Functional Testing of G60-A Test Results Engro

Test Report of Generator Protection Relay Rel ay (G60-A) for Engro Powergen Project

Customer Relay Type Panel Identification Relay Identification Relay Make Model Serial No. Firmware Revision Auxiliary Voltage Test Starting Date Test Set Used

1

Engro Powergen Numerical Generator Management Relay Generator Protection Panel GPP Generator Protection GENERAL ELECTRIC G60-G01-HCH-F8F-H67-M8F-P6D-U6D-W6C AALC07000443 5.4 125V DC 16-04-2015 Freja 300 Mr.Mubasher Ahmed, Testing/Commissioning Engineer. Contact Number: +92 333 408 30 86 Mr.Ijlal, Engro Powergen

Tested By Witnessed By

General Data

Generator Genout Voltage Connection Type CT Ratio Genout Side (CT-6) CT Ratio Neutral Side (CT-1) VT Ratio (VT-G) Aux. Neutral VT(NET)

11.0 kV WYE 8000/1 8000/1 13.8kV/100V 13.8kV/200V

Testing Procedure

1. 2. 3. 4. 5. 6. 7.

Verify that the relay rear connection/wiring is according to referred drawings. Power up relay at its rated voltage mentioned on face plate of relay. Verify that “ In Service” green LED on face plate is lit up. Verify that different protection units inside the relay are configured on desired settings. Isolate the relay from field side wiring as per referred drawing. Inject different voltage & current values (according to relay trip settings) to relay and check its functionality and behavior.  Note down all test results in tables given below.

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

1.

2

Measuring / Metering Accuracy

Source

Phase Involved

Ratio

Applied Analog Signals (Secondary)

Measured Value (Primary)

Source 2,Line Side Source 2, Line Side Source 2, Line Side Source 1, Neutral Side Source 1, Neutral Side Source 1, Neutral Side Main PTs (VTG-P) Main PTs (VTG-P) Main PTs (VTG-P)  NET

Ia1 Ia2 Ia3 Ib1 Ib2 Ib3 V1 V2 V3 VT

8000/1 8000/1 8000/1 8000/1 8000/1 8000/1 13.8kV/100V 13.8kV/100V 13.8kV/100V 13.8kV/220V

1.00 0A 1.00 240A 1.00 120A 1.00 0A  1.00 240 A 1.00 120A (57.70)100V (57.7240)100V (57.7120)100V 1000 V

7.994-0 kA 8.002-119 kA 7.994-240kA 7.995-0 kA  8.002-119  kA 7.994-240kA 13.796-330 kV 13.794 -90 kV 13.808-210 kV 6.27-0 kV

2.

Stator Differential Protection (87G)

Pickup Slope 1 Break 1 Break 2 Slope 2

2.1

= = = = =

0.083 P.U 10 % 1.00 P.U 3.07 P.U 60 %

Pickup Accuracy

I Applied at Gen out Side( (Amp)

Sr.

I Applied at Neutral Side (Amp)

Status

Ia1

Φ

Ia2

Φ

Ia3

Φ

Ib1

Φ

Ib2

Φ

Ib3

Φ

1

1.00

0

1.00

240

1.00

120

1.00

0

1.00

240

1.00

120

Stable

2

0.90

0

0.90

240

0.90

120 0.810

0

0.810

240

0.810

120

No Pickup

3

0.90

0

0.90

240

0.90

120 0.809

0

0.809

240

0.809

120

Pickup

4

3.50

0

3.50

240

3.50

120

1.41

0

1.41

240

1.41

120

No Pickup

5

3.50

0

3.50

240

3.50

120

1.40

0

1.40

240

1.40

120

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

2.2

Operating Time Accuracy

Ia1

Φ

Ia2

Φ

Ia3

Φ

Ib1

Φ

Ib2

Φ

Ib3

Φ

Measured Time (msec)

1.00

0

1.00

240

1.00

120

0.00

0

0.00

240

0.00

120

13.00

I Applied at Genout Side( (Amp)

Sr.

1

3.

I Applied at Neutral Side (Amp)

Status

Trip

Negative Phase Sequence (Generator Unbalance Alarm 46A) 3.1

Pickup Accuracy

Inom. Stage 2 Pickup Time Delay Sr.

= = =

0.830 P.U. 10.00% 6.0 sec

Applied Current Gen out Source 2 (Amp) Ia2 Ia3 IΦ1 IΦ2

Ia1

IΦ3

Status

1

0.050

0.050

0.050

0

120

240

No Pickup

2

0.051

0.051

0.051

0

120

240

Pickup

: Phase T OC and Stator Diff. Settings should be switched off to test this function. Negative Phase Sequence ( Generator Unbalance Trip 46T)

4.

4.1

Pickup Accuracy

Stage 1 Pickup Stage 1 K Value Stage 1 min. Stage 1 max. Stage 1 K Reset

= = = = =

10.00 % 6.40 0.250 Sec 640.0 Sec 256.0 Sec

Applied Current Gen Out Source 2 (Amp)

Sr.

Status

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

1

0.084

0.084

0.084

0

120

240

No Pickup

2

0.085

0.085

0.085

0

120

240

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

4.2

Applied Current Neutral Source 2 (Amp)

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

Measured Time ( Sec )

1.00 1.50 2.50

1.00 1.50 2.50

1.00 1.50 2.50

0 0 0

120 120 120

240 240 240

4.434 1.994 0.733

Sr.

1 2 3

5.

Operating Time Accuracy

Sensitive Directional Power Stage 1(32 N. Stop) 5.1

Pickup Accuracy

Directional Power RCA Stage 1 SMIN Stage 1 Delay Sr.

= = =

180 0.035 P.U 3.0 Sec

Applied Voltage (Volts)

V1

V2

V3

VΦ1

Applied Current Source 2 (Amp)

VΦ2 VΦ3

Ia1

Ia2

Ia3

IΦ1 IΦ2

IΦ3

Status

1

57.70 57.70 57.70

0

240

120

0.035 0.035 0.035

180

60

300

 No Pickup

2

57.70 57.70 57.70

0

240

120

0.036 0.036 0.036

180

60

300

Pickup

5.2 Sr.

1

6.

V1

Operating Time Accuracy Applied Voltage (Volts)

Applied Current Source 2 (Amp)

V2

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

0.2

0.2

0.2

180

60

300

V3

57.70 57.70 57.70

VΦ1 VΦ2 VΦ3 0

240

120

Measured Time (m Sec)

3.074

Sensitive Directional Power Stage 2 (32-2) 6.1

Pickup Accuracy

Directional Power RCA Stage 2 SMIN Stage 2 Delay Sr.

V1

Applied Voltage (Volts) V2 V3 VΦ1 VΦ2

= = =

VΦ3

180 -0.007 0.50 Sec Applied Current Source 2 (Amp) Ia1 Ia2 Ia3 IΦ1 IΦ2 IΦ3

Status

1

57.70

57.70 57.70

0

240

120

0.007

0.007

0.007

180

60

300

 No Pickup

2

57.70

57.70 57.70

0

240

120

0.008

0.008

0.008

180

60

300

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project 6.2

Operating Time Accuracy

Applied Voltage (Volts) Sr.

1

7.

V1

V2

V3

Applied Current Source 2 (Amp)

VΦ1 VΦ2

57.70 57.70 57.70

0

VΦ3

240

Ia1

120

Ia2

Ia3

0.005 0.005 0.005

IΦ1

IΦ2

IΦ3

180

60

300

Measured Time (mSec)

579

Loss of Field Stage 1 (40): 7.1

Pickup Accuracy

Center Radius Time Delay Off Set Sr.

= 44.14 ohm = 34.76 ohm = 1.000 sec = 9.38 ohm

Applied Voltage (Volts)

V1

V2

V3

1

20

20

20

0

2

20

20

20

0

7.2

Applied Current Sorce 2 (Amp)

VΦ3

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

Z ohm

240

120

0.254

0.254

0.254

90

330

210

78.74

 No

240

120

0.255

0.255

0.255

90

330

210

78.41

Yes

VΦ1 VΦ2

Operating Time Accuracy

Applied Voltage (Volts) Sr.

8.

Applied Current Sorce 2 (Amp)

V1

V2

V3

VΦ1

VΦ2

VΦ3

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

20

20

20

0

240

120

0.51

0.51

0.51

90

330

210

1

Pickup

Measured Time (sec)

1.024

Loss of Field Stage 2 (40): 8.1

Pickup Accuracy

Center Radius Time Delay Off Set Sr.

= = = =

Applied Voltage (Volts)

80.98 ohm 71.60 ohm 1.00 sec 9.38 Applied Current Sorce 2 (Amp)

Z ohm

Status

V1

V2

V3

VΦ1

VΦ2

VΦ3

Ia1

Ia2

Ia3

IΦ1

IΦ2

1

20

20

20

0

240

120

0.132

0.132

0.132

90

330 210

151.52

 No Pickup

2

20

20

20

0

240

120

0.133

0.133

0.133

90

330 210

150.38

Yes

IΦ3

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project 8.2

Operating Time Accuracy (at 36.0 ohm)

Applied Voltage (Volts)

Sr.

1

9.

Applied Current Source 2 (Amp)

V1

V2

V3

VΦ1

VΦ2

VΦ3

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

Measured Time (sec)

20

20

20

0

240

120

0.17

0.17

0.17

90

330

210

1.034

Phase Over Voltage Element (59P1): 9.1

Pickup Accuracy

Pickup Time Delay Sr.

1.200 P.U. 0.50 Sec

Applied Voltage (Volts) V3 VΦ1 VΦ2

V2

1

69.18

69.18

69.18

0

240

120

No Pickup

2

69.19

69.19

69.19

0

240

120

Pickup

Sr.

1

VΦ3

Status

V1

9.2

10.

= =

Operating Time Accuracy Applied Voltage (Volts)

V1

V2

V3

VΦ1

VΦ2

VΦ3

Measured Time (Sec)

75.00

75.00

75.00

0

240

120

0.554

Under Frequency (81-1U): 10.1

Pickup Accuracy

Pickup Level

=

49.00 Hz

Sr.

Voltage Applied (Volts)

Applied Frequency (Hz)

Status

1

63.50

49.01

No Pickup

2

63.50

49.00

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project 11.

Under Frequency (81-2U): 11.1

Pickup Accuracy

Pickup Level Time Delay

Voltage Applied (Volts) 63.50 63.50

Sr.

1 2 11.2

12.

47.50 Hz 3.00 Sec

Applied Frequency (Hz) 47.50 47.49

No Pickup Pickup

Status

Operating Time Accuracy

Sr.

Voltage Applied (Volts)

Applied Frequency (Hz)

Measured Time ( Sec)

1

63.50

47.00

3.10 Sec

Over-Frequency (81-1O): 12.1

Pickup Accuracy

Pickup Level

13.

= =

=

51.00 Hz

Sr.

Voltage Applied (Volts)

Applied Frequency (Hz)

Status

1

63.50

50.98

No Pickup

2

63.50

50.99

Pickup

Over-Frequency (81-2O): 13.1

Pickup Accuracy

Pickup Level Time Delay

= =

52.50 Hz 3.00Sec

Sr.

Voltage Applied (Volts)

Applied Frequency (Hz)

Status

1

63.50

52.49

No Pickup

2

63.50

52.50

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project 13.2

14.

Operating Time Accuracy

Sr.

Voltage Applied (Volts)

Applied Frequency (Hz)

Measured Time ( Sec)

1

63.50

53.00

3.10

Over-Frequency (81-3O): 14.1

Pickup Accuracy

Pickup Level Time Delay

= =

52.50 Hz 30.00 Sec

Sr.

Voltage Applied (Volts)

Applied Frequency (Hz)

Status

1

63.50

52.49

No Pickup

2

63.50

52.50

Pickup

Applied Frequency (Hz) 53.00

Measured Time ( Sec) 30.10

14.2

Operating Time Accuracy Voltage Applied (Volts) 63.50

Sr.

1

 Note: Overfrequency Stage 2 & Stage 3 has same pickups

15.

Phase Under Voltage (27-U1): 15.1

Pickup Accuracy

Pickup Curve Time Delay

Sr.

= = =

0.90 P.U (Phase to Ground) Definite Time 10.00 Sec

Applied Voltage (Volts) V2 V3 VΦ1

V1

VΦ2

VΦ3

Status

1

51.94

51.94

51.94

0

240

120

No Pickup

2

51.93

51.93

51.93

0

240

120

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project 16.

Phase Under Voltage (27-U2): 16.1

Pickup Accuracy

Pickup Curve Time Delay Sr.

= = =

0.90 P.U (Phase to Ground) Definite Time 3.00Sec

Applied Voltage (Volts) V2 V3 VΦ1

V1

VΦ2

VΦ3

Status

1

40.41

40.41

40.41

0

240

120

No Pickup

2

40.40

40.40

40.40

0

240

120

Pickup

VΦ2

VΦ3

Measured Time (Sec)

240

120

3.034

16.2 Operating Time Accuracy

Sr.

V1

1

17.

Applied Voltage (Volts) V2 V3 VΦ1

30.0

30.0

30.0

0

Phase Time Over Current with Voltage Restraint (51V) 17.1 Pickup Accuracy

Pickup Level Curve TD Multiplier Voltage Restrained

= 0.997 P.U = IEEE Mod Inv = 2.00 = Enabled

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

Sr.

Status

V1

V2

V3

VΦ1 VΦ2

VΦ3

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

1

57.70 57.70 57.70

0

240

120

0.997 0.997 0.997

0

240 120

 No Pickup

2

57.70 57.70 57.70

0

240

120

0.998 0.998 0.998

0

240 120

Pickup

3

0.00

0.00

0.00

0

240

120

0.100 0.100 0.100

0

240

120

 No Pickup

4

0.00

0.00

0.00

0

240

120

0.101 0.101 0.101

0

240

120

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

17.2 Operating Time Accuracy Sr.

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

V2

Ia1

V1

V3

VΦ1 VΦ2 VΦ3

Ia2

Ia3

IΦ1

IΦ2

IΦ3

Measured Time(Sec)

1

57.70 57.70 57.70

0

240

120

2.00 2.00 2.00

0

240

120

7.574

2

50.00 50.00 50.00

0

240

120

2.00 2.00 2.00

0

240

120

6.334

3

40.00 40.00 40.00

0

240

120

2.00 2.00 2.00

0

240

120

5.044

4

30.00 30.00 30.00

0

240

120

2.00 2.00 2.00

0

240

120

4.004

5

10.00 10.00 10.00

0

240

120

2.00 2.00 2.00

0

240

120

2.294

0

240

120

2.00 2.00 2.00

0

240

120

1.915

6

0.00

18.

0.00

0.00

Phase Instantaneous Time Over Current-1 for (50 P) 18.1

Pickup Accuracy

Pickup Level Time Delay

Sr.

Ia1

= =

3.076 P.U 0.01Sec

Applied Current Source 2 (Amp) Ia2 Ia3 IΦ1 IΦ2

Status

IΦ3

1

3.077

3.077

3.077

0

240

120

No Pickup

2

3.078

3.078

3.078

0

240

120

Pickup

IΦ3

Measured Time ( Sec )

120

0.041

18.2

Sr.

1

Ia1

Operating Time Accuracy Applied Current Neutral Source 1 (Amp) Ia2 Ia3 IΦ1 IΦ2

4.00

4.00

4.00

0

240

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

19.

11

Phase Instantaneous Time Over Current-1 for (50BF) 19.1

Operating Time Accuracy

Pickup Level Time Delay

Sr.

1

20.

= 0.200 P.U = 0.250 Sec (in logic)

Ia1

Applied Current Source 2 (Amp) Ia2 Ia3 IΦ1 IΦ2

IΦ3

Measured Time (mSec)

1.39

1.39

120

268.9

1.39

240

Over Excitation Protection Stage 1(24): 20.1

Pickup Accuracy

Pickup Curve T.D Sr.

0

= = =

Applied Voltage (Volts) V3 VΦ1 VΦ2

1.12 P.U. Definite Time 5.00 Status

VΦ3

Applied Freq Hz

V1

V2

1

64.59

64.59

64.59

0

240

120

50

No Pickup

2

64.60

64.60

64.60

0

240

120

50

Pickup

Status

VΦ3

Applied Freq Hz

20.

Over Excitation Protection Stage 2(24 T): 20.1

Pickup Accuracy

Pickup Curve T.D

Sr.

= 1.15 pu = Definite Time = 3.00

Applied Voltage (Volts) V3 VΦ1 VΦ2

V1

V2

1.

66.30

66.30

66.30

0

240

120

50

No Pickup

2.

66.32

66.32

66.32

0

240

120

50

Pickup

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

20.2

Sr.

1.

Operating Time Accuracy

V1

V2

72.0

72.0

Applied Voltage (Volts) V3 VΦ1 VΦ2

72.0

0

240

VΦ3

Applied Freq Hz

Measured Time ( Sec )

120

50

3.114

rd

21.

3  Harmonic Neutral Under Voltage Protection (27TN) 21.1

Pickup Accuracy

Pickup Level Time Delay

= 0.0087 pu = 5.00 sec

Sr.

Voltage Applied Neutral Source 1 Aux VT (Volts)

Status

1

2.00

No Pickup

2

1.90

Pickup

23.

Accidental Energization(AE)

23.1

Pickup Accuracy

AE Armed Under Voltage Over Current

= = =

UV & OFFLINE 0.7 PU 0.3 PU

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

Sr.

Status

V1

V2

V3

VΦ1 VΦ2 VΦ3

1

0.00

0.00

0.00

0

240

120

2

0.00

0.00

0.00

0

240

3

41.50 41.50 41.50

0

4

41.60 41.60 41.60

0

Ia1

Ia2

Ia3

IΦ1

IΦ2

IΦ3

0.301 0.301 0.301

0

240

120

 No Pickup

120

0.300 0.300 0.300

0

240

120

Pickup

240

120

0.301 0.301 0.301

0

240 120

Normal

240

120

0.300 0.300 0.300

0

240 120

Delatched

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

23.2

Sr.

1

V1 0.00

Operating Time Accuracy

Applied Voltage (Volts)

Applied Current Source 2 (Amp)

V2

Ia1

Ia2

Ia3

0.80

0.80

0.80

V3

VΦ1 VΦ2 VΦ3

0.00 0.00

0

240

120

IΦ1 IΦ2 IΦ3 0

240

Measured Time(msec)

120

23.50

hase TOC and Stator Diff. Settings should  be switched off to test this function. 24. Ground Time Over Current-1 (51G)

24.1 Pickup Accuracy

Pickup Level Time Delay

Sr.

= =

0.065 P.U 1.00 Sec

Applied Ground Current (Amp)

Status

Ig

IΦ1

1

0.066

0

No Pickup

2

0.067

0

Pickup

24.2 Operating Time Accuracy

Sr.

1

Applied Ground Current (Amp)

Ig

IΦ1

0.100

0

Measured Time (Sec)

1.02

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Test Report of Generator Protection Relay (G60-A) for Engro Powergen Project

25.

14

Verification of LED’s

Sr. 1 2 3 4

Configuration Stator differential Phase TOC Phase IOC Ground TOC

Remarks Functional Functional Functional Functional

5

Generator Unbalance

Functional

6

Phase UV 1

Functional

7

Phase UV 2

Functional

8

Phase OV 1

Functional

9

Volts Per Hz 1

Functional

10

Volts Per Hz 2

Functional

11

Loss of excitation

Functional

12

Accidental Energization

Functional

13

rd

3 harmonic under voltage

Functional

14

Sensitive directional Power stage 1

Functional

15

Sensitive directional Power stage 2

Functional

Tested By

Witnessed By

Mr.Mubasher Ahmed EPESOL PVT LTD

Mr.Ijlal Engro Powergen

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