Hünnebeck Rush Lane Dosthill Tamworth Staffordshire B77 1LT Phone: 01827 289 955 Fax: 01827 250 191
The copyright in these instructions for assembly and use belongs to Brand Energy and Infrastructure Services. All the trademarks named in these instructions for assembly and use are the property of Brand Energy and Infrastructure Services, unless marked as thirdparty rights or identifiable as such in another way. Hünnebeck, SGB and Aluma Systems are trademarks of Brand Energy and Infrastructure Services. Furthermore, all rights are reserved, particularly with regard to patent grant or utility model registration. The unauthorized use of these instructions for assembly and use, of the trademarks contained therein and other intellectual property rights is expressly prohibited and represents an infringement of copyright, trademark rights and other industrial property rights. The illustrations in this brochure depict actual site conditions which may not always conform with applicable safety rules and regulations.
www.hunnebeck.co.uk
[email protected]
Product handbook Formwork and shoring
Product handbook
Brand Energy & Infrastructure Services UK, Ltd Building 100, Relay Point Relay Drive Tamworth Staffordshire B77 5PA United Kingdom
Hünnebeck
Hünnebeck 2236 London Road Carmyle Glasgow G32 8YF Phone: 0141 763 1333 Fax: 0141 763 2704
0615/BC/CDP/2k/H9009
formwork & shoring
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Strong team – strong performance
Global business
Our timeline
2013 In 2013 Brand acquired the Harsco Infrastructure group from the Harsco Corporation and introduced the formwork division Hünnebeck
2010 Hünnebeck and SGB combine to create Harsco Infrastructure
1972 Founded and joined Brand in 2005
1961 Founded
1929 Founded
1919 Founded
Part of the Brand group of companies, Hünnebeck have many years of formwork and shoring experience. Our customers trust us to safely and successfully deliver civil engineering, residential, commercial and industrial construction projects all over the world. Our approach is built around a wealth of technical expertise which allows us to provide a bespoke engineering solution to your specific formwork and shoring requirements. This helps us constantly solve new challenges and has kept us at the forefront of the industry for decades, helping us become a benchmark for others to follow. Our experience is your reassurance Dating back to 1929, Hünnebeck is one of the industry’s best known and well respected names within the formwork and shoring industry. Our partnership approach, together with our design capability enables us to work with our clients to complete projects safely, achieve programme deadlines and adhere to budget targets. Support Hünnebeck have a network of service depots dedicated to working with you to find the optimal solution to your problem. Our in-house designers, account managers and safety advisers form a specialist team available to support any project, no matter what the scale or location.
n Countries with Brand businesses ■ Countries with Brand businesses
Brand Energy & Infrastructure Services Brand Energy & Infrastructure Services is a leading provider of specialty services to the global energy, industrial, and infrastructure markets. Its extensive portfolio of specialized industrial service offerings include scaffolding, coatings, insulation, refractory, forming & shoring, cathodic protection, mechanical services and other related crafts. Customers benefit from a network of branches in over 30 countries across the world. Brand’s workforce of 24,000 generates annual sales of around $3 billion. A large portion of recurring revenue is derived from ongoing maintenance work.
CORE Markets by sales
Industrial Services
Power Generation
17 %
19 %
Infrastructure Services
12 %
11 %
Upstream / Midstream
41 %
Downstream
The copyright in this brochure belongs to Brand Energy & Infrastructure Services UK, Ltd. All the trademarks named in this brochure are the property of Brand Energy & Infrastructure Services UK, Ltd., unless marked as third-party rights or identifiable as such in another way. Furthermore, all rights are reserved, particularly with regard to patent grant or utility model registration. The unauthorized use of this brochure, of the trademarks contained therein and other intellectual property rights is expressly prohibited and represents an infringement of copyright, trademark rights and other industrial property rights. Brand Energy & Infrastructure Services UK, Ltd. develops and markets “Hünnebeck” and “SGB” brand products. Titles to these brands rest with the Brand Group companies registered as owners. SGB, HÜNNEBECK and Brand are trading names of Brand Energy & Infrastructure Services UK, Ltd. © All Rights Reserved. 2015. Brand Energy & Infrastructure Services UK, Ltd., registered in England and Wales with company number 8729615, with registered office at Building 100, Relay Point, Relay Drive, Tamworth, Staffordshire, England B77 5PA 2
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Contents
Service Health and safety Global expertise Cleaning and repair
4-7 4-5 6 7
Formwork beams
8 - 13
Aluminium DU-AL™
10
Steel MkII Soldier and mini MkII Soldier Beam clamps
11 12 - 13
Wall formwork
14 - 31
Traditional MkII Soldiers, mini MkII Soldiers and DU-AL™ aluminium beams
16 - 19
Crane-handled MANTO®
20 - 21
Circular LOGIK® 360
22 - 25
Single-sided MULTIFORM® A-frames
26 - 27
Stabilisers Aligning struts Formwork ties and accessories
28 - 29 30 - 31
Slab falsework and formwork
32 - 51
Aluminium falsework GASS®
34 - 39
Steel falsework CUPLOK® Formwork panels TOPEC® TOPMAX®
Climbing formwork
52 - 71
External climbing MULTIFORM® jump-form and guided 54 - 61 Self Climbing Formwork (SCF) 62 - 65 Internal climbing MULTIFORM® internal support beams 66 - 67 Anchor and ancillary components Mesh guard
68 - 69 70 - 71
Bridge construction
72 - 85
Parapet formwork MULTIFORM® parapet bracket MkII Soldiers
74 - 77 78 - 79
Bridge deck support CUPLOK® GASS®
80 - 81 82 - 83
Heavy-duty shoring INFRA-KIT
84 - 85
Façade retention and specialist framed structures MkII Soldiers
86 - 91 88 - 91
Access and edge protection Access equipment CUPLOK® access Stair towers Tubes and fittings
92 - 108 94 - 95 96 - 97 98 - 99
40 - 43
Edge protection EXTRAGUARD™ SAFESCREEN® CL25 bracket
100 - 103 104 - 107 108
44 - 49 50 - 51
Global business
111
Contact information
Back cover
3
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Service
Health and safety Safety comes first, always
Overview As a Brand company, Safety comes first, always. Our absolute commitment to a safe work environment is at the heart of our operating system and our comprehensive and in-depth safety policies, systems and programs are designed to engage the entire workforce in the delivery of safe work on all our projects.
Our Safety Values We all work hard to ensure our employees come home in the same shape every day and that no one gets hurt, ever. With this value as the focus of our industry-leading safety culture, coupled with our award-winning safety record, we have come to know that Brand is more than a company with a great safety program, Brand is a safe company.
4
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Service
Health and safety Safety comes first, always
House of Safety Building a truly effective safety program is like building a sturdy home and begins with a stable foundation. At Brand, we believe in five pillars of safety, our EHS Management Process & Systems, which are the solid base for our outstanding safety performance and culture and aid in helping us create strategic and effective safety initiatives company-wide. ● Brand’s incentive-based, voluntary Employee Intervention System (EIS) is our field employee behavioral-based safety program, utilizing the “Kaizen” method of continuous improvement. ● The Supervisor Observation System (SOS) fosters an atmosphere of proactive ownership and accountability at the supervisor level through peer-topeer observation and review, while affecting positive leadership development. ● Management Safety Reviews (MSRs) are an integral part of Brand’s safety system and are required by all management. MSRs employ the ‘‘Go See‘‘ method of management and are field observation based, allowing for much more than superficial understanding of the safety processes in the field. ● Brand’s Gold Link Audit System is an indepth and multi-level internal evaluation of a site’s safety management system and processes through inspection, interview and documentation review. ● The Brand Learning Network (BLN) is our state-of- the-art web-based Learning Management System for compliance, regulatory, craft and career path training, making all training and education easily accessible to all Brand employees.
5
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Service
Global expertise
We believe that our shared knowledge is our greatest asset. It offers in-built advantages to customers around the world in terms of safety, productivity and innovation – all of which can make a critical difference to the success of your project. To compliment the support you receive from local experts, we have developed specialised project application teams offering engineering support for unique and complex projects. We call these Global Engineering Centres, or GEC for short. Based in Canada, Germany and Italy, the GEC’s are innovation led teams focused on offering an industry-leading solution in our specialised fields. The teams advanced design tools, innovative thinking & customer-focused attitude are deployed on major projects all over the world. Expert Global services Our Global teams bring a wealth of knowledge and experience working in difficult terrain, in live transport environments and under tight time and operational constraints. Customers benefit from worldwide experience of finding practical and intelligent solutions, applied locally to your project. ●
Dedicated sales support for technical projects
●
Basic understanding of Global codes, local skills & language barriers
●
Skilled site supervisors available offering support for assembly & use, anywhere in the world
●
Successful partnerships with manufacturers for timeeffective bespoke solutions
6
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Service
Cleaning and repair
At the end of your project, the results can only be as good as the materials and equipment used, and this is especially true of formwork. An immaculate concrete finish is only achievable with forms that function faultlessly and efficiently. Regular reconditioning through cleaning and maintenance is the only way for the equipment to last longer and function cost efficiently. Repair and cleaning services are available for Hünnebeck products you have rented or purchased.
From a single source Our specialist teams can also replace wooden or plastic form sheets if required in addition to cleaning and maintaining a full range of proprietary equipment.
The most cost-competitive solution To conserve your own resources, our cleaning and repair service is the perfect solution. You save working space and rental time, you prevent interruptions and disruptions to your workflow, and you can deploy your own workforce more efficiently elsewhere.
7
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8
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FORMWORK BEAMS
A versatile range of formwork beams are available to maximise efficient and cost effective solutions. These have been designed to provide, in their various strength properties, a complete system of secondary and primary support for wall and slab formwork. DU-AL™ aluminium beams
10
MkII Soldiers
11
Mini MkII Soldiers
11
Beam clamps
12 - 13
9
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Formwork beams
DU-ALTM beams and MkII Soldiers DU-AL™ aluminium S150 beams
DU-AL™ aluminium beams The use of aluminium over timber has great advantages. Aluminium is lighter and stronger than timber and therefore allows for larger assemblies of formwork, which in turn reduces the labour cost of fixing and erecting.
The single-web S150 and twin-web T150 beams are supplied with timber inserts to allow for plywood to be fixed. The S150 is available for general use to suit all budgets and the stronger T150 is ideal for when a combination of high loading and larger support centres are required. The T225 primary beam is lightweight and easily handled yet capable of resisting moments up to 29.25kNm and loads up to 100kN providing the ideal solution for primary support, particularly for strip and re-erect applications.
Code No.
Length (m)
Weight (kg)
715264 6.40 25.40 715260 6.00* 23.82 715257 5.70 22.63 150
715251 5.10 20.24 715242 4.20 16.67 715236 3.60 14.28 715227 2.70 10.71 75
DU-AL™ S150 beam
715218 1.80 7.14 715216 1.60* 6.34 715212 1.20 4.74 Properties Area
11.89cm2
Weight
3.97kg/m
Young’s Modulus
68900N/mm2
Section Modulus Zxx
49cm3
Inertia xx
370cm4
Inertia yy
44.48cm4
Moment of resistance
6.80kNm
DU-AL™ aluminium T150 beam Code No. 80
DU-AL™ aluminium T225 beams
Length (m)
715272 7.20* 28.58
150
Hünnebeck offers three types of DU-AL™ aluminium beams, each with varying properties that cover a range of applications.
Code No.
18
Length (m)
Weight (kg)
717572 7.20 39.09 717564 6.40 34.75
DU-AL™ T150 beam
Weight (kg)
717560 6.00 32.57 717554 5.40 29.32 717550 5.00 27.14
717412 1.20 10.70
717548 4.80 26.06
717418 1.80 16.06
717542 4.20 22.80
717424 2.40 21.41
717539 3.90 21.17
717430 3.00 26.76
717536 3.60 19.54
717436 3.60 32.11
717530 3.00 16.29
717442 4.20 37.46
717527 2.70* 14.66
717448 4.80 42.82
717525 2.50 13.57
225
717454 5.40 48.17
717524 2.40* 13.03
717460 6.00 53.52
717518 1.80 9.77
717472 7.20 64.22
717516 1.60 8.68 717513 1.30 7.05
Properties Area
32.90cm2
Weight
8.92kg/m
Young’s modulus
68900N/mm2
Section modulus Zxx
204.5cm3
Inertia xx
2301cm4
Inertia yy
329cm4
Moment of resistance
29.25kNm
18 100
DU-AL™ T225 beam
Bolt clamp
717512 1.20 6.51 Properties Area
17.45cm2
Weight
5.43kg/m
Young’s Modulus
68900N/mm2
Section modulus Zxx
72.15cm3
Inertia xx
541.1cm4
Inertia yy
108.6cm4
Moment of resistance
13.00kNm
*Indicates limited availability
10
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225 225
Formwork beams
125
MkII Soldier ● Hot-dip galvanised for longevity ● Highly flexible with range of beam lengths and components ● Suitable for wall and slab support The MkII Soldier is a heavy duty structural section that can be used as beam and column. It is designed to bring both exceptionl strength and versatility, making it a popular choice for wall, slab support, temporary access and platforms as well as shoring Length Weight MkII Code No applications. Soldiers can be bolted (mm) (kg) (galv) end to end offering lengths suited to specific uses. 443096 71.0 The history of the MkII Soldier has seen a range of components developed allowing for a wide variety of applications for all types temporary works. See 62.6 of 443095 3150 facade retention for a selection of components. 3600
55.2 2700 Code No.
443094 Length (mm)
Mini MkII Soldier ● Hot-dip galvanised for longevity ● Lightweight at 8.4kg/m ● Nailing holes in top flange
225 225
10 2. 5
5 2. 10
DU-ALTM beams and MkII Soldiers
170 170
MkII Soldier MkII Soldier Properties
Area (gross)
25.73cm2
Area (average)
22.52cm2
Weight
20.8kg/m
Young’s modulus
206000N/mm2
Inertia xx
1578cm4
Inertia yy
534.6m4
Moment of resistance
38.0kNm
Moment of resistance (joint)
10kNm
Moment of resistance (reinf. joint)
15kNm
443095 3.15 62.58
Joint reinforcement plate 443093 37.4 For use when it is necessary to increase 1800 443093 1.80 37.42 the capacity bending moment at the joint 443092 1.125 25.43 of two MkII Soldiers. 443094 2.70 54.20
443091 0.90 21.43
443098 0.675 19.48 Four No. joint reinforcement plates may 443092 25.4 1125 443097 0.45 11.65 be used 443210
900
21.5
7.20
0.075
5.7
443091
Joint to joint connection To fix MkII Soldiers end-to-end.
675
17.5
443098
Four No. M16 x 35 HT set screws and nuts should be used.
Code No. 584233443097 11.7 450 Weight: 0.11kg
Maximum bending moment = 10kNm. 7.2
443211
Length (mm)
75
5.7
443210
Weight (kg)
complete with M16 x 50 HT set screws and nuts. Code No. (galvanised): 443223 Weight: 0.7kg
Maximum bending moment = 15kNm.
Properties Area (gross)
11.95cm2
Area (average)
8.94cm2
Weight 8.4kg/m Young’s modulus
206000N/mm2
Inertia xx
152.5cm4
Inertia yy
118.0cm4
Moment of resistance
10.0kNm
Specifications/properties Weight 8.4kg/m C. S. area (gross)
11.95cm2
C. S. area (net)
8.29cm2
Young’s modulus (E)
206000N/mm2
Moment of inertia (Ixx)
208cm4
Moment of inertia (Iyy)
147cm4
rx 5.0cm ry 4.21cm Minimum factor of safety
2
End reaction*
36.0kN
Centre reaction*
45.0kN
120
150
Code No.
443106 1.80 15.00
Weight (kg)
0.15
An added feature of the mini MkII Soldier is the nailing holes in the top flange, giving the opportunity to fix timber or plywood directly. The opposite flange has a raised lip allowing for DU-AL™ aluminium beams to be clamped securely. 443105 1.30 11.00
443096 3.60 70.97
443211
The mini MkII Soldier is designed to give a robust, easy to handle solution to awkward formwork areas. It can be used as primary support for small to medium wall and base pours or as general support beams and columns. It is commonly favoured as end support for wall pours. See page 13 for typical stop end details.
Full bending moment (SWL)
10.0kNm
Tie load
45.0kN
Shear max.
36.0kN
*Minimum 120bearing length 155mm
120
Mini MkII Soldier
120
11
Mini MkII Soldier
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Formwork beams
Beam clamps Beam fixing detail Wedge clamp For fix and strike applications, a quick-action fixing method suitable for connecting any combination of DU-AL™ beams.
Universal clamp Connects secondary beams to primary beams. Recommended where forms are to be handled repeatedly or are likely to be subject to considerable vibration.
Code No. 715690
Code No. 443036
Weight: 0.45kg
Weight: 0.6kg
Universal anchor clamp A longer version of the T-bolt combined with a universal clamp arm and captive nut. Used as an alternative to the universal clamp for fixing DU-AL™ T150 beams to MkII Soldiers and DU-AL™ T150/T225 beams. Code No. 717606 Weight: 0.31kg
T-bolt clamp Used to fix DU-AL™ T150’s and T225’s to CUPLOK® forkheads and MULTIFORM® beams.
Timber waling clamp Used with the J bolt to fix timber walings to the soldier. Code No. 443123 Weight: 0.34kg
Code No: 717605 Weight: 0.20kg
J bolt Code No. 443124 56
Weight: 0.34kg
11
40
43
56 11
40
40
43
12.5
12
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40
60
= 40 =
8 120
60
120
35
80
120
25
75
300
Beam clamps
25
75
8
25
75
75
4 No Ø 13 holes
28
27
Anchor bolt
Friction bolt c/w nut 300
Code No: 717607
4 No Ø 13 holes 56
15
Weight: 0.11kg
40
30
23
56
15
45
11
28
34
30
23
165
40
M 12
11
8
80
=
11
27
9
Stop end bracket
Code No: 717604
Code No: 717611
Weight: 0.10kg
Weight: 2.20kg
43
Forged washer
8
80
9
=
Code No: 717603 Weight: 0.08kg
45
11
8
34
75
75
25
Formwork beams
M 12
80
7 =
0 16
165
43
40
18
=
7 40
18
80
80
190
0 16160
Typical stop end details
S150 walings
DU-AL® stop end soldier support bracket
Tie rod
80 80
MkII Soldiers
S150 ® S150 DU-AL beam DU-AL® beams
Tie rodMini MkII Soldier 190 190
80 80
Timber pack 0 16
MkII Soldiers with 4-clamp connection
Tie rod with wing nuts and washer plates
®
S150 DU-AL beam
DU-AL® stop end soldier support bracket
80
S150 walings
80 190
Corner soldier
Tie rod 13
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DU-AL® stop end soldier support bracket
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14
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Wall Formwork
A complete group of high productivity systems to meet all wall formwork requirements. Single-sided, angled and circular walls are all easily catered for with minimal components.
Traditional DU-AL™ aluminium beams, MkII Soldiers and Mini MkII Soldiers can be used in combination to provide tailored solutions
16 - 19
20 - 21 Crane-handled The MANTO® panel system can easily resist concrete pressures up to 80 kN/m2 and is simple and quick to assemble Circular LOGIK® 360 is a true circular panel system suitable for curved walls and concrete pressures up to 60kN/m2.
22 - 25
Single-sided MULTIFORM® A-frames can be used in conjunction with traditional formwork for the construction of single-sided walls
26 - 27
Aligning struts A range of stabilisers and aligning struts are available for use in conjunction with our wall formwork products
28 - 29
Formwork ties and accessories A range of components are available to assist with all aspects of formwork
30 - 31
15 15
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Wall formwork
MkII Soldiers and DU-ALTM beams ● Adaptable, versatile and economic solutions ● Highly flexible with range of beam lengths and components ● Suitable for single-sided, double- sided, angled and inclined walls and columns MkII Soldiers and DU-AL™ aluminium beams combine to provide tailored solutions to wall formwork requirements. Formwork shutters can be assembled to suit the majority of wall shapes and sizes through the range of DU-AL™ beam and MkII Soldier lengths. Various concrete pressures can be supported to cater for pour rate requirements as each shutter is individually designed making the system ideal for specific solutions. Traditional wall formwork can also be used in conjunction with Hünnebeck climbing formwork products.
16
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Wall formwork
MkII Soldiers and DU-ALTM beams Assembly The DU-AL™ S150 or T150 aluminium beams are fixed to MkII Soldiers at the required centres with the relevant clamps. MkII Soldiers can be bolted end to end to provide taller shutter heights and a lifting bracket bolted to the top allows for shutters to be crane lifted. Large numbers of re-uses are possible with each individual shutter. Access Hop-up brackets can be attached to MkII Soldiers offering a safe and practical solution to give access for pouring. Scaffold boards (three no. wide) or DU-AL™ beams and plywood can be fixed to the brackets providing a suitable deck. Standard scaffold tube and fittings can be fixed to the brackets providing adequate edge protection.
17
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Wall formwork
MkII Soldiers and DU-ALTM beams Lifting bracket Bolted to the top of soldiers, to provide facilities for lifting by crane. A minimum of two per form should be used. Four No. M16 x 35 HT set screws and nuts are required. Code No. (galvanised): 443080 Weight: 3.1kg
Form jack Primarily used to level the form, they can be used horizontally as a plumbing device. A minimum of two jacks are required per form side. Two No. M16 x 45 HT set screws and nuts are required. Code No. (galvanised): 443216 Weight: 4.9kg
Hop-up bracket Designed to support three scaffold boards plus one toeboard, complete with a spigot to locate a guard post. The hop-up bracket can be fixed at any of the bolt holes between the diamond holes. One No. M16 x 90 HT bolt and nut is required. Code No. (galvanised): 443081 Weight: 5.6kg
MkII tie washer/tie nut 230 Designed with lugs on the base to prevent any rotation when used with Hünnebeck MkII Soldiers. Code No.
Bar size (mm) Weight (kg) SWL
443020
15
1.6
115
048344
15
2.4
115
Support plate Where it is necessary to give additional support to the walings and form face on crane handled forms, these can be bolted to the bottom of the soldiers. They should be fitted on the soldiers to which the lifting brackets are attached.
Tie washer Used with wing nuts, this can be used to clamp wall shutters together. Code No. Tie Bar size (mm) Weight (kg) SWL 421856
15
1.40
115
421861
20
2.10
90
Two No. M16 x 35 HT set screws and nuts are required. Code No. (galvanised): 443083
Waling clip and bracing coupler Used as a method to attach standard scaffold tube to a soldier. Waling clip
Bracing coupler
Code No. 445500
Code No. 443253
Weight: 0.80kg
Weight: 3.9kg
Weight: 3.82kg
Wing nut A knock-on wing nut used in conjunction with tie plates for securing the rods in formwork applications. Wing nuts are self colour or anti-rust finish. Code No.
Bar size (mm)
Weight (kg)
421839
15
0.35
421865
20
0.58
18
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Wall formwork
MkII Soldiers and DU-ALTM beams Corner Soldiers Code No.
Length (m)
Corner soldier details Weight (kg)
443255 0.9
19.00
443254 1.125 24.10 443253 1.8
38.00
443252 2.7
56.60
443251 3.15 66.30 75.40
(300)
(225)
(300)
443250 3.6
11
40
40
34
M 12
11 Spacers @ 300
10 Spacers @ 300
56
28
43
DU-AL® stop end stop end 80 soldierDU-AL support soldier support bracket bracket
8
®
12.5
DU-AL® stop end soldier support bracket
Typical corner details
(300)
(225)
(300)
=
165
=
8 Spacers @ 300
45
11
1800
2700
3150
38.0
56.6
66.3
75.4
443253
443252
443251
443250
DU-AL® walings
3600
Waling clamp Used for connecting the internal corners to Du-aL® aluminium beams.
Soldier support 80 Code No: 717609
Tie rod
Tie rod
0 16
MkI Soldier MkII Soldier
Corner Corner soldier soldier
Washer plate
80 190
10mm thick plate with 13mm diam. hole for use with
Weight: 2.18kg
soldier support Code No: 717610
Weight: 0.59kg
Weight: 0.77kg
0 16
Code No. 443062
100
80 190
Tie rod
100
80
DU-AL® walings
19
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Timber wedges
Wall formwork
MANTO®
A highly versatile and heavy-duty system that is equal to the toughest challenges. The aligning panel clamps ensure flush and force-fit connections and permit the transfer of large-area units by crane.
Shaft formwork application using the hinged corner 20
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Wall formwork
MANTO® Product description Panel widths Panel heights Multi-purpose panel
Crane-set large area wall formwork 30 | 45 | 60 | 75 | 90 | 120 | 240 cm 120 | 270 | 330 cm 75 x 60 | 75 x 120 | 75 x 270 | 75 x 330 cm
Profile thickness
14 cm steel frame profile (closed)
Form lining
Plywood (min. 280 g/m² coating) ECOPLY full plastic
Lining thickness (coating) Average weight Max. concrete pressure Corrosion protection
Plywood = 18 mm | ECOPLY S = 19 mm 55 to 75 kg/m² (including connection parts) 80 kN/m² (line 6, some line 7) Fully galvanized steel frame and connection elements
Relevant DIN-norms
Complies with DIN 18202 | DIN 18218
Standard connection
Aligning clamp (aligned and flush connection)
Special connection Inner corners Hinged corners Outer corners Assembly/Stripping times Special features
1
14cm
Adjustable aligning clamp | Corner clamp 35/35 cm (with 2.5° play for easing)
2
From 60° to max. 175° angles Basic panel with outer corner clamps t = 0.4 – 0.6 h/m² ● MANTO shaft corner for easier forming of shafts ● High quality form lining on all panels ● Extensive accessory parts program 3
Product advantages
1 Strong connection with the aligning clamp: 40 m² can be moved in a single crane pick 2 High flexural strength due to 14 cm steel profile, concrete pressure 80 kN/m² 3 Rational forming of larger surface areas without infills and fewer tying points using MANTO XXL panels
4
4 Easy and quick forming and stripping of shafts due to the MANTO shaft corner 5 Consistently good concrete finish as a result of the high-quality form linings
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Wall formwork
LOGIK® 360 Logik® 360 ● True circular panel formwork system ● Fast and simple setting procedure ● Lightweight slim profile Logik® 360 is the first circular panel formwork system that can claim to produce a true curve without any flat spots. The patented design demonstrated Hünnebeck’s innovative approach to circular formwork, with minimal components and full compatibility with our MANTO® panel system. The numerous components and hundreds of bolts associated with traditional methods of circular formwork have now been eliminated. Standard panel widths of 1.25m (external) and 1.24m (internal) allow for circualr walls to be formed as small as 5m in radius. A range of panel heights are available that are rated up to 60kN/m2 pressure.
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Wall formwork
LOGIK® 360 Assembly The internal and exteranl panels are colour coded for easy identification. Each panel has four turnbuckles that are easily adjusted with a supplied spanner to preset the plywood face to the required radius. A simple pre-made timber template can be used to check the accuracy of the radius. Panels are fixed together using adjustable clamps and tie washer/nuts provide support to tie rods. Concrete chute supports can be fixed to the top of panels to prevent spillage over the turnbuckles. Access Walkway brackets can be attached to the Logik® 360 panels to give safe access for pouring. Depending on the radius of the wall, scaffold boards or DU-AL™ beams and plywood can be fixed to the brackets providing a suitable deck. Tube guardrails can be fixed to the intergrated guard post.
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Wall formwork
LOGIK® 360
F2 concrete finish with LOGIK® 360
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Wall formwork
LOGIK® 360 1240 mm wide internal panels Code No.
Height (mm)
Weight (kg)
Standard sizes 590568
1200
88
590581
1200 (2 tie)
120
590567
1800
141
590566
2400
170
590579
3000 (3 tie)
221
1250 mm wide external panels Code No.
Height (mm)
Weight (kg)
Standard sizes 590574
1200
89
590582
1200 (2 tie)
120
590573
1800
140
590572
2400
171
590577
3000 (3 Tie)
222
The above panels can be used to a minimum radius of 5m. Logik® 360 internal and external panels: 2400, 1800 and 1200 (two tie)
Concrete chute support Code No. 590819 Weight: 3.5kg
Allows plywood to be fixed to prevent concrete falling on the back of the panels.
Typical stop end detail
Plywood
®
LOGIK 60 anchor plate
Secondary beam S150 or timber
Mini MkII Soldier
LOGIK® 60 stop end tie holder
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Wall formwork
MULTIFORM® A-frames ● 2m, 3m and 5m high A-frames available ● Compatible with all types of formwork ● Adjustable foot feature MULTIFORM® A-frames are used for the construction of single-sided walls, generally walls that are cast against the face of existing walls in basements or similar and when tying through the formwork is not possible or restricted. They are compatible with Hünnebeck traditional and systemised formwork products and can also be used with other proprietary formwork systems. MULTIFORM® A-frames are supplied fully assembled for immediate use on site in three modular sizes to suit the height of wall required. The A-frames are made up largely of bolted components, making repair and maintenance simple and easy. Assembly The 3m and 5m A-frames are laced together with scaffold tube before being fixed to pre-cast anchors along a MULTIFORM® beam. The mini A-frame is simply fixed to a suitable post-fixed anchor. 9 metre solutions also available for A-frame configurations. Please ask for details.
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Wall formwork
MULTIFORM® A-frames Mini A-frame
3M A-frame
5M A-frame
Code No. 590905
Code No. 590900
Code No. 590901
Weight: 98.8kg
Weight: 200.5kg
Weight: 373.6kg
5058.5mm ® MULTIFORM channel
3433.5mm ® MULTIFORM channel
1933.5mm ® MULTIFORM channel
Fixing to allow for lacing and bracing of tubes
1246
1267
Waler spanner L Used to fasten the multipurpose walers and profiles. Simply hang the spanner into the module holes of the panel ribs. A tension nut is required additionally. Permitted Z: 19.0kN Code No. 454410 Weight: 1.07kg
Tension nut Tension nut for the waler spanners. Permitted Z: 44.0kN Code No. 197332 Weight: 0.55kg
2013
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Wall formwork
Aligning struts
For the precise alignment and positioning of pre-cast concrete parts or formwork elements, our aligning struts get the job done. Available in a range of sizes, for alignment of pre-cast walls, they can be used with the quick lock mechanism.
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Wall formwork
Aligning struts Product description
Struts for fixing and aligning
Strut type
P330* | Steel | Weight = 13.7 kg
Extension range/ Loading Strut type Extension range/ Loading Strut type Extension range/ Loading Strut type Extension range/ Loading Strut type Extension range/ Loading Strut type
2.05 m – 3.30 | Load capacity = 13.5 kN – 9.5 kN K440 | Steel | Weight = 23.4 kg 3.25 m – 4.40 m | Load capacity = 20.0 kN – 11.0 kN 4.80 m – 6.00 m | Load capacity = 20.0 kN – 14.0 kN K760 | Steel | Weight = 51.3 kg 5.30 m – 7.60 m | Load capacity = 20.0 kN –15.0 kN SUPER 10* | Aluminum | Weight = 83.6 kg 7.05 m – 10.25 m | Load capacity = 25.0 kN – 22.3 kN 1.92 m – 3.30 m | Load capacity = 8.0 kN – 4.3 kN
Application range
Prefabricated elements | Column and wall formwork
Corrosion protection Special features
Product advantages
2
MANTO® aligning strut | Steel | Weight = 23.3 kg
Extension range/ Loading
Attachments
1
K600* | Steel | Weight = 35.8 kg
Quick-action fastener | Weight = 2.76 kg Head attachment K | Weight = 1.30 kg All steel components of the strut are galvanized ● Fast length adjustment via telescoping and locking pin ● Covered threads stay clean and easy-to-use
3
1 Great load-capacity to self-weight ratio comprising 5 strut types with extension lengths from 2.05 m - 10.25 m 2 Option for faster length adjustment due to rough setting and fine tuning
4
3 Time saving during installation due to unique quick-action fastener 4 Safe and easy attachment of the strut from the ground 5 Simplified and convenient dismantling due to the separation of strut from the quick-action fastener *Indicates for sale only - subject to availability
5 29
Wall formwork
Formwork ties and accessories Tie rod Continuous threaded rods, specifically designed and manufactured for use as formwork tie rods for all types of concrete structures. 15mm and 20mm tie rods and accessories are compatible with all other leading makes. Code No.
Length (m)
Weight (kg)
421826
1.00
1.50
421832
1.50
2.25
421828
2.00
3.00
421830
3.00
4.50
421829
6.00
9.00
Plastic sleeving* Used as a distance keeper between form faces, these allow tie rods to be withdrawn for re-use. Available in 3m lengths. Code No.
Bar size (mm)
Weight (kg)
421847
15
1.3 per metre
421872
20
1.3 per metre
Joint nut Used for the joining of tie rods. Complete with centre stop to ensure equal spacing or bar inside the connector. Code No.
Bar size (mm)
Weight (kg)
421823
15
0.43
421862
20
0.65
15mm diameter
105mm - 421823 130mm - 421862
SWL 95.5kN (2:1 safety factor) 20mm diameter SWL 165kN (2:1 safety factor) For sale only in 6m lengths
Sleeving cone* For use with the plastic sleeving tube to suit either 15mm or 20mm tie rod. Code No.
Water barrier Cast into the concrete wall between two tie bars, these allow through-tie systems to be used in water-retaining structures.
Bar size (mm)
Weight (kg)
421848
15
0.01
Code No.
Bar size (mm)
Weight (kg)
421867
20
0.02
452520
15
0.55
452525
20
1.4
*Indicates for sale only 30
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Wall formwork
Formwork ties and accessories Rock anchor* For securing single sided formwork to rock or concrete walls. Hole diameter required 35 to 37mm. Conduct tensile tests before applying final load.
Form anchor* A securing device for single-sided formwork, slab edge formwork, guardrails etc. It provides an anchor point for most makes of 15mm rod.
Code No.
Bar size (mm)
Weight (kg)
Code No.
Bar size (mm)
Weight (kg)
452324
15
0.30
452322
15
0.1
Plastic plywood plug* A round tapered plastic plug for filling redundant tie holes in plywood.
Release agent* Release agent is used to prevent concrete bonding to formwork panels.
Choose maximum size possible and hammer in for tight seal.
Code No. 443395 25 litre
Code No.
Plastic sleeving plug* A flexible, tight fitting plug for the internal water sealing of plastic sleeving. Used prior to filling with a recommended grout. Code No. Bar size (mm) Weight per 1000 (kg) 452316 15 9.50 452317 20 14.40
Code No. 443396 200 litre
D size (mm) Weight per 1000 (kg)
452310
20
1.85
452311
22
1.85
452312
26
1.85
*Indicates for sale only 31
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Slab Falsework and Formwork
Modern award-winning solutions suitable for constructing all types of concrete frame structures.
Aluminium falsework GASS® is lightweight and quickly erected yet is capable of supporting loads up to 140kN
34 - 39
Steel falsework CUPLOK® is a highly versatile system consisting of galvanised components and is good for up to 74kN
40- 43
Formwork panels 44 - 51 ® TOPEC is a highly-productive aluminium soffit formwork system that uses only panels and props. No additional support beams are required. TOPMAX® has been especially developed for the efficient shuttering of large soffit surfaces with regular ground plans and repetitive geometries.
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Slab falsework
GASS®
● Lighweight, yet strong aluminium components ● Heavy duty capacity up to 140kN reduces equipment required ● Quick and easy assembly with just three main components ● Unique locking ledger frames located at any position along the leg ● Used with DU-AL™ aluminium beams and MkII Soldiers
Developed from extensive experience gained from working on many of the largest and most demanding construction projects worldwide, GASS® has been specially designed as a lightweight, high capacity system that is easy to use, fast to erect and uses only a small range of components. With a number of international patents to protect its innovative design, GASS® has proved popular on a wide variety of projects globally including bridges, tunnels, reservoirs, commercial projects including airports, retail developments and offices. The strength and versatility offered from the system allows for the wider range of construction projects, yet it still offers competitive economic advantages regardless of the application.
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Slab falsework
GASS® GASS® falsework support The GASS® system can be used to suit a number of construction methods for slab formwork and support. ‘Strip and re-erect’ utilises the high safe working loads with large efficient grids and minimal quantities and high floor to soffit heights can be achieved. ‘Flying/rolling tables’ are suited for repetitive multistorey construction allowing for quicker cycle times with minimal dismantling required between floors and sections. This application can be used to reduce risks associated with working at height and flying tables can be safely lifted without the need for loading platforms at the building edge. Support to permanent formwork and pre-cast units is straightforward. Assembly With just three main individual components, outer leg, inner leg and ledger frame, assembly is quick and simple. A locking feature on the ledger frames gives visible assurance that it is secured. Access platforms can be used on top of ledger frames to allow for firm working areas for taller assemblies. DU-AL™ aluminium beams and MkII Soldiers provide a versatile range of primary and secondary bearers for the soffit support. The range of beam lengths available with differing properties to suit ensure an economic solution for the majority of projects.
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GASS®
View A A
200mm
200mm
45 0
View A A
Ø120mm
200mm
Benefits of the outer leg
Ø120mm
A
0
45
● Eight slot profile allows versatility for attachment of ledger frames in Ø120 multiple directions ● No loose parts ● Interlocking head plate eliminates eccentricity ● Raised ‘lip’ on head plates ensures that bolted fixings, leg to leg and leg to beam are easily located and secured eliminating eccentricity ● Sprung latch design enables inner leg to be secured safely every time ● Eight point profile provides high rigidity to inner leg
A
8.04
718002
2490
2.58 – 3.82
12.73
718003
3580
3.67 – 4.91
17.41
4.76 – 6.00
60mm
200mm
200
200mm A
20mm
8mm
Outer leg head plate detail 7.5mm
366
Weight L (kg)
780
5.5
718014
1400
8.7
718016
1680
10.2
718017
2800
7.5mm
60mm
6
View B B
Ø126mm 366mm (1680mm Inner)
Length L (mm)
Ø12
Ø126mm
Inner leg
L
Lengths of inner leg
L
A
350mm (1450mm Inner)
366mm (1680mm Inner)
Ø120mm
22.10
● Provides up to 1314mm extension with the standard length inner leg (1680mm) ● Interlocking base plate eliminates eccentricity ● Dry-coated thread requires no additional lubricant ● Cast collar for optimum strength ● Removable grub screw to prevent over extension and to allow for collar replacement 350mm (1450mm Inner)
L
200mm
1.49 – 2.73
604mm (2804mm Inner)
40mm (approx. with weld)
L
L
45 0
1400
718015
200mm
200mm
Cast collar detail L
13.7
366
8mm
B
B
7.5mm L
36
40mm (approx. with weld)
40mm (approx. with weld)
20mm
B
L
200mm
366
B
20mm
View A A
604mm (2804mm Inner)
366mm (1680mm Inner)
350mm (1450mm Inner)
718001
Code No.
A
Weight
Benefits of the inner leg
B
20mm
8mm
0
B
Height range
(mm) (m) (kg)
Inner leg
L
200mm
200mm
718004 Ø120 4670
A
8mm
Lengths of outer leg Code No. Length L
200 200mm
Outer leg
0
Ø120
200mm
45 0
45
Outer leg
45
604mm (2804mm Inner)
Slab falsework
Inner leg base plate detail
View B B
200mm L
7.5 Ø126 200mm
Ø126mm
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8mm
20
Slab falsework
GASS® 3.0m leg centres
Ledger frame
3.0m leg centres
Benefits of the ledger frame 50
1.0m 1.0m
2.4m leg centres 2.4m leg centres
Ledger frames
1.0m
Code No.
1.0m
Frame length (m) 1.2
9.4
718021
1.8
10.3
718022
2.4
13.4
718023
3.0
15.8
Wedge connections 1. Bolt in parked position, ledger frame offered to outer leg.
1
1.8m leg centres
2
1.0m
2. Raise wedge to advance bolt fully.
1.0m
3. Bolt inserts automatically into leg slot.
4
1.2m leg centres 150mm 80mm 150mm 80mm 1.0m 1.0m
Weight (kg)
718020
1.8m leg centres
1.2m leg centres
0
● Only four wedge connections per 0 50 installation frame result in fast ● Clearly visible wedge results in easy identification that ledger frame is safely and correctly installed ● Ledger frames can be removed from an erected structure, to enable personnel and material access ● Ledger frames in four sizes offer the user versatility with a minimum number of components ● When utilising access platforms, top rung of ledger frame provides a secure handrail
3
4. Turn wedge through 90° to engage bolt in slot. 5. Hammer wedge to secure bolt in leg slot.
5
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Slab falsework
GASS® GASS® ring bolt soldier clamp A complete assembly bracket and ring nut used to fix MkII Soldiers to GASS® leg. Two required per leg.
GASS® T-bolt clamp (head to beam) A complete assembly used to fix DU-AL™ T225 and T150 beams to GASS® leg. Two required per leg.
Code No. 718096
Code No. 718099
Weight: 0.35kg
Weight: 0.60kg
GASS® ring bolt clamp (head to head) A complete assembly consisting of hex bolt, ring nut and washer. Used to fix GASS® legs end to end. Four required per leg. Code No. 718901 Weight: 0.35kg
GASS® leg safety latch with ring bolt Used on table applications to secure inner legs during movement/flying in addition to the outer leg sprung latch. Code No. 718907 Weight 0.44kg
GASS® spanner To ease stripping of GASS® inner legs when under load, the GASS® spanner locks around the collar of the inner leg and promotes a safe and controlled release.
GASS® castor shoe Generally used on table applications the castor shoe simply slots into the GASS® leg base plate. A retaining bolt feature secures the shoe to the GASS® leg.
Code No. 718063
Weight: 9.8kg
Code No. 718079
Weight: 6.4kg
1053
A minimum strike of approximately 275mm is required to use this.
200 R 50
1148
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Slab falsework
GASS® Access platforms To assist in the safe erection of a GASS® structure we recommend the use of the GASS® access platforms to span from ledger frame to ledger frame.
GASS® infill decks Used with the access platforms to span openings between adjacent bays. Secured using infill deck retainer, one each end.
A wind-lock feature secures platforms to the ledger frames. The access platforms are rated to 1.5kN/m2 safe working load.
Code No.
Size (mm)
Weight (kg)
718190
1.2
5.1
718191
1.8
7.8
718192
2.4
10.5
718193
3.0
13.3
Advanced guardrails These are used as a temporary guardrail and are clamped from below to both rails of the ledger frame. Use of advanced guardrails ensures that edge protection is provided at all times during erection or dismantling. Code No.
Size (mm)
718137
1065
Weight (kg) 9.5
718138
1655
11.0
2400
Size (mm)
Weight (kg)
718082
1800
16.4
718083
2400
19.0
718084
3000
23.0
718086
1800 trap door
15.3
718087
2400 trap door
19.9
718088
3000 trap door
26.2
680
Code No.
Infill deck retainer Code No. 718194 Weight: 0.32kg
680
Size (mm)
GASS Quickstrike collar Designed for easier falsework striking at high loads (up to 140kN). Using a spanner there is a significant reduction in noise making it ideal for inner city applications. The robust collar can be retrofitted to existing GASS inner legs, has an integral safety nut and allows for progressive load release and fine adjustment in use. SCALE 2 : 1
Code: Quickstrike Collar: 006217 Quickstrike Spanner: 718064
Do not attach harness to advanced guardrails.
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Slab falsework
CUPLOK® ● 74 kN leg load ● Unique node point: four connections in one ● Systemised quick erection bracing ● 20% lighter than traditional scaffolding CUPLOK® was the first ever galvanised, multi-purpose scaffold system in the UK. It is a well proven heavy duty support system which is relatively light and easy to assemble and suitable for falsework support and access for a range of building and civil engineering projects. Hünnebeck’s experience of using CUPLOK® on projects all over the world enables us to offer you absolute confidence when using this system. Hot-dipped galvanising is the finest practical coating that can be applied to a scaffold system, providing a long working life and better handling to the user as well as improved appearance and durability.
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Slab falsework
CUPLOK® CUPLOK® falsework support The range of CUPLOK® equipment gives the system the capability to tackle virtually any soffit support application with the most cost-effective approach. We can provide a large number of grid variations to fit steel, aluminium or timber joists. CUPLOK® can be used in conjunction with DU-AL™ aluminium beams. Du-al®’s high strength and low weight result in increased productivity with a selection of three types of beams in a variety of lengths. Primary beams are supported in forkheads and fastened by means of a quick fixing clamp. Assembly
The principal feature of CUPLOK® is the unique node point - locking up to four horizontals in one single action without the use of nuts, bolts or wedges. The locking device is formed by a fixed lower cup, which is welded to the vertical at 0.5m intervals, and a sliding upper cup. The forged blade ends of the horizontals are located in the lower cup. The upper cup is moved down and rotated by hammer blows to give a positive and rigid connection.
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Slab falsework
CUPLOK® components Spigoted verticals Spigoted verticals have integral spigots, 150mm long, provided at the top of each, for making vertical connections with other verticals. Code No.
Spigotless verticals These allow the insertion of jacks with various head components to meet the requirements of different support applications, such as aluminium beam support or decking systems.
Fixed forkhead For traditional timber steel or aluminium beam support. Used with a universal jack to give height adjustment.
Length (m)
Weight (kg)
270100
1.0
5.5
Code No.
270200
2.0
11.4
270300
3.0
16.6
Length (m)
Weight (kg)
270043
0.4
2.4
270083
0.8
4.1
270133
1.3
6.6
270183
1.8
9.1
270233
2.3
11.6
Code
Width
Length
Weight
No.
(mm)
(mm)
(kg)
279650 279653 279657
86 162 186
200 150 200
3.9 3.7 5.2
Universal jack Used at either the top or bottom of a scaffold support structure in conjunction with forkheads, adaptors or base and head plates. Code No.
Overall
Weight
Effective
length (mm)
(kg)
ranges (mm)
279550 860 3.9 614 279540 400 3.3 214
Base and head plate Used at the bottom and top structure. Accepts universal jack. Spigot pin A quick-action locking device which resists minor tensile forces between vertical members.
Code No.
Width (mm)
Weight (kg)
279500
152 x 152
2.3
SWL = 4kN Code No. 279340 Weight: 0.09kg
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Slab falsework
CUPLOK® components Horizontals The forged blade ends with minimum projection to resist site damage and locate in a cup joint on the standard. Code No.
Length (m)
Weight (kg)
Jack brace type S and type L The jack brace fits to the CUPLOK® horizontal member at one end and to the jack bracing coupler, forkhead or base plate at the jack end.
Type 271060 0.6 2.7
S is for horizontal bays of up to 1.8m (Brace diameter: 42.4mm) 271090 0.9 3.7
Bracing forkhead Incorporates locating lugs to accept jack braces for systemised bracing. Code
Width
Length
Weight
No.
(mm)
(mm)
(kg)
279676
86
200
4.2
279681
162
150
4.0
271100 1.0 4.1
Type L is for horizontal bays of up to 2.5m (Brace diameter: 48.3mm)
271120 1.2 4.8 271127 1.25 5.0
271130 1.3 5.0 SWL
= 6.25kN
271160 1.6 6.2 Type Code No. 271180 1.8 7.0 271250 2.5 9.5 S 279720 L
279710
Internal adjustable brace The internal adjustable brace fixes to the horizontal CUPLOK® members at each end.
Length (mm)
Weight (kg)
L min.
L max.
1277
2182
6.8
1688
2775
10.9
Brace diameter: 48.3mm SWL = 12.5kN (tension or compression)
Bracing base plate The bracing base plate is used as a base plate to accept the universal jack and a maximum of four CUPLOK® jack braces.
Short brace (to fit the following bay sizes)
Code No: 279510
Code
Overall lengths
No.
X (m)
Y (m)
Weight L (mm)
(kg)
279810 1.2 1.0 1562 10.8
1.3 1.0 1640
1.6 1.0 1887
1.2 1.5 1921
1.3 1.5 1985
1.8 1.0 2059
1.6 1.5 2193
1.8 1.5 2343
1.3 2.0 2385
L
Weight: 2.4 kg
Bracing coupler Used to adapt standard forkheads and head plates for use with jack braces. A fast action wrap-around fitting incorporates the two locating lugs. Code No. 279740 Weight: 0.8kg
Long brace (to fit the following bay sizes) Code
Overall lengths
No.
X (m)
Y (m)
Weight L (mm)
(kg)
279820 1.6 2.0 2561 15.1
1.8 2.0 2692
2.5 1.0 2692
2.5 1.5 2915
2.5 2.0 3202
Rocking forkhead For slabs with soffits sloping in one or two directions. Allows primary beams to be sloped along their length and also in the transverse direction.
Swivel base plate For use on angles of up to 45° eliminating the need for special timber wedges. Supports loads of up to 57kN depending on inclination. Bracing couplers can be located where jack bracing is required. Code No.
Size (mm)
Weight (kg)
279520
180 x 180
4.3
Maximum rotation of support bar: 45° Secondary beam axis: 9° Primary beam axis: 10° SWL = 57kN Code No. 279686
Width (mm)
Weight (kg)
186
6.9
See Hünnebeck Technical Data for detailed information on the use of this component. L
Y
X
Formwork Part 1.indd 43
Refer to datasheets for detailed information on all components.
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Slab formwork
TOPEC® ● Areas quickly covered with large 1.8m x 1.8m panels ● Safe erection and dismantling from ground for all heights ● Secondary/primary beams and clamps not required ● Quick and simple assembly with minimal main components panel, prop and bearing TOPEC® is a simple, cost effective slab formwork system designed to deliver high output rates in conventional building applications. Verified by independent testing bodies, TOPEC® has been proven to be simpler and quicker to erect and strike than other slab support systems on the market. With just basic training and familiarisation needed, the system offers significant cost advantages over conventional table forms, not only due to reduced erection times, with easy to handle, lightweight aluminium framed panels, but also because dependency on crane lifting is kept to a minimum. Soffit support Slab thicknesses of up to 400mm can be supported with use of the large 1.8m x 1.8m panel. The 1.8m x 0.9m panel and smaller panels are able to support thicker slabs from 500 - 750mm. EUROPLUS tubular steel props or GASS® aluminium legs provide support to the panels. EUROPLUS props generally give the more economic solution and feature a quick release mechanism. GASS® offers added strength and flexibility. Assembly A small team of just three to four workers is generally sufficient for fast and safe erection of TOPEC®. The system is designed to be erected from the supporting level for propping heights up to 3.5m. Panels are simply hooked on to the supports and raised with the erection rod which enables additional supports to be installed and subsequently more panels to be raised. The method of erection at heights over 3.5m can be easily carried out with the use of a small mobile scaffold or a mobile elevated work platform (MEWP).
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Slab formwork
TOPEC®
T ransverse beam 900mm x 900mm panel
1800mm x 900mm panel
Adjustment beam
1800mm x 900mm adjustment panel
1800mm x 1800mm panel
900mm x 900mm corner panel
Edge support
Bearing for railing ®
Aluminium erection rod
Uni-tripod stand
(GASS )
Bearing for railing (standard)
TOPEC ® bearing (standard)
Note: Some components omitted for clarity.
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Slab formwork
TOPEC® Panels All panels consist of an aluminium frame with an edge profile to protect the integrated 10mm thick plywood (bonded 7 ply multiplex veneer). The large 1800 x 1800 panel is suitable for handling by two people. Smaller panels can be handled by one person. Panel depth = 141.5mm 900
900 750 600 450
Code No.
Area (m2) Weight (kg) 3.24
45.7
H548001
1800 x 900
1.62
20.5
H548012
1800 x 750
1.35
18.1
H548023
1800 x 600
1.08
15.9
H548034
1800 x 450
0.81
13.4
H548090
900 x 900
0.81
11.9 10.4
H548089
900 x 750
0.675
H548104
900 x 600
0.54
9.0
H548115
900 x 450 900
0.405
7.5
750 600 900 450 750
750 600 450
900 750 900
Size (mm)
H554000 1800 x 1800
600 450
1800
600 450
1800
900 750 600 450
1800
1800
900
1800
1800 900
1800
1800 1800
1785 1800
900
900
885 900
1785
46 46
1800
900 1785 Formwork Part 1.indd 46
1800
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Slab formwork
TOPEC® Standard bearing
GASS® bearing
Edge support
TOPEC® bearings The bearings are mounted on EUROPLUS or GASS® props and support the TOPEC® panels. The symmetrical Standard bearing GASS® bearing head has 3cm high cams that prevent horizontal movement of each panel corner Standard bearing Standard bearing bearingGASS® bearing supported. The TOPEC® boltStandard can be used Standard bearing GASS® bearing ® Standard bearing GASS bearing to secure bearings to EUROPLUS props Standard bearing GASS® bearing where required. GASS® bearings should be fixed to GASS® props with two GASS® ring bolt clamps. ® ® ®
Edge support ®
GASS bearing GASS® bearing Edge support Edge support Edge support Edge support
® ® clamp Standard bearing Standardbolt bearing TOPEC ring bolt GASS bearingGASSGASS Standard bearing bearing GASS bearing ® GASS® bearing GASS bearing
Standard bearing bearingGASS® bearing Standard bearing The edge support allows for flush bearings Standard ® of TOPEC panels alongside walls. The design of the edge support (used with EUROPLUS props only) offsets theTOPEC prop ® bolt to avoid clashing with the wall.
Edge suppor
Edge support Edge supportEdge suppor Edge support Edge support Edge support
GASS® ring bolt clamp
®
® TOPEC® bearings are supplied TOPEC bolt ® with a central anti-uplift bolt TOPEC bolt
Code No.
Component
® TOPEC boltTOPEC® bolt ® GASS ring bolt clamp GASS ring bolt clamp ® GASS® ring bolt clamp GASS ring bolt clamp ® ® GASS ring bolt clampGASS ring bolt clamp
The safe working load of the TOPEC® bolt is 24.8kN. Ensure ® ® bearings not extended with the® TOPEC bolt areTOPEC bolt TOPEC bolt ® ® ® ® TOPEC bolt unless allowed for in TOPEC bolt TOPEC bolt TOPEC bolt EUROPLUS prop the scheme design.
Weight (kg)
H465410
Bearing (standard)
H602042
Bearing (GASS®) 3.9 ®
H487673
TOPEC® bolt TOPEC® bolt
GASS prop
Edge support
2.4 1.8
H470804 TOPEC bolt
0.1
718901 GASS® ring bolt clamp
0.35
®
® ® GASS® ring boltGASS clamp ring bolt clamp GASS ring bolt clamp ® clamp GASS® ring bolt GASS® ring bolt clamp GASS ring bolt clamp
120mm
®
EUROPLUS prop Props GASS prop ® TOPEC® can be used with EUROPLUS GASS prop Outer leg GASS® prop Inner tube ® ® props or GASS® aluminium steel props. GASS propEUROPLUS prop GASS prop EUROPLUS prop ® ® The relevant is simply GASS® prop GASS prop TOPEC bearing EUROPLUS prop EUROPLUS prop inserted or fixed to the props. EUROPLUS props Outer leg
120mm
120mm
EUROPLUS prop EUROPLUS prop
120mm
EUROPLUS 30-350 120mm 120mm 120mm base / head plate profile
120mm
120mm
G-hook Inner tubesupport pin
120mm
120mm
® EUROPLUS 30-350 ® Featuring a quick release mechanism, GASS prop GASS® prop GASS 120mm 120mm 120mm 120mm prop EUROPLUS prop 120mm Outer legEUROPLUS prop EUROPLUS ® base / head plate profile Inner tube prop ® prop GASS® propprops GASS cost effective EUROPLUS are Outer leg 120mm 120mm EUROPLUS prop GASS prop Support collar EUROPLUS prop Inner tube 120mm 30-35 EUROPLUS EUROPLUS prop Outer leg Inner tube EU lowered by approx. 3mm Outer withleg a singleInner tube base / head plate EUROPLUS 30-350 Outer tube end EUROPLUS 30-350 Outer leg bas Outer leg Inner tube Inner tube hammer blow to the G-hook support pin, base / head 30-350 plate profile with external base / head plate profile G-hook supportthread pin EUROPLUS EUROPLUS 30-350 thus quickly and effortlessly reducing 120mm 120mm base / head plate profile base / head plate profile 120mm G-hook support pin 120mm 120mm time compared to conventional striking Outer tube G-hook support pin Support collar G-hook support pin G-hook support pin methods. Two types to suit Outerare leg available Outer leg Outer leg Inner tube Inner tube Inner tubecollar Outer tube end Support G-hook support pin Outer leg G-hook support Outer leg loading requirements. EUROPLUS 30-350 EUROPLUS 30-350 EUROPLUS 30-35 Inner tube Outer leg pin Inner tube Support collar
Inner tube EUROPLUS 30-350 EUROPLUS base / head 30-350 platebase profile / head plate profile base / head plate Outer tube end EUROPLUS 30-350 120mm 120mm Outer tube end base / head plate profile base / head plate profile with external thread base / head plate p Support collar Support collar Outer tube end Outer tube end Outer tube with external thread collar duty alternative These provideSupport a heavier 120mm with thread withOuter external thread Outerexternal tube end tube end G-hook support pin G-hook support pin G-hook support pin and can be used with 1.8m ledger Outer tube with external thread with external thread G-hook support pin 120mm EUROPLUS 350 DB/DIN 120mm G-hook support pin support pin Outer tube G-hook frames to increase Inner legcapacity further. Outer tube 120mm Outer tube 120mm base / head plate profile 120mm Support collar Support collar Support collar Higher floor to soffit dimensions can alsoOuter tube Outer tube Support collar Support collar Support collar be achieved.Support collar Outer tube end Outer tube end Outer tube end tube end Outer tube end with external thread withOuter external thread withtube external Outer end thread 120mm Support collar 120mm350 DB/DIN EUROPLUS Code No. Component Weight (kg) with external thread withSupport externalcollar thread with external thread 120mm 120mm 120mm 120mm Inner leg 120mm base / head plate profile Support collar 21.1 All supplied EUROPLUS props are Support collar H552147 EUROPLUS 350DB/DIN 120mmEUROPLUS 120mm Outer tube Outer tube 120mm 350 DB Outer tube labelled for easy identification and Support collar 21.1 Support collarEUROPLUS 30-350 EURp Inner leg H601445 Outer tube Outer tube Outer tube base / head plate EUROPLUS 350 DB/DIN Inner leg EUROPLUS 350 DB/DIN can also be distinguished by the base 718001 1.40m GASS® outer leg 8.04 Inner leg Inner leg base / head plate profile base / head plate profile
GASS® prop (with 1680mm inner leg)
Support collar
718002 Inner leg
2.49m GASS® outer leg Inner leg
12.73
718003
3.58m GASS outer leg
17.41
718014 718016
®
Support collar Support collar Support collar 4.67m Support GASS®collar outer leg 22.10 Support collar Support collar
1.68m GASS® inner leg Inner leg Inner leg
Formwork Part 1.indd 47
with external thread Support collar
10.20
Inner leg Inner leg
Inner leg Inner leg
EUROPLUS 350 DB/DIN shape of the 350 base/head EUROPLUS DB/DINplate. base / head plate profile base /proprietary head plateprops profilecan Other also be 120mm used in conjunction with TOPEC® - 120mm please ask for more details.
120mm 120mm
EUROPLUS 350 DB/DIN EUROPLUS 350EUROPLUS DB/DIN 350 DB EUROPLUS 350 DB/DIN EUROPLUS DB/DIN base / head 350 plate profile base / head plate profile base / head plate p EUROPLUS 350 DB/D base / head plate profile base / head plate profile base / head plate pro 47
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Slab formwork
TOPEC®
15.2
900mm
900mm
1800mm
900mm
1800mm
550mm900mm - 900mm
550mm - 900mm
1800mm
550mm - 900mm
Adjustment panels/1 Adjustment panels/1 550mm - 900mm
550mm - 900mm 550mm - 900mm 1800mm
900mm
550mm - 900mm Adjustment panels/1 Adjustment panels/1
550mm - 900mm
550mm - 900mm
Adjustment panels/1
1500mm
(For sale only) Code No. 095053
1800mm
1500mm
Weight: 5.6kg
170mm 170mm
1500mm
Weight: 7.2kg
1500mm
Head supportRod shoe extension 40mm bearing 40mm cams. Seated170mm onto the TOPEC®170mm This allows for support of timber beams 170mm in adjustment areas to allow for plywood 40mm 40mm infills to be fixed. 170mm
Code No. H422558
Guide rail
1500mm
Guide rail
Guide rail
Guide rail
Uni-tripod stand 1500mm Used as an erection aid. This adds stability during the erection of TOPEC® rail and can be used Guide for both EUROPLUS Guide rail ® and GASS props.
40mm 40mm 170mm
Code No. H587377 40mm
Weight: 11.8kg
Guide rail Head support shoe Head support shoe
Adjustment panels/2 1800mm
1800mm
1800mm
1500mm
Guide rail
Weight: 0.6kg
Code No. H487890
118mm
Rod extension Rod extension
550mm - 900mm Adjustment panels/2 Adjustment beam Adjustment panels/2 550mm - 900mm Featuring a timber insert and raised lips panels/2 along the base.Adjustment This component sits directly on TOPEC® bearings beside the panels/2 panel. It can be used with or without Adjustment the Adjustment panels/2 transverse beams to allow for support550mm - 900mm of plywood infills between panels depending on the span1800mm required.
1800mm 118mm
1800mm
panels/1 Guide Adjustment rail 550mm - 900mm For use with GASS® support, the guide rail is fixed within DU-AL™ T225 beams and allows for TOPEC® panels to be erected safely beyond the slab edge on Adjustment panels/1 upper levels. 1500mm
550mm - 900mm
Adjustment panels/2 Adjustment panels/2 550mm - 900mm
Adjustment panels/1
Rod extension
1800mm
Adjustment beam Adjustment beam
Adjustment beam Adjustment beam Adjustment beam
1800mm
Transverse beam This component sits between pairs of adjustment beams through the raised Adjustment beam Adjustment beam lip and can be used within the 900mm ® modular grid of TOPEC panels. It features a timber insert to allow for plywood to be fixed. Adjustment beam
765mm
Code No. H492806
765mm
Weight: 4.3kg
Head support shoeHead support shoe
765mm
Head support shoe 48
Head support shoe Head support shoe
Uni-tripod stand Uni-tripod stand
Trasverse beam 765mm Trasverse beam 765mm
Uni-tripod stand Uni-tripod stand
Head support shoe
765mm
765mm
Uni-tripod stand
Formwork Part 1.indd 48
1800mm
1800mm
550mm - 900mm
Rod extension
40mm 170mm
1800mm
900mm
Rod extension Rod extension Rod extension
H600241 900/900
1800mm
118mm
1800mm
1800mm
Weight: 1.4kg
900mm 24.9
118mm
1800mm1800mm
Code No. H570151
Weight (kg)
118mm
Rod extension
2050mm - 3650mm
1800mm
Weight: 1.4kg
Panel size (mm) 900mm
H552310 1800/900
118mm
Code No. H570151 Code No. Weight: H5701511.4kg
Code No.
118mm 118mm
Weight: 1.4kg
- 3650mm 2050mm2050mm - 3650mm 1800mm 1800mm
Code No. H570151 Weight: 2.9kg
Adjustment panels Allows for continuous adjustment between 550mm - 900mm. Plywood (21mm thick) can be nailed to the timber inserts of the adjustment area.
2050mm - 3650mm 2050mm - 3650mm 2050mm - 3650mm
Code No. H570151 Weight: 1.4kgCode No.Weight: 1.4kg H565434
2050mm - 3650mm
2050mm - 3650mm
Aluminium erection rod Facilitates the erection and dismantling of TOPEC® panels up to heights of 3.65m with adjustments of 50mm Code No. H570151 No. extension H570151 rod can be increments. Weight: 1.4kg Code An Weight: 1.4kgto allow for heights bolted to the base up to 5.30m. Code No. H570151
Trasverse beam Trasverse beam
Trasverse beam 02/06/2015 12:42
Bearing for railing
Bearing for railing
(standard)
(GASS )
®
TOPEC railing shoe
®
(see detail A)
Slab formwork
TOPEC® Bearing for guardrail posts For the TOPEC® system, EXTRAGUARD™ posts can be fitted to purpose designed bearings to allow for edge protection to be fixed around the perimeter of TOPEC® assemblies. Different bearings are available to suit the type of support being used and railing shoes can be attached to the TOPEC® panels. Code No. 617650
Item
Weight (kg)
Standard bearing
4.0
617651 GASS® bearing
5.5
617652
5.2
Railing shoe
Bearing for railing (standard)
Bearing for railing ®
(GASS )
TOPEC ® railing shoe (see detail A)
®
Bearing for railing
Bearing for railing
TOPEC railing shoe
(standard)
(GASS®)
(see detail A)
Bearing for railing ® (GASS )
®
TOPEC railing shoe (see detail A)
200mm max. Bearing for railing (standard)
Bearing for railing ® (GASS ) Bearing for railing ® (GASS ) ® TOPEC railing shoe (see detail A) ®
TOPEC railing shoe (see detail A)
200mm max. Bearing for railing
200mm max.
(standard)
Bearing for railing (standard)
Detail A
The preferred position of the railing shoe is as shown opposite. This allows the shoe arm to engage into the hole of the adjacent stronger side profile (identified as having a series of round holes). In all uses, the railing shoe should be fixed adjacent to and within 200mm of the stronger side profile.
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Slab formwork
TOPMAX®
The world’s first floor table with a maintenance-free, narrow steel frame combined with plastic form lining. Ideal for the cost-effective realization of larger slab formwork projects with regular ground plans.
Specially developed folding heads with self-securing pins make it effortless to connect props 50
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Slab formwork
TOPMAX® Product description Element widths Element lengths Forming areas Table height Form lining type Table weight Relevant DIN-norms Corrosion protection Standard shoring Special shoring Bearings Adjustments Forming/Stripping times Special features
Steel-frame floor table with plastic form lining 180 | 240 cm 540 cm 12.96 m² (240 x 540 cm) | 9.72 m² (180 x 540 cm) 12 cm steel frame profile 15 mm ECOPLY Q plastic composite form lining 516 kg (240 x 540 cm) | 445 kg (180 x 540 cm) Complies with DIN 18202
1
Hot-dip galvanization and powder-coating EUROPLUSnew slab props 20 kN | 30 kN GASS shoring TOPMAX folding head | Connection bearing Timber holder & fillers t = 0.15 - 0.3 h/m² ● Table jack lift for fast horizontal transport ● Integrated safety with EXTRAGUARD edge guard system ● Very robust for a long service life
2
3
Product advantages
1 Large forming units up to 26 m² transferable in just a single crane pick 2 Easy forming of infill and adjustment areas with timber holders 3 Low transport volumes and stockyard costs due to low table thickness of just 12 cm
4
4 High safety measures due to compatibility with EXTRAGUARD edge guard system 5 Minimum cleaning and repairs due to the powder coating and all around edge guard of the form lining
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CLIMBING FORMWORK
Versatile, economical climbing formwork solutions suitable for all types of cores and walls.
External climbing The MULTIFORM® and SCF climbing brackets (jump-form and guided) provide safe access and formwork support for lifted pours
54 - 65
Internal climbing A range of MULTIFORM® internal support beams to suit all core sizes. Simply lifted from level to level with innovative pivoting feet
66 - 67
Ancillaries and mesh protection 68 - 71 Recommended with our external climbing systems, mesh guard provides rigid edge protection with panels up to 3.8m in height
53 53
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Climbing formwork
MULTIFORM® climbing bracket ● Complete solution to climbing of formwork ● Compatible with all types of system and traditional formwork ● Larger unit sizes up to 7.2m wide ● Mesh guard edge protection The MULTIFORM® climbing system provides a robust solution for the construction of high rise building projects yet meets the safety and economic demands of a highly competitive industry. Units are crane-lifted in line with the construction of walls that are cast with anchors/formed pockets to which units are supported off. The system can be used in conjunction with the traditional or systemised panel formwork solutions to facilitate the construction of high rise lift cores, stair walls and perimeter walls. Traditional formwork (MkII Soldiers and DU-AL™ beams) and other proprietary panel systems can also be used with the MULTIFORM® climbing system. DU-AL™ aluminium beams offer platform sizes up to a practical maximum of 7.2m wide. A range of beam lengths are available to suit the structure and unit size required. Timber beams may also be used up to a maximum size of 225mm deep. EXTRAGUARD™, standard tube guardrails and mesh guard can be supplied for the MULTIFORM® climbing system, offering edge protection that is flexible towards site requirements. Mesh guard has been developed specifically for the climbing systems providing secure protection up to 3.8m high.
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Climbing formwork
MULTIFORM® bracket climbing External support A choice of the guided climbing system or the more traditional jumpform system can be used for external support of formwork. Jump-form units are supported off external shoes. These are fixed to cast-in tie anchors and climbing cones. Climbing cones can be recovered and re-used as construction progresses, whilst tie anchors remain cast in the structure. Guided climbing distinguishes itself from jump-form through the use of guide tracks that are secured to the structure via twin cast-in tie anchors and climbing cones. These enable the climbing units to maintain contact with the structure during all times of use thus allowing for simpler and safer lifting operations. Repositioning of units is quicker and more accurate. Internal support Internal platforms can be used to support formwork to aid construction of lift cores and stair walls. The internal platform is made up of a primary support beams that supports DU-AL™ aluminium beams and a plywood decking. The primary support beams have pivoting feet that sit securely within preformed wall pockets. When the internal platform is lifted to the next level, the feet rotate to allow the platform to be lifted to the next level. Wall pockets are cast using steel pocket formers that are fixed to the formwork. These are retrieved after each pour and re-used for subsequent levels. Alternatively, end beam connectors that sit on internal shoes can be used rather than using pivoting feet and pre-formed pockets. The internal shoes have a pivoting support plate and are fixed to cast-in tie anchors and climbing cones.
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Climbing formwork
MULTIFORM® jump-form climbing Jumpform climbing overview
Jump-form climbing overview Formwork panels
Pocket former
Tie anchor and climbing cone
Travelling cart retracted
Travelling cart
Internal support beams
Bottom frame
Trailing platform
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Climbing formwork
MULTIFORM® guided climbing Guided climbing overview Guided climbing overview
Formwork panels
Pocket former
Tie anchor and climbing cone
Travelling cart retracted
Travelling cart
Internal support beams
Guided climbing track Guided climbing bracket Bottom frame
Trailing platform
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Climbing formwork
MULTIFORM® climbing bracket All brackets are supplied assembled. A typical unit consists of two brackets made up of MULTIFORM® channels and components that are laced together with scaffold tube and a fixed platform of DUAL™ beams and timber.
Bottom frame (jump climbing) Code no. 591801 Weight: 190.23kg
2433.5mm channel Support pin (grade 10.9)
Bottom frame assembly (guided climbing) Code no. 591889 Weight: 270kg
Support latch
Roller guide assembly
1371.0mm channel
2433.5mm channel
1371.0mm channel
2433.5mm channel
2683.5mm channel
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Climbing formwork
MULTIFORM® climbing bracket Travelling cart
Travelling cart Formwork can be fixed to travelling carts that sit on the climbing brackets. The travelling carts allow for the formwork to be moved back and forth from the face of the structure to give room for cleaning/preparing formwork, making good holes and fixing of reinforcement bars. The travelling cart features a stabiliser that enables plumbing and alignment of formwork/panel systems and also striking of panels. As formwork/ panel systems are fixed to the travel cart, savings in craning time can be achieved. The jack adjuster wrench and rack and pinion ratchet are used with the travelling cart.
Half coupler bracket
2433.5mm channel
Push-pull brace
Code no. 591802 Weight: 114.03kg
Panel jack Base member with roller and lock
Bottom pin assembly Base member rack
Jack adjuster wrench Allows for the adjustment of the travelling cart panel jack. Code no. 591837 Weight: 0.75kg
Rack and pinion ratchet Used to move the travelling cart in to the required position via the base member gear wheel. Code no. 591838 Weight: 0.75kg
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Climbing formwork
MULTIFORM® climbing bracket Trailing platforms Trailing platforms can be provided to give access to the lower cast wall to enable a number of tasks to be carried out whilst allowing works to continue at the main level.
Code No.
Component
591804
Trailing platform
(Jump-form)
591897
Box section
Box section (2685mm long)
Weight (kg) 47.0 20.0
Trailing platform post
Guided trailing platform
Half coupler
Toeboard retainer
1246mm MULTIFORM
®
channel
End cap
Jump-form trailing platform
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Climbing formwork
MULTIFORM® climbing bracket Guided climbing track Tracks are supplied fully assembled and are designed to suit specific scheme requirements. Just two sets of tracks are needed that are retrieved and re-used as construction progresses on subsequent levels. Weight: 35kg/m (max.)
Anti over lift bracket (fixed with M16 x 120mm bolts)
Guide track support plate
Twin heavy duty support pin
®
MULTIFORM channel length to suit scheme design (minimum = 2780mm)
Assembled view
rack packer (used on tracks of 3.2m length and above)
Guide track joint detail Tracks are joined together via the guide track joint assembly
Guide track joint assembly
Exploded view 61
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Climbing formwork
Self-climbing formwork
Self-climbing formwork (SCF) can cater for forces up to a maximum vertical load of 150 kN per bracket. With a maximum influence width of 8.5 m per bracket, formed surfaces up to 5.5 m high or 17 m wide are now possible.
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Climbing formwork
Self-climbing formwork Product description Vertical load capacity Platforms width Climbing direction Hydraulic
Wall offset Influence width per SCF-brackets Wind speed
Self-climbing formwork system 150 kN per bracket (for climbing and static) Working platform 3.20 m | Trailing platform: 2.30 m Pouring platform: 1.50 m Inclined climb tracks in all directions technically possible (forward, backwards, sidewards and curved) Simultaneous operation of up to 8 brackets per hydraulic pump, complete secured and movable hydraulic pump
1
Passing of wall offsets up to 50 mm without extra measures, up to 150 mm with extra measures With 4 m formwork height, up to 4.75 m (depending on wind load) Up to 208 km/h
2
3
Product advantages
1 Very high vertical load capacity up to 150 kN per bracket, wider platforms and higher loading weight 2 Additional work decks above the formwork for continuous rebar operation and easier handling of double length vertical rebar
4
3 Large hydraulic stroke for increased cycling times during climbing 4 Only one embedded climbing anchor per bracket per lift – less consumables and labour than traditional SCF systems 5 Housing at all working levels provides additional protection against falling debris and weather conditions for both workers and materials
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Climbing formwork
Self-climbing formwork
Concreting platform, width = 1.60 m Climbing shoe Formwork element carrier
Climbing rail
Tension and compression spindle
Formwork height adjustment
Climbing cone wth anchor
Retractor
Bracket head Working platform beam Hydraulic climbing device
Working platform, width = 3.25 m Primary beams
Support
1st trailing platform, width = 2.25 m
2nd trailing platform, width = 2.25 m
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Climbing formwork
Self-climbing formwork
SCF application for high rise commercial construction
Forming operations in heights of over 300 m are no challenge for SCF
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Climbing formwork
MULTIFORM® internal support beam Internal support beams All internal support beams are supplied fully assembled and are specific to site requirements.
Cut channel Lift shaft beam end
For cores of 1.8m wide and greater, the central adjoining channel of the primary support beam is cut to suit the core dimension. This includes an allowance of 30mm for clearance at each end. Cores 1.8m wide and above (See detail A)
For cores less than 1.8m wide, the length of the primary support beam is selected from the standard stock of MULTIFORM® beams to suit the core dimension and type of end support preferred. Code No.
Item
591858
Lift shaft beam end
Weight (kg) 38.0
591808
Pivoting foot
5.2
591809
Beam connector
2.3
591833
Lifting brcket
2.2
591844
Pocket former
2.5
591807
Internal shoe
7.9
Internal lifting bracket
Pivoting foot
Cores less than 1.8m wide (option 1) (See detail B)
190mm
240mm
Side view 50mm
Pocket former
98mm Internal lifting bracket
Beam connector
200mm
110mm
150mm
Section view
50mm
Cores less than 1.8m wide (option 2) (See detail C)
Internal shoe
Lift shaft beam end
Pivoting foot
Beam connector
Internal lifting bracket
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M
Climbing formwork
MULTIFORM® internal support beam Core dimension (
