Harrison M350 Machine Manual
September 23, 2022 | Author: Anonymous | Category: N/A
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machlnemanual Contents
N o. PageN Page
2
SummarisedSPecifications
lnstallation 1) 2l 3)
General rrangement n d foundation pfan nstructions Installationnstructions Installation diagram Lubricationdiagram Lubrication
Operation
4 5 8
1) Lathe afety
10
2l 3) 4l
1 12 4 18
Controls iagram Operatingnstructions Thread utting
Maintenance
24
1 ) Maintenancenstructions I
Section PartsSection Parts 1) 2l 3) 4l
Parts rdering rocedure lllustration ontents is t lllustrationontents Spard arts llustrations artscode is t code ist Proprietary arts StandardProprietary Standard
ElectricalWiring Electrical Wiring Diagram
31 32 33
Summ ari e d specification Centres
wing
Spindle
Speeds
Bo r g d o Pa s s . . . . . . . . . . . . . . . . . . . . b4mm 2 . 1 2 5 i n 1 Nosg...,............ ...,.... Dl-6Camlock MorseTaper Morse Taper n Nose NoseBush Bush . . . . . . . . . . No. No.4 4 Numbgr........,.. .......... lz Range ................... 40-2200RpM
Motor
3 . 7 KW SH p )D O L Electric ontrol 1 8 0 0 p m @ 6 0 H z . . . . . . . . . . . . . . . . S. SK SK W ( 7 . b H p l Clutchcontrol Clutch control
Leadscrew
Diamgter. .... ..... .. . .. . ... .. .. Thrgad............ ..............
32mm ( 1 . 2 6 i n ) 6mm p i t c ho r 4Tpl
Threads
M e t r i cPi cPi t c h e s5 s5 1 ) . . . . . . . . . . . . En g l i s h i t c h e s5 s5 6 ) ........... M o d u l ePi t c h e s2 s2 O t . . . . . . . . . . . . . . . D i a m e t r a l i t c h e s20) . . . . . . . . . . . . .
From 0 . 2 o l4mm p i t c h From 2 t o b 6 T p l From0 From 0 . 2 o 3 . b Mo d Fromgto 56 Dp
Feeds
M g t r i c 3 1 ) . . . . . . o . . . . , . . . . . . . . . . From 0 3 o 2 m m / r g v English 3 1 ) . . . . . . .... From.0012 o.0g in/rev Cross eeds alf Longitudinal alues
Bed
300mm ll.gin) 4l0mm ( 1 6 i n l 27}mm(l0.6in)
Tool
Widtho v e r w a y s . . . . . . . . . . . . . . . . . Widtho D e p t hu hu n d e r e a d s t o c k . i . . . . . . . . . . Depthunder Depth under addle . . . . . . . . . . . . . . . Width................ ....... Travef ..... .. ... . ... . .. .. . .. .. . . Width ............ ....... Travel.,....... ....... .... ....... M a x .Se .Se c t i o J ] . . . , . . . . . . . . . . . . . . . . .
Tailstock
Ouill
Diameter . . . . . . . . . . . . . . . . . T r a v e f. f........... ..... MorseTaper.... .... Se t - O v e r . . . . . . . . . . . . . . . . . . . . . . . . 1000mm 4 0 i n ) c r s . . . . .... . 1500mm 6 0 i n lc r s . . . . . . . . .... .
G3mm 2.48in) 140mm S. b i n ) No.4 1 12mm 0 . 5 i n ) 12ilkg (27bglb) 1404 g (30g8lb) ChuckGuard ChuckGuard Instruction Spare SpareParts PartsManual Spanners, eys eysand andOil Oil Gun Accuracy hart
ShippingData Shipping Data
Single oolpost Work DriverPlate DriverPlate SpindleCentre CentreBush Bush 2 No 4 MT centres Fuf Length LengthRear RearSplash SplashGuard Grossweight
1000mm 40in) cr s 1500mm 60in}cr s
1508 kg (ss 8lbl 1 7 5 9k 9k g ( 3 8 z 0 l b )
Cross Sf de Top Slide
F
Over Be d 380mm 1 Si n ) Ovgr Cross CrossSlidg Slidg . . . . . . . . . . . . . . . . . . . 240mm (9,5in) f n gap Diamgtgr..,...,..... i...... 995mm 2 3 i n ) Lengt h ............ 150mm 6 i n )
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Weight StandardEquipment StandardEquipment
1 5 0 0 p m @5 0 H z .
180mm(7.1in) 22imm ( 8 . 8 i n ) l06mm ( 4 . l i n ) 120mm 4 . 7 i n ) 2}x25mm ( 0 . 7 Sx i n l
Packing ase aseDimensions Dimensions LxWxH 2.24m(88%" t .22m(48" t .4m 54"/o"l 2.74m(.l08") 1.22m(49") t.4m il3/o"l
lllustrated or specified data is binding in detait. The manufacturers reserve thenot right to modify clesign, specification an6 price without notice. i
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Theapproximate eights f the machine r e : Theapproximate 1000mm 40in) etween entresmodel 1500mm 60in) etween entresmodel
1254 g (27sg b s ) 1404 g (3088 b s )
Themachine The machine houldbe houldbe ifted using opeslings opeslingsas as shown shown - with the rear rearsplash splash uard emoved
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and with he carriage nd ailstock ssemblies andwith ssembliesisplaced isplaceda sdespatched)owards o wards he ailend ail endof of th e bed o givea n equilibrium ondition nder he iftinghook. iftinghook.
Cleaning -]
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Bright urfaces re recoated coatedwith with an anti-corrosiveompound t despatch completelyemoved completely emoved sing singwhite whitespirit nd his hismust be r spiritor or paraffin Kerosene) Kerosene)efore efore perating peratingh h emustb controls moving h e slides. O NOT NOTUSE USECELLULOSE CELLULOSEOLVENTS. il he bright u.faces n dslideways AFTERCLEANINGsee ubrication iagram).
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Positioning nd Levelling Locate he machine n a solid oundation llowing ufficient rea o r operation nd maintenA NCECCE NCECCE SSEE SEEGENERAL S . GENERALARRANGEMENT ARRANGEMENT N D FO UNDA TI O N LA N}. The lathemay lathemay be used usedwhen when ree standing, ut for maximum performancet should maximumperformance shouldbe be bolted down. (1) Freestanding. Free standing. osition he machine n its foundation nd adjust adjusteach eacho o f the four levelling crewso crewso takean take an equalshare equalshare f the weight.Then weight.Then using usingan an engineer's precisionevel evelon on the bedwaysmake urtheradjustments urther adjustmentsor level onditions. Fixed nstallation. osition he machine ver our 16 mm (5/8") diameter oundation l2l bolt s, et o suit h e base. SEEGENERAL RRA NG E ME NT N D FO UNDA TI O N P LA N}. Accuratelyevel Accurately evel he machine s n (1), then tighten he foundation olts oltsevenly evenly o avoid distortionand distortion and inally re-check re-checko o r level onditions.
ElectricalSupply Over-currentrotection or the machine upply onductorss onductorss o b e provided y user s ollows (preferablyhrough hrougha a fused solator ighted t the origino origino f the mainsupply mainsupply able)recommended fuse eing:3 phase u p p l y 22OVolt 22O Volt 380-440 Volt 5.5kw motor ( clutchcontr ol) 35 A m p 25 Am p 3 . 7 w m o t o r ( electr ic ontr ol) 2 5 A m p 20 Amp Externalwiringshould w iringshould e of a permanent haracter n d be undertaken y a competent lectrician. Electricalntry Electrical ntry sat s at he R.H. ide f thecontrol the control abinet looking rom he rear f the machine). themachine). Lineconnectionshould Lineconnections houldbe be o isolatorerminals isolator erminals nda nda substantialarth substantialarth ontinuity onductor mustb must b econnect edo t heeart he eart h erminal n he panel SEEE LE CTRI CA L I RI NGDI NGDI A G RA M). Machine ith clutch ontrol Motordirection Motordirectionmust mustb b e CLOCKWISEooking n driving nd, S E E DI RE CTI O N RRO WO N MA CHI NE RA ME ). Machine ithout ithoutclutch clutchcontrol control
Motor directionmust Motordirection mustbe be anti-clockwise.
Lubrication nrrrRTo HELUBRTcATToN HELUBRTcATToN TAGRAM)
On machinewith machinewith clu tch control headstock ubrication s by a pump from an oil reservoirmounted reservoirmounted on the machinebase. machinebase. On machinewith machinewith electriccontrol electriccontrol headstock ubrication s of the splash ype. levelof Ensure hat the headstock, earboxand apron are filled to the level of the relevantoil relevantoil sight pulling windows - operate he centralised lideway ubrication system systemby by and releasinghe releasinghe knob at the bottom corner o f the apron and oil the cross-slide ut, dialsand dials and changewheel tud etc. thr ough he appr opr iate il nipples sing he oil gun pr ovided.
control Machine with clutch control Machinewith On starting he main motor check o r evidence f oil flow at the headstock ight glass.
Running-in Foroptimum For optimumbearing bearingife performancet isrecommended is recommendedhat high highspindle spindle peeds e avoided during he nitial ifeof ifeofifeand theandperformance machine. Alternatively running-in rocedure hould houldbe be adopted s oll ows:Makea Make a low eed ate ateselection selection nd un he machine machineight ight or 3 hours hoursa a t 520 rpm then or2 hoursat hoursat1080 1080 pm then or t hour houra a t 1530 p m
Lubrication
Check for f l o w when motor i s r unning Dur chfluB achpr ufen,wenn Motor auft V e r i f e r e debat debator or squele moteur our ne
Cf tch Control 22.7 itres ElectricControl Electric Control - 3 litres
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1 2 aitres
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DTE OI OIL L HEAVY MEDI ME DIUM UM DTE EXT RA H EAVY
EN ER G O L H YSPI N H L P6 8 AWS 8 (1 0) EN ER G O L A LPHA H P1 5 0 ZN 220 fi 50 )
TELLUS 68 O RR 6 8
RANDO RANDO H D6 8
R EG AL R& 0220
Check levels and o i l d a i l y huber pr ufen Schauglas nd 0l t d g l i c huber Ver ifier es egar ds t gr aisser uotidiennement
Operation
Lathe Safety with complywith Every ffort hasbeen made n he design nd production f the M350 athe o comply fforthas beenmade ool. undamentallyafe afemachine machineool. equirementsnd nd o provide undamentally statutory afety equirements In h e urther nterests f safety, ttention hould e given o the ollowing otes:-
A.
MachineCapacity Machine Capacity
accommodatedn he M350lathe re imited nl y hichcan can be accommodatedn Thedimensions f a component hich Thedimensions o r the ollowing ointswith but responsibilityor physicalestrictions machinetselfbut estrictionsff the machinetself by he physical with he user. m ust nevitablyest nevitablyestwith o machining co mponentmust respecto respect (1) Ensuring he e required egree f hadsuitable suitableraining nd possessesh hat he operator a shad Ensuringhat he work. undertakehe skilland skill andexperience experienceo undertake Ql
Providinguitable Providing uitable tc orkholding ork nd/orsupportingquipment, quipment,.e.chucks, . e.chucks, teadies, . holding nd/orsupporting revolving entres, (3) Ensuring ndcorrectly correctlymounted. ooling s provided nd suitableooling hat suitable Ensuringhat (4) Ensuring doubtselect h e owest). reselected selected i f n doubtselect speeds re eedsand andspeeds suitableeeds hat suitable Ensuringhat (5) Providing uitable orkpiece uards nd ensuring heseare sed. hat hese areconsistently consistentlysed. ensuringhat
B.
Lathe Safety Rules
(1
o use he machine. before ttempting ttemptingo otesbefore Read nd understand peration otes
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Keep athework athework areas lean.
(31 Keep rea urrounding achine idy' achineidy' (4) E NS URE O UK NO WHOW EFORETA TA RTI NG T . TO STOP H EMACHINE EFORE WHOWTO (5) Do not nterchangehucks atheswithout withoutchecking checking temsbetweenathes otherspindlemounting temsbetween nterchange hucks r otherspindle for correct ocking see perational perationalotes). otes). (6) Use Useonly only high peed'chucks. Notemaximum maximum ermissiblepeeds f faceplatessee perational otes). 17l Note (8) Remove huckkey use. fteruse. mmediatelyfter huckkey mmediately (91 Check oad oadcapacity capacity f revolving entres. (10) Ensure orkpiece uards re n position efore tartingmachine. (11) Do not use racked r chipped ools. chippedools. (12) Check Spindle ontrol ever s n stopposition efore tartingmotors. Spindle peed elected. Feed ateselected. ateselected. feed,and and h at Direction f feed, efore tarting he spindle. redisengagedefore Feed thread utting evers redisengaged (13) STOP MA CHI NEMME NEMME DI A TE LYNYTHING LYNYTHING NEXPECTEDAPPENS. STOPMA (14) Do not use highspindle spindle peeds see perational otes). usecoarse coarse eed ange n high (15) Do not change pindle peeds hen s otating. henspindle spindles (16) D o not touch evolvinghuck, evolving huck, pindle, r workpiece.
he ool o a safeposition. etreatinghe (17) Do not removework rom he machinewithout etreating (18) Stopmotors off isolator hen eavingmachine nattended switchoff motorsand andswitch
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C.
PersonalSafety S afety Rules
(11 Report ny nyaccident, accident, owever mall, mmediatelyt happens. l2l Wear safetyglasses. (3) Wear Wearsafety safetyshoes. shoes. (41 Usebarrier Usebarrier reams rovided. (5) Wearyouroveralls uttoned p. (6) Rollsleeves p, o r button he cuffs. 0l Keep Keephair hairshort shortor or weara weara cap. (8) Use he correct ize panners t all imes. (9) Be Becareful careful f and emovef emove f possible, urrs urrsand andsharp sharp dges.
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(10) Use he correct ype ypeof of slingwhen slingwhen ifting iftingworkpieces, workpieces, f the correct afe afeworking working oadan oadan d ensurett is not worn ensure wornor or damaged. (11) Stand lear when iftingworkpieces r equipment y crane. learwhen (12) obtain assistance hen mountingheavy mountingheavyor or awkwardly haped hapedworkpieces. workpieces. (13) Do not wear ings,watches, ings,watches,ies, ies,etc. etc. n4l Do not keep ools scribers, tc.) n overallpockets. (15) Do not remove uards nlessmachine machines s stationary. (16) Do not wash hands n coolant. washhands warfwith with bare n7l Do not r emove warf barehands, hands,use use rake
(181 Do not manually manuallyift ift hearry quipment.
a
or brush.
(19) Oo not use iles, iles,scrapers, scrapers, tc. withouthandles. withouthandles. (20) Do not leanon leanon the machine. (21) Do not interfere ith electrical quipment.
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1. 2. 3. 4. 5. 6. 7, 8. 9. 10. 11. 12 . 13. 14. 15.
Feed Selector Dial (3 ) Feed Selectors (3) read-Hand Feed Direction Th readHand Selector Mains solator (at Rear) Speed Selector Dial Speed Range Selector Lever Start Pustrbutton (Main Motor) Stop Pushbutton (Main Motor) Emergency-Stop Pushbutton Pushbutton Brake-Release BrakeReleasePushbutton Coolant Pump Pushbuttons H ydraulic-Pump( l Pushbuttons* Power-Chu Power-Ch u ck Pushbuttons* Top-Slide Lock Screw Lock Screw Cross-SlideLock Cross-Slide
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16. 17. 18. 19. 24 . 22 . 73 . 24 . 25 25.. 26 . 27. 28 . 29 . 30 .
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(on R.H. of Crosslide) Top-Slide Traverse Handle Traverse Handle Cross-SlideTraverse Cross-Slide Carriage Lock Boft Tailstock Ouill Lock Quilf Traverse Handwheel Tailstock Auxiliary Clamp Bolt Tailstock Set-Over Screw Spindfe Control Lever Traverse Handwheel CarriageTraverse Carriage Feed Axis Selector Feed Engage CentralisedLubrication Knob CentralisedLubrication Threadcutti ng Engagement Feed Trip Adjustment *When
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On machinewith machine with electric control the above are identical with the exception of :7, not included s upply o n lamp 8.
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Starting h e Machine** 1
Ensure hat lub rication has been carried out in accordancewith accordancewith the Lubrication diagram. 2. Check - that he spindle ontrol ever 24) s n he central stop) osition, he eed engagementever e ver 27 .andhreadcutting ngagementever e ver 29)are n he disengaged positions nd hat he changewheel uard s irmlysecured changewheeluard irmlysecuredn n place. 3a. Machinewith clu tch control Switchon Switch on the electrical upply at the mains solator 4) andpresshe mainmotor mainmotorstart start 7 ) when motor unning'will e ndicatedy pushbutton7 pushbutton ndicated y thisbutton thisbuttonbecoming becominglluminated. 3b. Machinewith electriccontrol electriccontrol Switch n theelectrical the electricalupply upply t themains the mainssolator solator 4 ) when SUPPLY N'will be ndicated by the white amp 8) mounted n the controlstation. controlstation. 4. Select pindle peed only vhen he spindle s stationary) y rst urning h e hreeposition spindles 6) range elector ever o presenth e appropriate electorever appropriatepeed peed ange n he op segment f the dial, then urning hespeed he speed elector ial 5) o point o the required peedwithin his hissegment segment (engagementf the gears gearsmay maybe be assisted y pressinghe brake elease ushbutton 10 ) and urning he hespindle spindle y hand. NOTE:Brake NOTE: Brake elease ushbutton 101 ill becomelluminated become lluminated nd lashwhen lashwhen pressed, creep'. to indicatehat indicatehat he spindles may Thiscondition This spindles ree and andmay conditionmay mayb b e cancelled y 241. 'inching' he spindle ontrol ever
5. 6. 7
3).. headstockower owerselector selector andle 3) Directionof feed by means f the headstock Directionof pushpull pull knob (26). FeedAxis Feed Axis-- ie cross r longitudinal y means f the apronpush Select - feed ate*,by ate*,by referringo referringo the chartson chartson the headstock nd ndselecting selecting i n he sequence
Select Select
listedl he appropriate ositionsyninching'the he eedselector eedselector ialsing 1) 1)and and evers 2)ontrol engagementf engagement f gearsmay the eed eedgears maybe be assisted pindle he spindle ever 24)) or pressinghe brake elease ushbutton 10)and urning hespindle he spindle y hand. 8.
Start the spindle - i n he direction f rotation equired y: owering for orward) r ifting (for everse) everse)he he gated' pindle ontrol ever24l.on he carriage.
9.
feedmotion motion as equired y means f the feed feedengage ever 27). and Stop he feed engageever Startand Start Stop the machine - by returninghe returninghe spindle ontrol ever 24) o its central stop)position Presshe or: Press he emergency toppushbutton.
10.
NOTES * Feed FeedSelections Selectionsrom rom he Charts utomaticallyisengage utomatically isengagehe he eadscrew rive riveat at he gearbox i.e. by calling or selector positionX) - and or minimum minimumwear wear he hread ndicator ialshould ialshouldbe be disengaged y swinging he pinionout of mesh meshwith with the leadscrewwhen not in use. ** See nstallationnstructionsRUNNING-lN)f starting he machineor machine or he irst ime.
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OperationalNotes OperationalNotes CHUCKS
useonly use onlyhigh highspeed speed ypes
FACEPLATES
NOTEMAXIMUM MAXIMUMSPEEDS SPEEDS 350mmdi di a 740 rpm for 350mm & di a 360 rpm o r 550mm 550mmdi (i.e.when whenchangewheels changewheelsre nverted s n setup'G'or'H'l setup'G'or'H'l S HO ULD O TB TB EUS E DO N THE THEHI HI G HSPEED HSPEED ANGE, i.e.ABOVE i.e. ABOVE520 520 R.P.M. aredirect are direct eading forwork piece iameter eduction n the crossslide) cross slide)and and areof areof the frictiongrip type for easy ndexsettings typefor ndexsettings is provided n he orm of socket crews 23)mounted n eeach sideof side of the ailstock ody - a similar ut location-screw's provided n the rear aceof the body. Set-over djustment djustments s achieved s ollows: 2 0)and Unclampailstock-lever Unclamp ailstock-lever20) andbolt bolt (22).Slacken Slackene e ar s ayone 'location-screw'say onehalf half urn) hensimultaneously hen simultaneouslylacken one set-over crew'and ighten he other otheruntil until he required setting sobtained. s obtained.Retighten R etightenhe rear'location-screw'. maybe may be disengaged disengagedy y pulling t outwardsrom outwards rom h e carriage face.
COARSE EED ANGES
MICROMETERIALS MICROMETER IALS
Lf]r
TAILSTOCK ET-OVER ADJUSTMENT
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CARRIAGE RAVERSE HANDWHEEL25) FEED RIP
DEVICE
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a trip device s incorporatedn incorporatedn the carriage hichaffords hich affords protectionagainst againstaccidental accidental verload verloadand and also permits eeding eedingup up to fixedstops fixed stopswith with automatic is-engagemenqhe trip loadsetting load setting is by means f th e adjuster 30) on the apron. It is recommended hatconditionand he setting e selected selectedo o suit he particular oadcondition utting oad and not permanently djusted o its maximum oad setting otherwiseprematurewear wearto to the feed drivecomponents drive components ill ensue.
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Adjustment f trip load sas s as ollows:Stopspindle Stop spindle 27)) Engageeed Engage eed ever 27 With a screwdriverush n adjuster adjustero o d (30)againsth e ight ightspring spring loadand load andslowly slowly urn until the dog s felt to engagtshe h e as-sociated as-sociated nut and andcontinue continue o turn to the required etting. etting.clockwise clockwise djustment ncreaseshe trip load. Ensure Ensurehat hat when he screurdrivers withdrawn h e adjuster adjusterod od returns o the out position.
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n d ot her FACEPLATESn CHUCKS,FACEPLATES MOUNTINGO F CHUCKS, MOUNTINGO ENTS ATTACHMENTS MOUNTEDATTACHM SPINDLEMOUNTED SPINDLE and nosea bothnose aces n both ocationaces Ensure hat h e ocation lean scrupulouslylean rescrupulously attachment re camsare n he release osition Check that all he camsare (Fig. . and osea Mount the attachment n o the spindle ose ' lockeach lock each a mb y urning t clockwise sing the key provided. A referenceine ineR R l (Fig. (Fig.1 1 )should e scribed n o r aceplateo coincidewith h e eachchucko eachchuck Thisassists assists ose.This R on the spindle ose. ineR referenceine reference e-mounti g subsequente-mounti subsequent NOTE: ca m achca Forcorrect ocking onditions ach Forcorrect inebetween between with its ndex ine ightenwith must ighten marks n he nose Fig' 2l veemarks the wo vee D O NOT NTE RCHA NG EHUCK S RO THE R
ATHES BETWEENATHES SPINDLE OUNTINGTEMSBETWEEN CO RRE CT M FORCO WI THO UT HECKING ACHCA MFOR LO CK I NG .
T O ADJUST'CAMLOCK TUDS ' Remove LockscrewB ) . Turn S t ud A ) one ull t urn, n o r o u t red. requred. as requ and ighten ockscrewB ) . Re-fitand Re-fit NOTE: A datum ing C ) s marked n each a s a guide o the original r studa stud initialsetting.
Spindle Nose
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Thread-cutting
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Machine Thread plates
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CRSW CSl W CS2 W
1 .3 1 .4 1 .5
BTTW CTBW 8 S6 W
4 .5 4 .6 4 .8
BS2 W CTSW CT6 W
1 1 5 B TS W 12 B T6W 13 B TTW
.5 .5 5 .6
CS3 W CS4 W CS6 W
1 .7 5 2 ,O 2 .2 5
BSBW BTl W BT2 W
5 .0 5 .2 5 .5
BS3 W CTTW BS4 W
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.6 5 .7 .7 5
CSTW CSBW BR6 W
2 .5 2 .7 5
BT3 W BT4 W
5 .6 5 .7 5
CTBW BSs W
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3 .0 3 .2 5 3 .5
BT6 W BTTW BTBW
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AT7 Y AT6Y
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ASl Y ARB Y
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AS7 Y AS6 Y
39 33
ATTY AT4 Y
46 44 40
AT5 Y AT4 Y AT3 Y
13 12 11
ARTY AR6 Y ARSY
5"/o 5% 5
AS5 Y AS4 Y AS3 Y
30 27 21
AT3 Y AT2 Y ASSY
36 32 28
AT2Y ATl Y ASBY
1 10 9
AR4 Y AR3 Y AR2 Y
4% 4 3 Y,
AS2 Y ASl Y ARBY
191% AS7 Y 1 6 Y, AS4 Y 15 AS3 Y
26 24 23
AS7 Y AS6 Y ASSY
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AR1 Y
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AR8 Y ARTY
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1. 5 BS6W 1. 75 BSSW 2. O B TlW Tl W
40 36 32
AT3 Y AT2 Y ATl Y
12 11 10
AR6 Y AR4 Y AR3 Y
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CRSW C S1W CS3 W
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28 26 24
ASBY ASB Y AS7 Y AS6 Y
9 8
AR2 Y AR1 Y
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22 20 18
AS4 Y AS3 Y A S f 'r
.9 1 .0 1 .2 5
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Fig z\for
AR4 Y AR3 Y AR2 Y
Nmod
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metr ic eadscr ewmachines.
F
G
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B T6W BTBW
6 mm. pitch Leadscrew
eadscr ewmachines. Englisheadscr Fig 2 8 for English
G
F
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4tpi. Leadscrew
Fig.3 3 THREADCUTTIN G Fig. THREADCUTTI
rn s
0.2 ] CRlWF 0.?25 cRatt/F 0.25 CR3\ruF 0.275 CR4WF 0.2875CRsWF 0.3 ]CR6WF R n VF 0.325 0.35 I1C CR8\ruF 0.4 l C Sl W F 0.45 ICS2WF 0.5 ICSSruF l l 0.55 ] CS4WF 0.5625 l BR2WF 0.575 l CS5WF 0.6 CS6WF 0.625 BR3WF 0.65 CSil/VF 0.6875 BR4WF
2
BT l W F
2 . 2 CS4WG 2.25 BTzWF 2 3 2 ,, 4 2.5
CS5WG CS6WG BT3WF
2 . 6 CSTWG 2.75 BT4WF
2 2.25 2.5 2.75 2.Ws 3
AR l YG AR2YG AR3YG AR4YG AR5YG AR6YG
3.25 ARTYG 3.5
ARSYG
4
ASl YG
2 . 8 CS8\ruG 2.875 BTSWF 4 . 5
AS2YG
3
BT6WF
4.75 BR l YG
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dp 14 15 16 16.5
ARSYF ATSYG AS3YI ASl YF AS4YI
17.25 ASsYI 18
AS2YF
19 19.5
BRIYF ASTYI
20 21
AS3YF ASSYI
0. 2 0225 0.25 4.275 0.2875 0.3
CRlWH CRzWH CR3WH CR4WH CRSWH CR6WH
0.325 0.35 0.4 0.45 0.5
CRTWH CRSruH 1 3 C Sl W H CS2WH 1 4
AR T YH
BR I W H 1 6 CS4WH BRzWH CS5WH 1 8 CS6WH BRSWH 1 9 CSTWH BR4WH n
ASl YH
0.55 0.5625 0.575 0.6 0.@5 0.65 0.6875
CS3ruH
I I 10 11 11.5 12
AR l YH AR2YH AR3YH AR4YH ARSYH AR6YH
ARSYH
AS2YH BR YH AS3YH
0.7 CS8\ffF 0.71875BRSWF 0.75 BR6WF 0.8 CTlWF
3.25 BTTWF 3.5
BTSWF
3.6 0.8125 BRNruF 4
CT2WG BSl W G
0.875 BRSWF 0.9 CT2WF
4.4 4.5 4.6 1 BSl W F 4.75 4.8 5 CT4WF 1.1 5.2 5.5 1 . 1 % BS2WF 5.6 1 1 5 CTSWF 5.75 6 1 1875 ATEWF 6.5 CT6WF 1.2 7 8 1 . 2 5 BS3WF I 1.3 CTNruF 10 1 . 3 7 5 BS4WF r 1 CTSWF 1 1 5 1.4 12 1.4375 BSSWF 1 3 BS6WF 1 4 1.5 1.6 C Sl W G 1.625 BSTWF 1 . 7 5 BS8\ruF 1.8 CS2WG
CT4WG BS2WG CTsWG ATSWG CT6WG BS3WG CTTWG BS4WG CTSWG BSsWG BS6WG BSTWG BSSWG BTllVG BT2WG BT3WG BT4WG BTSWG BT6WG BTTWG BTSWG
AS4YG 5. 5 5.75 ASsYG AS6YG 6 6.5
ASTYG
6.75 AR2Y ASSYG 7 AR 3 YI AR l YF AT l YG 8 . 2 5 AR4Y 8.625 A R S Y I AR 2 YF 9 AT2YG AR6YI 9.75 AR T YI AR3YF 10 AT3YG 1 0 . 5 AREYI AR4YF 11 AT4YG ARSYF 1 . 5 1 ATsYG 1 1 8 7 5 C R l YG AR6YF 12 AT6YG 7,5 8
A R l YI
13 13.5
ARTYF ATTYG AS2Y
22 23 24
AS4YF
26 27
ASTYF AT2YI
n
ASSYF
ASs YF AS6YF
30 32 33 34.5 36
AT3YI AT l YF
39 40 42 4 46 47.5 48
ATTYI AT3YF
52
ATTYF
56
ATSYF
AT4 YI ATSYI
AT2YF
ATSYI
AT4YF ATsYF CR1 F AT6YF
CS8\ruH 0.7 0.7185 BRsWH 22 BR6WH z3 0.75 CTlWH 24 0.8 0.8125 BRTWH 0.875 BRS,VH 26
AS4YH ASSYH AS6YH ASTYH
0.9 I
CT2WH BSl W H 28 CT3WH 1.1 CT4WH r. r25 BS2WH 32 1 . 1 5 ICTsWH 1 1875 IATSWH 1.2 lcrowH 36 1 . 2 5 lBs3WH 1.3 ICTTWH 1 375 lasawH 40 1.4 lcrswH 1.4375lBsswH 4 1.5 IBS6WH 46 1 . 6 2 5 laszwx 47.5 1 . 7 5 lBss\ruH€ 2 IBTlW H 2.25 lBr2wH 52 2.5 IBT3WH 2.75 larcwH 56 2.875 lBrswH 3 IBT6WH 3.25 larzwn IBTSWH 3.5
ASSYH AT l YH AT2YH AT3YH AT4YH ATSYH CR YH AT6YH ATTYH ATSYH
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MACHTNES LEADSCREWMACHTNES ( A) M E T R I C THREADS o n M E T R I C LEADSCREW or MACHINES LEADSCREWMACHINES ENGLISH THREADS o n ENGLISH LEADSCREW
I
For these hreads t is recommended hat the "thread indicator dial" be used'- this allows he leadscrew uts to be disengaged pass,provided provided hat they at the end of each screwcutting pass, re-engagedn re-engaged n accordancewith the chart mounted on the face of the dial unit.
I I Il { :
MACH NES LEADSCREWM M E T R I C LEADSCREW (METRlC THREADS ONLY) I
L.'' L.
The chart shows: i n column 1 .
m m pitch to be cut.
i n column 2 . ( l) The number o f teeth in the 'pick- off gear ' arranged o mesh with the leadscrew, this being selected rom the stack, stored on the bottom o f the dial spindle) . in column 3 .
sa t which the leadscr ew The dial number sa nuts may be engaged.
Dnmmm 225 t8 l5 25 16 -8 75 1 6 -8 16 I r 1 25 20 1357 I 5 16 I 1 6 1357 t 6 r 75 1 4 15
2 25 3 35
16 20 l6 l4
{ {5 5 55 6 7 I I r0
I 8 I 35 7 r r l -8 l2 r5 14
*1 6 - 8
l8 l5 2 0 1357 22 5 t6 l -8 1415 16 1357 t8 15 2a 1357
15 221 22 16 I 14 15 El 2
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E N G L I S H LEADSCREWM A C H I N E S ( E N G L ] S H THREADS ONLY}
l8 l5 I
The chart shows: in column 1.
T . P . l . to be c u t .
i n column 2 .
sa t which the leadscr ew u t s Dial number sa may be engaged.
t r8
I r0 | 35 7 t f " I tf l t5 l2 4 l8 r3 4t, r 5 t{ 5 r357 t6 6 r8 tE 7 r35/ t9 1\ r 5 20
22 135/ 2t l8 26 135727 r5 28 r8 30 r357 3 2 r -8 3 6 t0 l8 I I f4 135748 r8 56
l8 f 8 t8 r 35 7 l8
r8
l8 l8 r8 f 8 r-8 r- 8
(B l E NG LI S H HREADS n ME TRI CLEADSCREW CLEADSCREW A CHI NE S or EADSCREW A CHI NE S ENGLTSHEADSCREW ME TRI C HRE A DS n ENGLTSH anyone one hread. hroughtrUthe he cuttingof cuttingof any utsare keptengaged engagedhroughtrUt For hese hreadsh arekept hreads h e eadscrew uts Thisscrewcutting nvolves eversinghe eversing he wholedrive whole driveby by ime meansof means of the 'spindle ontrol ever' at eachend eachend of asswhilst equired. he cut as24l relieving r increasing whilstat at he same the (ThreadsA' may mayalso alsob b e cut by hismethod). his method).
Thread-cutting i a l 21
Drive Belts (Fis. and and2 2l Access o the Drive DriveBelts Belts s gainedby removal f the moulded mouldedEnd EndGuard, Guard,when whenVee Vee Beh tensionmay tension maybe be assessed y applying ingerpressureo each Beh n turn at a point midway between he two Pulleys Fig. 1). For Forcorrect correct ensiona ensiona deflectionof deflectionof about 10mm 10mmshould shouldbe be possiblen each Belt. eachBelt. To adjust he Vee Vee Beh en sionsion - release releasehe LockNuts he Lock Nutson on the two AdiustingScrews Fig.2) and alternatively lacken ne Screwand Screwand ighten he other against he Motor Platform Platformuntil until he correct ension sobtained s obtained hen re-tightenhe re-tightenhe two Lock Nuts. Machinewith clutch Drive o the ubrication ump s by li nk type belt beltand and f adjustment ecomes ecessary ink''shoulde one ink''should e removed.
il
=
Fig. Electro-Magneticrake rom the fail to safetyelectro-magnetically safetyelectro-magnetically assuredrom s assured expectancys A considerableife expectancy operated rake, his being etermined y the duty cycle o which he athe s subiected. noticeable iminution n braking orque s whena noticeableiminution Adiustment ecomes ecessarynly whena
apparent nd is as ollows: 1. Stop spindle. earsplash splash uard. 2. Remove ear
3. disc Press rake release ushbutton and with feeler feelergauge gauge heck air g ap between ace of brake late. lange discand and
4. Switch Switchoff off pwver at isolating rnritch. 3).. remove pacers3) brakeandremove separatehe brakeand ap headscrews screws 3) to separatehe 5. Remove aphead measuredir ir gap ess .15mm .006"). amountequal equal o the measured Reduceen0th en0th f spacers y a n amount 6 . Reduce done by of equal ength t is recommendedhat this be doneby spacers reof To ensurehat ensure hat the spacersre surface rinding. e-checkhat hat air gap s O.1lO.1Smm.004"/.006"). 7. Re-assemble n d e-check worn away hen urther ischasworn rictionmaterial material n the faces f the brake ischas 8. When h e riction be noted h at replaced.tt should shouldbe discmust mustbe be replaced. s not possible nd he disc adjustments adjustment will require hichwill hich over ength pace rs will bea be a seto seto f replacementisc iscwill included ith a replacement asdescribed described bove. to be shortenedo shortened o produce he air gapas
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DriveClutches Drive Clutches
Access off power Switchoff Lever124 124 n ControlsDiagram. Switch (1 Disengage lutches t SpindleControlLever supply t Mains solator. Ql RemoveHeadstock over s ollows:RemoveRubberMat' Remove ixingScrews.
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Fis.3 Fis.3
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Adiustment ( Fig. 3 and 3 a l ( 1) S e l e c tC tC l u t c h o b e adjusted, . e . R . H . for forward L.H. for reverse. ( 21 slide back Knur ledLock led Lock R i n g ( A) a n d rotate one notch at a time in direction o f arrow o tighten. ( 3) Reset ock r ing.
NOTE: O V E RA DJUS TME NT AY CAUSE ERIOUS AMAGE O E LUTCHE S .
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Saddle Keep Strips tFis.4t
Fourself{ocking self{ockingAdiusting AdiustingScrews Screwsare are providedwhich operate ndependently. hese heseare are he SlottedHead Slotted HeadScrews ocated ocatedunder undereach eachend endof of both the front and andrear rearSaddle SaddleWings. Wings. The procedureor adjustment eing o turn each eachScrew Screw n turn (clockwise o take up play) until required etting sobtained. s obtained. TraverseSaddleby handover handover ull travelat travelat eachadjustment eachadjustment o be sure sureof of an evenaction. evenaction. Note5o Note 5omovement movementof of the AdiustingScrew AdiustingScrewwill will provideapproximately approximately017mm 017mm .002n) ake akeup up o f play n he Strip.
Fis.
GrossSlide Ways (Fis. l Wear n he CrossSlide CrossSlideWays Waysmust must be adjusted or by means meansof of the 'Taper-GibStrip' as ollows:Turn he Slotted SlottedHead HeadScrew Screwon FrontFaceof the Cross on the FrontFace CrossSlide Slide n a clockwise irection o tighten he Gib' - the procedure eing, o firstslacken firstslackenh e similarScrew n he RearFace, RearFace,he he n re-tightenhis re-tighten hisafter afteradjustment adjustmento o lock he Gib'in ts new poshion.
F i g .5
26 .rc
Cross Slide Nut (Fig.6l
procedureo or Nut, h e procedure n he CrossSlide CrossSlideNut, backlashn Provisions made or he elimination f backlash as ollows:eingas adjustment eing neo f h e group f hree, n h e Remove nly h e M 1 2 Blanking' crewwhich s he L .H . Rear neo faceof top face of the CrossSlide. holeand and urn he Captive djustingScrew o give h e Insert screwdriver nto he appedhole required etting clockwiseor positive djustment. will provide Screwwill urnof of the AdjustingScrew adjustment ince 90o urn overadjustment avoidover Care houldb houldb e aken o avoid a keu p of backlash. 0 17mm .007in)akeu 017mm approximately evenaction. sureof an evenaction. Slideby by handover handover ull ravel o be sureof rossSlide Traverse ross Re-fitM12Blanking M 12Blanking crew. n he Micrometer ial'. a halfdivisions halfdivisionsn 'Recommendedorking acklashs one 'Recommendedorking anda oneand
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27
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Top Slide SlideWays(rig. Ways(rig. ) Wear n h e Top Slide SlideWays Waysmay mayb b e adjusted adjustedor or by means f the Taper-Gib trip tripas as ollows:Turn h e Slotted SlottedHead HeadScrew Screwat at he Micrometer ialend' n a clockwise irectiono tighten he 'Gib' - the procedure eing o firstslacken firstslackenhe he similarScrew Screwat at theopposite the opposite nd, hen e-tighten thisafter this afteradjustment adjustmento o lock he Gib n ts new position.
Fig. 7
Tailstock Bed Glamp (Fis.8t TheAngular The AngularLock LockPosition Position f the BedClamp BedClampLever Levers s adjusted y means f the Self-Locking Hexagon olt ocated n the underside f the Tailstock rontClamp rontClampPlate Plate n d between betweenhe he Bedways. Turnclockwise Turn clockwiseo o increase lamping ction. Theauxiliary The auxiliary lamp lampBolt Boltneeds needs o adjustment nd ssimply s simply ightened ightenedo o givean additional locking ction ctionwhen when equired.
F i g .8 .8
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Limiting Device LeadscrewTorque Leadscrew TorqueLimiting
Thisunit (mounted t he L.H. Thisunit L.H. endof endof the eadscrewls eadscrewls provided o protect he gearbox n d and s carefully uttingcycleand damage n he eventof eventof a collision'duringhe hread uttingcycle enddrive end drive rom damagen machines s dispatched romour our works. orquebefore before he machine dispatchedrom set o a pre-determinedlipping lippingorque
Il r F I
THEUS E R S ADVISED OTT THEUS OTT O DI S TURB HI SSETTING SSETTING URI NG O RMA L S EO EO FT H E THEUNLIKELY THE VENT F A EPARTMENT N UNLIKELY MACHlNE, UTTO UTTO CONSULT URSERVICE URSERVICE PROBLEM. Adjustmentmaybe m aybe achieved owever sfollows: 2.
H.O . D.of D.of t he unit . S lackent het wo 4socket grubscrewsont he. H.O lippingorquelb b y means f the wo Turn he nneradjusting nneradjustinging ing clockwiseo in crease lippingorquel holes n he R.H. R.H.end aceof end ace of the unit.
3.
Re-tightenhe wo M4'Locking'screws, O.D. D. of the shell. M4'Locking'screws, n he O.
1.
n order o stop An assessment f the slipping orquecan handwheeln orque can be madeby madeby holding he apron apronhandwheel the saddle whilst he screwcutting screwcutting raverse s n operation. saddlemovement movementwhilst
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The spindle spindlebearing bearing ssemblys ssemblys carefully carefullyset set beforedespatch beforedespatch f the Lathe rom our Workswhich Workswhich shouldensure should ensure high standard f performance ithout the need or further attentaon. THE USER S ADVISEDNOT ADVISEDNOTT T O DI S TURB HI SSETTING S SETTINGDURI NGNO NGNO RMA LUSE LUSEO OF THE MACHINE ND TO CO NS ULT URSERVICE UR SERVICE EPARTMENTN THE UNLI K E LYEVENT LYEVENTO OF A BEARING RO B LE M.
WHEREA DJUS TME NTS UNDERTAKEN HEN T I S ESSENTIAL HA T THE FO LLO WI NG WHEREA PROCEDURESRE S TRI CTLYCO MP LI E D I TH. CO RRE CT E TTI NG TO CHE CKFOR CKFORCO Checks hould houldbe be carried ut with the headstockn headstockn a warm warmcondition conditionachieved achieved y ru nningat nningat a e n minutes. approximatelye spindle peed f 800 rpm for approximately orquesetting setting s 1.69/1.92 m l15l17in bs)and a nbe determined s ollows The correctbearing correctbearingorque (Fig.1 : urnsaround hree urns around he body of the chuck. stringapproximatelyhree Wrapa Wrap a lengthof lengthof stringapproximately balance nd pull gentlyuntil spindle attacha a light spring springbalance end of the string stringattach To the free endof apply a steady oad ust suff cient o maintain he continuing o applya cornmenceso turn, continuingo egisteredn n the balance. motionand n motion and noting he steady oad egistered spindlen spindle eading hould e alanceeading Example: sing 280 m m (10 n ) chuck, h e spring alance 1.36kg/1.59k93/3% bs). BEARING DJUSTMENT rearbearing bearing over. andrear Femoveenddrive Femoveend drive guardand pin-keyprovided provided djust h e Fig.2. With the pin-key o cking crew n the bearing djusting ut, Fig.2. ocking ,Release oad,Fig. otation o incr easeearing ease earingoad, Fig. 3. As over ighteningwill clockwiseotation nut as required clockwise bearingstt is recommendedhat adjustment e made n increme nts seriouslympair he life of the bearings measuredn n the nut periphery. fter each ncremental djustment, not exceeding mm (1/8 in) measured e scribed bove. escribed bearing oad re-checked,-as the spindle ho uldb uldb e run for a few minutes nd he bearingoad
T I I I ll
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PartsOrdering Parts OrderingProced r e Ouote: Mac hineS hineS erialNumber erialNumber which w i l l b e found stamped into the fr ont face o f the bedways at the tailstock end
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Refer o the appropriate assembly an d
Ouote: IndividualPart Individual Part Numbers aken direct rom the lllustrations
NOTE: Quantity sed whenother hanonel han onel s given n a circle ollowing he Part Number tself Wherepart numbers hange with machinebed machinebed ength hen he model number s hangewith modelnumber given, i s. or Standard/Proprietaryarts i.e. tems temswhich whichcan canbe be purchasedrom ocalEngineering ocalEngineering suppliers)maybe m ay be dentifiedby dentifiedby the "bracketed" etter ettercode code ncluded n the PartNumber, PartNumber, referenceo andreference and o the appendix t the end of this manualwill manualwill providea full description f such tems.
J -]
PartsSection Parts Section
-l 31
Gontents andcabinet cabinet 701 1 Bedand BedList 7A1 2 7A12 701.3 702.1 702.2 7A23 702,4 7925 703.1
Linkage Brake ndClutch nd ClutchLinkage Lubrication u m P HeadstockMain Casting nd Gearing common hafts) Headstock pindle ndGearing Gearing andGearing lutchand Headstock lutch Headstock earing withoutclutch) Mechanism ShiftingMechanism GearShifting Gear Box Casting GearBox Gear
703.2 703.3 704.1 7U.2 704.3 704.4 7A4.5 705.1 705.2 706 7O7 708 710
GearBox Gearing GearBox Box GearShifting GearShifting GearBox Gear Apron Apron Gearing ApronGearing Apron Gears Apron Pump Thread ndicatorDial Saddle Slides bracket ackand andbracket Shafts, ack Tailstock Frame SwingFrame Chargewheels Swing Standard quipment
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1 1 0 1 METRIC 1 1 O2 ENGL ISH 1 1 1 6 ENGL ISH (USA}
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No .4 UNF x Yo " FRIT
M6 xO ( FX w l I t - t 84T]
401.O27 3605301 36050105 }) ENOTS 36050005 J NU-T-Z10 x 825mm (BRAMMER) Ml2 x 7O ( F H )
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Clu tc h le s sm/ c
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