Rheological tests can be very helpful tools for polymer processing and development. This presentation is designed to be an informative introduction and guide to rheological tests, and finding correlations between equipment and processing techniques.
CAPILLARY RHEOLOGY “the flow and shear properties of materials up to high pressures” pressures” •
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Provides more information than melt flow testing •
How does the material behave when melted?
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What are the correlations between flow parameters and mechanical properties?
Polymers are non-Newtonian materials, consequently their flow is not proportional to the pressure applied
WHY CAPILLARY RHEOLOGY? •
Determine the optimal working parameters for materials processing (injection molding, blow molding, extrusion, etc.)
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Investigate processing issues in a Investigate faster and non-disruptive manner
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Find which materials will work best be st for complex parts or long flow lengths Replicate manufacturing parameters Replicate for design, troubleshooting, and simulations
TYPES OF RHEOMETERS Rotational
ROTATIONAL RHEOMETERS For viscoelastic properties
Extensional
EXTENSIONAL RHEOMETERS For elongational viscosity (high
Capillary
CAPILLARY RHEOMETERS For viscous properties
viscosity materials) Rotary motion
Rotating drum
Capillary action
Plate geometry: most common for thermoplastic melts
Extensional flows: very sensitive to crystallinity & polymer long-chain branching
Capillary flow: Flow through a narrow space. Different piston speeds (shear rates) applied. Viscosity changes tracked relative to shear rates.
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