LIFT WELL OPERATION GAS LIFT WELL OPTIMIZATION GAS
LIFT WELL TROUBLESHOOTING HEADING-INSTABILITY-SLUGGING
WELL AND RESERVOIR INFLOW PERFORMANCE
WELL & RESERVOIR INFLOW PERFORMANCE TYPES OF RESERVOIR DRIVES
DISSOLVED / SOLUTION GAS DRIVE
GAS CAP DRIVE
WATER DRIVE
DISSOLVED GAS DRIVE
WELL & RESERVOIR INFLOW PERFORMANCE
DISSOLVED / SOLUTION GAS DRIVE CONSTANT VOLUME NO WATER ENCROACHMENT TWO PHASE FLOWING RESERVOIR BELOW BUBBLE POINT NO GAS CAP PI NOT LINEAR PI DECLINES WITH DEPLETION FORMATION GOR INCREASES WITH DEPLETION LEAST EFFICIENT WITH 15% TO 25% RECOVERY
GAS CAP DRIVE
WELL & RESERVOIR INFLOW PERFORMANCE
GAS CAP DRIVE GAS FROM SOLUTION WILL FORM GAS CAP WITH PRODUCTION GAS CAP INCREASES PROVIDING DRIVE EXCESSIVE DRAWDOWN CAN CAUSE CONING PI USUALLY NOT LINEAR GOR CONSTANT EXCEPT NEAR DEPLETION 25% TO 50% RECOVERY
WATER DRIVE
WELL & RESERVOIR INFLOW PERFORMANCE WATER
DRIVE NOT CONSTANT VOLUME RESERVOIR PRESSURE MORE CONSTANT EXPANSION OF WATER 1 IN 2500 PER 100 PSI PI MORE CONSTANT GOR MORE CONSTANT COMBINATION OF WATER DRIVE & GAS CAP EXPANSION OFTEN SUPPLEMENTED BY WATER INJECTION MOST EFFICIENT WITH UPTO 70% RECOVERY
WELL & RESERVOIR INFLOW PERFORMANCE PRODUCTIVITY INDEX The relationship between well inflow rate and pressure drawdown can be expressed in the form of a Productivity Index, denoted ‘PI’ or ‘J’, where:
q = J(Pws - Pwf)
or
q J = -----------------Pws - Pwf
WELL & RESERVOIR INFLOW PERFORMANCE INFLOW PERFORMANCE CURVE 3000 ] i s p 2000 [ e r u s s e 1000 r P
0 0
10000
20000
Production Rate [stbo/d]
Vogel
Straight Line
30000
WELL & RESERVOIR INFLOW PERFORMANCE SUMMARY OF FACTORS AFFECTING PREDICTION OF WELL PRODUCTION PRESENCE OF THREE PHASE FLOW
NATURE OF DRIVE MECHANISMS
PHYSICAL NATURE OF RESERVOIR (NON HOMOGENEOUS)
AVAILABILITY OF STABILIZED FLOW
CHANGES OVER TIME & DRAWDOWN
INCREASED GAS SOLUTION NEAR WELLBORE
STABILISED FLOW NEAR WELLBORE
FLOW REGIME NEAR WELLBORE
CRITICAL FLOW AT WELLBORE
OUTFLOW PERFORMANCE AND MULTIPHASE FLOW
OUTFLOW PERFORMANCE AND MULTIPHASE FLOW MOVEMENT OF A MIXTURE OF FREE GASES AND LIQUIDS
SELECT CORRECT TUBING SIZE PREDICT WHEN ARTIFICIAL LIFT WILL BE REQUIRED DESIGN ARTIFICIAL LIFT SYSTEMS DETERMINE BHFP DETERMINE PI PREDICT MAXIMUM AND/OR OPTIMUM FLOW RATE RATE DETERMINE MAXIMUM DEPTH OF INJECTION
ARTIFICIAL LIFT
TYPES OF ARTIFICIAL LIFT
ROD PUMPS
HYDRAULIC PUMPS
ELECTRIC SUBMERSIBLE PUMPS
GAS LIFT
GAS LIFT
TYPES OF GAS LIFT
CONTINUOUS FLOW GAS LIFT CONTINUOUS TUBING FLOW / ANNULAR FLOW
INTERMITTENT GAS LIFT INTERMITTENT
PLUNGER LIFT
CONVENTIONAL & WIRELINE RETRIEVABLE
GAS LIFT EQUIPMENT
APPLICATIONS OF CONTINUOUS FLOW GAS LIFT TO
ENABLE WELLS THAT WILL NOT FLOW NATURALLY TO PRODUCE TO INCREASE PRODUCTION RATES IN FLOWING WELLS TO UNLOAD A WELL THAT WILL LATER FLOW NATURALLY TO REMOVE OR UNLOAD FLUID IN GAS WELLS TO BACK FLOW SALT WATER DISPOSAL WELLS TO LIFT AQUIFER WELLS
ADVANTAGES OF GAS LIFT
INITIAL DOWNHOLE EQUIPMENT COSTS LOWER
LOW OPERATIONAL AND MAINTENANCE COST
SIMPLIFIED WELL COMPLETIONS
FLEXIBILITY - CAN HANDLE RATES FROM 10 TO 80000 BPD
CAN BEST HANDLE SAND / GAS / WELL DEVIATION
DISADVANTAGES OF GAS LIFT MUST HAVE A SOURCE OF GAS
IMPORTED FROM OTHER FIELDS PRODUCED
GAS - MAY RESULT IN
START UP PROBLEMS
POSSIBLE HIGH INSTALLATION COST
TOP
SIDES MODIFICATIONS TO EXISTING PLATFORMS
COMPRESSOR
INSTALLATION
LIMITED BY AVAILABLE RESERVOIR PRESSURE
AND BOTTOM HOLE FLOWING PRESSURE
CONSTANT FLOW GAS LIFT WELL ELL
PRODUCED FLUID
INJECTION INJ ECTION GAS GAS
0
PRESSURE (PSI) 1000
2000
0
1000
2000
) D 3000 V T T F ( H T P 4000 E D
F L O W I N G T U B I N G P R E S S U R E G R A D I E N T
CASING PRESSURE WHEN WELL IS BEING GAS LIFTED
OPERATING GAS LIFT VALVE
5000
6000
P H B I S
7000
FBHP
CONSTANT FLOW GAS LIFT WELL
PRODUCED FLUID
INJECTION INJ ECTION GAS
0
PRESSURE (PSI) 1000
2000
0
1000
2000
) D 3000 V T T F ( H T P 4000 E D
5000
F L O W I N G T U B I N G P R E S S U R E G R A D I E N T
CASING PRESSURE PRESSURE WHEN WELL IS BEING GAS LIFTED
OPERATING GAS LIFT VALVE
6000
P H B I S
7000
FBHP
ANNULAR FLOW
TUBING FLOW PRODUCED FLUID
INJECTION GAS INJECTION GAS
PRODUCED FLUID
GAS LIFT SYSTEM CONSIDERATIONS
SAND PRODUCTION PRODUCED WATER WATER CONING ANNULAR SAFETY SYSTEM CORROSION EFFECTS HYDRATES ASPHALTINES BUBBLE POINT CHEMICAL INJECTION SCALE
GAS CAPACITY AND AVAILABI AVAILABILITY LITY CASING INTEGRITY RESERVOIR PERFORMANCE SYSTEM OPTIMISATION WELL STABILITY WELL START UP PLANT CONSIDERATIONS GAS QUALITY TRAINING
CONTINUOUS FLOW UNLOADING SEQUENCE
TO SEPARATOR/STOCK TANK
PRESSURE PSI 0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION GAS CHOKE CLOSED
2000
TOP VALVE OPEN
SECOND VALVE OPEN
THIRD VALVE OPEN
4000
D V T T F H T P E D
6000
8000
C A S I N G T P U R E B I S N S G U R E P R E S S U R E
10000 FOURTH VALVE OPEN
12000
14000
TUBING PRESSURE
FIGURE 3-1
CASING PRESSURE
SIBHP
The fluid level in the casing and the tubing is at surface. No gas is being injected into the casing and no fluid is being produced. All the gas lift valves are open. The pressure to open the valves is provided by the weight of the fluid in the casing and tubing. Note that the fluid level in the tubing and casing will be determined by the shut in bottom hole pressure (SIBHP) and the hydrostatic head or weight of the column of fluid which is in turn determined by the density. Water has a greater density than oil and thus the fluid level of a column of water will be lower than that of oil.
TO SEPARATOR/STOCK TANK
PRESSURE PSI 0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION GAS CHOKE OPEN
2000
4000
TOP VALVE OPEN
SECOND VALVE OPEN
THIRD VALVE OPEN
D V T T F H T P E D
6000
8000
10000 FOURTH VALVE OPEN
12000
14000
TUBING PRESSURE
FIGURE 3-2
CASING PRESSURE
SIBHP
Gas injection into the casing has begun. Fluid is U-tubed through all the open gas lift valves. No formation fluids are being produced because the pressure in the wellbore at perforation depth is greater than the reservoir reservoir pressure i.e. no drawdown. All fluid produced is from the casing and the tubing. All fluid unloaded from the casing passes through the open gas lift valves. Because of this, it is important that the well be unloaded at a reasonable rate to prevent damage to the gas lift valves.
PRESSURE PSI
TO SEPARATOR/STOCK TANK
0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION ECTION GAS CHOKE OPEN
2000
4000
TOP VALVE OPEN
SECOND VALVE OPEN
THIRD VALVE OPEN
D V T T F H T P E D
6000
8000
10000 FOURTH VALVE OPEN
12000
14000
TUBING PRESSURE
FIGURE 3-3
CASING PRESSURE
SIBHP
The fluid level has been unloaded to the top gas lift valve. This aerates the fluid above the top gas lift valve, decreasing the fluid density. This reduces the pressure in the tubing at the top gas lift valve, and also reduces pressure in the tubing at all valves below the top valve. This pressure reduction allows casing fluid below the top gas lift valve to be U-tubed further down the well and unloaded through valves 2, 3 and 4. If this reduction in pressure is sufficient to give some drawdown at the perforations then the well will start to produce formation fluid.
PRESSURE PSI
TO SEPARATOR/STOCK TANK
0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION GAS CHOKE OPEN
2000
4000
TOP VALVE OPEN
SECOND VALVE OPEN
THIRD VALVE OPEN
D V T T F H T P E D
6000
8000
10000 FOURTH VALVE OPEN
12000
14000
DRAWDOWN
TUBING PRESSURE
FIGURE 3-4
CASING PRESSURE
FBHP
SIBHP
The fluid level in the annulus has now been unloaded to just above valve number two. This has been posssible due to the increasing volume of gas passing through number one reducing the pressure in the tubing at valve two thus enabling the U-tubing process to continue.
TO SEPARATOR/STOCK TANK
PRESSURE PSI 0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION ECTION GAS CHOKE OPEN
2000
4000
TOP VALVE OPEN
SECOND VALVE OPEN
THIRD VALVE OPEN
D V T T F H T P E D
6000
8000
10000 FOURTH VALVE OPEN
12000
14000
DRAWDOWN
TUBING PRESSURE
FIGURE 3-5
CASING PRESSURE
FBHP
SIBHP
The fluid level in the casing has been lowered to a point below the second gas lift valve. The top two gas lift valves are open and gas being injected through both valves. All valves below also remain open and continue to pass casing fluid. The tubing has now been unloaded sufficiently to reduce the flowing bottom hole pressure (FBHP) below that of the shut in bottom hole pressure (SIBHP). This gives a differential pressure from the reservoir to the wellbore producing a flow of formation fluid. This pressure differential is called the drawdown
PRESSURE PSI
TO SEPARATOR/STOCK TANK
0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION ECTION GAS CHOKE OPEN
2000
4000
TOP VALVE CLOSED
SECOND VALVE OPEN
THIRD VALVE OPEN
D V T T F H T P E D
6000
8000
10000
FOURTH VALVE OPEN
12000
14000
DRAWDOWN
TUBING PRESSURE
FIGURE 3-6
CASING PRESSURE
FBHP
SIBHP
The top gas lift valve is now closed, and all the gas is being injected through the second valve. When casing pressure operated valves are used a slight reduction in the casing pressure causes the top valve to close. With fluid operated and proportional response valves, a reduction in the tubing pressure at valve depth causes the top valve to close. Unloading the well continues with valves 2, 3 and 4 open and casing fluid being removed through valves 3 and 4.
PRESSURE PSI
TO SEPARATOR/STOCK TANK
0
1000
2000
3000
4000
5000
6000
7000
INJ ECTION GAS CHOKE OPEN
2000
4000
TOP VALVE CLOSED
SECOND VALVE OPEN
THIRD VALVE OPEN
FOURTH VALVE OPEN
D V T T F H T P E D
6000
8000
10000
12000
14000
DRAWDOWN
TUBING PRESSURE
FIGURE 3-7
CASING PRESSURE
FBHP
SIBHP
The No. 3 valve has now been uncovered. Valves 2 and 3 are both open and passing gas. The bottom valve below the fluid level is also open. Note that the deeper the point of injection the lower the FBHP and thus the greater the drawdown on the well. As well productivity is directly related to the drawdown then the deeper the injection the greater the production rate.
PRESSURE PSI
TO SEPARATOR/STOCK TANK
0
INJ ECTION GAS CHOKE OPEN
1000
2000
3000
4000
5000
6000
7000
2000
4000 TOP VALVE CLOSED
SECOND VALVE CLOSED
THIRD VALVE OPEN
FOURTH VALVE OPEN
D V T T F H T P E D
6000
8000
10000
12000
14000
DRAWDOWN
TUBING PRESSURE
FIGURE 3-8
CASING PRESSURE
FBHP
SIBHP
The No. 2 valve is now closed. All gas is being injected through valve No 3. Valve No 2 is closed by a reduction in casing pressure for casing operated valves or a reduction in tubing pressure for fluid operated and proportional response valves. Valve No 3 is the operating valve in this example. This is because the ability of the reservoir to produce fluid matches the ability of the tubing to remove fluids (Inflow/Outflow Performance). The operating valve can either be an orifice valve or can be a gas lift valve. The valve in mandrel No 4 will remain submerged unless operating conditions or reservoir conditions change.
FIGURE 3-8: Example of the Unloading Sequence Casing Operated Valves and Ch oke Con trol of Injection Injection Ga 2000
GAS LIFT VALVE MECHANICS CLOSING FORCE (IPO VALVE)
Fc = PbAb
OPENING FORCES (IPO VALVE)
Fo1 = Pc (Ab- Ap) Fo2 = Pt Ap
TOTAL OPENING FORCE
Fo = Pc (Ab - Ap) + Pt Ap
JUST BEFORE THE VALVE OPENS THE FORCES ARE EQUAL Pc (Ab - Ap) + Pt Ap = Pb Ab
SOLVING FOR Pc
WHERE:
Pb - Pt (Ap/Ab) Pc = -------------------------1 - (Ap/Ab) Pb Pt Pc Ab
= Pressure in bellows = Tubing pressure = Casing pressure = Area of bellows
Pb Dome
Dome
Chevron Packing Stack
Chevron Packing Stack
Bellows
Bellows
Pc
Pb
Stem Tip (Ball) Square Edged Edged Seat
Pc
Stem Tip (Ball) Square Edged Seat
Pt Chevron Packing Stack
Check Valve
Pt
Chevron Packing Stack
Check Valve
N i ttrr o g e n C h a r g e d B e l l o w s T y p e Nitrogen Charged Bellows Type I n je je c t i o n P r e s s u r e ( C a s i n g ) O p e r a t e d G a s L i ft ft V aProduction lve Pressure (Fluid) Operated Gas Lift Valve
Dome
Pb Atmospheric Bellows
Spring
Chevron Packing Stack Bellows
Chevron Packing Stack
Pc
Spring Adjustment Nut & Lock Nuts
Large T.C. Ball Tapered T.C. Seat Chevron Packing Stack
Pc
Pt
Check Valve Valve
Nitrogen Charged Bellows T ype Pr oportional Response Gas Lift Valve
Stem Tip (Ball) Square Edged Seat Chevron Packing Stack
Pt
Check Valve
Spring Operated Injection Injection P ressure (Casing) Operated Gas L ift Valve Valve
) D/ F C S M M(
E T A R N OI T C E J NI S A G
SUB-CRITICAL FLOW
ORIFICE FLOW
N I O G R E N G I T L T R O H T PTUBING
PRESSURE (PSI)
= 55%
PCASING
RDO-5 Orifice Valve, 32/64" Port, Cd = 0.76
8.00
7.00
6.00
d / f c 5.00 s m m ( e t a 4.00 r w o l F s a G 3.00
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