Gas Sampling

Operating instructions en-16052.055–A

Gas sampling probe type QSB with retracting device AURETRAC

Code word

Order number

AAT items

Contents

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

Contents

en-16052.055–A

1

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 –1

2 2.1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accident prevention measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–1 2 –2

3 3.1 3.2 3.3

Components and description of functioning . . . . . . . . . . . . . . Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control of the gas sampling probe with retracting device . . . . . . . .

3 –1 3– 2 3 – 20 3 –2 1

4 4.1 4.2

Transport und assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport and storage requirements . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 –1 4 –1 4 –1

5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 –1

6 6.1 6.2

Preparation for the test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks prior to the test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6– 1 6 –1 6 –3

7 7.1 7 .2 7.3 7.4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Se S ervicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 –1 7 –1 7 –3 7– 5 7– 7

8

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8–1

9 9.1 9.2

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Subsuppliers’ documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 –1 9– 1 9–2

Contents

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

Contents

en-16052.055–A

1

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 –1

2 2.1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accident prevention measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2–1 2 –2

3 3.1 3.2 3.3

Components and description of functioning . . . . . . . . . . . . . . Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control of the gas sampling probe with retracting device . . . . . . . .

3 –1 3– 2 3 – 20 3 –2 1

4 4.1 4.2

Transport und assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transport and storage requirements . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 –1 4 –1 4 –1

5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 –1

6 6.1 6.2

Preparation for the test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks prior to the test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6– 1 6 –1 6 –3

7 7.1 7 .2 7.3 7.4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Se S ervicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 –1 7 –1 7 –3 7– 5 7– 7

8

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8–1

9 9.1 9.2

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Subsuppliers’ documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 –1 9– 1 9–2

Operating instructions

Technical data

Gas sampling probe type QSB with retracting device AURETRAC

1

1–1

Technical data NOTE Information concerning the electrical equipment is contained in the separate electrical documentation or in the subsuppliers’ documentation.

Information on the intended use The gas sampling system is a part of the kiln system.

Supply systems to be provided by the customer Cooling water Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 2 m3 /h Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min. 2 bar, max. 10 bar Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 35 °C Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . soft industrial water Feed/return connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1 1/2 internal Compressed air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min. 6 bar, max. 8 bar Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . free of oil and water Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1/2 Average total consumption . . . . . . . . . . . . . . . . . . . . . . . . approx. 400 litres per hour Consumption of gas sampling probe . . . . . . . . . . . . . 8 litres per cleaning operation Consumption per retracting operation . . . . . . . . . . . . . . . . . . . . . . . approx. 200 litres

Gas sampling probe (1) Year of construction constr uction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nominal length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 mm, external Nominal width of the clamping flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DN 280 Length of the entire installation equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . .

mm

Installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kiln inlet Total weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 150 kg Analysis cabinet see operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . no.

en-16052.055–A

Technical data

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

1–2

Shock blower (1.2) Type . . . . . . . . . . . . . . . . . . . . . . . . Shock blower B8 in flange design DN 40, PN 40 Tank volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 litres Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 6 bar (max. 8 bar) Actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electro-pneumatic Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1/2 Auxiliary heating (1.5.1) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 5.5 m Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 220 W Temperature sensor (1.7) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt100 Large–area filter (1.10) Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Filter housing Inlet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3/4 external Outlet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1/2 internal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 kg Maximum operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 °C Heating External ∅ / Internal ∅ / Height . . . . . . . . . . . . . . . . . . . . . . . . . . 210 / 140 / 260 mm Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 W with thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 °C ±5 °C Filter cartridges Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 mm x 120 mm ∅ Filter area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 m2 Filtering rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 µm

en-16052.055–A

Operating instructions

Technical data

Gas sampling probe type QSB with retracting device AURETRAC

Large–area filter (1.11) Filter housing Inlet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3/4 external Outlet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1/2 internal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 kg Maximum operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 °C Heating External ∅ / Internal ∅ / Height . . . . . . . . . . . . . . . . . . . . . . . . . . 210 / 140 / 260 mm Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 W with thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 °C ±5 °C Filter cartridges Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 mm x 120 mm ∅ Filter area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 m2 Filtering rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 µm Fine filter (1.12) Filter housing Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L–10–S–K Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3/4, reduced to G 1/4 Maximum operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 °C Heating External ∅ / Internal ∅ / Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 / 90 / 280 mm Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 W with thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 °C ±5 °C Filter cartridge Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 mm x 73 mm ∅ Filter area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6 m2 Filtering rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 µm Temperature sensor (1.15) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt100 Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm

en-16052.055–A

1–3

Technical data

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

1–4

Retracting device (2) Running track length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

mm

Length of traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

mm

Attachment of the gas sampling probe . . . . . . . . . . . . . . . . . . . . . for flange DN 280 Length without gas sampling probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

mm

Total weight without gas sampling probe . . . . . . . . . . . . . . . . . . . . . approx. 1200 kg

Cooling water control panel (3) Dimensions (L x B x H) . . . . . . . . . . . . . . . . . . . . . approx. 1550 x 1000 x 1100 mm Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 270 kg Water connections Primary cooling circulation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 3/4 Secondary cooling circulation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1 1/2 Heat exchanger (3.1) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Funke BLF Cooling area of the fixed pipe cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 m2 Connecting flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DN 65 Centrifugal pump (3.3) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grundfos CR4, 4–stage Voltage / Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V / Hz Electrical power requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

kW

Maximum conveying rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . m3 /h Max. admissible temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 °C Adjusting drive (3.4) of the 4-way mixing valve Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CENTRA VMM 30 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 V Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90° Actuating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 min

en-16052.055–A

Operating instructions

Technical data

Gas sampling probe type QSB with retracting device AURETRAC

Expansion chamber (3.5) Effective capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 litres Admission pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 bar Maximum operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 bar Recommended maximum operating temperature . . . . . . . . . . . . . . . . . . . . . . . 70 °C Pressure switch (3.6) Adjusting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 to 5 bar Contact load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 V/AC, 5A Adjustment value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 bar

Cleaning device (4) for filter cartridges Dimensions (L x B x H) . . . . . . . . . . . . . . . . . . . . . . . . . approx. 650 x 330 x 740 mm Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 W Voltage / Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V / Hz Tank capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 litres Required quality of compressed air . . . . . . . . . . . . . . . . . . . . . . . 75 litres per minute Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –220 mbar Compressed–air connection with oil and water separator . . . . . . . . . . . . . . . . G 1/2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 40 kg

en-16052.055–A

1–5

Technical data

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

1–6

Pneumatic control system (7) Air pressure regulator (7.13) Adjustment value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 bar Oil mist lubricator (7.14) Adjustment value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 drop per travel operation Data on the switch contact of the level monitor (7.27) in the oil mist lubricator Switched power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 VA Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 V max. temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 °C Type of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 54 The switch contact is connected to the control system by an appliance socket. Pneumatic motor (7.19) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LZL 05 Rated power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 kW Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1/2 necessary pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 6–7 bar Vibrator (7.20) Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K 80

Sealing flap (8) Control cylinder (8.2) Actuating force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 989 N Actuating stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 mm Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G 1/4

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Operating instructions

Technical data

Gas sampling probe type QSB with retracting device AURETRAC

Electrical control box (9) Connected voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V, AC Type of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 54 Control times – starting position see parameter list of control program in the section 9.1 Technical drawings  Temperature regulator (9.1) for cooling water Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KS 4290 Basic parameter adjustments Supply temperature of the primary circulating system (w ) . . . . . . . . . . . . . . . . 70 °C Max. cooling water temperature of the primary circulating system (L+) . . . . 95 °C Temperature regulator (9.2) for auxiliary heating Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR 3400 W Temperature setpoint (w ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 °C

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1–7

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

2

Safety NOTE Be sure to comply with the general safety instructions in the supplement Important  notes on the documentation.

Use of the machinery D The measuring device is intended exclusively for the extraction of process gas.

Be sure to comply with the information concerning the intended use of the machinery in the section Technical data. D Any use of the machinery other than for the intended use is forbidden.

KRUPP POLYSIUS AG is not responsible for any damage resulting from any other than the intended use of the machine. All other use is at the user’s own risk. D Observance of the operating instructions and compliance with the conditions for

maintenance are part of the intended use. Transport and assembly D All transport information in these operating instructions refer exclusively to the

transport of the measuring device in the plant area. D Use only suitable hoisting and lifting equipment which is in serviceable order and

has a sufficient load bearing capacity. D Never work under a suspended load.

Preparation for commissioning D Do not make any unauthorised changes to the control system.

Operation The following safety sign is fitted to the machine: The carriage starts automatically and without prior warning. The carriage may hit you on the head and cause severe injuries. Never step between the carriage and the rotary kiln. D Secure the space below the carriage with protection devices to prevent

unauthorized access. D Any safety checks before or during operation are governed by the applicable

national provisions. The plant management is responsible for the performance and recording of such checks. D If changes in the machine or its operating behaviour relevant to safety occur, shut

it down immediately.

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Safety 2–1

Safety

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

2–2

2.1

Accident prevention measures Despite the safety precautions integrated into the circuitry, any work on the equipment, in particular repair work on the shock blower may, in accordance with the general accident prevention regulations, only be performed if D the compressed–air supply has been stopped via the ball valve (7.10), D the shock blower (1.2) has been depressurized via 3/2-directional control valve

(7.28) [open when de–energized] and the pressureless condition has been checked, D the drain valve (1.2.1) of the shock blower (1.2) is open.

Maintenance D Ensure that for the entire duration of the maintenance work, all machines and

motors whose operation might endanger persons or equipment are switched off and safeguarded against restarting. D Before performing any work on the machine, make sure there is no risk of burns

when touching the machine. D Keep the machine free of oily and combustible substances and materials. Never

use gasoline or other flammable substances for cleaning the machine. D Disconnect the power supply to the electrical components before starting any

maintenance work. D Make sure that pneumatic pipes are depressurised before disconnecting them. D After all maintenance work, check that all connections and connecting points are

free of leaks. D Strictly observe the welding instructions when performing any welding work. D If you carry out electrical welding on any part of the machine, never conduct the

welding current through sliding or antifriction bearings, other movable connections or measuring equipment. Always directly connect the welding current return lead to the part being welded. D Remount all protection devices and properly close all inspection and maintenance

flaps when maintenance work has been finished.

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Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3

Components and description of functioning

Gas analysis system Gas analysis systems play an important part in cement works as process measuring equipment and safety measuring equipment. In these measuring tasks, a high degree of reliability and sufficient accuracy are important. An extractive gas analysis system consists of two main components:

Gas extraction with preliminary filtering

Gas sampling probe

Gas transport and preparation Analysis cabinet

Gas analysis

Gas sampling probe The design of the gas sampling probe is heavily dependant on the ambient conditions such as the dust content, the dust composition, the temperature and the dew point of the process gas. Because a gas sampling probe is therefore only conceived for a specific operating site, transfer to another operating site is inadmissible. Analysis cabinet The analysis cabinet contains the gas pump required for transport, the gas preparation equipment and the analyzer unit. See also the associated operating instructions. NOTE Because the components of the gas sampling probe and the analysis cabinet must be exactly matched to each other to produce an operational gas analysis system, we warn against the use of gas sampling probes and analysis cabinets from different manufacturers!

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3–1

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–2

3.1

Components NOTE Some details of the drawings in this manual may not be identical with the drawings supplied under the contract as listed in the section 9.1 Technical drawings.

Assemblies of the gas analysis system 1

Gas sampling probe

2

Retracting device AURETRAC

3

Cooling water control panel

4

Cleaning device for filter cartridges

5

Analysis cabinet

6

Heated PTFE gas line

7

Pneumatic control system

8

Sealing flap

9

Electrical control box

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 1

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3–3

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–4

Parts of the gas sampling probe (1) with shock blower and filter 1.1

Probe tube

1.2

Shock blower

1.2.1

Drain valve

1.2.2

Control unit

1.3

Probe flange

1.3.1

Spring

1.3.2

Sealing plate

1.5

Hose for analysis gas

1.5.1

Auxiliary heating

1.5.2

Insulation

1.6

Gas connection

1.7

Temperature sensor

1.10

Large–area filter

1.11

Large–area filter

1.12

Fine filter

1.15

Temperature sensor

1.16

Turnbuckle 3.9

Hose (feed flow, primary circulating system for cooling water)

3.10 Hose (return flow, primary circulating system for cooling water) 7.9

Compressed air hose

7.16 Compressed air hose 7.25 Pinch valve 7.26 3/2-directional control solenoid valve Y10.05 7.28 3/2-directional control solenoid valve Y10.04

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 2

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3–5

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–6

Parts of the probe tube (1.1) 1.1.1

Feed flow chamber

1.1.2

Return flow chamber

1.1.3

Pipe for temperature sensor

1.1.4

Gas inlet

1.1.5

Gas outlet

1.1.6

Pipe for gas extraction

1.1.7

Pipe for cooling water feed

1.1.8

Pipe for cooling water return

1.1.9

Expansion joints

Parts of the measuring gas connection (1.6) 1.6.1

Hose clip

1.6.2

Hose nipple

1.6.3

Socket

1.6.4

PTFE screw connection

1.6.5

Adhesive tape, heat–resistant 1.5

Hose for analysis gas

1.5.2 Insulation 6

Heated PTFE gas line

6.1

Heating strip

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Probe tube (1.1)

Figure 3

Gas connection (1.6)

Figure 4

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3–7

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–8

Parts of the retracting device (2) 2.1

Running rail

2.2

Carriage with holder for the gas sampling probe

2.3

Castors

2.4

Round–linked chain

2.5

Drive wheel

2.6

Return wheel

2.7

Proximity switch (gas sampling probe extended )

2.8

Proximity switch (gas sampling probe retracted )

2.9

Terminal box

2.10

Flexible lines (hoses for compressed air and water, cables, gas line)

2.11

C–rail

2.12

Connection trolley

2.13

Chain tensioner

2.14

Switching rule [for 3/2-directional control valve (7.23)]

2.15

Switching rule [for 3/2-directional control valve (7.24)] 1

Gas sampling probe

1.17

Large–area filter

7

Pneumatic control system

8

Sealing flap

9

Electrical control box

NOTE Figure 5 shows a gas sampling probe in an extended position.

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 5

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3–9

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–10

Parts of the cooling water control panel (3) 3.1

Heat exchanger

3.2

Mixing valve

3.3

Centrifugal pump

3.4

Actuator

3.5

Expansion chamber

3.6

Pressure switch

3.7

Pressure gauge, return flow

3.8

Thermometer, return flow

3.9

Hose (feed flow, primary circulating system)

3.9.1

Piping (feed flow, primary circulating system)

3.10

Hose (return flow, primary circulating system)

3.10.1 Piping (return flow, primary circulating system) 3.11

Filling connection of the primary circulating system

3.12

Feed flow connection of the secondary circulating system

3.13

Return flow connection of the secondary circulating system

3.14

Pressure gauge, feed flow

3.15

Thermometer, feed flow

3.16

Thermometer, cooling circulation system

3.17

Safety valve

3.18

Shut–off slide valve, primary circulating system

3.19

Shut–off slide valve, secondary circulating system

3.20

Shut–off slide valve, filling connection

A

Primary circulating system

B

Secondary circulating system

C

Feed flow connection of the primary circulating system

D

Return flow connection of the primary circulating systems 1

Gas sampling probe

9.1

Temperature regulator for cooling water; in the electrical control box (9)

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 6

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3–11

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–12

Parts of the cleaning devices (4) for filter cartridges 4.1

Dust extractor

4.2

Housing

4.3

Turntable to turn the filter cartridge

4.4

Air nozzle adjusting device

4.5

Compressed air filter

A

Compressed air connection

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 7

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3–13

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–14

Parts of the pneumatic control system (7) 7.1

3/2-directional control valve (safety valve)

7.2

3/2-directional control valve (retraction of the gas sampling probe)

7.3

3/2-directional control valve (extension of the gas sampling probe)

7.4

3/2-directional control valve, pneumatically controlled („extension”)

7.5

3/2-directional control valve, pneumatically controlled („retraction”)

7.6

Throttle valve („extension”)

7.7

Throttle valve („retraction”)

7.8

5/2-directional control valve

7.9

Compressed air hose

7.10

Ball valve with breather

7.11

Ball valve with breather

7.12

Oil and water separator

7.13

Pressure regulator with pressure gauge

7.14

Oil mist lubricator

7.15

Condensation drain

7.16

Compressed air hose

7.18

Filter with silencer

7.19

Compressed air motor

7.20

Vibrator

7.21

2/2-directional control valve

7.22

Throttle valve

7.23

3/2-directional control valve (end position gas sampling probe retracted )

7.24

3/2-directional control valve (end position Gas sampling probe extended )

7.25

Pinch valve

7.26

3/2-directional control valve (control valve for pinch valve)

7.27

Filling level monitoring

7.28

3/2-directional control valve

7.29

Compressed air control line

A

Compressed air supply 1.2

Shock blower

8.2

Positioning cylinder of the sealing flap

8.3 Compressed air hose

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 8

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3–15

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–16

Parts of the pneumatic control system (7) 7.1

3/2-directional control valve

7.2

3/2-directional control valve

7.3

3/2-directional control valve

7.4

3/2-directional control valve

7.5

3/2-directional control valve

7.6

Throttle valve

7.7

Throttle valve

7.8

5/2-directional control valve

7.9

Compressed air hose to the shock blower

7.10

Ball valve with breather

7.11

Ball valve with breather

7.12

Oil and water separator

7.13

Pressure regulator with pressure gauge

7.14

Oil mist lubricator

7.15

Condensation drain

7.16

Compressed air hose to pinch valve

7.18

Filter with silencer

7.19

Pneumatic motor

7.20

Vibrator

7.21

2/2-directional control valve

7.22

Throttle valve

7.23

3/2-directional control valve (end position gas sampling probe retracted )

7.24

3/2-directional control valve (end position gas sampling probe extended )

7.25

Pinch valve

7.26

3/2-directional control valve (control valve for pinch valve)

7.27

Filling level monitoring

7.28

3/2-directional control valve

7.29

Compressed air control line

A

Compressed air supply

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Figure 9

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3–17

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–18

Parts of the sealing flap (8) 8.1

Sealing cover

8.2

Positioning cylinder

8.3

Compressed air hose

8.4

Socket

8.5

Bellows

D

Compressed air connection for opening sealing flap

E

Compressed air connection for closing sealing flap

Figure 10

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Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

Parts of the electrical control box (9)

Figure 11

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9.1

Temperature regulator for cooling water (N40.01)

9.2

Temperature regulator for auxiliary heating (N40.02)

9.3

Key switch for shock blower (S40.02)

9.4

Selector switch manual or automatic operation (S40.01)

9.5

Button „Extend” (S02.01)

9.6

Button „Retract” (S02.02)

9.7

Dust protection frame

3–19

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–20

3.2

Description of functioning

Gas sampling probe (1) The dust–bearing, hot gas is cooled at the gas inlet (1.1.4) to the cooling water supply temperature, adjusted at the temperature regulator (9.1), and held constant above the dew point. The portion of dust borne by the gas is heavily reduced in the succeeding filters (1.10, 1.11 and 1.12). The filter heaters and the heated and insulated gas lines prevent the development of condensation. The cyclically–activated shock blower (1.2) is installed to eliminate caking in the pipe to the gas extractor (1.1.6). Before each air blast, the gas line is closed by a pinch valve (7.25) to protect the succeeding gas preparation and analysis equipment. Retracting device (2) The retracting device AURETRAC helps to protect and to better maintain the gas sampling probe (1). This is attached to a carriage (2.2) and can be retracted from the process chamber by a pneumatic motor (7.19) on a rail (2.1). Activation occurs automatically under abnormal operating conditions or manually. NOTE The pressure of the compressed air supply must remain greater than 4 bar for at least 10 seconds after a power failure. Cooling water control panel (3) The cooling water control panel protects the gas sampling probe (1) against overheating and holds the gas at a constant temperature above the dew point. Cleaning device (4) for filter cartridges The filter cartridges are to be cleaned with 39 µm and 14 µm retention rate of the large–area filters (1.10 and 1.11) with this device. The cleaning device consists of a dust extractor with an attached housing. The filter cartridges are cleaned in this housing on a turntable with compressed air and the dust is simultaneously extracted. Effective cleaning is achieved by adjustment of the compressed air nozzles.

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

3.3 Control of the gas sampling probe with retracting device Prerequisites D The control voltage is connected. D The pressure in the pneumatic system is higher than 4 bar. D The ball valves (7.10 and 7.11) are open. D The oil mist lubricator (7.14) is filled with oil. D Parameters of the temperature regulator (9.1) have been entered. D The primary circulating system in the cooling water control panel (3) has the

minimum pressure set at the pressure switch (3.6). Automatic operation -

Set selector switch S40.01 (9.4) to Automatic . In this mode of operation, D the carriage moves to the end position Extended ; D the shock blower is activated cyclically; D the carriage is moved cyclically; D on faults, the carriage moves to the end position Retracted and the sealing

flap (8) is closed automatically; D when the fault has been eliminated, the carriage moves back to the end

position Extended . Manual operation -

Set selector switch S40.01 (9.4) to Manual . In this mode of operation, D the carriage can be extended as desired with the button S02.01 (9.5); D the carriage can be retracted as desired with the button S02.02 (9.6); D the shock blower (1.2) can be activated with the key switch S40.02 (9.3); D the carriage moves automatically to the end position Retracted on faults and

the sealing flap (8) is closed automatically. Switching off the equipment -

Set selector switch S40.01 (9.4) to OFF . In this mode of operation, D the carriage moves to the end position Retracted and the sealing flap (8) is

closed automatically.

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Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–22

Extending procedure -

Set selector switch S40.01 (9.4) to Automatic  or

-

Set selector switch S40.01 (9.4) to Manual and press button S02.01 (9.5). D The magnet Y10.06 of the 5/2-directional control valve (7.8) is activated and

the sealing flap (8) opens. D The magnet Y10.01 of the 3/2-directional control valve (7.3) is activated. D The control compressed air passes through the 3/2-directional control valve

(7.24) to the 3/2-directional control valve (7.4). D The compressed air passes through the 3/2-directional control valve (7.4) to

the pneumatic motor (7.19), through the 3/2-directional control valve (7.5), the throttle valve (7.6) and the filter with silencer (7.18) to the exterior. The carriage moves forwards. D When the end position Extended has been reached, the 3/2-directional control

valve (7.24) switches off the control air to the 3/2-directional control valve (7.4). The carriage comes to a halt. D The proximity switch (2.7) signals the control system „Gas sampling probe

extended”. D The magnet Y10.05 of the 3/2-directional control valve (7.26) activates the

pinch valve (7.25). The gas route to the analysis cabinet is blocked. D The magnet Y10.04 of the 3/2-directional control valve (7.28) is activated

briefly. The shock blower (1.2) is activated and the pipe to the gas extractor (1.1.6) is cleaned. D The magnet Y10.05 of the 3/2-directional control valve (7.26) is deactivated

and ventilates the pinch valve (7.25). The gas route to the analysis cabinet is reopened.

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Operating instructions

Components and description of functioning

Gas sampling probe type QSB with retracting device AURETRAC

Extension procedure -

Set selector switch S40.01 (9.4) to OFF  or

-

Set selector switch S40.01 (9.4) to Manual and press button S02.02 (9.6). D The magnet Y10.02 of the 3/2-directional control valve (7.2) is activated. D The control compressed air passes through the 3/2-directional control valve

(7.23) to the 3/2-directional control valve (7.5). D The compressed air passes through the 3/2-directional control valve (7.5) to

the pneumatic motor (7.19), through 3/2-directional control valve (7.4), the throttle valve (7.7) and the filter with silencer (7.18) to the exterior. The carriage moves backwards. D The magnet Y10.07 of 2/2-directional control valve (7.21) is activated for a

defined period. The vibrator (7.20) is activated through the throttle valve (7.22) and the 2/2-directional control valve (7.21). Caking in the probe tube (1.1) is dislodged. D When the end position Retracted  has been reached, the 3/2-directional

control valve (7.23) switches off the control air to the 3/2-directional control valve (7.5). The carriage comes to a halt. D The proximity switch (2.8) signals the control system „Gas sampling probe

retracted”. D The magnet Y10.06 of the 5/2-directional control valve (7.8) is deactivated

and the sealing flap (8) is closed.

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3–23

Components and description of functioning

Operating instructions

Gas sampling probe type QSB with retracting device AURETRAC

3–24

Manual cleaning of the pipe to the gas extractor (1.1.6)

DANGER Ensure that no persons are in the vicinity of the gas inlet (1.1.4) during the cleaning procedure.

-

Set selector switch S40.01 (9.4) to Manual .

-

Activate shock blower (1.2) with key switch S40.02 (9.3). D The magnet Y10.05 of the 3/2-directional control valve (7.26) activates the

pinch valve (7.25). The gas route to the analysis cabinet is blocked. D The magnet Y10.04 of the 3/2-directional control valve (7.28) is activated

briefly. The shock blower (1.2) is activated and the pipe to the gas extractor (1.1.6) is cleaned. D The magnet Y10.05 of the 3/2-directional control valve (7.26) is deactivated

and ventilates the pinch valve (7.25). The gas route to the analysis cabinet is reopened. NOTE During maintenance work on the shock blower (1.2), the ball valve (7.10) must firstly be closed and the shock blower depressurized by hand or with the key switch S40.02 (9.3). As soon as the ball valves (7.10 and 7.11) are opened, the shock blower (1.2) is filled. The shock blower is reloaded immediately after each shot. Cooling water control panel (3) -

Set the temperature regulator (9.1) to Automatic .

-

Switch on centrifugal pump (3.3). D The actual temperature value (x ) at the probe is measured by the temperature

sensor (1.10) in the feed flow chamber (1.1.1), is displayed on the temperature regulator (9.1) and is compared with the adjusted setpoint (w ). D The cooling water passes through the feed flow chamber (1.1.1), the return

flow chamber (1.1.2) and reaches the mixing valve (3.2). D If a control deviation (x w ) occurs, the temperature regulator (9.1) adjusts the

mixing valve (3.2). This diverts a partial flow of the cooling water through a heat exchanger (3.1) and mixes it with a second partial flow, which passes directly. D The regulated cooling water now reaches the feed flow chamber (1.1.1) of the

probe through the centrifugal pump (3.3).

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Operating instructions

Transport und assembly

Gas sampling probe type QSB with retracting device AURETRAC

4

Transport und assembly

4.1 Transport and storage requirements The machine is transported in single parts or in sub–assemblies. Make absolutely sure that suitable lifting equipment is employed in removing the parts from the transport vehicles and transferring to the storage area. When they arrive at the site, all parts must be inspected for transport damage and placed on wooden beams with the provision of suitable protection against moisture, contamination and damage. Never place the parts directly on the ground. All parts must be stored in well–ventilated buildings and must be protected against moisture.

4.2

Assembly

General requirements The following assembly instructions do not detail the individual steps for assembling the unit, but rather give an overview of the work to be performed. Changes in the planning of the plant during the processing of the contract may lead to deviations from these assembly instructions. NOTE Final assembly and assembly inspection by an assembly specialist from KRUPP POLYSIUS AG are preconditions for our warranty. We recommend that the assembly work is supervised from start to finish by specialists from KRUPP POLYSIUS AG. Careful selection of the used tools and appliances and the personnel is important for the correct execution of the assembly work.

CAUTION If you carry out electrical welding on any part of the machine, never conduct the welding current through sliding or antifriction bearings, other movable connections or measuring equipment, to prevent damage to such parts. Always directly connect the welding current return lead to the part being welded.

en-16052.055–A

4–1

Transport und assembly

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

4–2

Assembly sequence Retracting device (2) with gas sampling probe -

The running rail (2.1) is to be attached at the installation site according to the equipment installation plan in a level position with 3 suspension points (A), as evenly separated as possible or on supports. The running rail must also be connected horizontally towards the kiln to absorb axial forces.

-

The socket (8.4) with the sealing cover (8.1) must also be installed on site according to the equipment installation plan in a level position.

-

After installation of the retracting device, the two end positions of the carriage must be adjusted with the 3/2-directional control valves (7.23 and 7.24).

-

The carriage (2.2) must move far enough that the gas sampling probe (1) closes against the sealing plate (1.3.2) of the socket (8.4). This is achieved by adjusting the switching rule (2.15) on the carriage for the 3/2-directional control valve (7.24).

-

Connect the compressed air connection (8.3) of the adjusting cylinder (8.2) with den compressed air control lines (7.29). The sealing flap must close when the 5/2-directional control valve (7.8) is not under power and when compressed air is available. If the sealing flap opens, the compressed air hoses (8.3) must be exchanged.

Figure 12

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Operating instructions

Transport und assembly

Gas sampling probe type QSB with retracting device AURETRAC

Cooling water supply -

The piping (3.9.1 and 3.10.1) between the retracting device and the cooling water control panel (primary circulating system) must be constructed with galvanized water pipe G 3/4 or copper pipe 22 mm ∅.

-

The connections(3.12 and 3.13) of the secondary circulating system must be connected to the works cooling water supply by piping (G 1 1/2).

-

The filling connection (3.11) for the primary circulating system must be connected to the utility water supply by a detachable connection (hose) G 1/2. NOTE In general, it must be observed that the supply and return flow are not exchanged. The direction of flow of the cooling water is marked with arrows.

Electrical supply -

Install the electrical connections (A) to the electrical control box (9). The energy supply of the electrical control box (9) must be connected with a cable 3 x 2.5 mm2.

Compressed air supply -

Connect the pneumatic control system (7) to the compressed air supply with piping G 1/2.

Figure 13

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4–3

Transport und assembly

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

4–4

Connections to the gas sampling probe with the following flexible lines (2.10) D hose (3.9) (feed flow, primary circulating system) D hose (3.10) (return flow, primary circulating system) D compressed air hose (7.9) to the shock blower D compressed air hose (7.16) to the pinch valve D hose (1.5) for analysis gas D cable for monitoring of the gas sampling probe and the retracting device -

Install hoses (3.9 and 3.10) for the cooling water between the pipes (3.9.1 and 3.10.1) and the gas sampling probe.

-

The compressed air hose (7.9) from the pneumatic control system (7) to the gas sampling probe, the compressed air hose to the vibrator (7.20) and the compressed air hose (7.16) to the pinch valve must be checked.

-

Connect hose (1.5) for analysis gas with the heated gas line (6) at the gas connection (1.6).

Figure 14

-

The cables for the monitoring of the gas sampling probe and the retracting device AURETRAC from the control panel are to be found in the electrical documentation.

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Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

5

Lubrication NOTE The POLYSIUS table of lubricants with the lubricant reference numbers is contained in the supplement Important notes on the documentation at the beginning of the overall documentation. Each lubricant has a clear reference number to which the lubrication instructions in this section relate. The table gives a complete list of the suppliers and products permitted by KRUPP POLYSIUS AG. It is the responsibility of the lubricant supplier to select appropriate lubricants corresponding to the reference numbers. KRUPP POLYSIUS AG is not responsible for the correctness of this data. The use of a lubricant not explicitly stated in the table of lubricants has to be previously approved by KRUPP POLYSIUS AG. The supplement Important notes on the documentation also contains the generally valid Notes on lubrication. Ensure that the lubricants are stored, used and disposed of in an environmentally–friendly manner and observe your national environmental legislation when handling lubricants.

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Lubrication 5–1

Lubrication

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

5–2

Lubrication chart

Figure 15

Lubrication points

No.

Qty.

1

1

2 3

Designation

Quantity (ltr/kg) per lubrication point Lubricant ref. no.

Initial filling

Gearing of the pneumatic motor 

24

1.6

1

Service unit

2

0.4

1

Centrifugal pump

Topping up

Lubrication intervals (weeks) Topping up

First change

Further changes

Permanent lubrication

as required

as required

according to manufacturer ’s instructions

The different makes of lubricant corresponding to the lubricant reference numbers are shown in the table of lubricants in the supplementImportant supplement Important Notes on the Documentation at Documentation at the beginning of the overall documentation.

Explanation of the numbers  Also observe the manufacturer’s instructions.

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Operating instructions

Preparation for the test run

Gas sampling probe type QSB with retracting device AURETRAC

6

Preparation for th the te test ru run NOTE It is a prerequisite of our warranty that the test run is carried out in the presence of and according to the instructions of specialists from KRUPP POLYSIUS AG.

6.1 6.1 Chec Checks ks pri prior or to the the test test run run After completion of the assembly work and prior to the first test run, check all parts of the plant according to the list below. Take Take particular care that all material remnants, tools and assembly aids are removed.

en-16052.055–A

-

Is the retracting device (2) completely mounted and have the fixing screws been tightened?

-

Are the proximity switches (2.7 and 2.8) correctly adjusted?

-

Are the drive wheel (2.5) and the return wheel (2.6) correctly aligned?

-

Has the function of the carriage (2.2) been checked?

-

Are the connection trolley (2.12) and the flexible lines (2.10) freely movable over the entire traverse of the carriage?

-

Is the gas sampling probe (1) completely mounted and correctly attached to the carriage (2.2)?

-

Has the gas connection (1.6) been made correctly and been checked for leaks?

-

Are the large–area filters (1.10 and 1.11) and the fine filter (1.12) correctly mounted and have their functions been checked?

-

Has the auxiliary heating (1.5.1) been correctly installed and connected?

-

Has the function of the temperature sensor (1.15) been checked?

-

Has the shock blower (1.2) been checked according to the manufacturer’s instructions?

-

Is the cooling water control panel (3) completely mounted?

-

Is all piping correctly mounted and has it been checked for leaks?

-

Has the centrifugal pump (3.3) been checked according to the manufacturer’s instructions and is the direction of rotation correct?

-

Has the function of the adjusting drive (3.4) been checked?

-

Is cooling water available in the specified quality and quantity?

-

Has the entire cooling water circulation system been bled?

6–1

Preparation for the test run

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

6–2

-

Is the sealing flap (8) mounted and has its correct function been checked?

-

Have the components of the pneumatic control system (7) been checked for leaks?

-

Is the pressure regulator (7.13) correctly adjusted?

-

Has the pneumatic motor (7.19) been checked according to the manufacturer’s instructions?

-

Has the function of the vibrator (7.20) been checked?

-

Has the oil mist lubricator (7.14) been filled with the specified type and quantity of oil?

-

Are the switching rules (2.14 and 2.15) and the 3/2-directional control valves (7.23 and 7.24) for the end positions of the carriage correctly adjusted?

-

Is compressed air available in the specified quality and quantity?

-

Has the correct function of the pneumatic control system been checked?

-

Do the electrical connection values of the mains supply conform with those of the electrical control box (9)?

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Operating instructions

Preparation for the test run

Gas sampling probe type QSB with retracting device AURETRAC

6.2

Setting and adjustment

Cooling water control panel Fill the primary circulating system with soft and clean water (utility water or drinking water) from the mains supply and bleed. A pressure of at least 1.0 bar should be present at the pressure gauge (3.7) in this cooling circulation system. The secondary circulating system must be connected to the works water supply. The piping must be laid so that the drain lies slightly higher than the inlet. This ensured that the heat exchangers are completely filled and do not contain air bubbles. D Adjust pressure switch (3.6).

NOTE In regions where there is a danger of frost, both cooling circulation systems must be drained when the plant is shut down to prevent damage. Retracting device AURETRAC (2) D The chain tension is preset and can be readjusted at the chain tensioners (2.13)

if necessary. D The proximity switch (2.7) must be adjusted when the gas sampling probe is

extended and the proximity switch (2.8) when it is retracted. D The switching rules (2.14 and 2.15) for the 3/2-directional control valves (7.23 and

7.24) must be adjusted. D The intensity of the vibrator (7.20) must be adjusted at the throttle valve (7.22).

Electrical control box (9) D The parameters of the temperature regulator (9.1) for cooling water must be

entered. D The temperature regulator (9.2) of the auxiliary heating must be adjusted.

Pneumatic control system (7) D The pressure regulator (7.13) must be adjusted. D The oil mist lubricator (7.14) must be adjusted.

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6–3

Preparation for the test run

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

6–4

First commissioning Extending the gas sampling probe -

The control of the retracting device and the temperature regulator (9.1) must be set to Manual at the selector switch (9.4).

-

The setpoint and the limiting value of the temperature regulator (9.1) must be checked.

-

Switch on the centrifugal pump (3.3) and open the shut–off slide valves (3.18 and 3.19) of the secondary circulating system so that cooling water flows initially through both heat exchangers (3.1).

-

In manual operation, extend the gas sampling probe with the retracting device into the plant with the button (9.5). Observe the temperature display on the temperature regulator (9.1) and adjust the mixing valve (3.2) by hand until the temperature of the gas sampling probe slowly approaches the setpoint of the regulator.

-

When the gas sampling probe has reached its normal temperature, the cooling water supply must be closed for one heat exchanger. One heat exchanger should be adequate for continued operation.

-

The temperature regulator (9.1) and the control system can now be set to Automatic at the selector switch (9.4).

-

The parameters of the temperature regulator (9.1) can now be adjusted to optimize the regulating behavior (see manufacturer’s documentation).

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Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7

Maintenance

7.1

Inspection

7–1

DANGER The carriage starts automatically and without previous warning and the gas sampling probe is hot. You can suffer the most severe injuries! Never enter between the carriage and the rotary kiln and wear the necessary protective clothing.

No. 1

Work to be performed

Frequency

Remarks

Checking the cooling water control panel (3) D Supply temperature at the thermometer

daily

(3.15) D Return flow temperature of the cooling

daily

water at the thermometer (3.8) D Cooling water pressure at the

daily

pressure gauge (3.7) D Leaks in the hoses (3.9 and 3.10)

daily according to manufacturer’s instructions

D Inspection work on the centrifugal pump

(3.3) 2

Checking the electrical control box (9)

daily

D Probe temperature at the

temperature regulator (9.1) D Temperature of the auxiliary heating at the temperature regulator (9.2) 3

Checking the pneumatic control system (7)

weekly

D Oil level in the oil mist lubricator (7.14) D All components for leaks D Pressure at the pressure gauge (7.13) D Condition of the compressed air hoses

(7.9 and 7.16) D Function of the pinch valve (7.25) D Function of the vibrator (7.20) D Inspection work on the pneumatic motor

(7.19)

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according to manufacturer’s instructions

Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7–2

No. 4

Work to be performed Checking the retracting device (2)

Frequency

Remarks

monthly

D Function of the rollers (2.3) D Wear of the drive wheel (2.5) D Wear of the return wheel (2.6) D Function of the connection trolley (2.12) D Function of the proximity switches (2.7, 2.8)

5

Gas sampling probe (1) D Retract the gas sampling probe and check

daily

for caking of the gas inlet D Visual check of the pressure gauge of the

1x per shift

analysis cabinet whether the vacuum in the gas extraction system has increased D Check the gas hoses and screw couplings

if the limit value is reached, replace or clean the filter cartridges

monthly

for leaks according to manufacturer’s instructions

D Inspection work on the shock blower (1.2)

6

Check the sealing flap (8) for function

monthly

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Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7.2

7–3

Servicing DANGER When automatic shock blowers are used, after electrical shutdown. Danger from unintended firing by residual pressure. During maintenance work on the shock blower (1.2), the ball valve (7.10) must first be closed and the shock blower depressurised by hand or by the key switch. Set the selector switch S40.01 (9.4) to OFF . The condensation in the fine filter can contain acids. You can suffer skin injury! Wear appropriate safety clothing.

No.

Work to be performed

Frequency

Remarks

1

Large–area filter (1.10) Clean or replace filter cartridges

1x per shift

2

Large–area filter (1.11) Clean or replace filter cartridges

weekly

when the limit value of the pressure gauge in the analysis cabinet is reached

3

Drain condensation from the fine filter (1.12)

weekly

see note

4

Clean the gas inlet (1.1.4) of the probe pipe

weekly

5

Clean oil and water separator (7.12)

weekly

6

Clean filter (7.18) with silencer

weekly

7

Fine filter (1.12) Replace filter cartridges

en-16052.055–A

as required

when the limit value of the pressure gauge in the analysis cabinet is reached

Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7–4

No.

Work to be performed

8

Check the rubber insert of the pinch valve (7.25) and replace if necessary

9

Descale probe tube (1.1)

Frequency

Remarks

as required annually

10

Maintenance of the shock blower (1.2)

according to manufacturer’s instructions

11

Maintenance work on the centrifugal pump (3.3)

according to manufacturer’s instructions

NOTE Hold a container under the fine filter and loosen the drain screw (1.12.15). Dispose of the condensation appropriately. If the O–ring (1.12.16) is defective, it must be replaced before the drain screw is retightened.

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Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7.3

7–5

Trouble shooting

Fault

Cause

Elimination

Carriage moves automatically to the end position Retracted 

Power failure

Return mains supply

Indicator Temperature in the gas sampling probe too high

Heat exchanger (3.1) is dirty

Clean heat exchanger

Shut–off slide valve (3.18 or 3.19) are not correctly open

Completely open shut–off slide valves

Mixing valve (3.2) is damaged - Repair mixing valve - Repair

Indicator Pressure in the primary circulating system is < min.

adjusting drive (3.4)

Temperature regulator (9.1) is misadjusted or defective

Readjust or replace temperature regulator

Centrifugal pump (3.3) is defective

Repair or replace centrifugal pump

Centrifugal pump (3.3) is defective

Repair or replace centrifugal pump

Pressure switch (3.6) is misadjusted or defective

Readjust or replace pressure switch

Insufficient cooling water in - Top up cooling water the primary circulating system - Eliminate leakages due to leaks Indicator Fault in the p pneuma c con ro sys em Signal Filling level monitor transmits alarm

Oil deficiency in oil mist lubricator (7.14)

Fill the oil mist lubricator with oil

Switch contact of the filling level monitor (7.27) is defective

Replace switch contact

Sealing flap (8) does not close correctly

Compressed air hoses (8.3) leak

Correctly connect or replace compressed air hoses

5/2-directional control valve is damaged

Replace 5/2-directional control valve

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Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7–6

Fault

Cause

Elimination

Vibrator (7.20) does not work properly

Throttle valve (7.22) is not correctly adjusted

Readjust throttle valve

2/2-directional control valve (7.21) is defective

Replace 2/2-directional control valve

Ball valve (7.10) is closed

Open ball valve

Vibrator (7.20) is defective

Replace vibrator

3/2-directional control valve (7.26) is damaged

Replace 3/2-directional control valve

Rubber inset of the pinch valve is defective

Replace rubber insert

3/2-directional control valve (7.28) is damaged

Replace 3/2-directional control valve

Ball valve (7.10) is closed

Open ball valve

Shock blower is defective

Repair shock blower; see manufacturer’s documentation

Pinch valve (7.25) does not close correctly

Shock blower (1.2) does not work properly

If faults occur that are not described above, additional information regarding causes and remedial measures can be taken from the subsuppliers’ documentation.

en-16052.055–A

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7.4

Repair NOTE The gas sampling probe must be withdrawn from the extraction point with the retracting device (2) for repair work. Before performing any repair work, switch off the power supply to all electrical components. Ensure absolute cleanliness at all times during repair work in order to prevent dirt from entering the bearings, the drive units or other sensitive parts of the machine or plant. Do not remove or open flaps and protection devices until all rotating parts have stopped.

DANGER When automatic shock blowers are used, after electrical shutdown. Danger from unintended firing by residual pressure. During repair work on the shock blower (1.2), the ball valve (7.10) must first be closed and the shock blower depressurised by hand or by the key switch. Repair work on the following components is described in the manufacturer’s documentation. D Shock blower (1.2) D Centrifugal pump (3.3) D Actuator (3.4) D Compressed air motor (7.19) D Oil and water separator (7.12) D Pressure regulator (7.13) D Oil mist lubricator (7.14)

Cooling water control panel (3) -

Shut off the water supply if the ro tar y kiln is shut down for a long period.

-

On danger of frost, drain water–bearing systems.

NOTE Perform preferred servicing after recommissioning of the kiln plant, as heavy contamination occurs in this case.

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Maintenance 7–7

Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7–8

Large–area filter (1.10) Replacing the filter cartridges -

Loosen locking screw (1.10.11), unclip locking clip (1.10.10) and remove the dust container (1.10.9).

-

Open the bayonet coupling (1.10.6) by turning it through 90° and pull the filter cartridge (1.10.5) with the sleeve (1.10.4) out of the housing.

-

Clean the interior of the housing (1.10.3), the dust container and the sealing surfaces. NOTE Damaged parts and seals must be replaced.

-

Place sleeve (1.10.4) on the new or cleaned filter cartridge and insert in the housing.

-

Insert and close bayonet coupling (1.10.6).

-

Attach the dust container (1.10.9) with O–ring (1.10.8), fold the locking clip (1.10.10) downwards and secure with the locking screw (1.10.11).

Cleaning the filter cartridges -

Clean the filter cartridge as described in this section under Cleaning device for  filter cartridges or blow out the dust residue with dry compressed air from the works supply.

If the filter cartridges are heavily contaminated, they can be subjected to wet cleaning. Wet cleaning of filter cartridges -

Blow out the coarsest dirt from the filter cartridge with oil–free compressed air.

-

Place the filter cartridge in vinegar for approx. 24 hours. The filter cartridge must be completely immersed in vinegar.

-

Rinse the filter cartridge with clear water and dry.

Large–area filter (1.11) Replacement of the filter cartridges in the large–area filter (1.11) is performed in the same way as for the large–area filter (1.10). NOTE The filter cartridges (1.11.5) of the large–area filter (1.11) cannot be wet cleaned.

en-16052.055–A

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

Figure 16

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Maintenance 7–9

Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7–10

Fine filter (1.12) Replacing filter cartridges -

Loosen nut (1.12.8) and remove the entire lower unit.

-

Pull the housing (1.12.2) out of the heater (1.12.6).

-

Unscrew the tie rod and remove all parts from the housing.

-

Clean all parts with a mild, normal laboratory cleaning agent for metal and with soft brushes and then rinse all parts with clean water.

-

Dry the parts in the air.

-

Check the housing and filter cartidge seals. Damaged parts must be replaced.

Assembly of the fine filter -

Push the spring (1.12.13) on the the treaded pin in the housing.

-

Screw the tie rod (1.12.7) with installed seal (1.12.12) into the thresed pin of the housing.

-

Slide the holder (1.12.11) and the centering spring (1.12.14) onto the tie rod.

-

Insert the flat seals (1.12.5) at both ends of the filter cartridge (1.12.4) and insert in the housing.

-

Place O–ring (1.12.3) in the groove of the housing, press the entire unit against the housing head (1.12.1) and screw on the nut (1.12.8) with the seal (1.12.9) and tighten.

NOTE Because the replacement of the filter cartridge is repeated more or less frequently depending on the quality of the gas, we recommend that a corresponding stock of filter cartridges are held in storage for immediate use.

en-16052.055–A

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

Figure 17

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Maintenance 7–11

Maintenance

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

7–12

Pneumatic control system (7) -

Close the ball valve (7.11) before beginning maintenance work on the components of the pneumatic control system (7).

Mounting and maintenance of the 3/2-directional control valves The 3/2-directional control valves have to be mounted free of stresses. Furthermore, dirt must not be alowed to enter the 3/2-directional control valves. Special attention must be paid to the sealing materials at the connecting points. Mechanically–operated 3/2-directional control valves must be carefully aligned. The optimum contact inclination of the switching rule is 15°. The switching traverse made in this directional control should lie slightly above the minimum value and as far below the maximum value of the tappet stroke of the mechanically–operated 3/2-directional control valve. The switching point of the 3/2-directional control valve is vertically adjustable. Cleaning device for filter cartridges The filter cartridges 39 mm + 14 mm are to be cleaned with the cleaning device. NOTE When using the cleaning device, observe the operating instructions of the dust extractor. -

Connect the cleaning device with the electrical plug to the works mains supply;

-

make the compressed air connection;

-

switch on the dust extractor (4.1);

-

insert the filter cartridge in the gousing (4.2) on the turntable (4.3);

-

open the compressed air line slowly at the installed ball valve;

-

Turn the turntable (4.3) with the inserted filter cartridge slowly and blow clean with the adjustable air nozzles (4.4).

-

Depending on the amount of dust, empty the dust extractor container (4.1).

CAUTION After you have completed the repair work, you must check the machine/plant again according to the section Preparation for the test run .

Tools and auxiliary equipment No special tools are required for repair work on the machine. However, torque wrenches of a bigger size than normal may be necessary. Whether you will need auxiliary equipment, such as scaffolding or hoists, depends on the conditions in your plant.

en-16052.055–A

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8

Spare parts

Notes for enquiring about and ordering spare parts Dear Customer, KRUPP POLYSIUS AG strive to render your enquiring about and ordering of spare parts as easy, and as a consequence, as efficient as possible. For this purpose we have prepared a table summarising all data required by our spare parts department to ensure optimum processing in the most speedy and trouble-free manner. Please copy the page with the respective table and mark those parts which you require with a cross in the column Order or Enquiry. If the table relates to more than one machine, please also inform us of the AAT item of the machine for which you require the spare parts.

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Spare parts 8–1

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–2

Figure 18

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Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–3

Gas sampling probe (1) Code word:

Order no.:

AAT item:

Item

Designation

Qty.

Unit

1

Gas sampling probe, complete

1

piece

1.1

Probe tube, complete

1

piece

1.2

Shock blower

1.3

Clamping flange

1

piece

1.3.1

Spring

1

piece

1.3.2

Sealing plate

1

piece

1

set

Gas connection, complete

1

piece

1.6.1

Hose clip

1

piece

1.6.2

Hose nipple

1

piece

1.6.3

Socket

1

piece

1.6.4

PTFE screw coupling

1

piece

1.6.5

Adhesive tape, heat–resistant

1

roller

1.7

Temperature sensor

1

piece

1.15

Temperature sensor

1

piece

1.16

Turnbuckle

1

piece

1.5 1.6

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Hose for analysis gas with auxiliary heating and insulation

Order

Enquiry

see manufacturer’s documentation

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–4

Figure 19

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–5

Large–area filter (1.10) Code word:

Order no.:

AAT item:

Item

Designation

Qty.

Unit

1.10

Large–area filter, complete, however without filter cartridge

2

piece

1.10.1

Cover

1

piece

1.10.2

O–ring, 65 x 4

1

piece

1.10.3

Housing

1

piece

1.10.4

Sleeve

1

piece

1.10.5

Filter cartridge 39 µm

1.10.6

Bayonet coupling

1

piece

1.10.7

Heater, complete

1

piece

1.10.8

O–ring, 142 x 6

1

piece

1.10.9

Dust container

1

piece

1.10.10

Locking clip

1

piece

1.10.11

Locking screw

1

piece

Order

Enquiry

piece

The type, batch number, pore size/filter rate are embossed in the end caps of the Sartorius filter cartridges. These specifications are identical with the specifications on the labels of the packaging.

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–6

Figure 20

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–7

Large–area filter (1.11) Code word:

Order no.:

Item

Qty.

Unit

Large–area filter, complete, but without filter cartridge

1

piece

1.11.1

Cover

1

piece

1.11.2

O–ring, 65 x 4

1

piece

1.11.3

Housing

1

piece

1.11.4

Sleeve

1

piece

1.11.5

Filter cartridge 14 µm

1.11.6

Fastener

1

piece

1.11.7

Heater, complete

1

piece

1.11.8

O–ring, 142 x 6

1

piece

1.11.9

Dust container

1

piece

1.11.10

Locking clip

1

piece

1.11.11

Locking screw

1

piece

1.11

Designation

AAT item: Order

Enquiry

piece

The type, batch number, pore size/filter rate are embossed in the end caps of the Sartorius filter cartridges. These specifications are identical with the specifications on the labels of the packaging.

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–8

Figure 21

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–9

Fine filter (1.12) Code word:

Order no.:

Item

Qty.

Unit

Fine filter, complete

1

piece

1.12.1

Housing cap

1

piece

1.12.2

Housing

1

piece

1.12.3

O–ring, housing seal

1

piece

1.12.4

Filter cartridge 3 µm

1.12.5

Flat seal for filter cartridge

2

piece

1.12.6

Heating

1

piece

1.12.7

Tie rod

1

piece

1.12.8

Nut

1

piece

1.12.9

Seal

1

piece

1.12.10

Fixing screw with seal

2

piece

1.12.11

Holder for filter cartridge

1

piece

1.12.12

Seal

1

piece

1.12.13

Spring

1

piece

1.12.14

Centering spring

1

piece

1.12.15

Drain screw

1

piece

1.12.16

O–ring

1

piece

1.12

Designation

AAT item: Order

Enquiry

piece

The type, batch number, pore size/filter rate are embossed in the end caps of the Sartorius filter cartridges. These specifications are identical with the specifications on the labels of the packaging.

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–10

Figure 22

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–11

Retracting device (2) Code word: Item

Order no.: Designation

AAT item: Qty.

Unit

4

piece

2.3

Castor

2.4

Round–linked chain

2.5

Drive wheel

1

piece

2.6

Return wheel

1

piece

2.7

Proximity switch

1

piece

2.8

Proximity switch

1

piece

2.11

C–rail

1

piece

2.12

Connection trolley

3

piece

2.13

Chain tensioner

1

piece

en-16052.055–A

meter

Order

Enquiry

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–12

Figure 23

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–13

Cooling water control panel (3) Code word: Item

Order no.: Designation

AAT item: Qty.

Unit

3.1

Heat exchanger

2

piece

3.2

Mixing valve

1

piece

3.3

Centrifugal pump

1

piece

3.4

Actuator

1

piece

3.5

Expansion chamber

1

piece

3.6

Pressure switch

1

piece

3.7

Pressure gauge

1

piece

3.8

Thermometer

1

piece

3.14

Pressure gauge

1

piece

3.15

Thermometer

1

piece

3.16

Thermometer

1

piece

3.17

Safety valve

1

piece

3.18

Shut–off slide valve

4

piece

3.19

Shut–off slide valve

4

piece

3.20

Shut–off slide valve

1

piece

en-16052.055–A

Order

Enquiry

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–14

Figure 24

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–15

Cleaning device (4) for filter cartridges Code word: Item

Order no.: Designation

AAT item: Qty.

Unit

4.1

Dust extractor

1

piece

4.2

Housing

1

piece

4.3

Turntable to turn the filter cartridge

1

piece

4.4

Air nozzle adjusting device

1

piece

4.5

Compressed air filter

1

piece

en-16052.055–A

Order

Enquiry

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–16

Figure 25

en-16052.055–A

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–17

Pneumatic control box (7) Code word: Item

Order no.: Designation

AAT item: Qty.

Unit

7.1

3/2-directional control valve

1

piece

7.2

3/2-directional control valve

1

piece

7.3

3/2-directional control valve

1

piece

7.4

3/2-directional control valve

1

piece

7.5

3/2-directional control valve

1

piece

7.6

Throttle valve

1

piece

7.7

Throttle valve

1

piece

7.8

5/2-directional control valve

1

piece

7.9

Compressed air hose

1

piece

7.10

Ball valve

1

piece

7.11

Ball valve

1

piece

7.12

Oil and water separator

1

piece

7.13

Pressure regulator with pressure gauge

1

piece

7.14

Oil mist lubricator

1

piece

7.15

Condensation drain

1

piece

7.16

Compressed air hose

1

piece

7.18

Filter with silencer

1

piece

7.19

Pneumatic motor

7.20

Vibrator

1

piece

7.21

2/2-directional control valve

1

piece

7.22

Throttle valve

1

piece

7.23

3/2-directional control valve

1

piece

7.24

3/2-directional control valve

1

piece

7.25

Pinch valve

1

piece

7.26

3/2-directional control valve

1

piece

7.27

Filling level monitoring

1

piece

7.28

3/2-directional control valve

1

piece

en-16052.055–A

Order

Enquiry

see manufacturer’s documentation

Spare parts

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

8–18

Sealing flap (8) Code word: Item

Order no.: Qty.

Unit

Sealing flap, complete

1

piece

8.2

Adjusting cylinder, complete

1

piece

8.3

Compressed air hose

2

piece

8.5

Bellows

1

piece

8

Designation

AAT item: Order

Enquiry

Figure 26

en-16052.055–A

Appendix

Operating instructions Gas sampling probe type QSB with retracting device AURETRAC

9

Appendix

9.1

Technical drawings

9–1

Designation

Drawing no.

Cleaning device for filter cartridges

160.55.21 – 473 212

Planning drawing AURETRAC

160.52.21 – 643 929

Planning drawing cooling water control panel

160.52.21 – 1 045 614

Equipment installation plan

TMI 2

Electrical control box (9) Assembly plan

160.52.21 –  

Circuit and terminal diagram

160.52.23 –  

Circuit diagram of control program

160.52.23 –  

Parameter list of control program

160.52.00 –  

en-16052.055–A