HeavyMobile Presentation

March 1, 2018 | Author: macross086 | Category: Engines, Automation, Diesel Engine, Belt (Mechanical), Dust
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Mobile Units 2008

Mobile Units

Roland Svensson Global Product Line Manager

Peter Delbrant

Andreas Sunesson

Product Manager Diesel Hydraulic models

Product Manager Diesel Electric models

Andreas Persson

Johan Barkstedt

Product Manager Wheel Carried models

Product and Technical Support Manager

Mats Olsson Training Manager

Sandvik Mining and Construction

Fixed plants vs Mobile units Mobile Advantages Environmental considerations -Close to building site -Recycle of materials Lower labour costs Lower transport cost Asset managerment -Versatile -Second hand market -Swift delivery and commissioning

-Why

Mobile?

Tr

d n e Mobile Disadvantages Less room for process optimization Higher Wear part consumption Require more maintenace and parts

Sandvik Mining and Construction

Possible Mobile set- up

Sandvik Mining and Construction

Another possibility

Sandvik Mining and Construction

Yet another possibility

Sandvik Mining and Construction

Mobile Range Mobile unit series: 440i units

Crawler mounted – diesel hydraulic

440E-640 units Crawler mounted – diesel electric 420 units

Wheel mounted – electric (top tech)

320 units

Wheel mounted – electric (top tech)

210-310 units Wheel mounted - electric (base tech)

Sandvik Mining and Construction

Sandvik UJ440i & UH440i

Sandvik Mining and Construction

Sandvik UJ440i & UH440i •Top quality equipment. Sandvik CJ412 Jaw crusher

Sandvik Feeder

Sandvik Conveyor Sandvik Rubber Sandvik CH440 cone crusher Alt. Sandvik CS440

Sandvik Chassis

Sandvik Conveyor

Hopper Sandvik Conveyor Sandvik Rubber

Sandvik Mining and Construction

Sandvik Chassis

Sandvik UJ440i & UH440i •Top quality equipment.

UJ UH 440i 440i

Sandvik Mining and Construction

Sandvik UJ440i & UH440i •Top quality equipment.

UH 440i

Sandvik Mining and Construction

Sandvik UJ440i •Operating practise

COMFORT -for clean rock

CLASSIC -for rock and gravel

TREND -for unclean rock and gravel with much fine material

Sandvik Mining and Construction

Sandvik UH440i •Operating practise UH440i

Sandvik Mining and Construction

Sandvik UJ440i •Specification Dimension

Comfort & Classic

Operation Height Width Lenght

4.25m / 167” 3.13m / 123” 16.37m / 54’

4.90m / 193” 3.58m / 141” 17.90m / 59’

Transport Height Width Lenght

3.91m / 150” 3.00m / 118” 16.43m / 54’

4.09m / 161” 3.39m / 141” 18.00m / 59’

Weight1 tons short tons

Sandvik Mining and Construction

Comfort 62 68

Trend

Classic 63 69

Trend 70 77

Sandvik UJ440i •Specification Feed station

Comfort Feeder type SW1252 Grizzly length 1.2m / 4’ Hopper 6 m3 / 210 ft3 Screen type Decks -

Classic Trend SW1252 ST1241 1.2m / 4’ 6 m3 / 10 m3 / 210 ft3 350 ft3 SS1013H ST1222 2 2 (stepped grizzly on top)

Crusher Type Feed opening Drive .

CJ412 1200x800mm / 48x32” From diesel engine via V-belts and hydraulic coupling

Discharge conveyor Belt width Drive Approx. Discharge height under drum Sandvik Mining and Construction

1400mm / 52” Hydraulic motors with fixed speed 3.3-3.8m

10’10” +/- 10”

Sandvik UJ440i •Specification On-board power pack Diesel engine Rated output Fuel tank volume

Volvo TAD 1252 tier III 313kW / 425hp at 1800rpm 1125dm3 / 300 US gallons

Hydraulic system Power source Oil tank volume

Sandvik Mining and Construction

Pumps mounted on power pack. 350dm3 / 250 US Gallons

Sandvik UH440i/US440i •Specification Dimension

UH440i

US440i

Operation Height Width Lenght

4.90m / 193” 3.00m / 118” 18,80m / 74’

4,94m / 155” 3.00m / 118” 18,80m / 74’

Transport Height Width Lenght

3.92m / 154” 3.00m / 118” 18,80m / 62’

3,94m / 155” 3.00m / 118” 18.80m / 62’

Weight1 tons short tons

Sandvik Mining and Construction

Comfort 47 52

US440i 53 58

Sandvik UJ440i/US440i •Specification Feed Conveyor Belt width Drive

1400mm / 52” Hydraulic motors with automatically adjusted speed to maintain material level in the crusher

Crusher Type Drive

CH440/CS440 From diesel engine via V-belts and hydraulic coupling.

Discharge conveyor Belt width Drive Approx. Discharge height under drum

Sandvik Mining and Construction

1400mm / 52” Hydraulic motors with fixed speed 3.3-3.8m

10’10” +/- 10”

Sandvik UH440i/US440i •Specification On-board power pack Diesel engine Rated output Fuel tank volume

Volvo TAD 1252 tier III 313kW / 425hp at 1800rpm 1125dm3 / 300 US gallons

Hydraulic system Power source Oil tank volume

Sandvik Mining and Construction

Pumps mounted on power pack. 350dm3 / 250 US Gallons

EPEC HMI-module z Technical data Metal enclosed IP67 Temperature -10 / +45 C (OP) Monocron VGA LCD display 5 soft keys 2 CanBus interface 1 RS232 interface 8Mb Flash memory

Sandvik Mining and Construction

Sandvik UJ440i & UH440i •Process automation and interlocking. -Intelligence -Can bus system built for automotive industri. Dust- temp- and shock proof. -Process control and Fault trace -ASRi (UH440i only) -”Wire less” communication Self adjusted speed on the feeder and on the feed conveyor

Sensors

Sandvik Mining and Construction

Sensors

UJ 440i,UH 440i & US 440i Close or open curcuit

Sandvik Mining and Construction

NEW

HS-module

z z z z z z z z

NEW

Superfast to connect to standard UJ440i unit Intelligence included New 1530 single deck screen Sandvik Crosscord media as standard 2 fractions out Drop height product conveyors: 3m HS-module Open Circuit fits UJ440i and UH440i HS-module Closed Circuit fits UH440i

Sandvik Mining and Construction

Sandvik UJ440i & UH440i •Fast set up and take off -Transport in one piece -Everything stays on board -Compact size

Sandvik Mining and Construction

-Super fast to put in production -Easy to move in pit

Why Sandvik UJ440I, UH440i and US440i? z Can be used under any climatic conditions –thanks to a careful selection of quality components.

z Quick set-up and close-down thanks to one piece road transportation and hydraulically foldable feed conveyor.

z Advanced process automation through sensor monitoring and interlocking.

z Easy inspection and maintenance thanks to roomy construction and easily accessible maintenance items. Detailed manuals offer clear and simple directions.

z Easy to move back and forth into position for blasting thanks to crawler tracks, radio remote control and no equipment dismantling.

Sandvik Mining and Construction

z Economical operation that requires one operator for both the loader and crushing unit.

Why Sandvik UJ440I, UH440i and US440i? z Good working environment thanks to reduced dust, noise and emissions. Dust sealed product discharge conveyor. z Powerful and economical thanks to a modern, on board diesel engine with low fuel consumption and minimum transmission losses. Emissions according to EU and USA Tier III norms.

Sandvik Mining and Construction

z Quick return on investment thanks to low operating cost and high productivity. z No spillage of hydraulic oil during filter changes thanks to the vacuumized system. z Staff training and commissioning under the supervision of Sandvik is included in the delivery.

Mobile Range Mobile unit series: 440i units

Crawler mounted – diesel hydraulic

440E-640 units Crawler mounted – diesel electric 420 units

Wheel mounted – electric (top tech)

320 units

Wheel mounted – electric (top tech)

210-310 units Wheel mounted - electric (base tech)

Sandvik Mining and Construction

Sandvik UJ440E NEW

Sandvik Mining and Construction

Sandvik UJ440E NEW

An environment conscios choice Sandvik UJ440E is operating by electricity, which results in numerous environmental advantages, such as minimizing the environmenal impact while consuming cost-effective energy. The Sandvik UJ440E is easily connected to the main supply.

Sandvik Mining and Construction

Why Sandvik UJ440E? ”because:” z Secure and reliability control system -thanks to Can bus system built for automotive industri. Dust- temp- and shock proof

z Professionel staff training and commissioning -thanks to that supervision from Sandvik is included in the delivery.

z Good working environment –thanks to reduced dust, noise and z Secure and reliability process emissions. control Dust sealed product discharge -thanks to advanced process conveyor. automation through sensor monitoring and interlooking z Minimizes environmental impact -thanks to the fact that it is operating by electric

Sandvik Mining and Construction

Why Sandvik UJ440E? ”-and because of:” z Easy inspection and maintenance –thanks to roomy construction and easily accessible maintenance items. z Can be used under any climatic conditions –thanks to a careful selection of quality components. z Quick set-up and close-down –thanks to one piece road transportation and hydraulically foldable discharge conveyor

z Easy to move back and forth into position for blasting –thanks to crawler tracks, radio remote control and no equipment dismantling z Economical operation –that requires one operator for both the loader and crushing unit. z Quick return on investment –thanks to low operating cost and high productivity.

”-of course!” Sandvik Mining and Construction

Sandvik UJ440E •Specification Dimension Operation Height Width Lenght

4.70m / 15.4’ 3.30m / 10.8’ 20.60m / 67.6’

Transport Height Width Lenght

3.90m / 12.8’ 3.30m / 10.8’ 20,20m / 66.3’

Weight tons short tons

Sandvik Mining and Construction

Part 1

Part 2

67.5 73.5

3.8 4.4

Sandvik UJ440E •Specification Feed station Feeder type Grizzly length Hopper

SW1253H 1.2m / 4’ 8 m3 / 295 ft3

Crusher Type Feed opening Drive .

CJ412 1200x800mm / 48x32” From electric motor, 132kW, 50Hz, squirrel cage type.

Discharge conveyor Belt width Drive Approx. Discharge height under drum

Sandvik Mining and Construction

1400mm / 56” 2 x 11,0 kW electric motors 4.0m / 13.1’

Sandvik UJ440E •Specification On-board power pack Alt.1 Diesel engine Rated output Generetor

Volvo TAD 1241 375kW Stamford

Alt.2 Diesel engine Rated output Generetor

CAT 3406C 365kW Stamford

Fuel tank volume

2400 dm3 / 635 US gallons

Tracks Length c/c 4040 mm / 13’4” Track shoe width 500mm / 20” Hydraulic pumps driven by 2 x 75 kW electric motors

Sandvik Mining and Construction

Sandvik UJ540

Sandvik Mining and Construction

Sandvik UJ540 •Diesel-electric on board power supply. •Compact size: W=3.5m L=19.8m H=5.8m •Weight= 106mtons •SW1252H Grizzly feeder (10m3) with two grizzly sections. •SS1012 (2d) NF screen with 650mmx8m conveyor. •Sandvik CJ612 crusher with Automatic CSS setting with wedges and automatic lubrication as option. •1400mm wide product conveyor. Disharge height: 4100mm •CAT 365kVA genset •2400dm3 diesel tank. •Hydraulic hammer set as option

Sandvik Mining and Construction

Sandvik UJ540 Transport

Sandvik Mining and Construction

Sandvik UJ640

Sandvik Mining and Construction

Sandvik UJ640 •Diesel-electric self supporting •Compact size: W= 4.8m L=20.5m H=6.58m •Weight: 130 mtons •Hopper volume 14m3 •Feeder SW1453 Stepped grizzly 2 x 900 mm •Sandvik CJ615 crusher •Semi automatic CSS setting as option. •1600mm wide discharge conveyor (extra wear resistant). •CAT 455 kVA Genset (onboard) •CAT tracks •2400 dm3 diesel tank. •Radio remote control •Automatic lubrication system for the crusher. Sandvik Mining and Construction

Sandvik UJ640 Transport

Sandvik Mining and Construction

Sandvik UH640

Sandvik Mining and Construction

Sandvik UH640 •SP1020H Feeder •NF screen SS1013H (1000x1200mm) •CH660 crusher •SS1833 3D screen (1800x1200mm) •Closed circuit + 2 products out. •Diesel electric •Volvo diesel / Stamford gen. (650 kVA) •Total weight: 84 mtons

Sandvik Mining and Construction

Mobile Range Mobile unit series: 440i units

Crawler mounted – diesel hydraulic

440E-640 units Crawler mounted – diesel electric 420 units

Wheel mounted – electric (top tech)

320 units

Wheel mounted – electric (top tech)

210-310 units Wheel mounted - electric (base tech)

Sandvik Mining and Construction

Sandvik UH421

Sandvik Mining and Construction

Sandvik UH421 •Strong and well known cone crusher CH440. •Advanced process automation by interlocking and ASRi. •Separate NF screen with conveyor. •Tippable static bar grizzly via radio remote. •Dust sealed conveyors and screens with self cleaning dust collector. •Effective and accurate product screen. •3 products. •3 axle air suspension boggie with ABS brakes. •Compact transport size: width:2998mm, length 18640mm, height: 4250mm. •Transport in one piece.

Sandvik Mining and Construction

Sandvik UH421 •A complete turn-key cruching plant. •Flexible welcome process alternatives. •Primary-, secondary- & tertiary crushing stage. •Environmental package (Anti pollution, -dust & -noise) •Maximum power output. •Compact! Less space is needed. •High quality strong chassis. (FEM designed) •Good clearance for maintenance. •Easy operated from wheel loader via radio remote. •Fast set up and take off. •Transport in one piece. •Process automation and interlocking. •High second hand value. •Well proven in practice…

THE ORIGINAL Sandvik Mining and Construction

Mobile Range Mobile unit series: 440i units

Crawler mounted – diesel hydraulic

440E-640 units Crawler mounted – diesel electric 420 units

Wheel mounted – electric (top tech)

320 units

Wheel mounted – electric (top tech)

210-310 units Wheel mounted - electric (base tech)

Sandvik Mining and Construction

Sandvik 320 Sandvik UF320

Sandvik UH320

Sandvik Mining and Construction

Sandvik UV320

Sandvik UF320

•Tertiary crushing & screening stage. •Tippable static bar grizzly. •Fast set up and take off. •Transport in one piece. •Hydraulic foldable conveyors. •Sandvik Feeder SP0830 •Sandvik Free Classifier screen SF1843 • 3 quality fractions + 1 oversize fraction • Optional genset

Sandvik Mining and Construction

Sandvik UV320

Sandvik Mining and Construction

Sandvik UH320 •Strong and well known Hydrocone crusher CH430. •Advanced process automatation by interlocking and ASRi. •Three-axle boggie. •Compact transport size. •4 screened fractions. fractions Alt. Alt. •3 •3 fractions fractions ++ 11 circulating circulating back back to to the the cone cone crusher crusher stand-alone stand-alone conveyor. conveyor.

Sandvik Mining and Construction

Sandvik UH320

Sandvik Mining and Construction

Sandvik UH320 & UV320 UH320 & UV320 ”FLEX”

Sandvik Mining and Construction

Sandvik UH320 & UV320 UH320 & UV320 ”FLEX”

Sandvik Mining and Construction

Mobile Range Mobile unit series: 440i units

Crawler mounted – diesel hydraulic

440E-640 units Crawler mounted – diesel electric 420 units

Wheel mounted – electric (top tech)

320 units

Wheel mounted – electric (top tech)

210-310 units Wheel mounted - electric (base tech)

Sandvik Mining and Construction

Weel-mounted Sandvik UJ210

Sandvik UH310

Sandvik Mining and Construction

Sandvik UJ310

Sandvik HS310

Sandvik UJ210

•Compact size: 12.6m x 3.9m x 4,9m •Light weight: approx. 34 mtons. •Total power needed: 91,6 kw •Grizzly feeder 40090 from Roxon with adjustable grizzly section. •Feed hopper volume: 15m3 •By-pass and NF chute. •Sandvik CJ409 Jaw crusher. •800mm wide product conveyor •UJ210 is designed for producing up to 235 MTPH at 125mm (5”) CSS setting. Sandvik Mining and Construction

Sandvik 310

•Compact size: 15m x 4,2m x 5m. •Light weight: apptox. 50 mTons •Needed Power: 134 kW •Grizzly feeder from Roxon: GF410100 with adjustable grizzy opening. •Feed Hopper volume:17m3 •By-pass chute and NF shute •Sandvik CJ411 HD crusher •Product conveyor: width 1000mm •UJ310 is designed to produce 325 MTPH at 225mm CSS setting. Sandvik Mining and Construction

Sandvik US310

•Total Weight: 33.3 MTons •Total power: 180.5 kW •Sandvik SC1852 circular motion screen. (1800mm x 4800mm) •Sandvik CJ430 crusher (160kW)

Sandvik Mining and Construction

Sandvik UH310

•Total Weight: 31.3 MTons •Total power: 152.5 kW •Sandvik SC1853 circular motion screen. (1800mm x 4800mm) •Sandvik CJ430 crusher (132kW)

Sandvik Mining and Construction

Sandvik UD210

•Complete primary and secondary crushing and screening unit, on board the same chassis. •Compact transport size: 16m x 2.5m x 4m. •Total weight basic unit 44.5 MTons •MV-35080 Grizzly feeder. Feed hopper volume 12m3 •By-pass and NF shute. •Sandvik CJ408 Jaw crusher. •Loop belt conveyor width: 900mm •BS 5’ x 12’ IIID ”Banana” shaped screen. •Sandvik CH420 EC crusher. •Up to four different fractions + NF Sandvik Mining and Construction

•Capacity: up to 140MTPH

Thank´s

Sandvik Mining and Construction

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