Fluke Thermal Imaging Roadshow

Fluke Thermal Imaging

Thermal imaging •

Is the science of seeing heat patterns using special electronic cameras

Rather than seeing light, these remarkable instruments create pictures of heat. They measure infrared (IR) energy and convert the data to images corresponding to the temperature.

An Infrared System  IR

Collected IR Energy

Windows and Optics

IR Sensor S

453¡C

T

Object

SP1 470¡C EMS ¯.85

Electronics Environment

Detector

Electronic Display or Other Output

How do we get the picture? Each of the pixels, contain an accurate temperature value. The Imager, Imager, through the use of a complex set of algorithms, assign specific colors that correspond exactly with the temperature value found at the specific X Y coordinate.

When an image is captured using the Therrmal Imager , all of the background data is also saved along with the picture allowing in-depth analysis using software.

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Thermal imaging  –  –

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is non-contact applies to most types of  equipment and conditions is obtained without disturbing production quickly identifies specific locations allows for detection of  problems before failure can scan large areas quickly to identify areas of concern

Are Fluke Thermal Imagers easy to use? Yes. If you take pictures with a “point and shoot” digital camera, you can easily use a Fluke Thermal Imager. Fluke Thermal Imagers can be set either automatic or manual modes, similar to adjustments you might make on a digital camera.

Simply: 1. Point 2. Focus 3. Capture As long as you have focused the Imager correctly you basically cannot make any mistakes as you can change everything everything afterwards with the software

Let’s put the Fluke Thermal Imagers to work

Just a few of the applications • • •

FACT

Electrical Mechanical / Electromechanical HVAC

Fluke Thermal Imaging

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Electrical Commonly inspected components • • • • • • • • • • • •

(3 phase) Power distribution Fuse boxes Cables & connections Relays/Switches Insulators Capacitors Substations Circuit breakers Controllers Transformers Motors Battery banks

Typical reasons for temperature hotspots or deviations • •

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Unbalanced loads Harmonics (3rd harmonic current in Neutral) Overloaded systems/excessive current Loose or corroded connections increased resistance in the circuit (typically one side of components heats up) Insulation failure Component failure Wiring mistakes Underspecified components (like fuses) would heat up on both side of the fuse

Identify a phase unbalance

Note the increase in temperature on this phase

Identify high resistance connections

Utility Substations 109.3°C

100

80

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Switches of all types Transformers Bushings

60

40

20

8.3°C

Tools for measuring loads & harmonics •

Fluke 330, 350 series Clamp Meters

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Fluke-345 PQ Clamp Meter  –  –  –  –  –

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2000A DC 1400A 1400 A AC Harmonics Power  Energy Data Logging

Mechanical / Electromechanical Commonly inspected Typical reasons for temperature components hotspots or deviations • • • • • •

Motors Pumps Heat exchangers Bearings Gearboxes Drive belts

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Bad cooling- due to reduced airflow

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PQ problems like unbalance, overload or 5th harmonic (voltage) will cause heat dissipation Bad alignment Insulation problems with motor windings Bearing problems – lubrication, wear, wear, etc. Friction due to wear, wear, misalignment misalignment or inadequate lubrication

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Motors

For each 10ºC (18ºF) rise over maximum rated temperature, approximately ½ the life of a motor is lost due to insulation failure!

Motors and couplings •

It may be difficult to see if the guard is left in place

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Temperature varies depending on type

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Compare with others or trend over time

Belts and sheaves Alignment of belts • Guards may restrict view • Re-inspect after corrective action •

HVAC / Process Commonly inspected Typical reasons for temperature components hotspots or deviations • • • • • • •

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Refractory insulation Tanks and vessels Steam systems/traps Pipes and valves Heaters/Furnaces Manufacturing equipment Plastics Industry (Molding) Pulp & Paper (Rollers, handling equipment, etc) Metal Foundry Boilers and Reactors Research & Development

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Damaged structures caused by worn pipes etc Abnormal heat flow/heat gradients

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Gas or steam leakage

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Tank levels levels

Locate fluid, solid, and “floater” levels

Refractory & cement kiln insulation Look for   –

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Hot areas associated with refractory thinning or failure Cold areas associated with internal product build-up

Steam traps – failures are costly

Working Trap Failed Trap

Electronics Applications

Electrical Electrical Circuit. An infrared view of the hot spots on an electrical circuit

Sofware features

Modify temperature range, color pallet, emissivity, emissivity, background temperature and add markers

Produce professional customized reports in an easy way with the Report Wizard

Show Thermal Images in all IR-Fusion®  IR -Fusion®  modes and add annotation

Export Images to multiple Image formats and temperature data to Excel (csv) or Word (txt)

Complete Line of Thermal Imagers

N e w

N e w

Ti32/R32

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  e   c    i   r    P

Ti29/R29 Ti27/R27

Ti25/TiR1 Ti125/TiR125

Ti10/R

Ti9

Ti110/TiR110

Ti100

Performance

Fluke Ti25 thermal imagers

The new Fluke Ti IR-Fusion® Technology

Max IR (traditional thermal imaging)

PIP Max IR

Mid IR

PIP Mid IR

Min IR

PIP Min IR

Fluke Ti – Complete Package

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One complete package includes:

SmartView™ analysis and reporting software (with free upgrades) • Rugged hard case and portable soft case •  Adjustable hand strap • 2 GB SD memory card • SD memory card reader  • Internal rechargeable battery •  AC charger/power supply •

New from Fluke: The easiest-touse thermal imagers have arrived •

new models   –  –

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Ti125, Ti110 for industrial and commercial use Ti100 for general use

Six new innovations   –  –  –  –  –  –

IR-OptiflexTM focus system IR-Fusion® technology Rugged one-hand operation Multi-mode video recording IR-PhotoNotesTM annotation system Electronic compass

Focusing made easy 

IR-OptiflexTM focus system

Combines focus-free ease-of-use with the flexibility of  manual focus

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IR-OptiflexTM focus-free system keeps your camera in focus from 1.2M (4 ft) and beyond

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Switch to manual focus for close-up images

Benefit:   –

Inspect faster than with manual-only models 

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More reliable and consistent than autofocus models.

From 1.2 m (4 ft) and beyond, you’re in clear  focus

Plus, you have the option to manually focus for closer views

Imaging made easy 

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Capturing an image in portrait or landscape is easy

Light weight and well balanced • Wide field of view; with no optional lens Image rotation in SmartView ®  for analysis and reporting purposes. •

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Benefit: Find, diagnose, and report problems faster and easier 

Imaging made easy  IR-PhotoNotesTM annotation system  –

 Add up to three digital photos per infrared image

Benefit: Find, diagnose, and report problems faster and easier 

Imaging made easy  Electronic Compass  –

Eight-point cardinal compass readings

Benefit: More easily capture critical information for  analysis, reporting, and communicating potential  problems.

Troubleshooting made easy  Multi-mode video recording  – Record video in visible light and infrared with full IR-Fusion (Ti110/TiR110/Ti125/TiR125)  – Standard MPEG-encoded AVI format (Ti110/TiR110/Ti125/TiR125)  – Fully-radiometric IS3 format (Ti125/TiR125)

Streaming video output

Stream live, focus-free video to a PC using SmartView® software (or  to a display via PC). (Ti125/TiR125)

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Benefit: Ti125 and TiR125 models help you pinpoint elusive issues with frame-by-  frame infrared video analysis and streaming video output  – without constant  refocusing or confusing depth-of-field issues. Standard video recording also  facilitates better training programs and the creation of compelling sales and  marketing videos.

Professional Software made easy  Easy to see increased value with new features  –

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Video playback and analysis - radiometric and nonradiometric Convert radiometric video frames into .is2 images for  analysis & reporting Live video  – project display, pause and store live video screens Rotate images Directly download images and manage SD card memory Update your thermal imager directly in SmartView Sma rtView

Easy to use  –  –

Intuitive user interface Easy to create professional reports

Easy to manage  –  –

License allows for installation on unlimited computers SmartView notifies you when free updates are available

Fluke Ti32 and TiR32 Delivering Top Performance •

Award-winning Ti25/TiR1 Design

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320X240 FPA (60HZ)

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≤50mK Thermal Sensitivity (NETD)

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Expanded Temp Measurement  –

Ti32: -20ºC - +600ºC

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TiR32: -20ºC - +150ºC

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Field-installable optional lenses

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Field replaceable LiON Batteries

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New Features:  –

High Temperature or Dew Point alarms

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Transmission correction

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Enhanced Level/Span adjustment

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Thumbnail memory review

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New display viewing options

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Ultra-Contrast™ Palette options

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.IS2, .BMP, and….. .JPG file formats

Ultra-Contrast™ Palette

P3 Series: Superior image quality Do all Detectors Are same if having Same resolution? Or Just By having more resolution camera Is better?

VOx Bolometer

Amorphous Silicon

Resistive

Fluke Ti – Complete Package

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One complete package includes:

SmartView™ analysis and reporting software (with free upgrades) • Rugged hard case and portable soft case •  Adjustable hand strap • 2 GB SD memory card • SD memory card reader  • Internal rechargeable battery •  AC charger/power supply •

You drop it ! •

From 2 meter / 6.5 feet high

Why Buy Other Thermal Imagers………….

And if it survives……… survives……… •

You have a new Fluke Thermal Imager !

Global Marketing Initiatives Fluke Education Portal Program Supporting educators with real-world teaching materials and the latest tools and techniques

FlukePlus Membership Portal •

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A worldwide community for all test tools users 2-way communication between Fluke and members. Able to gain access to content & offers that improve their overall Fluke experience

Seminars & Webinars •

Thermal Imaging * Learn Learn how how to to troub troubles leshoo hoott faster faster and avoid downtime using the latest thermal imaging technology * Wha Whatt is ther therma mall imagi imaging ng and and wher where e can it be used? * Ar Are e therm thermal al image imagers rs easy easy to use use? ? * Ho How w to choos choose e the righ rightt therma thermall imager  imager  for your applications? * Ho How w soft softwa ware re can can help help you you in yo your  ur  imaging analysis

Keeping your world up and running.® 

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Company Name : Fluke Corporation - India

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Website: http://www.fluke.com/fluke/inen/home/default.htm

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Address: Addres s: Division of DHR Holding India Pvt. Ltd. 10th Floor, Sigma Hiranandani Business Park, Powai Mumbai, Maharashtra 400076

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Contact Number: 1 800 209 9110