Hserm Clean Final Aug 25 2020
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Drilling & Workover Health Safety and Environmen Environmental tal Requirements Manual
8/25/2020
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SA-DWO-HSERM-002 SA-DWO-HSERM-002-R0_Sectio -R0_Section n A-1 Abbreviation Abbreviationss and Acronyms Document Title: Section A/ Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months Document Review and Approval Signature Page
Date: August 2020
SA-DWO-HS SA-DWO-HSERM-002-R0 ERM-002-R0 Document Title: Section A/ Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
1. Purpose
The purpose of this Drilling and Workover (D&WO) Health, Safety and Environmental Requirements Manual (HSERM) is to establish an uniform and comprehensive set of Health, Safety and Environmental (HSE) requirements that are applicable to Contractor rigs, assets, facilities, and operating and support organizations of Saudi Aramco D&WO and URDD. Note: The HSERM predominantly identifies D&WO HSE administrative requirements, for further
D&WO HSE requirement relating to asset integrity, refer to the D&WO Safe Work Instructions Manual (SWIM). 2.
The D&WO HSERM A. Defines the HSE requirements for Contractor’s rigs, assets, facilities, f acilities, and operating and
support organizations of Saudi Aramco D&WO and URDD. B. Replaces the 2018 D&WO Health, Safety and Environmental Requirements manual. C. Incorporates audit recommendations from prior audits (LPCR/SAMI (LPCR/SAMIR) R) and
recommendations from D&WO and URDD Department Managers. D. Formatted in accordance with the Saudi Aramco G.I. 850.003.
3.
D&WO HSE Mission
Safely drill and workover high quality, cost effective oil and gas wells in a timely manner to meet corporate objectives. 4.
D&WO Operational Principles
We succeed or fail as a team and stay focused on the desired results. We are on the level, trusting and honest in all our communication. 5.
Scope
The D&WO HSERM applies to Contractor rigs, rigless units, assets, facilities, and operating and support organizations of Saudi Aramco D&WO.
6.
The D&WO HSERM is organized into five (5) Sections as follows: A. Section A: Administrative Requirements.
B. Section B: General Requirements. C. Section C: Special Operation(s) Requirements. Saudi Aramco: Company General Use Use
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Date: August 2020
D. Section D: Offshore Requirements. E. Section E: Environment and Occupational Health Requirements
7.
How to use this Manual
Managers are responsible for ensuring the requirements of the D&WO HSERM are complied with. Managers shall: A. Review, understand and acknowledge the requirements within the D&WO HSERM. B. Evaluate the current HSE status of your areas of responsibility, in reference to the
requirements of the D&WO HSERM. C. Ensure compliance with the D&WO HSERM. D. Contact Drilling Operational Excellence & Compliance Division (DOE&CD) for guidance and
assistance,, as needed. assistance E. Ensure a current copy of the HSERM is maintained and accessible to all those required at
each rig site.
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D&WO Loss Prevention Policy Statement
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Table of Contents HSERM Section A General Requirments ................................................................ 10 ....................................................................................................... ............................................................... 11 A-1 ........................................ A-1/Abbreviations ions and Acronyms.................................................................. 12 A-1/Abbreviat ....................................................................................................... ............................................................... 15 A-2 ........................................
A-2 / Reference Material ........................................................................... 16 ....................................................................................................... ............................................................... 19 A-3 ........................................
A-3 / General Safety Rules (GSR (GSR)) ................................................................. 20 A-4 ........................................ ....................................................................................................... ............................................................... 25
Prevention Responsibilities.................. 26 A-4 / Rig Operators & Service Company Loss Prevention ....................................................................................................... ............................................................... 29 A-5 ........................................
A-5 / Competency and Training ................................................................... 30 Contractorr Training Matrix ..................................................... ................................. .................... 41 Appendix No.1/ Contracto ....................................................................................................... ............................................................... 42 A-6 ........................................
A-6/Emergen A-6/Emergency cy Drills (ED) .......................................................................... 43 Appendix No.1/ Call in Requirements for an “Emergency or Primary Drills” ............... 45
A-6a/Offshore Emergenc Emergencyy Drills (OFF/ED) ....................................................... 46 A-6b/Onshore Emergency Drills (ON/ED)......................................................... 59 ....................................................................................................... ............................................................... 69 A-7 ........................................
A-7/Drops Program (DP) ............................................................................ 70 Appendix No.1/DROPS Survey and Inspection Criteria ......................................... 73 No.2/Secondary ary Retention ............................................................. 77 Appendix No.2/Second Appendix No.3/Drops Calculator .................................................................. 78 Appendix No.4/Red Zones/No-Go Zones ......................................................... 79 Appendix No.5/ Checklist (Exam (Example) ple) ............................................................. 80 Appendix No.6/ Definit Definitions ions ........................................................................ 81 A-8 ........................................ ....................................................................................................... ............................................................... 82
A-8/Short Service Employee Program (SSEP) .................................................... 83 A-9 ........................................ ....................................................................................................... ............................................................... 86
Intentio Intentionally nally left blank for future use ............................................................ 86 Saudi Aramco: Company General Use Use
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A-10 .................................................................................. ...................................................................................................... .................... 87
A-10/Journey Management (JM) ................................................................... 88 ...................................................................................................... .................... 89 A-11 ..................................................................................
A-11/Working with Service Companies ........................................................... 90 A-12 .................................................................................. ...................................................................................................... .................... 91
A-12/Permit to Work (PTW) ........................................................................ 92 A-13 .................................................................................. .................................................................................................... .................. 100 A-14 .................................................................................. .................................................................................................... .................. 101
................................................ ................... 102 A-14/Job Safety Analysis (JSA) ................................................................... .................................................................................................... .................. 107 A-15 ..................................................................................
A-15/Safety Audit and Inspection Reporting.................................................... 108 .................................................................................................... .................. 113 A-16 ..................................................................................
A-16/Management ment of Change (MOC) ............................................................. 114 A-16/Manage Appendix No.1/Flowchart for Managemen Managementt of Change ........................................ 130 Appendix No.2/MOC Request Form – Office Based............................................. 131 Appendix No.3/MOC Request Form – Facilities ................................................. 132 A-17 .................................................................................. .................................................................................................... .................. 134
............................................................................ .................................. 135 135 A-17/Risk Management .......................................... Appendix No.1/ Well Program Risk Management .............................................. ...................................... ........ 155 Managementt ............................................. 156 Appendix No.2/ Rig Operations Risk Managemen Monitoringg .................................................................. 157 Appendix No.3/ Risk Monitorin
Management ent Matrix ....................................................... 158 Appendix No.4/ Risk Managem Assessmentt Form .......................................................... 159 Appendix No.5/ Risk Assessmen .................................................................................................... .................. 160 A-18 ..................................................................................
A-18/Waiver of High Risk HSE Requiremen Requirementt .................................................... 161 161 A-19 .................................................................................. .................................................................................................... .................. 166
A-19/Lock-Out/Tag-Out /Tag-Out ........................................................................... ............. .............................................................. 167 A-19/Lock-Out A-20 .................................................................................. .................................................................................................... .................. 170
Equipmentt Installation (TPEI) .................................................. 171 A-20/3rd Party Equipmen .................................................................................................... .................. 173 A-21 ..................................................................................
A-21/Confined Space (CS) ......................................................................... 174 A-22 .................................................................................. .................................................................................................... .................. 194 Saudi Aramco: Company General Use Use
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A-22/Incidentt Reportin A-22/Inciden Reportingg (IR) ...................................................................... 195 Appendix No.1/Reportin No.1/Reportingg Offshore Oil Spills ................................................... 204 Appendix No.2/Chargeabilit No.2/Chargeabilityy of injuries ........................................................ 209 A-23 .................................................................................. .................................................................................................... .................. 210
A-23/Spudding ing In and Rig/Location release (SI&RLR) ......................................... 211 A-23/Spudd Appendix No.1/Rig/Location Release Checklist ................................................ 212 Checklist............................................................... ............................................................... 214 Appendix No.2/Pre-Spud Checklist Communications ions ..................................................................... 218 HSERM Section B Communicat B-1.................................................................................... ...................................................................................................... .................. 219
B-1/Commun B-1/Communications ications ............................................................................... 220 ...................................................................................................... .................. 221 B-2....................................................................................
B-2/Cellular Telephone Use (CT) on Drilling Rigs .............................................. 222 B-3.................................................................................... ...................................................................................................... .................. 223
B-3/Persona B-3/Personall Protective Equipment Equipment ............................................................. 224 ...................................................................................................... .................. 229 B-4....................................................................................
B-4/Respiratory ory Protecti Protection on (RP) .................................................................. 230 B-4/Respirat 1/Respiratory ory Protectio Protection n ......................................................... 233 Appendix No. 1/Respirat ...................................................................................................... .................. 239 B-5....................................................................................
B-5/Hydrogen Sulphide Safety (H2S) ............................................................. ......................................................... .... 240 Contingencyy Plan ........................................................... 243 Appendix No. 1/H2S Contingenc Appendix No. 2/Standard Safety Equipment for Onshore H 2S Operations .................. 254
Appendix No. 3/Standard Safety Equipment for H 2S Operations Offshore ................. 263 Appendix No. 4/Standard Safety Equipment for Rigless H2S Operations ................... 273 ...................................................................................................... .................. 278 B-6....................................................................................
................................................................................. ................. 279 B-6/House Keeping ................................................................ ...................................................................................................... .................. 281 B-7....................................................................................
Equipmentt and Operations (FFE&O) ........................................ 282 B-7/Fire Fighting Equipmen B-7a / Onshore Rig Fire Fighting Equipment and Operations (ON/FFE&O) ................. 283 Appendix No.1/ Hand/Por Hand/Portable table Fire Extinguishe Extinguishers rs ............................................ .......... .................................. 286 Appendix No.2/Engine Room Fire Attack Plan Example” .................................... 288 B-7b/Offshore Rig Fire Fighting Equipment and Operations (OFF/FFE&O) ................. 289 Appendix No.1/Engine room fire attack plan “Example” .................................... 302 Saudi Aramco: Company General Use Use
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Appendix No.2/Fire Fighting and Control Equipment ......................................... 303 B-7c/Rig Less Operation Fire Fighting Equipment ............................................. 304 B-8.................................................................................... ...................................................................................................... .................. 307
B-8/Control of Static Electricity.................................................................. 308 ...................................................................................................... .................. 309 B-9....................................................................................
Procedure e .......................................................................... 310 B-9/Flare Gun Procedur Requirements nts ............................................... 314 HSERM Section C Special Operation(s) Requireme C-1.................................................................................... ...................................................................................................... .................. 315
Operationss ....................................................................... ......... .............................................................. 316 C-1/Water Well Operation C-2.................................................................................... ...................................................................................................... .................. 319
........................................................................................ .... 320 320 C-2/Rig Move .................................................................................... C-3.................................................................................... ...................................................................................................... .................. 321
C-3 / Rigless Operations ........................................................................... 322 C-4.................................................................................... ...................................................................................................... .................. 332
C-4/Casing Operations ............................................................................. 333 HSERM Section D Offhsore Requirements Requirements ............................................................ 335 D-1 ..................................................................................................... 336
D-1/Over Water Operation (OWO) ............................................................... 337 D-2 ..................................................................................................... 339
D-2/Life Saving Equipment (LSE) MODUs: ....................................................... 340 D-3 ..................................................................................................... 347
D-3/Heliport D-3/Heliportss and Helicopter Operations (H&HO) ............................................. 348 348
D-4 ..................................................................................................... 355
D-4/Personnel el Transfer betwee between n Boats (PT) and MODUs ..................................... 356 356 D-4/Personn D-5 ..................................................................................................... 358
Orientation n (RO).................................................................. 359 D-5/Rig/MODU Orientatio HSERM Section E Environmen Environmentt & Occupatio Occupational nal Health ............................................. ........... .................................. 361 E-1 .................................................................................... ...................................................................................................... .................. 363
E-1/D&WO Waste, Excess and Reusable Materials Managemen Managementt ............................. 365 E-2 .................................................................................... ...................................................................................................... .................. 380
E-2/Air Emissions Control ......................................................................... 381 E-3 .................................................................................... ...................................................................................................... .................. 388 Saudi Aramco: Company General Use Use
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E-3/Water Supply Protect Protection ion and Water Conservation........................................ 389 ...................................................................................................... .................. 414 E-4 ....................................................................................
Managementt ........................................................... 415 E-4/Effluent Discharges Managemen ...................................................................................................... .................. 427 E-5 ....................................................................................
E-5/Noise Control............................................................................... ................................................................................... .... 428 Appendix No. 1/Flow Chart Details .............................................................. .......................................................... .... 435 E-6 .................................................................................... ...................................................................................................... .................. 439
E-6/Hazardo E-6/Hazardous us Materials Management .......................................................... .......................... ................................ 440 440 E-7 .................................................................................... ...................................................................................................... .................. 461
Managementt ....................... 462 E-7/Naturally Occurring Radioactive Materials (NORM) Managemen ...................................................................................................... .................. 473 E-8 ....................................................................................
474 E-8/Food Service Hygiene ......................................................................... 474 Requirements ts.............................................. 480 Appendix No.1/Overview of Major Requiremen E-9 .................................................................................... ...................................................................................................... .................. 485
E-9/Camp Sanitation ............................................................................... 486 E-10 .................................................................................................... 494
E-10/Medica E-10/Medicall Requireme Requirements nts ....................................................................... 495 E-11 .................................................................................................... 497
E-11/Spill Prevention, Preparedne Preparedness, ss, and Response .......................................... ........ .................................. 498 498 Appendix No.1/ Spill Response Strategy/Offshore and Onshore ............................. 505 HSERM Revision Summary.......................................................................... 508
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SA-DWO-HSERM-002-R0 2020 Document Title: Section A/ Administrat Administrative ive Requirements
Date: August
Document Owner: SA-VP-D&WO Review Interval: 48 Months
HSERM Section A General Requirments
HSERM Section A General Requirements
A Saudi Aramco: Company General Use Sai Aramco: Company General Use
A-1
Abbreviations and Acronyms
SA-DWO-HSERM-002-R0_Section 02-R0_Section A-1 Abbreviations and Acronyms SA-DWO-HSERM-0 Document Title: Section A/ Administrative Requirements Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
A-1/Abbreviations A-1/Abbreviati ons and Acronyms Table 1 A-1 Abbreviations and Acronyms
ABS
American Bureau of Shipping
ACM ALARP ANSI API BE BOP CPR ECC D&WO D&WOSD DOE&CD DTD EDD E&ODED E&OH E&OHU EP EPD ESD FAI
Asbestos As low as Containing reasonablyMaterial practicable. American National Standards Institute American Petroleum Institute Barge Engineer Blowout Preventer Cardiopulmonary Cardiopulmona ry Resuscitation Emergency Control Center Drilling and Workover Drilling and Workover Services Department Drilling Operational Excellence & Compliance Division Drilling Technical Department Exploration Drilling Department Exploration and Oil Drilling Engineering Department Environmental and Occupational Health Environmental and Occupational Health Unit Emergency Preparedness Environmental Protection Department Emergency Shut Down First Aid Injury Case - Minor injury (not illness) requiring one-time treatment and follow-up observation (Ref. G.I.0006.005 – Section 3) On-Job Fatality - An On-Job injury or occupational illness that results in Fatality (Ref. G.I.6.005 – Section 3) Fast Response Craft Gas Drilling Department Gas Drilling Engineering Department Gas Drilling and Workover Department Greenhouse Gases General Instruction General Manager Global Marine Distress and Safety System Global Oil Spill Response Director General Supervisor Hazard Analysis and Critical Control Point. Health, Safety and Environment Health, Safety and Environmental Requirements Manual International Association of Drilling Contractors Internal Order Industrial Training Department Key Performance Indicator
FAT FRC GDD GDED GDWD GHG GI GM GMDSS GOSRD GS HACCP HSE HSERM IADC IO ITD KPI
LTI MOC MODU MOME
Lost Time Injury/Illness Case An on job injury or occupational illness that involves one or more days away from work beyond the day the injury or illness occurred (Ref. G.I.0006.005 – Section 3) Management of Change Mobile Offshore Drilling Unit Management of Major Emergencies Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_Section 02-R0_Section A-1 Abbreviations and Acronyms SA-DWO-HSERM-0 Document Title: Section A/ Administrative Requirements Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
MOT MMSR
Ministry of Transportation Minimum Medical Standard Requirements Medical Treatment Injury/Illness Case - An on-job injury or occupational illness
MTC MVA
that is more serious than on-job first aid injury (FAI) or occupational illness requiring medical treatment (Ref. G.I.0006.005 – Section 3) Motor Vehicle Accident - An MVA is any occurren occurrence ce involving motor vehicle that results in death, injury, or property damage Northern Area Oil Drilling Department National Association of Corrosion Engineers Northern Area Work Over Department (American) National Electrical Code (American) National Fire Protection Association Near Miss - Event which did not result in injury or loss, but which had the potential for injury or loss if the conditions had been slightly different (Ref. G.I.0006.004 – Section 2.0) Night Tool Pusher
NAODD NACE NAWOD NEC NFPA NM NTP ODD OEM OIM OJI
OPITO OSC PCR PIC PFD PME POD PTW QSI RDI R&HED ROSRC SA SAES SAG SAMSO
Offshore Drilling Department Original Equipment Manufacturer Offshore Installation Manager Off- Job Injury Case - An injury suffered by an employee that does not arise out of and in the course of employment and which results in death or day(s) away from work (Ref. ANSI Z16.3- – Recording and Measuring employee Off-TheJob Injury experience and G.I.6.005 – Section 3) Offshore Petroleum Industry Training Organization Oil Spill Committee Power Control Room (SCR, VFD, etc.) Person in Charge Personal Floatation Device Presidency of Meteorology and Environment Power Permit Operations to Work Department Quarterly Safety Inspection Restricted Duty Injury/Illness Case - An on-job injury or occupational illness that results in restricted work or job transfer (Ref. G.I.6.005 – Section 3) Roads and Heavy Equipment Departmen Departmentt Regional Oil Spill Response Coordinator Saudi Aramco Saudi Aramco Engineering Standards Saudi Arabian Government Saudi Aramco Medical Services Organization
SAODD SATD
Southern Area Oil Drilling Department Southern Area Transportation Division
SAWOD SAWCM SCR SDS SEAPA SEC SMART SME SMP SOC
Southern Area Well WorkControl Over Department Saudi Aramco Manual Silicon Controlled Rectifier Safety Data Sheet Sea Ports Authorities Saudi Electric Company Specific, Measurable, Accountab Accountable, le, Reasonable and Timely Subject Matter Expert Supplementall Manpower Supplementa Safe Operations Committee Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_Section 02-R0_Section A-1 Abbreviations and Acronyms SA-DWO-HSERM-0 Document Title: Section A/ Administrative Requirements Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
SWIM SWL
Safe Work Instruction(s) Manual Safe Working Load (Limit)
TRC
Total Recordable Injury/Illness Cases - Includes: FATs, LTIs, RDIs, and MTCs (Ref. G.I.6.005 – Section 3) Unconventional Resources Drilling Department United States Coast Guard Vice President Workover Engineering Department Well Site Leader (for LSTK, Rigless Operation or where there is not a SA Foreman/Liasonman)
URDD USCG VP WOED WSL
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A-2
Reference Material
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SA-DWO-HSERM-002-R0_Section -002-R0_Section A-2 Reference Material SA-DWO-HSERM Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
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A-2 / Reference Material In addition to the HSERM, the Rig operator shall have readily available for reference to drilling or workover personnel the most recent publications as follows: Table 2 A-2 reference Material ANSI NFPA-70 F2413-11 & F241211 ANSI Z88.2 ANSI Z89.1 API BULL 5C2 API BULL 5C4 API BULL 13C API RP 7G API RP 7H API RP 8B API RP 9B API RP 49
Grounding Separately Derived Alternating-Current Systems Standard Specification for Performance Requirements for Foot Protection and Standard Test Methods for Foot Protection.
American National Standard Practices for Respiratory Protection Protective Head ware for Industrial Workers Requirements Performance Properties Properties of Casing, Tubing, and Drill Pipe Round Thread Casing Joint Strength With Combined Internal Pressure and Bending Drilling Fluid Processing Equipment Drill Stem Design And Operating Limits Drilling Machinery Hoisting Tool Inspection and Maintenance Procedures Procedures Application, Care and Use of Wire Rope For Oil Fields Recommended Practice for Drilling and Well Servicing Operations
API RP 52 API RP 54 API RP 500 API RP 510 API SPEC 4A API SPEC 4E API SPEC 6A API SPEC 7 API SPEC 7 B-11C API SPEC 8 API SPEC 9A API SPEC 13A Aviation Dept. Contract Schedule “D” D&WO-SMS D&WO-WM D&WO-WCM G.I. 2.100 G.I. 2.104 G.I. 2.400 G.I. 2.401 G.I. 2.403 2.403
involving Hydrogen Sulphide Recommended Land Drilling Operating Practices for Protection of the Environment Recommended Practices for Occupation Practices Occupational al Safety and Health for Oil and Gas Drilling and Servicing Operation Recommended Practice Practice for Classification of Location for Electrical Installation at Petroleum Facilities Pressure Vessel Inspection Code Steel Derricks Drilling and Well Servicing S ervicing Structures Wellhead Equipment Rotary Drilling Equipment Internal Combustion Reciprocating Engines For Oil Field Service Drilling and Production Hoisting Equipment Wire Rope Oil Well Drilling Fluid Materials Rig/Vessel Helideck Requirements & Operation Guidance Contractor’s Safety and Loss Prevention Requirements, the latest
version. D&WO SMS Manual, latest Version D&WO Workover Manual, latest Version D&WO Well Control Manual, latest Version Work Permit System Offshore Oil Spill Reporting Procedures Offshore Oil (Spill) Contingency Plan Inland Oil Spill Response Safety Procedures for Personnel Boarding Saudi Aramco Vessels
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Review Interval: 48 Months G.I. 2.702 G.I. 2.714 G.I. 2.716 G.I. 2.718 G.I. 6.012 G.I. 6.020 G.I. 7.024 G.I. 7.025 G.I. 7.026 G.I. 7.027 G.I. 7.028 G.I. 7.029 G.I. 7.030
Moving Drilling Rigs, High Clearance Equipment/Loads or Operating Cranes Under or Near Power-Lines Environmental Conservation Policy Implementation Land Use Permit Procedures Contractor Sites Allotment Procedure Isolation, Lockout and Use of Hold Tags Personal Flotation Devices (PFDS) for Work On, Over or Near Water Marine and Offshore Crane, Hoist, and Rigging Operations Heavy Equipment Operator and Rigger Testing and Certification Cranes and Heavy Equipment Incident and Investigation Reporting Procedures Crane Suspended Personnel Platform Operations (Man basket) Crane Lift: Types and Procedures Rigging Hardware Requiremen Requirements ts Inspection and Testing Requirements of Elevating/Lifting Equipment Safety Requirements for Scaffold
G.I. 8.001 G.I. 8.002 G.I. 8.005 G.I. 150.000 G.I. 150.100 G.I. 151.006 G.I. 430.000 G.I. 475.001 G.I. 1321.015 G.I. 1780.001 G.I. 1781.001 G.I. 1850.001 G.I. 1851.001 G.I. 1852.001 G.I. 1853.001
IADC NACE MR0175 MARPOL MMSRM MODU PVIC SAES-A-007 SAES-A-103 SAES-A-105 SAES-B-019 SAES-B-062
Safety Spectacles Protective (Safety) Footwear Industrial Hygiene and Occupational Health Aspects of Loss Prevention Policy Hazardous Materials Communication Program (HAZCOM) Implementing the SA Environmental Health Code Implementing the SA Hazardous Waste Code Rock Blasting Near Existing facilities Request for Air Medical Evacuation Atmosphere-Supplying Atmosphere-Su pplying Respirators Inspection, Testing and Maintenance of Fire Protection Equipment Onshore Emergency Response – Roles and Responsibilit Responsibilities ies Offshore Emergency Response – Roles and Responsibil Responsibilities ities Rig site Flare Gun and Communication Equipment Isolation Barriers for Wells During D&WO Operations (With and Without Rigs) International Association of Drilling Contractors Metals for Sulphide Stress Cracking and Stress Corrosion Cracking Resistance in Sour Oilfield Environments International Convention for the Prevention of Pollution from Ships. The latest version Minimum Medical Standards Requirements Manual Code Applicable to the MODU. The latest version Pressure Vessel Inspection Code. Safe Practices in Drilling Operations. Hydrostatic Testing Fluids and Lay-Up Requirements Protection of the Marine Environment Noise Control Portable, Mobile and Special Fixed Firefighting Equipment Onshore Well site Safety Saudi Aramco: Company General Use Use
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Date: August 2020
Document Owner: SA-VP-D&WO Review Interval: 48 Months SAES-B-063 SAES-B-067 SAES-B-068 SAES-B-069 SAES-J-505 SAES-P-111 SAES-W-010 SAES-A-104 SOLAS SA-CSH SA-CSM
Aviation Obstruction Marking and Lighting Identification and Safety Colours Electrical Area Classification Emergency Eyewashes and Showers Combustible Gas and Hydrogen Sulphide in Air Detection Systems Grounding Welding Requirements for Pressure Vessels Wastewater Treatment, Reuse and Disposal Safety of Life at Sea Saudi Aramco Crane Safety Handbook, the latest version Saudi Aramco Construction Safety Manual, the latest version
SA-D&WO-DM SA-LBRTC SA MIM SAEHC
Saudi Aramco D&WO Drilling Manual, the latest revision Saudi Aramco Land Based Remote Travel Control Saudi Aramco Marine Instruction Manual. The latest version Saudi Aramco Environmental Health Code
Note: Assistance in obtaining copies of SA documents is provided by the Dhahran area Loss Prevention Division. SA cannot copy or distribute non-SA documents such as ANSI, API or IADC copyrighted documents.
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General Safety Rules
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SA-DWO-HSERM-0 SA-DWO-HSERM-002-R0_Section 02-R0_Section A-3 General Safety Rules Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
A-3 / General Safety Rules (GSR)
Date: August 2020
The following rules are to protect you and your fellow workers. Violations of the rules may lead to disciplinary actions. This procedure applies to Saudi Aramco D&WO and URDD, Contractor, and Service Companies.
1. All Work related injuries/illness or vehicle collisions, no matter how slight, shall be reported immediatelyy to your supervisor. immediatel
2. All fires, spills, and releases, no matter how small, shall be reported immediately to your supervisor.
3. Immediately report any unsafe conditions, practices, near miss or incident to your supervisor.
4. Horseplay, practical jokes jokes or fighting, including initiations, initiations, are safety violations. Supervisors allowing these acts as well as the violators are subject to disciplinary action.
5. All personnel (drivers and passengers) shall wear seat belts at all times. The number of vehicle occupants will be based on the number of seat belts available.
6. Smoking is only allowed in designated smoking areas. This includes the use of vape pens and electronic cigarettes.
7. Identify risks and hazards associated with tasks before beginning work or if the location or
conditions should change. 8. Permit to Work (PTW) shall be raised before a safety device is removed from service and/or defeated, the appropriate supervisor and affected parties shall be notified, the device shall be tagged and the action documented.
9. The SA Liaisonman shall be kept informed of all ongoing operations. No work may be carried out on SA property without the written consent of the SA S A Liaisonman.
10. The unauthorized removal of isol ations or the operation of equipment having a “Danger Do Not Operate” tag is prohibited.
Before operating any machinery or switch gear, all safe guards, switches, and alarms shall be 11. Before in place and functional. Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-0 SA-DWO-HSERM-002-R0_Section 02-R0_Section A-3 General Safety Rules
Date: August 2020
Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months 12. All All block valves on pressure relief systems in service shall be locked or sealed open.
Finger rings and other jewelry along with loose fitting clothing, long hair (head and facial) 13. Finger and other loose accessories shall not be worn while working on rig locations.
Do not apply compressed air, other gases or high pressure wash-down guns to yourselves or 14. Do others.
15. Climbing Climbing up and down ladders ladders requires the use of both hands. Traveling up and down stairs stairs requires the use of handrails.
When descending ladders, the employee must always face the ladder. 16. When 17. Running Running in work areas is prohibited.
Use the correct tool for the task, all tools and equipment must be well maintained. maintained. 18. Use Homemade tools are prohibited.
19. Erect Erect barricades/flagging barricades/flagging around areas of hazardous work, such as holes in decking and work areas, trenches, road crossings and overhead hazardous work.
Climbing or standing on equipment, piping or valves to do work is prohibited. Approved 20. Climbing scaffolding, work platforms, personnel lifts, or ladders with full body safety harnesses shall be used. 21. All All fire extinguishers and other emergency equipment shall be in good condition, inspected at least monthly, and kept clear of any obstructions obstructions.. Accidental discharge or use of firefighting equipment must be reported to the supervisor immediately. immediately.
22. Proper Proper manual lifting lifting techniques must be used at all times. If you think a load is too heavy, ask your supervisor for help or employ a mechanica mechanicall lifting device.
23. prohibited Safety eyewear, hard hats, gloves, and safety footwear are mandatory. Metal hard hats are
24. Safety goggles and a full face shield must be worn when chipping, grinding or when performing any job where flying particles pose a potential for eye injury. Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_Section 02-R0_Section A-3 General Safety Rules Date: August 2020 SA-DWO-HSERM-0 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months 25. When When handling or mixing chemicals, chemical gloves, goggles, apron and appropriate respirator must be used (reference the SDS). In I n addition, when mixing caustics, a full face shield and goggles are required. Anytime a face shield is required, goggles shall also be worn.
26. Hearing protection must be worn when entering high noise areas 85dB or higher.
The use or possession of illegal drugs, intoxicating beverages or firearms is forbidden in 27. The Saudi Arabia on SA locations.
All personnel are empowered and accountable to STOP WORK if you observe; any defective 28. All equipment, machinery, hazardous condition or unsafe work practice, and immediately report the hazardous condition condition or work practice to your supervisor. supervisor. No further activity shall be conducted until a safe working environment exists.
29. No No one should ever work or walk under a suspended load. 30. Full body safety harnesses with properly secured lanyards must be worn when working at heights above 6 feet (1.8 meters). The lanyard must be connected to an anchor point all the time. Suspension Trauma Trauma devices must be provided on all full body harnesses harnesses to be used to prevent blood circulation circulation issues in case of a free fall, and also employees are required to be trained on how to use it. In case of a free fall the safety harness shall be disposed.
31. Riding Riding the elevators and cathead lines is not permitted permitted.. 32. The use of one tong and the rotary to trip pipe is prohibited. 33. All All personnel shall participate in the emergency drills. 34. HSE HSE Meetings: all personnel shall attend the HSE meetings conducted in the D&WO operations as follows: A. Weekly HSE Meetings: All Drilling Contractor and Service Companies supervisory and crews personnel and sub-contractors/third sub-contractors/third party companies personnel who are present at the
rig. B. Pre-Tour HSE Meetings: All Drilling Contractor and Service Companies supervisory and crews personnel, and sub-contractors/third party companies personnel who are involved in the current operation.
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SA-DWO-HSERM-002-R0_Section 02-R0_Section A-3 General Safety Rules Date: August 2020 SA-DWO-HSERM-0 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months C. Pre-Job HSE Meetings: All Drilling Contractor and Service Companies supervisory and crews personnel, and sub-contractors/third sub-contractors/third party companies personnel who are involved in the job. The company representative who is conducting any particular job must lead the PreJob Meeting. Meetings shall be documented with main subjects discussed and attendance list will be signed off.
Anyone taking prescription drugs must report this to the Rig Medic when arriving on the rig. 35. Anyone 36. Hair Hair should be neat and cleanly trimmed, no longer than over the collar. 37. A “tail rope” must be used when moving pipe, tubing, etc., in from the V -door.
All personnel arriving to the rig location must report to the person in charge (PIC) for safety 38. All orientation and registration.
39. Only Only company transportation shall be used to go to work locations, rig camps and heliport bases. No personal owned vehicle shall be used to travel to and from Rig Locations or Aviation Heliports.
Non-approved electrical/electronic electrical/electronic devices (e.g., cellular phones, pagers, cameras, and 40. Non-approved instruments) shall not be used in classified areas unless properly permitted. Drilling Contractors shall have an study and map with the classified areas aligned to API RP 500 and API RP 505. 41. Maintain Maintain good housekeeping in your work area at all times. 42. Regular Regular rig crews shall arrive and depart the rig location during daylight hours only, using the Contractor’s provided transportation. (Note: refer to the letter D&WO-GM-010/2013, dated 12/17/2013, and signed by GM D&WO)
Drilling Contractors and Service Companies are to perform a pre-job safety meeting, Job 43. Drilling Safety Analysis (JSA) and job specific Risk Assessment jointly before embarking on any two-
party activity. This is to ensure proper hazards identification, establish clear roles and responsibilities responsibilit ies and agreeable effective communication methodology. (Note: refer to the letter D&WOO 023/2018, dated 10/2/2018, and signed by GM D&WO).
Drilling Contractor and Service Companies shall follow the Lifesaving Rules established by 44. Drilling Aramco to prevent incidents: Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_Section 02-R0_Section A-3 General Safety Rules Date: August 2020 SA-DWO-HSERM-0 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months A. Obtain a valid work permit, when required. B. Verify isolation before starting any work. C. Obtain authorization before entering a confined space. equipment when working at heights. D. Use the required fall protection equipment E. F. G. H.
Follow all traffic safety rules. Obtain authorization before starting excavation activities. Use the required PPE for your job. Position yourself in a safe location.
45. Drilling Contractors and Service Companies shall have an STOP WORK AUTHORITY (SWA) Program, to assure that all employees and subcontractors are aware that they — without any fear of retaliation — have the Authority and the Accountability to stop any work that they consider unsafe, and has the potential to injure personnel, damage equipment, or harm the environment.
Management and Supervisors shall demonstrate a visible leadership on this matter, and encourage employees permanently to exersise the STOP Work Authority when required. Periodic SWA Drills shall be included in the program with different operations and including the participation of third party and sub-contractor employees. A copy of the SWA Program shall be provided to Proponent Department for implementation verification. 46. Abbreviations and Acronyms: Refer to HSERM/A/A-1/A&A. 47. References References:
A. HSERM/A/A-2/RM. B. Saudi Aramco Safety Handbook.
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Rig Operators and Service Companies Loss Prevention Responsibilities
SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-4 Rig Operations Operations Loss Loss Prevention Prevention Responsibilities Responsibilities Date: August 2020 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
A-4 / Rig Operators Operators & Service Company Company Loss Prevention Prevention Responsibilities This procedure applies to Contractor and Service Companies.
Throughout all phases of any drilling or workover operation the Rig Operator and Service Contractor shall be held accountable for the prevention of accidental losses, the protection of Company interests and resources, and the avoidance of any contamination of the environment.
The following minimum guidelines are provided to aid the Rig Operator and Service Company in meeting his responsibilities. Assistance in complying with the requiremen requirements ts set forth is available from D&WO Management, DOE&CD, or from the Loss Prevention Department Department of the Company.
The Rig Operator and Service Company shall establish a written loss prevention program that fulfills all the requirements stated in this Manual including permit to work system for Rig Operator, and Service Service Company and all all sub-contractor work.
Any loss prevention program of the Rig Operator or Service Company shall provide for frequent and regular inspections of the equipment, materials, and accommodations by competent persons designated by the Rig Operator or Service Company Management. This inspection shall be completed on a Quarterly basis and submitted to their management for
concurrence and follow up.
The Rig Operator and Service Company shall maintain at each D&WO operational site a copy of the reference materials (Refer to HSERM/A/A-2/RM) necessary for the safe operation of the rig.
The Rig Operator and Service Company are responsible to verify that all personnel arriving on location register and receive a thorough safety and H 2S orientation.
The Rig Operator and Service Company shall be thoroughly familiar with the drilling or workover program. He shall inform the rig crew of any potential adverse conditions (Example: lost circulation zones, high reservoir pressure, high H 2S concentrations) that require special safety precautions, training, equipment or additional personnel.
The Rig Operator and Service Company shall clearly identify the "Smoking Permitted" areas around each rig location, using risk assessment and should have clear instructions for those areas. All other areas on the location shall be considered as " Non Smoking" areas and shall be marked accordingly. Smoking shall be closely controlled throughout the rig location. Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-4 Rig Operations Loss Prevention Prevention Responsibilities Responsibilities Date: August 2020 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
The Rig Operator and Service Company shall take all reasonable safety precautions to prevent oil spills or pollution both onshore and offshore operations. If an accidental spill or discharge does occur, every effort shall be made to (a) protect human life, including both employees and the public, and (b) minimize the impact on the environment. Should an accidental spill occur, it shall be reported immediately immediately to the Company representative so that he can take the necessary steps to contain the spill, and implement the applicable reporting requirements of the applicable General Instruction (G.I.): G.I. 2.104, G.I. 2.400, or G.I. 2.401.
The Rig Operator and Service Company shall adequately train each of his employees in the recognition and avoidance of unsafe conditions and in all Company loss prevention standards applicable to his work environment. He shall also adequately train his employees in methods to control or eliminate any hazards or other exposures that may result in injury or illness (hazard recognition program).
The Rig Operator and Service Company shall implement a HAZCOM Program to ensure that employees who are required to handle or use poisons, caustics, acids and other harmful substances, are adequately trained regarding safe handling and use. The Rig Operator and Service Company supervisors shall discuss the potential hazards, personal hygiene, and
required personal protective equipment equipment prior to their employees handling any harmful materials. In all areas were hazardous chemicals are being stored or utilized, the Rig Operator shall adequately maintain eyewash and shower stations, as required by the Material Safety Data Sheet (SDS), ( SDS), for washing chemical spills. Note: A. SA shall supply SDS’s for materials SA orders. B. All SDS’s shall be kept and maintained at each Chemical/Hazardous material storage area in both Arabic and English as a minimum.
The Rig Operator and Service Company shall allow only those qualified & competent personnel by certified training to operate equipment and machinery, inline with laws of the Kingdom of Saudi Arabia and Saudi Aramco policies, requirements. The Rig Operator shall also ensure that all certified operators have copies of their certifications and licenses in their possession. The rig shall also maintain copies of all operators certifications and licenses. Each rig shall maintain a rig specific training matrix that shall be updated and submitted to their respective SA Department monthly.
Rig Operator’s providing offshore rigs shall verify that their rigs are kept in compliance with
all applicable maritime/MODU maritime/MODU standards of the country in which the rig is registered as well as any applicable laws and regulations of the Kingdom of Saudi Arabia or the Company.
A Rig Operator providing offshore rigs shall verify that all required (Marine and Vessel Flag State) certifications are current and that re-certificatio re-certification n inspections are completed by an approved certification authority prior to the expiration of the existing certificate. Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-4 Rig Operations Loss Prevention Prevention Responsibilities Responsibilities Date: August 2020 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO
Review Interval: 48 Months On all offshore rigs, a copy of the Barge Marine Operations Operations Manual shall be kept readily available in the control room for consultation and use. The manual shall include a complete set of operating instructions, control systems diagrams, and stability characteristics.
Any special or unusual towing characteristics of an offshore rig shall be included in the operating instructions and communicated to the towing vessel operators before towing operations begin.
A Rig Operator providing offshore rigs shall ensure that all navigation and transit lights are operable and used as required by International Rules and Regulations for Aids to Navigation.
Should a conflict arise between a Rig Operator’s and Service Company HSE requirement and
a Company requirement, the most stringent requirement shall apply.
Abbreviations and Acronyms: Refer to HSERM/A/A-1/A&A.
References: A. HSERM/A/A-2/RM B. G.I. 2.104 - Offshore Oil Spill Reporting Procedures C. G.I. 2.400 - Offshore Oil Spill Contingency Plan. D. G.I. 2.401- Inland Oil Spill Response.
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Competency and Training
SA-DWO-HSERM-002-R0_Section 02-R0_Section A-5 Competency & Training SA-DWO-HSERM-0 Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
A-5 / Competency and Training SA and Supplemental Manpower (SMP) personnel shall meet the minimum requirements requirements as specified in the D&WO Training Matrix (the D&WO Training Matrix can be accessed through the DIH and HRT&CDD web sites ), current version.
All trainings and competencies are required to be documented and records available at worksite in soft or hard copy. The following are the minimum acceptable standards of safety training for Contractors for each job position at the rig site or Rigless Operation. Individual contractors may may require more stringent training/qualific training/qualifications ations (Refer to HSERM/A/A-5/C&T/Appendix No.1/D&WO “Contractor” Training Matrix) Matrix). Notes: Contractor definition - A person or an organization providing services to SA at SA facilities/worksites facilities/wor ksites in accordance with agreed specifications, terms and conditions. conditions. This does not include SMPs working directly for SA.
Where a specific accreditation accreditation society is identified this is to demonstrate the standard of training required. Other accreditation accreditation societies may be accepted after approval approval from Saudi Aramco.
1. Management of Major Emergencies (MOME) MOME training program provides practical hands-on experience for managing unanticipated events. Personnel who are in charge shall undergo MOME training (Offshore Only). Persons to be trained (Minimum): OIM and NTP. Training Provider: Certified and Competent (3rd Party). Valid for: 5 Years.
2. Proficiency in Survival Craft and rescue boat / FRC Coxwain (If equiped) Training to be completed completed by an OPITO approved approved or STCW 95 compliant school. Certificates Certificates of competency shall be maintained at the rig location. Persons to be trained (Minimum): Two (2) Coxswains per Lifeboat, as identified on the Station Bill and or the safe manning certificate. Training Provider: 3rd Party (Must be an OPITO or STCW accredited course). Valid for: 3 Years.
3. Marine License Training required by a regulatory body, training required to obtain and maintain a marine license or training required by the vessel’s flag state. See Flag requirements for guidance as
to where the training is to be completed. Persons to be trained (Minimum): OIM and Barge Engineer. Training Provider: Certified and Competent (3rd Party). Valid for: 5 Years. Saudi Aramco: Company General Use Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
4. GMDSS Training
Date: August 2020
Training required by a regulatory body, training required to obtain and maintain a marine license or training required by the vessel’s flag state. See Flag requirements for guidance as to where the training is to be completed. Persons to be trained (Minimum): Radio Operator. Training Provider: Certified and Competent (3rd Party). Valid for: 5 Years.
5. Stability Training required by a regulatory body, training required to obtain and maintain a marine license or training required by the vessel’s flag state. See Flag requirements for guidance as to where the training is to be completed. Persons to be trained (Minimum): OIM and Barge Engineer (if BE or Rig Mover OIM while Floating). Training Provider: Certified and Competent (3rd Party). Valid for: 5 Years. 6. Helideck Operations Initial Training Standard (HOIT)
This training can be completed at any OPITO approved school. Certificates of competency shall be maintained at the rig location. Persons to be trained (Minimum): There shall be two (2) certified competent HLO/HOIT aboard at all times (one per shift). Training Provider: Certified and Competent 3rd Party. (OPITO). Valid for: None 7. Helideck Emergency Response Team Member (HERTM) This training is to be completed at an OPITO approved approved school. Competency must be verified through experience and qualification. Persons to be trained (Minimum): There shall be four (4) certified competent HERTM aboard at all times, as identified on the Station Bill. Training Provider: Certified and Competent 3rd Party. (OPITO). Valid for: 2 Years must be an OPITO approved course 8. Helideck Emergency Response Team Leader (HERTL) This training is to be completed at an OPITO approved approved school. Competency must be verified through experience and qualification. Persons to be trained (Minimum): There shall be two (2) certified competent HERTL aboard at all times (one per shift). Training Provider: Certified and Competent 3rd Party. (OPITO). Valid for: 2 Years must be an OPITO approved course.
9. HUET, Helicopter Underwater Escape Training This training can be completed through a SA School in the Kingdom of Saudi Arabia (KSA), through any OPITO approved school or SA approved school. (approved courses are BOSIET, TBOSIET (FOET which which is a refresher refresher for BOSIET/TBOSIET), BOSIET/TBOSIET), HUET, THUET) Persons to be trained (Minimum): All personnel on-board. Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_Section A-5 Competency & Training SA-DWO-HSERM-002-R0_Section Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
Training Provider: Certified and Competent (3rd Party). Valid for: 4 Years. Note: THUET and TBOSIET are required required for employees that are attending attending the training for the first time and for employees that require refresher training after their certification expires while working in KSA.
10. ABS ABS Welder Each MODU Welder shall be trained and certified in accordance with MODU classification society. Each land rig welder shall be deemed competent by a third party accreditation institution. All certifications shall be current and valid. Persons to be trained (Minimum): Welder. Training Provider: ABS approved examiner/3rd Party. Valid for: 3 Years.
11. Fire Fire Fighting Team Leader (Offshore)
This training shall school. be completed at an external OPITO, STCW 95 accredited facility or an Aramco approved Persons to be trained (Minimum): Fire Team leaders as identified on the Station Bill. Two (2) persons per tour. Training Provider: Certified and Competent 3rd Party (Must be OPITO, STCW-95 or Aramco approved school). Valid for: 2 Years.
12. Emergency Emergency Response Leader Onshore Senior personnel shall be trained to adequately respond in an emergency, this training shall follow both the contractor and SA emergency response procedures. Persons to be trained (Minimum): TP and NTP. Training Provider: Certified and Competent (3rd Party) Valid for: 5 Years. 13. Fire Fire Team Member (Offshore) This training should be conducted at an OPITO, STCW95 accredited external school or an Aramco approved training training center. Each member of a fire team shall be able able to demonstrate competency in basic firefighting techniques and the use of first aid firefighting appliances. Competency shall be demonstrated through experience, theoretical, and practical examination. Persons to be trained (Minimum): All Fire Team members as identified on the Station Bill. Training Provider: 3rd Party (Must be OPITO/STCW-95 accredited or Saudi Aramco approved school). Valid for: As per certificate. 14. SA SA Fork Lift Operator Test The “SA/Contractor Request for Heavy Equipment Operator Certification Test” application form (SA 9647) shall be submitted to ITD for each heavy equipment operator being tested. In addition to the form, the heavy equipment operator applicant shall provide copies of: Saudi Aramco: Company General Use
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Date: August 2020
SA USER sponsoring letter. SA ID (if required). Saudi Arabian Government (SAG) Public Driver’s License or SAG Heavy Equipment
Operator License (if required) with specific equipment stamp. SA 9663 - SA/Contractor’s Medical Examination for Heavy Equipment Operators “Physician’s Examination Examination Form” – Completed, signed and stamped.
Two (2) recent photographs for each certification application Persons to be trained (Minimum): All Forklift Operators. Training Provider: Certified and Competent (3rd Party) Valid for: 3 Years.
Note: Expat Forklift Operators aboard a MODU holding a valid home country certificate shall be exempt from the above requirement
15. SA SA Crane Operators Test The “SA/Contractor Request for Heavy Equipment Operator Certification Test” application
form (SA 9647) shall be submitted to ITD for each heavy equipment operator being tested. In addition to the form, the heavy equipment operator applicant shall provide copies of: A. SA USER sponsoring letter B. SA ID (if required). C. Saudi Arabian Government (SAG) Public Driver’s License or SAG heavy Equipment Operator License (if required) with specific equipment stamp. D. Two (2) recent photographs for each certification application. Persons to be trained (Minimum): Crane Operators. Training Provider: Certified and Competent (3rd Party) Valid for: 3 Years.
MODU Crane Operators holding a valid home home country certificate shall be Note: Expat MODU exempt from the above requirement. Expat MODU crane operators are exempted from G.I.7.024. 16. Crane Crane Operators Medical Examination SA 9663 SA/Contractor’s Medical Examination for Heavy Equipment Operators “Physician’s Examination Examinatio n Form” – completed, signed, and stamped. Persons to be examinated (Minimum): All personnel requiring a SA License. Training Provider: Certified and Competent (3rd Party). Valid for: 2 Years.
17. Gas Gas Tester Gas testing is required in all locations where injury to personnel or damage to property could occur due to the presence of combustible gases, toxic gases, or oxygen enriched/de enriched/deficient ficient
atmospheres. An adequate number of competent personnel must be maintained at each rig location, it is required that the rig maintain at least two (2) competent persons per tour. Competency shall be demonstrated through experience, and theoretical and practical examination. Saudi Aramco: Company General Use Sai Aramco: Company General Use
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Date: August 2020
Persons to be trained (Minimum): Two (2) persons per tour. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years. Note: A current list of all competent Gas Gas Testers shall be posted posted at the PTW issuing issuing center
18. Confined Confined Space Entry Inspection A physical inspection is required in all locations where injury to personnel could occur due to the nature of confined space work as well as considering the presence of combustible gases, toxic gases, or oxygen enriched/deficient enriched/deficient atmospheres, the physical condition of the work area must be considered, particular attention must be paid to rescue procedures in given confined space work areas. An adequate number of competent personnel trained in confined space entry inspection (this training shall include gas testing) must be maintained at each rig location, it is recommended that the rig maintain at least two (2) competent persons per tour. Competency shall be demonstrated through experience, theoretical and practical
examination. Persons to be trained (Minimum): Two (2) persons per tour. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 3 Years. Note: A current list of all competent Confined Space Entry Inspectors shall be maintained maintained at the PTW issuing center.
19. Well Well Control Well control training shall be completed at an IADC or IWCF approved school. Certificates of competency shall be maintained at the rig location. Persons to be trained (Minimum): As per SA D&WO Well Control Manual (SAWCM). Training Provider: 3rd Party. Valid for: 2 Years.
20. First First Aid CPR This training shall be administered by an approved competent instructor at an external school or at the rig location, each trainee shall demonstrate competency competency through practical and theoretical examination. Persons to be trained (Minimum): All rig personnel. Training Provider: Certified and Competent (3rd Party or In-House) Valid for: 2 Years.
21. Fire Fire Safety Training (Onshore) Fire safety traning will be provided in a manner appropriate to the risk identified and be adapted to take account of any new or changed risks to the safety of employees, such training will enable personnel to perform their duties as identified in the Fire Attack Plan. Persons to be trained (Minimum): All employees at the time of employment or when an employee is introduced to new work equipment or when new technology is intorduced. Training Provider: Certified and Competent (3rd Party or In-House) Valid for: 2 years Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
22. Hazcom Hazcom Training This program provides hazardous materials information, and guidance on how to handle chemicals safely to minimize incidents and reduce risks to people, production, equipment, and the environment. For further information consult: G.I.150.100. Persons to be trained (Minimum): All rig personnel. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: Initial training and a refresher annualy.
23. Spill Spill Prevention Training This training shall include prevention and containment of chemical spills. All personnel must have a basic understandin understandingg of prevention; containment; containment; and the environmental, health, safety, and legislative impact of chemical spills. Persons to be trained (Minimum): All rig personnel, this training can be combined with HAZCOM training. Training Provider: Certified and Competent (3rd Party or In-House) Valid for: 2 Years.
24. Respiratory Respiratory Protection Training The Rig Operator shall ensure that all respiratory protection equipment needed by, or reasonably anticipated to be needed by his employees, is provided. Those employees required to use this equipment must be trained in its effective use. This training shall include the following:
The need for respirator protection. An explanation of why a particular type of respirator has been selected. An explanation of the operation, capabilities and limitations of the respirator selected. Fitting of face pieces. Donning (putting on) and doffing (taking off) of respirators. Regulations concerning respirator use. Instructions in emergency procedures. Maintenance,, inspection, and storage of respirators. Maintenance Sealing and functioning of the face piece
Note: Wearing and use of emergency SCBA shall be included in the H2S Training Persons to be trained (Minimum): All personnel at the rig location who may be required to use respiratory equipment in the normal course of their duties. This training shall be documented. Training Provider: Certified and Competent (3rd Party or In-House) Valid for: 2 Years.
25. Confined Confined Space Training All entrants into a confined space must be made aware of:
The strict requirement for a PTW prior to any entry or hot work. The hazards of a confined space: 1) Oxygen Deficiency Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
2) Flammable and Explosive Gas 3) Engulfment Toxic Gas and Vapors 4) The strict requirement for an emergency observer. The necessity to wear a Confine Space Entry (CSE) full body harness. The importance of following the requirements as specified in HSERM/A/A-12/PTW-and the CSE procedure. The strict requirement for the preparation and review of a JSA. Persons to be trained (Minimum): All personnel personnel whom in the course course of their normal normal duties will be expected to enter a confined space. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years.
26. Lock-Out Lock-Out /Tag-Out (Refer to HSERM/A/A-19/LOTO) The purpose of this training is to protect personnel from the potential releases of stored energy or the startup of machinery or equipment that may cause injury. This specifically includes any maintenance activity where electrical, mechanical, steam, hydraulic, pneumatic or any other energy source is present. Additional hazards may include heated, flammable, toxic, corrosive or chemical materials. Employees required to perform LockOut/Tag-Out procedures shall receive training in these procedures before performing the procedures. Persons to be trained (Minimum): Employees required to perform Lock-Out/Tag-Out Lock-Out/Tag-Out (LOTO) as part of their normal duties (Drillers, ASDs, Derrickmen, Electricians, Electricians, Motormen and Mechanics). rd
Training Provider: Certified and Competent (3 Party or In-House). Valid for:2 Years.
27. Permit Permit to Work As part of each Rig Operator and Service Company Loss Prevention Program, a Permit to Work System shall be established established based on G.I. 2.100. (Refer (Refer to HSERM/A/A-12 HSERM/A/A-12 PTW). The system is intended to be applied to those jobs that represent a potential hazard to operations, personnel or equipment. Contractors may use existing internal forms developed as part of their loss prevention programs. Employees required to work under the PTW system procedures, or whose jobs may be affected by the PTW system procedures, shall receive training in these procedures. Persons to be trained (Minimum): Employees required to work under the PTW system procedures, or whose jobs may be affected by the PTW system procedures, shall receive training in these procedures to an appropriate level (OIM, TP, NTP, BE, Driller, ASD, Derrickman, Crane Operator, Electrician, Motorman, Mechanic and Safety Officer). Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years.
28. Hydrogen Hydrogen Sulfide (H2S) The Rig Operator and Service Company shall adequately train all his personnel in the basic fundamentals of Hydrogen Sulfide (H2S) safety. This training must include and all personnel on the rig must be able to demonstrate an understanding understanding of the following: Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
Characteristics of H2S and its toxicity. Detection and warning systems peculiar to the location. Emergency procedures consisting consisting of: 1) 2) 3) 4) 5)
Designation of safe briefing areas. Wearing and use of emergency breathing equipment. Evacuation procedures. Rescue procedures. First aid for victims.
Instructions in the inspection, maintenance, and use of assigned respiratory protection equipment. This training MUST include drills in all applicable procedures so that personnel on the location can quickly and effectively follow each of these instructions when there is an actual, life-threatening emergency. All basic H2S training shall include the actual donning and breathing from each different type of breathing apparatus in use on that particular rig. Each person must be able to don and breathe from the SCBA within 45 seconds. A training card shall be issued to each person completing the basic H 2S training. This card shall remain valid for two years, following which the person must retake the basic H2S training. All personnel must be able to identify the H 2S alarms. All personnel must be able to identify the wind direction. All personnel must be able to evacuate to the upwind safe briefing area (land rigs and
Rigless Operations). All personnel must be able to muster to the safe briefing area or muster station (offshore). Offshore personnel must also be able to enter into the lifeboat wearing both SCBA and personal floatation device (PFD). In addition to the basic skills listed above, all personnel must be able to competently perform the tasks assigned to them in the rig specific H2S emergency plan. All drilling rig crews must be able to perform Cardiopulmonary Resuscitation (CPR). The SA Liaison-man is responsible to verify that H 2S training requirements are met. This shall be done by observing regular H2S drills and testing to verify competence in breathing apparatus use. personnel on location. location. Persons to be trained (Minimum): All personnel Training 2 Years. Certified and Competent (3rd Party or In-House). Valid for:Provider:
29. Asbestos Asbestos Awareness (Where Asbestos is known to be present) On all rigs containing known, non-friable or friable ACM, it is the responsibility of the PIC to ensure at least least one person person per hitch is trained in Asbestos Maintenance and is onboard onboard at all times where asbestos is known to be present. It is the responsibility of the PIC to ensure everyone assigned to the rig receives Asbestos Awareness training. training. A competent person at each rig site shall provide said training. Competency shall be demonstrated through experience, and theoretical theoretical and practical examination. It is the responsibility of the PIC to ensure everyone who visits the rig is made aware of the presence of ACM as a part of the rig orientation process. Visitors to the rig whose job has the potential of disturbing ACM shall be Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
required to take the Asbestos Awareness training or show evidence of prior asbestos awareness training. Persons to be trained (Minimum): All personnel personnel on location where where asbestos is known known to be present plus one person per hitch trained in Asbestos Maintenance. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years.
30. Hazard Hazard Recognition Program The Rig Operator shall adequately train each of his employees in the recognition and avoidance of unsafe conditions and in all Company loss prevention standards applicable to his work environment. He shall also adequately train his employees in methods to control or eliminate any hazards or other exposures resulting in injury or illness (hazard recognition program). Persons to be trained (Minimum): All personnel personnel on location. location. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years.
31. Air Air Hoist and Manrider Operator Training
Air hoists are powerful pieces of equipment that if misused can lead to serious incidents. Only qualified competent personnel shall operate air hoists. Competency shall be demonstrated through experience, experience, and theoretical and practical examination using Air Hoist and Man Rider. Persons to be trained (Minimum): All personnel who in the course of their normal duties would be expected to operate an Air Hoist (Driller, ASD, Derrickman, Crane Operator, Roughneck, Roustabout, Mechanic, and Motorman). Training Provider: Certified and Competent (3rd Party or In-House). Valid for:2 Years.
32. Fall Fall Protection Training Fall protection refers to the use of lifeline, harnesses, guardrails, anchors, lanyards, and safety netting. One or more of these systems may be required when working at an elevation. Workers shall be trained and competent in the use of the “Fall Protection Plan” Plan” and the inspection and use of Fall Arrest and/or and/or Fall Restraint equipment equipment prior to using it. Training “ANSI/ASSE Z359.1 and OSHA,” OSHA,” with curriculum content that meets or exceeds shall reflect current international training models. Persons to be trained (Minimum): All personnel who would be expected to work at height as part of their duties; deck crew, drill crew, maintenance crew and marine crew. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years.
33. Rigging Rigging and Lifting Rigging and lifting involves the use of equipment that if misused can lead to serious incidents. Only qualified competent personnel shall rig loads or signal cranes and forklifts. Competency shall be demonstrated through; experience, theoretical, and practical examination. Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
Persons to be trained (Minimum): All personnel who will be expected to prepare equipment or personnel to be lifted by a powered or manual hoist (BE, Crane Operator, Roughnecks, Roustabouts and Medic). Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 3 Years. Note: Refer to G.I.7.024, G.I.7.025 Rigger Aramco, MODU exemptions for ABs.
34. Manual Manual Handling
Many injuriesTraining are documented annually as of a direct result of poor techniques. manual handling techniques. must include the use good kinetic lifting Persons to be trained (Minimum): All personnel on location. Training Provider: Certified and Competent (3rd Party or In-House). Valid for: 2 Years.
35. Rig Rig or Rigless Operations Orientation The Rig Contractor and Service Company are responsible to ensure that all personnel arriving on location; register and receive a Rig/Site Specific and thorough safety, H2S and DROPS. Persons to be trained (Minimum): All personnel on location. Training Provider: Certified and Competent (In-House). (I n-House). Valid for: 1 Year.
36. Scaffolding Scaffolding Safety Scaffolds shall only be erected and dismantled by qualified personnel, taking into account stresses on the scaffold, main supports, ties, etc., and all personnel must be made aware of SA and contractor procedures relating to the erection and dismantling of scaffolding. Persons to be trained (Minimum): All personnel who; supervise, erect and/or dismantle scaffolding and its work platforms (Toolpusher and Barge Engineer) (Designated (Designated scaffolding inspectors and erectors). If no scaffolding is available or used at all on rig location no training is required. Training Provider: Certified and Competent (3rd Party). Valid for: 2 Years.
37. DROPS DROPS Training Personnel must be awared of how to identify, evaluate and the potential consequencies of a Drop object event and the prevention measurements measurements required to be in place to avoid it. Persons to be trained (Minimum): All personnel on location, except catering personnel Training Provider: Certified and Competent instructor accredited by a recognized national or international agency (3rd Party or in House) Valid for: 2 Years.
38. Emergency Emergency Response to a Powerline Incident This program demonstrates how a driver evacuate a vehilce which has contacted overhead/underground overhead/und erground powerlines safely. Reference: "OSHA Title 29 CFR 1926, Subpart K Electrcial" Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section ection A-5 Competency & Training Document Title: Section A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
Persons to be trained: All rig move drivers and escort personnel. Training provider: Certified and Competent (3rd Party or in House) Valid for: 2 Years
39. Banksmen/Flagman Banksmen/Flagman Training This training to direct the movements of large vehicles both rigid and articulated on a worksite, during loading and unloading to safely maneuver identified structures or obstacles in a route.
Persons to beand trained: All rig move personnel/person personnel/per sonand responsible for assisting in the maneuvering loading/unloading vehicles, drivers escort personnel. Training provider: Certified and Competent (3rd Party or in House) Valid for: 2 Years
40. IATA IATA Dangerous Goods Air Transportation Training This training is to be completed at an IATA approved school. Persons to be trained (Minimum): Certified HLO/HOIT Training Provider: Authorized DGR Instructor Valid for: 2 Years
41. Heavy Equipment Operator and Rigging Testing and Certification G.I. 7.025 is specificly for Onshore and offshore Contractor personnel operating cranes, heavy equipment or industrial vehicles as well as personnel rigging / slinging loads within Saudi Aramco facilities, on Saudi Aramco contract, and in applicable Saudi Aramco domestic joint venture companies. The testing and certification can be performed by Saudi Aramco and its Approved local and international training providers. Refer to G.I.7.025 Supplement 2 Note: Additional Rigless Operations Training
Specific knowledge and experience requirements for special equipment operations requires progressive training for its operators. These training requirements shall be developed by the Service Companies for crew crew members, senior operators operators and shift supervisors. This training will be identified in the Service Company training matrix. In addition to the required training, these personnel shall have experience with the type of work planned, to carry out the duties assigned in a competent manner. The type and amount of experience required depends on the complexity of the work and the specific duties assigned. The Service Company shall conduct an assessment of the operators work experience and training to ensure they have the skills and knowledge required to meet the requirements for the work and duties being assigned. 42. Abbreviations Abbreviations and Acronyms: Refer to HSERM/A/A-1/A&A. 43. References: References: HSERM/A/A-2/RM
D&WO SMS Element No.4 (Competency and Training) Saudi Aramco: Company General Use Sai Aramco: Company General Use
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SA-DWO-HSERM-002-R0_S SA-DWO-HSERM-002-R0_Section A-5 Competency & Training Document Title: Sectionection A / Administrative Requirements Document Owner: SA-VP-D&WO Review Interval: 48 Months
Date: August 2020
Appendix No.1/ Contractor Training Matrix Drilling & Workover Contractor Training Matrix
r e h s M u I p O l o o
r r r e w r n e p k t n e e e n e c p u c a p r O c l i a h n i r a l i o i f O e c C s g r i m O t e b c n f i e r k L f u n l m n i a i a r h r O i o d d g P E l D c e i n S t t c o y d l n L h e i g e r . i t s W t r h e D t r a u c a W M r r k e e o t s r u e e R o r l g g o e s t C M f o i r M e
T N a B
Management of Major Emergencies (MOME)
F R
A D
h t O
a C
a S
5yrs 3yrs
Proficiency in survival craft and rescue boats Marine License GMDSS Training Stability Helideck Operations Initial Training Standard (HOIT) Helideck Emergency Response Team Member (HERTM) Helideck Emergency Response Team Leader (HERTL) HUET, Helicopter Underwater Escape Training ABS Welder Davit Launched Liferaft Training (where installed) Fire Fighting Team Leader (Offsho (Offshore) re) Fire Team Member (Offshore) IATA Dangerous Goods Ai r Transportation Training Emergency Response Leader Aramco Fork Lift Operators Test Aramco Crane Operators Test Crane Op. Medical Gas Tester Confined Space Entry Inspection Fire Safety Training (Onshore) Well Control First Aid CPR HazCom Training Spill Prevention Training Respiratoryy Protection Training Respirator Confined Space training Lock-Out Tag-Out Permit to Work H2S Asbestos Awareness Hazard Recognition Program Air Hoist and Manrid Manrider er Operator Training Tr aining Fall Protection Training Rigging and Lifting Manual Handling Rig or Rigless Operation Orientation Scaffolding Safety DROPS Awareness Emergency Response to a Power Line Incident Banksmen/Flagman
1 to 14 = Offshore = Required *
5yrs 5yrs 5yrs Once 2yrs 2yrs 4yrs 3yrs Once 2yrs 4yrs 2yrs 5yrs
*
3yrs 3yrs 2yrs 2yrs 3yrs 2yrs 2yrs 2yrs * 2yrs 2yrs 2yrs 2yrs 2yrs 2yrs 2yrs
*
*
*
*
*
* *
*
*
*
* *
*
*
*
* *
*
*
*
2yrs 2yrs 2yrs 2yrs 2yrs 1yr 2yrs 2yrs 2yrs 2yrs
* *
15 to 22 = Position Related
23-41 = Core Training
= Recommende Recommended d
= Per station bill
= Refer to HSER
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