Glass Reinforced Epoxy (GRE) Pipes

January 8, 2019 | Author: JoeyMendoz | Category: Pipe (Fluid Conveyance), Corrosion, Epoxy, Fiberglass, Water
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BONDSTRAND  GLASSFIBER REINFORCED  BONDSTRAN  EPOXY (GRE) (GRE) PIPE SYSTEMS  ®

The many advantages of Ameron Glassfiber Reinforced Epoxy (GRE)  pipe systems Durable and corrosion resistant  Ameron GRE piping is inert to internal corrosion from chemicals, crude oil, residues, injection water and bacteria. Similarly it resists exterior corrosion even in aggressive environments. Cathodic protection is not required. Y R T S U D NI

Lightweight – easy to install  GRE pipe systems, being just a quarter to an eighth the weight of comparable steel pipe, are easy to install without the need of heavy equipment. S A

Reduced costs G D

The installation cost of GRE pipe systems are typically 80% of the costs of carbon steel. The corrosion resistance and resistance to UV light reduce the maintenance costs for both aboveground and buried pipelines. The smooth internal surface reduces the head loss resulting in lower pump energy consumption. N A IL O

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 Ameron Glassfiber Reinforced Epoxy  (GRE) pipe systems – the cost  effective alternative Ameron Glassfiber Reinforced Epoxy (GRE) pipe systems represent the costeffective alternative to corrosion-prone metallic piping and non-reinforced thermoplastics. Reduced installation and maintenance costs, longer service life and the ease of relocation are just a few of the advantages of the glassfiber piping technology.

O H S F F O

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OUTSTANDING BENEFITS  NI R A M

Complete piping systems Ameron offers more than just pipe segments. Complete piping systems in a variety of diameters and pressures for many different application areas are available. Including a choice of joint systems, such as adhesive-bonded, mechanical as well as threaded joint systems and flanges. Ameron glassfiber reinforced epoxy piping is available in diameters up to 1000 mm (40 inch), pressure classes up to 245 bar (3500 PSI) and standard lengths up to 12 m (40-feet).



DURABLE AND CORROSION RESISTANT  Longer service life



LIGHTWEIGHT – EASY TO INSTALL No need for heavy equipment



REDUCED COSTS  Less than schedule 80 carbon steel Does not require protective coatings H

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D

L

NI

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ELECTRICALLY SHIELDED When grounded properly, prevents excessive accumulation of static electricity F

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Bondstrand max. 1.85 min. 0.9

PE max. 1.6 min. 1.0

Duplex max. 3.0 min. 1.35

PA max. 2.0 min. 1.25

Bondstrand® is corrosion and chemical resistant*. It is inert to bacterial growth and does not deteriorat e with age, maintaining excellent flow characteristics during the lifetime of the system. syste m. The low absolute roughness of the inner surface and the large cross-sectional area result in a significantly lower pressure drop than for example same size Schedule 40 carbon steel. The epoxy resin/  fiberglass matrix never requires cathodic protection against corrosive soil conditions and stray current electrolysis.

BONDSTRAND® THE COST-EFFECTIVE  Carbon steel

 ALTERNATIVE 

1.0

Compared installed cost of a 150mm (6”) 75 bar (1050 PSI) pipe system. The cost of carbon steel is taken as 100%.

■ ■

Maximum installed cost Minimum installed cost

WIDE RANGE OF APPLICATIONS  Our corrosion-resistant pipe systems can be used in a wide range of applications. From general industrial services and oil & gas, to offshore, marine and fuel handling. Also special pipe systems were designed for fire protection and caissons for offshore platforms. Typical application areas are: INDUSTRY  ● Chemical processing ● Corrosive liquid transmission ● Desalination ● District heating ● Fire water / fire protection ● Food, medical and cosmetic applications ● Steam condensate return ● General water service ● Brine transmission OIL & GAS  ● Flow lines ● Oil & gas gathering ● Oil & gas transmission ● Water injection and separation ● Salt water disposal  ● Water transmission ● Tubing & casing ● Fire water / fire protection OFFSHORE  ● Cooling water  ● Fire water / fire protection ● Produced water  ● Potable water  ● Drainage ● Sewerage ● Caissons / column piping MARINE  ● Ballast  ● Cargo ● Crude oil washdown ● Effluent  ● Fire water / fire protection ● Inert gas transmission ● Sanitary service ● Vent  FUEL HANDLING ● Fuel depots ●  Jet fuel handling ● Service stations

IT CAN TAKE IT 

* A full listing of corrosion resistance capabilities is available

IT CAN TAKE  THE PRESSURE  Bondstrand® and Centron® pipe systems are cost-effective solutions for high-pressure pipeline systems for oil and gas services such as gathering lines, subsea flow lines and water injection lines. Bondstrand ® SSL

With a new revolutionary technology of encapsulated high-tensile steel in a GRE jacket, Bondstrand® SSL enables operating pressures up to almost 400 bar (5750 PSI), far higher than conventional non-metallic materials. Ideal for the most demanding applications in corrosive environments including carrying crude oil, salt and sour water. Bondstrand ® 3400 and Centron®

The technically advanced filament wound construction of Bondstrand ® 3400 and Centron® SP/SPH pipes allows for tubing and casing with deep hole capabilities over 3 km (10.000 ft.) and operating pressures of up to 245 bar (3500 PSI). ■ ■ ■ ■ ■ ■

Fast, reliable make-up, no adhesive required Flow characteristics 1.5 times better than comparable steel Low solids build-up and low pressure drop Excellent resistance to abrasion and wear Exceptional corrosion resistance Exceptional pressure and axial load capabilities

IT CAN TAKE  THE HEAT  Epoxy pipe Bondstrand can be used for systems which are normally water filled without additional passive fire protection. Fire exposure will cause the outer surface of the pipe to char, but the inner piping is able to perform, stabilized by the water. Epoxy pipe with intumescent coating For dry services where epoxy pipe is preferred, an outer layer of passive fire protection can be used. Intumescent coatings can be applied in the fie ld (unreinforced) or in the factory (reinforced or unreinforced) to provide the fire endurance needed. The coating also provides very high resistance to damage and may be considered for areas where the piping is vulnerable to impact. Flame-retardant Flame-Retardant means the ability to retard burning and extinguish the flame once the flame source is removed. Bonstrand pipe meets rigorous requirements with respect to flame spread and fire endurance.

LEADING PRODUCER  Ameron is a leading producer of GlassfiberReinforced Epoxy (GRE) pipe systems with manufacturing facilities in the Americas, Europe and Asia-Pacific. Ameron offers the world’s most comprehensive line of GRE pipe products for industry industry,, oil & gas, offshore, marine and fuel handling applications.

 AMERON OFFERS THE WORLD’S MOST COMPREHENSIVE SELECTION OF   ADHESIVE-BONDED, THREADED AND MECHANICAL JOINING SYSTEMS FOR GLASSFIBER REINFORCED EPOXY (GRE) PIPE  QUICK-LOCK ® An adhesive-bonded joint with straight spigot and tapered bell. The integral pipe stop in the Quick-Lock bell ensures accurate laying lengths in close tolerance piping. Available in sizes 25-400 mm (1-16 in). TAPER/TAPER  An adhesive-bonded joint with matching tapered male and female ends offering superior  joint strength by controlled adhesive thickness. Available in sizes 50-1000 mm (2-40 in). KEY-LOCK ® A self-restrained, easy to install, mechanical  joint utilising 1, or 2 locking keys, depending on pressure requirements. Employing one O-ring to provide sealing. Available in sizes 50-1000 mm (2-40 in).

CUSTOMER SUPPORT 

Ameron provides a high degree of customer support through a network of sales offices, supply houses, stocking distributors and sales representatives in more than 100 countries. This is supported by central research and development facilities, to meet customer requirements.

COIL-LOCK ® A self-restrained mechanical joint offering quick assembly with ductile spiral locking key between male and female. Two O-ring seals can be easily tested at assembly. Available in sizes 50-1000 mm (2-40 in). DOUBLE O-RING A mechanical joint offering quick assembly between male and female ends. Tw Twoo ”O“ rings are employed to provide sealing. Available in sizes 25-900 mm (1-36 in).

EXPERTISE AT EVERY  STAGE 

Ameron offers advice at every stage, from project planning to installation. With advanced software, Ameron can offer assistance in design, calculations and engineering.

CENTRON PROPRIETARY 4 RD A 4 round threaded joint offering quick assembly between male and female ends. An ”O“ ring is employed to provide optimal sealing. Available in sizes 50-200 mm (2-8 in). An EUE 8 RD joint is also available in sizes 11 / 2 - 41 / 2 in (tubing), 41 / 2 - 95 / 8 in (casing) and 2-8 in (line pipe).

Ameron field service engineers are available to assist the nominated contractor throughout the project.

FLANGES  One-piece flanges and Van Stone-type flanges with loose flange rings. Available in sizes 25-1000 mm (1-40 in).

WORLDWIDE APPROVALS 

Ameron is committed to Total Quality Management and conforms to the international ISO 9001 standard and holds many approvals such as API 15LR and API 15HR.

 AMERON BONDSTRAND ®  GLASSFIBER REINFORCED EPOXY PIPE SYSTEMS 

Series

Bondstrand® Centron® Bondstrand® SSL

Maximum operating tem te mpe pera ratu turre (°C) (°F)

Maximum operating pres essu surre (Bar) (PSI)

Nominal pipe size (mm)

(inch)

121

250

75

1050

25-1000

1-40

93

200

245

3500

50-250

2-10 2-

121

250

398

5750

200-1000

8-40

Fiberglass-Composite Pipe Group Headquarters Ameron International Fiberglass-Composite Fiberglass-Compos ite Pipe Division 9720 Cypresswood Drive, Suite 325 Houston, Texas 77070, U.S.A. Phone: +1 832 912 8282 Fax: +1 832 912 9393 E-mail: [email protected] [email protected]ronfpd.com com

Website: http://www http://www.ameron-fpg.com .ameron-fpg.com

U.S.A. Ameron International

1004 Ameron Road P.O. Box 878 Burkburnett, Texas 76364 U.S.A. Phone: +1 940 569 1471 Fax: +1 940 569 2764

Europe Ameron B.V. Fiberglass-Composite Fiberglass-Composi te Pipe P.O. Box 6 4190 CA Geldermalsen The Netherlands Phone: +31 345 587 587 Fax: +31 345 587 561 E-mail: [email protected]

 Asia Ameron (Pte) Ltd. No. 7A, Tuas Avenue 3 Jurong Singapore 639407 Phone: +65 6861 6118 Fax: +65 6862 1302/6861 7834 E-mail: [email protected] [email protected] sg

© Ameron 2006 – FP 565C (UK) 02/06 supersedes FP 565B 06/00. Printed in The Netherlands

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