Hoses Bassi
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Description
Application of Submarine and Floating Hoses in the Offshore Spm
CATENARY ANCHOR LEG MOORING (CALM) - floating
5 4
3
1 2 9
No.
Position
Common
Model
Type
Optional Type
Characteristics
Note
1
Buoy Connection
First off Buoy
1 -- 1 HB
Floating
Half Floating
One End Reinforced
Connection to surface pipework on SBM
2
Mainline
Mainline
1 -- 2 B
Floating
3
Optional Taper
Taper
1 -- 3 B
Floating
4
Tail
Tail Hose
1 -- 4 B
Floating
Electrically Discontinuous
5
Rail
Tanker Rail Hose
1 -- 5 BB
Floating
Electrically Discontinuous High Flexibility
Principal component of floating hose string Taper
Integral Reducing Bore
Connects large bore mainline to smaller tail
Connection to Tanker Manifold
Catenary Anchor Leg Mooring (Calm) - submarine
1 1
1
2
2 2 1 1
1
1
10
2 1
No.
Position
Common
Model
Type
1
End Hose
End
1 -- 1 S / SC
Submarine
2
Mainline
Mainline
1 -- 2 S / SC
Submarine
Optional Type
Characteristics
Note
One End reinforced
Connection to rigid pipework on SBM or PLEM Principal component of submarine hose string
Single Anchor Leg Mooring (Salm)
7 6
5 4 3
2 1
9 8
11
8
Common
Model
Position
1
SALM Connection
2
Mainline
Submarine Mainline
1 -- 2 S / SC
Submarine
3
Half Floating
Variable Reinforced
1 -- 1 HB
Half Floating
4
Mainline
Mainline
1 -- 2 B
Floating
5
Optional Taper
Taper
1 -- 3 B
Floating
6
Tail
Tail Hose
1 -- 4 B
Floating
Electrically Discontinuos
7
Rail
Tanker rail hose
1 -- 5 BB
Floating
Electrically Discontinuos Hight Flexibility
8
Jumper End hose
Jumper End Hose
1 -- 6 S
Submarine
Totally Reinforced
9
Jumper mainline
Jumper mainline
1 -- 2 S
Submarine
Submarine End 1 -- 1 S / SC
Type
Optional Type
No.
Submarine
Characteristics
Note
One End reinforced
Sub sea Connection to SALM Principal component of submarine hose string
One End reinforced
Breakwater Hose Principal component of Floating hose string
Taper
Integral Reducing Bore
Connects large Bore TailMainline to smaller tail Connection to Tanker manifold
Multy Buoy mooring (MBM)
5
4 3
1 2
12
Optional Type
No.
Position
Common
Model
Type
1
PLEM Connection
PLEM Connection
1 -- 1 S
Submarine
2
Mainline
Mainline
1 -- 2 S
Submarine
3
Optional Taper
Taper
1 -- 3 S
Submarine
4
Tail
Tail hose
1 -- 4 S
Submarine
Electrically Discontinuos
5
Rail
Tanker Rail hose
1 -- 5 S
Submarine
Electrically Discontinuos Hight flexibility
Characteristics
Note
One End reinforced
Connection to rigid pipework on PLEM Principal component of submarine hose string
Taper
Integral Reducing Bore
Connects large bore mainline to smaller tail
Connection to Tanker Manifold
Tandem Mooring Floating Hose
6 5
4
3 1 2 13
No.
Position
Common
Model
Type
Optional Type
Characteristics
Note
1
FPSO Connection
Off Take Connection
1 -- 6 B CAT
Floating
Reel / Catenary
Totally Reinforced
Connection to FPSO
2a
Reduced or Buoyancy Control Hose
Buoyancy Control
1 -- 0 BC
Floating
or Buoyancy Reel / Catenary NeutralControl
2b
Variable Floating
Variable Reinforced
1 -- 1 VB
Variable Floating
Reel / Catenary
3
Mainline
Mainline
1 -- 2 B
Floating
Reel / Catenary
4
Optional Taper
Taper
1 -- 3 B
Floating
Taper Reel / Catenary
Integral Reducing Bore
5
Tail
Tail hose
1 -- 4 B
Floating
Reel / Catenary
Electrically Discontinuous
6
Rail
Tanker Rail Hose
1 -- 5 B
Floating
Reel / Catenary
Electrically Discontinuous High Flexibility
One End Reinforced
2 nd & 3rd Off FPSO 4th Off FPSO Breakwater Hose Principal component of floating hose string
Connection to Tanker Manifold
Tandem Mooring Submarine Hose
3
2
1
14
No.
Position
Common
1
FPSO Connection
2
Mainline
3
Off Take Connection
Model
Type
Optional Type
Characteristics
Note
Off Take Connection
1 -- 6 S CAT Submarine Reel / Catenary
Totally Reinforced
Connection to FPSO
Mainline
1 -- 2 S CAT Submarine Reel / Catenary
Neutral or Buoyancy Control
Principal component of Hose string
Tanker Rail Hose 1 -- 5 S CAT Submarine Reel / Catenary
Electrically Discontinuous High Flexibility
Connection to Tanker Manifold
Tandem Mooring Reel Catenary Hose
3 1
2
15
No.
Position
Common
Model
Type
Optional Type
Characteristics
Note
1
FPSO Connection
Off Take
1 -- 6 S CAT
Submarine
Reel / Catenary
Totally Reinforced
Connection to FPSO
2
Mainline
Mainline
1 -- 2 S CAT
Submarine
Reel / Catenary
Neutral or buoyancy Control
Principal component of Hose string
3
Off Take Connection
Tanker Rail Hose
1 -- 5 S CAT
Submarine
Reel / Catenary
Electrically Discontinuous High Flexibility
Connection to Tanker Manifold
Documentation and Technical Data Book of Hoses Manufactured at our Factory
MARINER 115 - S / SC Single Carcass Submarine Hoses 15 Bar / 225 Psi (wire cord reinforcements) GENERAL DESCRIPTION
CONSTRUCTION
This type of hoses are designed for the transport of crude oil and petroleum product used for loading and unloading Vessel at offshore moorings Systems. A Single Carcass Hose consists of the three main elements of lining, body and cover, which terminate over an end fitting.
Main carcass • Main lining / Inner tube: Smooth, oil and fuel resistant pure seamless and extruded AcrylontrileButadiene-Rubber (NBR) • Safety lining: special construction to prevent defects or damage cause by incidental tearing or superficial damages of the main lining • Reinforcements: Multiple plies of wire steel cord with one embedded helical body steel wire.
TECHNICAL DATA
18
MAIN DATA • Electrical continuity: CONTINUOUS or DISCONTINUOUS as request. • W.P.: 15bar; 225psi • Pressure rating: 15 bar; 225psi • Factory test pressure: 15 bar; 225psi • Operating pressure range: -0,85 / 15 bar; -12 / 225psi • Main carcass minimum burst pressure: 77,5 bar; 1125 psi • Maximum flow velocity: 21 m/s; 70 ft/sec. • Fluid temperature range: -20°/82°C; -4°/185°F • Ambient temperature range: -29°C / +52°C • Maximum aromatic content: Up to 60% • Maximum temporary elongation: 2,5% • Maximum permanent elongation: 0,7% • Minimum bending radius: 4 x I.D. (up to 2 x I.D. without any permanent damage available on request).
FITTING
•E nd connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • Flange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app. 6.
OUTER COVER •S mooth black, synthetic rubber resistant to abrasion, oil, sea water and sunlight • Polyurethane orange in colour cover available on request.
HOSE TESTS •A ll tests according to OCIMF 1991 4th Edition and Customer detail.
PACKING • OCIMF steel pallets as request.
CERTIFICATION • Test certificates issued by our internal quality control in accordance with UNI EN 10204 3.1 B are included free of charge.If required we can arrange a 3rd Part Inspection carried out by any independent inspector IACS member.
WARRANTY •1 8 month from installation / 24 month from shipment.
MAR IN E R 1151 S One End Reinforced Hose 1st from PLEM or Buoy
MAR IN E R 1152 S Mainline Hose
MAR IN E R 1155 S Tanker Rail Hose
MAR IN E R 1151 SC One End Reinforced Hose c/w Float Location Collars 1st From PLEM or Buoy
19
MAR IN E R 1152 SC ainline Hose c/w Float Location Collars M
MAR IN E R 115 4 S Tail Hose
MAR IN E R 115 4 SC Tail Hose c/w Float Location Collars
These hoses are fully Conform to a prototype in reference (RINA Certificate No. 321-933-12465 dated 05th April 2007) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
One End Reinforced Submarine Single Carcass Hose 1 st off Plem or Buoy (wire cord reinforcements)
MARINER 1151 S - 15 bar / 225psi Size
20
6" x 30' 6" x 35' 6" x 40' 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 334 12,2 9,1 202 10,7 384 12,2 9,1 254 10,7 460 12,2 9,1 304 10,7 515 12,2 9,1 386 10,7 612 12,2 9,1 487 10,7 720 12,2 9,1 589 10,7 844 12,2
Weight & Buoyancy
D2 mm
D3 mm
228
308
278
358
344
434
399
489
486
586
594
694
698
808
In air Empty Kg 424 485 544 566 644 718 850 972 1087 1073 1223 1365 1459 1661 1850 2023 2300 2562 2589 2954 3298
In air full of Seawater Kg 593 684 771 865 995 1119 1322 1527 1720 1750 2019 2272 2550 2944 3313 3760 4342 4890 5129 5941 6704
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 556 272 151 114 640 316 169 126 721 357 186 137 799 349 217 151 918 404 241 163 1031 455 263 174 1219 506 344 241 1406 588 384 262 1581 665 422 283 1601 621 452 304 1844 722 502 327 2073 817 548 349 2310 832 628 388 2662 966 695 413 2992 1093 758 437 3378 1082 941 559 3894 1257 1044 595 4379 1422 1140 628 4572 1350 1239 684 5285 1570 1384 731 5956 1777 1520 775
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS According to OCIMF last edition and Customer detail
Mainline Submarine Single Carcass Hose (wire cord reinforcements)
MARINER 1152 S - 15 bar / 225 psi Size
21
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 331 12,2 9,1 202 10,7 384 12,2 9,1 254 10,7 432 12,2 9,1 304 10,7 507 12,2 9,1 386 10,7 582 12,2 9,1 487 10,7 700 12,2 9,1 589 10,7 809 12,2
Weight & Buoyancy
D2 mm
D3 mm
220
331
273
384
342
432
396
507
482
582
589
700
698
809
In air Empty Kg 358 408 455 515 582 644 769 877 978 1039 1173 1299 1369 1547 1714 1851 2093 2319 2365 2684 2982
In air full of Seawater Kg 527 607 682 814 933 1045 1241 1432 1611 1716 1969 2206 2460 2830 3177 3588 4135 4647 4905 5671 6388
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 490 227 131 94 563 263 145 102 632 296 159 109 748 312 203 137 856 359 223 145 957 403 242 153 1138 454 315 211 1311 527 350 228 1472 596 382 243 1567 593 447 298 1794 683 491 316 2000 767 532 333 2220 759 610 371 2548 876 671 390 2856 985 729 408 3206 974 878 496 3687 1127 966 517 4136 1271 1048 536 4348 1246 1120 564 5015 1445 1239 585 5640 1631 1351 606
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS According to OCIMF last edition and Customer detail
Tanker Rail Submarine Single Carcass Hose (wire cord reinforcements)
MARINER 1155 S - 15 bar / 225 psi Size
22
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 341 12,2 9,1 202 10,7 392 12,2 9,1 254 10,7 468 12,2 9,1 304 10,7 524 12,2 9,1 386 10,7 622 12,2
Weight & Buoyancy
D2 mm
D3 mm
235
315
286
366
352
442
408
498
496
596
In air Empty Kg 447 506 561 607 682 753 879 996 1105 1116 1262 1398 1525 1719 1901
In air full of Seawater Kg 616 705 788 906 1033 1154 1351 1551 1738 1793 2058 2305 2616 3002 3364
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 579 285 162 125 661 327 179 135 738 366 195 145 840 371 236 170 956 424 258 181 1066 474 279 190 1248 530 349 245 1430 609 387 265 1599 682 422 283 1644 657 459 310 1883 756 506 331 2106 848 550 351 2376 878 647 408 2720 1007 712 430 3043 1128 772 451
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS According to OCIMF last edition and Customer detail
One End Reinforced Submarine Single Carcass Hose 1 st off Plem or Buoy c/w Float Location Collars (wire cord reinforcements)
MARINER 1151 SC - 15 bar / 225 psi Size
23
Metric Dimension
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40'
I. D. Length D1 mm m mm 9,1 152 10,7 334 12,2 9,1 202 10,7 384 12,2 9,1 254 10,7 460 12,2 9,1 304 10,7 515 12,2 9,1 386 10,7 612 12,2 9,1 487 10,7 720 12,2
24" x 30'
9,1
24" x 35' 589 24" x 40'
10,7 12,2
844
Weight & Buoyancy
D2 mm
D3 mm
228
308
278
358
344
434
399
489
486
586
594
694
698
808
M. B. R.
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 641 346 163 126 750 411 184 140 855 473 204 154 898 434 230 164 1045 514 258 180 1186 590 284 195 1311 585 357 253 1518 685 399 277 1714 780 440 301 1659 670 461 312 1915 783 512 337 2157 889 560 361 2402 911 640 401 2774 1063 710 428 3126 1208 776 455 3488 1177 956 574 4032 1376 1062 613 4544 1564 1163 651
In air Empty Kg 509 595 678 665 771 873 942 1084 1220 1131 1294 1449 1551 1773 1984 2133 2438 2727
In air full of Seawater Kg 678 794 905 964 1122 1274 1414 1639 1853 1808 2090 2356 2642 3056 3447 3870 4480 5055
2729
5269
4712
1471
1258
703
3124 3499
6111 6905
5455 6157
1717 1951
1407 1548
754 803
4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS According to OCIMF last edition and Customer detail
Mainline Submarine Single Carcass Hose c/w Float Location Collars (wire cord reinforcements)
MARINER 1152 SC - 15 bar / 225 psi Size
24
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 331 12,2 9,1 202 10,7 384 12,2 9,1 254 10,7 432 12,2 9,1 304 10,7 507 12,2 9,1 386 10,7 582 12,2 9,1 487 10,7 700 12,2 9,1 589 10,7 809 12,2
Weight & Buoyancy
D2 mm
D3 mm
220
331
273
384
342
432
396
507
482
582
589
700
698
809
In air Empty Kg 535 610 681 717 812 903 954 1083 1205 1157 1305 1667 1550 1750 1938 2081 2575 2605 2644 2993 3323
In air full of Seawater Kg 704 809 908 1016 1163 1304 1426 1638 1838 1834 2101 2574 2641 3033 3401 3818 4617 4933 5184 5980 6729
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 667 380 155 117 765 437 172 129 858 492 189 139 950 487 230 164 1086 558 254 176 1216 627 276 187 1323 615 340 236 1517 706 377 255 1699 792 413 274 1685 694 463 315 1926 796 509 334 2375 1086 580 381 2401 916 634 395 2751 1050 698 417 3080 1180 759 438 3436 1172 909 527 4169 1546 1029 580 4422 1518 1087 575 4627 1487 1157 602 5324 1712 1281 628 5981 1926 1397 652
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS According to OCIMF last edition and Customer detail.
MARINER 115 - B
SINGLE CARCASS FLOATING HOSES 15 bar / 225 psi (wire cord reinforcements) GENERAL DESCRIPTION
CONSTRUCTION
This type of hoses are designed for the transport of crude oil and petroleum product used for loading and unloading Vessel at offshore moorings Systems. A Single Carcass Hose consists of the three main elements of lining, body and cover, which terminate over an end fitting.
Main carcass • Main lining / Inner tube: Smooth, oil and fuel resistant pure seamless and extruded AcrylontrileButadiene-Rubber (NBR) • Safety lining: special construction to prevent defects or damage cause by incidental tearing or superficial damages of the main lining • Reinforcements: Multiple plies of wire steel cord with one embedded helical body steel wire • Cover: Black syntetic rubber smooth oil and fuel resistant.
TECHNICAL DATA
26
MAIN DATA • Electrical continuity: CONTINUOUS or DISCONTINUOUS as request. • W.P.: 15bar; 225psi • Pressure rating: 15 bar; 225psi • Factory test pressure: 15 bar; 225psi • Operating pressure range: -0,85 / 15 bar; -12 / 225psi • Main carcass minimum burst pressure: 77,5 bar; 1125 psi • Maximum flow velocity: 21 m/s; 70 ft/sec • Fluid temperature range: -20°/82°C; -4°/185°F • Ambient temperature range: -29°C / +52°C • Maximum aromatic content: Up to 60% • Maximum temporary elongation: 2,5% • Maximum permanent elongation: 0,7% • Minimum bending radius: 6 x I.D. (up to 2 x I.D. without any permanent damage available on request). • Minimum reserve of buoyancy: 20% or as request.
FITTING
• End connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • Flange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app.6.
FLOATATION • Floating material: closed cell foam.
OUTER COVER •S mooth black, synthetic rubber resistant to abrasion, oil, sea water and sunlight • Helical orange strip • Polyurethane orange in colour cover available on request.
HOSE TESTS •A ll tests according to OCIMF 1991 4th Edition and Customer detail.
PACKING • OCIMF steel pallets as request.
CERTIFICATION • Test certificates issued by our internal quality control in accordance with UNI EN 10204 3.1 B are included free of charge. If required we can arrange a 3rd Part Inspection carried out by any independent inspector IACS member.
WARRANTY
•1 8 month from installation / 24 month from shipment.
MAR IN E R 1151 H B One End Reinforced Half Buoyant Hose 1st Off Buoy
MAR IN E R 1152 B Mainline Full Buoyant Hose
MAR IN E R 1153 B Integral Reducer Full Buoyant Hose
MAR IN E R 115 4 B Tail Full Buoyant Hose 27
MAR IN E R 1155 BB Tanker Rail Barbell Buoyant Hose
MAR IN E R 1150 N B Bouyancy Control / Neutral Buoyant Hose
These hoses are fully Conform to a prototype in reference (RINA Certificate No. 321-933-12465 dated 05th April 2007) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
One End Reinforced Half Floating Single Carcass Hose 1 st off Buoy (wire cord reinforcements)
MARINER 1151 HB - 15 bar / 225 psi Size
28
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 440 12,2 9,1 202 10,7 510 12,2 9,1 254 10,7 600 12,2 9,1 304 10,7 654 12,2 9,1 386 10,7 790 12,2 9,1 487 10,7 915 12,2 9,1 589 10,7 1055 12,2
Weight & Buoyancy
D2 mm
D3 mm
330
248
400
302
490
368
544
425
680
514
805
617
944
726
In air Empty Kg 507 577 645 700 796 891 1005 1150 1275 1290 1450 1615 1720 1960 2155 2350 2640 2930 3025 3430 3840
In air full of Seawater Kg 676 776 872 999 1147 1292 1477 1705 1908 1967 2246 2522 2811 3243 3618 4087 4682 5258 5565 6417 7246
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 639 530 3 9 732 610 4 11 822 695 6 12 933 725 2 10 1070 840 4 11 1204 965 6 13 1374 1060 4 12 1584 1235 5 13 1769 1370 5 13 1818 1380 5 13 2071 1465 1 9 2323 1670 2 11 2571 1800 3 12 2961 2110 5 15 3297 2230 2 12 3705 2550 5 16 4234 2790 3 14 4747 3070 3 14 5008 3065 1 12 5761 3615 3 15 6498 4150 4 16
M. B. R. 6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Mainline Full Floating Single Carcass Hose (wire cord reinforcements)
MARINER 1152 B - 15 bar / 225 psi Size
29
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 435 12,2 9,1 202 10,7 503 12,2 9,1 254 10,7 593 12,2 9,1 304 10,7 669 12,2 9,1 386 10,7 781 12,2 9,1 487 10,7 910 12,2 9,1 589 10,7 1050 12,2
Weight & Buoyancy
D2 mm
D3 mm
325
435
393
503
483
593
559
669
671
781
800
910
939
1050
In air Empty Kg 462 526 585 664 754 838 932 1072 1193 1179 1350 1502 1637 1865 2073 2207 2508 2787 2782 3169 3473
In air full of Seawater Kg 631 725 812 963 1105 1239 1404 1627 1826 1856 2146 2409 2728 3148 3536 3944 4550 5115 5322 6156 6879
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 594 625 25,8 33,7 681 732 28,5 36,7 762 832 30,3 38,9 897 870 22 30,2 1028 1020 24 33,3 1151 1160 25,8 35,5 1301 1250 22,6 33,4 1506 1476 24,8 34,9 1687 1678 26,5 35 1707 1617 23,6 34,3 1971 1910 26,1 37,3 2210 2178 28 39,6 2488 2246 22,3 34 2866 2647 24,8 37,1 3215 3018 26,7 39,4 3562 3062 21,6 34,7 4102 3615 24,3 37,9 4604 4130 26,2 40,2 4765 3917 21,3 35,5 5500 4625 23,7 38,4 6131 5107 23,8 38,8
M. B. R. 6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Integral Reducer full Floating Single Carcass Hose (wire cord reinforcements)
MARINER 1153 B - 15 bar / 225 psi Size
30
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 12,2 9,1 202 10,7 12,2 9,1 254 10,7 12,2 9,1 304 10,7 12,2 9,1 386 10,7 12,2 9,1 487 10,7 12,2 9,1 589 10,7 12,2
D2 mm
Weight & Buoyancy D3 mm
In air Empty Kg
In air full of Seawater Kg 169 199 227 299 351 401 472 555 633 677 796 907 1091 1283 1463 1737 2042 2328 2540 2987 3406
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 132 155 177 233 274 313 369 434 494 528 621 708 851 1001 1142 1355 1594 1817 1983 2331 2658
M. B. R. 6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Tail Full Floating Single Carcass Hose (wire cord reinforcements)
MARINER 1154 B - 15 bar / 225 psi Size
31
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 461 12,2 9,1 202 10,7 536 12,2 9,1 254 10,7 600 12,2 9,1 304 10,7 677 12,2 9,1 386 10,7 810 12,2 9,1 487 10,7 944 12,2 9,1 589 10,7 1072 12,2
Weight & Buoyancy
D2 mm
D3 mm
351
461
426
536
490
600
567
677
700
810
834
944
939
1072
In air Empty Kg 630 714 789 810 920 1020 1035 1188 1330 1315 1510 1690 1823 2050 2286 2488 2840 3100 3068 3510 3870
In air full of Seawater Kg 799 913 1016 1109 1271 1421 1507 1743 1963 1992 2306 2597 2914 3333 3749 4225 4882 5428 5608 6497 7276
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 762 815 23 29 869 957 27 33 966 1083 29 36 1043 1085 25 35 1194 1275 28 36 1333 1440 29 38 1404 1375 23 32 1622 1573 22 31 1824 1796 24 33 1843 1768 23 32 2131 2045 23 33 2398 2337 25 35 2674 2590 26 38 3051 2781 22 33 3428 3175 24 35 3843 3554 25 38 4434 4200 28 41 4917 4385 24 37 5051 4320 22 36 5841 5100 25 39 6528 5505 23 37
M. B. R. 6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Tanker Rail Barbell Buoyant Single Carcass Hose (wire cord reinforcements)
MARINER 1155 BB - 15 bar / 225 psi Size
32
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 383 12,2 9,1 202 10,7 456 12,2 9,1 254 10,7 566 12,2 9,1 304 10,7 650 12,2 9,1 386 10,7 777 12,2
Weight & Buoyancy
D2 mm
D3 mm
346
510
396
583
462
671
536
765
662
892
In air Empty Kg 530 579 626 665 722 780 885 950 1010 1120 1286 1380 2165 2450 2710
In air full of Seawater Kg 699 778 853 964 1073 1181 1357 1505 1643 1797 2082 2287 3256 3733 4173
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 670 1222 30 35 744 1361 31 36 814 1492 31 36 913 1540 26 32 1013 1706 26 32 1112 1862 26 33 1277 2010 25 32 1411 2225 24 31 1535 2423 24 31 1681 2680 25 32 1946 2970 24 32 2132 3242 24 32 3070 3596 23 31 3514 4010 24 32 3923 4398 24 33
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
CONSTRUCTION & MATERIAL MAIN CARCASS
Main Lining / Inner Tube: Smooth, oil and fuel resistant Pure Seamless and Extruded Rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple Plies of wire steel cord with One embedded Helical Body Steel wire. Cover of Carcass Smooth oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Polyurethane Orange in Colour cover available on request.
FITTINGS
nd connections built in during manufacture. E Flange ASME B 16.5 Class 150lb Weld Neck Flat Face other on request.
HOSE TESTS
All tests according to OCIMF last Edition and Customer detail.
Fully Reinforced Buoyancy Control or Neutral Buoyancy Single Carcass Hose (wire cord reinforcements)
MARINER 1150 NB or BC - 15 bar / 225 psi Size
33
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 403 12,2 9,1 202 10,7 454 12,2 9,1 254 10,7 542 12,2 9,1 304 10,7 606 12,2 9,1 386 10,7 691 12,2 9,1 487 10,7 815 12,2 9,1 589 10,7 930 12,2
Weight & Buoyancy
D2 mm
D3 mm
279
403
330
454
694
542
458
606
543
691
667
815
758
930
In air Empty Kg 541 614 686 711 804 922 970 1107 1237 1235 1407 1533 1664 1893 2100 2249 2552 2803 2812 3192 3549
In air full of Seawater Kg 710 813 913 1010 1155 1323 1442 1662 1870 1912 2203 2440 2755 3176 3563 3986 4594 5131 5352 6179 6955
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 681 482 -8 -3 779 528 -11 -6 874 593 -10 -5 959 629 -8 -2 1095 702 -9 -2 1254 785 -10 -4 1362 843 -9 -2 1568 944 -10 -3 1762 1055 -10 -2 1796 1054 -9 -2 2067 1194 -10 -2 2285 1260 -11 -3 2569 1385 -10 -2 2957 1551 -11 -2 3313 1734 -10 -1 3689 1813 -11 -1 4245 2070 -10 -1 4734 2094 -14 -1 4918 2209 -11 -1 5669 2480 -12 -1 6373 2740 -12 -1
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain Lining / Inner Tube: Smooth, oil and fuel M resistant Pure Seamless and Extruded Rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple Plies of wire steel cord with One embedded Helical Body Steel wire. Cover of Carcass Smooth oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Polyurethane Orange in Colour cover available on request.
FITTINGS
End connections built in during manufacture. ASME B 16.5 Class 150lb Weld Neck Flat Face or Raised Face on request.
HOSE TESTS
All tests according to OCIMF Last Edition and Customer detail.
MARINER 215 - S / SC Single Carcass Submarine Hoses 15 Bar / 225 Psi (textile cord reinforcements) GENERAL DESCRIPTION
CONSTRUCTION
This type of hoses are designed for the transport of crude oil and petroleum product used for loading and unloading Vessel at offshore moorings Systems. A Single Carcass Hose consists of the three main elements of lining, body and cover, which terminate over an end fitting.
Main carcass • Main lining / Inner tube: Smooth, oil and fuel resistant pure seamless and extruded AcrylontrileButadiene-Rubber (NBR) • Safety lining: special construction to prevent defects or damage cause by incidental tearing or superficial damages of the main lining • Reinforcements: Multiple plies of high tensile textile cord with one embedded helical body steel wire.
TECHNICAL DATA
34
MAIN DATA • Electrical continuity: CONTINUOUS or DISCONTINUOUS as request. • W.P.: 15bar; 225psi • Pressure rating: 15 bar; 225psi • Factory test pressure: 15 bar; 225psi • Operating pressure range: -0,85 / 15 bar; -12 / 225psi • Main carcass minimum burst pressure: 77,5 bar; 1125 psi • Maximum flow velocity: 21 m/s; 70 ft/sec • Fluid temperature range: -20°/82°C; -4°/185°F • Ambient temperature range: -29°C / +52°C • Maximum aromatic content: Up to 60% • Maximum temporary elongation: 2,5% • Maximum permanent elongation: 0,7% • Minimum bending radius: 4 x I.D. (up to 2 x I.D. without any permanent damage available on request).
FITTING • End connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • Flange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app.6.
OUTER COVER •S mooth black, synthetic rubber resistant to abrasion, oil, sea water and sunlight • Polyurethane orange in colour cover available on request.
HOSE TESTS •A ll tests according to OCIMF 1991 4th Edition and Customer detail.
PACKING • OCIMF steel pallets as request.
CERTIFICATION • Test certificates issued by our internal quality control in accordance with UNI EN 10204 3.1 B are included free of charge. If required we can arrange a 3rd Part Inspection carried out by any independent inspector IACS member.
WARRANTY •1 8 month from installation / 24 month from shipment.
MAR IN E R 2151 S One End Reinforced Hose 1st off PLEM or Buoy
MAR IN E R 2152 S Mainline Hose
MAR IN E R 2155 S Tanker Rail Hose
MAR IN E R 2151 SC One End Reinforced Hose c/w Float Location Collars 1st From PLEM or Buoy
35
MAR IN E R 2152 SC ainline Hose c/w Float Location Collars M
MAR IN E R 215 4 S Tail Hose
MAR IN E R 215 4 SC Tail Hose c/w Float Location Collars
These hoses are fully Conform to a prototype in reference (RINA Certificate No. 321-933-12153 dated 12th February 2007) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
One End Reinforced Submarine Single Carcass Hose 1 st off PLEM or Buoy (textile reinforcements)
MARINER 2151 S - 15 bar / 225 psi Size
36
6" x 30' 6" x 35' 6" x 40' 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 339 12,2 9,1 202 10,7 394 12,2 9,1 254 10,7 467 12,2 9,1 304 10,7 521 12,2 9,1 386 10,7 624 12,2
Weight & Buoyancy
D2 mm
D3 mm
233
313
288
368
351
441
405
495
498
598
In air Empty Kg 400 453 503 550 622 683 795 895 986 1014 1139 1241 1417 1593 1733
In air full of Seawater Kg 569 652 730 849 973 1084 1267 1450 1619 1691 1935 2148 2508 2876 3196
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 532 279 121 84 608 319 134 90 680 357 145 96 783 375 175 109 896 430 192 114 996 476 207 118 1164 534 261 157 1329 610 285 163 1480 678 308 169 1542 660 354 205 1760 756 384 209 1949 830 411 212 2268 920 498 258 2594 1052 542 260 2875 1152 581 260
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of High Tensile Textile Polyester cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Mainline Submarine Single Carcass Hose (textile reinforcements)
MARINER 2152 S - 15 bar / 225psi Size
37
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 331 12,2 9,1 202 10,7 387 12,2 9,1 254 10,7 426 12,2 9,1 304 10,7 501 12,2 9,1 386 10,7 583 12,2 9,1 487 10,7 705 12,2 9,1 589 10,7 824 12,2
Weight & Buoyancy
D2 mm
D3 mm
220
331
276
387
336
426
390
501
483
583
594
705
713
824
In air Empty Kg 348 395 439 490 554 613 686 783 867 887 999 1104 1264 1424 1575 1772 1996 2207 2379 2693 2988
In air full of Seawater Kg 517 594 666 789 905 1014 1158 1338 1500 1564 1795 2011 2355 2707 3038 3509 4038 4535 4919 5680 6394
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 480 233 115 78 550 268 126 83 616 302 137 87 723 326 164 98 828 375 178 101 926 421 192 103 1055 448 238 134 1217 515 268 146 1361 579 288 149 1415 547 340 192 1620 630 369 194 1812 709 395 196 2115 770 494 254 2425 888 536 255 2717 998 576 255 3127 1047 725 343 3590 1209 787 338 4024 1361 845 333 4362 1451 929 373 5024 1679 1015 361 5646 1892 1096 351
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of High Tensile Textile Polyester cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Tanker Rail Submarine Single Carcass Hose (textile reinforcements)
MARINER 2155 S - 15 bar / 225psi Size
38
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 341 12,2 9,1 202 10,7 397 12,2 9,1 254 10,7 467 12,2 9,1 304 10,7 525 12,2 9,1 386 10,7 627 12,2
Weight & Buoyancy
D2 mm
D3 mm
235
315
291
371
351
441
409
499
501
601
In air Empty Kg 419 473 524 586 660 730 777 874 965 1039 1169 1292 1462 1644 1815
In air full of Seawater Kg 588 672 751 885 1011 1131 1249 1429 1598 1716 1965 2199 2553 2927 3278
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 551 287 132 95 628 329 145 101 701 368 157 107 819 392 194 127 934 449 211 133 1043 503 227 139 1146 515 260 156 1308 590 284 162 1459 658 306 167 1567 681 358 210 1790 780 389 214 2000 873 418 219 2313 947 516 276 2645 1083 561 279 2957 1212 603 282
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of High Tensile Textile Polyester cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Mainline Submarine Single Carcass Hose c/w Float Location Collars (textile reinforcements)
MARINER 2152 SC - 15 bar / 225 psi Size
39
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 9,1 331 12,2 9,1 202 10,7 387 12,2 9,1 254 10,7 426 12,2 9,1 304 10,7 501 12,2 9,1 386 10,7 583 12,2 9,1 487 10,7 705 12,2 9,1 589 10,7 843 12,2
Weight & Buoyancy
D2 mm
D3 mm
220
331
276
387
336
426
390
501
483
583
594
705
713
843
In air Empty Kg 443 501 556 597 673 745 836 939 1035 1012 1139 1259 1452 1634 1806 1992 2243 2481 2616 2957 3279
In air full of Seawater Kg 612 670 783 896 1024 1146 1308 1494 1668 1689 1935 2166 2543 2917 3269 3729 4285 4809 5156 5944 6685
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 575 315 128 91 633 360 141 97 733 403 153 104 830 418 179 113 947 478 195 117 1058 535 210 121 1205 570 266 162 1373 649 289 167 1529 724 311 172 1540 654 358 209 1760 751 388 213 1967 842 417 218 2303 933 519 280 2635 1069 565 283 2948 1198 608 287 3347 1237 755 373 3837 1423 821 372 4298 1598 883 371 4599 1655 961 405 5288 1906 1051 398 5937 2143 1136 391
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of High Tensile Textile Polyester cord with One embedded helical body steel wire.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
MARINER 215 - B
SINGLE CARCASS FLOATING HOSES 15 bar / 225 psi (textile cord reinfocements) GENERAL DESCRIPTION
CONSTRUCTION
This type of hoses are designed for the transport of crude oil and petroleum product used for loading and unloading Vessel at offshore moorings Systems. A Single Carcass Hose consists of the three main elements of lining, body and cover, which terminate over an end fitting.
Main carcass • Main lining / Inner tube: Smooth, oil and fuel resistant pure seamless and extruded AcrylontrileButadiene-Rubber (NBR) • Safety lining: special construction to prevent defects or damage cause by incidental tearing or superficial damages of the main lining • Reinforcements: Multiple plies of high tensile textile cord with one embedded helical body steel wire • Cover: Black syntetic rubber smooth oil and fuel resistant.
TECHNICAL DATA
40
MAIN DATA • Electrical continuity: CONTINUOUS or DISCONTINUOUS as request. • W.P.: 15bar; 225 psi • Pressure rating: 15 bar; 225 psi • Factory test pressure: 15 bar; 225psi • Operating pressure range: -0,85 / 15 bar; -12 / 225psi • Main carcass minimum burst pressure: 77,5 bar; 1125 psi • Maximum flow velocity: 21 m/s; 70 ft/sec • Fluid temperature range: -20°/82°C; -4°/185°F • Ambient temperature range: -29°C / +52°C • Maximum aromatic content: Up to 60% • Maximum temporary elongation: 2,5% • Maximum permanent elongation: 0,7% • Minimum bending radius: 6 x I.D. (up to 2 x I.D. without any permanent damage available on request). • Minimum reserve of buoyancy: 20% or as request.
FITTING
•E nd connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • Flange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app.6.
FLOATATION • Floating material: closed cell foam.
OUTER COVER •S mooth black, synthetic rubber resistant to abrasion, oil, sea water and sunlight • Helical orange strip • Polyurethane orange in colour cover available on request.
HOSE TESTS •A ll tests according to OCIMF 1991 4th Edition and Customer detail.
PACKING • OCIMF steel pallets as request.
CERTIFICATION • Test certificates issued by our internal quality control in accordance with UNI EN 10204 3.1 B are included free of charge. If required we can arrange a 3rd Part Inspection carried out by any independent inspector IACS member.
WARRANTY
•1 8 month from installation / 24 month from shipment.
MAR IN E R 2151 H B One End Reinforced Half Buoyant Hose 1st Off Buoy
MAR IN E R 2152 B Mainline Full Buoyant Hose
MAR IN E R 2153 B Integral Reducer Full Buoyant Hose
MAR IN E R 215 4 B Tail Full Buoyant Hose 41
MAR IN E R 2155 BB Tanker Rail Barbell Buoyant Hose
MAR IN E R 2150 N B Bouyancy Control / Neutral Buoyant Hose
These hoses are fully Conform to a prototype in reference (RINA Certificate No. 321-933-12153 dated 12th February 2007) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
Mainline Full Floating Single Carcass Hose (textile reinforcements)
MARINER 2152 B - 15 bar / 225 psi Size
42
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 435 12,2 9,1 202 10,7 508 12,2 9,1 254 10,7 586 12,2 9,1 304 10,7 664 12,2 9,1 386 10,7 782 12,2 9,1 487 10,7 921 12,2 9,1 589 10,7 1059 12,2
Weight & Buoyancy
D2 mm
D3 mm
325
435
398
508
476
586
554
664
672
782
811
921
949
1059
In air Empty Kg 462 508 563 660 743 833 862 950 1060 1107 1228 1362 1559 1709 1910 2183 2441 2710 2844 3211 3593
In air full of Seawater Kg 617 707 790 959 1094 1234 1334 1505 1693 1784 2024 2269 2650 2992 3373 3920 4483 5038 5384 6198 6999
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 580 631 30 38 663 738 33 41 740 838 35 44 893 901 25 34 1017 1053 28 38 1146 1200 30 40 1231 1254 29 40 1384 1282 22 33 1554 1460 24 35 1635 1609 28 40 1849 1696 23 35 2070 1930 25 37 2410 2273 27 40 2710 2401 23 36 3052 2737 25 38 3538 3239 27 41 4035 3484 23 37 4527 3974 25 39 4827 4099 23 38 5542 4599 22 37 6251 5259 24 39
M. B. R. 6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL MAIN CARCASS
Main lining/Inner Tube: Smooth, oil and fuel resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of High Tensile Textile Polyester cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
FITTINGS
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Tail Full Floating Single Carcass Hose (textile reinforcements)
MARINER 2154 B - 15 bar / 225 psi Size
43
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 442 12,2 9,1 202 10,7 514 12,2 9,1 254 10,7 593 12,2 9,1 304 10,7 673 12,2 9,1 386 10,7 787 12,2 9,1 487 10,7 926 12,2 9,1 589 10,7 1063 12,2
Weight & Buoyancy
D2 mm
D3 mm
332
442
404
514
483
593
563
673
677
787
816
926
953
1063
In air Empty Kg 502 572 637 726 828 923 958 1084 1208 1238 1378 1534 1707 1894 2108 2295 2572 2861 3049 3477 3879
In air full of Seawater Kg 671 771 864 1025 1179 1324 1430 1639 1841 1915 2174 2441 2728 3177 3571 4032 4614 5189 5589 6464 7285
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 634 681 27 34 727 797 29 37 814 906 31 39 959 963 23 31 1102 1128 25 34 1236 1284 27 36 1327 1340 27 37 1518 1451 22 32 1702 1653 24 34 1766 1741 26 37 1999 1828 21 31 2242 2081 22 33 2558 2388 24 36 2895 2534 20 32 3250 2889 22 34 3650 3319 25 38 4166 3577 22 35 4678 4080 23 37 5032 4261 22 35 5808 5022 24 38 6537 5735 26 40
M. B. R. 6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL MAIN CARCASS
Main lining/Inner Tube: Smooth, oil and fuel resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of High Tensile Textile Polyester cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant
FLOATATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
FITTINGS
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
MARINER 315 - S / SC SINGLE CARCASS SUBMARINE HOSES 15 bar / 225 psi (Helix free) GENERAL DESCRIPTION
44
CONSTRUCTION
Main carcass This type of hoses are designed for the transport of • Main lining / Inner tube: Smooth, oil and fuel crude oil and petroleum product used for loading and resistant pure seamless and extruded Acrylontrileunloading Vessel at offshore moorings Systems. Butadiene-Rubber (NBR) A Single Carcass Hose consists of the three main • Safety lining: special construction to prevent defects elements of lining, body and cover, which terminate over or damage cause by incidental tearing or superficial an end fitting. damages of the main lining • Reinforcements: Multiple plies of wire steel cord TECHNICAL DATA (Helix free). MAIN DATA • Electrical continuity: CONTINUOUS or OUTER COVER DISCONTINUOUS as request. • Smooth black, synthetic rubber resistant to • W.P.: 15bar; 225psi abrasion, oil, sea water and sunlight • Pressure rating: 15 bar; 225psi • Polyurethane orange in colour cover available • Factory test pressure: 15 bar; 225psi on request. • Operating pressure range: -0,85 / 15 bar; -12 / 225psi HOSE TESTS • Main carcass minimum burst pressure: 77,5 bar; 1125 psi • All tests according to OCIMF 1991 4th Edition • Maximum flow velocity: and Customer detail. 21 m/s; 70 ft/sec • Fluid temperature range: PACKING -20°/82°C; -4°/185°F • OCIMF steel pallets as request. • Ambient temperature range: -29°C / +52°C CERTIFICATION • Maximum aromatic content: Up to 60% • Test certificates issued by our internal quality • Maximum temporary elongation: 2,5% control in accordance with UNI EN 10204 3.1 B are • Maximum permanent elongation: 0,7% included free of charge. If required we can arrange a • Minimum bending radius: 4 x I.D. 3rd Part Inspection carried out by any independent (up to 2 x I.D. without any permanent damage inspector IACS member. available on request).
FITTING
WARRANTY
•E nd connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • Flange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app.6.
•1 8 month from installation / 24 month from shipment.
MAR IN E R 3151 S One End Reinforced Hose - 1st From PLEM or Buoy
MAR IN E R 3152 S Mainline Hose
MAR IN E R 3155 S Tanker Rail Hose
MAR IN E R 3151 S One End Reinforced Hose c/w Float Location Collars 1st From PLEM or Buoy
45
MAR IN E R 3152 SC ainline Hose c/w Float Location Collars M
MAR IN E R 315 4 S Tail Hose
MAR IN E R 315 4 SC Tail Hose - c/w Float Location Collars
These hoses are fully Conform to a prototype in reference (RINA Certificate No. 321-933-13784 dated 18th February 2008) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
One End Reinforced Submarine Single Carcass Hose 1 st off PLEM or Buoy (Helix free)
MARINER 3151 S - 15 bar / 225 psi Size
46
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 382 12,2 9,1 202 10,7 445 12,2 9,1 254 10,7 503 12,2 9,1 304 10,7 570 12,2 9,1 386 10,7 663 12,2 9,1 487 10,7 789 12,2 9,1 589 10,7 902 12,2
Weight & Buoyancy
D2 mm
D3 mm
247
357
310
420
368
478
430
540
523
633
643
753
756
866
In air Empty Kg 510 580 646 727 825 926 946 1072 1201 1226 1389 1549 1716 1942 2169 2318 2636 2946 3062 3482 3902
In air full of Seawater Kg 679 779 873 1026 1176 1327 1418 1627 1834 1903 2185 2456 2807 3225 3632 4055 4678 5274 5602 6469 7308
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 642 344 167 130 735 396 185 142 823 444 203 153 960 498 230 164 1099 575 252 174 1239 652 277 188 1315 642 306 202 1506 742 333 211 1695 841 363 224 1754 812 416 268 2010 942 449 274 2257 1066 485 286 2567 1099 619 379 2943 1274 670 388 3311 1443 729 408 3673 1439 882 500 4230 1687 953 504 4763 1916 1035 523 5045 1859 1207 651 5813 2177 1311 657 6560 2476 1433 688
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord. (Helix free).
OUTER COVER
Smooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Mainline Submarine Single Carcass Hose (Helix free)
MARINER 3152 S - 15 bar / 225 psi Size
47
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 349 12,2 9,1 202 10,7 412 12,2 9,1 254 10,7 472 12,2 9,1 304 10,7 529 12,2 9,1 386 10,7 622 12,2 9,1 487 10,7 741 12,2 9,1 589 10,7 853 12,2
Weight & Buoyancy
D2 mm
D3 mm
238
349
301
412
361
472
418
529
511
622
630
741
742
853
In air Empty Kg 436 499 559 621 712 797 811 930 1041 1062 1220 1345 1460 1680 1858 2031 2332 2597 2664 3068 3412
In air full of Seawater Kg 605 698 786 920 1063 1198 1283 1485 1674 1739 2016 2252 2551 2963 3321 3768 4374 4925 5204 6055 6818
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 568 285 151 114 654 331 168 125 736 374 185 135 854 417 205 139 986 485 228 150 1110 550 248 159 1180 541 271 168 1364 634 298 176 1535 720 323 184 1590 683 381 233 1841 808 414 239 2053 906 442 243 2311 907 556 316 2681 1075 607 326 3000 1209 652 331 3386 1238 797 415 3926 1475 863 414 4414 1671 932 420 4647 1578 1091 535 5399 1878 1195 541 6070 2131 1288 543
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord. (Helix free).
OUTER COVER
Smooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
Tanker Rail Submarine Single Carcass Hose (Helix free)
MARINER 3155 S - 15 bar / 225 psi Size
48
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 386 12,2 9,1 202 10,7 448 12,2 9,1 254 10,7 506 12,2 9,1 304 10,7 574 12,2 9,1 386 10,7 667 12,2
Weight & Buoyancy
D2 mm
D3 mm
251
361
313
423
371
481
434
544
527
637
In air Empty Kg 573 646 715 764 866 962 969 1100 1222 1253 1421 1578 1762 1994 2211
In air full of Seawater Kg 742 845 942 1063 1217 1363 1441 1655 1855 1930 2217 2485 2853 3277 3674
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 705 363 211 174 801 417 230 187 892 468 248 198 997 516 249 183 1140 596 272 194 1275 671 293 205 1338 661 310 206 1534 764 338 216 1716 861 364 225 1781 834 421 273 2042 968 455 280 2286 1094 486 287 2613 1128 637 397 2995 1308 689 408 3353 1476 738 417
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
CONSTRUCTION & MATERIAL MAIN CARCASS
ain lining/Inner Tube: Smooth, oil and fuel resistant. M Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord. (Helix free).
OUTER COVER
Smooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
FITTINGS
End connection built in during manufacture. Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TESTS
According to OCIMF last edition and Customer detail.
commander 115 - S / SC
DOUBLE CARCASS SUBMARINE HOSES 15 bar / 225 psi GENERAL DESCRIPTION
CONSTRUCTION
This type of hoses are designed for the transport of crude oil and petroleum product used for loading and unloading Vessel at offshore moorings Systems. A Double Carcass Hose consists of the three main elements of lining, body and cover, which terminate over an end fitting.
1 st Carcass • Main lining / inner tube: Smooth, oil and fuel resistant pure seamless and extruded AcrylontrileButadiene-Rubber (NBR) • Safety lining: special construction to prevent defects or damage cause by incidental tearing or superficial damages of the main lining • Reinforcements: Multiple plies of wire steel cord with one embedded helical body steel wire • Cover of 1st carcass smooth oil and fuel resistant. 2nd Carcass • Oil retention channel: the 2nd carcass is constructed around the 1st carcass to contain any oil escaping from the 1st carcass. The two carcasses are quite independent • Main lining / inner tube: Smooth, oil and fuel resistant nitrile (NBR) rubber • Reinforcements: multiple plies of high tensile textile cord.
TECHNICAL DATA
50
MAIN DATA • Electrical continuity: CONTINUOUS or DISCONTINUOUS as request. • W.P.: 15bar; 225psi • Pressure rating: 15 bar; 225psi • Factory test pressure: 15 bar; 225psi • Operating pressure range: -0,85 / 15 bar; -12 / 225psi • 1st carcass minimum burst pressure: 77,5 bar; 1125 psi • 2nd Carcass minimum burst pressure: 30 bar / 450 psi • Maximum flow velocity: 21 m/s; 70 ft/sec • Fluid temperature range: -20°/82°C; -4°/185°F • Ambient temperature range: -29°C / +52°C • Maximum aromatic content: Up to 60% • Maximum temporary elongation: 2,5% • Maximum permanent elongation: 0,7% • Minimum bending radius: 4 x I.D. (up to 2 x I.D. without any permanent damage available on request).
FITTING •E nd connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • F lange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app. 6.
OUTER COVER •S mooth black, synthetic rubber resistant to abrasion, oil, sea water and sunlight • Polyurethane orange in colour cover available on request.
LEAK DETECTION SYSTEM “Furthermore, in a case of failure of the primary carcass, a visual indication system in each extremity of the hose will become visible, giving additional confirmation of the failure”.
HOSE TESTS •A ll tests according to OCIMF 1991 4th Edition and Customer detail.
PACKING • OCIMF steel pallets as request.
CERTIFICATION • Test certificates issued by our internal quality control in accordance with UNI EN 10204 3.1 B are included free of charge. If required we can arrange a 3rd Part Inspection carried out by any independent inspector IACS member.
WARRANTY
•1 8 month from installation / 24 month from shipment.
COMMAN D E R 1151 S One End Reinforced Hose 1st from PLEM or Buoy
COMMAN D E R 1152 S Mainline Hose
COMMAN D E R 1155 S Tanker Rail Hose
COMMAN D E R 1151 SC One End Reinforced Hose - c/w Float Location Collars 1st From PLEM or Buoy
51
COMMAN D E R 1152 SC ainline Hose - c/w Float Location Collars M
COMMAN D E R 115 4 S Tail Hose
COMMAN D E R 115 4 SC Tail Hose - c/w Float Location Collars
These hoses are fully Conform to a prototype in reference (RINA Certificate No. 321-933-12072 dated 18th January 2007) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
One End Reinforced Submarine Double Carcass Hose 1st Off PLEM or Buoy
COMMANDER 1151 S - 15 bar / 225psi Size
52
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 384 12,2 9,1 202 10,7 434 12,2 9,1 254 10,7 503 12,2 9,1 304 10,7 557 12,2 9,1 386 10,7 649 12,2 9,1 487 10,7 762 12,2 9,1 589 10,7 871 12,2
Weight & Buoyancy
D2 mm
D3 mm
268
358
318
408
387
477
441
531
533
623
646
736
755
845
In air Empty Kg 654 737 814 788 891 987 1119 1273 1418 1417 1604 1780 1948 2201 2440 2644 2993 3322 3450 3908 4340
In air full of Seawater Kg 823 936 1041 1087 1242 1388 1591 1828 2051 2094 2400 2687 3039 3484 3903 4381 5035 5650 5990 6895 7746
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 786 462 190 152 892 534 200 156 991 602 209 160 1021 565 220 153 1165 654 234 156 1300 737 247 158 1488 773 342 239 1707 899 370 248 1912 1018 397 258 1945 946 468 320 2225 1097 504 329 2488 1240 537 338 2799 1275 670 430 3202 1478 720 438 3582 1669 767 446 3999 1678 962 580 4587 1944 1045 596 5139 2195 1123 611 5433 2121 1325 769 6239 2457 1446 793 6998 2774 1561 816
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL 1st CARCASS
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ll tests according to OCIMF Last Edition and A Customer detail.
Mainline Submarine Double Carcass Hose
COMMANDER 1152 S - 15 bar / 225psi Size
53
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 343 12,2 9,1 202 10,7 401 12,2 9,1 254 10,7 475 12,2 9,1 304 10,7 537 12,2 9,1 386 10,7 624 12,2 9,1 487 10,7 751 12,2 9,1 589 10,7 860 12,2
Weight & Buoyancy
D2 mm
D3 mm
258
343
316
401
385
475
437
537
529
624
641
751
750
860
In air Empty Kg 575 643 707 746 839 926 1038 1178 1310 1313 1482 1640 1838 2068 2283 2469 2781 3074 3169 3571 3948
In air full of Seawater Kg 744 842 934 1045 1190 1327 1510 1733 1943 1990 2278 2547 2929 3351 3746 4206 4823 5402 5709 6558 7354
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 707 403 169 132 798 464 176 132 884 522 182 132 979 537 206 139 1113 620 215 138 1239 697 225 136 1407 721 314 210 1612 838 336 214 1804 948 358 219 1841 871 439 290 2103 1010 468 294 2348 1140 496 297 2689 1186 649 410 3069 1370 694 412 3425 1544 736 415 3824 1565 900 518 4375 1809 968 519 4891 2038 1032 520 5152 1963 1202 646 5902 2269 1297 644 6606 2556 1388 643
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL 1st CARCASS
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ll tests according to OCIMF Last Edition and A Customer detail.
Tanker Rail Submarine Double Carcass Hose
COMMANDER 1155 S - 15 bar / 225psi Size
54
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 384 12,2 9,1 202 10,7 434 12,2 9,1 254 10,7 503 12,2 9,1 304 10,7 562 12,2 9,1 386 10,7 654 12,2
Weight & Buoyancy
D2 mm
D3 mm
268
358
318
408
387
477
446
536
538
628
In air Empty Kg 624 707 779 802 905 995 1129 1283 1419 1466 1660 1831 2015 2276 2507
In air full of Seawater Kg 793 906 1006 1101 1256 1396 1601 1838 2052 2143 2456 2738 3106 3559 3970
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 756 458 163 126 862 530 174 130 956 594 182 132 1035 567 232 166 1179 656 246 168 1308 735 257 168 1498 775 351 247 1717 901 379 257 1913 1013 403 264 1994 979 484 335 2281 1137 520 345 2539 1277 551 352 2866 1316 695 455 3277 1526 746 465 3649 1712 791 470
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
CONSTRUCTION & MATERIAL 1st CARCASS
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ll tests according to OCIMF Last Edition and A Customer detail.
One End Reinforced Submarine Double Carcass Hose c/w Float Location Collar
COMMANDER 1151 SC - 15 bar / 225psi Size
55
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 384 12,2 9,1 202 10,7 434 12,2 9,1 254 10,7 503 12,2 9,1 304 10,7 557 12,2 9,1 386 10,7 649 12,2 9,1 487 10,7 762 12,2 9,1 589 10,7 871 12,2
1st CARCASS
Weight & Buoyancy
D2 mm
D3 mm
268
358
318
408
387
477
441
531
533
623
646
736
755
845
In air Empty Kg 705 806 892 846 971 1077 1187 1366 1517 1540 1766 1960 2010 2292 2527 2828 3213 3538 3598 4130 4567
In air full of Seawater Kg 874 1005 1119 1145 1322 1478 1659 1921 2150 2217 2562 2867 3101 3575 3990 4565 5255 5866 6138 7117 7973
4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
Submerged Submerged In air full of Displacement Weight Weight oil SG. 0,8 in seawater full of seawater full of oil SG.0,8 Kg Kg kg. (U.W.W) kg. (U.W.W) 837 506 197 159 961 593 210 167 1069 669 220 170 1079 616 228 161 1245 722 246 168 1390 815 259 170 1556 832 352 248 1800 978 385 263 2011 1103 410 271 2068 1052 485 336 2387 1236 527 352 2668 1395 561 362 2861 1328 679 439 3293 1553 735 453 3669 1743 780 459 4183 1782 1043 661 4807 2076 1133 684 5355 2326 1208 696 5581 2249 1345 789 6461 2641 1485 832 7225 2970 1592 847
M. B. R.
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ll tests according to OCIMF Last Edition and A Customer detail.
ainline Submarine Double Carcass Hose M c/w Float Location Collar
COMMANDER 1152 SC - 15 bar / 225psi Size
56
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length mm m 9,1 152 10,7 12,2 9,1 202 10,7 12,2 9,1 254 10,7 12,2 9,1 304 10,7 12,2 9,1 386 10,7 12,2 9,1 487 10,7 12,2 9,1 589 10,7 12,2
Weight & Buoyancy
D1 mm
D2 mm
D3 mm
343
258
343
401
316
401
475
385
475
537
437
537
624
529
624
751
641
751
860
750
860
In air Empty Kg 647 723 795 822 923 1019 1177 1333 1480 1564 1762 1949 1956 2199 2440 2604 2933 3243 3338 3757 4151
In air full of Seawater Kg 816 922 1022 1121 1274 1420 1649 1888 2113 2241 2558 2856 3047 3482 3903 4341 4975 5571 5878 6744 7557
In air full of oil SG. 0,8 Kg 779 878 972 1055 1197 1332 1546 1767 1974 2092 2383 2657 2807 3200 3582 3959 4527 5060 5321 6088 6809
Submerged Submerged Displacement Weight Weight in seawater full of seawater full of oil SG.0,8 Kg kg. (U.W.W) kg. (U.W.W) 465 180 142 533 187 144 597 195 145 602 217 150 692 228 150 777 239 150 841 333 229 971 358 236 1095 382 243 1088 472 324 1252 506 332 1407 538 339 1287 666 427 1483 713 431 1678 758 437 1681 919 537 1939 990 541 2182 1056 544 2108 1226 670 2428 1324 671 2730 1417 672
M. B. R. 4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL 1st CARCASS
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ccording to OCIMF last edition and Customer A detail.
COMMANDER 115 - B DOUBLE CARCASS FLOATING HOSES 15 bar / 225 psi GENERAL DESCRIPTION
CONSTRUCTION
This type of hoses are designed for the transport of crude oil and petroleum product used for loading and unloading Vessel at offshore moorings Systems. A Double Carcass Hose consists of the three main elements of lining, body and cover, which terminate over an end fitting.
1st Carcass • Main lining / inner tube : Smooth, oil and fuel resistant pure seamless and extruded AcrylontrileButadiene-Rubber (NBR) • Safety lining: special construction to prevent defects or damage cause by incidental tearing or superficial damages of the main lining • Reinforcements: Multiple plies of wire steel cord with one embedded helical body steel wire • Cover of 1st carcass smooth oil and fuel resistant. 2nd Carcass • Oil retention channel: the 2nd carcass is constructed around the 1st carcass to contain any oil escaping from the 1st carcass. The two carcasses are quite independent • Main lining / inner tube: Smooth, oil and fuel resistant nitrile (NBR) rubber • Reinforcements: Multiple plies of high tensile textile cord • Outer cover: smooth black, syntethic rubber, resistant to abrasion, oil, seawater and sunlight.
TECHNICAL DATA
58
MAIN DATA • Electrical continuity: CONTINUOUS or DISCONTINUOUS as request. • W.P.: 15 bar; 225 psi • Pressure rating: 15 bar; 225 psi • Factory test pressure: 15 bar; 225 psi • Operating pressure range: -0,85 / 15 bar; -12 / 225psi • 1st carcass minimum burst pressure: 77,5 bar; 1125 psi • 2nd Carcass minimum burst pressure: 30 bar / 450 psi • Maximum flow velocity: 21 m/s; 70 ft/sec • Fluid temperature range: -20°/82°C; -4°/185°F • Ambient temperature range: -29°C / +52°C • Maximum aromatic content: Up to 60% • Maximum temporary elongation: 2,5% • Maximum permanent elongation: 0,7% • Minimum bending radius: 6 x I.D. (up to 2 x I.D. without any permanent damage available on request). • Minimum reserve of buoyancy: 20% or as request.
FITTING •E nd connections built in during manufacture • Flange type: Standard flange ASME B 16.5 class 150lb welding neck flat face (other type available on request). • Flange material: standard flange material ASTM A 105N with a carbon of maximum 0,25% (other materials available on request). • Flange coating: Hot dip galvanized according to BS 729, par 1 (600 gr./sqm.) • Gasket contact surface: Finished according to BS 1560 sect. 3 par. 3.3.1 • Nipple material: ASTM A 106 grade A or B or API 5L grade A or B killed or semikilled steel with a carbon content of maximum 0,23% • Butt weld: X rayed in according to BS 2600 or ASME VIII par. UW-51 • Fillet weld: MPI according to ASME VIII app.6.
FLOATATION • Floating material: Closed cell foam.
OUTER COVER • Smooth black, synthetic rubber resistant to abrasion, oil, sea water and sunlight. • Helical Orange strip. • Polyurethane orange in colour cover available on request.
LEAK DETECTION SYSTEM “Furthermore, in a case of failure of the primary carcass, a visual indication system in each extremity of the hose will become visible, giving additional confirmation of the failure”.
HOSE TESTS
• All tests according to OCIMF 1991 4th Edition and Customer detail.
PACKING • OCIMF steel pallets as request.
CERTIFICATION • Test certificates issued by our internal quality control in accordance with UNI EN 10204 3.1 B are included free of charge. If required we can arrange a 3rd Part Inspection carried out by any independent inspector IACS member.
WARRANTY • 18 month from installation / 24 month from shipment.
COMMAN D E R 1151 H B One End Reinforced Half Buoyant Hose 1st Off Buoy
COMMAN D E R 1152 B Mainline Full Buoyant Hose
COMMAN D E R 1153 B Integral Reducer Full Buoyant Hose
COMMAN D E R 115 4 B Tail Full Buoyant Hose 59
COMMAN D E R 1155 BB Tanker Rail Barbell Buoyant Hose
COMMAN D E R 1150 N B Bouyancy Control / Neutral Buoyant Hose
These hoses are fully Conform to a protootype in reference (RINA Certificate No. 321-933-12072 dated 18th January 2007) according to OCIMF 1991 4th Edition (Guide to Manufacturing and Purchasing Hoses for Offshore Moorings).
One End Reinforced Half Floating Double Carcass Hose 1st off Buoy
COMMANDER 1151 HB - 15 bar / 225psi Size
60
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length mm m 9,1 152 10,7 12,2 9,1 202 10,7 12,2 9,1 254 10,7 12,2 9,1 304 10,7 12,2 9,1 386 10,7 12,2 9,1 487 10,7 12,2 9,1 589 10,7 12,2
1st CARCASS
Weight & Buoyancy
D1 mm
D2 mm
D3 mm
480
370
287
553
443
345
645
535
417
699
589
471
839
729
563
969
859
672
1113 1003
785
In air Empty Kg 686 781 870 959 1088 1193 1338 1533 1675 1695 1898 2110 2276 2578 2830 3011 3410 3764 3941 4456 4919
In air full of Seawater Kg 855 980 1097 1258 1439 1594 1810 2088 2308 2372 2694 3017 3367 3861 4293 4748 5452 6092 6481 7443 8325
Displacement Buoyancy Buoyancy full in seawater full of seawater of oil SG.0,8 Kg % % 736 6 11 863 8 13 966 9 14 1010 4 10 1173 6 12 1235 3 9 1396 3 10 1679 7 14 1717 2 8 1765 3 10 1959 2 9 2190 3 10 2362 3 10 2769 5 13 2956 3 11 3112 2 11 3651 4 14 3938 3 12 4094 2 12 4685 3 13 5078 2 12
4 x I.D. mm 600
800
1000
1200
1600
2000
2400
CONSTRUCTION & MATERIAL
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATION
In air full of oil SG. 0,8 Kg 818 936 1047 1192 1362 1506 1707 1967 2169 2223 2519 2818 3127 3579 3972 4366 5004 5581 5924 6787 7577
M. B. R.
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ccording to OCIMF last edition and Customer A detail.
Mainline Full Floating Double Carcass Hose
COMMANDER 1152 B - 15 bar / 225psi Size
61
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30' 24" x 35' 24" x 40'
Metric Dimension I. D. Length mm m 9,1 152 10,7 12,2 9,1 202 10,7 12,2 9,1 254 10,7 12,2 9,1 304 10,7 12,2 9,1 386 10,7 12,2 9,1 487 10,7 12,2 9,1 589 10,7 12,2
1st CARCASS
Weight & Buoyancy
D1 mm
D2 mm
D3 mm
493
383
493
570
460
570
639
529
639
714
604
714
854
744
854
988
878
988
In air Empty Kg 685 779 845 932 1021 1143 1242 1415 1577 1573 1783 1980 2196 2451 2716 2916 3303 3624 3701 4151 4604
1122 1012 1122
In air full of Seawater Kg 854 978 1072 1231 1372 1544 1714 1970 2210 2250 2579 2887 3287 3734 4179 4653 5345 5952 6241 7138 8010
Displacement Buoyancy Buoyancy full in seawater full of seawater of oil SG.0,8 Kg % % 953 31 37 1118 35 41 1109 25 31 1313 31 38 1346 24 31 1551 26 34 1613 22 29 1897 34 33 2164 27 35 2067 22 31 2429 25 34 2769 27 37 3069 27 37 3322 23 33 3783 26 36 4020 24 35 4729 27 38 5013 23 35 5179 24 36 5596 22 32 6485 24 36
6 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATING
In air full of oil SG. 0,8 Kg 817 934 1022 1165 1295 1456 1611 1849 2071 2101 2404 2688 3047 3452 3858 4271 4897 5441 5684 6482 7262
M. B. R.
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ccording to OCIMF last edition and Customer A detail.
Tail Full Floating Double Carcass Hose
COMMANDER 1154 B - 15 bar / 225psi Size
62
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 499 12,2 9,1 202 10,7 577 12,2 9,1 254 10,7 669 12,2 9,1 304 10,7 747 12,2 9,1 386 10,7 859 12,2 9,1 487 10,7 998 12,2 9,1
24" x 35' 589
10,7
24" x 40'
12,2
Weight & Buoyancy
D2 mm
D3 mm
389
499
467
577
559
669
637
747
749
859
888
998
1141 1031 1141
M. B. R.
In air Empty Kg 744 850 924 1005 1106 1230 1377 1546 1727 1759 1957 2180 2364 2647 2941 3169 3601 3961 4061
In air full of Seawater Kg 913 1049 1151 1304 1457 1631 1849 2101 2360 2436 2753 3087 3455 3930 4404 4906 5643 6289 6601
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 876 1010 29 35 1005 1185 32 38 1101 1182 22 28 1238 1371 28 35 1380 1423 22 29 1543 1619 24 31 1746 1886 28 35 1980 2009 22 30 2221 2292 24 32 2287 2412 27 35 2578 2580 23 31 2888 2942 25 33 3215 3197 24 33 3648 3469 21 30 4083 3952 23 33 4524 4300 23 33 5195 4981 24 35 5778 5405 23 34 6044 5569 23 34
4559
7546
6890
6270
23
34
5071
8477
7729
7152
25
37
4 x I.D. mm 900
1200
1500
1800
2400
3000
3600
CONSTRUCTION & MATERIAL 1st CARCASS
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ccording to OCIMF last edition and Customer A detail.
Tanker Rail Barbell Buoyant Double Carcass Hose
COMMANDER 1155 BB - 15 bar / 225psi Size
63
Metric Dimension
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35'
I. D. Length D1 mm m mm 9,1 152 10,7 655 12,2 9,1 202 10,7 731 12,2 9,1 254 10,7 822 12,2 9,1 304 10,7 916 12,2 9,1 386 10,7 1046
16" x 40'
12,2
Weight & Buoyancy
D2 mm
D3 mm
381
418
434
494
503
607
577
691
707
821
In air Empty Kg 915 1034 1145 1189 1338 1478 1556 1761 1954 2067 2330 2577 2716 3057
In air full of Seawater Kg 1084 1233 1372 1488 1689 1879 2028 2316 2587 2744 3126 3484 3807 4340
3376
4839
M. B. R.
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 1047 1475 31 35 1189 1653 32 36 1322 1819 33 37 1422 1862 26 32 1612 2078 27 33 1791 2280 28 33 1925 2417 25 30 2195 2690 25 31 2448 2946 24 31 2595 3171 23 29 2951 3530 23 30 3285 3867 24 30 3567 4227 22 29 4058 4731 23 31 4518
5204
24
6 x I.D. mm 600
800
1000
1200
1600
32
CONSTRUCTION & MATERIAL 1st CARCASS
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATION
Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ccording to OCIMF last edition and Customer A detail.
Fully Reinforced Buoyancy Control or Neutral Buoyancy Double Carcass Hose
COMMANDER 1150 NB / BC - 15 bar / 225psi Size
64
6” x 30’ 6” x 35’ 6” x 40’ 8" x 30' 8" x 35' 8" x 40' 10" x 30' 10" x 35' 10" x 40' 12" x 30' 12" x 35' 12" x 40' 16" x 30' 16" x 35' 16" x 40' 20" x 30' 20" x 35' 20" x 40' 24" x 30'
Metric Dimension I. D. Length D1 mm m mm 9,1 152 10,7 443 12,2 9,1 202 10,7 495 12,2 9,1 254 10,7 588 12,2 9,1 304 10,7 652 12,2 9,1 386 10,7 740 12,2 9,1 487 10,7 869 12,2 9,1
24" x 35' 589
10,7
24" x 40'
12,2
1st CARCASS
1021
Weight & Buoyancy
D2 mm
D3 mm
320
443
371
495
440
588
504
652
593
740
721
869
831
1021
M. B. R.
In air Empty Kg 720 828 931 946 1089 1208 1284 1459 1645 1633 1817 2017 2199 2479 2745 2918 3340 3703 3690
In air full of Seawater Kg 889 1027 1158 1245 1440 1609 1756 2014 2278 2310 2613 2924 3290 3762 4208 4655 5382 6031 6230
In air full of Displacement Buoyancy Buoyancy full oil SG. 0,8 in seawater full of seawater of oil SG.0,8 Kg Kg % % 852 665 -6 -2 983 760 -7 -3 1108 855 -7 -2 1179 861 -7 -2 1363 981 -7 -2 1521 1106 -6 -1 1653 1158 -7 -1 1893 1318 -7 -1 2139 1478 -7 -1 2161 1441 -8 -2 2438 1584 -9 -2 2725 1779 -8 -1 3050 1903 -9 -2 3480 2130 -9 -2 3887 2378 -9 -1 4273 2498 -9 -1 4934 2788 -10 -2 5520 3128 -10 -1 5673 3098 -10 -1
4139
7126
6470
3436
-10
-1
4563
7969
7221
3749
-10
-1
4 x I.D. mm 600
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2400
CONSTRUCTION & MATERIAL
ain lining/Inner Tube: Smooth, oil and fuel M resistant. Pure seamless Extruded rubber NBR. Safety Lining: special construction to prevent damage cause by incidental tearing of the main lining. Reinforcements: Multiple plies of Wire steel cord with One embedded helical body steel wire. Cover of Carcass: Smooth, oil and fuel resistant.
2nd CARCASS
il Retention channel: the two carcass are quite O independent, the 2nd Carcass is constructed to contain any oil escaping from 1st carcass. Reinforcements: Multiple plies of High Tensile Textile Polyester cord. Cover of Carcass: Smooth, oil and fuel resistant.
FLOATION Floating Material: Closed cell Foam.
OUTER COVER
S mooth black, Synthetic Rubber Resistant to Abrasion, Oil, Sea Water and Sunlight. Helical Orange strip. Orange Polyurethane cover available on request.
LEAK DETECTOR SYSTEM
F urthermore, in case of failure of the 1st Carcass, a visual indication system in each End of the hose will become visible.
FITTING
nd connection built in during manufacture. E Flange ASME B 16.5 class 150 lbs, Weld Neck Flat Face other on request.
HOSE TEST
ccording to OCIMF last edition and Customer A detail.
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ADMIRAL Offshore Hoses Range Diameter from 8” upto 24” Available upto 100 bar working pressure Working pressure 40 bar (580 psi) - 0% elongation Deep water application upto 300 meters Supersede the OCIMF recommendations
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Fatigue tested for 135.000 cycles (bending moment 15° with tensile load 50 ton) equivalent to 100 years service life
Minimum breaking load 260 Tons.
Ultimate breaking load 600 Tons. Max allowable tensile load 200 Tons.
ADMIRAL 1401 S EXTRA PU - Size 20” x 12
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ADMIRAL 1402 S - Size 20” x 12
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