December 14, 2022 | Author: Anonymous | Category: N/A
Download Final Drawing DY152 DY153 - Sperre...
A B C
Final
26.02.14
TOP
FHJ
Approval
04.07.13
TOP
FHJ
ISSUE
DATE
PREP. BY
CHECK
2 200 1 2/90 1 22/8
Working
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1 2 3 4
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200 200500 200 602341211030 602341211 030
5 6 7 8 9 10
, , , / ,
65556007
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.
65556007 67220 64130
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Data Sheet Electric Motor
Part no.
60234A1211030
Manufacturer & Type Manufacturer Model Locked bearing at drive end
ABB M3AA 225 SMA4
Technical values
50 Hz
60 Hz
Starting current
6,5 x In
6,1 x In
Rated torque Efficiency at FL Power factor at FL (cos ) Efficiency class
239 Nm 93,0 % 0 ,86 EFF1 (IE2)
242 Nm 93,1 % 0, 86
Installation Starting metod Duty type Rotation (seen against drive end) Cable gland size Suitable for cable diameter
DOL/ Softstart S1 CCW 2 x M40 x 1,5 22-32 mm
Anti-condensation heater Thermistor motor protection
Supply & Output
Construction
380V
50Hz
37,0 kW
1475 rpm
D
70,0A
400V
50Hz
37,0 kW
1475 rpm
D
68,0A
415V
50Hz
37,0 kW
1475 rpm
D
67,0A
660V
50Hz
37,0 kW
1475 rpm
Y
40,5A
690V
50Hz
37,0 kW
1475 rpm
Y
39,5A
440V
60Hz
45,0 kW
1770 rpm
D
74,0A
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50W - Code 451 3 x PTC – Code 436
Size and dimensions according to Design (IEC 60034-7) Frame size (IEC 60072) Protection (IEC 60034-5) Insulation class (IEC 60085)/ Temp. rise House material Bearing greasing Bearings DE/SPERRE, Part no. Bearings NDE/SPERRE, Part no. Shaft diameter Weight
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-
IEC60072 IM B35 225L IP55 F/B Aluminum 40000h/40°C 6313-2Z/C3 6312-2Z/C3 ø60 240 kg
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Datasheet X-starter
Part no. 65556-007 Manufacturer & Type Manufacturer Model
Sperre Industri AS Starter W63-80/80 E 380-480/230 K
Type Compressor
XSSW42E-63-80/80 X-range Water-cooled with Oil.pump
Supply Main Volts/Cycles/Phases Control Voltage Outputs Control Voltage Inputs Thermal relay range, In Contactor type Max rating of associated main fuses Associated control fuses F4-F5 Associated control fuses F6-F7 Main supply cablegland size
380-480 VAC / 50-60Hz / 3-phase 230 VAC / 50-60Hz 24 VDC 63-80 A 80A 125 A 5x25mm, 4,0A quick acting 5x25mm, 0,63A–2,5A med. slow acting M40, 22-32mm
Technical Data Enclosure size Enclosure rating Weight
500 x 400 x 200 mm IP 65 22 Kg
Digital Inputs
Digital Outputs
Output 3 selection
1. 2. 3. 4. 5. 6. 7. 8.
1. Signal to contactor 2. Drain valve solenoid 3. Function selectable 4. Remote mode signal 5. Remote alarm / service alarm 6. Remote com. Shutdown
1. Alarm 2. Shutdown 3. Group Fault 4. Alarm / Service alarm 5. Service Alarm 6. Heater (default) 7. Standby 8. Running 9. Loaded 10. Started
Analogue Inputs 4-20mA
Analogue Output 4-20mA
Analogue Output selection
1. Delivery pressure transmitter
1. Function selectable
0. Delivery pressure
Local emergency stop External emergency stop Thermal overload relay Remote star startt / stop Remote load / unload No function Oil pump shutdown PTC tthermistors hermistors el-motor
2. Compressor high pressure transm transmitter itter 3. Compressor low pressure transmitter
Analogue Inputs expansion module
1. Delivery temperature 2. High pressure compr. 3. Motor current (A)
Communications
Ports
2 RS485 ports
Port 1 Modbus communication Port 2 ISC between compressors
Extraordinary Functions
General Operations
Led Indicators
Automatic service cycle function Service log Error log with the 30 last fault codes Pressure Management System - ISC Power Failure Auto Restart Multi language
1. Semi Automatic Mode 2. Fully Automatic Mode 3. Test Mode Safety Valve 4. Test Mode Drain & Leak
1. Status running (green) 2. Faults (red) 3. Service (yellow)
4. 5. 6. 7.
Delivery temperature transmitter Compressor oil-pressure tra transmitter nsmitter No function Compressor m motor otor current transm transmitter itter
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Dimension drawing X-starter Painting code: Munsell 7,5 BG 7/2
Part no: 67320 Issue date: 08.02.2010
Mounting Mo unting instruction: Mounting lugs may be mounted either horizontal or vertical
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Data Sheet Lubrication Oil Pump
Part no. 73039
Description Type pump Type motor Rated voltage 3 phase Rated frequency Rated power Rated current Starting current
Deltapump 589X M3AA 090 LB6 440 V ±5% (IEC60034-1) 60 Hz ±2% (IEC60034-1) 0,75kW(IE2) - 0,90 kW(IE1) 2,0 A 7,4 A – (Fulfilled IEC60034-12 des. N,H)
Rated speed Winding connection Power factor Efficiency Degree of protection Insulation class Type of construction Net. weight pump / Net. weight motor Cable gland Bearings motor DE/NDE
1140 r/min Y – Star connection 0,75 (100%) 80,7% (100%) / IE2 – 78,7% (100%) / IE1 IP55 F B5 8,5 kg / 18,0 kg 1 X M20 / 1 X M25 DE-6205-2Z/C3 – NDE-6204-2Z/C3
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Data Sheet Flexible hoses
1.
2.
3.
Sperre part no. w/ one end flange
Sperre part no. w/ both end flange
(1)
(2) PN40
(3) PN40
Minimum bending radius (mm)
Sperre part no.
A (inch)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
Opening of the spanner (mm)
½”
600
500
ø31
ø25
ø22
27
180
4595
4666 (DN15)
7495 (DN15)
¾” 1” 1 ¼” 1 ½” 2”
600 800 800 800 800
470 670 600 600 580
ø38 ø43 ø57 ø70 ø80
ø33 ø38 ø50 ø57 ø70
ø29 ø38 ø ø50 50 ø ø54 54 ø66
33 38 50 60 70
240 300 420 500 635
4596 4597 4598 4599 4601
4667 4668 4669 4687
7492 7493 7494 7496
(DN20) (DN25) (DN32) (DN40)
(DN20) (DN25) (DN32) (DN40)
Hose construction :
Tube : Oil resistant synthetic rubber Reinforcement : Two high tensile steel wire braids Cover : Abrasion and weather resistant synthetic rubber Temperatur range : - 40°C to + 100°C Flexible hoses acc. to SAE 100 R2
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Data Sheet Pressure Transducer for Air Receiver
Part no.
64130
Issue date: 04.02.2009
2 1
33
7 4
Key size: 27 6 1
2 1
"
BSP
Cable socket: Plug DIN43650 1 2 3 ±
4 – 20 mA Supply + Supply Not used Connected to enclosure
Technical data: Supply voltage, polarity protected Output signal Pressure connection Electrical connection Medium temperature range Ambient temperature range Enclosure material Enclosure DIN 43650 Plug Weight
8 to 34 V d.c 4 - 20mA ½” BSP DIN 43650, 4-pin male -40 to 125°C -40 to 100°C DIN17440 (AISI316L) IP 65 0,2 kg
Note! This transducer is customized customized for use on Sperre X-controller only
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Part list - Extended Internal Instruments Part
Description
Part no.
PT13
Pressure Transmitter LP Alarm & Shut down
64120
PT12
Pressure Transmitter HP Alarm & Shut down
TT14
Temperature Transmitter HP Alarm & Shut down
64140
LS15 LT15
64110
Oil Level Transmitter with switch Alarm & Shut down 64150 XA008-XA090/ XW060-090 XA120-XA300/ XW120-XW300 Oil Pressure Transmitter Alarm & Shut down
PT16
64160 XAW200-XAW300 XW350-XW500 Drain Valve, HP/LP
DV1/ DV2
XA008-XA090/ XW060-090 XA120-XA300/ XW120-XW150 XW200-XW500 (DV1+DV2)
*Coil for valves 110V 50/60 Hz 220V 50/60 Hz
64210 64215
64315 64310
DV1*/ DV2*
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Data Sheet Safety valves – X-range DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE SAFETY VALVE FOR COMPRESSED AIR OR GASES MEDIUM TEMPERATURE: TEMPERATURE: - 20 TO + 200°C SAFETY VALVES ARE SET BY THE MANUFACTURER
Up to 10 barg outlet pressure: COMPRESSOR TYPE XA008-XAW150 XAW200-XAW300 XW350-XW500
PART NO. L.P. 40607 40658 40657
PART NO. H.P. 406xx + (Stop Pressure + 3) Barg 406xx + (Stop Pressure + 50 + 3) Barg 406xx + (Stop Pressure + 50 + 3) Barg
SIZE ½” BSP ¾” BSP ¾” BSP
From 11 barg to 40 barg outlet pressure: COMPRESSOR TYPE XA008-XA045 XAW060-XAW150 XAW200-XAW300
PART NO. L.P. 40609 40608 40659
PART NO. H.P. 406xx + (Stop Pressure + 3) Barg 406xx + (Stop Pressure + 3) Barg 406xx + (Stop Pressure + 50 + 3) Barg
SIZE ½” BSP ½” BSP ¾” BSP
XW350-XW500
40658
406xx + (Stop Pressure + 50 + 3) Barg
¾” BSP
Approved Pressure Range: Set pressure Bar g Capacity Nm³/h (½” BSP) Capacity Nm³/h (¾” BSP)
7 450
8 507
9 564
10 621
11 678
12 735
13 791
33 1930
42 2442
940
1059
1178
1297
1416
1535
1654
4031
5101
Connection Installation dimensions in mm
Weight
MATERIAL BODY: MATERIAL INTERNAL PARTS: MATERIAL PRESSURE SPRING:
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G
½" BSP
¾" BSP
H
76
100
h
15
16
SW
27
34
Kg
0,19
0,4
BRASS BRASS STAINLESS STEEL (AISI 301)
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Page 19 of 50
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020302 020302 9038
5 6 7 8 9 10 11 12 13
, , / ,. / , / .
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
[email protected]
Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
.
7307 10091 10091001 00009.3 00120 322 30 900102
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4332 7756
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Electric Motor Data Sheet Part no.
Manufacturer & Type Manufacturer Model
Construction ABB M3AA 132 SMB4
Supply Volts/Cycles/Phases Rated current, In Starting current Anti-condensation heater
440V / 60Hz / 3 22,4A 6.9 x In 220V 25W 1Ph
Output Rated power Power factor at FL (cos ) Efficiency at FL Speed synchronous / FL
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
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7307
Size and dimentions according to Design (IEC 60034-7) Frame size (IEC 60072) Protection (IEC 60034-5) Insulation class (IEC 60085) / Temp. rise House material Bearing greasing Bearings DE/SPERRE part no. Bearings NDE/SPERRE part no. Weight
IEC 60072 IMB3 132M IP55 F/B Aluminium For life 6208ZZC3/6331 6206ZZC3/6330 83 kg
Installation 13.0 kW 0.83 91.5% 1800/1755RPM
Starting method Duty type Rotation (seen against shaft end) Wiring connection Cable entries
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DOL / Y-D S1 CW DELTA 2 x 21mm
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Comment
Program description: The starter is designed with a MAN 0 AUT switch, In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor running unattended in MAN mode although although the parameters temperature, lub. Oil and motor overload is surveyed. In 0 mode the compressor is switched off, but the starter is still powered. In AUT mode the compressor is controlled by the start / stop pressure switch. The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or there is a fault condition detected.When a second fault alarm occurs the remote alarm output goes from open to close for one second before returning to open. Following parameters will give alarm: High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the display until the reset button is pressed. Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in the display until the reset button is pressed. El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until the thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal relay is reset. Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be displayed on the PLC and will remain in the display until the reset button is pressed. The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0 and back to MAN (or AUT). The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are therefore not active. This switch is intended for emergency run only and the compressor must not be left running unattended. The program contains an hour counter with a time t o service function. When the compressor is running the hour counter is shown in the display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service indication press reset button.
Creator:
Torgeir
Checked: Date:
Project:
Customer:
Installation: 3/8/13 10:49 AM/3/8/13 11:14 AM
Fi l e :
Diagram No.: E20298.lsc
Page:
1/8
Page 29 of 50
High
B002
Trg
hi
B018 B019/3
T
B16 I1
S
(S0 Emcy Stop)
I I4 I2
(S1 Man)
&
&
R
Rem = off 01:00s-
&
Prio = 6 Quit = off STARTUP IN PROGRESS (B002-Cur) (B002-On-)
(F1 Overload)
I I7
(F13 Oil Level)
B014
(F12 Temp)
&
Q2
I B002 I4
M2
B030
&
Trg
Rem = off 05:00s+
B003 >1
&
X1
B023 En
B025
X
B019 &
B06
S
B008
(S3 Reset)
I
B009/R B017/3 B010/1 B022/4
&
R
B007 I4
R
B010 &
Rem = off
En
MI= 500h 0m+ OT= 0h 0m Q->0=R+En
B013 >1
B035
Par
Rem = off 00:50s00:50s B020 Q3 >1 Q
B015 >1
Par
B033 En P
Torgeir
Project: Installation:
Date:
3/8/13 10:49 AM/3/8/13 11:14 AM
File:
B034 En Inv
P
Creator: Checked:
M
Par
B032
Prio = 2 Quit = off HIGH TEMPERATURE
Q M1
Ral
En
Par
(K1 Compressor)
En
2/B038/Trg
RS
B014/4
Q Q1
2/B036/Trg
Prio = 4 Quit = off LUB. OIL FAILURE
(Y3 Drain Valve)
Par
Rem = off 30:00m+ 01:00s
P
Par Prio = 1 Quit = off B011 EL-MOTOR Trg B09 OVERLOAD S T I4 R RS Par Rem = off Rem = off 03:00s+
Q2
B024
Par Prio = 5 Quit = off PRESS RESET AFTER BLACKOUT IN MAN. B031 OPERATION En
Par
B012
En Inv
T
P
I I6
B001
P
I I5
B027/3
B024/En
B002
B004
T
RS
Rem=Off
B023/En
B013/2
Par
R
Trg
(S1 Aut)
B026/1
P
Prio = 3 Quit = off EMERGENCY STOP B25 ACTIVATED
P Par Prio = 0 Quit = off HOURCOUNTER (B007-Tot TIME TO SERVICE(B007-Ti B005
B021
I I3
S Par
I4
Rem=Off
B022 >1
(F11 Start/Stop)
RS
Par
B026
B002
I
I8
R
B017
Rem = off 20:00s+ En B035
X2 X
En
2/B037/Trg
B035
Par
B027 >1
M2
2/B039/Trg
M
(H3 Alarm)
B001/3 2/B029/1
Customer: Diagram No.: E20298.lsc
Page:
2/8
Page 30 of 50
B037
1/B016
Trg T
Rem = off 1/B031 01:00s+
Trg
B036
T
B028 >1
Rem = off 01:00s+ 1/B009
1/M2
B029 >1
Q4 (Remote Alarm)
Q
B038 Trg T
Rem = off B039 1/B033 01:00s+ Trg T
Rem = off 01:00s+
Creator: Checked:
Torgeir
Project:
Customer:
Installation:
Diagram No.:
Date:
3/8/13 10:49 AM/3/8/13 11:14 AM
File:
E20298.lsc
Page:
3/8
Page 31 of 50
Block Number (Type)
Parameter
B002(On-Delay) :
Rem = off 20:00s+
B005(On-Delay) :
Rem = off 05:00s+
B006(Latching Relay) :
Rem = off
B007(Hours Counter) :
MI= 500h 0m+ OT=
0h 0m
Q->0=R+En
B009(Latching Relay) :
Rem = off
B011(On-Delay) :
Rem = off 03:00s+
B012(Asynchronou s Pulse Generator) :
Rem = off 30:00m+ 01:00s
B016(Latching Relay) :
Rem = off
B018(Message texts) :
Prio = 0 Quit = off HOURCOUNTER (B007-OT) TIME TO SERVICE(B007-MN)
B021(Off-Delay) :
Rem = off 01:00s-
B023(Message texts) :
Prio = 6 Quit = off STARTUP IN PROGRESS (B002-Ta) (B002-T)
B024(Message texts) :
Prio = 5 Quit = off PRESS RESET AFTER BLACKOUT IN MAN. OPERATION
B025(Latching Relay) :
Rem = off
B031(Message texts) :
Prio = 1 Quit = off EL-MOTOR OVERLOAD
B032(Message texts) :
Prio = 4 Quit = off LUB. OIL FAILURE
Creator:
Torgeir
Checked: Date:
Project:
Customer:
Installation: 3/8/13 10:49 AM/3/8/13 11:14 AM
Fi l e :
Diagram No.: E20298.lsc
Page:
4/8
Page 32 of 50
Block Number (Type)
Parameter
B033(Message texts) :
Prio = 2 Quit = off HIGH TEMPERATURE
B034(Asynchronou s Pulse Generator) :
Rem = off 00:50s00:50s
B035(Message texts) :
Prio = 3 Quit = off EMERGENCY STOP ACTIVATED
B036(Wiping relay (pulse output)) :
Rem = off 01:00s+
B037(Wiping relay (pulse output)) :
Rem = off 01:00s+
B038(Wiping relay (pulse output)) :
Rem = off 01:00s+
B039(Wiping relay (pulse output)) :
Rem = off 01:00s+
Creator:
Torgeir
Checked: Date:
Project:
Customer:
Installation: 3/8/13 10:49 AM/3/8/13 11:14 AM
Fi l e :
Diagram No.: E20298.lsc
Page:
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Page 33 of 50
Connection
Label
I1
S0 Emcy Stop
I2
S1 Man
I3
S1 Aut
I4
S3 Reset
I5
F1 Overload
I6
F12 Temp
I7
F13 Oil Level
I8
F11 Start/Stop
I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24
F1 F2 F3 F4 S1.1 S1.2 S1.3 S1.4 S1.5
Creator:
Torgeir
Checked: Date:
Project:
Customer:
Installation: 3/8/13 10:49 AM/3/8/13 11:14 AM
Fi l e :
Diagram No.: E20298.lsc
Page:
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Page 34 of 50
Connection
Label
S1.6 S1.7 S1.8 AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 Q1
K1 Compressor
Q2
Y3 Drain Valve
Q3
H3 Alarm
Q4
Remote Alarm
Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 AQ1 AQ2 X1 X2 X3 X4 X5 X6 X7 X8
Creator:
Torgeir
Checked: Date:
Project:
Customer:
Installation: 3/8/13 10:49 AM/3/8/13 11:14 AM
Fi l e :
Diagram No.: E20298.lsc
Page:
7/8
Partlist Main voltage Control voltage Motor rated power Motor rated Current Max rating of associated fuses
Ref M1 Q1 Q2
440 V 220 V 13 kW 22,4 A 100 A
K1 A1 P1 P2 S0 S1 S2 S3 S5 S7 H1 H2 H3 H4 T1 T2 F4 F5
Description MOTOR SOFTSTARTER 32A / 15kW 15kW MOTOR CIRCUIT BREAKER 20-25A / 50kA AUX CONTRACT BLOCK AUX CONTRACT BLOCK AUX RELAY LOGIC MODULE, PROGRAM: E20298 AMPEREMETER 0-50/5A HOUR COUNTER STOP PUSH BUTTON SWITCH 3 WAY SWITCH 2 WAY PUSH BUTTON BLACK SWITCH 2 WAY SWITCH 2 WAY SIGNAL LAMP WHITE SIGNAL LAMP GREEN SIGNAL LAMP RED SIGNAL LAMP BLUE CURRENT TRANSFORMER 50/5 TRANSFORMER 440/220V 100VA FUSES 1A 450V
Partnr 7307 66514 66422 43 300 90 43 301 13 66710 45 103 75 80 50- 02 43 038 38 43 082 09 43 033 23 43 033 -1 43 032 64 43 033 22 43 033 -2 43 030 06 43 030 07 43 030 08 43 033 44 805-050 66 800 -1 68210
F6 E11 F11 F12 F13 Y3
FUSES 0,25A 450V SWITCH BOARD h:500 b:400 d:250 HEATER IN EL-MOTOR PRESSURE SWITCH THERMO SWITCH LEVEL SWITCH DRAIN VALVE
16 191 60 24 902 12 7756 7746 4356 4332
MPS: E20298002
Partlist Main voltage Control voltage Motor rated power Motor rated Current Max rati ratin ng of associa ociate ted d ffus usees
440 V 220 V 13 kW 22,4 A 50 A
Ref M1 F1 Q1 K1 K2 P1 P2 S0 S1 S2 S3 H1 H2 H3 T1 T2 F4 F5 F6 E11 F11
Description MOTOR MCB - MAIN SWITCH 20-25A AUX CONTACT BLOCK SOFTSTARTER 32A 15kW RELAY DELAYED RELAY AMPEREMETER 0-50/5A HOUR COUNTER STOP PUSH BUTTON SWITCH 3 WAY SWITCH 2 WAY SWITCH 2 WAY SIGNAL LAMP WHITE SIGNAL LAMP GREEN SIGNAL LAMP BLUE CURRENT TRANSFORMER 50/5A TRANSFORMER 440/220V 100VA FUSES 1A 450V FUSES 0,25A 450V SWITCH BOARD h:400 b:400 d:200 HEATER IN EL-MOTOR PRESSURE SWITCH
Partnr 7307 66422 43 301 13 66514 66710 41 717 52 80 50- 02 43 082 09 43 032 88 43 033 23 43 033 -1 43 033 22 43 030 06 43 030 07 43 033 44 80 5-0 50 66 800 -1 68210 16 191 60 24 902 07 7756
Y3
DRAIN VALVE
4332
MPS: E10091001
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Page 28 of 34
Data sheet Solenoid drain valve
Part no.
4332
2/2 shut of valve for unloading and drain of compressors. Technical data Function .......... Function ............... ..... : Open when de-energiz de-energized ed Valve design......... : Pilot operated diaphragm valve Poppet type pilot. Nominal diameter. : 14.5 mm Port sizes ........... .............. ... : ½” BSP Mounting.............. Mounting .............. : Direct p pipe ipe mounting Unrestricted position Working Worki ng pressure pressure . : Max 40 bar Pressur Pre ssuree drops drops ...... ...... : ∆ p min. 0.3 bar for opening ∆ p min 0 bar for closing ∆ p max 40 bar Flow factor..... factor ........... ...... : K v = 60 Weight........... Weight...... ........... ........ : 880 g (incl. coil)
For spare part orders Sperre part no.
Description Valve body (without coil) Coil 220 V (50 and 60 Hz) Coil 110 V (50 and 60 Hz) Coil 24 V DC Coil 24 V AC
Material specification
Electrical data - Coil
Body......................: Forged brass Internal Inter nal parts .........: .........: Stainl Stainless ess steel, brass and nickel Sealing ..................: Synthetic rubber (FKM) Valve sealing.........: Pressure/spring loaded seat disc (O-Ring) against a carefully machined nozzle provides bubble tight sealing. Life expectancy.....: Hundreds of thousands of cycles.
Material......................: Encapsulated in synthetic material. Plug connection .........: 3 pin DIN 43650A, 43650A, incl. Plug with PG11 for cable conn. Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz) AC 220 V (50 (50 and 60 60 Hz) Other voltages on request. Voltage tolerance .......: -10% to +15% of nominal Class of insulation......: F Solenoid duty .............: Continuos Power rating...............: 8 W Protection Protec tion class ..........: ..........: IP 65
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
[email protected]
4332 4345 4343 4342 7898
Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sole suppliers of genuine spare parts parts
Sperre Asia PTE LTD Tel +65 763 63 00 Fax +65 763 18 11 E-mail:
[email protected]
Page 29 of 34
Data Sheet Flexible hoses
1.
2.
3.
A (inch)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
Opening of the spanner (mm)
½” ¾” 1” 1 ¼” 1 ½” 2”
600 600 800 800 800 800
500 470 670 600 600 580
ø31 ø38 ø43 ø57 ø70 ø80
ø25 ø33 ø38 ø50 ø57 ø70
ø22 ø29 ø38 ø ø50 50 ø ø54 54 ø66
27 33 38 50 60 70
Minimum bending radius (mm)
Sperre part no.
180 240 300 420 500 635
4595 4596 4597 4598 4599 4601
(1)
Sperre part no. w/ one end flange
Sperre part no. w/ both end flange
(2) PN40
(3) PN40
4666 4667 4668 4669 4687
(DN15) (DN20) (DN25) (DN32) (DN40)
7495 7492 7493 7494 7496
(DN15) (DN20) (DN25) (DN32) (DN40)
Hose construction :
Tube : Oil resistant synthetic rubber Reinforcement : Two high tensile steel wire braids Cover : Abrasion and weather resistant synthetic rubber Temperatur range : - 40°C to + 100°C Flexible hoses acc. to SAE 100 R2
Sperre Industr Industr i AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
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Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sperre Asia PTE LTD Tel +65 763 63 00 Fax +65 763 18 11 E-mail:
[email protected]
Sole suppliers of genuine spare parts
-
Sperre China Tel +86 21 65070436 Fax +86 21 65070402 E-mail:
[email protected]
www.sperre.com
Page 30 of 34
Data Sheet Pressure switch PRS-30
Part no.
7756
Adjustable pressure switch for control of compressor's START and STOP. Range: 3,5 - 35 bar
Construction:
Adjustment:
Pressure switch type ..... ..... : Diaphragm Fluids controlled ........... : Hydraulic oils, fresh water, sea water, air
Range of switching point...: 3,5 – 35 bar (50,75 -507,5 psi) Min. diff. at low setting......: 1,7 bar (24,65 psi)
Weight .......................... .......................... : 0.75 kg
Min. 2,55 (36,97 psi) Max. diff. diff. at at high high setting.....: setting....: 20 barbar (290 psi)
Design: Max. temperature.......... temperature.......... : 70°C Max. permissible pressure Per cycle : 45 bar (652,5 psi) Occasional surge : 80 bar (1160 psi) Destruction pressure : 160 bar (2320 psi) Mechanical life : 5 x 106 operating cycles
Installation: Air inlet connection.......... El. connector type.............
: ¼" BSP : DIN 43650A, 4-pin male, plug PG11 Enclosure............................ : IP65
Ship approvals: DNV, LRS, GL, BV, RINA CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
[email protected]
Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sperre Asi a PTE LTD Tel +65 763 63 00 Fax +65 763 18 11 E-mail:
[email protected]
Sole suppliers of genuine spare parts parts
Data Sheet Safety valve H.P.
Part no.
4420 & 7790
DIRECT SPRIN DIRECT SPRING G LOADED LOADED ATMOSPHERIC DISCHARGE SAFET SA FETY Y VA VALVE LVE FOR FOR COMPRE COMPRESSE SSED D AIR OR GA GASES SES 8 mm Nominal Bore APPROVALS DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS67 BS6759 59 Pa Part rt 2 & 3 19 1984 84 Fo Forr st stea eam m & ga gass Ad-Merkblatt A2 1993: (T (TÜ ÜV G Ger erman many), y), Ref - TÜV TÜV.SV .SV..97-685.8,0.D/G.0,70.p. P.E.D.97/23/EC TYPE TYP E EX EXAMI AMINAT NATION ION,, MO MODUL DULE E B, CERT. CERT. No. 01 202 111-B-00015 QUAL QUALIT ITY Y MA MANA NAGE GEME MENT NT SYST SYSTEM EM,, MO MODU DULE LE D, CE CERT RT.. No. No. ED EDS S 00 000 02011/01
TECHNIC TECH DATA RelievinNICAL g preAL ssurDA e TA Reseating pressure Flow area Inlet bore diameter BS Derated coefficient of discharge Kdr TÜV Derate Derated d coe coeffi fficie cient nt of dis discha charge rge d BS Minimum lift at 10% overpressure Temperature range
= Set pressure +10% = Set pressure -10% = 50.27 mm2 = 8 mm = 0.78 = 0.70 = 2.5 mm = -20ºC to 200ºC
APPROVED PRESSURE RANGE
Set pressur pressure e Bar g Rated discharge capacity in accordance with TÜV, Air at 0°C and 1013 mbar Normal m 3/h
Sperre part no.
25
31,5
35
40
45
683
894
947
1 079
1211
7790*
7790*
7790*
7790*
4420
PARTS PAR TS LIS LIST T AND AND MAT MATERIA ERIAL L SPECIFI SPECIFICA CATION TION
Max.tightening torque 14Nm
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
[email protected]
1
Inlet seat
Brass BS 2874 C CZ Z 12
2
Tutchitite seal
Viton
3
Seal retainer
Brass BS BS 2874 CZ121
4
Plunger
Brass BS 2874 CZ132
5
B ody
Brass BS 2874 CZ132
6
Spring
ST.STL BS2056 302S26
7
Spindel
ST.STL BS970 431S29
8
Adjuster
Brass BS 2874 CZ121
9
Cap
Brass BS 2874 CZ121
*) Set pressure adjusted by S SPERRE PERRE according to order.
Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sperre Asia PTE LTD Tel +65 67 63 63 0 00 0 Fax +65 67 63 18 11 E-mail:
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Data Sheet Safety valve L.P.
Part no.
4421 & 7795
DIRECT SPRIN DIRECT SPRING G LOADED LOADED ATMOSPHERIC DISCHARGE SAFET SA FETY Y VA VALVE LVE FOR FOR COMPRE COMPRESSE SSED D AIR OR GA GASES SES 8 mm Nominal Bore
APPROVALS Ad-Merkblatt A2 1998: (T (TÜ ÜV G Ger erman many), y), Ref - TÜV TÜV.SV .SV..02-893.8D/G. P.E.D.97/23/EC TYPE TYP E EX EXAMI AMINAT NATION ION,, MO MODUL DULE E B, CERT. CERT. No. 01 202 111-B-00015 QUAL QUALIT ITY Y MA MANA NAGE GEME MENT NT SYST SYSTEM EM,, MO MODU DULE LE D, CE CERT RT.. No. No. ED EDS S 00 000 02011/01 DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS6759 Part 2, but not approved
TECHNIC TECH DATA RelievinNICAL g preAL ssurDA e TA Reseating pressure Flow area Inlet bore diameter
= Set pressure +10% = Set pressure -10% = 50.27 mm2 = 8 mm
Temperature range
= -15ºC to 200ºC
TÜV Derate Derated d coe coeffi fficie cient nt of dis discha charge rge d = 0.67 from 3 B Bar.g ar.g BS Minimum lift at 10% overpressure = 1.4 mm
APPROVED PRESSURE RANGE
Set pressur pressure e Bar g Rated discharge capacity in accordance with TÜV, Air at 0°C and 1013 mbar Normal m 3/h Sperre part no.
8
9
10
11
12
225
250
275
300
326
7795*
4421
7795*
7795*
7795*
PARTS PAR TS LIS LIST T AND AND MAT MATERIA ERIAL L SPECIFI SPECIFICA CATION TION
Max.tightening torque 50Nm
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
[email protected]
1
Body
Brass BS 2874 CZ12
2
Tutchitite seal
Viton
3
Plunger
Brass Bra ss BS 28 2874 74 CZ12 CZ121 1
4
Spring
ST.STL BS2056 302S26
5
Adjuster
Brass BS 2874 CZ132
6
Nameplate Namep late
Alum. Alloy
7
Lifting Clip
Baker & Finnemore Starl.
8
Lifting Cap
Brasss BS 287 Bras 2874 4 CZ1 CZ121 21
9
Wire & Lead seal
St.St St.Stl. l. & Lead
*) Set pressure adjusted by S SPERRE PERRE according to order.
Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sperre Asia PTE LTD Tel +65 67 63 63 0 00 0 Fax +65 67 63 18 11 E-mail:
[email protected]
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Page 31 of 34
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Page 33 of 34
List of recommended lub. oil Issue date: 08.04.2013 Replace list of: 06.09.2011
Synthetic oil
Mineral oil
ANDEROL 555 BP ENERSYN RX 100 CASTROL AIRCOL SN 100 COSMO RECIPRO SX 100
BP ENERGOL RC 68 CASTROL AIRCOL PD 100 CALTEX RPM COMPR. OIL 68 COSMO RECIPRO 100
DAPHNE MARINE COMPR. 100 ESSO / EXXON ZERICE S 100 ESSO / EXXON SYNNESTIC 68 FAMM CETUS DE 100 MOBIL RARUS 827 NIPPON OIL CO. FAIRCOL FAIRCOL SA 100 STATOIL FRIDGEWAY S 100 SHELL CORENA S4P 68/100 TOTAL LUBMARINE BARELF AL 100
ESSO / EXXON EXXCOLUB 77 FAMM COMPRESSOR OIL EP VDL 100 GENERAL COMPOL A 100 MITSUBISHI COMPR. OIL 100 MOBIL RARUS 427 PHILLIPS COMPR. OIL 68 SHELL CORENA S2P 68/100 STATOIL COMPWAY 68 TOTAL DACNIS P
STATOIL COMPWAY SX68 AGIP DICREA ESX 100
Quantities, application points and intervals for lubrication oilEl.motor and grease. Air Lub. Oil for Air compressor Grease for Compressor type
Quantity Application Change Quantity Grease Grease [Liters] point interval [Grams] Application interval HLF2/77 1,8 HL2/77 4,0 Bearings lubricated for life time n o HL2/90 4,0 i t HL2/105 4,0 r , a n e p o HL2/120 10,0 20 i t o f a HL2/140 10,0 20 r o e s p r HL2/160 10,0 20 o u f o HV1/85 1,5 20 s e s o h g s h s t n a 0 HV1/120 2,0 20 r i c n r u 0 o a k o 0 HV1/140 * 4,0 20 e n m h 1 b a r 2 HV1/156 * 4,0 20 0 y r r 1 0 e o C t 2 v HV2/200 8,0 30 y o t e r HV2/210 8,0 30 i r s t m v e e r c f e i r r f HV2/219 8,0 30 e a t e c c t f n n e HV2/220 20,0 30 e l A h O E t HV2/240 20,0 30 d n HV2/270 24,0 30 a HV2/285 24,0 30 HV2/300 24,0 30 * Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder lubrication system, and these compressor models should be run on synthetic lub. oil only).
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
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Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sperre Asi a PTE LTD Tel +65 763 63 00 Fax +65 763 18 11 E-mail:
[email protected]
Sole suppliers of genuine spare parts parts
Page 34 of 34
.
/.
C1
.
Sperre Industri AS Tel +47 70 16 11 00 Fax +47 70 16 11 10 E-mail:
[email protected]
Sperre Rotterdam BV Tel +31 180 463 299 Fax +31 180 463 264 E-mail:
[email protected]
Sperre Asia PTE LTD Tel +65 763 63 00 Fax +65 763 18 11 E-mail:
[email protected]
Sole suppliers of genuine spare parts - www.sperre.com
Sperre China Tel +86 21 65070436 Fax +86 21 65070402 E-mail:
[email protected]
