Geh 6403 Control System Toolbox for a MK6 Turbine Controller

GE Energy

Control System Toolbox For a Mark VI Turbine Controller GEH-6403L

g

These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met during installation, operation, and maintenance. The information is supplied for informational purposes only, and GE makes no warranty as to the accuracy of the information included herein. Changes, modifications and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the GE products referenced herein. GE may have patents or pending patent applications covering subject matter in this document. The furnishing of this document does not provide any license whatsoever to any of these patents. This document contains proprietary information of General Electric Company, USA and is furnished to its customer solely to assist that customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Energy. GE provides the following document and the information included therein as is and without warranty of any kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability or fitness for particular purpose. If further assistance or technical information is desired, contact the nearest GE Sales or Service Office, or an authorized GE Sales Representative.

© 2000 - 2007 General Electric Company, USA. All rights reserved.

CompactFlash is a registered trademark of SanDisk Corporation. * Trademark of General Electric Company IBM is a registered trademark of International Business Machines Corporation. Intel is a registered trademark of Intel Corporation. Pentium is a registered trademark of Intel Corporation. Series 90 is a trademark of GE Fanuc Automation North America, Inc. Windows and Windows NT are registered trademarks of Microsoft Corporation.

g

To:

Reader Comments

GE Energy Documentation Design, Rm. 293 1501 Roanoke Blvd. Salem, VA 24153-6492 USA Fax: 1-540-387-8651 (GE Internal DC 8-278-8651)

We welcome comments and suggestions to make this publication more useful. Your Name

Today’s Date

Your Company’s Name and Address

Job Site GE Requisition No.

If needed, how can we contact you? Fax No. Phone No. E-mail

Your Job Function / How You Use This Publication

Publication No.

Address

Publication Issue/Revision Date

General Rating Excellent Contents { Organization { Technical Accuracy { Clarity { Completeness { Drawings / Figures { Tables { Referencing { Readability {

Good { { { { { { { { {

Fair { { { { { { { { {

Poor { { { { { { { { {

Additional Comments ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________

Specific Suggestions (Corrections, information that could be expanded on, and such.) Page No.

Comments

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

_____

_________________________________________________________________________________

Other Comments (What you like, what could be added, how to improve, and such.) ________________________________________________

__________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Overall grade (Compared to publications from other manufacturers of similar products, how do you rate this publication?) { Superior

{ Comparable

{ Inferior

Detach and fax or mail to the address noted above.

{ Do not know

Comment ____________________________________________

........................................................................ Fold here and close with staple or tape .......................................................................................... Place stamp here.

____________________________ ____________________________ ____________________________

GE Energy Documentation Design, Rm. 293 1501 Roanoke Blvd. Salem, VA 24153-6492 USA

.......................................................................................... Fold here first ........................................................................................................

Safety Symbol Legend

Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death.

Indicates a procedure, condition, or statement that, if not strictly observed, could result in damage to or destruction of equipment.

Indicates a procedure, condition, or statement that should be strictly followed in order to optimize these applications.

Note Indicates an essential or important procedure, condition, or statement.

This equipment contains a potential hazard of electric shock or burn. Only personnel who are adequately trained and thoroughly familiar with the equipment and the instructions should install, operate, or maintain this equipment. Isolation of test equipment from the equipment under test presents potential electrical hazards. If the test equipment cannot be grounded to the equipment under test, the test equipment’s case must be shielded to prevent contact by personnel. To minimize hazard of electrical shock or burn, approved grounding practices and procedures must be strictly followed.

To prevent personal injury or equipment damage caused by equipment malfunction, only adequately trained personnel should modify any programmable machine.

Contents Chapter 1 Overview

1-1

Introduction ............................................................................................................................1-1 Before Beginning....................................................................................................................1-2 How To Use This Manual ........................................................................................1-2 Conventions..............................................................................................................1-3

Chapter 2 Using the Toolbox

2-1

Introduction ............................................................................................................................2-1 Computer Requirements .........................................................................................................2-2 Installation ..............................................................................................................................2-2 Upgrade from Previous Releases ............................................................................................2-3 Maintain Multiple Releases of Toolbox ...................................................................2-3 Migrate Files to Release 9 ........................................................................................2-4 Use Controller Files..................................................................................................2-4 Start the Toolbox ....................................................................................................................2-5 Work Area ................................................................................................................2-5 Access Online Help ................................................................................................................2-7 Privilege/Password .................................................................................................................2-8 Privilege Level Functions.........................................................................................2-8 Change Password ...................................................................................................2-10 Toolbox Options ...................................................................................................................2-12 General ...................................................................................................................2-13 Startup ....................................................................................................................2-14 Database .................................................................................................................2-15 Libraries .................................................................................................................2-16 Print ........................................................................................................................2-17 Controller ...............................................................................................................2-18 Block Diagram .......................................................................................................2-19 Accuwave Power Conversion.................................................................................2-20 AVDV Series Drive................................................................................................2-21 Toshiba GE System Drive ......................................................................................2-22 EX2100...................................................................................................................2-23 Static Starter Drive .................................................................................................2-24 OC2000 ..................................................................................................................2-25 AcDcEx2000 ..........................................................................................................2-26 Trend Recorder.......................................................................................................2-27 Innovation Series Drive..........................................................................................2-28 Connect the Toolbox.............................................................................................................2-29 Innovation Series/Mark VI Controller....................................................................2-29 OC2000 ..................................................................................................................2-29 AcDcEx2000 ..........................................................................................................2-30 Innovation Series Drive..........................................................................................2-31 AccuWave Power Conversion Device....................................................................2-32 Toshiba GE System Drive ......................................................................................2-33 Remote Connection ................................................................................................2-34

Chapter 3 Basic Configuration

3-1

Introduction ............................................................................................................................3-1 Create a Controller..................................................................................................................3-2 General Tab ..............................................................................................................3-3

GEH-6403L Toolbox for a Mark VI Turbine Controller

Contents • i

Memory Tab ............................................................................................................ 3-4 NTP Tab .................................................................................................................. 3-5 Note Tab .................................................................................................................. 3-6 Alarm Scanner Tab.................................................................................................. 3-7 Triple Modular Redundancy (TMR) Tab ................................................................ 3-9 Hold List Scanner Tab............................................................................................3-10 Customer InformationTab ......................................................................................3-11 Ethernet Setup Tab .................................................................................................3-12 Working with Files and Menus.............................................................................................3-13 Import Standard Files .............................................................................................3-15 Save Files................................................................................................................3-16 Revision Tracking...................................................................................................3-16 Open and Close Files..............................................................................................3-17 Export Configuration Files .....................................................................................3-17 Work with Project Files..........................................................................................3-19 Locked Items ..........................................................................................................3-21 Batch Operations ....................................................................................................3-24 Menu Commands....................................................................................................3-25 I/O Checkout.........................................................................................................................3-33 I/O Checkout Status................................................................................................3-35 Filtering ..................................................................................................................3-36 Blockware Concepts .............................................................................................................3-37 Blocks and Block Pins............................................................................................3-38 Macros, Macro Definitions, and Macro Pins ..........................................................3-38 Tasks and Scheduling .............................................................................................3-39 Modules, Module Definitions, and Module Pins ....................................................3-43 Functions ................................................................................................................3-44 Libraries..................................................................................................................3-44 Configuration ........................................................................................................................3-45 Create/Delete Blockware ........................................................................................3-45 Functions and Software Libraries ...........................................................................3-46 Type Definitions .....................................................................................................3-48 Scale Definitions.....................................................................................................3-51 Signal Definitions ...................................................................................................3-53 Table Definitions ....................................................................................................3-58 Import Files ............................................................................................................3-59 Edit Table Definition ..............................................................................................3-60 Module Definitions and Modules ...........................................................................3-63 Module Pins............................................................................................................3-67 Macro Definitions...................................................................................................3-71 Macro Pins..............................................................................................................3-73 Tasks.......................................................................................................................3-75 Blocks and Macros .................................................................................................3-78 Block Flow Diagram ..............................................................................................3-85 Instance Module and Macro ...................................................................................3-86 Alarm Tab...............................................................................................................3-87 Limits Tab ..............................................................................................................3-88 Device Menu Commands......................................................................................................3-91 Database Commands ..............................................................................................3-91 Validate ..................................................................................................................3-92 Build Pcode and Symbols.......................................................................................3-92 Software Setup......................................................................................................................3-94 Controller Setup......................................................................................................3-94 Serial Loader ..........................................................................................................3-95 Initialize Flash ........................................................................................................3-96 Compact Flash Setup ..............................................................................................3-97

ii • Contents

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure TCP/IP...................................................................................................3-98 Product Code (Runtime) Software .........................................................................3-99 Application Code..................................................................................................3-100 Software Modifications.......................................................................................................3-101 Modify Application Code.....................................................................................3-101 Upload Mark VI File ............................................................................................3-105 Upgrade Product Code (Runtime) Software.........................................................3-105 Use Totalizers.......................................................................................................3-108 Restore Application Code.....................................................................................3-109 Replicate Device...................................................................................................3-110 Monitor ...............................................................................................................................3-111 Going Online/Offline............................................................................................3-111 Watch Windows ...................................................................................................3-114 Monitor Controller State.......................................................................................3-117 Control Constant and Tuning Variable View .....................................................................3-118 Work Area ............................................................................................................3-118 File Compare View.............................................................................................................3-122 Application Documentation................................................................................................3-125 Print Options.........................................................................................................3-125 Print Preview ........................................................................................................3-130 Block Diagram .....................................................................................................3-131 Reports .................................................................................................................3-133 Application Diagnostics......................................................................................................3-140 Types of Application Diagnostics ........................................................................3-140 Generating Application Diagnostics.....................................................................3-142 Control Blocks that Generate Diagnostics............................................................3-144 Runtime Data Flow ..............................................................................................3-146 Diagnostic Data ....................................................................................................3-146 Dynamic Data Recorder (DDR) .........................................................................................3-148 Create and Delete DDR ........................................................................................3-148 Configure DDR ....................................................................................................3-149 Status Signals .......................................................................................................3-150 Import and Export DDR .......................................................................................3-151 Add Signals ..........................................................................................................3-152 Update DDR .........................................................................................................3-152

Chapter 4 Finder

4-1

Introduction ............................................................................................................................4-1 Using the Finder .....................................................................................................................4-2 Finder .......................................................................................................................4-2 Target Finds..............................................................................................................4-3

Chapter 5 Batch Operations

5-1

Introduction ............................................................................................................................5-1 Batch Operations File .............................................................................................................5-2 Batch Window..........................................................................................................5-3 Configure a Batch Operation....................................................................................5-4 Run a Batch Operations File.....................................................................................5-5 System Make Wizard ...............................................................................................5-5 Open and Save Batch Operations File ......................................................................5-6 Import and Export Batch Operations File.................................................................5-6

Chapter 6 File Checkin/Checkout

6-1

Introduction ............................................................................................................................6-1 Initialization............................................................................................................................6-1

GEH-6403L Toolbox for a Mark VI Turbine Controller

Contents • i

Chapter 7 Configuring System Information

7-1

Introduction............................................................................................................................ 7-1 Working with System Information Files................................................................................ 7-2 Concepts ................................................................................................................................ 7-2 Scale Definitions...................................................................................................... 7-2 Type Definitions ...................................................................................................... 7-2 Measurement System............................................................................................... 7-3 System Overview..................................................................................................... 7-3 Configuration ......................................................................................................................... 7-3 Create/Modify System Information ......................................................................... 7-3 Insert/Modify Scale Definitions .............................................................................. 7-5 Resource Type Definitions ...................................................................................... 7-6 Enumerations........................................................................................................... 7-7 Alarm Classes .......................................................................................................... 7-8 System Overview..................................................................................................... 7-9 Put Data into Database ...........................................................................................7-11

Chapter 8 Graphics Window

8-1

Introduction............................................................................................................................ 8-1 Graphics Window Objects ..................................................................................................... 8-2 Create Graphics Window......................................................................................... 8-3 Menu Bar ................................................................................................................. 8-3 Drag-and-Drop Data ................................................................................................ 8-8 Properties Toolbar ................................................................................................... 8-9 View Signal Summary ........................................................................................................... 8-9 Settings .................................................................................................................................8-10 Frame Size and Options..........................................................................................8-10 Pen Color and Pen Width .......................................................................................8-10 Brush Color and Use Brush ....................................................................................8-11 Text Font ................................................................................................................8-11 Select Controls........................................................................................................8-12 Draw Commands ..................................................................................................................8-14 Insert Object ...........................................................................................................8-16 Insert Picture...........................................................................................................8-16 Animate Objects ...................................................................................................................8-17 Value and Enable Return ........................................................................................8-18 Numeric Animation ................................................................................................8-21 Bar Graph ...............................................................................................................8-22 Trend ......................................................................................................................8-23 Text.........................................................................................................................8-24 Color.......................................................................................................................8-25 Property ..................................................................................................................8-26 Input Fields ...........................................................................................................................8-27 Numeric ..................................................................................................................8-27 Setpoint...................................................................................................................8-28 Initial Value ............................................................................................................8-28 Text.........................................................................................................................8-29 Toggle Command ...................................................................................................8-29 Event Input .............................................................................................................8-30 Hyperlinks ..............................................................................................................8-31 Using Graphics Window Objects..........................................................................................8-32 Signal Substitution..................................................................................................8-37 Forced Signals ........................................................................................................8-38 String Substitutions.................................................................................................8-39 Graphics Windows for the Control Operator Interface (COI) ................................8-40

ii • Contents

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O

9-1

Introduction ............................................................................................................................9-1 I/O and Network Interface ......................................................................................................9-2 I/O Points..................................................................................................................9-2 Insert I/O and Network Interfaces ............................................................................9-3 Mark VI I/O ............................................................................................................................9-5 Racks ........................................................................................................................9-6 Simplex Rack in Outline and Summary View..........................................................9-9 TMR Rack in Outline and Summary View ............................................................9-10 I/O Boards ..............................................................................................................9-11 Configure Boards in Outline View.........................................................................9-13 Upgrade Boards......................................................................................................9-16 Compare I/O Board Commands .............................................................................9-16 Download Firmware...............................................................................................9-19 Compare Board Revisions......................................................................................9-20 Upload Configuration to File..................................................................................9-22 Compare Configuration to File...............................................................................9-22 VSVO Servo Board ................................................................................................9-23 VSCA Serial Interface Board .................................................................................9-27 Sequence of Events ................................................................................................9-31 EGD Interface.......................................................................................................................9-32 Edit EGD ................................................................................................................9-32 EGD Exchanges .....................................................................................................9-33 EGD Points.............................................................................................................9-36 Genius Networks ..................................................................................................................9-39 Genius Network Configuration ..............................................................................9-40 Genius Network View ............................................................................................9-41 Configure Genius LAN Board................................................................................9-43 Genius Blocks.........................................................................................................9-45 Field Control Station ..............................................................................................9-48 Field Control Module .............................................................................................9-51 Genius Block and Field Control Module Points.....................................................9-54 Third Party Operator Interfaces..............................................................................9-54 Monitor Genius.......................................................................................................9-55 Main Board ...........................................................................................................................9-60 Non-volatile Random-Access Memory ..................................................................9-60 NOVRAM Points ...................................................................................................9-63 Register Network ..................................................................................................................9-64 Ethernet SRTP........................................................................................................9-65 Serial/Ethernet Modbus ..........................................................................................9-68 Allen-Bradley Data Highway™ Plus (DH+)..........................................................9-70 Custom Register Network ......................................................................................9-72 Modify Page Settings .............................................................................................9-74 Modify Point Settings.............................................................................................9-75

Chapter 10 Configuring the Network Interface

10-1

Introduction ..........................................................................................................................10-1 Concepts ...............................................................................................................................10-2 Configuration........................................................................................................................10-3 Create Network Interface .......................................................................................10-3 Work with Network Interface Files ........................................................................10-5 Define Network Connection...................................................................................10-6 Insert/Define Signals ..............................................................................................10-8 Map Signals to a Network ......................................................................................10-8 Specify Signals Used by the Network Interface .....................................................10-9

GEH-6403L Toolbox for a Mark VI Turbine Controller

Contents • i

Put Into Database/Get From Database..................................................................10-11 Profibus Interface .................................................................................................10-13

Chapter 11 Signals and the Database

11-1

Introduction...........................................................................................................................11-1 Signal Concepts ....................................................................................................................11-2 Drive Signals ..........................................................................................................11-2 Controller Signals ...................................................................................................11-2 Scale Definitions.....................................................................................................11-8 Signal Selector........................................................................................................11-9 SDB.....................................................................................................................................11-12 Put Into and Get From Database...........................................................................11-12

Chapter 12 Turbine Historian Configuration

12-1

Introduction...........................................................................................................................12-1 Working with Files and Menus.............................................................................................12-2 Menu Commands....................................................................................................12-2 Configuration ........................................................................................................................12-4 Create Configuration ..............................................................................................12-4 Templates..............................................................................................................................12-6 Collections..............................................................................................................12-8 Signals ..................................................................................................................12-10 Troubleshooting ..................................................................................................................12-15

Chapter 13 Setup for Turbine HMI Configuration

13-1

Introduction...........................................................................................................................13-1 Concepts ...............................................................................................................................13-2 Working With Files and Menus ............................................................................................13-3 Export as .prj and .tre files......................................................................................13-3 Device Menu Commands .......................................................................................13-4 Configuration ........................................................................................................................13-6 Modify HMI Configuration Properties ...................................................................13-7 Define a Network Connection ................................................................................13-8 Insert EGD Exchanges............................................................................................13-9 Signals ..................................................................................................................13-11

Chapter 14 Configuring the COI

14-1

Introduction...........................................................................................................................14-1 Concepts ...............................................................................................................................14-2 Working With Files and Menus ............................................................................................14-3 Device Menu Commands .......................................................................................14-4 Configuration ........................................................................................................................14-6 Modify COI Configuration Properties....................................................................14-7 Define Network Connection ...................................................................................14-8 Insert/Define EGD Exchanges................................................................................14-9 Graphics Window Files ........................................................................................14-10

Glossary of Terms Index

ii • Contents

G-1 I-1

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 1 Overview

Introduction This manual describes GE Control System Solutions products and the Control System Toolbox, which is micro-processor-based software used to configure and maintain control equipment. The toolbox is a Windows®-based application, which runs on a Pentium® 166 or higher, personal computer (pc). Major products configured with the toolbox include: •

Mark VI Turbine Controllers

•

Innovation Series™ drives

•

Innovation Series controllers

•

Operator Console 2000 (OC2000)

•

AC/DC2000 Digital Adjustable Speed Drive and EX2000 Digital Exciter (AcDcEx2000)

•

EX2100 Excitation Control

•

Toshiba System drives

•

LS2100 Static Starter Control

Primary functions of the toolbox include: The toolbox software configures various control equipment. Therefore, each product package can consist of the toolbox, product files for the controller or drive, Trend Recorder, Data Historian, and product files for the System Database (SDB). To order the toolbox software and specific product support files, refer to the Product Catalog, GEP-9145.

•

Graphic-based editor for configuring application code

•

Block, macro, and module library support

•

Live data block flow diagrams

•

Online code change

•

Online Help files

•

I/O configuration and monitoring

•

Signal management and signal trending

•

Multi-user file management

•

Report generation

•

Batch operation mode

•

Target firmware upgrades

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 1 Overview • 1-1

Before Beginning Windows-based screen borders may vary in appearance.

This manual describes the features of the toolbox and presents step-by-step procedures for using the applications. It presumes that the user has already installed Windows and possesses at least a medium-level knowledge of Windows. Hardware requirements and instructions for installing the products are provided in Chapter 2.

How To Use This Manual This manual provides the user with information on installing the toolbox and other products used to configure control equipment. It also describes other features provided in the toolbox software. This manual is organized as follows: Chapter 1 Overview. This chapter defines available products and features of the toolbox, as well as the contents of this manual and conventions used. Chapter 2 Using the Toolbox. This chapter provides basic installation and startup procedures for using the toolbox to configure a product. Chapter 3 Basic Configuration. This chapter describes how to use the toolbox to configure a controller. Chapter 4 Finder. This chapter defines the features of the Finder, which searches the device in the toolbox for items such as text and signals. Chapter 5 Batch Operations. This chapter describes the Batch Operations mode. This mode allows you to perform various operations on any number of different file types at one time. Chapter 6 File Checkin/Checkout. This chapter describes the Checkin/ Checkout utility, which allows users to share files contained in a master file. Chapter 7 System Information. This chapter describes the System Information device which configures information global to a project, making it available to other interfaces. Chapter 8 Graphics Window. This chapter describes the Graphic Window, which creates custom graphics interfaces for customer and process requirements. Chapter 9 Hardware and I/O. This chapter describes the controller networks and I/O used in the toolbox. Chapter 10 Configuring the Network Interface. This chapter provides instructions for using the toolbox to configure a Network Interface. Chapter 11 Signals and the Database. This chapter defines signals and their sources. It also defines the topological information in the database. Chapter 12 Turbine Historian Configuration. This chapter describes the toolbox interface for configuration and use of the Turbine Historian. Chapter 13 Configuring the HMI Device. This chapter describes the HMI device and its importation of data from the SDB. Chapter 14 Configuring the Control Operator Interface (COI). This chapter describes the Control Operator Interface and its importation of data from the SDB. Glossary The Glossary provides definitions of terms and toolbox concepts. Refer to the Table of Contents for the organization of these chapters.

1-2 • Chapter 1 Overview

GEH-6403L Toolbox for a Mark VI Turbine Controller

Conventions The following conventional terms, text formats, and symbols are used throughout this documentation for the toolbox. Convention

Meaning

Bold

Indicates that the word is being defined.

Arial

Indicates the file name or file path used.

Arial Bold

Indicates the menu, the actual command or option selected from a menu, a button, or title of a dialog box.

Italic

Indicates new terms, margin notes, and the titles of figures, chapters, and other books in the toolbox package.

UPPERCASE

Indicates a directory, file name, or block name. Lowercase letters can be used when typing names in a dialog box or at the command prompt, unless otherwise indicated for a specific application or utility.

Monospace

Represents examples of screen text or words and characters that are typed in a text box or at the command prompt.

¾

Indicates a procedure.

Š

Indicates a procedure with only one step.

•

Indicates a list of related information, not procedural steps. The following list presents some basic guidelines for working with menus: When a menu is displayed, press the up/down arrow keys to highlight a command name. Then press Enter to select the menu command. The menu can also be selected by clicking with a cursor-positioning device (CPD), such as a mouse. When a command ends in an ellipsis (…), the application displays a dialog box that asks the user to supply more information. If a command turns a feature on and off, a checkmark (9) is displayed by the command name when the feature is on. When a command ends with an arrow ( ), the menu cascades to display more command names. If a command name is grayed out, it indicates that the command does not apply to the current situation or there is another selection or action before selecting the command.

Related Documents GE provides system instruction documents for the different components of each product. For questions or additional documentation, contact the nearest GE sales office or authorized GE sales representative.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 1 Overview • 1-3

Notes

1-4 • Chapter 1 Overview

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox

Introduction Setting options should be determined before starting a configuration.

This chapter provides basic instructions for using the toolbox. It defines the toolbox menu commands, including the Options menu, which has a Settings dialog tab for each product. Methods of communication and toolbox connections are also available. Section

Page

Computer Requirements...........................................................................................2-2 Installation ................................................................................................................2-2 Upgrade from Previous Releases..............................................................................2-3 Start the Toolbox ......................................................................................................2-5 Access Online Help ..................................................................................................2-7 Privilege/Password ...................................................................................................2-7 Toolbox Options.....................................................................................................2-12 Connect the Toolbox ..............................................................................................2-29

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-1

Computer Requirements The selected product combination and the pc topology configuration determines the minimum requirements for CSS products:

A cursor-positioning device is highly recommended.

•

300 MHz processor (Pentium II 500 or higher recommended)

•

Microsoft® Windows® −

95/98 (with 64 MB RAM), or

−

NT® (with 64 MB RAM), or

−

2000 (with 128 MB RAM), or

−

XP (with 256 MB RAM)

•

SVGA display (800 x 600 x 256 color or gray scale)

•

Serial port for direct connection to a controller or drive

•

PCA198 (ARCNET®) board (required if DLAN+ Devcom or Driver is installed)

•

Network adapter (required for communication with the toolbox over a LAN)

•

Printer (with appropriate Windows driver installed)

Installation Control System Solutions installs various products for control systems as selected in the setup program. It is recommended that you exit all Windows programs before beginning. A dialog box will prompt you for a license key, which can be found on the actual CD. You must agree to the standard Software License Agreement for these products. To install the product 1.

Place the Control System Solutions CD in the disk drive. The Setup program executes automatically, or run the program setup.exe.

2.

Follow the instructions from each screen. For more help, press F1. Note If technical assistance is required beyond the instructions provided in the documentation, contact the nearest GE Sales or Service Office or an authorized GE Sales Representative.

2-2 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Upgrade from Previous Releases Note To upgrade to Version 9 from Version 4 or earlier, it is recommended that you first uninstall any previous version of toolbox.

Maintain Multiple Releases of Toolbox To maintain different releases of the toolbox on a single system, consider the following: • Multiple versions of Release 5 or greater cannot be installed on one system. The installation directory for Release 5 or greater of the toolbox is selected only once, the first time that the Control System Solutions products are installed. The default directory is C:\Program Files\GE Control System Solutions. • There is only one set of toolbox options settings for a given user on a given computer. There are several toolbox options settings that may need to be unique to a particular release of toolbox. For example, Release 4 of the toolbox would probably need a different directory setting for standard library files than that of Release 5 or 6. To use multiple releases, it is recommended to use different user accounts for each release. • Opening a toolbox file from the Windows Explorer is not recommended if multiple copies of toolbox are installed. When you open a file from the Windows Explorer, the application that starts up depends on what is registered for that file type. Releases of toolbox prior to Release 5 register each time they execute. Release 5 or greater of toolbox, however, registers only at installation. • Modifying a toolbox file can make the file unusable to older releases of toolbox. A warning dialog displays when the toolbox opens a file that was written by a previous release. Do not save the file if it must be used by the previous release.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-3

Migrate Files to Release 9 Release 9 of the toolbox can read binary files written by Release 4 or later; therefore, it is not necessary to export and re-import. However, Mark VI binary files written by version 6 or earlier can be read-only, not modified. If they need to be modified, they should be exported and re-imported with new libraries. When migrating to new library files, project files may need to be modified with a text editor since the single installation directory of the Control System Solutions products causes the standard library path to change.

Use Controller Files Note The following procedure is for a controller only. To upgrade controller files to use new controller products and/or libraries, perform the following steps: 1.

Install the new controller product files.

2.

Open the binary working file in toolbox.

3.

From the File menu, select Export, then select All. This will export several tree (.tre) files and one project (.prj) file.

4.

Open the .prj file in a text editor and replace references to the old controller product directories with references to the new product directories. For example, replace references to C:\Program Files\GE Tools\Ucoc2000\stdtree with C:\Program Files\GE Control System Solutions\Mark VI\stdtree.

5.

Open the .prj file in toolbox. This imports the new product libraries and all other .tre files required to create the controller. Save the new binary working file.

2-4 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Start the Toolbox The toolbox is started from the Windows NT or 95 Workstation. To start the toolbox To create a device, refer to Chapter 3, the section Create a Controller.

1.

Click Windows Start button, Programs, GE Control System Solutions, and Control System Toolbox.

2.

Click the toolbox icon. The toolbox Work Area displays. It is blank until a device is created or opened.

Work Area If more than controller is open in the Work Area, each device will have a screen with an Outline View and Summary View.

A controller’s runtime action is configured using the toolbox. From the File menu, begin a New configuration or Open a previously saved configuration file. The toolbox Work Area is the main screen and contains the following: Work Area commands can be accessed through the menu bar or the toolbar, depending on the selected product file. Outline View displays the configuration in a hierarchy, with the drive/controller name as the first item and other configuration items listed in levels below it.

The Tracking button toggles the command on and off. to display the Click Detached Summary View.

Summary View displays information based on the item highlighted in the Outline View. For example, in a controller configuration, the item taskname displays a block diagram. In a drive configuration, the item Diagram displays drive block diagrams (which can be configured from this view). The Tracking command controls what displays in the Summary View. When Tracking is on, it tracks or displays the item selected (highlighted) in the Outline View. When Tracking is off, it freezes the Summary View of the last selected item. Detached Summary View is a separate window from the Work Area window and displays a copy of the Summary View. Option settings for the Detached Summary View are separate from the Summary View (see the section, Toolbox Options). This window can be sized, configured, and edited. Note The following screen represents a basic toolbox Work Area format. Menu commands, toolbar buttons, and Outline View items will vary with the product installed.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-5

Titlebar

Toolbar Outline View Bookmark

Note

Summary View

Log View Status bar

Double-click note.

Privilege Level TMR Processor Connection Edit Status Connection/Revision Idle Time

to edit the

Bookmark items display this icon

.

Find the cause of an error by double-clicking the error. It can be toggled on and off from the View menu.

Note can be created when most items are inserted into the drive/controller. Select an item, then select Edit and Insert First. If the item dialog box has a Note text box and a note is entered, the Note icon displays beside the item in the Outline View (as shown). Highlight an item containing a Note icon. The note displays in the Summary View and on the Status Bar at the bottom of the Work Area. Bookmark enables you to mark major items in the Outline View and then return to them easily using the Bookmarks command in the Edit menu. The Toggle Bookmark command turns the icon on and off. The Goto Next Bookmark command jumps to the next item marked with the . Log View displays configuration data for the highlighted item. This data compiles during toolbox functions, such as file imports, validations, builds, or errors. Status Bar displays information across the bottom of the screen. When online, the left side displays a description of various toolbox commands or notes entered. To display a menu command description, click the menu command and move the pointer over the command. The right side displays the following information for the selected controller.

2-6 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Status Field Privilege Level

TMR Processor Connection Edit Connection/Revision

Idle time

Displays Privilege Level: 0 Privilege Level: 1 Privilege Level: 2 Privilege Level: 3 Privilege Level: 4 R Proc S Proc T Proc READ Offline Equal Minor Diff Major Diff Idle

Background white yellow gray green yellow red white

Access Online Help To obtain Help for the dialog box on the screen, press F1 .

Specific Help dialog boxes are available by pressing the F1 function key, when a dialog box is displayed. Help can also be accessed using the following methods:

To obtain Help on . . .

Do this . . .

Menu commands

Highlight the command and press F1

Dialog boxes

Press F1 when the dialog box displays on the screen

Block information

Click the desired block with the right mouse button and select Item Help

Help contents

Click the Help menu and select Contents

Help

Click the Help menu and select Using Help

Specific word(s)

Click the Help menu, select Contents, and click the tab Find, then enter the word(s) to search

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-7

Privilege/Password Refer to the next section to change the password.

The privilege/password system assigns different levels of access to the devices. Passwords can be established for the different privilege levels, so that each user can access a device at the level necessary for the job that person is assigned. To set a privilege level From the Options menu, select Privilege. The Select Privilege Level dialog box displays (refer to the next section, Privilege Level Functions).

Privilege Level Functions A password can be assigned to each of the toolbox privilege levels. (Each successive level allows all the functions of the previous level.)

2-8 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Level

Functions

0: Read Only

View code Use the Finder Monitor live data Trend (including saving trend definitions in .trn files and saving collected data) Change View attributes under Options\Settings Print blockware code and reports Change the password for level 0

1: Change Controller Online Signal Values

All functions allowed in Level 0, including change password levels in Levels 0 and 1 Force signals in a controller Change the value of variables

2: Change Controller Code, Use all Macros

All functions allowed in Level 0 and Level 1 Make code changes Download Import/Export Put in database and Get from database Validate, build, save, backup, and pack signals Change the password for Levels 0, 1, and 2

3: View all Macros

View structure of macros

4: Change all Macros

Delete macros Modify macros

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-9

Change Password To change the password From the Options menu, select Passwords. The Changing Password dialog box displays. Select the privilege leve to change. Click OK.

The Changing password for level dialog box displays (refer to next section).

Enter the old password.

Enter the new password. Re-enter the new password for verification.

Note If a password for a lower level is to be changed, the higher level overrides the need for the old password and the Temporary Password button does not display. When a password is created, it is associated with the binary file currently opened. To remove a password for a particular level, type the old password, but do not enter anything for the new password. If a macro has access level 2, a user at privilege level 2 or above can use the macro in code, but cannot see the blocks or pins that make up the macro, except for any pins that the macro writer decided to make visible. These pins are displayed in the Summary View of the block diagram, not in the Outline View. If a Visio diagram or Help file is associated with the macro, they also can be seen. If a macro has access level 3, a user at privilege level 2 or above can view the blocks and pins that make up the macro. They can also select the code and copy it to their own macro and modify. If a macro has access level 4, a user at privilege level 2 or above can change or delete the code. If the old password is not known, a temporary password can be requested.

2-10 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

To request a temporary password 1. From the Changing Password dialog box, click the Request button. The Temporary Password Request dialog box displays.

Click OK. The Password_ID text displays.

2. Follow the appropriate instructions from the Password_ID text.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-11

Toolbox Options Option settings are saved in the user’s Windows registry when the toolbox is closed.

The toolbox working environment can be defined for each application. This section describes each tab that can be set to customize the toolbox device, database, block diagrams, and such. These tabs are located in the Options menu under Settings. To customize the toolbox settings 1. From the Options menu, select Settings. The Settings dialog box displays. Click a tab to bring it to the front and select options. 2. Click OK to apply the changes and close the dialog box. Click Cancel to exit and not change any settings.

2-12 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

General The General tab applies to all devices. Select a font for the Online View. The default font is System Bold.

Select a font for the Finder.

Expert Mode allows extra data to be seen

Use compact export format compresses the .tre files produced by exporting. Less hard disk space is used, and it is easier to read and edit. Save Bookmarks in files saves bookmarks between closing and reopening files.

Auto-Save files every [ ] minutes automatically saves the files at the set increment. The default is 15 minutes.

Compress files when saving saves and stores files in a compressed format to save disk space.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Backup files before save creates a backup copy of files before saving new information. This includes .ucb, .dcb, .icb, and .ocb.

Chapter 2 Using the Toolbox • 2-13

Startup The Startup tab allows you to specify whether you want a file to automatically load at startup.

Select one of the following file options: None dictates that no file is automatically loaded on toolbox startup. Load last file loads the files that were in use when the toolbox was exited. Select file allows you to select the file that loads when the toolbox starts. Click Browse... to locate the file.

2-14 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Database The Database tab defines the database and any required network information. It applies to all devices as listed.

Select the SDB database (SDB is the system database used on a Windows computer). Note: USDB is not used by Static Starter Control.

Enter the name of the host to the database. The server name is not casesensitive. If a name server is not available, the IP address must be used.

Enter the location of the SDB sub-directory on the server where the data files are stored. The name must include the drive letter and at least one sub-directory. The SDB cannot be located at the root of a drive. For a USDB, the name is specified in the GEBHOST environment variable on the LynxOS computer, for example, ustst_usdb.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-15

Libraries The Libraries tab defines the block and module libraries that are automatically imported when a new controller (or OC2000) is created. Note Existing controller libraries are referenced in the .prj file and override these default libraries.

Select the product library to define. Default libraries are listed. Use the command buttons to enter and edit the library list. Up and Down rearranges the list order. Change inserts the edited library back into the list. Add inserts the new library from the text box. Remove deletes the selected library from the list. Browse… allows you to search the directory structure and select an existing directory.

2-16 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Print The Print tab allows you to set print options for the current device. It applies to controllers and drives as listed. The Block Diagram Where Used Scope applies only to controllers. Specify the scope of the signal cross-referencing in the active block diagram.

Select the font for the text displayed immediately over the blocks in the diagram. The default font is Courier New. Select the font for the Signal Definitions and Where Used Lists at the end of each block subsection. The default font is Courier New. Select the font for the text at the top of each new section and block subsection. The default font is Arial. Select the font for all text not listed above, including block names and pins. The font side directly affects the number of blocks that display on a page diagram. The default font is Arial Narrow.

Select this check box to use old-style printing.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-17

Controller The Controller tab allows you to select the following options.

Select this check box to allow Boolean Engine (BENG) blocks to be edited using a Relay Ladder Diagram (RLD). If this box is not checked, modify the block using the Edit Block Connections dialog box. Select to enable revision tracking, which allows you to enter information about a change to a document (file) when it is saved. Select to display file checkout status. Refer to the CheckinCheckout utility.

2-18 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Block Diagram The Block Diagram tab allows you to specify how the block diagram displays in the Summary View and Detached Summary View.

Select this check box to allow Boolean Engine (BENG) blocks to be edited using a Relay Ladder Diagram (RLD). If this box is not checked, modify the block using the Edit Block Connections dialog box. Select to enable revision tracking, which allows you to enter information about a change to a document (file) when it is saved. Select to display file checkout status. Refer to the CheckinCheckout utility.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-19

Accuwave Power Conversion The Accuwave Power Conversion tab allows you to select the following options:

Select the communication port from the drop-down list. Select this option to program the keyboard with an additional language. This prompt occurs when Keypad Menus is selected from Download to the DSP in the Device menu.

If you select this option and then go online, the Device ID Verification dialog box displays with additional information for the toolbox and the device. It is normally checked.

2-20 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

AVDV Series Drive The AVDV Series Drive tab allows you to select the communication port.

Select a communications port from the drop-down list.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-21

TMdrive Series The TMdrive Series tab allows you to select the following options.

Select a communication port from the drop-down list.

2-22 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

EX2100 The EX2100 tab allows you to select the following options.

Select the communication port from the drop-down list.

Select this check box to be prompted to add another language to the keyboard. Select this check box to enable revision tracking, which allows you to enter information about a document when it is saved.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-23

Static Starter Drive The Static Starter Drive tab allows you to select the following options.

Select this check box to be prompted to add another language to the keyboard.

Select to enable revision tracking, which allows you to enter information about a change to a document (file) when it is saved.

2-24 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

OC2000 The OC2000 tab allows you to select the following options. Check to scale the OC2000 operator panel for the Summary View and Detached Summary View. Check to maintain proportions in the operator panel and fit in the Summary View and Detached Summary View. Click to select a font for the OC2000 printed overlay. The default font is Courier New. Enter an IP address, such as 3.29.3.33, for the default controller serving the OC2000.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-25

AcDcEx2000 The AcDcEx2000 tab allows you to select the following options.

Check to display the EE address of items in the block area of the Outline View. Select the Default Communications Settings.

Serial requires a Baud Rate and Com Port.

TCP/IP requires either an IP address or a host name in the Gateway field. Host names can be used when a name server is present.

Note The default communication setting can be changed for all devices using the default. The settings must be changed using the Modify Device dialog box.

2-26 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Trend Recorder The Trend Recorder tab allows you to select the following options. Select any of the following options. Horizontal Grid Lines displays the horizontal grid lines when in replay mode. Vertical Grid Lines displays the vertical grid lines when in replay mode. Right Vertical Axis displays the vertical axis on the right side. Dual Vertical Axis displays the outer Y-axis. Check to automatically configure the recorder with predefined signals. Note: This option only works with Innovation Series Drives and when performing Mark VI I/O board calibrations. Check to zoom in the Trend Recorder, using the mouse to drag-and-drop a rectangle on the screen. Check for a Yes/No confirmation prompt to display before the zoom takes place. Select the default pen width, in pixels, used to draw the signal traces.

Check to display the amount of reserved memory that was used.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Enter the amount of memory the Easy-Drive reserves for storing traces. The default value of 2 MB allows four signals to be captured at 32ms intervals for about 14 minutes before the oldest data is overwritten.

Click Default Colors to change the colors used to draw the traces. Click Columns to select the headings to be displayed in the Lower Signal View.

Chapter 2 Using the Toolbox • 2-27

Innovation Series Drive The Innovation Series Drive tab allows you to select the following options.

Select the communication port from the drop-down list. Select this option to program the keyboard with an additional language. This prompt occurs when Keypad Menus is selected from Download to the DSP in the Device menu.

If you select this option and then go online, the Device ID Verification dialog box displays with additional information for the toolbox and the device. It is normally checked.

2-28 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Connect the Toolbox The toolbox operates over Ethernet through a controller gateway and over a DLAN+ for an OC2000 and AcDcEx2000 or over ISBus to an Innovation Series drive. Optionally, it can operate over a serial cable to a drive. The toolbox must communicate with a device to configure or monitor it. There are two methods of communication available: See Windows Help Topics: Windows Setup Help for installing and configuring TCP/IP.

TCP/IP is used to inter-network dissimilar systems. To use TCP/IP, the proper network software must be installed and configured in Windows NT or Windows 95. If the toolbox uses TCP/IP to communicate with an OC2000 or drive, a controller is required to act as a gateway. Direct Serial is available only with drives. The toolbox communicates directly with the drive using the pc serial port. No special network software is required.

Innovation Series/Mark VI Controller The toolbox can be directly connected to a controller using Ethernet. Control System Toolbox

Innovation Series Controller

Ethernet

Windows PC Toolbox connected directly to a controller

OC2000 The OC2000 communicates using DLAN+. The toolbox can communicate with the OC2000 only when a controller acts as a TCP/IP to the DLAN+ gateway. Control System Toolbox TCP\IP

OC2000 Innovation Series Controller

DLAN+

Windows PC Toolbox connection to an OC2000

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-29

AcDcEx2000 Serial port communication from the toolbox to the AcDcEx2000 is by direct serial connection of the pc COMM port and the AcDcEx COMPL connector on the DS200STBA board. STBA jumpers can be moved from the as-shipped 1-2, 3-4 positions to the 1-3, 2-4 positions to compensate for a different transmit and receive line cable configuration. TCP/IP communication requires a controller to act as a TCP/IP to DLAN+ gateway. Control System Toolbox

9-pin receptacle COMM connector

AcDcEx Serial Cable

25-pin plug COMPL connector

Toolbox Connection to an AcDcEx2000 Using Direct Serial Communication

Control System Toolbox TCP\IP

AcDcEx Innovation Series Controller

DLAN+

Windows PC Toolbox Connection to AcDcEx2000 Devices Using TCP/IP Communication

Do not reboot the pc with the serial cable connected to the drive. This will cause a fault that trips the drive.

2-30 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Innovation Series Drive Serial port communication from the toolbox to the Innovation Series drive is by direct serial connection of the pc COMM to the drive COMM connector (located on the cabinet door just below the keypad). TCP/IP communication requires a controller to act as a gateway to the Innovation Series bus (ISBus). Control System Toolbox

+

AC

-

Serial Cable Innovation Series

9-pin receptacle COMM connector

9-pin plug COMM connector located below keypad

Toolbox Connection to Drive Using Direct Serial Communication

Control System Toolbox TCP\IP

+

Innovation Series Controller

-

AC

ISBus Innovation Series Drive

Windows PC

ACLI or UCVC

+

-

AC

Innovation Series Drive

Toolbox Connection to Drive Using TCP/IP and ISBus

Control System Toolbox

+

TCP\IP

-

AC

Innovation Series MCL

Windows PC

ACL

Dual-port memory interface

Toolbox Connection to Drive Using TCP/IP (requires ACLA)

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-31

AccuWave Power Conversion Device Serial port communication from the toolbox to the Accuwave Power Conversion Device is by direct serial connection of the pc COMM to the device COMM connector. TCP/IP communication is also possible directly to the MACC card. Control System Toolbox

+

-

AC

Serial Cable Innovation Series

9-pin receptacle COMM connector

9-pin plug COMM connector located below keypad

Toolbox Connection to Device Using Direct Serial Communication

Control System Toolbox TCP\IP

+

Innovation Series Controller

-

AC

ISBus Innovation Series Drive

Windows PC

ACLI or UCVC

+

-

AC

Innovation Series Drive

Toolbox Connection to Device Using TCP/IP and ISBus

2-32 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

TMdrive Series Drive Serial port communication from the toolbox to the TMdrive series drive is by direct serial connection of the pc COMM to the drive COMM connector (located on the cabinet door just below the keypad). TCP/IP communication requires a controller to act as a gateway to the Innovation Series bus (ISBus). Control System Toolbox

+

-

AC

Serial Cable* Tosvert Series

9-pin receptacle COMM connector

6-pin RJ45 connector located on front of keypad

*Toshiba Part Number 3Z3A0382P001 (T-250, T350, T650W) and 5P3A1563P472 (Leopack)

Toolbox Connection to Drive Using Direct Serial Communication

Control System Toolbox TCP\IP

+

Innovation Series Controller

-

AC

ISBus Tosvert Series Drive

Windows PC

UCVC

+

-

AC

Tosvert Series Drive

Toolbox Connection to Drive Using TCP/IP and ISBus

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 2 Using the Toolbox • 2-33

Remote Connection For more information, refer to the Windows documentation on Remote Access Service and Dial-up Networking.

Windows can make TCP/IP connections remotely, such as connecting the toolbox to a remote device, using modems.

Modem/Ethernet TCP/IP Gateway

Control System Toolbox Modem

TCP/IP

Modem

Ethernet Innovation Series Controller

Windows PC

DLAN+

OC2000

DC2000

AC2000

EX2000

Remote Toolbox Connection to DLAN+ Gateway

Control System Toolbox Modem

TCP/IP

Modem

Modem/Ethernet TCP/IP Gateway Ethernet

Innovation Series Controller

Windows PC

+

AC

-

Innovation Series

MCL

ACL

ISBus +

-

AC

Innovation Series

+

-

AC

Innovation Series

Remote Toolbox Connection to ISBus Gateway

2-34 • Chapter 2 Using the Toolbox

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration

Introduction This chapter provides instructions for using the toolbox to configure and monitor a Mark VI Turbine controller. It also has information on using other features of the toolbox specific to the controller. Section Page Introduction ..............................................................................................................3-1 Create a Controller ...................................................................................................3-2 Working with Files and Menus ..............................................................................3-14 I/O Checkout ..........................................................................................................3-37 Blockware Concepts...............................................................................................3-41 Configuration..........................................................................................................3-49 Device Menu Commands .......................................................................................3-97 Software Setup .....................................................................................................3-100 Software Modifications ........................................................................................3-107 Monitor.................................................................................................................3-117 Control Constant and Tuning Variable View .......................................................3-124 File Compare View...............................................................................................3-128 Application Documentation..................................................................................3-131 Application Diagnostics .......................................................................................3-148 Dynamic Data Recorder (DDR) ...........................................................................3-156 Note If you are not able to perform an operation described in this chapter, check your privilege level (refer to the section, Privilege Level Functions).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-1

Create a Controller For details of the toolbox Work Area, see Chapter 2, the section, Work Area.

When the toolbox is started, the toolbox Work Area displays. This area is used to configure the controller or maintain the open configuration file in the toolbox. You must insert a new controller or open an existing controller configuration file (.m6b). Note Each .m6b file must be kept in a separate folder. To create a controller From the File menu, select New. The New dialog box displays.

Or click

Select the Controllers tab. Select Mark VI Turbine Controller. Click OK.

Product Version The Choose the desired Product Version dialog box allows you to select the Mark VI product version for the new controller. Multiple versions can be installed , beginning with V05.09.00C. Refer to the section, Upgrade Configuration. When you select a version and click OK, a new Mark VI controller is created, and the appropriate .tre files are imported from the selected runtime.

3-2 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Once the controller is created or opened, the Outline View of the Work Area displays the following configuration items under the controller name.

Default name Configuration items

To modify a controller

Or double-click the controller name.

1.

Click the controller name to highlight it.

2.

From the Edit menu, select Modify. The Controller Properties dialog box displays.

The following sections describe each tab in the dialog box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-3

General Tab The General tab contains the following parameters, described below.

Name specifies this controller when communicating with the SDB. It defaults to mkvi1 the first time a controller is created. The name is saved as a .prj. Clock specifies the source of the clock as internal or external. For Mark VI controllers, set the clock to External (unless the hardware is a simulator). Platform specifies the hardware platform on which the configuration operates. This field is important for proper control execution records and for selecting hardware and I/O. For more detailed information on selecting the appropriate platform, refer to Chapter 9, Hardware and I/O. Frame Period allows you to select the basic I/O and compute rate for a Mark VI system. Device No. is the system SDB number. If set to 0, the next available SDB number is assigned to the device when data is entered into the database. Check the appropriate radio button to select the control type. Select the interval (ms) that the I/O Mapper task runs. The I/O mapper task transfers signals between different I/O points, if the signals are not used in blockware code. Mark VI Standarads Template allows you to get the standard template of Mark VI Turbine Controller. Enable Dual Language Edit allows you to edit signal and pin descriptions in both the main and alternate language (see Chapter 7, Create/Modify System Information on how to define the two languages). See section Configuration, Signal Definitions for more details on the use of dual languages.

3-4 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Memory Tab The Memory tab defines (through Pcode records) how much memory to allocate for this particular configuration.

System is the amount of memory used to store the configuration in the controller. This number should not be increased above 2048, unless required. For example, a 110 error received during an online download indicates that the runtime does not have enough memory available to keep two copies in memory, as is necessary to perform an online download. Memory not allocated here is used by non-continual processes, such as sending live data to toolbox sessions to support diagnostic explanations. Capture Buffer is the amount of memory to be reserved for data storage by capture buffer blocks. Set this value to zero if the configuration does not contain capture buffers. Tip Error 178 displays during download, if insufficient memory is allocated for the capture buffers.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-5

NTP Tab The NTP tab defines how to configure its Network Time Protocol (NTP) client. It is used to synchronize the controller’s clock with that of another computer on the Ethernet.

Select the option to disable NTP or start the NTP Client and listen for broadcasts from an NTP server. The Unicast option allows you to start the NTP Client and request time from the servers specified as Primary Server and Backup Server.

3-6 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Note Tab The Note tab lets you display information for the project history.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-7

Alarm Scanner Tab This function scans Boolean signals that represent various alarm conditions.

The Alarm Scanner tab specifies parameters for starting the Alarm subsystem in the Mark VI. When any signals change state, they are queued locally and an alarm message is transmitted to the specified alarm display device. The alarm scanner can be configured using either ALMGRP blocks, or by using the alarm attribute on the Signal Definition dialog.

If your version of MarkVI runtime does not support this option, the check box will be grayed out.

Extended Alarm Queue Size check box allows you to use the larger alarm queue size (4096 active alarms versus 128 active alarms) available in supporting versions of the MarkVI runtime.

These two fields are not used for the latest Alarm Group configuration.

Some fields are optional and constitute a standard signal interface to third party DCS vendors that might be required to implement a subset of the alarm display function. These signals can be connected to the appropriate I/O points to make them visible to the DCS. The alarm system drives the outputs and reads the inputs as described.

Enter the signal name of the alarm ID Array. This array associates an alarm with each Boolean signal scanned. The size of the alarm ID array (number of integer elements) must match the size of the alarm signal array (only necessary when using ALMGRP block). Enter the signal name of the Boolean Signal Array to be scanned. The individual signals that make up the array are populated by the ALMGRP block. The size of the alarm signal array must match the size of the alarm ID array (only necessary if using ALMGRP block). Alarm Present Indication specifies a Boolean signal that is set by the alarm system when one or more alarms are present in the queue. Number of Active Alarms in Queue specifies an integer signal that the system will populate with the number of active alarms currently in the queue. Horn Driver specifies an output that can be attached to an external alarm horn contact output. Horn Silence specifies an input Boolean signal that can be used to turn off the alarm horn with a discrete pushbutton. Acknowledge specifies an input Boolean signal that can be used to acknowledge alarms with a discrete pushbutton. Alarm Reset specifies an input Boolean signal that can be used to reset alarms with a discrete pushbutton.

3-8 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Horn Silence specifies an input Boolean signal that can be used to turn off the alarm horn with a discrete pushbutton. Acknowledge specifies an input Boolean signal that can be used to acknowledge alarms with a discrete pushbutton. Alarm Reset specifies an input Boolean signal that can be used to reset alarms with a discrete pushbutton. The length of the ID and signal array must be equal.

ID (drop) and signal arrays are needed when using the ALMGRP block, and can be created within any signal definition. Only one of each may exist within a Mark VI. The signal array is an array of Booleans whose length is the maximum number of alarms the MarkVI needs to use. The ID array identifies an integer array that associates an alarm ID number with each alarm in the alarm signal array.

Refer to Turblib Help found in the toolbox Help menu under Industry Blocks.

Alarm Group (ALMGRP) blocks collect individual Boolean signals into a contiguous section of memory (array) for the alarm scanner to process. By assigning a Boolean signal to the LINn pin of the block, it becomes an alarm. IDn is entered as the corresponding drop number. The two arrays are populated in increments up to 32 assignments per block. Note ALMGRP blocks can be in several tasks, but all must be connected to the same signal and ID array.

The LOUT pin is connected to the signal array designated in the Alarm Scanner tab (shown above) and the DRP_ID pin is connected to the ID (drop) array.

The ALMGRP block configuration generates a download error if: • Signal and ID array are not the same size • ID (drop) number is greater than the size of the signal and ID array • ID (drop) number is zero (0 is a drop number reserved by the system) • Duplicate ID (drop) number is used (checked only during an offline download) Note These two fields are not used for the latest Alarm Group configuration.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-9

Triple Modular Redundancy (TMR) Tab The TMR tab is illustrated below.

For more information on the TMR operation, refer to Chapter 9, Hardware and I/O

In a TMR operation, this integer is the internal process ID number, where 1=, 2=, and 3=. Enter the signal name to access it within application code. Enter the Boolean signal that indicates if this controller is designated. The designated controller communicates on the LAN for the three TMR channels. This feature allows you to use this information within the control logic or to export it to other devices, such as SRTP or EGD. Note If you do not want to access this information within the application, leave the fields blank.

3-10 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Hold List Scanner Tab The Hold List Scanner tab is required to support Mark VI Large and Medium Steam Turbine Controls on systems that have Automatic Turbine Startup (ATS). ATS sets speed control targets and valve positions based on various inputs: steam temperatures and pressures, calculated valve stresses, turbine rotor and shell stresses, metal temperatures, and speed and operating mode. Turbine operating conditions can cause a hold, which prevents ATS from setting the speed or load target to a higher value. On the HMI, the Hold List Scanner display allows you to view the current points on the Hold List and to override any or all hold points. Overriding a hold allows the ATS to advance its targets as operating conditions permit. Note The Alarm IP Address is used with this Hold List Scanner function. You must fill in an IP address on the Alarm Scanner tab of this dialog.

Hold List ID Array specifies the hold entry identifier for each corresponding hold signal in the hold signal array. The size of this array must match the size of the Hold List ID Array. Hold List Signal Array specifies the signals to be scanned by the hold scanner. The size of this array must match the size of the Hold List ID Array. Note These two fields are not used for the latest Alarm Group configuration. Hold Present Identification specifies an output Boolean signal that is driven TRUE if any of the entries in the hold list are TRUE and are not locked out.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-11

Customer InformationTab The Customer Information tab is illustrated below.

3-12 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Ethernet Setup Tab The Ethernet tab is illustrated below.

Ethernet 1 is the only available selection for all platforms earlier than the UCVE. For more detailed information on multiple Ethernet, refer to the Mark VI Runtime documentation.

A second Ethernet card can be configured for controllers with a UCVE platform. Additional Ethernet selections display in the drop-down list. To make an additional Ethernet configuration available, the Enabled option box must be selected. Enter the IP Name, Address and Subnet Mask for this controller. Select the check box to enable Use Default Gateway.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-13

Working with Files and Menus A Mark VI controller is configured using different types of files. The configuration files generate output files that can be downloaded to the controller. Configuration files include: Tree files (.tre) are text files that transport controller software and hardware configurations to different versions of the toolbox. Binary working files (.m6b) contain an exact copy of the configuration used by the toolbox. Users generally work from .m6b files. Note Each .m6b file should be kept in a separate folder. Project files (.prj) are text files that keep track of the order of .tre files and hold some controller configuration information. Batch build files (.bld) can execute various toolbox operations on a list of different configuration files. Output files include: Pcode files (.pcd) are application files and describe the configuration for the controller. These files can be downloaded to the controller. Symbol files (.sym) describe the signals used by diagnostics to the controller. These files can be downloaded to the controller. Signal reports (.sig), cross-reference reports (.xrf), Pcode reports (.pcr), and block diagram printout files (.prn) can be generated, viewed, and printed.

Back up all files often to avoid losing data.

3-14 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

The following diagram shows the relationship between these files and the toolbox. Programmer Workstation mkvi_io.tre sblib.tre turblib.tre hardware, library, and Export function .tre files

*.m6b file Save

Import

Print

Open *.prj file (.tre)

Export

Get from database

The .prj files (Open/Export) list all .tre files that should be imported for this controller.

Documentation

Open

Windows NT or Windows 95 running toolbox

Build

Put into database SDB or USDB

Download

Note The default installation directory is C:\Program Files\GE Control System Solutions\ToolBox.

GEH-6403L Toolbox for a Mark VI Turbine Controller

*.pcd & *.sym files

Controller

Chapter 3 Basic Configuration • 3-15

Import Standard Files For more information, refer to Toolbox options in Chapter 2. The default files imported by File>New can be specified in the Options dialog.

To configure a new controller, you must import a set of standard files, either through the default library settings, project files, or manually. Most of these files come from the controller installation, since the set of standard library files must match the runtime software.

Tip To guarantee that data types used in later files are defined in earlier files, the standard library files should be imported in the following order. Sysdata.tre holds data types and eventually external signals defined by getting information from the database. Sblib.tre specifies the order and data types of basic block parameters of the Standard Block Library. Mkvi_io.tre specifies the hardware and I/O modules that can be configured with the toolbox. Turblib.tre is the Turbine-specific block library. To import a file Or click

.

1.

From the File menu, select Import. The Import File dialog box displays a list all the available folders.

2.

Navigate to stdtree (C:\Program Files\GE Control System Solutions\MarkVI\stdtree).

3.

If necessary, from the Files of type drop-down list, select .tre. All available .tre files display in the list.

4.

Select a file from the list. Or, type a name in the File name text box.

5.

Click Open.

3-16 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Save Files Saving a controller file writes the entire contents of the configuration to a .m6b file. The content of the file and everything associated with that configuration is preserved. The prior .m6b is renamed to Backup of xxx.m6b. To save a file Or click

1.

From the File menu, select Save. The Save As dialog box displays.

2.

Enter the file name (change the file type, if desired) and click Save.

Once a configuration is saved, the Save button can save the new file without asking for a file name. The Save button also indicates when a change is made to the configuration by highlighting (turning red) and becoming enabled. Note The Save button highlight feature indicates that the configuration has changed and that a failure in the computer or toolbox will result in a loss of those changes.

Revision Tracking Saving controller files starts the revision tracking system in the toolbox. Revision tracking helps in troubleshooting configurations, as well as providing traceability and ownership of files changes. The Revision Entry dialog box displays just prior to the file being saved to disk. Date/Time stamp of this revision. The user name of the currently logged in WIN98/NT/2000 account. Enter a description of this revision.

Since a revision is required for each Save operation, selecting the Cancel button also cancels the Save operation. Revision tracking is enabled by default. To disable revision tracking, change the toolbox options. Refer to Chapter 2, Toolbox Options.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-17

Open and Close Files Opening a .m6b file reads a previously saved controller configuration into the toolbox. To open a file Or click

Check the Release Notes located in the toolbox Help menu under About Toolbox.

1.

From the File menu, select Open. The Open dialog box displays.

2.

Select the file name and click Open.

Note If another version of the toolbox is used to open a .m6b that was saved with a different version, a Warning displays. Either install the toolbox version that the .m6b was saved in (listed in the Warning box) or consult the toolbox Release Notes to see if they are compatible. To close a file From the File menu, select Close. Closing a controller file removes the configuration from the toolbox. If the configuration has not been saved, a dialog box displays and asks if the configuration should be saved.

Export Configuration Files This option is normally not required, but is provided when upgrading between versions of the Mark VI controller runtimes older than V05.09.00C. The Export command can also be used if there are problems with a newer version of the toolbox that changes the configuration file (.m6b) format that is not backwardcompatible, or if there are problems with a runtime upgrade. Normally, newer versions of the toolbox load configuration files created by older versions. However, if a problem occurs because of a major change in functionality, the toolbox may not be able to load the configuration file. In this case, it is necessary to first export the configuration file with the old version of the toolbox to a project file, and then open the project file with the new version. Note The .tre files can be exported selectively, or for the entire controller. The Upgrade command is also used to upgrade a configuration (.m6b) from one runtime version to the next. But if the upgrade needs to take place between runtimes that are less than V05.09.00C, the upgrade command cannot be used. In this case, an Export All command is performed. The new Mark VI controller runtime is installed, and the project file that uses the new runtime files is opened, completing the upgrade. The manual Export command may also be necessary if there are automatic upgrade problems due to major changes in the runtime features. The Export command allows for a manual upgrade, which corrects problems with the automatic upgrade. Note The first time you export, make sure that each item is configured to be saved in the desired directory.

3-18 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

The .prj file is used together with the .tre files to manually transport controller software configurations to different versions of the toolbox that are not backward-compatible. The project file is generated with the Export All command, which exports the required set of .tre and .prj files for the configuration.

To export a single file 1. From the Outline View, select the item to be exported. 2.

From the File menu, select Export, then Selected Item. The Export dialog box displays.

3.

Specify the file name and click Save. The file is exported to the named .tre file. To export the entire controller From the File menu, select Export, then select All. The Export All Options dialog box displays.

Click the desired option button to name and save the .tre and .prj files. If you select Use specified folder for all files, a specific folder can be entered or select Browse... to search for the folder. Selecting Use original file name and folders or Use specified folder for all files displays all available files in the Checked files will be exported dialog box shown below. Only files that are checked will be exported. If no source file is defined for the file to export, then you are prompted for a .tre file name before this dialog displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-19

Work with Project Files The project file also includes controller information, which is entered in the Device Edit dialog box.

A project (.prj) file is a text file that holds the names of all .tre files for a configuration. Project files allow you to export and import a controller configuration without having to know about all the files. You can also prevent a file from being exported by editing the function or the software library and then locking the item. To create a project file

If the import fails because something is undefined, the order may be incorrect. To change the order of the .prj file, edit the file with any text editor

1.

From the Outline View, select the controller item.

2.

From the File menu, select Export, and then select either Selected Item (exports just the .prj file) or All (exports all .tre files and the .prj file).

Once a project file exists, it can be used to create a controller configuration (.m6b file). From the File > Open command, select a .prj file. This creates a controller and starts a series of file imports. The toolbox imports the files listed in the .prj file, including the standard library files, in the order that they display. The project file also contains the version of the runtime, which defines the standard library files to be imported. Refer to the next section, Files in the .prj.

3-20 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Files in the .prj To view a list of files included in the project From the Outline View, select the controller name. Make sure Tracking is on. Observe the information listed in the Summary View (shown below).

Click

Summary View information

Toolbox revision

Controller properties

Files included in the project

To prevent exporting an item 1.

From the Outline View, select a function or macro and module library.

2.

From the Edit menu, select Modify. The Edit Function dialog box displays to edit a function or the Edit Software Library displays to edit a library (refer to the next section, Locked Items).

Note This same No Export option can be applied to function files or macro and module library files.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-21

Upgrade Configuration Note Prior to Mark VI runtime version V05.09.00C, only one runtime product could be installed at a time. Because an upgrade required uninstalling the old runtime and installing the new one, all Mark VI runtime configurations were forced to upgrade to the new runtime. Going forward with V05.09.00C, multiple controller products can be installed at the same time. Installing a new Mark VI controller runtime leaves the previous one intact. When installing a new Mark VI runtime product that is V05.09.00C or newer, do NOT uninstall the old runtime. Only uninstall the old runtime once all configuration files have been upgraded to the new runtime, and the system is operating with no errors. This command upgrades the current configuration file to include the features of the new controler product version. For example, the current Mark VI configuration file (.m6b) is made with version V05.08.02C. The application requires the features of version V06.09.00C. Upgrade the configuration file as follows: To upgrade a file 1.

Verify that the new required Mark VI version is installed (refer to Chapter 2).

2.

Verify that the current Mark VI configuration file is saved (if it is not saved, the upgrade process will save it).

3.

From the File menu in the current configuration file (.m6b), select Upgrade. The following message box displays.

If you select Yes, the Select Upgrade Version dialog box displays all newer installed versions. Select a new version to upgrade.

3-22 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

4.

Select the version to upgrade to and click OK. Once the upgrade process is finished, the following message displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-23

Locked Items To edit the Functions or Macro and Module Libraries (Software Library) items, located in the Outline View, double-click the item name. The associated edit dialog box displays.

Modify the function or library name.

Click to enter a new password (refer to the section, Change Password for ). Locked Items

Enter the directory related to the function or software library. Check if the file is not to be exported. Check to enable password protection (refer to the section, Password Protection). Enter a note associated with this function or library.

Note If Password Protection Enabled is checked, the Enter password for dialog box displays. You must enter the proper password to access the item.

Password Protection

When a function or macro/module library has password protection enabled, a lock icon displays beside the name.

3-24 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

The name of the locked item you are attempting to open displays in the title of the dialog box. Any attempts to edit or use an item within a locked function or library requires you to enter the password for the item.

The contents of a locked icon can be used within other items of the toolbox without unlocking the icon by entering the correct password. However, to view contents of a locked icon item, you must select that item and enter the password to unlock the icon. Any time a locked icon is accessed from the Outline View, the Enter password dialog box displays.

Re-lock Command

An unlocked icon means that a password exists, but is temporarily disabled (a password has been entered to unlock the icon).

To re-lock an item and enable the password Click the right-mouse button on the function or library name. The following shortcut menu displays.

Select Re-lock Function

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-25

To lock all unlocked items in all open devices Click anywhere in the Outline View.

From the Options menu, select Logout User

The Logout User command clears the user ID and sets the privilege level to zero (refer to the section, Privilege/Password). It locks all libraries or functions (in all open devices) that are in the temporarily unlocked state.

Change Password for Locked Items To change password 1. From the Outline View, click the Function or Library name. 2. From the Edit menu, select Modify. The associated Edit dialog box displays. 3. Click

. The Change Password dialog box displays.

Enter a new password. Enter it again to verify the new password you just entered. Click OK.

3-26 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Batch Operations Many operations in a controller configuration can be started for more than one controller using batch operations. The file name and the operation for each file can be saved in a batch build file (.bld). To create a batch build file 1.

From the File menu, select New. The New dialog box displays.

2.

Click the Utilities tab, select Batch Build File, then click OK. The Batch operations dialog box displays.

The controller performs the following batch operations: •

Put Signals puts the controller’s signal data into the database.

•

Get Signals obtains another controller’s signal information from the database.

•

Validate Device verifies that the configuration is ready to build Pcode.

•

Export Device writes the .tre and .prj files for a configuration.

•

Build Device creates a Pcode file.

•

Save Device writes configuration to an .m6b file.

•

Offline Download downloads the Pcode file to the controller and restarts it.

•

Flash Download downloads the Pcode file to flash memory.

•

Build Symbols creates a symbol file.

•

Put Symbols writes the controller’s symbol information to the database.

•

Download Symbols downloads the symbol file to flash memory.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-27

Menu Commands The toolbox work area contains the following Menu bar:

File Menu The File menu provides the following commands:

Or click

.

Or click

.

New creates a new controller/file. Open displays an existing controller/file. Close exits an existing controller/file.

Or click

.

Or click

.

Save/Save As preserves an opened controller/file to a specified name. Import retrieves a file from the specified source. Or, from the menu, select Imports a second language report.csv file. Export sends file(s) to a specified .tre file. Compare compares the functions of the currently open file with those of another, user-specified file. Upgrade allows you to upgrade the Mark VI configuration file from one version of the runtime to a newer version.

3-28 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Print Setup allows you to select a printer and printer connection. Or click

.

Print provides a paper (hard) copy of a specified file or page. Print to MetaFile prints the block diagram to a set of Enhanced Metafiles (*.emf) instead of sending it to the printer. These metafiles can be viewed using various graphical software programs, or imported into text processing programs such as Microsoft Word. Print Preview displays the page as it would be printed. Send To opens email and provides a copy of the currently opened file to send (you must have Windows messaging, such as Exchange). File 1, 2, 3... lists and opens a previous opened file. Exit closes the toolbox.

Edit Menu The Edit menu allows you to modify the controller:

Modify edits the item highlighted in the Outline View. Or click

.

Or click

.

Or click

.

Or click

.

Delete removes the item highlighted in the Outline View. Cut removes the highlighted item and places it on the clipboard. Copy duplicates the highlighted item and places it on the clipboard. Paste places the highlighted item from the clipboard into the current file. Insert First inserts the first new item under the item highlighted in the hierarchy of the Outline View. Insert Next inserts the next new item at the same level as the item highlighted in the hierarchy of the Outline View. Instance updates a single item or select All to update the entire controller/file. Renumber changes the numbers of the highlighted blocks.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-29

Bookmark items display this icon .

Bookmarks enable you to mark major items in the Outline View and then return to them using the menu commands or clicking the bookmark icon. Override Modules unlink all software modules from their library templates.

3-30 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

View Menu The View menu allows you to view areas within the controller with the commands listed. Click to toggle Tracking on and off.

Tip For faster navigation in the Outline View, turn Tracking off. Only turn Tracking on to view an item in the Summary View.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-31

A check mark ( ) displays by the command name when the feature is on.

Toolbar displays or hides the Toolbar. Status Bar displays or hides the Status bar. Tracking toggles the tracking feature of the Summary View on and off.

Or click

. Close Outline reduces the hierarchy items listed in the Outline View to just the controller level.

Or click

.

Or click

.

Or click

.

Detached Summary creates a separate window of the Summary View. Zoom In enlarges the view of the block diagram area. Zoom Out reduces the view of the block diagram area.

Or click

.

Go Back and Go Forward allows you to return to earlier selections in the Outline View. Finder starts the Finder window to search text and signal usage. Watch Windows creates a customized, quick-reference list of signals and their online values. SDB Browser is a separate window, which can help you find items (such as signal usage from the different types of controllers), display the topology of a system, perform a filtered signal search on the SDB, and more (refer to GEI-100271). Force Lists displays forced signals and I/O points that can be edited. Reports creates a report of the Alarm List, Hold List, Event List, Scale List, Signal List, Signal Cross Reference, Multiple Written Signal List, EGD Network, Simulation Data, Control Options, I/O Report, I/O Point List, Unused I/O Report, Revision Log Report, Enumerated Data Types, Control Spec Reports (IO Config and Signal Config), Block Pin Report, or Tuning Variables. Note Refer to Chapter 3, Application Documentation, Reports for detailed information on the reports the toolbox can generate. Trend Recorder monitors and graphs signal values from a controller (refer to GEH-6408). Control Constants displays a separate window to view control constants, which can be viewed and compared as a group, exported to .csv files for manipulation outside of the toolbox, and merged back into the configuration. I/O Checkout creates a report of all I/O with columns to indicate if the I/O point has been checked (it’s status), when it was checked, and a freeform note for each point. Configuration Statistics opens the Device Metrics window to display memory usage. Controller Status Commands are hardcoded QNX commands. They display under one of the following menus: General, File System, Network, or Process. Controller Load Profiler allows you to quickly and easily interrogate the controller to determine what application tasks are scheduled to run and which, if any, are delayed. Controller State creates a report on the current state of the controller.

3-32 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Device Menu The Device menu allows you to manage the controller with the commands listed.

Or click

.

Or click

.

Validate makes certain that selected items or functions do not contain errors and confirms that a configuration is ready to build Pcode. Build compiles the configuration and generates the Pcode. Pack signals reassigns address tokens when signals become fragmented.

Or click

.

Download sends files to the current controller. Application Code sends the values of all the parameters from the loaded controller configuration files to the current controller. Product Code (Runtime) sends the Mark VI firmware configuration to the current controller. Compact Flash allows Compact Flash to be reprogrammed. View/Set Time allows time in controller to be set to pc time. View/Set Totalizers displays the totalizer information. Restore from Perm Storage overwrites the application code stored in the controller’s RAM with the code stored in the controller’s FLASH. Upload retrieves Mark VI files from any controller.

Or click

.

Online/offline toggles to initiate communication to the controller. Put Symbols Into Database places diagnostic symbol information into the database. Put Into Database places controller information into the database. Get From Database reads information from the database and places it in the current configuration. Create Undefined Signals produces a definition for signals not defined. Note For additional information on the Put Into Database, Get From Database, Validate, Upload, Build, and Download commands, refer to the section, Device Menu Commands.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-33

Options Menu The Options menu allows you to manage general options for toolbox operation. For more information on the Option menu, refer to Chapter 2, Using the Toolbox.

Settings allows you to assign general toolbox options. Privilege sets the privilege level for a session. Passwords sets the password for a privilege level. Logout User clears the user ID and sets the privilege level to zero. It locks all libraries or functions in all open documents in the temporarily unlocked state (refer to the section, Locked Items). Re-Lock Function or Software Library locks the item and enables the password.

3-34 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Window Menu The Window menu allows you to manage screen views..

Cascade arranges the windows in an overlapped style. Tile Horizontal arranges the windows in horizontally non-overlapped tiles. Tile Vertical arranges the windows in vertically non-overlapped tiles. Arrange Icons arranges the icons of closed windows. Close All closes all open windows. Window 1, 2, ... allows you to view currently open files.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-35

Help Menu The Help menu offers the following Help files.

Contents displays the Help files for the toolbox. Using Help displays general instructions on how to use Help. Standard Blocks displays a block library used across all industries. Industry Blocks displays a block library used in specific industries, such as metals, paper, and material handling. Runtime Errors defines errors that display in the Log View. Item Help displays Help information about the item highlighted in the Outline View. Release Notes provides product changes in the toolbox. Send Problem Report allows you to submit a system change request for the toolbox. Goto Toolbox Web Site takes you to the toolbox home page. About Toolbox displays the version number and platform for this application.

3-36 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

I/O Checkout This view allows you to customize the optimal setup by providing live data during the I/O checkout phase of turbine installation. It allows you to select the columns desired for the report. Once the report is generated, click the column header to sort the data in each column. To view an I/O checkout report From the View menu, select I/O Checkout. The Select Columns dialog box displays to allow you to select the desired information for the report.

Click the checkbox to select a column. Click the box again to uncheck.

Click OK. The I/O Checkout view displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-37

Click to define the Checkout status (refer to the status box below). To Checkout any item, the privilege level must be at least 2

Click to zoom in (increase) or zoom out (decrease) the text size in the checkout view. If the currently selected font is at its maximum or minimum, the font must be changed to a different font in the Options menu

When online, live data displays in green. Points that do not correspond to data from the Mark VI will be Click on a column displayed as N/A. To change or force the live data, header to sort that right click on the row and choose Change Live Data. column alphabetically

Click Filter to determine items to display in columns. Refer to section Filtering

Click to add or remove a column.

The status bar displays three items. Percentage of filtered points that are in the Verified State. Percentage of all points that in the Verified State. Number of points that are currently being displayed.

3-38 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

I/O Checkout Status During checkout, the point is time stamped every time its status is changed. Default operation automatically uses the system time and date for a time stamp, but the user may enter a different date by unchecking the Checkout Date checkbox. Any change to the checkout status, date, or note, will be recorded in the change history log There are four levels for the checkout status. Verified is for points once the checkout is complete. Incomplete is for points that are in progress. Untested is the default value for any point. Not Applicable is for points if no checkout can be performed.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-39

Filtering Select to display all entries or only one of each entry. Select Only display one of each entry for items with identical cell values. All rows, that include any value in that column already displayed, is hidden.

Single or multiple columns can be filtered. To determine item(s) that can be displayed check the column checkbox, then in Search Text enter the search string (refer to wildcard combinations below).

The wildcard combinations are: Search string or *Search String – search for that string anywhere in the cell *Search string – search for cells items that end in the search string Search string* - search for cell items that begin with the search string If the visible item represents more than one item due to unique filtering, the following dialog box displays.

3-40 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Blockware Concepts For more information on how to configure each item, refer to the section, Configuring Controller Blockware.

The controller software is made up of blocks that perform control logic. The software is referred to as blockware. These blocks correspond to a function block that exists in the product code (runtime). The block definitions are imported as .tre files within the block libraries. These blocks are used to make up macros. Blocks and macros make up tasks. One or more tasks can go into a module and any number of modules make up a function. This hierarchy shows how the different levels of controller blockware display in the Outline View below.

There are two levels of blockware that can be reused and instanced any number of times:

For more information, see Chapter 11, Signals and the Database.

•

Macro(s) contain a standard collection of blocks.

•

Module(s) are a more complex collection of tasks that have a defined scheduling relationship.

In the toolbox, block, macro and module parameters are called pins (from their likeness to the pins of an integrated-circuit chip). All pins have a name unique to their block, macro, or module. Pins are connected by signals, which are the basic unit for variable information. Signals are created with signal definitions, module pins, and macro pins or block pins.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-41

Blocks and Block Pins Standard library block names are preceded with an underscore ( _ ), such as _CLAMP, to differentiate them from macros and blocks in the Industry block library.

For connecting information, refer to the section, Connect a Pin.

Blocks are the most basic programming element. They can perform functions such as math, solve an RLD, and perform a filter. They can also solve a Boolean equation. (These blocks can be compared to C-language functions, Pascal procedures or FORTRAN subroutines.) The product code blockware supports a function for each block that displays in the standard or Industry block libraries. For more information about the individual blocks and how they work, see the toolbox’s Block Library Help. When a block is inserted into a task, a number and colon is added before the name to make the use of the block unique, such as 20:MENG. This number is used to refer to pins of the block from other blocks in the same task or macro, such as 20:OUT. Block pins contain signals when the block is inserted. Block pins can be connected to one another or to other pins and signals using these signals.

Macros, Macro Definitions, and Macro Pins A macro is a collection of blocks and other macros that contains well-defined inputs and outputs. You can create a macro by constructing a macro definition. If the macro definition changes, add a version number. Once the macro is defined, insert the macro into a task or another macro. The inserted macro’s internal blocks and connections cannot be changed. Macros can be inserted in up to three levels as follows:

Macro pins have unique names; once inserted, they can be referenced just like block pins. Macro pins are also signals that can be connected to the pins of the constituent blocks and macros. Once inserted, these macro pins act as the parameters of the macro whose behavior is specified based on how they are used in the code inside the macros. The macro can have one macro pin designated as an enable pin. The enable pin is a logical or Boolean signal that activates a macro. Macros are shown in the following Outline View. The item, Macro Definitions, is located in both Function and in the Macro and Module Library. The library provides a main location for standard modules and macros. Function provides a location for modules and macros used in a particular function.

3-42 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

If a macro is defined local to a function, it cannot be used outside that function. Therefore, if the macro is used in more than one function, it should be defined in a macro library. Also, if the same macro is used in more than one controller on a given job or used on more than one job, it should also be in a library. The libraries only contain code definitions, not code already instanced to run in the controller. By defining the macro in a library, the library can be directly imported into the second controller without having to separate instanced code. This makes the maintenance of that macro easier, should it ever need to be changed. For information on instancing, refer to the section, Instancing Module and Macro Pins.

If a macro definition is changed, the inserted versions of the macro can be updated by instancing the macro. Instancing a macro replaces all the blocks and macros, and their connections inside the macro, but keeps the connections to the macro pins of the macro instance. Macros can only be instanced individually, if they are in a Task (top level).

Tasks and Scheduling For more information, refer to GEH-6410, Innovation Series Controller System Manual.

Tasks divide a module into items that require different scheduling parameters. Each task has a period multiplier. The task period multiplier determines the rate of task execution by a binary multiple of the module base scheduling period. This can be 1, 2, 4, or 8 times the module period or event driven. A task can be scheduled to run based on 5 ms, 40 ms, or 320 ms module period. Tip A task cannot be scheduled to run any faster than the Frame Period specified in the General tab of the Controller Properties dialog box (refer to the section, Creating a Controller, General Tab).

See the Task Scan Scheduling Periods Table for a list of possible combinations of skew and period multiplier and the effect of each on task scheduling.

To equalize CPU loading, each task has a skew offset that shifts its scheduling position relative to other tasks without changing its execution frequency. The possible values for skew offset vary between 0 and 7 as a function of the period multiplier. Note Care should be taken when data is shared between modules at two different time bases. This shared data can change at any time within the slower module, when the faster module pre-empts it.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-43

Tasks are scheduled to run based on the order that they display in the Outline View. In the following example, TaskA comes before TaskB and TaskB comes before TaskC. If all three tasks are scheduled with the same module period, period multiplier, and skew offset, TaskA always runs before TaskB and TaskB always runs before TaskC.

For example, the scheduler runs tasks that are scheduled to run in a 40 ms time slice. If there is extra CPU time before the next 40 ms time slice, it will run any 320 ms based code currently scheduled to run.

Task Scan Scheduling Periods Table Within a time slice, the tasks are scheduled based on the order they display in the Outline View.

In the following table, each time slice is either 5 ms, 40 ms, or 320 ms long, based on the scheduling period selected for that module in the Edit Module dialog box. If a controller has several modules with the same scheduling period, all the tasks within all these modules end up together in the same scheduling table. In the table, X represents when a task will run based on the period multiplier and skew offset selected for it.

3-44 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Task Scan Periods at 5, 40, & 320 ms Module Base

Task PeriodMult

Task Skew Offset+Module Skew

Scan Period Slice 1 Slice 2 Slice 3

Slice 4 Slice 5 Slice 6 Slice 7 Slice 8

0*

0

1

0

5, 40 or 320 X ms

X

2

0

10, 80, or 640 ms

2

1

10, 80, or 640 ms

4

0

20, 160, or 1280 ms

4

1

20, 160, or 1280 ms

4

2

20, 160, or 1280 ms

4

3

20, 160, or 1280 ms

8

0

40, 320, or 2560 ms

8

1

40, 320, or 2560 ms

8

2

40, 320, or 2560 ms

8

3

40, 320, or 2560 ms

8

4

40, 320, or 2560 ms

8

5

40, 320, or 2560 ms

8

6

40, 320, or 2560 ms

8

7

40, 320, or 2560 ms

X

X

X X

X

X

X

X X

X

X

X

X X

X

X X

X X

X X

X

X X X X X X X X

* A task with a 0 period multiplier is only scheduled if an Event is executed.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-45

Task Execution Tasks can be enabled and disabled from the blockware by connecting the task enable to a signal and modifying the online value. Disabling a task prevents it from executing, regardless of its schedule or any Events put into the database. To prevent execution of the blocks in that task and the inputs and outputs used in that task from being transferred, Task enable can be forced to False, using the toolbox. Tasks are configured to execute periodically. All the external inputs referenced by a task are automatically transferred from the I/O table to the signal table, just before the task execution. This signal is frozen for the duration of the execution, as long as it is not shared by a task in a module with a shorter scheduling period. Tasks in modules with a 40 ms scheduling period have a higher priority than tasks in modules with a 320 ms scheduling period. If a 320 ms base task is running when it is time for a 40 ms base task to run, the 320 ms base task is interrupted for the 40 ms base task to run. However, within the same module-scheduling period, one task cannot interrupt another even if it is currently scheduled to run. For example, taskA is scheduled to run every 640 ms and taskB is scheduled to run every 2560 ms. If taskB is currently running when it is time for taskA to run, taskA can not interrupt taskB. However, all control blocks are written to use absolute time. This means that a timer block in taskA would know and adjust appropriately if more than 640 ms had passed since it last ran. It would not assume that 640 ms had passed just because taskA was scheduled to run at that rate. For more information, see the section Simulation System.

All the external outputs referenced by the task are transferred from the signal table to the I/O table at the end of the task execution. Forcing or simulation can override the I/O transfers. Even if a task is exited early, its outputs are still written. Modules can also have a skew. A module skew is added to the task skew offset for all tasks in the module. It is normally used for processes such as the following. A module definition is written to control one stand of a finishing mill. The module is then instanced six times, once for each stand in the finish mill. Each stand’s module instance has a different skew offset, so that all the code will not be scheduled to run at the same time. Module pin signals can be internal signals, I/O signals, or network signals. Module pins have an Event option, independent of the signal attached to the pin, which affects how blockware is scheduled.

Frames A Mark VI frame is the period in which the controller reads inputs, computes a control algorithm, and produces outputs at the terminal boards. To insure proper operation, all tasks must run to completion within this window and still reserve enough time to perform the I/O. Input collection and voting

Task execution Frame 1

Output and distribution

Input collection and voting

Task execution

Output and distribution

Frame 2

40 ms Example of 40 ms Frame

3-46 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Modules, Module Definitions, and Module Pins Modules allow you to reuse blockware on a higher level than macros. All blockware downloaded can be found in the Outline View, Function level, in the item Modules. Note There is not a Modules item in the Macro and Module Libraries level. However, Modules Definitions can be defined there. There are several types of modules: •

Instanced modules are defined in the item Module Definition under Functions or Macro and Module Libraries, then instanced in the item Modules under Function. Like macros, these modules are updated by changing the definition and then instancing that particular module (once instanced, the tasks cannot be changed).

•

Inline modules are defined in the item Module under Functions. They are not meant to be reused.

•

Override modules are a combination of the instanced and inline modules. They are created by instancing a module definition and then overriding it from the Module Edit dialog box. Overriding a module allows you to start with a standard module definition and then be able to modify it as an inline module.

The pins of a module work similar to macro pins. Module pins are primarily intended as parameters to the module. However, a local pin can be used to share data between tasks in the macro. Module pins can be connected to external signals through the Module pin definition dialog box. The connections owned by the module pin are kept intact when a module is instanced. In this way, a module can be updated with a new module definition and not lose these connections. All modules have a region name. The complete signal name for a signal associated with module pins is the module’s region and pin name. For example, the instanced module CM\std1\speed and module pin name, AutoMode produce the signal name CM\std1\speed\AutoMode. In the module, the block and macro pins can reference the module pins by using the module pin name only. The period and skew of a module are discussed in the section, Tasks and Scheduling.

The period and skew of a module can be overridden in an instanced module, without actually overriding the entire module definition. This permits users to maintain the inter-relation of modules in the same scheduling chart, while incorporating changes made to a module definition.

To determine if a Module Definition should be under the item Module Library or Function, refer to the section, Macro Definition.

Module Definitions include a revision field. If the definition of the module changes, update the revision. When a module definition is instanced, the instance shows which revision it was instanced from. This helps determine if a module has been re-instanced after a change was made to the module definition.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-47

Functions Functions are also associated with a .tre file in that each function is exported as a separate .tre file.

Functions are at the highest level in the hierarchy and used primarily to group inter-related modules. All the data types scale factors, signals, module definitions, macro definitions and instances for a given function can be independently associated with a function, which allows you to move a function from one controller to another.

Libraries The controller has three types of libraries: •

Block libraries provide a description of the runtime blocks.

•

Hardware Module libraries describe the different types of I/O that can be wired into a controller. It is described in the file, mkvi_io.tre.

•

Macro and Module libraries provide a central location for standard macros and modules.

For Macro and Module libraries, the .tre files have the same basic format as Functions .tre files, except for the file descriptor at the beginning. Also, there is no Modules item, only Macro and Module Definitions. Macro and module libraries can be imported again, as needed. For more information, refer to the section, Monitoring.

For Block libraries, the .tre file must be imported and the runtime standard or industry software must be downloaded to the controller. A mismatch of .tre file libraries and the corresponding runtime software cause the controller to stop executing when the controller is downloaded. To import a new block library, it is necessary to export the entire configuration, then import it with the new library .tre files located where the old files used to be.

3-48 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configuration A controller configuration is constructed by using the toolbox or by importing .tre files containing blockware. To build the configuration using the toolbox:

For more information, refer to the section, Blockware Concepts.

•

Create a controller

•

Import the necessary libraries

•

Insert blockware and hardware

Blocks correspond to a function block that exists in the runtime. These blocks are used to make up macros. Blocks and macros make up tasks. A task(s) can be inserted into a module and any number of modules makes up a function. All of these items are inserted into a configuration the same way.

Create/Delete Blockware To create blockware into a configuration

Once an item exists, another item can be inserted by following the same steps, but select Insert Next.

1.

From the Outline View, click a blockware item to highlight it.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First. Depending on the item being configured, a dialog box displays to name and define the item.

Note If a command name is grayed, it indicates that the command does not apply to the current situation or that you need to make a selection or complete another action before selecting the command. To delete a block(s) from a configuration

Or click

1.

From the Outline View, click the desired item to highlight it.

2.

From the Edit menu, select Delete. Or, press the Delete key.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-49

Functions and Software Libraries A function or software library acts as a grouping mechanism for inter-related scales, type, signal, macro and module definitions. Only functions have modules, which contain the software downloaded to the controller. Each function or software library can be exported to a .tre file with the default name, funcname.tre. To insert a function into a configuration Once a function exists, another function can be inserted by following the same steps, but select Insert Next.

1.

From the Outline View, select Functions.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First. The Function Name dialog box displays.

Enter a name with up to eight characters and click OK. This item is inserted into the Outline View (shown below).

3-50 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

To edit a function 1.

From the Outline View, highlight the function.

2.

From the Edit menu, select Modify. Or, right-click and select Modify from the shortcut menu. The Edit Funtion dialog box displays. Displays the default access level of this function. Use - This function will be used in code, but you will not be able to view or change it View - view this functions contents, but not change it. Change - you have total access to this function.

Revision allows you to keep track of changes to the function definition. The form of the revision must be V##.##.##A, where ## is at least two decimal digits and the final A can be any alphabetic character. If the format is entered incorrect, the toolbox replaces the revision string with V??.??.???.

The function name displays. Displays the name of the .tre file assocated with this function. This field can be modified during the export process. Enter the location of the help file assocated with this item. Item help is selected using the right-mouse shortcut menu. Select this check box to prevent the file from being exported during an Export All command. Select this check box to enable password protection. Refer to the section, Locked Items. This button displays the Change Password dialog box, allowing you to set or change the password to lock this item when password protection is enabled.

Enter a note to describe the function.

Note The “Access Protection” is independent of the “Password Protection” scheme. Access Protection uses the Privilege level settings, and works in the same manner as Macro Protection. See Chapter 2: Privilege/Password for more information. Note As noted before, the above information for ‘Functions’ also apply to Software Libraries.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-51

Type Definitions Type definitions are enumerated data types, which can be used by pin or signal definitions. An advantage of using type definitions is that the pin of a block, macro, or module can be limited in scope to particular values or a range of values. Also, you can select another controller name, instead of using the controller drop number. To insert type definitions into a configuration

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click Type Definitions to highlight it.

2.

From the Edit menu, select Insert First. The Type definition dialog box displays to define the data type.

Note Once a type definition exists, another can be inserted by following the same steps, but selecting Insert Next. The item can also be deleted. The Type Definition dialog box is also used to edit existing type definitions. To edit a type definition

Or double-click the type definition name.

1.

From the Outline View, click the type definition name to highlight it.

2.

From the Edit menu, select Modify. The Type definition dialog box displays (refer to the next section, Define Type Definition).

3-52 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Define Type Definition Define the type definition below. Enter a name of up to 12 characters. Enter a description of up to 50 characters. Select the basic data type that this type definition is based on (refer to the list below). Type definitions are always based on another data type. Select the data entry restriction. If Range, assign a minimum and maximum range definition. If Enumeration, define the Value name and value. To add an enumeration, enter a name and value, then click Add. To modify, select the enumeration, make changes, and click Add. To remove, select the enumeration and click Remove.

Basic Data Types Bool - 8-bit Boolean (0 to 1) Int - 16-bit signed integer (-32, 768..32,767) Lint - 32-bit signed integer (-2,147, 483,648...2,147,483,647) Float - 32-bit IEEE floating point (-3.4 + 38 to 3.4E + + 38) Lfloat - 64-bit IEEE floating point (-1.8E + 380 to 1.8E + 308) Collection Data Types Analog includes all basic data types, except Boolean Simple includes all basic data types String is zero-terminated ASCII string (1 to 255 characters) (Strings must be an array whose length equals the maximum number of characters + 1 for the terminating zero.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-53

Predefined Type Definitions Type definitions are used extensively with database settings. Some type definitions obtain information specific to a particular process by getting it from the database. To locate predefined type definitions Or click

1.

From the File menu, select Import.

2.

From the Import dialog box, import the file Sysdata.tre.

3.

symbols next to the item System Data From the Outline View, click the and again next to Type Definitions to display the predefined type definitions from the database.

3-54 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Scale Definitions Scale definitions can be associated with signals. They are used primarily to scale raw I/O into engineering units used internally by the blockware. For the controller, scales can be created in the toolbox and put into the database. On many large processes, scales are defined in the System Information device. If a scale needs to be edited, System Information eliminates having to know which binary working files to open. To insert a scale definition into a configuration

Or click the right-mouse button and select Insert First.

1.

From the Outline View, select Scale definitions.

2.

From the Edit menu, select Insert First. The Scale definition dialog box displays.

This dialog box is also used to edit existing scale definitions. To edit a scale definition

Or double-click the scale definition.

1.

From the Outline View, select the scale definition name.

2.

From the Edit menu, select Modify. The Scale definition dialog box displays.

Note Both scale and type definitions can be defined locally to a signal or pin and display as -Custom- in the Signal Definition or Module Pin dialog list boxes. These local definitions do not have names and do not display in the list boxes for other signals. Also, they cannot be put into the database because they do not have a name. Enter the Minimum and Maximum values of each system and Raw to provide the conversion infromation.

Measurement System names (in this case US and METRIC) are defined in the System Interface properties dialog, under “Measurement Systems”. Refer to Chapter 7, Create/ Modify System Information, System Device dialog box.

Enter the Unit names for each system (five-character limit). Select the Precision from the list boxes.

Enter a description of the scale definition (50character limit)

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-55

Signal Definitions Signal definitions are used to define signals associated with a Function or Macro and Module Library. To insert signal definitions into a configuration From the Outline View, expand Functions or Macro and Module Libraries.

1.

Click

Signal Definitions

From the Edit menu, select Insert First. The Edit Signal Definition dialog box displays. This dialog box is used to define the signal definition (refer to the next section, Define Signal Definition).

2.

To edit a signal definition 1.

From the Outline View, click the signal definition name to highlight it.

Or double-click the signal definition name.

2.

From the Edit menu, select Modify. Edit the signal from the Edit Signal Definition dialog box.

For more information, refer to Chapter 11, Signals and the Database.

Signal definitions also display when you update the database. When you put signal information into the database, three items, which hold lists of signals, are inserted under System Data (in the Outline View):

3-56 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Define Signal Definition Define the signal definition below. Enter the name of the signal with at least one and up to three regions followed by a signal name. Separate the region(s) and name with a backslash, such as reg1/ signal_name. The Region can be six characters, maximum; the signal name can be 12 characters maximum. Enter a descriptive Note below the name with up to 50 characters.

The signal description can be in a second language. It is not necessary to have a description in both description fields. See the section Create a Controller, General Tab to edit a description in both languages. Type lists all the type definitions and simple types for this device. From the dropdown list select Custom to create a locally defined data type. Click Edit… to add the specific information for that locally defined data type. Enter a scale definition for this device. From the dropdown list, select Custom to create a locally defined scale. Click Edit... to view predefined scales. FALSE is the default, if this is not a Control Constant. Select TRUE for signal definitions and module pins that can be viewed as a group and exported to a .csv file. Select READ to restrict online changes to this module pin.

Connection allows you to connect signal definitions to other signals. Enter the name of the signal in the text box or click . Browse… When one signal is connected to another, they share the same place in memory.

Enter the length of the signal, if it is an Array and the initial Value for. the elements. If the Array size is greater than one, a list box of the initial values for the array elements displays above Value.

Select these options to make the module pin a Hold, Event, I/O, or Network. If the pin is connected to a Status_S signal and used in a task, that task is scheduled when the value of the signal changes, as well as the normally scheduled execution times.

If a signal has the Network check box selected, then this signal is added to an EGD Exchange under two circumstances: (See Chapter 9, EGD Interface, EGD Exchanges, Internal Exchange Settings.) From the Outline View, right-click an EGD Exchange and select Add Network Signals. This adds all signals flagged as network signals (but not already connected) to the Exchange. Define an Exchange to Receive Network Signals, and then use the command Put to database.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-57

Note If a Function, or Library module is protected as ‘View only’, then a user at privilege level 2 or above can modify some of the signal attributes. The available attributes are listed in the “Edit Module Pin” section dealing with the ‘Pin Override’ feature. Note The second language description is used for Turbine systems that use the language translation feature of the Turbine Control Interface (TCI). Both descriptions are stored in the SDB with the Put Into Database command. The TCI Phrase Translation file is also updated. TCI uses this file to translate from language 1 to language 2 respectively.

3-58 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Tuning Variables A tuning variable is a special signal with high and low limits, which is used as a constant. Initial values and run time changes are bound by the high and low limits.

Only float, lfloat, int, and lint signals can be a tuning variable.

The high and low limits apply to setting Select this option to name this signal a the initial value of a signal and also when tuning variable. If the Tuning Variable making online changes to the value of a checkbox is not checked, then the high signal in a controller. and low limits for initial value will not be displayed.

Note You must be at privilege level 4 to make a signal a tuning variable and set the initial value limits.

For tuning variables that are defined to be arrays, high and low limits can be defined for each element in the array. In the example below, the second element has a low limit of 90 and a high limit of 200 (with an initial value of 100). The first or third elements can have totally different high and low limits and a different initial value.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-59

The summary screen for the tuning variable ‘test\tune1’ shows (see below) the different initial values and the tuning high limit for each element in the array.

3-60 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Alarm Tab The Alarm tab is illustrated below.

Check to make the Alarm a signal (only available with a Boolean signal). The Alarm Class dropdown lists all available alarm classes. You must first use the command, Get from Database. PRC is the default. To select an alarm in CIMPLICITY, enter the full path or the file name (256character limit) in CIMPLICITY Screen or click Browse... .

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-61

Limits Tab Note The Limits tab is only available for turbine projects (including Mark VI, EX2100, Static Starter, and ISC in a turbine device). For ISC devices, refer to the section, General Tab.) Setpoint Limits are used in CIMPLICITY to limit the maximum and minimum values that can be set for that signal in a CIMPLICITY screen. Display Limits are defined in the Scale definition as the Native System maximum and minimum. You can override the Scale definition display limits by enabling the Signal display limits and entering new limits in the Signal. Click to select and set the Deadband value.

Note All values entered are in the signal’s Measurement System.

3-62 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Table Definitions A lookup table is a reference table that maps an index or key to a value to be looked up and returned. It is often used as an alternative to lengthy runtime calculations.

Many complex mechanical issues can be modeled using lookup tables. The controller implements these tables using table definitions. A table definition is presented like a signal definition in that it is named in the same way and is used in instruction blocks. However, table definitions have other characteristics as required by the Control Specifications from GE Aircraft Engines for LM Turbine Applications for the Mark VI, and can be used by the Innovation Series Controller. A table definition consists of a name, note, identification string, revision string, engineering units, data array dimensions, adjust flag, minimum and maximum Z values, and data. The data consists of one or two independent arrays (X and Y) and a dependent array (Z). Tables with a single independent array are sometimes called univariate tables and consist of X and Z linear arrays of the same length. Univariate table block pins have a data-type of UniTable_F. Tables with two independent arrays are sometimes called bivariate tables and consist of X and Y linear arrays and a Z two-dimensional array. Bivariate table block pins have a data-type of BiTable_F. Bivariate table definitions display in the Summary View as follows:

The leftmost column contains the X (down) array values. The top row contains the Y array values. The remainder of the cells are Z array values. The Z values are arranged such that the intersection of the X and Y values give the corresponding Z value.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-63

Table definitions are part of the item Functions. They can only be inserted into the configuration by importing a table definition .tre file. This .tre file is usually included in the configuration.

Import Files To import files 1.

From the Outline View, select Table Definitions, then right-click the table definition name.

2.

From the pop-up menu, select Import Table Tree File.

Table definitions can export contents to a comma-separated variable (.csv) file. These files can then be merged back into the controller configuration.

3-64 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

To export or merge a table definition .CSV file 1.

From the Outline View, use the right-mouse button to select the name of the Table Definition to be exported.

2.

From the pop-up menu, select either Export Table .CSV File or Merge Table .CSV File.

3.

Select or enter the .csv file name. The default file name displays, based on the table’s name of the form region_region_region_signalname.csv.

Edit Table Definition Once a table definition exists, it can be edited. The Table Definition Edit dialog box consists of a Properties tab and an Initial Values tab. If the controller is online, an additional Live Data tab displays in front of the Properties tab. The tab displays live values that can be modified and downloaded. To edit a table definition

Or click the right-mouse button and select Modify.

1.

From the Outline View, select the table definition name.

2.

From the Edit menu, select Modify. The Table Definition Edit dialog box displays (Refer to the next two sections, Properties Tab and Initial Values Tab).

Properties Tab Define table properties below. The name of the table displays automatically and cannot be edited. It is also used on block pins to which this table definition is connected. This is the name of the tree file that this table definition came from, if it was not part of a function .tre file. This field is also modified as a result of exporting the table definition to a separate .tre file. Enter a description of the table definition. Enter a free form text identifier. Enter a free form text revision number or date. Enter a free form text describing the engineering units of the X, Y and Z data values. Enter the minimum and maximum for the Z data values. These values are used by the toolbox to limit the values that can be entered into the live or initial values. The values are used by the controller runtime software to limit the output of blocks that use these Z values.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Click OK to save the changes.

Chapter 3 Basic Configuration • 3-65

Initial Values Tab The Initial Values tab contains all the initial values for the table definition. The cells are arranged in a table format (as in the Summary View). Edit the values as follows:

Click on the cell to edit in the table. To navigate through the table, click on a cell and press to go right, to move left . Press the up and down arrow keys to move up and down in the cells.

3-66 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Live Data Tab The Live Data tab is illustrated below. Click on the cell to edit. To navigate through the table, click on a cell and press to go right, to move left. Press the up and down arrow keys to move up and down in the cells. Click to save the values to the configuration. Click to update the Live values grid with the current value in the controller. Click OK to save changes to the configuration. Save to Initial Value must be clicked also. Click Cancel to undo changes made to properties and values. Download and Save to Initial Values are not canceled. Click to download the modified values to the controller.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-67

Module Definitions and Modules Module Definitions and Modules are items in the hierarchy that can be used to divide blockware; they can also be used to reuse blockware.

Instanced and over-ride modules are defined under Module Definitions.

Inline modules are defined under Modules.

Insert Module Definitions and Modules When a Module is inserted, the type must be specified as defined or inline. Defined types are existing Module Definitions and inline modules are determined later. Module definitions are reusable and have a revision number to keep track of changes to the modules. Both configuration items are inserted by using the same procedure. When both are inserted, they contain another level item called Pins (refer to the section, Module Pins). At this level, you can insert all of the Tasks for the Module Definition or Module (refer to the section, Tasks). To insert a module definition or module into a configuration

Or click the right-mouse button and select Insert First.

1.

From the Outline View, select Module Definitions (found under the item Functions or Macro and Module Libraries) or Modules (found under the item Functions).

2.

From the Edit menu, select Insert First. The Module Definition Name or New Module dialog box displays (refer to the sections Name Module Definition or Name Module).

3-68 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Name Module Definition Define the module name below.

Enter a name for the item you are inserting. Click OK. The name displays under the item you are inserting in the Outline View.

Name Module The New Module dialog box is illustrated below. Select an existing module definition. Enter a note for the module.

Enter a name with up to three regions separated by backslashes. (The pins, inserted un the item Pins, use this same region as a full name.)

GEH-6403L Toolbox for a Mark VI Turbine Controller

Check Inline to insert an empty inline module and define it later.

Chapter 3 Basic Configuration • 3-69

Edit Module Definitions and Modules Once a module is inserted, it can be edited. The same dialog box is used for a module definition or module. To edit a module definition or module 1.

From the Outline View, select the name of the module or module definition.

2.

From the Edit menu, select Modify. The Edit Module or Edit Module Definition dialog box displays. The appropriate fileds for the particular module type are enabled (refer to the next section, Edit Module Definition or Module Dialog Box).

Or double-click the name with the right-mouse button.

Select a module (such as HMI_1) and turn on Tracking. The Summary View contains the name and scheduling of the selected module and a scrolling list of the tasks in the module.

When the toolbox is online and communicating to the controller, the text in the task list turns green and the online Heartbeat and Enable Value display in the column.

3-70 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Edit Module Definition or Module Dialog Box The Edit Module dialog box is illustrated below. Check to change an instanced module to an over -ride module. An instanced module has a colon ( : ) between the region names, such as reg \reg:module. The over-ride module has an at symbol @, such as reg\reg@module. The Over-ride checkbox can toggle to change an edited module definition back to the original. Remove the X and perform an instance. Any custom changes made to the module when it was overridden are deleted.

Definition Revision records the revision of this module's definition which resides in the Module and Macro Library. Module Revision tracks changes to this module. The form of the revision must be V##.##.##A, where ## is at least two decimal digits and the final A can be any alphabetic character. If the format entered is incorrect, the toolbox replaces the revision string with V??.??.???. Click this button to uncheck the Pin Override enable checkbox on all pins under this module. Overridden pin data is lost unless the module itself is over-ridden. See the Edit Module Pin section for details on the Pin Override feature. Select the module scheduling base period. The associated over-ride check box is only enabled for instanced modules. Check this box to make the fields behave like the connection of a module pin (the information of the module instance is not replaced when it is re-instanced).

Enter a name for the Graphic Window or Windows metafile , module. associated with this This is accessed by selecting a module in the Outline View, then selecting the Detached Summary View.

Enter a name for the Help file associated with this module. Select the module definition or instance in the outlineand then click Item Help from the rightclick pop-up menu to display the Help file entered here.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Select the module scheduling base skew. The associated Override check box is enabled only when the module is instanced. Enter a description of the module.

Chapter 3 Basic Configuration • 3-71

Module Pins Module pins are parameters for a module. They are inserted under the item Pins. (Pins are automatically created when the item Module is inserted.) To insert a pin into a Module

Or click the right-mouse button and select Insert First.

1.

From the Outline View, under the item Modules or Module Definitions, click beside a module to display the item Pins.

2.

Select Pins.

3.

From the Edit menu, select Insert First. The Module Pin Name dialog box displays.

The Module Pin Name dialog box is illustrated below.

Enter a name for the item you are inserting. The name must begin with an alphabetic character and contain a maximum of 12 characters. Click OK. The name displays under the item you are inserting in the Outline View.

3-72 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Edit Module Pin To modify a module pin

Or double-click the name with the right-mouse button.

1.

From the Outline View, select the module pin.

2.

From the Edit menu, select Modify. The Edit Module Pin dialog box displays.

Note For instanced pins, only the field, Connection is active. Refer to the section, Module Definitions and Modules.

This dialog box is used to edit both the Module and Macro Pins. Inserting and editing module pins is limited to module definitions, inline modules, and override modules. Module pins are referenced in the module’s blockware using only the pin name. By maintaining the use of this name exclusively, the modules can be re-used. This same method is used to make macro definitions re-usable. This check box is enabled for pins that are in an‘instanced’ module. When checked, certain attributes of the instanced pin can be modified. The modifications will be retained even after re-instancing the module.

Enter a name with up to 12 characters (must begin with an alphabet character). Module pin names do not include regions. The regions for signals associated with module pins have the same region as the module. The text box below the name allows you to enter up to 50 characters to describe the pin. FALSE is the default value. Select TRUE for signal definitions and module pins that can be viewed as a group and exported to a .csv file. Select READ to restrict online changes to this module pin (although it is still viewed as a normal control constant).

Select this box to mark the pin as a DLAN+ event.

Enter the connection path for the pin.

Select these options to make the module pin a Hold, Event point. If the pin is connected to a signal and used in a task, then that task is scheduled to run when the value of the signal changes, as well as at the scheduled run times. The pin can also be checked to show that it is an I/O, Network (EGD), Tuning Variable, or Virtual HMI Point.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-73

Override Enable check box The Override Enable check box is enabled for pins that are in an instanced module. When selected, certain attributes of the instanced pin can be modified. The modifications will be retained even after re-instancing the module. The Override Enable check box is enabled, and retains its state, even if the module is overridden (at the module level). The attributes that can be modified are listed below: Module pin tab •

Override Enabled and checked

•

Pin Note (description)

•

Scale

•

DLAN+ Event checkbox

•

Hold, Event check box (Boolean only)

•

I/O, Network, Virtual HMI point check box

•

Value

•

Connection

Alarm tab (Booleans only): •

Alarm check box

•

Alarm class (when alarm checkbox is checked)

•

CIMPLICITY screen (when alarm checkbox is checked)

Limits tab (non Booleans only): •

Display Limits enable and values

•

Set point Limits enables and values

•

Dead band enable and values

The following attributes are not enabled •

Name

•

Type

•

Array Size

•

Tuning Variable

•

Control Constant

If the Override enable checkbox is unchecked, then the pin attributes will revert to the values from the library definition. An Undo Pin Override button is available in the module edit dialog to remove the pin override for all pins under the module. Note If a function, or library module is protected as View only, then a user at privilege level 2 or above can modify the same pin attributes that are available with the Pin Override feature. This is also true of Signal definitions. It is NOT true for Macro pins or module pins under a Library.

3-74 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Alarm Tab The Alarm tab is illustrated below.

Check to make the Alarm a signal (only available with a Boolean signal). The Alarm Class dropdown lists all available alarm classes. You must first use the command, Get from Database. PRC is the default. To select an alarm in CIMPLICITY, enter the full path or the file name (256character limit) in CIMPLICITY Screen or click Browse... .

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-75

Limits Tab The Limits tab is shown below.

Display Limitsare defined in the scale definition as the Native System maximum and minimum. You can override the scale definition display limits by enabling the signal display limits and entering new limits in the signal. Click to select and set the Deadband value.

Note All values entered are in the signal's native Measurement System.

3-76 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Macro Definitions Macros provide a way to re-use blockware on a lower level than modules. Macros are only instanced and never inline or override. Therefore, all macros must be inserted under the item Macro Definitions to be used in blockware. To insert a macro

Or click the right-mouse button and select Insert First.

1.

From the Outline View, select Macro Definitions.

2.

From the Edit menu, select Insert First. The Macro Definitions Name dialog box displays.

Enter a name for the item you are inserting. The name must begin with an alphabetic character and contain a maximum of 12 characters. Click OK. The name displays under the item you are inserting in the Outline View.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-77

Edit Macro Definition To edit a macro definition 1.

From the Outline View, select the macro definition name.

2.

From the Edit menu, select Modify. The Edit Macro Definition dialog box displays. Revision allows you to keep track of changes to the macro definition. The form of the revision must be V##.##.##A, where ## is at least two decimal digits and the final A can be any alphabetic character. If the format is entered incorrect, the toolbox replaces the revision string with V??.??.???.

Edit the name that was created in the MacroDef Name dialog box. It must not have more than 12 characters. Enter the name of the pin that enables the macro or select from a list of defined pins in the drop-down list box. Enter the name of the Windows Metafile associated with this macro. This is accessed by selecting a macro in the Outline View and then selecting the Detached Summary View. Enter a name for the help file associated with this macro or click Browse to search. Selecting the macro definition or instance in the Outline View and then clicking Item Help in the right-click pop-up menu displays the same help file entered here.

3-78 • Chapter 3 Basic Configuration

Displays the default access level of this macro. Use - you can use this macro in code, but not view or change it View - you can use this macro as well as view its contents Change - you have total access to this macro

GEH-6403L Toolbox for a Mark VI Turbine Controller

Macro Pins Macro pins are the parameters for a macro. They are inserted under the item Pins. (Pins are automatically created when the item Macro is inserted.) To insert a pin into a Macro

Or click the right-mouse button and select Insert First.

1.

From the Outline View, under the item Macro Definitions, click beside a module to display the item Pins.

2.

Select Pins.

3.

From the Edit menu, select Insert First. The Macro Pin Name dialog box displays.

The Macro Pin Name dialog box is illustrated below.

Enter a name for the item you are inserting. The name must begin with an alphabetic character and contain a maximum of 12 characters. Click OK. The name displays under the item you are inserting in the Outline View.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-79

Edit Macro Pin To edit a macro pin Or double-click the name with the right-mouse button.

1.

From the Outline View, select the macro pin.

2.

From the Edit menu, select Modify. The Edit Macro Pin dialog box displays.

Note For instanced pins, only the Connection field is active. Change the name created in the Macro Pin Name dialog box. It can be up to seven characters long and must begin with an alphabetic character. Macro pins are not named with regions included. The text box below the name allows you to enter up to 50 characters to describe the pin. Note: Sometimes this text box is used by HMI to describe diagnostic messages.

Select from a list of data types, made up from all of the type definitions and basic types for this controller. To create a locally defined data type, select Custom from the drop-down list. Then click Edit... to add the specific information for that locally defined data type. Select how the pin is used in the macro: Input, Output, Local (not intended to be used outside of this module), Const, and State (read and write). Usage is not verified during validation. Usage also indicates if the pin displays on the left or right of the macro block. An Input or Const display on the left of the macro block; Local, Output, or State display on the right. Visibility specifies the conditions under which the pins are viewed on block diagrams. Always (pin is always displayed), Never (pin is never displayed), Used (pin is displayed when connected to anything), or Wired (pin is displayed only if connected to another signal. This option is not always applicable (see the Option menu, Block Diagram.)

For more information, refer to the section, Macros, Macro Definitions, and Macro Pins.

Array size and Value define the arry length of the signal (if it is an array) and the initial value for the elements. If the array length is greater than one, a list box of the initial values for the array elements displays above the Value list box. To edit this box, click on a value in the box, then enter a value in the Value list box or select from the drop-down list.

Enter the name of the signal that the pin will be connected to, or click Browse... to select from the Signal Selector dialog box.

Note For Used and Wired pins, if just a macro instance is selected in the Outline View with tracking on, the Summary View displays all pins regardless of their visibility status.

3-80 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Tasks Refer to the section, Tasks and Scheduling.

Tasks are both the basic scheduling unit and a blockware grouping mechanism in the controller. Tasks are inserted into modules and can be modified. To insert a task into a Module

Or click the right-mouse button and select Insert First.

1.

From the Outline View, under the item Modules or Module Definitions, select a module name.

2.

From the Edit menu, select Insert First. The Task Name dialog box displays.

The Task Name dialog box is illustrated below.

Enter a name for the item you are inserting. The name must begin with an alphabetic character and contain a maximum of 12 characters. Click OK. The name displays under the item you are inserting in the Outline View.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-81

Edit Task To edit a task

Or double-click the right-mouse button.

1.

From the Outline View, select the task name.

2.

From the Edit menu, select Modify. The Edit Task dialog box displays.

Enter a unique name of up to 12 characters. Enter the task description. Change the execution time slice that this task executes. This can distribute the execution of different tasks, so that overruns do not occur. The possible values in the drop-down box depend on the value selected as the Period Mult. Period Mult determines how often a task runs. The period multiplier times the module's period equals the period that this task executes. This is Event 1,2,4, or 8. (Event generates a multiplier of zero and the task only runs if an Event occurs.)

Enable option buttons allow selection of a value for the task enable. Always makes the enable True. Never makes the enable False. Pin enables the drop-down list box to select the names of this module's pins. Signal changes the drop-downlist box to display the signal. Selector dialog box selects a signal.

Tip When either Pin or Signal is selected in the Enable options, a module pin or signal name can also be typed in.

3-82 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Enable or Disable Task Do not enable/disable application code tasks unless you have a complete understanding of the consequences.

The following screen displays tasks in the Outline View. With Tracking on, it shows how the tasks can be displayed in the Summary View.

Module, HMI_1 Tasks, SigGen and geni Click on the Module name, such as HMI_1 to display Task information in the Summary View.

Click on the Task name (SigGen) to display its position in the block diagram (Summary View)

To enable or disable a task Or click

1.

If not already online, go online. From the Device menu, select Online.

2.

The Go Online dialog box displays.

3.

From the Outline View, double-click the task name. The Send Value dialog displays.

Enter the Value to enable or disable the task. Select this box to prevent blockware from overwriting the Value. Toggle Value inverts the current value and sends it to the controller without closing the dialog box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-83

Blocks and Macros Blocks are the basic programming construct for blockware. Macros can group blocks so that they look like a single block. Once a macro is defined, blocks and macros are connected similarly to make tasks or other macros. The following sections describe how block and macros can be connected to create functional controller software.

Insert and Delete The hierarchy for block and macros can be seen in the Outline View shown below. Macro

Task Block Macro

A macro in the item Macro Definitions displays as mac2. When the macro is inserted in a task or another macro, it displays as a block because the name is preceded with a block number and a colon (40:mac2). The pins display directly under the macro name in its instanced form, instead of under the item Pins under the macro name. Also, the item Blocks displays on the same level but below the instanced macro items. Only one block or macro can be inserted at a time. To insert a block or macro into a task

Or click the right-mouse button and select Insert First.

1.

From the Outline View, select a task name.

2.

From the Edit menu, select Insert First. The Select Block Type dialog box displays.

3.

From the list, Category, select a block category, then select a block from the block library. (The center text block displays either the Library or the Function name.) Or, from the list Macros, select a macro.

4.

Click OK or double-click the block/macro. The item is inserted under Task name.

This process does not apply to modules that are instanced.

To delete a block or macro from a configuration

Or click

1.

From the Outline View, select the desired item.

2.

From the Edit menu, select Delete. Or, press the Delete key.

Note Blocks or macros that cannot be deleted (those that belong to either a macro or an instanced module) disable the delete commands when they are selected in the Outline View.

3-84 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Select Block Type The Select Block Type dialog box is illustrated below. Macros list box is selected in the same way as the Block categories. This number identifies the block within the task or module, which it is being inserted into. The number can be modified as long as it is greater than the previous block and less than 89999. This list displays the standard or industry block library, which are grouped into similar functions. Select one or more categories and the list box on the right changes to display all the blocks in that category(s). The All button displays all the blocks. The None button displays none of the blocks. The blocks that display in this list box can be inserted into the task. Select the block and click OK or double-click the name of the desired block. Note is a read-only field, which displays a description of the block or macro selected. Scroll it by clicking the box so that the cursor displays in the note text, then use the Page Up/Page Down or arrow keys.

Rubber Blocks When a block in inserted, all the block pins are included. The exceptions are blocks with a variable number of pins, known as rubber blocks, which insert only the first set of pins. The block pins that are active only when they display are called rubber pins. These blocks are handled differently because their functions can act on a number of sets of pins, depending on how many pins are present. By showing only the active pins, the diagrams are less cluttered and both the toolbox and runtime require less memory. An example of a rubber block with rubber pins is the _BENG block, which is a relay ladder diagram (RLD). The RLD can have from one to 16 different signals used in the ladder. The block is a rubber block because it can stretch from using only one input to using up to 16 inputs.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-85

Connect Pin For more information, refer to the section, RLD Editor.

To connect the pins of a block or macro, use the Connect Block Pin dialog box or the Edit Block/Macro Connections dialog box. Boolean engine blocks can also be connected using the RLD editor, which is the default for Boolean engine blocks. To connect/edit a pin 1.

From the Outline View, select a block or macro. The block diagram displays in the Summary View.

2.

From the Summary View, double-click the desired pin. The Connect Block Pin dialog box displays.

From displays the selected block number and pin the Type, and the Usage of the pin being Enter the value this block or instanced macro pin will be connected to. The following command select the pin connection. (The Pin buttons all display thePin Select dialog box, described below.) Signal displays the Signal Selector dialog box to select a fully qualified signal. Module Pin is only enabled when editing a task in a Module or Module The name is a pin name only, so the signal name uses the module region its region. Macro Pin is only enabled when editing a macro definition. It lists macro pins, which can be connected to this Block Pin is always enabled. This command provides a list of all possible block pins that are on the same level of blockware (either in same task or macro definition). The names display as block colon, pin name (100:IN). Inv places a tilde (~) in front of the pin. A ~ placed before any inverts the signal for the connection being made. This command is enabled for Boolean pins. Create Pin allows you to create a macro or module pin that is not in Pin Select list. It invokes the Edit Module Pin Definition dialog box with name and type preset to the values matching the current pin connected. Clicking OK in Edit Module Pin Definition creates a module if the block/macro pin is in a Task or creates a macro pin if the macro pin is in a Macro The drop down list provides enumerated data types (including variables). Inserting an enumeration in the To text box gives the pin initial value. Initial values can also be connected to block and macro by entering a valid numerical value for pins with a simple numerical type or type definitions based on a numerical data

3-86 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Edit Block Connections The Edit Block and Edit Macro Connections dialog box allow you to edit and connect block and instanced macro pins for the entire block or macro. The dialog box accepts inputs on a pin-by-pin basis. This means that once you enter the connection text and either press Enter or select another pin, the text is applied to the pin. To edit all pins in a block or macro 1.

From the Outline View, select the block or macro pin. The block diagram displays in the Summary View.

2.

From the Summary View, double-click the desired pin. The Edit Block Connections (or Macro Connections) dialog box displays.

This is a list of all the pins of the block being edited. Click on the pin to be connected/edited. The Pin name displays in the read only box below the pin names.

This is the instance name of the block or macro.

Enter a description for every instance of the block.

This text box allows you to enter the pin to connect. The command buttons can also be used to select the pin. Or, when a single pin is selected for connecting, it displays in the text box below the Connection list box. Based on the pin type, specific help is then displayed beneath the text box. For example, for the equation (EQUAT) pin on a Math block, the help lists all the mathematical operations that can be performed, such as +, -, *, / ABS, or SQR. Also, the drop-down list in the bottom right-hand corner displays the required data type for that pin, such as Float or Boolean. Signal displays the Signal Selector dialog box to select a fully qualified signal. Module Pin is only enabled when editing a task in a Module or Module Definition. The name is a pin name only, so the full signal name uses the module region as its region. Macro Pin is only enabled when editing a macro definition. It lists macro pins, which can be connected to this pin. Create Pin allows you to create a macro or module pin that is not in the Pin Select list. It invokes the Edit Module Pin Definition dialog box with the name and type preset to the values matching the current pin being connected. Clicking OK in Edit Module Pin Definition creates a module pin if the block/macro pin is in a Task or creates a macro pin if the block/macro pin is in a Macro Definition.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Block Pin is always enabled. This command provides a list of all the possible block pins that are on the same level of blockware (either in the same task or macro definition). The names display as block number, colon, pin name (100:IN). Inv places a tilde (~) in front of the pin. A ~ placed before any signal, inverts the signal for the connection being made. This command is only enabled for Boolean pins.

Chapter 3 Basic Configuration • 3-87

Relay Ladder Diagram From the Options menu, select Settings and click the option, Use RLD editor.

Boolean engine blocks can be connected differently than other blocks and macros. These blocks perform logical operations on inputs to set the output to some value. The operation is determined by a Boolean equation, which uses symbolic pin names as operants. The Relay Ladder Diagram (RLD) editor transforms the Boolean equation into a relay ladder diagram, where symbolic relay contacts are arranged so that power flows to the symbolic output coil on the right from the power bus on the left when the relay contacts in between make a complete connection. Arranging the contacts on the drawing area using the mouse creates Boolean equations. Select a drawing mode and place the elements on the grid by clicking the mouse in that square. Contacts connected horizontally are logically ANDed and those line connected vertically are logically ORed. The names of signals or pins are connected with contacts in either select mode or one of the contact modes by doubleclicking the contact or coil that receives a name.

RLD Editor To connect a block using the RLD editor

Or double-click the block name.

1.

From the Summary View, select a Boolean block (titled BENG or BENG_D).

2.

From the Edit menu, select Modify. The RLD editor displays.

3-88 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

RLD Editor Toolbar Commands Click…

To… Start the edit mode, where contacts can be moved, copied, and deleted. Select a square, place the cursor over a grid square and click the left mouse button. Connect a contact to a signal or pin, double-click a contact. The Connect Contact dialog box displays. Move a contact, click the contact and drag-and-drop to the desired grid square. Copy a contact, press and hold the Ctrl key, click the contact, and drag and drop to the desired grid square. Delete a contact or line segment, click a grid square and press Delete. Start the drop mode, where a normally open contact can be dropped onto the grid square. Connect a contact to a signal or pin, double-click a contact. The Connect Contact dialog box displays. Start the drop mode where a normally closed contact can be dropped onto the grid square. Connect contacts, where as the cursor moves through the grid area, a green tracer segment indicates where a line segment can be added. A red tracer segment indicates where a line segment or a contact can be deleted (contacts cannot be moved or copied in this mode). Validate and compress the RLD. Errors are identified with row and column numbers in the grid square(s). Insert a row at the currently selected grid square. Insert a column at the currently selected grid square. Select a pin and edit the note and connect any non-RLD related pins. This button displays the Edit Block Connections dialog box.

Tip The drop-down list RLD Size provides different font sizes that enlarge or reduce the RLD editor Work Area. If the Work Area is larger than the RLD window, scroll bars display to access and view the entire workspace.

Renumber and Rename, using Window Methods To maximize productivity, the toolbox uses many standard Windows methods, such as cut-and-paste or drag-anddrop.

Starting at the bottom of the controller hierarchy, blocks and macro instances can be cut-and-pasted whenever it is possible to insert one or the other. The number associated with each block or macro is automatically applied by the toolbox. The default increment (Step by:) is 10 for blocks or macros pasted at the end of a task. However, when a block or macro is pasted between two existing blocks or macros, it is assigned a number halfway between the numbers of the two existing blocks or macros. Blocks in a task or macro definition can also be renumbered in groups.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-89

Renumber Instanced blocks cannot be renumbered.

To renumber a block(s) 1.

From the Outline View, select a block, or select a group of blocks by pressing and holding the Shift key as you select the block names.

2.

From the Edit menu, select Renumber. The Renumber Block(s) dialog box displays.

Enter a new starting number for the block or block group.

Enter the difference between the new block(s) numbers. For example, Start at 40 and Step by 10, produces the numbers 40, 50, 60, and so on.

Click OK.

Note If the new numbers overlap with existing blocks, a dialog box displays to state the overlap.

Rename and Copy Blocks Tasks, modules, and macro and module definitions can be cut and pasted. If a name is repeated, the Rename Module Region dialog box (shown below) displays to allow you to give the item a different name. This happens most often when one of these items is copied to the same name space, such as when a module is copied to the same controller or when a task is copied in the same module.

Pins can be effectively copied from one module to a module of a different type or from macro definition to macro definition. Currently, there is no way to transfer a macro pin to a module or the reverse. Another useful method using cut-and-paste is when two different controllers are opened in the same toolbox. The blockware items can be moved or copied from one controller to another. This makes moving entire functions very easy. Also, portions of the blockware can be cut and pasted in a text editor, such as Notepad using the Windows paste buffer. The text can be modified using the editor and pasted back into the blockware (assuming none of the import rules are broken).

3-90 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Block Flow Diagram The block flow diagram displays the links that connect blocks and macros in a task, a macro definition, and the block level of a macro instance. The diagram is viewed in the Summary View (and also in the Detached Summary View, a stand-alone version shown below). Block connections and editing can be performed from both views. The block diagram has several viewing options. Refer to the section Using the Toolbox.

To select block flow diagram viewing options From the Options menu, select Settings, then select the Block Diagram tab. These settings determine how the blocks display in the Summary View.

Edit the display or connect blocks from this view as follows: To…

From the Block Flow Diagram…

Display the RLD editor

Double-click the Boolean engine block name.

Display the Edit Block Connection dialog box

Double-click the block or macro name.

Display the Connect Block Pin dialog box for that pin

Double-click the pin of a block.

Highlight the connection of a pin to another pin

Click the pin itself or the area adjacent to the pin name reserved for the pin connection.

Connect a module pin already connected to a block pin

Click the module pin, drag-and-drop it on the pin to connect it to.

Modify a live value

With the controller online, double-click the green value next to the pin.

Tip Instead of using the Connect Block Pin dialog box, click a pin inside the block work area. Drag-and-drop the pin onto the pin of another block.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-91

Instance Module and Macro Both macros and modules can be used to substitute specific portions of blockware at instance time (refer to the next section, String Substitution).

To instance a single macro or module 1.

From the Outline View, select the macro or module.

2.

From the Edit menu, select Instance.

3.

Select Selected to instance a single item.

Or, select All to instance the entire controller (every instanced macro and module will be updated). Module pins are intended as parameters to the module. However, a local pin can be used to share data between tasks in the macro. Module pins can be connected to external signals through the Edit Module Pin dialog box. The connections owned by the module pin are kept intact when a module is instanced. In this way, a module can be updated with a new module definition and not lose the connections. Connecting instanced macro pins is described in the section, Blocks and Macros under Connect and Edit.

To edit the connection of a module pin From the Outline View, double-click the module pin name. The Edit Module Pin dialog box displays.

Enter a Name (12character limit, initial character: alphabetic). Module pin names do not include regions. The regions for signals associated with module pins have the same region as the module. Enter a description (up to 50 characters) of the pin. FALSE is the default value. Select TRUE for signal definitions and module pins that can be viewed as a group and exported to a .csv file. Select READ to restrict online changes to this module pin (althought it is still viewed as a normal control constant). Select this box to mark the pin as a DLAN+ event.

3-92 • Chapter 3 Basic Configuration

Enter the connection path for the pin.

Select these options to make the module pin a Hold, an Event, an I/O, or a Network. If the pin is connected to a Status_S signal and used in a task, that task is scheduled when the value of the signal changes, as well as at the normally scheduled run times.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Alarm Tab The Alarm tab is illustrated below.

Check to make the Alarm a signal (only available with a Boolean signal). The Alarm Class dropdown lists all available alarm classes. You must first use the command, Get from Database. PRC is the default. To select an alarm in CIMPLICITY, enter the full path or the file name (256character limit) in CIMPLICITY Screen or click Browse... .

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-93

Limits Tab The Limits tab is shown below.

Display Limitsare defined in the scale definition as the Native System maximum and minimum. You can override the scale definition display limits by enabling the signal display limits and entering new limits in the signal. Click to select and set the Deadband value.

Note All values entered are in the signal's native Measurement System.

3-94 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

String Substitution Portions of blockware in macro or module instances that cannot be affected through macro and module pin connections can be changed using string substitutions. Also, even if the macro or module pins affect the blockware, string substitutions might be used within the pin connections. For example, a particular module may always interface to a single drive. The pins of the module are consistently connected to signals of the drive that all have the same region. In the module definition, a string substitution can be made, so that the drive’s region is only specified once and the pins are connected properly for every instance. String substitution allows you to substitute strings in blockware or pin connections for standardization. Specify macro or module pins used exclusively for substitution. Then special characters, such as %0 or %9 or ^ are put in the blockware or other pin connections. When the macro or module is inserted, the special characters are replaced with the substitution text. Special pins in the macro and module definitions, which receive substitutions, indicate string substitutions. The data type of these pins is StrSub. The pin names display as Subn, where n = 0 through 9 or ^. Default values for the substitutions are entered in the field Value of the Edit Module Pin dialog box and hold the actual substituted values for module or macro instances.

In the main part of the module definition, sub-strings to be substituted are keyed with a %n where n = 0 through 9 or ^. Substitutions are most commonly made in the pin connections to the macro or module with the substitution or connections of the constituent blocks. Substitutions can also be made in notes or names like macros or scales, although the normal rules of validation must not be broken. Note When substitutions occur in the pin connections of the macro or module definition, the pins must be disconnected at the inserted macro or module; otherwise, the substitutions, as they are defined in the connections to the definition pins, will not occur. This is because of the rule that all connections to macros and modules must be respected. This also allows you to change these particular connections and override them at the instance, if necessary.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-95

In some cases, only a single character is used in the code to be replaced. A special pin called Sub^ is provided. This pin works like the others, except only the ^ is required in the definition blockware without the leading %. This allows code to still follow the validation rules even though it has the string substitution special character in it. For example, Stand1\speed is a valid signal name. Stand%4\speed is not valid since the region can only have six characters.

String Substitution Connection Dialog Box When a pin is inserted, it is scanned for substitute pins. If the SubStr pins are not connected, you are prompted for the initial connections to be made to the substitution. The String Substitution Connection dialog box displays for each substitution pin with the definition pin’s initial value as a default.

Enter the initial substitution values that are applied as the module or macro is inserted. To change the values that are substituted, reconnect the substitution pin and instance the module or macro again. The result is shown in the following screen.

3-96 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Device Menu Commands This section describes the following Device menu commands: •

Put Into Database and Get From Database let controllers share signals with other controllers on the network.

•

Validate confirms that a configuration is ready to build Pcode.

•

Build creates a Pcode, a symbol table file, and a compressed Mark VI file for the configuration.

•

Download sends configuration components to the controller.

Database Commands For more information, refer to Chapter 11, Signals and the Database.

Put Into Database writes signal and topology information to the database. Get From Database reads other controller’s information from the database and includes it in the controller configuration. Both commands can be performed as Full or Incremental. The toolbox must also put diagnostic symbol information into the database for other controllers in the system. To Put Into Database or Get From Database

If this command is not available, verify the database and server name entered in the Database options dialog box (refer to the section, Using the Toolbox).

1.

From the Device menu, select either Put Into Database or Get From Database.

2.

Select Full to include all information or Incremental for specific information.

The Put Into Database and Get From Database commands allow controllers to share signals with other controllers and drives on the network. For example, a RUN signal from a controller can be used to tell an AcDcEx2000 to run. The controller creates and puts the signal into the system database. The AcDcEx2000 gets the signal information from the database for that signal. When the controller issues the RUN command, the AcDcEx2000 sees the signal on its page and takes the appropriate action. The following table defines what information can be changed in either the controller or the database by these commands. Innovations Series Controller Database Interface

Information

Get from Database

Put into database without Topology (USDB only)

Put Topology into Database

Put Symbols into Database

DLAN+ Signals

yes

yes

yes

N/A

Ethernet Signals

no

N/A

yes

N/A

Signal Symbols

no

no

no

yes

Device Name

no

no

yes

N/A

Device Number

yes

no

yes (assigns if = 0)

N/A

Network Name

yes

no

yes

N/A

Network Number

yes

no

yes (assigns if = 0)

N/A

Scales

yes

yes

yes

N/A

System data type definitions

yes

no

no

N/A

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-97

Validate Validate confirms that a configuration is ready to build Pcode. Validation status displays in the Outline View by the color of the text. Valid items are in black text and invalid items are in red text. When an item is invalid, the item that owns the invalid item is also in red text. This status expands up each level, so that the drive/controller (name) item of an invalid configuration is always red. In the controller, validating checks connection compatibility, data types, equations, hardware, and such, which must be correct to build and download a controller. To validate an item

Or click

1.

From the Outline View, select an item(s).

2.

From the Device menu, select Validate.

3.

Select either All to validate the entire drive/controller or Selected to validate the highlighted item and all items in the levels below.

If an error(s) is found, it displays in the Log View located below the Outline View. Double-click an error to go to the item in the configuration that was not validated.

Build Pcode and Symbols When a controller item is valid, a Pcode file (.pcd) and symbol table file (.sym) can be built (created). Both are built by the toolbox and can be downloaded to the controller to change the configuration. A symbol table is required to place signal information in block diagnostic messages for the OC2000 and MM2000. This table consists of a list of the signal names with the address token and a description. This is the same information that goes into the database when putting diagnostic information into the database, excluding block notes for the diagnostic detail. To build Pcode for a controller Or click

From the Device menu, select Build. The Build options dialog box displays.

Build application control code writes the .pcd file. Enter a file name in the text box or click Browse... to select a .pcd file already created. Build application diagnostic symbol table writes the .sym file. Enter a file name in the text box or click Browse... to select a sym already created. Select this option to put the symbols into a database.

Note When errors occur during a build, the error messages display in the Log View.

3-98 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Pcode Report The Pcode report is a text file (.pcd) created from the build command. The .pcd file can be interpreted by the toolbox and described in a report. To create a Pcode report 1.

From the File menu, select Open.

2.

From the Files of type drop-down list, select Pcode Files (*.pcd).

3.

Select the correct directory and .pcd file from the list of files or enter a .pcd file name in the File name text box. The Create Pcode Report dialog box displays.

Create Pcode Report Dialog Box The Create Pcode Report dialog box is illustrated below.

Check either Module or Task. Then select one or all modules or tasks from the drop-down list box. Select the check boxes to specify the desired record types to display in the report.

Click Continue to generate the report.

Click Mark All to receive the entire .pcd file.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Click UnMark All to clear all record type boxes that are checked.

Chapter 3 Basic Configuration • 3-99

Software Setup The following sections describe how to set up the software portion of the controller for the first time. Downloading is when a component of a configuration is sent to the component's controller. Flash is a non-volatile memory technology that contains the real-time operating system, the file system, and the TCP/IP software. These are installed with the Serial Loader, so the remaining runtime and configuration can be downloaded more efficiently over Ethernet. The controller is shipped with the BIOS, the real-time operating system, and the runtime software installed. However, to insure that the latest software is loaded, perform the controller setup, described in the next section.

Basic I/O system (BIOS) performs the boot-up, including hardware self-tests, and the Serial Loader. Product code (runtime) software converts Application code (Pcode) configurations to executable code (software) and schedules them. Application code (Pcode) (.pcd) file, created by the toolbox, contains the controller configuration. Symbols table file (.sym), created by the toolbox, contains signal names and descriptions for diagnostic messages. The information is read into RAM as needed, making updating the file in permanent storage sufficient. Ethernet or UDH Cable

Toolbox & Serial Loader Software COM1

Mark VI Controller

RS-232C Serial Loader Cable

Controller Setup The following steps define how to set up the controller for the first time. It is assumed that the toolbox and controller are already installed in the pc. Note CompactFlash™ setup is available only for those systems having a platform of UCVE or greater. To set up the controller

A soft reboot from the toolbox is not sufficient.

1.

Load the flash and configure TCP/IP with the Serial Loader over a serial cable (see the section, Loading the Flash File System).

2.

Cycle power on the controller to activate the new IP settings.

3.

From the toolbox, load the product code (runtime).

4.

Load the application code (Pcode) and symbol files to permanent storage only.

5.

Cycle power on the controller again.

Note The remaining sections define each of these steps.

3-100 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Serial Loader The RS-232C cable can be ordered through your local GE authorized distributor, as part number 336A3582P1

The Serial Loader initializes the controller flash file system and sets its TCP/IP address to allow it to communicate with the toolbox over Ethernet. It requires an RS-232C serial cable. The cable specifications are as follows:

Controller

PC Pin

Adapter Cable to Controller COM1 Port

9-Pin Plug

Pin

DCD

1

1

DCD

DSR RD RTS TD CTS DTR RI

6 2 7 3 8 4 9

6 2

DSR RD

GND

5

7 3 8 4 9 5

RTS TD CTS DTR RI GND

9-Pin Subminiature D Receptacle

9-Pin Subminiature D Receptacle

9-Pin Plug

A short adapter cable is required to plug into the controller COM1 Micro-D size connector. This cable can be ordered as part number 336A4929G1. The Serial Loader can load the Flash File System and configure the TCP/IP software in the controller. To connect the Loader serial cable 1.

Connect the end of the cable to COM1 (9-pin connector) on the controller.

2.

Connect the end of the serial cable labeled UC2000 connector to the converter cable.

3.

Connect the end of the serial cable labeled pc COM Port to one of the pc COM ports.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-101

Initialize Flash The Flash File System is loaded during system installation, using the Serial Loader . To start the Serial Loader 1.

From the Start menu, select Programs, GE Control Systems Solutions, Mark VI Controller, and Serial Loader. The Serial Loader dialog box displays.

2.

Enter the correct setting as defined in the following Serial Loader dialog box.

3.

Click Start Command(s). TCP/IP Settings include Computer Name, IP Address, Subnet Mask, and Router IP. (Obtain this information from your network administrator.) Click this button to display the dialog box to enter this network data (see the section, Configuring TCP/IP ).

Select Mark VI from the drop-down list . Click to define the PC COM port. Make sure this port matches the hardware cable port (usually COM2 or COM3).

Click Load Flash File System . Click Display Summary Information to display information in this status window.

Click to start the selected commands.

When the load completes, the following message box displays.

Note The button, Source Directory, points to the location of the BIOS, CMOS, and flash binary files. It is enabled when CPU Type is either Custom or Mark V LM. The controller directory is automatically set to platform (C:\Program Files\GE Control System Solution\MarkVI_Controller\platform)

3-102 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Compact Flash Setup To write the Compact Flash From the Device menu, select Download, Compact Flash. Select the processor.

Note If the Compact Flash hardware is not found, the following error message displays. Check the hardware installation and the Compact Flash disk placement.

Select Refresh to update the Flash Device information. The IP Name, IP Address, Subnet Mask and Default Gateway are read from System Information information and cannot be modified from this dialog box. Select Write to write the compact flash to the device. Select Cancel to exit without altering the compact flash.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-103

Configure TCP/IP Click in the Serial Loader dialog box.

Obtain the Computer Name, IP Address, Subnet Mask, Broadcast Mask, and Router IP from your network administrator. Enter this data into the proper fields below:

Enter the Internet Protocol (IP) host name. For Ethernet networks with a global name server, the host name can be used interchangeably with the IP Address when communicating to a controller. IP Address is used to identify a node on a network and specify routing information on an Internet. Enter the 32-bit value used by the IP software to extract the network ID and host ID from the IP address. To be valid, the mask must contain a "1" for all of the network bits of the IP address class (shown above). This field is calculated automatically. Click to load or save these settings (.ssf file) to the local PC.

Enter the 32-bit value used by the IP software to route external network messages.

Tip All IP addresses and masks are represented in dotted decimal notation, within each of the four bytes of the address, separated with periods, such as 3.29.22.27. To determine the correct IP addresses and masks, see your network administrator. To change only the TCP/IP from its initial setting 1.

Modify the TCP/IP Settings dialog box.

2.

In the Serial Loader dialog box, check Display summary Information.

3.

Click Start Command(s).

4.

After the command completes, reboot the controller for the change to take effect.

3-104 • Chapter 3 Basic Configuration

Configure TCP/IP and

GEH-6403L Toolbox for a Mark VI Turbine Controller

Product Code (Runtime) Software Product code is loaded over Ethernet by the toolbox. To load the product code (runtime) 1.

From the toolbox, create a new Mark VI controller, or load an existing file.

2.

From the Device menu, select Download, then select Product Code (Runtime). The Download File dialog box displays.

Note Some controller versions may display two files, Runtime.dnl and Select.dnl. Select .dnl should always be selected unless instructed otherwise by personnel.

3.

Select Select.dnl and click Open. All possible files that can be downloaded display in the following dialog box.

Click to uncheck any file not used by the controller (to conserve memory). The toolbox deletes the entire directory , then downloads only the checked files. If you are not sure which files to select, click Scan hardware for suggestions. All files associated with I/O in the configuration will be checked.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-105

Application Code After validating and building application code, download it. To download application code Or click

1. From the Device menu, select Download, then select Application Code.... The Download Application Code dialog box displays. The default screen displays with all options checked.

2. Reboot the controller using the power switch.

3-106 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Software Modifications The following sections describe how to modify the application code in the controller and how to upgrade the product code software to a newer version.

Modify Application Code The controller executes the application code from RAM. Each time the controller is rebooted, the application code is copied from permanent storage in the flash into the RAM. This allows you to try out new application code by downloading it into RAM and then to restore the original configuration by rebooting. Or alternately, the new code may be made the default by writing it to permanent storage. Some application code changes, including editing, inserting, or deleting blockware may be downloaded to RAM without stopping the control process. This is known as an online download. Some application code changes, including modifications to I/O, scales, or variable addresses may only be downloaded to RAM by stopping and restarting the control process. This is known as an offline download. Still other application code changes, including modifications to system memory sizes cannot be downloaded to RAM but must be downloaded to permanent storage only and the controller rebooted. Any change that may be implemented with an online or an offline download may also be performed this way. Refer to the section, Major/Minor Differences. Pcode is written when the menu command, Build application control code, is selected. This file contains all the application software for the controller.

To change the application code in the controller 1.

From the toolbox, modify the application code.

2.

Select

3.

From the Device menu, select Download, then select Download Application Code.

4.

Select the desired download option from the Download application code dialog box.

Validate and

GEH-6403L Toolbox for a Mark VI Turbine Controller

Build.

Chapter 3 Basic Configuration • 3-107

Downloads to RAM

Check Download to memory to replace the current running configuration with the new application code. Then, select from Memory Download Mode Online - Init all constants to replace the running configuration without stopping for a fast download. Since all constants are initialized the process increases. Online - Init only new constants to replace the running configuration without stopping for a fast bumpless download.

Check to download the new application code (.pcd file) to flash memory to be used when the controller is rebooted. This does not change the current running configuration. Downloads to Flash

Enter the correct .pcd file name Browse... Check to download the .sym file to permanent storage. This changes the active symbol table in the controller. Enter the correct .sym file name or click Browse... Check to download the compressed Mark VI file to permanent storage. This file serves as disaster recovery if the PC-based file gets corrupted.

Note When all options are selected, the symbol table is downloaded first. Then the application code is downloaded to memory. If the download to memory succeeds, the code is downloaded to permanent storage. If it fails, the download to permanent storage is cancelled.

3-108 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Major/Minor Differences The toolbox detects differences between the application code loaded into it and that loaded into the controller by comparing the revision dates. The revision in the toolbox and the controller is stored as two date and time values. These values are cleared in the toolbox when a major or minor change occurs and set when the configuration is built (Pcode). When the toolbox is online with a controller, the major/minor revision of the downloaded configuration in the controller is compared with the current configuration in the toolbox.

Major and Minor revision differences are indicated in the Summary View.

The connection/revision status is displayed here.

The controller application files consists of Pcode files and diagnostic symbol table files. Pcode can be downloaded to either the active RAM to replace the running configuration, or to permanent storage. Permanent storage is flash memory for the controller for use the next time the controller boots. Pcode can be downloaded to the controller RAM in either an online mode, where the configuration is switched over quickly, or offline where the controller is completely stopped and then restarted. It is usually beneficial to use the online download, but the amount of configuration change could make this impossible. A major difference means that the major revision in the toolbox is different from the major revision in the controller. A minor difference means that the minor revisions differ, but the major revisions are the same. Equal means that both major and minor revisions are the same. These differences display in the Status Bar.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-109

A bumpless download does not disrupt the control as a result of the download.

It is not always possible to download online when a change is made to the configuration that prevents the download from being bumpless, such as numerous changes to signals in regard to their address tokens, or changes to scales or I/O. In the toolbox, a major change is one that does not allow an online download. These include changes caused by additions of hardware modules, or packing signals. Packing involves reclaiming unused tokens (this does not include connecting signals to points). Minor changes are any other changes to the configuration including editing, inserting, or deleting blockware. The status of changes to the configuration can be seen from the Summary View, as shown below. The first example shows a configuration just built, the second has minor changes, and the third major changes.

3-110 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Upload Mark VI File The following steps allow you to retrieve a permanently stored Mark VI file (.m6b). To upload a Mark VI file From the Device menu, select Upload. When the file is uploaded, a new window is created with the name _dl.m6b. Enter the IP Address or the Host Name of the target controller. Select the type of controller. The default is the currently open device type, if present.

Upgrade Product Code (Runtime) Software The following steps define how to install a new version of the product code software in a previously configured controller. It is assumed that the toolbox and a previous version of the product code are already installed in the pc, and that an application code file (.m6b or .ucb) exists. To upgrade the product code 1.

From the toolbox, select the File menu, then Open. Select the existing application code file (.m6b).

2.

From the File menu, select Export, then select All. From the Export All options dialog box, select an option to export the application code into its tree files (.tre) and a project file (.prj).

3.

Install the new controller product code from the product CD.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-111

4.

From the Device menu, select Download, then select Product code (Runtime).

5.

Select Select.dnl and click Open. All possible files that can be downloaded display in the following dialog box.

3-112 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

6.

Click to uncheck any file not used by the controller (in order to conserve flash space). The toolbox deletes the entire directory and then downloads only the checked items. If you are not sure which files to check, select Scan hardware for suggestions. Files that are associated with I/O in the configuration will be checked.

7.

When you are finished with your selections, click OK. The following message displays.

8.

Click No. Do not reboot.

9.

From the File menu, select Close.

10. From the File menu, select Open and open the project file. This imports the component files (.tre) back into the toolbox by opening the project file (.prj). Note This will create a new Work Area to merge the application code (.tre files) with the new product code.

11. Click Validate and application code.

Build to create a new Pcode file (.pcd) from the

12. From the File menu, select Save. 13. From the Device menu, select Download, and then select Application Code.... The Download Application Code dialog box displays. 14. Check

Download to permanent storage and

GEH-6403L Toolbox for a Mark VI Turbine Controller

Download symbols.

Chapter 3 Basic Configuration • 3-113

15. Click OK. 16. Wait until the red FLSH LED on the controller has turned off. 17. Reboot the controller using the power switch.

Use Totalizers Totalizers are timers and counters that store data such as number of trips, number of starts, number of fired hours and such. They are currently used in Mark VI or EX2100 application code. The outputs of the timers and counters are then stored in NOVRAM. Note A special password is required to modify Totalizer values. To obtain a password from the GE OnSite Center, click the Save button on the dialog box below for instructions. No password is required to view the current value of the Totalizers. To view or modify the totalizers value From the Device menu, select Download, and View/Set Totalizers. The Totalizers dialog box displays.

Enter the password in Password field. Click Modify to change the value of the highlighted item.

3-114 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

To request a totalizer password 1.

From the Device menu, select Download, View/Set Totalizers. The Totalizers dialog box displays an Identifier.

2.

Click Save to save the identifier to the hard drive. The Totalizer_ID text displays the procedure to follow to receive a Totalizer password. The password sent is valid for 24 hours only.

Restore Application Code The application code running in the controller's memory may be different from that in permanent storage. If the code in memory becomes unstable, this command loads into the controller's memory the uncorrupted code in permanent storage. All changes to the code in memory will be lost. Note Restoring from permanent storage cannot revert application code if the major revisions between permanent storage and memory are not equal. To restore application code from permanent storage From the Device menu, select Download, then Restore from Perm Storage.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-115

Replicate Device The Replicate command allows you to copy a configuration file from one device to another. In the case of a multi-unit turbine system, each control unit typically has the same configuration, such as hardware I/O, network I/O, or sequence code library. However, each unit requires some unique device identifiers, which require manual input; this command automates that process. To replicate a configuration file 1.

From the Device menu, select Replicate. A copy of the configuration file opens and the Mark VI Device Name dialog box displays.

2.

Enter the new device name and click OK. The Translate Regions dialog box displays. Click this column to enter the new region.

Select regions to include in replication.

Select to save the new document in a New Unit Folder. Enter the new folder location or click the Browse... button. Enter the Sourcefile New Unit Folder location or click the Browse... button.

3.

Verify the new regions to replace and select the desired options. Click OK.

The replication process •

Replaces the selected regions

•

Replaces Sourcefile folder names, if desired

•

Creates a new folder, if desired

•

Sets the device number to zero

•

Deletes all system data

•

Deletes all external EGD pages and exchanges

3-116 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Monitor Once a controller is configured and downloaded, the live signal values can be viewed. This section defines how to go online to monitor these values and certain Summary Views when the controller is being monitored. These views are displayed when the Tracking button is on and an item is selected in the Outline View.

Going Online/Offline To see the live data from the Summary Views, it is necessary to be online (communicating to a running controller). To go online Or click

.

From the Device menu, select Online. Online blockware information can be monitored from the status bar and the Summary View.

Status Bar When online is started, it is indicated on the status bar in the lower-right corner of the Device Window, shown below. The difference status and idle time of the controller replaces the word Offline when the controller and toolbox are communicating. The status bar also displays the enable value and heartbeat of any tasks or blocks of tasks in the block flow diagram (Summary View), when the diagram is active.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-117

Module View For information on how to configure and view a module’s graphics window, refer to the section, Graphics Window.

The Summary View for a module item displays the task list with the module scheduling information. When monitoring live data, the task list also shows the enable value and heartbeat, as shown below. When the toolbox is offline, the heartbeat and enable value are replaced with a hyphen. The Detached Summary View for a module item with graphic window file is called a Graphics Window.

Task, Macro, and Block View For more information, refer to the section, Block Flow Diagram.

The Summary View (right side) for tasks, macro definitions, macros, blocks, and the block items of a macro instance is called the block flow diagram. When a block or macro instance is highlighted in the Outline View and Tracking is on, the Summary View displays that single item. When the controller is online, the block flow diagram displays live data values (in green) next to the block or macro pin. To modify the live data values From the Summary View, double-click the values. One of the following dialog boxes displays.

Boolean Value Use the dialog box below to modify a Boolean value.

Use this dialog box to change or force the live value of a Boolean signal. Forcing the value keeps the blockware from writing over the forced value, whereas an unforced value can be overwritten in blockware.

3-118 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Numerical Value The numerical value is modified with the dialog box below. Use this dialog box to enter a value to be sent to the controller. These values cannot be forced, so values that are written in instruction blocks do not change to the value being sent. Current is the live value of the signal. Enter the Next value and click Send. Delta is the value to be added or subtracted from the current value. Token is the logical address of the signal.

Click here and increment the Current value by the Delta amount and send it to the controller.

Click here and decrement the Current value by the Delta amount and send it to the controller.

Array Value The dialog box below is used to modify the array value.

Click on the element to change. Click Modify. The Boolean or Numeric Send Value dialog displays with this element.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-119

Watch Windows The Watch Windows function creates a quick reference list containing names, values, units, and description of the online values of signals. Each controller document can contain multiple, uniquely named watch windows. These are saved, then exported to or imported from the controller's project file. To select a Watch Window From the toolbar, click View, then select Watch Windows. The Select Watch Window dialog box displays. All Watch Window names are listed here.

To create a Watch Window 1.

Click the New button. The New Watch Window dialog box displays.

2.

Type a unique name. Click OK to view Watch Windows.

Note It is possible to minimize any watch window by clicking the minimize symbol in the upper right hand part of the dialog.

3-120 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Selects the appropriate signal in the configuration file. Starts the trender and inserts the signal If you are online, this will pop up the change live value dialog This will be signal definition as a comma delimited line into the operating system paste buffer You can add comments to any signal in a watch window. These comments are saved with the watch window, not the signal.

To insert a signal 1.

From the Outline View, right-click on a signal to display a shortcut menu.

2.

Select Insert Signal to open the toolbox Signal Selector dialog box.

3.

Select a signal and click OK. To delete a signal From the Outline View, right-click on the signal, then select Delete Signal. Or, select the signal and press the Delete button.

Note Signals can also be dragged-and-dropped into Watch Window from other Watch Windows or the Outline View. Dragging an I/O point into a Watch Window will display the point's attached signal, not the point.

Controller Status Commands The Controller Status Commands are a set of diagnostic functions that the toolbox can run on the controller. They allow you to view the status of many control system functions. If you contact GE for technical support for your controller, you may be asked to run some of these commands. The results of a command displays in a text window, which can be saved as a file.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-121

Controller Load Profiler System To configure Controller Load Profiler, you must have Standard Block Library (SBLIB) revision 7 (V07.xx.xx) or greater installed.

To configure the Controller Load Profiler From the Outline View, double-click the controller name. Note You must validate, build, and download for the controller changes to take effect.

Select this box to enable Controller Load Profiler for the device.

Once the Controller Load Profiler is enabled, select it from the View menu. The Profiling Controller Load window displays the following information. The data in this report can be sorted by clicking on the column header and printed to a CSV file with the print command (CTRL+P).

Scheduling Chart Number identifies the three charts in the controller, one for each base period of module configuration and task schedules. Each scheduling chart can have multiple modules defined. Overrun Counter advances if the time to start a task exceeds the time allotted (the chart base period). Chart base period is the maximum period of time allotted for the execution of application tasks within each time slice in a chart. Last Run Time is the time needed to run all the tasks in a slice. Bar Graph is the percentage of the slice used by the tasks. The graph displays in red when more than 90% of the run time is used. Last, Minimum, and Maximum Frame Time (in milliseconds) columns allow the user to reset the minimum and maximum frame times by selecting the first line in the list and selecting Reset under the Device menu.

3-122 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Monitor Controller State The toolbox status bar displays information about the controller state. The status bar feature called Control State allows the status to be viewed from a remote site.

This displays the current device state as Unknown.

The four states (in increasing priority) that can be viewed are: •

Control - controller is running (green background)

•

Boot - controller is starting up (yellow background)

•

UNKN - controller state is unknown; more investigation is required (yellow background)

•

Fail - controller has failed (red background)

For Simplex systems, the state displays for that one controller. For TMR systems, the highest priority state of the set of controllers displays. For example, if both the and controllers are in the Control state and is in the Fail state, Fail displays. For more detailed controller state information, display the Controller State dialog box. To display the Controller State dialog box From the status bar, double-click the controller state. Or, from the View Menu, select Controller State. The value of the IO State of the controller.

The value of the Control State of the controller.

An asterisk (*) determines the designated controller.

The current controller state

Explanation of current controller state

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-123

Control Constant and Tuning Variable View A flag indicates the existence or status of a particular condition.

Control Constant is a signal with an initial value that is read and never written. Control constants are specific constants that a user might want to consider separate from other constants because of their importance to key control algorithms. Users can flag signal and module definition pins that have this property. Once flagged, constants can be viewed and compared as a group, exported to .csv files for manipulation outside of the toolbox, and merged back into the configuration. Tuning Variable is a signal with upper and lower limits, which define the bounds of the initial value and when making runtime changes. Tuning variables are specific signals that are considered separate from other signals and constants because of their importance to key control algorithms. Only users at privilege level 4 can flag signals and module definition pins to have this property, and to set the upper and lower limits. A user at privilege level 2 and above can change the initial value or runtime value of a tuning variable, but not outside the range defined by the upper and lower limits. Once flagged, tuning variables can be viewed and compared as a group, exported to .csv files for manipulation outside of the toolbox, and merged back into the configuration.

Work Area To use the Control Constant View 1.

Create or open a binary working file (.m6b).

2.

From the View menu, select Control Constants. A separate window displays, called the Control Constant View. To use the Tuning Variable View

1.

Create or open a binary working file (.m6b).

2.

From the View menu, select Reports and then Tuning Variables. A separate window displays, called the Tuning Variable View.

The following sections describe the menu commands and work area specific to Control Constant and Tuning Variable View.

File Menu The File menu is illustrated below.

Close exits the Control Constant View. Save/Save As preserves on open file. Save As prompts you for a new file name. Merge in .CSV reads the saved and modified .csv file and overwrites the initial value of the signals in the configuration with the new value specified.

3-124 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Export to .CSV writes the signal information to a .csv file. The form of the file name is DEVICEControlConst.csv, where DEVICE is the actual controller name. The signal information includes the name, value, scale, type, and a note. Print provides a paper copy of the Control Constant View. Print Preview displays the page as it would be printed. Print Setup allows you to select a printer and print connection.

Edit Menu The Edit menu is illustrated below.

Modify allows you to edit the selected signal. Find allows you to search the Control Constant View for text in the signal names.

Device Menu The Device menu is illustrated below.

Online toggles the controller online/offline to view live data values and enables the Save Values command. Save Values obtains the displayed live values and puts them in the controller configuration. Make these changes permanent by going to the controller window and saving the binary file.

Modes of Operation The Control Constant and Tuning Variable Views have two modes of operation, online and offline. The Control Constant offline view displays the Signal Name, Initial Value, Type, Scale, and Note for all signals that are control constants. The Tuning Variable offline view displays the Signal Name, Initial Value, Type, Scale, Upper and Lower limit, Note, and Path for all signals that are Tuning Variables.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-125

To edit a view Double-click a signal name. The Edit Module Pin or Signal Edit dialog box displays.

In the online mode, the live Value displays (second column). Signal Names that have differences between the live Value and Initial Value are marked with a red not-equals symbol (≠). To modify the live value Double-click a signal name. The Send value dialog box displays.

Send Value Use the dialog box below to modify the send value. Use this dialog box to enter a value to be sent to the controller. These values cannot be forced, so values that are written in instruction blocks do not change to the value being sent. Current is the live value of the signal. Enter the Next value and click Send (or click Send & Close to exit the dialog box). Delta is the value to be added or subtracted from the current value. Token is the logical address of the signal.

3-126 • Chapter 3 Basic Configuration

Click to either Increment or Decrement the Current value by the Delta amount and send it to the controller.

Click here to send the value entered in the Next box to the controller. This is the default setting, so typing a value and pressing Enter also sends the value and closes the dialog box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

The following dialog displays for Tuning Variable View.

Tune High Limit – The Next value cannot be greater then the high limit. Tune Low Limit – The Next value cannot be less then the low limit. If the signal is not a tuning variable, then the high and low limits fields do not show up in this dialog. Note In both views, the live values can be saved to the configuration online from the Device menu.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-127

File Compare View The File menu contains a Compare command, which compares one configuration file with another.

Compare All compares an entire file configuration with another selected .m6b file. Compare Selected compares a selected item of two .m6b files. Compare Block Configuration compares the application code of each file. It performs a back-chain from each output signal that compares the inputs, the block types, and connections that create the signal. Block numbers and code locations in the Outline View are ignored. Compare Signals compares each output signal defined in the application code. Each signal is tested for initial value, data type, and such.

3-128 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

To compare files 1.

From the File menu, select Compare, then the desired comparison type. If more than one .m6b file is open, the Compare dialog box displays.

Select to compare with an open file. Select which open file to compare. Select whether to compare a currently open file or open a new one, then click OK. The Translate Regions dialog box displays.

This column displays regions of This column contains the the Reference file for comparison. same columns for the test file. Select the regions to compare.

Click here to change the name of the regions to compare.

2.

Configure any region relationships, as necessary, and click OK.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-129

The items compare and display as follows: Select a location to search for items that are different in the .m6b files.

Detailed description of the difference error.

The two files being compared.

The items that are different.

Note The menu commands for this screen are the same as basic toolbox menu commands. Refer to the section, Menu Commands.

3-130 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Application Documentation All reports and diagrams contain extensive crossreferencing.

Application documentation consists of printable tables, reports, and block diagrams that help you understand and maintain the system. Most Outline View items can be printed individually or as part of a larger document that thoroughly describes the controller configuration. Block diagrams provide information about controller blockware and reports contain information about signals and Pcode. The full application document contains numerous optional sections: •

Device Summary lists the main settings for the Mark VI controller, including IP addresses, platform types, and customer information.

•

Document Reading Aid explains the conventions and symbols used in the document.

•

Revision Log is a list of changes made to the controller configuration that includes the modification date and user name.

•

Table of Contents provides page numbers for each section heading.

•

Functions includes the block diagrams of all controller functions.

•

Macro Definitions includes the block diagrams for all non-protected controller macros.

•

Reports include summaries of alarms, I/O, and such.

•

Signal Cross Reference provides a list of all named signals in the configuration with type, units, description, and references to signal locations.

Print Options The item selected in the Outline View determines what gets printed. If you wish to print the entire controller configuration, select the controller name. If you wish to print only a single module, function, or task, select that item. To print application documentation 1.

From the Outline View, click the desired item to highlight it.

2.

From the File menu, select Print Preview to view the document online or Print to create a hard copy. The Print Options dialog box displays.

The Print Options dialog box contains four tabs: Options, Margins, Fonts, and Profiles.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-131

Options Tab The Options tab lets you select the report type.

Select the reports to be printed.

The Page Numbering options control page number assignment. •

Linear page numbers go sequentially from one. The page number on the printout corresponds to the actual printed page.

•

Hierarchical by Module, Task page numbers are divided into three parts: section, sub-section, and page. The section number starts with one and increments for every function and module. The sub-section number is incremented for every task within a section. The page number starts with one for the first page of a task and counts linearly.

•

Hierarchical by Function, Module, Task is similar to Hierarchical by Module, Task except that there are four parts to a page number.

•

Hierarchical with section names uses text strings for sections instead of numbers.

Note Cross-references to hierarchical page numbers are often abbreviated within a section. For example, a reference from the first page to the second page of a task would only show the page number, not the section and sub-section.

3-132 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

The block diagrams options control printing of block diagrams. •

Text Size controls the font size, which determines the diagram scaling.

•

Show Block Drawings determines whether to include the internal drawings for complex library blocks. Although these drawings help with understanding the code, they occupy much space.

•

Wires can cross page edge selects wire-routing behavior in multi-page diagrams. This option enables or disables the printing of wires that cross page boundaries in multi-page diagrams.

•

Show live data values enable a signal's live value to be printed if you are online in the toolbox.

Note Because large blocks cannot always fit on a single page if you select a text size too large for your paper, always preview before printing.

Margins Tab The Margins tab lets you select either single- or double-sided printing and margin settings.

Select the check box for either single-sided or double-sided printing.

Note When printing double-sided, the back-page margins are mirror image of the front-page margins.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-133

Font Tab The font tab provides font sizing options.

Select the desired font.

Note Selecting fonts that are too large can result in text printing outside the margins.

3-134 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Profiles Tab The Profiles tab allows you to save your print settings for future use.

If you selected Print Preview from the File menu, the layout calculates and displays, using the current printer setup. If you selected Print, the standard Print dialog box displays. Note In very large controllers, the print layout calculations can take several minutes.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-135

Print Preview To preview application documentation 1.

From the File menu, select Print Preview to see how the application documentation will look when printed and to proof for mistakes.

2.

Click the Print Preview button to close the print preview. Click Print to open the Print dialog box.

3-136 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Block Diagram For more information, refer to the section, Block Flow Diagram.

The block diagram can be captured and viewed (Summary View or the Detached Summary View) or printed to a hard copy (paper) form. The diagram displays the item (task, macro, or macro definition) currently highlighted in the Outline View. To view a block flow diagram

Or click to view the Detached Summary View. Or click copy.

to print a hard

Page breaks divide the report information into orderly pages.

1.

From the Outline View, click the desired item (in the hierarchy list) to highlight it.

2.

View the diagram from the Summary View or select Detached Summary View from the Edit menu.

Or, from the File menu, select Print Preview to view the diagram online or select Print to create a hard copy.

The Block Flow diagram uses the Comment block to force page breaks. The diagram pages are numbered in a row/column format. (This format makes it easy to assemble the report on a wallboard.) The size and characteristic of the blocks can be edited in the Block Diagram tab. To edit the Block Diagram 1.

From the Options menu, select Settings. The Settings dialog box displays.

2.

Click the tab Block Diagram (defined in the following section).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-137

Block Diagram Tab The Block Diagram tab is illustrated below.

Display the blocks in a list with no connections or connected to each other or the Summary View and Detached Summary View . Check to show all List block diagram pins. This command disregards the text box Visibility, if it is checked in the Edit Macro Pin Definition dialog box. Font size changes the font size of all text on the block diagram. Check the following options for interconnected block diagrams: Show all pins displays all block pins. This command disregards the text box Visibility, if checked in the Edit Macro Pin Definition dialog box. Reorder pins rearranges the pins to minimize crossing the connections on the diagram. Show input or Show output connections displays the connection names and values. Font size changes the font size of all text on the block diagram.

Change the Summary View tracking feature to display various levels of the hierarchy, when they are selected in the Outline View. Select the item to display on the lowest level. The default is Task/Macro.

3-138 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Reports Reports provide controller information in a printed form. Reports display in a separate window and can be viewed, saved, and printed. The following report types can be generated for the controller: •

Alarm List

•

Hold List

•

Event List

•

Scale List

•

Signal List

•

Signal Cross-Reference

•

Multiple Written Signal List

•

EGD Network

•

Simulation Data

•

Control Options

•

I/O Report

•

I/O Module Report

•

I/O Point List

•

Unused I/O Report

•

Revision log Report

•

Enumerated Data Types

•

Control Spec Reports −

IO Config

−

Signal Config

•

Block Pin Report

•

Tuning Variables

•

2nd Language Report

•

Orphan Signal Report To generate a report From the View menu, select Reports. Select the desired report. The report displays as a separate window.

When viewing a report, a text find feature is available to search for specific text in the report. From the View menu, select Find. The Report Find dialog box displays to enter text and search the report (defined in the following section).

Report Find The Report Find dialog box is illustrated below.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-139

Enter the text you want to find from the report. The found text is highlighted in the report.. Enter new text or click Cancel.

Only Boolean signals can be selected for the Alarm List, Hold list, and Event List reports. These reports can be used to create the alarm.dat, bold.dat, and event.dat files used by the HMI to display the alarm lists.

Alarm, Hold, Event Lists The Alarm List report creates a spreadsheet displaying all the signals marked as alarms. This report lists the signal name, description, and the alarm (drop) id for each signal. Signals are marked as alarms on the Edit Signal Definition or Edit Module Pin dialog box. The Hold List report produces a spreadsheet displaying all the signals marked as Automatic Turbine Startup (ATS) hold signals. Signals are marked as Holds on the Edit Signal Definition or Edit Module Pin dialog box. This report, which lists the signal name, description, and the hold id for each signal, looks exactly like the Alarm List report. The Event List reports all the signals marked as Event signals. Signals are marked as events on the Edit Signal Definition or Edit Module Pin dialog box. This report, which lists the signal name, description, and the Event id for each signal, looks exactly like the Alarm List report.

Scale List The Scale List report provides a list of all scales that are used in the controller configuration. The list includes both locally defined scales and global scales (Scales under ‘System Data, External Scale Definitions’ which are brought into the configuration when a ‘Get from database’ is performed).

Signal List The Signal List report provides a list of all the signals in the controller. For every signal, the report lists the signal name, the data type, and the token number. Signals listed in the controller configuration, but not used by any blocks have a blank token.

Signal Cross-Reference The Signal Cross-Reference report provides a list of all locations in the blockware where named signals are used. Named signals are signals defined by you, usually either in a signal definition or as module pins. Automatic signals are generated by the toolbox. They connect block pins, when neither pin is connected to a named signal. The first part of the signal cross-reference is an index of the items in the controller. In the cross-reference, an item is considered down to the level of an item that contains blocks, which could be a task, a macro, or a macro definition. The code corresponding to one of these items shows the level of the item. An example of the index is as follows: Index of sections for controller uc2k-9 01

Functions

02

tmr_test

3-140 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

02:01

........\MacroDefs

02:01:01

........\.........\my_macro

02:02

........\Pump

02:02:01

........\....\PumpTask

02:03

........\Entry\Pump1@Pump

02:03:01

........\................\PTask

The second part of the signal cross-reference is the actual cross-reference list. Each location, where the signal is referenced, is listed for every signal. Each reference consists of a section code for the task macro or macrodef, the block number, and a flag (*) to show whether the signal is being written on the block. Examples from a cross-reference report are as follows: Entry\Pump1\PumpEngine------------:

Signal Entry\Pump1\PumpEngine is not used anywhere in the blockware. Entry\Pump1\sinout----------------: 02:03:01:0020*

Signal Entry\Pump1\sinout is written to on block 20 of task Ptask, in module Entry\Pump1@Pump, in function tmr_test. Entry\Pump1\Start-----------:02:03:01:0030 02:03:01:0030*

The signal Entry\Pump1\Start displays on two pins (one read, one write) on block 30 of the same task.

Multiple Written Signal List This report provides a list of all signals that are written to by more then one block or pin. Each row for a signal includes the path to indicate where the point is written to. There are many times where it is advantageous to write to a signal from multiple locations, but if it is done accidentally, the consequences can be such that the code will not operate as intended. This report will show those errors.

EGD Network The EGD Network report provides a list of all signals and IO that is connected to the EGD network. It includes which EGD exchange it is connected to, the direction of the point, data type, update rate, and other selectable data.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-141

Simulation Data Some controller applications have simulation systems, which drive hardware inputs and read outputs in a coordinated way on a system-wide basis. A complete discussion of the simulation system is beyond the scope of this manual. However, the toolbox supports simulation by writing I/O point configuration information to a .ucx text file (to be used by the simulation system). To write simulation data 1.

From the View menu, select Report and Simulation Data. The Simulation Output File dialog box displays.

2.

Create or select a file (.ucx) to hold the simulation data. Click Save. The Simulation Report Options dialog box displays (refer to the next section, Simulation Report Options).

Simulation Report Options The Simulation Report Options dialog box is illustrated below.

Click on the option box to include that I/O type in the .ucx file. Click Continue to write the I/O information to the .ucx.

Control Options The control options report produces a list of all the control options selected in the current configuration. For each selected option, the report lists the option name, the option value, and any additional text or notes that apply to that option.

3-142 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

I/O Report Once the I/O report option is selected, the IO Report Select Columns dialog box displays. Select the columns desired for the report. Once the report is generated, click the column header to sort the data by column.

The following table describes the columns.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-143

Columns in the I/O Report Column Name

Description

Entry

Counts the number of items in the report. Sort by this column to place the data in its original order.

Device

ID of device attached to the screw

Cable Number

ID of the cable attached to the screw

Wire Number

ID of the wire attached to the screw

Interposing TB

ID of the terminal board junction, if any, between the Mark VI and the actual I/O

Sense

Used for relay and solenoid circuits only. Sense of relay connected

TB Screw

Number of the screw on the terminal board

TB Name

Name of the terminal board

TB Location

Panel location of the terminal board

Screw Name

Name of the screw on the terminal board

Point Name

Name of the point that the screw services

Card Jumpers

List of jumpers on the VME card and the position to which they should be set

VME Card

Name of the VME card

VME Jack

Name of the jack on the VME card to which this terminal board connects. Formatted to match cable labels. Rack number followed by channel designator (Q means R, S, and T) followed by jack designator as shown on the screen print. Rack designators are postfixed by the slot number on the screen print.

Signal name

Name of the signal attached to the point

Used

Whether the point is used by the CSP

Description

Note attached to the point. If the point has no note, the note from the signal is attached

Engr Low

The Low_Value configuration item of the point, when presen

Engr High

The High_Value configuration item of the point, when present

Engr Units

Units associated with the scale associated with the signal

Raw Low

The Low_Input configuration item of the point, when present

Raw High

The High_Input configuration item of the point, when present

Raw Units

The units associated with the InputType configuration item of the point, when present

Mask

The units associated with the SignalInvert configuration item of the point, when present

3-144 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Importing an I/O Report from a .csv file

Save the .M6B file before importing.

The Mark VI supports automated import of some or all of an I/O report. This is used whenever there are multiple sources of the report data. Do not import columns you do not want to change.

To Import an I/O Report Highlight the Mark VI I/O in the Outline View. 1.

Under the File menu, select Import.

2.

Select CSV as the type of the import file.

3.

Select the file to be imported.

4.

Select the columns to be displayed in the report.

Note If toolbox cannot import the data, it will alert you to the discrepancy. The number at the beginning of the error message corresponds to the line number in the .csv file.

I/O Point list The I/O point list report provides a list of all IO points. The points are referenced from the device, rack, slot, board type, point name, and terminal board position.

Unused I/O This provides a filtered version of the I/O report, specific to the points that do not have any signal attached to them. If the I/O point has a signal name it will determine if that point’s signal is being used in the application code.

Revision Log Report This report displays the revision log of the selected document. Columns include: •

Date/time stamp

•

Username

•

Computer name

•

Description

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-145

Enumerated Data Types Report To create an Enumerated Data Types Report From the View menu, select Reports, then Enumerated Data Types. The Enumerated Data Types Options dialog box displays. Select to include all enumerated data types in the document. Select to include only data types defined in Module and Macro Libraries. Select to include the signal name currently assigned to the data type.

Control Spec Reports/IO Config The I/O Config report provides a list of all IO points and their configuration. The columns to include are configurable. There is a row for each configuration item for an IO point. The configuration name and value are included.

Control Spec Reports/Signal Config The Signal Config report provides a list of all Signals and their configuration. The columns to include are configurable. If a signal is an array, there is a row for each element. Some of the configuration items included are Scale, units, control constant, used by code, used by IO, ED, alarm, event, hold, Display and setpoint limits, dead band, alarm class, and Cimplicity Screen.

Block Pin Report The Block Pin report provides a list of all block pins, by Function/Module/Task/Block/Pin name, and includes its connection if any. Block number and block comments are also included.

Tuning Variable Report The Tuning Variable report provides a list of all signals and pins that are defined to be Tuning Constants. See the section on “Control Constants and Tuning Variable view” for more details.

2nd Language Report The 2nd Language report provides a list of all signals along with both language descriptions. The report includes fields that can be used for sorting and filtering. These fields include: alarm (yes or no), event (yes or no), SOE (yes or no), hold (yes or no), network (yes or no), and the path. This report can be exported to a CSV file. The CSV file can then be edited to supply translated descriptions for signals that require a translation. The CSV file can then be imported back into the MarkVI configuration, along with the 2nd language descriptions. The import is performed from the menu item, File/Import/2nd Language.

3-146 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Orphan Signal Report The Orphan Signal report provides a list of all signals and pins not driven by software, I/O, or from a network. Control constants and tuning variables are not included in this list.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-147

Application Diagnostics This section describes the application diagnostics feature of the controller. Application diagnostics inform the operator and/or maintenance engineer why an action cannot be started, or why it stopped. Application diagnostics are generated from the same code running the process, so that you no longer need to maintain separate code. Diagnostics can be viewed through HMI programs (Diagnose and DLAN View).

Types of Application Diagnostics There are four types of application diagnostics: The four-character abbreviation for the diagnostic type can be used to filter the diagnostics that display on the problem history screen.

•

Triggered (TRGD)

•

Broken run (RUND)

•

Feedback (FDBK)

•

Sequence (SEQD)

Triggered (TRGD) There are three types of triggered diagnostics: •

Start diagnostics are generated when an operator or piece of logic tries to initiate an action not permitted. The start diagnostic indicates why the action cannot be started. It lists either the permissives not satisfied and/or what is calling for the action to be stopped.

•

Off diagnostics, which are the reverse of the start diagnostics, are generated if something is requested to be turned off and off permissives are not met. Normally with off permissives, the equipment is not being turned off, but is being toggled to a second state (for example, a dual position solenoid.) The off permissives are specified when there are permissives for going into the second state.

•

Requested diagnostics are normally used when a process is going to be started up after a downturn. When diagnostics are requested, no action is initiated. Therefore, the operator can actually request the status to correct problems before it is time to start the process. Diagnostics requested over the diagnostic network only display the logic with permissives not met (the operator does not have to filter through I’m OK messages).

Control code can be configured to generate diagnostics when operator or maintenance personnel request them. Note When diagnostics are requested specifically from an HMI screen over Ethernet, a response is always sent back exclusively to the requesting screen. This assures the operator that all permissives are satisfied.

3-148 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Broken Run (RUND) A run permissive is a permissive required for a piece of equipment to run or for an action to continue.

Broken run diagnostics are generated when an action stops because it loses a run permissive. The diagnostic tells what permissive(s) changed state, causing the action to stop, and what permissives are required to start the action again. Frequently, equipment or actions have two different sets of permissives: Start permissives only need to be met when an action is initiated. Run permissives need to be met for the action to be initiated and for the action to continue.

Feedback (FDBK) There are two types of feedback diagnostics: •

When an action is both permitted and requested to start, but there is no feedback after the expected amount of time. For example, a solenoid is energized to move a piece of equipment. It is expected to pick up a limit switch when the piece of equipment is in position. If the limit switch does not pick up in the expected period of time, a feedback diagnostic is generated.

•

When this control code successfully turned something on and then later lost its feedback. For example, a piece of equipment is moved into position so that it picked up a limit switch. Later at some point, perhaps due to softening in the hydraulic system, that piece of equipment moves off the limit switch. Since it was not moved off by an operator or by control code, a feedback diagnostic would be generated indicating that the equipment was no longer in the proper position.

Sequence (SEQD) Sequence diagnostics are generated from the code performing a sequence. There are two types of sequence diagnostics as follows: A merge time-out occurs when a sequence has parallel paths that merge back together. When the sequence is defined, it is expected that the parallel actions will complete within some pre-defined time from each other. If one of the actions has completed, and the other action(s) has not, a merge time-out sequence diagnostic is generated. At this point, the operator should determine if there is a triggered, feedback, or broken run diagnostic from the piece of code that actually initiated the control action. This is a programming diagnostic that an operator in the field should never see.

A handshaking fault is when one step of the sequence was trying to hand off control of the sequence to the next step and a fault is detected. (This is normally caused by the handshaking signal being written to someplace else in the code when it should not be.)

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-149

Generating Application Diagnostics When a diagnostic is generated, it can contain more permissive signals than those connected to the block that detected the problem. The back-chaining feature traces back through any other rungs that feed into the signals on the block. In the following example, the permissive engine at rung number 80 (80:_PENG) controls moving a drive in the forward direction. The run permissive pin on the block is RPRM. The output coil of the RLD at rung 60 is wired into the run permissive. Also, one of the inputs to the RLD in rung 60 is the output coil of the RLD at rung 23. If the drive is running forward and loses a run permissive, the broken run diagnostic will not only check all of the contacts in rung 60, but also all the contacts in rung 23. If the signal Drive\Std1\RDYRUN in rung 23 drops out, causing the drive to stop running forward, then the broken run diagnostic reports the signal that caused the drive to stop.

Refer to the next section, Control Blocks that Generate Diagnostics.

Blocks contain several pins that control when diagnostics get generated, and how far back the diagnostics program in controller will trace through code to find permissives not met. These pins are described below. Next to each pin description is the actual spelling of that pin name as it appears on the block, such as reqdiag.

Request Pin (reqdiag) The request diagnostics pin does not initiate any actions, but allows the operator to check a block to see if permissives have been met. It only generates a diagnostic message if a permissive is not met. This is a rising edge detect pin (the permissives are only checked when the signal transitions from a low to a high).

3-150 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Disable Pin (ddiag) The disable diagnostics pin controls whether or not this block generates a diagnostic message when a problem is detected. The pin can be tied to a signal so that the block dynamically adjusts when it generates a diagnostic. For example, some mill equipment is in auto mode. The block that controls the equipment when it is in manual mode could be configured to not generate diagnostics when the equipment is in auto mode. To do this, attach the auto_mode signal to the ddiag pin on the manual control code block.

Disable Back-Chaining Pin (ddiagbc) The disable diagnostics back-chaining pin controls how far back through the code permissives not met can be traced. In the following example, rung 220 puts the entry section in run mode when requested, as long as all permissives are met. If passline 1 equipment is used, passline 1 permissives must be met. If passline 2 equipment is used, passline 2 permissives must be met. Therefore, if passline 2 is used, the detailed permissives for passline 1 are not important. On rung 160, E_PL2 is on the ddiagbc pin. Therefore, when rung 220 generates a diagnostic, if passline 2 is selected, and passline 1 permissives are not met, the only passline 1 signal the operator sees is PL1\perms\ok. For example, the operator would not see the details of unhealthy drives in passline 1 (from rung 140). All the detailed permissives for passline 2 not met are shown.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-151

Feedback Time Pin (fbtime) The feedback time pin contains a number, which is the amount of time (ms) the control block waits between when it asked to take an action until it expects to get feedback that the action is complete. For example, a solenoid is energized to move a piece of equipment. It is expected to pick up a limit switch when the piece of equipment is in position. If the limit switch does not pick up in the specified period of time, a feedback diagnostic is generated. A time less than zero is equivalent to no time limit and keeps the control code from ever generating a feedback time diagnostic.

Merge Time Pin (mrtime) The merge time pin contains a number, which is the amount of time (ms) the sequence merge block waits at the completion of a parallel merge. If there are multiple paths of a sequence, they all merge together with a merge block. This merge block knows which sequence steps merge together. It keeps track of the time from when the first sequence step merges until the last sequence step merge is complete. If this amount of time is longer than the specified merge time, a merge time sequence diagnostic is generated. A time less than zero is equivalent to no time limit and keeps the control code from ever generating a merge time diagnostic.

Disable Feedback Fault Pin (dfbflt) The disable feedback fault pin keeps the control code from generating a diagnostic when this control code successfully turns something on and then later loses its feedback. This pin might be used when automatic control code moves equipment into a specified position. Because the equipment is in position, the feedback is high. If the operator switches into manual control and subsequently moves the equipment out of position, use the dfbflt pin to not generate a diagnostic.

Control Blocks that Generate Diagnostics There are two control blocks that either directly generate diagnostics or supply information used in the diagnostics generated. They are BENG_D and BENG. These blocks that directly generate diagnostics have two pins in common: dispgrp (display group) pin is a three-character abbreviation for the function the application code is performing. For example, the display group for automatic width control might be AWC. The display group is used by HMI to determine which diagnostics are displayed at which stations based on the functions the operator at that station needs to monitor. For some control blocks, the status pin has state information used in performing logic.

status pin uniquely identifies the block of code that produced the diagnostic. (The same status signal should never be attached to more than one control block.) The 50-character signal description for the status signal is the one-line description the operator sees to describe the diagnostic condition.

3-152 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

BENG_D The BENG_D (Boolean engine with diagnostics) is a basic RLD, which performs the logic specified by the contacts in the rung and sets the output coil accordingly. This block can generate diagnostics in two different circumstances: •

If the output coil drops out, it generates a RUND (lists which signal(s) caused the output coil to drop out). It also back-chains to check for signals in any RLDs that feed into this block.

•

If the signal on the request diagnostic pin goes True and the output coil is not picked up, it generates a TRGD (lists the missing signals in order for the coil to pick up).

Tip Normally a pushbutton (or other change in a logic state) is combined with permissives to pick up the output coil. The output coil initiates an action in the mill. To generate a diagnostic when the action is not permitted, wire the pushbutton to the reqdiag pin, and also put it into a seal-in circuit in the RLD logic. The output coil will seal-in around the pushbutton, if the action was initially permitted. In this configuration, a diagnostic is only generated when the action is not permitted. The BENG_D block has a disable diagnostics pin. This pin can be used to control if a diagnostic message is generated or not, in the two circumstances described above. This block also has a disable diagnostics back-chaining pin. This pin controls if the diagnostic is traced back through the block to find the root signals or just report the output coil. The BENG_D block also keeps a time stamp whenever it’s signals change state. This time stamp is used when a RUND is detected. The time stamps are checked to determine which signals changed state immediately before the broken run condition occurred.

BENG The BENG (Boolean engine) is a basic RLD that performs the logic specified by the contacts in the rung and sets the output coil accordingly. This block also has a disable diagnostics back-chaining pin, which controls whether this block will allow a diagnostic to trace back through it to find the root signals, or just report the output coil. The BENG block keeps a time stamp whenever its signals change state. This time stamp is used when a broken run diagnostic is detected. The time stamps are checked to determine which signals changed state immediately before the broken run condition occurred.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-153

Runtime Data Flow The following section describes how diagnostics are routed to the HMI. The HMI must be online when the message is sent out to capture and store the application diagnostic.

A control block generates a diagnostic. The controller diagnostic code captures the state of all inputs to that block, storing the states in a diagnostic message. The value in the dispgrp pin of the block is also stored. The diagnostic message is sent out over the diagnostic network and then read by the HMI. The OC2000 keeps the latest diagnostics and faults, based on the value in the dispgrp pin. The OC2000 reads the diagnostic message and, if it was configured to care about this dispgrp value, stores the message in a list. The diagnostic item in the OC2000 list only identifies the problem of the control action. However, additional information to find out exactly what permissives caused the problem can be requested and sent back to the controller over the diagnostic network. The larger computer-based HMI systems maintain a long list of all diagnostic and fault messages sent over the DLAN+ or Ethernet. Again, the diagnostic item in this HMI list just identifies what control action had a problem. When the operator wants additional information, the HMI sends this request with the original information back to the controller. However, in this case, the message is sent back over Ethernet. All further pieces of information for the operator about this diagnostic are sent over Ethernet.

Diagnostic Data In addition to the actual code configuration, diagnostic data is stored in the symbol table (.sym file) and the SDB.

Symbol Table The Build and Download commands are explained in the section, Building Pcode and Symbols.

Diagnostic data is stored in the application diagnostic symbol table and downloaded to the controller. The Build command in the toolbox allows you to build the symbol table at the same time the configuration code is being built. Similarly, the Download application code dialog box allows you to download the diagnostic symbol table immediately after the code is downloaded. The symbol table contains two main pieces of data: •

Major revision when code was built

•

Token numbers (addresses), and associated signal names and signal descriptions

Note When a diagnostic condition is detected, the identified permissives are referenced by these addresses. The symbol table provides the correlation between the address and signal name. The diagnostics function in the controller only uses data from the symbol table when the major revision of the code that the symbol table was built against matches the code currently running in the controller. The symbol table and code must match for the signal addresses in the symbol table to be correct. Tip If a diagnostic, such as: token # 7074 can't resolve name, displays on the HMI or OC2000, from the toolbox, rebuild the diagnostic symbol table from a .ucb that matches what's running in the controller and then download the new diagnostic symbol table. Also, perform searches using the Finder/Text/Address tab.

3-154 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Therefore, every time a major revision of the code occurs, the symbol table must rebuild and download. When a new symbol table is downloaded, controllers do not need to be stopped. Tip The toolbox allows you to continually build and download the symbol table. To automatically build, from the Device menu, select Build and the Build symbol table option. To automatically download, from the Device menu, select Download/ Application Code and the Download symbols option. To view the major and minor revision If the toolbox is connected to the controller, it also shows the major and minor revision of the code in the controller. Any major revision of the code requires you to rebuild and download the diagnostic symbols table.

1.

From Outline View, click

2.

Click the controller name. The major and minor revision of the code currently running displays in the Summary View.

to turn on Tracking.

Major revision of the code changes include: •

Status_S pages changes (even through getting information from the database)

•

Genius changes (besides just attaching a different signal to an existing I/O point)

•

Point is added to NOVRAM

•

Network is added or deleted

•

Signals were packed

Note When extra signals are added that might be in a diagnostic, you must rebuild and download the diagnostic symbols table, even if the code did not change the major revision.

Put Diagnostic Symbols into the SDB When diagnostic symbols are put into the SDB, the data is obtained from the .m6b currently open in the toolbox (not from the symbol table). The main symbol data includes signal names and signal descriptions token numbers. Symbols should be put into the SDB with every build.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-155

Dynamic Data Recorder (DDR) The DDR feature collects data when specified trigger events occur. The advantage of using DDRs over capture blocks is that DDRs can be reconfigured without having to download application code to the controller. This enables changes to be made to the DDRs without disrupting the controller during runtime. Up to 12 DDRs can be configured for the controller. Note DDRs can only be used by Mark VI Runtime V04.00.00C or newer. Also, due to memory constraints, controller boards that precede the UCVE cannot use DDRs.

Create and Delete DDR To insert a DDR 1.

From the Outline View, click on the Dynamic Data Recorders item to highlight it.

2.

From the Edit menu, select Insert First.

Or, click the right-mouse button and select Insert First.

3.

Once a DDR exists, insert another by following the same steps, but selecting Insert Next. To delete a DDR

1.

From the Outline View, select the DDR to remove.

2.

From the Edit menu, select Delete.

Or, click the Delete key.

3-156 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure DDR To configure a DDR 1.

From the Outline View, highlight the DDR to configure.

2.

From the Edit menu, select Modify. Or, click the right-mouse button and select Modify. The Dynamic Data Recorder dialog box displays. Enter the Name of the DDR (use standard file name characters).

Enter the name of the Status Signal (integer signal) used to store the DDR status.

Enter a string Description (up to 50 characters) of the DDR. Enable Signal is used to manually enable the DDR. Check Auto Enable to automatically re-enable the DDR after 60 seconds. Period Multiplier specifies the intervals for data collection. Total Samples specifies the number of DDR samples to record when the trigger condition occurs. This includes Pre-trigger Samples. Condition is the comparison condition that helps qualify when the trigger occurs (refer to the options below). Type defines the way the trigger is detected. Selecting edge means that the DDR must observe the trigger signal in the false condition at least once prior to observing in the true condition. Enter the signal to apply the trigger condition, type and compare value that determine if a trigger has occurred.

Compare Value is the threshold value against which the trigger signal is compared.

Trigger Signal Condition options eq

equal to compare value

ge

greater than or equal to compare value

le

less than or equal to compare value

lt

less than compare value

ne

not equal to compare value

Note If the trigger signal is a Boolean type, eg and ne are the only available

conditions.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-157

Status Signals Status signals, which indicate the status of the associated DDR, are used by the Data Historian to determine when to upload the data. Status signals are always integers. All 12 status signals must be assigned and placed on an EGD page for validation to be successful, even if no DDRs are used. This is done because the status signals are set up with the application code download. Adding the status signals initially eliminates downloading application code when adding a new DDR. To add Status Signals 1.

In the Outline View, click on Dynamic Data Recorder to highlight it.

2.

From the Edit menu, select Modify. Or, click the right-mouse button and select Modify. The Dynamic Data Recorder Status Signals dialog box displays.

3.

Click Browse… to assign a signal. The Signal Selector dialog box displays.

4.

Select the signal to be used as the status signal. Click OK.

Source File indicates which .tre file the DDR setup information has been exported to.

3-158 • Chapter 3 Basic Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Import and Export DDR To import a DDR from a .tre file 1.

From the File menu, select Import. Or, select the Import button Import File dialog box displays.

2.

From the Import File dialog box, select the .tre file that corresponds to the DDR you wish to import. Click OK.

. The

Note If the .tre file being imported contains the formatting flags %d or %n, then %d will be replaced by the device name, and %n will be replaced by the Mark VI devices Design Memo (DM) number. This is a GE Power Systems project number whose value can be accessed by editing the device item and going to the Customer Information tab. To export a DDR to a .tre file 1.

From the Outline View, highlight the DDR to be exported.

2.

From the File menu, select Export, then Selected Item. Or, click the rightmouse button and select Export Selected Item.

3.

When the Export dialog box displays, click Save.

Note An Export All includes all the DDRs in a single .tre file.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 3 Basic Configuration • 3-159

Add Signals Signals can be added to a DDR. When a trigger occurs, these signals are collected by the buffer and subsequently uploaded by the Data Historian and/or Trend Recorder. Each signal is sampled for the total number of samples configured. This means that if the DDR is set up to record 100,000 samples with three signals assigned, 300,000 items will be acquired. Up to 96 signals can be assigned to each DDR. Note There is a 12-MB size limit on the memory that can be allocated to the DDRs. If this memory allocation is exceeded, an error is reported during validation. To add a signal 1.

In the Outline View, highlight the DDR that you wish to add a signal to.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First.

The Dynamic Data Recorder Signal dialog box displays. Enter the signal name or click Browse... to search for and select a signal.

3.

Click OK to insert the signal.

Update DDR DDRs are updated separately from the application code download. To update a DDR 1.

In the Outline View, select Dynamic Data Recorders, then click the Validate button

2.

.

From the Device menu, select Download, then Update Dynamic Data Recorder. Or, click the Update Dynamic Data Recorder button

3-160 • Chapter 3 Basic Configuration

.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 4 Finder

Introduction This chapter defines the features of the Finder. The Finder is a separate window in the toolbox, which contains several useful find tools. It can help you find items, such as text, overrides, differences, and signal/variable usage from the different types of devices. Note The SDB Browser is another window that finds items, such as signal usage, system topology, signals on the SDB, and more (refer to GEI-100506).

Section

Page

Using the Finder .......................................................................................................4-2

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 4 Finder • 4-1

Using the Finder ¾ To use the Finder Or click

.

1.

From the View menu, select Finder. The Finder window displays (see the next section, Finder Window).

2.

Select a target from the drop-down Target List. (All loaded targets are listed. The default target is the current device.)

3.

Select a tab according to the type of search desired.

4.

Enter each field of the tab (described in the next section).

5.

. Once the search completes, the Output View and Status bar Click display the results.

Tip ª By default, the Finder closes when the Find button is clicked on or when you click any part of the screen outside the Finder Window. Click open.

to keep the Finder

Finder Title Bar Toolbar Target List Tabs

To resize the window: 1. Click the window to highlight it. 2. Point the mouse arrow on any side of the window until the double arrow displays. 3. Click the arrow and drag the window to the desired size.

Output View

Status bar

4-2 • Chapter 4 Finder

GEH-6403L Toolbox for a Mark VI Turbine Controller

The Finder target determines the device and area of the search. When the Finder is activated, it automatically selects the current device as the target and displays it in the Title bar. A target performs various finds: Target

Can find

SDB

Signals

OC2000

Text

AcDcEx2000

Text, variable usage, override, difference

Innovation Series drive

Text

Innovation Series and Mark VI controller and System Information

Text, signal usage

EX2100

Text, signal usage

Located below the Title bar is the toolbar. Click…

To… Hold the Finder Window open. If this pushpin displays, the Window closes when the area outside the Finder Window is clicked. Click the pushpin to keep the Finder on top of the Device Window, even when you click outside the Finder Window. Close the Finder Window. This pushpin displays when the pushpin above is clicked. The Finder Window remains opens when the pushpin is in this position (even when working in another window). Goto an item in the Outline View. Highlight an item in the Output View, then click this button to find it in the Outline View. Double-click an item to edit it. Hide the tabs and make the Finder window display only the Output View.

Target Finds The Finder contains tabs that display according to the device selected in the dropdown box, Target List and the tab selected (type of find). The following sections describe each tab. Refer to the SDB Browser in GEI-100271. Signals apply to a controller or System Information target. Variables apply to an AcDcEx2000.

The Text/Address tab allows you to search for all text and address usage. It is available on all targets, except the SDB. The Signals/Variable Usage tab allows you to search for signals/variables in a controller, AcDcEx2000, or System Information. The Override tab and Differences tab display only when the target is an AcDcEx2000 device. ¾ To perform a find 1.

From the Outline View, click an item to search.

2.

. The Finder displays to begin your search. Select From the toolbar, click the desired tab as described in the following sections.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 4 Finder • 4-3

Text/Address

Enter the text to find. The drop-down box allows you to access previous finds.

Click here to include all note message boxes in the find. Click Find to start the find. All text found displays in the Output View.

Method allows you to qualify the find by selecting one of the following from the drop-down box: Anywhere In matches items that contain the find text anywhere within their text. Begins with matches items whose text begins with the find text. Exact matches items who text is exactly as the find text. Using wildcards (*,?) allows the characters (* and ?) to specify multiple and single matchanything characters. Address is for the ACDCEX2000 and matches items who address is the same as the find text. This method is also useful for finding controller signal names related to token numbers, such as diagnostic that have an out of date symbol file.

4-4 • Chapter 4 Finder

GEH-6403L Toolbox for a Mark VI Turbine Controller

Signal/Variable Usage

Select the target from the drop-down list. The Track Highlighted Item box is checked by default. This indicates that the currently highlighted item in the Outline View is the signal variable to find.

The signal/variable items that are found display in the Output View.

Note When a different item is selected in the Outline View, the Find is performed again. Click the option Track Highlighted Item to uncheck it and prevent the find from executing each time the Outline View item changes.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 4 Finder • 4-5

Notes

4-6 • Chapter 4 Finder

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 5 Batch Operations

Introduction This chapter describes the Batch Operation mode. This mode performs a variety of functions, such as Validate and Build, on any number of files of different device types. This is especially useful when recreating the system database or when the process contains multiple devices. Section

Page

Batch Operations File ...............................................................................................5-2

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 5 Batch Operations • 5-1

Batch Operations File File name(s) must be added to a new batch operation or names can be edited in an existing .bld file. To create a batch operations file From the File menu, select New. The New dialog box displays.

Or click

Click the tab, Utilities.

Select Batch Operations File. Click OK. The Batch Window displays.

Toolbox Command Line Options The toolbox can be run from the command line and perform a number of specific operations. The command line operation allows for performing actions with automation. A listing of the command line operations is shown below. Command line options can be sepecified with a dash (-S) or with a forward slash (/S). All descriptions and examples are shown with the forward slash.

5-2 • Chapter 5 Batch Operations

GEH-6403L Toolbox for a Mark VI Turbine Controller

The various command line options in the toolbox are as follows: Command Line

Definition

Usage

/S

Disable the Splash Screen when starting toolbox

Toolbox/S

/U

Sets the User ID. The command should be followed by a user name (3 Chars)

/R

Performs batch operations

/SupressUI

Hides the toolbox window

/ControlSpecCsv

Generates IO Config Report.csv and CSP Signal Report.csv files

/IoReportCsv

Generates IO Report.csv file

/ControlSpecCsvV9

Same as /ControlSpecCsv. but the report file is generated in Version 9 format

/IoReportCsvV9

Same as /IoReportCsv. but the report file is generated in Version 9 format.

/ImportOrderingDrawing

/ImportControlConstants

Toolbox /R Toolbox/ControlSpecCsv



Example

Toolbox /R C:\Site\Master\Batch1.bld (.bld - batch operations file) Toolbox /ControlSpecCsv C:\MkVI1.m6b (should be .m6b file.)

Toolbox /IoReportCsv

Toolbox /IoReportCsv C:\MkVI1.m6b (This file should be .m6b file.)

Imports Ordering Drawings

Toolbox ImportOrdering Drawing

Toolbox C:\Mkvi1.m6b /ImportOrderingDrawing C:\Drawing.tsv (Ordering drawing file should be .tsv or .csv file.)

Imports a Control Constant file to an .m6b file.

Toolbox ImportControl Constants

Toolbox /ImportControlConstants C:\Mkvi1.m6b C:\ControlConstants.csv

Toolbox /ImportControlConstan ts

Toolbox –ImportControlConstants C:\ControlConstants.csv

/ExportOSMReports

Generates the following .csv files - Signal List Report.csv - Alarm List Report.csv - Event List Report.csv - Scale List Report.csv - Enumerated Data Types Report.csv - EGD Network Report.csv - Control Constants Report.csv - IO Point List Report.csv - SOE Report.csv

Toolbox /ExportOSMReports

Toolbox /ExportOSMReports C:\MkVI1.m6b (The file should be a .m6b file.)

/BatchCsv

Executes a Batch CSV file

Toolbox /BatchCsv

Toolbox /BatchCsv C:\Batch1.csv (The file should be a .csv file.)

/Q

Runs batch file in quiet mode. Use with /R and /BatchCsv commands

Toolbox /BatchCsv /Q

Toolbox /R C:\Batch1.bld /Q Toolbox /BatchCsv C:\Batch1.csv /Q

/Version

Writes the version of the particular device file to an output file.

/Version

/Version C:\Site\MkVI1.m6b C:\Site\version.txt The input file should be a device file. The output file contains the version number of toolbox that last wrote to it. Number is in the form: V11.02.03C

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 5 Batch Operations • 5-3

Batch Window File Names is the list of files upon which the commands are performed. The files are opened in the order shown in the list. Use the edit buttons to modify current positions.

Add Files(s)...inserts the names of files in the file names list. Remove deletes the highlighted name(s) from the file names list. Copy makes an additional copy of the highlighted files in the file names list.. Move Up moves the highlighted files up the file names list. Move Downmoves the highlighted files down the file names list. If an error occurs: Stop stops the batch operation.

Add inserts the commands highlighted the Available Commandslist into the Selected Commandslist.

Remove removes the highlighted from the Available Commands list.

The window at the bottom of the screen provides status information, including errors.

5-4 • Chapter 5 Batch Operations

Continue continues the batch operation at the next command. Next File continues the batch operation at the next file.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure a Batch Operation To add to the File Name list From the Batch operations dialog box, click Add…. The Add File dialog box displays.

Select the file(s) to be added to the File Names list.

For more information, refer to Chapter 6, File Checkin/Checkout.

Tip If you are using the Checkin/Checkout utility, make sure all files added to the File Names list are checked out, in Exclusive (read/write) mode. Otherwise, operations may not work and not be found until the Error Log file is examined. To configure a batch operation 1.

From the Batch operations dialog box, edit any File Name(s) with the command buttons (Move Up, Move Down, and Change).

2.

Select all commands to be performed on each file.

3.

Select an Error option.

4.

Click Save to save the Batch Operation to a .bld file.

5.

Click Start to run the Batch Operation.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 5 Batch Operations • 5-5

Run a Batch Operations File Run a Batch Operations file in one of three ways: 1.

Click Start in the Batch Window.

2.

Select a command prompt.

3.

Open a .bat file.

To run the toolbox from the command prompt, type toolbox and the name of the .bld file. If the directory of either the toolbox or the .bld file is not in the path, the directory names must be included in the command line. Two command line options are available: •

The -r indicates that the batch should run immediately and not wait until the Start button is pressed.

•

The -u_ _ _ (three-character user ID) is used to enter a user ID so that the Enter User ID dialog box will not display before each file is opened.

Running a batch file from the command prompt works the same as the toolbox interactive mode. The toolbox opens, runs, and completes the Error log. The Error log (.log) can be viewed from a text editor. A batch operation can also be initiated from the command line using a .csv file which had been exported from a batch build (.bld) file. The batch operation can also be run in quiet mode using the –Q option (as shown below). In quiet mode, the toolbox will run minimized, and no message boxes will pop up. All operation information will be written to the log file. The log file will be created at the same location in which the command line is run. The command line information is shown below: –BatchCsv or /BatchCsv - Runs a Batch .csv file. Usage: Toolbox –BatchCsv or Toolbox /BatchCsv Example: Toolbox /BatchCsv C:\Batch1.csv (should be a .csv file). –Q or /Q - Runs a Batch file in quiet mode. Usage: Toolbox –BatchCsv –Q or Toolbox /BatchCsv /Q This option can be used with both /R and /BatchCsv commands. Example: Toolbox /R C:\Batch1.bld /Q Toolbox /BatchCsv C:\Batch1.csv /Q

5-6 • Chapter 5 Batch Operations

GEH-6403L Toolbox for a Mark VI Turbine Controller

System Make Wizard The System Make wizard populates the Batch File with the necessary files and commands to prepare all project files for download. To run the System Make Wizard 1.

From the Edit menu, select System Make Wizard.

2.

Specify the root directory of the project configuration files.

3.

Click OK.

The wizard scans all folders beneath the root folder and adds all relevant files to the file names list. The wizard also selects all necessary commands for those files. Note Check the file list after running the wizard to make sure that there are no unnecessary files included in the list.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 5 Batch Operations • 5-7

Batch Error Log File During a Batch Operation, a log window displays the status messages produced during the operation. This log is written to a file with the same name as the .bld file and the extension .log. Any errors that occurred during the operation are also displayed here.

Open and Save Batch Operations File To save a .bld file Press the Save button on the Batch Operations dialog box. From the Save dialog box that displays, enter a file name. To open an existing .bld file From the File menu, select Open. From the Open dialog box that displays, select the desired file name and directory.

Import and Export Batch Operations File Batch Operations files may be modified using text editors, then imported or exported by means of Command Separated Variable (.csv) files. To export a .csv file From the File menu, select Export to CSV. From the Save dialog box that displays, select the desired file name and folder. To import a .csv file From the File menu, select Import from CSV. From the Open dialog box that displays, select the desired file name and folder.

5-8 • Chapter 5 Batch Operations

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 6 File Checkin/Checkout

Introduction This chapter describes the Checkin/Checkout utility, which allows you to share files contained in a master location. The files in the Master Directory are checked out into the specified Local Directory in either Share read (read-only) or Exclusive (read/write) mode.

Initialization Note This utility does not prevent the File Manager from overwriting the files in the Master or Local Directory. ¾ To initialize the Master Directory 1.

From the File Manager, select a directory to maintain the Master files.

2.

Copy all desired files into this Master directory.

3.

From the Program Manager, double-click the Checkin/Checkout icon. The Checkin/Checkout Utility dialog box is displayed.

4.

Select the Master Directory and Local Directory.

When the utility is run for the first time, a lock (.lck) file and text (.txt) file are created in the specified Master Directory. The user.lck file keeps the current lock state of all files processed by this utility. The userlock.txt keeps track of all the files in the Lock File Data screen. The Checkin/Checkout dialog box contains two directories to manage shared files. The fields and commands are as follows: Local Directory and Master Directory display a list of files and the current lock status of each file, based on the List of Files Type list box. Browse… allows the user to select a drive and directory for both the Master and Local Directory. List of Files Type provides a choice of filenames to display, based on the filename extensions in parentheses. The default extension is All Files (*.*).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 6 File Checkin/Checkout • 6-1

Shared read file(s) are copied to the Local Directory as read only files. These file(s) are displayed with an R after the file name. The file(s) can be copied, even if locked by another user. Any attempt to write to the file causes a Permission denied error message. Exclusive files(s) are copied to the Local Directory as read/write files. This denies anyone else access to check the file out in Exclusive mode. Click to copy the highlighted file(s) in the Local Directory to the Master Directory. Directory access must be granted. Note: The highlighted file must be in Exclusive mode or it must not exist in the Master Directory. The file is set to read only (R) in the Master and Local directories after copying. Other users can now check out this file.

Click Checkout to copy the highlighted file(s) in the Master Directory list to the Local Directory list. Directory access must be granted.

Select the type of file(s) to display in the Master Directory list.

Details displays the current Lock File Data (File, Lockstate, Computer: User, Date/Time) of all files that are processed by this utility.

Access forces the lock of the selected Master Directory to you. Use this only if no other users are using this utility and the lock is granted to another user. This will happen if the box is turned off or the task is terminated while running the utility. Unlock removes the lock on the currently highlighted file(s) in the Master Directory. This removes the file(s) from being controlled by the utility. Unlock makes the master copy and the local copy of the file accessible.

Note The Unlock command is unconditional (the file is not copied or changed in any way). The user is responsible for managing the file. The read attribute is left enabled on the master file.

6-2 • Chapter 6 File Checkin/Checkout

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information

Introduction This chapter provides instructions for using the toolbox to configure System Information. System Information is used to configure information global to a project. This information includes data such as scale factors, CIMPLICITY® HumanMachine Interface (HMI) resource names, enumerations, and alarm classes. Once the configuration for System Information is defined, the data is put into the System Database (SDB) for access by other drives, controllers, and interfaces. Section

Page

Working with System Information Files ..................................................................7-2 Concepts ...................................................................................................................7-2 Configuration............................................................................................................7-3

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information • 7-1

Working with System Information Files System Information is configured using two types of files: Binary working files (.syb) contain an exact copy of the configuration used by the toolbox. Users generally work from .syb files. Project files (.prj) are text files containing property and system configuration information. The files transport the System Information to different versions of the toolbox.

Concepts There is no hardware item for System Information (such as the drive or controller) in the toolbox. System Information is used primarily to configure and manage information global to a project. This information includes Scale Definitions, and resource names (Type Definitions).

Scale Definitions The ownership of scale definitions, those of System Information as well as of other devices, is maintained in the database.

Scale definitions are scale factors associated with signals. They are used to •

Scale raw I/O into engineering units used internally by the blockware in a controller or CIMPLICITY HMI system.

•

Provide unit, precision, and limit information for a signal.

Alarm Classes An alarm class, which defines the attributes for a classification of alarms, is created for each group of related alarms that share a common priority and color scheme.

Type Definitions Resource Names System Information defines and puts resource names into the database. This makes the resource names available to other devices that can then assign them to appropriate signals.

Resource names are stored within a special Type Definition named Resource. Any signal put into the database can be associated with one resource name (just like a signal can be associated with a scale definition). This resource name groups signals used by the CIMPLICITY HMI system. When some systems import signals into CIMPLICITY, the resource name is used to determine which signals get imported. (For example, you can import all the signals that have a resource name of Entry.) The resource name can also be used as a filter for displaying alarm/event data on a CIMPLICITY HMI.

Enumerations Enumerations are defined as type definitions. Properly defined enumerations are stored in the SDB when a System Information Put Into Database command is performed. To qualify as an enumeration, the Type Definition must be Enumeration with a Base Datatype of Int. If a second language has been defined, then for each enumerated field, there are text boxes for both languages. The enumerations is the SDB are imported into the CIMPLICITY system when the HMI Device performs a

7-2 • Chapter 7 Configuring System Information

GEH-6403L Toolbox for a Mark VI Turbine Controller

build. One language enumeration description over the other is imported into CIMPLICITY depending on which language is selected in the HMI Device.

Measurement System The names are entered in the System Device Name dialog box. Refer to the section, Configuration.

The Measurement System defines the names of the two measurement systems. The names are used for dual scales when creating a scale definition. Measurement System 1 should be the primary measurement system used in the project. The default name for System 1 is US, and the default name for System 2 is Metric.

System Overview The system overview provides the ability to access various configuration files and other executables through an animated drawing interface. Requisition engineering provides the overview drawing in a metafile format to be used by the Toolbox.

Configuration Create/Modify System Information To create System Information Or click

1.

From the File menu, select New. The New dialog box displays.

2.

From the System Configuration tab, select System Information and click OK. The System Information window is created with a temporary name, such as sys1. The Outline View contains these items:

To modify System Information name

Or double-click the name.

1.

From the Outline View, click the name to highlight it.

2.

From the Edit menu, select Modify. The System Device Name dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information • 7-3

Enter the desired Measurement System names (12 character limit) for System 1 and for System 2. The names displayed are the defaults.

Turbine System must be checked to apply Measurement Systems and the Dual Language Definition.

Select the desired language from the drop down boxes. Language 2 is required for turbine systems that use the Language Translation feature of Turbine Controls Interface (TCI). This feature allows alarm messages and events to be displayed in either Language 1 or Language 2. These definitions are also used by the HMI device when importing signals into the CIMPLICITY HMI system.

Note: Both the Measurement System configuration and the Dual Language Definition are stored in the SDB when performing the command, Put into Database for the System Information.

7-4 • Chapter 7 Configuring System Information

GEH-6403L Toolbox for a Mark VI Turbine Controller

Insert/Modify Scale Definitions Scale definitions can be associated with signals. They are used primarily to scale raw I/O into engineering units used internally by the blockware. For the controller, scales can be created in the toolbox and then put into the database. Tip On many large processes, scales are defined in System Information, allowing all controllers to use the global scale. To modify a scale, you can immediately open the system information file instead of searching all the controllers to find the scale. To insert scale definitions 1.

From the Outline View, select Scale Definitions.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First. The Scale definition dialog box displays.

Or use the shortcut keys, Shift + Insert.

To modify scale definitions

Or double-click the scale definition.

1.

From the Outline View, select the scale definition name.

2.

From the Edit menu, select Modify. The Scale definition dialog box displays. Scale Names are defined in the Measurement System dialog box. If multi-scales are desired, enter the primary scale name in the textbox for System 1. Refer to the section, Measurement System.

Enter the Minimum and Maximum values of each system and Raw to provide the conversion informaton.

Enter a description of the scale definition (50-character limit).

Enter the Unit names for each system (five-character limit). Select the Precision from the list boxes.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information • 7-5

Resource Type Definitions Refer to Chapter 3, the section Type Definitions.

Resources are defined as type definitions. The resource type definition allows the CIMPLICITY HMI to group signals. System Information puts the resource name into the SDB for other devices to get the resource names and associate them with signals. Resource is always of Basic Data type: String. When resource names are first defined, it is not necessary to assign a value to the value name (refer to the resource Type definition dialog box). This is done automatically when System Information puts the data into the database. For example, the following list displays a set of resources entered without a value.

After System Information puts its configuration into the SDB, values for each resource name are assigned automatically by the database.

7-6 • Chapter 7 Configuring System Information

GEH-6403L Toolbox for a Mark VI Turbine Controller

Enumerations Enumerations are defined as type definitions. Properly defined enumerations are stored in the SDB when a System Information Put Into Database command is performed. To qualify as an enumeration, the Type Definition must be Enumeration with a Base Datatype of Int. For each enumerated field, the Note field must be filled out with not more than 32 characters. The reason for this rule is that the Note field is multilingual and is used as the enumerated text field in CIMPLICITY. The following is an example of an enumeration.

The enumerations are placed in the database with the Put into Database command, which makes them available for use as a datatype by signals. The HMI configuration will import all enumerations in the SDB into the CIMPLICITY system. Any signals on EGD that use one of the global enumerations as a datatype will have the corresponding CIMPLICITY point associated with the CIMPLICITY enumeration.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information • 7-7

Alarm Classes To insert an alarm class 1. 2.

From the Outline View, select Alarm Classes. From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First. The Edit Alarm Class dialog box displays.

Enter the alarm class Name (five-character limit). Enter the alarm class Priority (0 through 9, with 0 being highest). Enter a Description of up to 50 characters, if desired. Select Foreground and Background colors for the Normal State, the Alarm State, and the Acknowledge State.

7-8 • Chapter 7 Configuring System Information

GEH-6403L Toolbox for a Mark VI Turbine Controller

System Overview The system overview is used to graphically access the configuration files and programs used in a system. The hyperlinks on the drawing display the associated binary configuration files.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information • 7-9

Configure System Overview Settings To configure System Overview settings 1.

From the Outline View, select the System Overview item. The Edit Overview Settings dialog box displays.

Select the metafile to be associated with the System Overview.

Click Add to enter target information into the Edit Overview Target Settings dialog box.

2. Click the Add button to display the Edit Overview Target Settings dialog box.

The target Name is the name as it appears on the windows metafile. Two lines of text can be entered to describe each target. Enter the executable or binary configuration file to be associated with the target.

The Summary View then displays the metafile with the target text. The command associated with the target can be run by double-clicking the hyperlink in the metafile.

7-10 • Chapter 7 Configuring System Information

GEH-6403L Toolbox for a Mark VI Turbine Controller

Put Data into Database To make configuration information available to other devices through the system database, you must use the Put into Database command. To put data into the database From the Device menu, select Put Into Database. A warning message box displays to confirm the operation.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 7 Configuring System Information • 7-11

Notes

7-12 • Chapter 7 Configuring System Information

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window

Introduction This chapter describes the Graphics Window, which is used to create custom graphics interfaces for customer and process requirements. It describes how to draw the graphic objects, then attach animation and input data to the objects. Section

Page

Graphics Window Objects........................................................................................8-2 View Signal Summary..............................................................................................8-9 Settings ...................................................................................................................8-10 Draw Commands....................................................................................................8-14 Animate Objects .....................................................................................................8-17 Input Fields.............................................................................................................8-27 Using Graphics Window Objects ...........................................................................8-32

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-1

Graphics Window Objects A Graphics Window is created by drawing graphics objects, then attaching animation and/or inputs to the objects, as follows: Object

Animation produced

Line

Color and Property

Rectangle

Bar graph, Trend, Color, and Property

Circle

Color and Property

Ellipse

Color and Property

Polygon

Color and Property

Polyline

Color and Property

Text

Property, Numeric, Text, and Color

Insert Object

Property, Numeric, Text, and Color

All drawing objects can be attached to the following input type(s) for entering data: •

Numeric

•

Set point

•

Initial value

•

Text

•

Toggle

•

Hyperlinks

In addition, inserted ActiveX Control objects can have Event inputs.

8-2 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Create Graphics Window To create a Graphics Window The Graphics Window displays as a detached view that can be moved and sized.

1.

From the File menu, select New. The New dialog box displays.

2.

Click the tab Utilities, select Graphics Window, then click OK. The Graphics Window displays and creates a graphic file (.grw). Both the configuration file and the .grw must be opened for the Graphics Window to function. Therefore, a message displays if there are no controllers or drives loaded.

Note If more than one controller and drive is open, you must select the one to configure for the current Graphics Window. Refer to the next section, Select Device.

Select Device The default file name, graphics_.grw can be changed when it is saved.

Change the current device within the Graphics Window by selecting Device from the Draw menu.

This dialog box lists all open devices. Click on the desired device for this graphic. Click OK.

Menu Bar The File, Options, Window, and Help menus are the same as the toolbox.

Create custom graphics and animation in the Graphics Window work area using the Menu bar or toolbar. Some menu commands, which are different from the regular toolbox menus, are described in the following sections.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-3

Edit Menu The Edit menu allows you to modify graphic objects, and select animated and input objects with the following commands:

Or click

.

Cut removes the selected object and places it on the clipboard.

Or click

.

Copy duplicates the selected object and places it on the clipboard.

Or click

.

Paste inserts the object from the clipboard into the current file.

Or click

.

Delete removes the selected objects from the current file.

Or click

.

Push Back sends the selected object(s) behind other overlapping objects.

Or click

.

Pull Forward sends the selected object(s) in front of other overlapping objects.

Align contains the following options: • Top, Bottom, Left, Right move the objects to align the top, bottom, left, or right edge with the corresponding edge of the last object selected. • Vertically Space evenly spaces the objects within the area of the top of the highest selected object and the bottom of the lowest selected object. The top-tobottom order of the spaced objects remains the same. • Horizontally Space evenly spaces the objects within the area of the left of the left-most selected object and the right of the right-most selected object. The leftto-right order of the spaced objects remains the same. • Match Width, Match Height resizes all selected objects to match the size of the last object selected. Group creates a single object from all selected objects. You can perform all normal operations on this single persistent object. When a group object is selected, Group will convert the group back into multiple individual drawing objects.

8-4 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Select Animated highlights all animation objects in the Graphics Window. Select Input highlights all input objects in the Graphics Window. Signal Substitutions… creates an alias for signal names used in animation/ inputs. Allow Editing allows you to make changes to the Graphics Window. This option is enabled by default (indicated by a checkmark next to the option). Unchecking this option also allows hyperlinks to operate while the device is offline. The setting for this option is saved for each Graphics Window individually.

View Menu The View menu allows you to toggle displaying the Toolbar and Status Bar.

Toolbars contains buttons to provide quick access to many commands and features. There are five toolbars: Main, Drawing, Animation, Input, and Properties. Status Bar displays information about a command, operation, or insertion point. Online Substitution… displays the current signal name aliases while connected to a device (refer to the section, Signal Name Substitutions). View Signal Summary displays a list of signals in use in the Graphics Window, allowing quick changes.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-5

Draw Menu The Draw menu allows you to draw with the following commands.

Or click

.

Or click

.

Select selects an object(s). Click the object or press and hold the mouse button to draw a box around the desired object(s). Multiple objects can also be selected by pressing the Ctrl key while clicking on the objects. Then use one of the commands listed below to create objects and backgrounds for the graphic interface. Line creates a single line. Rectangle creates a box-shaped object.

Or click

.

Or click

.

Or click

.

Circle creates a round object. Ellipse creates an oval object. Polygon creates a closed object with three or more sides. Or click

.

Or click

.

Or click

.

Or click

.

Or click

.

Polyline creates an open object with three or more sides. Text creates numbers, letters, and symbols. Insert Object creates ActiveX controls. Insert Picture inserts a Windows metafile (.wmf) into the currently selected rectangle object. Device allows you to select the device for this graphic file (refer to the section, Select Device). Or click

.

Online connects the Graphics Window to the device over the network.

8-6 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Animation Menu The Animation menu allows you to use graphics objects to display signal information with the following commands.

Or click

.

Numeric displays the value of a signal in numerical form.

Or click

.

Bar Graph displays the value of a signal in bar graph form.

Or click

.

Trend displays the recent records of up to eight signals on a trend graph.

Or click

.

Text displays text strings depending on the value of the source signal.

Or click

.

Color changes the color of the attached object depending on the value of the source signal.

Or click

.

Property changes any property of the attached object based on the value of the source signal.

Input Menu The Input menu allows you to use graphics objects to change data online with the following commands.

Or click

.

Numeric enters numerical data into a signal.

Or click

.

Setpoint sets a signal to an assigned value.

Or click

.

Initial Value makes the current signal value the initial signal value for all the signals specified.

Or click

.

Or click

.

Or click

.

Or click

.

Text selects a text string to define the value sent to the signal. Toggle inverts a signal from 0 to 1 or 1 to 0 (toggles state True/False). Event sets a signal as a result of an ActiveX Control event. Hyperlink... opens other applications, toolbox files, or help files.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-7

Settings Menu The Settings menu allows you to set the following options to draw objects and backgrounds.

Frame Size and Options allows you to set the height, width, background color, and background image of the current screen. No objects can be drawn outside the frame. Additional options include drawing an alignment grid, snapping objects to the alignment grid, and suppressing undefined signal warnings when going online. Or click

.

Pen Color sets the current pen color. This color is used for drawing the lines in all objects. This includes the outside border around rectangles, circles, ellipses, polygons, polylines, and text.

Or click

.

Pen Width sets the current width of all lines drawn (all objects except text).

Or click

.

Brush Color sets the current brush color and fills all objects used with the brush command (also the background color for text).

Or click

.

Use Brush is a toggle command used to fill rectangles, circles, ellipses, and polygons with the color selected in Brush Color.

Or click

.

Text Font selects the current font to use when drawing text. Select Controls allows you to select which ActiveX objects can be inserted into the Graphics Window with the Insert Object drawing tool.

Drag-and-Drop Data The toolbox work area includes the Outline and Summary Views.

The drag-and-drop feature allows you to perform operations in the Graphics Window by dragging objects on the screen with the mouse. For example, you can drag-and-drop a signal or pin from the toolbox work area to a Graphics Window. Both the device and Graphics Window must be open. To drag-and-drop a signal or pin to the Graphics Window 1.

From the Graphics Window, select (highlight) an object with animation attached, such as a rectangle.

2.

From the Outline or Summary View, click a signal or pin and drag (hold the mouse button down) it on top of the rectangle in the Graphics Window and drop (release the mouse button). Or, create a new numeric animation automatically by dragging the signal or pin onto an empty space in the Graphics Window.

These objects can be moved, sized, and modified.

In the Graphics Window, the name of the signal or pin displays as a text object, and the value defaults to numeric animation, which displays the signal/pin data.

8-8 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Properties Toolbar Use the Properties toolbar to quickly modify any drawing object.

When you select an object, the properties toolbar is filled with named attributes of that object. This allows quick changes to drawing objects and inserted ActiveX Controls. The following properties are common to all controls: •

Name allows you to identify an object for Event Inputs.

•

Height, Top, Width, and Left allow you to set the position and size of the selected object.

•

Line Width allows you to set line attributes.

•

Pen Color and Brush Color allow you to change the drawing colors. Doubleclick these properties to bring up a Select Color dialog box.

There are other properties specific to particular drawing objects and ActiveX controls. When you double-click properties such as font, color, and picture, custom dialogs display. If you double-click a true or false value, it toggles the value.

View Signal Summary The View Signal Summary option within the View menu allows you to make quick changes to signal names used in the Graphics Window. For example, if a signal name is changed in a device, the Signal Summary can be used to change the signal names in the Graphics Window in one operation, rather than changing each object individually. Select a signal, then click on it once to change it. If you double-click on a signal, the object to which it is attached is selected with the Select tool. The Object Type provides a quick description of the drawing, animation, or input that the signal is attached to.

Type the full or partial name of the signal that you want to replace. Type the full or partial name of the new signal and then click Replace to change all instances of the signal. Click the Export List button to save the signal summary to a text file.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-9

Settings The Settings menu contains commands that control the way an object is drawn. Before an object is created with the Draw command, these settings must be defined as shown in the following sections.

Frame Size and Options Frame size allows you to set the Width and Height values to determine the size of the Graphics Window. No objects can be created outside the frame. To set the frame size From the Settings menu, select Frame Size and Options. The Frame Size and Options dialog box displays.

Check Show Grid to show an alignment grid on the Graphics Window in Edit mode.

Enter the Width and Height values. The integers must be between 30 and 10000.

Check Snap to Grid to force objects to positions along the alignment grid.

Click OK to accept the changes.

Check Show Undefined Signals Warning to be notified of missing signals in the attached device.

Click Cancel to ignore the changes.

Click Change (upper button) to open a standard Color dialog and select the screen's Background Color. Click Change (lower button) to open a standard Insert Picture dialog and select the screen's background .wmf or .emf.

Pen Color and Pen Width Pen Color sets the current pen color for drawing the lines in all objects. This includes the color of the outside border around rectangles, circles, ellipses, polygons, polylines, and the color of text. Pen Width sets the current width of all lines drawn (all objects except text). These settings can be edited for each new object to provide a variety of graphics. To select a pen color Or click

.

1.

From the Settings menu, select Pen Color. The Color palette box displays.

2.

Click the desired color and click OK.

Or, create a custom color by clicking one of the custom color squares, and click Define Custom Colors >>.

8-10 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

To select a pen width Or click

From the Settings menu, select Pen Width. The Pen Width dialog box displays.

.

Enter an integer between 1 and 10. Click OK. The object(s) is drawn in this width until it is edited.

Brush Color and Use Brush Use Brush can be toggled on and off by clicking

..

Brush Color sets the current fill color for objects drawn when Use Brush is selected. Objects that can be filled include rectangles, circles, ellipses, polygons, and text background. The color can be the same as the Pen Color command or a new color. Note If the Brush Color (fill) and Pen Color are the same when text is added, only the background will display. The text blends into the background. To select a brush color

Or click

.

1.

From the Settings menu, select Brush Color. The Color palette box displays.

2.

Click the desired color.

Or, create a custom color by clicking on one of the custom color squares, and click Define Custom Colors >>. To fill an object with color A check mark ( Use Brush) displays beside the command when it is active.

1.

From the Settings menu, select Use Brush.

2.

From the Draw menu, select the desired object. The object will be filled with the color selected in Brush Color.

Text Font Text Font allows you to select the font and size for all the text in the Graphics Window. The text can be entered with or without a separate background color. The area of the text background is determined by the font size. To select a font Or click

.

From the Settings menu, select Text Font. The Font dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-11

Select a Font, a Font style, and a Size. Your selected font displays in the Sample text box. Click OK. The text displays in the Graphics Window. It can be selected and moved, or edited.

Note To add a text background color, refer to the section, Brush Color and Use Brush. Use Brush must be checked to show a background color.

Select Controls The Add ActiveX Controls to Graphics Window dialog box allows you to select the third party ActiveX controls to use in the current Graphics Window. ActiveX controls are generic objects that can be used in many different applications. They can provide new and improved functionality to any existing software program that supports them. Many ActiveX controls are available from third party software companies. Because ActiveX controls are provided by a third party, they may not always work properly. Graphics Windows support a wide variety of ActiveX controls, but not all controls work well in Toolbox. In addition, there is no guarantee that a particular ActiveX control is installed on all computers using a Graphics Window. Providing these controls to end users is the responsibility of the Graphics Window user, and is beyond the scope of this document. Note ActiveX controls are frequently designed for a particular container. Such controls may not work in Graphics Windows as expected, and may even cause the toolbox to fail. The recommended use of ActiveX Graphics Window screens is for custom functionality, such as alarm windows.

8-12 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

To add an ActiveX Control to Graphics Window From the Settings menu, select Select Controls. The Add ActiveX Controls to Graphics Window dialog box displays. Select the appropriate controls. If an item is checked, selecting it will uncheck it. Checked controls are available in the Insert Object dialog. If you do not have a design time license for a particular control, you will not be able to use that control. A control must be installed on your computer for it to appear in the list. Be sure to only use controls that have been tested and will also be installed on client computers. Click OK to update the available controls for the current Graphics Window. By default, no controls are checked.

Note When a new Graphics Window is created, only the controls distributed with toolbox are checked by default.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-13

Draw Commands All pictorial objects created with the Draw commands are made up of individual lines, filled objects, or text. The objects are defined by straight and curved lines, which are, in turn, defined by a set of points. To create an object

Refer to the section, Using Graphics Window Objects.

1.

From the Draw menu, select a command.

2.

In the Graphics Window, click where you want to anchor the object.

3.

Click and hold the left-mouse button. Drag the mouse to draw the line or shape. Release the mouse button to end. The following table, Draw Commands, describes each command in more detail.

Shapes such as rectangles and ellipses are drawn with the setting selected in Pen Color and filled with the settings selected in Brush Color. Text is created using the currently selected font, color, and brush. Draw Commands

From the Draw menu, select. . .

Or click. . .

Click and hold the left mouse button

Line

Drag to the desired line length and release the button. The line is drawn in the current pen color and pen width.

Rectangle

Move the mouse to the opposite corner of the rectangle and release the button. The rectangle is drawn with the current pen color and pen width and filled with the brush color*.

Circle

At the center of the circle, drag the mouse to the outside radius, and release the button. The circle is drawn with the current pen color and pen width and filled with the brush color*.

Ellipse

At the center of the ellipse, drag the mouse to the outside X and Y radius, and release the button. The ellipse is drawn with the current pen color and pen width and filled with the brush color*.

Polygon

At the first vertex, release the mouse, and move to the next vertex and click the button. Move the mouse to each of the other vertexes and click the button. When the last vertex is drawn, click the right mouse button. A line will be drawn between the last vertex and the first vertex. The polygon is drawn with the current pen color and pen width and filled with the brush color*.

Polyline

At the first vertex, release the mouse and move to the next vertex and click the button. Move the mouse to each of the other vertexes and click the button. When the last vertex is drawn, click the right mouse button. A polyline cannot be filled with the brush color because it is not a closed object.

Text

At the text location, release the mouse and enter text. Press Enter or click the left mouse button to end. The text is drawn using the current font and color. The brush color will be used for the background (if selected).

Insert Object

Use this tool in the same manner as the Rectangle tool. The ActiveX Control will be inserted into the rectangular area you select. When you release the left mouse button, the Insert ActiveX Control dialog will appear to let you select which object to insert.

* The Use Brush command must be selected to fill an object with the color selected in the command Brush Color.

8-14 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Handles

Objects can be moved, resized, and the settings edited using the Select command. When an object is selected, handles appear around the edges to drag-and-resize or drag-and-drop to move the entire object. To edit an object

Or click

1.

From the Draw menu, select Select.

2.

Click the object or draw a box around the object. Handles appear around the edges of the object to highlight it.

.

The blue dashed line indicates that the object was the last one selected. This is the object that the alignment tools will use to match sizes and edge alignment. Once the object is highlighted, it can be edited several ways as follows: •

Select a new setting, such as Pen Color or Text Font.

•

Click a handle and hold the mouse button to drag and resize the object.

•

Click the middle of an object and hold down the mouse button to drag-and-drop and move the entire object.

Note Refer to the next step to move ActiveX controls. To group multiple objects Or select multiple objects by pressing the Ctrl key while clicking on the objects.

1.

Click to select the draw tool and draw a box around all desired objects. The box must include all portions of all objects. All selected objects have handles.

2.

Click

3.

Once the object has been grouped, it can be moved and resized just like any other drawing object. Click the Group button again to ungroup the object.

. A group outline box appears around the entire group.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-15

Insert Object The Insert Object command allows you to insert ActiveX controls into a Graphics Window. To insert an ActiveX Control Or click

.

1.

From the Draw menu, select Insert Object.

2.

Draw a rectangle for the control. The rectangle serves as a frame for the control. The Insert ActiveX Control dialog box displays.

Control options will vary depending upon the controls selected. To select controls, see the previous section Select Controls.

Select the desired control. Click OK.

Note The controls must be selected in the Select ActiveX Controls dialog.

Insert Picture The Insert Picture command allows you to insert a custom graphic created in Visio® Technical. Use the following guidelines: •

All drawings must be created using Visio Technical (Version 4.1 minimum).

•

Drawings must not include Visio text fields at the top of the drawing. The Graphics Window inserts these text fields incorrectly.

•

Save the drawing as a Windows metafile (.wmf).

•

The .wmf must be inserted into a rectangle created in the Graphics Window.

Note Windows metafile images from other sources may not work. To insert a picture

Or click

.

1.

Draw a rectangle using the Graphics Window drawing tools. The rectangle serves as a frame for the picture.

2.

Click the rectangle to select it.

3.

From the Draw menu, select Insert Picture. The Insert Picture dialog box displays.

8-16 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Insert Picture Dialog Box Enter the full path of the .wmf or click Browse... to enter the path. Click OK. The picture displays inside the rectangle. Resize the picture, if desired, by clicking and dragging one of the rectangle handles.

Animate Objects Animated objects display signal information. The following types of animation can be assigned to an object: •

Numeric animation displays the live value of a signal in numerical form.

•

Bar Graph animation displays the live value of a signal in a bar graph.

•

Trend animation displays the recent records of up to eight signals on a trend graph.

•

Text animation displays different text strings, depending on the value of the source signal.

•

Color animation changes the color of the object, depending on the value of the source signal.

•

Property animation changes any named aspect of an object, such as Height or Caption. This is particularly useful when applied to inserted ActiveX controls. In addition, more than one property can be animated at a time. To animate an object

1.

Select the object.

2.

From the Animation menu, select the type of animation for that object (as described above). The animation dialog box for that type of animation displays.

3.

Click Value Return and select a Return (value) for this object to display a value of a signal (refer to the next section, Value and Enable Return).

4.

Click Enable Return and select a Return (value) for this object to enable and disable the object based on a value (refer to the next section, Value and Enable Return).

5.

Configure each object as directed by the field definition of the dialog box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-17

Value and Enable Return Refer to the section, Using Graphics Window Objects.

Value Return is used to obtain signal values for the animation. Enable Return is used to obtain signal values that turn the objects on and off. From an animation or . The following dialog box displays dialog box, click with six different returns (described in the following sections). Each animation must select a Return.

Signal The Signal Return produces a value from a signal selected from the Signal Selector dialog box. This is the most important return in the device. Check to attach the input field to the object. Uncheck to detach the signal. Enter the name of the signal value to obtain. Click Browse to find a signal if a device is already selected.

8-18 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Math The Math Return performs a mathematical function on other returns and fixed values. It can also be used to generate a fixed value for other returns. Check to attach the input field to the object. Otherwise the input field will not exist. This formula generates the produced value for this return. It can contain any of the following math functions: add(+), subtract (-), multiply (*), divide (/) or (|), and (&), logical or (||), logical and (&&), absolute value (abs), and square root (sqrt). A number preceded by a pound sign (#), refers to the value of one of the eight Value Returns. Returns #1 - #8 are used in the above formula. These can be any of the returns, including other Math returns.

Compare The Compare Return produces a value related to the first comparison that is True. This is most useful in the text and color animation. Check to attach the input field to the object. Otherwise the input field will not exist. Default value is returned if none of the following comparisons are true. Type can be Off, Equal, Not Equal, or Greater Than. Compare groups are evaluated starting with Group1 through Group 4. The value for the first one that is True is returned. If the drop down box is set to Off, then that comparison is not used. Otherwise the top Return value is compared to the bottom Return value using the selected compare type. To compare a signal value to a fixed value, use the math return with the formula being just the fixed number.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-19

Maximum The Maximum Return produces the maximum value of the Returns that are attached to it.

Check to attach the input field to the object. Otherwise the input field will not exist.

Return is used to produce a value to this Maximum Return.

Minimum The Minimum Return produces the minimum value of the Returns that are attached to it.

Check to attach the input field to the object. Otherwise the input field will not exist.

Return is used to produce a value to this Minimum Return.

8-20 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Average The Average Return produces the average value of the Returns attached to it.

Check to attach the input field to the object. Otherwise the input field will not exist.

Return is used to produce a value to this Average Return.

Numeric Animation Numeric animation displays the live value of a signal. It must be attached to a text object. Click to attach and detach animation to the object. A checked box contains animation. Note: If you detach (uncheck) this option and click OK, the animation is deleted unless you previously saved the .grw file. Value Return allows you to enter the value for the animation. Enable Return uses the value of a supplied signal to enable the animation. 0 = disable Rate defines how fast the signal data is collected for the animation. Define the text colors for the corresponding alarm limits. Off does not use the alarm limit. On uses the value text box as the alarm limit. Auto uses the alarm limit defined in the scale data for the signal. The number is normally displayed in the standard colors unless an alarm limit is exceeded.

Note Brush colors (fill) only apply if the object is drawn with the Use Brush setting active or if the Use Brush setting is active when the object is selected.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-21

Bar Graph Refer to the section, Using Graphics Window Object.

Bar graph animation displays the live value of a signal in a bar graph. It must be attached to a rectangle object.

Click to attach and detach animation to the object. A checked box contains animation. Note: If you detach (unchecked) this option and click OK, the Value Return allows you to enter animation is deleted unless the value for the animation. you previously saved Enable Return uses the value of the .grw file. a supplied signal to enable the animation. 0 = disable

Specify the direction of the bar from the low limit to the high limit. Specify how the bar is drawn. Unidirectional starts the bar at the low value and draws toward the high value. Bidirectional starts the bar at the center value and draws toward either the high or low value. Specify the signal values that correspond to the ends (and possibly the center) of the bar graph. Auto uses the values from the scale data for the signal. Left/Top or Right/Bottom displays the limit values next to the bar graph. If the bar graph flows up/down, the limits are displayed on the left side or right side of the bar graph. If the bar graph flows left/right, the limits are displayed on the top or bottom of the bar graph. The values are drawn in the color indicated in this Color box.

Rate defines how fast the signal data is collected.

8-22 • Chapter 8 Graphics Window

Select the color for the background of the bar graph.

Define the text colors for the corresponding alarm limits. Off does not use the alarm limit. On uses the value text box as the alarm limit. Auto uses the alarm limit defined in the scale data for the signal. The number is normally displayed in the standard colors unless an alarm limit is exceeded.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Trend Trend animation displays the recent records of up to eight signals on a trend graph. It must be attached to a rectangle object. Click to attach and detach animation to the object. A checked box contains animation. Note: If you detach (uncheck) this option and click OK, the animation is deleted unless you previously saved the .grw file. Displays the total amount of time covered by the Trend graph using the size of the graph, Rate, and Pixels per Sample Samples per Pixel.

Define how fast the signal data is collected for the animation.

Pixels per Sample uses the number of pixels in the text box for each data sample. When the number is increased, the graph widens and less time is covered. Samples per Pixel uses the number of data samples in the box for each pixel on the graph. When the number is increased, the graph becomes narrower and more time is covered.

Set the number of grid lines drawn in the horizontal and vertical direction. One grid line is always drawn in the center on the graph (always given an odd number of horizontal grid lines). Enter the color to draw the grid lines.

Samples after Disable controls how many samples are collected after the Enable signal goes False. A zero means the trend will stop immediately. Time displays the amount of time corresponding to the Samples after Disable. Select the the Background Color of the trend graph. Set the Direction the rectangle is drawn from. (If Left is selected, the trend starts at the left of the rectangle and drawn toward to the right.)

Select the graph line to assign and view signal information and line attributes.

Enable Return uses the value of a supplied signal to enable the animation. 0 = disable. Set the Block Size (size of the block to display). Define the Enable and Disable colors that display in the top corner of the trend as a block. Enter the value used by this signal on the trend.

Specify the signal values that correspond to the top (High Limit) and bottom (Low Limit) of the trend graph. If Auto is checked, the values from the scale data for the signal is used. If L (left) or R (right) is checked, the limit values are displayed next to the trend on the side selected. The limit values are drawn in the color in the Color box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Define the text colors for the corresponding alarm limits. Off does not use the alarm limit. On uses the value text box as the alarm limit. Auto uses the alarm limit defined in the scale data for the signal. The number is normally displayed in the standard colors unless an alarm limit is exceeded.

Chapter 8 Graphics Window • 8-23

Text Text animation displays different text strings depending on the value of the source signal. It must be attached to a text object. Click to attach and detach animation to the object. A checked box contains animation. Note: If you detach (uncheck) this option and click OK, the animation is deleted unless you previously saved the .grw file. Value Return allows you to enter the value for the animation. Enable Return uses the value of a supplied signal to enable the animation. 0 = disable Rate defines how fast the signal data is collected for the animation. Define the Text Strings for each Value Return and the text colors. The default string displays if the Value Return does not match any of the value entries that are turned on. There are entries for values 0 to 63. Click Next and Previous to scroll through all the possible values.

Note Brush (fill) colors only apply if the object is drawn with the Use Brush setting active or if the Use Brush setting is active when the object is selected.

8-24 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Color Color animation changes the color of the object, depending on the value of the source signal. It can be attached to any type of object. Click to attach and detach animation to the object. A checked box contains animation. Note: If you detach (uncheck) this option and click OK, the animation is deleted unless you previously saved the .grw file. Value Return allows you to enter the value for the animation. Enable Return uses the value of a supplied signal to enable the animation. 0 = disable Rate defines how fast the signal data is collected for the animation. Define the Colors of the base object for each Value Return. Default displays the base object if the Value Returns value does not match any of the value entries that are turned on. There are entries for values 0 to 63. Click Next and Previous to scroll through all the possible values.

Note Brush colors (fill) only apply if the object is drawn with the Use Brush setting active or if the Use Brush setting is active when the object is selected.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-25

Property Property animation changes any named property of any type of object, depending on the value of the source signal. Click to attach and detach animation to the object. A checked box contains animation. Note: If you detach (uncheck) this option and click OK, the animation is deleted unless you previously saved the .grw file.

Rate defines how fast the signal data is collected for the animation. All properties that are animated are listed here, along with a description of the value return block. Click Add to insert a new property to be animated. The Property Animation (Numeric) dialog box displays (see figure below). Click Remove to delete a property from the list. Double-click a listed property to edit the animation.

Property selects which aspect of the selected object is to be animated. Value Return allows you to enter the value for the animation. Enable Return uses the value of a supplied signal to enable the animation. Click OK to add the property to the list of animated properties for the selected object. Click Cancel to discard the animation.

8-26 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Input Fields Refer to the section, Using Graphics Window Objects.

Input fields allow you to change signal values in a device. When online, a Graphics Window object can assign values to a signal in the device by using an input field described in this section. To configure an input field 1.

Select the object.

Tip Or click the associated Input button located on the Input Toolbar.

2.

To select an object, click

or select Select from the Draw menu.

From the Input menu, select an input to assign to the object.

To edit an input value Double-click the input object. The assigned input dialog box displays to edit.

Numeric The Numeric input field enters numerical data into a signal in the controller from the object selected in the Graphics Window. Check to attach the input field to the object. Uncheck to detach the signal.

Enter the name of the signal value to obtain. Click Browse to find a signal if a device is already selected. Enter the value to use when live data mode dialog box increment or decrement button is active. High Limit and Low Limit are used to set the maximum and minimum value that is sent by this input field. Off does no limit check. On uses the values entered into high limit and low limit. Auto uses the values from the scale data for signal.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-27

Enter Value The Enter Value dialog box displays when the Graphics Window is online and a numeric input is selected. Enter a new value for the signal. Click Send to send this value. Increment adds this value to the value in the Input Numeric dialog box. Decrement: subtracts this value from the value in the Input Numeric dialog box.

Setpoint The Setpoint input field sets a signal in the device to the assigned value of the object selected in the Graphic Window. Check to attach the input field to the object. Uncheck to detach the signal. Enter the name of the signal value to obtain. Click Browse… to find a signal if a device is already selected. Enter the value that is sent to the signal when this input field is selected. Check Confirm before send to display the Send Setpoint dialog box to confirm that the Graphics Window is sending a setpoint to the device.

Initial Value The Initial Value input field makes the current signal value the initial value for all the signals specified. Check to attach the input field to the object. Uncheck to detach the signal. A list of all the signals whose initial values are set when this input field is selected displays. Check Confirm before send to display a dialog box to verify that you really want to send this value. Click the Add, Browse, and Delete buttons to edit the signal list. Click OK to send or click Cancel to exit.

8-28 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Text The Text input field allows you to create and then select a text string to define the value sent to the signal in the controller. Check to attach the input field to the object. Uncheck to detach the signal. Enter a signal (the value is set to this field). Click Browse to find a signal if a device is ready. A list of all the text strings in the Select Text Value dialog box displays. The strings are in double quotes, followed by a dash and the value sent to the signal ("Stop" = 0). They are displayed in the same order as in this list box. Edit the list box using the following buttons: Up moves the selected entry up by one. Down moves the selected entry down by one. Add allows you to add a new string and value to the end of the list. Delete removes the selected entry. Modify allows you to change the selected entry.

The Select Text dialog box displays when the Graphics Window is online and a text input object is selected. Select the appropriate text string. Click OK to send the corresponding value to the signal in the device. Click Cancel to exit the dialog box.

Toggle Command The Toggle command performs a Boolean inversion, converting the signal from True to False or False to True. Check to attach the input field to the object. Uncheck to detach the signal. Enter the desired signal name. Check Confirm before send to display a dialog box to verify that you really want to send this value. Click OK to toggle or Cancel to exit.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-29

Event Input Event Inputs can only be attached to ActiveX controls created by the Insert Object drawing tool. ActiveX controls have a list of events corresponding to user actions, such as Click or Change. The Event Input allows signals to be changed when these events occur. Check to attach the event input to the object. Uncheck to delete the inputs. Click on the name to select an event from the list. Then click Attach to connect a signal to it or modify an existing attached signal. The Event Handler dialog box displays (see figure below). Click Remove to delete a signal attachment.

Name of the event. Name of the object. If unnamed, type of object. Enter the desired signal name. Select Send Property to send a property value from an object to the signal. Select the property to send. Select which object properties to send. The Selected Object is the default, but any named object can be used (see procedure below).

The Event Handler can send any property from any named object. An object is Named if its Name property has been set. To name an object 1.

Select an object in the Graphics Window.

2.

Make sure that the Property Toolbar is visible. If it is not visible, from the View menu, select Toolbars, and Properties.

3.

In the Properties toolbar, for the Name, click in the edit field (in the Values column). Type a name of up to 32 characters.

8-30 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Hyperlinks The Hyperlink command allows you to link to a variety of file types to objects in the Graphics Window. Note Hyperlinks cannot be used in conjunction with Animations. To create a hyperlink Click , then select Select from the Draw menu. Or click

1.

Select an object.

2.

From the Input menu, select Hyperlink. The HyperLink dialog box displays.

. Launches Program creates a hyperlink that runs a file type external to toolbox, such as spreadsheets and drawings. It also allows hyperlinks to execute DOS command lines, including processing switch parameters. Open Toolbox File creates a hyperlink that opens only toolbox file types, such as Trend Recorders (.trd) and Graphics Windows (.grw). Open Help File creates a hyperlink that runs the Windows Help engine and opens the help file.

Check to attach the hyperlink to the object and uncheck to detach.

Automatically close source Graphics Window causes the current screen to close before executing the hyperlink.

Enter the Command Line (Launched Program), Filename (Toolbox), or Help File (Help) to execute an application or to open a file. Substitution characters are also supported in this field to replace any part or all of a path, such as c:\%2\ work.xls. These characters must be defined in a controller, the Graphics Window default Substitution list, or the Hyperlink Substitution list. Help Section ID jumps to a particular section of the Help file specified in the path. Click to display the Edit Hyperlink Substitutions dialog box and enter signal substitutions specific to this hyperlink. These signals substitutions function as the controller substitutions, except that the hyperlink always inherits the online memory buffer of its parent Graphics Window, then overwrites any corresponding signals (refer to Signal Substitution).

Display as PopUp displays the Help file in a small pop-up window. If this box is not checked (default), the Help file displays as a main window.

Tip If Launches Program is selected, you can enter a document file registered in Windows. The associated application that opens the file will then run. When entering the Command Line, you must place the switches and/or parameters in double quotes to be recognized by DOS. (c:\acdcex.exe "/s /p /w /c:\directory")

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-31

Using Graphics Window Objects The following section shows how to construct basic Graphics Window objects and add animation or input values. The following examples are created: •

Signal's numeric value

•

Signal trend

•

Signal bar graph

•

Object's numeric value

Display a Signal’s Numeric Value To display a signal’s numeric value

Enter text here

Or click Select

.

. object.

1.

From the Draw menu, select Text.

2.

Click the drawing area where the numeric value will display. A character-sized box with a cursor displays.

3.

Type the text that will display in the Graphics Window while offline.

4.

From the Draw menu, select Select.

5.

Click the text that was entered. A dotted line surrounds the text object.

6.

From the Animation menu, select Numeric. The Numeric Animation dialog box displays.

7.

Click Value Return to obtain a signal value for the animation. The Select Return dialog box displays.

Numeric Or click Animation from the Animation Toolbar.

8-32 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Click

to go online.

8.

Click Signal to produce a value from a signal in the current device. Click OK. The Signal dialog box displays.

9.

Enter the signal name or click Browse for signals in the current device.

10. Click OK to complete the signal, and click OK to complete the animation. 11. Place the device online to view the live values.

Create a Signal Trend To create a signal trend Or click

Or click

Or click

.

.

.

1.

From the Draw menu, select Rectangle.

2.

Draw a rectangle. (Click the drawing area where one corner of the trend will display. Press and hold the mouse button and drag the cursor to the opposite corner of the trend. Release the mouse button to complete the rectangle.)

3.

From the Draw menu, select Select.

4.

Click the rectangle that was drawn. Handles display on the corners and the middle of the rectangle to indicate that the rectangle was selected.

5.

From the Animation menu, select Trend. The Trend Animation dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-33

6.

Click Value Return to obtain a signal value for the animation. The Select Return dialog box displays.

7.

Click Signal to produce a value from a signal in the current device.

8.

Click OK to complete the signal.

9.

Verify the high and low limits for the value. If necessary, change these limits.

10. To assign additional signals, click one of the option buttons next to Information for Signal. 11. Click OK to complete the trend. 12. Place the device online to view the live values on the trend graph.

8-34 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Create a Signal Bar Graph To create a signal bar graph 1.

Draw a rectangle by performing steps 1 through 5 as described for the previous signal trend.

2.

From the Animation menu, select Bar Graph. The Bar Graph dialog box displays.

3.

Verify the high and low limits for the value. If necessary, change these limits.

4.

Verify the direction. If necessary, change these settings.

5.

Change the standard Alarm Colors to be different from the background color.

6.

Place the device online to see the live values on the bar graph.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-35

Create an Object to Input a Numeric Value To create an object to input a numeric value

Or click Input Numeric from the Input Toolbar.

1.

Draw a rectangle performing steps 1 through 5 as described in the previous sections for a signal trend and bar graph.

2.

From the Input menu, select Numeric. The Input Numeric dialog box displays.

3.

Enter the signal name to be modified and click OK.

4.

From the Draw menu, select Online.

5.

Modify the value online by clicking on the object when the cursor shape changes to a hand shape. The Enter Value dialog box displays.

6.

Modify the value and click Send to leave the dialog box active, or click OK to close the dialog box.

8-36 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Signal Substitution Signal Substitutions can only be edited while offline.

When configuring animation or input return strings, a signal substitution can be used instead of the full signal name or value. Then, when going online to a controller, the substitution character(s) are replaced with the signal name. The substitution characters are %N, where N is an integer between 0 and 9 or ^. The Graphics Window can have a total of 11 characters. To create signal substitutions 1.

From the Edit menu, select Signal Substitutions…. The Signal Substitutions dialog box displays.

2.

Enter the desired value or signal name into each substitution field. Click OK.

When configuring animation or input return strings, enter the substitution character(s) for the desired signal. When the controller goes online, the substitution character(s) are replaced with the value(s) or signal name(s) entered in the dialog box above. Note Any number of characters (defined above) can be used in the Return Value/Signal dialog box to form the signal name.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-37

Forced Signals Graphics Window does not display forced signals any differently than non-forced signals. Additionally, Graphics Window has no concept of I/O Points, so it cannot directly change or display the forced status of a point. However, pressing the Ctrl key while clicking an Input online will bring up a summary dialog of the signal attached to the input, including the I/O points it is connected to.

Double-click the live value to modify a live signal or point. For Boolean signals and all points, this dialog box includes a checkbox to force the signal.

8-38 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

String Substitutions The Graphics Window supports string substitution module pins as supported by the controller. The substitutions specified by these pins have a higher priority than those defined in the Graphics Window. When a module’s Detached Summary View displays, the substitution signals defined in the Graphics Window (known as defaults) are loaded into an online memory buffer called Online Substitutions. Then, the substitutions specified by module pins overwrite their corresponding default values in that buffer.

The purpose of Online Substitutions is to serve as a clipboard for signals that are used by the Graphics Window while connected to a controller.

For example, a Graphics Window has defined default signal substitutions at characters %1, %3, and %5. A module in a controller has defined two substitution pins, SUB1 and SUB7, which reference specific signals. When you select a module’s Detached Summary View from the toolbox, the default signals load into Online Substitutions. Next, the substitution of module SUB1 overwrites the online substitution %1, while the substitution of SUB7 overwrites the empty online substitution %7. It is important to remember that only the online substitution is overwritten, not the default signals saved with the Graphics Window. The defaults are permanent unless otherwise modified. To view signal substitutions From the toolbox, while in the Graphics Window, select the View menu and Online Substitutions…. Note This is the same dialog box used to enter substitutions, except it cannot be edited (refer to the previous section, Signal Substitutions).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 8 Graphics Window • 8-39

Graphics Windows for the Control Operator Interface (COI) The COI is a standalone panel pc with a touch screen that uses Graphics Window to build and display operator interface screens. The following differences exist when developing Graphics Windows for the COI: •

All device types that can produce Ethernet Global Data (EGD) exchanges are supported by the COI.

•

Signals must be defined on EGD exchanges for Graphics Windows to use them.

•

EGD signals are one-way, so the same signal typically cannot be connected to both an animation and an input; this has the side effect that Toggle inputs do not work properly.

•

The COI has its own document type in toolbox; typically Graphics Windows are created and managed in the COI document.

•

Memory is limited on the Flash memory system in the COI.

•

Only three fonts are available on the COI: Arial, Lucida Console, and System.

•

Forcing points and Boolean values is not supported from the COI.

•

Care should be taken to support the COI’s touch screen; buttons need to be large and well separated. Numeric inputs work by popping up a numeric keypad on screen when the input is clicked.

•

To test the screens with live data, it may be necessary to download them to the COI (see Chapter 14). For some tests, however, it is sufficient to have the document for the device (Mark VI, EX2100) producing the EGD exchange open and online. You may need to set the active device (see Select Device above) to the proper device.

•

The frame size for a COI screen should be set to 792 by 570.

For complete information on using Graphics Windows with the Control Operator Interface, refer to Chapter 14, Configuring the Control Operator Interface.

8-40 • Chapter 8 Graphics Window

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O

Introduction This chapter defines the controller networks and inputs and outputs (I/O) used in the toolbox. It includes configuring a network interface, and signal and I/O connections used in blockware. Section

Page

I/O and Network Interface........................................................................................9-2 Mark VI I/O..............................................................................................................9-5 EGD Interface.........................................................................................................9-34 Genius Networks ....................................................................................................9-42 Main Board.............................................................................................................9-63 Register Network....................................................................................................9-67

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-1

I/O and Network Interface A controller configuration can be divided into two sections, Blockware and I/O. I/O items, also known as hardware modules, can be found/created in Outline View of the toolbox under the item, Hardware and I/O Definitions. These items define the I/O or network interfaces used by the controller and connect I/O with signals to be used in blockware. Also, many items monitor the live data of specific I/O points and their associated signals, so you can see the transfer from I/O to the signal or from the signal to I/O. All controller hardware modules are composed of points. Sometimes, between the points and network interface level there is a further division of points into pages or blocks.

I/O Points Points are the I/O for the controller and must be associated with signals to be accessed in blockware. This point-signal association is very important to the controller function. I/O points also represent a buffer separate from the signals used by controller blockware. This memory is modified directly by drivers that handle the various controller interfaces as well as by blockware. Blockware reads and writes these I/O points through I/O transfers. These transfer data from input points to their signals at the execution of tasks that use those signals. Transfers of data from signals to their associated output points occur at the end of the execution of tasks that use those signals, as shown below. For any signal connected to an I/O point, the direction of point determines whether it is considered an input or an output. Note A point can never be both an input and an output. Inputs written to signal space before a task runs

Network 1 I/O Points

Mark VI Turbine Controller Signals

Network 2 I/O Points

Outputs written from signal space after a task runs

A signal can be connected to more than one point. If one of the points is an input and one is an output, the controller transfers the value of the point from the input to the output through the signal. This I/O transfer occurs regardless of whether the signal is used in a task. The runtime process that performs this function periodically in the background (during idle time) is called the I/O mapper, since it maps inputs to outputs.

9-2 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Insert I/O and Network Interfaces I/O and network interfaces are inserted in the Outline View of the toolbox under the level, Hardware and I/O Definitions.

For I/O and network items to be inserted, the correct platform must be selected from the controller properties.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-3

To edit controller properties 1.

From the Outline View, double-click the device name (top of Outline View). The controller device Properties dialog box displays.

2.

From the General tab, select the following options.

Name specifies this controller when communicating with the SDB. It defaults to mkvi1 the first time a controller is created. The name is saved as a .prj. Clock specifies the source of the clock as internal or external. For Mark VI controllers, set the clock to External (unless the hardware is a simulator). Platform specifies the hardware platform on which the configuration operates. This field is important for proper control execution records and for selecting hardware and I/O. For more detailed information on selecting the appropriate platform, refer to Chapter 9, Hardware and I/O.

Select the basic I/O and compute rate for a Mark VI system.

Device No. is the system SDB number. If set to 0, the next available SDB number is assigned to the device when data is entered into the database.

9-4 • Chapter 9 Hardware and I/O

Select this check box to indicate that you are operating a TMR system.

Select this check box to enable the Controller Load Profiler for the device.

Select the interval (ms) that the I/O mapper task runs. The I/O mapper task transfers signals between different I/O points, if the signals are not used in blockware code.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Mark VI I/O The Mark VI Turbine Controller includes its own I/O system, which has cabinets containing VME racks. The VME racks can have various configurations of VME boards. There are several different kinds of VME boards designed specifically for Mark VI I/O. Displayed options in the dialog box will vary depending on software installed.

To insert Mark VI I/O 1.

From the Outline View, click Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. The New I/O or Network Interface dialog box displays.

Select Mark VI I/O and click OK.

The Mark VI I/O displays in the Outline View.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-5

Racks A Mark VI I/O configuration consists of one or more racks, each with a unique number. The master control rack must be Rack 0, which contains the Mark VI controller and the VME Communications Interface board (VCMI). To insert a rack 1.

From the Outline View, click the item, Mark VI I/O to highlight it.

2.

From the Edit menu, select Insert First. The Select a rack dialog box displays.

Select one of the racks and click OK. The Mark VI Rack dialog box displays.

Rack Types

Select the rack type (refer to the descriptions below). If Simplex or Triad is selected, a channel must be selected also. Enter a unique rack number.

9-6 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Select the hardware form for the channel indicated.

Click to view the release notes

The Choose Compatibility Code dialog box displays the available compatibility codes with the newest code displayed at the top of the list.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-7

Configure the board slot number.

To configure a terminal board, select the item and double-click or select Modify to bring up the Terminal Board Properties dialog box .

The Connector Name cannot be changed. The Connected box must be selected to configure the terminal board and the hardware form.

Select the terminal board and hardware form to be used.

Click OK.

9-8 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Simplex rack has a rack number and a channel designation. It cannot contain voted boards.

TMR rack represents three racks that share the same rack number. The racks are identified by their channel R, S, and T. The TMR rack contains only voted boards.

Triad represents three racks on the same channel. The rack numbers must be consecutive, such as 7, 8, and 9. The TMR rack contains only voted boards.

Simplex Rack in Outline and Summary View The Simplex rack displays in the Summary View as a graphic with all the boards it contains.

A Simplex rack displays a single line in the Outline View, which includes the rack number, channel name and rack type. Click this line to insert boards that operate in Simplex mode.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-9

Note A Simplex rack or channel number can be modified. The rack can be promoted to TMR or Triad. However, a TMR rack cannot be demoted to Simplex.

TMR Rack in Outline and Summary View Click the TMR rack in Outline View to display all channels in Summary View.

The Summary View displays a graphic of each rack, with all the boards it contains.

A TMR rack displays four lines in Outline View, which represent the rack and three channels. The first line displays the rack number, the rack name Channel R/S/T and the type TMR. Click this line to insert boards that operate in TMR mode. The next three lines define each of the three channels: R, S, and T, including the rack number, channel name, and rack-type Simplex. Click one of these lines to insert boards that operate in Simplex mode.

Note These TMR racks cannot be modified.

9-10 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

I/O Boards To insert an I/O board 1.

From the Outline View, click the item to upgrade.

2.

From the Edit menu, select Insert First. The Select an I/O Board dialog box displays.

Select the board to be inserted.

Select the hardware form for the channel indicated.

Click to view the release notes

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-11

The Choose Compatibility Code dialog box displays the available compatibility codes with the newest code displayed at the top of the list.

Configure the board's slot number.

To configure the terminal boards, select the item and select Modify (or doubleclick) to display the Terminal Board Properties dialog box.

9-12 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure Boards A point can have configuration data, as shown in the summary view below for ‘ThermCpl3’. Configuration is data that applies to the complete board. Card Points contain I/O points not directly associated with a terminal board. Signals can be attached to Card Points, I/O points, but not Internal Variables Modify the board by clicking + to expand it.

With the right mouse button, click on an item name. Select Modify from the pop-up menu. Refer to the following sections for more information on each board item.

The configurable items for the terminal board points can be modified at one common window. To modify a point’s configuration 1.

From the toolbox, Outline View, expand the I/O board.

2.

Expand the terminal board (J3J4:IS200TBTC).

3.

Right-mouse click on the point to modify and select Modify from the shortcut menu. The following dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-13

5.

Click on the desired ‘Value’ cell to modify the configurable item. Depending on the typeof configurable item, drop down items are displayed, or you can enter a number.

6.

Click OK button. The values are saved to the configurable items. When the point is selected in the toolbox outline view, a list of the configurable items and their values display in the summary view.

Both board points and points that are part of a terminal board can be connected to a signal, using the upper part of the MarkVI Point Edit dialog box. A point that does not have any configurable items uses a different dialog box as shown in the next section. Note Other configurable items include regulators, terminal boards and monitors.

9-14 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configuration Depending on what item is selected under Configuration, a dialog box displays to enable/ disable, select high/low limits, select operation mode such as TMR or Simplex. (This dialog box is also used when configuring points under the item Card Points.)

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-15

Card Points A point can be configured and be modified by selecting the Edit menu, then Modify. The software configuration dialog box displays.

The board, VTCC, contains the items Card Points and terminal board with points. The points contain Configuration, which can be modified.

Both of these items can be connected to a signal using the Point Edit dialog box. To connect a signal to a point 1. Expand the configuration item and select a point. 2. From the Edit menu, select Modify. The Point Edit dialog box displays.

Enter the name of the signal to connect or click Browse… to search for an available signal. Displays the Point Descriptors dialog box where you enter distinct information about this point. Edit the signal you entered as the signal connection.

Note Other items in this dialog box are fixed and cannot be modified for a Mark VI I/O.

9-16 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Terminal Boards Some properties of a terminal board can be modified. To modify the properties of a terminal board 1.

Click on the terminal board to select it

2.

From the Edit menu, select Modify. The Terminal Board Properties dialog box displays

The Connector Name cannot be changed. The Connected box must be checked to configure the Terminal Board and the Hardware Form. Select the terminal board and the hardware form to be used.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-17

Upgrade Boards You can upgrade existing boards and modify some of the board’s attributes. To upgrade a board 1.

From the Outline View, click the item Mark VI I/O to highlight it.

2.

Select the Import button or from the File menu, select Import. The File Open dialog box displays.

3.

Select the file, Mark_IO.tre. Click Open.

4.

Once all .tre files are imported, go back to the Outline View. Select the board to upgrade. Right-mouse click and, from the shortcut menu, select Upgrade.

5.

Select the hardware form factor and other attributes with dialog boxes described in the preceding section, Select I/O board.

Note If a terminal board’s connection status changes, an offline change occurs and a warning message displays for confirmation. Once inserted, terminal board properties, hardware form factor, or compatibility codes can only be modified by upgrading the board.

Compare I/O Board Commands Use the following commands to compare an uploaded I/O board. •

Compare with configuration information

•

Upload the board configuration to a binary file

•

Compare a previously loaded binary file to the configuration

9-18 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Compare Configuration To compare the board configuration with the current configuration From the Outline View, right-mouse click on the board and select Compare Configuration from the shortcut menu. Any differences display in a window as follows:

Select the check box next to the item to read configuration contents into the current configuration. Click to generate a report of differences.

The following report displays.

Note Comparing a TMR board can result in three differences per board since a comparison is done for all three boards and generally the same configuration is downloaded to all three. To accept the board’s value into the current configuration from the Differences dialog box, click the check box next to any one of the three values, then click OK.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-19

Download Board Configuration All the configuration items within a board can be downloaded for one board, a whole rack, or all the racks. When you select Mark VI I/O or any of its associated items under the Hardware and I/O Definitions section, the menu bar will change to include the Config menu.

To download board configuration 1.

Select the item to download.

2.

From the Config menu, select Download. Or, right-click the item to download and select Download from the shortcut menu.

9-20 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Download Firmware To download Mark VI firmware 1.

In the Outline View, select Mark VI I/O.

2.

Click the right-mouse button and select Download from the following menu:

3. From the Download all Mark VI I/O dialog box, select Download Firmware. Click OK.

4.

The following warning displays. Click Yes to start downloading firmware to the cards in all the project racks. Refer to the status messages at the bottom of the toolbox window.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-21

Compare Board Revisions To compare board revisions between device and toolbox 1.

In the Outline View, select Mark VI I/O.

2.

Click the right-mouse button and select Compare H/W Board Revisions from the following menu:

3.

If the device is not online, the following message box displays:

4.

Click Yes to connect to the device and read board revisions. Click No to read only Toolbox board revisions.

9-22 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

The output is displayed in a window as follows:

A # icon indicates there is a difference between toolbox and device values. The difference could be in any of the values – card name, hardware form, and firmware revision.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-23

Upload Configuration to File Upload a board configuration into a binary file to allow it to be accessed for comparisons. To upload a configuration into a binary file 1.

From the Outline View, right-mouse click on the board to be compared.

2.

Select Upload Config to File from the shortcut menu.

3.

Select a file name for the binary file (a suggestion is provided, based on device, name, channel, board, and slot.)

4.

Click Save to save the file.

Compare Configuration to File You must have access to a binary file to use this command. To compare configurations 1.

From the Outline View, right-mouse click on the board to be compared.

2.

Select Compare Config to File from the drop-down menu.

3.

Select the correct file, then click Open to complete the comparison.

Refer to the section, Compare Configuration, for the results of this compare.

9-24 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

VSVO Servo Board The VSVO board controls four electohyralic servo values (refer to the section Insert I/O Board). In the toolbox configurable items include, Regulators and Monitors. Up to four Regulators, which are automatically numbered consecutively, can be added to a configuration. To add a Regulator 1. From the toolbox under VSVO, expand the items and select Regulators. Right-mouse click on Regulators Select Insert First from the shortcut menu. Regulator 1 is inserted.

2.

Calibrate the Regulators as follows: (LVDT/R Calibration Dialog Box).

Right-mouse click on the Regulator 1.

Select Calibrate from the shortcut menu. The following Warning displays.

Click Yes to continue with the calibration process. If the controller is not online the following dialog box displays. Click Yes to go online to calibrate the regulator. The LVDT/R Calibration dialog box displays (refer to the next section). Click No and the toolbox allows you to select to view Constant (refer to the section, LVDT/R Calibration Dialog Box).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-25

LVDT/R Calibration Dialog Box Note Each variable is monitored to see if the state was performed successfully.

This command starts the Calibration Mode. Click On to enter Calibration Mode or click Off to unselect the mode.

Calibrate Sequence commands are as follows:

Click View to display the predefined Position Gain and Position Offset tuneup constants stored in the board (refer to the section, Calibration Constants Dialog Box).

Click Min End Pos to stroke the actuator to the minimum end position. Click Fix 1 to read the voltage at the Min End Pos. Click Max End Pos to stroke the actuator to the maximum end position. Click Fix 2 to read the voltage at the Max End Pos. Click Calibrate to use the calculated values. Click Save to save calculated board values . The values are saved in the toolbox and downloaded with a new sequence number.

Dynamic Signals are available while online and when this dialog box displays. These signals are supplied with voted live data through the controller.

During the verification process, you can send a manual value to the board and inspect the movement of the actuator. Verification commands are as follows: Click Off to turn off this mode. Click Manual to enter a value in the text box. Click Send Manual to send the entered value to the board. Click Verify Position to step the current and monitor the position. Click Verify Current to step the position and monitor the current. The Trend Recorder allows you to view the actuator position or current feedback.

9-26 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Tip If the calibration permissive is not set, all command buttons are grayed out. This permissive is driven by controller blockware. The output point is CalibEnabx where x is the selected regulator. Find this point in the application code and determine why the permissive is not set. Once this permissive is set, return to this dialog box and select On again. Once in Calibration Mode, all the command buttons are available. The toolbox monitors the calibration permissive and the state bit as follows. •

If calibration permissive is lost, all buttons on the dialog box gray out, except for the Constants View button and the Dynamic Signals list.

•

If the calibrate state bit is lost, all buttons on the dialog box gray out, except for the Calibration Mode On and Off, the Constants View button, and the Dynamic Signals list.

In Simplex and TMR operations, you receive a message from any of the requested commands that are not complete. For example, in a TMR operation, if the Calibration Mode was requested for all three channels (R, S, and T) and only the R and S channels are available, you are notified that the T channel would not go into Calibration Mode. Verification is found on the Calibration dialog box, just under the field Calibrate Sequence.

In Calibration Mode, you can step through the calibrate process by selecting each button in the field, Calibrate Sequence. If the requested state is achieved by all appropriate systems, the button stays depressed. If there is a problem, the command button releases, indicating that the requested state was not achieved. The Min End Pos, Fix 1, Max End Pos, Fix 2, and Calibrate buttons are mutually exclusive (only one state may be active at any one time).

Modify Regulator & Monitor The configurable items Regulator and monitor can be modified at one common window. To modify a Regulator or Monitor 1.

From the toolbox, expand the VSVO board.

2.

Expand the Regulator or Monitor.

3.

Right mouse click on the item to modify and select Modify from the shortcut menu.

Note You must have a privilege level 4 to view the configurable items unless.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-27

4.

The following screen displays.

5.

Click on the desired cell to modify a configurable item. Depending on the type of configurable item, shortcut menu displays to allow you to modify the value.

6.

Click OK button. The values are saved to the configurable items. When the Regulator or Monitor is selected in the toolbox outline view, a list of the configurable items and their values display in the summary view.

9-28 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Trend Recorder

Trending samples are taken at 32 ms.

After the verification process, Position and Current signals are trended. The Position signals are attached to Reg1_Fdbk, Reg2_Fdbk, Reg3_Fdbk and Reg4_Fdbk. The Current signals are attached to ServoOutput1, ServoOutput2, ServoOutput3, and ServoOutput4. The Trend Recorder is started with the signals ready for trending. After a time delay, a message is sent to the board to begin the trend. The time scale, x-axis for the command Verify Position, is 10 seconds. The time scale, x-axis for the command Verify Current, is 30 seconds. The magnitude, y-axis, for Position is defined in current Regulator mode in the Outline View as follows:

The minimum Position value is MinPOSValue minus 10. The maximum Position value is MaxPOSValue plus 10.

VSCA Serial Interface Board The VSCA board is different from other I/O boards in that it consists of six configurable serial ports. The VSCA is never a TMR board. Each port can be configured as a pressure transducer, electric valve drive, or Modbus master interface.

When a VSCA board in inserted in the Outline View, port items display under the DSCB terminal board item.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-29

To specify the interface for a particular port From the Outline View, right-click the port name, then select Insert First from the shortcut menu. The following dialog displays.

Because of the unique communications requirements of the pressure transducer interface, it is only available on ports 1 and 2.

The pressure transducer and electric drive interfaces have fixed interfaces once they are inserted for a port. The points and software configurations are modified using the same dialog boxes as the fixed interface I/O boards described earlier in this chapter.

Configurable Items The Modbus master interface (Modbus Port) can have any number of stations, pages, and points inserted. To insert a station From the Outline View, right-click the item Modbus Stations and select Insert First from the shortcut menu. The item Station1 displays in the Outline View. The pages and points of a station can be added by importing a special .csv file that defines the points for that station. Importing a .csv file into a station with existing points creates new points provided that the address software config does not conflict with the address of an existing point on a particular page.

9-30 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

The item, Station 1, displays in the Outline View. Four types of pages can be inserted in each station. These correspond to the four register types. Insert a register page by right-clicking on Modbus Pages. Select Insert First.

The Select Insertable Hardware Module dialog box displays.

The page is inserted and displays in the Outline View.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-31

Right-mouse click and select Insert First.

The Modify Point Connection dialog box displays. Enter the name of the signal or click Browse… to search for an available signal.

Select the data type for the scaled point in the controller, either Bool, LInt or Float. Select the direction of the point, either Read or Write.

Note Omitting the signal connection displays a spare in the Outline View although to avoid using Modbus bandwidth the UpdateRate software config should be set to Never.

Shortcut Menu Commands The following commands are available for VSCA configurable items. Modbus points can be sorted according to address. The VSCA firmware can then group different points into the same message to make the link usage more efficient. Import points (.csv file) to Station or Modbus Pages. Export the pages and points of a station.

9-32 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Sequence of Events There are a number of Mark VI boards capable of using sequence of events. The example below is a VCCC board with contact inputs, which have events defined.

If a contact input has an event defined and this input is enabled through its software configuration, a message displays on the defined CIMPLICITY screen. An soe.dat file is created with the Build command and placed on the user's hard drive. This file has the associations between the sequence of event drop number for this point and its signal name. It allows the event transition to display correctly on the associated HMI. Tip Make sure that all devices are kept in separate folders. This soe.dat file will always be generated, regardless of the device name. For example, if there is a G1.m6b and a G2.m6b in the same folder, they will both generate the soe.dat file. The last one to write out the file will be the last available sequence information. So to get unique device sequence-of-event information, make sure that all devices are in separate folders.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-33

EGD Interface Addresses of the points on the exchanges are made known to other controllers through the SDB.

Ethernet Global Data (EGD) is a control network, as well as a protocol for the Mark VI controller. EGD uses Ethernet as the physical and data-link layer of the network. It can send directed or broadcast messages. Devices share data through EGD exchanges (pages). Note Exchange is a CIMPLICITY term, which means the same as the term page in the toolbox. Exchanges provide a way to share live signals (variables) over Ethernet. To insert the EGD Interface network 1.

From the Outline View, click Hardware and I/O Definitions.

2.

From the File menu, select Insert First. The New I/O or Network Interface dialog box displays.

3.

Select EGD Interface and click OK. The network is inserted into the Outline View as shown below.

Ethernet Global Data (EGD) network

The network is assigned a default name (EGD1), number (0) and Producer ID. To edit the settings, refer to the next section, Edit EGD.

Edit EGD The dialog box displays a default name (EGD1), number (0) and Producer ID. Enter the name of the Interface to be edited. A default name is generated when the EGD is inserted. The number is found in the SDB. If set to zero, this is assigned when it is put into the database. The default IP address is 1.1.1.1. A unique address or name can be entered. Double-click the device name to refer to the IP address in the Device Properties dialog box. Enter the .tre file to export. Enter a note to describe the network. The note can be up to 50 characters.

9-34 • Chapter 9 Hardware and I/O

Click OK. The network displays un the Outline View under the Hardware and I/O Definitions item.

GEH-6403L Toolbox for a Mark VI Turbine Controller

EGD Exchanges Exchanges (pages) provide a way to share live signals over EGD. These exchanges are periodically broadcast by the owner using EGD shared RAM update messages, known as feedback messages. The exchange broadcasts every 320 milliseconds by default, but you can set the interval to any value not less than 10 milliseconds. An exchange can be a maximum of 1400 bytes long and is addressed on byte boundaries. Boolean points are packed eight to a byte, and the bit number that describes which one ranges from zero to seven. A controller can own up to 16 exchanges, although the limit is five by convention. Note Once the EGD network is inserted under Hardware and I/O Definitions in the Outline View, the EGD exchanges must be inserted. To insert an exchange

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click the EGD network name to highlight it.

2.

From the Edit menu, select Insert First. The item Exch1 is inserted under the item, EGD network. The default name of the exchange is Exch# (where # is the number of exchanges owned by this controller).

Note Once an exchange exists, another item can be inserted by following the same steps, but select Insert Next. These exchanges are sometimes referred to as internal exchanges in the toolbox controller. Exchanges owned by other controllers are called external exchanges. Internal exchanges can be modified using the Internal Exchange Settings dialog box. To modify an internal exchange

Or double-click the exchange.

1.

Click a exchange to highlight it.

2.

From the Edit menu, select Modify. The Internal Exchange Settings dialog box displays (refer to the next section, Internal Exchange Settings).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-35

Internal Exchange Settings This data field is used by ToolboxST™. Enter a name ( up to five characters). Enter a number (1 to 255) or enter zero for the device to be posted to the SDB and assigned the next available number. Enter the frame period for the EGD exchange. Each Frame Period is equivalent to 40 ms. The Exchange period determines the time between EGD feedback transmissions on Ethernet. The default Frame Period is 8 (320 ms) Check this box so this exchange to receive signals that are flagged as network signals when the command Put to database is used.

Select the Broadcast or Directed. Broadcast allows signals to be sent on multiple Ethernet (if available). Directed specifies a destination address for the exchange.

% Allocated is the percentage of exchange memory that is allocated.

% Free is the percentage of exchange memory remaining CfigSig is the Configuration Signature. It provides the current version number of the controller and notifies users of modifications to the exchange, which are monitored by other controllers in the system. The number is checked for consistency between the exchange being broadcast by the owner and the user’s copy.

Click to keep the memory location of points with signals on the exchange.

Click to unlock all signals and allow the memory location of points that have signals to change.

Click to reclaim all lost memory.

Only one internal exchange can be checked to Receive Network Signals. When one exchange is checked, any previously selected exchange is automatically cleared. When the command, Put to database is performed, any signals flagged to be network signal (see Chapter 3, Configuration, Signal Definitions, Define Signal Definition) are automatically connected to this EGD Exchange. This happens only for signals that are not already connected. There is also a batch command to Instance Network Signals, which does the same thing as the command, Put to database.

9-36 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

For another way to add network signals to an exchange, from the Outline View, right-click an exchange and select Add Network Signals. This adds all signals flagged as network signals (but not already connected) to the Exchange. Whenever a point is deleted from an exchange (in the Outline View), that space is not reclaimed. All controllers referencing that exchange must update from the database. This loss of memory can be seen in the % Loss field of the Internal Exchange Settings dialog box. To reclaim this lost space, compress the exchange. The following Warning displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-37

External Exchanges The External Exchange data displays in the Summary View (shown below). This data includes the signal name, a list of the points on that exchange, data type, health, and so on. When the controller is monitored online, the second column, Value, displays the live data value for the point on that line. Note External Exchanges cannot be modified. A message box displays stating that you are not the owner.

EGD external exchanges have two built-in diagnostic mechanisms: exchange healthy and link presence. The link presence for a controller is True whenever messages are being received from that controller. When the exchange healthy for a controller is True, feedback messages are being received from that controller. When the health of a variable (signal) connected exclusively to an EGD point is used in blockware, the exchange healthy is actually the value used. When the controller gets information from the database, exchange zero is inserted into the network and called LINK. This exchange holds a list of signals called link presence bits, which are set whenever an EGD message is received from a controller. If no messages arrive for a controller in 1.28 seconds, the value of the link presence signal goes to zero. These signals can be used in blockware like any other signal. The form of the name is NET\DEV\ExchangeNameHEALTHY where NET is the name of the network, DEV is the name of the controller, and ExchangeName is the name of the external exchange.

9-38 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

EGD Points A point can only be inserted into an internal exchange.

EGD exchanges are made up of points, which are associated with controller signals. Each point corresponds to a complete signal, regardless of the length or amount of memory that the point occupies in the exchange. The name has the form EGD.BYTE.BIT, where BYTE is the eight-bit byte offset into the exchange, and BIT is the bit number, which ranges from zero–seven (seven is the most significant bit). Note New EGD points added to an existing EGD exchange can be downloaded online. If points are deleted from an exchange an offline download is required To insert and modify a point

Or use the shortcut keys, Shift + Insert

1.

From the Outline View, click the EGD exchange to highlight it.

2.

From the Edit menu, select Insert First. The EGD Point Settings dialog box displays. It is used to insert and edit EGD points. Enter the Name of the signal associated with this point. This name must be provided to create a point. Click Browse... to select the signal using the Signal Selector dialog box.

Select the Data Type from a drop-down list of data types supported by the EGD. These data types are different from the basic controller data types and are listed below. Select Lock to set the work offset and bit number. (Also use the Lock All Signals and Unlock All Signals command in the Internal Exchange Settings dialog box). Address is assigned by the toolbox to a point that is Byte.BIT. Enter Write for the controller to produce information or Read to receive information. CIMPLICITY Resource allows you to mark this particular signal to be moved into the CIMPLICITY database using the SDB Exchange.

The Health Address is provided for signals that need health, such as DLAN+ and Genius.

Edit Signal displays the Signal Edit dialog box. The button is only active when the point is being inserted.

Feedback Data Types BOOL - 1-bit value

DWORD - Long (32-bits) integer

WORD - 16-bit integer

REAL - 32-bit floating point number

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-39

Tip EGD points can be created in the Outline View by using drag-and-drop to insert a signal definition in the exchange item. This point data type is compatible with the data type of the signal being dropped. The direction is assumed to be a feedback. Modify the point data type using the EGD Point Settings dialog box.

EGD Points in the Summary View The Summary View displays a diagram of the point and its connection to a scale and signal. Each connection can be edited from the Summary View. To edit the point, signal, or scale 1.

From the Outline View, click the point. A diagram of the point and its connection to a scale and signal display in the Summary View.

2.

From the Summary View, double-click the actual point, signal, or scale. The appropriate Edit dialog box displays.

When the controller is being monitored online, the Summary View displays the live data value for the point and the signal connected to the point, as shown in the screen below. Normally these two values should be equal. If they are not, make sure the task that uses that signal is enabled. At least one task using that signal must be enabled for an I/O transfer to run and copy the point value into the signal value, or vice versa. To modify/force a point or signal value Or click

.

1. From the Device menu, select Online. 2. From the Outline View, click the point. A diagram of the point and its connection to a scale and signal display in the Summary View. 3. From the Summary View, double-click the actual point value or signal value. The appropriate Edit dialog box displays.

9-40 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-41

Genius Networks This is a Simplex option only.

The controller receives inputs from and sends outputs to field devices, such as light sensors or switches using elements of GE Fanuc’s Genius system line of I/O products. The products, Genius Blocks and the Field Control I/O modules, are used by the controller and defined with the toolbox.

For a description of each Innovation Series controller, refer to GEH-6410, Innovation Series Controller System Manual.

A Genius network provides a medium for controllers and I/O devices to communicate. Each network supports up to 32 devices, including controllers, Genius Blocks, Field Control I/O Stations, and others. A controller can support up to two Genius networks. Each Genius network item is composed of definitions of Genius Blocks and Field Control Stations and their interfaces. To insert a Genius Network

Another item can be added by following the same steps, but select Insert Next.

1.

From the Outline View, click Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. Or, click the right mouse button and select Insert First. The New I/O or Network Interface dialog box displays.

3.

Select Genius Network. Click OK. The item Geni_:IC660ELB912 is inserted as shown below. This network can be modified (see the next procedure).

Up to two Genius networks can be inserted

9-42 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

To modify the Genius Network Double-click the item Geni_:IC660ELB912. The Genius Network Configuration dialog box displays.

Genius Network Configuration Enter the name of the Genuis network that displays on the hardware elementaries. Select a number from the drop-down list of the µ GENI that identifies it with the controller. Specify the .tre file to which the configuration will be exported.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-43

Genius Network View When toolbox is offline, the Genius Network view displays names and types on the drops, as defined in the toolbox.

The Genius Network view represents the physical Genius network. It displays all 32 drops of the network, the name and type of occupied drops of the network, and the discrepancies, if any, between what is defined to be on the network in the configuration and what is actually on the network. To display the Genius Network view 1.

Click the item Geni1:IC660ELB912.

2.

Click the Tracking icon Network View.

to turn on tracking. This displays the Genius

Right-mouse click anywhere on this view to display a command menu to upload, download, and display network and block data. These commands are described below.,

Note When online, certain menu commands apply to a selected block in the view. Click a block to highlight it (in the color cyan) before activating the Genius Net menu. Display Fault/Fault Info is used to show the force and fault status of each block on the Genius Net view. Display Block Detail View displays the Detached Summary View for the block highlighted in the Genius Net view. Download Block Configuration downloads the configuration from the toolbox to the highlighted block in the Genius Net view. Upload Block Configuration uploads the configuration from the highlighted block on the Genius Net view. Compare Block Configuration compares the configuration of the highlighted block to the contents of the toolbox. Differences are noted in the Genius List dialog box and can be saved. Display Block Forces displays a list of all forced points for the highlighted blocks using the Genius List dialog box. This list can be saved.

9-44 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Display Block Faults displays a list of all faults on the highlighted block using the Faultlist dialog box. This list can be saved. Display Block Edit Dialog activates the Genius Block dialog box for the highlighted block. Download Network Configuration downloads configuration of All or Selected blocks. Upload Network Configuration uploads configuration of All or Selected blocks. Display Network Forces displays a list of all forced points on the network using the Genius List dialog box. This list can be saved. Display Network Faults displays a list of all faults on the network using the Faultlist dialog box. This list can be saved. Display Network Edit Dialog activates the Genius Network dialog box to add, delete, and move blocks on the net.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-45

Configure Genius LAN Board The Genius LAN board (µGENI) is the Genius Network interface module for the controllers. Each µGENI that connects a controller to a Genius network requires a number of software configuration items. These items are given default values when the Genius LAN is defined and can require custom configuration, as follows: To view the µGENI software configuration items Click the icon the item levels.

to reduce

1.

From the Outline View, click the icon Geni_:IC660ELB912 to expand the level to display the items HwConfigs and SWConfigs.

2.

Click the icon display.

SWConfigs to expand it, as shown. All configurable items

Configuration items

To modify a configuration item Double-click an item, such as Sri. The Software Configuration dialog box for this item displays.

Note This dialog is the same for all items under SWConfigs. The µGENI configuration is sent to the controller as part of the Pcode. It is necessary to reboot the controller after downloading so that the µGENI is reconfigured with the new pcode.

9-46 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

The SWConfig items are defined as follows: SRI is the location of the µGENI Shared RAM Interface (SRI) in the controller’s physical memory space. In a DS200UCPB controller and VME controller, the address is 0xC8000 for Geni1 and 0xCC000 for Geni2. The controller runtime software writes output values to the SRI, and the µGENI sends output to each block every bus scan. The runtime software code reads from the SRI the input values reported by the Genius Blocks and Field Control Stations every bus scan. IoPort is the I/O port address used to start and reset the µGENI. It is also used to read the status of the µGENI. In a DS200UCPB controller, the I/O Port is a single byte at port address 334 for both µGENIs. For a VME controller, the I/O port address is 334 for Geni1 and 335 for Geni2. There should be separate ports for each µGENI in a pc. SetupPort is the I/O port address used to configure the µGENI. In a DS200UCPB controller and a VME controller, the SetupPort is 336 for Geni1and 337 for Geni2. DropNumber is the drop number of the µGENI on the attached Genius network. It must be between 0 and 31. Drop number 31 is the recommended setting of this parameter for the µGENI. For additional µGenius, use drops 1, 2, and so on for efficient datagram operation. Drop 0 is typically reserved for a hand-held monitor. BaudRate is the speed of data transmission on the Genius network. It is usually set to 153.6 kBd, but can be reduced for long Genius networks. If the network is longer than 4500 feet, use the 38.4 kBd setting; between 3500 and 4500 feet, set the baud rate to 76.8 kBd; between 2000 and 3500 feet, use the 153.6 kBd extended setting; and if the network is shorter than 2000 feet, use the 153.6 kBd standard setting. OutputEnable is a µGENI setting that determines whether the µGENI sends output data to all blocks immediately after it is started. The recommended setting is Disabled. The controller runtime software determines when the µGENI is enabled to send output to each individual block. Output Enable is also a Genius Block configuration field. A block with output enabled contains a Pcode record that instructs the controller to enable the µGENI to send output to the block. Refer to the section Genius Blocks.

GlobalData is the setting that enables the µGENI to send global data. Currently, the list box has three selections to specify the amount of global data to be used. Select either None (the default), glb32GENI, or glb128GENI. The item glb32GENI enables 32 bytes of global data to be configured, apportioned as 128 discrete and 8 analog points. The gbl128GENI enables 128 bytes of global data to be configured, apportioned as 64 analog points. Outgoing global data is modeled as a pseudo block that is automatically inserted in the Genius network tree when the GlobalData selection is entered. Its block number is the drop number of the associated µGENI, and its name is that of the GlobalData selection (glb32GENI or gbl128GENI). Global data broadcast can be received from other sources, such as Series 90-70 PLCs or controllers, by adding appropriate global data blocks.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-47

Genius Blocks To add and configure Field Controls, refer to the section, Field Control Station.

Individual I/O field devices are connected to Genius Blocks or Field Controls, which communicate their states (ON/OFF) and values to the controller over the Genius Network. Genius Blocks in a controller are inserted using the Add Genius Block dialog box.

Insert a Genius Block To insert a Genius Block Another item can be added by following the same steps, but select Insert Next.

1.

From the Outline View, click network item GENI_:IC660ELB912.

2.

From the Edit menu, select Insert First. Or, use the right-mouse button, click network item GENI_:IC660ELB912 and select Insert First.

The Add Genius Block dialog box displays (refer to the next section).

Add Genius Block Dialog Box Controls the outputs for the selected drop by enabling/disabling the writes to Genius outputs from the controller.

Enter the Field Control BIU for the Genius network that displays on the hardware elementries.

Enter a drop location for the block (0-31). Select a Field Control Module from the dropdown list. They display in alphabetical order.

9-48 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure Genius Block Click on the Genius block in the Outline View and select Modify.

The Genius Block Configuration dialog box displays to modify the block fields (refer to the next section). Enter the block name on the hardware elementary diagrams or change and enter a new label in the text box. Set the drop location for this block. Enter the block’s table address in a GE Fanuc Series Six™. Enable or disable the outputs for this block. Automatically aligns the dual resolver I/O module offsets.

Note Block drop numbers must be configured in each block with a hand-held monitor.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-49

Genius Block Detail View Click to go online and view data.

The Block Detail View displays live data of points belonging to the Genius Block. If the block output is enabled to be sent to the physical block, the output values are displayed in green. If output values are disabled (on hold at the µGENI SRI), they are displayed in yellow. All other live data displays in green. If there is no online data, the data displays in black. To display the Block Detail View 1.

From the Outline View, click the Genius Block and click

2.

Click the Genius Block to highlight it.

3.

From the View menu, select Detached Summary View.

. Or

The following window displays Genius Block data.

Genius Block Menu The Block Detail View has a menu of commands to force/unforce points, display and clear point faults, write notes, and such. Force and fault information on points displays automatically. Updates of the force/fault information is updated any of three ways: •

When a point is clicked and 30 seconds have passed since last update

•

If a point is forced/unforced

•

If Display Block Fault or Display Point Fault command is selected from the Genius Block menu

A forced point is indicated by the character F. A fault on a point is indicated by a red dot (stop light). Both display between the point’s value and the point’s name. When the force/fault information is at least 30 seconds old, the gray background displays on the force/fault display area.

9-50 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

To display the Genius Block menu Click the right-mouse button anywhere in the Genius Block Detail View. The following commands display:

Display Block Faults displays a list of all faults on the block using the Faultlist dialog box. Unforce All Points on Block removes forcing from forced points on the block. Toggle Output Enable changes the block’s output/enable state to the opposite state after you respond to a Yes/No confirmation dialog box. Display Block Edit Dialog activates the Genius Block dialog box. Display Block Notes displays the Notes dialog box to enter notes on the Genius block. Display Point Fault displays all faults associated with the highlighted point. Force/UnForce Point activates the Point Forcing dialog box to force/unforce the selected point. Display Point Notes displays the Notes dialog box to enter notes about the highlighted point.

Field Control Station Refer to the section, Genius Networks.

A Field Control Station is made up of a Genius Bus Interface Unit (BIU) and up to eight Field Control I/O Modules. Each Field Control module communicates on the Genius Network through the BIU. The Field Controls BIU is inserted to the Genius Network using the Add Genius Block dialog box.

For more information, refer to the GE Fanuc’s Genius product manual, GFK-0825C.

There are conventional Field Control modules, which provide or receive just one type of I/O data (usually referred to as reference data). Also, there are intelligent modules that provide and receive multiple types of I/O data, usually referred to as reference parameters. To insert and configure conventional and intelligent modules, refer to the next three sections. The field parameters to be set include the length and reference address for each Series 90-70 register type (I, Q, AI, AQ) and the starting address for each field control module in the Field Control Station. All lengths are in I/O points or Series 90-70 registers, and all addresses are in the corresponding register space, which all begin with register 1. The size of an I/O point or register depends on the register type where register types I and Q are one bit in size, and register types AI and AQ are one word in size.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-51

To insert a Field Control BIU

Another item can be added by following the same steps, but select Insert Next.

1.

From the Outline View, click the network item GENI_:IC660ELB912.

2.

From the Edit menu, select Insert First. Or, use the right-mouse button, click network item GENI_:IC660ELB912 and select Insert First.

The Add Genius Block dialog box displays (refer to the next section, Insert Field Control BIU).

Insert Field Control BIU Controls the outputs for the selected drop by enabling/disabling the writes to Genius outputs from the controller.

Enter the Field Control BIU for the Genius network that displays on the hardware elementries.

Enter a drop location for the block (0-31). Select a Field Control Module from the dropdown list. They display in alphabetical order.

9-52 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure Field Control BIU To configure the Field Control BIU From the Outline View, double-click the BIU Field Control, such as IC670GBI002 (under the item GENI:IC660ELB912). The Field Control BIU Configuration dialog box displays. Field Control Station name that displays on hardware elementaries.

Block’s table address in a GE Fanuc Series Six™. Sets the drop location for this block. Check to enables (uncheck to disable) outputs from the controller. Enter the starting reference address (usually 1) for each data type. Enter the length for the total number of points for each data type.

Auto Map automatically assigns the current address mapping. All four values in the Address row must be set. Check that the starting points for each of the register types (Address row) are properly set as follows: · If the Genius Network connects only to the controller, then set the Address row to 1 (default setting) for each register type (I, Q, AI, AQ). · If the network connects to a Series 90-70 controller, then the Address row must be set to the starting register in the Series 90-70 where the field control data is configured to display.

Tip GE recommends using AutoMap because mapping can be a complex process with many interlocking rules.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-53

Field Control Module To insert a Field Control module

Another item can be added by following the same steps, but select Insert Next.

1.

From the Outline View, click a Field Control BIU.

2.

From the Edit menu, select Insert First. Or, use the right-mouse button, click the Field Control BIU item and select Insert First. The Add Field Control Module dialog box displays.

Controls the outputs for the selected drop by enabling/disabling the writes to Genius outputs from the controller.

Enter the Field Control BIU that displays on the hardware elementries.

Enter the drop location (0 - 31).

Select a Field Control Module from the drop-down list. They display in alphabetical order.

The following message box displays when the module and OK are selected.

Tip GE recommends using AutoMap because mapping can be a complex process with many interlocking rules.

9-54 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configure Conventional Field Control Module Once the module is inserted, the module configuration and its points can be modified.

BIU Field Control Field Control Module Field Control Points

To modify a conventional Field Control module From the Outline View, double-click the Field Control Module item. The Field Control Module Configuration dialog box displays. Enter the name of the Genius Field Control module that displays on the hardware elementary diagrams. Enter the slot number for this module ( 1- 8). Displays the I/O type for this Field Control module. Enter the starting reference address for this module. Displays the number of the I/O type in points.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-55

Configure Intelligent Field Control Module Once the module is inserted, the module configuration and its points can be modified.

BIU Field Control Field Control module

Field Control points

To modify an Intelligent Field Control module From the Outline View, double-click the Field Control Module item. The Field Control Module Configuration dialog box displays. Enter the name for the Genius Field Control module that displays on the hardware elementary diagrams. Edit the slot for this module. This field allows you to set up the different reference parameters (data types) for this Intelligent Field Control module. Any number of data types (1-4) can be defined for a particular Field Control module.

For the RTD module shown above, I, Q, and DQ data is defined, but not AI data; therefore, it is grayed out. The addresses are reference addresses, just like conventional modules. The lengths are in points, also like conventional modules.

9-56 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Genius Block and Field Control Module Points A point within a Genius Block or a Field Control Module can be an input from the block to the controller or an output from the controller to the block. To modify a point, signal, or descriptor 1. From the Outline View, double-click the point. The Point Edit dialog box displays. 2. Use this dialog box to attach a signal to an I/O point, edit characteristics of the signal, and specify the values of all the miscellaneous data fields associated with the point.

Enter the point to edit. Select Input or Output.

Data Type is the named type of the I/O point. To attach a signal to the point or change the signal associated with the point enter the name of the signal related to this point. Descriptors edit the various elements Click Browse... to select a associated with the I/O point, including a note string, a name plate string, the panel location, signal. the panel name, type, tag, auxiliary drawing number, panel column ID, wire number, location and GE drawing number. The values in these fields depend on the particular product process.

Click here to display the Signal Definition dialog box to edit attributes of the signal, such as data type, scale factor, initial value, descriptive text, and connection (refer to the next section).

Third Party Operator Interfaces A third-party operator can manufacture devices for use with a major manufacturer's products, usually without involvement from the major manufacturer.

Third-party operator interfaces that contain a Genius Bus Interface (such as those from AFE Technologies or Computer Technology Corporation) can be connected to the Mark VI Controller. These devices communicate by reading and writing data through an STRP register page in the controller. The data can be shared by both the Cimplicity HMI and the operator interfaces. To insert a generic Genius Block device 1.

From the Outline View, use the right-mouse button and click the item Hardware and I/O Definitions.

2.

From the pop-up menu, select Insert First. The New I/O and Network Interface dialog box displays.

3.

Select Genius Network and click OK. Geni:IC660ELB912 is inserted.

4.

Use the right-mouse button to click Geni:IC660ELB912 and click Insert First. The Add Genius Block dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-57

Controls the outputs for the selected drop by enabling/disabling the writes to Genius outputs from the controller.

Enter the Field Control BIU for the Genius network that displays on the hardware elementries.

Enter a drop location for the block (0-31). Select other GENI-GB Device with GENI interface.

Note To configure the Genius Block, refer back to the procedures described in the section, Genius Blocks.

Monitor Genius The menus and dialog boxes are described in other sections of this chapter.

The state of inputs and outputs, and the status of Genius Blocks and Field Control Stations can be viewed using the toolbox. The functions described in this section apply to online data on an active Genius Network.

Genius Network Live Data Display Blocks display/disappear from the view as they log in and out of the network.

The online data display of the Genius network, called the Genius Net View, displays the blocks actively communicating on the network, the fault and force status of each block, and the output enable/disable state of each block.

9-58 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

To view the Genius Net View From the Summary View, select Geni_:IC660ELB912 and click turn on tracking.

to

If the toolbox is online, the blocks connected to the network are represented by small pictures as follows: •

If the block definition in a drop matches the physical block, the picture looks like a Genius Block, a Field Control Station, or a µGENI.

•

If the block definition does not match the physical block, the picture is an X formed by two blocks, and the physical block type is indicated in parentheses.

•

If there is no defined block where a physical block displays, the icon is a block with Undefined written on it.

•

If the block type is supported under the Hardware Module Library item, the block type name is shown. Otherwise, the block type number is shown.

The following screen is an example of the Genius Net View/Summary View. The view has a command menu to upload and display network and block data.

When the Genius Net View is started, the force/fault status of each block present is obtained using Genius datagrams and displays for 30 seconds at the spot between the block icon and drop number. Presence of fault in a block is indicated by a red dot (stop light), and presence of forced points is indicated by the character F. After 30 seconds, the block output enable/disable live data indicator (OE, OD) replaces the force/fault status display. A block with OE displayed next to it means outputs get sent to the block; a block with OD means outputs are held up in the µGENI shared RAM interface (SRI). The force/fault status is shown on demand using the ShowForceFaultInfo command in the Genius Net View menu.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-59

Genius Block Live Data Display The Genius Block or field control online data display, called the Block Detail View, displays values of points in the block, the force and fault status of the points, and the output enable/disable status of the block. To display the Block Detail View 1.

From the Outline View, select the Genius block, then click

2.

While online, from the Summary View, select the Genius block and activate the Genius Net menu.

3.

From the Genius Net menu, select BlockDetailView.

.

The Block Detail View displays live data of points belonging to the Genius Block or Field Control. If the block output is enabled to be sent to the physical block, the output values are displayed in green. If output values are disabled (on hold at the µGENI SRI), they are displayed in yellow. All other live data displays in green. If there is no online data, the data displays in black. Force and fault information on points displays automatically. Update of the fault/force information is not automatic. Update of force/fault information on all points is done when a point is clicked and 30 seconds have passed since last update. Update is also done if a point is forced/unforced, or if a BlockFault or a PointFault command is selected from the Genius Block menu. A fault on a point is indicated by a red dot (stoplight). Forcing on a point is indicated by the character F. Both the stoplight and F display between the point’s value and the point’s name. When the force/fault information is at least 30 seconds old, the gray background displays on the force/fault display area. The Block Detail View has a menu of commands to force/unforce points, display and clear point faults, write notes, and such. You can display the Genius Block menu by clicking the right-mouse button anywhere in the Block Detail View. A forced point has its forced value displayed. Forced value of Field Control output and Genius Block analog output are obtained using datagrams and are therefore updated at the same time as the point force/fault status. A gray background on a point value means that it has been 30 seconds since the value was updated.

Upload The NetConfigUpload and BlockConfigUpload commands are used to read configurations to the toolbox from the actual devices in the Genius Network. This operation overwrites the configuration originally in the tool for the selected blocks. The Genius Block and Field Control Selection dialog box displays to allow you to select all or several blocks and field controls to upload. Upload of a field control includes the address map, BIU, and all I/O module configurations. For a partial upload of a field control, use the BlockConfigUpload command. Status of the upload is shown on the bottom windowpane. The uploaded configuration data is viewed on a Genius Block dialog box, which is activated with the BlockDialog command in the Genius Net menu.

9-60 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Download The NetConfigDownload and BlockConfigDownload commands are used to download configurations from the toolbox to actual devices in the Genius Network. The Genius Block and Field Control Selection dialog box display to allow you to select all or several blocks and field controls to download. Download of a Genius block includes changing the I/O configuration of the block (all input and output), if necessary, as determined by the toolbox. This change takes the block out of the network for about two seconds. Download of a field control includes the address map, BIU, and all I/O module configurations. A new address map and a configuration for a new I/O module cause the Field Control BIU to get out of the network for about two seconds. For a partial download of a field control, use the BlockConfigDownload command. Status of the download is shown on the bottom window. To download software configuration for block or field control station 1.

Establish a connection to the target controller.

2.

From the Summary View, select a block on the Genius Net View.

3.

From the Genius Net menu, select BlockConfigDownload.

4.

For the Field Control station, select which part of the Field Control to download and select ReferenceAddress.

5.

For the software configuration, click the Field Control station icon. Click the right-mouse button anywhere on the view, except on the icons and names, to show the Genius Net menu. Select BlockConfigDownload. Select which part of the Field Control to download, and select the I/O module.

Note Genius Blocks and Field Control Stations can be configured at the factory and downloaded when the system is shipped. If blocks are programmed on-site, compare the blocks with the configuration and resolve differences before downloading.

Generate Force List Forcelist commands are in the Genius List dialog box. The displayed information includes the date and time the information is taken, the point name, and the associated signal name and forced value. The complete name of a Field Control point includes the drop number, point reference address, the I/O module slot number, and I/O module point number. The information can be saved to a text file. Force list commands are: BlockForceList - generates a force list of all forced points in a block. NetForceList - generates a force list of all forced points in a network.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-61

Generate Fault List and Clearing Faults Faults are displayed and cleared through the Faultlist dialog box. The Faultlist dialog is activated when you issue a BlockFaultList command or a NetFaultList command from the Genius Net View menu. The Faultlist dialog is also activated when you issue a BlockFault command or a Point Fault command from the Block Detail View. The Block Detail View displays as a separate view in two ways. The first is activated is by selecting the Genius block on the Outline View and then clicking the DetailView button of the TOOLBAR. The second is activated by selecting the Genius network on the Outline View with the tracking function on. This activates the Genius Net View in the Summary View. The fault list includes block faults, module faults, and point faults. The information displayed includes date and time the information is taken, the network name, the block name, the point name, the associated signal name, if any, and the fault text. The Faultlist dialog has a ClearFaults button used to clear all faults in the list that have been corrected. It comes back after a ClearFaults command with a list of remaining faults. This information can be saved to a text file.

Force/Unforce I/O Points at the Genius Block Level Forcing points in the controller can be done at the controller level or at the Genius block level. At the controller level, forcing is implemented by the controller when it writes the forced output value to the µGENI SRI regardless of the control code output. It uses the forced input value in place of the input value in the SRI. If output to a block is disabled, all output forcing to that block at the controller level does not take effect. Also, if the controller gets rebooted, forcing is lost until the controller is running and starts implementing forcing again. Forcing at the Genius block level is initiated when the forced value is sent by datagram to the Genius block. The forcing information is kept in the block’s EEPROM to survive power cycle. The Genius block uses the forced output value for output, disregarding the controller’s output data. It broadcasts the forced input value in place of the actual input coming from the field device. To force/unforce points at the Genius Block level From the Outline View, select the Genius block, then click Block Detail View.

to display the

− Or − 1.

From the Outline View, select the Genius Net with the tracking function on. This activates the Genius Net View in the Summary View.

2.

From the Genius Net View, select the block by clicking on its icon. Select Block Detail View from the menu.

3.

Click the name of point to be forced to highlight point.

4.

Click anywhere on the view with the right-mouse button to activate the menu.

5.

Select Point(Un)Force to display the Point Forcing dialog box. The Force button enables the force value edit field to allow you to enter the force value. The Unforce button unforces all points in the block.

9-62 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Main Board Right-click the controller name and select Modify. From the tab General, select Platform and the desired controller.

The item Main Board currently holds the non-volatile memory. Inserting the Main Board depends on the type of controller selected in the Properties dialog box, such as the SD200UCPB, SD215UCV_, or DS214ACL_.

To insert Main Board

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. The New I/O or Network Interface dialog box displays.

3.

Select Main Board and click OK.

Non-volatile Random-Access Memory Non-volatile random-access memory (NOVRAM) is battery-backed memory that holds its values even when the controller loses power. This is used in the controller to save values that change over time and need to be maintained through a power loss. Upon starting the controller, the initial values specified in Pcode are written to the signal’s RAM locations, followed by the values held in NOVRAM. The NOVRAM values are not transferred into the signals when the NOVRAM major revision changes (meaning the location of existing signals in NOVRAM changes) or for points that were just added. Once the controller is running, signals associated with the NOVRAM points are written to the battery-backed memory at the end of the task in which the signals are used. When NOVRAM is added to a controller for the first time, it is necessary to download the Pcode to permanent storage and reboot the controller since the controller needs to add resources that it can only do at startup. In the controller, NOVRAM is modeled as I/O. This means that each NOVRAM location corresponds to a point. The NOVRAM signals are written as part of I/O transfers after the execution of the tasks where those signals are used.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-63

Insert/Modify NOVRAM To insert NOVRAM in a Main Board module

Or use the shortcut keys, Shift + Insert.

1.

From the Outline View, click Main Board.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First. The New I/O or Network Interface dialog box displays.

3.

Select Nonvolatile RAM (NOVRAM) and click OK.

The list of signals and their corresponding NOVRAM locations must be static for the controller to restore values to the proper signals. Therefore, never move NOVRAM points. The NOVRAM Edit dialog box displays statistics on memory space. It also displays the option to sort the page order and the command to compress the memory space, if required.

9-64 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

To modify NOVRAM Or double-click the item NOVRAM.

1.

In the Outline View, click NOVRAM.

2.

From the Edit menu, select Modify. The NOVRAM Edit dialog box displays.

Statistics display data on memory space as follows: Version is a number incremented by the toolbox whenever a change takes place, such as 1.0. The first number is the major number and the second is the minor number. % Allocated displays the amount of memory used. % Free displays the amount of NOVRAM that can still be used. % Lost displays the amount of NOVRAM that was lost because of the deletion of the points that are not reclaimed so that the mapping of points is deterministic.

Page Sort Order rearranges the list of NOVRAM points in the Outline and Summary Views, so that it is sorted alphabetically by the signal name or the point name. This does not affect the order of points in the NOVRAM.

Compress Page recovers unused memory in NOVRAM that accumulates when points are removed without compressing. This command increases the major version number.

Note Only compress the page if a large % space is lost and not enough % space is free in which to add the required data. Modifications to the NOVRAM are shown in the Version number, such as 1.0. The major number (1) increases whenever the page is compressed. The minor number (0) increases when a point is added or deleted. This version number is used by the runtime to know when to initialize the signal from NOVRAM when the controller starts up. If the major number changes, nothing is transferred to local memory when the controller starts. If the minor number changes, only the points that have not changed are transferred to local memory.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-65

NOVRAM Points When NOVRAM points are inserted, the numeric value of the highest point number is saved and used to assign the next point number/name. If a NOVRAM point is deleted, the memory location of the point is not reclaimed until the Compress Page command is executed. To insert a NOVRAM point Or use the shortcut keys, Shift + Insert

1.

From the Outline View, click NOVRAM.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First. The NOVRAM Point Edit dialog box displays.

Insert another item by selecting Insert Next.

Enter the point to edit. Select Input or Output. Data Type is the named type of the I/O point.

Enter the name of the signal related to this point. Click Browse... to select a signal.

View the signal note to make sure this is the correct signal.

Sometimes a NOVRAM point is also mapped to another input point from a network. When the controller starts up, the signal is restored to the value stored in NOVRAM. In addition, the input point is given the same restored value, so that the first I/O transfer from the point to the signal cannot give it meaningless values. Signals that are forced in the controller are saved in NOVRAM and are not lost when the controller is restarted. These force values are not restored if the major revision of the application code changes because it is possible that the addresses of the signals may have all changed. The NOVRAM is divided such that using all of the 512 points available should not infringe on the memory available for forced points. NOVRAM points can be added to the list of points using drag-and-drop. Drag the signal onto the item NOVRAM in the Outline View. The point name and data types are assigned automatically based on the signal that is dragged.

9-66 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Register Network Register network interfaces allow the controller to communicate with other devices that do not use EGD over Ethernet or Status_S over the DLAN+, such as the CIMPLICITY Human Machine Interface (HMI) and others, which hold their internal data in registers.

Pages can be created and instanced in the controller and put into the SDB.

Data is modeled as a set of register spaces that are either words or bits. Each register space is given a type name, such as %M (bits) or %R (words). A number identifies registers within a space. The controller interfaces with devices using a form of shared memory that is updated over a network. The shared memory is referred to as register pages. A register page corresponds to part or all of one register space. The HMI reads or writes registers defined by the controller. The %M and %R spaces provide the only general purpose register facilities for bits and 16-bit words, respectively. The toolbox generates the required mapping for controller signals into the register pages. The toolbox can also generate appropriate text or binary files to configure other controllers to match up with the register page(s) images in the controller. This section describes the following register networks that provide an interface to Mark VI controllers: •

Ethernet Service Request Transfer Protocol (SRTP)

•

Serial/Ethernet Modbus™

•

A-B Data Highway Plus (DH+)

•

Ethernet Modbus (Legacy)

•

Custom Register Network

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-67

Ethernet SRTP The controller communicates with the CIMPLICITY HMI through SRTP. The SRTP driver responds to the protocols' commands to read and write register pages. To insert an Ethernet SRTP

Or click the right-mouse button and select Insert First.

1.

Click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. The New I/O or Network Interface dialog box displays.

Select Ethernet SRTP and click OK. The SRTP Interface Settings dialog box displays.

SRTP Network Settings Enter a Network Name (the default is MMI1). The name must begin with a letter and can be up to five characters long. Enter the file to which the configuration will be exported. Enter a description of the interface. Click OK. The interface is inserted in the Outline View .

Right-mouse click on Ethernet SRTP Interface. Select Insert First from pop-up menu. Pg1 is inserted. To insert points, right-mouse click on Pg1 and select Insert First. The Point Settings dialog box displays (refer to the next section).

9-68 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Tip To modify pages, refer to the following section, Modify Page Settings at the end of this chapter.

Point Settings Enter the name of the signal associated with this point. This must be provided to create a point. Browse... allows you to select the signal using the Signal dialog box. Address is assigned by the toolbox to a point that is Byte.BIT. Select the Data Type from a drop-down list of data types. These types are different from the controller data types. Enter Write for the controller to produce information or Read to receive information. CIMPLICITY Resource allows you to mark this particular signal to be moved into the database using the SDB Exchange. Lock toggles the point between lock unlock (meaning that the word offset and bit number are set when locked and will not changed until unlocked). Also, Lock All Signals and Unlock All Signals command buttons are in the Internal Settings dialog box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Click here to allow the signal to be scaled for non-bit data types.

Edit Signal displays the Signal Edit dialog box. The button is only active when the point is being inserted.

Chapter 9 Hardware and I/O • 9-69

The following screen is an example of the Ethernet SRTP Interface.

9-70 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Serial/Ethernet Modbus RS-485 is used for multiple controllers.

Serial/Ethernet Modbus interface provides communication between the Mark VI controller and other non-GE controllers using the Serial RS-232C connection, Ethernet or both. Communication with the remote controller is implemented using register pages. The register maps may be independent or shared (overlapping). To insert a Serial Modbus

Or click the right-mouse button and select Insert First.

1.

Click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. The New I/O or Network Interface dialog box displays.

Note The Mark VI is always a Modbus slave unless it is using the VSCA.

Select Serial/Ethernet Modbus and click OK.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-71

Serial Modbus Settings Baud Rate, Parity, Data Bits , and Stop Bits define the communication settings for the network and must be set to match all other controllers on the network (check this dialog box on other controllers).

Enter the communication Mode for the network. The default mode is Binary. Identifies the Serial Modbus network in the controller. Enter up to five characters. Enter the communication Port used to talk to the external controller (COM1 is not available). Enter the network address of the controller. It must be a unique number between 1 and 255.

Select the desired physical Modbus interface. Shared pages can receive commands from either the Serial or Ethernet interfaces.

Input Enable Signal: Inputs to this controller can be enabled and disabled programatically by specifying a Boolean signal here and manipulating it with blockware.

Enter a note to describe this modbus interface.

This option is only available in Expert Mode and at Privilege Level 4. It limits the number of commands processed per second.

Right-mouse click on Serial Modbus Interface. Select Insert First. Pg1 is inserted. To insert points, right-mouse click on Pg1 and select Insert First.

Note To modify pages and points, refer to the sections, Modify Page Settings and Modify Point Settings at the end of this chapter.

9-72 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Allen-Bradley Data Highway™ Plus (DH+) DH+ functions over a serial connection to remote controllers. Communication with remote controllers is implemented using register pages. To insert a DH+ interface

Or click the right-mouse button and select Insert First.

1.

Click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. The New I/O and Network Interface dialog box displays.

Select A-B Data Highway Plus (DH+) and click OK. The DH+ Interface dialog box displays. Enter the correct settings as described in the next section.

DH+ Settings

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-73

The named DH+ Interface is inserted. Right-mouse click A-B Data Highway Plus Interface. Select Insert First. Pg1 is inserted. To insert points, right-mouse click on Pg1 and select Insert First.

Note To modify the pages and points, refer to the sections Modify Page Settings and Modify Point Settings at the end of this chapter.

Ethernet Modbus Settings Enter the Network Name using up to five characters. The name must begin with a letter of the alphabet. Enter a Note to describe the interface. Click OK. The Ethernet Modbus Interface is inserted.

Right-mouse click on Ethernet Modbus Interface. Select Insert First. .

Pg1 is inserted. To insert points, rightmouse click Pg1 and select Insert First. .

Note To modify the pages and points, refer to the sections Modify Page Settings and Modify Point Settings at the end of this chapter.

9-74 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Custom Register Network Custom Register Network provides specialized application-specific register networkbased communications. They are predefined by GE product developers and used in specific or unique applications. To insert a Custom Register Network

Or click the right-mouse button and select Insert First.

1.

Click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. The New I/O or Network Interface dialog box displays.

Select Custom Register Network and click OK. The Configurable Register Network dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 9 Hardware and I/O • 9-75

Right-mouse click Register Network. Select Insert First. Pg1 is inserted. To insert points, right-mouse click Pg1 and select Insert First.

Tip To modify pages, refer to the section, Modify Page Settings at the end of this chapter.

Modify Page Settings To modify a page Double-click the page name to display the Page Settings dialog box. Enter the page name using up to five characters. Enter the page length for the defined address. First Address cannot be outside of available memory. Select the register type used for this page. Sort the list of pages by name or by address. Toggle the page options on and off, as desired. Page version and heartbeat functionality requires client support and is generally not applicable. % Allocated is the percentage of page memory that is allocated. % Free is the percentage of page memory remaining. % Lost is the amount of memory lost by deleting signals in the page and not compressing.

Click to keep the memory location of points with signals on the page.

9-76 • Chapter 9 Hardware and I/O

Click to unlock all signals and allow the memory location of points that have signals to change.

Click to reclaim all lost memory.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Modify Point Settings Register pages consist of individual register points (much like Status_S pages). To modify a point Double-click the point to display the Point Settings dialog box.

Enter the page name or select Browse... Enter the number of the register that the signal is connected to. Enter the Data Type the register. This field of is only enabled for word-type register pages. Bit-type pages must be a bit-bydefinition. The four data types supported are Bit, Short, Long and Float. (Long integer and Float point are double word-type and occupy two registers on the page.)

Click to restrict the signal address. The point cannot be moved if you perform a page compress.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Click to allow the signal to be scaled for non-bit data types.

Click to edit the signal connected to the point.

Chapter 9 Hardware and I/O • 9-77

Notes

9-78 • Chapter 9 Hardware and I/O

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface

Introduction A Level II pc is a pc-based controller that performs high-level functions, such as tracking, models, and recipes (setup data). It can connect to another computer to obtain process data.

This chapter provides instructions for using the toolbox to configure the Network Interface. The Network Interface is used to configure general-type controllers, such as Level II computers (Alpha or Intel 386), or non-GE controllers for interface signals that are used on a project. The interface configuration also allows you to store signal ownership and usage in the System Database (SDB). For pcs that connect to DLAN+, the interface produces a signal definition text file (.cfg) to resolve signals during runtime, and routing table text files (.rte) used by the interface drivers to make up the DLAN+ command messages. For pcs that connect to an Ethernet Global Data (EGD) network, the interface produces an EGD initialization file, based on data from the SDB for use by the ICN Service. Once the Network Interface configuration is defined, the data is put into the SDB. This makes the signal information available to other controllers and drives. Section

Page

Concepts .................................................................................................................10-2 Configuration..........................................................................................................10-3

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-1

Concepts The Network Interface is used to configure a device, such as a pc, that communicates on one of the GE control networks. It normally interfaces with all devices in a system and can be used to define non-GE controller signal interface for storage in the SDB. The Network Interface is similar to a controller, except no code is entered. It is only used to define the signal interface between the Level II pc and any networks connected to it, such as DLAN+, Ethernet, and Genius. Configure the Network Interface using the toolbox as follows:

Most applications that run on the Network Interface pc read the signal text file when they first start.

1.

Define the signals owned by the Network Interface

2.

Map these signals to the appropriate network

3.

Define the signals used by the Network Interface

4.

Put signal data into the SDB

5.

Get signal data from the SDB

6.

Export signal text files (.cfg), routing text files (.rte), and/or EGD initialization files (ICNSDB.ini), if required

The .cfg and .rte files may need to be copied onto the actual Network Interface pc. The interface pc applications read the .cfg files to resolve signals on the appropriate networks during runtime. The .rte files are read to determine how to make DLAN+ command messages and forward DLAN+ messages from one network to another. For the Network Interface pc connected to an EGD network, the initialization file is always named ICNSDB.ini when Export/Egd Ini is selected. This file is always written to the windows directory (in most cases, this is C:\WINNT\) and is used by the ICN service, which is responsible for reading and writing data to and from the network during runtime. The initialization file contains information as to which devices are on the network, their addressing, and how much data they own. The ICN service uses this information to determine whether it should capture data off the network and what data it needs to send out on the EGD network. The toolbox Batch Operations utility supports available operations for the Network Interface. Refer to Chapter 5 for details on Batch Operations.

10-2 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Configuration This section provides instructions for using the toolbox to configure the Network Interface.

Create Network Interface To create a Network Interface Or click

.

From the File menu, select New. The New dialog box displays a list of available devices.

Click the System Configuration tab. Select Network Interface. Click OK.

The Network Interface window is created with a temporary name, such as nwdv1. The Outline View of the window displays items as follows: Device name

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-3

Modify Network Interface Name To modify the name of a Network Interface

Or double-click the name.

1.

From the Outline View, click the interface name to highlight it.

2.

From the Edit menu, select Modify. The Modify Device dialog box displays.

Enter a new name (maximum: five characters).

Enter a note in the text box, if desired.

10-4 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Work with Network Interface Files The Network Interface is configured using three types of files: •

Binary working files (.alb) contain an exact copy of the configuration used by the toolbox. You will generally work from .alb files.

•

Tree files (.tre) are text files that contain configuration information.

•

Project files (.prj) are text files that can group all .tre files that make up an interface.

Export as .prj and .tre files To save the Network Interface to a .prj file

Network Device menu commands are managed just as other toolbox and Windows menus (refer to Chapter 3).

1.

From the Outline View, highlight the interface name you want to export.

2.

From the File menu, select Export (see menu below).

3.

Select All. The Export Project dialog box displays to confirm the name of the .prj file.

4.

Click OK to save the .prj file.

To save part of an interface configuration to a .tre file 1.

From the Outline View, highlight the item you want to export.

2.

From the File menu, select Export (see menu above).

3.

Select Selected. The dialog box that corresponds to the item you selected in step 1 displays so you can select the name for the .tre file.

4.

Click OK to save the .tre file.

Tip For instructions on exporting signal files, routing files, and EGD initialization files, see the sections, Exporting Signal and Routing Files and Exporting EGD Initialization Files.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-5

Define Network Connection To define a network connection Tip The hardware library must be loaded before the network connection can be made. From the File menu, select Import and select the mk6_iolib.tre file.

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First. If the hardware library is not loaded, the following warning dialog displays.

3.

Click OK and load the uc_iolib.tre file. Repeat steps 1 and 2.

4.

The New I/O or Network Interface dialog box displays.

5.

Select the desired network connection and click OK. The network item is inserted in the Outline View.

Tip

For more information on editing different networks, refer to Chapter 9.

10-6 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Device Dialect Message class is a number included in each DLAN+ command message and used by devices as a filter.

The dialect identifies the type of physical pc or PLC the Network Interface is configuring. Dialect information is required by other devices, so that the command messages sent to this device contain the correct message class. If the message class for a command does not match the message class for the receiving device, the command is ignored. The primary use of dialect/message class is when a command is broadcast (or sent to a group), but is intended only for a specific type of device (such as a drive). The dialect/message class makes sure only the specific devices of the correct type receive the command message. Note When a controller or drive is configured, the device type is already known and the dialect is preset.

Modify Dialect To modify a dialect

Or double-click DLAN+ Interface.

1.

Insert the DLAN+ Interface using the steps in the previous section, Defining a Network Connection.

2.

From the Edit menu, select Modify. The Edit DLAN+ dialog box displays.

A default name is assigned when DLAN+ is inserted. In the USDB, the network name exists in the database and is set by the command Get From Database. For the SDB, the name is made available to other controllers with the command Put Into Database(refer to the Sdb Browser in the View menu). The ARCNET node number (1 to 240) for this controller on this network (must match the board DIP switch setting). Enter the value 0, and the next available drop number is assigned when it is put into the database. Dialect identifies the type of physical PC or PLC the Network Interface is configuring. Select the dialect to use from the drop-down box . Enter a description of the network.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-7

Insert/Define Signals Function names are limited to eight characters.

Network Interface signals are inserted in the toolbox in the Outline View under the item Functions. A function acts as a grouping mechanism for inter-related modules. To insert a function into a configuration

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click the item Functions.

2.

From the Edit menu, select Insert First. The Function Name dialog box displays to name the function. For example, enter the name func1, and click OK.

Select Functions. From the Edit menu, select Insert First.

The Function Name dialog box displays to name the function.

Once a function is inserted, signals can be inserted/edited and defined as described in Chapter 3, Configuring a Mark VI Controller.

Map Signals to a Network See Chapter 9, Hardware and I/O.

Once the signals are defined, they must be mapped to the appropriate network and page, under the item Hardware and I/O Definitions. This makes the signals available to other devices on the appropriate networks. The following Outline View has signals mapped to an Ethernet page and to a DLAN+ page.

Note A Network Interface can map STRING-type signals to the Ethernet (as the signal file is interpreted by the runtime code). The string lengths are user-defined.

10-8 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Specify Signals Used by the Network Interface Refer to the section, Module Pins.

To specify signals expand the item Functions, and click the item Modules.

Click the right-mouse button on the pin you want to edit, and select Modify.

The Edit Module Pin dialog box displays. In the Connection text box, enter the name of the external signal to be connected to the pin, or click Browse… for a defined signal either locally or from the SDB.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-9

The following screen displays where the signals are used. Note A Network Interface can own scales, which are put in the database. Global scales can be obtained, making them available to Network Interface-owned signals.

10-10 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Put Into Database/Get From Database The command Put Into Database makes all Network Interface signal information available to other devices. The command Get From Database finds all the signals in the SDB that the Network is configured to use, but does not own. The get process creates the necessary pages and point information in the Outline View to connect the signals on module pins with the actual external signals. The following screen displays the network points that can result from the command Get From Database.

The command finds the signals defined as being attached to the module pins for this Network Interface. Those signals are accessed through DLAN+ and are from the controller device called UC1 in the page called PG1.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-11

Export Signal and Routing File(s) An Alpha or NT-based pc connected to DLAN+ needs the signal and the routing tables.

Once the Network Interface's signals are defined and the commands Put Into Database and Get From Database are performed, the .cfg and .rte can be created, if required by the Network Interface. A .cfg file is a signal definition text file, which allows other programs to resolve signal addressing. A .rte file is a routing definition text file, which defines to other programs how a signal is to be routed from one DLAN+ network to another. An ICNSDB.ini file is the Ethernet Global Data (EGD) initialization text file for the EGD Integrated Control Network (ICN) service. To create a .cfg or .rte file 1. From the File menu, select Export.

Exports the interface signal's configuration file for use by other programs. Exports the routing text file for DLAN+ message routing. Exports the Ethernet Global Data (EGD) initialization file (ICNSDB.ini).

2.

Select Signal Data. The Signal Export File dialog box displays. Or, select Route Data. A text file is produced with routing data for the Network Interface.

3.

Enter the location and file name to save the signal data.

4.

Click OK. All interface signal data is written to this file and location.

10-12 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Export EGD Initialization Files Once the Network Interface's connection to the proper EGD network is defined (see the section, Defining a Network Connection) and a Put and Get from the Database is performed, the EGD initialization file can be exported. To create a ICNSDB.ini file 1.

From the File menu, select Export.

2.

Select Egd Ini. A dialog displays to confirm the exporting destination of the file.

3.

Click Yes. The initialization file will be stored in the displayed location.

Profibus Interface Profibus interfaces can be inserted into the Hardware and I/O Definitions tree to access the Profibus functionality available on certain hardware forms. Profibus interfaces have no pages. No cards that precede UCVE use the Profibus interfaces. To insert a Profibus interface 1.

From the Outline View, click on the Hardware and I/O Definitions item to highlight it.

2.

From the Edit menu, select Insert First. Or, click the right-mouse button and select Insert First.

3.

The New I/O or Network Interface dialog box displays. Select Profibus, then click OK.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 10 Configuring the Network Interface • 10-13

To configure a Profibus interface 1.

Click to highlight the Profibus interface to be configured.

2.

From the Edit menu, select Modify or, click the right-mouse button and select Modify. The Profibus Interface dialog box displays.

The Network Name is the interface name (five characters, maximum). Interface is the unique inteface number, which will vary with hardware forms. Notes should include a string description of this DDR (50 characters, maximum).

3.

Click OK.

10-14 • Chapter 10 Configuring the Network Interface

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database

Introduction This chapter defines signals and their sources. It also defines the topological information in the database. The database is a collection of signals, scales, and other topological information, which all devices in a system share for communication. Devices place information into the database with the command Put Into Database and obtain information with the command Get From Database. There are two databases: System and Unified System. System Database (SDB) is a Windows-based client/server database, which uses .dbf files for storing data. Unified System Database (USDB) is an Informix® SQL relational client/server database, which runs on a LynxOs-based PC. Section

Page

Signal Concepts......................................................................................................11-2 SDB ......................................................................................................................11-12

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-1

Signal Concepts Signals are the placeholders for memory locations in the toolbox’s different platforms. Signals also connect both the pins in blockware and blockware to the points in hardware. They are created by signal definitions and pins as part of blockware. Every block, macro, or module that is inserted has a signal associated with its pins. For more information, refer to the section, SDB.

Signals exist in the database only when they are mapped (connected) to a network I/O point and the device configuration command, Put Into Database, is used. When a signal is put into the database, it is made available to other devices to get. Signals can be created by: •

Inserting a signal definition

•

Sending the Get From Database command

•

Inserting an item of blockware in a controller

Drive Signals Signals in the AcDcEx2000 are owned by variables (VARs). The number and types of signals depend on the type of AcDcEx2000 being configured. The signal tokens are fixed, since the VARs are created when the device is created and exist as long as the device exists.

Controller Signals In the toolbox Outline View, controller signal definitions are inserted under the item Signal Definitions (under the items Functions or Macro and Module Libraries). Signal definitions are also placed under the item System Data, under the items External Signal Definition and Undefined Signal Definition, using the command, Get From Database. Also, in the item System Data, a list of LINK_OK signals are placed under the item Network Signal Definitions.

11-2 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Signal definitions can be inserted under the items System Data, Macro and Module Libraries, Functions.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-3

Macro Pin vs. Module Pin A Mark VI Controller signal is defined in a macro pin or module pin before instancing. The following table provides guidelines on how and when to define a pin. When to use a macro pin:

Guidelines for Macro Definition Pin

For any signal that needs to be accessed outside this macro.

Name is limited to seven characters.

For signals that will help with debugging, especially if it will avoid having to look inside the macro.

Can attach a 50-character note. When a macro is instanced, the macro’s pin names are combined with the instance number to automatically make the signal name.

Use a module pin when:

Guidelines for Module Definition Pin

Signal is used in more than one task.

Name is limited to 12 characters.

Signal is a Status_S or I/O signal (do not use fully qualified signal name, such as R1/R2/R3/name).

Can attach a 50-character note.

One or more tasks in the module need to be event-started on the rising edge of this signal. Signal is not used elsewhere, but needs a custom signal description. (A custom signal description is needed for any signal that might end up as a permissive that could be diagnosed, such as an input to a BENG or a BENG D block).

Can attach a scale factor to the signal. Inserting a module pin makes it obvious which signals are inputs/outputs. The pins on blocks and macros in the module definition can be written to point to this module pin, no matter what region prefixes were specified when the module was instanced.

Signal/Pin Connection Signals are created by signal definitions or for pins as part of blockware. Every block, macro, or module that is inserted has a signal associated with its pins. When a signal is created: •

A block pin or instanced macro pin is automatically named based on the pin name and block number. They are referenced from pins on other blocks using # :pin_name (# is the block number: name of pin). There is no signal description associated with this signal. This signal can only be used within the same level of code. If the block is in a macro, it can only be used within that macro and if the block is in a task, it can only be used within that task.

•

A module instanced pin or inline module pin are global to the device. They can be connected to a Status_S variable or an I/O point. The signal name is in the form R1\R2\R3\module_pin_name, where R1\R2\R3 was specified when the module was instanced.

•

A signal definition is also global to the device. It can be connected to a Status_S variable or an I/O point. The signal name is in the form R1\R2\R3\signal_name. A scale factor can be attached to the signal.

11-4 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Pins are connected to other pins or signals to make blockware function in a prescribed way. A connection is generally indicated in the Outline View by a name in parentheses following the pin name, such as:

For more information, see Chapter 4, Finder.

Pin connections display in a hierarchy that can be seen in the Finder under the tab Signal/Variable Usage, as shown.

The hierarchy reflects the way pins and signals are connected. Each item in the list references the item in the level above it. A signal hierarchy, excluding I/O points, is represented in Pcode by a single address token. This means that only one initial value or scale is used and the top level is the source of such information.

For a list of data types, refer to Chapter 2, Using the Toolbox.

It is important to recognize the directional nature of connections to obtain the correct data type. Pins with a collection data type, such as Analog or Simple, must reference pins with non-collection data types. Referencing incorrectly causes a validation error. Correct the error by reversing the direction of the connection or by creating a pin and referencing that pin.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-5

Attaching Signals to I/O I/O points found under the Hardware and I/O Definitions item can be used in blockware only when they are connected to signals. The Summary View below displays an example of the connected signal and scale.

The I/O mapper task is a program that transfers inputs to outputs in the controller. The toolbox creates I/O transfer Pcode records for any signal connected to both input and output points. Similar records are also created for tasks that have signals with I/O points connected to block pins. More than one point can be connected to a signal. These multiple connections direct the mapper task to move inputs to outputs using I/O transfers, although the signal is not used in any task. To have more than one input point results in a validation error. However, it is possible to connect multiple output points to this signal, along with a single input point. For more information, see the sections, Status_S Points and Genius Block and Field Control Module Points.

Scale factors are associated with signals and not points, so that all points connected to a particular signal will all use the same scale factor. When the input transfer occurs, the raw counts are converted to engineering units used by the blockware. When the output transfer occurs, the engineering units are converted to raw counts. Note Because the I/O mapper is not synchronized with the scheduling frame, Mark VI I/O should not be configured for transfer.

11-6 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Special Signal Properties Properties of certain signals can be accessed in blockware and used as part of the normal logic by preceding the name of the pin or signal, as follows: •

Precede the inverse of a Boolean signal with a tilde symbol ~.

•

Precede the health of any signal connected to an I/O point, (Boolean value) with the number symbol #.

A signal’s health status indicates whether the associated point is functioning as intended. The value of the signal health varies depending on the points to which the signal is connected. The following table shows what information goes into the value of the health. The health of signals not connected to I/O points is TRUE. Generally, signals connected to output points are always healthy. Input I/O Type

# Health is…

Genius

No Genius point or block faults and block present and GENI_ON

Field I/O

No point, module, or block faults and block present

Register I/O

I/O semaphore, page, and heartbeat healthy for register I/O types depending on required client functionality

Internal Status_S

Input page healthy

External Status_S

Input page healthy and signal health as filled out by the I/O mapper task if the source device signal is connected to both an input and output

Signals connected to Genius points also have an extended health  with the symbols ##. The extended health of a point is a 32-bit mapped value used to extract more specific health information on a given I/O point. The meaning of the bits differ according to the I/O type. The table below defines different I/O types. I/O Type

Byte 3 (MSB)

Byte 2

Byte 1

Byte 0 (LSB)

GENIUS

Bit0 = GENI_ON

Bit0 = block present

*Block fault code

*Circuit fault code

Field I/O

Bit0 = GENI_ON

Bit0 = block present

*Block fault code

*Circuit fault code

Bits 4-7: module fault code, reset same as Genius Register I/O

Not used

Bit0 = I/O semaphore health = 1

Bit0 = heartbeat health = 1

Bit 0 = page health = 1

NOVRAM

Byte 2 error count

Byte 1 error count

Byte 0 error count

Bit 0 = point health = 1

* The meaning of the Genius Block and circuit fault codes can be obtained from the Genius I/O System and Communications, User’s Manual, GEK-90486F-1.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-7

Scale Definitions A scale can be attached to either a signal definition or module pin definition. Any signal can be mapped to a network page owned by the device. When the command Put Into Database is used, all the signals and any scales attached are put into the SDB. The scale is now available to other devices using the command Get From Database. These scale definitions display under the System Data/External Scale Definitions items, as shown below:

11-8 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Signal Selector The Signal Selector dialog box allows you to select a signal for various toolbox functions. ¾ To select a signal 1. In the Outline View, select Functions, Signal Definition, then right-click the signal name and select Modify. The Edit Signal definition dialog box displays. 2. Click the Browse... button to display the Signal Selector dialog box shown below. Double-click on the region to select signals from. A list of available signals displays. Double-click to select the desired signal.

A description of the selected signal displays here.

Select the type of signal to display in the list above, such as All Types or Boolean.

Select either Local or Network Items, when available. The default is Local.

3. Click the SDB Browse button. The SDB Signal Browser dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-9

In the example above, a specific Network, a Device, and a Data Type are selected from drop-down menus to display just those selected signals. Another method of selecting a desired filter region is to click the Browse Region button. The Select a Region dialog box displays.

11-10 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

4. Click the Attributes button on the SDB Signal Browser dialog box to define the columns displayed in the list box in the Select Signal Fields to View dialog box.

The Add All, Add, Remove, and Remove All buttons move signals from the left list box to the right.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-11

SDB For more information, refer to GEI-100506.

The SDB is a client/server Windows-based database that uses .dbf files for storing data. Only the device that owns the topology and signal data can put that information into the SDB. There is no separate import program. Select the database from the Options menu, Settings option, and Database tab. The SDB: •

Can be created from the toolbox as long as the SDB server is running.

•

Is specified by a path-qualified sub-directory where the database is stored. The SDB name must include a drive letter.

I/O points and internal signals that can be put into the database are stored in the signal table.

Put Into and Get From Database The command Put Into Database provides information for other devices in the system. The command Get From Database allows the devices to obtain this information. All devices put the same information into the database depending on the configuration (except the System Device). The following data can be put into the database: •

Device information (topology data), such as device name, type, and number.

•

Network information (topology data), such as the networks connected to the device, pages associated with each network connection, and drop numbers when applicable.

•

Signals owned by the device and mapped to pages owned by the device.

•

Scales owned by the device, which are attached to signals that get put into the database.

11-12 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Put Into Database The Put Into Database command can be full or incremental. By selecting the Full option, the old signals of a device are deleted from the database and replaced by the signals that the device presently owns. This is also true for network connections and pages owned by a device. If you select the Incremental option, signals are added that have been created since the last Put Into Database command. All previous signals are still in the database (even if they were removed from the device configuration). Incremental is especially useful for devices that have thousands of signals and it is necessary to add one or two new signals with out taking the time to re-put everything. When the command Put Into Database is used, certain fields that have a value of 0 are automatically assigned a new value by the database. The numbers that the database assigns are used in the device configuration. This includes data such as: •

Device number (must start at 256 or database reassigns number)

•

Drop number (DLAN+)

•

Page number (DLAN+)

¾ To put information into the database 1.

From the Device menu, select Put Into Database. Select Full to include all information or Incremental for specific information.

The toolbox displays the message box shown below, indicating which server and database will be used. If any of this information is incorrect, click No to cancel the operation.

2.

Click Yes to continue the command, Put Into Database. The Error Log View displays the present state and status of the command.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-13

Get From Database The get process also searches for undefined signals in the database. Then, the database server returns signal attributes and the signals are assigned owners. The owners are the external devices on the same network as the device performing the get. The signal attributes returned by the database are used for building the device’s Pcode. The command, Get From Database also allows the device to obtain the actual value of the signal from the network interface during runtime. There are two types of get: full and incremental.

A warning is issued in the Error Log View when an incremental get is performed.

•

In the Full command, the list of External Signal Definitions under the item System Data are ignored. After the command is completed, this list is rebuilt, and the point list for external pages under the item I/O Display Definitions is rebuilt.

•

The Incremental command applies only to signals. When getting from the database, the toolbox creates a list of signals used by the device, but not owned by the device. Signals in the item External Signal Definition are not bound, but the new bound signals are added to the item and to the external device’s pages.

An incremental get can be faster then a full get, especially if a device is using thousands of signals. However, the incremental will not receive any updates to external signal data that existed before and may have changed. ¾ To get information from database 1.

From the Device menu, select Get From Database. Select Full to include all information or Incremental for specific information. One of the following message boxes, displays:

2.

Click OK to continue the command. Click Cancel to end process

The signals are displayed under the item External Signal Definitions.

11-14 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Tip ª During the command Get From Database, the toolbox creates a list of all signals that are used and not owned by the device. It then attempts to find them in the database. The signals that are found are placed under System Data/External Signal Definitions. They are also shown as points in the device’s external page under Hardware and I/O Definitions. If signals are not found in the database, a message box displays to create Undefined Signals Definitions. If undefined signals are created, they are displayed under the item UnDefined Signal Definitions, as shown below. Signal found in the database and not owned by the device are compiled here Signal not found in the database are compiled here

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 11 Signals and the Database • 11-15

Scale Results When a scale is associated with a signal, the scale name and information are included with the signal. Global scale definitions do not change as often as signal usage. So, after getting topology and signals, a dialog box displays to Get Scales. Click No and receive a warning that scales were not received and previously defined external scales were not touched. Click Yes and the item Externally Defined Scales is replaced with all the scales defined in the database. Note Get scales returns all the scales in the SDB, including those owned by this device. However, these scales are ignored by the device since it is the owner.

Global Enumerations System Configuration can define Enumeration Type definitions, which are global. When System Configuration performs a Put into Database command, these enumerations are stored in the SDB. Any device that performs a Get from Database command will get these global enumerations, along with signals, scales, and other data. These global enumerations are stored as shown below.

These standard type definitions are used for Status_S.

These five type definitions are global.

These global enumerations can be used as data types for signals. It is only necessary to define the enumeration once to use it in any number of devices.

11-16 • Chapter 11 Signals and the Database

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration

Introduction Once collected, the data can be accessed either by GE data analysis applications or by PI-ProcessBook.

The Turbine Historian Configuration device is used to generate configuration files, configure the historical data collection, and implement the configuration for the Mark VI, PI-based, Turbine Historian. This device configures the Turbine Historian to collect the following signal data and distribute over the Unit Data Highway (UDH). •

Mark VI, Ethernet Global Data (EGD)

•

Alarm and Event

•

Sequence Of Event (SOE)

•

Hold

Section

Page

Working with Files and Menus ..............................................................................12-2 Configuration..........................................................................................................12-4 Templates ...............................................................................................................12-6 Troubleshooting....................................................................................................12-15

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-1

Working with Files and Menus The Turbine Historian is configured, using one of three types of configuration files: For more information, refer to Turbine Historian System Guide, GEH-6422.

•

Turbine Historian binary (.thb) file is the binary file form of the configuration created through the Save command. The configuration can also be exported to a projected file.

•

Project (.prj) file is a text file that holds configuration information.

•

Tree files (.tre) are text files that contain configuration information.

Menu Commands Turbine Historian Configuration menus, such as File, Edit, and View, are managed just as other toolbox and Windows menu commands.

Device Menu The Device menu contains the following commands:

Validate checks the configuration for errors. Build is disabled under specific conditions. Refer to the Troubleshooting section.

Build is used to produce the Turbine Historian configuration files and to configure the PI database with the points defined in each collection. Put In Database verifies that the device properties are correct and inserts the device into the database. Configuration and the defined network connections are inserted into the SDB Device and Topology tables. This data is then used when the Turbine Historian Configuration creates text files during the Build command. Get From Database retrieves signal information from the database. Each time that a signal or set of signals is added to a Collection, you must use this command.

Restart Services may not be enabled under specific conditions. Refer to the Troubleshooting section.

Restart Services stops and then starts the HST and ICN Services. This enables any changes to the configuration.

Note A Build requires that F:\config.dat be defined, PI services installed and running, and the HST service installed.

12-2 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Build Command The Build command: •

Produces the unit-specific files alarm.dat, event.dat, hold.dat, soe.dat, and unit_egd.dat for the HST runtime system

•

Produces the historian-specific unit files egd_push.u and piconfig.u

•

Runs the utility program ddbuild2 to create the unit-specific files longname.dat and unitdata.dat for the HST runtime system

•

Runs the utility program hstdbs to create the system level egd_push.dat and piconfig.dif files, and for non-Mark VI units, create the system level pi_push.dat file

•

Produces the file enetalm.dat file for the HST runtime alarm subsystem

•

Produces the EGD icn.ini file

•

Modifies the HOSTS file

•

Runs the utility program piconfig to populate the PI database

The following files are generated by the Build for each Mark VI unit defined in F:\config.dat. •

F:\UNITn\ALARM.dat

•

F:\UNITn\EVENT.dat

•

F:\UNITn\HOLD.dat

•

F:\UNITn\LONGNAME.dat

•

F:\UNITn\SOE.dat

•

F:\UNITn\UNIT_EGD.dat

•

F:\UNITn\UNITDATA.dat

•

F:\UNITn\EGD_PUSH.u

•

F:\UNITn\PICONFIG.u

The following list of files is generated by the Build for the Turbine Historian site configuration. •

F:\EGD_PUSH.dat

•

F:\PI_PUSH.dat (if non-Mark VI units are correctly defined)

•

F:\PICONFIG.dif

•

F:\ENETALM.dat

•

%WINDIR%\ICN.ini (merge of SDB data with F:\ICN_EX.ini, if it exists)

•

%WINDIR%\SYSTEM32\DRIVERS\ETC\HOSTS (intelligent merge of SDB data and existing HOSTS file)

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-3

Configuration This section defines the four major items for configuring the Turbine Historian. •

Create

•

Templates

•

Collections

•

Signals

Create Configuration ¾ To create a configuration

Or click

.

1.

From the File menu, select New. The New dialog box displays.

2.

Click the System Configuration tab.

3.

Select Turbine Historian Configuration and click OK.

The Outline View displays the following items: The Turbine Historian Configuration is given the default name, th1.

¾ To modify the name Or double-click the device name.

1.

From the Outline View, click the device name to highlight it.

2.

From the Edit menu, select Modify. The Turbine Historian Device Properties dialog box displays.

12-4 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

The default Device Name is th1. Enter the new name here. The Plant Data Highway (PDH) name must match the Historian's computer found on the control panel applet network' identification tab. The IP address must match the IP address assigned to the Historian's network interface board connected to the PDH. Network Name for the PDH must be unique, since all Turbine Historian Devices and all HMI devices connected to a PDH will this name to identify that PDH. Enter the root location for PI data archive Select the Measurement Systemwhose engineering units and conversion data used to store and display the data on Turbine Historian. Refer toChapter 7, Configuring System , to configure multiple I f tiscales.

Computer The Unit Data Highway Computer (UDH) Name must be unique. The UDH IP Addressmust match the IP address assigned to the network interface board connected to the UDH. UDH Network Namemust match the EGD name that all Mark VIs will use to communicate with Turbine Historian.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Click OK to apply changes.

Chapter 12 Turbine Historian Configuration • 12-5

Templates A Turbine Historian template is a grouping of signals typically based on turbine type/turbine size. Templates can be imported or created manually. ¾ To import a Template 1.

From the Outline View, click Turbine Historian Templates.

2.

From the File menu, select Import. The Import File dialog box displays.

3.

Highlight the desired template tree file.

4.

Click Open. The template file is imported.

¾ To manually create a Template Or, click an existing template to highlight It, then right-click and select Insert First.

1.

From the Outline View, click Turbine Historian Templates.

2.

From the Edit menu, select Insert First. The Turbine Historian Template Name dialog box displays.

Enter a unique template name.

¾ To modify Template properties Right-click the Template and select Modify. Or, doubleclick the Template.

1.

From the Outline View, under the item Turbine Historian Templates, highlight the template.

2.

From the Edit menu, select Modify. The Template Properties dialog box displays.

12-6 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Enter the Name here.

Enter the folder name to which the Template will be exported. If left blank, the template file is stored in the folder where the Turbine Historian resides. Enter a Note about the template.

Click OK to apply changes.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-7

Collections A Turbine Historian collection is a group of signals from one unit (turbine network/controller pair). Collections can be created by instancing templates or adding points manually. ¾ To create a Collection

Or right-click an existing collection and select Insert First.

1.

From the Outline View, click Turbine Historian Collections to highlight it.

2.

From the Edit menu, select Insert First. The Turbine Historian Collection Name dialog box displays.

3.

Enter a unique name and click OK. This name should be the two-character unit name assigned to the unit in F:\config.dat.

Enter a unique Collection name here. The name should be the twocharacter unit name assigned to the unit in F:\config.dat.

¾ To instance or remove a Template Or double-click the collection.

1.

From the Outline View, click the collection to highlight it.

2.

From the Edit menu, select Modify. The Collection Properties dialog box displays.

Or right-click the highlighted collection and select Modify.

3.

Click a template in the Templates Available list to select it.

4.

Click Add to add it to the Templates In Collection list. The template now moves from the Templates Available list.

5.

Click OK to add the template signals to the collection.

Multiple templates can be added to a collection.

Note An instanced template must have its wildcard substitution variables, %0, %1, … %9 and ^, defined. To define the wildcard substitution variables, select the template in the Templates In Collection list, then select the substitution variable in the Substitutions list, then enter the string value. Click Apply. The %C substitution is always set to the Collection name and cannot be edited.

12-8 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Enter a unique collection name. This name should be the two-character unit name assigned to the unit in F:\CONFIG.DAT. Enter the name of the folder where the collection file will be exported. If left blank, the collection file is stored in the folder where the Turbine Historian Device file is located. This displays the list of templates available to be added to the collection. Select a template and click Add to add the template to the collection. The Templates in Collection box displays a list of the templates already added. To remove a template, highlight the template name and click Remove. Enter a note describing the collection.

To see the substitution symbols for a particular template, highlight the Template name in the Templates in Collection list. The symbols for that template display in the Substitutions box. To enter a value for a substitution symbol, highlight the symbol in the Substitutions list, enter the value, and click Apply.

Note To add a signal to a Collection, refer to the section, Signals.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-9

Signals Signals can be added to a collection manually by selecting the desired signals from the available network signals. When a signal is added, default information is put into the signal’s fields. When the command Get From Database is performed, some fields may be overwritten with data from the SDB. The Exception Deviation field must be updated for each manually entered signal. Field Name

Description

Signal Definition vs. SDB Definition

Signal Name

EGD signal name

Cannot be different from SDB

Description

Signal Description

Uses SDB

Exception Deviation

Change in engineering units that triggers writing the signal to the historian subsystem

Must enter, not in SDB

Data Collection

Determines if point is saved in history

Default is ENABLED, not in SDB

Data Type

For example, REAL, BOOL

Uses SDB

Units

Engineering Units

Uses SDB, if this field is blank

Precision

Number of decimal places to display

Uses whichever is greater between the signal and SDB definitions

Maximum Data Plot

Maximum plot limit, for display purpose only

Default is 100, not in SDB

Minimum Data Plot

Minimum plot limit, for display purpose only

Default is 0, not in SDB

Maximum Raw Counts

Maximum input value used to convert data to different engineering units

Default is 100, not in SDB

Minimum Raw Counts

Minimum input value used to convert data to different engineering units

Default is 0, not in SDB

Maximum Engineering Units

Maximum target value used to convert data to different engineering units

Default is 100, not in SDB.

Minimum Engineering Units

Minimum target value used to convert data to different engineering units

Default is 0, not in SDB

Maximum Quality Limit

Maximum value, in engineering units, over which the quality bit is set when saved in the database

Default is “*”, not in SDB

Minimum Quality Limit

Minimum value, in engineering units, over which the quality bit is set when saved in the database

Default is “*”, not in SDB

12-10 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Add Signals From the Outline View ¾ To add a signal to a collection Or click an existing signal to highlight it and then rightclick and select Insert First.

1.

From the Outline View, click an existing template under Turbine Historian Templates, or click an existing collection under Turbine Historian Collections to highlight it.

2.

From the Edit menu, select Insert First. The Turbine Historian Signal Name dialog box displays.

Append a unique signal name to %C. For a collection signal, append a unique name to the or click Browse. . . to display the SBD Signal Browser.

.

¾ To add signals using the SDB Signal Browser When the SDB Signal Browser is opened from this dialog box, only single-signal selection is allowed.

From the Turbine Historian Signal Name dialog box, click Browse…. The SDB Signal Browser dialog box displays.

Select EGD network.

Click Query to display a list of network signal that are defined in the SDB. A list of signals displays in the Available Signals list.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-11

Highlight the desired signal(s) and click Add. The added signals display in the Selected Signals list. When finished selecting, click OK to apply the changes.

Add Signals Using the SDB Browser ¾ To add signals using the SDB Browser 1.

To start the SDB Browser, click the View menu and select SDB Browser. The SDB Browser dialog box displays.

12-12 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

2.

Select the Signal tab and click Query. The Query Design dialog box displays.

3.

Highlight the desired signal(s) and press Ctrl+C to copy the signal information to the paste buffer.

4.

From the Outline View, highlight the target template or collection, then press Ctrl+V to paste the signals into the template or collection.

Fill in the appropriate Criteria and click OK. The query searches the SDB and displays the results in the SDB Browser dialog box.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-13

Modify Signals ¾ To modify Signal properties Or, right-click the Signal and select Modify. Or, doubleclick the Signal.

1.

From the Outline View, highlight the signal.

2.

From the Edit menu, select Modify. The Edit Turbine Historian Signal Definition dialog box displays.

Enter the Signal Name or click Browse... to display the SDB Signal Browser where you can select a signal. As the Exception Deviation, enter the minimum number of scaled units a signal must change prior to being written to the Historian subsystem ( see note below). Enable or disable Data Collection to save this signal to the Historian subsystem. Display Settings: The engineering Units depend on the Measurement System selected in the Device Properties and the corresponding value in the Mark VI signal scale. Refer to Chapter 7, Configuring System Information, to configure scales. Precision is the number of decimal places defined by the Mark VI signal scale. Conversion Settings: The Conversion Settings values are used for converting the controller data from its native format to a new format in the Turbine Historian. Values are determined by the Mark VI signal scale conversion settings and the Measurement System selected for this device. Enter a signal Note.

The Quality Limits values, in engineering units, are over or under which the questionable bit is set. These are typically set to ^, allowing all data to be saved without setting the questionable bit.

The maximum and minimum Data Plotting limits are defined by the maximum and minimum conversion settings of the scales unless the Mark VI signal plotting limits are enabled. Refer to Chapter 3, Basic

Configuration, to enable and set the signal plotting limits.

Note The Exception Deviation field will be disabled, and will use the Mark VI's signal deadband, if it is enabled. Leave the field blank to use 0.5% of the scaled data plotting limits.

12-14 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

¾ To edit multiple signals 1.

From the Outline View, highlight a signal, then press and hold the ---Ctrl or Shift key to highlight multiple signals.

2.

From the Edit menu, select Modify. The Edit Turbine Historian Signal Definition dialog box displays with the Signal Name field disabled

3.

Use the mouse to select or press the Tab key to move to the fields to modify.

4.

Enter changes and click OK. The following dialog box displays.

5.

Select Yes to update all fields. Select No to return to the Edit Turbine Historian Signal Definition without making any changes. All selected signals will match this configuration.

Troubleshooting When troubleshooting or reporting errors, refer to the Error Number in the error message. This number relates specific information regarding the nature of the encountered problem.

The commands Build and Restart Services are disabled. Verify that the following PI Services are running: • Network Manager • Update Manager • Archive Subsystem • Snapshot Subsystem • Base Subsystem Verify that the following files exist in the specified drives and directories: • F:\config.dat • G:\exec\hst.exe The commands Put In Database and Get From Database are disabled. Verify that the SDB is defined correctly (refer to the Options menu, Settings, and Database tab).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 12 Turbine Historian Configuration • 12-15

Notes

12-16 • Chapter 12 Turbine Historian Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration

Introduction TCI is part of the Turbine runtime system, which integrates the Mark VI controller, CIMPLICITY HMI, and PI or Historian systems

This chapter provides instructions for using the toolbox to configure the Turbine HMI. The Turbine HMI configuration is used to import data into CIMPLICITY HMI and to generate a number of text files used by the Turbine Control Interface (TCI) system. Most of the information for the Turbine HMI configuration is obtained from the System Database (SDB).

Section

Page

Concepts .................................................................................................................13-2 Working With Files and Menus..............................................................................13-3 Configuration..........................................................................................................13-6

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration • 13-1

Concepts The HMI configuration requires some setup tasks for the Build command to load the CIMPLICITY system with signals from the SDB, and to automatically produce the text files required by the TCI. The HMI configuration: •

Creates and defines configuration properties

•

Specifies the network connection

•

Specifies the EGD exchanges it uses

•

Puts data into the SDB

•

Gets signal data from the SDB

•

Validates and saves the configuration file

•

Uses the Build command to automatically perform the following: −

Import signals and other data into the CIMPLICITY system

−

Produce the EGD icn.ini file

−

Produce the turbine Alarm.dat, Hold.dat, Event.data, Soe.dat, and unit_EGD.dat text files for the TCI runtime system

−

Produce the turbine Enet_alm.dat file for the TCI runtime alarm subsystem

−

Modify the HOSTS file, if required

−

Modify the CIMPLICITY CimHost.txt file, if required

−

Run the utility program ddbuild2 that produces intermediate files for the TCI subsystem

13-2 • Chapter 13 Setup for Turbine HMI Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Working With Files and Menus The HMI configuration uses three types of files: •

Binary working files (.hmb) contain an exact copy of the configuration used by the toolbox. Users generally work from .hmb files.

•

Tree files (.tre) are text files that contain configuration information.

•

Project files (.prj) are text files that can group all .tre files in a configuration.

Export as .prj and .tre files ¾ To save the HMI Configuration to a .prj file

HMI Configuration menu commands are managed just as other toolbox and Windows menus (refer to Chapter 3).

1.

From the Outline View, highlight the interface name you want to export.

2.

From the File menu, select Export (see menu below).

3.

Select All. The Export Project dialog box displays to confirm the name of the .prj file.

4.

Click OK to save the .prj file.

¾ To save part of an HMI Configuration to a .tre file 1.

From the Outline View, highlight the item you want to export.

2.

From the File menu, select Export (see menu above).

3.

Select Selected. The Export dialog box displays to select the name for the .tre file.

4.

Specify a file name or use the default, then click OK to save the .tre file.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration • 13-3

Device Menu Commands ¾ To put HMI configuration data into the SDB 1. From the Device menu, select Put to Database. 2. When the message box displays, click Yes.

The HMI configuration and the defined network connections are inserted into the SDB device and topology tables. This data is then used when the HMI configuration creates text files during the Build command. ¾ To get signal data from the SDB 1. From the Device menu, select Get from Database. 2. Click Yes on the toolbox message box.

The Get From Database gets all signals defined in the SDB for exchanges defined in the HMI configuration. The signals are placed in the .tre file under each exchange.

13-4 • Chapter 13 Setup for Turbine HMI Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

¾ To validate and build the HMI Configuration 1.

Select the HMI configuration name at the top level of the Outline View.

2.

From the Device menu, select Validate. A Validation complete message displays in the status window.

3.

From the Device menu, select Build.

When the following message box displays, click Yes.

Signal Attributes •

Setpoint limits can be defined for a signal in the toolbox. Setpoint limits are not attributes of a scale. Enter the limits in the Native Measurement System for the signal (if the signal’s native measurement system is U.S. and has units of inches, setpoint limits may be setpoint low limit = 1 inch and setpoint high limit = 10 inches).

•

Display limits are initialized by the scale associated with the signal. The display limits are fixed by the minimum and maximum engineering values for the selected native measurement system of the scale. If the scale’s selected native measurement system is U.S. and has units of inches, and the minimum value is one inch and the maximum value is 10 inches, the display low limit will be one inch and display high limit will be 10 inches. However, it is possible to define display limits for a signal, independent of the scale. If this is done, the display limits for the signal overrides those for the scale. Just as for the setpoint limits, the signals display limits are defined in the signals selected native measurement system. If the signal's display limits are defined, these will be used for importing a point's display limits. If the signal’s display limits are not defined, the display limits from the scale are used to define the CIMPLICITY point display limits.

•

Alarm class. If a signal is defined with an Alarm attribute, you may assign an Alarm Class to the signal (alarm classes are defined in the system information file of the toolbox. Controllers have a list of defined alarm classes available after performing a get from the SDB). The signal’s alarm class is imported into the CIMPLICITY system as an attribute of the point.

•

CIMPLICITY screen name. If a signal is defined with an Alarm attribute, you may assign the name of a CIMPLICITY screen file as an attribute of the signal. The signal’s CIMPLICITY screen is imported into the CIMPLICITY system as an attribute of the point. When an alarm is generated in CIMPLICTY from the signal, you may then easily access the defined screen from the CIMPLICITY alarm screen.

•

CIMPLICITY enumerations. CIMPLICITY enumerations show up in the work inch under Points/Point Enumerations in the left-hand tree view. If an SDB signal has an enumeration associated with it, the enumerations name is included in the CIMPLICITY point attribute. The enumeration itself will have been imported during the build before signals are imported.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration • 13-5

Configuration This section provides instructions for using the toolbox to setup and configure the HMI. ¾ To create a Turbine HMI configuration 1.

From the File menu, select New. When the New window displays, click the System Configuration tab.

2.

Select Turbine HMI Configuration. Click OK.

The HMI Configuration window is created with a temporary name, such as hmi1. The Outline View of the window displays the following items:

Configuration name

13-6 • Chapter 13 Setup for Turbine HMI Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Modify HMI Configuration Properties ¾ To modify HMI configuration properties 1.

From the Outline View, click the interface name to highlight it.

2.

From the Edit menu, select Modify. The HMI Configuration Properties dialog box displays. Enter a Network Name for the PDH or select from the drop-down list.

Enter the Configuration Name. Enter the name and address information for the Plant Data Highway (PDH). Enter the name and address for the Unit Data Highway (UDH).

Enter the location and name . of the HMI CIMPLICITY Project File.

Select either Language 1 or 2 to specify which language will be used for descriptions when importing signals into the CIMPLICITY HMI system. The language names are derived from the System Information (see chapter 7), which puts the names in the SDB.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration • 13-7

Define a Network Connection ¾ To define a network connection Or right-click and select Insert First.

1.

From the Outline View, click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First.

3.

The Enter or Select a Network dialog box displays.

4.

Enter the network name or select a network from the drop-down list.

5.

Click OK. The network item is inserted in the Outline View.

EGD Network Interface

13-8 • Chapter 13 Setup for Turbine HMI Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Edit EGD Network ¾ To modify a network connection Or right-click the Network name and select modify.

1.

Click the network name to highlight it.

2.

From the Edit menu, select Modify. The Edit EGD Interface dialog box displays.

Network Name

Network Number is assigned by the SDB when the command Put in Database is performed.

Producer ID is usually the name of the computer on the UDH

Source is the name and location of the exported .tre file. If the network has not been exported, this field will be blank.

Insert EGD Exchanges Any number of EGD exchanges are inserted in the toolbox in the Outline View under the EGD network. The exchanges should contain the signals needed by the CIMPLICITY HMI system. Once the exchanges are inserted, use the command Get from Database to make the signals for each defined exchange available for import into the CIMPLICITY HMI. ¾ To insert one or more Exchanges into a configuration

Or click the right- mouse button and select Insert First.

1.

From the Outline View, click the desired network.

2.

From the Edit menu, select Insert First. The Select EGD Exchange(s) dialog box displays.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration • 13-9

Once the Exchanges are inserted, signals can be inserted using the command Get From Database.

3.

Either type the name of the exchange directly in the exchange text box, or click one or more of the exchanges in the list. The format for the exchange is .

4.

Click OK. The Outline View displays all the selected exchanges.

After the Get from Database command is performed, the signals associated with each exchange are inserted into the tree view, as shown below.

13-10 • Chapter 13 Setup for Turbine HMI Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Signals All signals for each exchange defined in the HMI configuration are imported into the CIMPLICITY point database when a build is performed. A number of automatic actions take place during this step of the build. •

If the required devices and resources have not been defined in CIMPLICITY yet, this step of the build creates them in the CIMPLICITY system. The defined measurement systems (typically US and metric) are inserted or updated in the CIMPLICITY system.

•

If there is a scale associated with the SDB signal, a CIMPLICITY measurement unit is created and identified by the SDB scale name. If dual scaling has been defined, these are used to create the required measurement units and the associations required for switching between measurement systems in the CIMPLICITY system. If the signal is a float (or real) and the precision has been defined, this data defines the CIMPLICITY precision. If it is not defined in the SDB, a default precision of 2 is used.

•

If there is an enumeration associated with the SDB signal, the enumeration name is included as an attribute of the CIMPLICITY point.

•

All signals imported into CIMPLICITY use the ICN DevCom and the Unsolicited and On Change update mode.

•

If the signal being imported has the scale enabled, the build defines the forward and reverse scale equations for the equivalent CIMPLICITY point. A signals scale is enabled or disabled by the device that owns the signal.

•

CIMPLICITY can own signals on EGD. For these signals, CIMPLICITY writes the values with the EGD exchanges being broadcast on the exchanges periodic rate. The signals must be defined by a Network Interface device, in order to accomplish this (which essentially represents the CIMPLICITY system). The producer IP and the IP address for the Network Interface must match the IP of the box on which the CIMPLICITY server is located, which is also the IP of the HMI Device. The Network Interface is ‘Put’ to the SDB. When the HMI Device is configured to use the exchanges from the Network interface and a ‘Get from database’ is performed, the signals will be configured as Read/Write. This is the direction the signals will have when imported into CIMPLICITY, giving it the ability to write the values.

Note Refer to the section, EGD Point Settings, for details on how to enable/disable scaling for an EGD signal.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 13 Setup for Turbine HMI Configuration • 13-11

Notes

13-12 • Chapter 13 Setup for Turbine HMI Configuration

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 14 Configuring the COI

Introduction This chapter provides instructions for using the toolbox to set up and run the Control Operator Interface (COI) configuration. The COI configuration generates and downloads configuration files used by the Control Operator Interface system. Most of the information for the COI configuration is obtained from the System Database (SDB). Section

Page

Concepts .................................................................................................................14-2 Working With Files and Menus..............................................................................14-3 Configuration..........................................................................................................14-6

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 14 Configuring the COI • 14-1

Concepts The COI configuration requires the following setup procedures and toolbox device commands. 1.

Create and define configuration properties

2.

Specify the EGD network

3.

Specify the EGD exchanges it uses

4.

Put data into the SDB

5.

Get signal data from the SDB

6.

Insert Graphics Window file names to be downloaded

7.

Validate and save the configuration file

8.

Build the configuration files required to communicate with the controller and run Graphics Window

Note The Download command stops the Graphics Window, sends the COI a copy of the configuration files, then automatically reboots the COI.

14-2 • Chapter 14 Configuring the COI

GEH-6403L Toolbox for a Mark VI Turbine Controller

Working With Files and Menus The COI Configuration uses three types of files: •

Binary working files (.oib) contain an exact copy of the configuration used by the toolbox. Users generally work from .oib files.

•

Tree files (.tre) are text files that contain configuration information.

•

Project files (.prj) group all .tre files into one configuration.

Export Files The export command saves the configuration files to a .tre or .prj file.

Select Selected to save to a .tre file.

Select All to save each item as a .tre file and create a .prj file.

Note For more information, refer to Chapter 3 and the section, Working with Files and Menus.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 14 Configuring the COI • 14-3

Device Menu Commands The Device menu allows you to put and get data from the SDB, as well as to validate, build, and download. ¾ To put COI configuration data into the SDB 1.

From the Device menu, select Put Into Database.

2.

When this message displays, click Yes.

The COI configuration and the defined network connections are inserted into the SDB device and topology tables. This data is used when the COI configuration creates text files during the Build command. ¾ To get signal data from the SDB 1.

From the Device menu, select Get From Database.

2.

When this message displays, click Yes.

All signals defined in the SDB for exchanges in the COI configuration are placed in the Outline View under each exchange.

14-4 • Chapter 14 Configuring the COI

GEH-6403L Toolbox for a Mark VI Turbine Controller

¾ To validate and build the COI configuration 1.

Select the COI name at the top level of the Outline View.

2.

From the Device menu, select Validate. A Validation complete message displays in the status window.

3.

From the Device menu, select Build.

When the following message box displays, click Yes.

The Build command creates the configuration required by the COI to communicate with the controller and to run the Graphics Window. ¾ To download the COI configuration 1.

From the Device menu, select Download.

2.

When the following message box displays, click Yes.

The Download command stops the Graphics window, sends the COI a copy of the configuration files, then automatically reboots the COI.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 14 Configuring the COI • 14-5

Configuration This section provides procedures for using the toolbox to setup and configure the COI. ¾ To create a COI configuration Or click

.

♦

From the File menu, select New. The New dialog box displays a list of available devices.

The COI Configuration window is created with a temporary name, such as coi1. The Outline View of the window displays the following items: Device name

14-6 • Chapter 14 Configuring the COI

GEH-6403L Toolbox for a Mark VI Turbine Controller

Modify COI Configuration Properties ¾ To modify COI configuration properties 1.

From the Outline View, click the device name to highlight it.

2.

From the Edit menu, select Modify. The Control Operator Interface Configuration Properties dialog box displays.

Enter the device name (maximum: five characters).

Enter the name and address for the COI on the Unit Data Highway

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 14 Configuring the COI • 14-7

Define Network Connection ¾ To define a network connection

Or right-click and select Insert First.

1.

From the Outline View, click the item Hardware and I/O Definitions.

2.

From the Edit menu, select Insert First.

3.

The Enter or Select a Network dialog box displays.

4.

Enter the name of the network in the text box or select from the drop-down list of available EGD networks in the SDB.

5.

Click OK. The network item is inserted in the Outline View

Edit EGD Network ¾ To define a network connection Or right-click the Network name and select modify.

1.

From the Outline View, click the network name to hightlight it.

2.

From the Edit menu, select Modify. The Edit EGD Interface dialog box displays.

Network Name

Network Number is assigned by the SDB. ProducerID is either the computer name or IP address for the COI. Source is the name and location of the exported tree file. If the network has not been exported, this field will be blank.

14-8 • Chapter 14 Configuring the COI

GEH-6403L Toolbox for a Mark VI Turbine Controller

Insert/Define EGD Exchanges EGD exchanges are inserted in the toolbox from the Outline View under the item, EGD Network. Any number of exchanges can be inserted. The exchanges inserted must contain the signals needed by the Graphics Window screens that will reside on the COI. Once the exchanges are inserted, use the Get from Database command to populate each exchange with its defined signals. During the Build, these exchanges are exported to the coi_egd .tre file, which is used by the Graphics Window screens. ¾ To insert one or more Exchanges into a configuration

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click the desired network.

2.

From the Edit menu, select Insert First. The Select EGD Exchange(s) dialog box displays.

3.

Enter the name of the exchange or select one or more exchanges from the list.

Once the exchanges are inserted, signals can be inserted using the command Get From Database. Note The format for the exchange is . 4.

Click OK. The exchange displays in the Outline View as follows:

GEH-6403L Toolbox for a Mark VI Turbine Controller

Chapter 14 Configuring the COI • 14-9

Graphics Window Files Graphics Window files (.grw) and any related meta files (.wmf) or (.emf) are inserted in the toolbox in the Outline View under the item, Graphics Window Files. Insert all Graphics Window files to download to the COI. ¾ To insert a file into a configuration

Or click the right-mouse button and select Insert First.

1.

From the Outline View, click Graphics Window Files to highlight it.

2.

From the Edit menu, select Insert First. The Graphics Window File Name dialog box displays.

Enter a unique file name, or click Browse... to display the Graphics Window File Locator. Select a Graphics Window file from the Graphics Window File Locator dialog box. If the file extension is not entered, .grw is used.

Note One of the Graphics Window files must be selected as the default Graphics Window screen for the COI. The default screen is the first screen displayed on the COI after a reboot.

Highlight the file to insert and click Open. This file is inserted in the Outline View.

¾ To edit a Graphics Window file 1.

From the Outline View, select the Graphics Window file to edit.

2.

From the Edit menu, select Edit Graphics Window. The Graphics Window editor displays the file.

Note Only files with the .grw extension can be edited.

14-10 • Chapter 14 Configuring the COI

GEH-6403L Toolbox for a Mark VI Turbine Controller

Glossary of Terms

AcDcEx2000 Refers to the dc drives (DC2000), ac drives (AC2000), and exciters (EX2000), which are all referenced in the combined device type name. These three devices can use the same application control boards and devices in the toolbox.

application code Software that controls specific machines or processes.

ARCNET Attached Resource Computer Network. A LAN communications protocol developed by Datapoint Corporation. The physical (coax and chip) and datalink (token ring and board interface) layer of a 2.5 MHz communication network which serves as the basis for DLAN+. See DLAN+.

ASCII American Standard Code for Information Interchange. An 8-bit code used for data.

attributes Information, such as location, visibility, and type of data that sets something apart from others. In signals, an attribute can be a field within a record.

automatically named signals Signals that are created as a result of inserting some instruction block(s) other than a Signal Definition. One or more regions of such signals is of the form }00123.

baud A unit of data transmission. Baud rate is the number of bits per second transmitted.

BIOS Basic input/output system. Performs the boot-up, which includes hardware self-tests and the file system loader. The BIOS is stored in EEPROM and is not loaded from the toolbox.

bit Binary Digit. The smallest unit of memory used to store only one piece of information with two states, such as One/Zero or On/Off. Data requiring more than two states, such as numerical values 000 to 999, requires multiple bits (see Word).

GEH-6403L Toolbox for a Mark VI Turbine Controller

Glossary of Terms • i

block Instruction blocks contain basic control functions, which are connected together during configuration to form the required machine or process control. Blocks can perform math computations, sequencing, or continuous control. The toolbox receives a description of the blocks from the block libraries.

board Printed wiring board.

Boolean Digital statement that expresses a condition that is either True or False. In the toolbox, it is a data type for logical signals.

bus An electrical path for transmitting and receiving data.

bumpless No disrupt to the control when downloading.

byte A group of eight binary digits (bits) operated on a single unit.

CMOS Complementary metal-oxide semiconductor.

collection A group of signals found on the same network. The Trend Recorder can be configured by adding collections.

COM port Serial controller communication ports (two). COM1 is reserved for diagnostic information and the Serial Loader. COM2 is used for I/O communication.

configure To select specific options, either by setting the location of hardware jumpers or loading software parameters into memory.

Control Constant Control Constant is a signal with an initial value that is read and never written.

datagrams Messages sent from the controller to I/O blocks over the Genius network.

dead band A range of values in which the incoming signal can be altered without changing the outgoing response.

device A configurable component of a process control system.

ii • Glossary of Terms

GEH-6403L Toolbox for a Mark VI Turbine Controller

DLAN+ GE Industrial System's LAN protocol, using an ARCNET controller chip with modified ARCNET drivers. A communications link between exciters, drives, and controllers, featuring a maximum of 255 drops with transmissions at 2.5 MBs.

gateway A device that connects two dissimilar LANs or connects a LAN to a wide-area network (WAN), PC, or a mainframe. A gateway can perform protocol and bandwidth conversion.

download gateway A controller that communicates to Ethernet and DLAN+, running the special software that can download an OC2000.

Ethernet LAN with a 10/100 MB baud collision avoidance/collision detection system used to link one or more computers together. Basis for TCP/IP and I/O services layers that conforms to the IEEE 802.3 standard, developed by Xerox, Digital, and Intel.

event A property of Status_S signals that causes a task to execute when the value of the signal changes.

fault code A message from the controller to the HMI indicating a controller warning or failure.

Finder A subsystem of the toolbox for searching and determining the usage of a particular item in a configuration.

firmware The set of executable software that is stored in memory chips that hold their content without electrical power, such as EEPROM.

flash A non-volatile programmable memory device.

font One complete collection of letters, punctuation marks, numbers, and special characters with a consistent and identifiable typeface, weight, posture, and size.

forcing Setting a live signal to a particular value, regardless of the value blockware or I/O is writing to that signal.

function The highest level of the blockware hierarchy and the entity that corresponds to a single .tre file.

Get From Database The act of retrieving configuration information from some system database.

Genius bus GE Fanuc’s distributed network of intelligent I/O blocks.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Glossary of Terms • i

Genius global data Data that is automatically and repeatedly broadcast by a bus controller. All other bus controllers on the same bus are capable of receiving the data, although some bus controllers can choose not to. The controller can broadcast global data and receive global data from certain devices, such as the Series 90-70 PLC and other controllers.

Graphic Window A subsystem of the toolbox for viewing and setting the value of live signals. Groups. See Resources.

health A term that defines whether a signal is functioning as expected.

heartbeat A signal emitted at regular intervals by software to demonstrate that it is still active.

hexadecimal (hex) Base 16 numbering system using the digits 0-9 and letters A-F to represent the decimal numbers 0-15. Two hex digits represent 1 byte.

initialize To set values (addresses, counters, registers, and such) to a beginning value prior to the rest of processing.

I/O Input/output interfaces that allow the flow of data into and out of a device.

I/O drivers Interface the controller with input/output devices, such as sensors, solenoid valves, and drives, using a choice of communication networks.

I/O mapping Method for moving I/O points from one network type to another without needing an interposing application task.

insert Adding an item either below or next to another item in a configuration, as it is viewed in the hierarchy of the Outline View of the toolbox.

instance Update an item with a new definition.

item A line of the hierarchy of the Outline View of the toolbox, which can be inserted, configured, and edited (such as Function or System Data).

logical A statement of a true sense, such as a Boolean.

macro A group of instruction blocks (and other macros) used to perform part of an application program. Macros can be saved and reused.

ii • Glossary of Terms

GEH-6403L Toolbox for a Mark VI Turbine Controller

model Interactive setup data (recipe) that automatically adjusts to the process. This function is usually used with hot mills or cold mills.

module A collection of tasks that have a defined scheduling period.

mGENI controller board IC660ELB912_. An optional board for the controller that provides an interface to the Genius I/O bus.

non-volatile The memory specially designed to store information even when the power is off.

online Online mode provides full CPU communications, allowing data to be both read and written. It is the state of the toolbox when it is communicating with the system for which it holds the configuration. Also, a download mode where the device is not stopped and then restarted.

pcode A binary set of records created by the toolbox, which contain the controller application configuration code for a device. Pcode is stored in RAM and Flash memory.

period The time between execution scans for a Module or Task. Also a property of a Module that is the base period of all of the Tasks in the Module.

period multiplier A property of a Task that permits the Task’s execution rate to be a multiple of its Modules period.

physical Refers to devices at the electronic or machine level in contrast with logical. Logical implies a higher view than the physical. Users relate to data logically by data element name; however, the actual fields of data are physically located in sectors on a disk.

pin Block, macro, or module parameter that creates a signal used to make interconnections.

PLC Programmable Logic Controller. Designed for discrete (logic) control of machinery. It also computes math (analog) function and performs regulatory control.

product code (runtime) Software stored in the controller’s Flash memory that interrupts the application configuration and performs the requested activities. This includes code such as I/O drivers and control block libraries.

put into database Command in the Device menu used to add configuration information into a system database.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Glossary of Terms • i

realtime Immediate response. It refers to process control and embedded systems, and fast transaction processing systems that must respond instantly to changing conditions.

reboot To restart the controller.

recipe Information for process line or paper mill that provides setup data, such as speed, length, and tension.

register page A form of shared memory that is updated over a network. Register pages can be created and instanced in the controller and posted to the SDB.

relay ladder diagram (RLD) A ladder diagram has a symbolic power source. Power is considered to flow from the left rail through a contact to the coil connected to the right.

Resources Also known as groups. Resources are systems (devices, machines, or work stations where work is performed) or areas where several tasks are carried out. Resource configuration plays an important role in the CIMPLICITY system by routing alarms to specific users and filtering the data users receive.

runtime See product code.

runtime errors controller problems indicated on the front panel by coded flashing LEDS and also in the Log View of the toolbox.

sample set Set of values taken when signals are being trended together with the Trend Recorder.

sampling rate The period that values are collected to put in a sample set.

Serial Loader Connects the controller to the toolbox PC using the RS-232C COM ports. The Serial Loader initializes the controller flash file system and sets its TCP/IP address to allow it to communicate with the toolbox over Ethernet.

service Functionality derived from a particular software program. For example, the Recorder Service transmits and provides conversion of data in the SDB.

signal The basic unit for variable information. Signals are the placeholders for memory locations in the toolbox’s different platforms.

simulation Running a system without all of the configured I/O devices by modeling the behavior of those devices in software.

ii • Glossary of Terms

GEH-6403L Toolbox for a Mark VI Turbine Controller

skew A property of modules that allows a module to execute at a different time slice than other modules with the same period.

skew offset A property of tasks that allows a task to execute at a different time slice than other tasks within the same module.

Status_S GE proprietary communications protocol that provides a way of commanding and presenting the necessary control, configuration, and feedback data for a device. The protocol over DLAN+ is Status_S. It can send directed, group, or broadcast messages.

Status_S pages Devices share data through Status_S pages. They make the addresses of the points on the pages known to other devices through the system database.

symbols Created by the toolbox and stored in the controller, the symbol table contains signal names and descriptions for diagnostic messages.

task A group of blocks and macros scheduled for execution by the user.

TCP/IP Communications protocols developed to inter-network dissimilar systems. It is a de facto UNIX standard, but is supported on almost all systems. TCP controls data transfer and IP provides the routing for functions, such as file transfer and e-mail.

time slice Division of the total module scheduling period. There are eight slices per single execution period. These slices provide a means for scheduling modules and tasks to begin execution at different times.

toolbox A Windows-based software package used to configure controllers and drives.

trend A time-based plot to show the history of values.

Trend Recorder A subsystem of the toolbox that monitors and graphs signal values from a controller or drive.

TrueType Scaleable font technology that renders printer and screen fonts. Each TrueType font contains its own algorithms for converting the outline into bitmaps.

Tuning Variable Tuning Variable is a signal with upper and lower limits, which define the bounds of the initial value and when making runtime changes.

GEH-6403L Toolbox for a Mark VI Turbine Controller

Glossary of Terms • i

validate Makes certain that items or devices do not contain errors and verifies that the configuration is ready to be built into pcode.

Windows NT Windows New Technology. Advanced 32-bit operating system from Microsoft for 386s and above. It runs NT-specific applications as well as those written for DOS, Windows 3.x (16 and 32-bit), OS/2 character mode (non-graphical) and POSIX. NT does not use DOS; it is a self-contained operating system.

word A unit of information composed of characters, bits, or bytes, that is treated as an entity and can be stored in one location. Also, a measurement of memory length, usually 32 bit in length but van also be 4, 8, or 16-bits long.

ii • Glossary of Terms

GEH-6403L Toolbox for a Mark VI Turbine Controller

Controller tab 2-18 Create a controller 3-45

D

Index

A AcDcEx2000 tab 2-26 Alarm Scanner tab 3-7, 3-10 Application Code Download 3-100, 3-101, 3-107 Modify 3-101 Application Diagnostics Generating 3-142, 9-59 Application Documentation Block diagram 3-125 Reports 3-28, 3-125, 3-133, 3-139

B Batch Operations Error log 5-5 Block Diagram tab 2-19, 3-131, 3-132 Blocks Description 3-137, 3-138, 12-10 Flow diagram 3-131 Rename 3-83, 3-84 Renumber 3-26, 3-83, 3-84 Rubber 3-79

C Checkin/Checkout utility 5-4, 6-1 Comment block 3-131 Configuration files Export 3-17 Control Constant View access 3-118 Access 2-7, 2-34 Controller Properties Alarm Scanner 3-7, 3-10 General 2-13, 3-3, 3-39, 9-4 Memory 3-10 Note 3-6 NTP 3-5 TMR 3-9

GEH-6403L Toolbox for a Mark VI Turbine Controller

Database SDB and USDB 11-2 DLAN+ Interface Status_S pages 3-147, 9-75 Draw commands 8-14 Dynamic Data Recorder (DDR) 3-148 Add Signals 3-152, 12-11, 12-12 Configure DDR 3-149 Status Signals 3-150 UpdateDDR 3-152

E EGD Interface Edit 13-9, 14-8 Exchanges 9-32, 9-33, 9-35, 13-9, 13-10, 14-9 Insert 13-9

F Field Control module Conventional 9-52 Intelligent 9-53 Points 9-2, 9-14, 9-36, 9-37, 9-48, 9-54, 9-63, 11-6 Finder window Text/Address tab 3-146, 4-3 Forcelist commands 9-58

G Genius Block Detail View 9-47, 9-48 Genius network Field Control Station 9-39, 9-44, 9-45, 9-48, 9-55, 956, 9-58 LAN board 9-43 View 9-41 Get From Database command 3-91, 11-2 Graphics window Create 8-3 Draw commands 8-14 Properties toolbar 8-9, 8-30 View Signal Summary 8-5, 8-9 Graphics Windows for the Control Operator Interface (COI) 8-40

H Hardware and I/O Definitions Description 3-137, 3-138, 12-10 Help Menu 3-32

Index • I-1

Hold List Scanner tab 3-10

I I/O Mapper 3-3 I/O or Network Interface Insert 9-3, 9-23 Mark VI 2-4, 2-29, 3-1, 3-3, 3-7, 3-8, 3-10, 3-12, 313, 3-29, 3-42, 3-57, 3-58, 3-91, 3-96, 3-99 I/O Points 8-38, 9-2, 9-59 Inline module 3-43 Innovation Series Drive tab 2-20, 2-28 Instanced module 3-43

L Libraries Description 3-137, 3-138, 12-10 Libraries tab 2-16 License Agreement 2-2

M Macro and Module libraries Lock 6-1 Macro Definition Description 3-137, 3-138, 12-10 Edit 3-72, 3-74, 3-81 Macro Pins Description 3-137, 3-138, 12-10 Macros Description 3-137, 3-138, 12-10 Main Board NOVRAM 3-108, 9-60, 9-61, 9-62, 9-63, 11-7 Memory tab 3-4 Menus Help 2-7, 2-10, 2-29, 3-8, 3-17, 3-32, 3-38, 8-3 Module Definitions Description 3-137, 3-138, 12-10 Edit 3-65 Insert 3-63 Module Pins Description 3-137, 3-138, 12-10 Modules Description 3-137, 3-138, 12-10

N Network Interface Create 10-3 Dialect 10-7 Signals 3-24, 3-29, 3-37, 3-53, 3-91, 3-115, 3-122, 3133, 3-134, 3-152, 4-3, 8-38, 8-40, 9-25, 9-63 Note tab 3-6 NOVRAM

I-2 • Index

Description 3-137, 3-138, 12-10 Points 3-137, 9-14, 9-30, 9-37, 9-47, 9-48, 9-54, 9-59, 9-63, 9-66, 9-69, 9-71, 9-72, 9-75, 13-11 NTP tab 3-5

O OC2000 tab 2-25 Output files Types 3-28, 3-139, 3-140, 9-6, 9-36 Override module 3-43

P Passwords Changing 2-10, 2-11 Pcode files (.pcd) Build 3-24, 3-29, 3-91, 3-92, 3-101, 3-107, 3-146, 3147, 5-1, 9-31, 12-2, 12-3, 12-15 Description 3-137, 3-138, 12-10 Print tab 2-17 Privilege level Functions 2-8, 2-9, 3-1, 3-21, 3-43, 3-44, 3-46, 3-53, 3-63, 3-125, 3-134, 10-8, 10-9, 11-2 Setting 2-1 Product code (runtime) Load 3-28, 3-94, 3-116 Upgrade 2-3, 3-105, 9-16 Profibus Interface 10-13, 10-14 Project files (.prj) Create and view 3-137, 3-138, 12-10

R Register network Custom Register Network 9-64, 9-72 DH+ 9-64, 9-70, 9-71 Ethernet Modbus 9-64, 9-68, 9-71, 9-72 Ethernet SRTP 9-65, 9-67 Serial Modbus 9-68, 9-69 Reports Generate 3-142, 3-144, 9-58 Signal Cross Reference 3-28, 3-125 Signal list 3-133 Simulation data 3-133 Requirements 2-2 Resource name 7-2 RLD editor Commands 3-25, 3-28, 3-29, 3-83, 3-91, 3-115, 3124, 8-14, 9-16, 9-30, 12-2, 13-4, 14-3, 14-4 Description 3-137, 3-138, 12-10

S Scale definitions Description 3-137, 3-138, 12-10

GEH-6403L Toolbox for a Mark VI Turbine Controller

Serial Loader Starting 3-83 Settings AcDcEx2000 2-26 Controller 2-18 Database 2-15, 11-12, 12-15 EX2100 2-23 General 2-13, 3-3, 3-39, 9-4 Innovation Series Drive 2-20, 2-28 Libraries 2-16 OC2000 2-25 Print 2-17 Static Starter Drive 2-24 Tosvert Series Drive 2-22 Trend Recorder 2-27 Signals Concepts 3-37, 3-45, 7-2, 10-2, 13-2, 14-2 Pin connection 11-5 Status_S pages 3-147, 9-75 String substitution 3-89 System information Files 7-2

T TCP/IP Configure 3-98 TMR tab 3-9

W Watch Windows 3-28, 3-114, 3-115 Select Watch Window 3-114 Work Area Detached Summary View 2-5, 2-19, 3-85, 3-112, 3131, 8-39, 9-41, 9-47

GEH-6403L Toolbox for a Mark VI Turbine Controller

Index • I-3

Notes

I-4 • Index

GEH-6403L Toolbox for a Mark VI Turbine Controller

g

GE Energy 1501 Roanoke Blvd. Salem, VA 24153-6492 USA 1 540 387 7000 www.geenergy.com