GRUNDFOS WATER UTILITY
Pumping station handbook
THE SERVICE TECHNICIAN’S HANDBOOK FOR PUMPING STATIONS
Content
1. INTRODUCTION
Your pumping station guide ............................................................
7
2 . General work and
safety instructions
Working in a confined space............................................................ Example of a work permit ................................................................ Risk assessments of well maintenance ......................................... Safety check list ..................................................................................
3. Best practice
Before you go to the pumping station .......................................... When you are at the pumping station .......................................... Pumping station condition check list .. ......................................... Making the quote for the refurbishment ..................................... Planning the refurbishment ............................................................ Refurbishment information ............................................................. How to bypass or block an inlet pipe ............................................ After the refurbishment is done – next steps .............................
4. Troubleshooting
Maintenance ........................................................................................
5. Materials
Where to use what ............................................................................ Nominal DN ......................................................................................... Pipe conversion table ........................................................................
6. REPAIRS
How to fix a hole in a tank ...............................................................
7. Accessories
Auto-couplings .................................................................................... Upper Guide Rail Holders (UGRH) .................................................. Adapters ............................................................................................... Valves .................................................................................................... Y-pipes ................................................................................................... Control and monitoring .................................................................... CUE ......................................................................................................... Flow meters ......................................................................................... Mixers ...................................................................................................
11 13 15 16
19 21 22 23 23 24 26 28
31
37 38 38
43
49 90 92 96 100 102 112 114 116
INTRODUCTION
1
pumping station HANDBOOK
Introduction
Your pumping station guide Part of the service and solution offering
Welcome to the Global Water Utility handbook for service technicians. In this handbook you will find what you need to conduct service and refurbishment on existing pumping stations. The content is a supplement to the in-depth knowledge found in data booklets and WebCaps.
With Grundfos Service Centres in more than 40 countries throughout the world, supplemented by more than 400 Grundfos Authorised Service Partners, Grundfos provides one of the industry’s most closely-knit service networks and customerscan rely on the high level of qualitythey are accustomed to from our company. Our service offering includes the concepts below.
All accessories in the handbook are between DN40 and DN200 since the majority of all existing pumps are within in this range.
THE PARTS YOU NEED WITH HIGH QUALITY AND SPEED
PROFESSIONAL GUIDANCE TO ACHIEVE BIG SAVINGS
Spare Parts & Service Kits are original, high- quality Grundfos components. We provide worldwide delivery, so you know that throughout the entire lifecycle of your pumps, you can count on us to deliver precision and reliability.
Optimisation & Consultancy is one of the surest ways for you to reduce the energy consumption of your business, because inefficientpumps waste an enormous amount of energy and money. That’s why it makes sound business sense to give your pumps a check-up from time to time.
PROFIT FROM PROFESSIONAL EXPERTISE
KNOW WHAT LIES AHEAD
Our teams of highly skilled Repair & Maintenance service technicians can resolve any pump problem you may have. With unbeatable professional industry and application know how, we ensure your system stays up and running, so you get maximum performance out of every pump.
With Surveillance & Mobility services you can remotely control pump settings from mobile units and prevent problems from ever happening. Minimised downtime and operationscosts give you added peace of mind, and increased power, independence and flexibility in your business needs.
GET ADDED VALUE FROM THE MOMENT YOU INSTALL With Installation & Operation we guarantee that your system is correctly installed from day one and is performing with maximum efficiency. For your convenience we offer service contracts, giving you more freedom to focus on your core business.
7
GENERAL WORK AND SAFETY INSTRUCTIONS
2
pumping station HANDBOOK
General work safety instructions
Working in A Confined space Safety precautions related to well-/sewer maintenance
On arrival at the worksite • Review and complete the “Risk assessment of Well Maintenance” on page 15. Put on proper work clothing (overalls/coveralls, disposable clothes/boots etc.)
Working in confined spaces like tanks might be dangerous. Serious hazards like lack of oxygen, exposure to toxic gases and risk of explosionmay occur during work.
• Apply safety equipment according to ”Risk assessment of Well Maintenance”
Before starting your work, you need to make sure that there is enough fresh air and good ventilation in your work area. You also need to make sure that no toxic gases like hydrogen sulfide (H2S) are present. If H2S is present in higher doses than what local authoritiesprescribe the work has to be postponed.
• When you are done, switch to regular working clothes and shoes. The dirty clothes need to be stored separately from the clean clothes. Never forget to wash your hands
Examples of various work situations
Make sure that local regulations for working in confined spaces and working with wastewater, are followed.
Servicing/refurbishment of pumps in pumping wells where the well diameter is less than 1000 mm
Check that the tank condition is acceptable. The Work permit on page 13 helps identify typical problems in a wastewater pumping station.
• Make sure it is allowed according to local law to descend into these wells. It is often only possible to service these wells from the well edge, and this work can be carried out as a one-man job
work Procedures
• The maintenance work might require pumps/equipment to be uninstalled and brought back to the workshop for service
• The service vehicle’s crew-cabin is a clean area
Servicing/refurbishment of pumps in pumping wells where the well diameter is 1000-3000 mm This assignment is ALWAYS to be carried out wearing gas-/oxygen gauge, fall protection and personal protective equipment.
• If the job takes more than one day, access to toilet and shower needs to be ensured Your vehicle should contain: • Marked storage box or rack for dirty clothes
• In general it should be ensured that the wells are cleaned prior to maintenance: desludging/flushing/balloon in the inlet
• Storage box/plastic bags for dirty pumps/equipment • Personal protective equipment and additional safety equipment in accordance with the task (e.g. gas-/oxygen gauge and fall protection)
• The maintenance work might require pumps/equipment to be uninstalled and brought back to the workshop for service
• Change of clothes when clothing becomes wet or dirty • Water/soap if it is not available on site, as well as paper for wiping
>
11
pumping station HANDBOOK
General work safety instructions
> Installation of pumps in new wells where well diameter is above 1000 mm • This assignment is ALWAYS to be carried out wearing gas-/ oxygen gauge, fall protection and personal protective equipment • Special attention has to be paid to the person who descends into the well. Especially when moving and lifting tools and materials above the head of the person in the well
A risk assessment is ALWAYS to be filled out and signed prior to descending into a well The "Risk assessment of Well Maintenance” (p. 15) should be shared with external partners, contractors and customers. The signed risk assessment must ALWAYS be returned to the service responsible at Grundfos.
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pumping station HANDBOOK
General work safety instructions
Example of a work permit 1. Initial data
2. Work permit
Work site name and address:
Worker(s) have valid first aid training and training in safety and protective equipment: Yes □ No □ Worker(s) have sufficient education/ expertise for the work done at the site: Yes □ No □
Pumping station number:
Worker(s) have sufficient vaccinations: Yes □ No □
Container emptied and cleaned: Yes □ No □ Container emptied, but it fills uncontrollably: Yes □ No □ The container is anchored in the initial installation: Yes □ No □
There’s a top man at the site (needed if the work is inside the container/well): Yes □ No □ The following safety and protective equipment should be included when going to the work site. Protective clothing Yes □ No □ Helmet Yes □ No □ Safety harness + tripod Yes □ No □ Safety goggles Yes □ No □ 2x Fire extinguisher Yes □ No □ Oxygen and gas meter Yes □ No □ First aid kit Yes □ No □ Hand disinfectant Yes □ No □ Safety shoes Yes □ No □ Bag for protective clothing Yes □ No □ Compressor for air production Yes □ No □ Warning sign above ground level Yes □ No □
Is there a risk for Chemical exposure Trench/container collapse
□ Biological exposure □ Explosion hazard
□ □
Container outside: note rain protection and heating (temp needs to be over >+10C)
Container installation depth:
m
Helper/customer’s representative on the work site: Yes □ No □
Task to be done at the site:
Description of the situation prevailing at the work site:
Potential hazards (container’s inner support, well’s support, explosion hazard etc.):
Contact person at the work site:
To whom this permit is granted, date:
Initial data given by:
The permit is granted by:
13
pumping station HANDBOOK
General work safety instructions
3. Check the worksite before the work starts Protective clothing Helmet Safety harness + adequate lifting devise Safety goggles 2x Fire extinguisher Oxygen meter First aid kit Hand disinfectant Safety shoes Bag for protective clothing Compressor for air production Warning sign above ground level
Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □ Yes □
No □ No □ No □ No □ No □ No □ No □ No □ No □ No □ No □ No □
Are the conditions the same as described in section 1: Yes □ No □ , what has changed:
Can the work be carried out safely?
Yes □
No □
Has it been reviewed among the workers what needs to be done when a dangerous situation or an accident occurs? Yes □ No □ Is there a risk for: Chemical exposure Trench/container collapse
□ Biological exposure □ Explosion hazard
□ □
Comments before or after finishing the job:
Workers’ signatures, names in capital letters, place and date:
14
pumping station HANDBOOK
General work safety instructions
RISK assessments of well maintenance CHECK LIST
STATUS
Are proper materials distributed? Contact to the customer should be established in order to obtain information below: • Responsible contact person at the customer/client • Information about the size of the well • Ensure that the well is cleaned and prepared for installation/service • Ensure that there is free access to the work site • Can the task be performed from the adjacent terrain? • From a safety point of view, ensure that the well is in a secure condition: E.g. railings, safety covers, manageable caps, and cover plates should all be functional. Special accessibilityneeds should be clarified • Is the construction site designed so that accessibility to e.g. toilet and shower is available? When descending into the well, approved lift harness and safety lines must be applied. Safety equipment such as gloves and helmet are to be worn. At the construction site: Make sure that the required work- and safety equipment needed for the assignment is present and applied. Measurements are to be carried out in order to avoid the risk of explosion, asphyxiation or other health hazards. Measurements must be carried out before work starts and continuously during the work. When the well site is abandoned, the area must be left in a secure state (including manhole covers in place and electrical parts shielded against external contact). Examine where it is possible to obtain mobile phone coverage. (Please review this list prior to/under/after work) Date: Time: Notification number: Address/Location:
Signature of responsible service fitter 15
pumping station HANDBOOK
General work safety instructions
safety CHECK LIST • Complete the Work Permit and do the Risk Assessment • Never go alone! • Use safety shoes and proper clothing • Build up fence to prevent people from falling into the pit • Build up weather proof working space, tent + heating if needed • Clear the floor from all loose materials which can fall down to pit or cause tripping • Clean up the pit with tanker • Use suitable solvents to clean up the pit • Measure the oxygen and H2S levels inside the pit (it is recommended to use personal measurement equipment) • Wear safety harness, use adequate lifting devices or other safe attachment point • Use powered air respiration mask if needed • Use ventilation pump to change the air inside the tank during assembly • Be sure that you have a first aid kit with eye wash available • Use helmet, ear protection, eye protection, and the correct kind of gloves • Have at least two fire extinguishers (of adequate size) if you are doing hot work • Never walk or work under heavy load during lifting • Use only approved lifting tools • Use yellow hazard flashes, warning signs and other safety equipments when working close to a road • Use ATEX approved and correct IP protection class tools if needed • Remove all loose objects from pockets which can fall down to pit, use safety wires on tools which can fall down
16
BEST PRACTICE
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pumping station HANDBOOK
Best practice
Before you go to the pumping station Why do you need to go there? • Is there a specific problem? • Any needs for new pumps? • Does the station need refurbishment?
Collect all possible information • Current pumps • Pumping station type (sump, dry, sump + valve chamber, integrated valve chamber) • Pumping station address • How to get the key, is there an alarm system you need to know about? • Can you drive a car up to the pumping station easily? • What are the road conditions generally at this time of year? • What liquid are we pumping? • Tank material • Pipe material • Problem history • Flow (designed) • Flow (real) • Collect old CAD-drawings of pumping station if possible • Collect/take photos
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pumping station HANDBOOK
Best practice
When you are at the pumping station CHECKLIST • Complete the ”condition checklist” on the next page • What is the current status? • Take a lot of pictures • Seek and collect old drawings of the pumping station as well as accessories, manuals • Roughly plan how to do by-pass pumping and inlet blocking during refurbishment • Accessibility to pumping station by truck • Accessibility to pumping station in basements etc. • Measure door sizes to learn the maximum size of parts you can fit in easily • Check pump type: - Submerged - Submerged with cooling jacket - Dry horizontal - Dry vertical
the Pumping station 1. Tank body 2. Tank cover 3. Pump 4. Inlet 5. Ladders and ladder supports 6. Service platform 7. Guide rails and guide rail holders 8. Baseplate, Auto-coupling 9. Float switch 10. Intermediate pipe 11. Ball check valves 12. Gate valve 13. Y-pipe, manifold
21
pumping station HANDBOOK Best practice
INFO
Pumping station condition check list Customer:
Case handler at Grundfos:
Customer contact person:
Date:
Tel: Grundfos contact person:
E-mail:
Pumping station address/1-2 closest street names: Pumping station coordinates: Pumping station material:
Concrete □
Glassfiber □
PUMPING STATION
Other:
Pumping station condition check:
Ok
repair
change
repaired/ changed
Details:
Control cabinet Starter Over current relay Fuses Rotation directon Cable joints Cable inlets Cable clamps Cable hooks Cable connectors Level control Alarms Base plate Pipework Non return valve Gate valve Service platform
Pumping station type:
Guide rails Ladders Ventilation Lifting chains
RESULT
PUMPS
For each pump at the pumping station, fill out the following Pump: Serial no.: Running hours: Motor protection wires
connected
by-passed
ok
faulty
Current
U
A
V
A
W
A
Insulation resistance
U
MΩ
V
MΩ
W
MΩ
22
Pumping station general condition: Good Moderate Bad
How to proceed:
pumping station HANDBOOK
Best practice
Making the quote for the refurbishment Checklist
Other costs
• What new equipment for improvement can we offer?
• Labour time
• External inspection fees
• Travelling
• Project management costs
• What Grundfos accessories could make the pumping station even better for the customer?
• Accommodation
• Cost of welding
• Daily allowance
• Cost for material pick up
• Tanker cost
• Environmental fees
• Pumping and inlet blocking
• Transportation cost of materials
• Mileage allowance
• Documentation costs
• Cost of electricity charges • Excavator costs
• All kind of small supplies, consumables
• New rubble cost
• Cost of power generators
• Concreting cost
• Need for bigger electricity cable
• Crane cars
• Disposal cost
• Collect materials + contribution margin • Make complete list of all materials and amounts that are included in quote • Collect rough delivery time estimations of all components + services
• External labor
Planning the refurbishment CHECKLIST FOR PLANNING • Project management is the key of succesful refurbishment
• Delivery time of all components • Buy the parts with long delivery time as soon as possible
• External labour (contract rate or hourly wage)
• Don’t make too tight a schedule, usually something comes late and that costs a lot of money
• How long will the pumping station be out of use? Inform the customer about this
• Buy the services/subcontractors that you need and make sure they are part of all relevant changes made during the project
• Temporary operation
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pumping station HANDBOOK
Best practice
Refurbishment information C
Customer: Address: Contact person: Phone number:
ØD
B
E-mail: Name of the pumping station Year of manufacture Address of pumping station Inlet flow min/max Pumping station information Material
A
Diameter D Depth H Y-Pipe measures
Bottom angle height Service platform size/material
A
Height of service platform A
B
Inlet pipe, size/material
C
Inlet pipe height C, mid point
ØD
Inlet type, size Pump information
Direction
Manufacturer
Internal pipework, DN size/material Pressure line height B, mid point
Type
Direction
Year of manufacture
Check valves: DN size, length
Power P2, kW
Gate valves: DN size, length
Rated current I, A
Service hatch: size/material
Flow and head, l/s x m
Manhole: size/material
Cable length (m) Control cabinet
Front well information
Installation and location of control cabinet
Front well diameter Front well depth
Manufacturer
Front well hatch: size
Year of manufacture
Distance from the pumping station
Main fuse size Cable size
Inlet pipe, size/material Level controls
Lowest inlet pipe depth
Manufacturer
Pressure line information
Type
DN size, material Remote control
Length Geodetic height on line
Modem type
Is there a separate gate valve on line
Antenna/mast
Attachments! Always take photos: at the minimum of the pumping station surroundings, inside pit, control cabinet, front pit and other interesting details Additional information:
24
pumping station HANDBOOK
Best practice
25
How to bypass or block an inlet pipe
26
27
pumping station HANDBOOK
Best practice
After the refurbishment is done – next steps Good performance creates new business • Clean up the working area • Complete the inspection checklist • What else can we offer? • Maintenance agreement • Does the customer have other needs for refurbishment, replacements or new installations? • Could we make preventive inspections to customer’s other pumping stations? • Send the bill • Always follow up the work with the customer
28
TROUBLESHOOTING
4
pumping station HANDBOOK
Trouble shooting
MAINTENANCE There are two types of maintenance: preventive and reactive. Preventive maintenance is done to prevent operation disruption and reactive maintenance is done to address disruptions when they occur.
The following actions could be part of the preventive maintenance:
Preventive maintenance
• Control and maintenance of machines and pipes
Prepare preventive maintenance according to your routines. Plan frequency and tasks and establish a maintenanceplan for each station.
• Maintenance of buildings and surrounding areas
Your maintenance plan and the frequency of your visits should depend on:
The reactive maintenance covers all maintenance that cannot be planned. Too often these include immediate actions even outside normal working hours. To limit unnecessary call outs an alarm classification is used.
• Ocular overview, simple cleaning and sanitation • Oil change and grease where applicable
• Check alarm functions
Reactive maintenance
• The area’s sensitivity to flooding/overflow • The condition of the pumping station and the equipment • Previously noted malfunctions
The different classes could be:
• The recipients’ impact on a possible overflow
• High Immediate action
• How close the pumping station is to hospitals or industries etc.
• Medium Action next working day • Low Actions on next planned site visit All reactive maintenance is expensive especially on nonworkinghours. The picture below shows 2200 faults on 1000 pumping stations during one year of operation.
Pipes and valves 14% Pipes and valves 14%
Pump 29%
Pump 29%
Bearings 2%
Bearings 2%
Impellers 13% 13% Impellers Controls 13% Controls 13% Level switch 10%
Level switch 10%
Other electrical faults 13%
Other electrical faults 13% Other 6%
Other 6%
31
pumping station HANDBOOK Trouble shooting
Attention: always read and observe the safety instructions before beginning to troubleshoot pumps. Trouble
Possible causes
Remedy
Pump fails to start or stops without visible causes
No power to motor
Check power supply and fuses. Operate manual start and check contactor operation
Pump fails to start or stops. Control panel indicates tripped overcurrent relay or protection devices
Loss of one phase or power supply
Check power supply and fuses
Pump momentarily overloaded
If condition do not self-correct check for cause
Impeller jammed
Check impeller and clean as necessary
Moisture switch in motor tripped
Repair pump and replace seal
Motor cable damaged
Check for visual damages. Change cable according to the supplier’s manual. Make sure the contactor area is dry before installation
Fluctuating voltage
Check voltage. Allowed deviation is +/- 5%
Pump runs backwards
Check direction of rotation and rectify as necessary
Impeller loose or worn
Check impeller, adjust wear ring, plate/smart trim or replace if necessary
Pump or pipework clogged
Check and clear as necessary
Pump head too high
Check by pressure gauging and redesign main or install other pump
Valves closed or clogged. Check valve not operating
Check valve positioning, clean as necessary. Relocate or replace check valve
Air accumulated in pump casing or suction pipe
Remove air. Raise wet well stop level or redesign suction pipeline
Pump not properly connected to submersed baseplate
Lift and relocate onto baseplate
Leaking pipework
Check pipework for leaks and fix as necessary
Pump wet well flushing system inadvertently activated
Check function and repair as necessary
Pump runs but does not deliver rated volume
32
pumping station HANDBOOK
Trouble shooting
Trouble
Pump starts, but shuts off
Possible causes
Remedy
Clogged pump causes overload
Check and clear pump as necessary
Motor overheated, tripping thermal switches
Allow pump to cool; check for causes as above
Insufficient liquid in wet well
Allow wet well to fill
Level control failure
Check level equipment. Clean or replace if necessary
Pump partially clogged
Check and clear as necessary
Pump runs backwards
Check direction and rectify as necessary
Pump operates outside designed operation range
Check pump head. Redesign rising main or select other pump
Pump mechanical failure
Check pump for damages. Repair in authorised workshop as necessary
Pump not correctly engaged to submersible baseplate
Lift and relocate onto baseplate
Pump cavitates
Check pump for partial suction blockage and clear as necessary. Check duty point and adjust as necessary
Pump stand, baseplate or guide rails not securely installed
Check installation and tighten bolt where necessary
Oil watery or emulsified
Lower seal leakage
Repair in authorised workshop
Low oil level
Upper seal leakage
Repair in authorised workshop
Pump vibrating or emitting excessive noise
33
MATERIALS
5
pumping station HANDBOOK
Materials
Where to use what Under water
Above water
do use
do use
• Epoxy coated cast iron parts (baseplates)
• Pipework stainless steel or higer, PE
• Pipework stainless steel or higher, PE
• Aluminium parts
• Epoxy coated cast iron valves
• Aluminium or glass fiber ladders and service platform
• Stainless steel valves or higher
• Aluminium is ok for hatch material
• A4-80 bolts (stainless steel) stainless steel parts
• Electrical components need to be in class IP 54 or above
• Flange materials stainless steel, silumin and hot dipped zinc
Don’t use Don’t use • Brass parts in general
• Hot dipped zinc chain works, but it will corrode on water line
• Small zinc coated steel parts
• Zinc coated guide rails will corrode on water line
• Zinc coated bolt, nuts, washers
• Zinc coated bolt, nuts, washers
• Aluminium parts
• Brass parts in general • Anode and cathode pairs, don’t use different materials • Ground connections copper wire will corrode • On frequency converters use lacquer finished electrical cords
37
pumping station HANDBOOK Materials
NOMINAL DN Nominal DN – PN 10 DIN Flange
Measures at mm
D
d
d1
Th
n
50
165
125
18
M16
4
65
185
145
18
M16
4
80
200
160
18
M16
8
100
220
180
18
M16
8
125
250
210
18
M16
8
150
285
240
22
M20
8
175
315
270
22
M20
8
200
340
295
22
M20
8
50
152,4
120,7
19
M16
4
65
177,8
139,7
19
M16
4
80
190,5
152,4
19
M16
4
90
215,9
177,8
19
M16
8
100
228,6
190,5
19
M16
8
DN = Nominal diameter D = Outside diameter d = Bolt ring diameter d1 = Bolt hole diameter Th = Bolt thread n = Bolt amount PN = Nominal pressure
ANSI Flange
125
254
215,9
22
M20
8
150
279,4
241,3
22
M20
8
200
342,9
298,5
22
M20
8
Pipe conversion table Diameter Nominal DN (mm)
Nominal Pipe Size NPS (inches)
Outside diameter Stainless steel, ISO (mm)
Outside diameter PE (Polyethylene) (mm)
50
2"
60.3
63
65
2,5"
76.1
75
80
3"
88.9
90
100
4"
114.3
110
125
5"
139.7
140
150
6"
168.3
180
200
8"
219.1
225
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pumping station HANDBOOK
Materials
CONE LENGTH DN
50/25
Length (mm)
109
50/32
85
50/40
70
65/32
132
65/40
117
65/50
87
80/40
160
80/50
130
80/65
120
100/50
202
100/65
155
100/80
122
125/65
233
125/80
200
125/100
122
150/80
285
150/100
207
150/125
135
200/100
357
200/125
285
200/150
200
250/125
446
250/150
361
250/200
210
300/150
512
300/200
361
300/250
203
350/200
466
350/250
300
350/300
150
400/300
310
500/300
611
39
REPAIRS
6
pumping station HANDBOOK
Repairs
6. How to fix a hole in a tank
Read and follow local rules and legislations for work with Glass-Reinforced Plastic (GRP) Try to find best fitted GRP part to fill the hole you need to fix 1
Use hot glue to attach the part to hole 2
43
pumping station HANDBOOK Repairs
Roughen the GRP surface 3
Surface is ready to be laminated 4
44
pumping station HANDBOOK
Repairs
Moisten the GRP laminating matt properly with resin 5
Place the matt on correct spot, use roller to spread sufficient amount of resin 6
45
pumping station HANDBOOK Repairs
Remove air with aluminum roller 7
Finish the surface by rolling on a layer of resin 8
46
ACCESSORIES
7
pumping station HANDBOOK
Accessories – Auto-couplings
Auto-couplings DN40, DN50, 2", RP 2
DIN
ANSI
Material number
Material number
Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast Iron * Rp 2"/Rp 2" 2" NPT * * DN40/Rp 1½" *
DP/EF/AP35B/AP50B
97644486
DP/EF
97727450
SEG with T-shaped base
96076063
DN50/Rp 2"
SEG
97695874
Rp 2"/Rp 2"
APG
96003341
Rp 2"/Rp 2"
AP10, AP30, APG50
96000178
DN50/DN50
APG
96005353
Hook up auto-coupling Base stand, counterpart, bolts, nuts and gaskets Cast Iron * DN40/Rp 1½" Rp 2"/Rp 2"
96076089 96004445
Loose feet for SEG Stainless EN 1.4301 Loose feet for SEG
96076196
* No drawing avaliable
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pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, Rp 2"/Rp 2" 96003341, with angled guide claw
50
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, Rp 2" / Rp 2" 96000178, with straight guide claw
51
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN50 96005353
52
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, Rp 2"/Rp 2" 96004445, Hook-up complete with elbow 90° 96004445 Auto-coupling, hook-up 50 Hz
324
R 2 1/2
140
100
Rp 2
Rp2
150
NV75
20
18
Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. 1/1
Printed from Grundfos CAPS [2013.05.051]
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pumping station HANDBOOK Accessories – Auto-couplings
DN65, ANSI 2½" guide rails 50 Hz
DIN
ANSI
Material number
Material number
97626234
Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw
Cast iron * * DN65 DN65/Rp
2½"
96090992
2½"
96000180
2½"
96825104
98166056
2½"
97904192
98166085
Stainless EN 1.4408/1.4432 DN65
Stainless EN 1.4517 DN65
**Grundfos preferred product for SE/SL 1-30 kW
54
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN65 96090992, Cast iron 96825104, EN1.4408/1.4432 97904192, EN1.4517
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pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN65/Rp 2 ½” 96000180, with 1" UGRH
96000180 Auto-coupling, DN 65 / Rp 2 1/2 50 Hz 60
70
UPAT M10/15
13
1"
130
140
240
60
Rp 2 1/2
DN65 PN10
7
UPAT M12/15
120
150
180
100
14
Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details.
Printed from Grundfos CAPS [2013.05.046]
56
1/1
pumping station HANDBOOK Accessories – Auto-couplings
DN80, ANSI 3"
DIN
ANSI
Material number
Material number
Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron **
DN80
3"
96090993
97626236
DN80/DN65
3"/2½"
96102238
97626237
3"
96825106
98166057
3"
97904193
98166086
Stainless EN 1.4408/1.4432 DN80
Stainless EN 1.4517 DN80
Auto-coupling Incl. guide claw, profile seal, UGRH and screws Cast iron UV 35586B DN80, max 210 kg
96094504
Auto-coupling base plate Cast iron UV35586B DN80 and DN100, max 210 kg
96066511
Guide rail
UGRH
Adapter kit
1 ½"
96067990
DN80 96255641 DN100 96572291
Auto-coupling Incl. bend, UGRH bolts and gasket max 355 kg Steel plate, welded, galvanized and epoxy coated UK35692E DN80
96094508
2"
UK35693E with expanding elbow DN80 to DN100
96066497
2"
96067992
DN80 96572292 DN100 96572294
**Grundfos preferred product for SE/SL 1 – 30 kW
58
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN80 96090993, Cast iron 96825106, EN1.4408/EN1.4432 97904193, EN1.4517
59
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN80/DN65 96102238, with expanding guide claw DN65/DN80
60
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN80 UV35586B, for DN80 and DN100
61
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN80 UK35692E with elbow DN80/DN80
62
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING DN80/100 UK35693E with expanding bend DN80/DN100
63
pumping station HANDBOOK Accessories – Auto-couplings
DN100, 4"
DIN
ANSI
Material number
Material number
96090994
97626238
Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron **
DN100
4"
DN100
96006658
DN100
AP 100
96003378
DN100/DN80
4"/3"
96102240
DN100/DN80
96003339
DN100/DN80
96006657
97626239
Stainless EN 1.4408/1.4432 DN100
4"
96825108
98166059
4"
97904194
98166087
Stainless EN 1.4517 DN100
Auto-coupling, base plate Cast iron UV35586B DN80 and DN100 (see illustration page 63)
max 210 kg
96066511
Guide rail
UGRH
Adapter kit
1½"
96067990
DN80, 96255641 DN100, 96572291
UK35441C DN100
max 350 kg
96066471
2"
96067992
DN80, 96572292 DN100, 96572294
Auto-coupling complete, Belzona coated (Z). Baseplate, guide claw, UGRH, gasket, bolts Cast iron UV35586B Z DN100 (see illustration page 63)
max 210 kg
96627936
Auto-coupling Steel plate, welded, galvanized and epoxy coated UK 35441E DN100 incl. elbow, UGRH, bolts and gasket
max 350 kg
96094509
2" 2"
UK35551 DN100 with expanding elbow to DN150
max 350 kg
96066488
** Grundfos preferred product for SE/SL 1 - 30 kW
64
96067992
DN80, 96572292 DN100, 96572294 96572294
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN100 96090994, Cast iron 96090994 AUTO COUPLING DN100 50 Hz 96825108, EN1.4408/1.4432 97904194, EN1.4517
110
18
15
110
2"
110 DN100 PN10
220
240
413
DN100 PN10
20
96046825 EN-GJL-250
220
260
110
230
20
446 Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. Printed from Grundfos CAPS [2013.05.046]
65
1/1
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN100 96006658, Cast iron 96825108, EN1.4408/EN1.4432 97904194, EN1.4517
66
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN100 96003378, Cast iron with 1 ½” UGRH
67
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN100/DN80 96102240, with expanding guideAUTO claw DN80/DN100 96102240 COUPLING DN100/80 50 Hz
110
110 18
15
2"
127 220 DN100 PN10
DN80 PN10
413 240
20
220
20
260
110
230
463
Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. Printed from Grundfos CAPS [2013.05.046]
68
1/1
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN100/DN80 96003339, with expanding guide claw DN80/DN100
69
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN100/DN80 96006657, with expanding guide claw DN80/DN100
70
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN100 UK35441C
71
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN 100 UK35441E
72
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN100/DN150 UK35551, with expanding elbow DN100/DN150
73
pumping station HANDBOOK Accessories – Auto-couplings
DN125, ANSI 5"
DIN
ANSI
Material number
Material number
UGRH
Adapter kit
96457261
96871245
96457261
96871245
Auto-coupling Incl. guide claw, profile seal, UGRH and bolts Cast iron UK35402C DN150 with an enlarging guide claw (see illustration on page 77) DN125 to DN150 Auto-coupling is DN150
Max 680 kg
Auto-coupling Incl. guide claw, profileseal, guide rail bracket and screws, excl. bend (Elbows are available on page 89) Steel plate, welded, galvanized and epoxy coated UK35402E DN150 with enlarging guide claw (see illustration on page 78) from DN125 to DN150. Auto-coupling is DN150
max 680 kg
96094506
74
pumping station HANDBOOK
Accessories – Auto-couplings
DN150, 6"
DIN
ANSI
Material number
Material number
Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron
Guide rail
* * DN150
6"
96090995
97626240
2"
DN150
6"
97695489
97703094
3"
DN150/DN100
6"/ 4"
96102241
97626241
2"
DN150/DN125
6"/ 5"
96782145
97626242
3"
DN150
6"
96945381
98166073
2"
DN150
6"
96989863
98166076
3"
DN150
6"
97904195
98166089
2"
DN150
6"
97904196
98166091
3"
DN150/ 125
6"/ 5"
97904197
98166092
3"
Stainless EN 1.4408/1.4432
Stainless EN 1.4517
Auto-coupling, base plate Cast iron UK35402C DN150
max 680 kg
UGRH
Adapter kit
96066466
96457261
96572296
Auto-coupling Base plate excl. bend Incl. bolts and gaskets (Elbows are available on page 89) Steel plate, welded, galvanized and epoxy coated UK35402E DN150
max 680 kg
96066467
96457261
96572296
UK35552 DN150 with expanding elbow to DN200
max 680 kg
96066490
96457261
96572296
** Grundfos preffered pruduct for SE/SL 1 – 30 kW
75
pumping station HANDBOOK Accessories – Auto-couplings
Auto-coupling, DN150
275
96090995 with 2" UGRH 97695489 with 3" UGRH 96102241 with 2" UGRH and guide claw DN100/DN150 96782145 with 3" UGRH and guide claw DN125/DN150
76
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN150 UK35402C
77
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN150 UK35402E
78
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN150/DN200 UK35552 with expanding elbow DN150/DN200
79
pumping station HANDBOOK Accessories – Auto-couplings
DN200, ANSI 8"
DIN
ANSI
Material number
Material number
Guide rail
Auto-coupling complete Incl. baseplate, UGRH, gasket, bolts and guide claw Cast iron DN200
96004020
3"
DN200/150
96004404
2"
DN200/150
96004019
3"
Auto-coupling complete Baseplate, guide claw, UGRH, gasket and bolts Note! Extra base can be necessary due to low inlet center Cast iron **
DN200
8"
96641489
DN200
Belzona coated
96962290
97506541
3" 3"
Auto-coupling, base plate
Cast iron UK35524C DN200
max 1450 kg
96066481
UGRH
Adapter kit
96067996
96308386
96067996
96308386
Auto-coupling Incl. bend, guide claw, profile seal, UGRH and bolts Cast iron UK 35524 DN200
max 1450 kg
96094507
Auto-coupling. Base plate excl. bend Incl, bolts and gaskets (Elbows are available on page 89) Steel plate, welded, galvanized and epoxy coated UK35524E DN200
max 1450 kg
80
96066482
pumping station HANDBOOK
Accessories – Auto-couplings
Auto-coupling, DN200 96004020, with 3" UGRH 96004404 with 2" UGRH and DN150/DN200 guide claw 96004019 with 3" UGRH and DN150/DN200 guide claw
See chart
81
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN200 96641489, 96962290, Belzona coated
82
pumping station HANDBOOK
Accessories – Auto-couplings
AUTO-COUPLING, DN200 UK35524C
83
pumping station HANDBOOK Accessories – Auto-couplings
AUTO-COUPLING, DN200 UK35524(E)
84
pumping station HANDBOOK Accessories – Dry installation
Dry Installation DN65-DN200
DIN Material number
Base Stand with suction bend H = from floor to top Hot galvanized DN65
H = 248 mm
96102257
DN80
H = 275,5 mm
96102258
DN100
H = 340,5 mm
96102259
DN150
H = 442 mm
96102260
Galvanized steel DN80/DN100
96567174
DN100/DN150
96567175
DN150/DN200
96567176
Vertical base stand, without bend Bolts and flange seal included H = from floor to top Stainless EN 1.4401/EN 1.4436 DN80/DN100 on pump inlet
H = 443 mm
96090101
DN150 on pump inlet
H = 621 mm
96835614
DN200 on pump inlet
H = 719 mm
96090115
Hot galvanized DN80/DN100
96094521
DN100/DN125
96094522
DN200
96094523
DN100/DN125
96094524
Horizontal dry installation SE 1.1-11 kW, H = from floor to inlet center on pump inlet Hot galvanized B = 1,1-3,0 kW C = 3,0-7,5 kW D = 7,5-11 kW DN65 B
96102261
DN65 C
SE1.50
96102262
DN80 B
SEV.65, SEV.80
96101912
DN80 C
SEV.65, SEV.80
96102200
DN80 D
SEV.80
96102386
DN100 B
SE1.80
96102201
SE1.80, SEV.100
96101917
DN100 D
DN100 C H = 210mm
SE1.80, SEV100
96102202
DN150 C
H = 300mm
SE1.100
96102263
DN150 D
H = 300mm
SE1.100
96102250
86
pumping station HANDBOOK
Accessories – Dry installation
DIN Material number
Vertical base stand for DN80 and DN100 Stainless With 3 adjustable legs 350-575 mm D
C
B
A
6
6
> 5
5
4
4
Horizontal sled excl. lifting arm for SE 1,1-11 kW With pull back handle to separate volute and motor housing easily DN states pump inlet flange
Print
DN50 and DN65 3
3
Industrihøjen 2 7730 Hanstholm TLF. 97962055 FAX. 97962468
[email protected] www.boatech.dk
BOATECH ApS
Please contact solution-gwu@ grundfos.com
DN150 2
2 SEV Fod rev1
Denne tegning må ikke overlades til, kopieres eller udnyttes af uvedkommende.
DN80 and DN100
Lifting arm if you want to lift the pump (only one needed per station) 1
1
30-09-2010 D
C
B
A
Horizontal sled for SE 9-30 kW including lifting arm With pull back handle to separate volute and motor housing easily Prepared for smart trim
DN100
Please contact solution-gwu@ grundfos.com
DN150 DN200
Base stand for horizontal, dry installation. S-range only DN states pump inlet. Supplied with bolts, gaskets and anchor bolts The stand is included when you order a horizontal S-range pump Stainless EN 1.4404/EN 1.4432 DN100
96830544
DN150
Fr50
96830549
DN150
Fr54
96830574
DN200
Fr50
96830551
DN200
Fr54
96830576
87
pumping station HANDBOOK Accessories – Ring stands
Ring stand DN65, 2½"-DN200, 6"
DIN
ANSI
Material number
Material number
Ring stand with 90° bend for hose connection Stainless EN 1.4404 DN100/DN80
96898273
DN150/DN100
96898274
DN150/DN125
96898275
DN200/DN200
96898277
Cast iron DN65/DN65
2½"
96102253
97632115
DN65/DN80
3"
96102378
97632165
DN80/DN65
2½"
96102439
97632219
DN80/DN80
3"
96102254
97632227
DN80/DN100
4"
96943236
97632281
DN100/DN80
3"
96102313
97632229
DN100/DN100
4"
96102255
97632278
Hot galvanized DN125/DN125
5"
96790703
N/A
DN125/DN150
6"
96789479
97683544
DN150/DN100
4"
96102314
97632370
DN150/DN150
6"
96102256
97632372
DN80/DN150
6"
96790702
97683543
DN200/DN200
8"
96789480
N/A
96102379
97632119
Ring Stand with 90° bend for thread connection Cast iron DN65/DN65
R 2½"
DN65/DN80
R 3"
96102380
97632166
DN80/DN65
R 2½"
96102440
97632226
DN80/DN80
R 3"
96102381
97632228
DN80/DN100
R 4"
96943237
97632283
DN100/DN80
R 3"
96102382
97632241
DN100/DN100
R 4"
96102383
97632280
Hot galvanized DN150/DN100
R 4"
96102384
97632371
DN150/DN150
R 6"
96102385
97632373
88
pumping station HANDBOOK
Accessories – Pipes
elbow 90° with flanges
Material number
Elbow 90° with flanges Stainless EN 1.4401/EN 1.4436 DN80
L = 139 mm
96242687
DN100
L = 174 mm
96242688
DN150
L = 254 mm
96480846
DN200
L = 330 mm
96480847
DN80
L = 180 mm
96060928
DN100
L = 200 mm
96060930
DN150
L = 250 mm
96060934
DN200
L = 300 mm
96060938
DN80/DN100
L = 180 mm
96060929
DN100/DN150
L = 250 mm
96060931
DN125/DN150
L = 250 mm
96060933
DN150/DN200
L = 300 mm
96060935
DN200/DN250
L = 350 mm
96090776
DN200/DN300
L = 400 mm
96060940
DN200/DN400
L = 500 mm
96605615
Elbow 90°, equal bend Cast Iron
Elbow 90°, reducing bend Cast iron
89
pumping station HANDBOOK Accessories – UGRH
Upper guide rail holders (UGRH)
Material number
Fits on pedestal
Upper guide rail holder (UGRH) EN 1.4308 DN40-DN50, Rp 2"
½"
96825109
97644486, 96076063, 97695874
Rp 2"/Rp 2"
1½"
96002156
96003341, 96000178
DN50
1½"
96002156
96005353
96825117
96090992, 96090993, 96102238
96825158
96090994, 96102240, 96090995, 96102241
DN65-DN80
1½"
DN100-DN150
2"
DN150
3"
96828172
97695489, 96782145
DN200
3"
96255842
96641489
Upper guide rail holder (UGRH) for Xylem pedestals including cable hook and chain hook
Please contact solution-gwu@ grundfos.com
Excl. bolts Fits on xylem pedestal DN80-DN200
Upper guide rail holder (UGRH) Stainless EN 1.4301 DN80/DN100
96067990
UV 35586, UV 35579
DN80/DN100
96067992
UK 35692, UK 35693, UK 35441C
DN150
96457261
UK 35402C, UK 35552
DN200
96067996
UK 35524C
Intermediate guide rail holder (IGRH) for 2" guide rails Stainless EN 1.4301 DN40
96825111
DN65
96825119
DN80
96825142
DN100
96825161
DN125/150
96829331
DN150
96887674
In order to find out what type of GEF pedestal there is in the pit without going down the following list can be used.
URGH b
c
d
Material number
UV 35586, UV 35579, GEF Pedestal
GEF Pedestal
220
40
60
96067990
UK 35692, UK 35693, UK 35441C
375
52
75
96067992
UK 35402C, UK 35552
500
67
100
96457261
UK 35524C
600
80
150
96067996
Measurements b, c and d are in mm.
90
pumping station HANDBOOK
Accessories – Pipes
Chain hook Description
Material number
For chain with maximum 8 mm thickness Please contact
[email protected]
Stainless steel EN 1.4301
Cable hOOK Description
Material number
Hook for hanging cables Please contact
[email protected]
Cable hook for strainer Description
Material number
Hook for cable hangers Please contact
[email protected]
Stainless steel EN 1.4301
91
pumping station HANDBOOK Accessories – Adapters
ADAPTERS GRUNDFOS DATA SHEET
FLYGT GRUNDFOS
Description
DN Outlet/Inlet
Adapter without lift function
80
12 holes
80/100
96105782 96105787
8 holes, SE/SL 1,1-11 kW
150
171
96006638
SE/SL 9-30 kW
150
96003403
12 holes
200
97908872
O 4014
DN 150: M20 A2-70 , DIN 934
lifted. (- not availabel)
80
242
41
96105762
80/100
255
50
96105793
12 holes
100
255
50
96105763
12 holes
125/100
Version 3-6 flange/holes
12 holes
• A L S1-074-
125 / 8
125 / 8
•
S1-064-A L
125 / 8
125 / 8
•
S1-074-S
100 / 4
100 / 8
•
S1-064-AM
100 / 4
100 / 8
•
S1-104-AH
100 / 4
100 / 8
100 / 4
-
•
S1-104-A L
125 / 8
125 / 8
•
S1-074-AH
•
S1-074-A L
•
S1-074-AM
The kits include:
•
SV-064-B
Bolts: • S1-104-BM 100 / 4 100 / 8 DN 80, DN 100 and DN 125: 100 / 4 • S1-124-AH 100 / 4 100 / 8 8 x M16 x 70 (3 x M10 x 70)** A2-70, EN-ISO 4014 100 / 4 • S1-124-A L 125 / 8 125 / 8 DN 150: 100 / 4 8 x M20 100x/70 8 (8 x M16 • S1-124-BM /4 100 / 8 x 50 )**A2-70 100 , EN-ISO 4014
•
SV-074-B
100 / 4
•
S1-074-AS
B
-
•
SV-072-BH
80 / 4
80 / 8
•
S1-054-CM
100 / 4
100 / 8
•
SV-092-BH
80 / 4
80 / 8
•
S1-054-H
100 / 4
100 / 8
•
SV-122-BH
80 / 4
80 / 8
•
S1-074-CM
100 / 4
100 / 8
•
S1-074-H
100 / 4
100 / 8
284
50
96105796
50
96105764
Nuts: DN 80, DN 100 and DN 125: M16 A2-70 , DIN 934
125 / 8
** A different bolts set.
125/150 TM027077 2603
100 / 8
Version 1-2 flange/holes
Pump type:
12 holes 12 holes
TM027078 2603
100 / 4
Adapter without lift function
With lifting function
Gaskets: Sizes: DN 80, DN 100, DN 125, DN 150 KLINGERsil C-4430, PN10, thickness 2 mm
S1-064-AH
96105790
170
ISO 4014
•
96105765
165
The adaptors make it possible to install a GRUNDFOS Nuts: S-pump on 100 a FLYGT auto-coupling. DN 80, DN and DN 125: M16 A2-70 , DIN Adapter with lift934 function
Version 3-6 flange/holes
Material number
100/150
TM027077 2603
TM027078 2603
B
Adapters
164
100 GRUNDFOS DATA SHEET
12 holes
Version 1-2 flange/holes
Lift function mm
95918167
11 holes
12 holes
Pump type:
mm
65
DN 150: M20 A2-70 , DIN 934 Gaskets: Sizes: DN 80, DN 100, DN 125, DN 150 C-4430, PN10, replaceKLINGERsil Flygt MF3068 withthickness 2 mm
To SEG for example in flygt Compit stations
40
98247423
NOTE: These GRUNDFOS pumps must be lifted. (- not availabel) Pump type:
Version 1-2 flange/holes
Version 3-6 flange/holes
Pump type:
•
SV-014-B
80 / 3
100 / 8
•
S1-064-AH
•
SV-014-B L
80 / 3
100 / 8
•
S1-064-A L
Version 1-2 flange/holes
Version 3-6 flange/holes
100 / 4
100 / 8
Pump type: • L S1-074-
•
SV-024-BH
80 / 3
-
•
•
S1-024-C
100 / 4
100 / 8
•
Flygt 125 /adapter 8 125 / 8 DN50 • S1-074-S S1-064-AM 100 / 4 /8 • S1-104-AH Both items100needed S1-074-AH 100 / 4 • S1-104-A L S1-074-A L as in 125picture /8 • S1-104-BM
•
S1-026-A
100 / 4
100 / 8
•
S1-074-AM
100 / 4
•
SV-024-B
80 / 3
100 / 8
•
-
•
S1-124-AH
Version 1-2 flange/holes
Version 3-6 flange/holes
125 / 8
125 / 8
100 / 4
100 / 8
100 / 4
100 / 8
125 / 8
125 / 8
100 / 4
100 / 8
100 / 4
100 / 8
•
S1-034-C
100 / 4
100 / 8
•
S1-074-AS
100 / 4
-
•
S1-124-A L
125 / 8
125 / 8
•
S1-044-C
100 / 4
100 / 8
•
SV-064-B
100 / 4
100 / 8
•
S1-124-BM
100 / 4
100 / 8
•
SV-034-C
100 / 4
100 / 8
•
Adapter flange R- 2" SV-074-B 100 / 4
•
SV-072-BH
80 / 4
80 / 8
•
SV-034-CH
80 / 3
100 / 8
•
S1-054-CM
100 / 4
100 / 8
•
SV-092-BH
80 / 4
80 / 8
•
SV-042-C
100 / 4
100 / 8
•
Adapter Flygt DN50/Rp 2" S1-054-H 100 / 4 100 / 8 • SV-122-BH
80 / 4
80 / 8
•
SV-044-C
100 / 4
100 / 8
•
S1-074-CM
100 / 4
100 / 8
•
SV-044-CH
80 / 3
100 / 8
•
S1-074-H
100 / 4
100 / 8
92
91716018 96003466
pumping station HANDBOOK
Accessories – Adapters
ABS Description
DN
Adapter flange fits on ABS oval flange
50
*
65
*
80
*
100
*
150
mm
Material number
98247424
* ABS adapters fit on Grundfos pumps
KSB Description
DN
mm
Material number
Adapter flange 40 *
65
*
80
*
100
*
150
96945354
* KSB adapters fit on Grundfos pumps
HOMA (AP) Description
DN
SEG for APG baseplate
40
Adapter flange DN50/R 2" + gasket set
mm
Material number
Rp 2"
96002166
Rp 2 ½”
96002167
50
62
96055075 + 91069964 96572268 96572281 96572283 96583798
Häny Description
DN
40
93
mm
Material number
98247426
pumping station HANDBOOK Accessories – Adapters
Jung Description
DN
mm
40
Material number
98247425
UNI TRAVERSE Description
Material number
Bar for pipes DN40-DN100 and 1-3 guide rail holders Variable mountings to fit any angle Stainless steel Adjustable length 800-2000 mm Excl. guide rail holders
Please contact solution-gwu@ grundfos.com
GUIDE CLAWS FOR GRUNDFOS INTERNAL REPLACEMENTS Description
DN
mm
Grundfos old auto coupling
UGRH Material number
10-flange, F34-42
80
UV 35579
96572290
10-flange, F34-42
100
UV 35579
96294872
10 flange, F34-42, 1.4408
100
UV 35579
96295193
F34-50
80
UV 35586B
96255641
F34-50
100
UV 35586B
96572291
80
UK 35692
96572292
100
35441C
96572294
80
UK 35441
96572292
S-range only
125/150
UK 35402
96871245
SE-range only
150
UK 35402C
96572296
F50-70
200
UK 35524
96308386
94
pumping station HANDBOOK
Accessories – Adapters
Sarlin S1/SV
DN
Material number
80
96572290
80
96255641
100
96255641
100
96572291
150/125
96871245
Pump type 014 B/BL 024 B/BH 034 CH 044 CH
042 C 072 BH 092 BH 122 BH
074 AS
034 C 044 C 044 C 064 AM/AH/B 074 AM/AH/CM/H/B 054 CM/H
074 L
Grundfos Guide claws Auto-coupling
Guide Claw kit
Guide Claw kit
Incl. rubber seal
Incl. rubber seal
Material number
Material number
FKM Auto coupling DN40
96592055
DN65
96090992
96692330
DN80
96090993
96659169
DN65/80* (Pump flange DN65/Auto coupling DN80)
96102238
DN100
96090994
96592056
96659182
DN80/DN100 (Pump flange DN80/Auto coupling DN100)
96102240
96611611
96659181
DN150
96090995
96592060
96659184
DN100/150* (Pump flange DN100/Auto coupling DN150)
96102241
96611613
96659183
Guide shoes and baseplates are also avaliable in EN 1.4408 and 1.4517. Please contact
[email protected] SAP codes and details. * Note that it is not in the baseplate we reduce from larger diameter. It’s in the guide shoe. For example DN80 and DN65/80 has the same baseplate but different shoe.
95
96692332
pumping station HANDBOOK Accessories – Valves
VALVES AVK type
Series 06/80 Gate valve For sewage NOT FOR DRINKING WATER
AVK ref no.
DN [mm]
PN [Bar]
Weight kg
Material number
06-050-80012
50
10
11,0
96060484
06-065-80012
65
10
14,0
96060485
06-080-80012
80
10
18,0
96060487
06-100-80012
100
10
23,0
96060489
06-125-80012
125
10
31,0
96060490
06-150-80012
150
10
46,0
96060491
06-200-80002
200
10
65,0
96060492
AVK GATE VALVE DN
L mm
H mm
Dt mm
D mm
Dh mm PN 10 PN 16
ds mm PN 10 PN 16
Holes PN 10 PN 16
F mm
Weight kg
40
140
50
150
241
83
150
110
19
4
14
10
241
102
165
125
19
4
14
11
65 80
170
271
122
185
145
19
4
17
14
180
297
138
200
160
19
8
17
18
100
190
334
158
220
180
19
8
19
23
125
200
376
188
250
210
19
8
19
31
150
210
448
212
285
240
23
8
19
46
200
230
562
268
340
295.295
23 23
8 12
24
65
250
250
664
320
400
350.355
23 28
12 12
27
102
300
270
740
370
455
400.410
23 28
12 12
27
149
350
290
930
430
520
460.470
23 28
16 16
32
220
400
310
960
482
580
515.525
28 31
16 16
32
240
COMPONENT LIST 1. Stem
5. Bonnet
9. Bonnet gasket
2. NBR wiper ring
6. Thrust collar
10. Wedge nut
3. NBR O-ring
7. NBR rubber manchette
11. Wedge
4. Plastic bearing
8. Bonnet bolt
12. Body 58
96
pumping station HANDBOOK
Accessories – Valves
AVK type
Series 53/30 THREADED Non-Return
AVK ref no.
DN [mm]
PN [Bar]
Weight kg
Material number
53-032-309007
1 1/4"
10
2,0
96116550
53-040-309007
1 1/2"
10
2,0
96489972
53-050-309007
2"
10
4,0
96002002
53-050-351007
50
10
9,0
96116551
53-065-351007
65
10
11,0
96002008
53-080-351007
80
10
13,0
96002009
53-100-351007
100
10
18,0
96002085
53-125-351007
125
10
35,0
96116552
53-150-351007
150
10
37,0
96003423
53-200-350007
200
10
68,0
96003839
Ball check valve
Series 53/35 Non-Return Ball check valve
AVK BALL CHECK VALVE DN
L mm
BSP thread
Dt mm
32
140
40
140
50
180
50
200
98
65
230
80
260
100
D mm
H mm
D Ball mm
Weight kg
1 1/4"
83
48
2
1 1/2"
83
48
2
2"
101
50
3
165
101
60
7,5
118
185
148
95
12
133
200
148
95
13
300
159
220
182
120
18
125
350
183
250
251
175
30,5
150
400
209
285
251
175
30,7
200
500
268
340
333
240
70
250
600
319
400
406
300
128
300
700
367
455
480
360
187
350
800
427
505
571
420
300
400
900
482
565
657
480
410
COMPONENT LIST 1. Cover 2. Bolt/nut/washer 3. Gasket 4. Ball
97
pumping station HANDBOOK Accessories – Valves
AVK type
Series 702/10 Knife gate valve with non rising stem and handwheel. Grey cast iron for sewage
AVK ref no.
DN [mm]
PN [Bar]
Weight kg
Material number
702-050-1013
50
10
8,0
96116656
702-065-1013
65
10
9,0
96116657
702-080-1013
80
10
12,0
96116658
702-100-1013
100
10
14,0
96116659
702-125-1013
125
10
16,0
96116660
702-150-1013
150
10
25,0
96116661
702-200-1003
200
10
36,0
96116662
Test pressure
Weight kg
AVK KNIFE GATE VALVE DN mm
PN drilling
L mm
H mm
D mm
Working pressure
10/16
43
275
175
10
15
6
65
10/16
46
300
175
10
15
7
80
10/16
46
337
225
10
15
13
100
10/16
52
374
225
10
15
15
125
10/16
56
414
225
10
15
35
150
10/16
56
500
300
10
15
13
200
10
60
602
300
8
12
43
COMPONENT LIST 1. Column 2. Stem 3. Bronze nut 4. Bolt and nut 5. Bolt for packing gland 6. Push rod 7. Packing gland 8. Body 9. Gate 10. Body gasket 11. Body bolt 12. Handwheel 13. Washer 14. Bolt 15. Bearing
98
pumping station HANDBOOK
Accessories – Valves
AVK HAND WHEEL AKV type
Series 08 Handwheel for gate valve AVK series 02 & 06
99
AKV ref. no.
DN
D mm
Material number
08-050-01000
40-50
180
96116556
08-080-02000
65-80
225
96116557
08-100-01000
100
280
96116558
08-150-02000
125-150
320
96116559
08-200-01000
200
320
96116560
pumping station HANDBOOK Accessories – Pipes
Y-PIPES
100
pumping station HANDBOOK
Accessories – Pipes
Size
DIM A
DIM B
DIM C
DIM D
DIM E
DIM F
DN50
85
130
96
335
212,5
178,5
DN65
110
170
115
405
262,5
207,5
DN80
215
325
139
630
425
239
DN100
230
305
177
680
415
287 396,5
DN150
260
425
252
805
567,5
DN200
350
480
355
1040
650
505
DN250
375
631
412
1145
828,5
609,5
DN300
500
831
492
1445
1052,5
714,5
Please contact
[email protected] for details
101
pumping station HANDBOOK Accessories – Control & Monitoring
Control & Monitoring FLOAT SWITCH Description
Cable length (m)
Material number
10
96003332
20
96003695
10
96003421
20
96003536
Float switch Float switch
Float switch for Ex applications
Bracket for 2 float switches
96003338
Float switch kits 1 pump without alarm (2 switches) including bracket
10
62500013
1 pump with alarm (3 switches) including bracket
10
62500014
2 pumps without alarm (3 switches) including bracket
10
62500014
2 pumps with alarm (4 switches) including bracket
10
62500015
Ex applications (one switch is always used for dry running protection in Ex applications) 1 pump without alarm (3 Ex switches) including bracket
10
62500017
1 pump with alarm (4 Ex switches) including bracket
10
62500018
2 pumps without alarm (4 Ex switches) including bracket
10
62500018
LC-Ex4 safety barrier for float switches in Ex applications Can be mounted in ambient temperatures ranging from -25 to +50 °C
96440300
Safety class: II (1)/Eex (Ia) II C
Electrodes Description
Cable length (m)
Material number
1 electrode
10
96076289
3 electrodes
10
96076189
4 electrodes
10
91713437
Bracket for electrodes
91713196
102
pumping station HANDBOOK
Accessories – Control & Monitoring
Hydrostatic pressure sensor Description
Range
Cable length (m)
Comment
Material number
MPS 0,5 bar
0,5 bar/5 metres
10
96377410
MPS 0,5 bar
0,5 bar/5 metres
25
97719345
MPS 1 bar
1 bar/10 metres
25
97719347
MPS 1 bar
1 bar/10 metres
50
MPS 1 bar
1 bar/10 metres
100
Drinking water approval
97719349
MPS 5 bar
5 bars/50 metres
60
Drinking water approval
97719350
MPS 5 bar
5 bars/50 metres
100
Drinking water approval
97719351
MPS 10 bar
10 bars/100 metres
120
Drinking water approval
97719352
MPS 16 bar
16 bars/160 metres
200
Drinking water approval
97719353
MPS 16 bar
16 bars/160 metres
250
Drinking water approval
97719354
97719348
Junction box
96377411
Technical data Output
4-20 mA
Power supply
10-36 VDC
Degree of protection
IP 68
Accuracy
0,3% of full scale value
Temperature Process
-10 to +80 °C
Storage
-40 to +100 °C
Drinking water approval
WRAS & ACS
Material Seal diaphragm & casing
Stainless stell 1.4571/316 Ti
Gasget
Vitron
Connecting cable
PE/HFFR sheath (non Halogen)
Junction box Cable entry
2 pcs M20x1.5
Enclosure material
Polycarbonate
Degree of protection
IP 54
Installation Where sensor cables have to be extended, the cable of the hydrostatic pressure sensor can be connected in the junction box. Keep the venting pipe free in order for the hydro static pressure sensor to work properly. To protect the sensor, make sure that the sensor is installed inside a plastic pipe (for example PVS 110).
CABLE HANGERS Description
Cable diameter (mm)
Material number Please contact
[email protected]
Cable hangers AKL - 801
7,5-10,5
AKL - 802
10,5-13,5
AKL - 803
13,5-17,5
AKL - 804
17,5-22,5
AKL - 805
22,5-30,0
103
pumping station HANDBOOK Controls
Controls Component
Description
Material number
CU 362
The CU 362 control unit is a combined controller and user-friendly control panel.
98146953
On the CU 362 operator display, the current status of the system is shown. The actual positions of the pumps, mixer and measuring sensors are also shown. Inputs and outputs 3 digital inputs 3 analog inputs for connection to sensors with current (0-20 mA/4-20 mA) or voltage (0-10 V) 2 digital relay outputs, 240 VAC, 2 A Connection to battery backup (UPS) (optional) GENIbus communication (RS - 485) Ethernet connection (VNC) Connection to fieldbus CIM modules CIM = Communication Interface Module: – CIM 200 (Modbus via RS - 485) – CIM 250 (Modbus and SMS via GSM/GPRS) – CIM 270 (GRM) (GRM = Grundfos Remote Management). Altitude above sea level Maximum 2000 m. Ambient temperature During operation: -20 °C* to +60 °C (must not be exposed to direct sunlight) In stock: -20 °C to +60 °C During transportation: -20 °C to +60 °C * At temperatures below 0 °C, the display may react slowly Enclosure class IP 54 Supply voltage 1 x 100 - 240 VAC ± 10%, 50/60 Hz, PE. Power consumption Maximum 22 W.
Component
Comment
Material number
IO 351B extension module
Extend the IO capability of GRM using GENIbus connection (e.g. in combination with CIU 270 or CIU 271) 15 Digital inputs 2 Analog inputs (0/4-20mA/0-10V) 6 Digital outputs 3 Analog outputs (0-10 V) Note: must be mounted inside of a control cabinet (low enclosure class) Note: The GENI addresses of the IO351 B in a GRM system must be 41, 42, 43... and onwards for easy setup.
104
96161730
pumping station HANDBOOK
Accessories – Control & Monitoring
Component
Description
Technical data
MP 204 motor protection
The motor protector MP 204 is an electronic control unit designed for monitoring and protection of motors, pumps, machines, cables and cable joints.
The MP 204 monitors the following parameters: - System insulation resistance to earth before start - Motor temperature. Only possible if the motor is fitted with an operational Tempcon temperature transmitter, a PT 100/PT 1000 or a PTC sensor - Current consumption and unbalance - Supply voltage - Phase sequence - Missing phase - Power factor (cos phi) - Harmonic distortion
Material number 96079927
The MP 204 protects against: - Overload - Dry running in pumping systems - Incipient motor defect - Too high motor temperature - Supply failure As standard, the MP 204 incorporates: - A display for reading values, such as current, voltage, temperature, cos phi, warning and trip codes - Relay output for external fault indication - GENIbus connection - PT100/PT1000 sensor input - PTC/thermal switch input Electrical data: Mains frequency: 50 Hz Rated voltage: 1/3 x 100-480 V Enclosure class (IEC 34-5): IP20
IO 113
SM 113
Input Module
With communication
w 98097390
Without communication
w/o 98097391
Sensor Module
IP 22
To be used inside the pump and will only work together with the IO113 with communication
The SM 113 can collect data from: - 1 current input, 4-20 mA, for vibration - 1 current input 4-20mA, spare - 1 current input 4-20mA, for water-in-oil/water in air sensor - 1 PT 100/PT 1000 for main bearing temperature - 1 PT 100/PT 1000 for support bearing temperature - 1 PT 100/PT 1000 for stator temperature - 1 PT 1000 for stator temperature - 1 PT 1000 thermal sensor - 1 digital input
105
98149751
pumping station HANDBOOK Accessories – Control & Monitoring
communication Component
Description
Technical data
CIU 200
Modbus interface
CIU 200 Communication interface for Modbus – for automation
Wall mounted/ DIN rail The CIU 200 unit with internal power supply is for products that do not support the add-on module (CIM).
Material number 96753082
The CIU 200 is a standard interface for data transmissionbetween a Modbus RTU network and a Grundfos pump or controller. It makes data exchange possible between Grundfos pump systems and a PLC or SCADA system. Extensive amounts of datapoints are available from each product via the CIU 200. The interface offers uncomplicated system integration with both new and legacy systems, as the Modbus RTU protocol is widely supported by existing control systems and PLCs. The CIU 200 with internal power supply is for Grundfosproducts that do not support the internal add-on modules. Supported products: -Dry running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE - CUE Motor drive for pumps - Multi Pump Controller: Control MPC* - Boosters: Hydro Multi-E and Hydro MPC* - CR Monitor*: Condition monitoring for CR pumps - Motor Protector MP 204
SCADA
*additional add-on GENIbus module required
CU36x
CIU 250
Wall mounted/ DIN rail
The CIU 200 unit with internal power supply is for products that do not support the add-on module (CIM).
GSM Interface
Communication interface unit for GSM/GPRS – for remote wireless control and monitoring The CIU 250 is a standard interface for data transmission between a GSM/GPRS network and a Grundfos pump or controller and can be used as follows: As an SMS interface it enables users to control and monitor Grundfos pumps and pump systems from a mobile phone. It is possible to get a message whenever a warning or an alarm occurs, to request the status or to do simple controls like START, STOP and adjusting of set point. As a SCADA interface enabling a SCADA system or a PLC controller to establish a remote connection either via GSM call-up using the Modbus RTU protocol or via a GPRS connection using the Modbus TCP protocol. An extensive amount of data points will then be available from the connected Grundfos product. The CIU 250 unit is equipped with a 24-240V VAC/VDC power supply and can be installed as a wall-mounted unit. It is connected to the Grundfos product via the GENIbus interface. Supported products Dry-running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE CUE Motor drive for pumps Circulators MAGNA*/ UPE Multi Pump Controller: Control MPC* Boosters: Hydro Multi-E and Hydro MPC* Motor protector MP 204 CR Monitor*: Condition monitoring for CR pumps
SCADA
GSM CU36x
*additional add-on GENIbus module required
106
96787106
pumping station HANDBOOK
Accessories – Control & Monitoring
CIM 200
SCADA
The CIM 200 moduletransfers data to/from the CU 361/362 and the local Modbus network.
(Modbus via RS-485)
CU36x
CIM 250
SCADA
The CIM 250 module transfers data to/from the CU 361 and the local Modbus network. The CIM 250 transfers data to/from the CU 361/362 and a GSM/GPRS network.
(Modbus and SMS via GSM/GPRS) GSM CU36x
CIM 270
GRM SERVER
WWW GRM WEBACCES
(GRM)
GSM CU36x
107
The CIM 270 module is used to link with GrundfosRemote Management.
pumping station HANDBOOK Accessories – Control & Monitoring
Communication Component
Description
Technical data
CIM 200
Modbus add-on module
Communication interface for Modbus – for automation
Material number 96824796
The CIM 200 is a standard interface for data transmission between a Modbus RTU network and a Grundfos pump. It makes data exchange possible between Grundfos pump and a PLC or SCADA system. Extensive amounts of datapoints are available from each product via the CIM 200. The interface offers uncomplicated system integration with both new and legacy systems, as the Modbus RTU protocol is widely supported by existing control systems and PLCs. The CIM 200 is an add-on communication module installed internally in 11-22 kW GrundfosE-pumps or Dedicated Controls. SCADA
Supported products -D ry running E-pumps: CRE/CRNE/CRIE, MTRE, CME, TPE Series 1000/2000, NBE/NKE (11-22 kW) - Dedicated Controls for sewage pumps
CU36x
CIM 250
GSM module
Communication interface module for GSM/GPRS – for remote wireless control and monitoring The CIM 250 is a standard interface for data transmission between a GSM/GPRS network and a Grundfos pump or controller and can be used as follows: As an SMS interface it enables users to control and monitor Grundfos pumps and pump systems from a mobile phone. It is possible to get a message whenever a warning or an alarm occurs, to request the status or to do simple controls like START, STOP and adjusting of setpoint. As a SCADA interface enabling a SCADA system or a PLC controller to establish a remote connection either via GSM call-up using the Modbus RTU protocol or via a GPRS connection using the Modbus TCP protocol. An extensive amount of data points will then be available from the connected Grundfos product.
SCADA
The CIM 250 module is an add-on communication module, which is installed internally in a Grundfos pump or a Grundfos controller.
GSM CU36x
Supported products 11-22kW Grundfos E-pumps CU 361 Dedicated Controls
108
96824795
pumping station HANDBOOK
Accessories - Control & Monitoring
GRM Grundfos Remote Management
Grundfos Remote Management provides the following benefits:
Grundfos Remote Management is a secure, internet-based system for monitoring and managing pump installations in commercial buildings, water supply networks, wastewater plants, etc.
Complete overview See the status of your entire system on your own map or aerial photo. Online with your pumps Live monitoring, analysis and adjustments from the comfort of your office. Reduce the amount of on-site inspections.
Pumps, sensors, meters and Grundfos pump controllers are connected to a CIU 271 (GPRS Datalogger). Data can be accessed from your Internet PC via a central server offering a unique overview of your system. If sensor thresholds are crossed or a pump or controller reports an alarm, an SMS will instantly be dispatched to the person on duty.
Monitor energy consumption Detailed trend curves and monthly summation reports may reveal opportunities to reduce energy consumption and optimise system performance.
Changes in pump performance and energy consumption can be tracked and documented using reports and trend graphs automatically generated by the system. This can give an indication of wear or damage in the installation, and service and maintenance can be planned accordingly.
Flexible on-call schedule Simple planning of who responds to alarms in rotating weekly schedules. Easy and effective management of service and maintenance Plan service work on the basis of actual operating data and get notification when service is due. Share documentation Upload system documentation to a secure server and make it accessible to all relevant personnel.
109
pumping station HANDBOOK Accessories – Control & Monitoring
GRM Description
Description
GRM CIM 270 Add-on
Modem module for use in Ded. Controls CU 361/362 or new MPC CU352 or 11-22 kW E-pumps or MAGNA3 (CIM 270 is delivered without battery).
Material number 96898815 (96020419)
If the CIM 270 is ordered together with a Booster CU 352, or DC CU 362 and be pre-mounted in the booster factory please use this PN: 96020419 (incl. factory mounting on controller).
GRM SERVER
WWW GRM WEBACCES
GSM CU36x
GRM CIU 270 cpl
Cost optimised CIU modem with no IO-board included. GRP is approx. EUR 35,- lower than CIU271 (CIU 270: Battery included).
97652942
GRM CIU 271 cpl
CIU modem with multi purpose IO board included (CIU 271: Battery included).
96898819
IO270 multi-purpose board consists of: 2 Digital Inputs 2 Configurable Inputs (Digital or 0/4-20mA/0-10V) 1 Relay output (230 V 2A) 1 Signal output (0-10 V) 1 Temperature input (PT100/PT1000 [2-wire])
GRM SERVER
WWW GRM WEBACCES
GRM CIU 272 AUTOADAPT
CIU 272 modem for SEG AUTOAdapt only (CIU 272: Battery included).
GSM CU36x
Note: The battery backup for CIM/CIU 27x should not be used in solar application (SQFlex/MGFlex/CRFlex) as this will maybe lead to premature wear out of the battery and can cause malfunction.
110
97644730
pumping station HANDBOOK
Accessories – Control & Monitoring
GRM Description
Comment
Material number
Antenna, Roof mounting cpl. GSM
Antenna for use on top of metal cabinets. Vandal proof, 2 m cable, QUAD Band (Global use).
97631956
Antenna, Desk mounting cpl. GSM
Antenna for general purpose application e.g. inside plastic cabinets. Mount with adhesive, 4 m cable, QUAD band (Global use).
97631957
Battery, Li-ion cpl.
A backup battery is included in the CIU 25x/271/270 box. Order this battery for CIU 2xx battery replacement or as accessory for CIM 27x.
97631960
Note: The battery backup for CIM/CIU 27x should not be used in solar application (SQFlex and MGFlex/CRFlex) as this will maybe lead to premature wear out of the battery and can cause malfunction.
A special module has been implemented in SAP to support the sale of GRM This module enables us to generate a billing plan for the customer. The billing plan can be set up to bill monthly, quarterly, half yearly or yearly. GRM yearly fee incl. data traffic
(with SIM card provided by Grundfos sales company)
GRM01001
GRM half yearly fee incl. data traffic
(with SIM card provided by Grundfos sales company)
GRM01002
GRM quarterly fee incl. data traffic
(with SIM card provided by Grundfos sales company)
GRM01004
GRM monthly fee incl. data traffic
(with SIM card provided by Grundfos sales company)
GRM01012
GRM yearly rental fee
(Fee only for GRM data hosting)
GRM02001
GRM half yearly rental fee
(Fee only for GRM data hosting)
GRM02002
GRM quarterly rental fee
(Fee only for GRM data hosting)
GRM02004
GRM monthly rental fee
(Fee only for GRM data hosting)
GRM02012
111
pumping station HANDBOOK Accessories – Control & Monitoring
CUE
Motor filters: For reduction of dU/dt and peak voltages to the motor windings and for reduction of the acoustic noise generated in the motor, a number of motor filters are offered:
CUE is a complete range of external frequency converters designed for speed control of a wide range of Grundfos pumps.
• dU/dt filters, 11-250 kW CUE has a built-in PI controller and offers the same functionality and user-interface as Grundfos E-pumps. CUE solutions can thus be seen as an extension to the E-pump range.
• Sine-wave filters, 0,55-250 kW Sine-wave filters: Sine-wave filters have a high degree of filtering, resulting in a high reduction of the stress on the motor insulation system. At the same time, they reduce the acoustic noise from the motor.
By choosing a CUE-solution, you will get the following benefits: • Grundfos E-pump functionality and user-interface
Motor losses are reduced due to the fact that a sine-wave filter converts the output pulses of the frequency converter into at sine-wave-shaped. The result is a sine-wave-shaped current and reduced motor noise.
• Application- and pump-family-related functions • Increased comfort compared to fixed-speed pumps • Very easy installation and commissioning compared to standard frequency converters • Speed control of pumps up to 250 kW
Maximum cable length with sine-wave filter is 300 m.
• Speed control of pumps installed in potentially explosive environments.
Output filters in general: Output filters are used for reducing the voltage stress on the motor windings and the stress on the motor insulation system as well as for decreasing acoustic noise from a frequency-controlled motor.
CUE offers the following inputs and output: • RS-485 GENIbus • An analog 0-10 V input for external setpoint • An analog 0/4-20 mA input for sensor • Four digital inputs for various functions, for instance external start/stop • Two signal relays (C/NO/NC). Accessories: Input/output add-on board provides additional input: • One 0/4-20 mA analog input for an additional sensor • One 0-20 mA analog output • Two inputs for PT 100/PT 1000 temperature sensors, for instance for bearing monitoring.
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pumping station HANDBOOK
Accessories – VFD
KW
CUE
A
P2
IP20
IP21
IP54
IP55
LC Sine wave filter
Material number
Material number
Material number
Material number
Material number
0,6
1,8
96754675
96754704
96754941
0,8
2,4
96754676
96754705
96754941
1,1
3
96754677
96754706
96754972
1,5
4,1
96754678
96754707
96754972
2,2
5,6
96754679
96754708
96754973
3
7,2
96754680
96754709
96754973
4
10
96754681
96754710
96754974
5,5
13
96754692
96754711
96754976
7,5
16
96754693
96754722
96754976
11
24
96754694
96754723
96754977
15
32
96754695
96754724
96754978 96754978
19
38
96754696
96754725
22
44
96754697
96754726
96755019
30
61
96754698
96754727
96755021
37
73
96754699
96754728
96755032
45
90
96754700
96754729
96755033
55
106
96754701
96754730
96755033
75
147
96754702
96754731
96755034
96754703
96754732
96755034
90
177
110
212
96754649
96754666
96755037
132
260
96754651
96754669
96755037
160
315
96754662
96754671
96755038
200
395
96754663
96754672
96755038
250
480
96754665
96754673
96755039
113
pumping station HANDBOOK Accessories – Control & Monitoring
Siemens flow meters Description
Flange size
Material number
Both flow meter and transmitter is needed Flow meter Siemens Mag 5100
DN50
97563378
Siemens Mag 5100
DN65
97563379
Siemens Mag 5100
DN80
97563380
Siemens Mag 5100
DN100
97563381
Siemens Mag 5100
DN125
97563382
Siemens Mag 5100
DN150
97563383
Siemens Mag 5100
DN200
97563384
Transmitter Mag 5000, 24V
97563388
Mag 5000, 230V
97563387
Technical data
Flange size
Installation requirements
For installation requirement see picture below
Measuring range
0 to 10 m/s
Accuracy
0,2% ± 2,5 mm/s
Operating pressure
Max. 16 bar (Max. 150 psi)
Ambient temperature
From -40 to 70 °C (-40 to 158 °F)
Medium temperature
From -10 to 70 °C (14 to 158 °F)
Liners
EPDM NBR hard rubber Ebonite hard rubber
Electrodes
Hastelloy C-276 Built-in grounding electrodes
Material
Carbon steel, with corrosion resistant two-component epoxy coating
Drinking Water Approvals
EPDM: WRAS, NSF/ANSI Standard 61, DVGW 270, ACS and BelgAqua NBR: NSF/ANSI Standard 61, WRAS Ebonite: WRAS
114
pumping station HANDBOOK Accessories – Mixers
MIXERS Introduction The Grundfos range of horizontal, submersible mixers is designed for applications involving the mixing, i.e. the homogenisation and suspension of liquids of low to medium viscosity. Primarily designed for mixing and flushing applications in pump pits/tanks, the AMD.07.18.1410 mixer keeps solids in suspension and flushes them down, thus replacing the conventional flush valve. The motor housing is made of stainless steel and the propeller of highly wear-resistant polyamide. The propeller is self-cleaning. The totally enclosed four-pole, three-phase, squirrel-cage induction motor is star-connected for direct-on-line starting. The dielectric oil in the motor distributes and diverts the heat, preventing the ingress of moisture. The built-in thermal switch disconnects the motor at 100 °C and reconnects it after cooling.
More information and accessories can be found in the data booklet.
The motor must be protected against overload by means of an external motor starter. Direct on-line starting of motors unless otherwise required by local electricity supplyer. To prevent ingress of the surrounding liquid, the mixer is sealed with a mechanical shaft seal with SiC/SiC primary seal faces. The secondary seal is a rubber seal ring inserted in the bearing cover in the motor drive end. The space between the two seals is filled with oil. These features make the mixer easy to maintain, and ensure long and troublefree operation. The mounting clamp keeps the mixer in position in the installation by means of the accessories. The mounting clamp allows the mixer to be turned 360° in the horizontal direction and to be inclined up to an angle of ± 40° from the horizontal.
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pumping station HANDBOOK
Accessories – Mixers
E
B
D
C
A
A
B
C
D
E
mm
mm
mm
mm
mm
332
117
203
130
180
AMD.07.18.1410 Technical data
Technical:
Materials: Installation:
Liquid:
Electrical data:
Controls: Others:
Material number
Rated flow:
231 m³/h
Primary shaft seal:
SIC/SIC
Axial trust force:
160 N
Mean velocity:
2,6 m/s
Propeller speed:
1410 rpm
Number of propeller blades:
3
Propeller diameter:
180 mm
Approvals on nameplate:
CE
Motor:
AISI 316 L
Propeller:
PA 66
Maximum installation depth:
20 m
Number of leads:
4x1
Fits column profile tube, size:
60/60 mm
Pumped liquid:
Any Newtonian liquid
Liquid temperature range:
5-40 °C
pH-value range:
4-10
Number of poles:
4
Power input - P1:
1 kW
Rated power - P2:
0,75 kW
Mains frequency:
50 Hz
Rated voltage:
3 x 400 V
Max starts per hour:
15
Rated current:
1,9 A
Starting current:
9,3 A
Cos phi - power factor:
0,78
Rated full-load torque:
5 Nm
Enclosure class (IEC 34-5):
68
Insulation class (IEC 85):
F
Explosion proof:
no
Motor protection:
NONE
Thermal protection:
internal
Length of cable:
10 m
Cable type:
H07RN-F
Starting method:
DOL
Moisture sensor:
without moisture sensors
Water-in-oil sensor:
without water-in-oil sensor
Net weight:
11,5 kg
117
96113490
pumping station HANDBOOK Accessories – Mixers
Installation The AMD.07 mixer must be installed horizontally. The maximum permissible inclination angle is ± 40°.
The accessories match the 2" threaded mounting bracket on the mounting clamp of the mixer.
The mixer is suitable for the following installation methods:
• Column profile 60 x 60 x 3 • Wire size D 4 mm
• column profile mounting
• Cable clamp type D10
• suspended mounting • wall mounting • floor mounting.
1
2
10 11
9
12 8
3
4
13 7
5
6
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pumping station HANDBOOK
Accessories – Mixers
ACCESSORIES Description
1
2
3
4
Material
Material number
Fixation bracket for suspended mounting AMD 07
1.4401/316
96115293
Tube for suspended mounting 2" thread, length 3 m, AMD 07
1.4401/316
96115294
Fixation bracket for wall mounting, 2" thread, AMD 07
1.4401/316
96115291
Fixation base for floor mounting, AMD 07
1.4401/316
96115292
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pumping station HANDBOOK Accessories – Mixers
ACCESSORIES Description
5
6
7
8
Material
Material number
Bottom fixation bracket complete, for 60 x 60 column profile, AMD 07
1.4301/304
95037099
Bottom fixation bracket complete, for 60 x 60 column profile, AMD 07
1.4404/316L
95037100
Depth blocker for clamping, for 60 x 60 column profile AMD/AMG
1.4301/304
95037105
Depth blocker for clamping, for 60 x 60 column profile AMD/AMG
1.4404/316L
95037106
Motor bracket AMD 07
1.4401/316
96115295
Top fixation bracket complete incl. safety wire, for 60 x 60 column profile
1.4301/304
95037090
Top fixation bracket complete incl. safety wire, for 60 x 60 column profile
1.4404/316L
95037091 95037090
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pumping station HANDBOOK
Accessories – Mixers
ACCESSORIES Description
9
Material
Material number
Crane foot for 100 kg crane
1.4301/304
95036937
Crane foot for 100 kg crane
1.4404/316 L
95037665
Crane foot for 100 kg crane
Galvanised steel
95036948
1.4301/304
95036979
Crane foot for wall installation, for 100 kg crane
1.4404/316 L
95037695
Crane foot for wall installation, for 100 kg crane
Galvanised steel
95036995
1.4301/304
95036845
Crane with winch 6AF, 100 kg
1.4404/316 L
95037640
Crane with winch 6AF, 100 kg
Galvanised steel
95036930
Lifting wire 10 m, 4 mm diameter, easy mounting incl. 8 mm schackle and wire clamp
1.4404/316 L
95037142
Lifting wire 15 m, 4 mm diameter, easy mounting incl. 8 mm schackle and wire clamp
1.4404/316 L
95037143
Lifting wire 10 m, 6 mm diameter, easy mounting incl. 8 mm schackle and wire clamp
1.4404/316 L
95037144
Lifting wire 15 m, 6 mm diameter, easy mounting incl. 8 mm schackle and wire clamp
1.4404/316 L
95037145
Crane foot for wall installation, for 100 kg crane
9
Crane foot for wall not illustrated
10
11
Crane with winch 6AF, 100 kg
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pumping station HANDBOOK Accessories – Mixers
ACCESSORIES Description
12
13
Material
Material number
Cable clamp D10
1.4404/316 L
96565202
Cable clamp D17
1.4404/316 L
96494352
Cable clamp D10
1.4404/316 L
96494354
Intermediate fixation bracket complete, for all profile sizes longer than 6 m
1.4301/304
95037148
Intermediate fixation bracket complete, for all profile sizes longer than 6 m
1.4404/316 L
95037149
122
GRUNDFOS Holding A/S Poul Due Jensens Vej 7 DK-8850 Bjerringbro Tel: +45 87 50 14 00 www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide.
PN 98585086 / 11.2013
