Hardwaree Ins Hardwar Instal talla latition on Manua Manuall
Trimble® GCS900 Grade Control System for Moter Graders
Version 12 Version 12.40 .40 Revisio Revi sion nA Part Number 9211892118-00-ENG 00-ENG January 2013
11
Contact Information
Trimble Engineering and Construction Division 5475 Kellenburger Road Dayton, Ohio 45424-1099 45424-1099 USA 800-538-7800 (toll free in USA) +1-937-245-5600 +1-937-245 -5600 P hone +1-937-233-9004 +1-937-233 -9004 Fax www.trimble.com Cop Copyright yright and Trademarks
© 2000–2013, Trimble Navigation Limited and/or its licensors. All rights reserved. Trimble, the Globe &Limited, Triangleregistered logo, andinSiteVision trademarks of Trimble Navigation the Unitedare States and other countries. SiteNet, CMR and CMR+ are trademarks of Trimble Navigation Limited. For STL support, the software uses the STLPort adaptation of the Moscow Center for SPARC Technology Standard Template Library. Copyright © 1994 Hewlett-Packard Company, Copyright © 1996, 97 Silicon Graphics Computer Systems, Inc., Copyright © 1997 Moscow Center for SPARC Technology, Copyright © 1999, 2000 Boris Fomitchev. Microsoft, Windows, and Windows NT are trademarks trademarks or register registered ed trademarks of Microsoft Corporation in the United States and/or other countries. Wi-Fi is a trademark of the Wi-Fi Alliance, registered in the United States and other countries. WPA and WPA2 are trademarks of the Wi-Fi Alliance. Developed under a License of the European Union and the European European S pace Age Agency. ncy. Portions of the softwar softwaree are copyright © 2003 Open Design Alliance. All rights reserved. All other trademarks trademarks are the property of their respective owners. owners. Release Notice
This is the Januar Januaryy 2013 relea release se (Revision A) of the GCS900 Grade Control System, part number 92118-00-ENG. It applies to version 12.40 of the GCS900 Grade Control System software. The following limited warranties give you specific legal rights. You may have others, which vary from state/jurisdiction to state/jurisdiction. Trimble Navigation Limited Product Warranty Information
For applicable applicable product warranty information, please refe referr t o t he Warranty Card included with this product, or consult your SITECH dealer.
operate this equipment under Federal Communications Commission rules. Canada
This digital apparatus does not exceed the Class B limits for radio noise emissions from digital apparatus as set out in the radio interferenc interfe rencee regulations of t he C Canad anadian ian Depa Department rtment of Communications. Le présent appareil appareil numérique n’éme n’émett pas de bruits radioélectrique radioélectriquess dépassant les limites applicables aux appareils numériques de Classe B prescrites presc rites dans le règlement sur le brouillage radioélec radioélectrique trique édicté par le Ministère des Communications du Canada. Europe
This product has been tested and found to comply with the requirements for a Class B device pursuant to European Council Directive 89/336/EEC on EMC, thereby satisfying the requirements for CE Marking and sale within the European Economic Area (EEA). Contains Infineon radio module ROK 104001. These requirements requir ements are designed to provide reason reasonable able protection against harmful interference when the equipment is operated in a residential or commercial commerc ial environment. environment. Australia and New Zealand
This product conforms with the regulatory requirements of the Australian Communications Authority (ACA) EMC framework, thus satisfying the requirements for C-Tick Marking and sale within Australia and New Zealand Zealand.. Taiwan – Battery Recycling Requirements
The product contains a removable Lithium-ion battery. Taiwanese Taiwan ese regulations requ require ire t hat waste batteries are recy recycled. cled. Notice to Our European Union Customers
For product recycling instructions and more information, please go to www.trimble.com/environment/summary.html. Recycling in Europe: To recycle Trimble WEEE (Waste Electrical and Electronic Equipment, products that run on electrical power.), Call +31 497 53 24 30, and ask for the "WEEE Associate". Or, mail a request for recycling instructions to: Trimble Europe BV c/o Menlo Worldwide Logistics Meerheide 45 5521 DZ Eersel, NL
Notices
Class B Statement – Notice to Users. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuantt to P art 15 of the FCC rules. These limits are designed pursuan designed to provide reasonable reasonable protection against harmful interference interference in a residential installation. This equipment generates, uses, and can radiate radio frequency frequency energy and, if not installed and used in accorda accordance nce with the instructions, may cause harmful interference to radio communication. However, However, there is no guarantee guarantee that interferenc interferencee will not occur in a particular installation. If this equipment does cause harmfull interfe harmfu interferenc rencee to radio or t elevision reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measure measures: s: - Reorient or reloc relocate ate the rrece eceiving iving antenna antenna.. - Incr Increase ease the sepa separation ration betwe between en the equipment and the receiver. receiver. - Connect the eequipment quipment into an outlet on a circuit circuit different different from that to which the receiver is connected. - Consult t he deale dealerr or an expe experienc rienced ed radio/TV radio/TV technician for for help. Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to
2 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
limited to use with the Product for which it was intended and into which it was embedded. You may use the installation Software from a computer solely to download the Software to one Product. In no event shall the installation Software be used to download the Software onto more than one Product without securing a separate license. A license for the Software may not be shared or used concurrently on different computers or Products. 1.2 Other Rights and Limitations. (1) You may not copy, modify, make derivative works of, rent, lease, sell, distribute or transfer the Software, in whole or in part, except as otherwise expressly expressly authoriz authorized ed under this Agreement, Agreement, and you agree agree to use all commercially reasonable efforts to prevent its unauthorized use and disclosure dis closure.. (2) The Software contains valuable trade secrets proprietary to CTCT and its licensors. You shall not, nor allow any third party to copy, decompile, deco mpile, disassemble or otherwise rever reverse se engineer the Software, Software, or attempt to do so, provided, however, that to the extent any applicable mandatory laws (such as, for example, national laws implementing EC Directive 91/250 on the Legal Protection of Computer Programs) give
the Software to process or to generate output data for the benefit of, or for purposes of rendering services to any third party over the Internet or other communications network. (6) You may permanently transfer all of your rights under this Agreement only as part of a permanent sale or transfer of the Product for which it was intended, provided you retain no copies, you transfer all of the Software (including all component parts, the media and printed materials, any upgrades, upgrades, and t his Agre Agreement) ement) and the recipient recipient agrees to the terms of this Agreement. If the Software portion is an upgrade, any transfer must include all prior versions of the Software. (7) You acknowledge acknowledge that t he Software and underlying technology may be subject to the export administration regulations of the United States Government relating to the export of technical data and products. produc ts. This Agre Agreement ement is subject to, and you agree to comply with, any laws, regulations, orders or other restrictions on the export of the Software from the United States which may be imposed by the United States Government or agencies thereof. (8) At the request of CTCT, you agree to cooperate with CTCT to track the number of Products using Software at your site(s) to ensure compliance with the license grant and installation restrictions in this Agreement. (9) Notwithstanding anything to the contrary in this Agreement, any Open Source Software that may be included as a part of the software package packa ge shall not constitut e a portion of the Software as defined in this Agreement and is not licensed under the terms of this Agreement, but i nstead is subject to the terms of the applica applicable ble Open S ourc ourcee Software license. Unless otherwise required pursuant to the terms of an Open Source Software license, CTCT grants you no right to receive source code to the Open Source Software; however, in some cases rights and access to source code may be available to you directly from the licensors. If you are entitled to receive the source code from CTCT for any Open Source Software included with the software packa package, ge, you may obtain the source code at no charge by written request to CTCT at Caterpillar Trimble Control Technologies LLC, 5475 Kellenberger Rd., Dayton, Ohio 45424 USA, Attn: GCS900/ AccuGrade Product Manager. You must agree to the terms of the applicable Open Source Software license, or you may not use the subject Open Source Software. For purposes of this Agreement, "Open Source Software" means those software programs or libraries that are identified in the software documentation, read me and/or about files as being subject to any open source software software li cense cense,, and all modifications, deriva derivative tive works and executables based on or derived from such software programs or libraries, librarie s, i f such modifications, derivative works and/or executab executables les are also subject to the applicable open source software license by its terms. 1.3 Termination. You may terminate this Agreement by ceasing all use of the Software. Without prejudice as to any other rights, CTCT may terminate this Agreement without notice if you fail to comply with the terms and conditions of this Agreement. In either event, you must destroy all copies of the Software and all of its component parts, and provide an affidavit affidavit to C TCT sstating tating t hat you have done the same.
you the right to perform any of the aforementioned activities without CTCT’s consent in order to gain certain information about the Software for purposes specified in the respective statutes (i.e., interoperability), you hereby agree that, before exercising any such rights, you shall first request such information from CTCT in writing detailing the purpose for which you need the information. Only if and after CTCT, at its sole discretion, partly or completely denies your request, may you exercise such statutory rights. (3) This Software is licensed as a single product. You may not separate its component parts for use on more than one Product. (4) You may not rent, lease, or lend, the Software separate from the Product for which it was intended. (5) No service bureau bureau work, mult iple-user license or ti me-sharing me-sharing arrangement is permitted. For purposes of this Agreement “service bureauu work” shall be deemed to include, without li mitation, use of burea
1.4 Copyright. All title and copyrights in and to the Software (including but not limited to any images, photographs, animations, video, audio, music, and text incorporated into the Software), the accompanying printed materials, and any copies of the Software are owned by CTCT and its licensors. You shall not remove, cover or alter any of CTCTs patent, copyright or trademark notices placed upon, embedded in or displayed by the Software or on its packaging and relatedd materials. relate 1.5 U.S. Government Restricted Rights. The Software is provided with “RESTRICTED RIGHTS”. Use, duplication, or disclosure by the United States Government is subject to restrictions as set forth in this Agreement, Agre ement, and as provided in DFARS 227.72 227.7202-1(a 02-1(a)) and 227.720 227.7202-3 2-3 (a)(1995), DFARS 252.227-7013(c)(1)(ii) (OCT 1988), FAR 12.212(a) (1995),, F AR 52.227(1995) 52.227-19, 19, or FAR 52.227 52.227-14(A -14(ALT LT III), as applicab applicable. le. 2 LIMITED LIMITED WARRANTY
END-USER LICENSE AGREEMENT
IMPORTANT, READ CAREFULLY. THIS END USER LICENSE AGREEMENT (“AGREEMENT”) (“AGREEMENT”) IS A LEGAL AGREEMENT BETWEEN YOU AND CATERPILLAR TRIMBLE CONTROL TECHNOLOGIES LLC (“CTCT”) and applies to the computer software provided by CTCT with the GCS900 or AccuGrade system (the “Product”) purchased purchased by you (whether built into hardware hardware circuitry circuitry as firmware, embedded in flash memory or a PCMCIA card, or stored on magnetic or other media), or provided as a stand-alone computer softwaree product, and i ncludes any accompany softwar accompanying ing printed materials and any “online” or electronic documentation (“Software” (“Software”). ). The Software also includes any CTCT software (including, without limitation, upgrades and updates) relating to the Product that is furnished by Trimble Navigation Limited (“Trimble”) or its dealers (including, without limitation, CTCT software downloaded from Trimble’s or its dealers’ deale rs’ website(s)) unless accompanied accompanied by different different license terms and conditions that will govern its use. BY CLICKING ‘‘YES” OR “I ACCEPT” IN THE ACCEPTANCE BOX, OR BY INSTALLING, COPYING OR OTHERWISE USING THE SOFTWARE, YOU AGREE TO BE BOUND BY THE TERMS OF THIS AGREEMENT. IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT, DO NOT USE THE PRODUCT OR COPY THE SOFTWARE.INSTEAD PROMPTLY RETURN THE UNUSED SOFTWARE AND ACCOMPANYING PRODUCT TO THE PLACE FROM WHICH YOU OBTAINED THEM FOR A FULL REFUND. 1 SOFTWARE PRODUCT LICENSE 1.1 License Grant. Subject to this Agreement, CTCT grants you a limited, non-exclusive, non-sublicensable right to use one (1) copy of the Software in a machine-readable form on the Product. Such use is
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Grader erss Har Hardwa dware reInstal Installati lationManu onManual al 3
End User Licen License se Agree Agreemen mentt
2.1 Limited Warranty. CTCT warrants that the Software will perform substantially in accordance with the accompanying written materials for a period of one (1) year from the date of receipt. This limited warranty gives you specific legal rights, you may have others, which vary from state/jurisdiction to state/jurisdiction. 2.2 Customer Remedies. CTCT’s and its licensors’ entire liability, and your sole remedy, with respect to the Software shall be either, at CTCT’s option, (a) repair or replacement of the Software, or (b) return of the license fee paid for any Software that does not meet CTCT’s
INCIDENTAL INCIDEN TAL DAMAGES, THE ABOVE LIMITATIO LIMITATION N MAY NOT APPLY TO YOU. 3 GENERAL 3.1 This Agreement shall be governed by the laws of the State of Ohio and applicable United States Federal law without reference to “conflict of laws” principles or provisions. The United Nations Convention on Contracts for the International Sale of Goods will not apply to this Agreement. Jurisdiction and venue of any dispute or court action arising from or related to this Agreement or the Software shall lie
limited warranty. This limited warranty is void if failure of the Software has resulted from (1) accident, abuse, or misapplication; (2) alteration or modification of the Software without CTCT’s prior written authorization; (3) i ntera nteraction ction wit h softwar s oftwaree or hardware hardware not supplied by CTCT or Trimble; (4) improper, inadequate or unauthorized unauthor ized installation, maintenanc maintenance, e, or st orage of the Software or Product; or (5) if you violate the terms of this Agreement. Any replacemen repla cementt Software will be warranted warranted for the remainder of the original warranty period or thirty (30) days, whichever is longer. 2.3 NO OTHER WARRANTIES. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, CTCT AND ITS LICENSORS DISCLAIM ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, IMPLIED WARRANTIES AND CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TITLE, AND NON INFRINGEMENT WITH REGARD TO THE SOFTWARE AND THE PROVISION OF OR FAILURE TO PROVIDE SUPPORT SERVICES. THE ABOVE LIMITED WARRANTY DOES NOT APPLY TO ERROR
exclusively in or be transferred to the courts of the Montgomery County, Ohio, and/or the United States District Court for Ohio. You hereby consent and agree not to contest, such jurisdiction, venue and governing law. 3.2 Notwithstanding Section 3.1, if you acquired the Product in Canada, this Agreement is governed by the laws of the Province of Ontario, Canada. In such case each of the parties to this Agreement irrevocably attorns to the jurisdiction of the courts of the Province of Ontario and further agrees to commence any litigation that may arise under this Agreement in the courts located in the Judicial District of York, Province of Ontario. 3.3 Official Language. Language. The offic official ial language of this Agre Agreement ement and of any documents relating thereto is English. For purposes of interpretation, or in the event of a conflict between English and versions of this Agreement or related documents in any other language, the English language version shall be controlling. 3.4 CTCT reserves all rights not expressly granted by this Agreement. 2013©, Caterpillar Trimble Control Technologies LLC. All Rights Reserved.
CORRECTIONS, UPDATES OR UPGRADES OF THE SOFTWARE AFTER EXPIRATION OF THE LIMITED WARRANTY PERIOD, WHICH ARE PROVIDED “AS IS” AND WITHOUT WARRANTY. BECAUSE THE SOFTWARE IS INHERENTLY COMPLEX AND MAY NOT BE COMPLETELY FREE OF NONCONFORMITIES, DEFECTS OR ERRORS, YOU ARE ADVISED TO VERIFY YOUR WORK. CTCT DOES NOT WARRANT THE RESULTS OBTAINED THROUGH USE OF THE SOFTWARE, OR THAT THE SOFTWARE WILL OPERATE ERROR FREE OR UNINTERRUPTED, WILL MEET YOUR NEEDS OR EXPECTATION EXPECTATIONS, S, OR THAT ALL NONCONFORMITIES NONCONFORMITI ES CAN OR WILL WILL B BE EC CORRECTED. ORRECTED. TO THE EXTENT ALLOWED BY APPLICABLE LAW, IMPLIED WARRANTIES AND CONDITIONS ON THE SOFTWARE ARE LIMITED TO ONE (1) YEAR. YOU MAY HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE/JURISDICTION TO STATE/JURISDICTION. 2.4 LIMITATION LIMITATION OF LIABILITY. LIABILITY. CTCT’S ENTIRE LIABILITY LIABILITY UNDER ANY PROVISION OF THIS AGREEMENT SHALL BE LIMITED THE GREATER OF OR THEU.S. AMOUNT PAID BY YOU FOR THE TO SOFTWARE LICENSE $25.00. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL CTCT OR ITS LICENSORS BE LIABLE FOR ANY SP ECIAL, INCIDEN INCIDENTAL, TAL, INDI INDIRECT RECT OR CONSEQUENTI CONSEQUENTIAL AL DAMAGES WHATSOEVER (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION, OR ANY OTHER PECUNIARY LOSS) ARISING OUT OF THE USE OR INABILITY TO USE THE SOFTWARE, OR THE PROVISION OF OR FAILURE TO PROVIDE SUPPORT SERVICES, EVEN IF CTCT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION LIMITA TION OF LIABILI LIABILITY TY F OR CONSEQUENTI CONSEQUENTIAL AL OR
4 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Safety Information Most acciden acc idents ts that involv involvee produ product ct operation operation,, maintenance maintenance and a nd repair are caused by failure to observe basic safe safety ty rules or precautions. prec autions. An accident ac cident ccan an ofte oftenn be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards haza rds are identified identified by the “Safety “ Safety Alert Sy Symb mbol” ol” and follo followed wed by a “Signal “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below. WA WARNIN RNING G — T This his aler alertt warns of a pot potential ential hazar hazard d whic which, h, if not avoided, can caus cause e sev severe ere
injury.
The meaning of this safety alert a lert symbol symbol is as follows: follows: Attention! Bec Become ome A Alert! lert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially presented. Operations that may cause produ Operations product ct damage are a re identified identified by “NOTICE” labels la bels on the product and in this publication. Trimble® cannot anticipate every possible circumstance that might involve a potential hazard. haz ard. The warnings in this publication and on the prod product uct aare, re, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Trimble is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choo c hoose. se. The information, specifications, and illustrations in this publication are on the basis of informatio informationn that wa wass available at the time that the pub publication lication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Grader erss Har Hardwa dware reInstal Installati lationManu onManual al 5
Safety Infor Informati mation on
given to the product. Obtain the complete and most current information before you start any job. SITECH dealers have the most current information available. Safety (Laser)
The IEC and the United States Government Government Center of Devices for Radiolog Radiologyy Hea Health lth (CDRH) has of classified laserthan as a5Class II laser product. The maximum radiant power output this laser lasethis r is less milliwatts. Refer to the operator's manual of the laser transmitter transmitter for installation and op operating erating instructions. The laser that is supplied supplied with the GCS900 - Laser Sy System stem complies complies with aall ll applicable portions of “Title 21” of the “Code of Federal Regulations, Department of Health and Human Services, Food and Drug Administration, Federal Register, Volume 50, Number 161, 20 August 1985”. This laser complies with “OSHA Standards Act, Section 1518.54” for use without eye protection. Eye protection is not required or recommended. The following safety rules should be observed: l
Never look into into a laser lase r beam or poin pointt the beam into the eyes of other people. people. Set the laser las er at a heigh heightt that prevents the beam from flashing flashing ddirectly irectly into people's eyes.
l
l
l
Do not remove any warning signs signs from the laser. lase r. Use of this product product by personnel personnel that are not trained on th this is produ product ct may res result ult in exposure to hazardous laser light. If initial service requires re quires the removal removal of the outer outer protective cover, re remov moval al of the cover must be performed by trained personnel.
Crushi Crushing ng Preventi Prevention on and Cutt Cuttin ing g Preventi Prevention on
Support the equipment properly when you work beneath the equipment. Do not depend on the hydraulic cylinders to hold up the equipment. An attachment can fall if a control is moved, or if a hydraulic line breaks. Unless you are instructed otherwise, never attempt adjustments while the machine is moving. Also, never attempt adjustments while the engine is running. Whenever there are attachment control linkages, the clearance in the linkage area will increase or the clearance in the linkage area will decrease with movement of the attachment. Stay clear of all rotating and moving parts. Keep objects away a way from movin movingg fan blades. The fan blade will thro throw w objects or cut objects. Do not use a kinked wire cable or a frayed wire cable. Wear gloves gloves when you han handle dle wire cable. When you you strike a retainer pin with force, the retainer pin can fly out. The loose retainer re tainer pin can injure personnel. personnel. Make sure that the area is clear of people when you strike a retainer pin.
6 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Safety Infor Informati mation on
In order to avoid injury to your eyes, wear protective glasses when you strike a retainer pin. Chips or other debris can fly off objects when you strike the objects. Make sure that no one can be injured by flying debris before striking any object.
Operation
Clear all personnel personnel from the machine and from the area. are a.
Clear all obstacles from the machine's path. Beware of hazards (wires, ditches, etc). Be sure that all windows are clean. Secure the doors and the windows in the open position or in the shut position. Adjust the rear mirrors (if equipped) for the best visibility close to the machine. Make sure that the horn, horn, the travel alarm (if equi equipp pped), ed), and all oth other er warnin warningg devices are working properly. Fasten the seat belt securely. Warm up the engine and the hydraulic oil before operating the machine. Only operate the machine while you are in a seat. The seat sea t belt must be fa fastened stened while you operate operate the machin machine. e. Only op operate erate the controls while the engine is running. While yo While youu operate the machine machine slowly in an open area area,, check for pro proper per operatio operationn of all controls and all protective devices. Before you move the machine, you must make sure that no one will be endangered. Do not allow riders on the machine unless the machine has the following equipment: l
Additional seat
l
Additional Additional seat belt belt
l
Rollover Rollover Protective Structure (ROPS)
Note any needed nee ded re repairs pairs during during machine operation. Report Re port any needed nee ded repairs. re pairs. Avoid any conditions that can lead to tipping the machine. The machine can tip when you work on hills, on banks and on slopes. Also, the machine can tip when you cross ditches, ridges or other unexpected obstructions. Avoid operating the machine across the slope. When possible, operate the machine up the slopes and down the slopes. Maintain control of the machine. Do not overload the machine beyond the machine capacity. Be sure that the hitches and the towing devices are adequate. Never straddle a wire cable cable.. Never allow other personnel to stra straddle ddle a wire cable. ca ble.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Grader erss Har Hardwa dware reInstal Installati lationManu onManual al 7
Safety Infor Informati mation on
Before you maneuver maneuver the machine, make sure that no perso personn nnel el aare re between the machine and the trailing equipment. Always keep the Rollover Protective Structure (ROPS) installed during machine operation. Monitor the location of components that are mounted to the blade. Ensure that the components operation. do not come into contact with other parts of the machine during Warnings WARNIN WA RNING G — When When replacement parts are rrequired equired for this product Trimble rec recommends ommends
using Trimble Trimble replacem replacement ent part partss or parts wit with h equivalent spec specific ifications ations inc including, luding, but not limited limit ed to, phys physical ical dimensions dimensions,, type, type, strengt strength h and mat material. erial. Failur Failure e to heed this war warning ning can lead to premature premature failur failures, es, produc productt damage, pers personal onal injury or death. WA WARNIN RNING G — Do not operate or work on tthis his machine unless you have rread ead and unde underst rstand and
the instructions instructions and warning warningss in the syst system em manual. Failure to follow the instruct instructions ions or heed warnings could could result in injury or death. Contac Contactt your SI SITE TECH CH dealer for replacem replacement ent manuals. Proper care is your responsibility. WARNIN G — T The he cutt cutting ing edge of the mac machine hine may m move ove without warning when automatic WARNING
controls are on. These sudden movement movementss could cause injury to anyone near the cutting cutting edge, or damage tto o the mac machine. hine. Alway Alwayss put the sy syst stem em in Manual and engage the machine's park brake before you leave the machine, or when somebody is working near the cutting edge. WA WARNIN RNING G — When the the cut cutting ting edge is not in operatio operation, n, leaving it in the air could caus cause e
injury to you you or others, or cause damage to tthe he machine. Always place tthe he cutt cutting ing edge on th the e groun ground d when it is not in use. WARNIN RNING G — When working working with a rais raised ed blade, if you allow part partss of your body tto o exten extend d WA
under the cutting cutting edge of the blade or blade attac attachment hments, s, then unexpec unexpected ted mov movement ement of the blade may result in injury or death. Always m maintain aintain adequate clearance from the potent potential ial path of the cutt cutting ing edge or blade attachments attachments.. WARNING WARNIN G — If you creat create e a ramp or ot other her work platf platform orm tthat hat is too ssteep, teep, machines and
vehicles using the the ramp or platform could become diff difficult icult to control. control. This could could result in harm to to the operator, to others others,, or damage to tthe he machine. To ensure yyour our safet safetyy and the saf safety ety of other others, s, find out what the max maximum imum sslope lope for your ssite ite is and make sur sure e you do not exceed it.
8 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Safety Infor Informati mation on
WA WARNIN RNING G — The cutting cutting edge may move abruptly during hydraulic valve calibration. To avoid injury, make sure tthe he machine's park brake is engaged and the calibrations are supervised by an operator in the machine cab. Maintain adequate clearance from people and objects during the hydraulic valve calibration.
WARNIN RNING G — To WA prevent possible personal injury during installation and remo removal val sofsystem the laser receivers receivers, , lower the poss m mast astible to tthe he minimum height andinstallat use anion approved acces access sy stem
to reach reach the mount mounting ing location locationss of the las laser er rece receivers ivers at the ttop op of the m mast ast.. Do not clim climb b on the machine. WARNIN G — Movement Movement of the ttransmit ransmitter ter could cause unexpected blade mov movement. ement. Death WARNING or serious injury could occur. Turn off the transm transmitter itter befor before e you move the transmit transmitter ter or before you adjust the transm transmitter itter..
WARNING WARNIN G — Do not operate this sy system stem unless you are fully tr trained ained on this equipment.
WARNIN RNING G — If the m WA machine’s achine’s dir direct ection ion is locked locked,, for ex example ample if it is lock locked ed in the forwa forward rd
direction, the distance tto o avoidance zones will b be e calculated incorrect incorrectly ly when you are driving in the opposite direc tion, result resulting ing in unreliable warnings warnings. . Ent Entering ering an avoidance zonedirection, could cause personal injury or avoidance damage to zone the machine. the Always be aware of nearby avoidance zones when operating a machine with direction lock on. WARNIN RNING G — In In order tto o prevent personal injury during installation and removal of a GPS GPS WA receiver or a UTS target, target, use an ap approved proved access ssyst ystem em in order to reach the mounting locations locat ions of the G GPS PS rec receiver eiver or UT UTS S tar target get at the top of the mas mast. t.
WA WARNIN RNING G — Do not stare int into o the laser beam when tthe he laser transm transmitter itter is operating. For
more information, information, refer tto o the documentation that came with your laser laser.. WA WARNIN RNING G — Falling Falling Ha Hazard. zard. Do not climb onto tthe he machine in order to acc access ess the the GPS
receiver or UTS UTS ttarget. arget. Climbing on the machine could result in a fall which could cause serious injury or death. Use the raise and lo lower wer mechanism to acc access ess the G GPS PS receiver or UTS target for all required maintenance and servic service. e. WA WARNIN RNING G — Disconnect the negative batt battery ery term terminal inal before commencing any welding.
Ensure that power is removed from the sys system tem by disc disconnecting onnecting the power input cable(s). Failure to follow this warning may result result in electric shock. shock. WARNIN RNING G — Ensure that all valve module connectors ar WA are e correct correctly ly connect connected. ed. Failure to do
so can result result in personal injury ffrom rom cr crushing, ushing, and can cause perm permanent anent damage to tthe he hydraulic system.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Grader erss Har Hardwa dware reInstal Installati lationManu onManual al 9
Safety Infor Informati mation on
10 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Contents Safety Information 1 About this manual
5 15
1.1 1.2 1.3 1.4 1.5 1.6
16 16 16 16 17 17
Introduc tion Scope and a udie nce Re late d informa tion Tra ining c la sse s a nd te c hnic a l assista nc e To lea rn more about Trimble Your c omme nts
2 Installation Workflow
19
2.1 2.2
20 20
The insta lla tion proc e ss Ma c hine -spe c ific insta lla tion kits
3 Preparing for an Installation 3.1 In Intr trooduc tion 3.2 Visiting the site 3.3 Tools 3.4 3.4 Oper Opera tiona l c onside ra tions 3.5 En Envvir iroonme nta l c onside ra tions 3.5.1 3.5 .1 Sh Shooc k a nd vibra tion 3.5.2 3.5 .2 Temperatur Temperature 3.5.3 3.5 .3 Dust 3.5.4 Wa te r
4 Bench Testing and Basic Configuration
21 22 22 23 24 25 25 25 25 26 27
4.1 Intr oduction oduction to to be nc h te sting 4.2 Benc Bench test 4.2.1 Che c k the c ompone nts 4.2.2 4.2.2 Connect Connect the com c ompo ponent nentss and turn the the system s ystem ppow oweer on 4.2.3 4.2 .3 Configu Configure re the the ma c hine se ttings
28 28 28 28 28
5 In Insstalling the Ma Main Harness Assembly
29
5.1 Introduction 5.2 Cabl Cable routing guideli guideline s 5.3 Motor gra de r ha rne sse s 5.3.11 Motor grader ma in ha rne ss a sse mbly 5.3. 5.4 Connecting nnecting to ma chine power 5. 5.44.1 Co Connecting nnecting systems that use a PM400 power mo module
30 30 31 31 36 36
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 11
Contents
5.5
5.4.2 Connec ting to the run rela y (no power module ) Conne c ting the dire c tion indica tor c a ble
37 38
6 Welding and Fitting Tasks
41
6.1
42
Introduc tion
6.2
6In.2s.t1a llaPtoiosintigouniidneglibnreasc ke ts 6.2.2 Atta c hing bra c kets 6.3 Insta ll e le ctrohydra ulic va lve s 6.4 Control box mount 6.4.1 Ma c hine spec ific mounts 6.4.2 Ge ne ric mount 6.4.3 Custom mount 6.5 Rotating mast moun mount brackets 6.5.1 In Inst staa ll the rotatin rotating ma st mount 6.5.2 6.5 .2 In Inst staa ll the rotating ma st bra c ke t 6.6 AS400 a ngle se nsor bra c kets 6.6 .6.1 .1 Bla Bla de slope se nsor bra c ket 6.6.2 6.6 .2 Main Mainffa ll se nsor bra c ket 6.7 6.8 6.9
6.100 6.1 6.11 6.11 6.122 6.1
6.6.3 6.6 .3 Blad Bladee pit pitc h se nsor bra cke t 6.6.4 Lift a ngle se nsor bra c ke t Rotation sensor bra c ke t Quick disc onnec t bra c ke ts 6.8.1 6.8 .1 Select a location for the quick disconnect bracke brac ketts 6.8.2 6.8 .2 In Inst staa ll the qui quic k disc onne c t brac ke t Va Vallve / powe / powerr module bra cke t 6.9.1 Sel Selee c t a location location for the valve/power module bbra racc ke t 6. 6.99.2 In Insstall the the va lve /powe r module bra c ke t So Soni nicc ttracer racer clam clamp 6.10.1 Sele Selec t a loc a tion for the sonic tra c e r c la mp 6.10.2 Instal Insta ll the mounting pla te Sideshift stop SNRx SNRxxx xx data r adio bra cke t
6.12.1 Sel Se lect a location for the radio radio brac ke t 6.12.2 12.2 Insta ll the ra dio bra c ke t 6.133 Lightbar brack 6.1 brack e ts 6.13.1 Select a lo loc a tion for the lightbar bra cke ts 6.13.2 Install Install the lightbar bra cke ts 7 Installilin ng the Cab Cab Components
7.1 Introduction 7.2 Conn Connect to machi machinne powe r 7.2.1 7.2 .1 In Install stall a nd conne ct the powe r module 7.2.2 Connec t to switc he d powe r 7.2.3 Valida alida te the c onne c tion to ma chine powe r
12 GCS900Gra GCS900G radde Co Contr ntrolSystem olSystem forMoto forMotor Grade Graders rs Hardware rdwareInstallationManua InstallationManuall
4422 42 43 43 44 45 45 46 46 48 49 50 52 53 53 55 58 58 59 60 60 61 62 62 63 63 63 63 64 65 65 66 67
68 68 68 68 68
Contents
7.3
Control box 7.3.1 Mount a nd c onnec t the c ontrol box 7.3.2 Va lida te the c onne c tion Valve module 7.4.1 Insta lling a nd c onne c ting the valve module
7.4
69 70 71 71 71
7.5
7R.e4m .2otV e aslwidiatctehetshe installa tion 7.5.1 Se le c t a loca tion for the re mote switche s 7.5.2 Insta ll the sta nda rd re mote switc hs 7.5.3 Insta ll the side shift re mote switc h 7.5.4 Comple te the re mote switc h insta llation 7.6 Wire le ss c ommunic a tions 7.6.1 .6.1 Instal stallling and and con connect ecting an SNM940 cel cellular modem 7.6.2 SNRxxx da ta ra dio 7.7 Light ght bars bars 7.7.1 7.7 .1 In Install stall a nd conne ct the light ba rs 7.7.2 Validate the install installatio ationn
7722 73 73 75 77 77 77 78 79 79 80
8 Installin stalling g the Fixed Sensor Components
81
8.1 8.2 8.3 8.4
Introductio Introductionn Align RS400 rotation se nsor AS400 slope sens sensoors Masts 8.4..1 R iser 8.4 ise r insta lla tion 8.4.2 Fixe d ma st 8.4.3 8.4 .3 Electr Electric ic ma st 8.4.4 The SR300 la se r re c e ive r 8.5 Conne c t fixed se nsors 8.5.1 8.5 .1 Cro Cross ss slope se nsors 8. 8.55.2 Bla de -on-ground se nsors with dua l fixed ma sts 8.5.3 Bla de pitc h se nsor with dua l e lec tric ma sts 8.6 Com plete fixed sensor se nsor installation installa tion
82 82 83 83 84 86 87 88 89 90 91 92 93
9 Installing the the Rem Removable Sensor Components 9.1 Introduction 9.2 LR400 and LR410 l LR410 laser aser receiv rec eivee rs 9.3 GP GPS S rece ece iver 9.4 MT900 ma c hine ta rge t
95 96 96 97 99
A Va Vali lid dation and Troubleshooting
101
A .1 A.2 A.3 A .4 A.5
102 102 102 103 103
In Inttroduc tion Val Valid idat atin ingg the ca bling insta llation Ch Check eckin ingg devi device c onne c tions Che cking the lightba rs a nd c ontrol box Verify Verifyin ingg th thee bla bla de tip position
GCS9000 GradeCon GCS90 GradeContro troll Systemfor Mo MotorG torGrad raders ers Hard HardwareI wareInstalla nstallation tion Man Manual ual 13
Contents
A .6 A .7 A .8 A .9 A.10
Fina l va lida tion No CAN bus c onne ction No a utoma tic system No powe r Re late d informa tion
103 103 104 105 106
B Machine Settings
107
B. 1 B. 2
108 108 108 108 109 109 111
B. 3 B. 4 B. 5
Introduc tion Using the se tup menus B.2.1 Se tup Menu – Configura tion B.2.2 Se tup Menu – Insta lla tion Ma c hine Na me Error Ma c hine se ttings Saving the settings
C The Diagn iagno ostics Dialog
113
C.1 Intr Introoduc tion C.2 C. 2 Diag Diagnostic s
114 114
D Machine Configurations D.1 Introduction D. D.22 System em c ompone nt guide D.2.11 Required components for conventional guidan D.2. guidance ce D.2.2 Re quire d c ompone nts for 3D guida nc e D.2.2 D.2.3 O ption ptional al components components D.2.4 Da ta ra dios D.2.5 Motor gra der re mote switc he s c a ble
115 116 116 116 117 117 118 118
E Using a USB Flash Drive for File Transfer
119
E.1 Syste ste m mem memory a nd the USB fla sh drive E.2 Transfe Transferring rring dat data to and f rom the c ontrol box
120 121
F Rad Radio io Declarations
125
F.1 F.2 F.3 F.4
SNR2400 da ta ra dio de c lara tion F.1.1 F.1 .1 Not Notices ices F.1.2 Japa Japa nese approva approval SNRxxxda ta ra dio 450 MHz da ta ra dio 900 MHz data r a dio
14 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
126 127 128 129 129 129
CHAPTER
About this manual
In this chapter: n
Introduction
n
Scop Scope e and aud audien ience ce
n
11 Welcome to the GCS900 Grade Control System for Motor Motor Graders Hardware Installatio Installation n Manual Man ual ..
Traini Training ng clas classes ses and techn technical ical assistance
n
To le learn arn mo more re ab abou outt Tri Trimb mble le
n
Yo Your ur comm comments ents
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 15
1 About this man manual ual
1.1
Inttroductio In ion n The Trimble® Trimble® GCS9 GCS900 00 Grade Control Control System is designed specifically for earth moving mov ing equipment in the construction industry. Even if you have used other machine guidance systems before, Trimble recommends that you spend some time reading this manual to learn about the special features fe atures of this this produ product. ct.
1.2
Scop Sc opee and aud udie ien nce The intended audience for this manual are personnel who install the system on the machine. This includes personnel performing the following roles: l
Dealers
l
Installation technicians
This manual describes how to install the cables, This c ables, brackets, sensors, and oth other er devices devi ces perman permanently ently attached to the machin machine. e. It is assumed that bot bothh the GCS900 Grade Control Control System for Moter Graders Operato Operator's r's Manua Manual l and and the GCS900 Grade Control System Reference Manual have have been read and understood. This manual begins by describing the system devices and cables, followed by information on how to position and attach brackets, install fixed sensors, and concludes with a validation section.
1.3 1.3
Rela Re latted in inffor orma mattion Trimble manuals that are related to this product are available in Adobe ® Portable Document Format (PDF) on the Trimble GCS900 Grade Control System USB flash drive. To view or print the manuals, use Adobe ® Acrobat® Reader (there is a link on the USB flash driv drive). e). Utilities that do not have an accompanying manual have an integral Help system.
1.4
Trainin Tr aining g clas classe sess and te techn chnica icall ass assist istanc ancee Contact your dealer for: l
Technical support
l
Information Information notes notes and other technical notes
16 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
About Abo ut th this is man manua uall 1
l
Information about: the support support agreement contracts for software and firmware extended warranty programs for hardware trainingg classes trainin c lasses
1.5 1.5
To le lear arn n mo morre ab abou outt Tr Trimb imble le For an interactive look at Trimble, visit www.trimble.com visit www.trimble.com..
1.6
Your comm mmeents Your feedback about the supporting documentation helps us to improve it with each
[email protected] ble.com.. revision. Email your comments to to ReaderFeedback@trim
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 17
1 About this man manual ual
18 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
Installation Workflo Workflow w
In this chapter:
22 This chapter outlines the tasks required for a successful installation.
n
Th The e ins installa tallation tion proce process ss
n
Mac Machine hine-spec -specific ific ins install tallation ation kits
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 19
2 InstallationWorkflow
2.1 2.1
Thee in Th inst stal alla lattion pr proc oces esss To streamline the installation, follow the steps in the order that they appear below: P rocedure
For mo more in information see .....
Prepare for the installation
Chapter 3, Preparing for an Inst Installation allation
Bench test and configure the system Install the cables and validate connections
Chapter 4, Bench Test Testing ing and Basic Configuration
Chapter 5, Inst Installing alling the Main Harness Assembly Chapter 6, Welding and Fitting Fitting Tasks
Mount Mou nt the brackets and clamps Note – If you employ a welder to fit the brackets
and clamps to the machine, make sure that the machine is ready for the welder on that day.
Install the cab compo component nentss
Install the fixed sensors
Chapter 8, Inst Installing alling the Fixed Sensor Components
Install the removable sensors
Validate the install
Chapter 7, Inst Installing alling the Cab Components
Chapte apterr 9, Inst Installing alling the Removable Sensor Components Chapter A, A, Validat Validation ion and Tr Troubleshoot oubleshooting ing
For more information, refer to the GCS900 Grade Control Control System Site Sup Supervisor’s ervisor’s Manual Man ual . Fo Forr systems that use Au Auto to co conntr ols, ols, before the operator operator can use the machin mac hinee yo youu must: l
l
2.2
Install the hydrauli hydraulicc compo component nents, s, if appli applicable. cable. R efer efer to the instructions supplied with the kit. Install the the Auto A uto oopti ption onss key; calibrate aand nd vvalidate alidate the valves. Refer Re fer to the GCS900 Grade Control System Site Supervisor’s Manual .
Mach Ma chine ine--sp spec ecif ific ic ins insta tallat llation ion kit kitss
Some machine-specific installation kits have supplementary instructions for individual machines. When installing a machine kit, ensure that you refer to the accompanying documentation along with the information contained in this manual. For more information about available kits, contact your dealer.
20 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
Preparing for an Installation
In this chapter: n
Introduction
n
Vis Visiti iting ng the si site te
This chapter describes how to set up the site for the installation, and factors to consider when you install the system.
n
Tools Operational conside considerations rations
n
considerationss Environmental consideration
n
33
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 21
3 Prepa Preparingf ringfor oran anInstallation Installation
3.1
Inttroductio In ion n Visit the site before the install, so that you save valuable time later. During your visit, discuss the installation with people on-site, such as the site supervisor, foreman, and machine operators.
3.2
Vissit Vi itin ing g the sit itee When on-site, do the following: l
Identify: which machine to install the system on. Note – The The system provides accurate guidance to a machine. However, it cannot turn an old machine with worn linkages into an accurate machine. Install the sys system tem on the best machine availab available. le.
where the installation installation will take ta ke place. If possib possible, le, inst install all the equi equipm pment ent in a fully equipped workshop and steam clean the machine before you start. Installation is easier and faster on a clean machine. the service mechanic. mechanic. In the future, this mechanic should should service the system. Decide on the method of mounting the equipment and cables. the tradespeople tradespeople yo youu will work with, such as welders aand nd pain painters. ters. for automatic systems, the type of hydraulics kit and valve module(s) required requi red and who will install them. Make sure that the kit is available. l
Organize any a ny ppre-w re-work ork you you want ddone: one: Identify where to weld parts to the machine, and which body Identify body panels to remove. Determine if you need any custom-made custom-made brackets. Take the necessa necessary ry measurements measuremen ts and get the brackets made ahead of time.
l
l
Ensure Ensure that a welder we lder is available, available, and a nd tthat hat the welder kn knows ows the size of plate to weld. Check if you need to disconnect any electrical cables before the welding begins. Plan the installa installation tion of the cables on th thee machine: Calculate the length of the planned cable route. route. For more information, see 5.2 see 5.2 Cable routing guidelines guidelines.. Determine the ease e ase of feeding cables and connectors connectors through through the machine.
l
For systems that use GPS, you must m make ake sure that: there is a GPS a GPS base station on-site on-site that you can use or access access to a ® Trimble VRS™ system
22 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Preparingf Prepa ringfor or anInstallation an Installation 3
you know who is providing the site (GPS) calibration you have a list of known site survey control points and their coordinates Allow a full day for two experienced people to do the installation or more time for inexperienced inex perienced installers. installers. The ac actual tual time taken will depend on the the site, w when hen you you can get access acce ss to the machin machine, e, and how how lon longg you have have to wait w ait for other tradespeople.
3.3
Tools Make sure that you have the following tools available: This tool ...
For...
A Multimete Multimeterr
Checking: l l
Crim Crimp per and elect lectrica ricall te term rmin ina als
power impeda impedance nce across the CAN b bus us
Co Con nnectin cting g th the e syste system m to machin chine e powe wer r
Deustch crimper (P/N 5401-1568), Deustch pins Pinning wires for the Deustch connecters and sockets Diagonall cutters Diagona Wire strippe strippers rs and and pliers A piece of pipe or wire
Feeding cables through th the e machine
Cabl e ti es and wrap
S ecuri ng cabl es and preventi ng abrasi on
Insulation tape Industri Indu strial al strength hoo hookk and loop tape Wrenches: l l l l l l
SAE Met Metric ric ope open n Met Metric ric and imperial allen keys 1 1/8 inc inch h box/open end Socket Torque drivers
Red Loctite (P/N ( P/N 338 33803) 03) Bl Blue ue Loctite (P (P/N /N 3207-13 3207-1340) 40)
For fitting to specific ation Preventing screws and bolts from loosening
Anti seiz seize e compo compound und Contact Conta ct cleaner
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 23
3 Prepa Preparingf ringfor oran anInstallation Installation
This tool ...
For...
Rust Rust preve revent ntio ion n to tou uch-u ch-up p paint int
Pro Prote tect ctin ing g we weld ldss and any machin chine e part rtss strip strippe ped d of paint during the install
RTV si l i cone seal er
S eal i ng cabl e entry hol es
Steel tape or ruler Straight edge Framing square Digital or spirit level
Note – A digital level is essential for a UTS sys tem measure measure-up -up
A plumb line and stri string ng Drill sets Hole saws A grinder Clamps A step ladder
3.4
Reaching the high higher er parts of the machine machine
Oper Op erat ation ional al co cons nside idera rati tion onss When you install the equipment, pay attention to the following: l
Safety: Do not remove remove or obstruct: Mirrors Hand rails Lights Alarms Horns
l
Do not mount mount equipment where it obstructs the operator’s view, or could come
l
into contact with the operator during normal operation Ergonomics: Ergonomics: Mount Mount equipment so that: the operator can see the control box screen in their normal field of vision, and easily reach the control box from their normal, seated position it does not block block access ac cess for main maintenance, tenance, or interfere with norm normal al operation of the machine.
24 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Preparingf Prepa ringfor or anInstallation an Installation 3
3.5
Envir En viron onmen menttal co cons nside idera rati tion onss While the system is designed to operate in an environment which is hard on electronic equipment, when you install the system consider the effects of: l
3.55.1 3.
l
Shock Shock and vvibration ibration Temperature
l
Dust, dirt, dirt, and grease
l
Water
Shoc Sh ockk an and d vi vibr brat ation ion
To reduce shock and vibration: l
l
l
3.5 .5.2 .2
Securely fasten the equipment equipment to a solid ppart art of the machine. Do not leave room for movement or rattling. Attach Attac h the the moun mounting ting brackets direc directly tly to a structural part of the machine. Use the shortest s hortest possible length for all mounting mounting brackets. brackets . Long brackets introduce more vibration than short ones.
Temp Te mpeera rattur uree
The senso se nsors rs giv givee accurate acc urate guidance guidance within within their specified operatin operatingg temperature range. For optimum performance, do not mount the sensors near the following: l
Hydraulic lines
l
Turbo chargers
l
Exhaust systems
l
Oil reservoirs
Some machines pressurize the instrument cluster area to distribute conditioned air. If you drill the mounting brackets to these panels, make sure that you reseal these areas. 3.5.3
Dust
The system components are sealed to exclude dust, but you should also take the following measures:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 25
3 Prepa Preparingf ringfor oran anInstallation Installation
l
l
When you you att attach ach the cables, keep kee p th thee connector connectorss clean. clea n. Place dust caps on unused connectors. Dust in connectors is the main cause of connector failure. Keep the control control box box screen clea clean. n.
Tip Ti p – Use a moist moist cloth or wet wet-wipe -wipe to clean the ccontrol ontrol box sc screen. reen. Do not use use your fingers –
you could scrat scratch ch the screen.
3.5 .5.4 .4
Water
Certain system compon components, ents, such as the control control box box,, aare re sealed against water splash.. Other component splash componentss are sealed against total water immersion immersion.. However you must take care when selecting mounting locations. Po Potential tential sources sources of water inclu include: de: l
Condensation
l
Rain
l
Snow
l
Ground water wate r thrown up up by passing vehicles or wheels
l
Vehicle-washing systems systems (for example, example, waterblasters) wa terblasters)
26 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
4
Bench Testing and Basic Configuration 4
In this chapter: n
Introduc uctio tion n to ben bench ch tes testin ting g Introd
n
Benc Bench h tes testt
This chapter describes how to assemb asse mble le aand nd configu confi gure re a new kit in order to test it before going into the field.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 27
4 Ben Bench ch testing testing and and basic basic configu configura ration tion
4.1
Intro Int rodu duct ction ion to be benc nch h te test sting ing It is strongly recommended that you assemble a new kit and perform basic configuration prior to going out on site to perform the install. This will save you and the customer time.
4.2
Bench test Bench testing helps to familiarize you with the system components and lets you preconfigure the control box for the machine type and system you are installing. To carry out a bench test, you need to: l
l
4.2.1 4.2.1
check that all compon components ents are present connect the components components together together (control box, box, sensors, ca cables bles and harnesses), connect to a power supply, and turn the system on in manager mode
l
enter the mac machine hine settings
l
check that all compon components ents are detected by the contro controll box
Chec Ch eckk th thee co compo mpone nent ntss Use the shipping documents, which show the number of containers and the compon comp onent ent list from each container, container, to check that all com c ompo ponent nentss are present.
For information on the components required for various machine systems, see Appendix D, Machine Configurations If any containers or components are missing or damaged, notify the shipping carrier or your dealer immediately. 4.2.2 4.2.2
Conne Co nnect ct the comp compone onents nts and tur turn n the the sy syst stem em powe powerr on
1. Lay the compo components nents out out oonn a bench or tab table. le. 2. Connect Connect the cables ca bles and compo components nents as shown in the system cable diagram diagrams. s. 3. Connect Connect the power power cable ca ble to a 12-2 12-24VDC 4VDC power power source. 4. Start the system in Manager mode. mode. For informatio informationn on Manager mo mode, de, see Appendix B.2, Using the setup menus menus.. 4.2.3 .3 4.2
Conf Co nfigu igure re th thee mac machine hine se sett ttings ings
Use the Mach Machiine Setting s wizard to configure your machine type and settings. You must configure configure your machine before you enter any machine dimensions into the system. For more information, see Appendix see Appendix B.4, Machine settings. settings.
28 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
55
Installing the Main Harness Assembly
In this chapter: n
Introduction
n
Cable routin routing g guid guideli elines nes
n
n
n
This chapter describes the harness cables and connectors and how to install the system harnesses.
Mo Motor tor grad grader er harn harnes esses ses Conn Connec ectin ting g to mac machi hine ne powe power r Connecting ting the direc direction tion indi indicator cator Connec cable
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 29
5 Installing ling the theMai Main Har Harne ness ss Assembly Assembly
5.1
Inttroductio In ion n The system cabling provides power to, and connects, the system hardware. Note – The The cabl cabling ing diagra diagrams ms in this cha c hapter pter are not not to scale.
5. 5.22
Cabl Ca blee rou outting gu guid idel elin ines es
Before you permanently fix the harness cables, you must confirm that the cable connectors can reach the connectors on the system components. To do this: 1. Identify where you are going going to moun mountt the components. components. 2. Either: Either: use string to route along the anticipated installation paths, and then measure the string against the cables, OR drape the harness cables over the machine and loosely cable tie them in place.. place
ATTENTION — Do n ATTENTION not ot use a tool, such a ass pli pliers, ers, to tigh tighten ten a harn harness ess or compone co mponent nt connector as this this could damage the connector. Always hand-tighten the connectors connectors..
When you you route the harness cables: l
l
Take extreme care to pprotect rotect th thee main cable harness and all cables during during routing. Every attempt must be made to attach the Trimble harness to nonvibrating vib rating machine machine structures (for examp e xample, le, the frame). Never attach the harness to the engine or engine mounted components. Trimble cables and harnesses must never be attached to OEM wiring when routing routing from the the machine's machin e's frame to the isolated ca cabb structure. Extra cable c able should should be bu bund ndled led and secured out of the way wa y to prevent damage. damage. Make sure that: the cables ca bles do not not interfere with, or catch catc h on, any mechanical linkages linkages yo youu maint maintain ain access ac cess to any service maintenance maintenance panels the cables are long enough to reach all of the system components
l
l
l
l
Protect Protect the cables where they pass pass over over or through through any sh sharp arp metal edges. To prevent prevent the cables c ables from movin movingg and chafing chafing,, secure se cure them with cable ties and silicone. To reduce stress on the the connectors, connectors, secure sec ure the cables ca bles to som somethin ethingg solid near near the connector. Do not not tie the cables ca bles to machine machine parts that get hot. hot.
30 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installin Instal lingg theMain theMainHar Harne ness ss Assemb Assembly ly 5
ATTENTION — Do n ATTENTION not ot cut off any lleft eft over cab cablin ling, g, as this could affect system performance. Bundle, tie wrap and st store ore any ext extra ra cabling in a conv convenient enient place on the machine.
Once you have installed the cables, you must check the installation. For more information, see A.2 see A.2 Validating the cabling installation. installation.
5.33 5.
Mottor gr Mo grad ader er ha harrne ness sses es This cable ...
Front main harness (P/N 0395-9800)
P rro ovides connections to the ... l l l l l l l l
Rear main harness (P/N 90010 / 90030)
l l l l l
Cab harness (P/N 9402 94021) 1)
l l l l l l
5.3.1 5.3.1
rear m main ain ha harness rness cable MS980 and MS99x GPS receivers AS400 ma mainfall infall and blad blade e sensors RS400 rotation sensor RMT600 a and nd M MT900 T900 UTS targets ST300 a and nd ST400 son sonic ic tracers EM400 electric masts EM400 electric LR40 LR400, 0, LR4 LR410, 10, a and nd SR300 laser receivers recei vers
front main h harness arness cable cab harne harness ss cable data radio PM400 p power ower mod module ule or sswitched witched power power wi withou thoutt module module VM430 valv valve em modu odule le
rear harne harness ss cable CB4x0 con control trol bo boxx switc switched hed ignition po power wer and u unswitched nswitched battery battery power remot remote e switches including remo remote te switch with sideshift lightb li ghtbar ar harne harness ss cable reversi reversing ng buzzer
Motor Mot or gra grade derr main ha harne rness ss as asse sembly mbly
The motor motor grader main harness assembly com comprises prises three prin principal cipal ccables: ables: l
The front main main harness cable c able – PN 039 0395-98 5-9800 00
l
The rear rea r main harness ca cable ble – PN 90010 90010 or 90030 90030
l
The cab harness cable c able – PN 94 94021 021-xx -xx
In addition, there are three adapter cables: l
Two quick-d quick-discon isconnect nect adapter ccables, ables, each ea ch with one left side con c onnector nector and one right side connector – PN 0395-9090-xx
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 31
5 Installing ling the theMai Main Har Harne ness ss Assembly Assembly
l
One Y-adapter cable – PN 54483 54483
and d reversing b buzzer uzzer 1 Power an connectors (PM OUTPUT /
Valve em modu odule le conne connector ctor 2 Valv (VALVE MODU MODULE) LE)
Wireless eless connecto connectors rs 3 Wir (DATA RADIO /
IGN POWER / DIR IND box ox conne connector ctor 4 Control b (DISPLAY)
harness arness cable b bulkhead ulkhead 5 Rear h connector (DISPLAY)
EXPANSION) connector nector 6 Diagnostics con (DIAGNOSTICS)
connector ector on fron frontt ma main in 7 Rear conn harness cable (REAR HARNESS)
Figur Figure e 5. 5.1 1
Elevation evation sensor con connector nector 8 El (ELEVATION SENSOR)
connector ector on front main main 9 Front conn harness cable (ROT & BLADE SLOPE)
Mo Moto torr gra grader der mai main n harn harness ess ass assem embly bly
Install the fron Install frontt main harness
Install the the front front main harness cable ca ble ( 1) along the gooseneck of the motor grader. If required remove the gooseneck cowling. The following photo shows the cable threaded down the left hand side of the motor grader gooseneck.
32 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installin Instal lingg theMain theMainHar Harne ness ss Assemb Assembly ly 5
1 Front main harness cable
Figure Figur e 5.2
Installing Installing the front front main harnes harnesss cable
At the front front of the gooseneck gooseneck coil excess cable and secure. The following following ppho hoto to shows sho ws the front main cable harness ( 2) already connected to the A-frame cable.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 33
5 Installing ling the theMai Main Har Harne ness ss Assembly Assembly
off front main 2 Front end o harness cable
Fi Figur gure e 5. 5.3 3
Sec Securi uring ng tthe he ffron rontt mai main n ccable able har harnes nesss at th the e ffron rontt of th the e goose goosenec neckk
Connect the Y-adapter cable Connect ca ble to the elevation sensor sensor con c onnector nector on the front main harness, and thread it through a suitable space in the gooseneck or the gooseneck cowling (2). Connect Connect the two dual-quick dual-quick-disco -disconn nnect ect adapter cables ca bles ( 4) to the two available connectors connectors on the Y-adapt Y-a dapter er cable. Each dual-quick disconnect adapter cable has a quick disconnect connector Note – Each labeled LEFT and RIGHT. The label indicates the side of the machine the connector is designed to serve.
34 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installin Instal lingg theMain theMainHar Harne ness ss Assemb Assembly ly 5
3 Y-adapter cable
Figure Figur e 5.4
4 Quick-disconnect adapter cables
Installing Installing the quick quick-dis -disconnec connectt adapter cables
Installl th Instal thee rear main harn harness ess
Run the cable branch with cab harness connector (the bulkhead connector) into the cab. If there is no suitable access point, cut a hole in the cab wall to accept the bulkhead bulk head connector. Cut the hole in a location that allows the ccab ab harness ha rness to rea reach ch the control box when the control box is mounted in a suitable position. Run the the cable branch with the the radio connector connector to either a sheltered spo spott towards the rear of the cab, or into the cab. If required, select a location location for the power module module (see (se e 6.9 Valve / power module bracket ) and bracket) a nd run the the cable branch with the power con c onnector nector to that point. point. O Otherwise therwise run the the cable branch with the power con c onnector nector towards the run relay. Select a location location for the valve module module (see (se e 6.9 Valve / power module bracket bracket)) and run the cable branch with the valve module connector to that point.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 35
5 Installing ling the theMai Main Har Harne ness ss Assembly Assembly
5. 5.44
Conn Co nnec ectting to ma mach chin inee po powe wer r CAUTION CAUTI ON — IIff you connect the sys system’s tem’s ground (negative) connection to the negative ter terminal minal of the batt battery, ery, and attem attempt pt to st start art the mach machine ine with the mas master ter disc disconnect onnect swit switch ch open (orwill if the master teradisc disconnect onnect component switch or battery ground cable is defective) defective), , then the starter arter current flowmas from grounded on the chassis to tthe he battery terminal andst damage the system. system. Make ssure ure that you connect the sy system stem’s ’s ground connection to tthe he machine frame. Tip Ti p – While While you are connect connecting ing the power, place a “Mach “Machin ine e und under er service, do not not tu turn rn on” on”
tag on the battery isolation switch.
Depending on the inclusion of a PM400 power module in the system, this task may contain the following procedures:
5.4.1 5.4 .1
l
Conn Connec ecting ting systems that use a PM400 power power mod module ule
l
Conn Connec ecting ting to the run relay (no power module) module)
l
Install a voltage protection diod diodee
Conne Co nnect cting ing sy syst stems ems tha thatt use a PM40 PM4000 powe powerr module
To connect the power module cable (P/N 0395-9130-xxx): 1. Locate the run relay, relay, and iden identify tify th thee main feed from the the batteries. 2. Turn off off the ignition ignition and remov removee the battery isolation isolation m master aster key. 3. Route Route the power module module cable from the connector connector on the the re rear ar main harness cable (labeled PM OUTPUT) to the run relay and secure the cable in place. 4. Connect Connect the the three positiv positivee (red ) wires of the power mod module ule cable to the un unswitched switched side of the run relay. Do not connect connect to the wires from the ignition switch itself. 5. Connect Connect thethree thethree grou ground nd black wires wires of the power module cable to a suitable grounding lug on the machine chassis.
36 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installin Instal lingg theMain theMainHar Harne ness ss Assemb Assembly ly 5
leadss 1 Positive (red) lead 4 Master disconnect switch
Fi Figur gure e 5.5 5.5
5.4.2 5.4.2
2 Ground (black) leads
power wer 5 To machine po harness
3 Run (switched power) relay 6 To power module
Conne Connect cting ing the the power mo module dule cab cable le
Conne Co nnect cting ing to the run rela relayy (no powe powerr module module))
To ensure that the system does not drain the machine battery, connect the ignitionswitched power cable (P/N 63871-xx) to an ignition-switched power source such as the run relay: 1. Locate the run relay, and identify identify these termin terminals: als: The main feed from the the batteries The switched terminal (turned on and off by the ignition key) 2. Turn off off the ignition ignition and remov removee the battery isolation isolation m master aster key. 3. Route Route the ignition ignition switched switched power power ccable able from th thee ccon onnector nector on on the rear main harness cable (labeled IGN POWER) to the run relay and secure the cable in place.. place
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 37
5 Installing ling the theMai Main Har Harne ness ss Assembly Assembly
4. Connect Connect the the positiv positivee (red ) wire of the ignitio ignitionn switched power ca cable ble to the ignition switched side of the run relay. Do not connect connect to the wires from the the ignition switch itself. 5. Connect Connect th thee black wire wire of the ignition switched power cable to a suitable grounding lug on the machine chassis.
1 Run (switched power) relay
2 Master disconnect switch
(r ed)) l ead ead 3 Positive (red (IGN VOLT)
4 Ground (black) lead (GND)
power r 5 To machine powe harness
c ontrol 6 To grade control system main rear harness cable
Fi Figure gure 5.6 5.6
5.5
Conne Connect cting ing to the the run rela relayy
Connect Conn ecting ing th thee dir direct ection ion indic indicat ator or ca cable ble The direction indicator cable (P/N 65332)shown below connects to the reversing warning annunciator.
38 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installin Instal lingg theMain theMainHar Harne ness ss Assemb Assembly ly 5
1 Flying leads
Fi Figur gure e 5.7 5.7
2 Active terminator
Direct Direction ion indic indicat ator or cab cable le
NOTE – The physical connection of the flying lead black and red wires are Note – NOTE machine dependent. As there is no polarity, both wires perform the same function. See the diagram below:
1 Flying leads
2 Black
3 Red
4 Active terminator (J1)
Figure Figur e 5.8
Direc Direction tion indicat indicator or cable pinouts
To install the direction indicator cable: J2
1. Connect Connect thee DIR IND.th
connector conn ector to the rear main harness harness cable ccon onnector nector labeled
2. Run the the cable c able through through the the machine to the reversing warning warning annunciator annunciator.. 3. Connect Connect the the flying flying lead in parallel to to the reversing warning annunciator (A or B below , NOT C).
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 39
5 Installing ling the theMai Main Har Harne ness ss Assembly Assembly
1 Machine power
2 Buzzer
flying 4 Reversing buzzer lead
5 Machine reverse switch
Figure Figur e 5.9
Rever Reversing sing buzz buzzer er connec connection tion
40 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
3 Machine ground
CHAPTER
Welding and Fitting Tasks
In this chapter: n
Introduction
n
Installation guidelines
This chapter outlines how to install the mounts and brackets for the system components.
n
Installll elec electrohyd trohydrauli raulicc val valves ves Insta Co Contro ntroll box mou mount nt
n
Rotatin ing g mas mastt mou mount nt bra brack ckets ets Rotat
n
AS40 AS400 0 ang angle le se senso nsorr bra brack ckets ets
n
Rota Rotatio tion n se sens nsor or brac bracke kett
n
Quic Quickk disc disconne onnect ct brack brackets ets
n
Va Vallve / po powe werr modul odule e brack bracket et
n
Son Sonic ic trac racer er cl clamp amp
n
Sideshi eshift ft stop Sid
n
SNRxx SNRxxxx da data ta radi radio o brac bracke kett
n
n
66
L Lightb ightbar ar brac brackets kets
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 41
6 Weldi WeldinngandFitting gandFitting Tasks
6.1
Inttroductio In ion n Typically, a tradesperson, maintenance technician, or someone other than the installer performs the welding and fitting tasks.
6.2 6.2
Inst In stal alla lattion gu guid idel eline iness To prepare the machine: 1. Park the the machine on level level groun ground. d. 2. Put Put the frame in a straight po positio sitionn (no articulation articulation). ). 3. Ensure Ensure that the the fro front nt wheels are vertical. 4. Ensure Ensure the link link bar is centered, c entered, with the locking locking pin in the the midd middle le hole. 5. Rest the cutting cutting edge edge on the grou ground nd.. 6. Use a spirit level level to check check that the the blade is lev level. el.
6.2 6.2.1 .1
Positio Pos itioning ning bra brack cket etss
To minimi minimize ze the risk of damage to the sensor and cables: Keep Kee p the sensor away awa y from any machine parts that heat up during during op opera eration. tion. l
l
Ensure Ensure that the sensor, harness cable, and bracket bracket are a re free from oobstru bstruction ction throughout the full movement of the machine.
Confirm that the cables can reach the sensors: l
l
Tack the brackets and sensors sensors into pplace. lace. Drape the harness cables over the machine machine and tack th them em in pl place ace with cable ties.
Makee sure that the position of the bracket enables you to install the sensor with the Mak
connector in the desired direction. Once you have confirmed the location of the bracket: 1. Mark an outl outline ine arou around nd the the bracket 2. Remove Remove th thee senso sensor. r. 6.2.2 6.2.2
Atta At tach ching ing bra brack cket etss WARNIN WA RNING G — Disconnect the negative batt battery ery term terminal inal before commencing any welding.
Ensure that power is removed from the sys system tem by disc disconnecting onnecting the power input cable(s). Failure to follow this warning may result result in electric shock. shock.
42 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
When you weld a bracket onto the machine: l
Always Alwa ys weld lengthwise along the the edges of the moun mounting ting brac bracket. ket.
l
Never weld w eld within 75 75 mm (3 inches) of an existing weld.
l
After welding, make sure that you apply rust-prevention rust-prevention paint to: to: the weld any bare-metal surface
ATTENTION — Do n ATTENTION not ot weld on or dri drillll into any p part art of the machi machine’ ne’ss Rol Rolll Over Protectio Protection n Structure Structure (ROPS (ROPS)) as this could weaken its struc structural tural integrity
6.3
Insta Ins tall ll ele elect ctro rohy hydr drau aulic lic va valve lvess ATTENTION — Installatio ATTENTION Installation n and a nd ma maintena intenance nce o off hydrau hydraulic lic h hoses, oses, fittings, and valves mu must st be done by qualified service service personnel only. If inspec inspection tion and servic service e of hydra hydraulic ulic hoses, fit fittings tings,, and vales is required, the inspec inspection tion and servic service e should be perf perform ormed ed at mac machine hine lubrication and service intervals.
If your machine does not have electrohydraulic valves fitted, or does not offer a direct CAN connection connection to either the installed installed valves or the machine eelectron lectronic ic control module (ECM) then you must install after-market electrohydraulic valves. The type of valves yo youu need, and their perform performance ance characteristics, depen depends ds on the type and model of your machine. Contact your Trimble dealer to discuss your needs, and to arrange to have electrohydraulic valves installed on your machine.
6.4
Cont Co ntrrol bo boxx mo moun untt If you have purchased a machine-specific base kit, then a control box mount designed for your machine is supplied. Otherwise, use the generic mount supplied in the generic machine base kit. Depending on the type of mounting method, some fitting and welding work may be required to install the control box mount. If no fitting or welding work is required, you can install the control box when you install the other cab components. For more information, see 7.3 see 7.3 Control box. box. The best location for the control box is one of the front corners of the cab. However, this will vary with the type of machine and the operator’s requirements. Mak e sure that:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 43
6 Weldi WeldinngandFitting gandFitting Tasks
l
the control box: box: is within the operator’s operator’s reach, rea ch, and a nd the the USB flash drive is easy to remo remove ve and replace is easy e asy to see bu butt does not block block the operator’s view will not interfere with the op operator’s erator’s activ ac tivities ities will not obstruct the operator when getting in or out of the cab is easy e asy to connect and disconnect disconnect
l
6.4 6.4.1 .1
the cab cable reaches reac hes the control control box box
Mach Ma chine ine sp spec ecific ific mou mount ntss
The following photo shows a machine-specific control box mount. In this case the mount is bolted to existing weld bosses on top of the steering console and no fitting or welding work is required.
mountt 1 Control box moun
Figure Figur e 6.1
Mac Machine hine spec specific ific cont control rol box mount
44 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
6.4 .4.2 .2
Gene neri ricc mo moun untt
The following photo shows the generic control box mount. Fitting or welding work will probably be required.
1 Control box
Figure Figur e 6.2
2 RAM mount
3 Pole bracket
Gener Generic ic cont control rol box mount (RA (RAM M mount and cont control rol box inst installed) alled)
Use the M10x40 M10x40 screws, washers, split lock lock washers wa shers and nut plate or hex nuts to attach the bottom plate of the mount to the cab. 6.4 .4.3 .3
Cus usttom mo moun untt
If the mount supplied with the control box assembly is not suitable, you can modify it or make your own.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 45
6 Weldi WeldinngandFitting gandFitting Tasks
If you do make a custom pole bracket, make sure that the diameter of the pole fits the RAM mount properly. For example, use solid rod with an outer diameter of 8.5 mm (1/3 in) narrowing to 6.25 mm (1/4 in).
6.5
Rotat Rot ating ing mas mastt mou mount nt br brac acke kets ts Rotating mast moun Rotating mounts ts are used on machines machines where the blade is ccapable apable of a significant amount of roll or pitch. When you select a location for the rotating bracket, consider the following: l
l
l
l
l
6.5.1 .1 6.5
For two masts, mount mount the brac brackets kets symmetrically on the cutting edge. For on onee mast, mount mount it on the left (when viewed from the the cab). Position Position the mounts mounts approximately approximately the same sa me distance in from th thee eends nds of the the cutting edge, and the same distance above the cutting edge bolts. Make sure that the mount is square square with the cutting edge when it is in a norm normal al operating position. position. If you intend intend to use sonic tracer trac er poles, take their mounting mounting position position into into consideration. Fix one one edge e dge of the moun mountt to the top of the cutting edge, and a nd the other to the back of the cutting edge.
Insta Ins tall ll th thee rot rotat ating ing mas mastt moun mountt
1. Tack weld the moun mountt to the the ccutt utting ing edge:
2. Assemble the angle angle mast mou mount nt and check that that the rotating bracket is in the correct position.
46 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
3. When you you are satisfied th that at is everyt e verythin hingg is correct, we weld ld the the moun mountt securely:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 47
6 Weldi WeldinngandFitting gandFitting Tasks
6.5.2 6.5.2
Insta Ins tall ll th thee rot rotat ating ing mas mastt bra brack cket et
1 Upper section
Fi Figur gure e 6.3 6.3
2 Lower section
3 Mount
Adju Adjust stable able mas mastt mou mount nt
1. Attach the lower section of of the bracket to the the mou mount. nt. 2. Torque Torque the bolts to 370 ± 50 N·m (273 (273 ± 37 lb-ft). lb-ft). 3. Attach the upper upper section se ction to the the lower. Pay attenti a ttention on to th thee foll followin owing: g: For accurate gu guidan idance, ce, yo youu must position position the upper section so that the top of the sectio sec tionn is level (parallel to the cuttin cuttingg edge). You can use any of the seven bolt hol holes es on the the upper upper sec sectio tionn with either of the bolt holes on the lower section. You must use use the supplied insert screw to fill the unused hole on the lower
48 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
section:
4. Take a note of the the bolt hole hole number number you use use on the upper upper se section: ction: 1 is nearest the front of the machine; 7 is nearest to the operator’s cab. You will enter this number number into th thee system at a later time.
6.6
AS400 AS4 00 an angle gle se sens nsor or br brac acke ketts The AS400 angle sensor is a single axis sensor and must be mounted in the appropriate according to top the inclination tor (be measured. The operating axis of the senso seorientation, nsorr is ind indicated icated on the of the senso se nsor 1), as shown below.
In addition, the sensor must always be mounted horizontally, with the top of the sensor facing upwards. There are three types of bracket that can be used to mount mount an AS400 ang angle le sensor: l
A plain L-bracket L-brac ket (PN 0355-5200 0355-5200 / PN 0794-2 0794-2470 470)) generally genera lly used when there is clear access to the bracket from above.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 49
6 Weldi WeldinngandFitting gandFitting Tasks
l
l
6.6.1 6.6.1
A cut out L-bracket L-bracket (PN 52116 52116)) generally used when when there is cclear lear aacce ccess ss to the bracket from below.
A cut out flat bracket (PN 52117) 52117)
Blade Bla de slo slope pe se sens nsor or bra brack cket et ATTENTION — The po ATTENTION position sition of the b blade lade slope sensor i s critical to system accuracy. You mustt mak mus make e sure that the brac bracket ket is square to the cut cutting ting edge.
50 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
Select a location for the blade blade slope slope sensor bracket bracke t
The bracket must be parallel to the cutting cutting edge. The bracket should should also be level front-to-back and side-to-side with the blade in a normal operating position and the cutting edge level. The following of the circle. image shows a plain L-bracket welded to a cylinder pivot on the rear
Other possible possible locations locations included the the pocket pocket at the rear of the circle circle.. Note – The The slope of the pocket differs according to machine model. To allow for this, some kits includes an extended sensor bracket.
blade slope slope sensor bracket Install the blade
1. Align the the bracket parallel to the cutti cutting ng edge edge to with within in 13 mm mm ± 6.5 mm across a 2.5 m span (0.5 in inches ches ±0.2 ±0.255 inches ac across ross an 8 foot foot span). The sensor should should also be level with the blade within 3 degrees side to side and front to back.. 2. Tack weld the the bracket to the cutting cutting edge. 3. Check that that the bracket is square to the the blade. Adjust as required required to make make lengths A and B equal.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 51
6 Weldi WeldinngandFitting gandFitting Tasks
1 Blade
Figure Figur e 6.4
2 Straight edge
3 Sensor
Check Checking ing the blade slope sens sensor or brac bracket ket
4. Once you confir confirm m the the measurements, secure the bracket to th thee blade. If using bolts, torque the mounting bolts to 20 ± 2 N·m (15 ± 1.5 lb ft). Secure with Blue Loctite. 6.6.2 6.6.2
Mainf Ma infall all se sens nsor or bra brack cket et
Po Positio sitionn the top of the bracket so that when installed, installed, the mainfall mainfall senso se nsorr is parallel to the machine centerline to within 13 mm mm ± 6.5 mm across a 2.5 m span (0.5 inches inches ±0.255 inches aacross ±0.2 cross an a n 8 foot span). The sensor should should also be level with the blad bladee withinn 3 degrees side to side and front withi front to back. Note – Whichever Whichever side of the gooseneck you install the sensor on, you must configure the system to reflect this.
The following image shows a mainfall sensor bracket mounted on a motor grader's goose neck:
52 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
6.6 6.6.3 .3
Blade Bla de pit pitch ch se sens nsor or bra brack cket et
The following image shows the blade pitch sensor assembly:
Bolt the blade pitch sensor bracket to the underside of the rotating bracket: use the bolts that sec secure ure the ma mast st to the rotating bracket. bra cket. 6.6.4 6.6.4
Liftt an Lif angle gle se sens nsor or bra brack cket et
Attach the bracket to the A-frame. Select a location for the bracket that: l
l
allows the angle sensor to be installed with the the conn connector ector facing to the left (when looking forwards) safeguards the the aang ngle le sensor cables when w hen the the blade is moved
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 53
6 Weldi WeldinngandFitting gandFitting Tasks
1 AS400 on the A-frame of a motor grader
Figure Figur e 6. 6.5 5
"Blade "Blade on ground" sens sensor or gr group oup – lift angle sensor sensor on m motor otor grader Aframe
When you mount the A-frame sensor bracket, position the top of the bracket so that when installed, the sensor is parallel to the machine centerline, with a tolerance of 6 mm (1⁄4 in) per 1 m. To attach the bracket: 1. Park the the machine on a level surface and float float the blade to the groun ground. d. 2. Tack weld the bracket bracket to the the A-frame so that the the bracket is level and tthe he left and right sides of the bracket are parallel to the centerline of the machine. The bracket is considered level if the vertical axis of the installed sensor is parallel,l, to within 1°, of the axis of rotation of the ma paralle machine chine bod body. y.
54 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
If necessary, to level the bracket, use custom-made gussets to attach the bracket to the counterweight. To fabricate fa bricate the gussets gussets,, use 12.7 mm (1/2 in) minimum to 19 mm (3/4 in) steel plate. 3. With the the body body of of the machine machine level, check c heck that the the bracket is level in all directions directio ns (forward and back, left and a nd righ right). t). Adju A djust st if necessary. 4. When everyth everything ing is correct, weld the br bracket acket sec securely urely..
6.7
Rotat Rot ation ion se sens nsor or br brac acke kett The RS400 rotation sensor assembly is comprised of three main components: l
A sensor mounting mounting plate plate
l
A rotation sensor
l
A drive arm
The sensor assembly measures and reports the change in the angular position of the rotation sensor relative to the mounting plate, where one component is held stationary by the drive arm, and the other component rotates with the blade. For motor graders, the sensor mounting plate is intended to replace the lid on the hydraswivel, and is the rotating component. The rotation sensor is held in a fixed positionn be the drive aarm. positio rm. Note – The The designs of the mounting plate, the drive arm, and the overall installation solution are machine-dependent. The followin following g procedure desc describes ribes a generic install. If available, refer to the installation instructions supplied with the machine specific base kit.
1. Positio Positionn the cutting cutting edge square square to th thee machine. 2. Remove the existing hydraswivel hydraswivel lid, and fit the rotation sensor mou mounting nting plate (1). Face the recessed slot in the mounting plate (2) towards the right rear tires:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 55
6 Weldi WeldinngandFitting gandFitting Tasks
3. Place the rotation sensor sensor on tthe he mounti mounting ng pplate. late. Make Ma ke sure that: the arm on the base of the rotation sensor engages with the recessed groove on the mounting plate the connector faces towards the rear of the machine 4. Secure the rotation sensor to the mountin mountingg plate plate using the pprovid rovided ed scre screws ws (3) to fit the nylon bushings ( 4) into the groove on the rotation sensor ( 5): Tip – The rotation sensor may have to be removed from tthe he mounting p plate late later in the install so do not over-tight over-tighten en the scr screws. ews.
5. Attach th thee drive drive arm (6) to the top of the rotation sensor using the bolts supplied. See the following figure. 6. Use the supplied supplied shou shoulder lder bolt bolt (7) to attach the drive arm to the drive arm bracket (8). See the following figure. Tip – The rotation sensor may have to be removed from tthe he mounting p plate late later in the
install so do not over-tight over-tighten en the shoulder bolt.
56 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
7. Positio Positionn the drive drive arm a rm bracket on tthe he inside inside frame of the circle so that the should sho ulder er bolt bolt is near to the center of the drive drive arm slot (9). See the following figure. 8. Bolt or or weld the drive drive arm bracket to the the inside frame of the the ccircle. ircle.
To complete the installation of the rotation sensor, after installing the cab Note – To component compo nents, s, see 8.2 Align RS400 rotation sensor .
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 57
6 Weldi WeldinngandFitting gandFitting Tasks
6.8
Quick Qu ick dis disco conn nnec ectt br brac acke ketts The following figure shows a single quick disconnect bracket. The mounting weldment (2) is welded in place:
6.8 6.8.1 .1
Select Sele ct a loca location tion for the quick disc disconne onnect ct bra brack cket etss
Position the quick disconnect brackets on the gooseneck of the motor grader. The following figure shows a quick disconnect bracket mounted on the goose neck bracket (1) (PN 0395-9690 and PN 0395-9680) supplied in the motor grader base kit:
58 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
Alternatively, you can manufacture a custom bracket. The following figure shows a bracket (2) mounted on the moldboard spot light bracket:
6.8.2 6.8.2
Install Inst all the quick disc disconne onnect ct bra brack cket et
To attach the quick quick disconnect disconnect brackets to the machine, either: l
weld the bracket directly to the the machine. machine.
l
bolt the bracket direc directly tly to the machine.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 59
6 Weldi WeldinngandFitting gandFitting Tasks
l
use the supplied supplied L-section angle angle iron and flat strip to clamp the the bracket to a solidd surface such as the gooseneck. soli gooseneck.
6. 6.99
Valv Va lvee / po powe werr mo modu dule le br brac acke kett
6.9.1 6.9 .1
Select Sele ct a loca location tion for the va valve lve/powe /powerr module bra brack cket et
Mount the valve/power module bracket (P/N 0395-9170 for the valve module VM410/ VM420, P/N 75749 for the valve module VM430) in the under-cab area, close to the valves. When you select a location, make sure that: l
air can ca n circulate freely around the modu modules les
l
it allows allows for easy acce access ss
l
there is sufficient cabling ca bling.. See the following following table:
This c ca able .....
Is a av vailable iin n lengths lengths up to ...
Must reach ...
Power module (P/N 0395-9130-xxx)
6 m (20 (20 ft ft))
Fr Fro om th the e powe werr module to th the e batte ttery
Valv e module VM410/ VM420 Valve (P/N 0395-9610-xxx)
9.1 m (30 (30 ft ft))
Fr Fro om th the e valve valve module to th the e valve valvess
Valve Valv e module VM430:
9.1 m (30 (30 ft ft))
Fr Fro om th the e valve valve module to th the e valve valvess
l l
Direct cable (P/N 89 896x0-xx) 6x0-xx) VM420 adapter cabl cables es (P/N 80511 and P/N 89511)
Rear harness
Both the val ve modul e and the power module
Note – If If swapping the VM410/ VM420 to a VM430, use the VM420 adapter cables P/N 805 80511 11 and P/N 895 89511. 11. 1
The following showsbeneath the valve/power motor grader's figure mainframe the cab. module bracket ( ) clamped to a
60 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
6.9 6.9.2 .2
Install Inst all the va valve lve/powe /powerr module bra brack cket et
To install the valve/power module bracket, use one of the following methods: Option 1
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 61
6 Weldi WeldinngandFitting gandFitting Tasks
1. Attach new weld bosses bosses to the cab. Make sure th that at the weld bo bosses sses match the hole patterns in the bracket. 2. Fix the bracket bracket to the bosses. bosses. Option 2
Fix the bracket to existing weld bosses. If you use weld bosses with existing fixtures, you may have to use longer bolts than those in the kit. Option 3
Weld the bracket directly to th thee machine. machine.
6.10 6.10
Sonic So nic tra race cerr cla clamp mp A sonic tracer clamp bolts on to the same type of mounting plate as that used by rotating mast bracket.
6.10.1 6.10.1
Select Sele ct a locat location ion for for the the sonic sonic tra trace cerr clamp clamp When you select a location for the mount, the mounting tube of the sonic tracer must: l
l
extend past past the end of the cuttin cuttingg edge. This is to ensure that the sonic trace tracer r sits vertically above above the refere reference nce surface or strin stringlin gline. e. clear clea r the circle when you you sideshift th thee moldboard. moldboard.
The following figure shows a mounting plate ( 1) with a sonic tracer clamp bolted to it.
62 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
6.1 6.10.2 0.2
Install Inst all the mount mounting ing plat platee
For information on how to install the mounting plate, see 6.5 Rotating mast mount brackets.. brackets
6.11 6.11
Sides Sid eshi hifft st stop op The sideshift stop (P/N 0794-1080) prevents the rotating bracket mount from coming into contact with another part of the machine when you sideshift the moldboard. ATTENTION — If you d ATTENTION do o not n ot install the sid sideshift eshift stop, you must mu st inform the ope operator rator of the potential potent ial for the rot rotating ating brac bracket ket mount to com come e into contac contactt with anot another her part of the mac machine. hine.
Position the sideshift stop so that the rotating bracket mount is at least 50 mm (2 in) from the part of the machine that the the mount would oth otherwise erwise contact. To install the sideshift stop: 1. Tack weld the sideshift sideshift stop to the the ccutt utting ing edge. 2. Check that the the position position of th thee sideshift sto stopp is suitab suitable. le. Adjust if necessary. 3. Securely weld the the sideshift sideshift stop. stop.
6.12
SNRxxx SNRx xx dat dataa ra radio dio br brac acke kett
6.12.1 6.1 2.1
Select Sele ct a locat location ion for for the the rad radio io brack bracket et
When you select a location for the radio, consider the following: l
l
l
To reduce damage from shock shock and vibration, vibration, position th thee radio ra dio oonn a solid part of the cab. For optimum optimum performance, choose a position above above the rrooflin ooflinee that has an uninterrupted unin terrupted view. vie w. To prevent prevent signal signal interference, kee keepp the radio away from from:: other antenn other antennas, as, particularly particularly if one of the oth other er antenn antennas as is for a two-way radio rotating beacons air conditioning fans strobe lights
l
The radio cable must must reac reachh from the main harness harness ca cable ble to th thee data radio radio..
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 63
6 Weldi WeldinngandFitting gandFitting Tasks
Consider the: length of the radio cable (P/N 90470-xx). The -xx in the part number indicates ind icates the ca cable ble length. length. location of the rear location re ar harness cable data radio connector connector and a nd th thee rou route te for the data radio cable. 6.12.2 6.12.2
Install Inst all the rad radio io bra brack cket et
1. Securely attach the the adapter plate (P/N 71 7110 105) 5) to the the cab of the machin machine. e. Use one of the following methods: Option 1
a. Attach new weld bosses bosses to the the ca cab. b. Make sure sure that the bosses bosses match the hole patterns in the plate. b. Fix the plate to the bosses. Option 2
Fix the plate to existing weld bosses. If you use weld bosses with existing fixtures, you may have to use longer bolts than those in the kit. Option 3
Weld or bolt the plate directly into position. The following figure shows an adapter plate bolted through the grill of the cab's air conditioning conditioning system:
64 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
We Weld ldingandFitting ingandFittingTasks Tasks 6
Option 4
Attach the plate to a custo custom m fixtu fixture. re. For more information, refer to the Trimble® SNRx10 Radio Radio Mo Modem dem User Guid Guidee.
6.1 6.133
Light Lig htba barr br brac acke kets ts External lightbars are only available for systems that include a CB460 Note – External control box.
Each lightbar assembly consists of: l
6.13.1 3.1 6.1
l
A lightbar: Industrial Industrial sstrength trength hook hook and loop loop tape
l
A lightbar bracket
Select Sele ct a locat location ion for for the the lightba lightbarr brack bracket etss
Mount the lightbars inside the machine cab. Suitable locations vary according to the machine type; when you select a location, consider the following:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 65
6 Weldi WeldinngandFitting gandFitting Tasks
l
l
l
l
The operator’s line of sight during during normal normal machine mac hine operation. Moun Mountt the lightbars near this line of sight so that they are easily visible but do not obstruct the operator’s view. The LEDs on the the lightbars are only visible from certain ce rtain angles. Mount each ea ch lightb lightbar ar so that the operator gets the best view of the LEDs. Each Eac h ligh lightbar tbar housing is is 174 mm (6.85 (6.85 in) long, long, 53 mm (2 (2.1 .1 in) wide, and has a height of 32 mm (1.3 in). The lightbar lightbar weighs w eighs approximately approximately 200 g (1/2 lb).
The following image shows lightbars mounted on a motor figure windscreen:
6.1 6.13.2 3.2
Install Inst all the lightb lightbar ar bra brack cket etss
To install the lightbar brackets, do one of the following: l
l
To attach the bracket to a surface surface that is at a 90° angle angle to the bracket, use the supplied nuts, washers, and bolts. To attach the bracket elsewhere in the the ccab, ab, use one of the following following:: the supplied nuts, washers, and bolts double-sided dou ble-sided tape ta pe hookk aand hoo nd loop tape
For more information, see 7.7 see 7.7 Lightbars. Lightbars.
66 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
Installing the Cab Components
In this chapter:
This chapter describes how to install the various components in the cab of your machine.
n
Introduction
n
Conn Connec ectt to mac machi hine ne powe power r
n
Control Control box Valv Valve e modu module le
n
Remote ote switch switches es Rem
n
Wireless communi communications cations
n
Lightbars
n
77
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 67
7 Installingt Installingthe heCab CabComp Compone onents nts
7.1
Inttroductio In ion n The following sections provide detailed information on the best location for installing the cab components. To mount the valve module onto the same bracket as the power module, use Note – To the dual module mounting bracket (P/N 0395-9170).
7.2 7.2
Conn Co nnec ectt to ma mach chin inee po powe wer r To connect to machine power: l
Depending on your your system: Install and connect connect a power power modu module le – see see 7.2.1 7.2.1 Install and connect the power module Connect Con nect to switched power – see 7.2.2 see 7.2.2 Conn Connect ect to switched power
l
7.2.1 7.2 .1
Validate the connection connection – see 7.2.3 see 7.2.3 Validate the connection to machine power
Insta Ins tall ll an and d co conne nnect ct th thee pow power er mod module ule
To install and connect the power module: 1. Check the the installation installation of the the power mo modu dule le bracket. 2. Bolt Bolt the the valve module onto the bracket. 3. Use Red Loctite Loctite to secure the bolt bolts. s. 4. Connec Connectt the power module-to-battery module-to-battery cable (P/N ( P/N 0395-91 0395-9130-x 30-xxx) xx) to the power module. 5. Connect Connect the power power module module to the the rear rea r main hharness. arness. 7.2 7.2.2 .2
Conne Co nnect ct to sw switc itche hed d pow power er
Connect the switched power cable (P/N 63871-xx) to the rear main harness. 7.2.3 .3 7.2
Validate Valida te the con connec nection tion to mac machine hine powe power r
1. Turn on the master disconn disconnect ect switch. 2. Turn on the ignit ignition ion.. 3. Use a mu multim ltimeter eter to validate the harness and cabling cabling installation installation,, as follows: follows:
68 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heCab CabCompo Componen nents ts 7
On the .. ...
Check th these pi pins .. ...
For .. ...
31-pin cab harness bulkhead connector
1 (+) and 2 (–)
Battery vol tage
39-pin -pin con control rol box con connecto ctor D (+) (+) and F (– (–))
Ba Batttery volt volta age
6-pi n connec tors
Battery vol tage
F (+ ) and A (–)
4. Turn off the the ignitio ignition. n. 5. Turn off the the master discon disconnect nect switch.
7.3
Control box To install and connect the control box: l
Assemble Asse mble the RAM moun mountt
l
Mount Mount the ccontro ontroll box on the pole
l
Connec Connectt the control box box to the system harness
l
Validate the connection
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 69
7 Installingt Installingthe heCab CabComp Compone onents nts
7.3.1 7.3.1
Mount Mou nt an and d co conne nnect ct th thee co cont ntrol rol box
1 Control box
Figure Figur e 7.1
2 RAM mount
3 Pole bracket
Contr Control ol box mount mounted ed on the generic mount
To mount and connect the control box: 1. Use the M5 screws and flat washers to attach the ball m mou ount nt to the cont control rol bbox ox.. 2. Fasten the the RAM mou mount nt to the ppole ole bracket. 3. Insert the ball moun mountt into the the RAM mou mount nt socket socket and fasten. 4. Connect Connect the cab harness to the the ccon ontrol trol box box.. For more information, refer to the instructions supplied with the control box assembly.
70 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heCab CabCompo Componen nents ts 7
Tip Ti p – The control box is easy to remove remove from tthe he RAM mount. To prevent vandalism or theft theft,,
remove the the control box at night.
7.3 7.3.2 .2
Valida Val idate te th thee co conne nnect ction ion
1. Turn on the master disconn disconnect ect switch. 2. Turn on the ignit ignition ion.. 3. Press P to turn the control box on. 4. When the control box box start-up hhas as comp c ompleted, leted, press pre ss M and select Diagnostics. 5. The status of the the con c ontrol trol bbox ox shou should ld be shown shown as Connected and and the software version is displayed. 6. Press and hold P to turn the control box off. 7. Turn off the the ignitio ignition. n. 8. Turn off the the master discon disconnect nect switch.
7.4
Valv lvee mo mod dule WARNIN WA RNING G — Ensure that all valve module connectors ar are e correct correctly ly connect connected. ed. Failure to do so can result result in personal injury ffrom rom cr crushing, ushing, and can cause perm permanent anent damage to tthe he hydraulic system.
ATTENTION — Installatio ATTENTION Installation n and a nd ma maintena intenance nce o off hydrau hydraulic lic h hoses, oses, fittings, and valves mu must st be done by qualified service service personnel only. If inspec inspection tion and servic service e of hydra hydraulic ulic hoses, fit fittings tings,, and vales is required, the inspec inspection tion and servic service e should be perf perform ormed ed at mac machine hine lubrication and service intervals.
To install and connect the valve module: 1. Install the the valve modu module le onto the bracket 2. Connect Connect the valve modu module le to the system harness harness 3. Connect Connect the valve module module to th thee electroh e lectrohyd ydraulic raulic valv valves es 4. Validate the inst installation allation 7.4 7.4.1 .1
Installing Inst alling and con connec necting ting the va valve lve module
1. Check the the installation installation of the the valve mod module ule bracket. See 6.9 See 6.9 Valve / power module bracket. bracket. 2. Bolt the the valve module module onto onto the the bracket.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 71
7 Installingt Installingthe heCab CabComp Compone onents nts
3. Use Red Loctite Loctite to secure the bolt bolts. s. 4. Connect Connect the valve module module to th thee rear re ar main harness, either directly directly,, or if you are automating sideshift, using the sideshift adapter cable (P/N 83015-xx). 5. Connec Connectt the valve module module to the electrohy elec trohydraulic draulic valves using the appropriate appropriate cables. See the mot motor or grader system cable diagram diagram for details. 7.4.2 7.4.2
Valida Val idate te th thee ins insta tallat llation ion
1. Turn on the master disconn disconnect ect switch. 2. Turn on the ignit ignition ion.. 3. Press and hold \ and press P to turn the control box on in Manager mode. Continue to hold \ until the splash screen displays. 4. When the control box box start-up hhas as comp c ompleted, leted, press pre ss M and select Diagnostics. 5. The status of the the valve module module should should bbee shown as Connected and and the software version is displayed. If a valve module is not listed in the Diagnostics dialog you may need to configure the system to use a valve module. For more Settings.. information, see Appendix see Appendix B, Machine Settings 6. Press ress Valves. A Safe Safety ty Warnin Warningg full screen message display displays. s. 7. Press \.The Diagnostics - Valves dialog displays. Raise the blade about 50 cm (20 inches) off the ground and use the available softkeys to test drive the blade. 8. Press and hold P to turn the control box off. 9. Tu Tur r n off the ignition ignition.. 10 10.. Turn off the the master disconnect disconnect switch.
7.5
Remo Re motte swi wittche hess The motor motor grader system can use remote switches for: l
activating ac tivating the the automatic controls and controlling controlling tthe he ele elevation vation ooffset ffset (s (standard) tandard)
l
automatic control of the sideshift
72 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heCab CabCompo Componen nents ts 7
7.5 7.5.1 .1
Select Sele ct a loca location tion for the remo remote te sw switch itches es Mount this s sw witch ...
On the .. . ..
Left auto/manual
Left-most bl ad ade control l ev ever
Left elevation offset (increment/decrement)
Fourth blade control lever in from the left
Rig igh ht auto/manual
Rig igh ht-m -mo ost bla lad de con contro roll le leve ver r
Right elevation offset (increment/decrement)
Fourth blade control lever in from the right
S i deshi ft
S econd bl ade control l ever i n from the l eft
So the operator can activate the switches with the thumb and index finger, orient the switches in towards the console:
Note – Before Before you mount a remote switch, make sure that the position is suitable for the operator.
7.5.2 7.5.2
Install Inst all the st stand andard ard remo remote te swit switchs chs
1. Loosen Loosen the jam nut and carefully carefully un unscrew screw the knob knob from from the lever. Take note of the function of the lever. 2. Screw the remote remote switch assembly on onto to the the lever. 3. If necessary, cut the remote remote switch assembl assemblyy cable to length length.. 4. Use a Deutsch De utsch crimp crimper er to crim crimpp the the Deutsch ppins. ins. Note – A A bag of pins (P/N 0794-3360) is supplied.
5. Insert the pins pins into the the back bac k of the blank Deutsch Deutsch connector. connector. See the pinou pinoutt
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 73
7 Installingt Installingthe heCab CabComp Compone onents nts
tables below:
Left Auto/Manual Auto/Manual
1
= Whi te
2
= Red
3
= Bl ack
5
= Whi te
6
= Red
8
= Red
9
= Bl ack
11
= Whi te
12
= Red
Left Offset
4
= Bl ac k
Right Offset
7
= Whi te
Right Auto/Manual
10
= Bl ac k
Note — If you orient the swit switch ch outwar outwards ds
fr from om the console console,, you must reverse reverse the
red and white wires.
Figure Figur e 7. 7.2 2
Connect Connecting ing tthe he st standard andard m motor otor grader rem remote ote swit switch ch assem assembly bly (Deutsch 12-pin plug rear view)
6. Connect Connect the newly formed formed Deutsch conn connector, ector, to either th the: e: remote switch cable (P/N 57545-xx): no sideshift remote switch offset auto/manual connector on the sideshift Y-cable (P/N 57636-xx): if y ou are also insta installin lling g a sideshi sideshift ft re mo mote te switch
7. Connect Connect the remote remote switch cable ca ble or Y-cable to the the remote switch connector connector on the cab harness. 8. Finish Finish the install. install. See 7.5.4 See 7.5.4 Complete the remote switch installation installation..
74 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heCab CabCompo Componen nents ts 7
7.5 7.5.3 .3
Insta Ins tall ll th thee sid sides eshif hiftt re remot motee sw switc itch h
To install a sideshift sideshift remote switch, you need a Mot Motor or Grader Sid Sideshift eshift Kit P/N 57655-42. To install the sideshift remote switch: 1. Loosen Loosen the jam nut and carefully carefully un unscrew screw the knob knob from from the lever. Take note of the function of the lever. 2. Screw the remote remote switch assembly on onto to the the lever. 3. If necessary, cut the remote remote switch assembl assemblyy cable to length length.. 4. Use a Deutsch De utsch crimp crimper er to crim crimpp the the Deutsch ppins. ins. A bag of pins (P/N 0794-3360) is supplied. Note – A
5. Insert the three three crimp crimped ed wires into th thee back of the blank Deutsch connector. connector. See the pinout table below: Use either the Left or Right Right pinouts, pinouts, accord acc ording ing to whi which ch side of the ca cabb that you mount the remote switch on.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 75
7 Installingt Installingthe heCab CabComp Compone onents nts
Left Auto/Manual Auto/Manual
1
= Whi te
2
= Red
3
= Bl ack
2
= Whi te
3
= Bl ack
Right Auto/Manual
1
= Red
Note — If you orient the swit switch ch outwar outwards ds
fr from om the console console,, you must reverse reverse the
red and white wires.
Figure Figur e 7. 7.3 3
Connect Connecting ing tthe he m motor otor grader sides sideshift hift remote remote swit switch ch assembly assembly (Deutsch 12-pin plug rear view)
6. Connect Connect the newly formed Deutsch connector connector to sideshift sideshift conn connector ector on the sideshift Y-cable (P/N 57636-xx). 7. Connect Connect the Y-cable to the remote remote switch conn connector ector on th thee ca cabb harness. harness.
76 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heCab CabCompo Componen nents ts 7
7.5 7.5.4 .4
Complet Co mpletee the remo remote te swit switch ch inst installat allation ion
1. Validate the installation installation.. Observe the control control box box screen: Chec Check k that that th this is sw swit itch ch ... ...
Af Affe fect cts s th this is si side de of the
By ... ...
blade...
Left auto/manual
Left
Ri gh ght auto/manual
Ri gh ght
Left elevation offset (increment/decrement)
Left
Right elevation offset (increment/decrement)
Right
Goi ng i nto A uto or Inac ti ve Auto mode mode Offs etti ng the hei ght i n the correct direction
2. Cable tie the remote remote switch assembl assemblyy cables to each lever. Ensu Ensure re that the cables do no nott adv a dversely ersely affect a ffect lever operation. operation. 3. The remote remote switch assembly kit co contain ntainss a set se t of sti stickers; ckers; each sticker ind indicates icates a ediff different erent assembly. con c ontrol trol lever operation. Place an app a pprop ropriate riate sticker onto each remote remot switch assembly . operation.
7.6 7.6
Wir irel eles esss co commu mmuni nica cattio ions ns Before you connect connect any a ny of the radios, make sure that the radio brackets are inst installed alled bracket.. correctly. For more information, see 6.12 see 6.12 SNRxxx data radio bracket ATTENTION — Do n ATTENTION not ot cut off any lleft eft over cab cablin ling, g, as this could affect system performance. Bundle, tie wrap and st store ore any ext extra ra cabling in a conv convenient enient place on the machine.
7.6 7.6.1 .1
Installing Inst alling and con connec necting ting an SNM9 SNM940 40 ce cellular llular modem
Mount the cellular modem inside the cab of your machine. Use the following following cables to connect the cellular c ellular modem modem to the rear main harn harness: ess: l
P/N 82892-x 82892-xxx for systems that use only a ce cellular llular modem
l
P/N 89774 89774 for for systems that use both a cellular modem and a data radio
See the system cable diagram diagram for you yourr machine for details. For systems that use only a cellular modem:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 77
7 Installingt Installingthe heCab CabComp Compone onents nts
1. Plug the 34 34-socket -socket connector on the the SNM940 interface interfac e ca cable ble (P/N 82892 82892-xx) -xx) into the SNM940 cellular modem. 2. Connect Connect the 12-pin 12-pin connector connector on the the interface cable c able to the radio con connector nector on the rear main harness (brown to brown). For systems that use both a cellular modem and a data radio , see 7.6.2 see 7.6.2 SNRxxx data radio For detailed installation and validation instructions, refer to the Trimble® SNM940 Connected Con nected Site® Gateway Gatewa y Installation Guide. Guide. 7.66.2 7.
SNR SN Rxx xxxx da datta ra radio dio
Optionally, you can install both an SNRxxx data radio and an SNM940 cellular modem. This section describes the installation options for both modems. SNRxxx data radio on only ly
1. Bolt the the data radio onto onto the the data radio bracket. Ensu Ensure re the mounting mounting screws are all fitted with washers and lock washers. 2. Use the rubber shock shock mou mount nt kit kit to bolt bolt the data radio bracket to the the adapt a dapter er plate. The bolts are included with the adapter plate. 3. Use Loctite Loctite to secure the bbolt olts. s. 4. Plug the 26-socket conn connec ector tor on the radio cable (P/N 90470 90470-xx) -xx) in into to the data radio. 5. Connect Connect the 12-pin 12-pin connector connector on the radio cable to the radio connector connector on the rear main harness (brown connector). connector). For more information, refer to the Trimble® SNRx10 Radio Modem User Guide. SNRxxx data rad radio io and SNM940 cellular cellular modem modem
1. Plug the 34 34-socket -socket connector on the the SNM940 interface interfac e ca cable ble (P/N 82892 82892-xx) -xx) into the SNM940 cellular modem. 2. Connect Connect the 12-pin 12-pin connector connector on the the SNM940 SNM940 interface interface cable to the adapter cable (P/N 89774). 3. Plug the 26-socket conn connec ector tor on the radio cable (P/N 90470 90470-xx) -xx) in into to the SNRxxx data radio. 4. Connect Connect the radio radio cable to the adap adapter ter cable. 5. Connect Connect the adapter cable ca ble to the the radio ra dio co conn nnector ector (bro (brown wn conn connector) ector) on the the re rear ar main harness.
78 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heCab CabCompo Componen nents ts 7
Validate the installatio installation n
1. Turn on the master disconn disconnect ect switch. 2. Turn on the ignit ignition ion.. 3. Press and hold and press to turn the control box on in Manager mode. Continue to hold\ \ until theP splash screen displays. 4. When the control box box start-up hhas as comp c ompleted, leted, press pre ss M and then Installation. 5. Configu Configure re the system to use a data radio and and/or /or a cellul ce llular ar modem modem.. In particular in the : Machinee Settings - Fixed Radio dialo Machin SNM940. dialogg select selec t SNRxxx and/or SNM940 Machine Settings - Wireles Machine Wirelesss Communications dialog select Wi-Fi/Cell (SNM940)
settings.. For more information, see B.4 see B.4 Machine settings 6. After pr pressin essingg Finish : if you installed and configured an SNM940, the cellular signal strength indicator is displayed in the status bar. if you installed and configured an SNRxxx data radio, the radio is shown as connected connected in the Diagnostics dialog. 7. Press and hold P to turn the control box off. 8. Turn Turn of offf tthhe ignition. 9. Turn off the the master discon disconnect nect switch.
7.7
Lig igh htbars Note – External External lightbars are only available for systems that include a CB460 control box.
To attach the lightbar directly to a suitable surface in the cab, use one of the following:
7.7 7.7.1 .1
l
The supplied supplied nut nuts, s, washers, wa shers, and a nd bolts
l
Double-sided tape
l
Hook and loop tape
Insta Ins tall ll an and d co conne nnect ct th thee light ba bars rs Note – If If you are not not moun mountin ting g the lig lighb hbars ars on brackets, and and need to determine where to mount the lightbars, see 6.13 Lightbar brackets. brackets.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 79
7 Installingt Installingthe heCab CabComp Compone onents nts
To attach the lig lightb htbar ar to a: l
l
standard bracket, use hook and loop loop tape, or the nuts, washers, washers , and bolts provided prov ided custom-made bracket, use hook and loop tape
Use the lightbar harness cable. harness cable (P/N 54438) to connect the lightbars to the cab Tip Ti p – If you remove tthe he lightbars, stor store e them in the foamfoam-lined lined case for protect protection. ion.
Note – After After removal, re-mount each lightbar in the same position. Otherwise, you need to rese resett the Lightb Lightbar ar Con Connection nections. s.
7.7.2 7.7.2
Valida Val idate te th thee ins insta tallat llation ion
1. Turn on the master disconn disconnect ect switch. 2. Turn on the ignit ignition ion.. 3. Press and hold \ and press P to turn the control box on in Manager mode. Continue to hold \ until the splash screen displays. 4. When the control box box start-up hhas as comp c ompleted, leted, press pre ss M and then Installation. 5. Configure Configure the system to use use eexternal xternal lightbars. lightbars. For more info information, rmation, see B. see B.44 Machine settings. settings. After pressing Finish the lightbars should activate briefly. 6. Press and hold P to turn the control box off. 7. Turn off the the ignitio ignition. n. 8. Turn off the the master discon disconnect nect switch.
80 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
8
Installing the Fixed Sensor Components 8
In this chapter:
This chapter describes how to install the fixed components in your machine.
n
Introduction
n
Alig Align n RS400 rota rotatio tion n se sens nsor or
n
slope ope sen sensor sorss AS400 sl Masts
n
Connec ectt fix fixed ed se sens nsors ors Conn
n
n
Comp Comple lete te fix fixed ed se senso nsor r installation
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 81
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
8.1
Inttroductio In ion n The following sections provide detailed information on the best location for installing the various components.™
8.2 8.2
Align Ali gn RS RS40 4000 rot otat atio ion n se sens nsor or 1. Positio Positionn the cutting cutting edge square square to th thee machine. 2. Connect Connect the rotation rotation sensor sensor cable to the sensor. 3. Open th thee Diagnostics dialog and view the output from the sensor. If the value is: within ± 32° of zero, go to Step 11 greater than 32°, go to Step 4. 4. Taking Taking care not not to move move the sensor arm under under the base of the sensor, remov removee the rotation sensor from the mounting plate. 5. Turn the the sensor upside upside do down wn and in insert sert packing m material aterial ( 1), such as a folded business busin ess card, ca rd, under the sensor s ensor arm a rm to space s pace the arm a rm from the base of the sensor, See and the secure the sensor arm again a gainst st the packin packingg material with you your r thumb. following figure. 6. Loosen Loosen the allen screw on the the side of of the sensor sensor arm (2), and then use a screwdriver to rotate the shaft of the rotation sensor until the Diagnostics dialog shows that the sensor output is within ± 32° of zero:
7. Tighten Tighten the the allen screw on the the sensor arm arm.. 8. Recheck the the sensor ou outpu tput. t.
82 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heFixed FixedSensor SensorCompo Componen nents ts 8
9. Remove Remove the packing m material aterial from under under the sensor arm, reattach the rotation sensor to the mounting plate, and reconnect the drive arm to the drive arm bracket. 10 10.. Recheck the sensor sensor ooutp utput. ut. 11 11.. Make sure the drive arm should shoulder er bolt and the the bush screws aare re tightened tightened firmly. 12 12.. Recheck the sensor sensor ooutp utput. ut.
8.3
AS40 AS 4000 sl slop opee se sens nsor orss The AS400 angle sensor is a single axis sensor and must be mounted in the appropriate orientation, according to the inclination to be measured. The operating axis of the senso se nsorr is ind indicated icated on the top of the senso se nsorr ( 1), as shown below.
In addition, the sensor must always be mounted horizontally, with the top of the sensor facing upwards. 1. Check the the installation installation of of the sensor sensor bracket. 2. Mount Mou nt th thefor e se senso nsorintended r on the the se senso nsorr bracket, ensuring ensuring the sensor is correctly oriented the measurement. 3. Bolt the sensor sensor to the bracket. bracket. 4. Torque Torque the bolts to 20 20 ± 2 N·m (15 ± 11.5 .5 lb-ft). Secure with w ith Loctite.
8.4
Masts The GCS900 Grade Control System supports a number of mast types:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 83
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
l
Fixed Fixed length length masts, also called fixed masts
l
Electrically extendabl extendablee masts, also called electric masts
l
SR300 SR300 laser receivers rec eivers with integ integrated rated GPS receiver rece iver moun mounts ts
In addition, the mast assembly may include one or more of the following: l
Risers to increase the height height of th thee mast: Straight Straig ht risers, typically typically used with electric elec tric masts on large do dozers zers Angled riser, typically used with fixed masts on motor graders
l
8. 8.44.1
Electric Elec tric mast shock mounts mounts
Ris iser er ins insta talla llati tion on ATTENTION – Ensure that the b ATTENTION base ase o off the rise riserr an and d the top o off the flat fla t plate or rotatin rotating gb bracket racket are free from dirt. ATTENTION ATTE NTION – For op optimum timum stabil stability, ity, use the suppl supplied ied bolts a and nd washe washers rs to attach the riser.
Vertical ical riser Vert
The following figure shows vertical riser (1) mounted on a rotating bracket (2) and supporting an electric mast ( 3) in a shock mount ( 4).
84 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heFixed FixedSensor SensorCompo Componen nents ts 8
1. Positio Positionn the riser onto the flat plate or rotating rotating bracket. 2. Secure in place with the supplied supplied high high tensile bolts bolts and washers. 3. Torque Torque the bolts to 305 N·m (225 lb-ft). Angled riser Angled
The following figure shows an angled riser (1) mounted on a rotating bracket (2) and supporting a fixed mast ( 3).
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 85
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
1. Positio Positionn the riser onto the flat plate or rotating rotating bracket so that th thee riser is rising outwards at right angles to the long axis of the machine. 2. Secure in place with the supplied supplied high high tensile bolts bolts and washers. 3. Torque Torque the bolts to 305 N·m (225 lb-ft). 8.4 .4.2 .2
Fix ixeed ma masst ATTENTION ATTE NTION – For op optimum timum stabil stability, ity, use the suppl supplied ied bolts a and nd washe washers rs to attach the mast. ATTENTION – Ensure that the b ATTENTION base ase o off the mast and the top of the riser, ri ser, flat plate or rotatin rotating g bracket are free fr from om dirt.
The following figure shows a GPS receiver mounted on a fixed mast.
86 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heFixed FixedSensor SensorCompo Componen nents ts 8
1. Positio Positionn the mast onto onto the the flat plate, rotatin rotatingg bracket or riser, with the strain relief bracket (1) facing towards the gooseneck. 2. Secure in place with the supplied supplied high high tensile bolts bolts and washers. 3. Torque Torque the bolts to 305 N·m (225 lb-ft). 8.4 .4.3 .3
Elecctri Ele ricc ma masst ATTENTION — To avoi ATTENTION avoid d da damage mage to the electric ele ctric mast and/or shock mou mounts, nts, make sure that you tighten all bolts to the specifications outlined below. ATTENTION – Ensure that the b ATTENTION base ase o off the mast and shock moun mountt and the top of the ri riser, ser, flat plate or rotating bracket are free from dirt dirt..
The following following procedu procedure re assumes the electric e lectric mast is installed with an M4 shock shock mount (P/N 0395-8270). The following figure shows an electric mast mounted in a shock mount on a vertical riser.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 87
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
1. Position Position the the shock m moun ountt (1) on the flat plate, rotating bracket or riser ( 2) so so that the main U-bracket is parallel to the blade. Use the supplied supplied grade 8 bolts and washers to attach the shock mount. 2. Torque Torque the bolts to 305 N·m (225 lb-ft). 3. Remove Remove the two bolts th that at attach attac h the clamp to the the upper cross bracket of the shock mount mount (3). 4. Positio Positionn the electric mast on the the lower U-bracket of the shock moun mountt (4) and use the supplied bolt and washer to bolt the mast onto the U-bracket. Re-install the clamp cla mp onto onto the cross c ross bracket. 5. Check that the mast is properly installed installed ont ontoo the shock mo moun unt. t. 6. Torque Torque the mast bolt to 205 205 N·m (151 lb-ft). 7. Torque Torque the clamp bolt boltss to 8 N·m (6 lb-ft). lb-ft). 8. Remove Remove the two 13 mm (1/2 in) bolts bolts that secure sec ure the U-bracket to the lower part of the shock moun mountt and a nd apply Loctite to them. 9. Reinstall the two bolts bolts to the U-bracket and tighten tighten to 54 N·m (4 (400 lb-ft lb-ft). ). 8.4 8.4.4 .4
The SR3 SR300 00 las laser er re rece ceive iver r ATTENTION – The ce ATTENTION central ntral bolt hole hol e in i n the base of an SR300 laser receiver accepts a bol boltt with the same same diameter but different pitch ffrom rom other mast masts. s. Failure to use tthe he bolts supplied in the mast mast kit may result in damage tto o the tthread hread in tthe he bolt hole. ATTENTION ATTE NTION – For op optimum timum stabil stability, ity, use the suppl supplied ied bolts a and nd washe washers rs to attach the mast.
88 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heFixed FixedSensor SensorCompo Componen nents ts 8
ATTENTION – Ensure that the b ATTENTION base ase o off the la laser ser rece receiver iver a and nd the top of the riser, ri ser, flat plate or rotating rotat ing bracket are free from dirt dirt..
Note – Before Before you replace a mast with a laser receiver, disconnect the GPS receiver. Reconnect the receiver once you complete the replacement.
1. Positio Positionn the laser receiver re ceiver on the mast mo moun untt so that it is square to the blade, blade, and the connector (1) faces backwards. 2. Use the supplied supplied bolt bolt and and lock lock washer to secure the laser rece receiver. iver. Tip – When When securing the bolt bolt,, apply some ant anti-seize i-seize com compound pound to the bolt thread.
3. Torque Torque the bolt to 370 370 ± 50 N·m (273 (273 ± 37 lb-ft).
8. 8.55
Conn Co nnec ectt fix ixed ed se sens nsor orss The GCS900 Grade Control System supports a wide variety of fixed sensor and mast combinations. It is beyond the scope of this manual to document all possible combinations. The following combinations are documented: l
Cross slope sensors
l
Blade-on-grou Blade-on-ground nd sensors with dual dual fixed masts
l
Cross slope slope senso se nsors rs with single single survey laser receiver rec eiver
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 89
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
l
Cross slope slope sensors with sing single le electric elec tric mast
l
Blade pitch sensor sensor with dual dual electric masts
For information on connecting other combinations of sensors and masts, refer to the system cable diagram for your machine. 8.5 8.5.1
Cro ross ss sl slop opee se sens nsor orss
The following figures shows the cables and connectors for the cross slope sensor group. Use the mainfall sensor cable P/N 0395-1870-xx ( 1) to conn connect ect the mainfall sensor to the front main harness P/N 0395-9800 ( 2) at the connector labeled "MAINFALL SENSOR" SENS OR" (3).
To connect the blade rotation and blade slope sensors: 1. Use the circle Y-cable Y-c able P/N 0395 0395-15 -1590 90-xx -xx (4) to connect the socket labeled "ROT AND BLADE SLOPE" (5) on the front main harness. 2. Run the the circle Y-cable Y-c able back along along the the A-frame towards the rotation rotation sen sensor sor on the hydraswivel , and use the right angle connector ( 6) to connect the circle Y-cable to the rotation sensor. sensor. 3. Connec Connectt the blade slope slope sensor cabel ca bel P/N 07 0793-0 93-0210 210-xxx -xxx (7) to the remaining connector conn ector on the circle c ircle Y-cable, Y -cable, and run the the sensor cable out to the blade slop slopee sensor. Connect Connect the cable to the sensor.
90 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heFixed FixedSensor SensorCompo Componen nents ts 8
8.5 8.5.2 .2
BladeBla de-onon-grou ground nd se senso nsors rs with dua duall fix fixed ed mas masts ts
The following figures shows the cables and connectors for the blade-on-ground sensor group. 1. Use the mainfall sensor cable P/N 0395-1 0395-187 870-x 0-xxx (1) to con c onnect nect the main mainfall fall sensor to the front main harness P/N 0395-9800 (2) at the connector labeled "MAINFALL SENSOR" (3). 2. Use a coil cable P/N 07 0793 93-09 -0950 50-xx -xxxx (4)to connect connect the blade lift sensor ( 5) to a spare eelevatio levationn sensor quick disconn disconnect ect conn connector ector ( 6).
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 91
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
8.5.3 8.5.3
Blade Bla de pitc pitch h se senso nsorr with dua duall ele elect ctric ric mas masts ts
The following figure shows the cables and connectors for connecting an AS400 blade pitch pitc h sensor se nsor and two tw o EM400 electric ele ctric masts. 1. Use a coil c oil cable P/N 0079 793-3 3-335 3500 (1) to connect the lower (10 pin) connector on the base of the right electric elec tric mast to an unused unused quick quick disconnect disconnect conn connector ector on the right side (2). 2. Connect Connect the T-cable P/N 5448 54484-x 4-xxx (3) to the upper (6 pin) connector on the base of the right ele electric ctric mast to the blade pitch sensor se nsor (4) 3. Use a coil cable P/N 0793 0793-33 -3350 50 to con connect nect the lower (10 pin) con connector nector on the the base of the left electric elec tric mast to an unused unused quick disconnect connector on the left side (2).
92 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heFixed FixedSensor SensorCompo Componen nents ts 8
8.6
Comple Com plette fixe ixed d se sens nsor or ins insta tallat llation ion 1. Turn on the master disconn disconnect ect switch. 2. Turn on the ignit ignition ion.. 3. Press and hold \ and press P to turn the control box on in Manager mode. Continue to hold \ until the splash screen displays. 4. When the control box box start-up hhas as comp c ompleted, leted, press pre ss M and select Diagnostics. 5. The status of of any sensors sensors or electric masts should should bbee shown as Connected and and the software version is displayed.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 93
8 Installingt Installingthe heFixed FixedSensor SensorComp Compone onents nts
6. Press ress Sensors. The Diagnostics - Sensors dialog displays. 7. Move the cutting cutting edge in various ways and oobserve bserve the sensor output. output. 8. Press and hold P to turn the control box off. 9. Turn off the the ignitio ignition. n. 10 10.. Turn off the the master disconnect disconnect switch. 11 11.. If required, required, coil, and cable tie the sensor cables that ddoo not not connect connect to a quick disconn disco nnect ect conn connector. ector. Ensure that the ca cables bles do not adversely affect machin machinee operation.
94 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
CHAPTER
Installing the Removable Sensor Components In this chapter: n
Introduction
n
LR40 LR400 0 an and d LR4 LR410 10 la lase ser r
n
receivers recei eiver ver GPS rec
n
MT900 ma machi chine ne targ target et
99
This chapter describes how to install the removable sensor components in your machine.
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 95
9 Installingthe ng the Remo RemovableS vableSenso ensorr Compo Componen nents ts
9.1
Inttroductio In ion n The following sections provide detailed information on the best location for installing the removable sensors components. ATTENTION — Some aftermarket compone ATTENTION components nts may no nott function or may be damag damaged ed i f a PM400 power module module is not installed in the sy system stem.. Contact your SI SITECH TECH dealer for det details. ails.
9.2
LR400 LR4 00 an and d LR4 LR410 10 las laser er re rece ceive ivers rs 1. Mount Mount tthe he laser receiver ont ontoo th thee electric mast. 2. Connect Connect the laser receiver coil cable to the electric mast and the laser receiver. 3. Connect Connect the electric mast coil c oil cable to the the mast base and a nd tthe he qu quick ick disconn disconnect ect bracket:
96 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heRemo RemovableS vableSenso ensorr Compo Componen nents ts 9
1 Laser receiver
Laser receiver coil 2 Laser cable (P/N 0793-0860)
4 Electric mast coil cable (P/N 0793-3350)
disconnect ct 5 Quick disconne bracket (P/N 0791-0940)
Figure Figur e 9.1
9.3
3 Electric mast
Connect Connecting ing the LR410 laser rec receiver eiver
GPS receiv iveer You can inst install all the GPS receiver(s) rece iver(s) ont onto: o: l
a fixed mast
l
an electric mast
l
an SR300 SR300 laser receiver
Note – Manua Manuall masts are not not a suppo supported rted 3D device in GCS90 GCS900/AccuGra 0/AccuGrade. de. They can be used for conventi convention onal al guid guidan ance ce system s only. only.
Before you install the GPS receiver, check that:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 97
9 Installingthe ng the Remo RemovableS vableSenso ensorr Compo Componen nents ts
l
if mounted mounted on a fixed mast, the mast mas t and mast mountin mountingg bracket are installed correctly
l
if mounted mounted on the the ccab ab roof, the roof mountin mountingg bracket is installed insta lled correc correctly tly
l
the top of of the mast or roof moun mounting ting bracket are a re fre freee of dirt
l
for an electric elec tric mast, the adapter a dapter sleeve slee ve (P/N 0367-28 0367-2890) 90) is done done up tig tightly htly and that strain relief is present A mast with an adapter sleeve and strain relief fitted:
To install the GPS receiver on a mast: 1. Slide Slide the GPS receiver rec eiver and moun mounting ting bracket on onto to th thee top of th thee mast or lase laser r receiver, and tighten tighten the clamp.:
For cab mounting an MS99x receiver it may be necessary to remove Note – For the black handle before installing.
98 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Installingthe Installingt heRemo RemovableS vableSenso ensorr Compo Componen nents ts 9
ATTENTION — To ensu ATTENTION ensure re system accuracy, you mu must st fully iinsert nsert the GPS moun mounting ting bracket brac ket onto the mas mastt or laser rece receiver. iver.
2. Torque Torque the quick quick discon disconnect nect bracket bolts bolts that secure the GPS G PS receiver to the bracket to 41 N·m (30 lb-ft). 3. Firmly Firmly tighten tighten th thee quick disconn disconnect ect bracket lever. 4. Use the strain relief relief bracket bracket to secure secure the GPS receiv receiver er cable. 5. Plug Plug the coil cable into the the quick di disconn sconnect ect bracket.
1 Fixed mast
2 GPS receiver
disconnect ect 4 Quick disconn bracket (P/N 0791-0940)
5 SR300 laser receiver
Figure Figur e 9.2
9.4 9.4
3 GPS receiver coil cable (P/N 0395-9450)
Connect Connecting ing GP GPS S receiv receivers ers
MT90 MT 9000 ma mach chin inee tar arge gett You must use an adapter sleeve (P/N 0367-2890) when you mount the MT900 machine target on an electric mast, as the diameter of the bracket is greater than the electric mast's:
GCS900GradeControl GCS900GradeContr olSystem System for Moto Motorr Grad Graders ers Har Hardwa dware reInstal Installlation ation Man Manua uall 99
9 Installingthe ng the Remo RemovableS vableSenso ensorr Compo Componen nents ts
1 MT900 machine target
Figure Figur e 9.3
2 Adapter sleeve (P/N 0367-2890)
MT MT900 900 mac machine hine target target mount mounted ed on an elect electric ric mas mastt
Before you install install the MT900 machine machine target, check that the adapter sleeve slee ve is do done ne up tightly tightly and that that strain relief is present. To install the MT900 machine target on a fixed mast: 1. Check the installation installation of the mast and mounti mounting ng bbracket. racket. 2. Ensure Ensure that the the top of of each mast is free of dirt. 3. Slide Slide the MT900 MT900 machine machine target onto onto the top of the the mast and tig tighten hten th thee clamp. 4. Connect Connect the cable ca ble and firmly firmly tighten tighten th thee con c onnector. nector.
10 1000 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
A P PE N DIX
Validation and Troubleshooting
In this chapter: n
Validating ating the cabl cabling ing ins installa tallation tion Valid
n
Checkin Checking g devi device ce conn connecti ections ons
n
AA
This chapter describes ho how w to validate validate the system installation, and how to investigate and troubleshoot the system.
Checki king ng the lilight ghtbar barss and Chec contro co ntroll box
n
Veri Verifyi fying ng the bla blade de tip pos positi ition on
n
Final val validati idation on
n
No po power wer
n
No CAN bu buss co conn nnection ection
n
Related inform informatio ation n
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 101 101
A Validation and andTroublesho Troubleshooting oting
A.1 A.1
Inttroductio In ion n
To ensure that your machine is working correctly, follow the instructions outlined in the following sections.
A.2
Valida Va lidati ting ng th thee ca cablin bling g ins insttalla allattion 1. Connect Connect all devices devices to the system. system. 2. Connect Connect the CAN terminators terminators where appr approp opriate. riate. 3. Turn on the ignit ignition ion.. 4. If a device has a power indicator, indicator, check that that it is lit. If not, not, see see A.9 A.9 No power . Use a multimeter to validate the harness and cabling installation, as follows:
A.3
On the .. ...
Check th these pi pins .. ...
For .. ...
31-pin cab harness bulkhead connector
1 (+) and 2 (–)
Battery v ol tage
39-pin -pin co con ntrol rol box co con nnecto ctor
D (+) (+) and F (–) (–)
Ba Batttery vo volt lta age
6-pi n connectors
F (+ ) and A (–)
Battery v ol tage
6-pi n connectors
J (CA N0 Low) and K (CAN0 High)
60 ohms: ohms: the correct measure measure for the CAN bus terminator (with the power off)
Diag Dia gnostics stics con connecto ectorr
D (C (CAN AN0 0 Low) and C (CAN0 High)
60 ohms: ohms: the correct measure measure for the CAN bus terminator (with the power off)
Check Che cking ing de devic vicee co conn nnec ecttion ionss Use the Diagnostics dialogs to confirm that every connected device is visible and working correctly. If a devicebetween: is not found, check that the device has power, then check if there is continuity Th This is pin pin on th the e co contr ntrol ol box box ... ...
And And thi this s pin pin of the ca cabl ble e co conn nnec ector tor fo forr the mi miss ssin ing g component compone nt ...
K (CA N0 Hi )
C
J (CAN0 Lo)
D
For more information information abou a boutt the Diagnostics dialogs, refer to the GCS900 Grade Control Con trol System for Moter Graders Operator's Operator's Man Manua ual l and and GCS900 Grade Control System Site Supervisor’s Manual .
10 1022 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Validation and andTroubleshoo Troubleshooting ting A
If the device is receiving power, but not found by the system, check the CAN bus. buss con c onnection nection.. For more information, see A.7 see A.7 No CAN bu
A.4
Check Che cking ing th thee light lightbar barss and con contr trol ol box When you power the sure system, the start-up sequence of the lightbars and the control box to up make that observe they function correctly. For more information, refer to the GCS900 Grade Control System for Moter Graders Operato Operator's r's Ma Manu nual al .
A.5
Verif Ve rifyin ying g th thee bla blade de tip po posit sition ion Verify the northing northing and easting of the the blade tip on a known point. Reverse out and come back to the known point again from a direction that is 90° to 180° perpendicular to your your original approach. Re-c Re-check heck the position. Note – The The system pitch buffer on a motor grader may affect this reading. Ensure that you do not approach the point too quickly or come in to the point and drop your bladee abrup blad abruptly. tly.
A.6 A.6
Fin inaal valid lidaatio ion n Validate the installation by cutting some dirt, turning 180°, and cutting back along the cut you first made. Check to see if the two cuts match.
A.7
No CAN bu buss co conn nnec ecttion Note – There There are two independent CAN buses on the system.
If there appears to be no CAN bus communication, complete the following: Check the terminators:
1. Connect Connect all the system compon components ents to the harness and remov removee po power wer from th thee system. 2. Check that that all CAN termin terminators ators are correctly install installed ed on the the machine machine harness. 3. Disconnect Disconnect the system harness harness from the dev device. ice. 4. Use a mu multim ltimeter eter to check that that the impedance impedance of each CAN bus is approximately approx imately 60 Ω resistance at any connector. 5. Check that that the resistance between betwee n CAN0 Hi and CAN0 Lo is 60 Ω ± 20% on the following following::
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 103 103
A Validation and andTroublesho Troubleshooting oting
Device
CAN0 Hi
CAN0 Lo
Data radi o
4
5
MT900 machi ne target
C
D
GPS recei ver
P
L
Val ve modul e
C
D
El ectri c mast
C
D
Laser recei ver
C
D
AS400 angle sensor
C
D
6. If the the bus bus impedan impedance ce reads: 120 Ω, then one terminator is faulty 0 Ω, then bo both th terminators terminators are faulty To identify identify a faulty termi terminator nator,, check that the installed CAN termin terminators ators (P/N 0395-9210 and P/N 2114-2116) each have a resistance of approximately Ω
120 Confirm voltages:
1. Power Power up the system. 2. Use a mu multim ltimeter eter to check that there is ~2 to 3 volts volts between between the groun groundd pin F and pins C or D. If the voltage is 0, the CAN bus line is grounded, probably due to a machine voltage short. Confirm continuity:
Use a multimeter to check continuity through the harnesses.
A.8
No au auttom omat atic ic sy syst stem em When there appears to be no automatic mode on the system, complete the following checks: 1. Confirm Confirm that that the auto optio optionn is installed: installed: a. the 'Auto' 'Auto' Optio Optionn key key is installed. installed. b. the Grade G rade Control is cconfig onfigured ured aass 'Auto' 2. Use a mu multim ltimeter eter to check that that there is voltage voltage at the valve. valve.
10 1044 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Validation and andTroubleshoo Troubleshooting ting A
3. To see if there is a hy hydraul draulic ic fault, check that yo youu can op operate erate the hydr hydraulics aulics manually.
A. 9
No power Where there appears to be no power present on the system, check that: po power wer is connected connected correctly c orrectly;; use a mu multim ltimeter eter to trac tracee the vo voltage ltage from th thee source through all the components of the system l
l
all fuses are working working
l
all the pinou pinouts ts are connected connected correctly
If you suspect that a component is faulty, swap in a known good component and then re-check the machine power. If the control box does not power up: 1. Remove Remove the main harness conn connector ector from th thee rear re ar of the contro controll box box.. 2. On the power power circuit between the battery and the control control bbox ox,, check the: connections to battery positive and chassis ground. Tighten any loose connections, and re-check the control box. fuses on the switched and/ or unswitched positive power flying leads. Replace any blown blown fuses, and re-check the control control box. power cables c ables and cconn onnectors ectors between betwee n the battery and the control box box.. 3. Measure the power voltage voltage on the the battery/machin battery/machinee side of eac eachh con connector nector in the unswitched power circuit. If power is not present at a connector, suspect a failed cable. Swap in a known good cable. 4. Ensure Ensure that battery vo voltage ltage is present at pins pins D a and nd F on the control box connector. For more information, see the following diagram.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 105 105
A Validation and andTroublesho Troubleshooting oting
Figure Figur e A.1 A.1
A.100 A.1
Contr Control ol box – power/ power/data data connec connector tor
Relat Re lated ed inf infor ormat mation ion For more troubleshooting information, refer to the: l
GCS900 GCS900 Grade Con Control trol S System ystem for Mo Moter ter Gr Grad aders ers Operato Operator's r's Manua Manual l
l
GCS900 GCS900 Grade Contro Controll System Reference Manu Manual al
To identify connector pinouts, refer to the G GCS CS Series Cab Cable le Diag Diagrams rams Man Manua ual. l.
10 1066 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
A P PE N DIX
Machine Settin Settings gs
In this chapter: n
Introduction
n
Machin Machine e setti settings ngs
BB This chapter provides a brief introduction to configuring a control box for a particular machine type and sensor combination.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 107 107
B Machine Machine settings
B.1 B.1
Inttroductio In ion n Before you can validate the system, system, either during during a bench test, or after an install, you must set up the control box to work with the machine type being installed on, and the sensor combination purchased.
B.2
Usin Us ing g the se settup me menu nuss At various stages during the install you must use the setup menus. To ensure that you have access to all menu items, you must start the control box in Manager mode. To access Manager mode: 1. Press and hold \ as you you press P. 2. Hold down \ until the control box displays the opening screen. CAUTION — If you lack experience w CAUTION with ith the GCS900 Grade Control Syst System, em, use extreme care when in Manager mode so that that you do not accidentally change the sy system stem sett settings. ings.
The system has two modes: modes: Operator and Manager. In Manager mode: l
menu items items that are disabled disabled in Operator mo mode de are identified identified by a red dot:
l
softkeys softkeys that are disabled disabled in Operator mo mode de are identified identified by red text text
l
you can: view all a ll menu items, softkeys softkeys and views for the current machine type, including items that are disabled in Operator mode perform all Manager and Operator Ope rator mod modee function functions. s.
B.2.1 B.2.1
Setup Set up Me Menu nu – Co Conf nfigu igura ratio tion n
To access the Setup Menu – Configuration dialog, press M. B.2.2 B.2.2
Setup Set up Me Menu nu – Ins Insta tallat llation ion
To access the Setup Menu – Installation dialog: 1. Press M. The Setup Menu – Configuration dialog appears. 2. Press ress Installation.
10 1088 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Machinee settings B Machin
B.3 B.3
Mach Ma chin inee Na Name me Er Errror When you start the system, the following warning message may appear:
Use the Machine Settings wizard to enter a unique machine name for your machine. If you do not set a machine name, the error appears every time you restart Note – If th thee system.
B.4 B.4
Mach Ma chin inee se setttin ings gs 1. Fr From om Setup Menu – Installation, select Machine Settings. A dialog dialog similar similar to one of the following appears:
The dialog shows a summary of the current settings. 2. To enter enter th thee wizard, wizard, press Edit Machine. 3. To advance advance through through the the screens sc reens in the wizard, press 7. The wizard guides you through the task of configuring your machine. The pages that appear, and the items that appear on each page, may differ according to the selection selec tionss that you make. If a page or list item aapp ppears ears that you are unsure unsure of, you can eith e ither: er:
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 109 109
B Machine Machine settings
Press Back to go back and check the previous previous page(s). Press = to discard all of the changes and start again. Some of the pages in the wizard contain settings that are critical to system accuracy. In particul particular, ar, make sure that yo youu selec selectt the correct optio optionn on the following pages:
Once you have configured all of the settings, the Finished page page appears:
4. Press ress Finish to save the settings. The Machine Settingssum summary mary screen appears. 5. Check the summary summary screen to ensure that the settings settings match yo your ur system ty type. pe.
11 1100 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Machinee settings B Machin
B.5
Savi Sa ving ng the se settting ingss 1. Fr From om Setup Menu – Configuration, select Save Settings. 2. Select either either Display Display Settings or Machine Machine Settings. 3. Press \. A dialog similar to the following appears:
4. Use the arrow keys keys to change change the nam namee as required. 5. Press \. You cannot cannot overwrite an existing displ display ay or m machi achine ne setting s ettingss file. Note – You
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 111 111
B Machine Machine Settings
11 1122 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
A P PE N DIX
The Diagnostics Dialog
In this chapter: n
Introduction
n
Diagnostics
CC
This appendix describes how to use the diagnostics diagno stics dialog.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 113 113
C Diagnostics Diagnostics dialog dialog
C.1 C.1
Inttroductio In ion n The Diagnostics dialog reports the status of the system components.
C.2 C.2
Diaagnostic Di icss From Setup Menu – Configuration, select Diagnostics:
To view additional information about your system, press the appropriate softkey: P ress .....
GPS
To view the .....
Outpu Outputt from the GPS receiver
Sensors Valves
Outpu Outputt from the sensors Driv Drive e direction of the valv valves. es. Enables the direct control of the hydraulic valves using the softkeys.
During the installation, if your machine settings are correct, save the system settings. For more information, see B.5 see B.5 Saving the settings settings..
11 1144 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
A P PE N DIX
Machine Configurations
In this chapter: n
Introduction
n
Syste System m com compone ponent nt guid guide e
DD
This append a ppendix ix contains c ontains information on possible on-machine system configurations.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 115 115
D Machine Machine Configurations
D.1 D.1
Inttroductio In ion n Use the information in the following sections to check that you have the correct sensors for the system you are installing.
D.2
Syst Sy stem em co comp mpon onen entt gu guid idee All machines require the following system components: l
Main harness
l
Control box
Any additional components that you use will depend on the level of guidance that you require. To determine what components to use for your system, see the following sections. ATTENTION — Some aftermarket compone ATTENTION components nts may no nott function or may be damag damaged ed i f a PM400 power module module is not installed in the sy system stem.. Contact your SI SITECH TECH dealer for det details. ails.
D.2.1 D.2.1
Require Re quired d comp compone onents nts for con conve vention ntional al guida guidance nce These machine machine types type s ...
Support this Support this guidanc guidance e type ...
Which requir requires es these these compone components nts ...
A S400 bl ade s l ope sens or
l
Motor grader
B l ade s l ope
l
Motor grader
Lift
l
l
l
Motor grader Lift/lift
l
l
One LR410 LR410 laser receiver (with PM400 power module); or One ST300 or ST400 ST400 sonic tracer tracer Two LR410 LR410 laser receivers (with (wi th PM400 power module); or Two ST300 or ST400 ST400 sonic tracers; tracers; or
l
l
Motor grader
Cross sl ope
Cross sl ope sensor group: l l l
l
Motor grader
Lift plus blade slope
l l
l
Motor grader
Lift plus cross slope
One LR410 LR410 laser receiver (with PM400 power module) and one ST300 or ST400 sonic tracer
l
l
11 1166 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
AS400 b blade lade slope sensor AS400 mainfall mainfall sensor RS400 blade rotation AS400 b blade lade slope sensor; and LR410, or SR300 SR300 laser receiver (with PM400 power module) Cross slope sensor group (see above) LR410, or SR300 SR300 laser receiver (with PM400 power power module), or ST300 or ST400 sonic tracer
MachineConfigurations Machine Configurations D
D.2.2 .2 D.2
Require Re quired d comp compone onents nts for 3D guida guidance nce These machine machine types type s ... l
Support this guidance Support guidance type typ e ... ...
Which requir requires es these these compone components nts ...
Motor grader 1 x GPS , cab mou mounted nted
l l
1 x GPS, mast mounted
l l l
2 x GPS
l l l
l l
Dozer Motor grader
1 x UTS
l l l
Motor grad rader
3D plus lus cro cross slop slope
l l l
l l l l
l l
D.2.3 D.2.3
Dozer Motor grader
Bl Blade ade on ground
l l
1 x GPS receiver receiver A da data ta radio 1 x GPS receiver receiver A da data ta radio Fixed Fix ed o orr electric electri c mast an and d PM40 PM400 0 po power wer module 2 x GPS receivers receivers A da data ta radio Fixed Fix ed or electric masts and PM400 power module UTS ttarget arget A da data ta radio Fixed Fix ed m mast ast or electric mast and PM400 power module 1 x GPS receiver or UTS ttarge argett A da data ta radio Fixed Fix ed o orr electric electri c mast an and d PM40 PM400 0 po power wer module AS400 b blade lade slope sensor AS400 mainfall mainfall sensor AS400 b blade lade p pitch itch sensor RS400 blade rotation AS400 mainfall mainfall sensor AS400 blade o on n ground ground sensor
Optio Op tiona nall co compo mpone nent ntss This Thi s ma mach chine ine typ type e ... ...
Ca Can n us use e this this comp compone onent nt ... ...
All Al l machines
lightb li ghtbars ars auto controls reversing indicator Note – This component is recommended for single 3D systems.
l
Motor grader
An SR300 laser receiver with PM400 powe powerr module module
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 117 117
D Machine Machine Configurations
D.2 .2.4 .4
D.2.5 .5 D.2
Data ra radi dios os Use tth his rra adio ...
With a...
S NR2400
UTS sy stem
S NR24xx
UTS or GP S system
S NR NR900, S N NR R9xx, S N NR R450
GPS system
Motor Mot or gra grader der remo remote te sw switch itches es ca cable ble
The remote switch cable part numbers use this structure: P/N 1234-567X-xxx. The X indicates the type of thread on the motor grader’s control lever; the remote switch cable ca ble accomm ac commod odates ates this. Use the following following table to determine if yo youu have the correct cable: For th t his m mo ot or g grrader tty ype...
X is...
Thread type
V ol vo and John Deere –C
–1
3/8 – 16
Caterpi l l ar –G, –H J ohn Deere ol der 570
–2 –3
3/8 – 24 7/16 – 14
Fi at and Leeboy
–4
1/2 – 13
K omatsu
–5
M8 x 1.25
V ari ous
–6
M10 x 1.5
V ari ous
–7
M12 x 1.75
Joh John Deere –D (re (require ires adapter 0794-28 -2860)
–8
0.473
V ari ous
–9
0.437
11 1188 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
A P PE N DIX
Using a USB Flash Drive for File Transfer In this chapter: n
n
Syst stem em me memo mory ry an and d th the e USB Sy flash flas h drive
EE
This chapter describes how to use a USB Flash drive to transfer data to and from the control box.. box
Tran ransf sferr ing g da data ta to an and d fro from m the co T contro ntrol lerrin box
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 119 119
E Usin Usingg a USB Fla Flash sh Drivefor FileTransfer FileTransfer
E.1
Syst Sy stem em mem memor oryy an and d th thee USB flas lash h dr drive ive Files and data are a re stored on the the control control box box in an aarea rea kn known own as system mem memory ory.. The files and data in system memory memory are used by th thee system and canno cannott be directly accessed via the control box. To access acc ess the files aand nd data in system memory, memory, they need to be transferred from the the control cont rol box box ont ontoo a USB flash drive. The files aand nd data on the USB flash drive drive can then be directly accessed acce ssed from a laptop, laptop, an office office comp computer, uter, or SiteVision Office Office software. Note – When When you insert a USB flash drive into the control box, system operation is temporarily disabled. System operation resumes when the USB flash drive is removed.
The USB flash drive folder structure is: l
l
At the root root directory directory level is a “ Machine Control Data” folder. Within the “ Machine Control Data” folder are machine specific folders based on machine machine names, which con c ontain tain machin machinee specific data.
If folders do not exist when files are transferred to the USB flash drive, the Note – If system sys tem will cre create ate them. ATTENTION — It is reco ATTENTION recommended mmended to al always ways use a USB flash d drive rive w with ith a metal surro surround und on the connector. When using a USB flash drive wit with h no metal surround on the connector, the drive driv e can be insert inserted ed upside down, and due to the lack of the met metal al part of the con connect nector, or, Figure E.1. contact can be broken and the file ttransfer ransfer process can be interrupted. See See Figure E.1.
12 1200 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Usingg a USB Flash Usin Flash Drivefor FileTran FileTransfer sfer E
metall sur surround round on the connector 1 No meta
(recommended)
(NOT recommended)
Figure Figur e E.1 E.1
E.2
2 Metal surround on the connector
USB flas flash h drive connec connector tor exam examples ples
Trans Tr ansfe ferr rring ing dat dataa to and fr from om th thee con contr trol ol box 1. Start the the control control box. box. 2. Insert the USB flash drive into to the the contro controll box US USB B port. The File Transfer dialog appears:
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 121 121
E Usin Usingg a USB Fla Flash sh Drivefor FileTransfer FileTransfer
Transferring fil Transferring files es to the USB flash flash drive Note – If If a file or folder to be transferred already has an item with a matching file name, but different contents on the USB flash drive, the destination item will be renamed to a backup na name me generat generated ed by appen appendin ding g the item’s last-modif last-modified ied date to its file name.
1. Press ress To To USB. Only files that have been generated or modified on the control box transfer to the “ Machine Control Data” folder on the USB flash drive and are written to the machine’s sub-folder. The machine’s sub-folder name is the same as the machine name set on the control box. The following table describes the action that is applied to each file type during a file transfer to the USB flash drive. File type
Design files
Copy
Map design files
P
P
Slope design files
P
Level design files
P
Program log files
P
ZSnap and .gif files
P
Production .tag files (when 2-way data communication IS NOT enabled) Production .tag files fil es ((when when 2-way data comm communication unication IS ena enabled) bled)
P
P
Points .csv files RemoteBase.txt Rem oteBase.txt fil file e
Move
P P
A copy action copies the file and leaves the original file on the control Note – A box. A move action copies the file and deletes the original file from the control box.
A progress bar app a ppears, ears, showing showing the the progress progress of the data transfer. 2. To exit, press \ or remove the USB flash drive. Transferring files es from the USB flash flash drive Transferring fil
Two types types of file transfer from the USB flash drive are available: l
Add from from USB
l
Overwrite from USB
12 1222 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
Usingg a USB Flash Usin Flash Drivefor FileTran FileTransfer sfer E
Add fro from m USB Note – If If a file or folder to be transferred already has an item with a matching file name, but different contents on the display, the destination item will be renamed to a ba backup ckup name generat generated ed by ap append pending ing th thee item’s last-modifi last-modified ed date date to its file name. Files and folders matching this backup naming convention, generated by a previous “to USB” operation, will NOT be transferred from the USB flash drive to the display.
1. Press ress Add fro from m USB. Data in the “ \Machine Control Data\MachineName ” folder and sub-folders, and the “ \Machine Control Data\All ” folder of the USB flash drive transfers to the control box. A progress bar app a ppears, ears, showing showing the the progress progress of the data transfer. 2. To exit, press \ or remove the USB flash drive. Overwrite from USB Note – Use Use with caution, as this transfer deletes all existing files from the control
box.
1. Press ress Overwrite from USB. The following actions occur: a. A warning is is displayed. displayed. Read the warnin warningg message carefully and on only ly press \ if you are sure you want to continue. b. The control box is backed bac ked up. All A ll current c urrent file filess on the control box are saved to a backu backupp fold folder er on the USB flash drive. Your site sup superviso ervisorr ca cann restore from backup bac kup.. c. The entire data content content is deleted from from the the contro controll bo box. x. d. Data in th thee “\Machine Control Data\MachineName ” folder and subfolders, fold ers, and the “ \Machine Control Data\All ” folder is transferred from the USB flash drive to the control box. A progress bar app a ppears, ears, showing showing the the progress progress of the data transfer. 2. To exit, press \ or remove the USB flash drive. Data transfer error messages
When transferring transferring data, a warnin warningg message app a ppears ears when there is insufficient insufficient space on either the control box or the USB flash drive. Control bo Control boxx storag storagee capaciti capacities es
Availablee contr Availabl control ol bo boxx file storage capacities c apacities are: a re:
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 123 123
E Usin Usingg a USB Fla Flash sh Drivefor FileTransfer FileTransfer
l
CB450 - 450 450 MB
l
CB460 CB460 - 3.5 GB
Data transf transfer er suspend suspend and resume
If the USB flash drive is removed from the control box, or if the key is pressed du during ring a file transfer operation, operation, the file transfer is suspend suspended ed and a nd= will resume when: l
the USB flash drive is re-inserted re-inse rted into th thee control box, box, and/or
l
the relevant softkey softkey is pressed to resume resume the last file transfer operatio operationn
12 1244 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
A P PE N DIX
Radio Declarations
In this chapter: n
SNR2400 SNR2400 dat data a rad radio io dec decla larati ration on
n
SNRxxxdata SNRxxxdata radio
n
n
FF This chapter contains information about radio compliance certifications and operational notices.
450 0 MH MHzz da data ta ra radi dio o 45 90 900 0 MH MHzz da data ta ra radi dio o
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 125 125
F Radio RadioDeclarations Declarations
F.1
SNR24 SNR 2400 00 da datta ra radio dio de decla clara rattion The Trimble Trimble SNR2400 SNR2400 data radio is a 2.4 GHz spread-spectrum spread-spectrum radio transceiver. CAUTION — The use of this rradio CAUTION adio equip equipment ment requires individual authorization for outdoor operation in Latvia.
Lang Langua uage ge
Declaration tion
English Eng lish
He Hereb reby, y, Trim Trimble ble Naviga Navigatio tion, n, de declare claress that that this this 2. 2.4 4 GHz Spre Spread ad Spectru Spectrum m Ra Radio dio Tran Transceive sceiver, r, SNR2400, is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC.
Finnish
Trimble Navigation vakuuttaa täten että 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, tyyppinen laite on direktiivin 1999/5/EY oleellisten vaatimusten ja sitä koskevien direktii vin muiden eh ehtojen tojen mukainen mukainen..
Suomi Dutch Nederlands
Hierbij verklaart Trimble Navigation dat het toestel 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, in overeenstemming is met de essentiële eisen en de andere relevante bepalingen van richtlijn 1999/5/EG Bij deze verklaart Trimble Navigation dat deze 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, voldoet aan de essentiële eisen en aan de overige relevante bepalingen van Richtlijn 1999/5/EC.
French Francais
Par la présente Trimble Navigation déclare que l'appareil 2.4 GHzet Spread Spectrum Radio Transceiver, SNR2400, est conforme aux exigences essentielles aux autres dispositions pertinentes pertinen tes de lla a directi directive ve 1999/5 1999/5/CE /CE Par la présente, Trimble Navigation déclare que ce 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, est conforme aux exigences essentielles et aux autres dispositions de la directive 1999/5/CE qui lui sont applicables
Swedish Svensk Danish Dansk German Deutsch
Härmed intygar Trimble Navigation att denna 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, står I överensstämmelse med de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG. Undertegnede Trimble Navigation erklærer herved, at følgende udstyr 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, overholder de væsentlige krav og øvrige relevante krav i direktiv 1999/5/EF Hiermit erklärt Trimble Navigation, dass sich 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, in Übereinstimmung mit den grundlegenden Anforderungen und den anderen relevanten Vorschriften der Richtlinie 1999/5/EG befindet". (BMWi) Hiermit erklärt Trimble Navigation die Übereinstimmung des Gerätes 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, mit den grundlegenden Anforderungen und den anderen relevanten Festlegungen Festlegungen der Richtl Richtlinie inie 199 1999/5/EG. 9/5/EG. (Wi en)
Greek Ellhnikdz Italian Italiano
ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Trimble Navigation ∆ΗΛΩΝΕΙ 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, ΕΥ ΕΥΜΜΟΡΦΩΝΕΤ ΜΜΟΡΦΩΝΕΤΑΙ ΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩ∆ΕΙΣ ΟΥΣΙΩ∆ΕΙΣ ΑΠΑΙΤΗΣΕ ΑΠΑΙΤΗΣΕΙΣ ΙΣ ΚΑΙ 1999/5/ ∆ΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ∆ΙΑΤΑΞΕΙΣ ΤΗΣ Ο∆ΗΓΙΑΣ ΕΚ
Con la presente Trimble Navigation dichiara che questo 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, è conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE.
12 1266 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
ΤΙΣ
RadioDeclarations RadioDeclaratio ns F
Lang Langua uage ge
Declaration tion
Spanish
Por medio de la presente Trimble Navigation declara que el 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400, cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE
Español Portuguese
Trimble Navigation declara que este 2.4 GHz Spread Spectrum Radio Transceiver, SNR2400,
Portuguese
está conforme com os requisitos essenciais e outras disposições da Directiva 1999/5/CE.
F.1.1 F.1
Notic icees
Class B Statement Statement – Notice to Users. Thi Thiss equ e quipm ipment ent has bee beenn tested aand nd fou found nd to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference interference in a resident residential ial installation. installation. This equipment equipment gen generates, erates, uses, aand nd can radiate radio ra dio frequency frequency energy and, if no nott installed and used in accord acc ordance ance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee guarantee that interference will not occur in a particular particular installation installation.. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged measures: to try to correct the interference by one or more of the following l
Reorient or or relocate the receivin rec eivingg antenna. antenna.
l
Increase the separation between between the equ e quipm ipment ent and th thee re receiver. ceiver.
l
l
Connec Connectt the equipment into into an outlet on a ccircuit ircuit different from that to which the receiver is connected. Consult Consult the the dealer or an a n experienced experienced ra radio dio/TV /TV technician for help help..
Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to operate this equipment under Federal Communications Comm unications Comm C ommission ission rules. This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. The SNR2400 operates in the 2400 to 2483.5 MHz frequency band (2400 to 2454 MHz in France). It contains contains a transm transmitter itter module module that is certified for unli unlicensed censed use in this band as a transmitter pursuant to 47 C.F.R. §§ 15.247 Subpart C of Part 15 of FCC Rules regarding Spread Spectrum Systems for the United States. License-free operation in Canada is covered by RSS-210 of Industry Canada; in the European Union is covered by harmonized standard EN 300 328; in Australia and New Zealand Zea land by gaz gazetted etted standard AS/NZS A S/NZS 4771:2000 4771:2000..
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 127 127
F Radio RadioDeclarations Declarations
F.1.2 F.1.2
Japa Ja pane nese se ap appr prov oval al
The SNR2400 data radio is based on the Cirronet WIT2410 2.4 GHz Spread Spectrum radio module, which is approved by TÜV Rheinland Japan to operate in Japan under certification number 005NYCA0241. TÜV Rhein Rheinland land Japan is a Certification Body Body accredit accre dited ed by the MPHPT (Min (Ministry istry of Public Management, Home Affairs, Posts and Telecommunications) to carry out mandatory approvals of specified radio equipment.
12 1288 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
RadioDeclarations RadioDeclaratio ns F
F. F.22
SNRx SN Rxxxxda datta rad adio io To use the SNRxxx radio modem outside of the United States, you must gain approval from the local radio authority. Contact your local radio authority for operating regulations and restrictions that may apply in your country or area.
F.3 F.3
450 MH MHzz da datta radi dio o The 450 MHz data radio hav havee licence free op operation eration in som somee Euro European pean countries. countries.
F.4 F.4
900 MH MHzz da datta radi dio o The 900 MHz data radio op operates erates in the 902 MHz to 928 MHz frequ fre quency ency band: l
l
Certified Certifie d for unlimited unlimited use use in this band as a transmitter, pursuant to 47 C.F.R.§§ 15.247, 15.249 (1993) (unlicensed, low power devices) Subpart C of Part 15 of FCC Rules regarding Spread Spectrum Systems for the United States. Licence Lice nce free operation in Canada is covered c overed by RSS–2 RSS–210 10 of Ind Industrie ustrie Canada Canada..
The data radio can be purchased with a reduced frequency range for use in Australia and New Zealand, and is available in single single frequen frequency cy mode mode for oth other er countries. The 902–9 902–928 28 MHz frequency band is a shared-use shared-use band, band, and as such it is sub subject ject to interfering signals. Regulations regarding its use vary greatly from country to country.
GCS900GradeControl GCS900GradeCon trolSystem System for Moto Motorr Grad Graders ersHar Hardwa dware reInstal Installati lationManu onManual al 129 129
F Radio Declara Declarations tions
13 1300 GCS900GradeContr GCS900GradeControl ol System for Mo Motor tor Grader Graderss Har Hardwa dware reInstal Installati lationManu onManual al
