GEMMA Y GRAFCET

April 25, 2019 | Author: Alejandra Zamora Maric | Category: Color, Computer Programming, Technology (General), Ciencia, Computing And Information Technology

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GEMMA Y GRAFCET aplicado a Sistemas Industriales Automatizados Ing. Paul Gálvez

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Que es GEMMA? GEMMA (Guide d’Etudes des Modes de Marches et d’Arrêts) • En Español: Guía de Estudio de Modos de Marcha y Parada •

ADEPA (Agence nationale pour le Developpement de la Production Appliquée al’industrie)

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Analicemos un Proceso F3

F4

F5

C4 M2

F2

KM21 KM22 F1

M1

KM11 KM12

C1

C2

C3

F6

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Analicemos un Proceso F3

F4

F5

START

F6

• Se debe implementar una parada de

F2

12

emergencia • Como debe comportarse el sistema frente a

0 F 1 F 3 S1 

F1

una parada de emergencia?

1

debe implementarse una parada normal al

M1

F 2

M2

F 4

7

M1

8

M2

9

M1

F 6

3 F 1

M1

F 2

2

• Si se hace que el sistema sea cíclico, como

6 F 1



una parada de emergencia? • Como debe rearmarse el sistema luego de

5

M1 F 1

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Porque el estudio de los modos de marcha y parada de un sistema? La necesidad de herramientas y métodos. • La necesidad de un vocabulario preciso. • La necesidad de un enfoque guiado. •

La GEMMA responde adecuadamente a estas necesidades:

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GEMMA: Conceptos Básicos •

Concepto N°1: Los modos de marcha son vistos por la parte de comando como órdenes de marcha.

Pérdida de Energía

Parte de Comando

Parte Operativa

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GEMMA: Conceptos Básicos •

“Producción” Concepto N°2: El criterio “Producción”

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GEMMA: Conceptos Básicos •

Concepto N°3: Las tres grandes familias

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Estas tres familias se dividen de la siguiente manera :

Rearme

Paradas

Operación

Ajuste

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Rearme

Paradas A1

Puesta del sistema en el Estado Inicial

Parada en el Estado Inicial (Reposo) A4

a í g

Marcha de Verificación sin orden F2

F3

Marcha de

Marcha de

Parada Obtenida

Puesta del sistema en un estado determinado A2

Ajustes F4

A6

A7

Operación

A3

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Rearme

Paradas A1

Puesta del sistema en el Estado Inicial

Parada en el Estado Inicial (Reposo) A4

a í g

Marcha de Verificación sin orden F2

F3

Marcha de

Marcha de

Parada Obtenida

Puesta del sistema en un estado determinado A2

Ajustes F4

A6

A7

Operación

A3

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Significado de los colores: Pilotos

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Significado de los colores:

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Programación de los MMP

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Programación de los MMP

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1.- Enriquecimiento del Grafcet Base

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Estructuración en Tareas 2.1 Coordinación Horizontal

1 10

50 Marcha AND %Xi

GRAFCET de producción normal automática

Automático

Manual

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Estructuración en Tareas 2.2 Coordinación Vertical o Jerárquica

Consiste en un GRAFCET “MAESTRO ” (o de nivel

superior) que gobierna los otros GRAFCETs “ESCLAVOS” (o de nivel inferior) . Los GRAFCETs “ESCLAVOS” “ESCLAVOS” son llamados por el GRAFCET “MAESTRO”, “MAESTRO”, para ello no es necesario

que un GRAFCET finalice antes de activarse otro.

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Estructuración en Tareas 2.2 Coordinación Vertical o Jerárquica

500

100

200

X 501

R1

501

201

101 OK 100 OK 200 OK 300 

502



R2

503

R3

1

R6

203

103 

R5

202

102 OK 400

X 501

OK 100

R7

300 X 501

301 R8

302 OK 300

400 X 502

401 R9

402 OK 400

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Estructuración en Tareas 2.2 Coordinación Vertical o Jerárquica

Los elementos del GEMMA pueden establecerse en un GRAFCET de nivel superior

GRAFCET de nivel superior gestionando el control de la ejecución de las tareas. Este es un GRAFCET de estado de tareas donde una tarea está en ejecución en todo momento

GEMMA

Establecer los GRAFCET de nivel inferior que describen

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Estructuración en Tareas 2.2 Coordinación Vertical o Jerárquica

10 «A1»

0 Energ.

20 «F2» Reset de todos los Grafcets

PE

«A5» 3

X 10

50 «F4»

Fin.P. I . Marcha Marcha 

30 «F1» Parar

REARM

«A6» 4





PE

«D1» 2

Man Valid

Auto Valid

1

Forzar todos los Grafcets a reinicio

40 «F3» FinParar

Manual

Auto.

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Estructuración en Tareas 2.2 Coordinación Vertical o Jerárquica

0

10 «A1»

200

Energ.

X 20

1 PE

Auto Valid 

20 «F2»

Man Valid 

50 «F4»

201 F 2

M1

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Estructuración en Tareas 2.2 Coordinación Vertical o Jerárquica

0

300

10 «A1»

X 30

Energ.

1 PE

Auto Valid 

20 «F2»

Man Valid 

50 «F4»

301

M1

F 2

302

M2

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Algunos Comentarios Finales •

La GEMMA proporciona una metodología sistemática para el estudio de modos de marcha y parada de un sistema automatizado

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Todo logro es producto de

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MUCHAS GRACIAS

GEMMA Y GRAFCET

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