Functional Design Specification - Automation System
Short Description
Gulf Automation System...
Description
Functional Design Specification
PROJECT: DUKHAN ROAD TILTED INTERCHANGE & QATAR ACADAMEY TUNNEL
CLIENT: ASHGHAL
CONSULTANT DARAL - HANDASAH MAIN CONTRACTOR:
QD-SBG
SUB CONTRACTOR: ALMALKHI TRADING AND CTRACTING
FUNCTIONAL DESIGN SPECIFICATION
COMPANY
PLC – AUTOMATION CONTROL SYSTEM
Document Reference No: GAS-PRJ-17-037-0 GAS-PRJ-17-037-004 04
GULFAUTOMATION SYSTEM BUILDING N0.16, ZONE – 24, STREET – 830, ALMUNTAZAH COMMERCIAL, RAWDAT ALKHAIL, HITEEN STREET,
Public Works Authority (Ashghal) Dukhan Road – Qatar Academy & Tilted Interchange Tunnel PLC Control System Functional Design Specification General Information Information
Privacy Information Information This document may contain information of a sensitive sensitive nature. This information should not be given to persons other than those who are involved with this system/project or who will become involved during its lifecycle.
Change Control Revision Date
18.06.2017
Purpose/Description
ISSUED FOR APPROVAL
Functional Design Specification
Prepared
Rajeshwaran 1 of 51
Review
Approved
Hariprashanna.kS GAS-PRJ-17-037-004
GENERAL INFORMATION ................................................................................................................................ 1 PRIVACY INFORMATION .................................................................................................................................. 1 CHANGE CONTROL .......................................................................................................................................... 1 1.
OVERVIEW..................................................................................................................................................
2.
SYSTEM OVERVIEW - PLC ...................................................................................................................... 4 2.1 2.2 2.3 2.4 2.5 2.5 2.8 2.9 2.9
3.
......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............18 REFERENCE DOCUMENT........................... .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....18 OVERVIEW ............................
PLC CABINET .......................................................................................................................................... 19 7.1 7.1 7.2 7.3 7.4 7.5 7.5 7.6
8.
REFERENCE DOCUMENT........................... ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............17 .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....17 OVERVIEW ............................
TOUCH PANEL HMI ................................................................................................................................. 18 6.1 6.2
7.
REFERENCE DOCUMENT........................... ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............16 OVERVIEW ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....16 IP A IP ADDRESSING ............................ .......................................... ............................ ............................. ............................. ............................ ............................ ............................ ........................ ..........16
PROFINET NETWORK ............................................................................................................................ 17 5.1 5.2
6.
......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............15 REFERENCE DOCUMENT........................... OVERVIEW ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....15
MODBUS TCP/IP NETWORK ................................................................................................................. 16 4.1 4.2 4.3
5.
INTRODUCTION ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. ...............4 OBJECTIVE ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. ...................... .......5 PURPOSE .......................... ......................................... ............................. ............................ ............................ ............................ ............................ ............................ ............................ ........................ ..........6 REFERENCE DOCUMENTS .......................... ........................................ ............................ ............................. ............................. ............................ ............................ .......................... ............6 GLOSSARY OF TERMS .......................... ........................................ ............................ ............................. ............................. ............................ ............................ ............................ ................... .....7 H ARDWARE & SOFTWARE SYSTEM ASSOCIATED WITH PLC P ANEL ........................... .......................................... ............................ ................ ...8 HOT STANDBY SYSTEM ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ................ 9 CONTROLLER ........................... .......................................... ............................. ............................ ............................ ............................ ............................ ............................ ............................ ................ 11 PLC SYSTEM CONFIGURATION ............................ .......................................... ............................ ............................ ............................ ............................. ............................ ...............12
RIO NETWORK ......................................................................................................................................... 15 3.1 3.1
4.
4
.......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....19 OVERVIEW ............................ P ANEL DIMENSIONS ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ .................... ......19 P ANEL M ANUFACTURER ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............19 P ANEL ACCESS ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ ........................... .............19 ........................................ ............................ ............................. ............................. ............................ ............................ ............................ ................. ...20 P ANEL ACCESSORIES .......................... P ANEL COMPONENTS .......................... ........................................ ............................ ............................. ............................. ............................ ............................ ............................ ................. ...20 POWER SUPPLY M ANAGEMENT ............................ .......................................... ............................ ............................ ............................ ............................. ............................ ............... 21 P ANEL FINISH ........................... .......................................... ............................. ............................ ............................ ............................ ............................ ............................ ............................ ................ 21
SYSTEM FAILURE ................................................................................................................................... 21 8.1 8.3 8.3 8.4
PLC SYSTEM F AILURE............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ................ 21 ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............21 HMI/SCADA FAILURE ........................... POWER SUPPLY F AILURE ........................... ......................................... ............................ ............................. ............................. ............................ ............................ ........................ ..........21 RIO COMMUNICATION F AILURE ............................ .......................................... ............................ ............................ ............................ ............................. ............................ ............... 22
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9.
HMI CONFIGURATION ............................................................................................................................ 22 9.1 9.2 9.3 9.4
10
PLC SOFTWARE CONFIGURATION ..................................................................................................... 30 10.1
11
HMI F ACILITIES ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ ........................... .............22 SCREEN UTILITIES .......................... ......................................... ............................. ............................ ............................ ............................ ............................ ............................ ...................... ........24 SECURITY SYSTEM ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ .................... ......25 ........................................ ............................ ............................ ............................ ............................ ............................ ........................... .............26 HMI GRAPHIC SCREENS ..........................
.......................................... ............................. ............................ ............................ ........................ ..........30 PLC PROGRAM DEVELOPMENT OVERVIEW ...........................
SAFETY CONSIDERATION .................................................................................................................... 31
12 ACCEPTANCE ACCEPT ANCE CRITERI A ....................................................................................................................... 32 13
DOCUMENTATION .................................................................................................................................. 33
14
BILL OF MATERIAL MATERIAL ................................................................................................................................. 34 14.1 14.2
BILL OF M ATERIAL FOR PLC & RIO P ANEL ........................... .......................................... ............................. ............................ ............................ ........................ ..........34 PROGRAMMING TERMINAL & ACCESSORIES .......................... ......................................... ............................. ............................ ............................ ........................ ..........51
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1.
Overview
The functional design process maps the "what to do" of the Requirements Specification into the "how to do it" of the design specifications. During this stage, the overall structure of the product is defined from a functional viewpoint. The functional design describes the logical system flow, data organization, organization, system inputs and outputs, processing rules, and operational characteristics of the product from the user's point of view. The functional design is mainly concerned with the software or hardware that will support the operation of the product or the physical organization of the data or the programs that will accept the input data, execute the processing rules, and produce the required output. Suggested Approaches: c entric design approach which makes it possible for the e nd users to Prototyping - Prototyping is a user centric visualize the system, even before it is being built, and provides a mechanism to validate requirements in earlier stages. Prototypes will also serve to to provide screen shots which can be inserted into the Use Case and/or User Interface/Screen Design Documents.
2.
System Overview - PLC
2.1
Introduction
This document is a technical submission detailing supply of PLC control panel (PCP) that includes a PLC based control system for use by Ashghal for its Tunnel and Utility Building at Dukhan Road – Road – Qatar Qatar Academy & Tilted Interchange Tunnel, Qatar. The panel will be designed with all the I/O interfacing with panel emanating in safe area.
TILETED INTERCHANGE: MAIN PANEL PLC Panel will be in the RIGHT ROAD Control room/MCC Room, where RIO - 1 will be Left Road Control/MCC. RIO panel 2 will be in the Right ROAD Inside the Tunnel and RIO Panel 3 will be in the Left Road Inside the Tunnel. Components Designed based on the below requirement •
17 Jet Fan – Fan – RIGHT RIGHT ROAD
•
16 Jet Fan – Fan – LEFT LEFT ROAD
QATAR ACADEMY: MAIN PANEL PLC Panel will be in the Control room/MCC Room, where RIO - 1 & RIO – RIO – 2 2 panel will be inside the Tunnel. Components Designed based on the below requirement •
20 Jet Fan - Tunnel
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2.2
Objective
The Main objectives of PLC system are: •
•
Monitor all equipment’s and instruments in the Tunnel. Control of various equipment’s such Jet Fan VFD, Temperature, Vibration, CO, NO, NO2 Level, Visibility Level & Air Velocity Level
•
Store and retrieve historical date like level, flow, pressure etc.
•
Store Alarms in SCADA.
•
Logging of operational parameters in terms of tre nds, events & alarms in SCADA.
•
Provide overall plant controls from SCADA station or panel mounted HMI.
Note: SCADA will be done by others The complete PLC panel will be provided with backup electrical power by a dedicated UPS. This will help to keep the control system in healthy state and monitoring the plant parameters even in the complete power failure state. This UPS will be supplied by others The SCADA system will record the critical operating data of Jet Fans. The data can be retrieved from the system (up to the last log) even after complete shutdown, for plant parameter analysis. The system will not restart automatically on power re storation. Operator intervention is required to acknowledge/ Reset faults. The Control system comprises of PLC system w ith its CPU, Power Supplies, I/O Cards, Ethernet switch, DC power supply for field interrogation, interface relays, terminals etc housed inside the control panel. Both SCADA work station (supplied by others) & panel mounted HMI w ill be communicating with PLC on a High-speed Ethernet network for DATA exc hange. PLC/SCADA system is being engineered using Siemens “SIMATIC S7-400H, 412-5H” System PLC with SCADA software. The Panel Mounted HMI will be Siemens “SIMATIC HMI TP1500 Comfort, Comfort Panel” The FDS provides the conceptual basis for the control system and will be further supported by specifications and design documents forming the contents of the total system documentation. This document will be supported further by specifications and design documents forming the contents of the total system documentation. We have endeavored to provide system components that comply with Contract specifications
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Purpose
2.3
The purpose of this Functional Design Specification is to detail the manner in which it is intend to implement the control system to meet the requirements of the Dukhan Tunnel specifications. This document describes the Hardware and t he Software of the PCP & associated PLC based control system. The purpose of this document is not intended to address how the control functions will be implemented but to address what functions are available. How the functions are implemented in the PLC and PCP logic will be covered in the subsequent software design stage and the Control Philosophy.
Reference Documents
2.4
Item
Drawing. / document description
1
Material Submittal
2
P&ID
3
System Architecture
4
PLC, I/O List
5
Control Philosophy Main Panel & RIO Panel GA and Wiring drawings Layout Drawing Cause & Effect Drawings Set Point & Alarm Table
6 7 8 9
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2.5
Glossary of Terms AI
Analog Input
AO
Analog Output
CPU
Central Processing Unit
DI
Digital Input
DO
Digital Output
ENET
Ethernet Network
EWS
Engineering Work Station
FDS
Functional Design Specification
GA
General Arrangement
H/W
Hardware
HMI
Human Machine Interface
I/O
Input and/or Output
MCC
Motor Control Centre
MCB
Miniature Circuit Breaker
OWS
Operator Work Station
PA
Process Automation
PC
Personal Computer
PCP
Process Control Panel
PLC
Programmable Logic Controller
PSU
Power Supply Unit
P&ID
Process & Instrument Diagram
SCADA
Supervisory Control & Data Acquisition
PS
Pumping Station
S/W
Software
TCP/IP
Transmission Control Protocol / Internet Protocol
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The following definitions are used throughout this document: Rack Slot Card Channel
2.5
: An I/O chassis having many slots to hold I/O Modules : A physical position in a rack. : A single Module : A single input or output signal wired to module
Hardware & Software System Associated with PLC Panel
The following hardware / Software systems ar e supplied for his project: -
•
Control Panel
•
Siemens based PLC System – Hot Redundancy system
•
Modbus TCP/IP Network, Modbus Serial Network
•
HMI workstation
•
Configured PLC application program using SIMATIC S7 Step7 Prof 2010 SR4/V14 SP1software Each of these items is described in detail below.
2.6
PLC Control Panel (PCP)
One fully assembled, completely wired, factory tested PLC panel completely will be supplied as part of the control system. PCP will have front access only Cable entry shall be bottom entry only as per project requirement. Wire colors and wiring segre gation within PCP will be in full compliance to the project specifications & will be detailed in control panel wiring drawings submission for approval prior to manufacturing.
2.7
PLC System
The PLC will be Siemens Hot standby PLC. The I/Os will be communicating with CPU over RIO Network. HMI/SCADA station will be communicating with PLC via High Spee d Ethernet Network. The PLC processors will be installed in a ‘Hot Backup’ configuration with dual redundant processors and simplex remote I/O. Redundancy will only be configured for CPU, Power Supply & Remote I/O Communication. The backup changeover and communications is controlled by Coprocessor and is invisible to operations. Change over occurs automatically upon processor, power supply, chassis, network card failure or mode change from Run to Program. The primary and secondary processors along with associated hardware will be located in Main PLC Panel. Functional Design Specification
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A panel mounted HMI will be supplied for local graphical interface on panel. The application will run on SIMATIC HMI TP1500 Comfort Panel which will communicate with the Siemens PLC via Modbus TCP/IP network. SCADA station (OWS) will be supplied by others for the local graphical interface. The application will run on professional grade Desktop PC which will communicate with the Siemens PLC via Modbus TCP/IP network. As a part of scope engineering laptop will be supplied. PLC programming software SIMATIC S 7 Step7 Prof 2010 will be installed on this PC for programming / modifications & debugging later.
Hot Standby System
2.8
A Siemens Hot Standby system requires r acks configured with identical hardware, software, and firmware. One of the controllers (PLC) functions as t he Master CPU controller and the other as a Standby CPU controller.
•
The Primary CPU updates the Standby CPU each scan through the FO link.
•
The Master CPU and Standby CPU communicate constantly monitoring the health of the system.
If the Master CPU stops, the Standby CPU takes control within one sc an.
Purpose of a Hot Standby System Siemens Hot Standby with step7 system can be used when downtime cannot be tolerated. Hot standby systems deliver high availability through redundancy. A hot standby system consists of two identical configurations. One of the two processors act as the Master CPU controller, and the other acts as the Standby CPU controller. The Master CPU controller runs t he application program and operates the remote I/O. Either controller can be put in the Master CPU state, but the other must be in the Standby CPU state or offline.
Master CPU and Standby CPU Controllers The Master CPU controller: •
Executes the whole application program (first section included),
•
Controls the remote I/O, and
•
Updates the Standby CPU controller after ever y scan (program cycle).
If the Master CPU controller stops, the Standby CPU controller takes contro l within one scan.
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To determine if the Master CPU controller has stopped, note controller’s status displayed in the Facia LED and the RIO Head’s status displayed by the RIO Head’s LEDs. The Standby CPU controller: •
Executes only the first section of the application program,
•
Checks out the availability of the CPU and CRP modules, and
•
Does not control the remote I/O.
NOTE: As the first section of the program is also executed by the Standby CPU controller, do not use (in the first section) Timer events or any logic which controls the process and the communication.
Switchover Capability •
•
•
One of the two controllers may function as the Master CPU controller and the other as the Standby CPU controller. Master CPU and Standby CPU states are switchable. Therefore, if one of the two controllers are functioning as the Master CPU controller, the other must be in Standby CPU mode. Otherwise, the second controller is in the default mode, which is offline. The remote I/O is controlled by the Master CPU controller.
Monitoring the System •
•
•
The Master CPU and the Standby CPU controllers communicate with each other constantly to monitor the functionality of the system. If the Master CPU controller stops, the state of the controllers is switched. The Standby CPU controller becomes the Master CPU, executes the application program, and controls the remote I/O. If the Standby CPU controller stops, the Master CPU controller continues to run without redundancy and acts as a stand-alone system.
Online Modification •
It is possible to make I/O configuration changes when the PLC is in RUN mode, and more especially:
•
Add a module (discrete or analog) in a free slot,
•
Delete a module (discrete or analog),
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•
Modify the configuration parameters of a module (discrete or analog).
Power Cycle •
On power cycle, the controller automatically detects the Master CPU. The second system automatically becomes the Standby CPU.
Description of the Hot Standby •
The Master CPU PLC executes the application program and controls the remote I/O process. If a Standby CPU is present, the Master CP U sends application data and I/O to it.
Run Standby CPU •
The PLC indicates that it is running well and is ready to take over the process if the Master CPU stops. Run Offline
•
The PLC executes the complete application program but the I/O is not written. This state is either manually activated or the CPU detects it itself. Stop (Offline)
•
The PLC executes neither the application program nor controls the process.
•
•
The run offline and the stop offline state can occur in the Master CPU and in the Standby CPU at the same time.
Stop (Offline) •
•
2.9
The PLC executes neither the application program nor controls the process. The run offline and the stop offline state can occur in the Master CPU and in the Standby CPU at the same time.
Controller High performance CPU is used to control and monitor the whole system.
The system also offers the following benefits •
Distributed control which reduces downtime
•
Programming/Trouble shooting from work station having engineering software’s.
•
IEC 61131-3 compliant ladder and function block programming features.
For details specification please refer the data sheets attached in the material submittal. Functional Design Specification
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2.9
PLC System Configuration
a. Panel Location: Dukhan road – Tilted interchange tunnel – Main PLC Dukhan road – Tilted interchange tunnel – RIO -1 Dukhan road -Tilted interchange tunnel- RIO-2 Dukhan road -Tilted interchange tunnel- RIO-3 Dukhan road –Qatar Academy - Main PLC Dukhan road –Qatar Academy – RIO-1 Dukhan road –Qatar Academy – RIO-2 b. Reference Documents: PLC/SCADA System Architecture c. Input / Output Assignments The input / output assignments have been derived from the IO LIST. The I/O lists for location will be submitted vide separate document PLC I O LIST. From these documents approximate I/O quantities envisaged are: Total I/O Points for Qatar Academy Tunnel Digital Input
– 150
Digital Output – 72 Analog Input
– 143
Analog Output – 24 Soft Signals -
As Required
Total I/O Points for Tilted Interchange Tunnel Digital Input
– 246
Digital Output
– 120
Analog Input
– 224
Analog Output
– 41
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d. Hardware Configuration – PLC Panel
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3.
RIO Network
3.1
Reference Document
PLC/SCADA System Architecture
3.1
Overview
Siemens RIO network is a high speed local area network (LAN) that uses commercially available fibre optic cable and fiber optic media tec hnology.
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4.
Modbus TCP/IP Network
4.1
Reference Document
PLC/SCADA System Architecture
Overview
4.2
Siemens TCP/IP Ethernet modules make it possible for a Siemens controller to communicate with devices on an Ethernet network using Modbus TCP/IP –protocol. SCADA Workstationsupplied by OTHERS
IP Addressing
4.3
S.No.
Device Descrip tio n
Propos ed IP Address 192.168.1.1 (+1 address automatically considered when it is in online)
1 Hot Standby Processor 2
SIMATIC NET CP 443-1
192.168.1.3 (+1 address automatically considered when it is in online)
Ethernet Module 3
SIMATIC HMI TP1500 Comfort HMI
192.168.1.5
4
SCADA Workstation - BY OTHERS
192.168.1.6
5
ENGINEERING LAPTOP
192.168.1.7
6
Reserved
192.168.1.8 to 192.168.1.10
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5.
Profinet Network
5.1
Reference Document
PLC/SCADA System Architecture
5.2
Overview
SIMATIC ET 200 SP, Profinet Interface Module module is used to communicate with different devices to collect the data. Each RIO panel has got separate Profinet module to communicate with the other devices.
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6.
TOUCH Panel HMI
6.1
Reference Document
PLC/SCADA System Architecture
6.2
Overview
Following two operator interfaces will be provided based SCA DA station- supplied by others. Panel mounted Operator panel (HMI). SCADA station- supplied by others as well as panel mounted HMI will provide full monitoring and control of the complete pumping station. SCADA work station will be configured for the following additional work. Historical Data Logging Historical trending, backup and archive.
Engineering software shall be installed on laptop supplied along with the system. This will enable the system engineer to modify/debug the PLC/HMI application software at later date on the laptop itself and do necessary upload /download application program to PLC or panel mounted HMI application program without any additional requirements.
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7.
PLC Cabinet
7.1
Overview
There are totally 7 Panels in the system. To be in symmetry, all specifications for the control panel shall be fabricated in Sheet steel for Main panel, RIO panel and RIO LV panel. Rest of them shall be Stainless steel wall mounted enclosure. Sufficient spare space will be provided in control panel for future requirements. Control panel houses PLC’s, I/O C hassis, relays, 24V DC Power Supply Unit, MCB’ s, terminals etc.
7.1
Panel Dimensions
Height (mm)
7.2
Width (mm)
Depth (mm) PANEL REFERENCE
2000
800
800
MAIN PANEL- TILTED INTERCHANGE TUNNEL PANEL
1200
800
300
RIO PANEL 1
1200
800
300
RIO PANEL 2
1200
800
300
RIO PANEL 3
2000
800
800
MAIN PANEL- QATAR ACADEMY MAIN PLC PANEL
1200
800
300
RIO PANEL 1
1200
800
300
RIO PANEL 2
Panel Manufacturer
Panel enclosure Manufacturer - RITTAL, Hoff Man or Equivalent
7.3
Panel Access
Panel access shall be front access o nly.
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7.4
Panel Accessories
The panel will be fitted with: •
Gland plates
•
Mounting plates
•
Lifting Hooks
•
Key locks
•
Drawing Pocket
•
Panel lights with door switch
•
Fan and filters.
•
Hygrostat and heaters
7.5
Panel Components
Control Panel will be fitted with the following Components. •
Siemens PLC hardware’s.
•
24VDC power Supply unit (Redundant configuration)
•
230 VAC socket outlet with MCB.
•
Enclosure light for each cabinet (door activated)
•
Mains Isolators.
•
AC + DC power distribution equipment.
•
Interface relays with LED indication.
•
Fused and normal feed through terminal blocks.
•
Fan / Air Filters.
•
Temperature Switch.
•
Heater / Thermostat.
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7.5
Power Supply Management
Complete control system including, PLC hardware, instrumentation, panel HMI, will be powered through UPS. UPS will be supplied by others
7.6
Panel Finish
The panel color shall be RAL 7035 for sheet steel. Stainless steel shall be colorless.
8.
System Failure
8.1
PLC System Failure
PLC system is offered in a hot backup configuration which means the failure of one processor sub system will not lead to a total system shutdown. Processor sub system comprises of power supply, chassis, CPU. Failure of any one of the se modules will result in switchover to the hot standby secondary. Switchover is bump less. Both sub systems are identical. Whichever sub system completes the power up sequence first, assume the role of Master. The program is downloaded to the Master and standby processor. Proposed PLC platforms support module hot swapping facility which means any faulty modules can be replaced online without shutdown of PLC system. F ailure of any sub system will be logged as high priority alarm in HMI/SCADA system.
8.3
HMI/SCADA FAILURE
Both HMI & SCADA work station will be working in parallel. In case of failure of any HMI, complete plant will be still available for monitoring from SCADA work stations. S imilarly, in case of failure of SCADA work station, PLC System can be monitored and controlled through HMI. In case of SACDA work station failure, parameter logging will be un-available until the workstation operation is re stored. SCADA will be supplied by Others.
8.3
Power Supply Failure
The 24VDC field power supply also will be provided with the redundant configuration. If there is any failure of primary power supply, secondary power supply will keep the plant operating. Failure of any power supply shall be logged as common utility alarm on HMI/SCADA for operator’s attention.
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8.4
RIO Communication Failure
In the event of any one RIO communication network link failure, Communication will switch over to other redundant control link without interruption. Failure of RIO link will be logged as high priority alarm on HMI/SCADA station.
9.
HMI Configuration
Customized application developed through Siemens’s SIMATIC S7 Step7 Prof 2010 Designer software runs on the HMI.
HMI configuration for this application consists of: •
Configuration of Screen Utilities
•
Configuration of Security system
•
Configuration of Graphic Screens
•
Configuration of Alarm Management System
•
Configuration of Data Logging System – applicable to SCADA work station only. SCADA will be supplied by OTHERS
9.1
HMI Facilities
a.HMI User Interface The HMI system acquires real time data from the plant and presents this in a graphical form to the Control Engineer. Hierarchical displays are used throughout, allowing the control staff to access detailed displays via “hot areas” on the overview screen. Operator / Engineers will have access to the following facilities, subject to password protection as documented elsewhere. Monitoring and control of field devices Device status, A larm monitoring.
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b. HMI System Functions All displays maintain a common look and feel. The interface is configured to mee t the requirements of the project with Hierarchical displays utilized to aid operation of the overall system.
c.HMI Graphical User Interface The graphical user interface is based on standard Siemens Designer functions and consists of user configurable colour graphic displays, which provide overviews of various sections of the pumping station.
The Human-machine-interface is operated via user-friendly commands and menus supplemented by Touch option. It provides user-defined color graphic trends, and alarms.
Application can be edited / expended using Siemens Programming software. Application enables part(s) of a graphical window to be iconized. Selection of an icon causes a sub window to pop-up on top of the graphical window. Sub windows may be used to display detailed process mimics or simply tabulate measured and calculated values.
The HMI Graphical Page comprises of:
Static (fixed) background, i.e. shapes and characters with a permanent pipeline or process layout. Dynamic foreground, i.e. shapes and characters, which represents dynamic information in the database and therefore change in time, these can be changed manually from the display. The dynamic foreground includes the following display facilities:
Alphanumeric fields, display dynamic database information. Different colors are employed to identify in/out range, valid/invalid etc.
Symbols show the status flag or value of database information by means of graphical attributes, such as color or additional symbols. Functional Design Specification
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GAS-PRJ-17-037-004
9.2
Screen Utilities
A few operator functions are available on gr aphic screens as described below. a. Control of Field Devices On selected screens, it is possible for an operator to open and close valves (Not Applicable for this Project) and start Forward /Reverse / stop motors. This is achieved by pointing to the item on the screen, Clicking and selecting the desired control action from the pop up list of commands. b. Control Selections Available Latest windows pull-down menu features are invoked on each control screen opening screen selection popup. Screen selection popup has following pushbuttons for the following purposes: -
Pushbutton Description
Function
Screen HMI
Open any plant screen configured in
Trend
Displays Trend screen
Alarm Summary
Displays Alarm Summary Page
Set points
Display Set points Screen
Following features are available directly on individual screen Alarm Acknowledge
Silences Audible Alarm
Alarm Reset
Reset Alarm
Log In
Display Log in Window
Log Out settings
Log Out from the system to Default
Alarm Banner
Display Latest Alarm
Functional Design Specification
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GAS-PRJ-17-037-004
9.3
Security System
A comprehensive security system is configured to ensure overall integrity of the control system . Four levels of security are configured for the following personnel: -
•
Default
•
Operator
•
Supervisor
•
Engineer
a. Default Security The system will “boot up” with default security level
b. Security Group definition
Group 1
Group 2
Group 3
Group 4
Name
Manager
Engineer
Supervisor
Operator
Default
Default Password
Manager 1
Engineer 1
Sup1
Opr1
NIL
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
View Application Shutdown Trend System Configuration Security
Group 5
X
Alarm Summary Display
X
X
X
Tag Group Editor
X
X
X
Security Areas/ Functions
X
X
Main Menu
X
X
X
X
Control Override
X
X
X
Set point Access
X
X
Note: “X” – Access Allowed Functional Design Specification
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GAS-PRJ-17-037-004
9.4
HMI Graphic Screens
Each Graphic screen has following properties:
Header section: Common top header on every screen will provide access to following •
Screen Selection
•
Screen Description
•
Date/ Time
Footer •
Alarm Acknowledge
•
Alarm Reset
•
Log in
•
Log out facility
•
One Line Alarm Banner
Screen Selection •
Screen selection tab opens a popup screen showing various sections of plant. Operator can click on any button to display the relevant screen.
Alarm Banner •
A single line alarm banner provided on the header sc reen displays the most recent alarm
Alarm Acknowledge •
Alarm can be acknowledged from any screen by clicking on alarm acknowledged button
Date & Time •
HMI current date & time are displayed on every screen
Linking to another Screen •
Each graphic screen provides to & from linking with the relevant pages
Events/Alarms display: •
LL, L, H or HH event/alarms are also be displayed in form of text along with each relevant transmitter indicator for effective information.
Functional Design Specification
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GAS-PRJ-17-037-004
Popup (for equipment’s): •
Each pump/valve details can be accessed by clicking on its symbol.
•
All status/controls can be accessed from the popup screens.
Colors •
Dynamic States of each Pump/Valve are repre sented by a different color as per specification
➢
Running and Normal
-
Green Colour
➢
Stopped and normal
-
White Colour
➢
Fault Unacknowledged -
➢
Selected in Auto
-
Blue
➢
Danger in Operation
-
Red
ACB/MCCB On
-
White
➢
Valve Open
-
Green (Not Applicable)
➢
Valve Closed
-
White (Not Applicable)
➢
•
Yellow Steady
All lines colors are according to International Standards for HMI.
Trend Selection Screens – on SCADA work st ation only •
Trend screen has default access
•
Utilized for monitoring only
•
Trend screen has link to various configured trends groups
Control System Status / Monitoring screen •
This screen has default access
•
Utilized for monitoring only
•
This graphical screen depicts the status of over all control system including PLC,I/O Network & SCADA Interfacing:
Status of each node/network is displayed for maintenance ease
Process / Timer Set Point Adjustments popup screen •
This screen has supervisor access
•
Provides facility to adjust & monitor important timer set points
Functional Design Specification
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GAS-PRJ-17-037-004
Alarm Management System SCADA has a powerful alarm handling system that is utilized for this project. All alarms are displayed / logged as a clear message indicating condition, time and date stamped. Alarms will be configured with various categories and displayed in the same sequence. Every alarm w ill be logged with date, time, category, Tag Name & Tag Description. Alarm summary will have additional information of tag acknowledged time. Latest alarm depending on category will be displayed on TOP.SCADA system supplied by OTHERS
Alarm Banner A single line alarm banner is reserved on the bottom of each screen to annunciate an alarm condition. If two alarms are raised simultaneously, the alarm with the highest priority is displayed first.
Alarm Logging Alarms are constantly monitored in background at scan rates defined during configuration. Critical alarms are assigned high scan rates; non-critical alarms are scanned at a slower rate. The alarms are logged to any of two locations dependent on severity of the alarm. Critical alarms are logged to: - Screen & Hard Disk Non-critical alarms are logged to Screen Note: Alarm logging shall be available in SCADA only. SCADA will be supplied by others.
Alarm Summary Screen All alarms are automatically sent to the alarm summary page. Each alarm is time and date stamped. Colour coding are used to distinguish Alarm. Alarm has been acknowledged. From the screen, an operator may acknowledge, cancel or clear one of multiple alarm conditions.
Alarm Conditions •
Configured alarm conditions are as per P&ID and Control Philosophy requirement.
Data logging System – Only on SCADA work station •
Data logging models are configured for the variables as per P&ID and Control Philosophy Requirement.
Functional Design Specification
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GAS-PRJ-17-037-004
Example HMI SCREEN for Jet Fan Parameter
Functional Design Specification
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GAS-PRJ-17-037-004
10
PLC Software Configuration
Siemens’s SIMATIC S7 Step7 Prof 2010 software will be used for ladder logic development. The programming will be structured in such a way that it simplifies maintenance, creates an efficient design process, minimizing development errors.
10.1
PLC Program Development Overview
Program will be developed using IEC 61131-3 compliant interface, symbolic programming with structures and arrays to reduce development time.
Program utilizes parameter based addressing which enhances the readability of logic Process specific functions will be developed with some common methodology.
Analog scaling and alarming will be done in the PLC. If any calculations to will be done in PLC.
Logic will be Developed Ladder Language or FBD
Standardized user defined blocks will be used for programming for maintenance ease. Total Run Hours will have calculated with Cumulative Values
PLC Program File Configuration:
The program structure will be hierarchical in nature. Program files will be assigned according to the function performed. Hence program files will be segregated according to function type i.e. Scaling, Alarms, Communication, equipment controls, PID Control, Totalization etc.
Functional Design Specification
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GAS-PRJ-17-037-004
11
Safety Consideration
As part of the process, the wrong operation of the control system may lead to situations arising which pose hazards to operating personnel. The design of the control system is such as to avoid the occurrence of any kind of hazards due to various failures and to minimize the magnitude of such hazards t hat do arise. The following describe aspects of the control system, which may have a safety implication.
a. Safe States on Failure
If the communications to the communication adapter fails or a processor fault is detected, the outputs on all modules in that chassis will return to the fail safe condition i.e. Off Condition.
b. Sequence Operation
Where the control system detects a potentially hazardous situation arising indicated by out of range parameters, the plant sequence shuts down in a controlled manner, and an alarm is raised. Eg process upset/ process parameters are outside safe limits.
c. Processor Power Failure
Upon restoration of power following power failure, all sequences ar e initialized in their quiescent state, irrespective of their state prior to the power failure. Operator intervention required to restart the plant again.
d. Fail safe design considerations
All the alarm signals like LL or HH levels, trip signals etc will be wired using bre ak to fail philosophy. This will ensure the safe operation where the alarm is due to fuse failure or wire disconnection. Functional Design Specification
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GAS-PRJ-17-037-004
12
Acceptance Criteria
a. System Testing Testing will be conducted to ensure that the control system performs in accordance with the Functional Design Specification and the control Philosophy. A System Test procedure is generated to list the hardware and software tests to be performed.
b. Test Format & Content The System Test Specification is a working document that serves as the Test Log. The Test Specification consists of test sheets, which are completed during the testing of the system.
c. Factory Acceptance Testing Factory Acceptance Test are performed which enables us to demonstrate to Client that the System has been tested and performs in accordance with the Functional Design Specification and the control Philosophy prior to the shipment to make sure all the PLC/HMI hardware’s are functioning properly. Complete Graphics and sequence test are performed during factory acceptance test. A detailed FAT procedure is being submitted (attached as an annexure to t his document).
d. Serial Communication Testing
This must be carried out at site commissioning since no slave devices shall be available during FAT.
e. Site Acceptance Testing Site Acceptance Test will be performed which enables us to demonstrate that the System has been tested and performs in accordance with the Functional Design Specification and the control Philosophy during Commissioning. During this test all the functions, graphics and alarms are demonstrated and witnessed by client representatives. A detailed SAT procedure will be submitted for this to conduct the SAT . Functional Design Specification
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GAS-PRJ-17-037-004
13
Documentation
The following documents will be provided on completion of the commissioning phase of the project as as-built:
•
PLC, I/O list
•
PLC System Architecture Drawing
•
As built GA Drawings for control panel
•
As built Wiring Schematic Drawings for control panel
•
Signed FAT / SAT procedure documents
•
HMI screen prints
•
Operation and Maintenance Manual
•
Soft copy of the PLC/HMI Software
•
Relevant hardware user manuals
•
HMI Operation Manual
Functional Design Specification
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GAS-PRJ-17-037-004
14
Bill of Material
14.1
Bill of Material for PLC & RIO Panel
SR. NO
DESCRIPTION
MAKE
PART NO
QTY
UNIT
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-MAIN RACK
TILTED INTERCHANGE TUNNEL MAIN PLC PANEL
PLC HARDWARE
1
SIMATIC S7-400H, 412-5H System-Bundle H-System With 1 X UR2-H, W/O Memory Card, 2 X PS 405 10A, DC 24/48/60V, 4 X Sync-Module 10M, 2 X Sync-Cable 1M, 2 X CPU 412-5H, 4 X Back-up Batteries
SIEMENS
6ES7400-0HR51-4AB0
1
Nos.
2
SIMATIC S7,Ram Memory Card 4MB
SIEMENS
6ES7952-1AM00-0AA0
2
Nos.
3
SIMATIC Modbus/TCP Red for S7-400 H
SIEMENS
6AV6676-6MB30-3AX0
1
Nos.
4
SIMATIC NET CP 443-1
SIEMENS
6GK7443-1EX30-0XE0
2
Nos.
5
SIMATIC ET 200 SP,Profinet Interface Module
SIEMENS
6ES7155-6AU00-0CN0
1
Nos.
6
SIMATIC ET 200 SP,Bus Adapter
SIEMENS
6ES7193-6AR00-0AA0
1
Nos.
7
SIMATIC ET 200 SP,Digital Input Module 16DI
SIEMENS
6ES7131-6BH00-0BA0
7
Nos.
Functional Design Specification
34 of 51
GAS-PRJ-17-037-004
8
9
10
SIMATIC ET 200 SP, Digital Output Module 16DO, SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO
SIEMENS
6ES7132-6BH00-0BA0
4
Nos.
SIEMENS
6ES7134-6GF00-0AA1
6
Nos.
SIEMENS
6ES7135-6HD00-0BA1
6
Nos.
11
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2B
SIEMENS
6ES7193-6BP00-0BA0
18
Nos.
12
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2D
SIEMENS
6ES7193-6BP00-0DA0
5
Nos.
SIEMENS
6ES7193-6SC00-1AM0
2
Nos.
SIEMENS
6ES7137-6AA00-0BA0
1
Nos.
SIEMENS
6GK5204-2BB10-2AA3
4
Nos.
SIEMENS
6EP1334-3BA10
2
Nos.
SIEMENS
6EP1961-3BA21
1
Nos.
SIEMENS
6AV212-0QCO2-0AX0
1
Nos.
1
Nos.
13 14 15
16
17
18
SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module SCALANCE X204-2 Managed IE Switch SITOP PSU200M Stabilized Power Supply Unit SITOP PSE202U Redundancy Module Input/Output SIMATIC HMI TP1500 Comfort ,Comfort Panel
SOFTWARE
1
SIMATIC S7 Step7 Prof 2010 SR4/V14 SP1 Combo INCL. TIA Portal, Floating License For1 User, E-SW, SW And Docu. On DVD, License Key On USB Stick , Class A, 5/6 Languages (GE,EN,FR,IT,SP)/(CN), Executable Under
Functional Design Specification
SIEMENS
35 of 51
6ES7810-5CC11-0YA5
GAS-PRJ-17-037-004
Windows XP For2010 Only Windows 7 For 2010 & V14 SP1, Windows 8.1 For V14 SP1 Only Reference -HW: S7300/400 (S7-1200/1500)
PANEL & SWITCHGEARS
1
Compact Encloures 2000(H) X 800(W) X 800(D)
2
RITTAL/ REPUTED
TS8005.500
1
Nos.
Single C/O Relay with Base 24VDC
PHOENIX
2966171
64
Nos.
3
MCB 6A
SIEMENS
_
4
Nos.
4
MCB10A
SIEMENS
_
3
Nos.
5
Panel Light 240VAC
REPUTED
_
2
Nos.
6
Door Limit Switch
RITTAL/ REPUTED
SK4127.010
2
Nos.
7
Universal Socket
REPUTED
_
1
Nos.
8
0uter filter unit
RITTAL/ REPUTED
3240.200
3
Nos.
9
Fan and filter unit
RITTAL/ REPUTED
3240.100
1
Nos.
10
Thermostat
ALFA
THV2
1
Nos.
11
Feed Through Terminal BlockUT 2.5
PHOENIX
3044076
269
Nos.
Functional Design Specification
36 of 51
GAS-PRJ-17-037-004
12
Feed Through Terminal Block UT 4-HESI
PHOENIX
3074169
263
Nos.
13
Feed Through Terminal Block UT 10
PHOENIX
3044160
6
Nos.
14
Ground Modular Terminal Block UT-10PE
PHOENIX
3044173
3
Nos.
15
Group Maker CarriersUBE/D N+C
PHOENIX
803122
29
Nos.
16
End Cover -D-UT 2,5/10
PHOENIX
3047028
29
Nos.
17
End Clamp-E/NS 35 N
PHOENIX
800886
70
Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-1 SR. NO
DESCRIPTION
MAKE
PART NO
MODEL
QTY
UNIT
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL TILTED INTERCHANGE TUNNEL RIO-1 PLC HARDWARE
1
SIMATIC ET 200 SP,Profinet Interface Module
SIEMENS
6ES7155-6AU00-0CN0
SIMATIC SERIES
1
Nos.
2
SIMATIC ET 200 SP,Bus Adapter
SIEMENS
6ES7193-6AR00-0AA0
SIMATIC SERIES
1
Nos.
SIEMENS
6ES7131-6BH00-0BA0
SIMATIC SERIES
6
Nos.
SIEMENS
6ES7132-6BH00-0BA0
SIMATIC SERIES
4
Nos.
3
4
SIMATIC ET 200 SP,Digital Input Module 16DI SIMATIC ET 200 SP, Digital Output Module 16DO,
Functional Design Specification
37 of 51
GAS-PRJ-17-037-004
5
6
7
8
9
10
SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO SIMATIC ET 200 SP,Base UnitBU15P16+A0+2B SIMATIC ET 200 SP,Base UnitBU15P16+A0+2D SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module
SIEMENS
6ES7134-6GF00-0AA1
SIMATIC SERIES
5
Nos.
SIEMENS
6ES7135-6HD00-0BA1
SIMATIC SERIES
5
Nos.
SIEMENS
6ES7193-6BP00-0BA0
SIMATIC SERIES
2
Nos.
SIEMENS
6ES7193-6BP00-0DA0
SIMATIC SERIES
6
Nos.
SIEMENS
6ES7193-6SC00-1AM0
SIMATIC SERIES
1
Nos.
SIEMENS
6ES7137-6AA00-0BA0
SIMATIC SERIES
1
Nos.
11
SCALANCE X204-2 Managed IE Switch
SIEMENS
6GK5204-2BB10-2AA3
SIMATIC SERIES
2
Nos.
12
SITOP PSU200M Stabilized Power Supply Unit
SIEMENS
6EP1334-3BA10
SIMATIC SERIES
1
Nos.
HOFFMAN/ SCHNEIDER / REPUTED
M1200800300GSS
M1200800300 GSS
1
Nos.
PANEL & SWITCHGEARS
1
Compact Encloures 1200(H) X 800(W) X 300(D)
2
Single C/O Relay with Base 24VDC
PHOENIX
2966171
2966171
64
Nos.
3
MCB 6A
SIEMENS
_
_
3
Nos.
4
MCB10A
SIEMENS
_
_
1
Nos.
5
Panel Light 240VAC
REPUTED
_
_
1
Nos.
Functional Design Specification
38 of 51
GAS-PRJ-17-037-004
6
Door Limit Switch
RITTAL/ REPUTED
SK4127.010
SK
1
Nos.
7
Feed Through Terminal BlockUT 2.5
PHOENIX
3044076
3044076
250
Nos.
8
Feed Through Terminal Block UT 4HESI
PHOENIX
3074169
3074169
244
Nos.
9
Feed Through Terminal Block UT 10
PHOENIX
3044160
3044160
2
Nos.
10
Ground Modular Terminal Block UT10PE
PHOENIX
3044173
3044173
1
Nos.
11
Group Maker CarriersUBE/D N+C
PHOENIX
803122
0803122
12
Nos.
12
End Cover -D-UT 2,5/10
PHOENIX
3047028
3047028
12
Nos.
13
End Clamp-E/NS 35 N
PHOENIX
800886
800886
28
Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-2 SR. NO
DESCRIPTION
MAKE
PART NO
MODEL
QTY
UNIT
SIMATIC SERIES
1
Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL TILTED INTERCHANGE TUNNEL RIO-2 PLC HARDWARE
1
SIMATIC ET 200 SP,Profinet Interface Module
Functional Design Specification
SIEMENS
6ES7155-6AU00-0CN0
39 of 51
GAS-PRJ-17-037-004
2
3
4
5
6
7
8
9
10
SIMATIC ET 200 SP,Bus Adapter SIMATIC ET 200 SP,Digital Input Module 16DI SIMATIC ET 200 SP, Digital Output Module 16DO, SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO SIMATIC ET 200 SP,Base UnitBU15P16+A0+2B SIMATIC ET 200 SP,Base UnitBU15P16+A0+2D SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module
SIEMENS
6ES7193-6AR00-0AA0
SIMATIC SERIES
1
Nos.
SIEMENS
6ES7131-6BH00-0BA0
SIMATIC SERIES
2
Nos.
SIEMENS
6ES7132-6BH00-0BA0
SIMATIC SERIES
0
Nos.
SIEMENS
6ES7134-6GF00-0AA1
SIMATIC SERIES
11
Nos.
SIEMENS
6ES7135-6HD00-0BA1
SIMATIC SERIES
0
Nos.
SIEMENS
6ES7193-6BP00-0BA0
SIMATIC SERIES
10
Nos.
SIEMENS
6ES7193-6BP00-0DA0
SIMATIC SERIES
3
Nos.
SIEMENS
6ES7193-6SC00-1AM0
SIMATIC SERIES
3
Nos.
SIEMENS
6ES7137-6AA00-0BA0
SIMATIC SERIES
1
Nos.
11
SCALANCE X204-2 Managed IE Switch
SIEMENS
6GK5204-2BB10-2AA3
SIMATIC SERIES
2
Nos.
12
SITOP PSU200M Stabilized Power Supply Unit
SIEMENS
6EP1334-3BA10
SIMATIC SERIES
1
Nos.
1
Compact Encloures 1200(H) X 800(W) X 300(D)
HOFFMAN/ SCHNEIDER / REPUTED
M1200800300GSS
M120080030 0GSS
1
Nos.
2
MCB 6A
SIEMENS
_
_
3
Nos.
PANEL & SWITCHGEARS
Functional Design Specification
40 of 51
GAS-PRJ-17-037-004
3
MCB10A
4
Panel Light 240VAC
REPUTED
_
_
1
Nos.
5
Door Limit Switch
RITTAL/ REPUTED
SK4127.010
SK
1
Nos.
6
Feed Through Terminal BlockUT 2.5
PHOENIX
3044076
3044076
144
Nos.
7
Feed Through Terminal Block UT 4HESI
PHOENIX
3074169
3074169
138
Nos.
8
Feed Through Terminal Block UT 10
PHOENIX
3044160
3044160
2
Nos.
9
Ground Modular Terminal Block UT10PE
PHOENIX
3044173
3044173
1
Nos.
10
Group Maker Carriers-UBE/D N+C
PHOENIX
803122
0803122
17
Nos.
11
End Cover -D-UT 2,5/10
PHOENIX
3047028
3047028
17
Nos.
12
End Clamp-E/NS 35 N
PHOENIX
800886
800886
34
Nos.
Functional Design Specification
SIEMENS
_
_
41 of 51
1
Nos.
GAS-PRJ-17-037-004
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-3
SR. NO
DESCRIPTION
MAKE
PART NO
MODEL
QTY
UNIT
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL
TILTED INTERCHANGE TUNNEL RIO-3
PLC HARDWARE
1
SIMATIC ET 200 SP,Profinet Interface Module
SIEMENS
6ES7155-6AU000CN0
SIMATIC SERIES
1
Nos.
2
SIMATIC ET 200 SP,Bus Adapter
SIEMENS
6ES7193-6AR000AA0
SIMATIC SERIES
1
Nos.
SIEMENS
6ES7131-6BH000BA0
SIMATIC SERIES
21
Nos.
SIEMENS
6ES7132-6BH000BA0
SIMATIC SERIES
0
Nos.
SIEMENS
6ES7134-6GF000AA1
SIMATIC SERIES
10
Nos.
SIEMENS
6ES7135-6HD000BA1
SIMATIC SERIES
0
Nos.
SIEMENS
6ES7193-6BP000BA0
SIMATIC SERIES
8
Nos.
SIEMENS
6ES7193-6BP000DA0
SIMATIC SERIES
4
Nos.
SIEMENS
6ES7193-6SC001AM0
SIMATIC SERIES
2
Nos.
3
4
5
6
7
8
9
SIMATIC ET 200 SP,Digital Input Module 16DI SIMATIC ET 200 SP, Digital Output Module 16DO, SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO SIMATIC ET 200 SP,Base UnitBU15P16+A0+2B SIMATIC ET 200 SP,Base UnitBU15P16+A0+2D SIMATIC ET 200 SP,Shielding Terminals and Plates
Functional Design Specification
42 of 51
GAS-PRJ-17-037-004
10
SIMATIC ET 200 SP Communication Module
SIEMENS
6ES7137-6AA000BA0
11
SCALANCE X204-2 Managed IE Switch
SIEMENS
12
SITOP PSU200M Stabilized Power Supply Unit
SIEMENS
SIMATIC SERIES
1
Nos.
6GK5204-2BB102AA3
2
Nos.
6EP1334-3BA10
1
Nos.
PANEL & SWITCHGEARS
1
Compact Encloures 1200(H) X 800(W) X 300(D)
2
MCB 6A
SIEMENS
_
_
3
Nos.
3
MCB10A
SIEMENS
_
_
1
Nos.
4
Panel Light 240VAC
REPUTED
_
_
1
Nos.
5
Door Limit Switch
RITTAL/ REPUTED
SK4127.0 10
SK
1
Nos.
PHOENIX
3044076
3044076
136
Nos.
PHOENIX
3074169
3074169
130
Nos.
6
7
Feed Through Terminal BlockUT 2.5 Feed Through Terminal Block UT 4HESI
HOFFMAN/ SCHNEIDER/ REPUTED
M120080 0300GSS
M1200800300 GSS
1
Nos.
8
Feed Through Terminal Block UT 10
PHO ENIX
3044160
3044160
2
Nos.
9
Ground Modular Terminal Block UT-10PE
PHO ENIX
3044173
3044173
1
Nos.
10
Group Maker Carriers-UBE/D N+C
Functional Design Specification
PHOENIX
803122
43 of 51
0803122
17
Nos.
GAS-PRJ-17-037-004
11
End Cover -D-UT 2,5/10
PHOENIX
3047028
3047028
17
Nos.
12
End Clamp-E/NS 35 N
PHOENIX
800886
800886
34
Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY MAIN PLC SR. NO
DESCRIPTION
MAKE
PART NO
MODEL
QTY
UNIT
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL
QATAR ACADEMY MAIN PLC
PLC HARDWARE
1
SIMATIC S7-400H, 412-5H System-Bundle H-System With 1 X UR2-H, W/O Memory Card, 2 X PS 405 10A, DC 24/48/60V, 4 X Sync-Module 10M, 2 X Sync-Cable 1M, 2 X CPU 412-5H, 4 X Back-up Batteries
SIEMENS
6ES7400-0HR514AB0
SIMATIC SERIES
1
Nos.
2
SIMATIC S7,Ram Memory Card 4MB
SIEMENS
6ES7952-1AM000AA0
SIMATIC SERIES
2
Nos.
3
SIMATIC Modbus/TCP Red for S7-400 H
SIEMENS
6AV6676-6MB303AX0
SIMATIC SERIES
1
Nos.
4
SIMATIC NET CP 443-1
SIEMENS
6GK7443-1EX300XE0
SIMATIC SERIES
2
Nos.
5
SIMATIC ET 200 SP,Profinet Interface Module
SIEMENS
6ES7155-6AU000CN0
SIMATIC SERIES
1
Nos.
6
SIMATIC ET 200 SP,Bus Adapter
SIEMENS
6ES7193-6AR000AA0
SIMATIC SERIES
1
Nos.
Functional Design Specification
44 of 51
GAS-PRJ-17-037-004
7
SIMATIC ET 200 SP,Digital Input Module 16DI
SIEMENS
6ES7131-6BH000BA0
SIMATIC SERIES
8
Nos.
8
SIMATIC ET 200 SP, Digital Output Module 16DO,
SIEMENS
6ES7132-6BH000BA0
SIMATIC SERIES
5
Nos.
9
SIMATIC ET 200 SP,Analog Input.Module.8AI
SIEMENS
6ES7134-6GF000AA1
SIMATIC SERIES
6
Nos.
10
SIMATIC ET 200 SP,,Analog Output Mod.4AO
SIEMENS
6ES7135-6HD000BA1
SIMATIC SERIES
6
Nos.
11
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2B
SIEMENS
6ES7193-6BP000BA0
SIMATIC SERIES
20
Nos.
12
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2D
SIEMENS
6ES7193-6BP000DA0
SIMATIC SERIES
5
Nos.
SIEMENS
6ES7193-6SC001AM0
SIMATIC SERIES
2
Nos.
SIEMENS
6ES7137-6AA000BA0
SIMATIC SERIES
1
Nos.
13 14
SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module
15
SCALANCE X204-2 Managed IE Switch
SIEMENS
6GK5204-2BB102AA3
SIMATIC SERIES
2
Nos.
16
SITOP PSU200M Stabilized Power Supply Unit
SIEMENS
6EP1334-3BA10
SIMATIC SERIES
2
Nos.
17
SITOP PSE202U Redundancy Module Input/Output
SIEMENS
6EP1961-3BA21
SIMATIC SERIES
1
Nos.
18
SIMATIC HMI TP1500 Comfort ,Comfort Panel
SIEMENS
6AV212-0QCO20AX0
SIMATIC SERIES
1
Nos.
SOFTWARE
1
SIMATIC S7 Step7 Prof 2010 SR4/V14 SP1 Combo INCL. TIA Portal, Floating License For1 User, E-SW, SW And Docu. On DVD, License Key On USB Stick , Class A, 5/6 Languages (GE,EN,FR,IT,SP)/(CN), Executable Under
Functional Design Specification
SIEMENS
6ES7810-5CC110YA5
45 of 51
SIMATIC SERIES
1
Nos.
GAS-PRJ-17-037-004
Windows XP For2010 Only Windows 7 For 2010 & V14 SP1, Windows 8.1 For V14 SP1 Only Reference HW: S7-300/400 (S71200/1500)
PANEL & SWITCHGEARS
1
Compact Encloures 2000(H) X 800(W) X 800(D)
2
Single C/O Relay with Base 24VDC
3
RITTAL
TS8005.500
TS Series
1
Nos.
PHOENIX
2966171
2966171
80
Nos.
MCB 6A
ABB
S202M-C6
S202
4
Nos.
4
MCB10A
ABB
S202M-C10
S202
3
Nos.
5
Panel Light 240VAC
REPUTED
_
_
2
Nos.
6
Door Limit Switch
RITTAL
SK4127.010
SK
2
Nos.
7
Universal Socket
REPUTED
_
_
1
Nos.
8
0uter filter unit
RITTAL
3240.200
3240.200
2
Nos.
9
Fan and filter unit
RITTAL
3240.100
3240.100
2
Nos.
19
Thermostat
ALFA
THV2
THV2
1
Nos.
11
Feed Through Terminal BlockUT 2.5
PHOENIX
3044076
3044076
301
Nos.
Functional Design Specification
46 of 51
GAS-PRJ-17-037-004
12
Feed Through Terminal Block UT 4-HESI
PHOENIX
3074169
3074169
295
Nos.
13
Feed Through Terminal Block UT 10
PHOENIX
3044160
3044160
6
Nos.
14
Ground Modular Terminal Block UT-10PE
PHOENIX
3044173
3044173
3
Nos.
15
Group Maker CarriersUBE/D N+C
PHOENIX
803122
0803122
29
Nos.
16
End Cover -D-UT 2,5/10
PHOENIX
3047028
3047028
29
Nos.
17
End Clamp-E/NS 35 N
PHOENIX
800886
800886
70
Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY RIO-1 SR. NO
DESCRIPTION
MAKE
PART NO
MODEL
QTY
UNIT
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL
QATAR ACADEMY-RIO-1
PLC HARDWARE
1
SIMATIC ET 200 SP,Profinet Interface Module
SIEMENS
6ES71556AU00-0CN0
SIMATIC SERIES
1
Nos.
2
SIMATIC ET 200 SP,Bus Adapter
SIEMENS
6ES71936AR00-0AA0
SIMATIC SERIES
1
Nos.
3
SIMATIC ET 200 SP,Digital Input Module 16DI
SIEMENS
6ES71316BH00-0BA0
SIMATIC SERIES
2
Nos.
4
SIMATIC ET 200 SP, Digital Output Module 16DO,
SIEMENS
6ES71326BH00-0BA0
SIMATIC SERIES
0
Nos.
Functional Design Specification
47 of 51
GAS-PRJ-17-037-004
5
SIMATIC ET 200 SP,Analog Input.Module.8AI
SIEMENS
6ES71346GF00-0AA1
SIMATIC SERIES
7
Nos.
6
SIMATIC ET 200 SP,,Analog Output Mod.4AO
SIEMENS
6ES71356HD00-0BA1
SIMATIC SERIES
0
Nos.
7
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2B
SIEMENS
6ES71936BP00-0BA0
SIMATIC SERIES
6
Nos.
8
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2D
SIEMENS
6ES71936BP00-0DA0
SIMATIC SERIES
3
Nos.
9
SIMATIC ET 200 SP,Shielding Terminals and Plates
SIEMENS
6ES71936SC00-1AM0
SIMATIC SERIES
2
Nos.
10
SIMATIC ET 200 SP Communication Module
SIEMENS
6ES71376AA00-0BA0
SIMATIC SERIES
1
Nos.
11
SCALANCE X204-2 Managed IE Switch
SIEMENS
6GK52042BB10-2AA3
SIMATIC SERIES
2
Nos.
12
SITOP PSU200M Stabilized Power Supply Unit
SIEMENS
6EP13343BA10
SIMATIC SERIES
2
Nos.
1
Compact Encloures 1200(H) X 800(W) X 300(D)
HOFFMAN/ SCHNEIDER/ REPUTED
M1200800300 GSS
M1200800 300GSS
1
Nos.
2
MCB 6A
SIEMENS
_
_
3
Nos.
3
MCB10A
SIEMENS
_
_
1
Nos.
4
Panel Light 240VAC
REPUTED
_
_
1
Nos.
5
Door Limit Switch
RITTAL/ REPUTED
SK4127.010
SK
1
Nos.
6
Feed Through Terminal BlockUT 2.5
PHOENIX
3044076
3044076
112
Nos.
PANEL & SWITCHGEARS
Functional Design Specification
48 of 51
GAS-PRJ-17-037-004
7
Feed Through Terminal Block UT 4-HESI
PHOENIX
3074169
3074169
106
Nos.
8
Feed Through Terminal Block UT 10
PHOENIX
3044160
3044160
2
Nos.
9
Ground Modular Terminal Block UT-10PE
PHOENIX
3044173
3044173
1
Nos.
10
Group Maker CarriersUBE/D N+C
PHOENIX
803122
0803122
17
Nos.
11
End Cover -D-UT 2,5/10
PHOENIX
3047028
3047028
17
Nos.
12
End Clamp-E/NS 35 N
PHOENIX
800886
800886
34
Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY RIO-2 SR. NO
DESCRIPTION
MAKE
PART NO
MODEL
QTY
UNIT
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL
QATAR ACADEMY-RIO-2
PLC HARDWARE
1
SIMATIC ET 200 SP,Profinet Interface Module
SIEMENS
6ES71556AU00-0CN0
SIMATIC SERIES
1
Nos.
2
SIMATIC ET 200 SP,Bus Adapter
SIEMENS
6ES71936AR00-0AA0
SIMATIC SERIES
1
Nos.
3
SIMATIC ET 200 SP,Digital Input Module 16DI
SIEMENS
6ES71316BH00-0BA0
SIMATIC SERIES
7
Nos.
Functional Design Specification
49 of 51
GAS-PRJ-17-037-004
4
SIMATIC ET 200 SP, Digital Output Module 16DO,
SIEMENS
6ES71326BH00-0BA0
SIMATIC SERIES
4
Nos.
5
SIMATIC ET 200 SP,Analog Input.Module.8AI
SIEMENS
6ES71346GF00-0AA1
SIMATIC SERIES
6
Nos.
6
SIMATIC ET 200 SP,,Analog Output Mod.4AO
SIEMENS
6ES71356HD00-0BA1
SIMATIC SERIES
6
Nos.
7
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2B
SIEMENS
6ES71936BP00-0BA0
SIMATIC SERIES
18
Nos.
8
SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2D
SIEMENS
6ES71936BP00-0DA0
SIMATIC SERIES
5
Nos.
9
SIMATIC ET 200 SP,Shielding Terminals and Plates
SIEMENS
6ES71936SC00-1AM0
SIMATIC SERIES
2
Nos.
10
SIMATIC ET 200 SP Communication Module
SIEMENS
6ES71376AA00-0BA0
SIMATIC SERIES
1
Nos.
11
SCALANCE X204-2 Managed IE Switch
SIEMENS
6GK52042BB10-2AA3
SIMATIC SERIES
2
Nos.
12
SITOP PSU200M Stabilized Power Supply Unit
SIEMENS
6EP13343BA10
SIMATIC SERIES
2
Nos.
1
Compact Encloures 1200(H) X 800(W) X 800(D)
HOFFMAN/ SCHNEIDER/ REPUTED
M120080030 0GSS
M120080 0300GSS
1
Nos.
2
MCB 6A
SIEMENS
_
_
3
Nos.
3
MCB10A
SIEMENS
_
_
1
Nos.
4
Panel Light 240VAC
REPUTED
_
_
1
Nos.
5
Door Limit Switch
RITTAL/ REPUTED
SK4127.010
SK
1
Nos.
PANEL & SWITCHGEARS
Functional Design Specification
50 of 51
GAS-PRJ-17-037-004
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