Fuji Film -Datasheet

DATA SHEET INDUSTRIAL RADIOGRAPHIC SYSTEMS

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX20, IX25, IX50, IX80, IX100, IX150, IX29 AND IX59

Fujifilm industrial X-ray films feature revolutionary new film technology. The combination of the latest in emulsion making science and computerized manufacturing processes assure consistent batchto-batch performance; optimum image quality and compatibility with all NDT chemistries and current brand tank / automatic processing conditions. The Fujifilm family of films incorporate unique speed, and grain technologies thus permitting their use over a wide range of applications with consistent high quality regardless of the material examined and the source of radiation employed. An appropriate choice is made among the eight types of Fujifilm Industrial Radiographic Film according to the material and thickness of specimens, the kilovoltage or energy of radiation, and the required accuracy of inspection.

TYPES AND FEATURES

Relative Speed ] Film Features and Major Applications

X-ray 100KV

X-ray 200KV

(without Pb)

Ir-192

Class of Film

]]

C0-60

ASTM E1815

EN 584-1

ISO 11699-1

(with Pb)

Single emulsion, low-speed, very-high contrast, ultra-fine graininess film

IX20

Castings : thin part of multi-thickness object l Neutron radiography l Micro-electronic parts l

10

9

8

5

—

—

—

20

17

15

10

SPECIAL

C1

C1

35

30

30

30

I

C3

C3

55

55

55

55

I

C4

C4

100

100

100

100

II

C5

C5

170

170

170

170

III

C6

C6

22

22

22

22

W•A

—

—

45

45

45

45

W•B

—

—

Low-speed, very-high contrast, ultra-fine graininess film

IX25

Welds : Very high sensitivity level Castings : Very high sensitivity level l High-output supervoltage exposure l l

Low-speed, very-high contrast, very low graininess film

IX50

Welds : High sensitivity level Castings : High sensitivity level l High energy isotope exposure l l

Low-speed, very-high contrast, very low graininess film

IX80

Welds : Normal sensitivity level Castings : Normal sensitivity level l Normaly used for many kind of usage l l

Medium-speed, high contrast, low graininess film

IX100

Welds : Normal sensitivity level Castings : Normal sensitivity level l Normaly used for many kind of usage l l

High-speed, medium contrast, high graininess film

IX150

Heavy metal or thick object inspection Welds l Castings l l

IX29

Low-speed, high contrast, very low graininess film Castings : l Multi-thickness object l

IX59

Low-speed, high-contrast, very low graininess film Castng : l Multi-thickness object l



]

Speed as compared to that of type IX100 used as a standard 100 under each exposure conditions.

]]



Classification based on developed with Fujifilm's recommended processing conditions. Examples of recommended conditions (temperature and immersion time) are as follows. Manual : 20 degree Celsius 5 minutes Automatic : 28 degree Celsius 1.5min.

1

FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

FILM SELECTION GUIDE Material and Thicknesses (mm)

Light Metals

0~

Standards for film selection dependant on material, specimen thickness. X-ray equipment power and type of gamma-ray sources are given below.

X-ray Tube Voltage (kV) below 50

50 ~ 80

120 ~ 150

150 ~ 250 25 • 29

Cobalt-60

50 • 59 • 80

50 • 59

50 • 59

25 • 29

50 • 59 • 80

50 • 59 • 80

50 • 59 • 80

50 • 59

25 • 29

13 ~ 25

59 • 80 • 100

50 • 59 • 80

50 • 59 • 80

50 • 59 • 80

29 • 50 • 59

25 • 29

25 ~ 50

100 • 150

59 • 80 • 100

50 • 59 • 80

50 • 59 • 80

50 • 59

25 • 29 • 50

50 ~ 100

150

100 • 150

80 • 100

80 • 100

59 • 80 • 100

59 • 80

150

100

80 • 100

59 • 80

150

80 • 100

59 • 80 • 100

50 • 55 • 80

50 • 59

25 • 50 • 59

150

150

80 • 100

80 • 100

50 • 59 • 80

25 • 50 • 59

50 • 59

150

150

100

59 • 80 • 100

50 • 59 • 80

50 • 59 • 80

150

150

100

50 • 59 • 80

50 • 59 • 80 • 100

150

100 • 150

59 • 80 • 100

80 • 100 • 150

150

100 • 150

100 • 150

6

6 ~ 13

150

13 ~ 25 25 ~ 50 50 ~ 100 over 100 0~

6

25 • 29

25 • 29 • 50 • 59

80 • 100

50 • 59 • 80

50 • 59

25 • 50

25 • 50

150

100 • 150

59 • 80 • 100

50 • 59 • 80

50 • 59

50 • 59 • 80

80 • 100

50 • 59 • 80

50 • 59 • 80

100 • 150

80 • 100

80 • 100

50 ~ 100

80 • 100 • 150

100 • 150

over 100

150

150

13 ~ 25 25 ~ 50

150

25 • 29

100 • 150

6 ~ 13 Bronze

1000

6

0~

2

250 ~ 400

6 ~ 13

over 100 Iron and Steel

80 ~ 120

150

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET

CHARACTERISTIC CURVE

Automatic Processing 4.5 EXPOSURE: SCREEN:

200KV Xrays Lead screens 0.03mm( 0.001 inch) thick front & back FILTER: Steel 9mm ( 0.35 inch) PROCESSOR: FUJI FIP 7000 PROCESSING CYCLE AND DEVELOPER TEMPERATURE: 11.0 min./28°C(82°F) DEVELOPER: FUJI SUPERDOL-I

4.0

3.5

3.0

IX150 IX100

IX50

IX80

Density

2.5

IX59

IX25 ✽

IX29

IX20 ✽

2.0

1.5

1.0

0.5

0.0

0

1.0

2.0

3.0

Log Relative Exposure

3

FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

CHARACTERISTIC CURVE

Manual Processing 4.5 EXPOSURE: SCREEN:

200KV Xrays Lead screens 0.03mm ( 0.001 inch) thick front & back FILTER: Steel 9mm ( 0.35 inch) PROCESSOR: Manual Tank DEVELOPING TIME AND DEVELOPER TEMPERATURE: 5min./20°C (68°F) DEVELOPER: FUJI HIRENDOL-I

4.0

3.5

3.0

IX150 IX100

IX80

IX50

Density

2.5

2.0 IX59

IX29

1.5

1.0

0.5

0.0

0

1.0

2.0 Log Relative Exposure

4

3.0

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET

BASE USED

Polyester 0.175 mm thick, blue tinted base. A polyester base is used having excellent strength and safety being suitable also for automatic processing

COLOR SENSITIVITY

Blue sensitive

Relative Sensitivity

Spectral Sensitivity Curve

400

450

500

550

600

650 700 Wavelength (nm)

This film should be handled under the Fuji Safelight Filter SLG 8U (red-orange) in a lamp with 15-or-20-watt bulb at a distance of not less than 1 meter (3.3 feet). Safelight Tolerances of IX100 Films 0.4

Fog Density

0.3

Fuji Safelight Filter SLG 8U 100V 20-watt bulb, distance 1m

0.2 0.1 0.0 0

IX100 2

4

6

8

10

12

Exposure Time (min.)

The values of IX80 and IX50 are smaller than those of IX100. The fog density means the increasing fog value from the no safelight exposure. (For reference) SLG8U is recommended, but the safelight fog of SLG6 is mentioned as one example of other safelights. Safelight Tolerances of IX100 Films 0.4 0.3 Fog Density

SAFELIGHT

350

Fuji Safelight Filter SLG 6 100V 20-watt bulb, distance 1m

0.2 IX100

0.1 0.0 0

2

4

6

8

10

12

Exposure Time (min.)

5

FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

EXPOSURE CHART 350

350 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX25 300

Lead Screens (front 0.03mm, back 0.10mm) Without Screen

250

200 Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base

150

100

0

10 20 Steel Thickness (mm)

Lead Screens (front 0.03mm, back 0.10mm) Without Screen

X-ray Tube Voltage (kVp)

X-ray Tube Voltage (kVp)

300

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX29

250

200 Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base

150

100

30

350

0

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX59 300

Lead Screens (front 0.03mm, back 0.10mm) Without Screen X-ray Tube Voltage (kVp)

X-ray Tube Voltage (kVp)

300

250

200 Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base

150

6

30

350 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX50

100

10 20 Steel Thickness (mm)

0

20 40 Steel Thickness (mm)

Without Screen

250 Lead Screens (front 0.03mm, back 0.10mm) 200 Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base

150

60

100

0

20 40 Steel Thickness (mm)

60

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET

EXPOSURE CHART 350

350 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX100

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX80

300

Without Screen

Without Screen

250

X-ray Tube Voltage (kVp)

X-ray Tube Voltage (kVp)

300

Lead Screens (front 0.03mm, back 0.10mm)

200 Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base

150

100

0

20 40 Steel Thickness (mm)

250 SMP-308 Screens Lead Screens (front 0.03mm, back 0.10mm)

200

150

100

60

Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base 0

20 40 Steel Thickness (mm)

60

350 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX150

500

300 Without Screen

100

IX25

IX29

IX50 IX59 IX80

IX100

10

IX150

7

✕

Lead Screens (front 0.03mm, back 0.10mm)

2

hr・Bq (cm)

250

3.7 ✕ 10

X-ray Tube Voltage (kVp)

50

200

5

1 150

100

Cobalt-60 Lead Screens (front 0.3mm, back 0.3mm) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base

0.5 Film-Focus Distance: 60cm mA-min: 16 (constant) Hi-Rendol l, 20°C (68°F), 5 min., Tank Development Film Density: 2.0 + Fog and Base 0

20 40 Steel Thickness (mm)

60

0.1 0

50

100 150 Steel Thickness (mm)

200

7

FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

DEVELOPMENT RATE 160 140

160

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX50 Hi-Rendol l, 20°C (68°F), Tank Development

140

Relative Speed ✽ 120

Relative Speed ✽ 120

100

100

80

80

5.40 Average ✽✽ Gradient (G) 5.00

5.40 Average ✽✽ Gradient (G) 5.00

0.20

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX80 Hi-Rendol l, 20°C (68°F), Tank Development

0.20

Fog ✽ ✽ ✽

Fog ✽ ✽ ✽ 0.10

0.10 3 7 9 5 Development Time (min.)

160 140

11

3 7 9 5 Development Time (min.) 160

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX100 Hi-Rendol l, 20°C (68°F), Tank Development

140

Relative Speed ✽ 120

Relative Speed ✽ 120

100

100

80

80

5.00 Average ✽✽ Gradient (G) 4.60

5.00 Average ✽✽ Gradient (G) 4.60

0.20

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX150 Hi-Rendol l, 20°C (68°F), Tank Development

0.20

Fog ✽ ✽ ✽

Fog ✽ ✽ ✽ 0.10

0.10 3 7 9 5 Development Time (min.)

11

3 7 9 5 Development Time (min.)

R elative value at a density of 2.0 above fog and base density on the value of 100 when developed for five minutes. ]] Average Gradient (G): Gradient of line between the density points of 1.5 and 3.5 above fog and base density on the characteristics curve. ]]] Fog: Fog and base density. Relative Speed:

]

8

11

11

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET

MANUAL PROCESSING (Example)

Process

Processing Solutions

Development

Hi-Rendol l

Stop Bath

(Acetic Acid 3% Solution)

Fixing

Hi-Renfix l ]

(Wetting Agent) Drying —

Development Time-Temperature Curve ✽ ✽

5 to 10 min. 50 min. 30 sec. —

50 FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX100 Hi-Rendol l

24

22

20

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX100 Hi-Renfix I Without Pre-bath, Vertical Immersion, Without Agitation

40 Fixing Temperature (°C)

Development Temperature (°C)

30 sec.

Fixing Time-Temperature Curve

26

18

16

Time 5 min.

18°C to 22°C (64°F to 72°F) 18°C to 22°C (64°F to 72°F) 18°C to 22°C (64°F to 72°F) 18°C to 22°C (64°F to 72°F) ca. 50°C (ca. 122°F)

(Running Water 2 to 4 liters/min.)

Washing

Temperature 20°C (68°F)

30

20

10

1

3 5 7 Development Time (min.)

9

0

0

1

2 3 4 Clearing Time (min.) ✽ ✽ ✽

5

Fixing Rate 7

6 Clearing Time (min.) ✽ ✽ ✽

5 4

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM IX100 Hi-Renfix I Without Pre-bath, Vertical Immersion, Without Agitation Processing Temperature: 20°C (68°F) Density of Processed Film: About 2.0

3 2 1

0 15 30 45 60 Quantity of 8.5 ✕ 30.5cm Film Processed per Liter

75

Conditions required for the derivation of densities equal to those of standard processing. Clearing Time: Time from immersion of film into fixing solution to disappearance of milk white color from the emulsion.

] ] ] ] ]

9

FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

AUTOMATED PROCESSING (Example)

Developer

Audel

Processing Time (dry-to-dry)

about 9 min.

about 14 min.

about 9 min.

Development Temperature

28°C (82°F )

27°C (81°F)

30°C (86°F)

Development Immersion time

90 sec.

150 sec.

100 sec.

Fixing Temperature

31°C (88°F)

Reprenishment Rate for 8.5 5 30.5 cm, 4 films

10

Developer

about 65 ml

Fixer

about 200 ml

Wash water Temperature

less than 31°C (88°F)

Drying Temperature

about 45°C (113°F)

FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM l FUJIFILM DATA SHEET

11

FUJIFILM DATA SHEET l FUJIFILM INDUSTRIAL RADIOGRAPHIC FILM

7-3 Akasaka 9-chome, Minatoku, Tokyo 107-0052, Japan

Ref. No.

IX-14-2012.08 F1079