Hydra Shock

HYDRA-SHOCK® Model B Downhole Shock Absorber Operation & Service Manual Manual No. 1-50 Effective Date February 2001

Kopr-Kote® is the registered trademark of JetLube, Inc. Lubriplate® is the registered trademark of Fiske Brothers Refining Company.

The designs and specifications of the tools described in this Service Manual were current on the effective date of this manual. Smith Services–HE Group , whose policy is one of continuous improvement, reserves the right to discontinue models at any time, or to change designs or specifications, without notice or without incurring obligation.

TABLE OF CONTENTS SECTION 1 General Description . . . . . . Operation . . . . . . . . . . . . Change Out Recommendations Placement . . . . . . . . . . . Placement Diagram . .

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1 2 3 4 5

SECTION 2 Service Safety Procedures . . . . . . . Shop Service . . . . . . . . . . . . . . Cleaning Procedures . . . . . . Equipment . . . . . . . . . . . Thread Galling Cautions . . . . To Break A Stuck Connection .

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6 7 7 7 8 8

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SECTION 3 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Disassembled Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 SECTION 4 Inspection Procedures. . . . . . . . . . . . . . Incoming Inspection . . . . . . . . . . Cleaning. . . . . . . . . . . . . . . . . Inspection Procedures. . . . . . . . . . Magnetic Particle Inspection Guideline Chrome Guidelines . . . . . . . . . . . Hardbanded Surfaces . . . . . . . . . . Part Inspection Guidelines . . . . . . . Critical Parts Inspection . . . . . . . . . . . . Critical Length Tolerance. . . . . . . . . . . . Seal Assembly Procedures . . . . . . . . . . . Seal Description. . . . . . . . . . . . . Seal Inspection . . . . . . . . . . . . . Seal Assembly . . . . . . . . . . . . .

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22 22 22 22 23 23 24 24 27 28 29 29 29 30

SECTION 5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Torque Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 SECTION 6 Testing Procedures . . . . . . . . . . . . . . . . . . Drive Section & Spring Section Pressure Test Internal Diameter Pressure Test . . . . . . . Spring Compression Test . . . . . . . . . . .

Effective Date February 2001

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49 49 50 51

HYDRA-SHOCK® Model B Tool Operation & Service Manual

TABLE OF CONTENTS Smith Services-HE Group Tool Service Report. . . . . . . . . . . . . . . . . . . . . . . . . . . 52 SECTION 7 Shipping Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 SECTION 8 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 SECTION 9 Fishing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Fishing Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 The last page of manual is 61.

Effective Date February 2001

HYDRA-SHOCK® Model B Tool Operation & Service Manual

List of Figures SECTION 1 FIG. 1 – Slick Assembly . . . . . . . . . . . FIG. 2 – Pendulum Assembly . . . . . . . . FIG. 3 – Pendulum Assembly . . . . . . . . FIG. 4 – Mild to Medium Packed Assembly. FIG. 5 – Severe Packed Assembly . . . . . .

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5 5 5 5 5

SECTION 2 FIG. 6 – Service Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FIG. 7 – Tapping Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SECTION 3 FIG. 8 – The Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FIG. 9 – Removal Of Fill And Service Plugs. . . . . . . . . . . . . . . . . . 10 FIG. 10 – Removal Of Oil From Spring Cylinder . . . . . . . . . . . . . . . 11 FIG. 11 – Top Sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FIG. 12 – Equalizer Mandrel . . . . . . . . . . . . . . . . . . . . . . . . . . 13 FIG. 12 A – Seal Retainer & Wave Disc Spring . . . . . . . . . . . . . . . . 13 FIG. 13 – Equalizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FIG. 14 – Balance Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . 15 FIG. 14A – Floating Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 FIG. 15 – Spring Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FIG. 16 – Spring Mandrel, Load Washer, Belleville Disc Springs, Load Washer . . . . . . . . . . . . . . . . . . . . . . . . 17 FIG. 17 – Connector Mandrel . . . . . . . . . . . . . . . . . . . . . . . . . 18 FIG. 18 – Drive Pin Retainer Sub (DPRS) . . . . . . . . . . . . . . . . . . . 19 FIG. 19 – Dravie Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 FIG. 19 A – Wear Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SECTION 4 FIG. 20 – Super Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 SECTION 5 FIG. 21 – Drive Cylinder . . . . . . . . . . . . . . FIG. 22 – Drive Shaft . . . . . . . . . . . . . . . . FIG.23 – Drive Pins. . . . . . . . . . . . . . . . . FIG. 24 – Drive Pin Retainer Sub (DPRS) . . . . . FIG. 25 – Connector Mandrel . . . . . . . . . . . FIG. 26 – Load Washer & Belleville Disc Springs . FIG. 26A – Spring Pattern . . . . . . . . . . . . . FIG. 27 – Spring Mandrel . . . . . . . . . . . . . FIG. 28 – Spring Cylinder . . . . . . . . . . . . . FIG. 29 – Balance Cylinder. . . . . . . . . . . . . FIG. 30 – Floating Piston . . . . . . . . . . . . . . FIG. 31 – Equalizer Cylinder . . . . . . . . . . . . Effective Date February 2001

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33 34 35 36 37 38 38 39 40 41 42 43

HYDRA-SHOCK® Model B Tool Operation & Service Manual

List of Figures FIG. 32 – Equalizer Mandrel . . . . . . . . . FIG. 33 – Seal Retainer & Wave Disc Spring FIG. 34 – Top Sub . . . . . . . . . . . . . . FIG. 35 – Assembly Torque Check. . . . . .

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44 45 46 47

SECTION 6 FIG. 36 – Drive Section & Spring Section Pressure Test . . . . . . . . . . . 49 FIG. 37 – Internal Diameter Pressure Test . . . . . . . . . . . . . . . . . . . 50 FIG. 38 – Spring Compression Test . . . . . . . . . . . . . . . . . . . . . . 51

Effective Date February 2001

HYDRA-SHOCK® Model B Tool Operation & Service Manual

List of Tables Table 1 – Engineering Specifications . . . . . . . . . . . . . . . . . . . . . . 2 Table 2 – Change Out Recommendations . . . . . . . . . . . . . . . . . . . . 3 Table 3 – Individual Spring Height . . . . . . . . . . . . . . . . . . . . . . 25 Table 4 – Wear Down Thickness . . . . . . . . . . . . . . . . . . . . . . . . 26 Table 5 – O.D. Wear Down Tolerances . . . . . . . . . . . . . . . . . . . . 26 Table 6 – Shoulder Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Table 7 – Makeup Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Table 8 – Makeup Torque for Fill and Service Plugs . . . . . . . . . . . . . 48 Table 9 – Spring Compression Test . . . . . . . . . . . . . . . . . . . . . . 51

Effective Date February 2001

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 1 General Description During drilling operations, various dynamic impact loads are imparted from the drill bit to the drill string. These loads, which are cyclical in nature, may lead to many problems: • Premature failure of the drill string and rig equipment • Low penetration rates • Hole problems The HYDRA-SHOCK® Model B tool is designed to absorb and dampen the variable axial dynamic loads produced by a drill bit during “normal” drilling operations. Unlike other tools on the market, the HYDRASHOCK® Model B tool is fully compensated for both pump pressure, which has a tendency to open the tool, and hydrostatic pressure, which has a tendency to close the tool. Consequently, as dynamic impact loads are transferred from the bit to the drill string, the tool, which is in a hydraulically “neutral” position, readily dampens the loads without the additional task of overcoming any pressure differentials. Additionally, the tool’s stroke length and low spring rate make it active over a much greater range of operation. As a result, the penetration rate and bit life are greatly improved. As axial loads are produced, energy absorption is accomplished through the use of a spring element; force dampening is accomplished through the use of fluid and mechanical friction; and pressure compensation is accomplished through the use of a fluid transfer system. These three elements are the “heart” of the tool.

Effective Date February 2001

1

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 1

Operation As a tri-cone bit rotates, it produces a pattern on the bottom of the borehole which consists of “peaks and valleys”. With each revolution of the bit, the cones will tend to follow the sinusoidal contour of the bottom of the borehole producing a cyclical oscillation of the drill string. The springs in the HYDRA-SHOCK® Model B tool, normally used to keep the tool extended, are compressed and absorb the shock load produced by the bit cones as they progress through one of the “peaks”. Additionally, the load is dissipated by fluid friction created when oil is metered through the spring stack and by mechanical friction resulting from the movement of the spring stack. When the bit cones move into a “valley”, the HYDRA-SHOCK® Model B tool’s springs will extend the tool to its normal position. These two combined actions isolate the axial loads present during the drilling operation and maintain a near constant weighton-bit when the tool is run within its operational load limits. Maximum shock absorption is achieved by placing the HYDRA-SHOCK® Model B tool as close to the bit as possible. Care should be taken to ensure that the tool is never run in the neutral zone, in tension, or in oversized boreholes (hole sizes greater than 2 times the OD of the tool). The engineering specifications for the HYDRA-SHOCK® Model B tool can be found in Table 1. Table 1 Engineering Specifications (metric)

Tool O.D. inches (mm) Tool I.D. inches (mm)

OAL feet inches (mm) Stroke—Max. Deflection inches (mm) Minimum Recommended Working Load lbf (N) Maximum Recommended Working Load lbf (N) Tensile Yield Load lbf (N) Yield Torque lbf·ft (N·m) Maximum Temperature °F (°C) Spring Rate lbf/in (N/m)

HYDRA-SHOCK® Model B Tool Operation & Service Manual

6-3/4 (171) 2-13/16 (71) 19' 10-1/4" (6 052) 4-1/2 (114) 10,000 (44 480) 60,000 (270 000) 629,000 (2 800 000) 38,000 (52 000) 400° F (204° C) 13,000 (2 300 000)

2

8-1/2 (216) 3 (76) 23' 2-3/16" (7 066) 5-1/4 (133) 10,000 (44 480) 85,000 (380 000) 1,200,000 (5 000 000) 71,000 (96 000) 400° F (204° C) 16,800 (2 900 000)

11-1/4 (286) 3 (76) 22' 7-41/64" (6 900) 7-1/4 (184) 10,000 (44 480) 85,000 (380 000) 2,500,000 (11 000 000) 201,000 (273 000) 400° F (204° C) 12,500 (2 200 000)

Effective Date February 2001

Change Out Recommendations

Change Out Recommendations The HYDRA-SHOCK should be changed out, periodically, for servicing. See Table 2, Change Out Recommendations, to determine recommended hours of use before servicing. Follow the step below to use the information in Table 2, Change Out Recommendations. Step 1. Select the Tool OD. Step 2. Determine the drilling USAGE. Step 3. Select the hole size and note the corresponding hours. Step 4. Determine the bottom hole temperature and note the corresponding hours. Step 5. Compare the hours between the temperature and the drilling USAGE. Step 6. The smaller of the two will determine the service period.

Table 2 Change Out Recommendations Tool OD inches (mm) USAGE Rotating in Straight or Horizontal Section Only

Rotating in Deviated or Build Section Bottom Hole Temperture 100-200° F 38-93° C 200-300°F 93-148° C 300-400° F 148-204° C 400-500° F 204-260° C

6-3/4 (171) Hole Size 7-7/8 (200) 8-3/4 (222) 9-7/8 (251) 8-3/4 (222) 9-7/8 (251) 12-1/4 (311)

Effective Date February 2001

Hours 400 400 300 200 200 200

8-1/2 (216) Hole Size 9-7/8 (250) 12-1/4 (311) 17-1/2 (445) 9-7/8 (251) 12-1/4 (311) 17-1/2 (445)

Hours 400 353 250 250 150 100

11-1/4 (286) Hole Size Hours 17-1/2 400 (445) 20 350 (508) 26 300 (660) 17-1/2 300 (445) 20 350 (508) 26 200 (660)

Hours 400

400

400

300

300

300

300

300

300

150

150

150

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 1

Placement The HYDRA-SHOCK® Model B Tool is most effective when placed directly above the bit. Like other vibration dampeners, the HYDRASHOCK® Model B tool is less stiff than a drill collar of the same OD. Depending on the placement of the tool, the reduced stiffness can compromise the performance of the bottom hole assembly. Also, if improperly placed in the bottom hole assembly, high stresses could reduce tool performance and life. General guidelines for tool placement are as follows: • In a slick bottom hole assembly, place the tool above the bit, as shown in FIG. 1. • For a pendulum assembly used in very mild crooked tendencies, the tool can be placed directly above the bit, as shown in FIG. 2. • For pendulum assemblies used where there are crooked hole tendencies, it is recommended that the tool be placed directly above the first (fulcrum) stabilizer, as shown in FIG. 3. In addition, a second stabilizer should be placed one drill collar up from the tool. This will help reduce stresses in the tool due to lateral loads. • In packed bottom hole assemblies, it is recommended that the tool be placed above the second zone of stabilization, as shown in FIG. 4. Avoid using the tool as a short drill collar since the reduced stiffness will compromise bottom hole assembly performance and increase bending stresses in the tool. • When crooked hole tendencies are severe, it is recommended that the tool be placed above the third zone of stabilization, as shown in FIG. 5. It is also recommended that an additional stabilizer be placed one drill collar above tool to reduce lateral loading.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

4

Effective Date February 2001

Placement

Placement Diagram HYDRA-SHOCK®

Model B Tool

Drill Collars

Stabilizer

Drill Collar

Drill Collars

Drill Collar Stabilizer

Stabilizer Drill Collars

HYDRA-SHOCK®

Stabilizer

Model B Tool

Drill Collar

Drill Collar

Stabilizer

HYDRA-SHOCK®

Model B Tool

Drill Collars

Drill Collars

Stabilizer

Stabilizer

Short Drill Collar

Short Drill Collar Stabilizers HYDRA-SHOCK®

Model B Tool

FIG. 1 Slick Assembly

Effective Date February 2001

HYDRA-SHOCK®

Stabilizer

Model B Tool

FIG. 2 Pendulum Assembly

FIG. 3 Pendulum Assembly

5

FIG. 4 Mild to Medium Packed Assembly

FIG. 5 Severe Packed Assembly

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 2 Service Safety Procedures Tools TIC Accelerator® Tool ACCD & ACCM Fishing Accelerators® Tool Magnum Drilling Up:Accelerator® TT™ Accelerator® Tool V1 Accelerator® Tool

Reference Manuals Manual No. 2-35 Manual No. 2-20 Manual No. 2-60 Manual No. 2-58 Manual No. 6-90

Check tool for serial number and type identification to determine whether the tool is filled with nitrogen (as noted above). Caution-All nitrogen filled tools must be degassed before service. Once determined, immediately refer to applicable service manual. Caution-All tools have the potential to retain hydrostatic pressure. All fill/vent plugs are to be removed before servicing Any person responsible for servicing of HE Group tools shall be fully knowledgeable concerning all safety procedures and require all service personnel to be thoroughly trained in safe procedures as set forth in Smith Services–HE Group service manuals and Tool Service Courses. Any additional information concerning tools or equipment may be obtained by contacting: SII Smith Services HE Group P.O. Box 60068 Houston, TX 77205-0068 Telephone 281-443-3370

HYDRA-SHOCK® Model B Tool Operation & Service Manual

6

Effective Date February 2001

Shop Service

Shop Service Cleaning and servicing should occur as soon as possible after tool is used in the hole. Cleaning Procedures 1. Water soak tool to remove dried, caked mud. 2. Use steam and a strong biodegradable cleaner to remove oil and grease. 3. Allow steam cleaned parts to dry and cool before disassembling tool. Equipment Service equipment needed to disassemble, assemble, and test the HYDRA-SHOCK® Model B tool, is shown in FIG. 6.

FIG. 6 Service Equipment

Effective Date February 2001

7

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 2

Thread Galling Cautions Galling can be caused by: • Dirty or damaged threads and/or thread shoulders. • Threads and shoulders that are not completely covered with thread lubricant before assembly. • Misaligned connections during assembly or disassembly. • Applying a bending load when torquing the connection during assembly or disassembly. • Leakage which would allow the connection to become dry or filled with abrasive matter. Steps to prevent galling: • Clean and dry connection threads and shoulders thoroughly. • Apply thread lubricant evenly over threads and shoulders. • Position the backup device and breakout device as shown in disassembly and assembly sections. • Support and tie down the appropriate parts with a hold down steady rest as described in Disassembly and Assembly. • Torque connection properly, to the recommended make-up torque. To Break A Stuck Connection Tap the outside surface of the connection with a hammer while slowly unscrewing the part. It may be helpful to work the connection out by alternately tightening and untightening the part several times, FIG. 7. If such methods fail, one part of the connection can sometimes be machined away in an attempt to salvage the other. Ultimately, the connection can be forced apart. This may scrap both parts. Sub

Sub

Mandrel

Cylinder

Mandrel

Backup Device

EXTERNAL PARTS

Breakout Device

Backup Device

TAP WITH HAMMER IN THESE AREAS

Breakout Device INTERNAL PARTS

FIG. 7 Tapping Locations

HYDRA-SHOCK® Model B Tool Operation & Service Manual

8

Effective Date February 2001

SECTION 3 Disassembly Disassembly takes place after tool has been cleaned. This section is applicable to right-hand threaded tools. Text and graphics depict automated breakout unit.

FIG. 8 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence The Tool Check serial number to verify that the tool is a HYDRA-SHOCK® Model B. Place tool in test rack with test subs. Perform incoming report and record results on Smith Services-HE Group Services Report. Place the tool on an Oil Drip Tray as shown in FIG. 8.

Effective Date February 2001

9

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 3

FIG. 9 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Cylinder may have internal pressure.

Removal Of Fill And Service Plugs

Do not expose hands or any other part of the body to escaping fluid.

Always use safety procedures when removing the fill plugs, as tool may have developed pressure inside while downhole. Use proper size hex wrenches to remove fill plugs. Drill out plug if it cannot be removed with hex wrench.

Wear appropriate eye protection.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

10

Effective Date February 2001

Disassembly

FIG. 10 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Wear appropriate eye protection.

Removal Of Oil From Spring Cylinder Connect air to the drive cylinder as shown in FIG. 10. Rotate the tool until the balance cylinder fill hole faces down into the oil drip tray. Apply minimum air pressure. Expelled oil may be filtered and reused.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 3

FIG. 11 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Top Sub

Do not over clamp.

Clamp backup device onto equalizer cylinder as shown in FIG. 11. Clamp breakout device on top sub and apply sufficient torque to break out the connection. Record torque on Smith Services-HE Group Service Report.

Do not clamp in center of cylinder.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

12

Effective Date February 2001

Disassembly

FIG. 12 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Equalizer Mandrel With backup device on equalizer cylinder, clamp breakout device on equalizer mandrel, as shown in FIG. 12.

Do not damage chrome.

Record torque on Smith Services-HE Group Service Report.

Apply sufficient torque to breakout the connection.

Do not over clamp.

FIG. 12 A

Do not damage piston seals with box thread.

Seal Retainer & Wave Disc Spring Remove equalizer mandrel from breakout device. Remove wave disc spring and seal retainer from equalizer mandrel, as shown in 12A.

Effective Date February 2001

13

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 3

FIG. 13 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Equalizer Cylinder

Do not over-clamp. Do not clamp in center of cylinder.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

Clamp backup device onto balance cylinder, see FIG. 13. Clamp breakout device onto equalizer cylinder. Apply sufficient torque to breakout the connection. Record torque on Smith Services-HE Group Service Report. Remove equalizer cylinder.

14

Effective Date February 2001

Disassembly

FIG. 14 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Balance Cylinder

Do not over-clamp. Do not clamp in center of cylinder.

Clamp backup device onto spring cylinder as shown in FIG. 14. Clamp breakout device onto balance cylinder. Apply sufficient torque to break the connection. Record torque on Smith Services-HE Group Service Report.

FIG. 14A Floating Piston With balance cylinder in breakout device, remove floating piston using aluminum or brass bar as shown in FIG.14A.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 3

FIG. 15 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Spring Cylinder Clamp backup device onto Drive Pin Retainer Sub (DPRS), as shown in FIG. 15. Clamp breakout device onto spring cylinder. Apply sufficient torque to break the connection. Record torque on Smith Services-HE Group Service Report. Remove spring cylinder.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

16

Effective Date February 2001

Disassembly

FIG. 16 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Spring Mandrel Load Washer, Belleville Disc Springs & Second Load Washer With backup device on drive pin retainer sub (DPRS), clamp power tong on spring mandrel as shown in FIG. 16.

Do not over-clamp.

Support spring mandrel, as shown in FIG. 16.

Do not scratch chrome on spring mandrel shaft. Do not bend spring mandrel.

Apply sufficient torque with power tong to breakout the connection. Record torque on Smith Services-HE Group Service Report. Remove load washer, Belleville Disc Springs, then second load washer from spring mandrel.

Effective Date February 2001

17

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 3

FIG. 17 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Connector Mandrel With DPRS in backup device, clamp breakout device on connector mandrel as shown in FIG. 17. Apply sufficient torque to breakout the connection. Record torque on Smith Services-HE Group Service Report.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

18

Effective Date February 2001

Disassembly

FIG. 18 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Drive Pin Retainer Sub (DPRS) Clamp backup device onto drive cylinder, see FIG. 18. Clamp breakout device on DPRS. Apply sufficient torque to break out the connection and remove DPRS. Record torque on Smith Services-HE Group Service Report.

Effective Date February 2001

19

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 3

FIG. 19 Critical Factors & Safety Notes

Shop Service - DISASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or breakout device when applying torque to the tool connection.

Drive Shaft Clamp backup device on drive shaft, as shown in FIG. 19. Clamp breakout device onto drive cylinder. Pull drive shaft through the drive cylinder. Remove drive pins.

FIG. 19 A Wear Sleeves With drive cylinder in breakout device, remove wear sleeves from drive cylinder as shown in FIG. 19A.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

20

Effective Date February 2001

Disassembly

Disassembled Tool Below is a schematic of the HYDRA-SHOCK® Model B tool after disassembly.

Effective Date February 2001

21

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 4 Inspection Procedures Inspection should occur as soon as possible after tool is used. Replace parts which do not comply to an acceptable condition. No machining or reworking is to be performed without Smith Services–HE Group's approval. Incoming Inspection • Visually inspect for damage to the external members and note abnormal wear or markings. • Check for Hydrogen Sulfide residue with Lead Acetate Tape. Place tape strips at all ports and vents were the tape can come in contact with the well fluids left in the tool. If a positive indication is noted, special treatment of the part is required. Cleaning 1. Water soak tool parts to remove dried, caked mud. 2. Use steam and a strong biodegradable cleaner to remove oil and grease. 3. Allow steam cleaned parts to dry and cool before inspecting tool. Inspection Procedures Inspect all parts, using the steps below, each time the tool is disassembled. • Inspect all rotary shouldered connections per API. Inspection procedures will meet the applicable content of API RP 7G, Section 12. • Inspect all make up shoulders and faces for galling and wash. Repair or replace part as needed. • Use the Part Inspection Guideline for individual parts. Repair or replace part if condition noted in guideline exist. • Use Magnetic Particle Inspection Guidelines for Magnetic Particle Inspection of parts. • Check all external parts for wear down. Replace part when the OD wear is at or below the diameters listed in Table 5. • Heavy grooves or junk cuts that exceed minimum wear down are not acceptable. • Multiple grooves or cuts are in a small area are not acceptable. • Use Critical Parts Inspection form to record part condition, part diameters, and results from magnetic particle inspection. HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Inspection Procedures

• Use Fishing Dimensions for length, ID, and OD comparison. Record findings on Critical Length Tolerance form. • Use Chrome Guidelines to inspect chrome. Magnetic Particle Inspection Guideline Refer to API RP 7G for guidelines. Subject critical stress areas to Magnetic Particle Inspection at each service. Replace parts if indication is found and cannot be removed by acceptable practice. A characteristic of industrial hard chrome is micro cracking. Micro cracking does not pose a problem or threat of failure to the part. Typical micro cracking should not constitute criteria for rejecting a part. Critical Stress Areas • Pin connections plus 1" (25 mm) beyond the shoulder or end of the thread. • External component box connections (inside and outside) plus 1" (25 mm) beyond the connection. • Internal component box connections (inside and outside) and all grooves up to the end of the last groove or end of the relief or make-up face. • Fill plug holes, service plug holes, ports, vents, slots, and 2" (51 mm) either side. • Large diameter changes plus 4" (102 mm) either side. Chrome Guidelines Record condition of chrome area on Critical Parts Inspection form. The following guidelines may be tempered based on knowledge and experience for a given area and environment tools will be utilized. Hydraulic Fluid Seal Area Pits in chrome • The maximum acceptable pit diameter is 1/8" (3 mm). • The maximum acceptable pit depth is 1/64" (0.5 mm). • Multiple pits must be at least 3/8" (10 mm) apart. • A maximum of 3 pits in a 1" x 1" (25 mm x 25 mm) square area are acceptable. Chipped chrome • Missing or chipped chrome is not acceptable. It is acceptable for chrome outside of the seal area to be pitted, missing, or chipped. Dress and remove sharp edges from these areas. Effective Date February 2001

23

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 4

Hardbanded Surfaces Crack patterns are a natural occurrence in hardbanding and there is no effective way in controlling them. • A circumferential crack more than 180 degrees around in the same bead is not acceptable • Separation between any two weld beads are unacceptable, where the beads do not overlap • Pin holes larger than 1/4" (6 mm) in diameter are unacceptable • Cracks across a bead or beads should be at least 1/2" (13 mm) apart • Cracks across a bead that extend into the adjacent material are not acceptable Part Inspection Guidelines Top Sub a. Visually check ID for corrosion or coating conditions. b. Maximum allowable pit dept. is 1/32" (1 mm) Seal Retainer a. Inspect seal grooves for washout. Equalizer Mandrel a. Inspect seal grooves for washout. b.Check threads for washout, rust and galling. Equalizer Cylinder & Balance Cylinder a. Check for out-of-roundness. Severe crushing cannot be repaired. b. Check threads and I.D. shoulder for washout, rust and galling. Floating Piston a. Inspect seal grooves for washout. b. Inspect piston faces for damage. Spring Cylinder a. Check for out-of-roundness. Severe crushing cannot be repaired. b. Check threads and I.D. shoulder for washout, rust and galling. c. Visually inspect chrome for pitting and damage. Spring Mandrel a. Using O.D. micrometer, measure chromed sections. Maximum neck down is minus.020" (0.5 mm). Mandrels over the nominal O.D. size are not acceptable. b. Visually check pin threads and pin faces for washout, galling, or deformation. c. Visually inspect the Belleville Spring chrome area. No measurement is required in this area.

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Effective Date February 2001

Inspection Procedures

Springs

a. Twenty-five percent of the springs should be subjected to magnetic particle inspection (MPI). During the MPI, the coils should be positioned such that the inspector can check for cracks propagating circumferentially on the I.D. and O.D. surfaces as well as for cracks propagating radially from the I.D. of the part towards the O.D. of the part. If cracks or other improprieties are found in one (1) spring, all springs in the spring stack shall be subjected to MPI testing. b. Springs that have cracks or other improprieties should be discarded. c. Measure 25% of the springs, to determine if there are any changes in overall height. Height variations greater than those specified in Table 3 found in one (1) spring shall necessitate the measurement of all springs. Table 3 Tool O.D. 6-3/4 (171) 8-1/2 (216) 11-1/4 (286)

Individual Spring Height inches (mm) Initial Stack Height .0407 (10.33) 0.515 (13.08) 0.685 (17.39)

Allowable Decrease In Spring Height .008 (0.203)

Springs with a decrease in overall height greater than that specified should not be used without consulting the engineering department. Connector Mandrel a. Visually check threads for washout, galling, or deformation. Drive Pin Retainer Sub a. Inspect threads for washout, rust and galling. Drive Pins a. Check Drive Pins for excessive wear. Wear on the length and O.D. must not exceed 1/16" (1.6 mm). b. Pins may be reused if there are light scratches on surface; however, pins that are severely deformed must be replaced.

Drive Cylinder a. Visually inspect threads for washout and galling. b. Check seal area I.D. for wear +1/16" (1.6 mm) above nominal dimension. c. Check splines for excess wear. Inspect for cracks and deformation. Effective Date February 2001

25

HYDRA-SHOCK® Model B Tool Operation & Service Manual

Wear Sleeve a. The minimum allowable thickness for each size of wear sleeve is as follows. Table 4 Wear Down Thickness Tool O.D. 6-3/4 (171) 8-1/2 (216) 11-1/4 (286)

Minimum Thickness inches (mm) 0.110 (3) 0.265 (7)

Drive Shaft a. Check for spline wear. Blend any steps by grinding. b. Visually check connection threads for wash or galling. c. Visually check connection face for galling and deformation. d. Visually check I.D. for excessive corrosion and wear. Reject if I.D. exceeds nominal diameter plus 1/8" (3 mm). e. Visually check I.D. for pits. Reject if pit exceeds 1/32" (1 mm) deep. f. Subject entire O.D. surface of part to magnetic particle inspection, particularly in radius at change in diameter.

Table 5 O.D. Wear Down Tolerances - inches (mm)

HYDRA-SHOCK® Model B Tool Operation & Service Manual

Tool Size O.D.

6-3/4 (171)

8-1/2 (216)

11-1/4 (286)

Top sub Equalizer Cylinder Spring Cylinder DPRS Drive Cylinder Drive Shaft

6-5/8 (168)

8-3/8 (213)

11-1/8 (282)

26

Effective Date February 2001

Critical Parts Inspection

Critical Parts Inspection Measure all external parts for wear.

Date Tool S/N: Insp. Co:

Comments ........................................................................................................................... ............................................................................................................................................. .............................................................................................................................................

Effective Date February 2001

27

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 4

Critical Length Tolerance Compare lengths to dimensions on the Fishing Dimensions Table. If length is out of tolerance per the amount shown below, the part must be replaced.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Seal Assembly Procedures

Seal Assembly Procedures Seal Description The HE Group “SUPER SEAL” is a composite type of material with each seal element performing a specific function. • The SNE Ring is forced down the gland taper to close the shaft to gland clearance as pressure is applied to the Major Seal. Closure of the SNE Ring prevents extrusion of the SSR Ring and Major Seal. • The SSR, made of glass-filled Teflon, not only acts as a spacer between the Major Seal and SNE Ring, but polishes and conditions the chrome and/or colmonoy shaft as it reciprocates under pressure. • The Major Seal, the resilient seal member, must hold both low and high pressure. The Major Seal is double-acting when a tapered seal groove is provided as shown in the illustration below. A Rod Wiper, positioned forward of the SUPER SEALS and PolyPak, prevents grease, mud and debris from entering. Seal Inspection Inspect all seals (O-rings, SNE’s, SSR’s, Major Seals, PolyPaks and Rod Wipers) after steam cleaning. If any seal appears worn or cracked, replace it. Seal must be absolutely clean to reuse

SNE RING

FIG. 20 Super Seal

Effective Date February 2001

29

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 4

Seal Assembly Seals may be assembled into all designated parts before assembly of the tool or they may be assembled as designated parts are assembled. The exact order must be followed for each part. Seal Retainer Internal seal grooves for all sizes Step 1. Insert two PolyPaks into innermost internal seal grooves with O-ring towards face of seal retainer. Step 2. Insert rod wiper into outermost seal groove, with lip facing out. Step 3. Repeat steps 1 and 2 for other end of retainer.

External seal grooves for 6-3/4" OD tool Step 4. Assemble the T-seal into the external seal grooves and slide the seal to either side of the groove.

Step 5. Assemble one T-seal retainer into the seal groove opposite the T-seal. Afterwards, slide the T-seal up to the retainer.

Step 6. Assemble another T-seal retainer by feeding one of the ends under the T-Seal. Continue to feed the retainer until it is completely fitted into its proper position. NOTE: Skived joints of both retainers should be 45E to 90Eoffset from each other.

External seal grooves for 8-1/2" OD tool & 11-1/4" OD tool Step 7. Insert two PolyPaks at each end of the retainer. With PolyPak O-ring towards face of seal retainer.

Equalizer Mandrel Step 1. Insert PolyPaks, two PolyPaks at each end with O-ring towards face of mandrel box connection. Step 2. Insert rod wiper, with lip facing out, onto outermost seal groove. Step 3. Repeat steps 1 and 2 for mandrel side of seal area.

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Effective Date February 2001

Seal Assembly Procedures

Floating Piston External seal grooves for 6-3/4" OD tool Step 1. Assemble the T-seal into the external seal grooves and slide the seal to either side of the groove.

Step 2. Assemble one T-seal retainer into the seal groove opposite the T-seal. Afterwards, slide the T-seal against the T-seal retainer.

Step 3. Assemble another T-seal retainer by feeding one of the ends under the T-Seal. Continue to feed the retainer until it is completely fitted into its proper position. NOTE: Skived joints of both retainers should be 45E to 90Eoffset from each other. Step 4. Assemble the bore wiper onto the external wiper groove, with lip facing away from T-seals.

External seal grooves for 8-1/2" OD & 11-1/4" OD tool Step 5. Insert two PolyPaks at each end of the floating piston, with PolyPak Oring towards face of seal retainer. Step 6. Assemble the bore wiper onto the outer seal groove, with lip facing away from PolyPaks.

Internal seal grooves all sizes Step 7. Assemble two SSR Rings into the seal groove. SSR rings may become deformed and bent, but do not break or cut. Straighten out in groove after insertion. Step 8. Push both SSR Rings to either the up or the down side of the groove. Rings should fit snug and stay in selected position when pushed to one side of the groove. Step 9. Assemble an SNE Ring and hold together against the bevel of the groove with the SSR Rings. Step 10. Assemble the second SNE ring against the opposite side of the groove and hold in place with the SSR ring. This will leave a space between the SSR rings. All rings should stay in place. If not, remove all rings and slightly stretch all the SSR rings, but do not break. Reassemble as in Steps 7, 8 and 9. Step 11. Assemble the major seal in between the separated SSR rings. Fold the major seal in a U-shape and insert into the seal groove. Relax the major seal into place.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 4

Step 12. Assemble the rod wiper into the inner most seal groove. Fold the rod wiper into a U-shape and snap the seal into place.

Spring Mandrel Spring mandrel configuration

Step 1. Assemble PolyPak seals in grooves 2 and 3. (Note Direction) Step 2. Assemble PolyPak seals in grooves 4 and 5. (Note Direction)

Step 3 Assemble bore wipers in grooves 1 and 6 at each end of PolyPak grooves.

Drive Cylinder Step 1. Apply a thin layer of heavy grease to the outer diameter of the wear sleeves and install into I.D. grooves. Step 2. Assemble two SSR rings into the seal groove. SSR rings may become deformed and bent, but do not break or cut. Straighten out in groove after insertion. Step 3. Push both SSR rings to either the up or the down side of the groove. Rings should fit snugly and stay in selected position when pushed to one side of the groove. Step 4. Assemble an SNE ring and hold together against the bevel of the groove with the SSR rings. SNE ring may be held in position with a heavy grease.

Step 5. Assemble the second SNE ring against the opposite side of the groove and hold in place with the SSR ring. This will leave a space between the SSR Rings. All rings should stay in place. If not, remove all rings and slightly stretch all the SSR rings, but do not break. Reassemble as in Steps 2, 3 and 4. Step 6. Assemble the major seal in between the separated SSR rings. Fold the major seal in a U-shape and insert into the seal groove. Relax the seal into place. Step 7. Assemble the rod wiper into the innermost seal groove. Fold the rod wiper into a U-shape and snap the seal into place.

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Effective Date February 2001

SECTION 5 Assembly Assembly begins with new or clean repaired parts. This section is applicable to right-hand threaded tools.

FIG. 21 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence Drive Cylinder Clamp makeup device onto drive cylinder as shown in FIG. 21. Insert wear sleeves as shown in Seal Assembly Procedures. Insert seals as shown in Seal Assembly Procedures.

Effective Date February 2001

33

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 22 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence Drive Shaft With drive cylinder in makeup device, clamp backup device onto drive shaft as shown in FIG. 22. Coat the shaft of the drive shaft with oil. Slide drive shaft into the end of drive cylinder containing wear sleeves and seals until it seats on shoulder.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Assembly

FIG.23 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence Drive Pins Align pin slots of drive shaft with pin slots of drive cylinder. Install drive pins in the drive cylinder. Each slot should contain two pins.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 24 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Drive Pin Retainer Sub (DPRS) Clamp backup device onto drive cylinder. Clamp makeup device onto DPRS. Apply Kopr-kote® (or equivalent) to the drive shaft pin connection and to the DPRS pin connections. Thread the DPRS into the drive cylinder with right-hand rotation and make up to torque specified in Table 7. Record torque on Smith Services-he Group Tool Service Report, page 52.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Assembly

FIG. 25 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Connector Mandrel Clamp backup device onto DPRS as shown in FIG. 25. Clamp makeup device onto connector mandrel as shown in FIG. 25 Thread the connector mandrel onto drive shaft with right-hand rotation and make up to torque specified in Table 7. Record torque on Smith Services-he Group Tool Service Report, page 52. Slide the connector mandrel until it seats against the drive pin retainer sub.

Effective Date February 2001

37

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 26 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence Load Washers & Belleville Springs With DPRS in backup device, clamp makeup device onto unchromed shaft of spring mandrel as shown in FIG. 26. Slide inner load washer onto spring mandrel. Slide three springs in parallel onto the spring mandrel with the concave side of the springs facing toward the DPRS as shown in FIG. 26A. Slide the next set of three springs onto spring mandrel in the opposite direction of the first set as shown in FIG. 26A. 6-3/4" Continue this alternating pattern until forty-eight (48) sets of springs (3 springs per set) have been placed on the spring mandrel. 8-1/2" Continue this alternating pattern until forty-four (44) sets of springs (3 springs per set) have been placed on the spring mandrel. 11-1/4 Continue this alternating pattern until thirty (30) sets of springs (3 springs per set) have been placed on the spring mandrel. Slide outer load washer onto spring mandrel as shown in FIG. 26.

FIG. 26A Spring Pattern

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Effective Date February 2001

Assembly

FIG. 27 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

CAUTION Do not stand in from of backup device or makeup device when applying torque to the tool connection.

Spring Mandrel With DPRS in backup device and makeup device on unchromed shaft of spring mandrel, apply Kopr-Kote® (or equivalent) to spring mandrel pin connections as shown in FIG. 27. Thread spring mandrel into connector mandrel and make up to torque specified on Table 7. Record torque on Smith Services-HE Group Tool Service Report, page 52.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 28 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Spring Cylinder

Do not damage Seals. Do not bend spring mandrel. Do not scratch chrome.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

With backup device on DPRS, clamp makeup device onto spring cylinder as shown in FIG.28 . Slide the spring cylinder over the spring stack and onto the DPRS. Thread spring cylinder onto DPRS and make up to the torque specified in Table 7. Record torque on Smith Services-HE Group Tool Service Report, page 52.

40

Effective Date February 2001

Assembly

FIG. 29 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Balance Cylinder

Do not damage Seals. Do not bend spring mandrel. Do not scratch chrome.

Clamp backup device onto spring cylinder as shown in FIG. 29. Stroke tool completely open. Clamp makeup device onto balance cylinder. Apply Kopr-Kote® (or equivalent) to the balance cylinder pin connection. Thread balance cylinder into spring cylinder and check shoulder stand off. The balance cylinder shoulder should standoff from the spring cylinder shoulder. This standoff is due to the spring stack preload and is as follows for each size tool. See Table 6. Table 6 Shoulder Standoff Tool Size O.D. 6-3/4 (171) 8-1/2 (216) 11-1/4 (286)

Standoff 9/32 (7) 3/8 (10) 5/16 (8)

Make up to the torque specified in Table 7 Record torque on Smith Services-HE Group Tool Service Report, page 52.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 30 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence Floating Piston Assemble floating piston seals as shown in Seal Assembly Procedures. Coat OD piston seals with clean oil. With backup device on spring cylinder and makeup device on balance cylinder, slide the floating piston (OD seals first) onto the spring mandrel until the entire piston clears the box threads of the balance cylinder as shown in FIG. 30. Install spring mandrel seals as shown in Seal Assembly Procedures. Apply Kopr-Kote® (or equivalent) to the spring mandrel pin connection.

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Effective Date February 2001

Assembly

FIG. 31 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Equalizer Cylinder

Do not scratch chrome plating in the equalizer cylinder bore.

Clamp backup device onto balance cylinder and shown in FIG. 31. Clamp makeup device onto equalizer cylinder. Apply Kopr-Kote® (or equivalent) to the equalizer cylinder pin connection.

Do not damage Seals.

Thread the equalizer cylinder onto the balance cylinder and make up to the torque specified in Table 7.

Do not bend spring mandrel.

Record torque on Smith Services-HE Group Tool Service Report, page 52.

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 32 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Equalizer Mandrel

Do not damage Seals.

Clamp backup device onto equalizer cylinder. Clamp makeup device onto unchromed shaft of equalizer mandrel. Insert equalizer mandrel seals as shown in Seal Assembly Procedures. Coat seals with clean oil. Thread the equalizer mandrel onto the spring mandrel and make up to torque specified in Table 7. Record torque on Smith Services-HE Group Tool Service Report, page 52.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Assembly

FIG. 33 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence Seal Retainer & Wave Disc Spring Assemble seal retainer seals as shown in the Seal Assembly Procedures. Coat seals with clean oil. With backup device on equalizer cylinder, slide seal retainer onto equalizer mandrel, until the seal retainer clears the box threads of the equalizer. Install the wave disc spring into the equalizer cylinder until it is against the seal retainer.

Effective Date February 2001

45

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 5

FIG. 34 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Top Sub With backup device on equalizer cylinder, clamp makeup device on top sub as shown in FIG. 34. Apply Kopr-Kote® (or equivalent) to the top sub threads. Thread top sub into equalizer cylinder and make up to the torque specified in Table 7. Record torque on Smith Services-HE Group Tool Service Report, page 52.

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Assembly

FIG. 35 Critical Factors & Safety Notes

Shop Service - ASSEMBLY Description & Sequence

Caution Do not stand in front of backup device or makeup device when applying torque to the tool connection.

Assembly Torque Check Check torque applied to individual pieces with the procedure below. Do not use this procedure for overall make up of tool. Clamp backup device onto the drive cylinder as shown in FIG. 35. Clamp makeup device onto top sub. Apply makeup torque as specified in Table 7. Tap each external service connection with a one to two-pound hammer until all connections stop rotating and makeup torque is verified from end-to-end. Record torque on Smith Services-HE Group Tool Service Report, page 52.

Effective Date February 2001

47

HYDRA-SHOCK® Model B Tool Operation & Service Manual

Torque Tables Table 7 Makeup Torque lbf·ft (N·m) Tool O.D. inches (mm)

6-3/4 (171)

8-1/2 (216)

11-1/4 (286)

Tool I.D. inches (mm)

2-13/16 (71)

3 (76)

3 (76)

External Connections

25,000 (34 000)

45,000 (61 000)

120,000 (160 000)

Drive Shaft to Connector Mandrel

10,000 (14 000)

20,000 (27 000)

75,000 (102 000)

Connector Mandrel to Spring Mandrel

7,000 (9 000)

15,000 (20 000)

20,000 (27 000)

Spring Mandrel to Equalizer Mandrel

5,000 (7 000)

10,000 (14 000)

15,000 (20 000)

Fill Plugs and Service Plugs**

See Table 8

Table 8 Makeup Torque for Fill and Service Plugs Plug Size and Type

Hex Key Size inches

*Torque Required lbf⋅ft (N·m)

5/16" NF-FILL PLUG

5/32

13 (17)

1/2" NF Fill Plug

1/4

45 (61)

5/16" Lee ‘AFO’ Plug

5/32

7 (9)

1/2" Lee ‘AFO’ Plug

1/4

20 (27)

Makeup torque is based on the maximum torque of the Hex Key. **Use only HE Group special plugs: 1. Fill Plugs SAE NF Slotted 2. Service Plugs NPT

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

SECTION 6 Testing Procedures The tool must be filled with oil, pressure tested and spring tested following assembly. Record test findings on Smith Services-HE Group Tool Service Report. Drive Section & Spring Section Pressure Test 1. Fill the drive section and spring section with Texaco Transformer oil (or equivalent), see FIG. 36. 2. Apply pressure, up to 5,000 psi (34 000 kPa), and hold for five minutes. Perform this test on the drive section and the spring section. If there is oil leakage at drive shaft or a drop in pressure, during either test, disassemble the tool and replace the appropriate seals, and retest. 3. Record test findings on Smith Services-HE Group Tool Service Report. 4. The tool MUST be oil-filled prior to shipment.

FIG. 36 Drive Section & Spring Section Pressure Test

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 6

Internal Diameter Pressure Test 1. Install test sub on each end and torque up. 2. Fill the tool’s ID with oil or water, see FIG. 37. 3. Apply pressure up to 5,000 psi and hold for five minutes. If there is a drop in pressure, if the tool starts to close, or if any leakage is noted disassemble the tool and replace the appropriate seals. Then retest the tool. 4. Record test findings on Smith Services-HE Group Tool Service Report. 5. Drain the internal diameter of tool.

FIG. 37 Internal Diameter Pressure Test

HYDRA-SHOCK® Model B Tool Operation & Service Manual

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Effective Date February 2001

Testing Procedures

Spring Compression Test Repeat test three times for stroke verification. Failure of this test shall necessitate the disassembly of the tool, the replacement of the entire spring stack, and a retest. 1. Place the HYDRA-SHOCK® Model B tool in the test rack. 2. With no load applied, measure and record the distance from the bottom face of the drive cylinder to the top of the drive shaft as shown in FIG. 38. 3. Apply compressive load per Table 9. 4. Measure the distance from the bottom face of the drive cylinder to the top of the drive shaft at given load. 5. Record test findings on Smith Services-HE Group Tool Service Report. Table 9 Spring Compression Test Tool size inches (mm)

Load lbf (N)

Stroke inches ±1/2" (mm ± 12.7)

6-3/4 (171)

50,000 (222 400)

3 (76)

8-1/2 (216)

50,000 (222 400)

2-1/2 (64)

11-3/4 (298)

50,000 (222 400)

3 (76)

FIG. 38 Spring Compression Test

Effective Date February 2001

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HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 6

Smith Services-HE Group Tool Service Report

Customer Days Out Drilling

Other

OPERATION TEST BY Stroke Before Test Load inches (mm)

INCOMING REPORT

Serial No. Tool Size District Date

Spring Compression Test Stroke With Test Load inches (mm)

Test Load lbf (N)

Comments

Disassembly Torque lbf⋅ft (N·m)

BREAKOUT BY Top Sub (TS) Equalizer Mandrel (EM) Equalizer Cylinder (EC) Balance Cylinder (BC)

Date

Spring Cylinder (SC) Spring Mandrel (SM) Connector Mandrel (CM) Drive Pin Retainer Sub (DPRS)

OUTGOING REPORT

MAKE UP BY

Date

FILL AND TEST

MAKEUP TORQUE lbf⋅ft (N·m) Internal Connections External Connections Each Connection CM lbf⋅ft SM lbf⋅ft lbf⋅ft EM lbf⋅ft Assembly Torque Check

Drive Section Filled with Transformer Oil Drive Section Pressure Test Spring Section Filled with Transformer Oil Spring Section Pressure Test

Passed

Internal Diameter Pressure Test lbf⋅ft Service Connection Greased

TEST BY Stroke Before Test Load inches (mm)

Date Test Load lbf (N)

Spring Compression Test Stroke With Test Load inches (mm)

Comments

COMPLETION REPORT T.J. Connections Greased Thread Protectors Paint—Identification

HYDRA-SHOCK® Model B Tool Operation & Service Manual

Full Service Approved By

Date

52

Effective Date February 2001

Shipping Instructions

SECTION 7 Shipping Instructions After testing and filling, the HYDRA-SHOCK® Model B tool must be color-coded and stenciled. Thread protectors are required for shipment. Record actions on Smith Services-HE Group Tool Service Report.

Paint Code

Stencil Code Use yellow paint to stencil tool.

SMITH SERVICES–HE GROUP

Paint stencil will have 2" (51 mm) letters for 3-1/8" (80 mm) OD tool and smaller. Paint stencil will have 4" (102 mm) letters for 3-3/4" (95 mm) OD tool and larger.

HYDRA-SHOCK® MODEL B TOOL See Manual No. 1-50

Red paint is used for Left Hand Conn. stencils.

_____________O.D. x ___________I.D.

Tool Serial No.

Effective Date February 2001

53

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 8 Parts List Tool OD inches (mm)

6 3/4 (171)

8-1/2 (216)

11-1/4 (286)

16999

16997

16988

Qty

413977 1

413965 1

413935 1

Qty

413978 1

413966 1

413936 1

Qty

414026 1

414025 1

414003 1

Qty

413980 1

413968 1

413938 1

Drive Pin Retainer Sub Qty

413981 1

413969 1

413939 1

Drive Cylinder

Qty

413982 1

413970 1

413940 1

Qty

413986 1

413971 1

413944 1

Qty

413983 1

413974 1

413941 1

Qty

413984 1

413973 1

413942 1

Qty

413985 1

413972 1

413943 1

Qty

218365 1

218364 1

218361 1

Qty

314561 1

314559 1

341544 1

Qty

122332 1

122331 1

122327 1

Qty

122298 2

122294 2

122275 2

Belleville Disc Spring Qty

122297 144

122293 132

122272 90

Drive Pin

113035 16

120461 16

122276 16

Assembly Number Top Sub Equalizer Cylinder Balance Cylinder Spring Cylinder

Drive Shaft Equalizer Mandrel Spring Mandrel Connector Mandrel Seal Retainer, Top Sub Floating Poston Wave Disc Spring Load Washer

Qty

HYDRA-SHOCK® Model B Tool Operation & Service Manual

54

Effective Date February 2001

Parts List

Tool OD inches (mm) Wear Sleeve Seal Kit Consisting of Rubber and Packing Kits

6 3/4 (171) 218337 3

8-1/2 (216) 218329 3

11-1/4 (286) 218295 3

17019

17018

17000

17019R

17018R

17001

Rubber Kit PolyPak, Ext. Seal Retainer

Qty

Not Required

122342 4

122343 4

PolyPak, Int. Seal Retainer

Qty

122338 4

122316 4

122337 4

Wiper, Rod, Seal Retainer

Qty

122336 2

122344 2

218296 2

T-Seal, Seal Retainer

Qty

218344 2

Not Required

Not Required

Wiper, Bore Balance Man.

Qty

218368 2

218377 2

218347 2

PolyPak, Balance Man.

Qty

122337 4

122346 4

122342 4

Wiper, Bore Spring Man.

Qty

122339 4

122085 4

122085 4

PolyPak, Spring Mandrel

Qty

218369 2

218373 2

218373 2

Wiper, Bore, Thin Spring Mandrel Qty

218360 1

218374 1

218375 1

Wiper, Rod, Thin Floating Piston

Qty

218367 1

113058 1

218308 1

Major Seal Floating Piston

Qty

218341 2

218336 2

218309 2

PolyPak, Floating Piston,

Qty

Not Required

122342 4

122343 4

T-Seal, Floating Piston

Qty

218344 2

Not Required

Not Required

Wiper, Bore Floating Piston

Qty

Not Required

218374 1

218375 1

Wiper, Rod Drive Cylinder

Qty

218338 1

113058 1

218308 1

Major Seal, Drive Cylinder

Qty

218341 2

218336 2

218309 2

17019P

17018P

17002

Qty

122072 1

122153 1

122153 1

Fill Plug Balance Cylinder Qty

122072 1

122153 1

122153 1

Packing Kit Fill Plug Drive Cylinder

Effective Date February 2001

55

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 8

Tool OD inches (mm) SNE Ring Drive Cylinder Qty

6 3/4 (171) 218339 4

8-1/2 (216) 113356 4

11-1/4 (286) 218311 4

SSR Drive Cylinder

Qty

218340 4

113357 4

218310 4

TSR, Drive Cylinder

Qty

218343 4

Not Required

Not Required

SNE Ring Floating Piston

Qty

218339 4

113356 4

218311 4

SSR Floating Piston

Qty

218340 4

113357 4

218310 4

TSR Floating Piston

Qty

218343 4

Not Required

Not Required

HYDRA-SHOCK® Model B Tool Operation & Service Manual

56

Effective Date February 2001

Fishing Diagrams

SECTION 9 Fishing Diagrams

Drive Pins

Top Sub

Balance Cylinder Spring Mandrel

Drive Cylinder

Equalizer Mandrel

Connector Mandrel

Spring Cylinder

Drive Pin Retainer Sub

Equalizer Cylinder

Effective Date February 2001

57

Drive Shaft HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 9

Fishing Dimensions Dimensions reflect new parts. Reworked or used parts may differ. Tool OD inches (mm)

6 3/4 (171)

8 1/2 (216)

11 1/4 (286)

6 3/4 (171.5) 33 (838.2) 3 1/2 (88.9) 29 (736.6) 4 (101.6) 4 3/4 (120.7)

8 1/2 (215.9) 40 (1016.0) 5 1/8 (130.2) 35 1/2 (901.7) 4 1/2 (114.3) 6 1/4 (158.8)

11 1/4 (285.8) 38 (965.2) 4 1/2 (114.3) 32 1/4 (819.2) 5 3/4 (146.1) 8 3/8 (212.7)

3 1/4 (82.6) 28 (711.2) 2 13/16 (71.4) 3 3/8 (85.7) 11 (279.4) 10 27/32 (275.4) 4 (101.6) 5 1/4 (133.4)

3 3/4 (95.6) 31 (787.4) 3 (76.2) 4.00 (101.6) 10 (254.0) 13 1/2 (342.9) 6 (152.4) 6 3/4 (171.5)

4 3/8 (111.1) 32 1/2 (825.5) 3 (76.2) 4 1/2 (114.3) 10 (254.0) 24 3/4 (628.7) 6 3/4 (171.5) 7 (177.8)

Top Sub A B C D E F Equalizer Mandrel A B C D E F G H

HYDRA-SHOCK® Model B Tool Operation & Service Manual

58

Effective Date February 2001

Fishing Dimensions

Tool OD inches (mm)

6 3/4 (171)

8 1/2 (216)

11 1/4 (286)

6 3/4 (171.5) 38 (965.2) 4 (101.6) 34 (863.6) 21 (533.4) 11 (279.4) 5 1/4 (133.4) 4 3/4 (120.7) 5-31/64 (139.3)

8 1/2 (215.9) 51 (1 295.4) 5 3/8 (136.5) 46 1/2 (1 181.1) 27 (685.80) 16 (406.4) 6 3/4 (171.5) 6-1/4 (158.8) 6-3/4 (171.5)

11 1/4 (285.8) 54 (1 371.6) 5 3/8 (136.5) 48 1/4 (1 225.6) 26 (660.4) 19 (482.6) 5 3/4 (146.1) 8 1/8 (206.4) 7 (177.8)

6 3/4 (171.5) 28 1/2 (723.9) 5 1/2 (139.7) 24 1/2 (622.3) 22 (558.8) 4 3/4 (120.7)

8 1/2 (215.9) 32 3/4 (831.9) 7 (177.8) 28 1/4 (717.6) 25 (635.0) 6 1/4 (158.8)

11 1/4 (285.8) 32 3/4 (831.9) 9 1/2 (241.3) 27 (685.8) 23 1/4 (590.6) 8 3/8 (212.7)

6 3/4 (171.5) 62 1/2 (1 587.5) 5 1/2 (139.7)

8 1/2 (215.9) 73 (1 854.2) 7 1/16 (179.4)

11 1/4 (285.8) 65 1/8 (1 654.2) 9 5/8 (244.9)

Equalizer Cylinder A B C D E F G H I Balance Cylinder A B C D E F Spring Cylinder A B C

Effective Date February 2001

59

HYDRA-SHOCK® Model B Tool Operation & Service Manual

SECTION 9

Tool OD inches (mm)

6 3/4 (171)

8 1/2 (216)

11 1/4 (286)

3 7/8 (98.4) 97 1/2 (2 476.5) 2 13/16 (71.4) 20 1/2 (520.7) 23 (584.2) 4 11/16 (119.1) 3 3/4 (95.3)

5 1/4 (133.4) 120 (3 048.0) 3 (76.2) 29 1/2 (749.3) 27 1/2 (698.5) 6 (152.4) 4 1/2 (114.3)

5 1/4 (133.4) 111 ( 2 819.4) 3 (76.2) 30 (762.0) 29 (736.6) 8 1/8 (206.4) 4 1/2 (114.3)

4 1/2 (114.3) 21 1/2 (546.1) 3 3/4 (95.3) 2 13/16 (71.4) 4 11/16 (119.1) 4 3/4 (120.7) 3 1/2 (88.9) 15 3/4 (400.1)

6 (152.4) 25 (635.0) 4 3/8 (111.1) 3 (76.2) 6 (152.4) 7 (177.8) 5 (127.0) 17 (431.8)

5 3/4 (146.1) 28 (711.2) 4 3/8 (111.1) 3 (76.2) 7 13/16 (198.4) 6 1/2 (165.1) 5 (127.0) 20 1/64 (508.4)

Spring Mandrel A B C D E F G Connector Mandrel A B C D E F G H

HYDRA-SHOCK® Model B Tool Operation & Service Manual

60

Effective Date February 2001

Fishing Dimensions

Tool OD inches (mm)

6 3/4 (171)

8 1/2 (216)

11 1/4 (286)

6 3/4 (171.5) 16 (406.4) 4 3/4 (120.7) 5 5/8 (142.9) 4 (101.6) 12 (304.8)

8 1/2 (215.9) 17 (431.8) 6 1/4 (158.8) 7 1/4 (184.2) 4 1/2 (114.3) 8 (203.2)

11 1/4 (285.8) 20 13/16 (528.6) 8 3/8 (212.7) 9 7/8 (250.8) 5 3/4 (146.1) 9 5/16 (236.5)

3/4 (19.1) 6 (152.4)

1 (25.4) 6 (152.4)

1 1/4 (31.8) 6 (152.4)

6 3/4 (171.5) 43 3/4 (1 111.3) 4 45/64 (119.5)

8 1/2 (215.9) 47 (1 193.8) 6 (152.4)

11 1/4 (285.8) 51 1/2 (1 308.1) 8 1/8 (206.4)

4 11/16 (119.1) 80 (2 032.0) 2 13/16 (71.4) 48 (1 219.2) 6 3/4 (171.5)

6 (152.4) 87 (2 209.8) 3 (76.2) 52 (1 320.8) 8 1/2 (215.9)

8 1/8 (206.4) 92 (2 336.8) 3 (76.2) 61 (1 549.4) 11 1/4 (285.8)

Drive Pin Retainer Sub A B C D E F Drive Pin A B Drive Cylinder A B C Drive Shaft A B C E F

Effective Date February 2001

61

HYDRA-SHOCK® Model B Tool Operation & Service Manual