Hydraulic Tools for All Applications

July 19, 2019 | Author: ABNER ELIAS VILLANUEVA MIRANDA | Category: Valve, Pump, Torque, Manufactured Goods, Machines
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HERRAMIENTAS CAT...

Description

Hydraulic Tools Tools for all Applications

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Hydraulic Cylinders

LOW PROFILE

HOLLOW

Cat hydraulic cylinders are available  in more than 100 standard configurations. Whatever the  application, whatever the needed capacity, size or stroke, there’s  a single or double acting, solid or hollow plunger, lightweight or  heavy duty cylinder to do the job for you. Cat hydraulic pumps and  accessories provide the power to  move the cylinders to solve your  lifting and moving solutions.

GENERAL USE

• Ideal cylinders for for pin pulling • Design allows for push and pull pull forces • Always use an equally rated rated or greater capacity capacity rod as the cylinder

Caterpillar MAX Capacity  Stroke Collapsed Center (ton) Part Height Hole Dia. (in) (in) (in) Number Push Pull 0.77 316-1493 12 3.00 7.25 20 2.00 6.38 1.06 316-1496 30 19 2.00 5.00 1.16 6V-3160 1.31 316-1495 35 2.50 7.03 35 6.13 13.00 1.31 316-1494 55 19 0.65 3.50 1.31 6V-3170 55 19 2.00 5.15 1.31 6V-3175 60 42 6.50 12.75 2.13 316-1489 75 60 4.00 9.52 1.42 1U-5197 100 54 6.00 11.75 2.05 465-6061 2.50 150 79 5.00 11.13 465-6062

• Designed for low clearance clearance applications • Grooved plunger end does not require a saddle saddle • Spring return only, only, to keep compact as as possible

Caterpillar Part Number 455-1814 360-6964 455-1819 507-6707 360-6965 360-6966 265-8034 360-6967 265-8035 360-6968

LOCKING

MAX Capacity  (ton) Push 10 10 20 20 20 30 48 48 80 98

Pull -

Stroke

(in)

Collapsed Height (in)

0.44 1.5 0.44 0.44 1.75 2.45 0.625 2.375 0.625 2.25

1.69 3.47 2.03 2.03 3.88 4.63 2.63 4.81 3.13 5.56

PULLER TYPE

• Designed for use in all orientations orientations • High strength alloy steel used used for durability  Caterpillar Part Number 360-6955 360-6953 360-6954 360-6956 360-6957 450-0669 360-6958 455-1818 252-9892 242-5354 360-6970 360-6959 396-9840 360-6962 360-6960

MAX Capacity  (ton) Push 5 5 5 10 10 10 10 10 15 25 25 25 25 55 55

P u ll 4 -

(in)

Collapsed Height (in)

0.63 3.00 5.00 2.13 6.13 10.00 10.13 14.00 1.13 1.25 2.00 6.25 8.00 5.91 6.25

1.63 6.50 8.50 4.78 9.75 16.13 13.75 17.75 3.13 3.63 6.50 10.75 12.00 11.26 11.13

Stroke

• Manual safety lock nut for mechanical load holding • Features stroke limiting overflow port • Ensure lock nut is against cylinder base for load holding Caterpillar

MAX Capacity 

Stroke

Collapsed

• Engineered for various pulling applications (track, bearings, etc.) • Use specific puller arms available in DST catalog (9S-8900, 9S-8901) •  Always use an equally rated rated or greater capacity rod/arm as the cylinder Caterpillar

MAX Capacity 

Stroke

Collapsed

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NO COUPLERS INCLUDED

HYDRAULIC BEARING PULLERS

• These cylinders are NOT supplied with couplers (quick disconnects) • 8I-1703 is a replacement for use in a press • 9U-7356, 9U-7532, 9U-7547 are replacements for floor lift stands

• Cage design for jaw retention • Designed for one man operation • Uses S/A cylinder for pushing effort

Caterpillar Part Number

Push

Pull

(in)

Collapsed Height (in)

Caterpillar Part Number

9U-7547 8I-1703 9U-7532 9U-7356

25 30 55 100

– 19 – –

12.00 1.93 13.12 10.25

16.38 5.00 18.13 17.69

442-8135

MAX Capacity  (ton)

Stroke

BEARING PULLER PLATES

• Wedge shaped edges for hard to drip components • Combine with cross blocks, rods, and cylinder for easy pulling

Caterpillar

MAX

Spread

Thread

MAX MAX Capacity  Spread (ton) (in)

50

25

MAX Reach (in)

Spread Range (in)

14

3.0-25.0

SUPER JACKS

BOTTLE JACKS

• Lower handle effort reduces operator operator fatigue • Fully serviceable serviceable • Safety relief valve to prevent overload overload

• Both jacks are the aluminum version • Features a reversal ratchet for raising and lower loads • Lever bars are sold separately 

Caterpillar

MAX

Stroke

Height

Lever

Caterpillar

MAX

Hydraulic

Height

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 459-8752

455-1816

459-8757 

 459-8762

CYLINDER ATTACHMENTS Base Attachment

C

D A

B P W

Z

Caterpillar MAX Part Capacity  Number (tons)

Stroke

Plunger Thread P

Collar Thread W

Int. Base Thread Z

B

C

D

¾"-14 NPT

2.00

.50

1.75

465-4080

5

465-4079

10

1¼"-11½ NPT   2.25

.50

2.56

465-4081

25   2"-11½ NPT   2.50

.50

3.88

(in)

455-1815

10

6.12

1.250-11.50 NPT

2.250-14 UNS-2A

1.250-11.5

NPT

455-1816

10

8.00

1.250-11.50 NPT

2.250-14 UNS-2A

1.250-11.5

NPT

455-1817

10

10.12

1.250-11.50 NPT

2.250-14 UNS-2A

1.250-11.5

NPT

455-1820

25

6.25

2.000-11.5 NPT

3.312-12 UNS-2A

2.000-11.5

NPT

455-1821

25

14.25

2.000-11.5 NPT

3.312-12 UNS-2A

2.000-11.5

NPT

Flat Base

Serrated Saddle

Tube Extension

A

B D C A C B

5

¾"-14 NPT

465-4088

10

5

1¼"-11½ NPT

459-8753

5

10

¾"-14 NPT

459-8754

10

10

1¼"-11½ NPT

465-4086

25

10

2"-11½ NPT

465-4091

5

18

¾"-14 NPT

5

¾"-14 NPT

4.50

1.25 2.50

465-4089

10

18

1¼"-11½ NPT

1.50

459-8762

10

1¼"-11½ NPT 6.50

1.38 3.50

465-4087

25

18

2"-11½ NPT

3.0

459-8763*

25

2"-11½ NPT 6.50

2.31 6.50

465-4090

10

30

1¼"-11½ NPT

459-8760

5

¾"-14 NPT

1.25

1.09

459-8757

10

1¼"-11½ NPT 2.00

459-8759

25

1.63

5

459-8761

C

2"-11½ NPT

465-4082

B

B

CAT Part No.

D

Tons

 A

 A

C

Lengt Le ngth h (in) (in) Thr Thread eaded ed Ends Ends

CAT Part No.

Tons

Tons

CAT Part No.

 A

CAT Part No.   Tons

* Round base model Threaded Adaptor Smooth Saddle

B

Special Base B D

C A C A

CAT Part No.   Tons CAT Part No.

Tons

459-8758

10

 A

B

1¼"-11½ NPT 1.50

C

CAT Part No.

Tons

2.00

459-8764

50

Dimens Dim ension ionss Mo Mount unting ing 7" Sq Square

4.33" B. B.C.

 A

B

C

D

¾"-16 UN

1.13

1.50

¾"-14 NPT

465-4085

5

465-4084

10   1"-8 UN   1.25

2.19 1¼"-11½ NPT

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POW'R-LOCK

POW'R-LOCK ACCESSORIES Caterpillar Description Height Part (in) Number

• Provides continuous locking protection during lift, lower and hold functions • Patent-pending control technology synchronizes cylinder and lock nut for smooth and effi cient lifting and lowering • Unique double-acting cylinder offers a low collapsed height to accomodate more lifting applications • Simple 2-button pendant allows operation of raise and lower functions from up to 20 feet away  • All exposed load-bearing steel cylinder components utilize a nitrocarburizing treatment to reduce wear and resist corrosion • Ergonomic handle has six positions for comfortable handling and folds when not in use • Meets ANSI B30.1-2009, AS/NZS-2538,  AS/NZS-2693 cert ification criter ia • Automatic load locking • Portable • Self-contained unit • CE certified

Recommended CAT Cap. Stroke Lifting Cylinder Supply** ly** Part (ton) (in) Speed* Lifting Speed*  Air Supp (in/min) Number (in/min) No Load Load (CFM) (psi) 34 2.0 2.4 130-150 55-100 466-1788 200 14.0 2.0 2.4 130-150 55-100 466-1773 200 24.5 45.5

* Depending on available airflow, regulator setting, pump speed and load weight. **Minimum dynamic air pressure of 55-60 psi, 90-100 psi required to achieve 200 ton capacity.

        8         8         7         1             6         6         4

        3         7         7         1             6         6         4

466-1780

Flat Load Cap

1.3

x

x

466-1774

Spacer

1.0

x

x

466-1775

Spacer

2.0

x

x

466-1776

Extension

5.0

x

x

466-1777

Extension

7.0

x

x

466-1778

Extension

9.0

x

x

466-1789

Extension

11.0

x



466-1790

Extension

14.0

x



466-1779

Extension base adapter

12.0

x



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MANUAL PUMPS

COMPACT AIR PUMPS

• Two-speed operation for fast easy operation •  All steel construction except for 451-7994 451-7994 • 451-7994 features aluminum construction for lighter weight

Caterpillar For MAX  Part Cylinder Pressure Number Type 439-5246 451-7994 439-5245 9U-6600

S/A  S/A  S/A  D/A 

Displacement per Stroke (in3 )

1st Sta Stage ge 2nd Sta Stage ge (psi) 10,000 1.00 0.15 10,000 0.91 0.19 10,000 1.00 0.15 10,000 7.69 0.29

Usable Oil Capacity 

(in3 ) 47 70 134 453

 AIR PUMPS

• Input air supply required: 40 - 125 psi •  All pumps feature feature a quite 76 dB sound level level during operation • Larger reservoir kit: 455-6567 increase from 127 in3 to 230 in 3

• Input air supply required: 60 - 100 psi • Two-speed operation for fast easy operation •  A  ATEX TEX rated

Caterpillar For MAX  Oil Flow Usable  Valve Part Cyl. Press. @ 100 psi @ 10,000 psi Oil  Actuation  Actuation Number Type (psi) (in3 /min) (in3 /min) (in3 )

Caterpillar For MAX  Oil Flow Usable  Valve Part Cyl. Press. @ 100 psi @ 10,000 psi Oil  ActuaNumber Type (psi) (in3 /min) (in3 /min) tion (gal) 80 1.75 Manual 439-5242 D/A  10,000 850 417-9064 D/A  10,000 850 80 5.00 Manual

455-6557 D/A  3,000 451-7995 S/A  10,000 439-5243 S/A  10,000

60 48 60

10 5 10

127 127 127

Manual Handle

Remote Pend. Foot Lever

Bolting and tensioning pumps are located on Pgs. 10-11.

ELECTRIC PUMPS INTERMITTENT DUTY 

• Lightweight and and compact • Features remote remote motor ON/OFF pendant control • For all pumps, pumps, flow rate: 1st Stage = 200 in3 /min 2nd Stage = 20 in3 /min

Caterpillar For MAX   Voltage Usable  Valve Part Oil  Actuation Cylinder Pressure 1 PH Type Number (psi) 50/60 Hz (gal) 451-8702 S/A  10,000 115 1.0 Manual 452-1079 S/A  1.0 10,000 230 Manual

GENERAL USE

• Powerful 1.7 hp universal motor • Features rem remote ote motor ON/OFF pendant control • For all pumps, pumps, flow rate: @ 100 psi = 700 in3 /min @ 10,000 psi = 60 in3 /min MAX   Voltage Usable  Valve Caterpillar For Cyl. Pressure 1 PH Part Oil  Actuation Number Type 50/60 Hz (psi) (gal) Manual 2.0 D/A  10,000 115 V 350-7768 2.0 Manual D/A  10,000 230 V 350-7769

HEAVY DUTY 

• Features indoor friendly friendly induction motor that outputs 75 dB • These pumps are good good for high volume, high flow applications • 447-0910/11 configured to power two S/A cylinders at a time  Voltage Usable Valve Caterpillar For MAX  Oil Flow Cyl. Press. @100 psi @10,000 psi 1 PH Oil Type Part Number Type (psi)  (in3 /min) (in3 /min) (50/60 Hz) (gal)

447-0910 S/A  10,000 650 447-0911 S/A  10,000 650

60 60

115 V 230 V

5.0 Man. 5.0 Elec.

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ROLL CAGE

CORDLESS PUMPS

• Lightweight design with integrated handle handle and carrying strap for portability  • Bladder reservoir prevents contamination and allows pump usage in any position • Powerful ½ horsepower motor and 28 volt LithiumLithiumIon battery deliver exceptional speed and run time Caterpillar For Charger Output Flow Rate Usable (in3 /min) Cyl.  Voltage Oil Cap. Part No 2000 10,000 Type Number (VAC) Load psi (in3 ) psi S/A  115 125 30 15 120 450-9134 S/A  230 125 30 15 120 461-4388 D/A  115 125 30 15 120 533-1186 D/A  230 125 30 15 120 533-1185

IN-LINE VALVES

SKIDBAR

• Protects pump • Provides greater pump stability 

• Provides easy easy two-hand lift lift • Provides greater pump stability on soft or uneven surfaces

 Accessory Kit Number

Fits on Reservoir

 Accessory Kit Number

Fits on Reservoir

Wt.

346-6163 447-0913

1 and 2 gallon 5 gallon

346-6164

1-2 gal. w/o heat exchanger

(lbs) 4.9

HYDRAULIC HOSES

PRESSURE GAUGES

• Thermo-plastic hoses (TP) for demanding applications, featuring 4:1 design factor • Heavy-duty rubber rubber hoses (HDR) • High flow coupler with 3/8"-18 3/8"-18 NPT oil connection, 1040 in 3 /min. maximum oil flow • NOTE: All NOTE: All hoses are single hoses with the exception of Caterpillar Part Number 417-9067, which is a twin hose.

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FITTINGS Caterpillar Part Number

Pressure Rating (psi)

Connection End  A 

Connection End B

Connection End C

   E    L    P    P    I    N

136-2064

10,000

¼" NPTF - MALE

¼" NPTF - MALE

-

454-6267

10,000

⅜" NPTF - MALE

⅜" NPTF - MALE

-

    G    N    I    L    P    U     O     C

136-2065

10,000

¼" NPTF - FEMALE

¼" NPTF - FEMALE

-

10,000

⅜" NPTF - FEMALE

⅜" NPTF -

171-1879

10,000

¼" NPTF - FEMALE

���" STOR

   W     O    B    L    E    T    E    E    R    T     S

135-2533

10,000

135-2535

   W     O    B    L    E

   R    E     C    U    D    E    R

   E    E    T

   E    E    T

FEMALE

-

#6 - MALE

-

¼" NPTF - MALE

¼" NPTF - FEMALE

-

10,000

⅜" NPTF - MALE

¼" NPTF - FEMALE

-

136-2059

10,000

⅜" NPTF - MALE

⅜" PTFS - FEMALE

-

136-2060

10,000

¼" NPTF - MALE

⅜" NPTF -

FEMALE

-

135-2537

10,000

⅜" PTFS - FEMALE

⅜" PTFS - FEMALE

-

136-2069

10,000

¼" FNPTF - FEMALE

-

135-2532

10,000

⅜" NPTF - MALE

¼" NPTF - FEMALE

-

136-2061

10,000

¼" NPTF - MALE

⅜" NPTF -

FEMALE

-

136-2063

10,000

⅜" NPTF - MALE

½" NPTF -

FEMALE

-

136-7203

10,000

136-2067

136-2066

¼" FNPTF -

FEMALE

 

���" STOR #6 - MALE

⅜" FNPTF - FEMALE

-

10,000

¼" NPTF - FEMALE

¼" NPTF - FEMALE

¼" NPTF - FEMALE

136-2068

10,000

⅜" PTFS - FEMALE

⅜" PTFS - FEMALE

⅜" PTFS - FEMALE

135-2534

10,000

¼" NPTF - MALE

¼" NPTF - FEMALE

¼" NPTF - FEMALE

136-2062

10,000

⅜" NPTF - MALE

 

⅜" FNPTF

- FEMALE FEMALE

⅜" FNPTF - FEMALE

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HYDRAULIC TORQUE WRENCHES – SQUARE DRIVE REACTION ARMS

 ANGLE  ANG LE OF OF TURN TURN INDI INDICAT CATORS ORS • Used for visual indication of "torque turn" requirement • Can only be used with "Square Drive" style wrench

• Includes double swivel manifold to allow correct hose alignment in tight quarters • Push button sq. drive release for quick forward/reverse interchangeability  • 35 degree rotation angle and rapid return stroke for fast operation

• Features quick-release lever for no tools required interchange •  Various lengths lengths to allow appropriate appropriate reaction point on application • Can only be used w ith "Square Drive" style wrench

Caterpillar Part Number

MAX Torque @10,000 psi

Square Drive Size

(Ft-lbs)

(in)

Caterpillar Part Number

478-3990 478-3993 478-3996 478-4000 478-4003

1,440 3,225 6,150 11,175 26,150

¾

1 1½ 1½ 2½

466-1796 466-1797 466-1798 466-1799 478-4033 478-3999

Style

Description

Wrench Used With

1 2 2 2 3 2

Short 1" 2" 3" 28" 6"

478-3990 478-3990 478-3990 478-3990 478-3993 478-3996

Caterpillar Part Number

Wrench Used With

458-9475 458-9476 458-9477 458-9478 458-9479

478-3990 478-3993 478-3996 478-4000 478-4003

HYDRAULIC TORQUE WRENCHES – LOW PROFILE (CASSETTE STYLE) DRIVE UNITS

CASSETTES

REACTION PADDLES

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MANUAL TORQUE MULTIPLIERS

Pneumatic Torque Wrenches

PTW - Reaction Arms ① Standard Reaction Arm (standard with tool) ② Extended Drive ③ Sliding Reaction Arm ④ Double Straight Reaction Arm ⑤ Extended Reaction Arm ⑥ Blank Reaction Arm ⑦ Straight Reaction Arm

• Must order "Load Cell & Bridge" and "Adaptor Kit" for complete tool • Twin ports for quick connection of multiple tools • One Load Cell & Bridge have multiple interchangeable interchange able Adaptor Kits for the right thread size

• High speed continuous rotation for constant torque output • Low noise air motor provides quiet, consistent performance for indoor and outdoor applications • Provided with standard reaction arm • FRL required for use

Caterpillar MAX  Input Torque Part Pressure Torque Ratio (psi) Number (Ft-lbs)

Caterpillar Part Number

384-8906

750

250

3:1

Output Male Square Drive (in) ¾

494-7150 494-7151 494-7152

Torque (ft-lbs)

Square Drive

(in) (lbs) MIN MAX  500 1 23 2000 1300 1.5 42 6000 FRL (Filter-Regulator-Lubricator)

TORQUE WRENCH PUMPS

ELECTRIC

Weight

PNEUMATIC

• For use with 494-7150 and 494-7151 Pneumatic Torque Wrenches

Item Number

CAT Part Number

Description

For use with 494-7150 494-7157 Standard Reaction Arm 494-7155 Extended Reaction Arm 522-0846 Extended Drive, 12 inch (305 mm) 494-7159 Blank Reaction Arm* 494-7158 Straight Reaction Arm For use with 494-7151 1 532-6960 Standard Reaction Arm - Large 2 494-7154 Extended Drive, (305 mm), Large 5 494-7156 Extended Reaction Arm, Large 6 532-6962 Blank Reaction Arm, Large 7 532-6961 Straight Reaction Arm, Large * Blank reaction arms must be heat treated to HRc 38-42 prior to use. 1 2 5 6 7

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BOLT TENSIONERS SINGLE STUDS

TWIN STUDS

• Must order "Load Cell & Bridge" and "Adaptor Kit" for complete tool • Twin ports for quick connection of multiple tools • One Load Cell & Bridge have multiple interchangeable Adaptor Kits for the right thread size

• Engineered specifically specifically for the 3600 connecting rod bolts • Featur Features es smart technology for quality tracking and assurance

Load Cell MAX Load Effect. Stroke Adapto  Adaptorr Thread Kit Size & Bridge Press. Cap.  Area

Caterpillar MAX Load Effective Stroke Thread Part Press. Cap.  Area Size Number (psi) (ton) (in2 ) (in)

(ton)

(in2 )

(in)

384-8906 21,750 165

15.16

0.39

(psi)

384-8909 2.0"-4.5 UNC

498-6542

21,750 26.9

5.456

5.456 M19 x 1.5

* 498-6547 Tensioner Part Number

TENSIONING PUMPS

ELECTRIC

SMART TECHNOLOGY  

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Contact Caterpillar Tool Consultants to schedule these complimentary services.

SAFETY TRAINING 1-hour training class designed to bring awareness to common safety hazards in the high-force tool industry.

 TOOL CRIB ASSESSMENT  A visual inspection of all of your high-pressure high-pressure tools, summarized by a detailed inspection report.

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