Gx Handbook en 60hz

July 10, 2017 | Author: hssingmec | Category: Pump, Materials, Chemistry, Nature
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Short Description

Grundfos...

Description

PU

MP

60 Hz

HA

ND

BO

OK

Welcome to Grindex Pump handbook! With this handbook we want to share some of our wide experience in pumping with submersible pumps. You will find an overview of all Grindex pumps with technical details and a pump school, intended to help pump users with common matters in pumping with submersible pumps. The handbook also contains more sophisticated technical information, like pH tables and graphs that show friction losses in pipes and hoses. We are sure you will find this handbook handy. This handbook is also available for download from our website, www.grindex.com. If you need more copies, please contact Grindex.

Index

Drainage pumps Mini, Minex, Minette, Minor, Major, Master, Master SH, Matador, Maxi, Magnum, Mega

4-16

Sludge pumps Solid, Salvador, Senior, Sandy

18-23

Drainage pumps made of stainless steel, INOX Minette Inox, Major Inox, Master Inox

24-29

Sludge pumps made of stainless steel, INOX Salvador Inox, Senior Inox, Sandy Inox

30-35

Slurry pumps Bravo 200, 300, 400, 500, 600, 700, 800, 900

36-47

Accessories 48-49 Grindex Pump school

50-55

Limitations 56 More technical information Calculating friction losses in hoses Formulas for calculating friction losses in hoses and tubes Friction factor Sludge/slurry solids concentration pH tables Salt tables Translation charts

57-62 57 58 58 58 59 59 60

Recommended generator sizes

61-62

Notes 63-66

  4 | DRAINAGE PUMPS

Drainage pumps Grindex drainage pumps are designed for professional use in tough applications like mines, construction sites, tunnel sites and other demanding industries. They are designed for: ✔ Pumping water that may contain solids – up to the size of the strainer holes ✔ Pumping water with abrasive solids ✔ Pumping ground water ✔ Pumping raw water ✔ Pumping spillage water Grindex drainage pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building and construction, mining, tunnelling, quarries, industries and rental applications.

DRAINAGE PUMPS | 5

Mini (m) (ft) H 60

18 16 14 12 10 8 6 4 2 0

(HP) 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0

50 40 30 20 10 0

Q 0

0 (kW) P 1.2 1 0.8 0.6 0.4 0.2 0

20 1

40 2

Technical data

1~

Discharge connection

2"

Rated output

1.1 HP (0.82kW)

Max power consumption

1.1 kW

Shaft speed

3400 RPM

Rated current at 115 V

9.8A

Rated current at 230 V

4.8A

Throughlet: 0.2 x 0.4" (5 x 11 mm) Weight: 32 lbs (14.5 kg) Height: 17.3" (440 mm) Diameter: ∅ 7.3" (185 mm) Specifications can be changed without notice.

60 3

4

80 5

100 (US gpm) 6

(l/s)

  6 | DRAINAGE PUMPS

minex (m) (ft) H 24 80 20 15 10 5 0

70

3ph

60 50

1ph

40

Lite

30 20 10 0

Q 0

20

0

40 2

60

80

4

100 120 140 160 (US gpm) 6

8

(HP) (kW) P 2 2.5 2 1.5

1ph

1.5

3ph

1

Lite

1 0.5 0

10 (l/s)

0.5 0

Also available in MSHA-approved design - US only

Technical data

Minex Lite

1~

3~

Discharge connection

2"

2"

2"

Rated output

1.3 HP (0.97 kW)

2.0 HP (1.5 kW)

1.9 HP (1.4 kW)

Max power consumption

1.8 kW

2.4 kW

2.4 kW

Shaft speed

3410 RPM

3460 RPM

3355 RPM

Rated current at 115 V

11 A

Rated current at 230 V

5.6 A

8.2 A

5.2 A

Rated current at 460 V

2.6 A

Rated current at 575 V

2.1 A

Throughlet

∅ 0.3" (7.5 mm)

∅ 0.3" (7.5 mm)

Weight

47.5 lbs (21.5 kg)

55 lbs (25 kg)

47.5 lbs (21.5 kg)

Height

24¼" (616 mm)

25½" (646 mm)

24¼" (616 mm)

Diameter

∅ 8" (200 mm)

∅ 8" (200 mm)

∅ 8" (200 mm)

Specifications can be changed without notice.

∅ 0.3" (7.5 mm)

DRAINAGE PUMPS | 7

minette (m) 24 20 15 10 5 0

(ft) 80 70

H

60 50

3ph

40

1ph

30 20 10 0

Q 0

50

0

100 5

(HP) (kW) P 3 4 3.5 2.5 3 2 2.5 1.5 2 1.5 1 1 0.5 0.5 0 0

150

200

10

300 (US gpm)

250 15

19 (l/s) 3ph

1ph

Also available in MSHA-approved design - US only

Technical data

1~

3~

Discharge connection

3"

3"

Rated output

2.4 HP (1.8 kW)

3.5 HP (2.6 kW)

Max power consumption

3.0 kW

4.2 kW

Shaft speed

3405 RPM

3410 RPM

Rated current at 230 V

9.9 A

9.5 A

Rated current at 460 V

4.7 A

Rated current at 575 V

3.5 A

Throughlet: ∅ 0.35" (9 mm) Weight: 64 lbs (29 kg) Height: 261/2" (676 mm) Diameter: ∅ 9½" (240 mm) Specifications can be changed without notice.

  8 | DRAINAGE PUMPS

minor (m)

(ft) H

49

160

40 30 20 10 0

140 120 100

H

80 60 40

N

20 0

Q 0

100

200

300

400

500

600 (US gpm)

0 5 10 15 20 25 30 35 (l/s) (HP) (kW) P 6 8 N 7 5 6 4 5 H 3 4 3 2 2 1 1 0 0 Also available in MSHA-approved design - US only

Technical data

N

H

Discharge connection

4"

3"

Rated output

6.0 HP (4.4 kW)

6.0 HP (4.4 kW)

Max power consumption

7.0 kW

7.0 kW

Shaft speed

3480 RPM

3480 RPM

Rated current at 230 V

15 A

15 A

Rated current at 460 V

7.1 A

7.1 A

Rated current at 575 V

5.5 A

5.5 A

Throughlet: ∅ 3/8" (10 mm) Weight: 110 lbs (50 kg) Height: 30¼" (768 mm) Diameter: ∅ 11¼" (286 mm) Specifications can be changed without notice.

DRAINAGE PUMPS | 9

Major (m) (ft) H 60 200 50

150

H

40 30 100 20 10 0

N

50 0

Q 0

100

200

300

400

500

600 700 (US gpm)

10 20 30 40 0 (l/s) (HP) (kW) P 8 10 7 N 6 8 H 5 6 4 3 4 2 2 1 0 0 Also available in MSHA-approved design - US only

Technical data

N

H

Discharge connection

4"

3"

Rated output

9.0 HP (6.6 kW)

9.0 HP (6.6 kW)

Max power consumption

10.3 kW

10.3 kW

Shaft speed

3470 RPM

3470 RPM

Rated current at 230 V

22 A

22 A

Rated current at 460 V

11 A

11 A

Rated current at 575 V

8.4 A

8.4 A

Throughlet: ∅ 3/8" (10 mm) Weight: 110 lbs (50 kg) Height: 30¼" (768 mm) Diameter: ∅ 11¼" (286 mm) Specifications can be changed without notice.

  10 | DRAINAGE PUMPS

Master (m) 70 60 50 40 30 20 10 0

(ft) H 250 200 150 H

100

N

50 0

Q 0

200

400

600

800

1000 (US gpm)

10 20 30 40 50 60 (l/s) 0 (HP) (kW) P 19 14 12 15 N 10 H 8 10 6 4 5 2 0 0 Also available in MSHA-approved design - US only

Technical data

N

H

Discharge connection

6"

4"

Rated output

15 HP (11.2 kW)

15 HP (11.2 kW)

Max power consumption

17.2 kW

17.2 kW

Shaft speed

3465 RPM

3465 RPM

Rated current at 230 V

35 A

35 A

Rated current at 460 V

18 A

18 A

Rated current at 575 V

14 A

14 A

Throughlet: ∅ 3/8" (10 mm) Weight: 176 lbs (80 kg) Height: 32¾" (832 mm) Diameter: ∅ 13¾" (346 mm) Specifications can be changed without notice.

DRAINAGE PUMPS | 11

Master SH (m)

(ft) H

91

300

80 60 40

250 200 150 100

20 0

50 0

Q 0

50

100

150

200

250

300 350 (US gpm)

0 5 10 15 20 (HP) (kW) P 19 14 12 15 10 8 10 6 4 5 2 0 0 Also available in MSHA-approved design - US only

Technical data

SH

Discharge connection

3"

Rated output

15 HP (11.2 kW)

Max power consumption

17.2 kW

Shaft speed

3465 RPM

Rated current at 230 V

35 A

Rated current at 460 V

18 A

Rated current at 575 V

14 A

Throughlet: ∅ 3/8" (10 mm) Weight: 216 lbs (98 kg) Height: 35" (887 mm) Diameter: ∅ 13¾" (346 mm) Specifications can be changed without notice.

(l/s)

  12 | DRAINAGE PUMPS

Matador (m) 70 60 50 40 30 20 10 0

(ft) H 250 200 H

150 100

N

50 0

Q 0

200 400 600 800 1000 1200 1400

(US gpm)

0 20 40 60 80 100 (l/s) (HP) (kW) P 25 30 20 25 N H 15 20 15 10 10 5 5 0 0 Also available in MSHA-approved design - US only

Technical data

N

H

Discharge connection

6"

4"

Rated output

27 HP (20 kW)

27 HP (20 kW)

Max power consumption

29.5 kW

29.5 kW

Shaft speed

3495 RPM

3495 RPM

Rated current at 230 V

61 A

61 A

Rated current at 460 V

31 A

31 A

Rated current at 575 V

25 A

25 A

Throughlet: ∅ ½" (12 mm) Weight: 293 lbs (133 kg) Height: 37½" (954 mm) Diameter: ∅ 15½" (395 mm) Specifications can be changed without notice.

DRAINAGE PUMPS | 13

maxi (m) (ft) H 350

100

300 80 250

H

60 200 40 20 0

150

N

100

L

50 0

Q 0

1000

0 (HP) (kW) P 50 60 40 50 40 30 20 10 0

Technical data

30

50

2000 100

3000 150

200

4000 (US gpm) 250 (l/s)

N H L

20 10 0

Also available in MSHA-approved design - US only

N

H

L

Discharge connection

8"

4"

8"

Rated output

58 HP (43 kW)

58 HP (43 kW)

50 HP (37kW)

Max power consumption

48 kW

48 kW

42 kW

Shaft speed

3545 RPM

3545 RPM

1765 RPM

Rated current at 460 V

65 A

65 A

64 A

Rated current at 575 V

52 A

52 A

48 A

Throughlet: ∅ 0.47" (12 mm) Weight: 633 lbs (285 kg) Height: 50" (1345 mm)

Diameter: ∅ 20" (510 mm)

Specifications can be changed without notice.

  14 | DRAINAGE PUMPS

Magnum (m) (ft) P 400

120 100

350 250

60

200

40 20 0

H

300

80

150

N

100

L

50 0

Q 0

1000

0 50 (HP) (kW) P 80 100 H 70 80 60 50 60 40 40 30 20 20 10 0 0

2000 100

150

3000 200

N

5000 6000 (US gpm)

4000 250

300

350

(l/s)

L

Technical data

N

H

L

Discharge connection

8"

6"

10"

Rated output

85 HP (67 kW)

85 HP (67 kW)

85 HP (67 kW)

Max power consumption

73 kW

75 kW

73 kW

Shaft speed

1770 RPM

3540 RPM

1770 RPM

Rated current at 460 V

107 A

100 A

107 A

Rated current at 575 V

85 A

81 A

85 A

Throughlet: ∅ 0.47" (12 mm)

Weight: 1190 lbs (540 kg)

Height: 59" (1475 mm) Diameter: ∅ 30" (750 mm) Specifications can be changed without notice.

DRAINAGE PUMPS | 15

mega N

(m) (ft) H 244 800 200

700 600

H

150 500 400

100 300

H

50 0

N

200 100 0

Q 0

500

0 20 40 (HP) (kW) P 160 120 H 140 100 120 80 100 60 80 60 40 40 20 20 0 0

1000 60

1500 80

2000 2500 (US gpm)

100 120 140

(l/s)

N

Technical data

N

H

Discharge connection

6" (DN150)

4" (DN100)

Rated output

140 HP (104 kW)

140 HP (104 kW)

Max power consumption

110 kW

110 kW

Shaft speed per min

3560 RPM

3560 RPM

Rated current at 460 V

148 A

148 A

Rated current at 575 V

118 A

118 A

Throughlet

10.4" x 0.4" (10x10 mm)

Weight

1984 lbs (900 kg)

Height

30 1/3" (770 mm)

49" (1245 mm)

Width

46.5" (1180 mm)

26.8" (680 mm)

Diameter

∅ 24" (610 mm)

Specifications can be changed without notice.

2167 lbs (985 kg)

  16 | DRAINAGE PUMPS

Matador

Maxi

Magnum

Mega

Master SH

Master

Major

Minor

Minette

Minex

Mini

Materials in drainage pumps



















Material Upper seal Tungsten carbide - Tungsten carbide Tungsten carbide - Aluminium oxide Carbon - Aluminium oxide















Lower seal Tungsten carbide - Tungsten carbide Silicon carbide - Silicon carbide

































Casted parts Aluminium



Cast iron Stator housing Aluminium



















● ●

Cast iron Outer casing ●

Stainless steel Aluminium



















Cast iron Specifications can be changed without notice.



Mini

Minex

Minette

Minor

Major

Master

Master SH

Matador

Maxi

Magnum

Mega

DRAINAGE PUMPS | 17











































3~















Material Motor shaft Stainless steel Impeller Hard-Iron™ Polyurethane



Suction cover Hard-Iron™ Lower diffuser ○

Nitrile rubber Polyurethane







Diffuser ring ●

Nitrile rubber Polyurethane



































































Screws and nuts Stainless steel













O-rings Nitrile rubber

Specifications can be changed without notice.

● Standard

○ Option

  18 | Sludge pumps

Sludge pumps Grindex sludge pumps are designed for professional use in tough applications like mines, construction sites, tunnel sites and other demanding industries. They are designed for: ✔ Pumping water with high content of solids, up to the size of 3.2" (80 mm) ✔ Pumping water which contains abrasive particles ✔ Pumping different types of mud and sludge ✔ Pumping light slurry The pumps are designed for continuous, unattended operation. They have proven their reliability and dependable performance in demanding areas like building and construction, mining, tunnelling, quarries, industries, car washes and rental applications.

Sludge pumps | 19

Solid (m) (ft) H 40

12 10

35 30

8

25

6

20

4 2 0

15 10 5 0

Q 0

20 1

(HP) 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0

40 2

60 3

4

80 5

100 6

(kW) P 1.2 1 0.8 0.6 0.4 0.2 0

Technical data

1~

Discharge connection

2"

Rated output

1.1 HP (0.82 kW)

Max power consumption

1.1 kW

Shaft speed 2

3400 RPM

Rated current at 115 V

9.8 A

Rated current at 230 V

4.8 A

Throughlet: ∅ 1.5" (38 mm) Weight: 123 lbs (56 kg) Height: 20.1" (510 mm) Width: 11" (280 mm) Diameter: ∅ 7.9" (200 mm) Specifications can be changed without notice.

120 (US gpm) 7

(l/s)

  20 | Sludge pumps

SALVADOR (m) 18 15

(ft) H 60 50 40

10 5

3ph

30 1ph

20 10

0

0

Q 0

50

100

150

200

250 (US gpm)

0 2 4 6 8 10 12 14 16 (l/s) (HP) (kW) P 3.5 3 4 3ph 2.5 3 2 1.5 2 1ph 1 1 0.5 0 0 Also available in MSHA-approved design - US only

Technical data

1~

3~

Discharge connection

3"

3"

Rated output

2.4 HP (1.8 kW)

3.5 HP (2.6 kW)

Max power consumption

3.0 kW

4.2 kW

Shaft speed

3405 RPM

3410 RPM

Rated current at 230 V

9.9 A

9.5 A

Rated current at 460 V

4.7 A

Rated current at 575 V

3.5 A

Throughlet: ∅ 2" (50 mm) Weight: 73 lbs (33 kg) Height: 30¾" (782 mm) Width: 14" (360 mm) Diameter: ∅ 9¾" (249 mm) Specifications can be changed without notice.

Sludge pumps | 21

SENIOR (m) 10

(ft) H 35 30

8

25

6

20

4 2 0

15 10 5 0

Q 0

0 (HP) (kW) P 6 8 7 5 6 4 5 3 4 3 2 2 1 1 0 0

100 5

200 10

Technical data

N

Discharge connection

4"

Rated output

6.0 HP (4.5 kW)

Max power consumption

7.6 kW

Shaft speed

1700 RPM

Rated current at 230 V

17 A

Rated current at 460 V

8.6 A

Rated current at 575 V

6.9 A

300 15

20

400

500 (US gpm)

25

30

Throughlet: ∅ 3.15" (80 mm) Weight: 123 lbs (56 kg) Height: 34.1" (867 mm) Width: 19" (480 mm) Diameter: ∅ 12.6" (320 mm) Specifications can be changed without notice.

(l/s)

  22 | Sludge pumps

SANDY (m) 40

(ft) H 140

35

120

30

100

25

80

20 15 10

H

N

60 40

5

20

0

0

Q 0

50

100

150

200

250

300 (US gpm)

0 5 10 15 19 (l/s) (HP) (kW) P 8 10 7 H 6 8 N 5 6 4 3 4 2 2 1 0 0 Also available in MSHA-approved design - US only

Technical data

N

H

Discharge connection

3"

3"

Rated output

9.0 HP (6.6 kW)

9.0 HP (6.6 kW)

Max power consumption

10.3 kW

10.3 kW

Shaft speed

3490 RPM

3490 RPM

Rated current at 460 V

11 A

11 A

Rated current at 575 V

8.4 A

8.4 A

Throughlet: N: ∅ 1.8” (46 mm) H: ∅ 1¼" (32 mm) Weight: 123 lbs (56 kg) Height: 34.1" (867 mm) Width: 19" (480 mm) Diameter: ∅ 12.6" (320 mm) Specifications can be changed without notice.

Sludge pumps | 23

Senior

Sandy







































































Solid

Salvador

Materials in drainage pumps

Material Upper seal Tungsten carbide - Aluminium oxide Carbon - Aluminium oxide



Lower seal Silicon carbide - Silicon carbide Stator housing Aluminium Outer casing Stainless steel Aluminium



Motor shaft Stainless steel



Impeller Hard-Iron™ Polyurethane



Pump housing Polyurethane



Aluminium with polyurethane lining Screws and nuts Stainless steel O-rings Nitrile rubber Casted parts Aluminium Specifications can be changed without notice.

  24 | Drainage pumps made of stainless steel, INOX

Drainage pumps made of stainless steel, INOX These pumps are designed to meet the tough requirements from mines, construction sites, landfill sites and other applications that deal with corrosive water. One application is in mines where the water becomes caustic and destroys conventional pumps in matter of days. The pumps may also be used in applications where saltwater is pumped, like shipyards, fish farms, construction works in harbours and offshore projects. All INOX pumps can handle pH values from 2 - 10. They can also be equipped with zinc anodes for extra protection.

Drainage pumps made of stainless steel, INOX | 25

  26 | Drainage pumps made of stainless steel, INOX

Minette InoX (m) (ft) H 18 60 15

50 40

10 5

30 20 10

0

0

Q 0

50

0 (HP) (kW) P 3 4 3.5 2.5 3 2 2.5 2 1.5 1.5 1 1 0.5 0.5 0 0

100 5

150 10

200

250 15

300 (US gpm) 19 (l/s)

Technical data

N

Discharge connection

3"

Rated output

3.1 HP (2.3 kW)

Max power consumption

2.9 kW

Shaft speed

3315 RPM

Rated current at 460 V

4.2 A

Rated current at 575 V

3.3 A

Throughlet: ∅ 0.35" (7.5 mm) Weight: 97 lbs (44 kg) Height: 21" (535 mm) Width: 11.75" (295 mm) Diameter: ∅ 9.5" (240 mm) Specifications can be changed without notice.

Drainage pumps made of stainless steel, INOX | 27

Major InoX (m) (ft) H 49 160 40

140 120

H

30 100 20 10 0

80 60

N

40 20 0

Q 0

100

0 (HP) (kW) P 7 6 8 H 5 6 4 3 4 2 2 1 0 0

200

300

10

400

500

20

30

600 700 (US gpm) 40

(l/s)

N

Technical data

N

H

Discharge connection

4"

3"

Rated output

9.0 HP (6.7 kW)

9.0 HP (6.7 kW)

Max power consumption

7.6 kW

7.6 kW

Shaft speed

3455 RPM

3455 RPM

Rated current at 460 V

11 A

11 A

Rated current at 575 V

8.6 A

8.6 A

Throughlet: ∅ 0.35" (8.5 mm) Weight: 144 lbs (65 kg) Height: 26 ¼" (665 mm) Width: 13" (330 mm) Diameter: ∅ 11" (280 mm) Specifications can be changed without notice.

  28 | Drainage pumps made of stainless steel, INOX

MASTER InoX (m) (ft) H 250 70 60 200 50 40

H

150

30 100 20 10 0

N

50 0

Q 0

200

10 0 (HP) (kW) P 12 16 14 10 H 12 8 10 6 8 6 4 4 2 2 0 0

400 20

30

600 40

800 50

1000 1200 (US gpm) 60

70

(l/s)

N

Technical data

N

H

Discharge connection

4"

3"

Rated output

13 HP (9.7 kW)

13 HP (9.7 kW)

Max power consumption

11 kW

11 kW

Shaft speed

3455 RPM

3455 RPM

Rated current at 460 V

15 A

15 A

Rated current at 575 V

12 A

12 A

Throughlet: ∅ 35" (8.5 mm) Weight: N: 170 lbs (77 kg), H: 179 lbs (81 kg) Height: 28" (720 mm) Width: 13" (330 mm) Diameter: ∅ 11" (280 mm) Specifications can be changed without notice.

Drainage pumps made of stainless steel, INOX | 29

Minette INOX

Major INOX

Master INOX

Materials in drainage pumps made of stainless steel























































Material Upper seal Carbon - silicon carbide Lower seal Silicon carbide - silicon carbide Casted parts Stainless steel (EN 10283-1.14412) Outer casing Stainless steel (EN 10088-3-1.14436) Motor shaft Stainless steel (EN 10088-3-1.14460) Impeller Stainless steel (EN 10283-1.14412) Screws and nuts Stainless steel (A4) O-rings Viton rubber Diffusers Nitrile rubber Specifications can be changed without notice.

  30 | Sludge pumps made of stainless steel, INOX

Sludge pumps made of stainless steel, INOX Our sludge pumps in stainless steel are used for pumping corrosive fluids with solids in harsh environment. The solids can be up to the size of 2" (50mm). These pumps are designed to meet the tough requirements from mines, construction sites, landfill sites and other applications that deal with corrosive water. One application is in mines where the water becomes caustic and destroys conventional pumps in matter of days. The pumps may also be used in applications where saltwater is pumped, like shipyards, fish farms, construction works in harbours and offshore projects. All INOX pumps can handle pH values from 2 - 10. They can also be equipped with zinc anodes for extra protection.

Sludge pumps made of stainless steel, INOX | 31

  32 | Sludge pumps made of stainless steel, INOX

SALVADOR InoX (m) (ft) H 50 14 12 10 8 6 4 2 0

40 30 20 10 0

Q 0

0 (HP) (kW) P 3 4 3.5 2.5 3 2 2.5 2 1.5 1.5 1 1 0.5 0.5 0 0

50 2

100 4

6

150 8

10

200 (US gpm) 12

(l/s)

Technical data Discharge connection

3"

Rated output

3.1 HP (2.3 kW)

Max power consumption

2.9 kW

Shaft speed

3320 RPM

Rated current at 460 V

4.2 A

Rated current at 575 V

3.4 A

Throughlet: ∅ 2" (50 mm) Weight: 104 lbs (48 kg) Height: 25½" (645 mm) Width: 14¾" (375 mm) Diameter: ∅ 9½" (240 mm) Specifications can be changed without notice.

Sludge pumps made of stainless steel, INOX | 33

SENIOR InoX (m) (ft) H 12 10

40 35 30

8

25

6

20

4 2 0

15 10 5 0

Q 0

0 (HP) (kW) P 8 7 6 5 4 3 2 1 0

100 5

200 10

15

300 20

400 25

500 30

600 (US gpm) 35

6 5 4 3 2 1 0

Technical data Discharge connection

4"

Rated output

6.6 HP (5.1 kW)

Max power consumption

6.2 kW

Shaft speed

1675 RPM

Rated current at 460 V

9A

Rated current at 575 V

7.3 A

Throughlet: ∅ 3.2" (80 mm) Weight: 191 lbs (86 kg) Height: 29¾" (775 mm) Width: 19" (480 mm) Diameter: ∅ 11" (280 mm) Specifications can be changed without notice.

(l/s)

  34 | Sludge pumps made of stainless steel, INOX

SANDY InoX (m) (ft) H 30 100 25 20

80 60

15 10

40

5

20

0

0

Q 0

0 (HP) (kW) P 8 10 7 6 8 5 6 4 3 4 2 2 1 0 0

50 2

100 4

6

150 8

10

200 12

250 (US gpm) 14 16 (l/s)

Technical data Discharge connection

3"

Rated output

9.0 HP (6.7 kW)

Max power consumption

7.6 kW

Shaft speed

3455 RPM

Rated current at 460 V

11 A

Rated current at 575 V

8.6 A

Throughlet: ∅ 1.8" (46 mm) Weight: 191 lbs (86 kg) Height: 29¾" (775 mm) Width: 19" (480 mm) Diameter: ∅ 11" (280 mm) Specifications can be changed without notice.

Sludge pumps made of stainless steel, INOX | 35

Salvador INOX

Senior INOX

Sandy INOX

Materials in sludge pumps made of stainless steel























































Material Upper seal Carbon - silicon carbide Lower seal Silicon carbide - silicon carbide Casted parts Stainless steel (EN 10283-1.14412) Outer casing Stainless steel (EN 10088-3-1.14436) Motor shaft Stainless steel (EN 10088-3-1.14460) Impeller Stainless steel (EN 10283-1.14412) Screws and nuts Stainless steel (A4) O-rings Viton rubber Pump housing Nitrile rubber Specifications can be changed without notice.

  36 | Slurry pumps, BRAVO

Slurry pumps, BRAVO Grindex slurry pumps are designed for use in quarries, mines, dredging, cleaning of settling ponds, other abrasive and other industries that require pumps with very high durability. Each part of the BRAVO pump is designed for maximum endurance and reliability – an absolute must when pumping slurry. All BRAVO pumps can handle liquids with pH values from 5.5 up to 14. The Bravo 400 to 900 are equipped with agitator beneath the pump intake to stir up settled material toward the pump intake. The Bravo 400 to 900 can also be fitted with an optional cooling jacket for use in dry pit applications.

Slurry pumps, BRAVO | 37

  38 | Slurry pumps, BRAVO

BRAVO 200 (m) 24 20 15 10 5 0

(ft) H 80 70 60 50 40 30 20 10 0

Q 0

0 (HP) (kW) P 4 5 3.5 3 4 2.5 3 2 1.5 2 1 1 0.5 0 0

100 5

200 10

300 15

20

400

500 (US gpm)

25

30

(l/s)

Also available in Explosion Proof version

Technical data

Bravo 200

Discharge connection

4"

Rated output

7.5 HP (5.6 kW)

Max power consumption

6.7 kW

Shaft speed

1740 RPM

Rated current at 460 V

9.6 A

Rated current at 575 V

7.8 A

Throughlet: 2" (50 mm) Weight: 346 lbs (157 kg) Height: 30" (760 mm) Width: 18" (460 mm) Specifications can be changed without notice.

Slurry pumps, BRAVO | 39

BRAVO 300 (m)

(ft) H

30

100

25

80

20

60

15 10

40

5

20

0

0

Q 0

0 (HP) (kW) P 6 8 7 5 6 4 5 3 4 3 2 2 1 1 0 0

100 5

200 10

15

Bravo 300

Discharge connection

4"

Rated output

10 HP (7.5 kW)

Max power consumption

8.9 kW

Shaft speed

1735 RPM

Rated current at 460 V

13 A

Rated current at 575 V

10 A

Height: 30" (760 mm) Width: 18" (460 mm) Specifications can be changed without notice.

20

400 25

500 30

600 (US gpm) 35

Also available in Explosion Proof version

Technical data

Throughlet: 50 mm Weight: 346 lbs (157 kg)

300

(l/s)

  40 | Slurry pumps, BRAVO

BRAVO 400 (m) 24 20 15 10 5 0

(ft) H 80 70 60 50 40 30 20 10 0

Q 0

0 (HP) (kW) P 12 16 14 10 12 8 10 6 8 6 4 4 2 2 0 0

200 10

400 20

600 30

40

800 50

1000 (US gpm) 60

(l/s)

Also available in Explosion Proof version

Technical data

Bravo 400/11

Bravo 400/15

Discharge connection

4"

4"

Rated output

15 HP (11 kW)

20 HP (15 kW)

Max power consumption

13 kW

17 kW

Shaft speed

1755 RPM

1755 RPM

Rated current at 460 V

21 A

26 A

Rated current at 575 V

17 A

21 A

Throughlet: 30 mm (1 3/16") Weight: 509 lbs (231 kg) Height: 45" (1148 mm) Width: 23.4" (595 mm) Specifications can be changed without notice.

Slurry pumps, BRAVO | 41

BRAVO 500 (m)

(ft) H

30

100

25

80

20

60

15 10

40

5

20

0

0

Q 0

200

0 10 (HP) (kW) P 16 20 14 12 15 10 8 10 6 4 5 2 0 0

400 20

30

600

800

40

50

1000 60

(US gpm) 70

Also available in Explosion Proof version

Technical data

Bravo 500/19

Bravo 500/25

Discharge connection

4"

4"

Rated output

25 HP (19 kW)

34 HP (25 kW)

Max power consumption

21 kW

28 kW

Shaft speed

1755 RPM

1755 RPM

Rated current at 460 V

30 A

40 A

Rated current at 575 V

25 A

32 A

Throughlet: 40 mm (1 9/16") Weight: 646 lbs (293 kg) Height: 1273 mm (50") Width: 23.4" (595 mm) Specifications can be changed without notice.

(l/s)

  42 | Slurry pumps, BRAVO

BRAVO 600 (m) 40

(ft) H 140

35

120

30

100

25

80

20 15 10

60 40

5

20

0

0

Q 0

200

0 (HP) (kW) P 25 30 20 25 15 20 15 10 10 5 5 0

0

400

600

20

40

800

1000 1200

(US gpm)

60

(l/s)

80

Also available in Explosion Proof version

Technical data

Bravo 600

Discharge connection

4"

Rated output

34 HP (25 kW)

Max power consumption

28 kW

Shaft speed

1760 RPM

Rated current at 460 V

40 A

Rated current at 575 V

32 A

Throughlet: 40 mm (1 9/16") Weight: 646 lbs (293 kg) Height: 50" (1273 mm) Width: 23.4" (595 mm) Specifications can be changed without notice.

Slurry pumps, BRAVO | 43

BRAVO 700 (m) 40

(ft) H 140

35

120

30

100

25

80

20 15 10

60 40

5

20

0

0

Q 0

0 20 (HP) (kW) P 40 50 35 30 40 25 30 20 15 20 10 10 5 0 0

500 40

1000 60

1500 80

2000

2500 (US gpm)

100 120 140

(l/s)

Also available in Explosion Proof version

Technical data

Bravo 700/34 Bravo 700/45 Bravo 700/52

Discharge connection

6"

6"

6"

Rated output

46 HP (34 kW)

60 HP (45 kW)

70 HP (52 kW)

Max power consumption

37 kW

49 kW

57 kW

Shaft speed

1775 RPM

1775 RPM

1775 RPM

Rated current at 460 V

52 A

69 A

80 A

Rated current at 575 V

41 A

55 A

63 A

Throughlet: 36 mm (1 7/16") Weight: 1351 lbs (613 kg) Height: 65" (1652 mm) Width: 34.5" (875 mm) Specifications can be changed without notice.

  44 | Slurry pumps, BRAVO

BRAVO 800 (m) (ft) H 49 160 40 30 20 10 0

140 120 100 80 60 40 20 0

Q 0

500

20 0 (HP) (kW) P 50 60 40 50 30 40 30 20 20 10 10 0

0

40

1000 60

1500 80

2000

2500 (US gpm)

100 120 140

(l/s)

Also available in Explosion Proof version

Technical data

Bravo 800

Discharge connection

6"

Rated output

70 HP (52 kW)

Max power consumption

56 kW

Shaft speed

1775 RPM

Rated current at 460 V

80 A

Rated current at 575 V

63 A

Throughlet: 36 mm (1 7/16") Weight: 1351 lbs (613 kg) Height: 65" (1652 mm)

Width: 34.5" (875 mm)

Specifications can be changed without notice.

Slurry pumps, BRAVO | 45

BRAVO 900 (m)

(ft) H

60

200

50

150

40 30 20 10 0

100 50 0

Q 0

0 20 (HP) (kW) P 70 60 80 50 60 40 30 40 20 20 10 0 0

500 40

1000 60

Bravo 900

Discharge connection

6"

Rated output

105 HP (78 kW)

Max power consumption

84 kW

Shaft speed

1775 RPM

Rated current at 460 V

125 A

Rated current at 575 V

101 A

Throughlet: 36 mm (1 7/16") Weight: 1863 lbs (845 kg)

Specifications can be changed without notice.

80

2000 2500 (US gpm)

100 120 140

Also available in Explosion Proof version

Technical data

Height: 1779 mm (70") Width: 34.5" (875 mm)

1500

(l/s)

  46 | Slurry pumps, BRAVO

Pumping slurry Pumping fluids with high solids concentrations is more complicated than pumping water. To avoid sedimentation in the system you need to choose the right pump size and dimensions of hoses and pipes. The concentration of solids together with their size and shape may also affect pump performance and power requirements and therefore pump choice. Remember that settled solids might need external agitators, water jets or mixers to get them back in suspension and allow them to be pumped. As each application requires its own calculation, we recommend you to contact your Grindex dealer for more information about slurry pumping.

Slurry pumps, BRAVO | 47

Bravo 800

Bravo 900

Bravo 700

Bravo 600

Bravo 500

Bravo 400

Bravo 300

Bravo 200

Materials in slurry pumps





























































Material Drive unit Cast iron













Suction cover Nitrile rubber Pump housing and discharge connection Cast iron Hard-Iron™ Discharge connection type Thread or hose connection





Victualic connection Impeller Hard-Iron™









Lifting handle Galvanised steel Stainless steel Motor shaft Galvanised steel

































Studs, screws and nuts Stainless steel ● Standard ○ Option Specifications can be changed without notice.

  48 | Accessories

Accessories Some applications require the use of additional devices. Here is a list of Grindex accessories and what pump they can be used with. ● Available ○ Not an optimal choice

□ Together with external starter

Low suction collar

Float switch

● ● ● ● ● x x x x x x

● ● ● ● ● ● ● ● □ □ □

Pump raft

Zinc anodes

x ● ● ● ● ● ● ● ● ● ●

Tandem connection

( ) Letter in parentheses refer to pump model

x Not available

x x x ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ● ●

Drainage pumps Mini Minex Minette Minor Major Master Master SH Matador Maxi Magnum Mega

Specifications can be changed without notice.

● (H) x

Zinc anodes

Low suction collar

Float switch

Tandem connection

Pump raft

Accessories  | 49

x ● ● ●

x x x x

● ● ● ●

x x x x

○ ○ ○ ○

● ● ●

□ □ □

x

x

○ ○ ○

● ● ●

x x x

□ □ □

x x x

○ ○ ○

x x x x x x x x

x x x x x x x x

□ □ □ □ □ □ □ □

x x x x x x x x

● ● ● ●

Sludge pumps Solid Salvador Senior Sandy

Drainage pumps made of stainless steel Minette Inox Major Inox Master Inox

● ● ●

x

Sludge pumps made of stainless steel Salvador Inox Senior Inox Sandy Inox

Slurry pumps Bravo 200 Bravo 300 Bravo 400 Bravo 500 Bravo 600 Bravo 700 Bravo 800 Bravo 900

Specifications can be changed without notice.

x x x x

  50 | Grindex Pump School

Grindex Pump School The school consists of technical articles, intended to help pump users with common matters in pumping with submersible pumps.

Part 1: Choosing the right pump type for the job A drainage pump is the most commonly used pump type at construction sites. It is used for pumping water with less abrasive solids, like clay. Sand and solids in suspension can also be pumped, up to the size of the strainer holes (normally 0.3-0.5" / 7-12 mm). As sand is quite abrasive to the pump, it must not be too concentrated. Sludge pumps are suitable for pumping water with solids, as well as for pumping sludge. The solids can be up to the size of the pump inlet diameter (normally 1.3-3.1" / 32-80 mm). Pumps made of stainless steel are often used in copper mines, gold mines and other applications with corrosive fluids. An Aluminum pump can handle water with pH values from 5-8, while a stainless steel pump can cope with pH values from 2-10. Slurry pumps are designed to handle abrasive solids in suspension, like sand, gravel and concrete, in high concentration. They are also frequently used to move sand in suspension, i.e. at a dredging operation. To cope with the abrasives, the hydraulic parts of a slurry pump are often made of a very hard metal alloy. For improved performance, bigger slurry pumps can be equipped with agitator.

Grindex Pump School  | 51

Plug and pump An electrical submersible pump is easy to use, just plug it in and pump. Several small pumps, placed where the need is for the moment, can pump the water to a dedicated collecting pit through long hoses. As the smaller pumps only weights 30-50 lbs (14-25 kg), you can carry the pump with you as the works moves to different spots at the site.

In the collection pit, a bigger pump is installed and pumps the water away from the site. By connecting hoses from several pumps to the pit, you can easily dewater a large area with just a few pumps.

  52 | Grindex Pump School

Part 2: Pump arrangement Despite the simplicity, there are a few details to consider for optimizing the pumping:

Arrange the pump so it doesn’t burrow itself into sand or clay. This is a common problem at construction sites. It can be avoided quite simple by placing the pump on a bed of coarse gravel or a plank. The pump can also be hung freely by a rope or chain, or put into a cut-down and perforated oil drum. Avoid sharp bend on the hose As sharp bends, kinks and pinching of the hose are reducing the capacity of the pump, a lot is won by avoiding those circumstances. Turning the pumps discharge connection so the hose doesn’t begin with at kink is easily arranged; it can be fitted vertical or horizontal on almost all Grindex pumps.

Grindex Pump School  | 53

Tandem connection In order to achieve higher pumping heads, two or more drainage pumps can be connected in series. For this purpose, a series connecting flange is available as an accessory. It is important that the hoses are equipped with check valves, preventing the pumps from suffering from wear when the water runs back from high heads uncontrolled if a power failure should occur. Long distance pumping Tandem connection of pumps can also be used when the water needs to be pumped a longer distance. A simple arrangement can be pumping the water to a dedicated collection pit. The pit should be equipped with another pump, passing the water on. This technique can also be used for dewatering a greater area with several pumps spread out, pumping the water to a collection pit. The pit is then equipped with a greater pump, that pumps the water away from the site.

  54 | Grindex Pump School

Part 3: Sedimentation The pumped water is often containing solids that cause wear on pumps, valves and other dewatering equipment. This problem is very common in mines and tunnel construction sites. When pumping water that contains solids (like drill cuttings and sand), there is a risk of sedimentation in the system. A typical symptom is pipes and/or hoses that get filled with sediment, resulting in capacity losses. When the amount of solids increases, there is also an increase of wear on the pump. One way to prevent this is by using sedimentation tanks where the drill cuttings may settle while the rest of the water is pumped away. The tank needs to be as close to the source as possible, ensuring that the solids are pumped as short distance as possible where the solids can settle in peace. To ensure the efficiency of the sedimentation tank, it needs to have as big surface area as possible. The more solids present in the water, the more care should be taken in the design of the sedimentation system.

Grindex Pump School  | 55

For applications where solids can not be avoided, there are recommendations for the velocity of the medium in the discharge line: Mixture

Min. velocity in discharge line

1. Water + coarse gravel 13.1ft/s (4 m/s) 2. Water + gravel 11.5 ft/s (3 m/s) 3. Water + sand

Sand particles < 0.004 in (0.1 mm)

8.2 ft/s (1.5 m/s)



Sand particles < 0.024 in (0.6 mm)

4.9 ft/s (2.5 m/s)

  56 | Limitations

Limitations for Grindex pumps Limitations

Drainage pumps

Sludge pumps

Max. submersion depth (IP68)

66 ft (20 m) Mini: 33 ft (10 m) Mega: 246 ft (75 m)

66 ft (20 m) Solid: 33 ft (10 m)

Max. liquid temperature

104°F (40°C)

104°F (40°C)

Max. liquid density

68 lbs/ft3 (1100 kg/m3) 68 lbs/ft3 (1100 kg/m3)

pH of the liquid

5-8 Mega: 6-13

5-8

Limitations

Stainless steel pumps

Slurry pumps

Max. submersion depth (IP68)

66 ft (20 m)

66 ft (20 m)

Max. liquid temperature

104°F (40°C)

Max. liquid density

68 lbs/ft (1100 kg/m ) 68 lbs/ft3 (1100 kg/m3)

pH of the liquid

2-10

* 70°C (158°F) version as option

3

40°C (104°F) * 3

5.5-14

More technical information  | 57

Chart for calculating friction losses in hoses All pump capacities are measured for clean water, directly at the discharge outlet. When connecting a hose you need to consider the friction losses that come from the size and length of the hose. The chart below shows this.

2"

100 80 60

3"

4"

6" 8"

Friction loss loss (feet/100 (feet/100 feet of hose) Friction house)

40 20

10"

10 8 6

13 ft/s

4 2 1 0.8 0.6

6.5 ft/s

0.4 0.2 0.1 20

30 40 50

70

100

200

400

600

Flow (US gpm)

1000

2000

4000

  58 | More technical information

Formulas for calculating friction losses in hoses and tubes The chart on page 57 was created using the following formulas: Friction loss (meters) H

Velocity (m/s) =

Reynolds number

Friction factor (Swamee & Jain formula)

V =

Re =

f =

1000 x f x L x v2

1274 x Q

v x D

0.25

2 x g x D

D2

1000 x μ

friction

f = friction factor

Q = flow (l/s)

v = velocity

L = length (m)

D = pipe ∅ (mm)

D = pipe ∅ (mm)

v = avg. velocity

log

10

ε = roughness factor (mm) D = pipe ∅ (mm)

μ = viscosity = 1.161 x 10-6 m2 /s = 1 cSt

g = 9.81 m/s

2

D = pipe ∅ (mm)

ε 5.74 + 3.7 x D Re 0.9

Re = Reynolds number

Friction factor Material

Cast iron

Stainless

ε new (mm)

0.25

0.10

PVC 0.05

HDPE 0.05

Concrete 0.50

Hose 0.25

ε used (mm)

1.00

0.25

0.25

0.25

3.00

1.00

Sludge/slurry solids concentration By volume (CV) V solids Cv = V solids + water

By mass/weight (C m)

Vsolids = volume of solids

m solids = mass of solids

Vsolids+water = total sludge volume

Cm =

Mixture m solids

SV mixture

m solids + water

SV solids

m solids+water = total sludge mass

=

Cv Cm

SV = Specific weight

2

More technical information  | 59

pH tables Aluminum Cast iron and carbon steel Zinc anodes and epoxy Stainless steel Sintered Aluminum oxide Cemented cabide Silicon carbide Nitrile rubber

0

1

2

3

4

5

6

7

8

9

PH

Flourocarbon rubber (viton) 10

11

12

13

14

Salt tables 0.1

3.2

Salt water

27 % salt

0.04

Aluminum

+ zinc anodes

Cast iron and carbon steel

+ zinc anodes and epoxy

Stainless steel AISI 316

+ zinc anodes

Stainless steel AISI 304

+ zinc anodes

Sintered Aluminum oxide Cemented carbide

+ zinc anodes ppm chlorides

Silicon carbide Nitrile rubber Flourocarbon rubber (viton) 1

10

102

103 200

500

104

105 18 000

Saturated

  60 | More technical information

Translation charts Pressure

BAR

PSI

10

145 140

9

8

130

7

m H2O ft H2O 102 100

90

334.6

300

80

260

90

80

70

90 60 80

5

70

HP 134

120 110

200

90

180 50

160

l/min

l/s

m3/h

US gpm





24000

400

1440

6341

150

302

6000

140

1400 22000 350 20000

50

1300 120

18000

300

1000

16000 250

80 70

1100

900

100 4500

4

140 40

4000

80

12000

200

800

3500

700

3000

50 3

40

30

100

60

30

20

10 10

0

0

BAR

PSI

20

40

10

0

m H2O ft H2O

1500 0

300 4000 50

200

0

0

0

0

0

kW

HP

l/min

l/s

m3/h

100

100

500

0

US gpm

60 40 20

1000 -20

2000

140

80 20

400

10

20 0

100

30 20

20 1

60

2500

2000

40 6000

180

120 40

500

8000 30

80 2

600 150

50

220

160

14000

10000

40

120

240

200

60 60

280 260

5500 1200

70

60

Temperature

5000 100

220 6

Flow

130

320

240 100

kW 100

280

120 110

Effect

0 -20

-40

-40





Recommended generator sizes  | 61

Recommended generator sizes Voltages 3~ 460 V, 60 Hz

Pump model

Max. power consumption

Rated current

Permissible cable Delayed length** fuse

Minex

2.4 HP/1.8 kW

2.6 A

980 ft

10 A

Minette

4.2 HP/3.1 kW

4.7 A

650 ft

10 A

8 kVA

Minor N H

7.0 HP/5.2 kW

7.1 A

490 ft

20 A

15 kVA

Major N H

Generator set 5 kVA

10.3 HP/7.7 kW

11.0 A

490 ft

20 A

20 kVA

Master N H SH 17.2 HP/12.8 kW

18.0 A

490 ft

30 A

35*/40 kVA

Matador N H

29.5 HP/22.0 kW

31.0 A

290 ft

50 A

Maxi N H

64.3 HP/48.0 kW

65.0 A

360 ft

100 A

120*/150 kVA

Maxi L

56.3 HP/42.0 kW

64.0 A

390 ft

100 A

110*/130 kVA

Magnum

98.0 HP/75.0 kW

107 A

360 ft

125 A

200*/250 kVA

Mega

147 HP/110 kW

148 A

520 ft

170 A

275*/350 kVA

Minette Inox

3.9 HP/2.9 kW

4.2 A

820 ft

10 A

8 kVA

Major Inox

10.1 HP/7.6 kW

11 A

490 ft

20 A

20 kVA

Master Inox

14.7 HP/11.0 kW

15 A

590 ft

20 A

30 kVA

Salvador

4.2 HP/3.1 kW

4.7 A

980 ft

10 A

8 kVA

Senior

7.6 HP/5.7 kW

8.6 A

650 ft

20 A

15 kVA

Sandy

10.3 HP/7.7 kW

20 kVA

60*/70 kVA

11.0 A

490 ft

20 A

Salvador Inox 3.8 HP/2.9 kW

4.2 A

820 ft

10 A

8 kVA

Senior Inox

8.2 HP/6.2 kW

9.0 A

650 ft

20 A

16 kVA

10.2 HP/7.6 kW

11 A

490 ft

20 A

20 kVA

Sandy Inox

*Y/D start

**Valid for standard cable sizes

  62 | Recommended generator sizes

Voltages 1~ 230 V, 60 Hz

Pump model

Max. power consumption

Rated current

Permissible cable length*

Mini

1.47 HP/1.1 kW

4.8 A

160 ft

10 A

4 KVA

Minex Lite

1.74 HP/1.3 kW

5.6 A

230 ft

10 A

4 kVA

Minex

2.4 HP/1.8 kW

8.2 A

160 ft

20 A

5 kVA

Minette

2.95 HP/2.2 kW

9.9 A

230 ft

20 A

6 kVA

Solid

1.47 HP/1.1 kW

4.8 A

160 ft

10 A

4 kVA

Salvador

2.95 HP/2.2 kW

9.9 A

230 ft

20 A

6 kVA

Delayed fuse

Generator set

*Valid for standard cable sizes

Note • In general, delayed fuse shall be dimensioned by rated current x 1.75 • The above given kVA values are meant as guidelines to simplify the choice of generator size. Regarding size of generator set, each different type has different characteristic; therefore it is always recommended to consult the manufacturer of generator to find out if the actual generator is capable of operating the pump. Make sure that the cable is sized to allow a voltage drop of max. 5% of the nominal voltage.

9005393 ENG 60Hz. Printed 2014.03

Grindex Pumps 18524 81st. Avenue Tinley Park, Illinois 60487 USA Phone: 708-781-2135 Fax: 708-532-8767 www.grindex.com/us

Price: $3

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