Grundfos Service Technicians Handbook for Pumping Stations Eng

GRUNDFOS WATER UTILITY

Pumping station handbook

THE SERVICE TECHNICIAN’S HANDBOOK FOR PUMPING STATIONS

Content

1. INTRODUCTION

Your pumping station guide ............................................................

7

2 . General work and

safety instructions

Working in a confined space............................................................ Example of a work permit ................................................................ Risk assessments of well maintenance ......................................... Safety check list ..................................................................................

3. Best practice

Before you go to the pumping station .......................................... When you are at the pumping station .......................................... Pumping station condition check list .. ......................................... Making the quote for the refurbishment ..................................... Planning the refurbishment ............................................................ Refurbishment information ............................................................. How to bypass or block an inlet pipe ............................................ After the refurbishment is done – next steps .............................

4. Troubleshooting

Maintenance ........................................................................................

5. Materials

Where to use what ............................................................................ Nominal DN ......................................................................................... Pipe conversion table ........................................................................

6. REPAIRS

How to fix a hole in a tank ...............................................................

7. Accessories

Auto-couplings .................................................................................... Upper Guide Rail Holders (UGRH) .................................................. Adapters ............................................................................................... Valves .................................................................................................... Y-pipes ................................................................................................... Control and monitoring .................................................................... CUE ......................................................................................................... Flow meters ......................................................................................... Mixers ...................................................................................................

11 13 15 16

19 21 22 23 23 24 26 28

31

37 38 38

43

49 90 92 96 100 102 112 114 116

INTRODUCTION

1

pumping station HANDBOOK

Introduction

Your pumping station guide Part of the service and solution offering

Welcome to the Global Water Utility handbook for service technicians. In this handbook you will find what you need to conduct service and refurbishment on existing pumping stations. The content is a supplement to the in-depth knowledge found in data booklets and WebCaps.

With Grundfos Service Centres in more than 40 countries­ throughout the world, supplemented by more than 400 Grundfos Authorised Service Partners, Grundfos provides one of the industry’s most closely-knit service networks and customers­can rely on the high level of quality­they are accustomed to from our company. Our service offering includes the concepts below.

All accessories in the handbook are between DN40 and DN200 since the majority of all existing pumps are within in this range.

THE PARTS YOU NEED WITH HIGH QUALITY AND SPEED

PROFESSIONAL GUIDANCE TO ACHIEVE BIG SAVINGS

Spare Parts & Service Kits are original, high-­ quality Grundfos components. We provide worldwide delivery, so you know that throughout the entire lifecycle of your pumps, you can count on us to deliver precision and reliability.

Optimisation & Consultancy is one of the surest ways for you to reduce the energy consumption of your business, because inefficient­pumps waste an enormous amount of energy and money. That’s why it makes sound business sense to give your pumps a check-up from time to time.

PROFIT FROM PROFESSIONAL EXPERTISE

KNOW WHAT LIES AHEAD

Our teams of highly skilled Repair & Maintenance service technicians can resolve any pump problem you may have. With unbeatable­ professional industry and application know­ how, we ensure your system stays up and running, so you get maximum performance out of every pump.

With Surveillance & Mobility services you can remotely control pump settings from mobile units and prevent problems from ever happening­. Minimised downtime and operations­costs give you added peace of mind, and increased power, independence and flexibility in your business needs.

GET ADDED VALUE FROM THE MOMENT YOU INSTALL With Installation & Operation we guarantee that your system is correctly installed from day one and is performing with maximum efficiency. For your convenience we offer service contracts, giving you more freedom to focus on your core business.

7

GENERAL WORK AND SAFETY INSTRUCTIONS

2

pumping station HANDBOOK

General work safety instructions

Working in A Confined space Safety precautions related to well-/sewer maintenance

On arrival at the worksite • Review and complete the “Risk assessment of Well Maintenance” on page 15. Put on proper work clothing (overalls/coveralls, disposable clothes/boots etc.)

Working in confined spaces like tanks might be dangerous­. Serious hazards like lack of oxygen, exposure to toxic gases and risk of explosion­may occur during work.

• Apply safety equipment according to ”Risk assessment of Well Maintenance”

Before starting your work, you need to make sure that there is enough fresh air and good ventilation in your work area. You also need to make sure that no toxic gases like hydrogen sulfide (H2S) are present. If H2S is present in higher doses than what local authorities­prescribe the work has to be postponed.

• When you are done, switch to regular working clothes and shoes. The dirty clothes need to be stored separately from the clean clothes. Never forget to wash your hands

Examples of various work situations

Make sure that local regulations for working in confined spaces and working with wastewater, are followed.

Servicing/refurbishment of pumps in pumping wells where the well diameter is less than 1000 mm

Check that the tank condition is acceptable. The Work permit on page 13 helps identify typical problems in a wastewater pumping station.

• Make sure it is allowed according to local law to descend into these wells. It is often only possible to service these wells from the well edge, and this work can be carried out as a one-man job

work Procedures

• The maintenance work might require pumps/equipment to be uninstalled and brought back to the workshop for service

• The service vehicle’s crew-cabin is a clean area

Servicing/refurbishment of pumps in pumping wells where the well diameter is 1000-3000 mm This assignment is ALWAYS to be carried out wearing gas-/oxygen gauge, fall protection and personal protective equipment.

• If the job takes more than one day, access to toilet and shower needs to be ensured Your vehicle should contain: • Marked storage box or rack for dirty clothes

• In general it should be ensured that the wells are cleaned prior to maintenance: desludging/flushing/balloon in the inlet

• Storage box/plastic bags for dirty pumps/equipment • Personal protective equipment and additional safety equipment in accordance with the task (e.g. gas-/oxygen gauge and fall protection)

• The maintenance work might require pumps/equipment to be uninstalled and brought back to the workshop for service

• Change of clothes when clothing becomes wet or dirty • Water/soap if it is not available on site, as well as paper for wiping

>

11

pumping station HANDBOOK

General work safety instructions

> Installation of pumps in new wells where well diameter is above 1000 mm • This assignment is ALWAYS to be carried out wearing gas-/ oxygen gauge, fall protection and personal protective­ equipment • Special attention has to be paid to the person who descends into the well. Especially when moving and lifting tools and materials above the head of the person in the well

A risk assessment is ALWAYS to be filled out and signed prior to descending into a well The "Risk assessment of Well Maintenance” (p. 15) should be shared with external partners, contractors and customers­. The signed risk assessment must ALWAYS be returned to the service responsible at Grundfos.

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pumping station HANDBOOK

General work safety instructions

Example of a work permit 1. Initial data

2. Work permit

Work site name and address:

Worker(s) have valid first aid training and training in safety and protective equipment: Yes □ No □ Worker(s) have sufficient education/ expertise for the work done at the site: Yes □ No □

Pumping station number:

Worker(s) have sufficient vaccinations: Yes □ No □

Container emptied and cleaned: Yes □ No □ Container emptied, but it fills uncontrollably: Yes □ No □ The container is anchored in the initial installation: Yes □ No □

There’s a top man at the site (needed if the work is inside the container/well): Yes □ No □ The following safety and protective equipment should be included when going to the work site. Protective clothing Yes □ No □ Helmet Yes □ No □ Safety harness + tripod Yes □ No □ Safety goggles Yes □ No □ 2x Fire extinguisher Yes □ No □ Oxygen and gas meter Yes □ No □ First aid kit Yes □ No □ Hand disinfectant Yes □ No □ Safety shoes Yes □ No □ Bag for protective clothing Yes □ No □ Compressor for air production Yes □ No □ Warning sign above ground level Yes □ No □

Is there a risk for Chemical exposure Trench/container collapse

□ Biological exposure □ Explosion hazard

□ □

Container outside: note rain protection and heating (temp needs to be over >+10C)

Container installation depth:

m

Helper/customer’s representative on the work site: Yes □ No □

Task to be done at the site:

Description of the situation prevailing at the work site:

Potential hazards (container’s inner support, well’s support­, explosion hazard etc.):

Contact person at the work site:

To whom this permit is granted, date:

Initial data given by:

The permit is granted by:

13

pumping station HANDBOOK

General work safety instructions

3. Check the worksite before the work starts Protective clothing Helmet Safety harness + adequate lifting devise Safety goggles 2x Fire extinguisher Oxygen meter First aid kit Hand disinfectant Safety shoes Bag for protective clothing Compressor for air production Warning sign above ground level

Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □

No □ No □ No □ No □ No □ No □ No □ No □ No □ No □ No □ No □

Are the conditions the same as described in section 1: Yes □ No □ , what has changed:

Can the work be carried out safely?

Yes □

No □

Has it been reviewed among the workers what needs to be done when a dangerous situation or an accident occurs? Yes □ No □ Is there a risk for: Chemical exposure Trench/container collapse

□ Biological exposure □ Explosion hazard

□ □

Comments before or after finishing the job:

Workers’ signatures, names in capital letters, place and date:

14

pumping station HANDBOOK

General work safety instructions

RISK assessments of well maintenance CHECK LIST

STATUS

Are proper materials distributed? Contact to the customer should be established in order to obtain information below: • Responsible contact person at the customer/client • Information about the size of the well • Ensure that the well is cleaned and prepared for installation/service • Ensure that there is free access to the work site • Can the task be performed from the adjacent terrain? • From a safety point of view, ensure that the well is in a secure condition: E.g. railings, safety covers, manageable caps, and cover plates should all be functional. Special accessibility­needs should be clarified • Is the construction site designed so that accessibility to e.g. toilet and shower is available? When descending into the well, approved lift harness and safety lines must be applied. Safety equipment such as gloves and helmet are to be worn. At the construction site: Make sure that the required work- and safety equipment needed for the assignment is present and applied. Measurements are to be carried out in order to avoid the risk of explosion, asphyxiation or other health hazards. Measurements must be carried out before work starts and continuously during the work. When the well site is abandoned, the area must be left in a secure state (including manhole covers in place and electrical parts shielded against external contact). Examine where it is possible to obtain mobile phone coverage. (Please review this list prior to/under/after work) Date: Time: Notification number: Address/Location:

Signature of responsible service fitter 15

pumping station HANDBOOK

General work safety instructions

safety CHECK LIST • Complete the Work Permit and do the Risk Assessment • Never go alone! • Use safety shoes and proper clothing • Build up fence to prevent people from falling into the pit • Build up weather proof working space, tent + heating if needed • Clear the floor from all loose materials which can fall down to pit or cause tripping • Clean up the pit with tanker • Use suitable solvents to clean up the pit • Measure the oxygen and H2S levels inside the pit (it is recommended to use personal measure­ment equipment) • Wear safety harness, use adequate lifting ­devices or other safe attachment point • Use powered air respiration mask if needed • Use ventilation pump to change the air inside the tank during assembly • Be sure that you have a first aid kit with eye wash available • Use helmet, ear protection, eye protection, and the correct kind of gloves • Have at least two fire extinguishers (of adequate size) if you are doing hot work • Never walk or work under heavy load during lifting • Use only approved lifting tools • Use yellow hazard flashes, warning signs and other safety equipments when working close to a road • Use ATEX approved and correct IP protection class tools if needed • Remove all loose objects from pockets which can fall down to pit, use safety wires on tools which can fall down

16

BEST PRACTICE

3

pumping station HANDBOOK

Best practice

Before you go to the pumping station Why do you need to go there? • Is there a specific problem? • Any needs for new pumps? • Does the station need refurbishment?

Collect all possible information • Current pumps • Pumping station type (sump, dry, sump + valve chamber, integrated valve chamber) • Pumping station address • How to get the key, is there an alarm system you need to know about? • Can you drive a car up to the pumping station easily? • What are the road conditions generally at this time of year? • What liquid are we pumping? • Tank material • Pipe material • Problem history • Flow (designed) • Flow (real) • Collect old CAD-drawings of pumping station if possible • Collect/take photos

19

pumping station HANDBOOK

Best practice

When you are at the pumping station CHECKLIST • Complete the ”condition checklist” on the next page • What is the current status? • Take a lot of pictures • Seek and collect old drawings of the pumping station as well as accessories, manuals • Roughly plan how to do by-pass pumping and inlet blocking during refurbishment • Accessibility to pumping station by truck • Accessibility to pumping station in basements etc. • Measure door sizes to learn the maximum size of parts you can fit in easily • Check pump type: - Submerged - Submerged with cooling jacket - Dry horizontal - Dry vertical

the Pumping station 1. Tank body 2. Tank cover 3. Pump 4. Inlet 5. Ladders and ladder supports 6. Service platform 7. Guide rails and guide rail holders 8. Baseplate, Auto-coupling 9. Float switch 10. Intermediate pipe 11. Ball check valves 12. Gate valve 13. Y-pipe, manifold

21

pumping station HANDBOOK Best practice

INFO

Pumping station condition check list Customer:

Case handler at Grundfos:

Customer contact person:

Date:

Tel: Grundfos contact person:

E-mail:

Pumping station address/1-2 closest street names: Pumping station coordinates: Pumping station material:

Concrete □

Glassfiber □

PUMPING STATION

Other:

Pumping station condition check:

Ok

repair

change

repaired/ changed

Details:

Control cabinet Starter Over current relay Fuses Rotation directon Cable joints Cable inlets Cable clamps Cable hooks Cable connectors Level control Alarms Base plate Pipework Non return valve Gate valve Service platform

Pumping station type:

Guide rails Ladders Ventilation Lifting chains

RESULT

PUMPS

For each pump at the pumping station, fill out the following Pump: Serial no.: Running hours: Motor protection wires

connected

by-passed

ok

faulty

Current

U

A

V

A

W

A

Insulation resistance

U

MΩ

V

MΩ

W

MΩ

22

Pumping station general condition: Good Moderate Bad

How to proceed:

pumping station HANDBOOK

Best practice

Making the quote for the refurbishment Checklist

Other costs

• What new equipment for improvement can we offer?

• Labour time

• External inspection fees

• Travelling

• Project management costs

• What Grundfos accessories could make the pumping station even better for the customer?

• Accommodation

• Cost of welding

• Daily allowance

• Cost for material pick up

• Tanker cost

• Environmental fees

• Pumping and inlet blocking

• Transportation cost of materials

• Mileage allowance

• Documentation costs

• Cost of electricity charges • Excavator costs

• All kind of small supplies, consumables

• New rubble cost

• Cost of power generators

• Concreting cost

• Need for bigger electricity cable

• Crane cars

• Disposal cost

• Collect materials + contribution margin • Make complete list of all materials and amounts that are included in quote • Collect rough delivery time estimations of all components + services

• External labor

Planning the refurbishment CHECKLIST FOR PLANNING • Project management is the key of succesful refurbishment

• Delivery time of all components • Buy the parts with long delivery time as soon as possible

• External labour (contract rate or hourly wage)

• Don’t make too tight a schedule, usually something comes late and that costs a lot of money

• How long will the pumping station be out of use? Inform the customer about this

• Buy the services/subcontractors that you need and make sure they are part of all relevant changes made during the project

• Temporary operation

23

pumping station HANDBOOK

Best practice

Refurbishment information C

Customer: Address: Contact person: Phone number:

ØD

B

E-mail: Name of the pumping station Year of manufacture Address of pumping station Inlet flow min/max Pumping station information Material

A

Diameter D Depth H Y-Pipe measures

Bottom angle height Service platform size/material

A

Height of service platform A

B

Inlet pipe, size/material

C

Inlet pipe height C, mid point

ØD

Inlet type, size Pump information

Direction

Manufacturer

Internal pipework, DN size/material Pressure line height B, mid point

Type

Direction

Year of manufacture

Check valves: DN size, length

Power P2, kW

Gate valves: DN size, length

Rated current I, A

Service hatch: size/material

Flow and head, l/s x m

Manhole: size/material

Cable length (m) Control cabinet

Front well information

Installation and location of control cabinet

Front well diameter Front well depth

Manufacturer

Front well hatch: size

Year of manufacture

Distance from the pumping station

Main fuse size Cable size

Inlet pipe, size/material Level controls

Lowest inlet pipe depth

Manufacturer

Pressure line information

Type

DN size, material Remote control

Length Geodetic height on line

Modem type

Is there a separate gate valve on line

Antenna/mast

Attachments! Always take photos: at the minimum of the pumping station surroundings, inside pit, control cabinet, front pit and other interesting details Additional information:

24

pumping station HANDBOOK

Best practice

25

How to bypass or block an inlet pipe

26

27

pumping station HANDBOOK

Best practice

After the refurbishment is done – next steps Good performance creates new business • Clean up the working area • Complete the inspection checklist • What else can we offer? • Maintenance agreement • Does the customer have other needs for refurbishment, replacements or new installations? • Could we make preventive inspections to customer’s other pumping stations? • Send the bill • Always follow up the work with the customer

28

TROUBLESHOOTING

4

pumping station HANDBOOK

Trouble shooting

MAINTENANCE There are two types of maintenance: preventive and reactive­. Preventive maintenance is done to prevent operation disruption and reactive maintenance is done to address disruptions when they occur.

The following actions could be part of the preventive maintenance:

Preventive maintenance

• Control and maintenance of machines and pipes

Prepare preventive maintenance according to your routines. Plan frequency and tasks and establish a maintenance­plan for each station.

• Maintenance of buildings and surrounding areas

Your maintenance plan and the frequency of your visits should depend on:

The reactive maintenance covers all maintenance that cannot be planned. Too often these include immediate actions even outside normal working hours. To limit unnecessary call outs an alarm classification is used.

• Ocular overview, simple cleaning and sanitation • Oil change and grease where applicable

• Check alarm functions

Reactive maintenance

• The area’s sensitivity to flooding/overflow • The condition of the pumping station and the equipment • Previously noted malfunctions

The different classes could be:

• The recipients’ impact on a possible overflow

• High Immediate action

• How close the pumping station is to hospitals or industries­ etc.

• Medium Action next working day • Low Actions on next planned site visit All reactive maintenance is expensive especially on nonworking­hours. The picture below shows 2200 faults on 1000 pumping stations during one year of operation.

Pipes and valves 14% Pipes and valves 14%

Pump 29%

Pump 29%

Bearings 2%

Bearings 2%

Impellers 13% 13% Impellers Controls 13% Controls 13% Level switch 10%

Level switch 10%

Other electrical faults 13%

Other electrical faults 13% Other 6%

Other 6%

31

pumping station HANDBOOK Trouble shooting

Attention: always read and observe the safety instructions before beginning to troubleshoot pumps. Trouble

Possible causes

Remedy

Pump fails to start or stops without visible causes

No power to motor

Check power supply and fuses. Operate manual start and check contactor operation

Pump fails to start or stops. Control panel indicates tripped overcurrent relay or protection devices

Loss of one phase or power supply

Check power supply and fuses

Pump momentarily overloaded

If condition do not self-correct check for cause

Impeller jammed

Check impeller and clean as necessary

Moisture switch in motor tripped

Repair pump and replace seal

Motor cable damaged

Check for visual damages. Change cable according to the supplier’s manual. Make sure the contactor area is dry before installation

Fluctuating voltage

Check voltage. Allowed deviation is +/- 5%

Pump runs backwards

Check direction of rotation and rectify as necessary

Impeller loose or worn

Check impeller, adjust wear ring, plate/smart trim or replace if necessary

Pump or pipework clogged

Check and clear as necessary

Pump head too high

Check by pressure gauging and redesign main or install other pump

Valves closed or clogged. Check valve not operating

Check valve positioning, clean as necessary. Relocate or replace check valve

Air accumulated in pump casing or suction pipe

Remove air. Raise wet well stop level or redesign suction pipeline

Pump not properly connected to submersed­ baseplate

Lift and relocate onto baseplate

Leaking pipework

Check pipework for leaks and fix as necessary

Pump wet well flushing system inadvertently­ activated

Check function and repair as necessary

Pump runs but does not deliver rated volume

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pumping station HANDBOOK

Trouble shooting

Trouble

Pump starts, but shuts off

Possible causes

Remedy

Clogged pump causes overload

Check and clear pump as necessary

Motor overheated, tripping thermal switches

Allow pump to cool; check for causes as above

Insufficient liquid in wet well

Allow wet well to fill

Level control failure

Check level equipment. Clean or replace if necessary

Pump partially clogged

Check and clear as necessary

Pump runs backwards

Check direction and rectify as necessary

Pump operates outside designed operation range

Check pump head. Redesign rising main or select other pump

Pump mechanical failure

Check pump for damages. Repair in authorised workshop as necessary

Pump not correctly engaged to submersible­ baseplate

Lift and relocate onto baseplate

Pump cavitates

Check pump for partial suction blockage and clear as necessary. Check duty point and adjust as necessary

Pump stand, baseplate or guide rails not securely installed

Check installation and tighten bolt where necessary

Oil watery or emulsified

Lower seal leakage

Repair in authorised workshop

Low oil level

Upper seal leakage

Repair in authorised workshop

Pump vibrating or emitting excessive noise

33

MATERIALS

5

pumping station HANDBOOK

Materials

Where to use what Under water

Above water

do use

do use

• Epoxy coated cast iron parts (baseplates)

• Pipework stainless steel or higer, PE

• Pipework stainless steel or higher, PE

• Aluminium parts

• Epoxy coated cast iron valves

• Aluminium or glass fiber ladders and service platform

• Stainless steel valves or higher

• Aluminium is ok for hatch material

• A4-80 bolts (stainless steel) stainless steel parts

• Electrical components need to be in class IP 54 or above

• Flange materials stainless steel, silumin and hot dipped zinc

Don’t use Don’t use • Brass parts in general

• Hot dipped zinc chain works, but it will corrode on water line

• Small zinc coated steel parts

• Zinc coated guide rails will corrode on water line

• Zinc coated bolt, nuts, washers

• Zinc coated bolt, nuts, washers

• Aluminium parts

• Brass parts in general • Anode and cathode pairs, don’t use different materials • Ground connections copper wire will corrode • On frequency converters use lacquer finished electrical cords

37

pumping station HANDBOOK Materials

NOMINAL DN Nominal DN – PN 10 DIN Flange

Measures at mm

D

d

d1

Th

n

50

165

125

18

M16

4

65

185

145

18

M16

4

80

200

160

18

M16

8

100

220

180

18

M16

8

125

250

210

18

M16

8

150

285

240

22

M20

8

175

315

270

22

M20

8

200

340

295

22

M20

8

50

152,4

120,7

19

M16

4

65

177,8

139,7

19

M16

4

80

190,5

152,4

19

M16

4

90

215,9

177,8

19

M16

8

100

228,6

190,5

19

M16

8

DN = Nominal diameter D = Outside diameter d = Bolt ring diameter d1 = Bolt hole diameter Th = Bolt thread n = Bolt amount PN = Nominal pressure

ANSI Flange

125

254

215,9

22

M20

8

150

279,4

241,3

22

M20

8

200

342,9

298,5

22

M20

8

Pipe conversion table Diameter Nominal DN (mm)

Nominal Pipe Size NPS (inches)

Outside diameter Stainless steel, ISO (mm)

Outside diameter PE (Polyethylene) (mm)

50

2"

60.3

63

65

2,5"

76.1

75

80

3"

88.9

90

100

4"

114.3

110

125

5"

139.7

140

150

6"

168.3

180

200

8"

219.1

225

38

pumping station HANDBOOK

Materials

CONE LENGTH DN

50/25

Length (mm)

109

50/32

85

50/40

70

65/32

132

65/40

117

65/50

87

80/40

160

80/50

130

80/65

120

100/50

202

100/65

155

100/80

122

125/65

233

125/80

200

125/100

122

150/80

285

150/100

207

150/125

135

200/100

357

200/125

285

200/150

200

250/125

446

250/150

361

250/200

210

300/150

512

300/200

361

300/250

203

350/200

466

350/250

300

350/300

150

400/300

310

500/300

611

39

REPAIRS

6

pumping station HANDBOOK

Repairs

6. How to fix a hole in a tank

Read and follow local rules and legislations for work with Glass-Reinforced Plastic (GRP) Try to find best fitted GRP part to fill the hole you need to fix 1

Use hot glue to attach the part to hole 2

43

pumping station HANDBOOK Repairs

Roughen the GRP surface 3

Surface is ready to be laminated 4

44

pumping station HANDBOOK

Repairs

Moisten the GRP laminating matt properly with resin 5

Place the matt on correct spot, use roller to spread sufficient amount of resin 6

45

pumping station HANDBOOK Repairs

Remove air with aluminum roller 7

Finish the surface by rolling on a layer of resin 8

46

ACCESSORIES

7

pumping station HANDBOOK

Accessories – Auto-couplings

Auto-couplings DN40, DN50, 2", RP 2

DIN

ANSI

Material number

Material number

Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast Iron * Rp 2"/Rp 2" 2" NPT * * DN40/Rp 1½" *

DP/EF/AP35B/AP50B

97644486

DP/EF

97727450

SEG with T-shaped base

96076063

DN50/Rp 2"

SEG

97695874

Rp 2"/Rp 2"

APG

96003341

Rp 2"/Rp 2"

AP10, AP30, APG50

96000178

DN50/DN50

APG

96005353

Hook up auto-coupling Base stand, counterpart, bolts, nuts and gaskets Cast Iron * DN40/Rp 1½" Rp 2"/Rp 2"

96076089 96004445

Loose feet for SEG Stainless EN 1.4301 Loose feet for SEG

96076196

* No drawing avaliable

49

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, Rp 2"/Rp 2" 96003341, with angled guide claw

50

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, Rp 2" / Rp 2" 96000178, with straight guide claw

51

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN50 96005353

52

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, Rp 2"/Rp 2" 96004445, Hook-up complete with elbow 90° 96004445 Auto-coupling, hook-up 50 Hz

324

R 2 1/2

140

100

Rp 2

Rp2

150

NV75

20

18

Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. 1/1

Printed from Grundfos CAPS [2013.05.051]

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pumping station HANDBOOK Accessories – Auto-couplings

DN65, ANSI 2½" guide rails 50 Hz

DIN

ANSI

Material number

Material number

97626234

Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw

Cast iron * * DN65 DN65/Rp

2½"

96090992

2½"

96000180

2½"

96825104

98166056

2½"

97904192

98166085

Stainless EN 1.4408/1.4432 DN65

Stainless EN 1.4517 DN65

**Grundfos preferred product for SE/SL 1-30 kW

54

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN65 96090992, Cast iron 96825104, EN1.4408/1.4432 97904192, EN1.4517

55

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN65/Rp 2 ½” 96000180, with 1" UGRH

96000180 Auto-coupling, DN 65 / Rp 2 1/2 50 Hz 60

70

UPAT M10/15

13

1"

130

140

240

60

Rp 2 1/2

DN65 PN10

7

UPAT M12/15

120

150

180

100

14

Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details.

Printed from Grundfos CAPS [2013.05.046]

56

1/1

pumping station HANDBOOK Accessories – Auto-couplings

DN80, ANSI 3"

DIN

ANSI

Material number

Material number

Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron **

DN80

3"

96090993

97626236

DN80/DN65

3"/2½"

96102238

97626237

3"

96825106

98166057

3"

97904193

98166086

Stainless EN 1.4408/1.4432 DN80

Stainless EN 1.4517 DN80

Auto-coupling Incl. guide claw, profile seal, UGRH and screws Cast iron UV 35586B DN80, max 210 kg

96094504

Auto-coupling base plate Cast iron UV35586B DN80 and DN100, max 210 kg

96066511

Guide rail

UGRH

Adapter kit

1 ½"

96067990

DN80 96255641 DN100 96572291

Auto-coupling Incl. bend, UGRH bolts and gasket­ max 355 kg Steel plate, welded, galvanized and epoxy coated UK35692E DN80

96094508

2"

UK35693E with expanding elbow DN80 to DN100

96066497

2"

96067992

DN80 96572292 DN100 96572294

**Grundfos preferred product for SE/SL 1 – 30 kW

58

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN80 96090993, Cast iron 96825106, EN1.4408/EN1.4432 97904193, EN1.4517

59

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN80/DN65 96102238, with expanding guide claw DN65/DN80

60

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN80 UV35586B, for DN80 and DN100

61

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN80 UK35692E with elbow DN80/DN80

62

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING DN80/100 UK35693E with expanding bend DN80/DN100

63

pumping station HANDBOOK Accessories – Auto-couplings

DN100, 4"

DIN

ANSI

Material number

Material number

96090994

97626238

Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron **

DN100

4"

DN100

96006658

DN100

AP 100

96003378

DN100/DN80

4"/3"

96102240

DN100/DN80

96003339

DN100/DN80

96006657

97626239

Stainless EN 1.4408/1.4432 DN100

4"

96825108

98166059

4"

97904194

98166087

Stainless EN 1.4517 DN100

Auto-coupling, base plate Cast iron UV35586B DN80 and DN100 (see illustration page 63)

max 210 kg

96066511

Guide rail

UGRH

Adapter kit

1½"

96067990

DN80, 96255641 DN100, 96572291

UK35441C DN100

max 350 kg

96066471

2"

96067992

DN80, 96572292 DN100, 96572294

Auto-coupling complete, Belzona coated (Z). Baseplate, guide claw, UGRH, gasket, bolts Cast iron UV35586B Z DN100 (see illustration page 63)

max 210 kg

96627936

Auto-coupling Steel plate, welded, galvanized and epoxy coated UK 35441E DN100 incl. elbow, UGRH, bolts and gasket

max 350 kg

96094509

2" 2"

UK35551 DN100 with expanding elbow to DN150

max 350 kg

96066488

** Grundfos preferred product for SE/SL 1 - 30 kW

64

96067992

DN80, 96572292 DN100, 96572294 96572294

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN100 96090994, Cast iron 96090994 AUTO COUPLING DN100 50 Hz 96825108, EN1.4408/1.4432 97904194, EN1.4517

110

18

15

110

2"

110 DN100 PN10

220

240

413

DN100 PN10

20

96046825 EN-GJL-250

220

260

110

230

20

446 Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. Printed from Grundfos CAPS [2013.05.046]

65

1/1

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN100 96006658, Cast iron 96825108, EN1.4408/EN1.4432 97904194, EN1.4517

66

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN100 96003378, Cast iron with 1 ½” UGRH

67

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN100/DN80 96102240, with expanding guideAUTO claw DN80/DN100 96102240 COUPLING DN100/80 50 Hz

110

110 18

15

2"

127 220 DN100 PN10

DN80 PN10

413 240

20

220

20

260

110

230

463

Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. Printed from Grundfos CAPS [2013.05.046]

68

1/1

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN100/DN80 96003339, with expanding guide claw DN80/DN100

69

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN100/DN80 96006657, with expanding guide claw DN80/DN100

70

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN100 UK35441C

71

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN 100 UK35441E

72

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN100/DN150 UK35551, with expanding elbow DN100/DN150

73

pumping station HANDBOOK Accessories – Auto-couplings

DN125, ANSI 5"

DIN

ANSI

Material number

Material number

UGRH

Adapter kit

96457261

96871245

96457261

96871245

Auto-coupling Incl. guide claw, profile seal, UGRH and bolts Cast iron UK35402C DN150 with an enlarging guide claw (see illustration on page 77) DN125 to DN150 Auto-coupling is DN150

Max 680 kg

Auto-coupling Incl. guide claw, profile­seal, guide rail bracket and screws, excl. bend (Elbows are available on page 89) Steel plate, welded, galvanized and epoxy coated UK35402E DN150 with enlarging guide claw (see illustration on page 78) from DN125 to DN150. Auto-coupling is DN150

max 680 kg

96094506

74

pumping station HANDBOOK

Accessories – Auto-couplings

DN150, 6"

DIN

ANSI

Material number

Material number

Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron

Guide rail

* * DN150

6"

96090995

97626240

2"

DN150

6"

97695489

97703094

3"

DN150/DN100

6"/ 4"

96102241

97626241

2"

DN150/DN125

6"/ 5"

96782145

97626242

3"

DN150

6"

96945381

98166073

2"

DN150

6"

96989863

98166076

3"

DN150

6"

97904195

98166089

2"

DN150

6"

97904196

98166091

3"

DN150/ 125

6"/ 5"

97904197

98166092

3"

Stainless EN 1.4408/1.4432

Stainless EN 1.4517

Auto-coupling, base plate Cast iron UK35402C DN150

max 680 kg

UGRH

Adapter kit

96066466

96457261

96572296

Auto-coupling Base plate excl. bend Incl. bolts and gaskets (Elbows are available on page 89) Steel plate, welded, galvanized and epoxy coated UK35402E DN150

max 680 kg

96066467

96457261

96572296

UK35552 DN150 with expanding elbow to DN200

max 680 kg

96066490

96457261

96572296

** Grundfos preffered pruduct for SE/SL 1 – 30 kW

75

pumping station HANDBOOK Accessories – Auto-couplings

Auto-coupling, DN150

275

96090995 with 2" UGRH 97695489 with 3" UGRH 96102241 with 2" UGRH and guide claw DN100/DN150 96782145 with 3" UGRH and guide claw DN125/DN150

76

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN150 UK35402C

77

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN150 UK35402E

78

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN150/DN200 UK35552 with expanding elbow DN150/DN200

79

pumping station HANDBOOK Accessories – Auto-couplings

DN200, ANSI 8"

DIN

ANSI

Material number

Material number

Guide rail

Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron DN200

96004020

3"

DN200/150

96004404

2"

DN200/150

96004019

3"

Auto-coupling complete Baseplate, guide claw, UGRH, gasket and bolts Note! Extra base can be necessary due to low inlet center Cast iron **

DN200

8"

96641489

DN200

Belzona coated

96962290

97506541

3" 3"

Auto-coupling, base plate

Cast iron UK35524C DN200

max 1450 kg

96066481

UGRH

Adapter kit

96067996

96308386

96067996

96308386

Auto-coupling Incl. bend, guide claw, profile seal, UGRH and bolts Cast iron UK 35524 DN200

max 1450 kg

96094507

Auto-coupling. Base plate excl. bend Incl, bolts and gaskets (Elbows are available on page 89) Steel plate, welded, galvanized and epoxy coated UK35524E DN200

max 1450 kg

80

96066482

pumping station HANDBOOK

Accessories – Auto-couplings

Auto-coupling, DN200 96004020, with 3" UGRH 96004404 with 2" UGRH and DN150/DN200 guide claw 96004019 with 3" UGRH and DN150/DN200 guide claw

See chart

81

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN200 96641489, 96962290, Belzona coated

82

pumping station HANDBOOK

Accessories – Auto-couplings

AUTO-COUPLING, DN200 UK35524C

83

pumping station HANDBOOK Accessories – Auto-couplings

AUTO-COUPLING, DN200 UK35524(E)

84

pumping station HANDBOOK Accessories – Dry installation

Dry Installation DN65-DN200

DIN Material number

Base Stand with suction bend H = from floor to top Hot galvanized DN65

H = 248 mm

96102257

DN80

H = 275,5 mm

96102258

DN100

H = 340,5 mm

96102259

DN150

H = 442 mm

96102260

Galvanized steel DN80/DN100

96567174

DN100/DN150

96567175

DN150/DN200

96567176

Vertical base stand, without bend Bolts and flange seal included H = from floor to top Stainless EN 1.4401/EN 1.4436 DN80/DN100 on pump inlet

H = 443 mm

96090101

DN150 on pump inlet

H = 621 mm

96835614

DN200 on pump inlet

H = 719 mm

96090115

Hot galvanized DN80/DN100

96094521

DN100/DN125

96094522

DN200

96094523

DN100/DN125

96094524

Horizontal dry installation SE 1.1-11 kW, H = from floor to inlet center on pump inlet Hot galvanized B = 1,1-3,0 kW C = 3,0-7,5 kW D = 7,5-11 kW DN65 B

96102261

DN65 C

SE1.50

96102262

DN80 B

SEV.65, SEV.80

96101912

DN80 C

SEV.65, SEV.80

96102200

DN80 D

SEV.80

96102386

DN100 B

SE1.80

96102201

SE1.80, SEV.100

96101917

DN100 D

DN100 C H = 210mm

SE1.80, SEV100

96102202

DN150 C

H = 300mm

SE1.100

96102263

DN150 D

H = 300mm

SE1.100

96102250

86

pumping station HANDBOOK

Accessories – Dry installation

DIN Material number

Vertical base stand for DN80 and DN100 Stainless With 3 adjustable legs 350-575 mm D

C

B

A

6

6

> 5

5

4

4

Horizontal sled excl. lifting arm for SE 1,1-11 kW With pull back handle to separate volute and motor housing easily DN states pump inlet flange

Print

DN50 and DN65 3

3

Industrihøjen 2 7730 Hanstholm TLF. 97962055 FAX. 97962468 [email protected] www.boatech.dk

BOATECH ApS

Please contact solution-gwu@ grundfos.com

DN150 2

2 SEV Fod rev1

Denne tegning må ikke overlades til, kopieres eller udnyttes af uvedkommende.

DN80 and DN100

Lifting arm if you want to lift the pump (only one needed per station) 1

1

30-09-2010 D

C

B

A

Horizontal sled for SE 9-30 kW including lifting arm With pull back handle to separate volute and motor housing easily Prepared for smart trim

DN100

Please contact solution-gwu@ grundfos.com

DN150 DN200

Base stand for horizontal, dry installation. S-range only DN states pump inlet. Supplied with bolts, gaskets and anchor bolts The stand is included when you order a horizontal S-range pump Stainless EN 1.4404/EN 1.4432 DN100

96830544

DN150

Fr50

96830549

DN150

Fr54

96830574

DN200

Fr50

96830551

DN200

Fr54

96830576

87

pumping station HANDBOOK Accessories – Ring stands

Ring stand DN65, 2½"-DN200, 6"

DIN

ANSI

Material number

Material number

Ring stand with 90° bend for hose connection Stainless EN 1.4404 DN100/DN80

96898273

DN150/DN100

96898274

DN150/DN125

96898275

DN200/DN200

96898277

Cast iron DN65/DN65

2½"

96102253

97632115

DN65/DN80

3"

96102378

97632165

DN80/DN65

2½"

96102439

97632219

DN80/DN80

3"

96102254

97632227

DN80/DN100

4"

96943236

97632281

DN100/DN80

3"

96102313

97632229

DN100/DN100

4"

96102255

97632278

Hot galvanized DN125/DN125

5"

96790703

N/A

DN125/DN150

6"

96789479

97683544

DN150/DN100

4"

96102314

97632370

DN150/DN150

6"

96102256

97632372

DN80/DN150

6"

96790702

97683543

DN200/DN200

8"

96789480

N/A

96102379

97632119

Ring Stand with 90° bend for thread connection Cast iron DN65/DN65

R 2½"

DN65/DN80

R 3"

96102380

97632166

DN80/DN65

R 2½"

96102440

97632226

DN80/DN80

R 3"

96102381

97632228

DN80/DN100

R 4"

96943237

97632283

DN100/DN80

R 3"

96102382

97632241

DN100/DN100

R 4"

96102383

97632280

Hot galvanized DN150/DN100

R 4"

96102384

97632371

DN150/DN150

R 6"

96102385

97632373

88

pumping station HANDBOOK

Accessories – Pipes

elbow 90° with flanges

Material number

Elbow 90° with flanges Stainless EN 1.4401/EN 1.4436 DN80

L = 139 mm

96242687

DN100

L = 174 mm

96242688

DN150

L = 254 mm

96480846

DN200

L = 330 mm

96480847

DN80

L = 180 mm

96060928

DN100

L = 200 mm

96060930

DN150

L = 250 mm

96060934

DN200

L = 300 mm

96060938

DN80/DN100

L = 180 mm

96060929

DN100/DN150

L = 250 mm

96060931

DN125/DN150

L = 250 mm

96060933

DN150/DN200

L = 300 mm

96060935

DN200/DN250

L = 350 mm

96090776

DN200/DN300

L = 400 mm

96060940

DN200/DN400

L = 500 mm

96605615

Elbow 90°, equal bend Cast Iron

Elbow 90°, reducing bend Cast iron

89

pumping station HANDBOOK Accessories – UGRH

Upper guide rail holders (UGRH)

Material number

Fits on pedestal

Upper guide rail holder (UGRH) EN 1.4308 DN40-DN50, Rp 2"

½"

96825109

97644486, 96076063, 97695874

Rp 2"/Rp 2"

1½"

96002156

96003341, 96000178

DN50

1½"

96002156

96005353

96825117

96090992, 96090993, 96102238

96825158

96090994, 96102240, 96090995, 96102241

DN65-DN80

1½"

DN100-DN150

2"

DN150

3"

96828172

97695489, 96782145

DN200

3"

96255842

96641489

Upper guide rail holder (UGRH) for Xylem pedestals including cable hook and chain hook

Please contact solution-gwu@ grundfos.com

Excl. bolts Fits on xylem pedestal DN80-DN200

Upper guide rail holder (UGRH) Stainless EN 1.4301 DN80/DN100

96067990

UV 35586, UV 35579

DN80/DN100

96067992

UK 35692, UK 35693, UK 35441C

DN150

96457261

UK 35402C, UK 35552

DN200

96067996

UK 35524C

Intermediate guide rail holder (IGRH) for 2" guide rails Stainless EN 1.4301 DN40

96825111

DN65

96825119

DN80

96825142

DN100

96825161

DN125/150

96829331

DN150

96887674

In order to find out what type of GEF pedestal there is in the pit without going down the following list can be used.

URGH b

c

d

Material number

UV 35586, UV 35579, GEF Pedestal

GEF Pedestal

220

40

60

96067990

UK 35692, UK 35693, UK 35441C

375

52

75

96067992

UK 35402C, UK 35552

500

67

100

96457261

UK 35524C

600

80

150

96067996

Measurements b, c and d are in mm.

90

pumping station HANDBOOK

Accessories – Pipes

Chain hook Description

Material number

For chain with maximum 8 mm thickness Please contact [email protected]

Stainless steel EN 1.4301

Cable hOOK Description

Material number

Hook for hanging cables Please contact [email protected]

Cable hook for strainer Description

Material number

Hook for cable hangers Please contact [email protected]

Stainless steel EN 1.4301

91

pumping station HANDBOOK Accessories – Adapters

ADAPTERS GRUNDFOS DATA SHEET

FLYGT GRUNDFOS

Description

DN Outlet/Inlet

Adapter without lift function

80

12 holes

80/100

96105782 96105787

8 holes, SE/SL 1,1-11 kW

150

171

96006638

SE/SL 9-30 kW

150

96003403

12 holes

200

97908872

O 4014

DN 150: M20 A2-70 , DIN 934

lifted. (- not availabel)

80

242

41

96105762

80/100

255

50

96105793

12 holes

100

255

50

96105763

12 holes

125/100

Version 3-6 flange/holes

12 holes

• A L S1-074-

125 / 8

125 / 8

•

S1-064-A L

125 / 8

125 / 8

•

S1-074-S

100 / 4

100 / 8

•

S1-064-AM

100 / 4

100 / 8

•

S1-104-AH

100 / 4

100 / 8

100 / 4

-

•

S1-104-A L

125 / 8

125 / 8

•

S1-074-AH

•

S1-074-A L

•

S1-074-AM

The kits include:

•

SV-064-B

Bolts: • S1-104-BM 100 / 4 100 / 8 DN 80, DN 100 and DN 125: 100 / 4 • S1-124-AH 100 / 4 100 / 8 8 x M16 x 70 (3 x M10 x 70)** A2-70, EN-ISO 4014 100 / 4 • S1-124-A L 125 / 8 125 / 8 DN 150: 100 / 4 8 x M20 100x/70 8 (8 x M16 • S1-124-BM /4 100 / 8 x 50 )**A2-70 100 , EN-ISO 4014

•

SV-074-B

100 / 4

•

S1-074-AS

B

-

•

SV-072-BH

80 / 4

80 / 8

•

S1-054-CM

100 / 4

100 / 8

•

SV-092-BH

80 / 4

80 / 8

•

S1-054-H

100 / 4

100 / 8

•

SV-122-BH

80 / 4

80 / 8

•

S1-074-CM

100 / 4

100 / 8

•

S1-074-H

100 / 4

100 / 8

284

50

96105796

50

96105764

Nuts: DN 80, DN 100 and DN 125: M16 A2-70 , DIN 934

125 / 8

** A different bolts set.

125/150 TM027077 2603

100 / 8

Version 1-2 flange/holes

Pump type:

12 holes 12 holes

TM027078 2603

100 / 4

Adapter without lift function

With lifting function

Gaskets: Sizes: DN 80, DN 100, DN 125, DN 150 KLINGERsil C-4430, PN10, thickness 2 mm

S1-064-AH

96105790

170

ISO 4014

•

96105765

165

The adaptors make it possible to install a GRUNDFOS Nuts: S-pump on 100 a FLYGT auto-coupling. DN 80, DN and DN 125: M16 A2-70 , DIN Adapter with lift934 function

Version 3-6 flange/holes

Material number

100/150

TM027077 2603

TM027078 2603

B

Adapters

164

100 GRUNDFOS DATA SHEET

12 holes

Version 1-2 flange/holes

Lift function mm

95918167

11 holes

12 holes

Pump type:

mm

65

DN 150: M20 A2-70 , DIN 934 Gaskets: Sizes: DN 80, DN 100, DN 125, DN 150 C-4430, PN10, replaceKLINGERsil Flygt MF3068 withthickness 2 mm

To SEG for example in flygt Compit stations

40

98247423

NOTE: These GRUNDFOS pumps must be lifted. (- not availabel) Pump type:

Version 1-2 flange/holes

Version 3-6 flange/holes

Pump type:

•

SV-014-B

80 / 3

100 / 8

•

S1-064-AH

•

SV-014-B L

80 / 3

100 / 8

•

S1-064-A L

Version 1-2 flange/holes

Version 3-6 flange/holes

100 / 4

100 / 8

Pump type: • L S1-074-

•

SV-024-BH

80 / 3

-

•

•

S1-024-C

100 / 4

100 / 8

•

Flygt 125 /adapter 8 125 / 8 DN50 • S1-074-S S1-064-AM 100 / 4 /8 • S1-104-AH Both items100needed S1-074-AH 100 / 4 • S1-104-A L S1-074-A L as in 125picture /8 • S1-104-BM

•

S1-026-A

100 / 4

100 / 8

•

S1-074-AM

100 / 4

•

SV-024-B

80 / 3

100 / 8

•

-

•

S1-124-AH

Version 1-2 flange/holes

Version 3-6 flange/holes

125 / 8

125 / 8

100 / 4

100 / 8

100 / 4

100 / 8

125 / 8

125 / 8

100 / 4

100 / 8

100 / 4

100 / 8

•

S1-034-C

100 / 4

100 / 8

•

S1-074-AS

100 / 4

-

•

S1-124-A L

125 / 8

125 / 8

•

S1-044-C

100 / 4

100 / 8

•

SV-064-B

100 / 4

100 / 8

•

S1-124-BM

100 / 4

100 / 8

•

SV-034-C

100 / 4

100 / 8

•

Adapter flange R- 2" SV-074-B 100 / 4

•

SV-072-BH

80 / 4

80 / 8

•

SV-034-CH

80 / 3

100 / 8

•

S1-054-CM

100 / 4

100 / 8

•

SV-092-BH

80 / 4

80 / 8

•

SV-042-C

100 / 4

100 / 8

•

Adapter Flygt DN50/Rp 2" S1-054-H 100 / 4 100 / 8 • SV-122-BH

80 / 4

80 / 8

•

SV-044-C

100 / 4

100 / 8

•

S1-074-CM

100 / 4

100 / 8

•

SV-044-CH

80 / 3

100 / 8

•

S1-074-H

100 / 4

100 / 8

92

91716018 96003466

pumping station HANDBOOK

Accessories – Adapters

ABS Description

DN

Adapter flange fits on ABS oval flange

50

*

65

*

80

*

100

*

150

mm

Material number

98247424

* ABS adapters fit on Grundfos pumps

KSB Description

DN

mm

Material number

Adapter flange 40 *

65

*

80

*

100

*

150

96945354

* KSB adapters fit on Grundfos pumps

HOMA (AP) Description

DN

SEG for APG baseplate

40

Adapter flange DN50/R 2" + gasket set

mm

Material number

Rp 2"

96002166

Rp 2 ½”

96002167

50

62

96055075 + 91069964 96572268 96572281 96572283 96583798

Häny Description

DN

40

93

mm

Material number

98247426

pumping station HANDBOOK Accessories – Adapters

Jung Description

DN

mm

40

Material number

98247425

UNI TRAVERSE Description

Material number

Bar for pipes DN40-DN100 and 1-3 guide rail holders Variable mountings to fit any angle Stainless steel Adjustable length 800-2000 mm Excl. guide rail holders

Please contact solution-gwu@ grundfos.com

GUIDE CLAWS FOR GRUNDFOS INTERNAL REPLACEMENTS Description

DN

mm

Grundfos old auto coupling

UGRH Material number

10-flange, F34-42

80

UV 35579

96572290

10-flange, F34-42

100

UV 35579

96294872

10 flange, F34-42, 1.4408

100

UV 35579

96295193

F34-50

80

UV 35586B

96255641

F34-50

100

UV 35586B

96572291

80

UK 35692

96572292

100

35441C

96572294

80

UK 35441

96572292

S-range only

125/150

UK 35402

96871245

SE-range only

150

UK 35402C

96572296

F50-70

200

UK 35524

96308386

94

pumping station HANDBOOK

Accessories – Adapters

Sarlin S1/SV

DN

Material number

80

96572290

80

96255641

100

96255641

100

96572291

150/125

96871245

Pump type 014 B/BL 024 B/BH 034 CH 044 CH

042 C 072 BH 092 BH 122 BH

074 AS

034 C 044 C 044 C 064 AM/AH/B 074 AM/AH/CM/H/B 054 CM/H

074 L

Grundfos Guide claws Auto-coupling

Guide Claw kit

Guide Claw kit

Incl. rubber seal

Incl. rubber seal

Material number

Material number

FKM Auto coupling DN40

96592055

DN65

96090992

96692330

DN80

96090993

96659169

DN65/80* (Pump flange DN65/Auto coupling DN80)

96102238

DN100

96090994

96592056

96659182

DN80/DN100 (Pump flange DN80/Auto coupling DN100)

96102240

96611611

96659181

DN150

96090995

96592060

96659184

DN100/150* (Pump flange DN100/Auto coupling DN150)

96102241

96611613

96659183

Guide shoes and baseplates are also avaliable in EN 1.4408 and 1.4517. Please contact [email protected] SAP codes and details. * Note that it is not in the baseplate we reduce from larger diameter. It’s in the guide shoe. For example DN80 and DN65/80 has the same baseplate but different shoe.

95

96692332

pumping station HANDBOOK Accessories – Valves

VALVES AVK type

Series 06/80 Gate valve For sewage NOT FOR DRINKING WATER

AVK ref no.

DN [mm]

PN [Bar]

Weight kg

Material number

06-050-80012

50

10

11,0

96060484

06-065-80012

65

10

14,0

96060485

06-080-80012

80

10

18,0

96060487

06-100-80012

100

10

23,0

96060489

06-125-80012

125

10

31,0

96060490

06-150-80012

150

10

46,0

96060491

06-200-80002

200

10

65,0

96060492

AVK GATE VALVE DN

L mm

H mm

Dt mm

D mm

Dh mm PN 10 PN 16

ds mm PN 10 PN 16

Holes PN 10 PN 16

F mm

Weight kg

40

140

50

150

241

83

150

110

19

4

14

10

241

102

165

125

19

4

14

11

65 80

170

271

122

185

145

19

4

17

14

180

297

138

200

160

19

8

17

18

100

190

334

158

220

180

19

8

19

23

125

200

376

188

250

210

19

8

19

31

150

210

448

212

285

240

23

8

19

46

200

230

562

268

340

295.295

23 23

8 12

24

65

250

250

664

320

400

350.355

23 28

12 12

27

102

300

270

740

370

455

400.410

23 28

12 12

27

149

350

290

930

430

520

460.470

23 28

16 16

32

220

400

310

960

482

580

515.525

28 31

16 16

32

240

COMPONENT LIST 1. Stem

5. Bonnet

9. Bonnet gasket

2. NBR wiper ring

6. Thrust collar

10. Wedge nut

3. NBR O-ring

7. NBR rubber manchette

11. Wedge

4. Plastic bearing

8. Bonnet bolt

12. Body 58

96

pumping station HANDBOOK

Accessories – Valves

AVK type

Series 53/30 THREADED Non-Return

AVK ref no.

DN [mm]

PN [Bar]

Weight kg

Material number

53-032-309007

1 1/4"

10

2,0

96116550

53-040-309007

1 1/2"

10

2,0

96489972

53-050-309007

2"

10

4,0

96002002

53-050-351007

50

10

9,0

96116551

53-065-351007

65

10

11,0

96002008

53-080-351007

80

10

13,0

96002009

53-100-351007

100

10

18,0

96002085

53-125-351007

125

10

35,0

96116552

53-150-351007

150

10

37,0

96003423

53-200-350007

200

10

68,0

96003839

Ball check valve

Series 53/35 Non-Return Ball check valve

AVK BALL CHECK VALVE DN

L mm

BSP thread

Dt mm

32

140

40

140

50

180

50

200

98

65

230

80

260

100

D mm

H mm

D Ball mm

Weight kg

1 1/4"

83

48

2

1 1/2"

83

48

2

2"

101

50

3

165

101

60

7,5

118

185

148

95

12

133

200

148

95

13

300

159

220

182

120

18

125

350

183

250

251

175

30,5

150

400

209

285

251

175

30,7

200

500

268

340

333

240

70

250

600

319

400

406

300

128

300

700

367

455

480

360

187

350

800

427

505

571

420

300

400

900

482

565

657

480

410

COMPONENT LIST 1. Cover 2. Bolt/nut/washer 3. Gasket 4. Ball

97

pumping station HANDBOOK Accessories – Valves

AVK type

Series 702/10 Knife gate valve with non rising stem and handwheel.­ Grey cast iron for sewage

AVK ref no.

DN [mm]

PN [Bar]

Weight kg

Material number

702-050-1013

50

10

8,0

96116656

702-065-1013

65

10

9,0

96116657

702-080-1013

80

10

12,0

96116658

702-100-1013

100

10

14,0

96116659

702-125-1013

125

10

16,0

96116660

702-150-1013

150

10

25,0

96116661

702-200-1003

200

10

36,0

96116662

Test pressure

Weight kg

AVK KNIFE GATE VALVE DN mm

PN drilling

L mm

H mm

D mm

Working pressure

10/16

43

275

175

10

15

6

65

10/16

46

300

175

10

15

7

80

10/16

46

337

225

10

15

13

100

10/16

52

374

225

10

15

15

125

10/16

56

414

225

10

15

35

150

10/16

56

500

300

10

15

13

200

10

60

602

300

8

12

43

COMPONENT LIST 1. Column 2. Stem 3. Bronze nut 4. Bolt and nut 5. Bolt for packing gland 6. Push rod 7. Packing gland 8. Body 9. Gate 10. Body gasket 11. Body bolt 12. Handwheel 13. Washer 14. Bolt 15. Bearing

98

pumping station HANDBOOK

Accessories – Valves

AVK HAND WHEEL AKV type

Series 08 Handwheel for gate valve AVK series 02 & 06

99

AKV ref. no.

DN

D mm

Material number

08-050-01000

40-50

180

96116556

08-080-02000

65-80

225

96116557

08-100-01000

100

280

96116558

08-150-02000

125-150

320

96116559

08-200-01000

200

320

96116560

pumping station HANDBOOK Accessories – Pipes

Y-PIPES

100

pumping station HANDBOOK

Accessories – Pipes

Size

DIM A

DIM B

DIM C

DIM D

DIM E

DIM F

DN50

85

130

96

335

212,5

178,5

DN65

110

170

115

405

262,5

207,5

DN80

215

325

139

630

425

239

DN100

230

305

177

680

415

287 396,5

DN150

260

425

252

805

567,5

DN200

350

480

355

1040

650

505

DN250

375

631

412

1145

828,5

609,5

DN300

500

831

492

1445

1052,5

714,5

Please contact [email protected] for details

101

pumping station HANDBOOK Accessories – Control & Monitoring

Control & Monitoring FLOAT SWITCH Description

Cable length (m)

Material number

10

96003332

20

96003695

10

96003421

20

96003536

Float switch Float switch

Float switch for Ex applications

Bracket for 2 float switches

96003338

Float switch kits 1 pump without alarm (2 switches) including bracket

10

62500013

1 pump with alarm (3 switches) including bracket

10

62500014

2 pumps without alarm (3 switches) including bracket

10

62500014

2 pumps with alarm (4 switches) including bracket

10

62500015

Ex applications (one switch is always used for dry running protection in Ex applications) 1 pump without alarm (3 Ex switches) including bracket

10

62500017

1 pump with alarm (4 Ex switches) including bracket

10

62500018

2 pumps without alarm (4 Ex switches) including bracket

10

62500018

LC-Ex4 safety barrier for float switches in Ex applications Can be mounted in ambient temperatures ranging from -25 to +50 °C

96440300

Safety class: II (1)/Eex (Ia) II C

Electrodes Description

Cable length (m)

Material number

1 electrode

10

96076289

3 electrodes

10

96076189

4 electrodes

10

91713437

Bracket for electrodes

91713196

102

pumping station HANDBOOK

Accessories – Control & Monitoring

Hydrostatic pressure sensor Description

Range

Cable length (m)

Comment

Material number

MPS 0,5 bar

0,5 bar/5 metres

10

96377410

MPS 0,5 bar

0,5 bar/5 metres

25

97719345

MPS 1 bar

1 bar/10 metres

25

97719347

MPS 1 bar

1 bar/10 metres

50

MPS 1 bar

1 bar/10 metres

100

Drinking water approval

97719349

MPS 5 bar

5 bars/50 metres

60

Drinking water approval

97719350

MPS 5 bar

5 bars/50 metres

100

Drinking water approval

97719351

MPS 10 bar

10 bars/100 metres

120

Drinking water approval

97719352

MPS 16 bar

16 bars/160 metres

200

Drinking water approval

97719353

MPS 16 bar

16 bars/160 metres

250

Drinking water approval

97719354

97719348

Junction box

96377411

Technical data Output

4-20 mA

Power supply

10-36 VDC

Degree of protection

IP 68

Accuracy

0,3% of full scale value

Temperature Process

-10 to +80 °C

Storage

-40 to +100 °C

Drinking water approval

WRAS & ACS

Material Seal diaphragm & casing

Stainless stell 1.4571/316 Ti

Gasget

Vitron

Connecting cable

PE/HFFR sheath (non Halogen)

Junction box Cable entry

2 pcs M20x1.5

Enclosure material

Polycarbonate

Degree of protection

IP 54

Installation Where sensor cables have to be extended, the cable of the hydrostatic pressure sensor can be connected in the junction box. Keep the venting pipe free in order for the hydro static pressure sensor to work properly. To protect the sensor, make sure that the sensor is installed inside a plastic pipe (for example PVS 110).

CABLE HANGERS Description

Cable diameter (mm)

Material number Please contact [email protected]

Cable hangers AKL - 801

7,5-10,5

AKL - 802

10,5-13,5

AKL - 803

13,5-17,5

AKL - 804

17,5-22,5

AKL - 805

22,5-30,0

103

pumping station HANDBOOK Controls

Controls Component

Description

Material number

CU 362

The CU 362 control unit is a combined controller and user-friendly control panel.

98146953

On the CU 362 operator display, the current status of the system is shown. The actual positions of the pumps, mixer and measuring sensors are also shown. Inputs and outputs 3 digital inputs 3 analog inputs for connection to sensors with current (0-20 mA/4-20 mA) or voltage (0-10 V) 2 digital relay outputs, 240 VAC, 2 A Connection to battery backup (UPS) (optional) GENIbus communication (RS - 485) Ethernet connection (VNC) Connection to fieldbus CIM modules CIM = Communication Interface Module: – CIM 200 (Modbus via RS - 485) – CIM 250 (Modbus and SMS via GSM/GPRS) – CIM 270 (GRM) (GRM = Grundfos Remote Management). Altitude above sea level Maximum 2000 m. Ambient temperature During operation: -20 °C* to +60 °C (must not be exposed to direct sunlight) In stock: -20 °C to +60 °C During transportation: -20 °C to +60 °C * At temperatures below 0 °C, the display may react slowly Enclosure class IP 54 Supply voltage 1 x 100 - 240 VAC ± 10%, 50/60 Hz, PE. Power consumption Maximum 22 W.

Component

Comment

Material number

IO 351B extension­ module

Extend the IO capability of GRM using GENIbus connection (e.g. in combination with CIU 270 or CIU 271) 15 Digital inputs 2 Analog inputs (0/4-20mA/0-10V) 6 Digital outputs 3 Analog outputs (0-10 V) Note: must be mounted inside of a control cabinet (low enclosure class) Note: The GENI addresses of the IO351 B  in a GRM system must be 41, 42, 43...   and onwards for easy setup.

104

96161730

pumping station HANDBOOK

Accessories – Control & Monitoring

Component

Description

Technical data

MP 204 motor protection

The motor protector MP 204 is an electronic control unit designed for monitoring and protection of motors, pumps, machines, cables and cable joints.

The MP 204 monitors the following parameters: - System insulation resistance to earth before start - Motor temperature. Only possible if the motor is fitted with an operational Tempcon temperature transmitter, a PT 100/PT 1000 or a PTC sensor - Current consumption and unbalance - Supply voltage - Phase sequence - Missing phase - Power factor (cos phi) - Harmonic distortion

Material number 96079927

The MP 204 protects against: - Overload - Dry running in pumping systems - Incipient motor defect - Too high motor temperature - Supply failure As standard, the MP 204 incorporates: - A display for reading values, such as current, voltage, temperature, cos phi, warning and trip codes - Relay output for external fault indication - GENIbus connection - PT100/PT1000 sensor input - PTC/thermal switch input Electrical data: Mains frequency: 50 Hz Rated voltage: 1/3 x 100-480 V Enclosure class (IEC 34-5): IP20

IO 113

SM 113

Input Module

With communication­

w 98097390

Without communication­

w/o 98097391

Sensor Module

IP 22

To be used inside the pump and will only work together with the IO113 with communication­

The SM 113 can collect data from: - 1 current input, 4-20 mA, for vibration - 1 current input 4-20mA, spare - 1 current input 4-20mA, for water-in-oil/water in air sensor - 1 PT 100/PT 1000 for main bearing temperature - 1 PT 100/PT 1000 for support bearing temperature - 1 PT 100/PT 1000 for stator temperature - 1 PT 1000 for stator temperature - 1 PT 1000 thermal sensor - 1 digital input

105

98149751

pumping station HANDBOOK Accessories – Control & Monitoring

communication Component

Description

Technical data

CIU 200

Modbus interface

CIU 200 Communication interface for Modbus – for automation

Wall mounted/ DIN rail The CIU 200 unit with internal power supply is for products that do not support the add-on module (CIM).

Material number 96753082

The CIU 200 is a standard interface for data transmission­between a Modbus RTU network and a Grundfos pump or controller. It makes data exchange possible between Grundfos pump systems and a PLC or SCADA system. Extensive amounts of datapoints are available from each product via the CIU 200. The interface offers uncomplicated system integration with both new and legacy systems, as the Modbus RTU protocol is widely supported by existing control systems and PLCs. The CIU 200 with internal power supply is for Grundfos­products that do not support the internal add-on modules. Supported products: -Dry running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE - CUE Motor drive for pumps - Multi Pump Controller: Control MPC* - Boosters: Hydro Multi-E and Hydro MPC* - CR Monitor*: Condition monitoring for CR pumps - Motor Protector MP 204

SCADA

*additional add-on GENIbus module required

CU36x

CIU 250

Wall mounted/ DIN rail

The CIU 200 unit with internal power supply is for products that do not support the add-on module (CIM).

GSM Interface

Communication interface unit for GSM/GPRS – for remote wireless control and monitoring The CIU 250 is a standard interface for data transmission between a GSM/GPRS network and a Grundfos pump or controller and can be used as follows: As an SMS interface it enables users to control and monitor Grundfos pumps and pump systems from a mobile phone. It is possible to get a message whenever a warning or an alarm occurs, to request the status or to do simple controls like START, STOP and adjusting of set point. As a SCADA interface enabling a SCADA system or a PLC controller to establish a remote connection either via GSM call-up using the Modbus RTU protocol or via a GPRS connection using the Modbus TCP protocol. An extensive amount of data points will then be available from the connected Grundfos product. The CIU 250 unit is equipped with a 24-240V VAC/VDC power supply and can be installed as a wall-mounted unit. It is connected to the Grundfos product via the GENIbus interface. Supported products Dry-running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE CUE Motor drive for pumps Circulators MAGNA*/ UPE Multi Pump Controller: Control MPC* Boosters: Hydro Multi-E and Hydro MPC* Motor protector MP 204 CR Monitor*: Condition monitoring for CR pumps

SCADA

GSM CU36x

*additional add-on GENIbus module required

106

96787106

pumping station HANDBOOK

Accessories – Control & Monitoring

CIM 200

SCADA

The CIM 200 module­transfers data to/from the CU 361/362 and the local Modbus network.

(Modbus via RS-485)

CU36x

CIM 250

SCADA

The CIM 250 module transfers data to/from the CU 361 and the local Modbus network. The CIM 250 transfers data to/from the CU 361/362 and a GSM/GPRS network.

(Modbus and SMS via GSM/GPRS) GSM CU36x

CIM 270

GRM SERVER

WWW GRM WEBACCES

(GRM)

GSM CU36x

107

The CIM 270 module is used to link with Grundfos­Remote Management.

pumping station HANDBOOK Accessories – Control & Monitoring

Communication Component

Description

Technical data

CIM 200

Modbus add-on module

Communication interface for Modbus – for automation

Material number 96824796

The CIM 200 is a standard interface for data transmission between a Modbus RTU network and a Grundfos pump. It makes data exchange possible between Grundfos pump and a PLC or SCADA system. Extensive amounts of datapoints are available from each product via the CIM 200. The interface offers uncomplicated system integration with both new and legacy systems, as the Modbus RTU protocol is widely supported by existing control systems and PLCs. The CIM 200 is an add-on communication module­ installed internally in 11-22 kW Grundfos­E-pumps or Dedicated Controls. SCADA

Supported products -D  ry running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE (11-22 kW) - Dedicated Controls for sewage pumps

CU36x

CIM 250

GSM module

Communication interface module for GSM/GPRS – for remote wireless control and monitoring The CIM 250 is a standard interface for data transmission between a GSM/GPRS network and a Grundfos pump or controller and can be used as follows: As an SMS interface it enables users to control and monitor Grundfos pumps and pump systems from a mobile phone. It is possible to get a message whenever a warning or an alarm occurs, to request the status or to do simple controls like START, STOP and adjusting of setpoint. As a SCADA interface enabling a SCADA system or a PLC controller to establish a remote connection either via GSM call-up using the Modbus RTU protocol or via a GPRS connection using the Modbus TCP protocol. An extensive amount of data points will then be available from the connected Grundfos product.

SCADA

The CIM 250 module is an add-on communication module, which is installed internally in a Grundfos pump or a Grundfos controller.

GSM CU36x

Supported products 11-22kW Grundfos E-pumps CU 361 Dedicated Controls

108

96824795

pumping station HANDBOOK

Accessories - Control & Monitoring

GRM Grundfos Remote Management

Grundfos Remote Management provides the following benefits:

Grundfos Remote Management is a secure, internet-based system for monitoring and managing pump installations in commercial buildings, water supply networks, wastewater plants, etc.

Complete overview See the status of your entire system on your own map or aerial photo. Online with your pumps Live monitoring, analysis and adjustments from the comfort of your office. Reduce the amount of on-site inspections.

Pumps, sensors, meters and Grundfos pump controllers are connected to a CIU 271 (GPRS Datalogger). Data can be accessed from your Internet PC via a central server offering a unique overview of your system. If sensor thresholds are crossed or a pump or controller reports an alarm, an SMS will instantly be dispatched to the person on duty.

Monitor energy consumption Detailed trend curves and monthly summation reports may reveal opportunities to reduce energy consumption and optimise system performance.

Changes in pump performance and energy consumption can be tracked and documented using reports and trend graphs automatically generated by the system. This can give an indication of wear or damage in the installation, and service and maintenance can be planned accordingly.

Flexible on-call schedule Simple planning of who responds to alarms in rotating weekly schedules. Easy and effective management of service and maintenance­ Plan service work on the basis of actual operating data and get notification when service is due. Share documentation Upload system documentation to a secure server and make it accessible to all relevant personnel.

109

pumping station HANDBOOK Accessories – Control & Monitoring

GRM Description

Description

GRM CIM 270 Add-on

Modem module for use in Ded. Controls CU 361/362  or new MPC CU352 or 11-22 kW E-pumps or MAGNA3  (CIM 270 is delivered without battery).

Material number 96898815 (96020419)

If the CIM 270 is ordered together with a Booster CU 352, or DC CU 362 and be pre-mounted in the booster factory please use this PN: 96020419 (incl. factory mounting on controller).

GRM SERVER

WWW GRM WEBACCES

GSM CU36x

GRM CIU 270 cpl

Cost optimised CIU modem with no IO-board included. GRP is approx­. EUR 35,- lower than CIU271 (CIU 270: Battery included).

97652942

GRM CIU 271 cpl

CIU modem with multi purpose IO board included (CIU 271: Battery included). 

96898819

IO270 multi-purpose board consists of: 2 Digital Inputs 2 Configurable Inputs (Digital or 0/4-20mA/0-10V) 1 Relay output (230 V 2A) 1 Signal output (0-10 V) 1 Temperature input (PT100/PT1000 [2-wire])

GRM SERVER

WWW GRM WEBACCES

GRM CIU 272 AUTOADAPT

CIU 272 modem for SEG AUTOAdapt only (CIU 272: Battery included).

GSM CU36x

Note: The battery backup for CIM/CIU 27x should not be used in solar application (SQFlex/MGFlex/CRFlex) as this will maybe lead to premature wear out of the battery and can cause malfunction.

110

97644730

pumping station HANDBOOK

Accessories – Control & Monitoring

GRM Description

Comment

Material number

Antenna, Roof mounting cpl. GSM

Antenna for use on top of metal cabinets. Vandal proof, 2 m cable, QUAD Band (Global use).

97631956

Antenna, Desk mounting cpl. GSM

Antenna for general purpose application e.g. inside plastic cabinets. Mount with adhesive, 4 m cable, QUAD band (Global use).

97631957

Battery, Li-ion cpl.

A backup battery is included in the CIU 25x/271/270 box. Order this battery for CIU 2xx battery replacement or as accessory for CIM 27x.

97631960

Note: The battery backup for CIM/CIU 27x should not be used in solar application (SQFlex and MGFlex/CRFlex) as this will maybe lead to premature wear out of the battery and can cause malfunction.

A special module has been implemented in SAP to support the sale of GRM This module enables us to generate a billing plan for the customer. The billing plan can be set up to bill monthly, quarterly­, half yearly or yearly. GRM yearly fee incl. data traffic

(with SIM card provided by Grundfos sales company)

GRM01001

GRM half yearly fee incl. data traffic

(with SIM card provided by Grundfos sales company)

GRM01002

GRM quarterly fee incl. data traffic

(with SIM card provided by Grundfos sales company)

GRM01004

GRM monthly fee incl. data traffic

(with SIM card provided by Grundfos sales company)

GRM01012

GRM yearly rental fee

(Fee only for GRM data hosting)

GRM02001

GRM half yearly rental fee

(Fee only for GRM data hosting)

GRM02002

GRM quarterly rental fee

(Fee only for GRM data hosting)

GRM02004

GRM monthly rental fee

(Fee only for GRM data hosting)

GRM02012

111

pumping station HANDBOOK Accessories – Control & Monitoring

CUE

Motor filters: For reduction of dU/dt and peak voltages to the motor windings and for reduction of the acoustic noise generated in the motor, a number of motor filters are offered:

CUE is a complete range of external frequency converters designed for speed control of a wide range of Grundfos pumps.

• dU/dt filters, 11-250 kW CUE has a built-in PI controller and offers the same functionality and user-interface as Grundfos E-pumps. CUE solutions can thus be seen as an extension to the E-pump range.

• Sine-wave filters, 0,55-250 kW Sine-wave filters: Sine-wave filters have a high degree of filtering, resulting in a high reduction of the stress on the motor insulation system. At the same time, they reduce the acoustic noise from the motor.

By choosing a CUE-solution, you will get the following benefits: • Grundfos E-pump functionality and user-interface

Motor losses are reduced due to the fact that a sine-wave filter converts the output pulses of the frequency converter into at sine-wave-shaped. The result is a sine-wave-shaped current and reduced motor noise.

• Application- and pump-family-related functions • Increased comfort compared to fixed-speed pumps • Very easy installation and commissioning compared to standard frequency converters • Speed control of pumps up to 250 kW

Maximum cable length with sine-wave filter is 300 m.

• Speed control of pumps installed in potentially explosive­ environments.

Output filters in general: Output filters are used for reducing the voltage stress on the motor windings and the stress on the motor insulation system as well as for decreasing acoustic noise from a frequency-controlled motor.

CUE offers the following inputs and output: • RS-485 GENIbus • An analog 0-10 V input for external setpoint • An analog 0/4-20 mA input for sensor • Four digital inputs for various functions, for instance external start/stop • Two signal relays (C/NO/NC). Accessories: Input/output add-on board provides additional input: • One 0/4-20 mA analog input for an additional sensor • One 0-20 mA analog output • Two inputs for PT 100/PT 1000 temperature sensors, for instance for bearing monitoring.

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pumping station HANDBOOK

Accessories – VFD

KW

CUE

A

P2

IP20

IP21

IP54

IP55

LC Sine wave filter

Material number

Material number

Material number

Material number

Material number

0,6

1,8

96754675

96754704

96754941

0,8

2,4

96754676

96754705

96754941

1,1

3

96754677

96754706

96754972

1,5

4,1

96754678

96754707

96754972

2,2

5,6

96754679

96754708

96754973

3

7,2

96754680

96754709

96754973

4

10

96754681

96754710

96754974

5,5

13

96754692

96754711

96754976

7,5

16

96754693

96754722

96754976

11

24

96754694

96754723

96754977

15

32

96754695

96754724

96754978 96754978

19

38

96754696

96754725

22

44

96754697

96754726

96755019

30

61

96754698

96754727

96755021

37

73

96754699

96754728

96755032

45

90

96754700

96754729

96755033

55

106

96754701

96754730

96755033

75

147

96754702

96754731

96755034

96754703

96754732

96755034

90

177

110

212

96754649

96754666

96755037

132

260

96754651

96754669

96755037

160

315

96754662

96754671

96755038

200

395

96754663

96754672

96755038

250

480

96754665

96754673

96755039

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pumping station HANDBOOK Accessories – Control & Monitoring

Siemens flow meters Description

Flange size

Material number

Both flow meter and transmitter is needed Flow meter Siemens Mag 5100

DN50

97563378

Siemens Mag 5100

DN65

97563379

Siemens Mag 5100

DN80

97563380

Siemens Mag 5100

DN100

97563381

Siemens Mag 5100

DN125

97563382

Siemens Mag 5100

DN150

97563383

Siemens Mag 5100

DN200

97563384

Transmitter Mag 5000, 24V

97563388

Mag 5000, 230V

97563387

Technical data

Flange size

Installation requirements

For installation requirement see picture below

Measuring range

0 to 10 m/s

Accuracy

0,2% ± 2,5 mm/s

Operating pressure

Max. 16 bar (Max. 150 psi)

Ambient temperature

From -40 to 70 °C (-40 to 158 °F)

Medium temperature

From -10 to 70 °C (14 to 158 °F)

Liners

EPDM NBR hard rubber Ebonite hard rubber

Electrodes

Hastelloy C-276 Built-in grounding electrodes

Material

Carbon steel, with corrosion resistant two-component epoxy coating

Drinking Water Approvals

EPDM: WRAS, NSF/ANSI Standard 61, DVGW 270, ACS and BelgAqua NBR: NSF/ANSI Standard 61, WRAS Ebonite: WRAS

114

pumping station HANDBOOK Accessories – Mixers

MIXERS Introduction The Grundfos range of horizontal, submersible mixers is designed for applications involving the mixing, i.e. the homogenisation and suspension of liquids of low to medium viscosity. Primarily designed for mixing and flushing applications in pump pits/tanks, the AMD.07.18.1410 mixer keeps solids in suspension and flushes them down, thus replacing the conventional flush valve. The motor housing is made of stainless steel and the propeller of highly wear-resistant polyamide. The propeller is self-cleaning. The totally enclosed four-pole, three-phase, squirrel-cage induction motor is star-connected for direct-on-line starting. The dielectric oil in the motor distributes and diverts the heat, preventing the ingress of moisture. The built-in thermal switch disconnects the motor at 100 °C and reconnects it after cooling.

More information and accessories can be found in the data booklet.

The motor must be protected against overload by means of an external motor starter. Direct on-line starting of motors unless otherwise required by local electricity supplyer. To prevent ingress of the surrounding liquid, the mixer is sealed with a mechanical shaft seal with SiC/SiC primary seal faces. The secondary seal is a rubber seal ring inserted in the bearing cover in the motor drive end. The space between the two seals is filled with oil. These features make the mixer easy to maintain, and ensure long and troublefree operation. The mounting clamp keeps the mixer in position in the installation by means of the accessories. The mounting clamp allows the mixer to be turned 360° in the horizontal direction and to be inclined up to an angle of ± 40° from the horizontal.

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pumping station HANDBOOK

Accessories – Mixers

E

B

D

C

A

A

B

C

D

E

mm

mm

mm

mm

mm

332

117

203

130

180

AMD.07.18.1410 Technical data

Technical:

Materials: Installation:

Liquid:

Electrical data:

Controls: Others:

Material number

Rated flow: 

231 m³/h

Primary shaft seal: 

SIC/SIC

Axial trust force: 

160 N

Mean velocity: 

2,6 m/s

Propeller speed: 

1410 rpm

Number of propeller blades: 

3

Propeller diameter: 

180 mm

Approvals on nameplate: 

CE

Motor: 

AISI 316 L

Propeller: 

PA 66

Maximum installation depth: 

20 m

Number of leads: 

4x1

Fits column profile tube, size: 

60/60 mm

Pumped liquid: 

Any Newtonian liquid

Liquid temperature range: 

5-40 °C

pH-value range: 

4-10

Number of poles: 

4

Power input - P1: 

1 kW

Rated power - P2: 

0,75 kW

Mains frequency: 

50 Hz

Rated voltage: 

3 x 400 V

Max starts per hour: 

15

Rated current: 

1,9 A

Starting current: 

9,3 A

Cos phi - power factor: 

0,78

Rated full-load torque: 

5 Nm

Enclosure class (IEC 34-5): 

68

Insulation class (IEC 85): 

F

Explosion proof: 

no

Motor protection:

NONE

Thermal protection: 

internal

Length of cable: 

10 m

Cable type: 

H07RN-F

Starting method:

DOL

Moisture sensor: 

without moisture sensors

Water-in-oil sensor: 

without water-in-oil sensor

Net weight: 

11,5 kg

117

96113490

pumping station HANDBOOK Accessories – Mixers

Installation The AMD.07 mixer must be installed horizontally. The maximum permissible inclination angle is ± 40°.

The accessories match the 2" threaded mounting bracket on the mounting clamp of the mixer.

The mixer is suitable for the following installation methods:

• Column profile 60 x 60 x 3 • Wire size D 4 mm

• column profile mounting

• Cable clamp type D10

• suspended mounting • wall mounting • floor mounting.

1

2

10 11

9

12 8

3

4

13 7

5

6

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pumping station HANDBOOK

Accessories – Mixers

ACCESSORIES Description

1

2

3

4

Material

Material number

Fixation bracket for suspended mounting AMD 07

1.4401/316

96115293

Tube for suspended mounting 2" thread, length 3 m, AMD 07

1.4401/316

96115294

Fixation bracket for wall mounting, 2" thread, AMD 07

1.4401/316

96115291

Fixation base for floor mounting, AMD 07

1.4401/316

96115292

119

pumping station HANDBOOK Accessories – Mixers

ACCESSORIES Description

5

6

7

8

Material

Material number

Bottom fixation bracket complete, for 60 x 60 column profile, AMD 07

1.4301/304

95037099

Bottom fixation bracket complete, for 60 x 60 column profile, AMD 07

1.4404/316L

95037100

Depth blocker for clamping, for 60 x 60 column profile AMD/AMG

1.4301/304

95037105

Depth blocker for clamping, for 60 x 60 column profile AMD/AMG

1.4404/316L

95037106

Motor bracket AMD 07

1.4401/316

96115295

Top fixation bracket complete incl. safety wire, for 60 x 60 column profile

1.4301/304

95037090

Top fixation bracket complete incl. safety wire, for 60 x 60 column profile

1.4404/316L

95037091 95037090

120

pumping station HANDBOOK

Accessories – Mixers

ACCESSORIES Description

9

Material

Material number

Crane foot for 100 kg crane

1.4301/304

95036937

Crane foot for 100 kg crane

1.4404/316 L

95037665

Crane foot for 100 kg crane

Galvanised steel

95036948

1.4301/304

95036979

Crane foot for wall installation, for 100 kg crane

1.4404/316 L

95037695

Crane foot for wall installation, for 100 kg crane

Galvanised steel

95036995

1.4301/304

95036845

Crane with winch 6AF, 100 kg

1.4404/316 L

95037640

Crane with winch 6AF, 100 kg

Galvanised steel

95036930

Lifting wire 10 m, 4 mm diameter, easy mounting incl. 8 mm schackle and wire clamp

1.4404/316 L

95037142

Lifting wire 15 m, 4 mm diameter, easy mounting incl. 8 mm schackle and wire clamp

1.4404/316 L

95037143

Lifting wire 10 m, 6 mm diameter, easy mounting incl. 8 mm schackle and wire clamp

1.4404/316 L

95037144

Lifting wire 15 m, 6 mm diameter, easy mounting incl. 8 mm schackle and wire clamp

1.4404/316 L

95037145

Crane foot for wall installation, for 100 kg crane

9

Crane foot for wall not illustrated

10

11

Crane with winch 6AF, 100 kg

121

pumping station HANDBOOK Accessories – Mixers

ACCESSORIES Description

12

13

Material

Material number

Cable clamp D10

1.4404/316 L

96565202

Cable clamp D17

1.4404/316 L

96494352

Cable clamp D10

1.4404/316 L

96494354

Intermediate fixation bracket complete, for all profile sizes longer than 6 m

1.4301/304

95037148

Intermediate fixation bracket complete, for all profile sizes longer than 6 m

1.4404/316 L

95037149

122

GRUNDFOS Holding A/S Poul Due Jensens Vej 7 DK-8850 Bjerringbro Tel: +45 87 50 14 00 www.grundfos.com

The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.

PN 98585086 / 11.2013