HYDROGEN PEROXIDE (H2O2) Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

Hydrogen Pero eroxide xide (H2O2)

Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

Introduction Hydrogen peroxide is an inorganic, weak acid. It is a powerful oxidizing agent. It is also a good reducing agent against more powerful oxidizing agents. On reaction, it releases oxygen and water. Thus, it is nonpolluting in nature, unlike many other oxidizing agents. Hydrogen peroxide market has been witnessing strong growth over the past few years on account of increasing demand from paper & pulp industries. This trend is expected to continue over the forecast period. Additionally, demand for hydr dro ogen pe perroxi xide de is an anttici cipa patted to gr grow ow on ac acccou ount nt of growi win ng application scope in the chemical industry over the next six years.

In ad addi diti tion on,, in incr crea easi sing ng us use e of hy hydr drog ogen en pe perroxi xide de in ph phar arma mace ceut utic ical al an and d personal care products is likely to drive its market over the projected period. Duri Du ring ng 20 2014 14-2 -201 019, 9, th the e hy hydr drog ogen en per perox oxid ide e ma mark rket et is ex expec pecte ted d to und under ergo go significant change. Pulp and paper is not expected to continue to be the growth engine for hydrogen peroxide consumption. The change from print to digital media has been occurring for some years, and it had been expected that this trend would result in decreasing paper consumption. By 2019, downstream chemical uses are expected to make up the largest part of hydrogen peroxide consumption globally. The single most important use of hydrogen peroxide in this segment is the production of propylene oxide via the HPPO process. p rocess.

The global hydrogen peroxide market is exhibiting a CAGR of 5.60% from 2015 to 2023. The 2014 global hydrogen peroxide market was recorded to be valued at $3.7 billion, which is expected to rise to $6 billion by the end of 2023. More Mo re th than an 40 40% % of th the e dem demand and fr from om th the e gl glob obal al hy hydr drog ogen en per pero oxi xide de market in 2014 was taken up by the pa pap per and pul ulp p ind ndus usttry. Considering the extensive use of hydrogen peroxide peroxide as a bleaching agent in the paper and pulp industry, the growth in demand for paper and pulp will consequently spell growth for the global hydrogen peroxide market.

Hydrogen peroxide (H2O2) is an oxidant commonly used as blea bl each ch.. It is th the e si simp mple lest st pe pero roxi xide de.. Hy Hydr drog ogen en pe pero roxi xide de is a clea cl earr li liqu quid id sl slig igh htl tly y mo morre vi visc scou ouss th than an water th tha at ap appe pear arss col olo our urle less ss in di dilu lutte sol olut utio ion n. It is us used ed as a di disi sin nfect cta ant, anti tise sep pti tic, c, oxid idiizer an and d in rock cke etry as a pr prop ope ella lan nt. The oxidizing capacity of hydrogen peroxide is so strong that it is consid con sider ered ed a hig highly hly re react activ ive e oxy xyge gen n spe specie cies. s. Fo Forr pr produ oducin cing g hydr drog oge en pe perroxi xid de natu turral gas is a feed stoc ock k. End user indu in dust stri ries es ar are e la land ndfi fill lls, s, oi oill re refi fini ning, ng, mi mini ning ng,, te text xtil iles es,, po powe werr producers, potable water, chemicals and resins, food processing, electronics, pulp and paper and many more. Due to its multiple uses the demand is growing day by day. Any entrepreneur venture in to this field will be successful.

Reasons for buying the report: •  This

report helps you to identify a profitable project for investing

or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product This •   This

repo re port rt pr prov ovid ides es vi vita tall in info form rmat atio ion n on th the e pr prod oduc uctt li like ke   it’s

characteristics and segmentation •  This

report helps you market and place the product correctly by

identifying the target customer group of the product

•  This

report helps you understand the viability of the project by

disc di sclo losi sing ng de deta tail ils s li like ke ma mach chin iner ery y re requ quir ired ed,, pr proj ojec ectt co cost sts s an and d snapshot of other project financials •

  The The

rep epor ortt

pro pr ovid ides es a

gli limp mpse se

of

gov ove ern rnm men entt

reg re gula lati tion ons s

applicable on the industry •  The

report provides forecasts of key parameters which helps to

anti an tici cipa pate te th the e in indu dust stry ry pe perf rfor orma manc nce e an and d ma make ke so soun und d bu busi sine ness ss decisions

Our Approach: •  Our

research reports broadly cover Indian markets, present analysis,

outlook and forecast for a period of five years. The •   The

mark ma rket et fo fore reca cast sts s ar are e de deve velo lope ped d on th the e ba basi sis s of se seco cond ndar ary y

rese re sear arch ch an and d

are ar e

cros cr osss-va vali lida date ted d

thro th roug ugh h

inte in tera ract ctio ions ns wi with th th the e

industry players •

  We We

use

reli lia able

sources

of

information

and

dattabases. da

And

information from such sources is processed by us and included in the report

Scope of the Report The report titled   “Market  Survey cum Detailed Techno Economic Feasibility Report on Hydrogen   Peroxide”  provides an insight into the th e Hy Hydr drog ogen en Pe Pero roxid xide e ma mark rket et in In Indi dia a wi with th fo focu cus s on us uses es an and d applic app licati ations ons,, Man Manufa ufactu cturin ring g Pro Proces cess, s, Pro Proces cess s Flo Flow w She Sheets ets,, Pla Plant nt Layout and Project Financials of Hydrogen Peroxide project. The rep epor ortt as asse ses sse ses s th the e ma mark rke et si sizi zing ng and gr gro owt wth h of th the e In Indi dian an Hydrogen Peroxide Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:

• Good

Present/Future Demand

• Export-Import • Raw

Market Potential

Material & Manpower Availability

• Project

Costs and Payback Period

We

NPCS,

at

con onsu sult lta anc ncy y

through

and ma mark rke et

our

reliable

rese re sea arc rch h

exp xpe ertise

in

the

project

fiel fi eld, d, ha have ve de demy myst stif ifie ied d

the th e

situation by putting forward the emerging business opportunity in the th e Hy Hydr drog ogen en Pe Pero roxi xide de se sect ctor or in In Indi dia a al alon ong g wi with th it its s bu busi sine ness ss prospects. Through this report we have identified Hydrogen Peroxide project as a lucrative investment avenue.

Few Indian Major Players are as under Asian Peroxide Ltd. Gujarat Gujarat Alka Alkalies lies & Chemica Chemicals ls Ltd. Ltd. National Peroxide Ltd. Omni Dye Chem Exports Ltd. Shubham Chemicals & Solvents Ltd. Swastic Swastic Corpor Corporatio ation n Ltd.

Project at a Glance

Capacity

:

3000 MT/Annum

Plant & Machinery

:

710 Lakhs

Total Capital Investment

:

1355 Lakhs

Rate of Return

:

37 %

Break Even Point

:

47 %

Major Queries/Questions Answered in the Report?

1. What is Hydrogen Peroxide industry ? 2. How has the Hydrogen Peroxide industry performed so far and how will it perform in the coming years ? 3. What is the Project Feasibility Feasibility of a Hydrogen Peroxide Plant ? 4. What are the require requirements ments of Workin Working g Capital for setting up a Hydrogen Peroxide plant ?

5. Wh What at is th the e st stru ruct ctur ure e of th the e Hy Hydr drog ogen en Pe Pero roxi xide de Busi Bu sine ness ss an and d wh who o are are th the e key/ key/ma majo jor r pla playe yers rs ? 6. What is the total project cost for setting up Hydr drog ogen en Per ero oxi xide de pl pla ant ? 7. What are the operating costs for setting up a Hyd ydro rog gen Pe Per rox oxid ide e pl plan antt ? 8. What are the machinery and equipment requirements for setting up a Hydrogen Peroxide plant ?

9. W Wh ho are the Supp ppli lie ers and Manufacturers of  Plant & Machinery for setting up a Hydrogen Pero Pe roxi xide de plan plantt ? 10. What are the requir ire ements of raw material for setting up a Hydrogen Peroxide pl plant ? 11. Who are the Suppliers and Manufacturers of Raw  matter ma eria ials ls fo for r se sett ttin ing g up a Hyd ydr roge gen n Pe Per roxi xide de plant ? 12. What is the Manufacturing Process and Form Fo rmu ula lattio ions ns of a Hyd ydro roge gen n Pe Pero roxi xide de pl plan antt ?

13. What is the total size of land required for setting up a Hyd ydr rog ogen en Per erox oxid ide e pl pla ant ? 14. What will be the income and expenditures for a Hydr drog ogen en Pe Pero roxi xide de pl pla ant ? 15. What are the Projected Balance Sheets of a Hydr Hy drog ogen en Pe Pero roxi xide de pl plan antt ? 16. What are the requirement of utilities and overheads for setting up a Hydrogen Peroxide plant? 17. What is the Built up Area Requirement Requirement and cost for sett se ttin ing g up a Hyd ydr roge gen n Per erox oxid ide e Bu Busi sine ness ss? ?

18. What are the Personnel (Manpower) Requirements for setting up a Hydrogen Peroxide Business? 19. What are Statistics of Import & Export for Hydr Hy drog ogen en Pe Pero roxi xide de ? 20. What is the time required to break-even? 21.What is the Break-Even Analysis of a Hydrogen Peroxide plant? 22.W 22 .Wha hatt ar are e th the e Pr Proj ojec ectt fi fina nanc ncia ials ls of a Hy Hydr drog ogen en Peroxide plant?

23. What are the Profitability Geotextiles plant?

Ratios

of

a

Coir

24.. What 24 What is th the e Se Sens nsit itiv ivit ity y An Anal alys ysisis-Pr Pric ice/ e/Vo Volu lume me of  a Hyd Hydrog rogen en Per Peroxi oxide de pla plant? nt? 25.

What are the Projected Pay-Back Period and IRR IR R of of a Hy Hydr drog ogen en Pe Pero roxi xide de pl plan ant? t?

26.

What is the Process Flow Sheet Diagram of a Hydr Hy drog ogen en Pe Pero roxi xide de pr proj ojec ect? t?

27. What are the Market Opportunities for sett se ttin ing g up a Hy Hydr drog ogen en Pe Pero roxi xide de pl plan antt?

28.. Wh 28 What at is th the e Ma Mark rket et St Stud udy y an and d As Asse sess ssme ment nt for fo r set etttin ing g up a Hy Hydr dro oge gen n Pe Pero rox xid ide e pl plan ant? t?

29. What is the Plant Layout for setting up a Hydr Hy drog ogen en Pe Pero roxi xide de Bu Busi sine ness ss? ?

Table of Contents of the Project Report

1. PR PROJ OJEC ECTT LOC LOCAT ATIO ION N 1.1. 1.1. 1.1.1. 1.1. 1. 1.2. 2. 1.1.3. 1.1. 1. 1.4. 4. 1.1.5. 1.1.6. 1.1.7. 1.1. 1. 1.8. 8.

Distri Dist rict ct Pr Prof ofil ile e & Ge Geot otec echn hnic ical al Si Site te Ch Char arac acte teri riza zati tion on General Loca Lo catio tion n & Ge Geog ogra raph phic ical al Ar Area ea Topography Admi Ad mini nist stra rati tive ve se sett up up Map Transport Economy Ind ndus ustr try y at at a Gla Glanc nce e

2. IN INTR TROD ODUC UCTI TION ON 3. US USES ES & APP APPLI LICA CATI TION ONS S 3.1. H2O2 Advantages

3.2. 3.3. 3.4. 3.5.

End Use Industries Environmenta tall Applicati tio ons of H2O2 Stand-Alone Applications Enhanceme men nt (Co (Comb mbiination) Ap Applications

4. PR PROP OPE ERT RTIIES 4.1. 4. 1. Hyd ydro roge gen n Pe Pero roxi xide de (H (H2O 2O2 2) Sol Solut utio ion n Pro Prope pert rtie iess 4.2. Sta tan ndard H2O2 Industr triial Str tre ength thss 5. SPE SPECIF CIFICA ICATIO TION N OF OF PROD PRODUCT UCT 6. MA MARK RKET ET SU SURV RVEY EY 6.1. Industrial Chemicals

7. 7.1. 7.1. 7.2. 7.3. 7.4. 7.5. 7.6. 7.6. 7. 6.1. 1. 7.6. 7. 6.2. 2. 7.6.3. 7.6. 7. 6.4. 4. 7.6. 7. 6.5. 5. 7.6.6. 7.6 .6. Cost

FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES Abo bout ut Fi Fin nan anci cial al St Stat atem emen ents ts of CM CMIIE Da Data taba base se Profits & Appropriations Total Li Liabilities Total Assets Net Ca Cash Fl Flow from Op Opera ratting Ac Acti tiv vities Section –   – II Name Na me of of Comp Compan any y wit with h Cont Contac actt Detai Details ls Nam ame e of of Dir Direc ecto tor( r(S S) Plant Ca Capacity Loc ocat atio ion n of of Pl Plan antt Capi Ca pita tall Ex Expe pend nditu iture re Pr Proj ojec ects ts Name Nam e of Raw Mat Materi erial(S al(S)) Consu Consumed med Wit With h Quant Quantity ity &

7.7. Section –   – II II 7.7.1. Assets 7.7.2. Cash Flow 7.7.3. Cost as as % Ge Ge of Sa Sales 7.7.4. Forex Transaction 7.7. 7. 7.5. 5. Gr Grow owth th in As Asse sets ts & Lia Liabi bili litie tiess 7.7. 7. 7.6. 6. Gr Grow owth th in In Inco come me & Exp Expen endi ditu ture re 7.7. 7. 7.7. 7. In Inco come me & Ex Expe pend ndit itur ure e 7.7.8. Liabilities 7.7. 7. 7.9. 9. Li Liqu quid idit ity y Ra Rati tios os 7.7.10. 7.7. 10. Profit Profitabilit ability y Ratio Ratio 7.7.11 7.7 .11.. Pro Profit fitss 7.7.12. 7.7. 12. Return Ratio Ratioss 7.7.13. 7.7. 13. Struct Structure ure of Assets & Liabilities Liabilities (%) 7.7.14. 7.7. 14. Workin Working g Capital & Turnover Turnover Ratios Ratios

8. EX EXPO PORT RT & IM IMPO PORT RT ST STAT ATIS ISTI TICS CS DAT DATA A OF OF IND INDIA IA 8.1. Export St Statisti tic cs Da Data Hy Hydrogen Pe Peroxide 8.2. Import St Stati tisstics Da Data Hy Hydrogen Pe Peroxide 9. PRE RES SEN ENTT MAN MANUF UFA ACT CTUR URE ERS 10. RAW MATER MATERIAL IAL DETAI DETAILS LS 11. MANUF MANUFACTUR ACTURING ING PROCE PROCESS SS 12. PROCE PROCESS SS FLOW FLOW DIAGR DIAGRAM AM 13. PLAN PLANTT & MACHIN MACHINERY ERY DETAILS DETAILS 14. BUYER’S

14.1. 14.2. 14.3. 14.4. 14.5 14 .5.. Cost

Contact Details of Buyer’s Name of of Di Director(s) Plant Capacity Location of Plant Name Na me of Ra Raw w Mat Mater eria ial(s l(s)) Con Consu sumed med wi with th Qua Quant ntit ity y&

15. SUPPLIERS OF RAW MATERIAL 16. SUPPLIERS OF PLANT & MACHINERY 17. PLANT LAYOUT 18. MACHINERY PHOTOGRAPHS

Project Financials •

Project at a Glance

Annexure

• Assumption Assumptionss for Profitability workings ………………………..1 • Plant Economics………………………………… Economics…………………………………………………..2 ………………..2 • Productio Production n Schedule………………… Schedule………………………………………………3 ……………………………3 • Land & Building……………………………………………….…… Building……………………………………………….……4 4 Factory Land & Building Site Development Expenses

• Plant & Machinery Machinery……………………………………………..…….. ……………………………………………..……..5 5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets Assets………………………………………..........…....... ………………………………………..........….......6 6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingenc Contingencies ies • Working Capital Requirement Per Month……………………….…7 Month……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store

• Overheads Required Per Month and Per Annum………….…….… Annum………….…….…8 8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....……..9 • Turnover Per Annum ……………………………………….....… ……………………………………….....…10 10 • Share Capital…………………………… Capital……………………………………………… ……………………….....11 …….....11 Equity Capital Preference Share Capital

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Anne An nexu xurre 1 :: Co Cost st of Pr Proj ojec ectt and and Me Mean anss of Fi Fina nanc ncee Annexur Anne xuree 2 :: Pr Profit ofitab abili ility ty and Net Cas Cash h Acc Accrua ruals ls

Revenue/Income/Realisation Expenses/Co Expen ses/Cost st of Prod Products/ ucts/Service Services/Item s/Itemss Gross Profit Financial Charges Tota otall Cost Cost of Sal Sales es Net Profit After Taxes Net Cash Accruals

Annexure 3 :: Assessment of Working Capital requirements •

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•

Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for for Calculation of Work-in process Annexuree 4 :: Source Annexur Sourcess and Dispos Disposition ition of Funds

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Annexure 5 ::

Projected Balance Sheets

ROI (Av (Average of Fix Fixed ed Assets) RONW (Av (Average of Share Capital) ROI (Av (Average of Total Assets) Annexure 6

::

Profitability Profitabi lity Ratios

D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio

•

Annexure 7

::

Break-Even Break-Ev en Analysis



Variable Cost & Expens Expenses es



Semi-Variable/Semi-Fixed Semi-V ariable/Semi-Fixed Expenses Expe nses



Profit Volume Ratio (PVR)



Fixed Expenses / Cost



B.E.P

•

Annexure 8 to 11 :: Sensitivity Analysis-Price/V Analysis-Price/Volume olume

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Resultan Resu ltantt N.P.B.T N.P.B.T

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Resultant D.S.C.R

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Resultant PV Ratio

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Resultant DER

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Resultant ROI

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Resultant BEP

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Annexure Annexu re 12 :: Sharehol Shareholding ding Pattern Pattern and Stake Stake Status



Equity Capital



Preference Share Capital

•

Annexure 13 :: Quantitative Quantitative Details-Output/Sales/Stocks



Determined Capacity P.A P.A of Products/Services



Achievab Achiev able le Efficiency/Yield % of Products/Services/Items

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Net Usable Usable Load/Capacity of Products/Services/Items

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Expected Sales/ Rev Revenue/ Income of Products/ Services/ Items

•

Annexure 14

::

Product wise Domestic Sales

Realisation •

Annexure 15

::

Total Raw Material Cost

•

Annexure 16

::

Raw Material Cost per unit

•

Annexure 17

::

Total Lab & ETP Chemical Cost

•

Annexure 18

::

Consumables, Store etc.

•

Annexure 19

::

Packing Material Cost

•

Annexure 20

::

Packing Material Cost Per Unit

•

Annexure 21

::

Employees Employ ees Expenses

•

Annexure 22

::

Fuel Expenses

•

Annexure 23

::

Power/Electricity Po wer/Electricity Expenses

•

Annexure 24

::

Royalty Roy alty & Other Charges

•

Annexure 25

::

Repairs & Maintenance

Expenses •

Annexure 26

::

Other Manufacturing Expenses

•

Annexure 27

::

Administration Expenses

•

Annexure 28

::

Selling Expenses

Annexure 29 :: Deprecia Depreciation tion Charges (Total) •

Annexure 30 :: Deprecia Depreciation tion Charges (P & M) •

 – 

as per Books

 – 

as per Books

Annexure 31 :: Depr Annexure Deprecia eciation tion Char Charges ges - as per IT Act WDV WD V (Total) ( Total) •

Annexure 32 :: Depr Annexure Deprecia eciation tion Char Charges ges - as per IT Act WDV (P & M) •

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Annexure 33 :: Interest and Repa Repayment yment - Ter Term m Loans

•

Annexure 34 :: Tax on Profits

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Anne An nexu xurre 35 :: Pr Proj ojec ecte ted d Payy-Ba Back ck Per erio iod d an and d IR IRR R

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