Hydraulic

February 2, 2018 | Author: Antonius Bith | Category: Motor Oil, Lubricant, Wear, Rust, Chemical Engineering
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Description

Hydraulic Oil

Shamsulbahrin Salleh Lubricant Business

Contents Hydraulic system, functions and applications PETRONAS Product Range Specifications Hydraulic oil Contents PETRONAS Product Benefits Fluid Maintenance

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Seal compatibility Hydraulic Oil

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Hydraulic System Piping/Hoses

Pump

Filter

Actuator Hydraulic Oil

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Hydraulic Oil Applications

Die casting

Injection moulding

Tile press

Excavator

Excavator Stamping machine

Many more…………. Hydraulic Oil

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Functions of Hydraulic Oil lubricate pump

transmit power

protect against wear

transport debris and contamination

transport heat

Hydraulic Oil

protect against corrosion all rights reserved

PETRONAS Products Range PETRONAS Hidraulik EP

Premium quality mineral based hydraulic oils. Outstanding anti wear performance covering the majority of applications.

PETRONAS Hidraulik HVI

High Viscosity Index for wide temperature range Premium quality anti wear hydraulic oils. Very high performance zinc free hydraulic oils.

PETRONAS Hidraulik FZ

Ideal for system with non avoided water contamination.

PETRONAS Hidraulik HL

High quality mineral hydraulic oils with improved anti-rust and anti-oxidant properties. For use where anti-wear properties are not critical.

PETRONAS Hidraulik 68

High quality hydraulic fluid intended for use as general purpose industrial circulating oil in machinery lubricated by oil bath or circulation lubrication systems.

Hydraulic Oil

Conventional hydraulic oil will react with water to produce Zinc hydroxide which appear as white particles and will cause plugging to filtration system.

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What is it?

Hidraulik HVI

Hidraulik FZ

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V Hidraulik HL

Hidraulik EP

V Hydraulic Oil

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ISO Viscosity Classification ISO Viscosity Grades

Minimum Viscosity

Mid-point Viscosity

Maximum Viscosity

ISO VG 2 ISO VG 3 ISO VG 5 ISO VG 7 ISO VG 10 ISO VG 15 ISO VG 22 ISO VG 32 ISO VG 46 ISO VG 68 ISO VG 100 ISO VG 150 ISO VG 220 ISO VG 320 ISO VG 460 ISO VG 680 ISO VG 1000

1.8 2.7 4.5 6.3 9 13.5 19.8 28.8 41.4 61.2 90 135 198 288 414 612 900

2 3 5 7 10 15 22 32 46 68 100 150 220 320 460 680 1000

2.2 3.3 5.5 7.7 11 16.5 24.2 35.2 50.6 74.8 110 165 242 352 506 748 1100

Hydraulic Oil

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Viscosity Index (VI) High VI means less change of viscosity with temperature

Hydraulic Oil

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Pour Point and Flash Point Principle & Significant : F The lowest temperature at which a lubricant will flow under specified condition. FThe pour point of a lubricant specimen is an index of the lowest temperature of its utility for certain applications.

Principle & Significant : FDefine flammable and combustible materials used in safety regulations and shipping F It can indicate the possible presence of highly volatile and flammable materials in a relatively nonvolatile material. Hydraulic Oil

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Pour Point

Flash Point

Hydraulic Oil Specifications Specifications DIN 51524

DIN 51517

Denison

Significants

Benefits

Part 1

Rust and oxidation

Part 2

Antiwear

Part 3

High VI

C(Part 1)

Plain lubrication

General purpose industrial circulating oil in machinery

CL(Part 2)

Corrosion protection

Keeps the hydraulic system corrosion free

CLP(Part3)

Extreme Pressure

HF 1

Piston pump

HF 2

Vane pump

HF 0

HF 1 + HF 2

Keeps the hydraulic system corrosion free Reduces pump wear & component wear Able to operate in wide operating temperatures

Able to provide protection for high load operation Helps reduce pump wear, protects against cavitation & keeps the system corrosion free Provides a long service life under severe wet & dry operating conditions

AFNOR Filterability

NFE 48680 NFE 48691

Cincinnati Milacron

P68, P69, P70

Oxidation and thermal Longer oil and filter life stability

Vickers

I 286 S M 2950 S

Vane pump wear test Reduces pump wear & component wear

Hydraulic Oil

Filterability under dry Longer lifespan and save filter cost and wet conditions

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Hydraulic Oil Contents

Hydraulic Oil

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Hydraulic Oil Contents ……may content part of the listed additives: based on applications….

Base oil Antioxidant

Pour Point Depressant with PPD

base oil wax crystals room temperature

low temp.

Anti wear

low temp.

Antifoam Viscosity modifier for High Viscosity Index

Protection against acid, rust and water

Temperature Low

High Inhibition to Flow

Hydraulic Oil

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PETRONAS Products Benefits Premium outstanding anti wear performance hydraulic oils PETRONAS Provide excellent protection against wear and corrosion, Hidraulik EP enhanced thermal and oxidation stability, and resistance to rusting and foaming Customer Benefits Cost Saving Protect pump wear & component wear due to excellent wear protection at all operating conditions Longer oil service life due to superior thermal and oxidation stability to resist oil degradation and thickening Prevent the formation of damaging deposits, varnish, sludge and rust due to specially selected additives system

Improved Productivity Ensure trouble-free operation due to rapid water separation, excellent air release and anti-foam properties

Hydraulic Oil

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PETRONAS Products Range PETRONAS Hidraulik HVI

High Viscosity Index hydraulic oil with shear stable additive, designed for use in hydraulic and fluid power transmission systems subjected to wide variations in ambient and system operating temperatures. Premium quality anti wear properties Customer Benefits Cost Saving

Minimize energy loses and pump cavitation due to shear-stable high viscosity index additive with superior low temperature fluidity to reduce warm-up time. Protect pump wear & component wear due to excellent wear protection at all operating conditions Longer oil service life due to superior thermal and oxidation stability to resist oil degradation and thickening Prevent the formation of damaging deposits, varnish, sludge and rust due to specially selected additives system

Improved Productivity Ensure trouble-free operation due to rapid water separation, excellent air release and anti-foam properties Hydraulic Oil

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PETRONAS Products Benefits PETRONAS Hidraulik FZ

Premium quality ashless anti-wear hydraulic oil Zinc free additives technology to provide exceptional protection against wear and corrosion, enhanced thermal and oxidation stability, and resistance to rusting and foaming Customer Benefits Cost Saving

Reduces filter consumption due to longer intervals between filter changes. Eliminate whitish particles (zinc hydroxide) that caused plugging to filter Protect pump wear & component wear due to excellent wear protection at all operating conditions Longer oil service life due to superior thermal and oxidation stability to resist oil degradation and thickening Prevent the formation of damaging deposits, varnish, sludge and rust due to specially selected additives system

Improved Productivity Ensure trouble-free operation due to rapid water separation, excellent air release and anti-foam properties Hydraulic Oil

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PETRONAS Products Benefits PETRONAS Hidraulik HL

Premium quality Rust &Oxidation hydraulic oil Intended for use in hydraulic systems in industrial and mobile service where anti-wear lubricants are not required

Customer Benefits Cost Saving Longer oil service life due to superior thermal and oxidation stability to resist oil degradation and thickening Prevent the formation of damaging deposits, varnish, sludge and rust due to specially selected additives system

Improved Productivity Ensure trouble-free operation due to rapid water separation, excellent air release and anti-foam properties

Hydraulic Oil

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PETRONAS Products Benefits PETRONAS Hidraulik 68

High quality hydraulic oil intended for use as general purpose industrial circulating oil in machinery lubricated by oil bath or circulation lubrication systems.

Customer Benefits Cost Saving Competitively priced and economical in use Longer oil service life due to natural oxidation stability to resist oil degradation and thickening

Improved Productivity Ensure trouble-free operation due to rapid water separation, excellent air release and anti-foam properties

Hydraulic Oil

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Fluid Maintenance FWhat happens to a fluid in service? FOxidation

•Rapidly reduces the service life of a hydraulic fluid •High temperature will promote oxidation •Oxidation produce sludge, gum and varnish •May clog openings of control valves Hydraulic Oil

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Fluid Maintenance FWhat happens to a fluid in service? FContamination FWear particles FExternal materials

Hydraulic Oil

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Fluid Maintenance FWhat happens to a fluid in service? FContamination FWater

Rust Acid

To use PETRONAS Hidraulik FZ Whitish particles

Wear Hydraulic Oil

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Fluid Maintenance What happens to a fluid in service? FFoam FAir To add in Antifoam

Hydraulic Oil

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Seal Compatibility FThese are a rough indicator of the degree of interaction between some common fluids and various types of elastomer. Note that the performance additives used in the fluid might influence compatibility for a particular fluid type.

(NBR)

Important note: this chart is a guide only - you must ALWAYS refer to the data supplied by the OEM or seal manufacturer before making a recommendation. Hydraulic Oil

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Seal Compatibility FSome seal material are good but only for a restricted temperature range. Some elastomers, such as polyurethane, will react with water at higher temperatures (hydrolysis).

Important note: this chart is a guide only - you must ALWAYS refer to the data supplied by the OEM or seal manufacturer before making a recommendation. Hydraulic Oil

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Thank You ☺ Hydraulic Oil

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