FN303 TM 9-1095-212-13P JAN 2008

TM 9-1095-212-13&P TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR

FIRING DEVICE, NON LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860) AND AIR BANK, PORTABLE: (NSN 1090-01-533-1622)

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY 15 JANUARY 2008

TM 9-1095-212-13&P

WARNING SUMMARY Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Only FN303 Projectiles are approved for use with the FN303 Launcher. Serious personnel injury or launcher damage may result from use of Non-FN303 Projectiles. Handle Air Bank with extreme care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Air reservoirs and Air Bank cylinders will be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115) when transported by air. A sudden change in altitude may cause pressurized Air Bank cylinders to burst. Operators are required to wear safety eyewear and single hearing protection during air reservoir filling procedures. DO NOT drop, dent, or puncture the FN303 Air Reservoir. Mishandling may result in death, injury, or malfunction. Do not alter or modify the FN303 Air Reservoir. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130°F (54°C). Always store air reservoirs in a cool, dry area. Air reservoirs exposed to fire or heat in excess of 350°F (176°C) must be condemned. DO NOT exceed maximum allowed pressure of 3000 psi in the FN303 Air Reservoir. Do not put fingers or hands between lower and upper stock assemblies when assembling launcher. Only FN303 Air Reservoirs filled with scuba breathable air are permitted to be used with the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 air reservoirs. A filled or partially filled air reservoir contains high pressure air. Always handle the air reservoir with care. Do not drop, dent, or puncture the air reservoir. Mishandling may result in malfunction or serious injury. Do not use cracked, damaged, or dirty projectiles. Do not insert fingers into magazine well. Serious injury will occur since the bolt impacts any obstruction placed in the magazine well if the launcher is fired. Always keep loaded launcher pointed downrange. If FN303 Launcher is dropped or struck with the safety lever in the FIRE position, it could discharge. Never aim launcher towards the neck or head of the target. Engaging the target at these regions of the body may result in permanent injury and/or death to the target. When in close range (within 5 meters) of the target, always aim lower than the center of mass, preferably toward the thighs. Never look down the launcher barrel from the muzzle end, even if the launcher appears to be clear. DO NOT touch or adjust regulator or regulator lock nut. Projectiles could be launched at lethal velocity due to rapid air loss. Do not attempt to remove magazine spring housing. Magazine spring is under tension and can cause serious injury if securing tabs are loosened or broken off.

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WARNING SUMMARY - Continued When replacing the high pressure FN303 air supply hose, only another high pressure FN303 air supply hose is allowed to be used on the FN303 Launcher. Non-FN303 air supply hoses with the same threading and coupler are not tested and may not safely handle the 3000 psi pressure from the air reservoir. Injury and/or launcher failure may result. Safety eyewear must be worn to prevent eye injury in the event that the valve assembly may still contain some air pressure. When the valve assembly, presumably under pressure, is removed from the lower stock assembly, the ON/OFF valve may expel towards the face and cause injury. Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious eye injury. Operators must wear safety eyewear and single hearing protection when purging the Air Bank to prevent injury and hearing loss. Always carefully handle and transport scuba tank(s) IAW local SOP to prevent personnel injury.

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LIST OF EFFECTIVE PAGES/WORK PACKAGES Date of issue for the original manual is:

Original 15 January 2008 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 9 AND TOTAL NUMBER OF WORK PACKAGES IS 47, CONSISTING OF THE FOLLOWING: Page/WP No. Title a and b A and B i-iv Chp 1 title page WP 0001 00 (4 pgs) WP 0002 00 (10 pgs) WP 0003 00 (2 pgs) Chp 2 title page WP 0004 00 (2 pgs) WP 0005 00 (10 pgs) WP 0006 00 (8 pgs) WP 0007 00 (8 pgs) WP 0008 00 (4 pgs) WP 0009 00 (2 pgs) Chp 3 title page WP 0010 00 (2 pgs) WP 0011 00 (4 pgs) WP 0012 00 (2 pgs) Chp 4 title page WP 0013 00 (2 pgs) WP 0014 00 (2 pgs) Chp 5 title page WP 0015 00 (2 pgs) WP 0016 00 (4 pgs) WP 0017 00 (2 pgs) WP 0018 00 (2 pgs) WP 0019 00 (2 pgs) WP 0020 00 (2 pgs) Chp 6 title page WP 0021 00 (2 pgs) WP 0022 00 (2 pgs) WP 0023 00 (2 pgs) WP 0024 00 (2 pgs) WP 0025 00 (2 pgs) WP 0026 00 (2 pgs) WP 0027 00 (2 pgs) WP 0028 00 (6 pgs) WP 0029 00 (4 pgs) WP 0030 00 (2 pgs)

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TM 9-1095-212-13&P HEADQUARTERS, DEPARTMENT OF THE ARMY WASHINGTON, DC, 15 January 2008 TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860) AND AIR BANK, PORTABLE: (NSN 1090-01-533-1622) REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), located in the back of this manual, direct to: Logistics Research and Engineering Directorate (AMSRD-AAR-AIL-LS), U.S. Army RDECOM, Armament Research, Development and Engineering Center, Picatinny Arsenal, NJ 07806-5000. You may also send in your recommended changes via electronic mail or by fax. Our e-mail address is [email protected]. Our fax number is DSN 880-4633, Commercial (973) 724-4633. A reply will be furnished to you.

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

TABLE OF CONTENTS WP Sequence No. WARNING SUMMARY HOW TO USE THIS MANUAL CHAPTER 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION General Information.................................................................................................................................... Equipment Description and Data................................................................................................................ Theory of Operation ...................................................................................................................................

0001 00 0002 00 0003 00

CHAPTER 2 - OPERATOR INSTRUCTIONS Description and Use of Controls and Indicators ........................................................................................ FN303 Air Reservoir Filling Procedures, Operation Under Usual Conditions ......................................... Prepare FN303 Launcher, Operation Under Usual Conditions .................................................................. Operate FN303 Launcher, Operation Under Usual Conditions.................................................................. Disassemble FN303 Launcher, Operation Under Usual Conditions .......................................................... Operation Under Unusual Conditions ........................................................................................................

0004 00 0005 00 0006 00 0007 00 0008 00 0009 00

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CHAPTER 3 - OPERATOR TROUBLESHOOTING PROCEDURES Troubleshooting Introduction ..................................................................................................................... Operator Troubleshooting Procedures for FN303 Launcher ...................................................................... Operator Troubleshooting Procedures for Portable Air Bank ....................................................................

0010 00 0011 00 0012 00

CHAPTER 4 - FIELD TROUBLESHOOTING PROCEDURES Field Troubleshooting Procedures for FN303 Launcher ............................................................................ Field Troubleshooting Procedures for Portable Air Bank ..........................................................................

0013 00 0014 00

CHAPTER 5 - OPERATOR MAINTENANCE INSTRUCTIONS Preventive Maintenance Checks and Services (PMCS) Introduction ........................................................ Operator Preventive Maintenance Checks and Services (PMCS) for FN303 Launcher ............................ Operator Preventive Maintenance Checks and Services (PMCS) for Portable Air Bank .......................... Operator Preventive Maintenance Checks and Services (PMCS) for Fill Station Adapter ....................... Clean FN303 Launcher............................................................................................................................... Clean Magazine ..........................................................................................................................................

0015 00 0016 00 0017 00 0018 00 0019 00 0020 00

CHAPTER 6 - FIELD MAINTENANCE INSTRUCTIONS Service Upon Receipt ................................................................................................................................ Field Preventive Maintenance Checks and Services (PMCS) for FN303 Launcher .................................. Field Preventive Maintenance Checks and Services (PMCS) for Portable Air Bank ................................ Remove and Replace Launcher Housing.................................................................................................... Remove and Replace Valve Assembly Retaining Screw .......................................................................... Remove and Replace Bolt, Bolt Spring, and Bolt Bumper ........................................................................ Remove and Replace Power Tube O-Rings ............................................................................................... Remove and Replace ON/OFF Assembly and/or ON/OFF Assembly O-Rings ........................................ Remove and Replace Regulator Assembly O-Rings .................................................................................. Remove and Replace High Pressure FN303 Air Supply Hose................................................................... Remove and Replace O-Ring in Quick Connect of Launcher Air Supply Hose, Air Bank Transfer Hose, and/or Fill Station Adapter Hose .................................................................................... Remove and Replace Stock Release Assembly.......................................................................................... Remove and Replace Magazine Catch Button Assembly .......................................................................... Remove and Replace FN303 Rear Sight Assembly ................................................................................... Remove and Replace FN303 Front Sight Assembly .................................................................................. Preparation for Long Term Storage or Shipment of Portable Air Bank..................................................... Air Bank Hydrostatic Testing Information.................................................................................................

0031 00 0032 00 0033 00 0034 00 0035 00 0036 00 0037 00

CHAPTER 7 - SUPPORTING INFORMATION References................................................................................................................................................... Maintenance Allocation Chart (MAC) Introduction .................................................................................. Maintenance Allocation Chart (MAC) ....................................................................................................... Repair Parts and Special Tools List (RPSTL) Introduction ....................................................................... Repair Parts List ......................................................................................................................................... Special Tools List ....................................................................................................................................... National Stock Number Index .................................................................................................................... Part Number Index...................................................................................................................................... Components of End Item (COEI) and Basic Issue Items (BII) Lists ......................................................... Expendable and Durable Items List............................................................................................................

0038 00 0039 00 0040 00 0041 00 0042 00 0043 00 0044 00 0045 00 0046 00 0047 00

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HOW TO USE THIS MANUAL GENERAL This manual contains all descriptive, operational, troubleshooting and maintenance information required to operate and maintain the Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable. CONTENT OF MANUAL This manual is divided into 7 chapters: Chapter 1, General Information, Equipment Description, and Theory of Operation Chapter 2, Operator Instructions Chapter 3, Operator Troubleshooting Procedures Chapter 4, Field Troubleshooting Procedures Chapter 5, Operator Maintenance Instructions Chapter 6, Field Maintenance Instructions Chapter 7, Supporting Information HOW TO ACCESS INFORMATION QUICKLY The chapters are divided into work packages (WP). Each WP is assigned a six digit sequence number. The sequence numbers run consecutively throughout the manual. The first four digits of the WP sequence number are based on the location of the WP (e.g., 0005 00 is the fifth WP). The last two digits are reserved for WPs added after initial publication (e.g., 0005 01 is a WP added between WP 0005 00 and 0006 00). WP page numbers are numbered consecutively and consist of the WP sequence number followed by -1, -2, -3, etc. (e.g., 0005 00-1, 0005 00-2, etc.). SUPPORTING ILLUSTRATIONS All supporting illustrations are located on the same or facing page as the text they support.

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CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

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OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) GENERAL INFORMATION

SCOPE This manual contains all descriptive, operational and maintenance information for FN303 Launcher and Portable Air Bank. Type of Manual: Operator and Field Maintenance. Equipment Name: Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:. Purpose of Equipment: The FN303 Launcher will be used as a nonlethal system in counter-personnel and area denial applications across the range of military operations from garrison to combat operations in peace and war. Service members will use the FN303 Launcher in situations, roles and missions where the use of lethal force is unacceptable at onset, but may quickly escalate due to volatility of the situation or when the need for unique and specific munition (e.g., riot control agents (RCAs) or marking projectiles) are needed. The system will be available to mission specific organizations through supply channels as a Common Table of Allowances (CTA) item. MAINTENANCE FORMS, RECORDS, AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by (as applicable) DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual, or AR 700-138, Army Logistics Readiness and Sustainability. Accidents involving injury to personnel or damage to material will be reported on DA Form 285 (U.S. Army Accident Report) in accordance with AR 385-10, The Army Safety Program. Explosives and ammunition malfunctions will be reported in accordance with AR 75-1, Malfunctions Involving Ammunition and Explosives. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) If your FN303 Launcher or Portable Air Bank needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don’t like about your equipment. Let us know why you don’t like the design or performance. If you have Internet access, the easiest and fastest way to report problems or suggestions is to go to https://aeps.ria.army.mil/ aepspublic.cfm (scroll down and choose the “Submit Quality Deficiency Report” bar). The Internet form lets you choose to submit an Equipment Improvement Recommendation (EIR), a Product Quality Deficiency Report (PQDR) or a Warranty Claim Action (WCA). You may also submit your information using an SF 368 (Product Quality Deficiency Report). You can send your SF 368 via e-mail, regular mail, or facsimile using the addresses/facsimile numbers specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual. We will send you a reply. CORROSION PREVENTION AND CONTROL (CPC) Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or cracking.

0001 00-1

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0001 00

Plastics, composites, and rubbers can also degrade. Degradation is caused by thermal (heat), oxidation (oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat or light. Damage from these processes will appear as cracking, softening, swelling, and/or breaking. SF 368 (Product Quality Deficiency Report) should be submitted to the address specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE If the FN303 Launcher is so badly damaged that it cannot be used either by repair or cannibalization, remove air reservoir from launcher and destroy launcher by cutting or crushing. PREPARATION FOR STORAGE OR SHIPMENT When transported by air, FN303 Air Reservoirs and the Portable Air Bank must be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115). A sudden change in altitude may cause pressurized air bank tanks to burst open. See WP 0036 00, Preparation for Long Term Storage or Shipment of Portable Air Bank, for purging instructions. LIST OF ABBREVIATIONS/ACRONYMS Abbreviation/Acronym Definition BII °C CLP CLS cm CPC CTA DA DRMO ft/sec °F HP IAW IBA in. kg LAW LSA lb m MOPP MPI m/sec PMCS PQDR psi RCA ROMO SCUBA

Basic Issue Items degrees Celsius Cleaner, Lubricant, and Preservative Contracted Logistics Support centimeter Corrosion Prevention and Control Common Table of Allowances Department of the Army Defense Re-utilization Marketing Office feet per second degrees Fahrenheit high pressure In Accordance With Individual Body Armor inch kilogram Lubricant, Arctic Weather Lubricant, Small Arms pound meter Mission-Oriented Protective Posture Mean Point of Impact meters per second Preventive Maintenance Checks and Services Product Quality Deficiency Report pounds per square inch Riot Control Agent Range of Military Operations Self Contained Underwater Breathing Apparatus

0001 00-2

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0001 00

Abbreviation/Acronym Definition SOP SF TAMMS WCA WP

Standard Operating Procedure Standard Form The Army Maintenance Management System Warranty Claim Action Work Package

SAFETY, CARE, AND HANDLING There are no hazardous materials associated with the FN303 Launcher. Operators should never depend on the safety mechanism to justify careless or unsafe handling of the FN303 Launcher. Do not store FN303 Air Reservoirs or the Portable Air Bank outdoors. Pressurized containers must be kept away from direct sunlight and any heat sources where temperature may exceed 130°F (54°C). The Portable Air Bank must receive hydrostatic testing by DOT certified personnel every three years from the date of air cylinder manufacture or three years from date of previous test. Refer to WP 0037 00, Air Bank Hydrostatic Testing Information.

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OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES The FN303 Launcher is a semi-automatic, compressed air launcher. The system is constructed of lightweight polymer, contains a magazine that holds 15 projectiles, and can deliver up to 60 semi-automatic shots from the 3000 psi air reservoir. The FN303 Projectile is pneumatically expelled with a muzzle velocity of 280-300 feet per second (85.3-91.4 meters per sec) from the FN303 Launcher to neutralize aggressors at an effective distance up to 100 meters (approx 328 feet). Upon impact with the target, the FN303 Projectile breaks apart and delivers a blunt impact. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - FN303 LAUNCHER

COMPONENT

DESCRIPTION

Front Sight

The front sight, located on top of the upper stock assembly, flips up and is used with the rear sight for aiming. A sight adjustment tool is used to vertically adjust the sight.

Stock Release Button

The stock release button, located on the left side of the lower stock assembly, allows the lower stock assembly to slide apart from the upper stock assembly.

Rear Sight

The rear sight, located on top of the upper stock assembly, flips up and lines up with the front sight. It is not adjustable.

Upper Stock Assembly

The upper stock assembly is made of polymer and secures the lower stock assembly for a complete launcher.

Pistol Grip

The pistol grip, located on the upper stock assembly, is used to hold the rear of the launcher.

Magazine

The magazine is round, made of polymer, and has a transparent cover which allows the user to see how many shots remain. The magazine holds 15 projectiles which can be loaded with the speed loader or by hand.

0002 00-1

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0002 00

DESCRIPTION

Magazine Release Button

The magazine release button, located in front of the magazine, releases the magazine from the launcher.

Lower Stock Assembly

The lower stock assembly is made of polymer and contains all the mechanical components of the launcher. It houses the valve assembly, trigger, safety lever, air reservoir, and locks in the magazine.

Foregrip

The foregrip, located at the lower front of the lower stock assembly, is used to hold the front of the launcher.

Barrel

The barrel is smooth bore, made of aluminum, 10 inches long, and permanently pressed into the receiver assembly.

COMPONENT

DESCRIPTION

Air Supply Hose

The air supply hose is a special high-pressure hose designed specifically for the FN303 Launcher. The hose is made of braided nickel-plated brass. It is the passageway for air during operation and refilling. The air supply hose delivers air from the air reservoir to the valve assembly.

Air Supply Hose Quick Connect

The air supply hose quick connect, located on the end of the air hose, is a knurled springloaded connector used to attach the air supply hose to the air reservoir.

Air Reservoir Nipple

The air reservoir nipple is located on the air reservoir. The air reservoir nipple gets inserted into the quick connect of the air supply hose.

Air Reservoir Gauge

The air reservoir gauge shows the current pressure in the air reservoir and is permanently secured to the air reservoir. The air reservoir should be filled to and not exceed 3000 PSI for deployment and operation.

Air Reservoir

The aluminum air reservoir supplies the air which expels the projectiles. It locks into the right side of the lower stock assembly with a latch and connects to the launcher’s air supply hose. The launcher requires an air reservoir filled with breathable scuba air. It is refillable and replaceable.

Air Reservoir Release Latch

The air reservoir release latch is used to remove and replace the air reservoir.

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0002 00

DESCRIPTION

1/4 Turn Air Valve

The 1/4 turn air valve permits and restricts the flow of air from the air reservoir to the launcher’s valve assembly. When Open, the valve assembly is pressurized and the launcher will cycle when the trigger is pulled. When Closed, the valve assembly remains pressurized and should still be considered armed until clearing procedures take place to depressurize the valve assembly.

Safety Lever

The safety lever physically blocks and prevents movement of launcher’s trigger. The safety internally locks and secures the sear. The safety lever cannot be placed in SAFE position unless the trigger is in the forward position. The launcher cannot be fired unless the safety lever is in FIRE position.

Trigger

The trigger controls the firing of the launcher. When the valve assembly is pressurized, the trigger will move to the forward position. When the valve assembly is cleared and depressurized, the trigger can move freely until the safety lever is in SAFE position.

FN303 PROJECTILES

WARNING Only FN303 Projectiles are approved for use with the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 projectiles. FN303 Projectiles are fin-stabilized and contain a dense powdered bismuth in the front payload. The caliber is .68 and the weight is 8.5 grams. The plastic housing is specifically designed to break upon impact and minimize skin penetration. All types of FN303 Projectiles are intended to deliver a blunt impact to the target. The rear payload contains either a non-marking clear glycol, a pink non-permanent marking paint, or a yellow permanent marking paint.

NSN 1090-01-533-1732 1090-01-541-3654 1090-01-541-3653

TYPE Blunt impact Non-permanent marking Permanent marking

PAYLOAD COLOR Clear (colorless) Pink Yellow

0002 00-3

EFFECT Full blunt impact, non-marking Full blunt impact, non-permanent marking, washable Full blunt impact, permanent marking

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0002 00

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - PORTABLE AIR BANK The Portable Air Bank is used to refill FN303 Air Reservoirs. The capacity is 4300 psi of breathable scuba air. It can refill approximately 15 to 20 reservoirs when it is fully charged. When the pressure drops to 3000 psi, the air bank should only be refilled with breathable scuba air using a compressor. The air bank is contained in a hard plastic transfer case and can be moved with the built-in wheels and the handle, or it can be lifted by two people using the spring-loaded lifting handles.

COMPONENT

DESCRIPTION

Air Bank Cylinders

There are two fiberglass-wrapped air bank cylinders inside the Air Bank transfer case. The cylinders hold the breathable scuba air with a pressure of up to 4350 psi. They are DOT E 9634 and require hydrostatic testing every three years by an authorized DOT cylinder retester.

HP Transfer Hose

The HP transfer hose is approximately 12 inches long. The HP transfer hose has a knurled quick connect that fits over the FN303 air reservoir filling nipples labeled “FILL”.

Quick Connect

The knurled quick connect is located at the end of the HP transfer hose and ensures a secure connection to each FN303 air reservoir “FILL” nipple.

Fill Control Valve Stick

The fill control valve controls the flow of pressure from the regulator into the FN303 air reservoir. When the HP transfer hose quick connect is secured to the “FILL” nipple of an air reservoir, the user pulls back on the valve to fill the air reservoir and equalize it to the pressure indicated on the Fill Pressure Gauge. By releasing the valve, the air that remains in the HP transfer hose is automatically purged. When the stop valve is closed, the regulator is purged by pulling the fill control valve stick.

Fill Pressure Gauge

The fill pressure gauge indicates how much pressure is in the regulator and is labeled “Fill Pressure”. When the air bank is in storage, the regulator should be purged, and the fill pressure gauge should indicate 0 psi. When the filling of air reservoirs is required, the stop valve should be opened, and the pressure regulator knob should be turned until the fill pressure gauge indicates 3000 psi. As air reservoirs are filled, the fill pressure will drop, and the pressure regulator knob should be adjusted until the fill pressure gauge indicates 3000 psi.

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DESCRIPTION

Pressure Regulator Knob

The pressure regulator knob controls the amount of air pressure that is transferred from the 4350 psi tanks into the 3000 psi regulator. It is labeled “Control HP / OUT”. Turning the knob counter-clockwise decreases the pressure in the regulator. Turning the knob clockwise increases the pressure in the regulator. The knob should be slowly turned until the Fill Pressure Gauge indicates that the regulator is at 3000 psi.

Safety Fixture Nipple

The safety fixture nipple holds and stores the knurled quick connect of the HP transfer hose when the filling of air reservoirs is not taking place. It prevents the hose from damaging the fiberglass wrapped tanks.

Stop Valve

The red handled stop valve has two marked positions, CLOSED and OPEN. The stop valve controls the flow of air pressure into the air bank regulator. The stop valve should be in the CLOSED position except during air reservoir filling procedures.

Air Bank Pressure Gauge

The air bank pressure gauge indicates the current pressure level of the air bank tanks. The gauge is labeled “Air Bank Pressure” and has a marking indicating the air bank maximum air pressure of 4350 psi / 300 bar. When the stop valve is opened to permit the flow of air pressure into the regulator, the air bank pressure gauge will indicate a decrease in pressure.

Inlet Valve

The fill hose connection on the Reciprocating Compressor is connected to the Inlet Valve. Once the compressor is started, the inlet valve must be opened to fill the Air Bank. Once the Air Bank is filled, the inlet valve must be closed before disconnecting the air compressor. The inlet valve is also the means of slowly purging the Air Bank when required.

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COMPONENT Air Bank Transfer Case

0002 00

DESCRIPTION The transfer case is made of hard plastic with a hinged lid to permanently store the components of the Air Bank.

WARNING

Spring-loaded Lifting Handles

Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring loaded lifting handles to prevent personnel injury. Two spring-loaded lifting handles on the Air Bank transfer case allow it to be safely lifted by two persons. Do not lift Air Bank by the transfer case handle. Wheels

The wheels on the transfer case are used to move the Air Bank over short distances.

Transfer Case Handle

The transfer case handle is used to steer the Air Bank on its wheels.

Red Safety Button

The red safety button on the back of the transfer case secures the handle in the up or down position.

Locks

There are six dog-ear style locks that secure the lid to the transfer case for storage or transport of the Air Bank. 0002 00-6

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0002 00

Safety Markings - WARNING LABELS Read and observe Warning labels on the FN303 Air Reservoir, Lower Stock Assembly, Air Bank and SCUBA Tank before operating the FN303 Launcher.

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EQUIPMENT DATA Firing Device, Non Lethal: FN303 Launcher: NSN ............................................................... Caliber ............................................................... Weight w/full magazine and full reservoir .......... Overall length ...................................................... Barrel type ........................................................... Barrel length ........................................................ Iron sights ............................................................ Magazine capacity............................................... Magazine weight (loaded) ................................... Safety ............................................................... Stock ............................................................... Air reservoir: Capacity ........................................................ Weight (filled) ............................................... Muzzle velocity ................................................... Operating temperature......................................... Packing: Cardboard box containing 1 FN303 Launcher and accessories consisting of: .......................

Dimensions ................................................... Weight ........................................................... FN303 Projectiles: Projectile weight (each)....................................... NSN: 1090-01-541-3654......................................... 1090-01-541-3653......................................... 1090-01-533-1732......................................... Features ............................................................... Packing: Fiberboard box containing ............................ Dimensions................................................ Weight........................................................ Intermediate box containing ......................... Dimensions................................................ Weight........................................................ Storage tube: Dimensions................................................ Weight........................................................

1095-01-526-7860 0.68 in. (17.27 mm) 6.35 lb (2.9 kg) 29.0 in. (73.6 cm) Smooth bore 10.0 in. (25.4 cm) Rear peep and front sight post; sight zero required to be performed at 32.8 yd (30 m) 15 rounds 0.60 lb (0.272 kg) Manually adjusted/trigger block Fixed/fiberglass reinforced nylon 3000 psi maximum allowable pressure/5000 psi safety rupture disk/ 8000 psi cylinder burst 1.7 lb 280 - 300 ft/sec (85.3 - 91.4 m/sec) -4°F to +150°F (-20°C to + 65.5°C)

Upper stock assembly Lower stock assembly Air reservoir Projectile magazine (2) Magazine cover clip (2) Speed loader (2) Small arms cleaning brush Small arms cleaning rod Lubricating oil Sight Adjustment Tool Foam support packaging materials 31.5 x 20.9 x 10.6 in. (80 x 53 x 27 cm) 9.55 lb (4.33 kg)

8.5 g (0.019 lb) Projectile, washable: Pink Projectile, indelible: Yellow Projectile, impact: Clear Fin stabilization; granular, non-toxic, high density bismuth; frangible plastic 600 projectiles packed in 4 intermediate boxes 16.25 x 14.5 x 8.25 in. (41.3 x 36.8 21.0 cm) 13 lb (5.9 kg) 150 projectiles/10 storage tubes containing 15 projectiles each with high density foam cushioning; barrier bag over each storage tube 16.25 x 7.25 x 4.13 in. (41.3 x 18.4 x 10.5 cm) 3 lb (1.36 kg) 11.25 in. long x 1 in. diameter (28.6 cm long x 2.54 cm diameter) 130 g (0.286 lb) 0002 00-8

TM 9-1095-212-13&P Portable Air Bank: NSN ............................................................... Dimensions.......................................................... Weight (filled) ..................................................... Maximum pressure capacity................................ Pressure output .................................................... Features ...............................................................

0002 00

1090-01-533-1622 31.5 x 20.9 x 10.6 in. (80 x 53 x 27 cm) 87.25 lb (39.6 kg) 4300 psi (297 bar) Variable up to 3000 psi (207 bar) Hard plastic transfer case with securing locks, two spring-loaded handles for lifting or four wheels and a red safety button to secure the handle in the up or down position when moving.

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OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) THEORY OF OPERATION GENERAL The 1/4-turn air valve is placed in the “ON” position. Air travels from the 3000 psi reservoir, through the 800 psi regulator and ON/OFF assembly, thereby pressurizing the valve assembly to 800 psi. This pressure is sealed with the bolt, and the bolt is secured by the sear. After one-third of the overall trigger travel, the ON/OFF plunger is moved to the “OFF” position. Air flow to the valve assembly is stopped. After two-thirds of overall trigger travel, the sear releases the bolt. Once the bolt is released, air pressure forces the bolt forward and compresses the bolt spring. The bolt travels forward, pushing the projectile into the bore. The bolt then continues forward into the barrel and forms a seal. Air pressure of 800 psi enters the barrel and launches the projectile down range. The bolt spring drives the bolt rearward cycling the launcher.

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CHAPTER 2 OPERATOR INSTRUCTIONS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

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OPERATOR MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) DESCRIPTION AND USE OF CONTROLS AND INDICATORS PORTABLE AIR BANK Table 1 contains controls and indicators for the Portable Air Bank.

Table 1. Controls and Indicators for Portable Air Bank . KEY

CONTROL OR INDICATOR

FUNCTION

1

Air Bank Pressure Gauge

The air bank pressure gauge indicates the current pressure level of the air bank cylinders. The gauge is labeled “Air Bank Pressure” and has a marking indicating the air bank maximum air pressure of 4350 psi / 300 bar. When the stop valve is opened to permit the flow of air pressure into the regulator, the air bank pressure gauge will indicate a decrease in pressure.

2

Inlet Valve

The inlet valve is used to purge the Air Bank, when required, or to fill the Air Bank cylinders using a diesel air compressor (or equivalent breathable SCUBA air compressor).

3

Safety Fixture Nipple

The high pressure HP transfer hose is used to transfer air from the air bank cylinders to the air reservoirs used on the FN303 Launcher. The safety fixture nipple holds and stores the knurled quick connect of the HP transfer hose when the filling of air reservoirs is not taking place. It prevents the hose from damaging the fiberglass wrapped tanks.

4

Pressure Regulator Knob

The pressure regulator knob controls the amount of air pressure that is transferred from the 4350 psi tanks into the 3000 psi regulator. It is labeled “Control HP / OUT”. Turning the knob counter-clockwise decreases the pressure in the regulator. Turning the knob clockwise increases the pressure in the regulator. The knob should be slowly turned until the Fill Pressure Gauge reads 3000 psi.

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Table 1. Controls and Indicators for Portable Air Bank - Continued. KEY

CONTROL OR INDICATOR

FUNCTION

5

Fill Control Valve

The fill control valve controls the flow of pressure from the regulator into the FN303 air reservoir. When the HP transfer hose quick connect is secured to the “FILL” nipple of an air reservoir, the user pulls back on the fill control valve stick to fill the air reservoir and equalize it to the pressure indicated on the Fill Pressure Gauge. By releasing the valve, the air that remains in the HP transfer hose is automatically purged. When the stop valve is closed, the regulator is purged by pulling the fill control valve stick.

6

Fill Pressure Gauge

The fill pressure gauge indicates how much pressure is in the regulator and is labeled “Fill Pressure”. When the air bank is in storage, the regulator should be purged, and the fill pressure gauge should indicate 0 psi. When the filling of air reservoirs is required, the stop valve should be opened, and the pressure regulator knob should be turned until the fill pressure gauge indicates 3000 psi. As air reservoirs are filled, the fill pressure will drop and the pressure regulator knob should be adjusted until the fill pressure gauge indicates 3000 psi.

7

Stop Valve

The red handled stop valve has two marked positions, CLOSED and OPEN. The stop valve controls the flow of air pressure into the air bank regulator. The stop valve should be in the CLOSED position except during air reservoir filling procedures.

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0005 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) FN303 AIR RESERVOIR FILLING PROCEDURES OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Materials/Parts Fill Station Adapter (NSN 8120-01-526-8414) FN303 Air Reservoir (Item 2, WP 0046 00) Portable Air Bank Safety Eyewear SCUBA Tank Single Hearing Protection

Personnel Required Two Equipment Conditions Air Bank filled with breathable scuba air SCUBA tank filled with breathable scuba air

GENERAL FN303 air reservoirs may be filled using the Portable Air Bank or a SCUBA tank and Fill Station Adapter. The preferred method is to use the Portable Air Bank, if available. The alternate method is to use a filled scuba tank and the Fill Station Adapter. This work package contains both filling procedures. FILL FN303 AIR RESERVOIR WITH AIR BANK

WARNING Handle Air Bank with care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Operators are required to wear safety eyewear and hearing protection during air reservoir filling procedures. DO NOT drop, dent, or puncture the FN303 Air Reservoir. Mishandling may result in death, injury, or malfunction. Do not alter or modify the FN303 Air Reservoir. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130°F (54°C). Always store air reservoirs in a cool, dry area. Air reservoirs exposed to fire or heat in excess of 350°F (176°C) must be condemned. 1.

Check all FN303 Air Reservoirs to be filled for corrosion, cracks, damage, dents, etc. Check air reservoir pressure gauge for cracks or damage. Check air reservoir 1/4-turn air valve for damage. If any damage is found, do not use the air reservoir. Return to field maintenance.

2.

Check manufacture date stamped on air reservoir. Date must be within 15 years of current date. If date exceeds 15 years, return air reservoir to Field Maintenance.

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3.

Using two people, lift Air Bank transfer case with spring-loaded lifting handles and place it on a flat surface with the handle down.

4.

Read and observe warning label on outside of Air Bank.

5.

Turn the six dog-ear style locks securing the transfer case and lift the lid.

6.

Check to ensure AIR BANK PRESSURE gauge reads between 3000 psi and 4350 psi. If Air Bank pressure is below 3000 psi, refill Air Bank with breathable scuba air using a compressor before proceeding to next step.

7.

Ensure FILL CONTROL VALVE stick is in the CLOSED position (vertical position). This is the default position and should stay in place.

8.

Ensure HP transfer quick connect is secured to safety fixture nipple.

9.

Slowly move red-handled STOP VALVE from CLOSED to OPEN position.

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CAUTION DO NOT exceed 3000 psi (maximum allowed pressure) in the Air Bank regulator. Audible noise will be heard if pressure exceeds 3000 psi. 10. Set the FILL PRESSURE gauge to 3000 psi using the PRESSURE REGULATOR knob until no audible sound is heard. Increase pressure by turning knob clockwise. Decrease pressure by turning knob counter-clockwise. 11. Pull back knurled quick connect on end of HP transfer hose and disconnect from safety fixture nipple.

12. Check to ensure 1/4-turn air valve on FN303 Air Reservoir is in “OFF” position. 13. Holding FN303 Air Reservoir in one hand, pull back knurled quick connect on the end of the HP transfer hose and place on “FILL” nipple of air reservoir. Pull HP transfer hose to ensure proper connection.

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CAUTION During the air transfer process, the FILL CONTROL VALVE must be opened and closed SLOWLY. DO NOT jerk the FILL CONTROL VALVE stick. Unnecessary stress on the air reservoir and premature wear of the seals will occur.

NOTE FILL PRESSURE gauge should read no more than 3000 psi prior to air reservoir filling procedure. During the filling procedure, it is normal for the air reservoir to suddenly feel warm to the hand. 14. Holding FN303 Air Reservoir in one hand, use other hand to open FILL CONTROL VALVE by SLOWLY tilting FILL CONTROL VALVE stick until pressure is equalized between the FILL PRESSURE gauge and the air reservoir pressure gauge.

15. Close FILL CONTROL VALVE by SLOWLY moving FILL CONTROL VALVE stick to the vertical position. An audible noise will be heard as the compressed air in the HP transfer hose purges. 16. Pull back knurled quick connect and disconnect HP transfer hose from “FILL” nipple on FN303 Air Reservoir. The air reservoir is now filled. Set filled reservoir aside.

17. Pull back knurled quick connect on HP transfer hose and place it back on safety fixture nipple. 18. Check FILL PRESSURE gauge. If necessary, use PRESSURE REGULATOR knob to adjust pressure to 3000 psi.

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19. Check AIR BANK PRESSURE gauge. If Air Bank pressure has depleted to 3000 psi, move red-handled STOP VALVE to CLOSED position and refill Air Bank with breathable scuba air using a compressor. 20. Repeat steps 10 thru 19 for remaining air reservoirs required for the mission. 21. Move red-handled STOP VALVE to CLOSED position.

22. To purge regulator assembly, SLOWLY move FILL CONTROL VALVE stick until FILL PRESSURE gauge reads 0 psi (purging sound will be audible).

23. Close the transfer case and turn and lock the six dog-ear style locks.

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0005 00

WARNING Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Handle Air Bank with care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130°F (54°C). 24. If the Air Bank needs to be lifted, two (2) people are required to use the two spring-loaded lifting handles on the transfer case. Do not lift Air Bank by the transfer case handle. 25. To transport the Air Bank to a desired location, unlock the red safety button on the back of the transfer case, pull up the handle and use the wheels on the bottom of the transfer case.

26. Transport Air Bank to desired location for storage. If Air Bank will be shipped by air, go to WP 0036 00, Preparation For Long Term Storage Or Shipment Of Air Bank.

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0005 00

FILL FN303 AIR RESERVOIR USING FILL STATION ADAPTER AND SCUBA TANK

WARNING Always carefully handle and transport scuba tank(s) IAW local SOP to prevent personnel injury. Operators are required to wear safety eyewear and single hearing protection during air reservoir filling procedures. DO NOT drop, dent, or puncture the FN303 Air Reservoir. Mishandling the air reservoir may result in death, injury, or malfunction. DO NOT exceed maximum allowed pressure of 3000 psi in the FN303 Air Reservoir. Do not alter or modify the FN303 Air Reservoir. Do not expose filled air reservoirs to any heat source, flame, or condition where the temperature may exceed 130°F (54°C). Always store air reservoirs in a cool, dry area. Air reservoirs exposed to fire or heat in excess of 350°F (176°C) must be condemned. 1.

Holding fill station adapter with blue pressure relief button facing up, place yoke over scuba valve and hand tighten fill station adapter knob until hand tight. Do not let the yoke lock against the scuba valve knob.

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2.

Ensure 1/4-turn air valve on FN303 Air Reservoir is in “OFF” position.

3.

Pull back knurled quick connect on the fill station adapter hose and push quick connect over “FILL” nipple on FN303 Air Reservoir. Pull fill station adapter hose to ensure it is fully seated.

WARNING DO NOT exceed maximum allowed pressure of 3000 psi in the FN303 Air Reservoir. 4.

Holding air reservoir in one hand, use other hand to slowly turn control knob on scuba valve counter-clockwise and carefully monitor the fill station adapter pressure gauge to ensure pressure raises at a very slow rate of no more than 200 psi per second. Fill air reservoir until air reservoir pressure gauge reaches maximum pressure of 3000 psi, then close control knob on scuba valve by turning clockwise. It is normal for the air reservoir to suddenly feel warm in the hand.

5.

Check and observe fill station adapter pressure gauge. a.

If pressure gauge reads greater than 2000 psi, go to step 6.

b.

If pressure gauge reads less than 2000 psi, press blue pressure relief button to purge all remaining air pressure from fill station adapter hose. Replace scuba tank with filled scuba tank. Repeat steps 2 thru 7.

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6.

Press blue pressure relief button on fill station adapter to purge all remaining air pressure from the fill station adapter hose.

7.

Pull back knurled quick connect on fill station adapter hose and remove from “FILL” nipple on FN303 air reservoir.

8.

Repeat steps 2 thru 7 for remaining air reservoirs.

9.

After all FN303 Air Reservoirs required for the mission are filled, loosen fill station adapter knob and lift fill station adapter off scuba valve.

END OF WORK PACKAGE

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0006 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PREPARE FN303 LAUNCHER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Tools and Special Tools Sight Adjustment Tool (Item 10, WP 0046 00)

Personnel Required One

Materials/Parts Lower Stock Assembly (Item 11, WP 0046 00) Lubricating Oil (Item 9, WP 0046 00) Magazine Cover Clip (Item 5, WP 0046 00) Projectiles (Item 4, 5, or 6, WP 0047 00) Projectile Magazine (Item 4, WP 0046 00) Speed Loader (Item 3, WP 0046 00) Upper Stock Assembly (Item 6, WP 0046 00)

Equipment Conditions Air reservoir filled (WP 0005 00)

GENERAL This work package contains FN303 Launcher instructions to assemble, lubricate, and load and attach the magazine.

WARNING DO NOT touch or adjust regulator or regulator lock nut. Projectiles could be launched at unauthorized velocity. Rapid air loss will occur. ASSEMBLE LAUNCHER 1.

Ensure safety is in SAFE position.

WARNING Do not put fingers or hands between lower and upper stock assemblies when assembling launcher. 2.

Do not touch or adjust regulator or regulator lock nut. Carefully connect lower stock assembly and upper stock assembly by sliding the lower stock assembly onto the upper stock assembly rail until they lock together.

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0006 00

WARNING Only FN303 air reservoirs filled with scuba breathable air are permitted to be used with the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 air reservoirs. A filled or partially filled air reservoir contains high pressure air. Always handle the air reservoir with care. Do not drop, dent, or puncture the air reservoir. Mishandling may result in malfunction or serious injury. 3.

Ensure 1/4-turn air valve on FN303 air reservoir is in “OFF” position.

NOTE Ensure gauge reads approximately 3000 psi before assembling the air reservoir to the launcher prior to mission. The air reservoir can only be attached to the launcher with the bottom of the air reservoir pointing toward the front of the launcher. 4.

Attach FN303 air reservoir to launcher by inserting the air reservoir release latch into mounting clamp on lower stock assembly and snapping the air reservoir in place.

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0006 00

CAUTION ONLY factory authorized lubricating oil is permitted in the FN303 Launcher. Do not use gun lubricants such as CLP, LSA, LAW or other chemical cleaners. Launcher damage or malfunction will occur. Do not excessively oil the launcher. Excess oil may cause a malfunction.

NOTE The FN303 Launcher shall be lubricated before each operation. 5.

Holding air supply hose quick connect vertically, place 3 drops of lubricating oil into the air supply hose.

CAUTION DO NOT connect the air supply hose to the “FILL” nipple on the air reservoir. Although no injury or damage can occur from the system, the user may mistakenly release all pressure from the air reservoir upon opening the 1/4-turn valve. This may put the user in an unexpected situation, requiring an immediate air reservoir change during a mission. 6.

Using thumb and index finger, pull back knurled quick connect on the end of the air supply hose, insert onto the air reservoir nipple labeled “GUN”, and push quick connect over the nipple. Pull air supply hose to ensure it is fully seated.

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0006 00

LOAD MAGAZINE The magazine of the FN303 Launcher can be loaded using the provided speed loader or by hand. The preferred method is to use the speed loader. Both methods are provided below.

WARNING Only FN303 projectiles are approved for use in the FN303 Launcher. Serious personnel injury or launcher damage may result from the use of Non-FN303 projectiles. Do not use cracked, damaged, or dirty projectiles.

CAUTION A full storage tube of projectiles contains 15 rounds. Load each magazine completely with all 15 projectiles. Do not leave empty rotor pockets between projectiles. Empty rotor pockets will increase the chance of projectile breakage in the magazine. If a projectile ruptures or misfires in the magazine, the magazine must be properly cleaned prior to further use to avoid malfunction. The projectiles must be handled with care. Sharp blows or high forces may cause ruptures and the projectiles will become unusable. Discard damaged projectiles IAW local Standard Operating Procedure (SOP). 1.

Load Magazine Using Speed Loader. a.

Remove storage tube of projectiles from barrier bag.

b.

Visually inspect the storage tube to ensure that the flat end of each projectile is toward the bottom of the storage tube and the projectile dome (rounded end) is toward the cap.

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c.

Remove cover clip from magazine and set aside.

d.

Holding storage tube with cap UP so that projectiles do not fall out, unscrew cap from storage tube. Set storage tube cap with foam support aside. Screw speed loader assembly onto end of storage tube.

NOTE Speed loader assembly can only be attached to the magazine one way. e.

Holding magazine with transparent cover toward storage tube, snap speed loader assembly onto magazine projectile opening.

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Slowly turn magazine and attached speed loader assembly so that storage tube is pointing up.

NOTE One complete rotation of the rotor fully loads the magazine. When magazine is full (loaded with 15 projectiles), the rotor cannot be turned.

2.

g.

Use thumb grooves in the center of the magazine to slowly turn magazine rotor counter-clockwise. Ensure a projectile falls into each rotor pocket. When the magazine is fully loaded, the projectile in the magazine projectile opening should stay in place. However, to ensure the projectile does not fall out or get damaged, unsnap speed loader assembly from magazine, cover projectile opening with fingers or hand and place cover clip back on magazine.

h.

Unscrew speed loader from empty storage tube. Place speed loader in a safe place.

i.

Place foam support and cap back on empty storage tube and retain for storage of any unused projectiles.

Load Magazine by Hand. a.

Remove storage tube of projectiles from barrier bag.

b.

Remove cover clip from magazine and set aside.

c.

Holding storage tube with cap UP so that projectiles do not fall out, unscrew cap from storage tube.

d.

Carefully remove projectiles from storage tube.

e.

Place foam support and cap back on empty storage tube and retain for storage of unused projectiles.

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NOTE The magazine rotor will not turn if a projectile is inserted backwards or incorrectly. If the magazine rotor is forced with a projectile inserted incorrectly, the projectile will break. f.

With magazine held upright in the left hand and projectile opening at top, insert dome (rounded end) of projectile into projectile opening. Cover the other side of the projectile opening with fingers or hand so that projectile does not fall out or get damaged when inserted.

g.

Using the thumb grooves in the center of the magazine, continue loading the magazine by turning and holding the magazine rotor counter-clockwise while inserting a projectile into a rotor pocket. Ensure a projectile is inserted into each rotor pocket. When the magazine is full, the magazine rotor cannot be turned. The last projectile will stay in place when the magazine is fully loaded.

h.

Place cover clip back on the fully loaded magazine to ensure projectiles do not fall out or get damaged.

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0006 00

ATTACH MAGAZINE

WARNING To prevent personnel injury, always keep loaded launcher pointed downrange at all times. Do not attach magazine until launcher is ready for use. Do not insert fingers into magazine well. Serious injury will occur since the bolt impacts any obstruction placed in the magazine well if the launcher is fired. 1.

Ensure launcher is pointed downrange, safety lever is in SAFE position, and 1/4-turn air valve on the air reservoir is in “OFF” position.

2.

Check magazine to ensure it is loaded with projectiles and that none are broken.

3.

Remove magazine cover clip and set aside.

NOTE The magazine can only be attached to the launcher with the transparent magazine cover toward the rear of the launcher. 4.

To attach magazine to launcher, position transparent magazine cover toward rear of launcher with projectile opening toward magazine well. Push magazine up into magazine well until it snaps in place. Gently pull magazine to ensure it is securely attached.

END OF WORK PACKAGE

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0007 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) OPERATE FN303 LAUNCHER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Equipment Conditions Launcher prepared (WP 0006 00)

Materials/Parts Sight Adjustment Tool (Item 10, WP 0046 00) Personnel Required One GENERAL

This work package contains instructions to adjust the front sight and zero in, prepare to engage target, misfire procedures, and clearing the FN303 Launcher. ADJUST FRONT SIGHT AND ZERO IN

WARNING Always keep loaded launcher pointed downrange.

NOTE The launcher must be sighted at 30 meters (32.8 yd) to maintain proper “ZERO” so aiming is more precise. The gunner must maintain “ZERO” on the launcher at all times. Gunner should confirm the “ZERO” as often as possible. When maintenance is performed on the launcher, changes in atmospheric conditions, humidity, and temperature, and/or change in projectile lot numbers occur. “RE-ZERO” as soon as possible. The gunner must “ZERO” the launcher while wearing the uniform most likely to be worn when firing the launcher. The “ZERO” will change depending on the uniform worn due to placement of the launcher in the shoulder pocket. The front sight post has four “CLICK” positions for each 360 degrees of rotation. Each “CLICK” position can be felt by the finger tips during a turn and can be visibly confirmed since the sight post shape is square. Rotation of one click (90 degrees or 1/4 turn) moves the Mean Point of Impact (MPI) of the shot group approximately 1/2-inch (1.3 cm) to 5/8-inch (1.6 cm) along the vertical axis. There is no horizontal sight adjustment. 1.

Flip up FN303 Launcher front and rear sights.

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Turn 1/4-turn air valve from “OFF” to “ON” position.

CAUTION The launcher must be held with NO contact between the wrist of the non-firing hand and the magazine. Contact between the non-firing wrist and the magazine may cause binding and a failure to feed the next projectile. 3.

To hold launcher in firing position: a.

Place non-firing hand on foregrip of launcher.

b.

Place firing hand on pistol grip of launcher.

c.

Place butt end of launcher into shoulder of firing arm.

WARNING If FN303 Launcher is dropped or struck with the safety lever in the FIRE position, it could discharge.

NOTE When the safety lever is in the SAFE position, the finger can not be placed on the trigger and the trigger is unable to be moved rearward. When the safety lever is on the FIRE position, the finger can be placed on the trigger and the launcher is ready to fire.

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4.

Move safety lever from SAFE to FIRE position.

5.

Viewing through rear peephole sight, line up the white dot on the front sight post with a downrange target of a given distance of 30 meters.

6.

Fire three (3) projectiles at downrange target. Place safety lever in SAFE position. Observe the points of impact on the target and compare to position of the sights.

7.

To adjust the elevation upward, insert sight adjustment tool on front sight post and turn clockwise in 1/4 turn increments. To adjust the elevation downward, insert sight adjustment tool on front sight post and turn counter-clockwise in 1/4 turn increments. Each 1/4 turn increment adjusts the mean point of impact approximately 1/2 inch (1.3 cm) to 5/8 inch (1.6 cm) along the vertical axis.

8.

Repeat steps 4 thru 7 until mean point of impact coincides with the mean point of aim through the sights.

9.

Turn 1/4-turn air valve to the “OFF” position.

10. Place safety lever in SAFE position once zeroing is complete.

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0007 00

PREPARE TO ENGAGE TARGET

WARNING Always keep loaded launcher pointed downrange. Never aim the launcher towards the neck or head of the target. Engaging the target at these regions of the body may result in permanent injury and/or death to the target. When in close range (within 5 meters) of the target, always aim lower than the center of mass, preferably toward the thighs. 1.

Flip up front and rear weapon sights.

2.

Open 1/4-turn air valve to the “ON” position.

CAUTION The launcher must be held with NO contact between the wrist of the non-firing hand and the magazine. Contact between the non-firing wrist and the magazine may cause binding and a failure to feed the next projectile. 3.

To hold launcher in firing position: a.

Place non-firing hand on foregrip of launcher.

b.

Place firing hand on pistol grip of launcher.

c.

Place butt end of launcher into shoulder of firing arm.

WARNING If FN303 Launcher is dropped with the safety lever in the FIRE position, it could discharge.

NOTE When the safety lever is in the SAFE position, the sear is locked, the finger can not be placed on the trigger, and the trigger is unable to be moved. When the safety lever is on the FIRE position, the sear is unlocked, the finger can be placed on the trigger, and the launcher is ready to fire.

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Move safety lever from SAFE to FIRE position.

5.

Look through and line up weapon sights with intended target.

6.

Squeeze trigger to engage target.

0007 00

MISFIRE PROCEDURES In the event of an unanticipated interruption in the firing of the launcher, the following actions should be performed immediately.

WARNING Always keep loaded launcher pointed downrange. 1.

Visually inspect air reservoir pressure gauge to ensure the needle is in the green range.

2.

If air reservoir 1/4 turn valve is in “OFF” position (closed), then move the valve to the “ON” (open) position to pressurize the valve assembly.

3.

Attempt to fire the launcher.

4.

If launcher still does not fire, use hand to tap the base of the magazine.

5.

Re-attempt to fire the launcher.

6.

If launcher still does not fire, place safety lever in SAFE position and remove the magazine. a.

Visually confirm projectile(s) are not broken and are loaded correctly in the magazine. If projectiles are broken in the magazine, set that magazine aside and load a new magazine into launcher.

b.

Visually determine if rotor pocket assembly has rotated the next projectile into the magazine opening. If rotor pocket assembly is stuck/binded, shake magazine from side to side. If rotor pocket assembly does not rotate, set that magazine aside and load a new magazine into launcher.

7.

Place safety lever in FIRE position.

8.

Attempt to fire the launcher again.

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0007 00

CLEAR LAUNCHER

WARNING Always keep loaded launcher pointed downrange.

CAUTION If a projectile ruptures or misfires in the magazine, the magazine must be properly cleaned prior to further use to avoid malfunction. 1.

Ensure launcher is pointed downrange, safety lever is in SAFE position, and 1/4-turn air valve on the air reservoir is in “OFF” position.

2.

Press magazine release button and pull magazine from launcher.

3.

Place magazine cover clip back on magazine.

0007 00-6

TM 9-1095-212-13&P 4.

0007 00

Move safety lever to FIRE position.

WARNING Do not insert fingers into magazine well. Serious injury will occur since the bolt will impact any obstruction placed in the magazine well if the launcher is fired. 5.

Depressurize the valve assembly by continually pulling and releasing the trigger until there is no air pressure. When the valve assembly is depressurized, the trigger will move freely.

NOTE If the air reservoir’s 1/4-turn air valve is closed and the valve assembly has been cleared, the trigger will move freely. If trigger is back all the way, it may be necessary to move the trigger forward in order to place the safety lever in the SAFE position. 6.

Move trigger to forward-most position and return safety lever to SAFE position.

WARNING Never look down the launcher barrel from the muzzle end, even if the launcher appears to be clear. 7.

Visually inspect magazine well and barrel to ensure they are empty and clear of obstructions.

END OF WORK PACKAGE

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0007 00-8

0007 00

TM 9-1095-212-13&P OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) DISASSEMBLE FN303 LAUNCHER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP: Personnel Required One

Equipment Conditions Launcher cleared (WP 0007 00)

DISASSEMBLE LAUNCHER

WARNING Always keep launcher pointed downrange. 1.

Ensure safety lever is in SAFE position and 1/4-turn air valve on the air reservoir is in “OFF” position.

2.

Ensure magazine is removed and launcher is cleared.

3.

Pull back air supply hose knurled quick connect and remove air hose from the air reservoir nipple.

0008 00-1

0008 00

TM 9-1095-212-13&P 4.

Press air reservoir release latch and pull air reservoir off launcher. Set air reservoir aside.

5.

Press and hold stock release button. Slide lower stock off upper stock.

0008 00

UNLOAD MAGAZINE

CAUTION Projectiles must be handled with care. Sharp blows or high forces may cause ruptures and the projectiles will become unusable. Discard damaged projectiles IAW local SOP. If a projectile ruptures or misfires in the magazine, the magazine must be properly cleaned prior to further use to avoid malfunction.

NOTE Storing projectiles in a storage tube is recommended to optimize shelf-life. Storage tubes should remain in the packing box until ready to be used. 1.

Remove cover clip from magazine.

0008 00-2

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0008 00

CAUTION Ensure magazine is held approximately 1 inch from surface to prevent damage to projectiles as they fall out. 2.

Hold magazine horizontally with knuckles of both hands resting on a clean, flat surface.

3.

Use thumb to push each projectile out until magazine is empty. Place cover clip back on magazine.

4.

Visually inspect each projectile for cracks, leaking or separation. Dispose of unserviceable projectiles IAW local SOP.

5.

Obtain storage tube. Remove storage tube cap and foam support and set aside.

CAUTION When placing projectiles into storage tube, ensure internal ribs of tube and fins of projectile do not get jammed together. 6.

Hold storage tube at a 45 degree angle. Carefully insert undamaged projectiles back into storage tube with the flat end of each projectile toward the bottom of the storage tube and the projectile dome (rounded end) up.

7.

If storage tube contains less than 15 rounds, insert soft packing material (e.g., foam support, cotton, paper, etc.) in storage tube to protect projectiles from damage.

8.

Place storage tube cap with foam support back on storage tube.

9.

Store storage tube with projectiles IAW local SOP.

END OF WORK PACKAGE 0008 00-3

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0008 00-4

0008 00

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0009 00

OPERATOR INSTRUCTIONS FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) OPERATION UNDER UNUSUAL CONDITIONS INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items

References WP 0019 00 WP 0020 00

GENERAL This work package contains instructions to operate the FN303 Launcher and Portable Air Bank under unusual conditions. UNUSUAL ENVIROMENT/WEATHER Operation in Desert Climates In extreme hot temperatures, the pressure inside the FN303 Air Reservoir and the Portable Air Bank cylinders will rise. The FN303 Air Reservoir has a burst disk that will safely release pressure if the air reservoir reaches 5000 psi. If this happens, dispose of the air reservoir IAW local SOP. The Portable Air Bank has a safety check valve that will automatically release pressure if the Air Bank pressure gauge exceeds 4350 psi or the fill pressure gauge exceeds 3050 psi. In desert climates, the FN303 Launcher and Portable Air Bank are subject to damage from windblown sand and dust. Portable Air Bank cylinders and all controls/indicators will require more frequent cleaning. Do not leave the FN303 uncovered when not in use. Desert climate conditions will require more frequent launcher cleaning (refer to WP 0019 00) and magazine cleaning (refer to WP 0020 00). Desert climates can also cause the various O-rings inside the FN303 Launcher to become dry and brittle. This may require more frequent lubrication and/or O-ring replacement. Refer to applicable maintenance work package. When not in use, the Portable Air Bank should always be laid down on a flat surface with the lid closed and dog-ear style locks in the locked position. Operation in Arctic Climates In extreme cold temperatures, the FN303 Launcher and Portable Air Bank pressure lines may freeze. Arctic climates can cause the various O-rings inside the FN303 Launcher to become dry and brittle. This may require more frequent lubrication and/or O-ring replacement. Refer to applicable maintenance work package. Operation in Tropical Climates Tropical climates cause condensation to form on the FN303 Launcher and Portable Air Bank. Wipe off moisture with a wiping rag. NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) ENVIRONMENT The FN303 Launcher and Portable Air Bank can be operated in MOPP IV. END OF WORK PACKAGE 0009 00-1

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0009 00

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CHAPTER 3 OPERATOR TROUBLESHOOTING PROCEDURES FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P

0010 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) TROUBLESHOOTING INTRODUCTION TROUBLESHOOTING PROCEDURES The troubleshooting work packages contain tables listing the malfunctions, tests or inspections, and corrective actions required to return the FN303 Launcher and Portable Air Bank to normal operation. Perform the steps in the order they appear in the tables. Each work package is headed by an initial setup. This setup outlines what is needed as well as certain conditions which must be met before starting the task. DON’T START A TASK UNTIL: You understand the task. You understand what you are to do. You understand what is needed to do the work. You have the things you need. This manual cannot list all malfunctions that may occur, or all tests or inspections and corrective actions. If a malfunction is not listed or is not corrected by listed corrective actions, notify your supervisor or field maintenance.

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0010 00

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0011 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) OPERATOR TROUBLESHOOTING PROCEDURES FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items

References WP 0006 00 WP 0007 00 WP 0019 00

Personnel Required One FN303 LAUNCHER

NOTE Prior to delivering FN303 Launcher to Field Maintenance for service, ensure the 1/4-turn air valve is in the “OFF” position, the launcher is cleared, and the air hose is disconnected from the air reservoir nipple.

Table 1. Operator Troubleshooting Procedures for FN303 Launcher . MALFUNCTION

TEST OR INSPECTION

CORRECTIVE ACTION

1.

LAUNCHER HOUSING IS CRACKED OR BROKEN

Check exterior of launcher housing for cracks or missing portions.

If launcher housing is cracked or broken, notify Field Maintenance.

2.

LAUNCHER FAILS TO FIRE

1.

Check that safety in SAFE position.

Move safety to FIRE position.

2.

Check trigger position for free move- Valve assembly not pressurized. Rotate ment. air reservoir’s 1/4 turn air valve to “ON” position. Recheck that air pressure returns.

3.

Check connection between air hose and air reservoir nipple.

Pull on air hose to check the connection between quick connect and air reservoir “GUN” nipple. If air reservoir is empty, replace with filled FN303 air reservoir.

4.

Check that 1/4-turn air valve on air reservoir is in the “ON” position.

Turn 1/4-turn air valve to “ON” position to pressurize the valve assembly.

5.

Check to ensure that air reservoir gauge reads between 1000 and 3000 psi (green zone).

Replace air reservoir with filled FN303 air reservoir if gauge reads below 1000 psi.

0011 00-1

TM 9-1095-212-13&P

0011 00

Table 1. Operator Troubleshooting Procedures for FN303 Launcher - Continued. MALFUNCTION 3.

4.

LAUNCHER PROPERLY CYCLES BUT DOES NOT LAUNCH PROJECTILES

LAUNCHER FIRES PROJECTILES BUT ACCURACY IS LOW

TEST OR INSPECTION

CORRECTIVE ACTION

1.

Check to ensure wrist/forearm of Shift wrist/forearm of non-firing hand non-firing hand is not resting or bind- away from magazine. ing the magazine. Magazine will fail to feed if wrist is binded.

2.

Check air reservoir gauge for adequate operating pressure. Pressure may be too low to expel projectiles.

Air Reservoir gauge should indicate a pressure between 1000 and 3000 psi. Replace air reservoir with filled FN303 air reservoir.

3.

Check to see if magazine is properly loaded or empty.

If magazine is loaded to launcher, remove magazine and check to ensure projectiles are properly loaded. Replace empty magazine with a loaded magazine.

4.

Check magazine for leaking or broken projectiles.

Remove magazine and replace with another loaded magazine.

1.

Check air reservoir gauge for adequate operating pressure. Pressure may be too low to engage target.

Air Reservoir gauge should indicate a pressure between 1000 and 3000 psi. Replace air reservoir with filled FN303 air reservoir.

2.

Launcher valve assembly may require lubrication.

Clear launcher IAW WP 0007 00 and perform lubrication procedure IAW WP 0006 00 to lubricate the valve assembly.

3.

Check barrel for debris or broken projectiles.

Clear launcher IAW WP 0007 00 and perform cleaning procedure IAW WP 0019 00 to remove plastic projectile debris and/or dirt from barrel.

4.

Inspect front sight for damage.

If front sight is damaged, notify Field Maintenance.

5.

Inspect rear sight for damage.

If rear sight is damaged, notify Field Maintenance.

6.

Confirm ZERO at 30 meters.

Operator to perform zeroing procedures at 30 meters and make adjustments as necessary IAW WP 0007 00.

0011 00-2

TM 9-1095-212-13&P

0011 00

Table 1. Operator Troubleshooting Procedures for FN303 Launcher - Continued. MALFUNCTION 5.

6.

7.

LAUNCHER LEAKS AIR WHEN 1/4-TURN AIR VALVE ON AIR RESERVOIR IS TURNED TO “ON” POSITION

MAGAZINE FALLS FROM LAUNCHER OR FAILS TO CATCH

TEST OR INSPECTION

CORRECTIVE ACTION

1.

Check air supply hose quick connect for proper connection to the air reservoir.

Ensure air hose quick connect is connected to the “GUN” nipple on the air reservoir.

2.

Check for loose connection between air supply hose and lower stock assembly.

If air supply hose is loose, notify Field Maintenance.

3.

Check for broken, cracked, or frayed air supply hose.

If air supply hose is broken, cracked, or frayed, notify Field Maintenance.

4.

If launcher still leaks, regulator may have been tampered with.

If regulator has been tampered with, notify Field Maintenance.

5.

Check for damaged air reservoir.

Remove damaged air reservoir. Replace with filled FN303 air reservoir.

6.

Inspect for presence of O-ring in air hose quick connect.

If O-ring is missing or launcher continues to leak, return launcher to Field Maintenance for complete O-ring replacement.

1.

Inspect for missing, worn or broken securing clip(s) on front and back of magazine.

If securing clip(s) on front and back of magazine are missing, worn or broken, replace magazine.

2.

Check magazine button catch assem- If magazine button catch assembly is bly within launcher to ensure it is not missing, broken or worn, notify field missing, broken or worn beyond ser- maintenance. viceability.

LOWER STOCK ASSEMBLY 1. FAILS TO STAY CONNECTED TO UPPER STOCK ASSEMBLY 2.

Check stock release button assembly to ensure it is not missing, broken or worn beyond serviceability.

If stock release button assembly is missing, broken or worn, notify field maintenance.

Check upper stock assembly for crack or break along the rails.

If upper stock assembly is broken, replace upper stock assembly IAW WP 0006 00. Zero launcher IAW WP 0007 00.

END OF WORK PACKAGE

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0011 00-4

0011 00

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0012 00

OPERATOR MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) OPERATOR TROUBLESHOOTING PROCEDURESFOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items

References WP 0005 00

Personnel Required One AIR BANK Table 1. Operator Troubleshooting Procedures for Portable Air Bank. MALFUNCTION 1.

2.

AIR BANK WILL NOT FILL AIR RESERVOIRS TO 3000 PSI

AIR BANK HAS AUDIBLE LEAKING SOUND

TEST OR INSPECTION

CORRECTIVE ACTION

1.

Check Air Bank pressure gauge to If Air Bank pressure is low, notify Field ensure cylinders are at least 3000 psi. Maintenance to refill Air Bank.

2.

Check that stop valve is in CLOSED position.

Turn stop valve to OPEN position and adjust pressure regulator knob until fill pressure gauge reads 3000 psi. Retry filling air reservoir. Refer to WP 0005 00.

3.

Check fill pressure gauge for 3000 psi.

Adjust pressure regulator knob until fill pressure reads 3000 psi. Retry filling air reservoir. Refer to WP 0005 00.

4.

Check for presence of O-ring (-010) in quick connect.

If O-ring is missing or damaged, notify Field Maintenance.

1.

Check temperature of Air Bank storage area.

Air Bank will automatically bleed if cylinder pressure rises above 4350 psi due to temperature change. Notify Field Maintenance.

2.

Check fill pressure gauge reads 3000 psi.

Air Bank pressure regulator will automatically bleed pressure if fill pressure is above 3000 psi. Adjust pressure regulator knob until fill pressure gauge indicates 3000 psi and bleeding noise ceases. Refer to WP 0005 00.

3.

Check HP transfer hose for presence of O-ring (-010) in quick connect.

If O-ring is missing or damaged, notify Field Maintenance.

END OF WORK PACKAGE

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0012 00-2

0012 00

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CHAPTER 4 FIELD TROUBLESHOOTING PROCEDURES FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P

0013 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) FIELD TROUBLESHOOTING PROCEDURES FOR FN303 LAUNCHER INITIAL SETUP: References WP 0024 00 WP 0027 00 WP 0028 00 WP 0029 00 WP 0030 00 WP 0031 00 WP 0032 00 WP 0033 00 WP 0034 00 WP 0035 00

Tools and Special Tools Refer to applicable maintenance work package(s) for specific items Personnel Required One

FN303 LAUNCHER

NOTE Ensure launcher is cleared IAW WP 0007 00 prior to performing any troubleshooting procedures. Table 1. Field Troubleshooting Procedures for FN303 Launcher . MALFUNCTION

TEST OR INSPECTION

CORRECTIVE ACTION

1.

LAUNCHER HOUSING IS CRACKED OR BROKEN

Check exterior launcher housing for cracks or missing portions.

Remove and replace launcher housing IAW WP 0024 00.

2.

LAUNCHER FIRES PROJECTILES BUT ACCURACY IS LOW

1.

Check front sight for damage.

Replace front sight assembly IAW WP 0035 00.

2.

Check rear sight for damage.

Replace rear sight assembly IAW WP 0034 00.

1.

Check for damaged air reservoir.

Remove damaged air reservoir and replace with filled FN303 Air Reservoir.

2.

Check connection between air supply hose and lower stock assembly.

Tighten air supply hose to the lower stock assembly IAW WP 0030 00.

3.

Check for broken, cracked, or frayed FN303 air supply hose.

Remove damaged air supply hose and replace another FN303 air supply hose IAW WP 0030 00.

4.

Inspect all of the launcher’s O-rings for signs of wear or debris.

Remove all O-rings, inspect for wear or damage. If worn or damaged, replace O-ring(s) IAW WP 0027 00, 28, 29, or 31.

5.

Regulator may have been tampered with adjusted.

If regulator has been tampered with, return launcher for recalibration.

3.

LAUNCHER LEAKS AIR WHEN AIR RESERVOIR IS OPENED

0013 00-1

TM 9-1095-212-13&P

0013 00

Table 1. Field Troubleshooting Procedures for FN303 Launcher - Continued. MALFUNCTION

TEST OR INSPECTION

4.

MAGAZINE FALLS FROM LAUNCHER OR FAILS TO CATCH

Check magazine button catch assembly within launcher to ensure it is not broken or worn beyond serviceability.

5.

LOWER STOCK ASSEMBLY Check stock release assembly to ensure it If stock release assembly is broken or FAILS TO STAY CONNECTED is not broken or worn beyond serviceabil- worn, replace IAW WP 0032 00. TO UPPER STOCK ASSEMBLY ity.

END OF WORK PACKAGE

0013 00-2

CORRECTIVE ACTION If magazine button catch assembly is broken, replace IAW WP 0033 00.

TM 9-1095-212-13&P

0014 00

FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) FIELD TROUBLESHOOTING PROCEDURES FOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific items Materials/Parts Individual Body Armor (IBA) Safety Eyewear Single Hearing Protection

Personnel Required One References WP 0031 00 WP 0036 00

PORTABLE AIR BANK Table 1. Field Troubleshooting Procedures for Portable Air Bank. MALFUNCTION 1.

2.

AIR BANK WILL NOT FILL AIR RESERVOIRS TO 3000 PSI

AIR BANK HAS AUDIBLE LEAKING SOUND

TEST OR INSPECTION

CORRECTIVE ACTION

1.

Check Air Bank pressure gauge to If Air Bank pressure is too low, refill ensure cylinders are at least 3000 psi. Air Bank with breathable scuba air using a compressor.

2.

Inspect O-ring in HP transfer hose quick connect for wear or damage IAW WP 0031 00.

If O-ring is worn or damaged, replace HP transfer hose O-ring IAW WP 0031 00.

1.

Check temperature of Air Bank storage area.

Air Bank will automatically bleed if pressure in cylinders rises above 4350 psi due to temperature change. IAW WP 0036 00, purge air bank pressure to approximately 4000 psi to allow for expansion.

2.

Remove O-ring in HP transfer hose quick connect IAW WP 0031 00 and inspect for wear or damage.

If O-ring is worn or damaged, replace HP transfer hose O-ring IAW WP 0031 00.

WARNING Air leaks indicate Air Bank cylinders may be damaged. Wear eye protection, single hearing protection and IBA to prevent personnel injury. 3.

While wearing eye protection, single hearing protection and IBA, check for leaks.

END OF WORK PACKAGE 0014 00-1

1.

If leaks are found, cordon off area around Air Bank. Permit Air Bank to bleed out (approx. 24 hours).

2.

Ship purged Air Bank to contractor or to repair shop capable of fixing Air Bank systems.

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0014 00-2

0014 00

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CHAPTER 5 OPERATOR MAINTENANCE INSTRUCTIONS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P

0015 00

OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION INITIAL SETUP: References DA Form 2404 DA Form 5988E DA PAM 750-8 GENERAL The PMCS provides procedures to ensure the FN303 Launcher and Portable Air Bank are in operating condition. EXPLANATION OF COLUMNS IN THE PMCS TABLE 1.

Item Number Column - Numbers in this column are for reference. Item numbers appear in the order in which checks and services must be performed for the intervals listed.

2.

Interval Column - This column tells you when each check is to be performed in the procedure column.

3.

Man-hour Column - This column gives the man-hours required to complete all prescribed services.

4.

Item To Be Checked or Serviced Column - This column lists the item to be checked or serviced.

5.

Procedure Column - This column gives the procedure you must do to check or service the item listed in the Item To Be Checked or Serviced column to know if the equipment is ready or available for its intended mission or for operation. You must do the procedure at the time stated in the interval column.

6.

Equipment Not Ready/Available If: Column - Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If applicable, following Equipment Not Ready/Available If: condition is a suggested remedy that will correct the discovered discrepancy. Follow standard operating procedures for maintaining the equipment or reporting equipment failure. Report any malfunctions or failures on DA Form 2404 (DA Form 5988E (electronic)) or refer to DA PAM 750-8.

0015 00-1

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0015 00-2

0015 00

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0016 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable work package(s) for specific tools

Personnel Required One

Materials/Parts Brush, cleaning small arms (Item 8, WP 0046 00) Isopropyl alcohol (Item 2, WP 0047 00) Lubricating oil (Item 3, WP 0047 00) Rag, wiping (Item 7, WP 0047 00) Rod, cleaning small arms (Item 7, WP 0046 00)

References WP 0005 00 WP 0006 00 WP 0007 00 WP 0019 00 WP 0020 00

FN303 LAUNCHER Table 1. Operator PMCS for FN303 Launcher .

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

1

Before

0.1

Air Reservoir

1.

Visually inspect the date (MM YY) on the FN303 Air Reservoir.

2

Before and After

0.1

Air Reservoir

Visually inspect air reservoir for dents, broken or missing 1/4-turn air valve, or missing, corroded or damaged nipples.

0016 00-1

EQUIPMENT NOT READY/ AVAILABLE IF: Date on FN303 Air Reservoir must be within 15 years of the current date.

Air reservoir dented, 1/4-turn air valve broken or missing, or air reservoir nipples missing. Replace FN303 Air Reservoir.

TM 9-1095-212-13&P

0016 00

Table 1. Operator PMCS for FN303 Launcher - Continued.

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

3

Before and After

0.1

Air Reservoir Release Latch

Inspect air reservoir release latch for proper operation. Confirm that air reservoir release latch secures air reservoir to launcher.

Release latch is broken or fails to keep air reservoir secured to launcher. Replace FN303 Air Reservoir.

4

Before and After

0.1

Air Reservoir Pressure Gauge

1.

Visually inspect gauge on FN303 Air Reservoir for cracks or damage.

Gauge is cracked or damaged. Replace air reservoir with filled FN303 Air Reservoir.

2.

Verify that filled pressure level is at 3000 psi.

Pressure gauge is below 3000 psi. Fill air reservoir IAW WP 0005 00.

0.1

5

Before and After

0.1

Upper Stock Assembly

Visually inspect upper stock assembly for cracks, breaks, or broken sight(s).

Upper stock assembly is cracked, broken or sight(s) are broken. Notify Field Maintenance for replacement.

6

Before and After

0.1

Front Sight

Check function of front sight.

Front sight broken or missing. Return to Field Maintenance for replacement of sight.

7

Before and After

0.1

Rear Sight

Check function of rear sight.

Rear sight broken or missing. Return to Field Maintenance for replacement of sight.

8

Before and After

0.1

Launcher Housing Assembly on Lower Stock Assembly

Visually inspect plastic launcher housing assembly for cracks, broken air reservoir mounts or any obvious deterioration.

Launcher housing assembly is deteriorated or cracked, or air reservoir mount is broken. Notify Field Maintenance for replacement.

0016 00-2

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0016 00

Table 1. Operator PMCS for FN303 Launcher - Continued.

ITEM NO. 9

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

CAUTION

Before and After

If launcher is exposed to dusty/ sandy conditions, it will require cleaning whether it was fired or not. 0.1

Launcher Barrel

0.1

10

PROCEDURE

Before and After

EQUIPMENT NOT READY/ AVAILABLE IF:

0.1

FN303 Launcher Air Supply Hose and Quick Connect

0.1

1.

Check launcher barrel for dirt, corrosion, rust, etc. Ensure barrel is clean and free of obstruction.

Barrel is dirty, rusted or corroded. Clean launcher barrel IAW WP 0019 00.

2.

Visually inspect barrel for cracks or dents.

Barrel has cracks or dents. Notify Field Maintenance.

1.

Inspect FN303 Launcher air supply hose and quick connect for cracks, frays, corrosion or any other damage.

Air supply hose or quick connect damaged/not functioning properly. Return to Field Maintenance for replacement of FN303 Launcher air supply hose.

2.

Inspect for presence (-010) O-ring in high pressure transfer hose quick connect.

O-ring is worn, damaged, or missing. Return to Field Maintenance for replacement of (-010) O-ring in quick connect.

11

Before and Daily

0.1

HP Air Hose Lubrication

Disconnect air supply hose from air reservoir “GUN” nipple.

Apply pneumatic oil IAW WP 0006 00 to ensure reliable operation.

12

Before and After

0.1

Safety Lever

Inspect safety lever for proper operation.

Safety lever is broken, missing, and/or does not operate properly. Notify Field Maintenance.

13

Before and After

0.1

Trigger

Inspect trigger for proper operation.

Trigger does not operate properly. Notify Field Maintenance.

0016 00-3

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0016 00

Table 1. Operator PMCS for FN303 Launcher - Continued.

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

14

Before and After

0.1

Magazine Release Button

Inspect magazine release button for proper operation.

Magazine release button does not operate properly. Notify Field Maintenance for replacement.

15

Before and After

0.1

Stock Release Button

Visually inspect stock release button for proper action.

Stock release button is cracked or broken. Notify Field Maintenance for replacement.

16

Before and After

0.1

Magazine Assembly

1.

Visually inspect magazine assembly to ensure it is not cracked or broken. Ensure rotor disk is not obstructed and moves with spring action.

Magazine broken or missing parts. Replace with new magazine.

0.1

2.

Visually inspect magazine for debris or broken projectiles.

Magazine is dirty. Clean magazine IAW WP 0020 00.

0.1

3.

Visually inspect (through clear magazine cover) for presence of projectiles.

Magazine is partially loaded or empty. Load magazine IAW WP 0006 00.

Confirm launcher’s ZERO by comparing the Mean Point of Impact (MPI) with the point of aim at 30 meters.

Points of Impact do not line up. Zero launcher IAW Adjust Front Sight and Zero In, WP 0007 00.

CAUTION

Launcher exposed to dusty/sandy conditions. Clean launcher components IAW WP 0019 00.

17

During

0.5

Zeroing

18

Daily

0.1

Launcher

If launcher is exposed to dusty/ sandy conditions, it will require cleaning whether it was fired or not. Visually inspect upper and lower stock assembly for dirt, sand, debris. END OF WORK PACKAGE

0016 00-4

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0017 00

OPERATOR MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable work package(s) for specific tools

Personnel Required One

PORTABLE AIR BANK Table 1. Operator PMCS for Portable Air Bank.

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

1

Before

0.1

Transfer Case

Visually inspect transfer case for: cracks, broken/missing wheels, broken/ missing transfer case handle or locks, defective spring-loaded lifting handles.

Any part of the transfer case is damaged. Notify Field Maintenance to replace damaged case component.

2

Before

0.1

Hydrostatic Test Date

Open air bank transfer case and check hydrostatic test date on the cylinders (MM YY format).

Hydrostatic test date is more than 3 years old. Notify Field Maintenance to send Air Bank for hydrostatic testing.

NOTE The first hydrostatic test is required three (3) years from date of cylinder manufacture.

0017 00-1

TM 9-1095-212-13&P

0017 00

Table 1. Operator PMCS for Portable Air Bank.

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

3

Before

0.1

Control Panel

Open air bank and visually inspect gauges and controls.

Gauges/controls are broken. Notify Field Maintenance to send Air Bank for repair.

4

Before

0.1

Air Bank Cylinders

Open air bank and visually inspect air bank cylinders for cracks, bulges, or any damage.

Air bank cylinders are cracked, bulging, or damaged in any way. Notify Field Maintenance to send Air Bank for repair.

5

Before

0.1

HP Transfer Hose and Quick Connect.

1.

Check for presence of (-010) O-ring in HP transfer hose quick connect.

HP transfer hose (-010) O-ring is missing, damaged or worn beyond serviceabillity. Notify Field Maintenance for replacement.

2.

Check for cracks, frays or damage to HP transfer hose.

HP transfer hose is cracked, frayed, or damaged. Notify Field Maintenance to send Air Bank for repair.

0.1

6

Before

0.1

Safety Nipple Fixture

Check for presence and serviceability of safety nipple fixture.

END OF WORK PACKAGE

0017 00-2

Safety nipple fixture missing or unserviceable. Notify Field Maintenance to send Air Bank for repair.

TM 9-1095-212-13&P

0018 00

OPERATOR MAINTENANCE FILL STATION ADAPTER (NSN 8120-01-526-8414) OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR FILL STATION ADAPTER INITIAL SETUP: Tools and Special Tools Refer to applicable work package(s) for specific tools

Personnel Required One

Materials/Parts Fill Station Adapter (NSN 8120-01-526-8414)

References WP 0031 00

FILL STATION ADAPTER Table 1. Operator PMCS for Fill Station Adapter.

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

1

Before

0.1

Fill Station Adapter Yoke and Knob

Visually inspect to ensure fill station adapter yoke and knob are serviceable.

Knob or yoke is missing or yoke is cracked. Replace Fill Station Adapter.

2

Before

0.1

Fill Station Adapter Gauge

Visually inspect to ensure gauge is not cracked, broken, or missing.

Gauge is cracked, broken or missing. Replace Fill Station Adapter.

3

Before

0.1

Fill Station Adapter Hose and Quick Connect.

1.

Check for presence of (-010) O-ring inside quick connect.

O-ring is missing, damaged or worn beyond serviceabillity. Replace O-ring IAW WP 0031 00.

2.

Check for cracks, frays or damage to hose.

Hose is cracked, frayed, or damaged. Replace Fill Station Adapter.

0.1

4

Before

0.1

Pressure Relief Button

Check for presence of pressure relief button.

END OF WORK PACKAGE

0018 00-1

Pressure relief button is missing. Replace Fill Station Adapter.

TM 9-1095-212-13&P

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0018 00-2

0018 00

TM 9-1095-212-13&P

0019 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) CLEAN FN303 LAUNCHER INITIAL SETUP: Materials/Parts Brush, cleaning, small arms (Item 8, WP 0046 00) Isopropyl Alcohol (Item 2, WP 0047 00) Rag, wiping (Item 7, WP 0047 00) Rod, cleaning, small arms (Item 7, WP 0046 00)

Personnel Required One Equipment Conditions Launcher cleared (WP 0007 00) Launcher disassembled (WP 0008 00)

GENERAL This work package contains instructions to clean the FN303 Launcher barrel and components. Operators are only authorized to assemble and/or disassemble the launcher and to replace the air reservoir. CLEAN FN303 LAUNCHER BARREL

CAUTION Do not use any gun cleaning solvents to clean the launcher. They will chemically degrade the pneumatic system and will cause the launcher to permanently fail. The barrel must be cleaned after each use. When the launcher is fired, some of the plastic residue from the projectile adheres to the inside of the barrel and can cause a malfunction. Use only the provided cleaning brush and cleaning rod to clean the barrel. Do not use a metallic brush to clean the barrel.

NOTE Isopropyl alcohol is the recommended solvent for cleaning the barrel since it will dissolve the plastic residue of projectiles. If isopropyl alcohol is not available, mild soap and water may be substituted. 1.

Screw cleaning brush to end of cleaning rod.

0019 00-1

TM 9-1095-212-13&P

0019 00

CAUTION To prevent damage to bolt assembly, do not allow cleaning brush to hit bolt assembly. 2.

Place a clean wiping rag into magazine well of launcher, ensuring it covers the bolt assembly.

CAUTION Always keep the barrel pointed slightly down to prevent excess isopropyl alcohol from running into valve assembly. The alcohol will seep through to the O-rings and cause them to prematurely degrade. 3.

Hold launcher with barrel pointing 45 degrees downward.

4.

Dampen cleaning brush with isopropyl alcohol and slowly slide it through the barrel until it reaches the magazine well. Slowly pull out cleaning brush. Keep cleaning brush damp with isopropyl alcohol and repeat the process ten times.

5.

Remove wiping rag from magazine well.

6.

Clear any debris from the cleaning brush and let it dry.

7.

Unscrew cleaning brush from cleaning rod.

8.

Allow barrel to air dry before storing FN303 Launcher.

CLEAN LAUNCHER COMPONENTS Use a wiping rag dampened with mild soapy water to clean the upper and lower stock assembly and the air reservoir. END OF WORK PACKAGE

0019 00-2

TM 9-1095-212-13&P

0020 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) CLEAN MAGAZINE INITIAL SETUP: Tools and Special Tools Screwdriver, flat tip (Table 3, WP 0040 00)

Personnel Required One

Materials/Parts Rag, wiping (Item 7, WP 0047 00) Mild soap and water

Equipment Conditions Magazine removed and cleared of projectiles (WP 0008 00)

GENERAL This work package contains instructions to clean the FN303 Launcher magazine.

NOTE Magazine should only be cleaned with a wiping rag dampened with mild soap and water. 1.

Remove magazine cover clip.

2.

Using a standard, flat tip screwdriver or thumbs, carefully unsnap the tabs on the side of the transparent magazine cover until the cover disengages. Remove transparent cover and set aside.

0020 00-1

TM 9-1095-212-13&P

0020 00

WARNING Do not attempt to remove magazine spring housing. Magazine spring is under tension and can cause serious injury if securing tabs are loosened or broken off. 3.

Lift rotor pocket assembly from magazine. DO NOT remove magazine spring housing.

4.

Use a clean wiping rag dampened with mild soapy water to remove debris (marking material) from magazine parts.

NOTE DO NOT force rotor pocket assembly into magazine. 5.

Place rotor pocket assembly back in magazine.

6.

Align holes and snap transparent magazine cover back on magazine.

7.

Place cover clip back on magazine.

END OF WORK PACKAGE

0020 00-2

TM 9-1095-212-13&P

CHAPTER 6 FIELD MAINTENANCE INSTRUCTIONS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P

0021 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) SERVICE UPON RECEIPT INITIAL SETUP: Personnel Required One

References DA PAM 750-8 DD Form 361

GENERAL Check equipment against the packing slip to verify shipment is complete. Report all discrepancies in accordance with DA PAM 750-8. Inspect FN303 Launcher and Portable Air Bank for damage incurred during shipment. If equipment has been damaged, report the damage on DD Form 361, Transportation Discrepancy Report (TDR). CONTENTS OF CARDBOARD BOX CONTAINING ONE FN303 LAUNCHER

END OF WORK PACKAGE

0021 00-1

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0021 00-2

0021 00

TM 9-1095-212-13&P

0022 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR FN303 LAUNCHER INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific tools Personnel Required One

References WP 0026 00 WP 0027 00 WP 0028 00 WP 0029 00 WP 0031 00

FN303 LAUNCHER Table 1. Field PMCS for FN303 Launcher .

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

1

Annually

0.2

Air Supply Hose (-010) O-ring

Inspect air supply hose (-010) O-ring for damage or wear.

O-ring is damaged or worn beyond serviceability. Replace O-ring IAW WP 0031 00.

2

Semiannually

0.2

Bolt Assembly

Inspect bolt assembly for damage.

Bolt assembly components appear damaged. Replace bolt assembly IAW WP 0026 00.

3

Annually

0.2

Regulator Assembly O-rings (-006 and -018)

Inspect regulator assembly (-006 and -018) O-rings for damage or wear.

O-rings damaged or worn beyond serviceability. Replace regulator assembly O-rings IAW WP 0029 00.

4

Semiannually

0.2

ON/OFF Assembly

Inspect ON/OFF assembly for damage or wear.

ON/OFF assembly is damaged or worn beyond serviceability. Replace ON/OFF Assembly IAW WP 0028 00.

5

Annually

0.2

ON/OFF Assembly O-rings

Inspect ON/OFF assembly (-004, two -010 and -006) O-rings for damage or wear.

O-ring(s) are damaged or worn beyond serviceability. Replace ON/OFF Assembly O-ring(s) IAW WP 0028 00.

0022 00-1

TM 9-1095-212-13&P

0022 00

Table 1. Field PMCS for FN303 Launcher - Continued.

ITEM NO. 6

INTERVAL Annually

MANHOUR 0.2

ITEM TO BE CHECKED OR SERVICED Power Tube O-rings (-010)

PROCEDURE Inspect the two power tube (-010) O-rings for damage or wear.

END OF WORK PACKAGE

0022 00-2

EQUIPMENT NOT READY/ AVAILABLE IF: Power tube O-rings are damaged or worn beyond serviceability. Replace power tube O-rings IAW WP 0027 00.

TM 9-1095-212-13&P

0023 00

FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) FIELD PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) FOR PORTABLE AIR BANK INITIAL SETUP: Tools and Special Tools Refer to applicable maintenance work package(s) for specific tools

References WP 0031 00 WP 0037 00

Personnel Required Two PORTABLE AIR BANK

WARNING Air bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Portable Air Bank. Table 1. Field PMCS for Portable Air Bank .

ITEM NO.

INTERVAL

MANHOUR

ITEM TO BE CHECKED OR SERVICED

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

1

Before

0.5

Air Bank Pressure Gauge

Check Air Bank pressure gauge is greater than 3000 psi.

Air Bank pressure is less than 3000 psi. Fill Portable Air Bank cylinders.

2

Before

0.1

Hydrostatic Test Label

Open air bank transfer case and check cylinders for date on hydrostatic test label.

Hydrostatic test date is more than 3 years old. Refer to WP 0037 00, Air Bank Hydrostatic Testing Information.

3

Annually

0.2

Transfer Hose O-ring

Inspect O-ring (-010) inside the Air Bank transfer hose for damage or wear.

Air Bank transfer hose (-010) O-ring is damaged or worn beyond serviceability. Replace O-ring IAW WP 0031 00.

END OF WORK PACKAGE

0023 00-1

TM 9-1095-212-13&P

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0023 00-2

0023 00

TM 9-1095-212-13&P

0024 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE LAUNCHER HOUSING INITIAL SETUP: Tools and Special Tools Allen wrench, 7/64-inch (Table 3, WP 0040 00)

References WP 0006 00

Materials/Parts Launcher Housing (WP 0042 00)

Equipment Conditions Launcher disassembled (WP 0008 00)

Personnel Required One GENERAL This work package contains instructions to remove and replace the launcher housing on the lower stock assembly. The launcher housing should only be replaced if it is damaged. REMOVE

NOTE The nuts should stay in the launcher housing. Make sure they do not become lost if they fall out. 1.

Remove the launcher housing from the lower stock assembly by removing the eight Allen head screws with a 7/64-inch Allen wrench.

2.

Inspect launcher housing for cracks. Replace if damaged.

REPLACE 1.

Install new launcher housing on receiver assembly. Install the eight Allen head screws using a 7/64-inch Allen wrench. Do not over-tighten, snug is sufficient.

2.

Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0024 00-1

TM 9-1095-212-13&P

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0024 00-2

0024 00

TM 9-1095-212-13&P

0025 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE VALVE ASSEMBLY RETAINING SCREW INITIAL SETUP: Tools and Special Tools Screwdriver, flat-tip (Table 3, WP 0040 00)

References WP 0006 00

Materials/Parts Safety Eyewear Valve Assembly (WP 0042 00)

Equipment Conditions Launcher cleared (WP 0007 00) Launcher disassembled (WP 0008 00) Launcher housing removed (WP 0024 00)

Personnel Required One GENERAL

This work package contains instructions to remove and replace the valve assembly retaining screw.

WARNING Safety eyewear must be worn to prevent eye injury in the event that the valve assembly may still contain some air pressure. When the valve assembly, presumably under pressure, is removed from the lower stock assembly, the ON/OFF valve may expel towards the face and cause injury.

NOTE The valve assembly retaining screw should be replaced annually. REMOVE Using a flat-tip screwdriver, remove valve assembly retaining screw from receiver assembly. The bolt spring will push the valve assembly backwards. Remove valve assembly.

REPLACE

NOTE Safety and trigger mechanism may get caught on the spring. 1.

Install valve assembly into receiver assembly.

0025 00-1

TM 9-1095-212-13&P

0025 00

2.

Rotate valve assembly to align with hole. Place a new valve assembly retaining screw through receiver assembly into valve assembly. Use flat-tip screwdriver to tighten until snug.

3.

Install launcher housing IAW WP 002400.

4.

Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0025 00-2

TM 9-1095-212-13&P

0026 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE BOLT, BOLT SPRING AND BOLT BUMPER INITIAL SETUP: Tools and Special Tools Bolt Assembly (WP 0042 00)

References WP 0006 00

Materials/Parts Safety Eyewear

Equipment Conditions Launcher housing removed (WP 0024 00) Valve assembly retaining screw removed from valve assembly (WP 0025 00)

Personnel Required One GENERAL

This work package contains instructions to remove and replace the FN303 Launcher bolt, bolt spring, and bolt bumper.

WARNING Safety eyewear must be worn to prevent eye injury in the event that the valve assembly may still contain some air pressure. When the valve assembly, presumably under pressure, is removed from the lower stock assembly, the ON/OFF valve may expel towards the face and cause injury.

NOTE Replace bolt, bolt spring and bolt bumper annually. REMOVE 1.

Slide bolt and bolt bumper off the power tube. Slide bolt spring off bolt.

2.

Inspect bolt, bolt spring, and bolt bumper for cracks, burrs or damage. Replace if damaged.

0026 00-1

TM 9-1095-212-13&P REPLACE 1.

Install a new bolt bumper, bolt, and bolt spring onto the power tube.

2.

Use finger to ensure ON/OFF assembly is flush with valve assembly body.

3.

Install valve assembly and retaining screw IAW WP 0025 00.

4.

Install launcher housing IAW WP 0024 00.

5.

Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0026 00-2

0026 00

TM 9-1095-212-13&P

0027 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE POWER TUBE O-RINGS INITIAL SETUP: Tools and Special Tools Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00) Screwdriver, 3/8-inch flat tip (Table 3, WP 0040 00)

References WP 0005 00 WP 0024 00

Materials/Parts O-ring: Overhaul Kit (WP 0042 00) Silicone Compound (Item 9, WP 0047 00)

Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00) Bolt and bolt spring removed from power tube (WP 0026 00)

Personnel Required One GENERAL

This work package contains instructions to remove and replace the FN303 Launcher power tube O-rings.

NOTE Power tube O-rings should be replaced annually. REMOVE 1.

Unscrew power tube tip using a 3/8-inch flat tip screwdriver or equivalent inserted in the slots of the tip. Fingers can be used if the tip is not slippery.

2.

Using 1/8-inch flat tip screwdriver, remove the -010 O-ring inside the power tube.

0027 00-1

TM 9-1095-212-13&P 3.

0027 00

Using 1/8-inch flat tip screwdriver, remove the -010 O-ring located on the base of the power tube tip.

REPLACE 1.

Place a small dab of silicone compound on index finger. Using index finger and thumb, rub a thin layer of silicone compound onto a new -010 O-ring.

2.

With fingers, place a new -010 O-ring inside the power tube. Using tip of screwdriver, carefully push new O-ring into the seat of the power tube.

3.

With fingers, slide new -010 O-ring onto the power tube tip. Slide it down the power tube tip until it is seated in place. If necessary, use 1/8-inch flat tip screwdriver to push the -010 O-ring over the threading into the seat.

4.

Install power tube tip on power tube until hand-tight.

5.

Install bolt and bolt spring on power tube IAW WP 0026 00.

6.

Ensure ON/OFF assembly is flush with valve assembly.

7.

Install valve assembly and valve assembly retaining screw IAW WP 0025 00.

8.

Install launcher housing IAW WP 0024 00.

9.

Assemble launcher IAW WP 0005 00.

END OF WORK PACKAGE 0027 00-2

TM 9-1095-212-13&P

0028 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE ON/OFF ASSEMBLY AND/OR ON/OFF ASSEMBLY O-RINGS INITIAL SETUP: Tools and Special Tools Pliers, needle nose (Table 3, WP 0040 00) Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00) Wrench, adjustable (Table 3, WP 0040 00)

Personnel Required One Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00)

Materials/Parts ON/OFF Assembly (WP 0042 00) O-ring: Overhaul Kit (WP 0042 00) GENERAL

This work package contains instructions to remove and replace the FN303 Launcher ON/OFF assembly and its O-rings.

NOTE ON/OFF assembly should be replaced bi-annually. ON/OFF O-rings should be replaced annually. REMOVE 1.

Remove the ON/OFF assembly by inserting a 1/8-inch flat tip screwdriver and prying ON/OFF assembly up.

2.

If pin plunger and -006 O-ring remained in valve assembly, carefully remove them with needle nose pliers.

0028 00-1

TM 9-1095-212-13&P 3.

If pin plunger and -006 O-ring remained in ON/OFF assembly, remove them.

NOTE It is not necessary to install new internal O-rings into a new ON/OFF assembly. 4.

5.

If ON/OFF assembly needs to be replaced follow steps a thru c; otherwise, go to REMOVE step 5 below. a.

Perform REMOVE step 8.

b.

Perform REPLACE step 1.

c.

Perform REPLACE, steps 5 thru 10.

Unscrew upper half from lower half of ON/OFF assembly. If necessary, use two adjustable wrenches.

0028 00-2

0028 00

TM 9-1095-212-13&P 6.

Using 1/8-inch flat tip screwdriver, remove -010 O-ring from the upper half of ON/OFF assembly.

7.

Using thin end of pin plunger, remove -004 O-ring from the lower half of ON/OFF assembly.

8.

Using 1/8-inch flat tip screwdriver, remove -010 O-ring from inside the body of the valve assembly.

0028 00

REPLACE 1.

Using fingers, insert new -010 O-ring into valve assembly, then use 1/8-inch flat tip screwdriver to carefully seat O-ring.

0028 00-3

TM 9-1095-212-13&P

0028 00

2.

Using fingers, place new -004 O-ring into lower half of ON/OFF assembly, then use wide end of pin plunger to press O-ring into the seat.

3.

Using fingers, slide new -010 O-ring onto upper half of ON/OFF assembly. Slide it over the threads until it is seated in place. If necessary, use 1/8-inch screwdriver to push -010 O-ring over the threading into the seat.

4.

Using fingers, screw the upper half and lower half of ON/OFF assembly together. Using p0liers to hold ON/OFF assembly, tighten with adjustable wrench until snug.

0028 00-4

TM 9-1095-212-13&P 5.

Insert pin plunger into ON/OFF assembly.

6.

Install new -006 O-ring to pin plunger.

7.

Install ON/OFF assembly into valve assembly. Ensure ON/OFF assembly is flush with valve assembly.

8.

Install valve assembly and valve assembly retaining screw IAW WP 0025 00.

9.

Install launcher housing IAW WP 0024 00.

10. Assemble launcher IAW WP 0006 00. END OF WORK PACKAGE

0028 00-5

0028 00

TM 9-1095-212-13&P

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0028 00-6

0028 00

TM 9-1095-212-13&P

0029 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE REGULATOR ASSEMBLY O-RINGS INITIAL SETUP: Tools and Special Tools Allen wrench, 7/64-inch (Table 3, WP 0040 00)

Personnel Required One

Materials/Parts O-ring: Overhaul Kit (WP 0042 00)

Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00)

GENERAL This work package contains instructions to remove and replace the FN303 Launcher regulator assembly O-rings.

NOTE Regulator assembly O-rings should be replaced annually. REMOVE

WARNING DO NOT touch or adjust the regulator or the regulator lock nut. Projectiles could be launched at lethal velocity due to rapid air loss. 1.

Unscrew regulator assembly from valve assembly by turning counterclockwise. If regulator assembly is too tight, insert 7/64-inch Allen wrench into one of the three machined holes and reattempt removal by hand. Do not adjust regulator or regulator lock nut.

2.

Remove -006 O-ring from regulator assembly.

0029 00-1

TM 9-1095-212-13&P

0029 00

3.

Using 1/8-inch flat tip screwdriver, remove -018 O-ring on base of regulator assembly.

4.

Inspect threads on regulator for burrs. If burrs are present, return launcher and components to CLS for exchange.

REPLACE 1.

Install a new -006 O-ring on regulator assembly.

2.

Using fingers, slide new -018 O-ring over threads of regulator assembly into seat.

NOTE Valve assembly will not slide into receiver assembly if pressed pin is partially aligned with air supply hose. 3.

Screw regulator assembly onto valve assembly and hand-tighten until snug. Check to ensure pressed pin on regulator assembly is close to alignment with the air supply hose (see illustration below).

0029 00-2

TM 9-1095-212-13&P 4.

Ensure ON/OFF assembly is flush with valve assembly.

5.

Install valve assembly and valve assembly retaining screw IAW WP 0025 00.

6.

Install launcher housing IAW WP 0024 00.

7.

Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0029 00-3

0029 00

TM 9-1095-212-13&P

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0029 00-4

0029 00

TM 9-1095-212-13&P

0030 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE HIGH PRESSURE FN303 AIR SUPPLY HOSE INITIAL SETUP: Tools and Special Tools Wrench, adjustable or Wrench, 7/16-inch box (Table 3, WP 0040 00) Materials/Parts FN303 Air Supply Hose (WP 0042 00)

Personnel Required One Equipment Conditions Valve assembly removed from receiver assembly (WP 0025 00)

GENERAL This work package contains instructions to remove and replace the high pressure (HP) FN303 Launcher air supply hose. The air supply hose should only be replaced if it is cracked, cut, or damaged.

WARNING When replacing the high pressure FN303 air supply hose, only another high pressure FN303 air supply hose is allowed to be used on the FN303 Launcher. Non-FN303 air supply hoses with the same threading and coupler are not tested and may not safely handle the 3000 psi pressure from the air reservoir. Injury and/or launcher failure may result. REMOVE 1.

Using an adjustable wrench or a 7/16-inch box wrench if available, unscrew FN303 air supply hose from valve assembly.

2.

Inspect valve assembly threads for burrs or damage. If damaged, return to CLS for exchange.

0030 00-1

TM 9-1095-212-13&P

0030 00

REPLACE

NOTE New air supply hoses have pre-applied thread sealant. Do not apply additional thread sealant. 1.

Install a new HP FN303 air supply hose onto the valve assembly. Use a 7/16-inch box wrench to tighten until snug.

2.

Ensure ON/OFF assembly is flush with valve assembly.

3.

Install valve assembly and valve assembly retaining screw IAW WP 0025 00.

4.

Install launcher housing IAW WP 0024 00.

5.

Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

0030 00-2

TM 9-1095-212-13&P

0031 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) REMOVE AND REPLACE O-RING IN QUICK CONNECT OF LAUNCHER AIR SUPPLY HOSE, AIR BANK TRANSFER HOSE, AND/OR FILL STATION ADAPTER HOSE INITIAL SETUP: Tools and Special Tools Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00)

Personnel Required One

Materials/Parts O-ring: Overhaul Kit (WP 0042 00)

Equipment Conditions Launcher cleared (WP 0007 00)

GENERAL This work package contains instructions to remove and replace the -010 O-ring inside the quick connect of the FN303 Launcher high pressure (HP) air supply hose, the Air Bank HP transfer hose, or the Fill Station Adapter hose.

NOTE The O-ring inside the quick connect should be replaced annually. If new air supply hose has been installed, do not install another O-ring in the quick connect. REMOVE Using 1/8-inch flat tip screwdriver, remove -010 O-ring from inside quick connect.

REPLACE 1.

Insert new -010 O-ring into quick connect.

2.

Use tip of screwdriver to carefully push O-ring into seat of quick connect.

0031 00-1

TM 9-1095-212-13&P 3.

Attach quick connect to FN303 air reservoir “GUN” nipple to ensure O-ring is properly seated.

4.

Disconnect quick connect from “GUN” nipple.

END OF WORK PACKAGE

0031 00-2

0031 00

TM 9-1095-212-13&P

0032 00

FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE STOCK RELEASE ASSEMBLY INITIAL SETUP: Tools and Special Tools Screwdriver, 1/8-inch flat tip (Table 3, WP 0040 00)

Personnel Required One

Materials/Parts Safety Eyewear Stock Release Assembly (WP 0042 00)

Equipment Conditions Launcher housing removed (WP 0024 00)

GENERAL This work package contains instructions to remove and replace the FN303 Launcher stock release assembly. Stock release assembly should only be replaced if it is broken or worn out. REMOVE

WARNING Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious eye injury. 1.

Hold receiver assembly so that stock release button opening is at top.

2.

Using 1/8-inch flat tip screwdriver, compress top coil of spring toward receiver assembly and hold down. Carefully slide off the round button from the release assembly to slowly release pressure off the spring. Discard button.

3.

Remove and discard spring and release assembly. 0032 00-1

TM 9-1095-212-13&P

0032 00

REPLACE 1.

Obtain a new stock release assembly consisting of button, spring, and release assembly.

NOTE Do not insert the release assembly with the catch side down. If installed incorrectly, the upper stock assembly will not lock into the lower stock assembly and launcher housing will need to be removed again to correct the mistake. 2.

Holding new release assembly with the catch side up, insert it into the receiver assembly as shown below.

3.

Place new spring over the end of the release assembly.

4.

Using 1/8-inch flat tip screwdriver, compress and hold the spring down toward the receiver assembly.

5.

Holding button with opening up, slide button onto the release assembly. Rotate button to seat the spring. Test the new stock release button assembly operation.

6.

Install launcher housing IAW WP 0024 00.

7.

Assemble launcher IAW WP 0006 00.

END OF WORK PACKAGE

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FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE MAGAZINE CATCH BUTTON ASSEMBLY INITIAL SETUP: Tools and Special Tools Block, mechanics bench, 3-inch (optional) (NSN 5120-00-240-7308) Hammer, brass (Table 3, WP 0040 00) Punch, pin, 1/8-inch (Table 3, WP 0040 00)

Personnel Required One Equipment Conditions Launcher housing removed (WP 0024 00) Valve assembly removed (WP0025 00) Assemble launcher (WP 0006 00)

Materials/Parts Magazine Catch Button Assembly (WP 0042 00) Safety Eyewear GENERAL

This work package contains instructions to remove and replace the FN303 Launcher magazine catch button assembly. The magazine catch button assembly should only be replaced if it is unserviceable.

WARNING Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious injury. REMOVE

NOTE Use of a Mechanic’s Bench Block is optional. 1.

Wearing eye protection, position 1/8-inch pin punch over the long magazine pin in the magazine catch button. Using a brass hammer, gently tap the long magazine pin out of the button.

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2.

Remove magazine catch button and spring retainer assembly from receiver assembly.

3.

Position 1/8-inch pin punch over the short magazine pin. Using a brass hammer, gently hammer short magazine pin out of receiver assembly.

4.

Remove magazine catch from receiver assembly.

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REPLACE 1.

Obtain new magazine catch button assembly.

2.

Position new magazine catch into receiver assembly so that pin hole in magazine catch lines up with pin hole in receiver assembly.

3.

Insert short magazine pin through the receiver assembly and magazine catch holes. Position 1/8-inch pin punch on the short magazine pin, and gently hammer until short magazine pin is flush with receiver assembly.

4.

Insert long magazine button spring and short magazine catch spring into spring retainer assembly. Push springs into spring retainer assembly until a click is heard to confirm the springs are seated.

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5.

Install new spring retainer assembly into receiver assembly.

6.

Slide new magazine catch button onto the receiver assembly. Ensure magazine catch button encloses the spring retainer assembly.

7.

Slightly push and hold magazine catch button to line up holes of magazine button and magazine catch, then insert long magazine pin. If necessary, use a brass hammer to gently tap long magazine pin into place. Verify long magazine pin is seated in the middle of the magazine catch button and does not protrude from either side.

8.

Test operation of new magazine catch button assembly to ensure smooth and proper action.

9.

Install valve assembly IAW WP 0025 00.

10. Install launcher housing IAW WP 0024 00. 11. Assemble launcher IAW WP 0006 00. END OF WORK PACKAGE

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FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE FN303 REAR SIGHT ASSEMBLY INITIAL SETUP: Tools and Special Tools Screwdriver, cross tipped, No. 2 (Table 3, WP 0040 00)

Personnel Required One

Materials/Parts Rear Sight Assembly (WP 0042 00)

Equipment Conditions Launcher cleared (WP 000700) Launcher disassembled (WP 0008 00)

GENERAL This work package contains instruction to remove and replace the FN303 Launcher rear sight assembly. Rear sight assembly should only be replaced if it is broken.

NOTE Launcher will require re-zeroing at 30 meters if rear sight is replaced. REMOVE 1.

Flip up rear sight assembly on upper stock assembly.

2.

Use a No. 2 cross tipped screwdriver to remove the screw securing the rear sight assembly.

3.

Remove rear sight assembly from upper stock assembly.

REPLACE 1.

Place new rear sight assembly into the upper stock assembly.

2.

Line up the hole in the rear sight base with the machined screw hole insert in upper stock assembly. Insert screw into hole and use a No. 2 cross tipped screwdriver to tighten until snug.

3.

If front sight needs to be replaced, go to REPLACE FRONT SIGHT ASSEMBLY (WP 0035 00) now.

4.

Assemble launcher IAW WP 0006 00.

5.

Operator must Zero launcher at 30 meters IAW WP 0007 00.

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FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) REMOVE AND REPLACE FN303 FRONT SIGHT ASSEMBLY INITIAL SETUP: Tools and Special Tools Pliers, needle-nose (Table 3, WP 0040 00) Screwdriver, flat-tip, 1/8-inch (Table 3, WP 0040 00)

Personnel Required One Equipment Conditions Launcher disassembled (WP 0008 00)

Materials/Parts Front Sight Assembly (WP 0042 00) Safety Eyewear GENERAL

This work package contains instructions to remove and replace the FN303 Launcher front sight assembly. Front sight assembly should only be replaced if it is broken.

WARNING Wear eye protection when removing and installing spring-loaded components. Failure to do so could cause serious eye injury.

NOTE Launcher will require re-zeroing at 30 meters if the front sight is replaced. REMOVE 1.

Flip up front sight assembly on upper stock assembly.

2.

Using 1/8-inch flat-tip screwdriver, remove E-style retaining clip.

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3.

If front sight assembly is up, flip it down and use needle nose pliers to pull pin out of the upper stock assembly. Make sure front sight spring does not pop out.

4.

Place thumb over front sight spring. Remove front sight post and spring.

5.

Using needle nose pliers, grasp front sight base and remove it.

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REPLACE 1.

Obtain a new front sight assembly.

2.

Line up hole in new front sight base with circular alignment guide of the upper stock assembly and insert sight base.

3.

Place new front sight post into upper stock assembly with post hole lined up with hole in upper stock assembly (pivot side must be positioned downward).

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4.

With thumb of the hand holding the upper stock assembly, secure the front sight assembly. Compress spring with fingers, and insert into the gap between the front sight base and the front sight.

5.

Line up the front sight assembly holes to the sight base holes and spring.

6.

Insert new pin from the right side of the upper stock assembly and press into place using thumb.

7.

Grasp E-style retaining clip at edge opposite opening with fingers or pliers.

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Flip up front sight. Guide retaining clip onto the slot of the pin until it feels like it has initially engaged.

9.

Using a flat tip screwdriver, push E-style retaining clip toward the pin until retaining clip locks into the slot.

10. Test new front sight operation by flipping it up and down a few times. 11. If rear sight needs to be replaced, go to REPLACE REAR SIGHT ASSEMBLY, WP 0034 00 now. 12. Assemble launcher IAW WP 0006 00. 13. Operator must Zero launcher at 30 meters IAW WP 0007 00. END OF WORK PACKAGE

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FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) PREPARATION FOR LONG TERM STORAGE OR SHIPMENT OF PORTABLE AIR BANK INITIAL SETUP: Materials/Parts Air Bank Rag, Wiping (Item 7, WP 0047 00) Safety Eyewear Single Hearing Protection

Personnel Required One or Two (if Air Bank lifting is required) References DOT 49 CFR 173.115

GENERAL This work package contains purging instructions for long term storage or shipment of the Portable Air Bank. The Air Bank must be purged prior to long term storage or if transported by air.

WARNING Handle Air Bank with extreme care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using the two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Operators must wear safety eyewear and hearing protection when purging the Air Bank to prevent injury and hearing loss. Air reservoirs and Air Bank cylinders will be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115) when transported by air. A sudden change in altitude may cause pressurized Air Bank cylinders to burst. 1.

If transfer case handle is up, unlock the red safety button on the back of the transfer case and push the handle down.

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Lay Air Bank down on flat surface. Turn the six dog-ear style locks on the transfer case and open the lid.

3.

Ensure red-handled STOP VALVE is in CLOSED position.

4.

Ensure HP transfer hose is connected to safety fixture. Pull HP transfer hose to ensure it is secure.

0036 00

CAUTION Do not allow the tubing under the control panel to freeze during the purging process. The Inlet Valve should only be PARTIALLY opened or “frosting” of tubing under the control panel will occur; otherwise, unnecessary stress is placed on the components, moisture may get into the tanks, and corrosion may occur.

NOTE Purging is a slow process and may take up to 3 hours to complete. 5.

Partially open INLET VALVE. Carefully monitor purging process to ensure the stainless steel tubing under the control panel does not freeze. If “frosting” begins to occur, close INLET VALVE and wait for tubing to return to ambient temperature. Wipe tubing dry. Re-open INLET VALVE to a lesser open position to prevent re-freezing.

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6.

Once AIR BANK PRESSURE gauge reads 20 psi, close the inlet valve.

7.

If moisture is present on the stainless steel tubing, use a clean rag to wipe off and dry any moisture to prevent corrosion.

8.

Close Air Bank lid and turn the six dog-ear style transfer case locks. Air Bank is ready for transport or long term storage.

WARNING Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Handle Air Bank with care during ground transport. Avoid dropping or sudden impact to prevent cylinders from rupturing and causing serious injury. 9.

If the Air Bank needs to be lifted, two (2) people are required to use the two spring-loaded lifting handles on the transfer case. Do not lift Air Bank by the transfer case handle.

10. To transport the Air Bank to a desired location, unlock the red safety button on the back of the transfer case, pull up the handle and use the wheels on the bottom of the transfer case.

END OF WORK PACKAGE

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FIELD MAINTENANCE PORTABLE AIR BANK (NSN 1090-01-533-1622) AIR BANK HYDROSTATIC TESTING INFORMATION INITIAL SETUP: Personnel Required Two

References DA Form 2404 DA Form 2407 DA Form 5988E DA Form 5990E DOT 49 CFR 173.115

Equipment Conditions Air Bank prepared for shipment (WP 0036 00)

GENERAL This work package contains hydrostatic testing information for the Portable Air Bank. DOT regulations require the DOT E 9634 fiberglass wrapped aluminum Luxfer cylinders inside the Portable Air Bank to be hydrostatic tested every three (3) years by an approved DOT facility. Units can find authorized DOT cylinder retesters, both CONUS and OCONUS, from the Office of Hazardous Materials Safety web site. http://hazmat.dot.fov/sp_app/approvals/hydro/hydro_retesters.htm

WARNING Handle Air Bank with extreme care during ground transport. Avoid dropping or sudden impact to prevent a cylinder from rupturing and causing serious injury. Air Bank is heavy (approx. 88 pounds) and requires a 2-person lift using two spring-loaded lifting handles to prevent personnel injury. Do not use transfer case handle to lift the Air Bank. Air reservoirs and Air Bank cylinders will be shipped depressurized to less than 20 psi absolute (IAW DOT 49 CFR 173.115) when transported by air. A sudden change in altitude may cause pressurized Air Bank cylinders to burst.

NOTE DO NOT send outdated air cylinders. The entire Portable Air Bank must be sent for hydrostatic testing and check. 1.

Follow steps 1 and 2 of WP 0036 00, Preparation for Long Term Storage or Shipment of Air Bank, to open the transfer case.

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2.

Check date of last hydrostatic test located on the sticker on the cylinders. The first hydrostatic test is required three (3) years from the date of cylinder manufacture. The date format is MM YY.

3.

If the cylinders need to be retested: a.

Follow instructions to purge the Air Bank and prepare for shipment (refer to WP 0036 00).

b.

Complete Maintenance Request (DA Form 2407 or DA Form 5990E (electronic) and send it with the Air Bank for retesting.

END OF WORK PACKAGE

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CHAPTER 7 SUPPORTING INFORMATION FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND AIR BANK, PORTABLE:

TM 9-1095-212-13&P

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OPERATOR AND FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) REFERENCES SCOPE This work package lists all Army regulations, forms, pamphlets, and miscellaneous publications referenced in this manual. ARMY REGULATIONS AR 75-1

Malfunctions Involving Ammunition and Explosives

AR 385-10

The Army Safety Program

AR 700-138

Army Logistics Readiness and Sustainability

FORMS DA Form 285

U.S. Army Accident Report

DA Form 2028

Recommended Changes to Publications and Blank Forms

DA Form 2404

Equipment Inspection and Maintenance Worksheet

DA Form 2407

Maintenance Request

DA Form 5988E

Equipment Maintenance and Inspection Worksheet (Electronic)

DA Form 5990E

Maintenance Request (Electronic)

PAMPHLETS DA PAM 750-8

The Army Maintenance Management System (TAMMS) Users Manual

MISCELLANEOUS PUBLICATIONS DD Form 361

Transportation Discrepancy Report (TDR)

DOT 49 CFR 173.115

Shippers - General Requirements for Shipments and Packaging (173.115 Class 2, Divisions 2.1, 2.2, and 2.3 - Definitions)

SF 368

Product Quality Deficiency Report

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FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION INTRODUCTION The Army Maintenance System MAC This introduction provides a general explanation of all maintenance and repair functions authorized at the two maintenance levels under the Two-Level Maintenance System concept. The MAC (WP 0040 00) designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component. The application of the maintenance functions to the end item or component shall be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as: Field - includes three subcolumns, Crew (C), Service (O), and Field (F) maintenance. Sustainment - includes two subcolumns, Below Depot (H) and Depot (D) maintenance. The tools and test equipment requirements (immediately following the MAC) list the tools and test equipment (both special tools and common tool sets) required for each maintenance function as referenced from the MAC. The remarks (immediately following the tools and test equipment requirements) contain supplemental instructions and explanatory notes for a particular maintenance function. Maintenance Functions Maintenance functions are limited to and defined as follows: 1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). This includes scheduled inspection and gagings and evaluation of cannon tubes. 2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis, i.e., load testing of lift devices and hydrostatic testing of pressure hoses. 3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil mechanisms. 4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters. 5.

Align. To adjust specified variable elements of an item to bring about optimum or desired performance.

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INTRODUCTION - Continued Maintenance Functions - Continued 6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. 7. Remove/Install. To remove and install the same item when required to perform service or other maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or system. 8. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. “Replace” is authorized by the MAC and assigned maintenance level is shown as the third position code of the Source, Maintenance and Recoverability (SMR) code. 9. Repair. The application of maintenance services, including fault location/troubleshooting, removal/installation, disassembly/assembly procedures, and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system.

NOTE The following definitions are applicable to the “repair” maintenance function: Services - Inspect, test, service, adjust, align, calibrate, and/or replace. Fault location/troubleshooting - The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test (UUT). Disassembly/assembly - The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component, that is assigned as SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant). Actions - Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing. 10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely serviceable/operational condition as required by maintenance standards in appropriate technical publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition. 11. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g., hours/miles) considered in classifying Army equipment/components. Explanation of Columns in the MAC Column (1) - Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher Assembly (NHA). Column (2) - Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies, and modules for which maintenance is authorized. Column (3) - Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2). (For a detailed explanation of these functions refer to “Maintenance Functions” outlined above.)

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Column (4) - Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function listed in column (3), by indicating work time required (expressed as man-hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents the active time required to perform that maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels, appropriate work time figures are to be shown for each level. The work time figure represents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are as follows: MAC Field: C - Crew maintenance O - Service maintenance F - Field maintenance Sustainment: L - Specialized Repair Activity (SRA) H - Below Depot maintenance D - Depot maintenance

NOTE The “L” maintenance level is not included in column (4) of the MAC. Functions to this level of maintenance are identified by a work time figure in the “H” column of column (4), and an associated reference code is used in the REMARKS column (6). This code is keyed to the remarks and the SRA complete repair application is explained there. Column (5) - Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE and special support equipment required to perform the designated function. Codes are keyed to the entries in the tools and test equipment table. Column (6) - Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is keyed to the remarks table entries. Explanation of Columns in the Tools and Test Equipment Requirements Column (1) - Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used in column (5) of the MAC. Column (2) - Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment. Column (3) - Nomenclature. Name or identification of the tool or test equipment. Column (4) - National Stock Number (NSN). The NSN of the tool or test equipment. Column (5) - Tool Number. The manufacturer’s part number, model number, or type number. Explanation of Columns in the Remarks Column (1) - Remarks Code. The code recorded in column (6) of the MAC. Column (2) - Remarks. This column lists information pertinent to the maintenance function being performed as indicated in the MAC.

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FIELD MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) MAINTENANCE ALLOCATION CHART (MAC) MAINTENANCE ALLOCATION CHART FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER Table 1. MAC for FN303 Launcher . (2)

(1)

FIELD

GROUP NUMBER

00

COMPONENT/ASSEMBLY

Launcher

Upper Stock Assembly

MAINTENANCE FUNCTION

CREW

SERVICE

FIELD

C

O

F

H

Inspect

0.1

Service

0.2

Replace

0.1

Front Sight Assembly

Inspect

0.1

Replace

0.1

Inspect

Rear Sight Assembly

Inspect

Lower Stock Assembly

Inspect

000202

00020201

Launcher Housing

Receiver Assembly

Valve Assembly

Inspect

REMARKS CODE

1

0.1

1

0.1

1

0.1

0.1

Repair 000201

D

0.1

Replace 0002

TOOLS AND EQUIPMENT REF CODE

0.2

Replace 000102

DEPOT

0.9

Repair 000101

(6)

SUSTAINMENT BELOW DEPOT

Repair 0001

(5)

(4) MAINTENANCE LEVEL

(3)

0.7 0.1

Replace

0.2

Inspect

0.1

Repair

0.7

Inspect

0.1

Service

0.3

Repair

0.5

0040 00-1

1

1

1

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Table 1. MAC for FN303 Launcher - Continued. (1)

(2)

(3)

(4) MAINTENANCE LEVEL FIELD

GROUP NUMBER

0002020101

0002020102

0002020103

0002020104

000202010401

000202010402

000202010403

000202010404

0002020105

000202010501

000202010502

0002020106

COMPONENT/ASSEMBLY

MAINTENANCE FUNCTION

CREW

SERVICE

FIELD

C

O

F

H

Inspect

0.1

Replace

0.2

Bolt Assembly

Inspect

0.1

Replace

0.2

Inspect

0.1

Repair

0.2

ON/OFF Assembly

-006 O-ring

-010 O-ring

-010 O-ring

-004 O-ring

Regulator Assembly

-006 O-ring

-018 O-ring

Air Supply Hose

(6)

TOOLS AND EQUIPMENT REF CODE

REMARKS CODE

SUSTAINMENT BELOW DEPOT

Valve Assembly Retaining Screw

Valve Body

(5)

Inspect

0.1

Replace

0.2

Repair

0.2

DEPOT D

1

1

1

1

Inspect

0.1

1

Replace

0.2

1

Inspect

0.1

1

Replace

0.2

1

Inspect

0.1

1

Replace

0.2

1

Inspect

0.1

1

Replace

0.2

1 1

Inspect

0.1

Repair

0.2

Inspect

0.1

Replace

0.2

Inspect

0.1

Replace

0.2

Inspect

1

1

0.1

Replace

0.2

Repair

0.1

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1

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Table 1. MAC for FN303 Launcher - Continued. (1)

(2)

(3)

(4) MAINTENANCE LEVEL FIELD

GROUP NUMBER

000202010601

0002020107

000202010701

000202010702

00020202

00020203

COMPONENT/ASSEMBLY

-010 O-ring

Power Tube

-010 O-ring

-010 O-ring

MAINTENANCE FUNCTION

Inspect

CREW

SERVICE

FIELD

C

O

F

H

0004

000401

0005

REMARKS CODE

0.1

0.1

Repair

0.2

Inspect

0.1

Replace

0.2

Inspect

0.1

Replace

0.2

1

0.2

1

0.2

1

Inspect

Speed Loader

D

Inspect

Stock Release Assembly

Magazine Cover Clip

TOOLS AND EQUIPMENT REF CODE

0.1

Inspect

Magazine

DEPOT

Replace

Magazine Release Button Assembly

Air Reservoir

(6)

SUSTAINMENT BELOW DEPOT

1

1

0.1

Replace 0.1

Replace 0003

(5)

Inspect

0.1

Replace

0.1

Inspect

0.1

Replace

0.1

Repair

0.1

Inspect

0.1

Replace

0.1

Inspect

0.1

Replace

0.1

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MAINTENANCE ALLOCATION CHART FOR PORTABLE AIR BANK Table 2. MAC for Portable Air Bank . (1)

(2)

(3)

(4) MAINTENANCE LEVEL FIELD

GROUP NUMBER

00

COMPONENT/ASSEMBLY

Air Bank

MAINTENANCE FUNCTION

CREW

SERVICE

FIELD

C

O

F

H

Inspect

0.1 3.0

0001

Transfer Case

Inspect

0.1

0002

Air Bank Cylinders

Inspect

0.1

0003

Control Panel

000301

00302

Stainless Steel Tubing

Hose

Inspect

0.1

Service

3.0

Inspect

0.1

Service

0.2

Inspect

0.1

-010 O-ring

DEPOT

TOOLS AND EQUIPMENT REF CODE

D

REMARKS CODE

1

Repair 0030201

(6)

SUSTAINMENT BELOW DEPOT

Service

(5)

0.1

Inspect

0.1

Replace

0.1

1

TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND PORTABLE AIR BANK Table 3. Tools and Test Equipment for FN303 Launcher and Portable Air Bank . TOOLS OR TEST EQUIPMENT REF CODE

MAINTENANCE LEVEL

1

F

NATIONAL STOCK NUMBER

NOMENCLATURE

Small Arms Tool Kit

TOOL NUMBER

5180-01-506-8287

REMARKS FOR FIRING DEVICE, NON LETHAL: FN303 LAUNCHER AND PORTABLE AIR BANK Table 4. Remarks for FN303 Launcher and Portable Air Bank . REMARKS CODE

REMARKS

N/A

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0041 00

FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION SCOPE This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Field maintenance of the Firing Device, NonLethal: FN303 Launcher and Portable Air Bank. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes. GENERAL In addition to the Introduction work package, this RPSTL is divided into the following work packages. 1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages. Repair parts kits are listed separately in their own functional group and work package. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations. 2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed. 3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in this RPSTL: the National Stock Number (NSN) Index work package and the Part Number (P/N) Index work package. The National Stock Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number..

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EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. SMR CODE (Column (2)). The SMR code contains supply/requisitioning information, maintenance level authorization criteria, and disposition instructions, as shown in the following breakout: Source Code

Maintenance Code

Recoverability Code

xx 1st two positions: How to get an item.

xx 3rd position: Who can install, replace, or use the item.

x 4th position: Who can do complete repair* on the item.

5th position: Who determines disposition action on unserviceable items.

*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item. Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end item/ equipment. Explanations of source codes follow: Source Code

Application/Explanation

PA PB PC PD PE PF PG

Stock items; use the applicable NSN to requisition/request items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code.

KD KF KB

Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the third position of the SMR code. The complete kit must be requisitioned and applied.

MO-Made at Service level MF-Made at Field level MH-Made at Below Depot level ML-Made at SRA MD-Made at Depot

Items with these codes are not to be requisitioned/requested individually. They must be made from bulk material which is identified by the P/N in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the bulk material group work package of the RPSTL. If the item is authorized to you by the third position code of the SMR code, but the source code indicates it is made at higher level, order the item from the higher level of maintenance.

NOTE Items coded PC are subject to deterioration.

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0041 00

Source Code

Application/Explanation

AO-Assembled by Service level AF-Assembled by Field level AH-Assembled by Below Depot level AL-Assembled by SRA AD-Assembled by Depot

Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the third position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

XA

Do not requisition an “XA” coded item. Order the next higher assembly. (Refer to NOTE below.)

XB

If an item is not available from salvage, order it using the CAGEC and P/N.

XC

Installation drawings, diagrams, instruction sheets, field service drawings; identified by manufacturer’s P/N.

XD

Item is not stocked. Order an XD-coded item through local purchase or normal supply channels using the CAGEC and P/N given, if no NSN is available.

NOTE Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes except for those items source coded “XA” or those aircraft support items restricted by requirements of AR 750-1. Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows: Third Position. The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to the following levels of maintenance: Maintenance Code

Application/Explanation

C-

Crew or operator maintenance done within field maintenance.

O-

Service maintenance can remove, replace, and use the item.

F-

Field maintenance can remove, replace, and use the item.

H-

Below depot maintenance can remove, replace, and use the item.

L-

Specialized Repair Activity (SRA) can remove, replace, and use the item.

D-

Depot can remove, replace, and use the item.

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Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions).

NOTE Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes. Maintenance Code

Application/Explanation

O-

Service is the lowest level that can do complete repair of the item.

F-

Field is the lowest level that can do complete repair of the item.

H-

Below depot is the lowest level that can do complete repair of the item.

L-

SRA is the lowest level that can do complete repair of the item.

D-

Depot is the lowest level that can do complete repair of the item.

Z-

Nonreparable. No repair is authorized.

B-

No repair is authorized. No parts or special tools are authorized for maintenance of “B” coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows: Recoverability Code

Application/Explanation

Z-

Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code.

O-

Reparable item. When uneconomically reparable, condemn and dispose of the item at the service level.

F-

Reparable item. When uneconomically reparable, condemn and dispose of the item at the field level.

H-

Reparable item. When uneconomically repairable, condemn and dispose of the item at the below depot level.

D-

Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item are not authorized below depot level.

L-

Reparable item. Condemnation and disposal not authorized below SRA.

A-

Item requires special handling or condemnation procedures because of specific reasons (such as precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/ directives for specific instructions.

NSN (Column (3)). The NSN for the item is listed in this column. CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item. PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. 0041 00-4

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NOTE When you use an NSN to requisition an item, the item you receive may have a different P/N from the number listed. DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information: 1.

The federal item name, and when required a minimum description to identify the item.

2.

P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.

3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from electromagnetic pulse (EMP) damage during a nuclear attack. 4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in both the repair parts list and special tools list work packages. QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application. EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS 1.

National Stock Number (NSN) Index Work Package.

STOCK NUMBER Column. This column lists the NSN in the National Item Identification Number (NIIN) sequence. The NIIN consists of the last nine digits of the NSN. NSN (e.g., 5385-01-574-1476) NIIN

When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be used when ordering items by stock number.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages. ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. 2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order “A” through “Z,” followed by the numbers “0” through “9” and each following letter or digit in like order). PART NUMBER Column. Indicates the P/N assigned to the item. FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and special tools list work packages. ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column.

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SPECIAL INFORMATION UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as “UOC: ...” in the Description Column (justified left) on the first line under the applicable item/nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the RPSTL are: Code

Used On

Firing Device, Non-Lethal: FN303 Launcher

LLL

Portable Air Bank LL1 HOW TO LOCATE REPAIR PARTS 1.

When NSNs or P/Ns Are Not Known.

First. Using the table of contents, determine the assembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups. Second. Find the figure covering the functional group or the subfunctional group to which the item belongs. Third. Identify the item on the figure and note the number(s). Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers. 2.

When NSN Is Known.

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN. Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for. 3.

When P/N is Known.

First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index work package. Identify the figure and item number. Second. Look up the item on the figure in the applicable repair parts list work package.

0041 00-6

TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

NOTE Before proceeding with Repair Parts List, see Introduction to RPSTL (WP 0041 00).

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FIGURE 1. FN303 LAUNCHER

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TM 9-1095-212-13&P

(1)

(2)

ITEM SMR NO. CODE

(3)

(4)

(5)

NSN

PART CAGEC NUMBER

0042 00

(6)

(7)

DESCRIPTION AND USABLE ON CODE (UOC)

QTY

GROUP 00 FIGURE 1. FN303 LAUNCHER CAGEC 3S679 P/N 48001

1

PAFFF

1005-01-555-8441

3S679

48002-2

UPPER STOCK ASSEMBLY: ....................... 1

2

PAFZZ

1005-01-555-8429

3S679

48287

SIGHT, FRONT: CONSISTING OF SIGHT BASE, FRONT SIGHT POST, SPRING, PIN, AND RETAINING CLIP................................. 1

3

PAFZZ

1005-01-555-7279

3S679

48286

SIGHT, REAR: CONSISTING OF REAR SIGHT ASSEMBLY AND SCREW................ 1

4

XAFFF

N/A

3S679

48000

LOWER STOCK ASSEMBLY:....................... 1

5

PAFFF

1005-01-555-8440

3S679

48289

LAUNCHER, HOUSING KIT: ........................ 1

6

XAZFF

N/A

3S679

48011

RECEIVER ASSEMBLY: (COVERED BY LAUNCHER HOUSING KIT)......................... 1

7

PAFZZ

8120-01-533-1734

3S679

48043

CYLINDER, COMPRESSED GAS, AIR TECHNICAL: KNOWN AS AIR RESERVOIR................................................. 1

8

PAOOO

1090-01-533-5171

3S679

48062

MAGAZINE, PROJECTILE: .......................... 2

9

PAOZZ

1005-01-555-8433

3S679

48068

MAGAZINE COVER CLIP: ........................... 2

10

PAOZZ

1005-01-555-7281

3S679

48071

LOADER ASSEMBLY, AMMUNITION: KNOWN AS SPEED LOADER ..................... 2

END OF FIGURE

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FIGURE 2. RECEIVER ASSEMBLY:

0042 00-4

0042 00

TM 9-1095-212-13&P

(1)

(2)

ITEM SMR NO. CODE

(3)

(4)

(5)

NSN

PART CAGEC NUMBER

0042 00

(6)

(7)

DESCRIPTION AND USABLE ON CODE (UOC)

QTY

GROUP 000202 FIGURE 2. RECEIVER ASSEMBLY CAGEC 3S679 P/N 48011

1

XAFFF

N/A

3S679

48101

VALVE ASSEMBLY: ...................................... 1

2

PAFZZ

1005-01-555-8434

3S679

48285

CATCH, MAGAZINE: KNOWN AS MAGAZINE CATCH BUTTON ASSEMBLY, CONSISTING OF LONG MAGAZINE PIN, MAGAZINE CATCH BUTTON, SPRING RETAINER ASSEMBLY, SHORT MAGAZINE PIN, MAGAZINE CATCH, SHORT MAGAZINE CATCH SPRING, AND LONG MAGAZINE BUTTON SPRING..................... 1

3

PAFZZ

1005-01-555-8444

3S679

48284

STOCK RELEASE ASSEMBLY: CONSISTING OF RELEASE ASSEMBLY, SPRING, AND BUTTON............................................... 1

END OF FIGURE

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FIGURE 3. VALVE ASSEMBLY

0042 00-6

0042 00

TM 9-1095-212-13&P

(1)

(2)

ITEM SMR NO. CODE

(3)

(4)

(5)

NSN

PART CAGEC NUMBER

0042 00

(6)

(7)

DESCRIPTION AND USABLE ON CODE (UOC)

QTY

GROUP 00020201 FIGURE 3. VALVE ASSEMBLY CAGEC 3S679 P/N 48101

1

PAFZZ

5306-01-555-8428

3S679

48288

BOLT ASSEMBLY: CONSISTING OF VALVE ASSEMBLY RETAINING SCREW, BOLT, BOLT SPRING, AND BOLT BUMPER....................................................... 1

2

XAZZZ

N/A

3S679

48102

VALVE BODY: ............................................... 1

3

PAFFF

5930-01-555-8425

3S679

48106

SWITCH,PUSH-PULL: KNOWN AS ON/ OFF ASSEMBLY .......................................... 1

4

XAZFF

N/A

3S679

48116

REGULATOR ASSEMBLY: ........................... 1

5

PAFFF

4720-01-533-1623

3S679

48014

HOSE NON-METALLIC: KNOWN AS AIR SUPPLY HOSE............................................. 1

6

XAZFF

N/A

3S679

48112

POWER TUBE TIP: ...................................... 1

7

PAOZZ

5331-01-555-7283

3S679

48224

O-RING: OVERHAUL KIT, CONSISTING OF REPLACEMENT O-RINGS FOR REGULATOR ASSEMBLY, ON-OFF ASSEMBLY, POWER TUBE TIP, AND HOSE NONMETALLIC (NOT ILLUSTRATED) ................ 1

END OF FIGURE

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FIGURE 4. AIRBANK, PORTABLE, FI: FN303

0042 00-8

0042 00

TM 9-1095-212-13&P

(1)

(2)

ITEM SMR NO. CODE

(3)

(4)

(5)

NSN

PART CAGEC NUMBER

0042 00

(6)

(7)

DESCRIPTION AND USABLE ON CODE (UOC)

QTY

GROUPS 01 FIGURE 4. AIRBANK, PORTABLE, FI: FN303 CAGECS 3S679 P/NS 44213

1

PAFZZ

5331-01-545-0709

3S679

48213

O-RING: SIZE -010 (NOT ILLUSTRATED)... 1

END OF FIGURE

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TM 9-1095-212-13&P FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

NOTE Before proceeding with Repair Parts List, see Introduction to RPSTL (WP 0041 00).

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0043 00

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FIGURE 5. SIGHT ADJUSTMENT TOOL

0043 00-2

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TM 9-1095-212-13&P

(1)

(2)

ITEM SMR NO. CODE

(3)

(4)

(5)

NSN

PART CAGEC NUMBER

0043 00

(6)

(7)

DESCRIPTION AND USABLE ON CODE (UOC)

QTY

FIGURE 5. SIGHT ADJUSTMENT TOOL 1

PAZZZ

1005-01-555-8430

3S679

48204

SIGHT ADJUSTMENT TOOL ....................... 1

END OF FIGURE

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0044 00

FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION Before proceeding with National Stock Number Index, see Introduction to RPSTL (WP 0041 00).

STOCK NUMBER

FIG.

ITEM

STOCK NUMBER

FIG.

ITEM

N/A N/A N/A N/A N/A N/A 4720-01-533-1623 8120-01-533-1734 1090-01-533-5171 5331-01-545-0709 1005-01-555-7279

1 1 2 3 3 3 3 1 1 4 1

4 6 1 2 4 6 5 7 8 1 3

1005-01-555-7281 5331-01-555-7283 5930-01-555-8425 5306-01-555-8428 1005-01-555-8429 1005-01-555-8430 1005-01-555-8433 1005-01-555-8434 1005-01-555-8440 1005-01-555-8441 1005-01-555-8444

1 3 3 3 1 5 1 2 1 1 2

10 7 3 1 2 1 9 2 5 1 3

,

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0045 00

FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

NOTE Before proceeding with Part Number Index, see Introduction to RPSTL (WP 0041 00).

PART NUMBER

FIG.

ITEM

1 1 1 3 1 1 1 1 2 3 3

4 1 6 5 7 8 9 10 1 2 3

PART NUMBER

FIG.

ITEM

4810

48000 48002-2 48011 48014 48043 48062 48068 48071 48101 48102 48106

48112 48116 48204 48213 48224 48284 48285 48286 48287 48288 48289

0045 00-1

3 3 5 4 3 2 2 1 1 3 1

6 4 1 1 7 3 2 3 2 1 5

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0046 00

OPERATOR MAINTENANCE FN303 LAUNCHER (NSN 1095-01-526-7860) PORTABLE AIR BANK (NSN 1090-01-533-1622) COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS INTRODUCTION Scope This work package lists COEI and BII for the FN303 Launcher and the Portable Air Bank to help you inventory items for safe and efficient operation of the equipment. General The COEI and BII information is divided into the following lists: Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements. These items are part of the FN303 Launcher and Portable Air Bank. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items. Basic Issue Items (BII). These essential items are required to place the FN303 Launcher and Portable Air Bank in operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the FN303 Launcher during operation and when it is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the items. Explanation of Columns in the COEI List and BII List Column (1) - Illus Number. Gives you the number of the item illustrated. Column (2) - National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes. Column (3) - Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below the description is the CAGEC (Commercial and Government Entity Code) (in parentheses) and the part number. Column (4) - Usable On Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. Column (5) - Unit of Measure (U/M). Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column (2). Column (6) - Qty Rqr. Indicates the quantity required.

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0046 00

COMPONENTS OF END ITEM (COEI) LIST

Table 1. Components of End Item List for FN303 Launcher, Non Lethal Firing Device. (1)

(2)

(3)

(4)

(5)

(6)

ILLUS NUMBER

NATIONAL STOCK NUMBER

DESCRIPTION, CAGEC, AND PART NUMBER

USABLE ON CODE

U/M

QTY RQR

1

1095-01-526-7860

FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER, (3S679) 48001 One cardboard box containing:

EA

1

2

8120-01-533-1734

CYLINDER, COMPRESS GAS, AIR TECHNICAL: Air Reservoir (3S679) 48043

EA

1

3

1005-01-555-7281

LOADER ASSEMBLY, AMMUNITION: known as - Speed Loader (3S679) 48071

EA

2

4

1090-01-533-5171

MAGAZINE, PROJECTILE: (3S679) 48062

EA

2

5

1005-01-555-8433

MAGAZINE COVER CLIP: (3S679) 48068

EA

2

6

1005-01-555-8441

UPPER STOCK ASSEMBLY: (3S679) 48002-2

EA

1

7

1005-01-588-8738

ROD, CLEANING, SMALL ARMS: (3S679) 48270

EA

1

8

1005-01-555-8427

BRUSH, CLEANING, SMALL ARMS: (3S679) 48074

EA

1

9

9150-01-549-9849

LUBRICATING OIL, PNEUMATIC TOOL: (3S679) 48173

OZ

1

10

1005-01-555-8430

SIGHT ADJUSTMENT TOOL: (3S679) 48204

EA

1

11

N/A

LOWER STOCK ASSEMBLY: (3S679) 48000

EA

1

12

N/A

FOAM SUPPORT 0046 00-2

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0046 00

Table 2. Components of End Item List for Portable Air Bank. (1)

(2)

(3)

(4)

(5)

(6)

ILLUS NUMBER

NATIONAL STOCK NUMBER

DESCRIPTION, CAGEC, AND PART NUMBER

USABLE ON CODE

U/M

QTY RQR

1

1090-01-533-1622

EA

1

2

PORTABLE AIR BANK Packaging (Cardboard Box) - not shown

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0046 00

BASIC ISSUE ITEMS (BII) LIST

Table 3. Basic Issue Items List . (1)

(2)

(3)

(4)

(5)

(6)

ILLUS NUMBER

NATIONAL STOCK NUMBER

DESCRIPTION, CAGEC, AND PART NUMBER

USABLE ON CODE

U/M

QTY RQR

1

N/A

EA

1

Operator and Field Maintenance Manual (Including Repair Parts and Special Tools List) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable, TM 9-1095-212-13&P

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TM 9-1095-212-13&P

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OPERATOR AND FIELD MAINTENANCE FIRING DEVICE, NON-LETHAL: FN303 LAUNCHER (NSN 1095-01-526-7860, PN 48001) PORTABLE AIR BANK (NSN 1090-01-533-1622, PN 48213) REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION INTRODUCTION Scope This work package lists expendable and durable items that you will need to operate and maintain the Firing Device, NonLethal: FN303 Launcher and the Portable Air Bank. This list is for information only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except: Medical, Class V, Repair Parts and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items. Explanation of Columns in the Expendable/Durable Items List Column (1) - Item Number. This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item (e.g., Use brake fluid (item 5, WP 0042 00).). Column (2) - Level. This column identifies the lowest level of maintenance that requires the listed item (C = Operator/Crew, O = Service, F = Field). Column (3) - National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it. Column (4) - Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part Number (P/N). This column provides the other information you need to identify the item. Column (5) - Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as gallon, dozen, gross, etc. EXPENDABLE AND DURABLE ITEMS LIST Table 1. Expendable and Durable Items List . (1)

(2)

ITEM NUMBER LEVEL

(3)

(4)

(5)

NATIONAL STOCK NUMBER

ITEM NAME, DESCRIPTION, CAGEC, PART NUMBER

U/M

1

O

1005-01-555-8427

BRUSH, CLEANING, SMALL ARMS: (3S679) 48074

EA

2

O

6810-00-753-4993

ISOPROPYL ALCOHOL,TECHNICAL: (81348) TT-I-735

OZ

3

O

9150-01-549-9849

LUBRICATING OIL, PNEUMATIC TOOL: (3S679) 48173

OZ

4

O

1090-01-541-3654

PROJECTILE, WASHABLE: PINK

EA

5

O

1090-01-541-3653

PROJECTILE, INDELIBLE: YELLOW

EA

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TM 9-1095-212-13&P

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Table 1. Expendable and Durable Items List - Continued. (1)

(2)

ITEM NUMBER LEVEL

(3)

(4)

(5)

NATIONAL STOCK NUMBER

ITEM NAME, DESCRIPTION, CAGEC, PART NUMBER

U/M

6

O

1090-01-533-1732

PROJECTILE, IMPACT: CLEAR

EA

7

O

7920-00-205-1711

RAG,WIPING: UNBLEACHED, MIXED COLORS (80244) 7920-00-205-1711

BE

8

O

1005-01-558-8738

ROD, CLEANING, SMALL ARMS: (3S679) 48270

EA

9

F

6850-01-555-7284

SILICONE COMPOUND: FN303, LUBRICANT (GREASE) SILICONE BASE (3S679) 48214

OZ

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TM 9-1095-212-13&P

By Order of the Secretary of the Army:

GEORGE W. CASEY, JR. General, United States Army Chief of Staff

Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army 0736201

DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 401245 requirements for TM 91095-212-13&P.

18 Jun 99

TM 9-1375-225-12

Page 0001 00-2. Change “Rock Island, IL 61201” to read “Aberdeen Proving Ground, MD 21010”. Reason: Wrong Address.

PL

E

Page 0012 00-5. Add callout “2” to the shaft slinger i.n the illustration. Reason: Callout missing from illustration.

M

5

SA

1

2

SOF Demo Kit, M303

This Page Intentionally Left Blank

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

TM 9-1095-212-13&P

15 Jan 2008

Oper and Field Maint (Incl. RPSTL) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

TM 9-1095-212-13&P

15 Jan 2008

Oper and Field Maint (Incl. RPSTL) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

TM 9-1095-212-13&P

15 Jan 2008

Oper and Field Maint (Incl. RPSTL) for Firing Device, Non Lethal: FN303 Launcher and Air Bank, Portable:

LRED (AMSRD-AAR-AIL-LS) U.S. Army RDECOM, ARDEC Picatinny Arsenal, NJ 07806-5000

PIN: 084541-000