Functional Safety Training

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline

www.premier-fs.com

Premier Safety Consulting

Premier Safety Consulting in cooperation with

TÜV Industrie Service GmbH Automation, Software and Information Technology - ASI



PCS is TÜV Ind Ind us trie Service Gmb H, ASI accep ted  c o u r s e p r o v i d e r f o r t h e T ÜV F u n c t i o n a l S a f e t y P r o g r a m  

Premier Functional Safety Engineering Safety Instrumented Systems Course Outline Four (4) days Mastering Training Program Instructor  –Classroom setting Working examples and discussions Evaluation exam Compliance to competency requirements of: IEC 61508-1 Paragraph 6.2.1 (h)  IEC 61511-1 Paragraph 5.2.2  TÜV Certificate

1

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline Premier Safety Consulting

www.premier-fs.com

TÜV Rheinland Group

TÜV Functional Safety Program What is the TÜV Functional Safety Program?  An extended vocational training program institutionalized by TÜV Industrie Service GmbH, ASI together with international course providers  – accepted according to the TÜV Functional Safety Program - to support knowledge, know-how and expertise transfer to engineers working in the field of functional safety. Our aim is to achieve a global, clear and uniform standard of competence towards compliance to the requirements of IEC 61508, IEC 61511 and further relevant international standards. (See more information at www.tuvasi.com ).

Premier Safety Consulting Premier Safety Consulting, part of Invensys Process Systems (IPS) Consulting, offers the PFSE training course addressing Functional Safety in the field of Safety Instrumented Systems. (see more information at www.premier-fs.com) Content, material and final exams for this course have been reviewed and assessed positively by TÜV Industrie Service GmbH, Automation, Software and Information Technology, ASI.

 PCS is TÜV Ind ust rie Service Gmb H, ASI accepted co urs e provid er  for the TÜV Fun ction al Safety Prog ram 

Participants of the Premier Safety Consulting successful completion, a TÜV certificate including a TÜV Functional Safety Engineer  logo and ID number 

PFSE

training course will receive, upon

Cours e Ins tructo rs are certified TÜV Func tion al Safety Exp erts   – SIS  Acc ord ing to the TÜV Functio nal Safety Program 

Robin McCrea-Steele, TÜV FS E xp ert -ID No. 0101/04  Glenn Raney, TÜV FS Exp ert-ID N o. 0116/06 

2

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline

www.premier-fs.com

Premier Safety Consulting

Premier Functional Safety Engineering Safety Instrumented Systems A n I n v e n s y s - P r e m i e r S af e t y C o n s u l t i n g t r a i n i n g c o u r s e d e s i g n e d t o   c o n f o r m t o t h e T ÜV F u n c t i o n a l S a f e t y P r o g r a m a n d a d d r e s s t h e c o m p e t e n c y   req uir emen ts o f IEC61508-1 par. 6.2.1 (h) and IEC61511-1 par. 5.2.2  .

 PCS is TÜV Ind us trie Service Gmb H, ASI accepted co urs e provid er  for the TÜV Fun ction al Safety Prog ram 

Who should attend: Engineers involved in any part of the SIS Safety Lifecycle. Participant eligibility requirements (use form ER04): In accordance with the TÜV Functional Safety Program.  A minimum of 3 to 5 years experience in the field of functional safety. University degree or equivalent engineer level responsibilities status as certified by employer. Course duration: Four (4) days. The first three days are classroom setting instruction that provide detailed information and examples/discussions for understanding and mastering the requirements of IEC61508 / IEC61511 functional safety. Evening study time and problem solving is recommended. The last day consists of a two-part examination: a- 130 multiple choice questions b- 5 working problems Course approval criteria: Passing score is 75% Training Investment: Total price per participant for USA venues is US$ 2,950 (Includes course material, registration fees and TÜV certificate) For international venues, pricing will be established in local currency by our local office. 3

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline

www.premier-fs.com

Premier Safety Consulting

Premier Functional Safety Engineering Safety Instrumented Systems Training and Certification Process: Registration: Use the PCS course registration form PREG04 Eligibility Requirements : Use PCS form ER04 for eligibility according to TÜV Functional Safety Program (this form can be submitted at a later date). However, it is a prerequisite to obtain a TÜV certificate. Course and exam: Participants that complete the PFSE training course continuously  in an Instructor-Classroom setting and meet the approval criteria for  the proficiency examination on management of functional safety, safety instrumented systems, are eligible to receive a TÜV certificate. TÜV Assessment: Upon review of the final exam documents and verification that all the eligibility requirements have been met, TÜV Industrie Service GmbH, ASI issues the TÜV certificate, including the TÜV FS Engineer logo. TÜV FS Engineer Logo: Participants that receive a TÜV certificate and corresponding identification number may use the TÜV FS Engineer logo on their business card. The logo should not be used in any context that may imply that the titled person is an employee of TÜV or works for TÜV. Archiving: TÜV – ASI officially archives exams and documentation of each certified participant. Internet posting: Successful participants of the PFSE training class within the TÜV Functional Safety Program will receive an identification number from TÜV-ASI and will be listed on the www.tuvasi.com internet site. The listing will positively identify and confirm the status of certification for each participant (i.e. valid, pending, canceled, revoked) Validity: Certification has a validity period of 5 years.  After expiration, a revalidation directly with TÜV Rheinland involves submittal of documentation of proof of continuous work in the field of functional safety.

4

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline

www.premier-fs.com

Premier Safety Consulting

IEC 61511-1 Functional Safety  – Safety Instrumented Systems for the process industry sector. 5

M  A N A G E M E N T  O  F F  U N C T I O N A L S  AFETY 

5.1

Objective 

The objective of the requirements of this clause is to identify the management activities that  are necessary to ensure the functional safety objectives are met. NOTE This clause is solely aimed at the achievement and maintenance of the functional safety of safety  instrumented systems and is separate and distinct from general health and safety measure necessary for the achievement of safety in the workplace.

5.2

Requirements 

5.2.1

General 

5.2.1.1  The policy and strategy for achieving safety shall be identified together with the

means for evaluating its achievement and shall be communicated within the organization. 5.2.1.2  A safety management system shall be in place so as to ensure that where safety 

instrumented systems are used, they have the ability to place and/or maintain the  process in a safe state. 5.2.2

Organization and resou rces 

5.2.2.1  Persons, departments, organizations or other units which are responsible for 

carrying out and reviewing each of the safety life-cycle phases shall be identified  and be informed of the responsibilities assigned to them (including where relevant, licensing authorities or safety regulatory bodies). 5.2.2.2  Persons, departments or organizations involved in safety life-cycle activities shall 

be competent to carry out the activities for which they are accountable. NOTE As a minimum, the following items should be addressed when considering the competence of   persons, departments, organizations or other units involved in safety life -cycle activities: a) b) c) d) e) f) g) h)

i)

engineering knowledge, training and experience appropriate to the process application; engineering knowledge, training and experience appropriate to the applicable technology used (for  example, electrical, electronic or programmable electronic); engineering knowledge, training and experience appropriate to the sensors and final elements; safety engineering knowledge (for example, process safety analysis); knowledge of the legal and safety regulatory requirements; adequate management and leadership skills appropriate to their role in safety life-cycle activities; understanding of the potential consequence of an event; the safety integrity level of the safety instrumented functions; the novelty and complexity of the application and the technology.

5

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline

www.premier-fs.com

Premier Safety Consulting

Premier Functional Safety Engineering Safety Instrumented Systems Course Outline Process Safety Risk / Layers of Protection International Safety Standards, Regulations, Enforcement Safety Integrity Level (SIL) Assignment Methodologies Safety Requirement Specifications (SRS) Development Safety Integrity Level (SIL) Verification Methodologies Management of Functional Safety SIS Design and Good Engineering Practices

Course Agenda Overview Day 1 

1. Overview of TÜV Functional Safety Program 2. Introduction to Safety Instrumented Systems Overview of International Safety Standards IEC-61508/ 61511 (in the U.S.,  ANSI/S84.01-2004) What is Safety Integrity Level (SIL)?  Probability to Fail on Demand (PFD)  Demand VS. Continuous Mode Process sensitivity and safety  ALARP Safety integrity levels assignment Consequence Analysis Risk Matrix / Risk Graph Layer of Protection (LOPA) Day 2 

1. Semi-Quantitative SIL assignment method Methodology Examples of use Conclusions 2. Safety Requirements Specification (SRS) Template Scope SRS Checklist SRS Guidance (IEC-61511) Compliance Process Assessment SRS Basis of Design ESD P&ID Diagrams Technical Requirements Start-Up Procedures DCS Functions Testing, Procedures and Commissioning Management of Change 6

Premier Safety Consulting Premier Functional Safety Engineering Safety Instrumented Systems Training Course

Training Course Outline

www.premier-fs.com

Premier Safety Consulting

Premier Functional Safety Engineering Safety Instrumented Systems Course Agenda Overview (continued) Day 3 

1 SIL Verification IEC-61508 and 61511 Methods  Reliability Block Diagrams  Simplified Equations  Fault Tree Analysis  Markov Models Fault Tree Analysis (FTA) QRA Methodology Examples  Availability and Reliability Determination Fault Tree Analysis (FTA) System improvement using FTA 2

3 4 5

Management of Functional Safety Role of individuals Plan for verification, assessments, auditing and validation. Procedures for evaluating performance after SIF is installed Design and Good Engineering Practices Operation and maintenance Summary of 3 day training Questions Follow-up

Day 4 

Comprehension and mastering of the PFSE training course material will be verified by a 4 to 6 hour proficiency examination consisting of 130 multiple choice, and 5 working problems. Overall passing criteria is 75%.

Participants that complete the PFSE training course continuously in the InstructorClassroom setting, meet the eligibility criteria according to the TÜV Functional Safety Program and pass the proficiency examination, are eligible to receive a TÜV certificate including the TÜV Functional Safety Engineer logo.

7