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G S Alloy Castings Limited expect excellence
G S Alloy Castings Limited ISO Certificate
expect excellence
G S Alloy Castings Limited Location •
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Location: Vijayawada, A.P, South India Well connected by trains Currently Connected to Hyderabad,Banglore and Chennai by Air. Land –
Unit 1 : 4 acres
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Unit 2 : 9 acres
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G S Alloy Castings Limited Why G S Alloy’s ? •
Broad Processing Capabilities
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A Wide Array of Ferrous Materials
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A Wide Array of Secondary Operations
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Cost Effective Solutions
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Global Standards for Product Quality
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Superior Customer Service
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ISO 9001:2000
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G S Alloy Castings Limited Materials We are capable of manufacturing castings from a broad range of steels. Our range of materials include, •
Plain Carbon Steels
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Alloy Steels
Chrome
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Moly Steels for high temperature service
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Wear, Heat and Corrosion Resistant Steels
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Stainless Steels
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Ni Hard
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Manganese and High Chrome Steels
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Ductile Iron
Creep resistant steel (aiming for qualification through Lloyds by expect excellence January 2010 •
G S Alloy Castings Limited Major Product Groups •
Power Plants
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Crushing and Mining
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Valve & Pump manufacturers
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Cement Manufacturers and Cement Plant Manufacturers
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Sponge Iron Plants
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Sugar Plants
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Die Manufactures
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Steel Plants
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Engineering Components
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Tyre Manufacturers
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Hydel and Thermal
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G S Alloy Castings Limited Major Customer List BHEL - Bharat Heavy Electricals Limited (Hyderabad, Varanasi, Bhopal & Trichy) L&T Audco India Limited - Valves Sandvik Terex, U.S.A F. L. Smidth Boving Fouress Puzzolana Machinery Fabricators Hari Machines Limited BEML – Bharat Earth Movers Fives - Cail KCP Steel Plants – BSP, VSP& JSW GEA Energy Systems Metso, U.S.A Alstom Beekem Hofmann •
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G S Alloy Castings Limited Melting
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INDUCTOTHERM ® Dual Track System Capacities: 20 MT, 15 MT, 5 MT, 2.5 MT, 1MT, 0.5 MT New Arc Furnace 15MT (Commissioning July) Total amount of Liquid Metal per heat : 50 MT Single piece casting capability 30 MT Single Piece casting poured so far - 27 MT Bottom pouring Laddles 20MT, 18MT, 12MT Oil fired laddle pre heater to maintain the laddle temperature at 600 oC Immersion Pyrometers Radiation Pyrometers –
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G S Alloy Castings Limited Pattern Shop
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Sub contractor Pattern shop available at Vijayawada.
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In house pattern maintenance
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Covered pattern storage in a separate shed
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Good System of pattern Identification
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G S Alloy Castings Limited Moulding •
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Co2 and No - Bake process Zircon and Chromite sand at intricate locations and Quartz sand (99.5% Silica) for facing
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Sand Reclamation System - 6 MT/hr
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Continuous Sand Mixers - 12 MT/hr
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Batch mixers
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Sand Mullers
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Integral Test Bars
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As cast Heat No. traceability
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Use of high quality refractories for gating system and mould paints.
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G S Alloy Castings Limited Heat Treatment •
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Furnace Sizes : 7.5m X 5.5m X 3.5m ( 40 MT) and 4.0m X 3.5m X 2.0m (20 MT) With Digital Recorders, Auto cycle control and Direct firing Water Quenching tank Proposed to run by CNG (Compressed Natural Gas)
Heat Tre at Cycle 1000
C o
800
, e r 600 u t a r e 400 p m e T 200 0 0
* All these are Unit 2 Facilities
100
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Minutes
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G S Alloy Castings Limited Material Handling Manufacturer
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Capacity SWL 50T / 30T SWL 30T / 10T
Rank Cranes
EOT
SWL 20T / 5T SWL 15T SWL 15T SWL 15T
* All these are Unit 2 Facilities
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G S Alloy Castings Limited Quality Assurance •
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ISO 9001:2000 Spectro availability Unit 1 and Unit 2 (including Nitrogen analysis)
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UTM
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UT equipment available
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MPI equipment available
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60 T , 40 T
Radiography outsourced to IRICO. Proposal for in-house in future.
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G S Alloy Castings Limited
Machine Shop •
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Vertical Turning Lathe – 1.0 Metre – 1 No. Vertical Turning Lathe – 1.5 Metre – 1 No. Vertical Turning Lathe – 3.0 Metre – 1 No. Vertical Turning Lathe – 3.5 Metre – 1 No. Vertical Turning Lathe – 4.5 Metre – 1 No. (Operational by January 2010) Horizontal Boring Machine – 100 mm Spindle – 1 No. Horizontal Boring Machine – 160 mm Spindle – 1 No. Horizontal Boring Machine – 225 mm Spindle – 1 No. Horizontal Boring Machine – 160 mm Spindle – 1 No. Horizontal Boring Machine – 100 mm Spindle – 1 No. Radial Drilling Machine – (2”) – 1 No. Plano Miller – 5 x 2 Meters 2 No. Lathes – 2 No. Milling Machine – 1 No.
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G S Alloy Castings Limited Contacts Managing Director G. Prasada Rao
[email protected] Cell: 9395312335
General Manager K.K.Rao Cell: 9396926338
[email protected]
Executive Director G. Srinivasa Rao Cell: 9393312335,
[email protected] Office G S Alloy Castings Limited Payakapuram, Vijayawada Krishna Dt. Andhra Pradesh Pin Code: 520015 Phone: 0866 – 2400035, 2400610 Fax-0866- 2400816 expect excellence
