How to Make Stained Glass The term stained glass generally refers to the process of combining various shapes of already colored glass. The color of stained glass comes from the addition of metallic salts during its manufacturing. Stained glass is prominently displayed in church windows as huge mosaics, as well as in certain styles of lampshades and mirrors. Creating stained glass objects requires some skill and precision, but the ability can be acquired. Use these steps to make stained glass. Volunteer Abroad with CCS www.CrossCulturalSolutions.org
Steps
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Pick a project. There are a number of ways stained glass can be shaped and used. Beginners might consider a simple panel to affix to a window, but ideas such as screens, sun catchers, boxes and ornaments are options also.
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Find a pattern. Look for inspiration in books and in nature. Beginners should choose a pattern that is broad and simple, such as a flower. You can also design your own pattern.
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Choose a type of glass. Choosing your glass is a matter of preference. There are dozens of types that range in price, availability, texture and color. You will need to consider the degree of transparency in the glass as well as how easy it is cut. You can combine different types of glass within the same project.
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Purchase your glass. Stained glass comes in large sheets. The smallest sheet is approximately 1 foot by 1 foot (30.48 cm by 30.48 cm) with the largest being four times that size. Buy enough glass for the size of your project, but keep in mind that about a quarter of what you buy will not be utilized after trimming.
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Make your template. Draw, copy or print out your pattern on a piece of paper at actual size. Cut the pattern into its separate pieces and label them by color and grain direction. Place the pattern under (or over) the glass and trace the outline with a thin permanent marker. Leave a centimeter or less of room for the thickness of the copper foil.
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Score your glass. Hold the glass cutter as you would a pencil and press it into the glass gently. Begin at a point away from your body and begin scraping inward. Move around your pattern, rotating the glass as necessary to keep proper form.
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Cut your glass. For straight pieces, as soon as you see a line forming, place pliers in the crack and squeeze to separate the piece. For curved sections, use the glass cutter to break through the scoring. Don't worry if the piece breaks off slightly jagged; you can remove them later.
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Foil your glass. Wash your cut glass in a bath of water mixed with a drop of ammonia. Dry each piece off thoroughly. Cover the edges of the glass with 7/32 inch copper foil. Make sure the foil is centered. This can be done by hand or with a table foiler. Fold the extra foil around the edges of the glass. Press the foil down hard with tongue depressor. This will ensure the foil adheres to the glass.
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Solder your glass. Place the stained glass segments together and heat the iron. Apply flux to the seams. Set the 60/40 solder on the seams and follow the foil framing slowly. Turn the piece over and repeat the soldering on the opposite side.
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Attach a zinc frame for stability.
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Apply patina to the frame. Solder lines to change the color of the seams.
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Finished.
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Tips You can break the glass by placing the scored portion over an edge and hitting downward with your hand. If the stained glass is warm, it will cut easier. Practice practice PRACTICE! Use a cutting square for straight cuts, not a corked back rule. The cork backing keeps it from sliding on and scratching glass but was never intended to be used as a cutting edge.
Pistol Grip Glass Cutter
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Warnings Do not score too deeply. This will cause the glass to break awkwardly. Always protect your eyes and fingers when cutting and soldering
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stained glass.
Things You'll Need Stained glass Permanent marker Glass cutter Paper template Pliers Water Ammonia Copper foil Tongue depressor Solder iron Zinc Patina
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Sources and Citations Stained Glass Art Tips Step by Step Stained Glass Tutorial http://www.wikihow.com/Make-Stained-Glass
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Source for Stained Glass Beginners
Article Info
Categories: Glass and Stained Glass Projects Recent edits by: T.N.R, Scott Cushman, Thomscher In other languages: Español: Cómo hacer vitrales, Français: Comment fabriquer un vitrail
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