HP- CONICA General-Introduction.pdf
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Description
General Introduction to
HP Cone crushers
ü
Mechanical features
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Range
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Production, curves ....
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Why high performance?
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Main features
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References
© Metso Minerals, Inc. 2003
NAMING OF THE CRUSHER
HP XXX High Performance
Designed power in Horse Power
For example , HP300 = 300HP (220KW)
© Metso Minerals, Inc. 2003
MECHANICAL FEATURES •Power transmitted by countershatf and straight gear/pinion • Eccentric/gear rotating around fixed shaft • Mantle support (head) driven by the eccentric with rotation and oscillation movements • Bronze bushings
© Metso Minerals, Inc. 2003
MECHANICAL FEATURES •Non contacting seals ("U" and
"T") • Wear compensation provided by "screw/nut" system • Tramp release device 6 double effects cylinders + 6 accumulators/ large clearing stroke • Tramp release and adjustment devices are independant • Complete dismantling from the top Versatility : same bowl/head for all applications (secondary to quaternary)
© Metso Minerals, Inc. 2003
HP RANGE: SMALL SIZE CRUSHERS Type
HP 100
HP 200
Head Diam (mm )
715
940
Weight (kg)
5 400
10 400
15 810
Power
90 kW
132 kW
220 kW
Product at CSS 32mm
120 t/h
210 t/h
290 t/h
Prod at CSS 10mm
65 t/h
105 t/h
130 t/h
Max Feed Size (mm)
125
190
250
Manuf. Units
205
472
775
© Metso Minerals, Inc. 2003
(sept 2001)
HP 300 120
HP RANGE: MEDIUM SIZE CRUSHERS Type
HP 400
HP 500
Head Diam (mm)
1320
1520
1750
Weight (kg )
23 000
33 150
61 900 / 64100
Power
315 kW
355 kW
560 / 600 kW
Product at CSS 32mm
377 t/h
465 t/h
612 / 690 t/h
Product at CSS 10mm
157 t/h
200 t/h
300 / 320 t/h
Max Feed Size mm
300
350
365 / 385
Manuf. Units
327
126
73 (HP700 + HP800)
© Metso Minerals, Inc. 2003
(sept 2001)
HP 700 / HP800 ( 1750 )
Crusher Capacities Closed Side Settings
6mm 8mm 10mm 13mm 16mm 19mm 22mm 25mm 32mm 38mm 45mm 51mm
HP100 here HP200
45-55
50-60
55-70
60-80
70-90
75-95 80-100 85-110 100-140
90-120 120-150 140-180 150-190 160-200 170-220 190-235 210-250
HP300
115-140 150-185 180-220 200-240 220-260 230-280 250-320 300-380 350-440
HP400
140-175 185-230 225-280 255-320 275-345 295-370 325-430 360-490 410-560 465-630
HP500
175-220 230-290 280-350 320-400 345-430 365-455 405-535 445-605 510-700 580-790
Represents « instantaneous » capacity through crusher
© Metso Minerals, Inc. 2003
GRADATION CURVES REGARDING the SETTING 6 8 10 13 16 19 22 25 28 32 38 45 51
100 90 80
% Passing
70 60 50 40 30 20 10 0 1
10
mm © Metso Minerals, Inc. 2003
100
Capacities of finished products
Produits
HP 100
HP 200
HP 300
HP 400
HP 500
HP 800
0 / 40 mm
100
190
260
350
430
545
0 / 20 mm
70
140
180
250
300
400
0 / 10 mm
45
75
105
140
180
245
here
© Metso Minerals, Inc. 2003
CAVITY SELECTION
© Metso Minerals, Inc. 2003
CUBICITY Old Technology
New Technology:
Single layered crushing
Multi-layered crushing
Perfect shape
© Metso Minerals, Inc. 2003
HIGH PERFORMANCE THANKS TO
• High pivot point • High eccentricity • High speed
© Metso Minerals, Inc. 2003
HIGH PERFORMANCE THANKS TO A HIGH PIVOT POINT...
High pivot point increases the stroke, then the production
© Metso Minerals, Inc. 2003
HIGH PERFORMANCE THANKS TO A HIGH ECCENTRICITY...
High eccentricity plus the increased pivot point provide Greater crushing force © Metso Minerals, Inc. 2003
HIGH PERFORMANCE THANKS TO
In secondary applications, a low speed is preferred to boost up the throughput
Throughput
An HIGH SPEED ...
But in tertiary and quaternary applications, a high speed will lead to : •Less stresses in the crusher •Smaller setting allowed •Smaller product ( more fines and sand )
© Metso Minerals, Inc. 2003
speed
THE HP CRUSHERS OFFER MANY USEFUL FEATURES Which all together lead to
EASE of OPERATION then consequently
REDUCTION of OPERATING COSTS
© Metso Minerals, Inc. 2003
EASE OF OPERATION : Remote control with basic version
© Metso Minerals, Inc. 2003
EASE OF OPERATION
Hydraulic motor • Setting adjustment under load •Continuous and accurate adjustment • Complete bowl removal • less downtime for maintenance
© Metso Minerals, Inc. 2003
EASE OF OPERATION Hydraulic clearing system
Provides quick and easy restart in case of blockage, without damaging the machine The same jacks are used for protection and self clearing
© Metso Minerals, Inc. 2003
EASE OF OPERATION
Complete crusher dismantling from the top
© Metso Minerals, Inc. 2003
EASE OF OPERATION The same unit for : Lubrication and Hydraulic
© Metso Minerals, Inc. 2003
GLOBAL REFERENCES France
America
Brazil
South Africa
HP100
220
HP200
465
47
20
1
533
HP300
620
204
25
4
853
HP400
323
35
10
368
HP500
118
15
133
HP800
77
9
86
39
2213
Total
1305
20
Total
769
100
240
Total machines built up to JULY 2002
© Metso Minerals, Inc. 2003
WEIGHTS - CRUSHER & ASSEMBLIES
© Metso Minerals, Inc. 2003
© Metso Minerals, Inc. 2003
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