOR FORWA WARD RD KEY (RIGHT (RIGHT ARR ARROW) OW) 5, 6 6,, 7, 8, 8, 9, A AND ND 0 K KEY EYS S KEY KEYLESS LESS STAR START T  SWITCH OR KEY SWITCH SCR SCROLL OLL B BACK ACK KEY (LEFT ARROW) ARROW) 1A AND ND 4 KEY KEYS S PO POUN UND D KEY KEY (# KEY) KEY) ENTE ENTER R KEY KEY (* (* STAR STAR KEY) KEY)

The operator password screen screen appears appears at startup as shown sho wn in Fi Figur gure e 2 if Operat Operator or Pa Passwo sswords rds are enable enabled. d.

 Figure 2. Password Screen Use the number keys on the Display Panel to enter your five-digit Service Technician password. If a non-ser non-service vice techni technician cian passwo password rd has alread already y been entered at the initial password screen, you can navigate to the Password Screen by pressing the Ente ter r Key Key (*) to go to the Main Main Menu, Menu, then then pres presss either either  Figure 1. Lift Truck Display Panel

the  Scroll Back Key ( the Scroll Key  (   —) or the Scroll the  Scroll Forward Key   (—   ) to access Key access the Passwo Password rd Screen. Screen. Refer Refer to the   Main Menu Structure Structure   topi topicc for ori orient entati ation on on the Main Menu title screens screens (the main m ain level menus).

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Menu Flowchart

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Menu Flowchart TECHNICIAN MENU FLOWCHART NOTE:   Depe Depend ndin ing g upon upon ho how w th the e li lift ft tru ruck ck is equippe equ ipped, d, some of the functi functions ons described described in this this section may not be included in the on-board menu structure struc ture for a parti particular cular lift truck. truck. NOTE: The icons displayed on the Operating Screen  vary from any one tim time e to another, another, depending on the current operation of the lift truck and other factors. The Battery Discharge Indicator, system time, and direction indicator are always displayed.  All available menus are grouped by function under the main menu screen screens, s, whic which h are also cal called led

2

top-level title menus. When you select a main menu screen scr een,, the system then then present presentss submen submenus, us, als also o known kno wn as second second-lev -level el menus, menus, tha thatt you can cycle cycle or DOWN  DOWN  keys until you through using the UP the  UP   or find the one one you want on the Display Display P Pane anel. l. Two main menu screens, the Operating Screen and the Password Pass word screen, have no associated associated submenus submenus,, but the other main menus lead to submenus. The followin following g flowcha flowchart rt is for the Technic echnician ian use onl only y. See Figure See  Figure 3 and 3  and  Table 1. 1.

 

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Menu Flowchart

 Figure 3. Technician Flowchart (Sheet 1 of 4)

3

 

Menu Flowchart

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 Figure 3. Technician Flowchart (Sheet 2 of 4)

4

 

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Menu Flowchart

 Figure 3. Technician Flowchart (Sheet 3 of 4)

5

 

Menu Flowchart

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 Figure 3. Technician Flowchart (Sheet 4 of 4)

6

 

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Menu Flowchart

Table Tabl e 1. Technicia Technician n Menu Flo Flowchar wchartt  A 1

Op er er at at in in g   Screen

2

C

Password Entry

 Activity Log 

 

 

3

4

5

B

D

E

 

C al ali b br r at at io ion

D ia ia g gn no os s ttii cs cs

O pe pe ra ra tto o r C he he cck k llii st st

Lo oa a d We ig igh t

Impact Events

 

G

H

Truck Setup

Truck Status

Display  Adjustment

Fa u ull t C od od e L o og g

Ad dd d /R /R e em m ov ove Pa ss ss wo wo rd rd

V SM SM Ve rrss iio on

S et et D at at e a nd nd T iim me Format

Man Manual ual Hydrau Hydraulic licss

Steerin Steering g Pos Positi ition on Sensor

R est estor ore e De Deff aul aultt

Impa Impacc t S ens ensor or Versi ersion on

S et et Un Unit itss

S tte eering Axle Position

Sys tte em Volta ge ges

Rea r Li gh ght s

Light Controller  Version

Set Time and Date

Steering Wheel Knob Center Point

Hydrau Hydraulic lic Sensors Sensors

Opti Optional onal Hydrau Hydraulic licss Function

Traction Tractio n Motor Controller 2 Version

Set Daylight Saving  Time

Valv alve e Thre Thresho shold ld

E-Hydr E-Hydrauli aulicc Sensor Sensorss

AU AUX X 2B Adjustm Adjustments ents

 

Hydraulic Control Inputs

 AUX 2A Adjustments

Pump Motor Controller  Version

Pump Pum p Stat Status us

AU AUX X 1B Adjust Adjustmen ments ts

EE-Hy Hydr draul aulic ic Cont Contro roll ller er  Version

Brake System Sensors

 AUX 1A Adjustments

 

Occupan Occupancy cy Sensor Sensor

Tilt Back Back Adj Adjust ustment mentss

Tru Truck ck Serial Serial Number Number

Traction Motor 2 Traction Status

Tilt Forward Forward  Adjustments

Display Version

Pas ssw w or ord

 

SHEET 1

6

 

7

 

8

 

Return to Set Tilt Stop

9

 

10 11

 

F

   

SHEET 2

 

12

 

Traction Motor 1 Traction Status

Lift Adjustments Adjustments

13

 

Dir Direct ection ion Switch Switch

Lowe Lowerr Adjustme Adjustments nts

Spe ed edomet e err

Motio n A lla a rm rm

14

   

15

16

Traction Traction Motor Controller 1 Version

Hour Meters

Impact Monito Monitorr Settings

 

Auto Power-Off Time Delay

17 18 19

  SHEET 3

Return to Set Tilt  

20

Traction Speed Limit

 

Scheduled Maintenance Required  

21

Minimum Minimu m Pump Standby

22

 

23

24

Interlock Screen  

25

26

27

 

SHEET 4  

Operator Checklist  

Impact Monito Monitorr Shutdown  

Hour Meter Initialization

Cycle Cycle the Key

Tra Tracti ction on Swi Switch tch

Secure Battery

Hydraulic S witch

Acceleration Rates

Temperature Too High

BDI Adjustment Adjustment

Operator out of Seat

Lift Limit Exceeded

Battery Setup

  Release Park Brake

28

 

Release  Accelerator

Charge Battery

29

 

Release Hydraulic Input

Impact DetectedEnter Service/  Supervisor Password

Motor Braking  

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Menu Navigation

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Menu Navigation Th This is topi topicc ex expla plain inss ho how w to us use e th the e ke keys ys on th the e Displ Display ay Panel, shown in Figure in Figure 4 4,, to navigate from one menu to another and change settings settings..

this case, the Activity Log Title Screen appears). After entering your password successfully, the system displays the Operating Screen on the orange 1.5 x 2.5 inch LCD screen of the Display Panel as shown in in Figure  Figure 4 4.. When a title screen or a menu screen is displayed on the LCD screen, the screen is still referred to as the “screen” in a generic way, but the actual Operating Screen is shown in Figure in  Figure 4. 4 . See the Operati Operating  ng  Screen section for details. details. When the Operating Screen is displayed, displayed, pressing  pressing  the Scroll the  Scroll Forward Key ( Key (— —   ) causes the system to display the Password Screen. If you press the Scroll the  Scroll Forwar Fo rward d Key a se seco cond nd ti time me,, th the e syste system m di disp spla lays ys th the e  Activity Log Title Screen, shown in Figure in  Figure 5 5,, on the LCD screen.

1. LCD LCD SCRE SCREEN EN 2. DI DISP SPLA LAY Y  PANEL w ith Operating Screen  Figure 4 . 4 . Display Panel with ed  Displayed  Display Keys used used for menu navigation include:  3,,  4  4,, and # and  #  keys. •  The  1  1,,  2  2,,  3 r Key (*) which is also cal called led the star key •  The Ente Enter  of its * label. because of because Key   (   —) and the  Scroll For•  The   Scroll Scroll Back Key  ward Key ( Key  (  —   ). These keys keys are explained explained in detail in the the General section of this document. The Password Password Screen, discussed in the Adding/ReChanging Passwords topic in the Password moving/ Changing Screen section, section, is the first screen displayed when the key switch switch or keyless switch is turned to the On position unless sition  unless Operator Passwords are deactivated (in

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 Figure 5. Activity Log Title Screen

Main Menu Structure The main menu menuss (to (top-l p-level evel menus) menus) appear appear on the screen in the order shown in Figure in  Figure 6 6.. Use the  Scroll Back Key   or the   Scroll Forward Key  to move from one title screen to another. Press Key to the Enter the  Enter Key to Key  to enter one of these main menus.

 

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1. 2. 3. 4.

Menu Navigation

OPERA OPERATING TING SCR SCREEN EEN PASSWOR ASSWORD D SCREEN SCREEN ACTIVI ACTIVITY TY LOG LOG TITLE SCR SCREEN EEN CALIBRA CALIBRATION TION TITLE SCRE SCREEN EN

5. 6. 7. 8.

DIA DIAGNO GNOSTIC STICS ST TITLE ITLE SCR SCREEN EEN TR TRUCK UCK SETUP TITLE SCRE SCREEN EN STA STATUS TITLE SCRE SCREEN EN DIS DISPLA PLAY Y TITLE SCRE SCREEN EN

 Figure 6. Main Menu Structure

Screens and Title Screens

Submenus

The main menu has eight menus, or screens, which are shown in  in   Figure 6 6.. Pr Pres esss the the   Scroll Forward Key to Key  to advance through all of them.

Submenuss are the “branches” Submenu “branches” of a main menu. The  Activity Log Menu has only three submenus, while the Truck Setup Menu has 27 submenus. Each submenu is represented represented by a title screen. screen. When the title screen of the submenu you want is displayed on the screen, scree n, press the Enter the  Enter Key to Key  to enter that submenu. For example, if you enter the Operator Checklist Log 

If you press the Scroll the  Scroll Forward Key after reaching  the Display Title Screen, the system returns (loops ba back ck)) to the Oper Operat ating ing Scree Screen. n. Pr Pres esss th the e   Scroll Forward For ward Key Key   again to scroll through the screens again. Altern Alternativel atively y, use the the   Scroll Back Key   to scroll through the screens in the reverse direction. The Password Screen and Operating Screen do not have submenus below them. The other title screens are all main menus which which ha have ve submen submenus us under under th them em.. Submen Submenus us can also also be called called se seco condnd-lev level el menus.   Figure Figure 5   is an example of a main menu screen. Service Technicians have access to all title screens while Supervisors have access to the Activity Log, Calibra Cali bratio tion, n, Displa Display y, Status Status,, and Truck Truck Setup Setup Title Screens Screens.. Operat Operators ors can use only only the Pas Passwo sword rd Screen Scr een,, Operat Operating ing Scre Screen, en, and Cali Calibrat bration ion Titl Title e Screen.

submenu, shown in Figure 7 7,, the system displays displays the menu shown in Figure in  Figure 8. 8. When Wh en vie viewin wing g a subme submenu nu ti titl tle e scree screen, n, you can retu return rn to the main menu at any time by pressing the the Scroll  Scroll Back Key or Key  or the Scroll the  Scroll Forward Key. Key. Menu navigation is possible through the use of soft keys, which are explained in the Soft Keys topic. For example, if you scroll to the Activity Log Title Screen and have it displayed on the screen as shown in Figin  Figure 5 ure  5,, press the Enter the  Enter Key (*) Key  (*) to enter the Activity Lo Log g menu menu.. The syste system m will will di disp spla lay y th the e first first su subme bmenu nu in th the e Ac Acti tivit vity y Lo Log g menu menu,, whic which h is sho shown wn in Figure 7 7.. Press the Enter the  Enter Key again Key  again and the system will display the Operator Operat Checklist Log, shown in Figure in  Figure 8. 8. The Activity LogorIcon in the upper left corner of this

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Menu Navigation

submenu indicates you are in the Activity Log main menu.

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icon represents: 1) a setting that can be changed, or 2) a st stat atus us va valu lue e th that at can can be viewe viewed, d, such such as a tr truc uck’ k’ss serial number number,, or 3) an action action that can can be taken, taken, such as clearing clearing the fault log. Only a logged in user who has the proper privileges can change a setting, view a status value, or take an action.  A setting is a value that controls the operation of a lift truck in some way. way. Fo Forr example, there are four  values for the performance mode setting, s etting, 1, 2, 3, and 4. Some setti settings ngs have only two values, values, such as Enabled able d and Dis Disable abled, d, while while other other settin settings gs may present present a series of values you can select from by using the soft keys. In some cases, you need to enter a numerical value that is within an acceptable range for a setting. settin g. In this case, you key in the value using the numbe num berr ke keys ys.. This This is dis discu cuss ssed ed in th the e En Ente teri ring ng NumNumbers topic at the end of this section.

 Figure 7. Operator Checklist Log Title Screen

On submenus that have two or more icons, the icons correspond corres pond to related settings. settings. To chan change ge settings you need to use the buttons called soft keys, which are explained in the next topic.

Soft Keys

 Figure 8. 8 . Operator Checklist Log Menu

Returning to the Main Menu To return to the main menu from a submenu, press the Scroll the  Scroll Forward Key ( Key  ( —  —   ). This re returns turns you you to the title screen of the submenu (second-level menu) you are using. using. If you press the Scroll the Scroll Forward Key a second time, the system returns you to the main menu. men u. You can also also ret return urn to the the main men menu, u, or bac back k out of a submen submenu, u, by pressing pressing the the Scroll  Scroll Back Key. Key. Press the Enter the  Enter Key to Key  to save any changes you make in a sub submenu menu bef before ore exi exiting ting fro from m the submen submenu. u. If  you return to the main menu before saving a change, the system does not store the change.

Icons and Settings  An icon is a simple graphic that represents an object, such as a clock, or a setting such as battery voltage. Each submenu has at least one icon on it, and each

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Certain keys on the Display Panel called "soft keys" make it possible to navigate from one menu to another oth er,, cha change nge settin settings, gs, delete delete a log entry entry,, or take take ot othe herr action actions. s. A soft key key is a key that has has been programmed to serve more than one function, and the func functi tion on it se serv rves es de depe pend ndss on wh whic ich h menu menu is active act ive.. For example, example, when the Operatin Operating g Screen is dis displa played, yed, the   #   key le lets ts yo you u tu turn rn th the e Hazar Hazard d Flashers On or Off, but when you are in the Activity Log Checklist menu, the # the  #  key can be used to delete a log entry. The soft keys include the 1 and 4 keys on the left, the 2 and  and 3  3 keys  keys on the right, and the # the  # and  and *  * keys  keys below the Operating Operating Screen. There are no icon indicators indicators for the soft keys. The  *  soft key serves as an Enter The * an  Enter Key in Key  in all menus except when using the Operator Checklist (see the Operator Checklist topic in the Truck Setup Menu se sect ctio ion). n). In a lot of menus menus,, th the e   2   and   3   soft keys are programmed for navigating up or down in the menu to the setting value you want to change. Also, in most but not all menus, the  2  and  3  soft keys are progr pro gram ammed med fo forr movin moving g up or do down wn th thou ough gh th the e av avail ail-able values or options for the currently selected setting. When this is the case, the up and down arrows are displayed on the right side of the screen.

 

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The following following exampl example e shows shows how to use the soft soft keys.

NOTE: While changing a setting, setting, all other sub-items sub-items (setting items) disappear.

How to Change the Battery Voltage Setting  1.   Starti Starting ng from the main menu, use the   Scroll Back Key ( Key  (   —) or Scroll or  Scroll Forward Key ( Key  (— — ) to navigate to the Truck Setup Title Screen and press the Enter the  Enter Key (*). Key  (*).

Entering Numbers Numbers

2.   Use the 2 or 3 arrow soft keys to step throu through gh the menus to the Battery Setup submenu (the title screen of this submenu has a battery icon on it) and press the Enter the  Enter Key. Key. 3.   Press the the 2  2   or 3 or  3  arrow soft key to "move to" the  value located to the right of the top icon and the system will place a "selection box" around the  value. This number indicates the current battery  voltage, such as 36. 4.   With With the select selection ion box aro around und the batter battery y vol voltag tage e  value, press the the Enter  Enter Key. Key. 5.   Use the  the   2   and  and   3   arrow soft keys to move up or do down wn th thou ough gh th the e avail availab able le va value luess (36, (36, 48 48,, 72 72,, and 80) until 48 is displayed, then press the  the   Enter Key.. Key The system stores the 48 Volt value and begins using it as the new battery voltage setting.

9) to enter a value directly. These are: •  The   1,   2,   3, and   4   ssoft oft keys. keys. These These keys can be used as number number ke keys ys only in the menus menus that that ac accept cept numerical numeri cal input. These keys are programmed programmed for use as soft keys in most menus. •  The 5, 6, 7, 8, 9, and 0 ke keys ys.. Th Thes ese e ke keys ys can can be used used to enter numbers in menus that allow numerical input. These keys are not soft keys in any menu.

The preceding example shows how the system allows a user to select one value out of a series of values. In so some me menus menus,, youwill usethe numbe numberr ke keys ys (0 thro throug ugh h

Passwords are a special case of entering numbers. The user is required to enter a five digit “password” number num ber,, such such as 15324, 15324, on the Pass Passwor word d Screen Screen.. This number must consist only of the numbers 1, 2, 3, 4, 5, 6, 7, 8, and 9 and is entered using the  1  1,,  2  2,,  3  3,, 4,  5  5,,  6  6,,  7  7,,  8  8,, and 9 and  9  keys. Pressing any other numeric key has no effect.

Icon Glossary INTRODUCTION  An icon is a symbol that conveys a unique meaning without without words, words, such such as an arrow arrow.. The Oper Operatating Screen on this lift truck presents information to an operator solely through the use of symbols which are mostly mostly icons, icons, along along with some some num number berss and a few text characters. Icons make it possible to simultaneously display upspace. to 12. kinds of information graphically call y in a small space In addit addition ion,, the use of icons reduces the difficulty of communicating with operators who speak different languages. languages. The meaning meaning of some icons icons is apparent apparent when the icon icon appe appears ars by itself itself,, such such as the seat seat bel beltt icon. icon. Other icons need to have numeric information displayed alongside them to present information, such as when 24 when  24  appears beside the clock icon to indica indicate te th the e times times ar are e be bein ing g dis displa played yed using using th the e 24-ho 24-hour ur clock clock syste system. m. Some Sometime timess two icons icons are displaye displayed d side by side to convey information, such as when the icon that means "enabled" is shown beside the rear lights ligh ts icon. Also, Also, two icons icons can be displa displayed yed at the

The icons and their meanings are presented in these categories: •  Soft Key Icons •  Overlay Icons •  Icons on System Off Screen and Alert Screens •  Main Menu Screens •  Submenu Icons Grouped by Menu

SOFT KEY ICONS Some of the icons on the Operating Operating Screen are called soft key icons because they associate an operation or function with a nearby key (1 (1,  2  2,,  3  3,,  4  4,,  #  #,, or or *  *)) on the Displa Dis play y Pa Panel nel.. The result result of pressing pressing one of these these keys depends on which menu is currently active, because the icons nearest these keys change from one menu to another. another. The soft keys are programmed to function in relation to the current menu context.   Table   2   shows the soft key icons that appear on the Display Panel along with a short description of each one’s purpose.

same time, one over the other, which is discussed in the Overlay Icons topic.

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Icon Glossary

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Table able 2. Soft Soft Key Ic Icons ons Icon

Description Hare Performance Mode "increase" Icon. Press the  the   1  soft key (or the   #  soft key in some cases) to increase performance. Tortoise Performance Mode “decrease” Icon. Press the 3 the  3  soft key to decrease performance. Trash Can Can Icon. Used to delete all entries in a log. Press the 4 the  4  soft key (or the # the  #  soft key in some cases) to empty a log. Up Arrow soft key. Press Press 2  2  to scroll upused in most screens. Also to view next log entry in log screen. Down Arrow soft key. Press 3 Press  3 to scroll down in most screens. Also used to view next log entry in log screen.  View Next Device Log  Icon. Press the   #  key for previous.  View Previous Previous Device Log Icon.  key for next. Press the * the  * key

This icon points to the   *  key (the soft Enter Key) Key) and is used to accept a value, command comman d a calibr calibration ation action, or restore defaults, depending  on the context when the *  key is pressed.

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Table Tabl e 2. Soft Key Icons (Continued) (Continued) Icon

Description Enable Current Item Icon. When the   *   key is pressed, the current item displayed will appear during the Operator Checklist sequence. Deactivate Soft Key Icon. Indicates function is deactivated. Press the   *   key to deactivate. “Enable” Traction and Hydraulics for Forklift Icon. Press the   2   key to enable. “Disable” Traction and Hydraulics for Forklift Icon. Press the   4   key to disable.

Hazard Flashers Icon. Press the # key to toggle the hazard flashers on and off.

Select system time for Fault Log event. Press the 1 the  1 key  key to select system time (this soft key toggles between system times and hour meters).

 

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Table Tab le 2. Soft Key Icons (Continued) (Continued) Icon

Description Front Truck Lights Icon. Only available available with CAN light controller. Press the 4 the  4  key to turn truck lights on.

icons used in alert screens identify either status or warning conditions as shown in the examples in  Table   4. ble Table Ta ble 4. Alert Alert Screen Screen Ico Icons ns Icon

Description  Alert

Rear Truck Lights Icon. Only available with CAN light controller. Press the 2 the  2  key to turn truck lights off.

OVERLAY ICONS Icons that look like they are placed over another icon are called overlay overlay icons. This type of icon always always appears in conjunction with another icon, not by itself. Table 3   shows the overlay icons and describes how they are used. Example of a Fault Screen Table Ta ble 3. Overlay Overlay Ic Icons ons Icon Icon

 

Traction Icon

Description Description Null Symbol Icon. When this icon overlays another icon it indicates that a setting value is invalid or out-of-range.

Forklift Truck Icon

 X Icon. This icon indicates indicat es that a feature feature has been deactivated (disabled).

Service Required Icon

SYSTEM OFF SCREEN AND ALERT SCREENS

Hydraulics Icon

The System System Off Scr Screen een and the various various Ale Alert rt Screens Screens show interlocks, such as operator not in seat. These screen scr eenss app appear ear only only brie briefly fly.. Refe Referr to System Off/Aler Off/Alertt Screens Scree ns for more information on these screens. screens. The

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Icon Glossary

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Table Tab le 4. Alert Screen Icons (Continued) (Continued) Icon

Description  Alert

Table Tab le 4. Alert Alert Screen Icons (Continued) (Continued) Icon

Description  Alert

 Alert Screens

Operator Out of Seat Cycle the Key

Release Pedal Secure Battery

Release Hydraulic Input Release Park Brake

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Table Tab le 4. Alert Screen Icons Icons (Continued) Icon

Description

Table Tab le 4. Alert Screen Screen Icons (Continued) Icon

Description

 Alert

 Alert

Traction Switch

Lift Limit Limit

Hydraulic Switch

Charge Battery

Temperature Too High

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Table Tab le 4. Alert Screen Icons (Continued) (Continued) Icon

Description  Alert

no associated submenus, but the other main menus lead to submenus. When you are at the main menu level, pressing the Scroll Back Key   takes you to the previous main menu scre screen. en. Pressi Pressing ng the  the   Scroll Forward Forward Key takes you to the next main menu menu screen. If you are in a submenu, submenu, pre pressi ssing ng the the   Scroll Scroll Back Back Key   or Scroll Forward Key returns Key  returns you to the main menu screens. Table screens.  Table 5 presents 5  presents the main menu screens. Table Tab le 5. Main Menu Menu Title Title Screens Operating Screen

Truck Locked — Impact Detected — See Supervisor to Unlock

NOTE: Icons for Front and Rear Lights are shown. These are optional features. Password Screen

Fault Detected

MAIN MENU TITLE SCREENS  All available menus are grouped by function under the main menu screen screens, s, whic which h are also cal called led top-level title menus. When you select a main menu screen, scr een, the system system the then n presen presents ts submenu submenus, s, also known kno wn as secondsecond-leve levell men menus, us, tha thatt you can cycle cycle through until you find the one you want by pressing  the Scroll the  Scroll Back Key ( Key (   —) or  Scroll Forward Key (—   ) on the the Display Panel. Panel. Two main menu sscreens, creens, the Operating Screen and the Password screen, have

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Table 5. Main Menu Title Screens (Continued)

Table 5. Main Menu Title Screens (Continued)

 Activity Log Title Screen

Status Title Screen

Calibration Title Screen

Display Title Screen

Truck Setup Title Screen

Diagnostics Title Screen

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SUBMENU SUBMEN U ICONS GROUPED GROUPED BY MENU This topic presents the icons used in submenus in groups, with one table for each title screen of the main menu.

Operating Screen Icons Table 6 shows 6  shows the icons that appear on the Operating Screen. Normal Normally ly the icons convey status or operating erat ing information information such as battery battery charge level, level, tire angle, front and rear work light soft keys, and system time. Sometimes icons are displayed to provide critical critic al information, information, such as warnings. warnings. Refer to the Operating Screen topic Screen  topic for more information.

NOTE: The icons displayed on the Operating Screen  vary from any one tim time e to another, another, depending on the current operation of the lift truck and other factors. The Battery Discharge Indicator, system time, and direction indicator are always displayed. Table Tabl e 6. Operating Operating Screen Screen Icons Icon

Description Hare Performance Mode Icon. Press the   4   key to increase performance. (The soft key to use depends on the currently displayed menu.) Tortoise Performance Mode Icon. Press the   1   key to decrease performance.

Table Tab le 6. Operating Operating Screen Icons (Continued) (Continued) Icon

Description Temperature High Warning Icon

Hydraulic Fluid Level Hydraulic Low Warning Icon. (Displayed only on trucks that have the Hydraulic Hydraul ic Fluid Level Monitoring option.) Hydraulic Filter Warning (restriction) Icon. (Displayed (Displayed only on trucks that have the Hydraulic Filter Monitoring option.) Service Due Soon Warning Icon or Fault

Hazard Flashers Icon. See Table See  Table 2  for more information.

Forward Direction Indicator Icon

Battery Discharge Battery Discharge Indicator Indicat or (BDI) Icon Neutral Indicator Icon

Seat Belt Warning Icon Reverse Direction Direction Indicator Icon Brake Fluid Low Warning Icon

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Table 6. Operating Screen Icons (Continued) Icon

Description Park Brake On Icon

the first screen to appear when you turn on the key switch or turn the keyless switch to the On position. See the Password Screen topic for more information. Table Tabl e 7. Password Password Screen Screen Icons Icons Icon

Description Password Lock Icon

Tire Angle Indicator Icon  A field with five blanks appears below the Password Lock Icon. See Figure 2. Rear Work Light Icon. This is an optional feature.

Front Work Light Icon. This is an optional feature.

Activity Log Submenu Icons Ta Table ble 8 pr pres esen ents ts th the e ic icon onss th that at appe appear ar on th the e Ac Acti tivit vity y Log Submenus. These icons provide status informainformation tion or numeric numeric informa information tion.. Refer Refer to to Activity  Activity Log  Menu for more information. information. Table Tab le 8. Activity Activity Log Submen Submenus us and Icons Icon

Load Weight In Pounds (lb) Icon

 

Description

 Activity Log Submenus

Load We Load Weight ight In Kilograms (Kg) Icon

Load Weight Weight Readout (example)

System Time Readout (example)

Password Screen Icons

Operator Checklist Checklist Log Submenu

Password Log  Password Submenu

The Passwor Password d Screen Screen has only only one icon, which which is shown sho wn in   T Table able 7. If the the tru truck ck is equip equippe ped d with with Operator Passwords enabled, the Password screen is

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Icon Glossary

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Table Ta ble 8. Activi Activity ty Log Submen Submenus us and  Icons (Continued) Icon

Description

Table Ta ble 8. Ac Activi tivity ty Log Submen Submenus us and  Icons (Continued) Icon

Description

Impact Events Log  Submenu

Hourglass Icon for system time

Empty Log Icon

Operator Password Type Icon

Checklist Failed Icon

Supervisor Password Type Icon

Checklist Passed Icon

Service Password Type Icon

*****

Password Lock Icon

Soft Impact Type Icon

Hidden or "no Hidden password" Field Log  Entry Icon

Hard Impact Type Icon

Clock Clo ck Icon Icon for occurrence date

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Calibration Calibrat ion Submenu Submenu Icons Table 9  9   presents the icons that appear on the Calibration brati on Subme Submenus. nus. See See Calibration  Calibration Menu  Menu   for more information. Table Tabl e 9. Calibration Calibration Submenus Submenus and Icons

Table Ta ble 9. Calibr Calibrati ation on Submenus Submenus and  Icons (Continued) Icon

Description "Known Load Weight  V  Value alue (Kg)" Prompt Icon

Icon Description Load Weight Display Submenu This icon points to the * key (the Enter soft key) and is used for load weight calibration in this submenu submenu.. Return to Set Set Tilt Stop Point Submenu

"Position Empty Forks To Load Weight Height" Prompt Icon

"Enter Known Load Weight" Prompt Icon

"Position Load Weight To Height" Prompt Icon

Return to Set Tilt (RTST) Set Point Prompt Icon

This icon points to the * key and is used for RTST calibratio calibration n in this submenu.

"Known Load Weight  Value (lb)" Prompt Icon

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Table Ta ble 9. Calibr Calibrati ation on Submen Submenus us and  Icons (Continued) Icon

Description

 Valve Threshold Submenu

Table able 9. Calibr Calibrati ation on Submen Submenus us and  Icons (Continued) Icon

Description  V  Valve alve Threshold Functi Fun ction on 4 "A" Direct Direction ion Prompt Icon

 V  Valve alve Threshold Functi Fun ction on 4 "B" Direct Direction ion Prompt Icon

This icon points to the * key and is used for  valve calibration in this submenu. Steering Wheel Knob Center Point Submenu  V  Valve alvetion Threshold Functio Func n 1 "A" Direct Direction ion Prompt Icon

 V  Valve alve Threshold Functio Func tion n 1 "B" Direct Direction ion Prompt Icon

 V  Valve alve Threshold Functio Func tion n 2 "A" Direct Direction ion Prompt Icon

 V  Valve alve Threshold Functio Func tion n 2 "B" Direct Direction ion Prompt Icon

Center Steering Wheel Prompt Icon

 V  Valve alve Threshold Functio Func tion n 3 "A" Direct Direction ion Prompt Icon

This icon points to the * key and is used for steering steer ing wheel center point calibration in this submenu.

 V  Valve alve   Threshold ion n 3 "B "B"" Dire Direct ctio ion n Functio Funct Promptt Icon Promp

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Table Ta ble 9. Calibr Calibrati ation on Submenus Submenus and  Icons (Continued) Icon

Description

Steer Axle Position Submenu

Table Ta ble 9. Calibr Calibrati ation on Submenus Submenus and  Icons (Continued) Icon

Description

Manual Hydraulics Submenu

Steering Wheel Left Prompt IconFull

Main Manual Manual Hydraul Hydraulic ic End Point Calibration Prompt Icon

Steering Wheel Full Right Prompt Icon

This icon points to the * key and is used for manual hydraulic end point calibration in this submenu.

This icon points to the * key and is used for steer axle position calibration in this submenu.

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Display Displa y Submenu Submenu Icons Table 10 presents 10  presents the icons that appear on the Display Submenus. Refer to Display to  Display Menu Menu for  for more information. Table Tabl e 10. Display Display Submenus and Icons Icons

Table Ta ble 10. Display Display Submen Submenus us and  Icons (Continued) Icon

Description MM/DD/YY (USA) Date Format Icon

Icon Description Set Date and Time Format Submenu  YY/MM/DD (ISO 8601) Date Format Icon

Set Daylight Daylight Savings Submenu

Clock Icon for setting  time

Calendar Icon for setting settin g date Daylight Savings  Adjustment Enable Icon 24-Hour Clock Icon Daylight Savings Start Month Indicator Icon 12-Hour Clock Icon Daylight Savings Start Day Indicator Icon DD/MM/YY (Europe (Europe)) Date Format Icon Daylight Savings End Daylight  Indicator Icon Month Indicator Month

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Icon Glossary

Table Ta ble 10. Disp Display lay Submen Submenus us and  Icons (Continued) Icon

Description

Table Ta ble 10. Display Display Submen Submenus us and  Icons (Continued) Icon

Description

Daylight Savings End Day Indicator Icon

Clock Icon for setting  time

First Sunday Icon

Calendar Icon for setting date

Last Sunday Icon

bmenu Set Units Su Submenu

First Friday Icon

Last Friday Icon

NOTE:   Not all icons for setting daylight savings time are shown. The four icons above serve as examples of the 14 variations.

Set Units Icon

Set Time and Date Submenu Imperial Units Imperial Indicator Icon

Metric Units Indicator Indicator Icon

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Status Submenu Icons Table able 11 pres presen ents ts th the e icon iconss th that at ap appe pear ar on th the e St Stat atus us Submenus. See Status See  Status Menu Menu for  for more information. Table Tabl e 11. Status Submenus Submenus and Icons Icons Icon

Description

Table Ta ble 11. Status Status Submen Submenus us and Icons Icons (Continued) Icon

Description Hardware Version Indicator Icon

 V  Vehicle ehicle System System Manager (VSM)  Version Submenu Submenu Software Version Indicator Icon

Truck Serial Serial Number Submenu

Hardware Version Indicator Icon

Software Vers Version ion Indicator Icon

Display Version menu

26

Truck Serial Number Symbol Icon

 

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Table Ta ble 11. Status Status Submenus Submenus and Icons (Continued) Icon

Description

Hour Meters Submenu

Table Ta ble 11. Status Status Submen Submenus us and Ic Icons ons (Continued) Icon

Description

E-Hyd Controller Controller Version Submenu

Truck Hour Meter Icon

Hardware Version Indicator Icon

Traction Hour Meter Icon

Software Version Indicator Icon

Pump Hour Meter Icon

Pump Motor Controller Controller Version Submenu

Secure Hour Meter Indicator Icon

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Icon Glossary

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Table Ta ble 11. Status Status Submenus Submenus and Ico Icons ns (Continued) Icon

Description Hardware Version Indicator Icon

Table Ta ble 11. Status Status Submen Submenus us and Icons Icons (Continued) Icon

Description

Traction Tract ion Controller Controller 2 Version Submenu

Software Vers Version ion Indicator Icon

Traction Tract ion Controller Controller 1 Version Submenu

Hardware Version Indicator Icon

Software Version Indicator Icon

Light Control Controller ler Version Submenu Hardware Version Indicator Icon

Software Vers Version ion Indicator Icon

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Table Ta ble 11. Status Status Submenus Submenus and Icons (Continued) Icon

Description Hardware Version Indicator Icon

Truck Setup Submenu Icons Table 12 presents 12  presents the icons that appear on the Truck Setup Set up Submenus Submenus.. See  See   Truck Setup Menu  Menu   for more information Table Tabl e 12. Truck Truck Setup Submen Submenu u Icons Icon Description  Add/Remove Password Submenu

Software Version Indicator Icon

Impact Sensor Sensor Version Submenu

Password Icon

Null Symbol Icon Hardware Version Indicator Icon Operator Password Type Icon Software Version Indicator Icon Supervisor Password Type Icon

Service Password Type Icon

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Table Ta ble 12. Truck Truck Setup Setup Subme Submenu nu  Icons (Continued) Icon

Description Trash Can Icon

Hare (increase (increase performance) Icon

Table Ta ble 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description Proportional Setting  Ic Icon on.. With With thi thiss settin set ting, g, the lift truck decelerates in proportion to how far the pedal is released in relation to the current traction speed. Supervisor Icon

ng Submenu Motor Braki Braking

tup Submenu Battery Se Setup

Regenerative Braking  Indicator Icon Operating Voltage Icon  Automatic Deceleration D eceleration Rate Indicator Icon Battery Capacity Icon Deceleration Decele ration Type Indicator Icon Full Cell Voltage Icon Pedal Up Setting Pedal Setting Icon. This setting lets the lift truck coast until the pedal is fully released.

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Table Ta ble 12. Tru Truck ck Setu Setup p Subme Submenu nu  Icons (Continued) Icon

Description Empty Cell Voltage Icon

BDI Adjustment Submenu

Tabl able e 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description Low Speed Acceleration Rate Setting Icon

High Spe Speed ed  Acceleration Rate Setting Icon

Performance Type Indicator Icon

Standard Performance Rate Icon

Parasitic Current Icon

 Acceleration Rates Submenu  Visible to Service Technicians only. only.

Extended Shift Extended Performance Rate Icon

Hour Meter Initialization Submenu  Visible to Service Technicians only. only.

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Icon Glossary

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Table Ta ble 12. Truck Truck Setup Setup Subme Submenu nu  Icons (Continued) Icon

Description

Table Ta ble 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

Truck Hour Meter Icon

ON Icon

Traction Hour Meter Icon

OFF Icon

Pump Hour Meter Icon

Disable Traction Icon

Impact Monitor Shutdown Submenu

Disable All Icon

Operator Checklist Checklist Submenu

Impact Shutdown Delay Icon

Impact Shutdown Type Icon

NOTE:   The icons displayed when using this submenu correspond to the submenu icons for the various functions. Up to 30 checklist items can be enabled for the Operator Checklist. Check Park Park Brake Icon

Impactt Detection Icon Impac

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Icon Glossary

Table Ta ble 12. Tru Truck ck Setu Setup p Subme Submenu nu  Icons (Continued) Icon

Description

Tabl able e 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

Check Fuses Icon

Check Service Brake Icon

Check Horn Icon

Press the * the  *  key (Enter (Enter Key)) below this icon Key to indicate proper operation of the current checklist item.

Check Hoses Icon

Press the # the  #  key below this icon to indicate improperr operation imprope operation of  the current checklist item (to indicate a problem with it).

Check Hydraulics Icon

Minimum Pump Standby Submenu

Check Mast Icon

Check for Leaks Icon

Check Operator Restraint Icon Minimum Standby Pump Flow Rate Icon Check Pedal Movement Icon

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Table Ta ble 12. Truck Truck Setup Setup Subme Submenu nu  Icons (Continued) Icon

Description

Scheduled Schedul ed Maintenance Maintenance Reminder Submenu

Table Ta ble 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

Traction Speed Limit Submenu

Scheduled Maintenance Reminder, enabled (ON) Scheduled Maintenance Reminder, disabled (OFF) Interval Month Setting  Icon

Forward MPH Icon

Reverse MPH Icon

Forward km/h Icon

Interval Hourmeter Interval Setting  Icon   Icon Reverse Revers e km/h Icon Derated Traction Speed Icon

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Icon Glossary

Table Ta ble 12. Tru Truck ck Setu Setup p Subme Submenu nu  Icons (Continued) Icon

Description

lt (RTST) Submenu Return to Set Ti Tilt

Return To Set Tilt Delay Icon

Tilt Forward Only Icon

Tabl able e 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

 Auto Power-Off Time Delay Submenu

 Auto Power-Off Power-Off Time Delay Indicator Indicator Icon

Impact Monitor Settings Submenu

Tilt Both Ways Icon

Infinity Symbol Icon

Soft Impact Force Icon

Soft Impact Time Icon

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Table Ta ble 12. Truck Truck Setup Setup Subme Submenu nu  Icons (Continued) Icon

Description Hard Impact Force Icon

Hard Impact Time Icon

Table Ta ble 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description Motion Alarm Icon

Lower Adjustments Submenu  Visible to service technicians only only..

m Submenu Motion Alar Alarm

Motion Alarm Indicator Icon

Motion Alarm Indicator Disabled Icon. The X over the icon means the motion alarm is deactivated (turned (turne d off).

36

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments. Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments. Lower Max Speed Indicator Icon

 

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Icon Glossary

Table Ta ble 12. Tru Truck ck Setu Setup p Subme Submenu nu  Icons (Continued) Icon

Description

Lift Adjustments Submenu  Visible to service technicians only. only.

Tabl able e 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

Tilt Forward Adjustments Submenu  Visible to service technicians only only..

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Lift Max Speed Indicator Icon

Tilt Forward Max Speed Indicator Icon

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Table Ta ble 12. Truck Truck Setup Setup Subme Submenu nu  Icons (Continued) Icon

Description

Tilt Back Adjustments Submenu  Visible to service technicians only. only.

Table Ta ble 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

 Aux 1A Adjustments Submenu  Visible to service technicians only only..

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Tilt Back Max Speed Indicator Icon

 Aux 1A Max Speed Indicator Icon

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Icon Glossary

Table Ta ble 12. Tru Truck ck Setu Setup p Subme Submenu nu  Icons (Continued) Icon

Description

 Aux 1B Adjustments Submenu  Visible to service technicians only. only.

Tabl able e 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

 Aux 2A Adjustments Submenu  Visible to service technicians only. only.

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.

 Aux 1B Max Speed Indicator Icon

 Aux 2A Max Speed Indicator Icon

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Icon Glossary

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Table Ta ble 12. Truck Truck Setup Setup Subme Submenu nu  Icons (Continued) Icon

Description

 Aux 2B Adjustments Submenu  Visible to service technicians only. only.

Ramp Up Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments. Ramp Down Time Indicator Icon. Ramp rate can be from 0 to 2 seconds in 0.1 second increments.  Aux 2B Max Speed Indicator Icon

Table Ta ble 12. Truck Truck Setup Setup Submenu Submenu  Icons (Continued) Icon

Description

Optional Hydraulics Functions Submenu

Slip Sheet Control Icon

Dual Function Control Icon

Rear Lights Submenu  Visible to Service Technicians only. only. The operator can use this menu to turn on or turn off brake, tail, and backup lamps.

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Icon Glossary

Table Ta ble 12. Tru Truck ck Setu Setup p Subme Submenu nu  Icons (Continued) Icon

Description Brake Lamp Indicator Icon

Diagnostics Diagnos tics Submenu Submenu Icons Table 13 presents 13  presents the icons that appear on the Diagnostics nosti cs Submenus. Submenus. See See Diagnostics  Diagnostics Menu   for more information. Table Tab le 13. Diagnostic Diagnostic Submenu Submenu Icons Icon

Description

Fault Code Log Submenu Brake Lamp Status Icon, enabled (ON)

Brake Lamp Status Icon, disabled (OFF)

Restore Defaults Submenu

Up Arrow soft key

Down Arrow soft key

Hour Meter Icon

Restore Defaults Icon

Trash Can Icon

This icon points to the * key and is used for restoring defaults in this submenu.

Traction 1 Icon

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Icon Glossary

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Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description Traction 2 Icon

Hour Meter / Time Stamp Stam p of firs firstt occurrence

Table Tab le 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description  View Previous Device Fault Log Icon

Speedometer Speedom eter Submenu

Hour Meter / Time Stamp Stam p of las lastt occurrence

Hydraulic Hydraul ic Pump Icon

Light Controller Icon

MPH Icon. Icon. Indicates Indicates reading is in miles per hour.

E-Hydraulic Valves Icon

km/h Icon. Icon. Indicates Indicates reading readin g is in kilome kilometers ters per hour.

Impact Icon Icon

 Accelerator Pedal Position (APP) Icon

Display Icon

 APP Sensor Voltage 1 Indicator Icon

 View Next Device Fault Log Icon

 APP Sensor Voltage 2 Indicator Icon

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Icon Glossary

Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description Forklift Truck Enabled Icon

Table Ta ble 13. Diagnost Diagnostic ic Subme Submenu nu Icons (Continued) Icon

Description Direction Indicator Icon. Filled N indicates truck is in neutral.

Forklift Truck Disabled Icon indicates that traction and hydraulics are disabled.

Direction Select Submenu

Direction Indicator Icon. Filled down arrow means reverse direction is selected. Direction Indicator Icon. Ico n. Unfille Unfilled d up arrow means forward direction is not selected. Direction Indicator Ic Icon on.. Unfil Unfille led d N indicates truck is not in neutral. Direction Indicator Icon.. Unfille Icon Unfilled d down arrow means reverse direction is not selected. Park Brake On Icon.

Forklift Truck Enabled Icon

Forklift Truck Disabled Icon indicates that traction and hydraulics are disabled.

Direction Indicator Icon. Icon. Fi Fille lled d up arrow means forward direction is selected.

Traction Motor 1 Status Submenu

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Icon Glossary

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Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description

C

 

Temperature in degrees Celsius

F

 

Temperature in degrees Fahrenheit

∞

∞

Table Tab le 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description

Traction Motor 2 Status Submenu

Forklift Truck Enabled Icon

Forklift Truck Disabled Icon

RPM Indicator Icon

The icons on the Traction Motor 2 Status submenu are the same as on the Traction Motor 1 Status submenu. y Sensor Submenu Occupancy Occupanc

Motor Temperature Indicator Icon

Motor Controller Controller Temperature Indicator Icon

Motor Controller Controller  Voltage Indicator Icon

Motor RMS Current Indicator Icon. RMS = Root Mean Squared

Forklift Truck Enabled Icon

Forklift Truck Disabled Icon

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Icon Glossary

Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description

Table Ta ble 13. Diagnost Diagnostic ic Subme Submenu nu Icons (Continued) Icon

Description

Occupancy Sensed, Occupancy Sensed, Seat Icon.

Brake Fluid Sensor Icon. Measures Measures brake

The current reading fromvoltage the seat occupancy sensor is displayed to the right of  this icon.

fluid voltage.

This icon is in the lower right corner of  the screen. If seat belt monitoring is in effect and no occupancy is detected, the seat belt icon has an X overlay icon over it.

Brake Pressure Icon. Brake pressure sensor reports current brake  voltage which is displayed in Volts. Pump Status   Submenu

Brake System System Sensors Submenu

C

 

Temperature in degrees Celsius

F

 

Temperature in degrees Fahrenheit

∞

∞

Forklift Truck Enabled Icon

Forklift Truck Enabled Icon

Forklift Truck Disabled Icon

Forklift Truck Disabled Icon

Park Brake Brake Indicator Icon

RPM Indicator Indicator Icon

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Icon Glossary

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Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description Motor Temperature Temperature Indicator Icon Icon

Motor Controller Controller Temperature Indicator Icon

Motor Controller Controller  Voltage Indicator Icon

Motor RMS Current Indicator Icon. (RMS = Root Mean Square)

Table Tab le 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description Forklift Truck Disabled Icon

Hydraulic Function 1 Input Indicator Icon

Hydraulic Function 2 Input Indicator Icon

Hydraulic  Function 3 Hydraulic Function Input Indicator Indicator Icon

Hydraulic Control Inputs Submenu Hydraulic Function 4 Input Indicator Icon

Button Pressed Icon for Functions 1-5. This icon shows the status of the function. (This icon function. icon is not displayed on trucks not equipped with Hydraulic functions.)

Forklift Truck Enabled Icon

Button Released Icon for Functions 1-5. This icon shows the status of the function. (This icon is not displayed on trucks not equipped with Hydraulic functions.)

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Icon Glossary

Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description

E-Hydraulic Valves Submenu

Table Ta ble 13. Diagnost Diagnostic ic Subme Submenu nu Icons (Continued) Icon

Description Hydraulic Function 4 Output Indicator Icon

Engaged Icon for Functions Functi ons 1-5. This icon means the auxiliary solenoid is being driven. Disengaged Icon for Functions Functi ons 1-5. This icon means the auxiliary solenoid is not being  driven. Hydraulic Sensors Submenu Forklift Truck Icon

Forklift Truck Disabled Icon

Hydraulic Functi Hydraulic Function on Icon

Hydraulic Function 1 Output Indicator Icon

Hydrau lic Function 2 Hydraulic  Indicator Icon Output Indicator Output

Hydraulic Function 3 Output Indicator Icon

Forklift Truck Enabled Icon

Forklift Truck Disabled Icon

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Icon Glossary

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Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description Hydraulic Temperature Indicator Icon

Tilt Sensor Indicator Icon

Height Sensor Indicator Icon

Load Weight Sensor Indicator Icon

Table Tab le 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description Forklift Truck Disabled Icon

Battery Voltage Indicator Icon

5 V Supply Voltage Indicator Icon

12 V Supply  Supply   Voltage  Icon Indicator Icon Indicator

System Voltages Submenu Steering Position Position Sensors Submenu

Forklift Truck Enabled Icon

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Operating Screen

Table Tabl e 13. Diagnostic Diagnostic Submenu Submenu Icons (Continued) Icon

Description

Table Ta ble 13. Diagnost Diagnostic ic Subme Submenu nu Icons (Continued) Icon

Forklift Truck Enabled Icon

Description Steering Wheel Position Sensor Icon

Forklift Truck Disabled Icon

 Axle Position Sensor Icon. Ico n. (Visibl (Visible e only on trucks equipped with the dual traction controllers or the Steer Synchronization feature.)

Operating Screen INTRODUCTION The Operating Screen, shown in  Figure 9 9,, is located on the Display Panel along with the numeric keys and control keys. At key-on, the Password Screen is the first first screen screen display displayed ed unless O Operat perator or Pas Passwords swords are disabled. disabled. After a valid password is entered, entered, the Operating Operat ing Screen appears appears by default. The Operat Operat-ing Screen uses small graphic images, called icons, to provide continuous feedback to the lift truck operator.. This feedback includ ator includes es performance performance setti settings, ngs,

statuss and warning messages, and essential statu essential truck operating information. operating information. The Operating Operating Screen is active at all times during normal lift truck operation.

NOTE: Icons for the Front and Rear Work Lights are shown. These are optional features. features. The icons, indicators, and numbers on the Operating  Screen are explained in the topics that follow.

 Figure 9. Operating Screen

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Operating Screen

PERFORMANCE MODE CONTROLS The Performance Performance Mode controls controls are shown in   Figure   10. ure 10.

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•  MODE 3 - Top speed is the same as Mode 4. Acceleration is 80 percent of Mode 4. •  MO  MODE DE 2 - To Top p speed is 80 percent percent of Mod Mode e 4. Acceleration is 70 percent of Mode 4. •  MODE 1 - To Top p speed is 60 percent percent of Mode Mode 4. Acceleration is 60 percent of Mode 4. Pressing the "Hare" soft key,   4, increa increases ses the currentt mode ren mode and pressing pressing the "Tort "Tortoise oise"" soft soft key, key,   1, decreases the current mode, assuming performance mode change change is ava availa ilable ble to the curren currentt operat operator or.. The performance mode can be changed only when both the hydraulic and direction controls are in Neutral and the truck truck is stop stoppe ped. d. If a pe perfo rform rman ance ce mode change is attempted at a time when either of these conditions is not met, the newly selected mode will flash and the change will not occur until the necessary conditions are met.

STATUS AND WARNING ICONS

1. PERFORM PERFORMANCE ANCE MODE MODE INDICA INDICATO TOR RINCREASE 2. PERFO PERFORM RMA ANCE MODE SOFT KEY - INCREASE 3. PE PERF RFOR ORMA MANC NCE E MODE MODE SOFT SOFT KE KEY Y - DE DECR CREA EASE SE 4. PERFORM PERFORMANCE ANCE MODE MODE INDICA INDICATO TOR RDECREASE 5. CURREN CURRENT TP PERFO ERFORMAN RMANCE CE MODE

When the truck is powered On, the system continuously uous ly monitor monitorss a number number of parame parameter terss and disdisplays up to six icons to provide status information and warnings to the operator, as shown in Figure in  Figure 11 11..  Also see the Operating the  Operating Screen Icons topic. Icons  topic.

 Figure 10. 10 . Performance Mode Controls The curr current ent perfor performan mance ce mode mode is shown shown on the OperOperating Screen. Screen. There are four available perfor performance mance modes,, numbered 1, 2, 3, and 4. Performanc modes Performance e mode 4 provides the maximum performance. If passwords are enabled, the last active performance mode on the truck is displayed on the screen when the truck is powered On, unless the current operator has been assigned assigne d a lower available perfo performanc rmance e mode. The maximum performance mode allowed for each operator is set by the Supervisor or Service Technician during the Add/Remove Password section of Truck Setup. Set up. See the Passwor Password d Screen Screen topic topic for more informat formation ion.. Dependin Depending g on the maximum maximum perfor performanc mance e mode allowed, it may be possible for the operator to use the Performance Mode soft keys on the Display Panel to change the current performance mode. •   MODE 4 - This is the highest performance mode. Other modes are a lower percentage of Mode 4.

1. 2. 3. 4. 5. 6.

SER SERVI VICE CE DUE DUE MOTOR MOTOR TEMP TEMPERA ERATURE TURE HIGH BRAKE BRAKE FL FLUID UID LOW LOW WARNI WARNING NG SEAT SEAT BEL BELT W WARNI ARNING NG DIRECTION / PARK PARK BR BRAKE AKE INDICA INDICATORS TORS TIRE TIRE ANGL ANGLE E  Figure 11. 1 1. Status and Warning Icons

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NOTE:   Icons for Front and Rear Lights are shown. These are option optional al featur features. es. Depending on conditions, Depending conditions, the following icons can appear in this area (see the   Operat Operating ing Screen Icons topic): •  Wrench Icon •  Temperature High Icon •  Brake Fluid Low Icon •  Hydraulic Fluid Level Icon •  Hydraulic Filter Icon •  Fasten Seat Belt Icon

Operating Screen

Charge (BSOC) based on information gathered during operat operation ion it may take take several several seconds seconds for the BDI to show the correct BSOC for the battery. The BDI is located located in the top center of the Operating  Screen, Scree n, as shown in Figure in  Figure 12. 12. The BDI is displayed as a five-segment five-segment horizontal horizontal bar and it has a battery battery icon on its left side.

When the wrench icon is continuously On, it means that scheduled scheduled maintenance maintenance is due. When it is flashing,, it indica ing indicates tes that an active active fault has been been detected tec ted by the system system.. The wren wrench ch icon appe appears ars in the bottom location of the status/warning icon area when whe n it is displaye displayed. d. It has the lowes lowestt priority priority of  the three icons, wrench, hydraulic filter, or hydraulic fluid level, that can be displayed in this location. The hydraulic filter icon shows in the same location, location, in place of the wrench icon, if a hydraulic filter restriction stric tion is detected. detected. It has the second highest priority of the three icons that can be displayed in this location. The hydraulic fluid level icon shows in the same location, in place of the wrench icon or the hydraulic filter icon, if a low level is detected in the hydraulic fluid fluid rese reservo rvoir ir.. It ha hass th the e hi highe ghest st prior priorit ity y of th the e th thre ree e icons that can be displayed in this location. The motor temperature high icon is displayed if a high motor temperature temperature is detected, meaning meaning that the temperature of one of the motors or motor controllers has gone above the defined threshold temperature. The brake fluid low icon is displayed if a low level is detected in the brake fluid reservoir. The fasten seat belt icon is displayed displayed for the first ten secondss after the truck is powered second powered On, or for ten seconds after the seat is reoccupied after the operator leaves the seat seat for for ten seconds seconds or more. This wa warning  rning  is based on seat occupancy, not the seat belt connection itself. If the operator selects a screen other than the Operating Screen before the ten seconds are up, the fasten seat belt icon will no longer be displayed.

BATTERY DISCHARGE INDICATOR Because e the Batter Battery y Disc Dischar harge ge Indi Indicat cator or NOTE:   Becaus (BDI)) algori (BDI algorithm thm det determ ermine iness the Batter Battery y Stat State e Of 

1.

BA BATTER TTERY Y DIS DISCHARGE CHARGE INDICA INDICATOR TOR  Figure 12. Battery Discharge Indicator 

The system continuously monitors the truck’s current BSOC, and this is indicated on the BDI by the number of filled bar segments.   Table 14  shows the battery’s state of charge in percentages, compared to the number of filled segments. Table Ta ble 14. BSOC in Relati Relation on to BDI  BSOC Charge Remaining (%)

Number of Filled Segments

76% or more more

Five (5)

 

50% to 75%

 

Four (4)

35% to 50%

 

Three (3)

25% to 35%

 

Two (2)

21% to 25%

 

One (1) segmen segment, t, plus flashin flashing  g  plus low battery alarm

0 to 20%

 

Zero (0) segment segments, s, plus flashing plus a second low battery alarm

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Operating Screen

Th The e BDI is alway alwayss visib visible le wh when en th the e Oper Operat atin ing g Scre Screen en is active. active. All five of the BDI segments segments are filled (illuminated) minate d) when the BSOC is at 75% or higher higher.. As the BSOC goes down, the segments on the right change to just outlines until the BSOC reaches 25%, which is indicated when only the leftmost segment, next to the battery icon, is filled. If th the e ba batt tter ery y char charge ge drops drops be belo low w 25 25%, %, th the e "l "low ow battery alarm" sounds and the BDI begins flashing. The "low battery alarm" also sounds if the lift truck is turned turned On when the BSOC BSOC is below 25%. 25%. If the BSOC drops to 20%, the leftmost segment changes to an outline and a second "low battery alarm" sounds. Th The e li lift ft truc truck k will will be subj subjec ecte ted d to ope opera rati ting ng and perform per formanc ance e limitat limitations ions if the BSOC dro drops ps below below 20%.

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•   The The Re Rear ar Wor ork k Ligh Lightt Ic Icon on,, on the the uppe upperr ri righ ghtt of the the screen, scree n, is always visible visible.. The operator operator can can turn the rear lights On and Off by pressing the  3  3 soft  soft key. •  The Hazard Flashers Icon, a triangle on the lower left of the screen, is always visible if the lift truck is equipped equipped with hazard flasher flashers. s. The operator operator can can press the   #   soft key to toggle the truck’s hazard flashers Off and On.

TIRE ANGLE INDICATOR

DIRECTION AND PARKING BRAKE INDICATORS

The Tire Angle indicator is displayed in the lower center cen ter of the Operatin Operating g Screen Screen,, as shown shown in   Figure 11 ure  11.. The purpos purpose e of this indicator indicator is to show the operator the current steer angle (the direction of the tires that steer the truck). This informs the operator which whic h way way the truck truck will move if the accelera accelerator tor pedall is presse peda pressed, d, given given the current current tire angle. angle. The Tire Angle indicator shows the steering angle to the nearest 22.5° from full left, to full right.

These indicators are displayed in the center of the

SYSTEM TIME

Operating Screen, as shown in  Figure 11 11..

The System Time for the lift truck, shown as 12:34 in in Figure  Figure 11, 11 , appears in the lower right corner corner of the Operating Operat ing Screen. System time can be reset by a Supervisorr or Service perviso Service Te Technici chnician an using the proced procedures ures describe desc ribed d in Setup Setup Display Display.. If the Clock Clock Hour Hour Form ormat at is set to a 12-hour 12-hour cloc clock, k, the time numbers numbers will be followed by an "A" (AM) or a "P" (PM) as appropriate. Otherwise, the system time uses a 24-hour clock.

•  An up-arrow indicates the truck will move forward if the accelerator is pressed. •  A down-arrow indicates the truck will move backward (reverse) (reverse) if the accelerator accelerator is pressed. pressed. •  A solid "N" indicates the truck will not move if the accelerator is pressed, though it can still roll if the service servic e brake is released. released. •  The pa park rkin ing g brak brake e icon icon is a "P "P"" with with a ci circ rcle le ar arou ound nd it to represent a wheel and arcs around the circle that represen representt brakes. brakes. When this this icon is displayed, displayed, it indicates the truck parking brake is applie applied d and th the e truc truck k will will not not mov move e if th the e ac acce cele lera rato torr is pr pres esse sed. d.

HAZARD FLASHERS AND LIGHTING CONTROLS If the lift truck is equipped with CAN controlled hazar ard d flashe flashers rs and and light lighting ing cont contro rols ls,, th the e ic icon onss th that at ind indiicate the status of the lift truck’s hazar hazard d flashers and lights ligh ts are displa displayed yed on the Operati Operating ng Scree Screen. n. The soft keys the operator can use to control these lights are located near the Operating Screen. •   The Front Work Light Icon, on the lower right of  the screen, screen, is always visible visible.. The operat operator or can turn the front lights On and Off by pressing the   2  soft key.

LOAD WEIGHT INDICATOR The Load Weight indicator for the lift truck, shown as 99999 beside the Load Weight Icon in  Figure 11 11,, appears at the midpoint of the right side of the Opera eratin ting gt featur Screen Scrture, een. If the truck truScreen ck een supports suppo rts thelay Load Weight eigh fea e,. the Operati Operlift ating ng Scr will disp display the lo load ad weigh weightt durin during g an any y ma mast st hydr hydrau auli licc comma command nd an and d for five seconds afterwards. The Load Weight Icon indicates whether Lb (pound) or Kg (kilogram) units units are being used. Use the proceduress described in the Set Units Menu topic in the cedure Display Menu section to set the load units for this lift truck. truck. Use the procedure proceduress in the Load Weight Weight Display topic in the Calibration Menu section to calibrate the load weight for this lift truck.

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System Off/Alert Screens

System Off/Alert Screens INTRODUCTION

Pump Hour Meter Icon

Several screens appear only briefly on the Operating  Screen Scr een.. The These se inclu include de the System Off Screen Screen and  Alert Screens. The purpose of the System O Off ff Screen

Secure Hour Meter

is to supplyoff. brief status information as the system is powered Alert Screen Screens s appear momentarily to attrac att ractt attent attention. ion. The topics topics that that follow follow provide provide more information about these types of screens.

SYSTEM OFF SCREEN When the lift truck power is first turned off, the System Off Screen is displayed for five seconds. The system will also display this screen for five seconds if  the Scroll the  Scroll Forward Key ( Key  (— —   ) is press pressed ed while the the truck is powered off.  Figure 13 shows 13  shows the System Off  Screen.

Indicator Icon

•  The Truck Hour Meter shows the total time the operator has been in the seat with the key or keyless switch in the ON the  ON  position. •   The Pump Hour Meter shows the total time the hydraulic pump has been running. •  The Traction Hour Meter shows the total time on traction motor while the truck has been moving. •   The Secure Hour Meter shows the total time the operator has been in the seat with the key or keyless switch in the ON the  ON position  position and cannot be reset. •   The The time time sh show own n on th the e mete meters rs is di disp spla laye yed d in hour hours, s, bu butt th the e syste system m stor stores es th the e val value uess to the the nearest 0.1 hour. These meters can be examined more closely or reset by a Service Technician using the procedures described in the Status Menu section.

ALERT SCREENS

1. TR TRUC UCK K HOU HOUR RM METE ETER R 2. PU PUMP MP HO HOUR UR METER METER  Figure 13. System Off Screen The System Off Screen displays the Truck Hour Meter in the upper right corner of the Operating Screen and the Hydraulic Pump Hour Meter in the lower right. If equipped equipped,, the System Off screen can sho show w any two of the following four hour meters. Truck Hour Meter Icon

Traction Hour Meter Icon

There are two types of alert screens, Fault Screens (failure indication indication screens) screens) and Interlock Interlock Notification Screens. Screens. Both types of alert screens are temporary in nature because the system immediately restores the original screen after a key press or other action removes the problem. When the system detects an active failure, the display changes to a Fault Screen which flashes a fault code, the Wrench Icon, and other icons to indicate the problem, similar to the example shown in   Figure 14 ure  14.. As it is displayed, the alert screen flashes to draw the user’s attention. Pressing either the Scroll Back Key (   —) or Scroll Forward Forward Key Key (—   ) after the alert screen appears causes the system to return to the last screen displayed.

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Password Screen

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seated and tries to apply the accelerator pedal, the system will switch from the Operating Screen to an alert screen showing the Seatbelt Icon, as shown in Figure 15. 15.

1. EXAMPLE EXAMPLE FAUL ULT T CODE CODE 2. WR WREN ENCH CH ICON ICON 3. ICONS OF DISABLED/PERFORMA DISABLED/PERFORMANCE NCE LIMITED FUNCTIONS  Figure 14. 1 4. Example Fault Screen S creen The Interlock Notification Screen appears whenever the operator tries to apply an input that is not available because one or more interlock conditions have not been been met. Fo Forr example, example, if the ope operat rator or is not

 Figure 15. Example Interlock Alert Screen In this example, if the operator releases releases the acceleraccelerator pedal, the system will change the screen back to the Operating Screen. Alternatively, Alternatively, the operator can press either the Scroll the  Scroll Back Key or Key  or the Scroll the  Scroll Forward Key to Key  to go to a top-level menu but the accel celera erator tor pedal pedal input input will sti still ll be unavai unavailab lable le becaus because e the interlock condition has not been met.

Password Screen INTRODUCTION Th The e Pas asswo sword rd Scr Scree een n is a main main menu menu (to (top-l p-lev evel el menu) that is visible at Service Technician, Super visor,, and Operator password access levels. When  visor the key switch turned on, the Password Screenoriskeyless the firstswitch screen is displayed (unless Operator Passwords are deactivated). To access this menu at another time, cycle through the main title screen scr eenss by pressin pressing g the   Scroll Scroll Ba Back ck Ke Key y   (   —) or   Scroll Forward Key   (—   ) until the Pass Passwor word d Screen is displayed, as shown in   Figure 16. 16. Ne Next xt,, press pre ss the   Enter Enter Key   (*) to en ente terr th the e Pa Passw sswor ord d Screen.

•   The Add/Rem Add/Remove ove Pa Passwo ssword rd submenu submenu under under the Truck Setup menu •   Th The e Pa Pass sswor word d Log sub subme menu nu under under th the e Ac Acti tivi vity ty Lo Log  g  menu Explanations of the Password Screen the Add/  Remove Password Passwor d submen submenu u (acces (accessed sedand through the Truck Setup menu) follow.

PASSWORD SCREEN NOTE:  Operator passwords are used only on trucks equipped equippe d with software enable option.

The Password Screen also appears when an operator first starts to use a lift truck, and it also appears when a defined time limit is exceeded under certain conditions.

 As already stated, the Password Screen is the first scree scr een n to appea appearr when when th the e ke key y sw swit itch ch or ke keyle yless ss switch is turned on (unless Operator Passwords are deactivated). deacti vated). The Pass Password word Screen Screen is visible at all password passwor d access levels.

There are no submenus below the Password Screen, but there are submenus under two other top-level menus that involve passwords: passwords:

Figure 16 shows 16  shows the initial Password Screen that is displayed display ed after power On. A line of five blanks below below the Pas asswo sword rd Ic Icon on se serve rvess as th the e pa pass sswor word d entr entry y fie field. ld.

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Password Screen

screen is displayed for up to five seconds or until the user starts starts to enter enter anothe anotherr passwor password, d, as shown in  in   Figure 17 17..

 Figure 16. 1 6. Initial Password Screen

NOTE: A valid password must be a five digit number composed of only the numbers 0, 1, 2, 3, 4, 5, 6, 7, 8,and 9 such as 37524 or 22954. If invalid keys (i.e., #, or *) are pressed they will be ignored. ignored. If more than five five va vali lid d numbe numbers rs ar are e press pressed ed for for th the e pa pass sswor word, d, onl only y the last five are accepted.

Service Technician Password Setup Service Technician-level password access is required to add, delete, or edit Service Level Passwords and to do the first installation installation of a Supervi Supervisor-lev sor-level el password. Anyone with Service Technici Technician-leve an-levell access can add, delete, or edit Operator or Supervisor passwords.

NOTE:   A Servic Service e Technic echnicianian-leve levell passwo password rd is required to input an initial Supervisor password for the lift truck. Once an initial Supervisor password is installed, that Supervisor-level password access can be used to add, delete, or edit additional Supervisor passwords passwor ds as well as Operator passwords passwords.. Perform the following steps to set up a password: 1.   Using keys keys 0-9, enter a valid valid passwo password. rd. 2.   Press the  the   Enter Key  to input the password to the system. Once you press the Enter the  Enter Key, Key, the system uses the five most recently entered valid numbers to compare with the currently stored password list. 3.   If th the e pa pass sswo word rd en ente tere red d do does es no nott matc match h an any y currently stored password, an invalid password

 Figure 17. Invalid Password Screen 4.   Once the system accepts accepts the entered password, password, the operator is granted access to the menus associated with that password (i.e., menus displayed ciated at Operator-level, Operator-level, Supervisor-le Supervisor-level, vel, or Service Technician-level access).

NOTE:   In certain circumstances a default operator passwo pas sword rd of 11111 11111 will be in the currently currently stored stored password passwor d list. NOTE: If there are no Service Technician-level passwo word rdss in th the e curr curren entl tly y stor stored ed passwo password rd list, list, the the factory factor y default default Service Service Te Technic chnician-le ian-level vel password, password, 55555, can be used to gain access to the system. Use the factory factory default default Servic Service e Te Techn chnici ician-l an-leve evell passwor pas sword, d, 55555, 55555, when installin installing g the lift truck truck at the customer location location to set up customer passwords. When initial installation is complete, choose a new Service Techni Technician-le cian-level vel password. However However, once a new Service Technician-level password has been assigned, 55555 is no longer a usable password and it canno cannott be as assi signe gned d as a pass passwo word rd th thro rough ugh the the screen menu or by using the PC Service Tool. (If all Service Technician-level passwords are deleted, the system again accepts the 55555 default password.) If there is only one Service Technician password and it is lost, the password can be reset using the PC Service Tool.

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Password Screen

2200 SRM 1336

ADDING/REMOVING/CHANGING PASSWORDS The Add/Rem Add/Remove ove Pa Passw ssword ord submenu submenu is accessi accessible ble through the Truck Setup Menu and it is visible at Service Technician and Supervisor password access levels lev els.. This This menu menu allows allows a Service Service Tech Technic nician ian or

whose le whose level vel is eq equa uall to or lo lowe werr th than an th thei eirr ow own n passwor pass word d level. level. This means means a Service Service Tech Technic nician ian can modify modify the passwo passwords rds assigne assigned d to Operato Operators, rs, Supervisors, and other Service Technicians, while a Supervisor can modify passwords assigned to Operators or other Supervisors. Supervisors. Up to 250 passwords can be assigned for use.   Table 15 15 shows  shows the process for

a Supervisor to add, remove, or change passwords

adding a new password.

Table Ta ble 15 15.. Add Passw Password ord

ó Scrollll Keys Scro

ó Truck Setup Top-level menu ↑

Up Arrow/ Down  Arrow Soft Key

Truck Setup  Ad  Add/Rem d/Rem ov e Password Submenu

Press  Enter  Press Enter  Key  (*  ( *)

↓

The initial Password screen will display

Enter new password using keys 0  through  through 9  9

Press   Enter  Press  Key  (  (**)

First

Press the Up Arrow or Down  Arrow Soft Key to select password access level

Operator, Supervisor, or Service Service Technician password access level

Then

Press "Hare" (4) soft key to cycle through performance modes

 Available performance modes mode s are minimum (1) to maximum (4, the default)

Press the Enter  the  Enter  Key)) to add this Key password

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Password Screen

Fi Figur gure e 18   shows shows the Cha Change nge/Re /Remove move pass passwor word d screen. scree n. The Up Arrow/Down Arrow Arrow soft keys (i.e., (i.e., 2  2 and 3 and  3)) cycle between the privilege level(s) associated with wit h this this passwor password. d. You can use the Hare soft key (#) to cycle through the available performance modes for this password. password. Press the Trash Trash Can soft key (4 (4) to remove this password password from the curre current nt passwords. passwords. In order to remove an individual password or modify the privileges associated with it, you need to know the password number. In addition, you must have a privilege level equal to or greater than the privilege levell of the passwor leve password d being modified modified.. This This means a Service Technician can modify all passwords, but a Supervisor can only modify the passwords of Operators and other Supervisors.   Table 16   shows the process for changing or removing an existing password for the lift truck.

1. ICON F FOR OR TYPE TYPE OF P PASSW ASSWORD ORD ENTERE ENTERED D (OPERATOR/SUPERVISOR/SERVICE TECHNICIAN) 2. UP A ARR RRO OW SO SOFT FT K KEY EY ICO ICON N 3. DO DOWN WN A ARRO RROW W SO SOFT FT KE KEY Y IC ICON ON 4. "TRAS "TRASH HC CAN" AN" SOFT KEY ICON ICON 5. CUR CURRENT RENT PERF PERFORMA ORMANCE NCE MODE 6. "HARE" RE" SOFT SOFT KEY KEYORD ICO ICON NIC 7. "HA CUR CURRENT RENT PASSW PASSWORD ICON ON AN AND D FIELD  Figure 18. Change/Remove Password Screen S creen

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Password Screen

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Table Ta ble 16. Change Change or Remove Passw Password ord

ó Scrollll Keys Scro

ó Truck Setup main mai n men menu u (Top-level menu) ↑

Up Arrow/ Down  Arrow Soft Key

Truck Setup  Ad  Add/Rem d/Rem ov e Password submenu

Press Enter  Press  Enter  Key  (*  ( *)

↓

The initial Password screen will

Enter  known password

Press   Enter  Press    Key  (  (**)

The   Modify Password screen displays

display To change a password:

Press the Up Arrow or Down  Arrow Soft Key to select password access level

Operator, Supervisor, or Service Service Technician Icon displays

 Available performance

Press the Enter  the  Enter  Key  to update

cycle through performance modes

mode modes s are minimum (1) to maximum (4, the default)

this password

Press Trash Can (# (#) soft ke key y to rem remove ove this password from the list

Press the * the  *  key to return to the initial Password initial  Password screen

Press "Hare" (4) soft key to

To remove a password:

Press either  Scroll Key (   ó ó   ) to exit

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2200 SRM 1336

Activity Log Menu

PASSWORD LOG Th The e Pa Pass sswo word rd Log Log subme submenu nu is ac acce cessi ssible ble th thro roug ugh h th the e  Activity Log Title menu. See the next section,   Activity tivity Log Menu, for more informat information ion.. This menu allows a Service Technician or a Supervisor to view

the last 250 valid passwords entered into the system and the passwor password d access level (i.e., (i.e., Operator, Operator, Supervisor, or Service Technician) associated with each password. passwo rd.

Activity Log Menu INTRODUCTION The Activity Activity Log Menu Menu is a main menu (top-l (top-leve evell menu) that is visible at Service Technician and Superviso per visorr passwor password d access access leve levels. ls. To To acc access ess this menu, menu, cycle through the main menu title screens by pressing the Scroll the  Scroll Back Key ( Key  (   —) or Scroll or  Scroll Forward Key ( Key  (— —   ) until the Activity Activity Log Title Screen is displayed, as shown in Figure in  Figure 19 19..

The following sections describe the Activity Log submenus.

Press the   Enter Key   (*) to enter the Activity Log  Menu. Three Menu. Three submenus submenus are avai availab lable le under this this menu as shown in Figure in  Figure 20. 20. The first of the three submenus provided under the  Activity Log menu, the Operator Checklist Log, appears on the Operating Operating Screen. See See Figure  Figure 21. 21. You can enter the Operator Checklist Log submenu by pressing the   Enter Key. Key. To a acce ccess ss the Pass Passwor word d Log menu or the Impact Events Log menu, press the Scroll Back Key or Key  or Scroll  Scroll Forward Key and Key and then press the Enter the  Enter Key. Key.

1.

OPERATOR CHECKLIST LOG

2.

 Figure 19. Activity Log Title Screen

PASSWORD LOG

 Figure 20. Activity Log Submenus

3.

IMPACT EVENTS LOG

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Activity Log Menu

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OPERATOR CHECKLIST LOG This submenu is visible at Service Technician and Supervisor password access levels. This second-level menu allows a Service Technici Technician an or a Superv Supervisor isor to  view the 60 most recent checklist events, where an event is defined as: • failed checklist item, orss th •  Each   A compl complet etel ely y suc succe cess ssful ful pa pass thro rough ugh th the e full full checklist. Figure 21 shows 21  shows the title screen for this menu.

 Figure 21. Operator Checklist Log Menu Pressing the Pressing the Scroll  Scroll Back Key   or  or   Scroll Forward Key wh whil ile e any anywh wher ere e in th this is subme submenu nu retu return rnss th the e AcActivity Log main menu title screen to the Operating  Screen. Figure 22 shows 22  shows an example Operator Checklist Log  screen and indicates the available controls.

 Legend for Figure 22

1. 2. 3. 4. 5. 6. 7. 8. 9.

 AT LOG OCCURRENCE PASSWOR ASSWORD D VALUE ALUE AT TYPE OF ENTRY ENTRY (P (PASS/F ASS/FAIL) AIL) UP A ARR RROW OW SO SOFT FT KEY KEY IC ICON ON CUR CURREN RENT T LOG ENT ENTR RY (OR "EMPTY" SYMBOL) DOWN DOWN A ARRO RROW W SOFT SOFT K KEY EY ICON CHECKLIS CHECKLIST T ITEM THA THAT T PASSED PASSED Y (USED TO EMPTY LOG) TRA TRASH SH CA CAN NS SOFT OFT KE KEY TRACTION HOURS AT LOG OCCURRENCE OCCURRENCE SYSTEM DA DATE TE AT AT LOG OCCURRENC OCCURRENCE E

Figure 23 shows 23  shows a failed Checklist Log Entry.

1. 2. 3. 4. 5. 6. 7. 8. 9.

PASSWORD ASSWORD V VALUE ALUE AT AT LOG OCCURRENCE OCCURRENCE TYPE OF ENTRY ENTRY (P (PASS/F ASS/FAIL) AIL)  KEY ICON UP AR ARRO ROW W SO SOFT FT KEY CURRENT CURRENT LO LOG G ENTR ENTRY Y (OR "EMPTY "EMPTY"" SYMB SYMBOL) OL) DOWN DOWN A ARRO RROW W SOFT SOFT K KEY EY ICON CHE CHECKL CKLIST IST ITEM ITEM THAT FAILED TRASH TRASH CAN SOFT SOFT KEY KEY (USE (USED D TO E EMPTY MPTY LOG) LOG) TRACTIO TRACTION N HOU HOURS RS A AT T LOG OCC OCCURRE URRENCE NCE SYSTEM SYSTEM DA DATE TE AT  LOG OCCURRENCE

 Figure 23. Failed Failed Checklist Log Entry If there are no  log entries or the final log entry has been scrolled past, scrolled  past, an empty log screen is displayed, gure 24. 24. as shown in Fi in  Figure or viewing and removing the operator The process f or in  Table 17 17.. checklist logs logs from the system is shown in Table

 Figure 22. Operator Checklist Log Screen

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2200 SRM 1336

Activity Log Menu

 Legend for Figure 24

1. 2. 3. 4.

EMP EMPTY TY SYMBO SYMBOL L SY SYSTE STEM MT TIME IME ICO ICON N SYS SYSTEM TEM DA DATE TE ICON PASSWORD ASSWORD ICON

h Supervisor password-level acWhen a person wit with cess views the vel log, log, any record rec orded ed events events under unde r Service Ser access will show instea ead d ofvice the the Technician-le ***** inst actual password password number. Also, if there was no password logged in at in  at the time of an event, the password will show as *****.  Figure 24. Empty Log Screen Table Ta ble 17. Access Access Operator Operator Checklis Checklistt Log Screens Screens

ó Scrolll Keys Scrol

ó  Ac tivi ti vi ty Lo g  main menu title screen ↑

Up Arrow/ Arrow/ Down  Arrow Soft Key

 Activity Log Operator  Checklist Log submenu

Press  Enter  Press Enter  Key  (*  ( *)

↓

The most recent Operator  Checklist Lo g   entry will

Pres Press s th the e Up Ar Arro row w or Down Arrow soft key to scroll through the log entries

display To remove  remove   a log entry: entry:

Press the Trash Can (# (#) soft key to remove this password log entry

 An empty log screen replaces this log screen

Press either Scroll Key (   ó   or   ó ó   ) to exit

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Activity Log Menu

2200 SRM 1336

PASSWORD LOG The Password Password Log Submenu Submenu is visible visible at Ser Service vice Te Technic chnician ian and Supervisor Supervisor password password access access levels levels..  A Service Technician or a Supervisor can use it to  view the last 250 valid passwords entered into the system and the password access level (i.e., Operator, Superv Supervisor isor,, or Servic Service e Technici Technician) an) associ associated ated with each password. Figure 25 shows 25  shows the title screen for this menu.

1. 2. 3. 4. 5. 6. 7. 8.

PASSWORD ASSWORD V VALUE ALUE AT AT LOG OCCURRENCE OCCURRENCE OPERA OPERATOR/SU TOR/SUPER PERVISOR/SE VISOR/SERVIC RVICE E TECHNICIAN ICON UP A ARR RROW OW SO SOFT FT KEY KEY IC ICON ON CURRENT CURRENT LO LOG G ENTR ENTRY Y (OR "EMPTY "EMPTY"" SYMB SYMBOL) OL) DOWN DOWN A ARRO RROW W SOFT SOFT K KEY EY ICON "TR "TRAS ASH H CA CAN" N" S SOFT OFT KEY KEY ICO ICON N TRACTIO TRACTION N HOU HOURS RS A AT T LOG OCC OCCURRE URRENCE NCE SYSTEM DA DATE TE AT AT LOG OCCURRENC OCCURRENCE E  Figure 26. Password Log Screen

 Figure 25. 25 . Password Log Menu Pressing the Pressing the Scroll  Scroll Back Key   or  or   Scroll Forward Key while Key  while anywhere in this submenu will return the  Activity Log main menu title screen to the Op Operating  erating  Screen. Figure 26   shows an example Password Log screen and indicates the available controls.

The process for viewing and removing passw password ord logs from the system is shown in Table in  Table 18. 18.  A person viewing the password log cannot see the passwor pass words ds of other other operat operators ors or Supervi Supervisors sors who have access access privileges high higher er than their own. This means that a Supervisor viewing the Password Log  cannot see a Service Technicia Technician’s n’s password password.. When  viewing the log entry of a person with a higher access level, the password is displayed as *****.  After removing a log entry, entry, an "Empty" symbol replaces the former log entry number until the next entry ent ry has been scro scrolled lled into into view. view. If there there are no remaining log entries, an "Empty" log screen is displayed, as shown in Figure in  Figure 24. 24.

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2200 SRM 1336

Activity Log Menu

Table able 18. Acc Access ess Pas Passwo sword rd Log Screens Screens

ó Scrolll Keys Scrol

ó  Ac tivi ti vity ty Lo g  main menu title screen ↑

Up Arrow/ Down  Arrow Soft Key

 Activity Log Password Log submenu

Press  Enter  Press Enter  Key  (  (**)

↓

The most recent Password Lo Log g  entry will

Press the Up Arrow or Down  Arrow

display

soft keyll to scro scroll through the log entries

To remove all log entries:

Press Trash Can (#) Key to remove all password log entries

This log screen is replaced repla ced by the Empty log screen

Press either  Scroll Key (   ó or   ó ó   ) to exit

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Activity Log Menu

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IMPACT EVENTS LOG This submenu is visible at Service Technician and Superv Sup erviso isorr passwor password d access access leve levels ls.. This This menu menu allows allows a Service Technician or a Supervisor to view the 20 most recent impact events, where an event is defined as: •   Soft (0.2 to to 2.53.0 g in of gofforce), or as • Hardimpact impact (0.5 g tenths in tenths g force) defined during the Truck Setup process Figure 27 shows 27  shows the title screen for this menu.

1. 2. 3. 4. 5. 6. 7. 8.

PASSWORD ASSWORD V VALUE ALUE AT AT LOG OCCURRENCE OCCURRENCE TYPE OF OF IMP IMPAC ACT T (SO (SOFT/HA FT/HARD) RD) IICON CON UP A ARR RROW OW SO SOFT FT KEY KEY IC ICON ON CURRENT CURRENT LO LOG G ENTR ENTRY Y (OR "EMPTY "EMPTY"" SYMB SYMBOL) OL) DOWN DOWN A ARRO RROW W SOFT SOFT K KEY EY ICON "TR "TRAS ASH H CA CAN" N" S SOFT OFT KEY KEY ICO ICON N TRACTIO TRACTION N HOU HOURS RS A AT T LOG OCC OCCURRE URRENCE NCE SYSTEM DA DATE TE AT AT LOG OCCURRENC OCCURRENCE E  Figure 28. Impact Events Log Screen

 Figure 27. Impact Events Log Menu Pressing the Pressing the Scroll  Scroll Back Key   or  or   Scroll Forward Key wh whil ile e any anywh wher ere e in th this is subme submenu nu retu return rnss th the e AcActivity Log main menu title screen to the Operating  Screen. Figure Fig ure 28   sho shows ws an example example Impact Events Log  screen and indicates the available controls.

If there are no log entries or the final log entry has been scrolled past, the system displays an "Empty" log screen, as Figure as  Figure 24 shows. 24  shows. The process for viewing and removing the Impact Events Log is shown in  Table 19 19.. When a person with Supervisor password-level access view viewss the log, any record recorded ed events events under under Service Service Technician-level access are shown as *****   instead of the actual password number. number. Also, if there was no password logged in at the time of an event, the password appears as *****.

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Activity Log Menu

Table Ta ble 19. Access Access Impa Impact ct Events Events Log Screens Screens

ó Scrolll Keys Scrol

ó  Ac tivi ti vity ty Lo g  Main menu ↑

Up Arrow/ Down  Arrow Soft Key

 Activity Log Impact Events Lo g  Submenu

Press  Enter  Press Enter  Key  (*  ( *)

↓

The most recent Impact recent  Impact Events Log entry will display

Press the Up Arrow or  Down Arrow soft key to scroll through the log entries

To remove all log entries:

Press Trash Can (# (#) Key to remove all log entries

This log screen is replaced by the Empty log screen

Press either Scroll Key (   ó   or   ó ó   ) to exit

65

 

Calibration Menu

2200 SRM 1336

Calibration Calib ration Menu INTRODUCTION The Calibrati Calibration on Men Menu u is a mai main n men menu u (to (top-le p-level vel menu) that is visible at Service Technician, Super visor,, and Operator password access levels. The  visor Calibrati Calibr ation on Sub Submen menus us and Ico Icons ns   topic topic sho shows ws the icons displayed on calibration screens. To access this menu, cycle through the main menu title screens by pressing press ing the the Scroll  Scroll Back Key ( Key  (   —) or or Scroll  Scroll Forward Key  Key   (—   ) until the Calibration Calibration Title Screen is displayed, as shown in  Figure 29. 29.

The Calibration Menu presents these submenus: •  Load Weight Display •  Return to Set Tilt Stop Point •  E-Hydraulic Valves •  Steering Wheel Knob Center Point •  Steer Axle Position Position •   Manual Hydraulics The following sections describe the Calibration submenus.

LOAD WEIGHT CALIBRATION NOTE:  This measurement is not for trade. This menu item, shown in  in   Figure 30, 30, allows a Ser vice Technician, Supervisor, or Operator to calibrate Load Weight. Weight. To calib calibrate rate Load Weight, Weight, select this submenu from the Calibration Menu and follow the prompts on the display.

NOTE:  When the user is logged in under an operator level password or default password, only the tare weight default zero point calibration calibration is available. available. To calibrate the Load Weight Display:  Figure 29. 29 . Calibration Title Screen Press the   Enter Enter Key  Key   (*) to ent enter er the Calibrati Calibration on Menu and the system will display the first submenu in the Calibration Menu, the Load Weight Display su subme bmenu nu,, whi which ch is sh show own n in Figure Figure 30. 30. Pr Pres esss th the e Enter Key again Key  again if you want to enter this submenu. If  you want a different submenu, use the Scroll the  Scroll Back Key or Scr Scroll oll Fo Forwa rward rd Key to move move to anot another her su subbmenu and press the Enter the  Enter Key. Key.

1.   Starting from the Calibration Menu, scroll to to the Load Weight Display screen and press the Enter Key.. Key 2.   When prompt prompted, ed, position position the empty forks at the the load weight height, which is site dependent. 3.   Press the the Enter  Enter Key. Key. 4.   When prompt prompted, ed, use the numeric keys to enter enter the known load weight in lb or kg units, as indicated in the Load Weight Icon. Use a load weight that is between 1,000 lbs (450 kg) and 16,000 lbs (7,260 kg).

NOTE: Do not exceed the truck’s rated capacity. 5.   Press the the Enter  Enter Key. Key. 6.   When prompte prompted, d, position the load by adjusting  adjusting  the tilt and height of the mast and forks to the load weight height. 7.   Press the En Enter ter Key. Key. The system system stores stores the new setting settin g and returns to the Calibration Calibration Menu.

RETURN TO SET TILT STOP POINT CALIBRATION

 Figure 30. Load Weight Dis Display play Submenu

NOTE:   This calibration must be done by a service technic tec hnician ian or superv superviso isorr and is onl only y availab available le on trucks that have the Return to Set Tilt feature.

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2200 SRM 1336

Calibration Menu

Figure 31 shows 31  shows the screen display during a Return to Set Tilt Stop Poi Point nt calibration. calibration.

To calibrate the Return to Set Tilt Stop Point: 1.   Starting from the Calibration Menu, scroll to the Re Retur turn n to Se Sett Tilt Tilt St Stop op Poi oint nt scre screen en an and d pre press ss th the e Enter Key. Key. 2.   When prompted, position the mast at the desired tilt angle. 3.   Press the  gEnter Key .s to The sy stem mratio records reco the the ne new w sett sethe  ttin ing and retu reKey. turn rns th the esyste Cal Calib ibrat ion nrds Menu. Menu.

E-HYDRAULIC AND MANUAL VALVE THRESHOLD CALIBRATION NOTE:   This calibration must be done by a service technician or supervisor.

 Figure 31. Return to Set Tilt Stop Point Sequence

Figure 32 shows 32  shows how the E-Hydraulic Valve calibration sequence starts with the 1A function, followed by the 1B function function,, and so on. The screen screen displa display y changess from one function change function to the next next as the the user calibrates these control valves.

 Figure 32. E-Hydraulic Valves To calibrate the E-Hydraulic and manual valves: 1.    Perform Turn keyan orair keyless keyless swit ch tion to the ON the  position. 2. Per form bleedswitch operation opera by ON position. exercising exercis ing all functions until they operate smoothly. 3.   Starting from the Calibration Menu, scroll tto o the E-Hydraulic Valves screen and press the  the   Enter Key.. Key See Mai Main n Cont Control rol Valv alves es,, (Ma (Manual nual and E-HyE-Hydraulic Valves) 2000 Valves)  2000 SRM 1334, for lift truck models •   E2.2-3.5XN (E45-70XN) (A268) •   J2.2-3.5XN (J45-70XN) (A276) •   J1.5-2.0XNT (J30-40XNT) (K160) •   J1.6-2.0XN (J30-40XN) (A935) See Mai Main n Cont Control rol Valv alves es,, (Ma (Manual nual and E-HyE-Hydraulic Valves)  alves)   2000 SRM 1439, 1439, Cal Calibr ibrati ation on Procedure for lift truck models •   E1.6-2.0XN (E30-40XN) (A269)

See Main See  Main Control Valves 2000 Valves  2000 SRM 1520, Calibration Procedure for lift truck models •   A1.3-1.5XNT (D203) 4.   With no load load on the forks, raise raise them, if they are not already raised. raised. 5.   When When pro prompt mpted ed,, move move th the e le lever ver to towa ward rd the the ma mast st,, the A directi direction, on, until until the forks begin to cre creep ep.. Creep Cre ep means means movi moving ng the for forks ks as as slowl slowly y as possipossible. Press the Ent Enter er Key Key and the sy syste stem m records records the valve reading. When prompted, move the lever toward the rear of the truck, the B direction, until the forks begin to creep and press the Enter the  Enter Key. Key. The system system records the valve reading. Steps 5 and 6 provide the hydraulic input for function 1.

NOTE: If a valve valve readi reading ng is not not wit within hin the ac acce cept pt-able range, an abort message appears. Press any key to continue.

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Calibration Menu

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6.   Conti Continue nue the process process for functions functions 2, 3, and 4 as prompted prompt ed by the system. The system records records the  valve readings for each function, and when this calibration process is completed, returns to the Calibration Menu.

STEERING WHEEL KNOB CENTER POINT CALIBRATION The steering wheel knob center point is the position to which the system adjusts the steering wheel while the lift truck is being driven straight ahead.

NOTE:   This calibration must be done by a service techni tec hnician cian or sup superv ervisor isor and is only only availa available ble on trucks tru cks equippe equipped d wit with h the Synchr Synchroniz onized ed Ste Steeri ering  ng  function.

 Figure 33. Steering Wheel Knob Center Point

Figure 33 shows 33 shows the sscreen creen displa display y during a Steer Steering  ing  Wheel Knob Center Point calibration.

STEER AXLE POSITION CALIBRATION

To calibrate the Steering Wheel Knob Center Point:

NOTE:   This calibration must be done by a service technic tec hnician ian or superv superviso isorr and is onl only y availab available le on

1.   Starting from the Calibration Menu, scroll to the Steeri Ste ering ng Wheel Wheel Knob Knob Cen Center ter Point Point scr screen een and press the Enter the  Enter Key. Key. 2.   When prompt prompted, ed, position the steering steering wheel in the position that will drive the lift truck straight ahead. 3.   Press the   Enter Key. Key. The sys system tem recor records ds the steering wheel position as the new center point and returns to the Calibration Menu.

trucks tru cks equippe equipped d with the Synchro Synchroniz nized ed Steeri Steering  ng  function or dual traction motors. Figure 34 shows 34  shows the screens that appear while calibrating the steer axle position.

 Figure 34. Calibrating Steer Axle Position

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2200 SRM 1336

Calibration Menu

To calibrate the Steer Axle Position: 1.   Starting from the Calibration Menu, scroll tto o the Steer Axle Position screen and press the   Enter Key.. Key 2.   When prompted, prompted, turn the steering wheel councounterclock terc lockwise wise until the axle hits the stop. 3.    When Press the the Enter  Enter Key 4. prompted, prompt ed, Key. turn. the steering steering wheel clockwise until the axle hits the stop. 5.   Press the Enter the  Enter Key. Key. If the settings are acceptable, the system records the steer positions and returns retur ns to the Calibra Calibration tion Menu. If the settings are outside of the acceptable range, an X appears over the Calibration Calibration Icon. Press the the Enter  Enter Key and the system will prompt the user to repeat steps 2 – 5.

MANUAL HYDRAULICS CALIBRATION CALIBRATION NOTE:   This calibration must be done by a service techni tec hnicia cian n or superv superviso isorr and is onl only y availab available le on trucks equipped with manual hydraulics. Figure Fig ure 35 sh show owss th the e scr scree een n menu menu th the e sy syst stem em di disp spla lays ys during this calibration.

 Figure 35. Manual Hydraulic End Point Calibration To calibrate calibrate the Manual Hydraulic end point: 1.   With no load load on the forks, raise raise them, if they are not already raised. raised. 2.   Starting from the Calibration Menu, scroll to the Manual Hydraulic End Point Calibration screen and press the Enter the  Enter Key. Key. 3.   When When prompte prompted, d, move all hydraulic hydraulic levers levers to both bot h of their their extreme extreme locatio locations; ns; tha thatt is, move move each lever as far as it will go in both directions. 4.   Press the Enter the  Enter Key. Key. The syste system m records records the the extreme locations and returns to the Calibration Menu.

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Display Menu

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Display Menu INTRODUCTION

SET DATE AND TIME FORMAT MENU

The Display Menu is a main menu (top-level menu) that is visible at Service Technician and Supervisor password passwo rd access level levels. s. To access access this menu, cycle

 A Supervisor or a Service Technician can use this menu men u to de defin fine e the syste system m da date te an and d ti time me fo forma rmat. t. Fig Figure 37 ure  37  shows the title screen for this menu.

through the main menu title screens by pressing the through Scroll Scr oll Back Back Key   (   —) or   Scroll Scroll Forward Key (—   ) until the Display Display Title Screen is displ displayed, ayed, as shown in Figure in  Figure 36. 36.

 Figure 37. Set Date and Time Format Menu To enter this submenu, press the   Enter Key. Key.   Figure 38 ure  38  shows the Set Date and Time Format screen that will appear.  Figure 36. Display Title Screen Press the Enter the  Enter Key ( Key  (* *) to enter the Display Menu and the system will display the Set Date and Time Format screen as shown in Figure in  Figure 37. 37. Press the the En Enter Key again to enter this submenu. For a different submenu, use the Scroll the  Scroll Back Key  or   Scroll Forward war d Key to move move to th the e des desire ired d su subme bmenu nu an and d pr pres esss the Enter the  Enter Key. Key. To ret return urn to the Display Display Menu Menu,, pre press ss the   Scroll Back Ba ck Key   or   Scroll Scroll Forwar Forward d Key Key.. Press tth he Scroll Back Key or Key  or Scroll  Scroll Forward Key a Key  a second time to return to the main menu. The Display Menu offers these submenus (see the Display Submenus and Icons topic): Icons  topic): •  Set Date and Time Format Menu •  Set Daylight Saving Time Menu •  Set Time and Date Menu •  Set Units Menu The sections that follow describe these submenus.

1. 2. 3. 4. 5. 6.

CL CLOC OCK K ICON ICON CLOCK CLOCK HOU HOUR R FORMAT UP ARROW SOFT KEY ICON CURRENT DA DATE TE FORMAT FORMAT DOWN DOWN A ARRO RROW W SOFT SOFT K KEY EY ICON AR ICON CALE CALEND NDAR

 Figure 38. Set Date and Time Format Screen  Figure 38.

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The Clock Clock Hour Hour Format ormat ccan an be sset et to eit either her a 12-ho 12-hour ur clock or a 24-hour clock. clock. To set the Clock Hour For For-mat, press the 2 the  2 Up  Up Arrow soft key. The system will place a box around the current Clock Hour Format. Press the Enter the  Enter Key and Key  and then use the  the   2  Up Arrow soft key or 3 Down Arrow soft key to select either the 12-hour or the 24-hour clock clock format. When you have

Use the 2 the  2  or  3  soft key to cycle through the Current Date Format Format options options.. When you have the the desired forfor-

the desired format displayed, press the   Enter Key and the system will begin using the selected clock hour format for all menus in the system.

mat displayed, the  Enter the Enter Key  and the system will begin usingpress that date formatKey and as the current date format setting for all menus in the system.

To set the Current Date Format, use the   3   Down  Arrow soft key to change the focus to the Current Date Format Icon.

Table 20 shows 20  shows the process for selecting and changing the date and time formats for the system.

There are three There three option optionss for for the Current Current Date Date Format: ormat: •  USA, MM/DD/YY  •  Europe, DD/MM/YY  •  ISO 8601, YY/MM/DD

Table Tab le 20. Accessing Accessing the Set Date Date and Time Format Format Screen Screen

Use the Scroll Keys (   ó   or  ó   ) Display the main menu Use the Up Arrow  ↑ or  Down Arrow↓  Key

Display the Set Date and Time Format Menu submenu

Press Enter Press  Enter Key (*)

The Set Date and Time Format screen will display

Use the   2   Up  Arrow soft key to select the Set Time Format Icon and display the 12-hour or  24-hour clock icon

Next

 

Use the the 3  3  Down  Arrow soft key to select sele ct the Set Date Format Icon and display the three date formats

Press   Enter  Press  Key  to update the time and date format for all menus in the system

Press either  Scroll Key (   ó   or  ó   ) to exit

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SET DAYLIGHT SAVING TIME MENU

 Legend for Figure 40

GS ENABLE DAYLIG DAYLIGHT HT SA SAVIN VINGS ENABLE ENABLE INDI INDICA CATOR TOR (THE (THE ON SE SETTIN TTING G IS UP) DA DAYLIGHT YLIGHT SAVINGS SAVINGS ST START ART MON MONTH TH SETTING ST START ART DA DAY Y INDICATOR INDICATOR DA DAYLIGHT YLIGHT SAVINGS SAVINGS EN END D DA DAY Y SETTING END DA DAY Y INDICATOR INDICATOR

 A Service Technician or a Supervisor can use this submenu to enable or disable the use of daylight saving time on trucks and set it up to make automatic time changes changes.. When this feat feature ure is enable enabled d (se (sett to On), the system time clock increases by one hour at

1. 2. 3. 4. 5. 6.

2:00 am on Start Date and decreases by one hour atthe theselected same time on the selected End Date. Figure 39 shows 39  shows the title screen for this menu.

7. DA DAYLIG HT SAVING SA S END INDICATOR 8. DAYLIGHT YLIGHT SAVINGS VINGS END DAY MONTH INDIC INDICA ATOR 9. DAYLIGHT DAYLIGHT SAVINGS ST START ART D DA AY INDICA INDICATOR TOR 10. DAYLIGHT SAVINGS SAVINGS ST S TART MONTH MONT H INDICA INDICATOR TOR

Procedure for Setting Setting Up Automatic Daylight Savings Time NOTE:   To exit from from the Daylight Savings submenu at any time without without making any changes, press the Scroll Back Key or Scroll Forward Key. Key. The system returns to the the Display menu. 1.   Navigat Navigate e to the Daylight the Daylight Savings submenu. row soft key to set daylight 2.   Press the   2   Up Ar Arrow saving time to On to  On and press the Enter the  Enter Key (*). Key  (*). 3.   Set tthe he month month daylight daylight saving time will begin.

 Figure 39. 39 . Set Daylight Saving Time Menu To enable daylight saving time, press the En Enter ter Key Key at the menu shown in  Figure 39 39.. The system will displa display y the scree screen n shown shown in   Figure   40. ure 40.

 Arrow soft key to activate a.   Press the the 3  3  Down  Down Arrow the  Enthe Start Month Month indicator and press the Enter Key. Key. b.   Use the  the   2   or or   3   soft soft key to cycle through the numbers, 1-12, 1-12, of the months to the desired the  Enter Key. Key. start month and and press the Enter 4.   Set tthe he day day daylight daylight saving time will begin. wn Arrow soft key to activate a.   Press the the 3  3  Do  Down the Start Date Date indicator and press the Enter Key.. Key b.   Use the  the   2   or or   3   soft key to cycle through the dates by numbers, numbers, by first days of the week, and by last days days of the week to the desired is can be a date, such as the start sta rt day day. Th This onth, or a day of the week, such 13th of the month, m as Sunday. When When you get to the desired date, press the En the  Enter ter Key. Key. 5.   Set the month month daylight saving time will end.

 Figure 40. Set Daylight Saving Time Screen

a.   Press the the 3  3  Down  D own Arrow soft key to activate the End Month Month Indicator and press the  Enter Key. Key. b.   Use the  the   2   or or   3  soft key to cycle through the numbers, 1-12, 1-12, of the months to the desired end month and and press the Enter the  Enter Key. Key.

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6.   Set the day daylight daylight saving saving time will end. a.   Press the the 3  3  Down Arrow soft key to activate the End Day indicator and press the   Enter Key.. Key b.   Use the  the   2   or or   3  soft key to cycle through the numbe num bers rs,, first first days days of th the e week, week, an and d la last st da days ys

of the week to the desired end day and press the Enter the  Enter Key. Key. 7.   Exit from the the Daylight Savings submenu submenu and rereturn to the Display menu by pressing the  Scroll Back Key or Key  or  Scroll Forward Key. Key.

Table Ta ble 21. Set Dayl Dayligh ightt Saving Tim Time e Menu

Main Menu Setup Display

Press the Enter  Key  (*)

Setup Display Set Daylight Saving

Press Enter  Key

Set Daylight Saving Daylight Save On/Off 

Press Enter  Key

Daylight Save On/Off  Daylight Save On

↑

↑

SCROLL

SCROLL

↓

↓

Setup Display Back One Level

Daylight Save On/Off  Daylight Save Off 

↑

SCROLL ↓

Set Daylight Saving Daylight Save Start

Select On or  Off and press Enter press  Enter Key

Press Enter  Key

Daylight Save Start Month 12

Select Daylight Saving Start Month from available selections and press Enter press  Enter Key

Daylight Save Start Day 31

↑

↑

SCROLL

SCROLL

↓

↓

Daylight Save Start Month 01

Select the Day of the Month from available available selections selecti ons and press Enter press  Enter Key

Daylight Save Start Day 01 ↑

SCROLL ↓

Daylight Daylight Save Start Start Day Last Last

Press  K ey Enter  K

Daylight Save Start Last Su

Select the Day of the Week from available selections and press Enter press  Enter Key

↑

SCROLL ↓

Daylight Save Start Last Sa ↑

↑

SCROLL

SCROLL

↓

↓

Daylight Dayl ight  Start Save Start Save Day first Day  first

Press Press Enter Enter Key

Daylight Save Start first Su ↑

SCROLL ↓

Daylight Save Start first Sa

Select the Day of the Week from available selections and press Enter press  Enter Key

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Table Tab le 21. Set Daylight Daylight Saving Time Menu Menu (Continued) (Continued)

Set Daylight Saving Daylight Save End

Press Enter  Key

Daylight Save End Month 12

Select Daylight Saving End Month from available selections selecti ons and press Enter press  Enter Key

Daylight Save End Day 31

↑

↑

↑

SCROLL

SCROLL

SCROLL

↓

↓

↓

Set Daylight Saving Back One Level

Daylight Save End Month 01

Select the Day of the Month from available selections and press Enter press  Enter Key

Daylight Save End Day 01

↑

SCROLL ↓

Daylight Save End Day Last

Press Enter Key

Daylight Save End Last Su

Select the Day of the Week from available selections and press  Enter Key

↑

SCROLL ↓

Daylight Save End Last Sa

↑

SCROLL ↓

Daylight Daylight Save End End st Day fir st

Press Enter Key K ey

Daylight Save End first Su

Select the Day of the Week from available selections and press  Enter Key

↑

SCROLL ↓

Daylight Save End first Sa

SET TIME AND DATE MENU  A Service Technician or a Supervisor can use this menu to set the time and date on the on-board clock. Figure 41 shows 41  shows the title screen for this menu.

 Figure 41. 4 1. Set Date and Time Menu

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Procedure for Setting Time and Date NOTE:   T To o exit exit fro from m a men menu u at an any y ti time me witho without ut making any changes, press the  Scroll Back Key or Key  or Scroll Forward Key. Key. 1.   At the Display Display Menu, scroll to th the e Set Time and Date Dat e Forma ormatt sub submen menu, u, unless unless alread already y there, there, and press the Enter the  Enter Key (*) Key  (*) to enter this submenu. 2.   Press the 2 the  2  or  3  soft key to select the Time Icon, then press the Enter the  Enter Key. Key.

Display Menu

Date Format can be changed in the Set Date and Time Format submenu.) a.   Use Use th the e numb number er ke keys ys to en ente terr the corre correct ct  value and press the Enter the  Enter Key. Key. If the the cur cur-rent value for the left segment of the date is correct, corre ct, simply press the Enter the  Enter Key. Key. b.   Repeat step step a. for the middle middle and right segments of the date. The system system will put the the new system date date into effect immediately.

The system will display a flashing line under the hour portion of the time. To change the hour:

SET UNITS MENU

a.   Use the number number keys to enter the corr correct ect hour and press the  Enter Key. Key. If tthe he h hour our does not need to be changed, just press the Enter Key. Key.

 A Service Technician or a Supervisor can use this menu to set the type of units the system will use to either Imperial or Metric.   Figure 42   shows the Set Units submenu.

If the number you entered is a valid hour setting, the system accepts it and moves the

To set the type of units the system will use, either Imperiall or Metric, Imperia Metric, enter the Set Units Menu. Use

flashing line to the next segment, the minutes portion of the time.

the   2  Up Arrow or   3   Down Arrow soft key to select the Imperial or Metric. When the corresponding Imperial corresponding icon for the type of units desired is displayed on the screen, press pre ss the Ent Enter er Ke Key y and the syste system m wi will ll be begi gin n usin using  g  the units selected immediately.

b.   Use the number number keys to enter enter the minutes minutes and press the Enter the  Enter Key. Key. If the minutes are correct, corre ct, simply press the Enter the  Enter Key. Key. If the number you entered is a valid minutes setting, the system accepts it and moves the flashing line to the A (for AM) or P (for PM) designator. c.   To change change the AM/PM setting, setting, use the  the   2   or 3  soft key, then press the Enter the  Enter Key. Key. If the current AM or PM setting is correct, simply press the Enter the  Enter Key. Key. The system puts the new time settings into effect immediately. 3.   To set the the system date, date, use the the 2  2  or 3  or  3  soft key to select the Date Icon and press the Enter the  Enter Key. Key. The system will display a flashin flashing g line under the left segment of the date. If the Current Date Format is is DD/M DD/MM/YY M/YY,, for exa example mple,, the then n the left left seg seg-ment displ displaye ayed d is the da day y of the month month.. (Cur (Curren rentt

 Figure 42. Set Units Menu

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Status Menu INTRODUCTION The Status Menu is a main menu (top-level menu) that is visible at Service Technician and Supervisor password passwo rd access level levels. s. To access access this menu, cycle through the main menu title screens by pressing the through Scroll Forward Key Scroll Scr oll Back Back Key   (   —) or   Scroll (—   ) unt until il the Stat Status us Title Scree Screen n is displayed, displayed, as shown in Figure in  Figure 43. 43.

The Status Menu provides these submenus: submenus: •  VSM Versions •  Display Versions •  Truck Serial Number •  Hour Meters •  E-Hydraulic Controller Versions •  Pump Motor Controller Versions •  Traction Motor Controller 1 Versions •  Traction Motor Controller 2 Versions •  Light Controller Versions •  Impact Sensor Versions The topics that follow describe the Status submenus.

NOTE:   These menu selections are only available to logged in Service Technicians and Supervisors.

VSM VERSIONS NOTE:   The manufacturer’s hardware and software  versions may not the hardware  versions shown onmatch the device’s exterior and labelsoftware

 Figure 43. Status Title Screen Press the   Enter Key  Key   (*) to enter the Status Menu and the system will display the Vehicle System Manager (VSM) Version submenu as shown in Figure in  Figure 44 44.. Press the  the   Enter Key again Key  again to enter this submenu. For a different submenu, use the  Scroll Back Key or Scroll or  Scroll Forward Key to Key  to move to the desired submenu and press the Enter the  Enter Key. Key.

This submenu makes it possible to view the manufacturer’s internal hardware and software versions of the VSM Controller. Figure Controller.  Figure 45 45 shows  shows how the version information is displayed on the screen. The top line lists the manufacturer’s hardware version; the second seco nd line line lists lists the manufact manufacture urer’s r’s sof softw tware are version version..

 Figure 45. Versions Screen

 Figure 44. Status Menu

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Status Menu

DISPLAY VERSIONS NOTE:   The manufacturer’s hardware and software  versions may not match the hardware and software  versions shown on the device’s exterior label Use Use th this is su subme bmenu nu to view view th the e hardw hardwar are e and so soft ftwa ware re  versions of the Display Display.. The screen for Display Versions sio ns is ident identica icall to th the e sc scre reen en used used for for VS VSM M Ver ersi sions ons.. Figure 45 shows 45 shows how the information is presented on the screen. screen. The top line lists the hardware versio version; n; the second line lists the software version.

TRUCK TRUC K SERIAL NUMBER Use Use th this is sub submen menu u to view view the se seri rial al numbe numberr as assi signe gned d to the truck. truck. The truck truck serial serial number number alw always ays has 11 characte characters rs,, plus plus a 3 digi digitt version version numb number er.. The serial number can include letter letterss with the numbers. numbers. Figure 46 shows 46  shows how the serial number is displayed on the screen.

 Figure 47. Hour Meters Screen

E-HYDRAULIC CONTROLLER VERSIONS NOTE:   The manufacturer’s hardware and software  versions may not match the hardware and software  versions shown on the device’s exterior label. Us Use e this this subm submen enu u to vi view ew the the manu manufa fact ctur urer er’s ’s inter int erna nall ha hard rdwa ware re an and d so soft ftwa ware re versi version onss of the the E-Hydraulic Input Controller.

NOTE:   This item is visible only on trucks equipped with E-Hydraulics. The manufacturer’s manufacturer’s hardware and manufac manufacturer turer’s ’s softwar soft ware e versio version n informat information ion is presen presented ted on the screen as shown in  Figure 45 45..

PUMP MOTOR CONTROLLER VERSIONS  Figure 46. Truck Serial Number 

HOUR METERS Use Use th this is sub subme menu nu to vie view w hour hour me meter ter readi reading ngs. s. These include a truck hour meter, traction hour meter, pump hour meter (displayed only if the Master Controller Contr oller is controlling controlling the hydraulic pump), and a secure hour meter. meter. Secur Secure e hour meters cannot be reset.   Figure 47 shows 47  shows an example of the way hour meters and readings are presented presented on the screen.

NOTE:   The manufacturer’s hardware and software  versions shown may not the hardware software  versions onmatch the device’s exterior and label. Use this submenu to view the manufacturer’s internal hardware hardware and softw software are versions versions of the Pump Motor Controller Controller.. The manufacturer manufacturer’s ’s hardwar hardware e and manufacturer manufac turer’s ’s software software version information information is presented on the screen as shown in Figure in  Figure 45. 45.

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TRACTION MOTOR CONTROLLER 1 VERSIONS NOTE:   The manufacturer’s hardware and software  versions may not match the hardware and software  versions shown on the device’s exterior label. Use this submenu to view the manufacturer’s internal hardware and software versions of Traction Motor Controller 1.

NOTE: If the truck is equipped with two traction motors, this submenu displays the versions for the right side traction motor only. The manufacturer manufacturer’s ’s hardware hardware and manufact manufacturer’s urer’s softwa sof tware re ver versio sion n info informa rmatio tion n is present presented ed on the screen as shown in Figure in  Figure 45 45..

The manufacturer manufacturer’s ’s hardware hardware and manufac manufacturer turer’s ’s softwar soft ware e version version informa informatio tion n is presen presented ted on the screen as shown in Figure in  Figure 45 45..

LIGHT CONTROLLER VERSIONS NOTE:   The manufacturer’s hardware and software  versions may not the hardware software  versions shown onmatch the device’s exterior and label. Use this submenu to view the manufacturer’s internal hard hardwa ware re an and d so soft ftwa ware re ve vers rsion ionss of the Li Light ght Co Conntroller.. The manufacturer’s hardware and manufactroller turer’ss software turer’ software version information is presented presented on the screen as shown in Figure in  Figure 45. 45.

IMPACT SENSOR VERSIONS

TRACTION MOTOR CONTROLLER 2 VERSIONS

NOTE:   The manufacturer’s hardware and software  versions may not match the hardware and software  versions shown on the device’s exterior label.

NOTE:   The manufacturer’s hardware and software  versions may not match the hardware and software  versions shown on the device’s exterior label.

Use this submenu to view the manufacturer’s internal hardware and software versions of the Impact Sensor.

Use this submenu to view the manufacturer’s internal hardware and software versions of Traction Motor Con Contro troller ller 2. Tract Traction ion Mot Motor or Contro Controller ller 2 con contro trols ls the left side traction motor.

NOTE:  If the truck is not equipped with an Impact Sensor,, this submenu is not displayed. Sensor displayed.

NOTE: The St Stat atus us Menu Menu dis displa plays ys th this is it item em on only ly if th the e CDF configu configurat ration ion ind indicat icates es dua duall tra tracti ction on motors motors are present.

The manufacturer manufacturer’s ’s hardware hardware and manufa manufacture cturer’s r’s softwar soft ware e version version informa informatio tion n is presen presented ted on the screen as shown in Figure in  Figure 45 45..

Truck Setup Menu INTRODUCTION The Truck Setup Menu is a main menu (top-level menu) that is visible at Service Technician and Supervisor password access levels.

NOTE: This menu is available only when the truck is not moving and the E-Hydrauli E-Hydraulics cs controller is in the neutral position. To access this menu, cycle through the main menu title screens by pressing the Scroll the  Scroll Back Key ( Key  (   —) or Scroll or Scroll Forward Key ( Key  (— —   ) until the Truck Setup Title Screen is displayed, as shown in Figure in  Figure 48. 48.  Figure 48. Truck Setup Title Screen Press the  Enter Key   (*) to enter the Truck Setup Menu. Men u. The The syste system m wi will ll displa display y th the e Add/Re Add/Remov move e Password submenu shown in   Figure 49 49.. Pr Pres esss the the

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Enter Key  Key   again again to enter this subme submenu. nu. Fo Forr a different submenu, use the Scroll the  Scroll Back Key or Key  or Scroll  Scroll Forward Key to Key  to move to the desired submenu and press the Enter the  Enter Key. Key.

Truck Setup Menu

•  Rear Lights Control •   Restore Default Settings The following sections describe the Truck Setup submenus.

ADD/REMOVE PASSWORD NOTE: Thi Thiss su subme bmenu nu is av avail ailab able le to lo logge gged d in Se Servi rvice ce Technicians and Supervisors. Th This is su subm bmenu enu,, sh show own n in   Figure Figure 49, 49, al allo lows ws Se Serr vice Technicians and Supervisors to add or remove pa passswo sword rdss. Se See e the the   Adding/Removing/Changing  Adding/Removing/Changing  Passwords topic in the Password Screen section for more information.

MOTOR BRAKING

 Figure 49. 49 . Add/Remove Password Submenu

NOTE: Thi Thiss su subme bmenu nu is av avail ailab able le to lo logge gged d in Se Servi rvice ce Technicians and Supervisors. There are three motor braking settings, Regenera-

The Truck Setup Menu presents these submenus: •  Add/Remove Password •  Motor Braking  •  Battery Setup •  BDI Adjustment Adjustment Settings •  Acceleration Rates •   Hour Meter Initialization •  Impact Monitor Shutdown •  Operator Checklist •  Minimum Pump Standby Flow Rate •   Scheduled Maintenance Reminder •  Traction Speed Limit •  Return to Set Tilt •  Auto Power-Off Time Delay •  Impact Monitor Monitor Settings Settings •  Motion Alarm •   Lift Lift Hyd Hydra raul ulic ic Fu Func ncti tion on Ma Maxim ximum um Speed Speed and Ramp Times •   Lower Hydraulic Function Maximum Speed and Ramp Times •  Tilt Forward Hydraulic Function Maximum Speed and Ramp Times •   Tilt Tilt Ba Back ckwa ward rd Hy Hydra draul ulic ic Fu Func ncti tion on Max Maximu imum m Speed and Ramp Times •  Auxiliary 1A Hydraulic Function Maximum Speed and Ramp Times •  Auxiliary 1B Hydraulic Function Maximum Speed and Ramp Times •  Auxiliary 2A Hydraulic Function Maximum Speed and Ramp2B Times •  Auxiliary Hydraulic Function Maximum Speed and Ramp Times •   Optional Hydraulic Functions

tive Braking Rate, Auto Deceleration Rate, and Auto Deceleration Type. See Figure See  Figure 50. 50. Regenerati Regener ative ve Brakin Braking g set settin ting g contro controls ls how muc much h motor braking is applied when the direction is changed from from Forward orward to Reverse Reverse or Reverse Reverse to Fo Forwa rward. rd. This This type of deceleration is proportional to the accelerator pedal position. The further the accelerator is depressed the greater the deceleration.  Auto Deceleration setting controls how much motor braking is applied when transitioning from higher accele acc elerat rator or pedal pedal positi position on to a lower lower accele accelerat ration ion pedal position. There are two types of Auto Deceleration, Pedal Pedal Up and Proportional. Proportional. A fully released released pedal produc pedal produces es maximum maximum decele decelerat ration ion for both both Pe Pedal dal Up or Proportional deceleration.

 Figure 50. Motor Braking Setup

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Changing the Motor Braking Settings To change the Set Regene Regenerative rative Braking Rate or Set  Auto Deceleration Rate setting, use the 2 the  2  and  3  soft keys to select the current value of the setting you want to adjust. adjust. When there is a box ar around ound the value you want to change, press the   Enter Key. Key. Next Next,, use the number keys to enter the desired value, then press the Enter the  Enter Key to Key  to save the new setting. The Regenerative Braking Rate setting is the value at the top of the screen. This value can be from 0 to 100% in increments increments of 1%. A 100% setting provides provides maximum regenerative braking while a 0% setting  in effect deactivates regenerative braking. The Auto Deceleration Rate setting is the second setting down from the top. top. The setti setting ng value can be in the 0 to 100% 100% in inc increme rements nts of 1%. A 100% sett setting  ing  provides maximum auto deceleration while a 0% setting in effect deactivates deactivates it. Auto Decele Deceleration ration rate is always a percentage of the current Regenerative

The available values for the Battery Voltage Setting  are 24, 36, 48, 72, and 80 V. To change the   Battery  Voltage use  Voltage  use the soft keys to move the selection box to the Battery the Battery Voltage symbol Voltage  symbol and press the Enter the  Enter

Brakin Bra king g Rat Rate. e. Thus, Thus, Reg Regene enerat ration ion bra brake ke = 0% then then  Auto Deceleration = if 0%.

Key Key. Ent Enter er 24, 36, 48,Key to 72 or with with number keys keys and .press the the Enter  Enter Key  to80 save it.the number

Th The e Auto Auto Dece Decele lera rati tion on Typ Type e is th the e th thir ird d setti setting ng down down from the top. To change the type, use the 2 and  and 3  3 soft keys to select the current type and press the Enter the  Enter Key.. Ne Key Next xt,, use th the e   2   or  or   3  soft key to choose either Pedal Ped al Up or Proportio Proportional nal deceleration deceleration and press the Enter Key to Key  to save the new setting. Pedal Up deceleration allows the truck to coast until the pedal is fully released. Proportiona Proportionall decele deceleratio ration n causes the truck to decelerate in proportion to how far the pedal is released in relation to the current traction speed.

The availa availabl ble e va valu lues es for th the e Ba Batte ttery ry Amp Amp Hour Hour Capacity rang range e from from 20 200 0 to 3000 3000 Amp Amp Hour Hour (A (AHr Hr)) in 10  Amperes per Hour increments. To change the the Bat Battery Amp Hour Capacity Capacity use the soft keys to move the selection box to the   Battery AHr   symbol and press the Enter the  Enter Key. Key. Enter Enter three three or four digits digits as required. The last digit will be rounded to the nearest 10. Press the Enter the  Enter Key to Key  to save it.

BATTERY SETUP NOTE: Th This is su subme bmenu nu is avai availab lable le to lo logge gged d in Se Serv rvice ice Technicians only. There are fou There fourr batter battery y set settin tings, gs, Bat Batter tery y Volt oltage age,, Battery Batte ry Amp Hour settin settings, gs, Cell Voltage levels, and Empty Empt y Cell Cell Volt oltage age.. Use this menu to change change the truck tru ck syst system’s em’s voltage voltage and ampe ampere re settin settings gs or to adjust the batte battery’s ry’s cell voltage levels. Figure 51 shows 51  shows how the Battery Setup information is displayed on the screen. Press the 2 the  2 and  and 3  3 soft  soft keys to select the setting value you want to change. When there is a box around the  value, press the Enter the  Enter Key. Key.

 Figure 51. Battery Setup

The av avai aila lable ble va valu lues es fo forr th the e   Full Cell Voltage oltage (Charge (Char ged) d) range range from 1. 1.00 00 to 3. 3.00 00 V in 0.01 0.01 Vol oltt increments. To change use the soft keys to move the selection box to the  Full Cell Voltage   symbol and press the Enter the  Enter Key. Key. Enter three three digits within the allowable range and press the   Enter Key   to save the change. The available values for the   Empty Cell Voltage (Discharged) range from 1.00 to 3.00 V in 0.01 Volt increments. To change the capacity use the soft keys to move move the the se sele lect ction ion box box to th the e Emp Empty ty Cell Voltage oltage symbol and press the Enter the  Enter Key. Key. Enter three digits within the allowable range and press the Enter the  Enter Key to save the change.

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Truck Setup Menu

adjust ustment mentss are req require uired d determ determine ine the NOTE:   If adj correct corre ct settings settings as follows: follows: Dete Determ rmin ine e Amp Ho Hour ur Capac Capacit ity y from from th the e batt batter ery y data data plate. If multiple capacity batteries are available for the truck use an average of the high and low capacities.

check to see if the BDI is now at 5 bars. check bars. If not lower the full cell voltage another 0.01V, return to the Operating Screen, drive momentarily and check as above. Repeat as necessary. 2.   If the display display stays at 5 bars as the batter battery y discharges the full cell voltage need to be increased. Run truck until battery is at 75% of the usable charge cha rge as measur measured ed per the batter battery y manufac manufac-turer’s instructions (discharged 20% if 80% is usable). If BDI indicator is still at 5 bars increase increase the full cell cell voltage. voltage. As above a step of 0.01cel 0.01celll  voltage will make a significant change. Use the left arrow key to return to the Operating Screen and check to see if there are now 4 bars showing. Repeat as necessary.

Determine “Full Cell Voltage” and “Empty Cell Voltage”. Due to para parasit sitic ic loads, loads, cable cable and con contac tactor tor resisresistances, and variat tances, variations ions in the battery temperatur temperature e the open circuit voltages when measured with a volt meter will not exactly match the voltages shown on the display. display. The following instr instruction uctionss assume the Battery Batte ry Setup settings settings are set set to the factory factory defaults. defaults. See   Table 22. See 22. If the Batte Battery ry Setup setting settingss are not at the factory defaults reset them before proceeding. There are four problems that may require a cell voltage setti setting ng change change.. •   The The disp displa lay y doe doess not not re read ad 5 bars bars wit with h a fres fresh h charged battery. See Step See  Step 1 1 below.  below. •   The The displa display y stay stayss at 5 ba bars rs as th the e ba batt tter ery y di disscharges. charge s. See See Step  Step 2 below. 2  below. •  The display reads 0 bars at too high a battery specific gravity or voltage. See Step See  Step 3 below. 3  below. •  The display reads 0 bars at too low a battery specific gravity or voltage. See Step See  Step 4 below. 4  below. 1.   If the display display does does not read 5 bars wit with h a fresh fresh charged battery the full cell voltage needs to be lowered. For the BDI to read correctly the truck must be operated for 10 minutes doing light driving. If the display still does not read 5 bars after light driving lower the full cell voltage 0.01V (a

NOTE: The battery must be charged to at leased 50% of its capacity to reset lift lockout 3.   If the displa display y read readss 0 ba bars rs at to too o high high a batbattery specific gravity or voltage operate the truck checking the battery peruntil the the battery manufactures recommendations battery is discharged to the manufacturer’s recommendation. Decrease the empty cell voltage in steps of 0.01  volts. Use the left arrow key to return to the Operating Screen and check to see if there are now 1 or more bars showing. Repeat if necessary. 4.   If the display display reads 1 or more bars and and the battery ter y is disc dischar harged ged w when hen mea measur sured ed as per the batbattery manufacturer’s manufacturer’s recommendat recommendation. ion. Increase Increase the empty cell voltage in steps of 0.01 volts. Use the left arrow arrow key to return return to the Operatin Operating  g  Screen and check to see 0 bars are displayed. Repeat if necessary.

change 0.01V willkey make a significant Use theofleft arrow to return to the change) Operating Screen and drive the truck momentarily and Table Ta ble 22. Bat Batter tery y Setu Setup p Factory actory Defaul Defaults ts Model

Battery Full

Battery Empty

E2.2-3.5XN (E45-70XN) (A268)

2.12 Volts

1.98 Volts

J2.2-3.5XN (J45-70XN) (A276)

2.10 Volts

2.00 Volts

E1.6-2.0XN (E30-40XN) (A269)

2.12 Volts

1.98 Volts

J1.5-2.0XNT (J30-40XNT) (K160)

2.12 Volts

1.96 Volts

J1.6-2.0XN (J30-40XN) (A935)

2.12 Volts

1.96 Volts

 A1.3-1.5XNT (D203)

2.12 Vo Volts lts

1.96 Volts

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Truck Setup Menu

BDI ADJUSTMENT ADJUSTMENT SETTING NOTE: Th This is su subme bmenu nu is avai availab lable le to lo logge gged d in Se Serv rvice ice Technicians only.

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Figure 53 shows 53  shows how the Acceleration rates and type are presented on the screen.

Figure 52 sho Figure shows ws how the Bat Batter tery y Dischar Discharge ge Ind Indica icator tor (BDI) adjustment setting is displayed on the screen. The Parin Parasiti asitic c Current Icon Icthe on and the prese present nt value are located the middle of screen.

 Figure 53. Acceleration Setup

 Figure 52. BDI Adjustment Setting The BDI Adjustment Setting menu provides a way to adjust the Parasitic Current so it is well suited to current truck conditions. If extra hardware or equipment that draws significant power, such as heater  vests, have been installed on the truck since it went into service, a BDI adjustment should be made to compensate for the additional power draw. The fac factor tory y set settin ting g account accountss for the DC-DC DC-DC conver converter ter and other normal loads. loads. Incre Increase ase this setting as required qui red if additi additiona onall items items hav have e been been adde added d to the truck. When items are added that have an intermittent tent du duty ty cycl cycle e ave avera rage ge the curr curren entt based based on the duty duty cycle. To adj adjust ust the Paras Parasiti iticc Curren Current, t, use use the number number keys to enter the new value and press the  Enter Key to Key  to save it.  Acceptable values for Parasitic C Current urrent range from 0 to 200 Amp, in 1 Ampere increments.

ACCELERATION RATES NOTE: Th This is su subme bmenu nu is avai availab lable le to lo logge gged d in Se Serv rvice ice Technicians only. Use this menu to set Acceleration Rate 1 or Acceleration Rate 2 or to select either Standard or Extended Shift mode.

The icon at the top left of the screen is for Acceleration Rate 1 and the icon below it is for Acceleration Rate 2. •   Acceleration Rate 1 is used to limit the acceleration of the traction system at low speeds. A setting  of 100 100% % is the maximum maximum availab available le acceler accelerati ation, on, below this the vehicle acceleration will be reduced. •  Rate 2 is used to limit the acceleration of the traction tion system system at high spee speeds. ds. At higher higher motor motor speeds speeds the maximum acceleration of the vehicle is limited by the traction motor(s), thus the default setting is the maximum available acceleration. •  Standard Performance Mode has a greater acceleration and higher speeds on grades as compared to Extended Shift Mode but at the cost of increased power consumption and shorter battery shift lift. To change an acceleration rate setting, use the 2 the  2 and  and 3  soft keys to select the value for Acceleration Rate 1 or Acceleration Acceleration Rate 2. When there is a box around the current value, press the  Enter Key. Key. Next Next,, use the number keys to enter the new value desired. Acceptab cep table le value valuess range from 5 to 100% 100%.. A 100% setting produces maximum acceleration at slow speeds.  After entering the new value, press the Enter the  Enter Key to save it. The third icon down from the top is for Acceleration Type. An X over the setting icon in  Figure 53 means 53  means the truck truck is curren currently tly set to operat operate e in Standard Standard shift mode,, not Exte mode Extende nded d Shift Shift mode. To change change the acceleration celera tion type, use the 2 the  2  and  3  soft keys to move to the current value for the acceleration type. Press the Enter Key to Key to select it, then use the 2 the  2 or  or 3  3 soft  soft key to

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select either Standard or Extended Shift mode and press the Enter the  Enter Key to Key  to save your selection.

Truck Setup Menu

This menu makes it possible to adjust the way the system reacts reacts after an impact is detected. detected. These setti ting ngss ar are e la laid id ou outt onthe sc scre reen en as show shown n in Figure Figure 55. 55.

HOUR METER INITIALIZATION NOTE: The key must be cycled in order for the Hour Meter Initialization to take affect. NOTE: Th This is sub subme menu nu is avail availabl able e to lo logge gged d in Servi Service ce Technicians only. Use Use th this is me menu nu to view view and chan change ge th the e Tr Trac acti tion on Hour Hour, Pump Hou Hourr, and Truck Truck Hour Hour set settin tings. gs.   Figure 54 shows how the settings are displayed on the screen.

 Figure 55. Setup Screen for Impact Settings The top left icon is the Impact Detection Detection Icon. To set impact detection to On or Off, use the   2   and  and   3   soft ke keys ys to selec selectt th the e curr currentvalu entvalue e for th this is se sett tting ing.. When When there is a box around the On or Off Icon, use the  2  2 or  or 3 soft key to display the desired setting and press the Enter Key to Key  to save it.

 Figure 54. Hour Meter Setup The top icon is for Traction Hour, the second icon down is for Pump Hour, and the third icon down is for Truck Hour. Hour. To adjust adjust the Tracti Traction on Hour, Hour, Pump Hour Ho ur,, or Tr Truc uck k Hour Hour se sett ttin ing, g, us use e the 2 and 3 sof softt keys keys to select the current value of the setting you want to change. When there is a box around the value for the traction hour meter, pump hour meter, or truck hour meter, press the   Enter Key, Key, then use the number keys to enter a new value up to 99999 and press the Enter Key to Key  to save it.

IMPACT MONITOR SHUTDOWN NOTE: Th This is sub subme menu nu is avail availabl able e to lo logge gged d in Servi Service ce Technicians and Supervisors.

Th The e se seco cond nd icon icon do down wn from from th the e to top p is th the e Impac Impactt MonMonitor Shutdown Delay Icon. To set the Shutdown Delay, use the   2   and   3   soft keys to select the current  value for this setting. When there is a box around the value, press the Enter the  Enter Key, Key, then use the number keys on the Display Panel to enter a value from 0 to 30 seconds and press the  Enter Key to Key  to save the new setting. The third icon down from the top is the Impact Monitor Shutdown Type Icon. To set the Disable Type to  All or Traction, use the 2 the 2 and 3 soft keys to select the curren cur rentt value value for this this settin setting. g. When When there there is a box around aroun d the All Icon or the Traction Icon, use the 2 the  2 or  or 3 soft key to display the desired setting and press the Enter Key to Key  to save it.

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OPERATOR OPERA TOR CHECKLIST NOTE: Th This is su subme bmenu nu is avai availab lable le to lo logge gged d in Se Serv rvice ice Technicians and Supervisors.  A Service Technician or Supervisor can use this menu men u to progra program m the checkli checklist st ite items ms that that will will be displayed to users displayed users.. The lift truck system can be set up to display all, some, or none of the 30 items in the Operator Checklist when the key switch or keyless switch is turned on. Each checklist checklist item is repr represente esented d by a separate icon. During setup, the 30 icons are displayed, one at a time, time, in the middle middle of the screen. screen. If an X app appear earss over the icon when it is displayed, the checklist item represented repre sented by the icon is inactive (deactivat (deactivated) ed) and the checklist item will not appear during the Operator Checklist sequence. If there is no X over the icon, the checklist checklist item is active (enable (enabled). d). Figure 56   shows the Activate/Deactivate Checklist Item Screen with an icon that represents a checklist item.

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 Any checklist item can be activated or deactivated by a Service Technician Technician or Supervisor Supervisor as follows: Use the 2 the  2  and  a nd 3  3  soft keys (the up and down arrow keys) to move through through the icons to the one that represents represents the checklist checklist item you want to enable or disable. disable. If  the currently displayed icon has an X over it, press the Enter Key. Key. The system will enable the checklist functio funct ion n th the e ic icon on repre represe sent ntss an and d redr redraw aw the the ic icon on wi with th no X over it and the checklist function will now be programmed to appear during the Operator Checklist sequenc sequence. e. If the current currently ly displaye displayed d ico icon n does does not have an X over it, press the  #  soft key to disable the checklist checklist function the icon represents represents.. The system will redraw the icon with an X over it and this checklist function will be skipped (it will not appear) during the Operator Checklist sequence.

NOTE:  If all items on the checklist are deactivated, the Operat Operator or Checklis Checklistt feature feature is deac deactiva tivated ted and the system does not present the Operator Checklist to the operator.

MINIMUM PUMP STANDBY FLOW RATE NOTE: Th This is su subme bmenu nu is av avail ailab able le to lo logge gged d in Se Servi rvice ce Technicians and Supervisors. This This menu menu can can be used used to adju adjust st the the mi mini nimu mum m standby pump flow rate. Values stored in the truck’s CDF determine the range of allowable values for this setting. settin g. This means a setting setting of 1% the value is the lowest lowe st availab available le settin setting g for the minimum minimum standb standby y pump flow rate and it is equal to the lowest defined  value in the CDF. CDF. A 100% value is the highest available setting setting for the minimum minimum standb standby y pump flow rate. rat e. The ex exampl ample e present presented ed in   Figure Figure 57   shows the icon for minimum pump standby flow rate and a current value of   56, 56, which means the value is 56% of the maximum allowed.

 Figure 56. 5 6. Activate/Deactivate Checklist Item Screen

NOTE:   A setting of 0% turns the standby flow off  which may result in decreased decreased steering steering performance performance..

The icon in   Figure 56   does not have an X over it, so the checklist item this icon represents is enabled (activated). (activ ated). The X Icon in the lower left area of the screen, right above the # the  #  soft key indicates the currently rentl y displayed displayed checklist item will be deactivated if  the # the  #  key is pressed. If the checklist checklist item was deactivated, pressing the Enter the  Enter Key (*) Key (*) above the Check Mark Icon Icon in the lower right area area of the screen screen would enable it.

To chan change ge th the e sett setting ing fo forr the min minimu imum m st stan andb dby y pump flow rate, use the number keys to enter the new rate desired, then press the Enter the  Enter Key to Key  to save the new setting. The value of this setting can range from 0% to 100% in steps of 1%.

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Truck Setup Menu

deactivate the maintenance reminder the user must either set the status to  to   OFF or OFF  or enter a new service interval. The scheduled maintenance month interval is based on the system date. The value ranges from 0 to 99 in increments of 1 month. The schedul scheduled ed mainten maintenanc ance e hour hour interv interval al is based based on the trucks trucks hour meter. meter. The value ranges from from 0 to 9999 in increments of 1 hour.

 Figure 57. Minimum Pump Standby Flow Rate Screen

SCHEDULED MAINTENANCE REMINDER NOTE: Th This is sub subme menu nu is avail availabl able e to lo logge gged d in Servi Service ce Technicians and Supervisors. This menu item is only visible on trucks equipped with the Scheduled Maintenance Maintenance Reminder feature. The examples shown in   Figure 58, 58,   Figure 59 59,, and Figure 60 show 60  show the icons for the scheduled maintenance reminder screen. Using this menu item the user shall be able to adjust the scheduled scheduled mainte maintenance nance reminder settings. settings. The items available to the user are: •  Maintenance Reminders ON/OFF Reminders  ON/OFF •   Maintenance Interval in Months •  Maintenance Interval in Truck Hours •   Derat Derated ed Tr Trac actio tion n Speed Speed Per erce cent ntage age afte afterr th the e scheduled time has expired.

The derated traction speed percentage setting is a percentage perce ntage of the current current maximum speed limit. A  setting of 100% has no reduction in top speed while 0% disables the the traction traction system. This value can be from 0% to 100% in increments of 1%. When scheduled maintenance reminder interval has expire exp ired, d, a reminde reminderr is activated activated.. If a reminde reminderr is active the system will display the maintenance reminder alert screen for 5 seconds at key ON key  ON.. If the maintenance reminder is not reset or deacti vated within 20 hours after the maintenance interval has expired, lift truck operation will be slowed to the derated derat ed traction speed setting on the next key cycle. The truck will operate with a reduced traction speed until the maintenance reminder interval is set or the feature featu re is turned turned  OF  OFF F. The service service technician technician must reset the scheduled scheduled time for the next maintenance time interval to allow normal operation operation again.

The maintenance intervals are user settable countdown dow n tim timers ers.. Once Once the user has set the int interv erval al it begins counting down. Each time the user enters the menu the current count until the interval will expire will be displayed. Setting the Maintenance Reminders Status to OFF to  OFF deactivates deact ivates the feature. feature. Setting Setting an Interval Interval to 0 deactivates that Interval. With the Maintenance Reminder Status set to   ON and Setting one or both of the reminder intervals to nonzero numbers activates the maintenance reminders feature. Once a pre Once previo viously usly active inter interval val cou counts nts down down to zero, the maintenance maintenance reminder become becomess active. To

 Figure 58. Scheduled Maintenance Reminder 

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Truck Setup Menu

 Figure 59. 5 9. System Off Screen

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 Figure 61. Traction Speed Limit Example Ex ample To change the traction speed limit setting, use the number numb er keys to enter enter the new value value desire desired, d, then then press the  the   Enter Key to Key  to save it. Accept Acceptabl able e values values for the traction speed limit range from 1 to 99 km/h when metric units are in use, and 1 to 99 MPH when Imperial units are in use.

NOTE:  The maximum traction speed will always be limited by the maximum traction motor speed as set by th the e CDF, regar regardl dles esss of the tr trac acti tion on speed speed li limit mit se settting.

RETURN TO SET TILT

TRACTION SPEED LIMIT

NOTE:   This submenu is available to logged in Ser vice Technicians and Supervisors. It is visible only on trucks equipped with the RTST feature.

NOTE: Th This is su subme bmenu nu is avai availab lable le to lo logge gged d in Se Serv rvice ice Technicians and Supervisors.

This menu provides a way to adjust the Return to Set Tilt (RTST) delay time and to program this fea-

 Figure 60. Maintenance Reminder Alert Screen

Th The e ex exam ampl ple e sh show own n in Fig Figure ure 61 sho shows ws th the e MPH MPH Icon Icon an and d a curr curren entt Tr Trac acti tion on Sp Spee eed d Li Limit mit se sett ttin ing g of 12 12.. Th The e ty type pe of speed speed units units,, MPH or km/h km/h is set set in a subme submenu nu of the Display main menu.

ture to work only in the forward direction or in both directions.   Figure 62 shows 62  shows the RTST Setup Screen with the delay direction set to Forward.

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 Figure 62. RTST Setup Screen The icon at the top left of the screen is for the delay time. When a box is around the current value, press the Enter the  Enter Key. Key. Then use the 2 the  2  or  3  soft key to step through the available values for the delay time, 0, 0.1, 0.2, 0.4, 0.6, 0.8, 1.0, 2.0, 3.0 seconds or ContinuContinuous and press the Enter the  Enter Key to Key  to save the new value. When the delay time is set to 0, this feature is deactivated. tivate d. When set to Continuous Continuous,, the delay time is infinite (limitless). The lift truck icon in   Figure 62   indicates the mast assembly is programmed to return to the set tilt angle only when it is moving forward, which is the Forward option. option. To set up the mast assembly so that it returns to the set tilt whether it is moving forward or backward, backward, use the 2 the  2 or  or 3  3 soft  soft key to set the RTSH direction direct ion to Both.

Truck Setup Menu

 Figure 63. Auto Power-Off Time Delay Setup Screen To chan change ge th the e Auto Auto Po Powe werr-Of Offf Ti Time me De Dela lay y sett settin ing, g, se se-lect the current current value. value. When a box is around it, press the Enter the  Enter Key, Key, then use the number keys to enter a  value from f rom 0 to 30 minutes and press the Enter the  Enter Key to save the new setting.

IMPACT MONITOR SETTINGS NOTE:   This submenu is available to logged in Ser vice Technicians Technicians and Supervisors. It is visible only on trucks equipped with the Impact Monitoring feature. This menu provides a way to adjust the settings the impact monitor uses when it detects impacts.   Figure 64 ure  64  shows the Impact Monitor Settings Settings Screen. Screen.

AUTO POWER-OFF TIME DELAY NOTE: Th This is sub subme menu nu is avail availabl able e to lo logge gged d in Servi Service ce Technicians and Supervisors. This menu can be used to shut the lift truck OFF if the operator has left the seat for a set number of  minutes. This menu can be used to adjust the setting for the amount of time before the truck enters the Power Off mode.   Figure 63   shows an Auto Power-Off Delay Setup Screen that has a 20m delay settin setting g value, which is a 20 minute delay.  Figure 64. 64 . Impact Monitor Settings Screen

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Truck Setup Menu

Impact Detection Detection

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The impact monitor can detect both hard and soft impacts.

Hard Impact Impact Force orce Settin Setting. g. Drive Drive the truck truck at the fastest operatio operational nal speed for the environment. environment. Apply the brakes to bring the truck to an abrupt stop. Determine if an impact event has occurred.

 An example of a hard impact is a truck colliding with a st stee eell colu column mn in a wa ware reho hous use e whi which ch caus causes es th the e tr truc uck k

Increase either the Soft Impact Force setting until the vehicle can be abruptly stopped with the service

to stop but suddenly. In this case the impact force is very strong it occurs during a short time period.

brake without reporting an impact event. Read and record rec ord the value, value, from from the dash display display,, that that was was triggered a Soft Impact when abruptly stopping the truck.. Change the Soft Impact truck Impact Force Force threshold threshold to the next highest setting.

 An example of a soft impact is a truck rolling over and crushin crushing g a wooden pall pallet. et. In this case the impact force is much less than experienced experienced with a hard impact but it lasts for a significantly longer time period.

Setting Adjustments Adjustments Use the 2 and 3 so soft ft ke keys ys to mov move e up or do down wn th thro roug ugh h the current values for the four settings for Impact Force and Impact Times. When there is a box around th the e se sett ttin ing g yo you u want want to chan change ge,, pr press ess th the e Ente Enter r Key Key,, then use the 2 the  2 or  or 3  3 soft  soft key to step through the valid  values for that setting.

To adjust the hard threshold, take the soft threshold  value and add 0.3 g. Set the Hard Impact Time to 2. Monitor truck truck during all normal normal operat operations. ions. If impacts are recorded during normal operations, go to (Read Readjust justment ment of Soft Soft and Hard Impact Impact Settings). tings ).

Readjustment of Soft and Hard Impact Settings.

The Soft Impact Time, the second setting down from th the e top, top, can can be ad adju juste sted d to requ requir ire e th the e imp impac actt moni monito torr to see an impact force greater than the Soft Impact Force for 1 to 12 samples before a soft impact event will be reported.

If the majority of impacts recorded during the initial adjustment period are soft impacts, change the settings as follows: •  Increase the Soft Impact Time by 1 for large scale adjustments. •  Increase the Soft Impact Force by 0.1g for smaller adjustments. •  Increase the Hard Impact Force to the current Soft Impact + 0.3g.

The Hard Impact Force, the third setting down, can be set to a value in the range 0.5 to 3.0 g., in tenths of gravitational force.

If the majority of impacts recorded during the initial adjustment period are hard impacts, change the settings as follows:

The Soft Impact Force, the setting at the top of the screen, can be set to a value in the range 0.2 to 2.5 g., in tenths of gravitation gravitational al force. force.

The Hard Impact Time, the forth setting down from th the e top, top, can can be ad adju juste sted d to requ requir ire e th the e imp impac actt moni monito torr to see an impact force greater than the Hard Impact Force for 1 or 2 samples before a hard impact event will be reported. The Hard Impact Force, the third setting down, can be set to a value in the range 0.5 to 3.0 g., in tenths of gravitational force.

Initial Adjustment of Soft and Hard Impact Settings NOTE:   When adjusting the impact sensor settings, be sure to:  Adjust the truck to the lowest l owest S Soft oft Impact Force setting, the Soft Impact Time set to 6, and the highest

•   Increase the Hard Impact Time by 1 sample for large adjustments. •  Increase the Hard Impact Force by 0.1g for smaller adjustments.  After making the necessary adjustments, have the operator again operate the lift truck under normal conditions to ensure that the adjustments are correct.

MOTION ALARM NOTE:   This submenu is available to logged in Ser vice Technicians and Supervisors and visible on all trucks. Use this menu to enable or disable the Motion Alarm feature.   Figure 65   shows the Motion Alarm Setup Screen with the alarm option set to On.

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 Figure 65. 65 . Motion Alarm Setup Screen Use the   2   and   3  soft keys to toggle the setting between On and Off. An X over the fork lift truck icon indicat indi cates es the Motion Alarm Alarm feature feature is set to Off. If  this feature is Off and you want to enable it, press the   2   or   3   soft key to have the system display the icon without an X over it, then press the  Enter Key to store the setting.

LIFT HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES Flow rate adjustment of the lift function function is available available on all trucks. Ramp up and ramp down rate adjustments of the hoist function are available only on trucks equipped with E-Hydraulics. Use this menu to enable or disable the valve whether the truck has E-Hydraulics or manual hydraulics. hydraulics.  V  Valid alid maximum flow rate settings can be from f rom 0% to 100%. A value of 0% deactivates the hydraulic function and associated diagnostics. Figure 66   shows the Lift/Lower Max Speed Setup Screen.

Truck Setup Menu

1. 2. 3. 4. 5. 6.

LIF LIFT T RAMP RAMP UP UP TIME TIME S SETT ETTING ING LIFT RAMP DO DOWN WN T TIME IME SETT SETTING ING LIFT M MAXI AXIMUM MUM SPEED SPEED CUR CURRENT RENT SETT SETTING ING LIFT MA MAXIMU XIMUM M SPEED SPEED INDIC INDICA ATOR LIFT RA RAMP MP DOWN DOWN TIME TIME IND INDICA ICATOR TOR LIFT R RAMP AMP UP TI TIME ME IN INDIC DICA ATOR

 Figure 66. Lift/Lower Max Speed Setup Screen To change the ramp up time setting, use the  2  2 and  and 3  3 soft keys to select the value beside the top left icon, the hoist function function’s ’s ramp up time. When there there is a bo box x ar arou ound nd th this is va valu lue, e, pr pres esss the Ent Enter er Key Key,, then then use use the 2 the  2  or  3  soft key to step through the valid settings for ramp up time, which can be from 0 to 2 seconds in 0.1 second second increm increment ents. s. When you have have the the desire desired d  value displayed, press the Enter the  Enter Key. Key. To change change the ramp down down time time settin setting, g, follow follow the same procedure except in this case, select the value beside the second icon down. To adjust the maximum hydraulic flow supplied for the lift functi function on (1B) (1B),, select select the value value beside beside the lower left icon and press the  Enter Key. Key. Then Then u use se the number keys to enter the desired the maximum hydraulic flow, which can bevalue 0% tofor 100%.  A value of 0% deactivates this function.

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Truck Setup Menu

2200 SRM 1336

LOWER HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES

The setup screen for this submenu is similar to  Figure   66. ure 66.

To change the ramp up or down time setting or to adjust adj ust the maximum maximum flow suppli supplied ed for the Low Lower er functi fun ction on (th (the e hydraul hydraulic ic fun functi ction on 1A set settin tings), gs), follow the procedure given in Lift Hydraulic Function

AUXILIARY 1A HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES

Maximum Speed and Ramp Times. Set the maximum hydraulic flow to a value from 0% to 100%. A value of 0% deactivates this function. Set the ramp time settings for the hoist function to a  value of 0 to 2 seconds in 0.1 second increments.

To change the ramp up or down time setting or to ad just the maximum flow supplied for hydraulic function 3A, follow the procedure given in Lift Hydraulic Function Maximum Speed and Ramp Times Set the maximum hydraulic flow to a value from 0% to 100%. A value of 0% deactivates this function. Se Sett the the ra ramp mp ti time me se sett ttin ings gs toa valu value e of 0 to2 seco second ndss.

The setup screen for this submenu is similar to  Figure   66. ure 66.

TILT FORWARD HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES To change the ramp up or down time setting or to ad-

The setup screen for this submenu is similar to  Figure   66. ure 66.

AUXILIARY 1B HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES

 just maximum flow 2A supplied for the tilt the forward (the the hydraulic function settings), follow procedure given in Lift Hydraulic Function Maximum Speed and Ramp Times.

To change the rampflow up orsupplied down time or to ad just the maximum for setting hydraulic function 3B, follow the procedure procedure given in Lift Hydraulic Function Maximum Speed and Ramp Times.

Set the maximum hydraulic flow supplied for the tilt forw forwar ard d func functi tion on to a value value fro from m 0% to 10 100% 0%.. A val value ue of 0% deactivates deactivates this function.

Set the maximum hydraulic flow to a value from 0% to 100%. A value of 0% deactivates this function.

Se Sett the the ra ramp mp time time se sett ttin ings gs toa valu value e of 0 to2 seco second ndss. The setup screen for this submenu is similar to  Figure   66. ure 66.

TILT BACKWARD TILT BACKWARD HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES To change the ramp up or down time setting or to ad just the maximum flow supplied for the tilt backward (the hydraulic function 2B settings), follow the procedure given in Lift Hydraulic Function Maximum Speed and Ramp Times. Set the maximum hydraulic flow supplied for the tilt backwa bac kward rd function function to a valu value e from 0% to 100%. 100%. A   value of 0% deactivates this function. Se Sett the the ra ramp mp time time se sett ttin ings gs toa valu value e of 0 to2 seco second ndss.

Se Sett the the ra ramp mp ti time me se sett ttin ings gs toa valu value e of 0 to2 seco second ndss. The setup screen for this submenu is similar to  Figure 66. 66.

AUXILIARY 2A HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES To change the ramp up or down time setting or to ad just the maximum flow supplied for hydraulic function 4A, follow the procedure given in Lift Hydraulic Function Maximum Speed and Ramp Times. Set the maximum hydraulic lift to a value from 0% to 100%. A value of 0% deactivates this function. Se Sett the the ra ramp mp ti time me se sett ttin ings gs toa valu value e of 0 to2 seco second ndss. The setup screen for this submenu is similar to  Figure   66. ure 66.

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AUXILIARY 2B HYDRAULIC FUNCTION MAXIMUM SPEED AND RAMP TIMES To change the ramp up or down time setting or to ad just the maximum flow supplied for hydraulic function 4B, follow the procedure procedure given in Lift Hydraulic Function Maximum Speed and Ramp Times. Set the maximum hydraulic lift to a value from 0% to 100%. A value of 0% deactivates this function. Set the ramp time settings for the hoist to a value of  0 to 2 seconds. The setup screen for this submenu is similar to  Figure   66. ure 66.  Figure 67. Hydraulic Accessories Setup Screen

OPTIONAL HYDRAULIC FUNCTIONS NOTE:   This submenu is displayed only to logged in Service Technicians or Supervisors. This menu allows a Service Technician or Supervisor to enable or disable dual hydraulic function control. Thiss fea Thi featur ture e allows allows contro controll of two hydraul hydraulic ic functio functions ns from a single valve.   Figure 67 shows 67  shows the Hydraulic  Accessories Setup Screen. Slip Sheet: Sheet: Whe When n the opti optiona onall slip shee sheett functio function n is enabled the truck will enter a freewheeling state when the the truck truck is below a set ttravel ravel sspeed, peed, the pedals are releas released, ed, and the associ associate ated d hyd hydrau raulic lic functio function n is engaged eng aged (standar (standard d interlo interlocks cks still still apply). apply). If equ equippe ipped d with an automatic park brake the brake shall be released.

REAR LIGHTS CONTROL NOTE: Thi Thiss su subme bmenu nu is av avail ailab able le to lo logge gged d in Se Servi rvice ce Technicians only. This menu permits a Service Technician to enable or disable the outputs that control brake, tail, and backup backu p lamps. Figure lamps. Figure 68 shows 68 shows the Rear Rear Lights ConControl Setup Screen. Press the 2 or 3 sof Press softt ke key y to se sett the the outp output utss th that at cont contro roll the rear lights to Enabled or Disabled.

 Auxiliary Hydraulics: This feature enables/disables control of a diverter solenoid allowing control of 2 hydraulic functi draulic functions ons from a single valve. valve. In some applications plicat ions,, customers customers may wish to add an additio additional nal function to the hydraulic system without changing  the valve assembly. In such a case, it is desirable to re redi dire rect ct flo flow w fr from om the the Au Aux x 1, Aux Aux 2 or Au Aux x 3 valv valves es to a diff differe erent nt functio function n using using an extern external al directi direction on select select  valve. This solenoid valve diverts the A and B flow to a different function while the main valve controls flow and direction. Press the 2 or 3 soft key to set control of this function to Enabled or Disabled.

 Figure 68. Rear Lights Control Setup Screen

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RESTORE DEFAULT SETTINGS NOTE:   This submenu is available on all trucks to logged in Service Technicians and Supervisors. This menu allows a Service Technician or Supervisor to change all adjustable truck settings back to their factory factor ythis default settings. settin Calibra Calibrations tions are NOT reset when function isgs. used.   Figure 69 shows 69  shows the Restore Defaults Screen. While in this menu, press the Enter the  Enter Key to Key  to restore all tru truck ck settin settings gs,, exc except ept hou hourr mete meters rs and system system time, tim e, to their factory factory default default settings settings.. The system system then returns to the Truck Setup Menu.  Figure 69. 6 9. Restore Defaults Screen

Diagnostics Diagn ostics Menu INTRODUCTION The Diagnosti Diagnostics cs Menu is a main menu (to (top-le p-level vel menu) that is visible only at the Service Technician passwor pass word d access access level. To enter th this is menu, cycle through throu gh the main menu title screens by pressing the Scroll Scr oll Back Back Key   (   —) or   Scroll Scroll Forward Key (—   ) until the Diagnostics Title Screen is displayed, as shown in Figure in  Figure 70 70..

 Figure 71. 71 . Fault Code Log Submenu

Press the   Enter Key   (*) to enter the Diagnostics Menu. Men u. The system system will then display display the first submenu in this menu, the Fault Code Log submenu, which is shown in  Figure 71 71.. Pre Press ss the the  Enter Key again aga in to enter this sub submen menu. u. For a differe different nt sub-

The Diagnostics Menu offers these submenus (see the Diagnostic the  Diagnostic Submenu Icons topic Icons topic in the Icon Glossary): •  Fault Code Log  •  Speedometer •  Direction Switch •  Traction Motor 1 Status •  Traction Motor 2 Status •   Occupancy Sensor •  Brake System Sensors •  Pump Status •   Hydraulic Control Inputs •  E-Hydraulic Valves

menu, use the Scroll the  Scroll Back Key or Key  or Scroll  Scroll Forward Key   to move to the desired submenu and press the Key  Enter Key. Key.

•   Hydraulic Sensors •  System Voltages •  Steering Position Sensors

 Figure 70. Diagnostics Title Screen

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The following topics descr describe ibe the Diagnostics Diagnostics submenus.

FAULT CODE LOG Use this submenu to view the 20 most recent fault codes cod es for any of the these se devi devices ces:: Mast Master er Con Contro troller ller,,

Pressi ssing ng the Sc Scro roll ll Back Back Ke Key y or Scroll ForForNOTE: Pre ward Key returns Key returns the user to the Diagnostics Menu list. Figure 72 shows 72  shows how the devices appear on the display. The Master Controller’s fault log displays first.

Traction Controller 1 or 2, Pump Controller, Light Controller, E-Hydraulics, Impact, or Display.

 Figure 72. Fault Log Menu Order  Press the 2 the  2 Up  Up Arrow soft key to view a previous log  or press the 3 the  3 Down  Down Arrow soft key to view the next log. To clear the fault log for the device being viewed, press the 4 the  4 soft  soft key near the Trash Can Icon.

Fault Log Details Each log entry presents the fault code, the number of occurrences, occurrences, the truck hour at the time of the first occurrence, the system time at the first occurrence, and the system time at the last occurrence. The system shows either the system time of the occurrences or the hour meter reading of the occurrences as shown in Figure in  Figure 73 73.. Pr Pres esss the the   1  soft key next to the hour glass or clock Icon in the upper left corn corner er of th the e disp displa lay y to switc switch h be betw twee een n displ display ay of sy sysstem times or hour meter readings.

 Figure 73. Fault Log Lo g Example

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 Legend for Figure 73

1. FAUL AULT CODE 2. OCCURR OCCURRENCE ENCE COUNT COUNT 3. HOUR HOUR METER/TI METER/TITLE TLE STAMP STAMP OF OF LAST OCCURRENCE 4. SOFT KEY KEY - VIEW PREVIO PREVIOUS US LOG F FA AULT ULT ENTRY

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DIRECTION DIRECTI ON SWITCH Use this submenu to view the current status of the direction direct ion switch. A solid (filled) up arrow indicates indicates the currently selected direction is forward as shown in in Figure  Figure 74 74..

5. 6. 7. 8. 9.

F AUL AULT KEY LOG ENTR  NUMBER SOFT KE Y - ENTRY VIEWYNEXT NEX T LOG FA FAULT ULT ENTR ENTRY Y SOFT KEY KEY - VIEW FA FAUL ULT T LOG OF NEXT NEXT ENTR ENTRY Y DEVICE DEVICE INDICA INDICAT TOR SOFT KEY KEY - VIEW FA FAUL ULT T LOG OF PREVIO PREVIOUS US ENTRY 10. TRASH CAN SOFT KEY KE Y - CLEARS FAULT LOG 11. HOUR METER/TIME STAMP OF FIRST OCCURRENCE 12. SOFT KEY - CHANGES CHANGE S BETWEEN SYSTEM TIMES AND HOUR METERS

SPEEDOMETER Use this submenu to view the current wheel based travell speed, which is shown in MPH or km/h. A postrave itive value indicates a forward travel speed; a negative value indicates a reverse travel speed.

 Figure 74. 7 4. Direction Switch Example If bot both h dir direct ection ionss are indicated indicated on the display display, it means the user has pressed both the forward and reverse switches on a Monotrol pedal. When a Null Icon (circle with diagonal line across it) appears over the Forklift Truck Icon in the top right corn corner er of th the e scre screen en,, it means means tr trac acti tion on and hyd hydra rauli ulics cs are deactivated.

TRACTION MOTOR 1 STATUS Figure 75 shows 75  shows the Traction Motor 1 Status screen.

The type of speed units, MPH or km/h is set in a submenu of the Display main menu. The accelerator pedal percentage indicator displays the cur curren rentt cal calcul culate ated d accele accelerat rator or pedal pedal percen percent, t, where less than 2% is considered a fully released accelerator pedal and 100% is considered fully applied accelerator pedal.  Accelerator pedal voltage 1 is used to calculate the position positi on of the accelerator accelerator pedal.  Accelerator pedal voltage 2 is used for diagnostic purposes.

 Figure 75. Motor Status Example

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 Legend for Figure 75

1. 2. 3. 4. 5. 6.

PU PUMP MP MO MOTO TOR RR RPM PM PUMP MOT MOTOR OR TEMPERA TEMPERATURE TURE CONTRO CONTROLLER LLER TEMPERATURE TEMPERATURE MOTO MOTOR R CONTROLL CONTROLLE ER VOLTAGE MOTO MOTOR R RMS CURRENT CURRENT FORKLIFT FORKLIFT TR TRUCK UCK ICON

The value to the right of the icon at the top of the screen scree n is the tract traction ion pump motor’s motor’s current RPM. The second value down from the top is the temperature of the pump motor. motor. Tem Temperat peratures ures are shown in degrees Fahrenheit or Celsius, depending on the units assigned in the Set Units item on the Maintenance Menu. The third value down is the temperature of the controller. The fourth fourth val value ue down down is the motor motor contro controlle llerr voltage voltage (or the battery voltage read by the controller). The Th e fi fift fth h va vallue do down wn is th the e RMS (Roo (Roott Me Mean an Squared Squar ed)) AC curr curren entt from from th the e moto motorr to th the e concontrollerr in Amperes. trolle Amperes.

 Figure 76. Occupancy Sensor Screen

BRAKE SYSTEM SENSORS Figure 77   illust Figure illustrat rates es the Brake Brake System System Sensors Sensors screen scr een,, which which pres present entss the curren currentt voltages voltages of the park brake, park brake, the brake fluid sensor sensor,, and the brake pressure system.

When there is a Null Icon over the Forklift Truck Icon in the top right corner of the screen, it indicates traction and hydraulics are deactivated.

TRACTION MOTOR 2 STATUS This screen is the identical to the Traction Motor 1 Status Sta tus screen. screen. It is displa displayed yed only if the truck truck has dual traction motors.

OCCUPANCY OCCUP ANCY SENSOR Figure 76 shows 76  shows the Occupancy Sensor screen. The value to the right of the Seat Indicator Icon is the current voltage of the occupancy sensor. If seat belt monitoring is engaged, the seat belt status is also shown by the icon in the lower right corner of the screen. If the occupancy sensor detects the presence of an operator, the Seat Belt Icon is shown; if the seat is not occupied, an X is displayed over the Seat Belt Icon. When there is a Null Icon over the Forklift Truck Icon in the top right corner of the screen, it indicates traction and hydraulics are deactivated.

 Figure 77. 77 . Brake Diagnostics Screen The value to the right of the Park Brake Icon is the current voltage reading from the park brake’s position sensor. Th The e se seco cond nd va valu lue e do down wn is th the e curr curren entt volta voltage ge read readin ing  g  from the brake fluid sensor. The third value down is the current voltage reading  from the brake pressure sensor. When there is a Null Icon over the Forklift Truck Icon in the top right corner corner of the screen, it indicates traction and hydraulics are deactivated.

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PUMP STATUS

HYDRAULIC CONTROL INPUTS

Figure 78   sho Figure shows ws the Pump Sta Status tus screen screen,, whi which ch shows the pump motor’s RPM, the temperature of  the motor and tem tempera peratur ture e of the co contr ntrolle ollerr, the battery batte ry voltage read by the controller controller,, and the AC current reading.

This sc This scre reen en,, shown shown in   Figu Figure re 79, 79, displ display ayss input input positio pos ition n inform informati ation on from from the hydraul hydraulic ic functio function n contro con trols, ls, includ including ing lever lever positi positions ons for lift/low lift/lower er,, forward forw ard/bac /backwa kward, rd, Auxiliar Auxiliary y 1 input, input, Auxilia Auxiliary ry 2 input, and any digital switches as indicated by the controllers.. Auxiliary controllers Auxiliary inputs are displayed only on trucks tru cks equ equippe ipped d with with hyd hydrau raulic lic functi function on contro controls ls 3-4.

1. 2. 3. 4. 5. 6.

TRACTIO TRACTION N PUM PUMP P MOTO MOTOR R CUR CURRENT RENT R RPM PM PUMP MOT MOTOR OR CURRENT TEMPERATURE TEMPERATURE CONTR CONTROLLER OLLER CURRENT TEMPERATURE TEMPERATURE MOT MOTOR OR CONTROLLER CONTROLLER VOLT VOLTAGE MOTO MOTOR R RMS CURRENT CURRENT FORK FORK LI LIFT FT TR TRUC UCK K ICON ICON  Figure 78. Pump Motor Status Screen

The value to the right of the icon at the top of the screen scree n is the traction pump motor’s current RPM. The second value down from the top is the current temperature tempe rature of the pump motor motor.. Te Tempera mperatures tures are shown in degrees Fahrenheit or Celsius, depending  on the units assigned in the Set Units item on the Maintenance Menu. The third value down is the current temperature of  the controller. The fourth value down is the motor controller voltage. The fi The fift fth h va valu lue e down own is th the e RMS RMS (Roo (Roott Mea Mean Sq Squa uare red) d) AC curr curren entt fr from om th the e moto motorr to th the e concontroller troll er in Amperes. Amperes. When there is a Null Icon over the Forklift Truck Icon in the top right corner of the screen, it indicates traction and hydraulics are deactivated.

 Figure 79. Hydraulic Control Inputs  Diagnostics Use the 1 and 4 soft keys to select the hydraulic function control control you want to view. view. Digital switch input, input, or Button Status, is shown as pressed or released for each each displaye displayed d lever input. input. If the Hydrauli Hydraulics cs contro con trolle llerr report reportss the switch switch is not available available,, the switch swit ch sta state te is displaye displayed d in the rel releas eased ed positi position. on. Controller motions to the rear of the truck (B direction) are shown as negative values. When there is a Null Icon over the Forklift Truck Icon in the top right corner of the screen, it indicates indicates traction and hydraulics are deactivated.

E-HYDRAULIC VALVES This screen is a submenu that displays the electrical current output information from the hydraulic controls known as Hydraulic Functions 1-4. It provides current feedback from each of the equipped E-Hydraulic valves (also called Electro-Hydraulic valves). Data shown includes amperes (A) and the present state sta te of the Auxiliary Auxiliary Functio Function n Solenoi Solenoid; d; that that is, is, whether whet her it is Engaged Engaged or Not Engaged. Engaged. This menu displays only on trucks equipped with E-Hydraulics, which whic h provides provides hydrauli hydraulicc funct function ionss 1-4. See   Figure   79. ure 79.

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this solenoid is not being driven, the disengaged icon is shown and the icon has a down arrow. The Forklift Truck Icon in the top right corner of the screen shows whether truck operations are enabled or disabled. disabled. If a Null Icon overlays overlays the Forklift Forklift Truck Truck Icon, traction and hydraulics are deactivated. To enable traction and hydraulics, press the 2 the  2 soft  soft key.

HYDRAULIC SENSORS 1. HYDRAU HYDRAULIC LIC FUNCTION FUNCTION 1 2. AUXILIAR UXILIARY Y FUN FUNCTIO CTION N SO SOLENO LENOID ID

Figure 81   displays the current temperature of the hydraulic tank and the current voltages of the mast tilt sensor, the mast height sensor, and the hydraulic pressure pressu re sensor that detects load weight. weight.

 Figure 80. E-Hydraulic Valves Menu The value on the right hand side of the Hydraulic Function 1 Icon at the top of the screen shows the Hydraulic Hydraul ic Function 1 amperes of the valve assembly for lift/lower. The second value down fromon the2 top of res the for screen shows sho ws the Hydrau Hydraulic lic Functi Function ampe amperes the  valve assembly for tilt forward/back. Th The e th thir ird, d, four fourth th,, an and d fifth fifth value valuess down down ar are e for for th the e Auxili Auxiliar ary y 1 and and 2 in inpu puts ts.. Since Since these these input inputss are optional, they are displayed only if the truck is eq equi uippe pped d with with th them. em. The th thir ird d va value lue down down shows shows th the e Hydraul Hydr aulic ic Func Functio tion n 3 (Au (Auxili xiliary ary 1 inpu input) t) ampe amperes res an and d th the e four fourth th value value do down wn sh show owss the Hyd Hydra raul ulic ic Function 4 (Auxiliary 2 input) amperes. When the ampere value is a positive number, it is a  value in the A direction (the A direction means motion toward toward the front or the right of the truck). If the  value is a negative number, number, the value shown is in the B direction (motion toward the rear or the left of the truck). If th the e forkl forklifttruc ifttruck k is equi equipp pped ed wi with th th this is func functi tion on,, th the e state of the auxiliary function solenoid is displayed. This icon at the top of the screen indicates whether the valve assembly is released or pressed. pressed. If the auxiliary function solenoid is being driven, the engaged icon icon is displa displayed yed and the icon has an up arrow arrow.. If 

 Figure 81. 81 . Mast Diagnostics Screen The current temperature of the hydraulic tank is the  value at the top of the screen. The second value down from the top of the screen is the current voltage of the mast tilt sensor. The third value down is the current voltage of the mast height sensor. The fourth value down is the hydraulic pressure sensor that detects load weight. When the Forklift Truck Icon in the top right corner of the screen has a Null Icon over it, it indicates traction and hydraulics hydraulics are deactivated. deactivated.

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SYSTEM VOLT VOLTAGES

STEERING POSITION SENSORS

Figure 82   show Figure showss the Syst System em Volt oltage age Diagnos Diagnostic ticss screen.

Figure 83 shows 83  shows the Steering Sensor screen. This submenu displays the current voltage output from the steering wheel and axle position sensors. The st stat atus us of th the e axle axle po posi siti tion on displ display ayss only only on trucks equipped with either dual traction motors or the Steer Synchronization feature.

 Figure 82. Voltage Voltage Diagnostics Screen The value to the right of the top icon is the current system operating voltage of the 5 V supply. The value to the right of the second icon down from the top of the screen is the current system operating   voltage of the 12 V supply supply.. The value to the right of the third icon down is the battery voltage.

 Figure 83. 8 3. Steering Sensor Screen

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