Frei Schaltanlagen Networkbox, sistema eléctrico de una planta industrial

A Company of ThyssenKrupp

ELD

ELECTRICAL

DEPARTMENT

SPECIFICATION OF NETWORK BOX

AK685 – CALQUIPA S.A.C. Callalli, Peru F2S - 300/400 tpd MAERZ finelime kiln (coal / opt.gas)

Document No. Revision

AK685_000 0

Revision Date / saved on

21 March 2014

© Copyright reserved - The reproduction, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. Maerz Ofenbau AG, Richard Wagner-Strasse 28, CH-8027 Zürich, Switzerland +41 44 287 27 27, fax +41 44 201 36 34, [email protected] www.maerz.com

Electrical Department

Specification

Document No

AK685_000_0_ELD_Specification of network box .docx

based on template

MRZTD.DOT

Content of chapters managed by

Sergej Lützow {Head of Electrical Department}

Last revision date / this file saved on

21 March 2014

Revision Table REV

Date

Name

0

17.02.2014

Anton Wirth

A B C D E F

Description

Initial release

Electrical Department

Specification

Table of Contents 1

INDEX

3

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1

SPECIFICATION OF NETWORK BOX Scope of Supply

Scope of Supply The box network coupler P1001JN must fully meet this specification and shall fulfill all requirements for assembly, commissioning and acceptance test.

1.1

Functional descriptions and Installation instructions In P1001JN will be installed P1001SC (Network coupler).

Fig. 1

[Bildlegende] (typical)

Item

Description

Item

1

3

2

4

Description

P1001SC is type Siemens Scalance X204.

SCALANCE X204-2 The devices of the SCALANCE X-200 product line can be used universally – in machine-level applications as well as in networked plant sections, in electrical or electrical/optical linear, ring or star structures and with single mode up to 26 km. The devices of the SCALANCE X-200 line also have standard remote diagnostics functions (SNMP, Web server). The operating Instructions are valid for the following devices: 6GK5204-2BB10-2AA3. The SCALANCE X204-2 devices have four RJ-45 jacks and two BFOC interfaces for the connection of end devices or other network segments. The BFOC socket (Bayonet Fiber Optic Connector) corresponds to the ST socket. The BFOC socket is a multimode interface. On the SCALANCE X204-2 device, the TP interfaces take the form of RJ-45 jacks with the MDI-X assignment (Medium Dependent Interface Autocrossover) of a network component.

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SPECIFICATION OF NETWORK BOX Scope of Supply

RJ-45 jack Pin assignment

TP cords or TP-XP cords with a maximum length of 10 m can be connected to the RJ-45 TP port. With the IE FC cables and IE FC RJ-45 plug 180, an overall cable length of a maximum of 100 m is permitted between two devices depending on the cable type. Autonegotiation means the automatic detection of the functionality of the port at the opposite end. Using autonegotiation, repeaters or end devices can detect the functionality available at the port of a partner device allowing automatic configuration of different types of device. With autonegotiation, two components connected to a link segment can exchange parameters and set themselves to match the supported communication functionality. The SCALANCE X204-2 are plug-and-play devices that require no settings during commissioning. IE Switches X-200 support the MDI / MDIX autocrossover function. The advantage of the MDI / MDIX autocrossover function is that straight-through cables can be used throughout and external Ethernet crossover cables are unnecessary. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user. The direct connection of two ports on the switch or accidental connection over several switches causes an illegal loop. Such a loop can lead to network overload and network failures. If the pair of receiving cables are incorrectly connected (RD+ and RD- swapped over), the polarity is reversed automatically. The transmission speed of the optical Fast Ethernet ports is 100 Mbps. The transmission mode for 100Base-FX is specified in the IEEE 802.3 standard. Since the full duplex mode and the transmission rate cannot be modified for optical transmission, autonegotiation cannot be selected. Data transmission is over multimode fiber-optic cable (FO cable). The wavelength is 1310 nm.

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SPECIFICATION OF NETWORK BOX Scope of Supply

Multimode fiber-optic cables are used with a core of 50 or 62.5 µm; the light source is an LED. The outer diameter of the FO cable is 125 µm. The maximum transmission range (segment length) is up to 5 km depending on the cable type. The cables are connected over BFOC sockets. Construction Dimensions: (W x H x D) in mm (60 x 125 x 124) Weight: 780 g Electrical data Power supply: 2 x 24 VDC (18 ... 32 VDC) SELV (Safety Extra Low Voltage) Power loss at 24 VDC: 6.36W Current consumption at rated voltage: 265 mA Overcurrent protection at input PTC resettable fuse: 0.6 A / 60V Optical data Optical transmit power: -19 / -17 / -14 dBm (min. / typ. / max.) Receiver sensitivity: -34 / -32 dBm (typ. / max.) Permitted ambient conditions Operating temperature: -40 °C to +60 °C Storage/transport temperature: -40 °C to +70 °C Relative humidity in operation: ‹ 95 % (no condensation) Operating altitude at max. xx°C ambient temperature: 2000 m at max. 56 °C 3000 m at max. 50 °C Dimension drawing SCALANCE X204-2

SCALANCE X200 side view

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SPECIFICATION OF NETWORK BOX Scope of Supply

Also in P1001JN will be installed the power supply (SITOP PSU100C – Siemens).

SITOP PSU100C (Siemens) Description: The SITOP PSU100C stabilized power supplies of the SITOP compact product line for the low-end performance range have an extremely slimline design that marks them out for distributed applications, e.g. installation in control boxes or small control cabinets. Technical specification: Output voltage/current: 24 V/2.5 A Order No.: 6EP1332-5BA00 Rated input voltage: 100 ... 230 V AC • Range: 85 ... 264 V AC/110 … 300 V DC Mains buffering: > 20 ms (at 120/230 V AC) Rated line frequency: 50/60 Hz Rated input current: 1.33 ... 0.67 A Rated output voltage: 24 V DC • Tolerance: ± 3 % • Setting range: 22.2 ... 26.4 V DC Rated output current: 2.5 A • Derating range: +50 °C to 70 °C Efficiency at rated values, approx.: 89 %

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SPECIFICATION OF NETWORK BOX Scope of Supply

Energy losses in no-load operation: < 0.75 W Switching in parallel: yes Electronic short-circuit protection: yes, restart Radio interference suppression: Class B Degree of protection (EN 60529): IP20 Ambient temperature: –20 ... +70 °C Connections: removable screw terminals Certifications: CE, UL, CSA, ATEX Dimensions (W x H x D) in mm : 45 x 80 x 100 mm Weight approx.: 0.22 kg In P1001JN will be also mounted a Power socket 24VDC for network coupler P1011DC.

Components parts for assembly P1001JN

Framework, Type: OPCP202018T (Cubo O enclosure) Supplier: (Ensto) Size: 200 x 200 x 185 mm, plain sides, transparent cover, PC Description: Ensto Cubo O is a series of medium to large size enclosures available with plain sides or metric knockouts. Special features of the series allow mounting the cover onto the back of the base and include adjustable elevators for the base corner slots, enabling plates and panels to be mounted at any height. Technical specification: Operating temperature (ºC): - 40 °C… +80 °C Colour: RAL 7035 Content: Enclosure base, cover, extension frame, cover screws, mounting screws, screws for the extension frame Material, base: Fiberglass reinforced polycarbonate Material, cover: Polycarbonate Material, cover screws: Polyamide Material, gasket: Polyurethane

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SPECIFICATION OF NETWORK BOX Scope of Supply

Volume cm³: 740,00 Weight (kg): 1,367 Depth mm: 187 Inner depth (mm): 170,0 Outer base depth (mm): 102 + 55 Outer cover height (mm): 30 Size (mm): 200 x 200 x 187 Degree of protection: IP 66, IP 67 Environmental type UL: 4, 4x, 12, 13 Flammability rating: UL 746C 5V Impact strenght: IK 08 Standard: EN 62208, UL 508A, GOST Fehler! Hyperlink-Referenz ungültig.

Extension frame, Type OPCP202006E (Ensto)

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SPECIFICATION OF NETWORK BOX Scope of Supply

Name: Extension frame Size: 200 x 200 mm, incl. mounting screws and gasket, depth 55 mm, PC Description: Accessory for Ensto Cubo O and C thermoplastic enclosures Technical specification: Colour: RAL 7035 Material: Polycarbonate Volume cm³: 220,00 Weight (kg): 0,304 Size (mm): 200 x 200 x 55

Fastening lug, OFL1 (Ensto) Name: Fastening lug, set of 4 pcs Description: Accessory for Ensto Cubo O and C thermoplastic enclosures and Ensto Cubo P panel building system Technical specification: Volume cm³: 2.70 Weight (kg): 0.026 Size (mm): 19 x 40 x 35.5

Cable gland module CP-L, Ø 130 mm (Rittal)

Description: Use of the support arm cutout CP-L, round, with enclosures mounted on the wall, for sealed cab inserted. Fitted with T-heads for cable clamping. Particularly well-suited to cables with identical cross-section Material: Sheet steel

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SPECIFICATION OF NETWORK BOX Scope of Supply

Surface finish: Zinc-plated Supply includes: Assembly parts

LappKabel, Single Core Wiring Cable, Red Sheath Order Number: 608876-62 Technical specification: RoHS compliant: yes Sold per meter: yes Colour: red Halogen free: yes LappKabel Single Core Wiring Cable, Blue Sheath Order Number: 608805-62 Technical specification: RoHS compliant: yes Sold per meter: yes

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SPECIFICATION OF NETWORK BOX Scope of Supply

Colour: blue Halogen free: yes LappKabel Single Core Wiring Cable, Green-yellow Sheath Order Number: 607385-62 Technical specification: RoHS compliant: yes Sold per meter: yes Colour: Green-yellow Halogen free: yes

Wire-end sleeves with plastic collars Order Number: 617801-62 Characteristics Red Cross-section x length: 1.5 mm² x 8 mm Technical specification: Length: 8 mm RoHS compliant: yes Country colour code: DE (German colour code) Cross-section: 1.5 mm². Insulation (material): Polypropylene - +105 °C Colour: red Cross-section x length: 1.5 mm² x 8 mm Type (manufacturer type): 460408

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SPECIFICATION OF NETWORK BOX Scope of Supply

Material: Tinned electrolytic copper

Rittal Mounting rail for KS/AE TS35/7,5 Length 187 mm

0.5 - 4 mm²Green-yellow Wieland Technical specification: Stripping length: 9 mm Colour: Green-yellow RoHS compliant: yes Connection cross-section (flexible): 0.5 - 2.5 mm² Connection cross-section (fixed): 0.5 - 4 mm²

M6 Insulated Ring Terminal, Blue, 1.5 - 2.5mm² Characteristics Hole diameter: 6.5 mm Cross-section: 1.5 - 2.5 Technical specification: Temperature range: -60 - +105 °C RoHS compliant: yes Size: M6

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SPECIFICATION OF NETWORK BOX Scope of Supply

Colour: blue Hole diameter: 6.5 mm Material: Cu-ETP according to DIN EN 13600 · Halogen-free PA insulation (polyamide, nylon) Cross-section: 1.5 - 2.5 mm²

DIN 934 hex nuts Galvanised steel Characteristics M6 x Galvanised steel Technical specification: Standards: ISO 4032 Material: Galvanised steel Grade: 8 DIN standard: 934 Thread size: M6 Thread: M6

DIN 125 ZN A 6.4 Characteristics • Without bevel Equipment • Shape A = without bevel Technical specification: Material: Galvanised steel Thread: M6 External diameter: 12.5 mm Thread size: M6

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SPECIFICATION OF NETWORK BOX Scope of Supply

DIN standard: 125 Material thickness: 1.6 mm Internal diameter: 6.4 mm

DIN9021 steel M6 shims Equipment Shape A Technical specification: Material: Galvanised steel Thread: M6 External diameter: 18 mm Thread size: M6 DIN standard: 9021 Material thickness: 1.6 mm Internal diameter: 6.4 mm

DIN6798 ST A M6 f-type lck washers Technical specification: Number of teeth: 12 Thread size: M6 Thread: M6 Material: Spring steel Material thickness: 0.7 mm DIN standard: 6798 Internal diameter: 6.4 mm Specification: Shape A, serrated on the outside External diameter: 11 mm

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SPECIFICATION OF NETWORK BOX Scope of Supply

Inside Serrated Cable Tie, Natural, 2.5mm x 100mm, 100 Pack, Description: The cable connector are made entirely of plastic, so they are well recyclable. The internal teeth on the belt ensures a secure hold on banding machine. The cable ties can be assembled by hand or with a tool for process-sure application. The slightly bent tip enables simple insertion into the head. Applications: For bundling and securing cables, leads and hoses. Technical specification: Bundle diameter: 22 mm Dimensions: (L x W) 100 mm x 2.5 mm Length: 100 mm Minimum holding force: 80 N Colour: Natural RoHS compliant: yes Width: 2.5 mm Material: PA66 Type: T18R Halogen free: yes

Inside Serrated Cable Tie, Natural, 3.5mm x 190mm, 100 Pack, Technical specification: Bundle diameter: 50 mm Dimensions: (L x W) 190 mm x 3.5 mm Length: 190 mm Minimum holding force: 135 N Colour: Natural RoHS compliant: yes Width: 3.5 mm Material: PA66 Type: T30L

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SPECIFICATION OF NETWORK BOX Scope of Supply

Halogen free: yes

TOOLCRAFTSheet metal screw with drill bit, external hex socket DIN 7504 Galvanised steel 4.8 mm Description: Self-drilling screws · External hex socket Case-hardened steel· Shape K. Technical specification: DIN standard: 7504 Material: Galvanised steel Length: 19 mm Dimensions: (Ø x L) 4.8 mm x 19 mm Thread: 4.8 mm Drive: External hex Tip style: Hex

Avery Labels Silb. L6011-20

3 Valid only for PCS7 Single Server

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SPECIFICATION OF NETWORK BOX Scope of Supply

For PCS7 Single Server, the network box P1001JN contain also P1001KO(Network coupler – Scalance X005 from Siemens).

P1001KO - SCALANCE X005 Industrial Ethernet entry level switch The SCALANCE X005 Industrial Ethernet entry level switch is an unmanaged switch with five RJ45 10/100 Mbit/s ports. The product provides a cost-optimized solution for the design of small star or line structures with switching functionality in isolated machines or plant sections. The SCALANCE X005 has a robust metal housing (IP30) for space-saving mounting in a cubicle, on a standard mounting rail, S7-300 mounting rail, or for direct wall mounting. The integrated holding flanges of the RJ45 ports on the front of the housing, together with the Industrial Ethernet FastConnect IE FC RJ45 Plug, ensure permanent and reliable data communication. The combination of holding flange and IE FC RJ 45 Plug unloads the RJ45 socket of the switch from tensile and bending stresses. The SCALANCE X005 Industrial Ethernet entry level switch requires a 24V DC voltage supply. Diagnostics on the device by means of LEDs (power, link status, data communication) Integrated autocrossover function makes the use of uncrossed connection cables possible Automatic detection and negotiation of the data transmission rate by means of autosensing and autonegotiation function. Technical data: Connections: Connection of terminal devices or network components via Twisted Pair: 5 x RJ45 sockets with MDI-X assignment 10/100 Mbit/s (half / full duplex) Connection of voltage supply: 1 x 2-pole plug-in terminal block

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SPECIFICATION OF NETWORK BOX Scope of Supply

Electrical data: Supply voltage: 18 .. 32 V DC safety extra-low voltage (SELV) Power loss at 24 V DC (typ.): 2 W Current consumption at rated voltage (typ.): 80 mA Overcurrent protection at the input: PTC Resetable Fuse (0.5 A / 60 V) Transmission rate Transfer rate / 1:

10 Mbit/s

Transfer rate / 2: 100 Mbit/s Permitted ambient conditions / EMC: Operating temperature: 0°C to +65°C Storage/transport temp.: -40°C to +80°C Relative humidity during operation: ‹ 95% (non-condensing) Operating altitude: 2000 m at 46°C max. ambient temp. 3000 m at max. 40°C ambient temp. Radio interference level: EN 61000-6-2 Class A Noise immunity : EN 61000-6-4 Protection class: IP 30 Mechanical design: Dimension (W x H x D): 40 x 125 x 124 mm Weight: 780 g Mounting options: Standard mounting rail S7-300 mounting rail Wall mounting

Power Supply

Assignment Plug Pin number

Pinout

Pin 1 M

(Mass)

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Pin 2 L+

SPECIFICATION OF NETWORK BOX Scope of Supply

(+18 - 32V DC)

The following errors/faults can be signaled by the signaling contact: - The loss and the establishment of a link on a monitored port. - The failure of one of the two redundant power supplies. - The loss of the connection to the controller in PROFINET IO mode. - The redundancy manager signals an error Assembly

SCALANCE X-005 mounted on a DIN rail (35 mm) 4. Fotos .

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