MAINTENANCE MANUAL 568F-1
TO ALL HOLDERS OF HAMILTON SUNDSTRAND’S MAINTENANCE MANUAL P5206 APPLICABILITY: ATR 72-210A, ATR 72-500, ATR 42-400, ATR 42-500 THIS SHEET TRANSMITS REVISION 8 DATED OCT 27/06 HIGHLIGHTS We recommend that you put this revision into your manual without delay. After you have put the revised pages in your manual, mark the Record of Revisions sheet with the new revision number and date, and write the date that you insert the revised pages into your manual and your initials on the Record of Revisions sheet in the appropriate spaces. The revised sections of this manual were reprinted. Please replace these pages of your manual with the sections of this revision. General format and layout changes were made in addition to these technical changes: If you have questions about this manual, you can contact Technical Publications by email at mailto:
[email protected] or fax at (860) 660-9014. The changes made to the manual during this revision are described in the table that follows with the incorporated Hamilton Sundstrand internal documents:
NOTE: We constantly monitor our parts cataloging system to standardize names and other data that is common to a part wherever it is used. The changes made by this activity will have change bars but will not be specifically identified in the Highlights descriptions. Chapter/Page
Description of Change
AL-2
Added actuator part numbers 815585-5, 815585-6, and 815585-7 (C6275-G45106).
SBL-2
Added SB 586F-61-52 (C6275-G45106).
61-10-00 306
Added paragraph 3.Q. (C5003-G30907).
525
Clarified Note and added reference to additional information (C5003G30907).
701 through 703
Added consumable materials and CAGE Codes (C5003-G30907). Revised and added Notes.
707, 708
Added CAUTION and updated item callouts. (C6275-G45106).
742, 743
Added procedural step 12.A.(7), CAUTION, and updated item callouts (C6275-G45106).
743, 744
Added paragraph 13 (C5003-G30907).
1012
Added items 330D, 330E, 330F (C6275-G45106).
1017
Deleted items 40, 40A, 50, 50A (C6275-G45106).
1025
Added Change Code 30 (C6275-G45106).
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MAINTENANCE MANUAL 568F-1
Chapter/Page
Description of Change
61-23-00 1003
Added a Note.
1009
Revised company name.
1011
Updated vendor part number (C6276-G32078).
61-29-00 1003
Added a Note.
1011
Added items 10A and 30A (C6276-G32078).
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P5206 MAINTENANCE MANUAL 568F-1
VARIABLE PITCH AIRCRAFT PROPELLER 568F-1 PROPELLER MODEL PART NUMBERS: 815500-2 815500-3
© 1995, 1996, 1998, 2000, 2004, 2006 Hamilton Sundstrand Corporation PROPRIETARY THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN ARE THE PROPERTY OF HAMILTON SUNDSTRAND CORPORATION (HSC). RECIPIENT AGREES TO HOLD ALL SUCH INFORMATION IN CONFIDENCE AND AGREES IT SHALL BE USED ONLY FOR RECIPIENT’S INTERNAL PURPOSES TO MAINTAIN RECIPIENT’S EQUIPMENT OR AS MAY OTHERWISE BE PERMITTED IN AN APPLICABLE AGREEMENT BETWEEN RECIPIENT AND HSC. THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN SHALL NOT BE USED FOR ANY OTHER PURPOSE, INCLUDING THE CREATION, MANUFACTURE, DEVELOPMENT, OR DERIVATION OF ANY REPAIRS, MODIFICATIONS, SPARE PARTS, DESIGN, OR CONFIGURATION CHANGES, OR TO OBTAIN FAA OR ANY OTHER GOVERNMENT OR REGULATORY APPROVAL FOR SAME. RECIPIENT AGREES NOT TO DISCLOSE SUCH INFORMATION TO ANY THIRD PARTY, EXCEPT AS MAY OTHERWISE BE PROVIDED FOR IN AN APPLICABLE AGREEMENT BETWEEN RECIPIENT AND HSC. COPYING OR DISCLOSURE OF THIS DOCUMENT AND THE INFORMATION CONTAINED HEREIN BY ANYONE WITHOUT HSC’S PRIOR WRITTEN PERMISSION IS NOT AUTHORIZED AND MAY RESULT IN CRIMINAL AND/OR CIVIL LIABILITY. Information subject to export control laws Export Permitted Under NLR. The data in this document were developed only to maintain systems and/or parts manufactured by or for Hamilton Sundstrand or approved by Hamilton Sundstrand. The data may not be applicable to any other systems and/or parts, regardless of their apparent similarity to systems and/or parts manufactured by or for Hamilton Sundstrand or approved by Hamilton Sundstrand. Do not rely in any way on data in this document to maintain or otherwise support systems and/or parts that were not manufactured by or for Hamilton Sundstrand or approved by Hamilton Sundstrand without evidence that the Federal Aviation Administration or other regulatory agency has determined that the data in this document is valid for such use.
PROPELLER SYSTEM MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST AIRWORTHINESS LIMITATIONS SECTION - FAA APPROVED REMAINDER OF MANUAL - FAA APPROVED
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AIRWORTHINESS LIMITATIONS 1. General A. The airworthiness limitations section is FAA approved and specifies maintenance required to be followed when complying with parts 43.16 and 91.403 of the Federal Aviation Regulations unless an alternative program has been FAA approved. 2. Life-Limited Components A. The components listed in Table AL-1 are life limited. Upon reaching the number of flight hours listed in the table, the components must be removed from service. The flight hours listed represent total time and cannot be extended through the use of any inspections defined in this manual or the component maintenance manual. NOTE: The propeller model number and component part number are located on the butt face of the blade. The propeller model number and component part number are located between the hub arms of blades 1 and 6, and blades 1 and 2, respectively. Table AL-1. Life-Limited Propeller Components ITEM
PART NO.
LIFE LIMIT (TOTAL FLIGHT HOURS)
AIRCRAFT
NONE
B. It is the responsibility of the operator to monitor total flight hours for each serialnumbered component listed in Table AL-1 and to make sure that no component remains in service beyond its inspection interval. 3. Mandatory Inspection A. There are no mandatory inspections. 4. Special Instructions A. If there is evidence of overspeed, foreign object damage, lightning strike, or overtorque, do the respective inspection procedures written in Paragraphs 6, 7, 8, and 9 of the CHECK section of Chapter 61-10-00. (1) Complete the appropriate Propeller Overspeed Report Form (Figure 503), Propeller Impact Damage Form (Figure 504), or Propeller Overtorque Form (Figure 505), and then send a copy of the form to the Hamilton Sundstrand address listed on the form. (2) If necessary, make sure that a report of the incident is sent to the FAA in accordance with FAR 21.3 requirements. 5. Components - Major Inspection Intervals A. The CMM, 61-13-12, CHECK, gives the procedures for a major propeller inspection B. The major inspection intervals are listed in Table AL-2. It is the responsibility of the operator to monitor flight hours for each component listed in Table AL-2 and to make sure that no component remains in service beyond its inspection interval.
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MAINTENANCE MANUAL 568F-1
Table AL-2. Major Inspection Intervals ITEM
PART NUMBER
INSPECTION INTERVAL (FLIGHT HOURS)
Hub
815470-1, -2
10,500
Blade
R815505-2 R815505-3 R815505R2 R815505R3 R815505S3 R815505R4 R815505S4 R815505R2W R815505R3W R815505S3W R815505R4W R815505S4W
8,100
Actuator Assembly
815585-2, -3, -4
8,100
Actuator Assembly
815585-5, -6, -7
10,500
Transfer Tube Assembly
815587-1
10,500
Adjusting Nut
815540-1, 814754-1
10,500
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COMPONENT MAINTENANCE MANUAL 568F-1
SAFETY ADVISORY 1. Scope A. This publication describes processes that may require the use of chemicals, solvents, paints, or other materials that can affect a person’s health or safety. It may also cover high energy procedures that can affect a person’s health or safety. Warnings are placed just ahead of these procedures to bring attention to the existence of a procedure or material that can be dangerous. 2. Significance of Material Safety Data Sheets (MSDS) and How to Obtain MSDS WARNING: BEFORE YOU USE ANY OF THE MATERIALS SPECIFIED IN HAMILTON SUNDSTRAND MAINTENANCE PUBLICATIONS, BE AWARE OF ALL HANDLING, STORAGE, AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH MANUFACTURER’S OR SUPPLIER’S RECOMMENDATIONS MAY RESULT IN PERSONAL INJURY OR DISEASE. THE USER OF THIS PUBLICATION SHOULD OBTAIN THE MATERIAL SAFETY DATA SHEETS (OCCUPATIONAL SAFETY AND HEALTH ACT (OSHA) FORM 20 OR EQUIVALENT) FROM THE MANUFACTURERS OR SUPPLIERS OF MATERIALS TO BE USED. THE USER MUST BECOME COMPLETELY FAMILIAR WITH THE MANUFACTURER OR SUPPLIER INFORMATION AND ADHERE TO THE PROCEDURES, RECOMMENDATIONS, WARNINGS, AND CAUTIONS OF THE MANUFACTURER OR SUPPLIER FOR THE SAFE USE, HANDLING, STORAGE, AND DISPOSAL OF THESE MATERIALS. A. Refer to the materials list at the beginning of each section of this manual for materials used to repair and maintain the covered equipment. B. If you do not have a copy of the manufacturer’s MSDS for the materials covered in the materials list, contact the manufacturer and request that a MSDS be supplied before you use the material. 3. Purpose A. The warnings bring your attention to the existence of a procedure that can affect a person’s health or safety. B. Short warnings are provided in this maintenance publication to alert operating and maintenance personnel of potential hazards that could result in personal injury or health hazards. The warnings do not replace the manufacturer’s recommendations. When there is a reference to the Warnings Registry 341-006, that publication will provide more information about the dangers of the material. The information contained in the Warnings Registry is a summary of the manufacturer’s MSDS. The full-length warnings provide three principle parts of safety: (1) a listing of the known dangers, (2) what is needed to do to protect you from the dangers, and (3) what to do if the dangers occur. C. The detailed warnings in Warnings Registry 341-006 are a summary of the manufacturer’s MSDS and are not intended to replace the material on the sheet, but are intended to supplement them.
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COMPONENT MAINTENANCE MANUAL 568F-1
D. Cautions are provided in the maintenance publication or service bulletin to alert operating and maintenance personnel to conditions that could result in equipment damage. 4. Definitions Applying to Warnings A. Flammable: a material that can catch fire easily and can be explosive. These materials are labeled according to the flash point of the material. B. Flash Point: the lowest temperature at which a flammable liquid gives off fumes that can burn. C. Ignition Source: includes flames, sparks, or heat. (1) Flames: materials that are burning such as lit matches, propane torches, or pilot lights. (2) Sparks: materials such as lighted cigarettes, electrical motors, or static electricity. (3) Heat: any source of energy that will raise the temperature of a flammable material to its flash point and could include hot parts, heated tools, or direct sunlight. D. Corrosive: acidic or alkaline material that will remove human tissue or create chemical reactions with other materials. E. Toxic: material that is poisonous. F. Reactive: material that will make fumes, burn, or can be explosive when mixed with certain other materials. G. Shock (Electrical): the result of any source of electricity more than 50 volts that causes current to flow through a person and can result in dangerous burns to human tissues or death. H. Exposure: contact with the material or physical process without protection. Contact may be by the eyes, breathing, touch, skin absorption, or swallowing. I. Irritation: any sense of pain, soreness, rash, or general discomfort. 5. Reporting Materials or Processes Not Covered A. You may contact Technical Publications personnel by email at mailto:
[email protected] or fax at (860) 660-9014 if you find a material in a hamilton Sundstrand maintenance document that is known to be covered by a material safety data sheet (MSDS), but is not covered by a warning in the procedure.
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MAINTENANCE MANUAL 568F-1
RECORD OF REVISIONS BASIC ISSUE: May 1/95 REV. NO.
ISSUE DATE
DATE INSERTED
BY
1
Nov 1/95
Nov 1/95
S
2
May 1/96
May 1/96
S
3
Aug 15/98
Aug 15/98
S
4
Feb 1/00
Feb 1/00
S
5
Jun 1/04
Jun 9/04
HS
6
Jul 27/04
Jul 29/04
HS
7
Jul 31/06
Sep 18/06
HS
8
Oct 27/06 Oct 27/06
HS
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ISSUE DATE
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DATE INSERTED
BY
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RECORD OF TEMPORARY REVISIONS REV. NO.
ISSUE DATE
DATE INSERTED
BY
DATE INCORPORATED
61-1
Jan 31/97
Aug 15/98
61-2
Aug 27/97
Aug 15/98
61-5
May 14/99
Feb 1/00
61-6
Jun 10/99
Feb 1/00
61-7
May 5/00
Jul 27/04
61-10
Oct 5/01
Jul 27/04
61-11
Sep 10/02
Jul 27/04
61-12
Jan 23/03
Jul 27/04
61-13
Mar 25/03
Jun 1/04
61-14
Mar 25/03
Jul 27/04
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SERVICE BULLETIN LIST SERVICE BULLETIN
ISSUE DATE
DATE INCORPORATED
568F-61-2
Sep 15/96
Aug 15/98
568F-61-3
Feb 10/97
Aug 15/98
568F-61-4
Jan 19/98
Sep 15/99
568F-61-5
Dec 19/96
Aug 15/98
568F-61-6 (Rev. 1)
Mar 25/97
Aug 15/98
568F-61-7 (Rev. 1)
Jun 10/99
Sep 15/99
568F-61-8
Jan 21/98
Aug 15/98
568F-61-10
Jul 1/97
Aug 15/98
568F-61-13
May 10/97
Aug 15/98
568F-61-15
Aug 27/97
Aug 15/98
568F-61-17
Sep 17/97
Aug 15/98
568F-61-18
Feb 23/98
Aug 15/98
568F-61-19
Oct 28/97
Aug 15/98
568F-61-22
Aug 31/98
Feb 1/00
568F-61-23
Jun 15/99
Feb 1/00
568F-61-24
Mar 22/01
Jun 1/04
568F-61-28
Mar 22/01
Jun 1/04
568F-61-30
Mar 22/01
Jun 1/04
568F-61-29
Jun 28/01
Jun 1/04
568F-61-36
Mar 21/02
Jun 1/04
568F-61-39
Aug 19/02
Jun 1/04
568F-61-40
Jan 22/03
Jun 1/04
568F-61-41
Oct 7/03
Jun 1/04
568F-61-43
Jun 19/03
Jun 1/04
568F-61-44
Jul 7/03
Jun 1/04
568F-61-A45
Oct 7/03
Jun 1/04
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MAINTENANCE MANUAL 568F-1
SERVICE BULLETIN 568F-61-52
P5206
ISSUE DATE Oct 27/06
DATE INCORPORATED Oct 27/06
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MAINTENANCE MANUAL 568F-1
LIST OF EFFECTIVE PAGES The total number of pages in this manual is 574.
Chapter/Subject 61 Title Page
Page
T-1 T-2 Airworthiness AL-1 Limitations AL-2 Safety Advisory SA-1 SA-2 Record of Revisions RR-1 RR-2 Record of Temporary RTR-1 Revisions RTR-2 Service Bulletin List SBL-1 SBL-2 List of Effective Pages LEP-1 LEP-2 LEP-3 LEP-4 LEP-5 LEP-6 LEP-7 LEP-8 Table of Contents T/C-1 T/C-2 Introduction INTRO-1 INTRO-2 INTRO-3 INTRO-4 INTRO-5 INTRO-6 61-00-00 Table of Contents T/C-1 T/C-2 List of Figures LOF-1 LOF-2 List of Tables LOT-1 LOT-2 Description and Operation 1 2 3 4
P5206
Date
Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Jun 1/04 Jun 1/04 Feb 1/00 Feb 1/00 Jul 27/04 Jul 27/04 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
Chapter/Subject Description and Operation (Continued)
61-10-00 Table of Contents List of Figures List of Tables Description and Operation Fault Isolation
Automated Test Requirements Disassembly
Cleaning
61
Page 5 6 7 8 9 10 11 12
Date Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
T/C-1 T/C-2 LOF-1 LOF-2 LOT-1 LOT-2 1 2 101 102 103 104 201 202
Sep 11/06 Sep 11/06 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Feb 1/00 Feb 1/00 Sep 11/06 Sep 11/06 Sep 11/06 Sep 11/06 Feb 1/00 Feb 1/00
301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 401
Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Jun 1/04
Page LEP-1 Oct 27/06
MAINTENANCE MANUAL 568F-1
Subject Cleaning (Continued) Check
Repair
P5206
Page 402 403 404 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617
Date Jun 1/04 Jun 1/04 Jun 1/04 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
Subject Repair (Continued)
Assembly
61
Page 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721
Date Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06
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MAINTENANCE MANUAL 568F-1
Subject Assembly (Continued)
Fits and Clearances Special Tools, Fixtures and Test Equipment Illustrated Parts List Introduction
Numerical Index Detailed Parts List
P5206
Page 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 801 802 901 902 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022
Date Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Feb 1/00 Feb 1/00 Jun 1/04 Jun 1/04 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06
Subject Configuration Change Summary
Page 1023 1024 1025 1026 1027 1028
61-20-00 Table of Contents
Date Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06
T/C-1 T/C-2 List of Figures LOF-1 LOF-2 Description and Operation 1 2 3 4 5 6 7 8 9 10 11 12 61-22-00 Table of Contents T/C-1 T/C-2 List of Figures LOF-1 LOF-2 List of Tables LOT-1 LOT-2 Description and Operation 1 2 3 4 Fault Isolation 101 102 Automated Test 201 Requirements 202
Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00
Disassembly
301 302 303 304 401 402
Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00
501 502
Feb 1/00 Feb 1/00
Cleaning Check
61
Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00
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MAINTENANCE MANUAL 568F-1
Subject Repair
Page 601 602
Date Feb 1/00 Feb 1/00
Assembly
701 702 703 704 705 706
Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00
Fits and Clearances
801 802
Feb 1/00 Feb 1/00
Special Tools, Fixtures and Test Equipment
901 902
Feb 1/00 Feb 1/00
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018
Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
Illustrated Parts List Introduction
Numerical Index Detailed Parts List
Configuration Change Summary
61-23-00 Table of Contents
T/C-1 T/C-2 List of Figures LOF-1 LOF-2 List of Tables LOT-1 LOT-2 Description and Operation 1 2 3 4 Fault Isolation 101 102 Automated Test 201 Requirements 202
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Subject Disassembly Cleaning Check Repair Assembly Fits and Clearances Special Tools, Fixtures and Test Equipment Illustrated Parts List Introduction
Numerical Index Detailed Parts List
Configuration Change Summary
61-24-00 Table of Contents List of Figures List of Tables Description and Operation
Fault Isolation
61
Page 301 302 401 402 501 502 601 602 701 702 801 802 901 902 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 T/C-1 T/C-2 LOF-1 LOF-2 LOT-1 LOT-2 1 2 3 4 101 102 103 104
Date Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Oct 27/06 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00
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MAINTENANCE MANUAL 568F-1
Subject Fault Isolation (Continued) Automated Test Requirements Disassembly Cleaning Check Repair Assembly
Fits and Clearances Special Tools, Fixtures and Test Equipment Illustrated Parts List Introduction
Numerical Index Detailed Parts List
Configuration Change Summary
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Page 105 106 201 202 301 302 401 402 501 502 601 602 701 702 703 704 801 802 901 902
Date Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026
Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
Subject 61-26-00 Table of Contents List of Figures
List of Tables Description and Operation Fault Isolation Automated Test Requirements Disassembly Cleaning Check Repair
Assembly
Fits and Clearances Special Tools, Fixtures and Test Equipment Illustrated Parts List Introduction
61
Page
Date
T/C-1 T/C-2 LOF-1 LOF-2
Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
LOT-1 LOT-2 1 2 101 102 201 202 301 302 401 402 501 502 601 602 603 604 605 606 607 608 609 610 611 612 701 702 703 704 801 802 901 902 1001 1002 1003 1004 1005 1006
Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Feb 1/00 Feb 1/00 Feb 1/00 Feb 1/00 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
Page LEP-5 Oct 27/06
MAINTENANCE MANUAL 568F-1
Subject Numerical Index (Continued) Detailed Parts List
Page 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020
Date Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04 Jun 1/04
Subject Fault Isolation (Continued)
Page 124 125 126
Date Feb 1/00 Feb 1/00 Feb 1/00
Automated Test Requirements Disassembly
T/C-1 T/C-2 List of Figures LOF-1 LOF-2 List of Tables LOT-1 LOT-2 Description and Operation 1 2 3 4 Fault Isolation 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123
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Assembly
201 202 301 302 401 402 501 502 601 602 701 702 801 802 901 902 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018
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T/C-1 T/C-2 LOF-1 LOF-2 LOT-1 LOT-2
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Configuration Change Summary
61-27-00 Table of Contents
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Cleaning Check Repair
Fits and Clearances Special Tools, Fixtures and Test Equipment Illustrated Parts List Introduction
Numerical Index Detailed Parts List
Configuration Change Summary
61-29-00 Table of Contents List of Figures List of Tables
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Subject Description and Operation Fault Isolation Automated Test Requirements Disassembly Cleaning Check Repair Assembly Fits and Clearances Special Tools, Fixtures and Test Equipment Illustrated Parts List Introduction
Numerical Index Detailed Parts List
Configuration Change Summary
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Subject
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TABLE OF CONTENTS - P5206 Subject
Chapter
Airworthiness Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page AL-1 Safety Advisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page SA-1 Record of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page RR-1 Record of Temporary Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page RTR-1 Service Bulletin List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page SBL-1 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page T/C-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page Intro-1 PROPELLER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-00-00 PROPELLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-10-00 CONTROLLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-20-00 PROPELLER VALVE MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-22-00 MAIN PUMP AND OVERSPEED GOVERNOR. . . . . . . . . . . . . . . . . . . .CHAPTER 61-23-00 MAGNETIC SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-24-00 BRUSH BLOCK HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-26-00 ELECTRONIC PROPELLER CONTROL. . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-27-00 AUXILIARY MOTOR AND PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHAPTER 61-29-00
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INTRODUCTION 1. General A. This publication is written by the Publications Department of Hamilton Sundstrand, a division of United Technologies Corporation, Windsor Locks, CT 09096-1010. This manual, which will be revised as necessary by Hamilton Sundstrand (Service Bulletins), constitutes the authoritative statement of Hamilton Sundstrand’s approved and recommended maintenance level procedures. B. Report all maintenance problems that are not usual directly to Customer Service or to your field representative. All possible aid will be given to the solution of these problems. WARNING: ONLY THE PRODUCTS AND MATERIALS LISTED IN THIS MANUAL ARE APPROVED FOR USE WITH THE 568F PROPELLER SYSTEMS. REFER TO THE HAMILTON SUNDSTRAND SERVICE DEPARTMENT FOR AN ANALYSIS BEFORE YOU USE PRODUCTS AND MATERIALS OTHER THAN THOSE SPECIFIED IN THIS MANUAL. USE OF PRODUCTS NOT APPROVED BY HAMILTON SUNDSTRAND COULD RESULT IN INCORRECT MAINTENANCE AND DAMAGE TO EQUIPMENT. C. Please use the Customer Comment Form, Figure Intro-1, to notify us of any discrepancies or problems you encounter in our technical publications. We welcome suggestions on how we can improve our documentation. Your comments and suggestions will be analyzed by both our Engineering and Service departments, and added to the next revision if they apply. D. This manual gives system maintenance instructions for the variable pitch aircraft propeller to allow maintenance persons to do the different tasks that are necessary to maintain it in a serviceable condition. If more maintenance of individual components is necessary, refer to the applicable Component Maintenance Manual. The Component Maintenance Manuals published by Hamilton Sundstrand are listed in Table 1. Table 1. 568F-1 Propeller System Component Maintenance Manuals TITLE
MANUAL NUMBER
Variable Pitch Aircraft Propeller
61-13-12
Electronic Propeller Control
61-25-01
Propeller Valve Module
61-26-02
E. Model Designation - The propeller model, 568F, means the following: • The first digit, 5, denotes a major model type. • the second digit, 6, denotes the number of blades. • the third digit, 8 designates the propeller blade shank size. • the first letter, F, denotes a flange-mounted propeller system. F. Verification of the instructions in this manual has been done by review of source documentation.
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2. Design Critical Characteristics A. The variable pitch aircraft propeller contains parts identified by Hamilton Sundstrand that have Design Critical Characteristics (DCCs). These characteristics may be either a physical attribute and/or an associated installation, maintenance, or repair procedure that must be maintained or accomplished in accordance with the specified criteria in this manual in order to ensure the continued safe operation of the propeller. Compliance of 100% is required. B. The definition of a DCC is as follows: • DCC - Any dimension, tolerance, finish, material, or any installation, assembly, manufacturing or inspection process, or other mechanical feature which, if nonconforming, could result in an unsafe condition. C. All features identified as DCCs in this manual must be maintained within the specified limits. Also, all procedures or processes identified as DCCs must be performed exactly as specified. No deviation from the limits or procedures is permitted. Unless otherwise specified, all DCCs must be verified whenever there is access to the parts during disassembly or repair, or during installation or removal of parts to or from the aircraft. We recommend confirmation of conformance to DCC criteria by a second person. D. The importance of maintaining a DCC feature or performing a DCC process in accordance with the criteria in this manual does not diminish the importance of complying with all other inspection, maintenance, repair, and procedural requirements given in this manual. All limits and procedures in this manual must be followed to be sure of the continued airworthiness of the propeller system. E. In this manual, DCCs are identified with the symbol >>DCCDCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCC>DCCDCCDCC>DCC>DCC>DCCDCC>DCC>DCC>DCC
