Workshop Manual Service-Training Dokumentation
Edition 10/2007
FENDT 300 Vario COM III FENDT 309 Vario COM III FENDT 310 Vario COM III FENDT 311 Vario COM III FENDT 312 Vario COM III
Ifrom Chassis-No: 336 .. 1001Ifrom Chassis-No: 337 .. 1001Ifrom Chassis-No: 338 .. 1001Ifrom Chassis-No: 339 .. 1001-
X990.005.056.010 - Englisch
All relevant accident prevention regulations and all generally accepted safety, health and road traffic regulations must be strictly observed. The manufacturer does not accept liability for damage resulting from unauthorised modifications.
Changes and additions reserved!
PSD 3292 G - en
AGCO GmbH Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
General All types
Tractor / General system Assembly overview
A
Text-module
0000
Tractor / General system
1000 1005 1010 1015 1030 1050 1070 1080 1090 1100 1150 1170 1200 1220 1320 1430 1432 1470 1490 1530 1600 1620
Transmission Transmission control unit Differential Axle drive Handbrake Housing Brake system Vario transmission unit Emergency control Clutch actuation system Cardan brake ML range control Front PTO Live PTO Front-wheel drive Hydrodamp Hydraulic pump Transmission lubrication system Pump drive ML adjustment Enhanced control system valves Enhanced control system pipes
2000 2010 2020 2050 2060 2170 2180 2190 2210 2250 2312 2710 2712 2714
Engine Cylinder head Speed adjustment Cooling system Fuel system Engine brake Cold-start system Intercooler Crankcase Engine preheater Lubrication Injection pump Injectors Governor
Text-module
Text-module
Text-module
Date
04/2000
Version
b
Page
1/4
Assembly overview
Capitel
Index
Docu-No.
0000
A
000009
General All types
Tractor / General system Assembly overview 3000 3010 3020 3050 3060 3070 3100 3120 3170 3180 3190
Front axle Front axle support Axle housing Suspension Suspension valve fitting Suspension pipe Track rod Steering cylinder Frame Cardan shaft Diff. lock actuation system
4000 4070 4090
Steering Steering wheel Hydraulic steering assembly
5000 5010 5030 5050 5161 5200
Vehicle body Design Driver seat Trailer hitch Trailer hitch coupling Cab mount, suspension
5500 5520 5530 5550 5560 5570
Air conditioning system Compressor drive Coolant lines Evaporator Condenser Electrical cables
8100 8113 8114 8117 8121
Cab Heater Ventilation Windscreen wipers Cable loom
8600 8610 8618 8631
Power lift Electrohydraulic EPC control External control Control lifting gear
8700 8730 8740
Three-point hitch Lift arms Support
A
Text-module
Text-module
Text-module
Text-module
Text-module
Text-module
Date
04/2000
Version
b
Page
2/4
Assembly overview
Capitel
Index
Docu-No.
0000
A
000009
General All types
Tractor / General system Assembly overview
A
Text-module
8800 8810 8820 8830 8850 8890
Compressed air system Compressor Brake fittings Lines Electrical actuation system Air tank
8900 8910 8915 8955 8958 8970 8990
Front loader Mounting frame Hydraulic implement actuation system 3. hydraulic circuit Multi-coupling Pipes Lift cylinder
9000 9010 9015 9040 9050 9060
Electrics Alternator Starter lockout Fuses Battery system Starter motor system
9200 9210 9211 9220 9230 9260 9280
Front power lift Lift gear External control Cylinder Pipes Enhanced control power lift Frame
9400 9410 9420 9430
Hydraulic pump assembly LS pump Transmission pump Steering pump
9500 9510 9516 9525 9530 9531 9534
Hydraulic pipes Base circle Power lift with oil cooler Hydraulic trailer brake Steering Reversing system
Text-module
Text-module
Text-module
Text-module
Text-module
Text-module
Date
04/2000
Version
b
Page
3/4
Assembly overview
Capitel
Index
Docu-No.
0000
A
000009
General All types
Tractor / General system Assembly overview 9600 9605 9610 9620 9666 9690
Hydraulic equipment Hydraulic connections Central control block (ZSB) Valve assembly External pressure supply Valve supplement
9700 9710 9715 9717 9720 9730 9740 9750 9760 9770 9780 9790
Electronics Instrument panel Terminal LBS - agricultural bus system Transducer Radar sensor E-box Transmission actuator unit Drive switch Control panel Engine EDC ECU, lift gear
9900 9920 9970
Service Special tools FENDIAS
A
Text-module
Text-module
Date
04/2000
Version
b
Page
4/4
Assembly overview
Capitel
Index
Docu-No.
0000
A
000009
General All types
A
Documentation structure Text-module
The basic principle of this documentation is that the different tractor types are divided into main assemblies, which correspond to the FENDOS structure with a few exceptions for technical reasons. These main assemblies are, for example, "0000 - Tractor/General system" ; "1000 - Transmission"; "2000 - Engine", etc. The main assemblies are sub-divided into subassemblies, e.g. "1005 - Transmission control unit"; "1220 - Live PTO", etc. Please see document 0000 A 000009 for an overview of the assemblies. Each assembly is subdivided into various registers which are labelled with an index letter. These are as follows. ABCD-
General Faults Documents and plans Position of components
EFGH-
Measuring and testing Settings and calibration Repairs Service - Information
This documentation is made up of a large number of self-contained individual documents (=worksheets). These documents can be used for various applications and are available in different languages. Each document is given a unique document code (8), which is made up of the chapter no. (1) (=assembly / subassembly), the index letter (2), and the document no. (3), printed on the right of the footer. A document can, therefore, be clearly assigned to a main assembly/subassembly and the index.
Explanation of the header and footer: PM-Picturemodule PMTAB_Picture
Text-module
a b c
Index letter Chapter / section Type validity
d e
Validity: chassis no. Other notes on validity
PM-Pictur
Date
12.4.2000
Version
b
Page
1/2
Documentation structure
Capitel
Index
Docu-No.
0000
A
000011
General All types
A
Documentation structure emodule PMTAB_Picture
Text-module
1 2 3 4
Main assembly / subassembly Index Document no. Section
5 6 7 8
No. of pages in document Revision status Date created Document code
Text-module
Page numbering for all assemblies is continuous, starting from page 1. Text -module
The document codes are not necessarily sequential, i.e. gaps may occur. "Document no." is not the number of pages in the documentation. The page count is shown on the right in the list of contents.
Date
12.4.2000
Version
b
Page
2/2
Documentation structure
Capitel
Index
Docu-No.
0000
A
000011
General All types
Tractor / General system Tightening torques for bolts in Nm
A
Text-module
Coefficient of friction: µ total 0.14 for nuts and bolts without aftertreatment and for phosphated nuts. Tighten by hand. Tightening torques, unless otherwise specified, can be taken from the following table. PM-Picturemodule PMTAB_Picture
Date
03/2000
Version
a
Page
1/1
Tightening torques for bolts in Nm
Capitel
Index
Docu-No.
0000
A
000007
General Fendt 300 Vario
Tractor / General system History of the FENDT 300 Vario agricultural tractor range
A
PM-Picturemodule
Fendt 300 Vario PMTAB_Picture
Date
07.12.05
Version
a
Page
1/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Text-module
Note: Selected technical data. for further data see 'Technical Data Sheets' Text-module
Selected technical data: engine Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../ Engine type (DEUTZ) Engine oil
Rotational direction Cylinder Number of valves Inlet / outlet Injection system Pressure in common rail (bar) Engine control module (controller) Firing order Charging Exhaust gas recirculation with exhaust cooler Rated power ECE - R24 KW/HP Max. power ECE - R24 KW/HP Bore / stroke (mm) Cubic capacity (l) Idle speed (rpm) Rated speed (rpm) No-load speed (rpm) Start of delivery Valve clearance (cold engine max. 50°C) Inlet / outlet (mm) Compression ratio Date
07.12.05
Version
a
310 Vario Rear wheel/4WD 337 /../
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
TCD 2012 L4 4V SHPD engine oil SAE 10W40 (see list of fluids and lubricants in the operating manual) Facing flywheel, to the left 4
TCD 2012 L4 4V SHPD engine oil SAE 10W40 (see list of fluids and lubricants in the operating manual) Facing flywheel, to the left 4
TCD 2012 L4 / 4V SHPD engine oil SAE 10W40 (see list of fluids and lubricants in the operating manual) Facing flywheel, to the left 4
TCD 2012 L4 / 4V SHPD engine oil SAE 10W40 (see list of fluids and lubricants in the operating manual) Facing flywheel, to the left 4
2/2 Deutz common rail (DCR) 700 ... approx. 1400 (load dependent) EDC 7 (Bosch)
2/2 Deutz common rail (DCR) 700 ... approx. 1400 (load dependent) EDC 7 (Bosch)
2/2 Deutz common rail (DCR) 700 ... approx. 1400 (load dependent) EDC 7 (Bosch)
2/2 Deutz common rail (DCR) 700 ... approx. 1400 (load dependent) EDC 7 (Bosch)
1-3-4-2 (1 cylinder on flywheel) Wastegate turbocharger / intercooler external exhaust gas recirculation (AGR ex) 59 / 80
1-3-4-2 (1 cylinder on flywheel) Wastegate turbocharger / intercooler external exhaust gas recirculation (AGR ex) 66 / 90
1-3-4-2 (1 cylinder on flywheel) Wastegate turbocharger / intercooler external exhaust gas recirculation (AGR ex) 74 / 100
1-3-4-2 (1 cylinder on flywheel) Wastegate turbocharger / intercooler external exhaust gas recirculation (AGR ex) 81 / 110
70 / 95
77 / 105
84 / 115
92 / 125
101 / 126 4.04 780 +/- 30 2100 2200 - 2250 (set by the EDC, load-dependent)
101 / 126 4.04 780 +/- 30 2100 2200 - 2250 (set by the EDC, load-dependent)
101 / 126 4.04 780 +/- 30 2100 2200 - 2250 (set by the EDC, load-dependent)
101 / 126 4.04 780 +/- 30 2100 2200 - 2250 (set by the EDC, load-dependent)
0.4 / 0.5 18 : 1
0.4 / 0.5 18 : 1
0.4 / 0.5 18 : 1
0.4 / 0.5 18 : 1
Page
2/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Selected technical data: engine Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../ Compression pressure (bar) 20 ... 30 (Note: max. perm. deviation between cylinders is 15%) Min. oil pressure in warm approx. 0.8 bar state (114 °C) and low idle Cold-start system Heating flange Auxiliary electr. engine preheater (optional) Fuel tank (l) 210 Water separator in the fuel Standard system
Date
07.12.05
Version
a
310 Vario Rear wheel/4WD 337 /../ 20 ... 30 (Note: max. perm. deviation between cylinders is 15%) approx. 0.8 bar
311 Vario
312 Vario
4WD 338 /../ 20 ... 30 (Note: max. perm. deviation between cylinders is 15%) approx. 0.8 bar
4WD 339 /../ 20 ... 30 (Note: max. perm. deviation between cylinders is 15%) approx. 0.8 bar
Heating flange Auxiliary electr. engine preheater (optional) 210 Standard
Heating flange Auxiliary electr. engine preheater (optional) 210 Standard
Heating flange Auxiliary electr. engine preheater (optional) 210 Standard
Page
3/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Text-module
Selected technical data: transmission Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../
310 Vario Rear wheel/4WD 337 /../
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
ML 75
ML 75
ML 75
ML 75
STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Block design 67ccm / 233 ccm Stepless / one range approx. 30 (m/h) 40 / 20 (km/h)
STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Block design 67ccm / 233 ccm Stepless / one range approx. 30 (m/h) 40 / 20 (km/h)
STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Block design 67ccm / 233 ccm Stepless / one range approx. 30 (m/h) 40 / 20 (km/h)
STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Block design 67ccm / 233 ccm Stepless / one range approx. 30 (m/h) 40 / 20 (km/h)
Electr. speed control lever (single-gate) Acceleration ramp I (can be 0.03 ... 0.5 / 1.0 / set in instrument cluster) 1.5 km/h Acceleration ramp II (km/h) 2 km/h (fixed) Emergency control Mechanical control of the transmission actuator unit Mechanical idle position of Synchroniser transmission "towing mode" sleeve on pinion shaft (disconnects rear axle) Turboclutch electro / hydraulic (Y004 - solenoid valve) Drive clutch electro / hydraulic (Y004 - solenoid valve) Transmission oil cooler: Standard transmission oil / air Standard Heat exchanger: transmission oil / hydraulic oil
Electr. speed control lever (single-gate) 0.03 ... 0.5 / 1.0 / 1.5 km/h 2 km/h
Electr. speed control lever (single-gate) 0.03 ... 0.5 / 1.0 / 1.5 km/h 2 km/h
Electr. speed control lever (single-gate) 0.03 ... 0.5 / 1.0 / 1.5 km/h 2 km/h
Mechanical control of the transmission actuator unit Synchroniser sleeve on pinion shaft (disconnects rear axle) electro / hydraulic
Mechanical control of the transmission actuator unit Synchroniser sleeve on pinion shaft (disconnects rear axle) electro / hydraulic
Mechanical control of the transmission actuator unit Synchroniser sleeve on pinion shaft (disconnects rear axle) electro / hydraulic
Transmission model (FENDT) Common oil supply: transmission / rear axle / axle points
Housing Hydrostats: pump / motor Speeds forward / reverse min. speed max. speed forward / reverse Speed selection
Date
07.12.05
Version
a
electro / hydraulic electro / hydraulic electro / hydraulic Standard
Standard
Standard
Standard
Standard
Standard
Page
4/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Text-module
Selected technical data: rear axle Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../ Rear axle model (FENDT) Common oil supply: transmission / rear axle / axle points
Differential (rear axle)
4WD
Service brake "foot brake"
HA 75 STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) 100% multi-disc lock electro-hydraulic, can be shifted under load 100% multi-disc clutch electro-hydraulic, can be shifted under load Wet ring piston brakes with brake booster + 4WD engagement No 4WD engagement
When actuating the individual wheel brake (steering brake) Parking brake "hand brake" Mechanically actuated dry drum brake Axle points Planetary final drives
Date
07.12.05
Version
a
310 Vario Rear wheel/4WD 337 /../
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
HA 75 STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) 100% multi-disc lock electro-hydraulic, can be shifted under load 100% multi-disc clutch electro-hydraulic, can be shifted under load Wet ring piston brakes with brake booster + 4WD engagement No 4WD engagement
HA 75 STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) 100% multi-disc lock electro-hydraulic, can be shifted under load 100% multi-disc clutch electro-hydraulic, can be shifted under load Wet ring piston brakes with brake booster + 4WD engagement No 4WD engagement
HA 75 STOU 10W40 (oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) 100% multi-disc lock electro-hydraulic, can be shifted under load 100% multi-disc clutch electro-hydraulic, can be shifted under load Wet ring piston brakes with brake booster + 4WD engagement No 4WD engagement
Mechanically actuated dry drum brake Planetary final drives
Mechanically actuated dry drum brake Planetary final drives
Mechanically actuated dry drum brake Planetary final drives
Page
5/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Text-module
Selected technical data: rear PTO and front PTO Tractor model 309 Vario 310 Vario Rear Rear wheel/4WD wheel/4WD Chassis no. 336 /../ 337 /../ Rear PTO Fuels and lubricants
Rear PTO clutch PTO speeds (rpm)
Range selector actuation Rear PTO clutch actuation Speed-controlled start-up
Front PTO (optional extra) Fuels and lubricants
Front PTO clutch Front PTO clutch actuation Speed (rpm) Rotational direction Speed-controlled start-up Seasonal disconnect
Date
07.12.05
Version
a
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Wet multi-disc clutch 540 / 750 / 1000 (standard) 540 / 1000 / ground PTO (optional) electro / hydraulic electro / hydraulic Calibrate rear PTO clutch
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Wet multi-disc clutch 540 / 750 / 1000 (standard) 540 / 1000 / ground PTO (optional) electro / hydraulic electro / hydraulic Calibrate rear PTO clutch
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Wet multi-disc clutch 540 / 750 / 1000 (standard) 540 / 1000 / ground PTO (optional) electro / hydraulic electro / hydraulic Calibrate rear PTO clutch
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Wet multi-disc clutch 540 / 750 / 1000 (standard) 540 / 1000 / ground PTO (optional) electro / hydraulic electro / hydraulic Calibrate rear PTO clutch
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) dry multi-disc clutch electro / hydraulic 1000 540 (optional) In direction of travel (clockwise) Calibrating front PTO clutch Synchroniser sleeve
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) dry multi-disc clutch electro / hydraulic 1000 540 (optional) In direction of travel (clockwise) Calibrating front PTO clutch Synchroniser sleeve
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) dry multi-disc clutch electro / hydraulic 1000 540 (optional) In direction of travel (clockwise) Calibrating front PTO clutch Synchroniser sleeve
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) dry multi-disc clutch electro / hydraulic 1000 540 (optional) In direction of travel (clockwise) Calibrating front PTO clutch Synchroniser sleeve
Page
6/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Text-module
Selected technical data: front axle Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../ 4WD front axle (Carraro) (standard) Fuels and lubricants
Drive 4WD engagement
Diff. lock (front) Front axle suspension (optional) Swing arm Suspension travel Angle of float
310 Vario Rear wheel/4WD 337 /../
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
Model
Model
Model
Model
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Central 4WD Electro-hydraulic (100%) Engages with service brake Locomatic (self-locking differential) Hydropneumatic suspension with level control Lateral arm +/- 45 mm +/- 10 degrees
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Central 4WD Electro-hydraulic (100%) Engages with service brake Locomatic (self-locking differential) Hydropneumatic suspension with level control Lateral arm +/- 45 mm +/- 10 degrees
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Central 4WD Electro-hydraulic (100%) Engages with service brake Locomatic (self-locking differential) Hydropneumatic suspension with level control Lateral arm +/- 45 mm +/- 10 degrees
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Central 4WD Electro-hydraulic (100%) Engages with service brake Locomatic (self-locking differential) Hydropneumatic suspension with level control Lateral arm +/- 45 mm +/- 10 degrees
Undriven front axle (FENDT) Drum brakes on Drum brakes on (optional) the front axle the front axle
Date
07.12.05
Version
a
Page
7/9
History of the FENDT 300 Vario agricultural tractor range
-
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Text-module
Selected technical data: working and steering hydraulics Tractor model 309 Vario 310 Vario Rear Rear wheel/4WD wheel/4WD Chassis no. 336 /../ 337 /../ Fuels and lubricants
Working and steering hydraulics Pump PK (working hydraulics) Transmission ratio (diesel engine : pump) Max. pressure Volumetric capacity / pump rpm Delivery capacity at rated engine speed Pump PL (steering pump) Transmission ratio (diesel engine : pump) Max. pressure Volumetric capacity / pump rpm Delivery capacity at rated engine speed Oil flow collector Maximum delivery capacity (PK + PL) at rated engine speed (2100 rpm) Maximum available oil quantity Heat exchanger: transmission oil / hydraulic oil auxiliary control valves
07.12.05
Version
a
312 Vario
4WD 338 /../
4WD 339 /../
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Load-sensing hydraulics with fixed displacement pump
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Load-sensing hydraulics with fixed displacement pump
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Load-sensing hydraulics with fixed displacement pump
(Oil quantity and oil quality: also see List of Fuels and Lubricants in the Operating Manual) Load-sensing hydraulics with fixed displacement pump
0.978
0.978
0.978
0.978
200 bar 22.5 ccm
200 bar 22.5 ccm
200 bar 22.5 ccm
200 bar 22.5 ccm
48 l/min
48 l/min
48 l/min
48 l/min
0.978
0.978
0.978
0.978
200 bar 14 ccm
200 bar 14 ccm
200 bar 14 ccm
200 bar 14 ccm
30 l/min
30 l/min
30 l/min
30 l/min
Standard Standard Standard Standard Approx. 76 l/min Approx. 76 l/min Approx. 76 l/min Approx. 76 l/min about 45 l
about 45 l
about 45 l
about 45 l
Standard
Standard
Standard
Standard
SB 23 LS (mechanically actuated) 1.1 'yellow' and 1.2 'blue' 1.3 'red' and 1.4 'green' 1.1 'yellow' and 1.3 'red' EPC - B (Bosch)
SB 23 LS (mechanically actuated) 1.1 'yellow' and 1.2 'blue' 1.3 'red' and 1.4 'green' 1.1 'yellow' and 1.3 'red' EPC - B (Bosch)
SB 23 LS (mechanically actuated) 1.1 'yellow' and 1.2 'blue' 1.3 'red' and 1.4 'green' 1.1 'yellow' and 1.3 'red' EPC - B (Bosch)
Cat II / III
Cat II / III
Cat II / III
SB 23 LS (mechanically actuated) Auxiliary control valves 1.1 'yellow' and 'crossgate lever' (standard) 1.2 'blue' Auxiliary control valves 1.3 'red' and 1.4 (optional) 'green' Auxiliary control valves with 1.1 'yellow' and flow control 1.3 'red' EPC - B (Bosch) Rear power lift (position draft - mixed control) with vibration damping Category rear power lift Cat II / III Date
311 Vario
Page
8/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system
A
History of the FENDT 300 Vario agricultural tractor range Selected technical data: working and steering hydraulics Tractor model 309 Vario 310 Vario Rear Rear wheel/4WD wheel/4WD Chassis no. 336 /../ 337 /../ Continuous lifting power at 46.4 KN 46.4 KN rear power lift (4.6 tons) (4.6 tons)
311 Vario
312 Vario
4WD 338 /../ 46.4 KN (4.6 tons)
4WD 339 /../ 46.4 KN (4.6 tons)
single-acting sa / double-acting da (switchable) Cat II 28.4 KN (2.8 tons)
single-acting sa / double-acting da (switchable) Cat II 28.4 KN (2.8 tons)
single-acting sa / double-acting da (switchable) Cat II 28.4 KN (2.8 tons)
Optional
Optional
Optional
Optional
Optional
Optional
310 Vario Rear wheel/4WD 337 /../
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
Rubber - metal bearing (silent blocks) (standard) Mechanical cab suspension (optional); suspension travel +/- 40mm
Rubber - metal bearing (silent blocks) (standard) Mechanical cab suspension (optional); suspension travel +/- 40mm
Rubber - metal bearing (silent blocks) (standard) Mechanical cab suspension (optional); suspension travel +/- 40mm
Selected technical data: electrics Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../
310 Vario Rear wheel/4WD 337 /../
311 Vario
312 Vario
4WD 338 /../
4WD 339 /../
Battery (V / Ah) Generator (V / A) Starter (KW)
12 / 90 14 / 150 3
12 / 90 14 / 150 3
12 / 90 14 / 150 3
Front power lift (hydr. connection centre) Front power lift category Continuous lifting power at front power lift
single-acting sa / double-acting da (switchable) Cat II 28.4 KN (2.8 tons)
Hydr. trailer brake valve Italian version (load relief via Optional solenoid valve) French version Optional (purely hydraulic) Text-module
Selected technical data: cab Tractor model 309 Vario Rear wheel/4WD Chassis no. 336 /../ Cab suspension
Rubber - metal bearing (silent blocks) (standard) Mechanical cab suspension (optional); suspension travel +/- 40mm
Text-module
Date
07.12.05
Version
a
12 / 90 14 / 150 3
Page
9/9
History of the FENDT 300 Vario agricultural tractor range
Capitel
Index
Docu-No.
0000
A
000079
General Fendt 300 Vario
Tractor / General system Towing instructions
PM-Picturemodule PMTAB_Picture
● ●
A
Range selector (A) back - transmission in idle Range selector (A) forward - transmission is driving position
PM-Picturemodule PMTAB_Picture
Mechanical idle position is displayed in the multiple display The tractor can now be towed: Maximum towing speed 10 km/h. Maximum towing distance 8 km. Danger: When the diesel engine is not running: Reduced braking effect (brake booster does not function) Higher steering forces (hydraulic pump does not function) PM-Picturemodule PMTAB_Picture
Text-module
After finishing towing, push the lever forward to engage the driving mode Date
20.12.05
Version
a
Page
1/1
Towing instructions
Capitel
Index
Docu-No.
0000
A
000080
Date
b
Version
1/21
Page
Link
00.0.01
A002
ECU, enhanced control
Bus error EDC/EMR, speed setpoint to EDC missing
Engine malfunction
El circuit diagram "Electronics voltage supply"
00.0.04
A002
ECU, enhanced control
Bus error transmission, setpoint to actuator missing
No functions available, no El circuit diagram display 'Electronics voltage supply'
00.0.05
A002
ECU, enhanced control
Bus error 4WD/diff.
No functions available, no El circuit diagram display 'Electronics voltage supply'
00.0.06
A002
ECU, enhanced control
Bus error rear PTO
No functions available, no El circuit diagram display 'Electronics voltage supply'
00.0.07
A002
ECU, enhanced control
Bus error front PTO
Does not function, no display
El circuit diagram 'Electronics voltage supply'
00.0.08
A024
ECU, EPC B
Bus error rear EPC
Does not function, no display
El circuit diagram "Electronic lifting gear control"
00.0.15
A002
ECU, enhanced control
Bus error FA suspension Does not function, no display
El circuit diagram 'Electronics voltage supply'
00.0.16
A024
ECU, EPC B
Bus fault rear EPC automatic mode.
Does not function, no display
El circuit diagram 'Electronic lifting gear control'
00.0.1E A007
Instrument panel
Bus error output from EDC on instrument cluster
Does not function, no display
El circuit diagram 'Electronics voltage supply'
00.1.4D A007
Instrument cluster
Checksum menu icons (24x24), memory in instrument cluster faulty
Display error in instrument cluster
EOL programming
00.1.4E A007
Instrument cluster
Checksum warning icons Display error in (64x64), memory in instrument cluster instrument cluster faulty
EOL programming
FENDIAS / Note
Faults
B
Docu-No.
000022
Consequences
Index
B
Description
Capitel
0000
Id code Brief description
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
Fault code
Fendt 300 Vario
12.06.2006
FCT_InitPage
Date
b
Version
2/21
Page
Id code Brief description
Description
Consequences
00.1.4F
A007
Instrument cluster
Checksum GD table, memory in instrument cluster faulty
Display error in instrument cluster
EOL programming
00.1.50
A007
Instrument cluster
VDO instrument cluster EEPROM not programmed
Malfunctions in instrument cluster
EOL programming
00.1.54
B019
Compressed air tank pressure sensor
Sensor fault, wiring fault
Compressed air indicator 'Instrument cluster' circuit does not function diagram
Link
FENDIAS / Note
Fendt 300 Vario
12.06.2006
Fault code
12 V supply fault No display
'Instrument cluster' circuit diagram
00.1.71
A036
Control panel, Enter key
Enter key
Key does not function.
'Instrument cluster' circuit Control console diagram
00.1.72
A036
Control panel, Esc key
Esc key
Key does not function.
'Instrument cluster' circuit Control console diagram
00.1.73
A036
Control panel, Up key
Up key
Key does not function.
'Instrument cluster' circuit Control console diagram
00.1.74
A036
Control panel, Down key Down key
Key does not function.
'Instrument cluster' circuit Control console diagram
00.1.75
A036
Control panel, Enter key
Enter key pressed >30s
Key does not function or release key.
'Instrument cluster' circuit Control console diagram
00.1.76
A036
Control panel, Esc key
Esc key pressed >30s
Key does not function or release key.
'Instrument cluster' circuit Control console diagram
00.1.77
A036
Control panel, Up key
Up key pressed >30s
Key does not function or release key.
'Instrument cluster' circuit Control console diagram
00.1.78
A036
Control panel, Down key Down key pressed >30s
Key does not function or release key.
'Instrument cluster' circuit Control console diagram
Index
01.1.01
B055
Rotary position sensor, combi-sensor - foot throttle pedal
Signal too high, signal too Chapter 2000 Reg. B low, signal missing for longer than 2000 ms
'EDC control' circuit diagram
TRANSMISSION, LOAD LIMIT CONTROL
Docu-No.
01.1.03
B055
Rotary position sensor, combi-sensor - foot throttle pedal
No congruence B055 combi-sensor (PIN 3 to PIN 6)
'EDC control' circuit diagram
TRANSMISSION, LOAD LIMIT CONTROL, calibration code '4005'
Capitel
0000 B 000022
limited driving operation, Chapter 2000 Reg.B
Faults
Sensor fault, wiring fault
B
Fuel level sensor
Tractor / General system Vario Tractors - Fault Codes
B007
Vario Tractors - Fault Codes
00.1.59
Date
b
Version
3/21
Page
01.1.7D B055
Id code Brief description
Description
Consequences
01.1.04
A002
ECU, enhanced control
Checksum error TMS
TMS driving not possible
01.1.06
A002
ECU, enhanced control
Memory could not be reserved in EST.
A051
ECU, engine control unit Checksum engine parameter incorrect
Link
EOL programming EOL programming EOL programming
Rotary position sensor, combi-sensor - foot throttle pedal
Idle switch faulty
Control console
Hand throttle memory keys faulty (electric fault). No communication with control console.
01.1.A0 A051
EDC control module
Wrong engine control unit Torque is limited 'EDC control' circuit (A051), wrong EOL according to fault grading. diagram programming, engine Chapter 2000 Reg. B model does not match tractor model
01.1.A1 A002,
ECU (enhanced control), CAN connection Chapter 2000 Reg. B engine control unit EDC enhanced control module (A002) - engine control unit (A051) faulty
01.1.7F
A036
01.1.B0 A002 04.1.01
A036
ECU, enhanced control
Capitel
0000
Acceleration ramp switch Signal fault faulty.
Docu-No.
Signal fault
8.5 V supply fault
SERDIA
'Transmission bus', 'EDC SERDIA engine control' circuit diagram
Continuation in emergency mode possible
EOL programming Control console
A013 fuse 4 Loss of enhanced control 'Transmission control' / functions in the final circuit diagram speed control; cruise control does not function, TMS is switched off A013 fuse 3
TRANSMISSION CRUISE CONTROL
Faults
000022
Clutch pedal rotary position sensor
Control console
B
B
Index
B017
Last speed setting is retained. Engine speed can be changed using hand throttle or foot throttle.
CAN-bus communication Engine function is limited 'EDC control' circuit restricted diagram
8.5 V supply fault 04.1.04
'EDC control' circuit diagram
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
A051
FENDIAS / Note
Fendt 300 Vario
12.06.2006
01.1.07
Fault code
Id code Brief description
Description
Consequences
04.1.05
B039
Signal fault
TMS is switched off
High pressure sensor II (push detection)
b
Version
8.5 V supply fault 04.1.07
B008
Page
4/21
High pressure sensor, transmission drive pressure
Signal fault
Link
FENDIAS / Note TRANSMISSION, TURBOCLUTCH
A013 fuse 15 Transmission peak loads 'Transmission control' are no longer monitored circuit diagram
8.5 V supply fault
TRANSMISSION, TURBOCLUTCH
A013 fuse 10
A036
Joystick 'cruise control ON'
Signal fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
04.1.24
S015
Hand brake solenoid switch
Signal fault
Hand brake automatic mode not available
'Transmission control' circuit diagram
TRANSMISSION functional overview
04.1.26
A036
Pedal mode key
Signal fault
Pedal mode does not function
04.1.28
A009
Transmission control unit, Signal fault F/R incremental encoder
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION CONTROL
04.1.29
A036
Joystick 'Rest position'
Signal fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manual control
Bevel pinion direction Signal fault (=direction of travel) Hall sensor
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
8.5 V supply fault
Control console
A013 fuse 2
Button to toggle between Signal fault 'Neutral / Active stationary mode'
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, OPERATING RANGE
04.1.2D S061
'Rapid reversing' control on control stalk
Signal fault
Rapid reversing still possible via joystick
'Transmission control' circuit diagram
TRANSMISSION manual control
04.1.2E A036
'v+ transmission control' (joystick forwards)
Signal fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manual control
Capitel
0000
04.1.2C A036
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
04.1.23
04.1.2 A B015
Fendt 300 Vario
Date
12.06.2006
Fault code
Docu-No.
Faults
000022
B
B
Index
Date
b
Version
5/21
Page
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
04.1.2F
A036
'v- transmission control' (joystick to rear)
Signal fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION manual control
04.1.31
B014
Hall sensor for accumulator shaft direction (partially also defined by 'Hydrostat')
Signal fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
'Activating key' within joystick
Signal fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
Range/idle switch
Transmission neutral sleeve. Switch faulty, transmission calibration no longer possible
Transmission calibration no longer possible
'Transmission control' circuit diagram
Hall sensor for Signal fault accumulator shaft speed (partially also defined by 'Hydrostat') 8.5 V supply fault
Continuation in emergency mode possible
'Transmission control' circuit diagram
Engine speed Hall sensor 1
Continuation in emergency mode possible
04.1.32
A002, A036
04.1.3 A S070
04.1.44
B014
B010
Signal fault
A013 fuse 1
B015
Capitel
0000
Bevel pinion speed (=travel speed) Hall sensor
Signal fault
TRANSMISSION CRUISE CONTROL
A013 fuse 1
12 V supply fault 04.1.45
TRANSMISSION manual control
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
A013 fuse 11 Continuation in emergency mode possible
8.5 V supply fault
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
A013 fuse 2
B
Filter clogged
No further indication of clogging
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER switch function not active under 50° oil temperature
04.1.53
B009
Thermo switch
'Transmission oil temperature more than 110°C'
Continuing to drive damages the transmission !
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
Faults
'Transmission oil filter clogged' switch
B
Docu-No.
000022
S017
Index
04.1.50
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
04.1.42
8.5 V supply fault
Fendt 300 Vario
12.06.2006
Fault code
Date
b
Version
6/21
Page
04.1.58
A002, A009, B014
Transmission slip monitor Transmission output speed deviates from the setpoint by more than 30%, clutch on actuator may be faulty
04.1.64
Y004
Turboclutch solenoid valve
PWM actuation fault
04.1.72
S017
'Transmission oil filter clogged' switch
Signal fault
04.1.73
B009
'Discharge oil temperature' sensor
04.1.78
S053
04.1.79
Description
Consequences
Link
Fault not active if Under extremely low turboclutch function is on temperatures, single occurrences are possible; - clutch is depressed repeated occurrences under normal conditions cause oil overheating and other damage to the transmission, TMS is switched off
FENDIAS / Note TRANSMISSION, TRANSMISSION CONTROL ('ideal ratio / actual ratio' comparison)
Capitel
0000 B
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
Signal fault
No further display or monitoring, possibly transmission damage
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION OIL/FILTER
Seat switch
Signal fault from seat switch
Travel direction selection El circuit diagram "Seat is deactivated in pedal compressor sockets" mode if vehicle is stationary (must be reactivated)
H007
Buzzer reverse travel
Output for reverse travel alerter is not in order (current > 2500 mA or short circuit)
04.1.82
B014, B015
Accumulator shaft rpm Plausibility error (=speeds Continuation in Hall sensor / bevel pinion do not match) emergency mode sensor possible
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
04.1.83
B014, B015
Accumulator shaft/bevel Plausibility error (=speeds Continuation in pinion speed Hall sensor do not match) emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION CRUISE CONTROL
04.1.84
A002, A036
Joystick switch (V, R, VR, Plausibility error (=signals Continuation in cruise control, default do not match logically) emergency mode position) possible
'Transmission control' circuit diagram
TRANSMISSION manual control
TRANSMISSION, FUNCTION OVERVIEW
'Transmission control' circuit diagram
Faults
No further display or monitoring, possibly transmission damage
B
Docu-No.
000022
TRANSMISSION, TURBOCLUTCH
Index
'Transmission control' circuit diagram
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
Id code Brief description
Fendt 300 Vario
12.06.2006
Fault code
Date
b
Version Page
7/21
Id code Brief description
Description
04.1.85
B010
Engine speed Hall sensor 1
Engine speed sensor Continuation in does not supply plausible emergency mode speed curves. Output possible speed increase or decrease is outside limits.
04.1.87
S061
04.1.89
A007, B009 S074
Link
FENDIAS / Note
'Transmission control' circuit diagram
TRANSMISSION, LOAD LIMIT CONTROL
Switch, rapid reverse on the steering wheel adjustment
Plausibility error at the F / F / R switch not Check rapid reverse R switch, rapid reverse functioning, rapid reverse Chapter 9000 Reg. E on the steering wheel adjustment lever, S061switch,
TRANSMISSION manual control
Switch, oil temperature
Plausibility error Temperature sensor or transmission temperature wiring faulty
TRANSMISSION TRANSMISSION OIL
Sensor, clutch pedal
Plausibility error electrical clutch pedal (TC line does not open when clutch pedal is actuated)
'Transmission control' circuit diagram
TRANSMISSION TURBOCLUTCH FUNCTION
04.1.A1 A009
Transmission control unit Turn angle is not reached Continuation in within 2 seconds. emergency mode possible
Check transmission TRANSMISSION, control unit Chapter 9000 TRANSMISSION Reg. E CONTROL
04.1.A2 A009,
Transmission control unit CAN-bus actuation fault
Chapter 9000 Reg. E Testing CAN BUS
TRANSMISSION, TRANSMISSION CONTROL
A002
Continuation in emergency mode possible
04.1.A4 A009
Transmission control unit Fault or logical error in ECU signal.
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION CONTROL
04.1.A5 A009
Transmission control unit Initial reference (=zero position) could not be reached during ignition 'ON'
Continuation in emergency mode possible
'Transmission control' circuit diagram
TRANSMISSION, TRANSMISSION CONTROL
04.1.A6 A009
Transmission control unit Reference point signal fault during operation
Continuation in emergency mode possible
TRANSMISSION, TRANSMISSION CONTROL
Faults
TRANSMISSION, TRANSMISSION CONTROL
B
Docu-No.
000022
'Transmission control' circuit diagram
Index
B
Transmission control unit Fault or logical error in Continuation in incremental sensor signal emergency mode (actual position signal) possible
Capitel
0000
04.1.A3 A009
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
04.1.8 A B017,
Consequences
Fendt 300 Vario
12.06.2006
Fault code
Id code Brief description
Description
Consequences Only limited CAN bus function possible
Link
FENDIAS / Note
b
Version
EOL programming
ECU, enhanced control
EPROM programming faulty
04.1.B3 A002
ECU, enhanced control
Fault in EPROM programming (rapid reversing ramp parameters)
Rapid reversing possible with standard values.
EOL programming
04.1.B4 A002
ECU, enhanced control
Input parameter values Standard parameters are for plausibility monitoring stored, plausibility are incorrect. monitoring system remains functional.
EOL programming
04.1.B5 A002
ECU, enhanced control
Checksum error ramp parameter, rapid reverse for Tractor Management System (TMS)
EOL programming
04.1.E0 A002
Turboclutch characteristic Wrong characteristic stored
04.1.E1 A002
ECU, enhanced control
Pressure regulator control parameters in tractive power control (ML transmission adjustment) not plausible or read incorrectly
EOL programming
04.1.E2 A002
ECU, enhanced control
Pressure regulator control parameters in tractive power control not plausible (B008 / B039) or read incorrectly.
EOL programming
04.1.E3 A002
ECU, enhanced control
Checksum error TMS is switched off parameter for pedal mode
EOL programming
04.1.E6 A002
ECU, enhanced control
Checksum parameter load limit control incorrect
EOL programming
EOL programming
Continuation in emergency mode possible
EOL programming
0000
Capitel
B
Index Docu-No.
Faults
04.1.B2 A002
B
Initialisation error
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
000022
all Bus users
Page
8/21
04.1.B0 A002
Fendt 300 Vario
Date
12.06.2006
Fault code
Date
b
Version
9/21
Page
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
Capitel
0000
ECU, enhanced control
Internal fault (RAM / EEPROM)
Continuation in emergency mode possible
EOL programming
04.1.EC B055
Engine speed setpoint ('foot throttle') rotary position sensor; combi-sensor
No calibration or drifted values
Continuation in emergency mode possible
TRANSMISSION, LOAD LIMIT CONTROL, calibration code '4005'
04.1.ED B017
Clutch pedal rotary position sensor
No calibration or drifted values
Continuation in emergency mode possible
TRANSMISSION TURBOCLUTCH FUNCTION calibration code "4001"
04.1.EE A002
Transmission characteristic
No calibration or drifted values
Continuation in emergency mode possible
TRANSMISSION, TRANSMISSION CONTROL, calibration code '4007'
04.1.EF A002
Turboclutch characteristic No calibration or drifted values
Continuation in emergency mode possible
TRANSMISSION, TURBOCLUTCH FUNCTION, calibration code '4009'
04.1.FF A002
ECU, enhanced control
Internal fault (RAM / EEPROM)
Continuation in emergency mode possible
EOL programming
05.1.00
A002
ECU, enhanced control
EEPROM checksum error
05.1.33
Y009
4WD clutch solenoid valve
Actuation fault
4WD engages
'4WD / Diff. Lock' circuit diagram
4WD ENHANCED CONTROL
05.1.51
A036
Diff. lock 100% key
Signal from key is faulty
Other functions remain active
'4WD / Diff. Lock' circuit diagram
DIFFERENTIAL LOCK ENHANCED CONTROL
05.1.53
Y010
Diff. lock solenoid valve
Actuation fault
Diff. lock disengages
'4WD / Diff. Lock' circuit diagram
DIFFERENTIAL LOCK ENHANCED CONTROL
EOL programming
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
04.1.EA A002
Fendt 300 Vario
12.06.2006
Fault code
Docu-No.
Faults
000022
B
B
Index
Date
b
Version
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
05.1.61
B003
Signal fault
No further functions available, suspension remains in last position. Continuation without suspension possible
'Suspension' circuit diagram
ENHANCED CONTROL SUSPENSION
Suspension position sensor
Page
10/21
8.5 V supply fault
A013 fuse 5
Capitel
0000 B
Index
Y014
'Raise' suspension solenoid valve
12V control fault
No further functions available, suspension remains in last position. Continuation without suspension possible
'Suspension' circuit diagram
ENHANCED CONTROL SUSPENSION
05.1.63
Y013
'Lower' suspension solenoid valve
12V control fault
No further functions available, suspension remains in last position. Continuation without suspension possible
'Suspension' circuit diagram
ENHANCED CONTROL SUSPENSION
05.1.64
A036
'Suspension ON' key
Signal from key is faulty
Suspension not operational. Continuation without suspension possible
05.1.66
Y012
Valve, charge suspension Actuation fault
Suspension moves to 'Lock' status.
05.1.6E B003
Suspension position sensor
Incorrect calibration
Suspension not operational
05.1.9D A051,
Sensor, water separator
Water in fuel
Drain water from tank
05.1.B0 A002
ECU, enhanced control
CAN-bus communication restricted
EOL programming
05.1.FF A002
ECU, enhanced control
Internal fault (RAM / EEPROM)
EOL programming
B091
PTO disengages
Circuit diagram 'Deutz engine control'
'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
Faults
Rear PTO ON / OFF key Key signal fault in cab
ENHANCED CONTROL SUSPENSION calibration code '7666'
B
Docu-No.
000022
A036
ENHANCED CONTROL SUSPENSION
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
05.1.62
06.1.01
Fendt 300 Vario
12.06.2006
Fault code
Date
b
Version
11/21
Page
Id code Brief description
06.1.02
S020
06.1.03
Description
Consequences
Link
FENDIAS / Note
Right external 'Rear PTO Signal fault ON / OFF' pushbutton
PTO can be engaged by pressing emergency key in cab for 5 seconds.
'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
S019
Left external 'Rear PTO ON / OFF' pushbutton
PTO can be engaged by pressing emergency key in cab for 5 seconds.
'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
06.1.04
Y008
Rear PTO clutch solenoid Actuation fault valve
PTO disengages
'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
06.1.10
B020
Hall sensor on rear PTO stub shaft
PTO can be engaged by pressing emergency key in cab for 5 seconds.
Signal fault
Signal fault
06.1.11
A036
Rear PTO automatic mode key
06.1.15
A036
Signal fault
REAR PTO ENHANCED CONTROL A013 fuse 13
PTO disengages, automatic mode OFF
'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
NEUTRAL speed selector Key signal fault key
PTO speed cannot be modified or selected
'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
06.1.1 A Y026
Rear PTO speed 540 solenoid valve
Actuation fault
PTO cannot be engaged 'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
06.1.1B Y027
Rear PTO speed 750 solenoid valve
Actuation fault
PTO cannot be engaged 'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL
06.1.1C Y028
Rear PTO speed 1000 solenoid valve
Actuation fault
PTO cannot be engaged 'PTO's' circuit diagram
REAR PTO ENHANCED CONTROL REAR PTO ENHANCED CONTROL
06.1.42
S020
Right external 'Rear PTO has been pressed for ON / OFF' pushbutton more than 30 seconds, mechanical or electrical fault in key.
No speed selection, PTO 'PTO shafts' circuit cannot be engaged diagram
REAR PTO ENHANCED CONTROL
06.1.43
S019
Left external 'Rear PTO ON / OFF' pushbutton
No speed selection, PTO 'PTO shafts' circuit cannot be engaged diagram
REAR PTO ENHANCED CONTROL
has been pressed for more than 30 seconds, mechanical or electrical fault in key.
Faults
Speed selection moves to 'PTO's' circuit diagram neutral, no preselection possible
B
Docu-No.
000022
Rear PTO ON / OFF key has been pressed for (in cab) more than 30 seconds, mechanical or electrical fault in key.
Index
B
A036
Capitel
0000
06.1.41
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
12 V supply fault
Fendt 300 Vario
12.06.2006
Fault code
Date
b
Version
12/21
Page
Description
Consequences
Link
FENDIAS / Note
06.1.50
B020
Speed at PTO stub greater than 1300 rpm, signal fault on Hall sensor B020
Activating speeds remains possible, press PTO clutch ON/OFF key for more than 5 seconds (emergency operating mode).
'PTO shafts' circuit diagram
REAR PTO ENHANCED CONTROL
Selected speed is active, speed at stub is lower than clutch speed, power supply fault to Hall sensor B020, speed selection solenoid valve (Y026, Y027, Y028) stuck in 'OFF' position.
Electric speed selection 'PTO shafts' circuit remains possible, press diagram 'PTO clutch ON/OFF' key for more than 5 seconds (emergency operating mode). In case of a faulty solenoid valve, corresponding speed cannot be engaged.
REAR PTO ENHANCED CONTROL
Hall sensor, PTO stub Actual speed of stub shaft speed B020, Hall sensor, differs by more than plus / engine speed B010 minus 12% from engine speed setpoint. Solenoid valve (Y026, Y027, Y028) wrongly wired or seized. Mechanical fault in speed selector. Signal fault at Hall sensor (B020, B010)
Electric speed selection 'PTO shafts' circuit remains possible, press diagram 'PTO clutch ON/OFF' key for more than 5 seconds (emergency operating mode). In case of a faulty solenoid valve, corresponding speed cannot be engaged.
REAR PTO ENHANCED CONTROL
06.1.60
B020, B010
Hall sensor, rear PTO stub shaft
Capitel
0000
06.1.E0 A002
ECU, enhanced control
Checksum error parameter current control for speed selector
EOL programming
06.1.E1 A002
ECU, enhanced control
Checksum error PTO parametrisation
EOL programming
Docu-No.
Front PTO ON / OFF key Key signal fault
07.1.04
Y011
'PTO clutch' front PTO solenoid valve
Actuation fault
'PTO shafts' circuit diagram
FRONT PTO ENHANCED CONTROL FRONT PTO ENHANCED CONTROL
Faults
000022
A036
B
B
Index
07.1.01
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
Id code Brief description
Fendt 300 Vario
12.06.2006
Fault code
Id code Brief description
Description
07.1.05
B002
Front PTO Hall sensor
Consequences
b
Version
13/21
Page
Link
FENDIAS / Note
Signal fault
'PTO shafts' circuit diagram
FRONT PTO ENHANCED CONTROL
12 V supply fault
A013 fuse 14 FRONT PTO ENHANCED CONTROL
Y021
Rear power lift, 'raise' function
Solenoid valve 'raise' faulty
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.12
Y022
Rear power lift, 'lower' function
Solenoid valve 'lower' faulty
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.13
Y021, Y022
Power lift
Solenoid valve short Control locked circuit pin 2 to 6 or pin 14 to 6
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.14
S027, S029
Raise button, rear power Raise button lift,
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.15
S028, S030
Lower button, rear power Lower button lift,
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.16
A024
ECU, EPC B
Ub_Stab / sensor supply Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
08.1.17
A024, G002
ECU, EPC B; generator
Ub+ > 18 Volt
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
08.1.18
S072
Quick lift switch, ECU, EPC B
Quick lift switch faulty
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.22
A024, B030
Rotary position sensor, rear power lift "position sensor"
Position sensor_signal
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
Faults
08.1.11
B
Docu-No.
000022
Plausibility error, key has Front PTO does not been pressed for more function than 30 seconds
Index
B
Front PTO 'ON' key
Capitel
0000
A036
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
07.1.41
Fendt 300 Vario
Date
12.06.2006
Fault code
Date
b
Version
14/21
Page
08.1.23
A024, A035
Setpoint potentiometer, rear power lift
Setpoint potentiometer_signal
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.24
A024, A035
Limit position Upper limit position potentiometer, rear power potentiometer lift
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.25
S071
Switch, rapid lowering
Rapid lowering short circuit Ub+
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.26
S048
Switch, EPC lock
Rigid drawbar, short circuit ground
Control locked
Circuit diagram 'Electrohydraulic lifting gear control'
Wiring / check switch
08.1.31
B031
Right draft sensing pin, rear power lift
Draft sensing pin_right
Reduced control performance
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.32
B032
Left draft sensing pin, rear Draft sensing pin_left power lift
Reduced control performance
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.34
A035
Rotary switch, rear power Lower potentiometer lift, "lowering speed"
Changes cannot be made Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
8.1.36
A035
Rotary switch, rear power Mix potentiometer lift, 'mixed control'
Changes cannot be made Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.37
S027, S029
External button raise left and right, rear power lift
Button raise line interruption
Reduced control performance
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.38
S028, S030
External button lower left Button lower line and right, rear power lift interruption
Reduced control performance
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
08.1.50
B031
Right draft sensing pin, rear power lift
Reduce load on draft sensing pin
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
Draft sensing pin right overload
Faults
FENDIAS / Note
B
Docu-No.
000022
Link
Index
B
Consequences
Capitel
0000
Description
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
Id code Brief description
Fendt 300 Vario
12.06.2006
Fault code
Date
b
Version
Id code Brief description
08.1.51
B032
Description
Left draft sensing pin, rear Draft sensing pin left power lift overload
Consequences
Link
FENDIAS / Note
Reduce load on draft sensing pin
Circuit diagram 'Electrohydraulic lifting gear control'
Rear EPC
Page
15/21
08.1.A1 A024
ECU, EPC B
Checksum incorrect
EOL programming
08.1.B0 B030
Position sensor, rear power lift
Position sensor not calibrated
Position setting no longer Circuit diagram possible 'Electrohydraulic lifting gear control'
Rear EPC calibration code " 8002"
08.1.B2 A035
Rotary switch, setpoint setting
Setpoint potentiometer not calibrated
Setpoint can no longer be Circuit diagram set 'Electrohydraulic lifting gear control'
Rear EPC calibration code ' 8001'
01.1.E0 A002,
B035
A002 - ECU (enhanced control) ; EDC / EMR hand throttle sensor
EEPROM checksum is wrong
limited driving operation, Chapter 2000 Reg.B
End-of-line programming required or load new data record
1E.1.00 A051
EDC engine control unit
Undefined error
Read error out with SERDIA
SERDIA
1E.1.01 G001
Battery
Battery input, battery voltage outside target range.
Starting not possible
SERDIA (clear fault)
1E.1.02 B092
Boost pressure sensor
Boost pressure sensor, cable break or short circuit. Boost pressure outside target range
Reduced performance
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0020, 0021
1E.1.03 B092
Boost pressure sensor
Charge air temperature Reduced performance sensor, cable break or short circuit. Charge air temperature above target range
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0095, 0096
1E.1.04 B089
Coolant - temperature sensor
Coolant temperature sensor, cable break or short circuit. Coolant temperature outside target range
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0037, 0038
'EDC control' circuit diagram
B
Index
000022
Docu-No.
Faults
EOL programming
B
Checksum incorrect
Capitel
0000
ECU, EPC B
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
08.1.A0 A024
Fendt 300 Vario
12.06.2006
Fault code
Date
b
Version
16/21
Page
Id code Brief description
1E.1.06 B085,
B088
Description
Camshaft speed sensor, Camshaft speed signal, crankshaft speed sensor shaft faulty or signal missing; crankshaft speed signal faulty or missing; camshaft/crankshaft speed signals out of phase
Consequences
Link
FENDIAS / Note
Irregular running
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:004B, 004C, 004D, 004E, 004F, 0050
Fuel filter sensor/water Drain water from fuel filter Circuit diagram 'Deutz separator, cable break or engine control' short circuit, water level higher than target range
SERDIA (clear fault) FC:0057, 0059
SERDIA (clear fault) FC:005A, 005B, 005E
1E.1.0A B035
Hand throttle sensor
Cable break or short circuit. Signal from hand throttle implausible
Circuit diagram'EDC control'
SERDIA (clear fault) FC:008A
1E.1.0E B090,
Sensor, engine oil pressure
Cable break or short circuit. Oil pressure outside target range
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:00C4, 00C5, 00C6, 00C7
1E.1.12 S002
Ignition switch
Pin 50, engine start switch hangs
Circuit diagram'EDC control'
SERDIA (clear fault) FC:00E3, 00E4
1E.1.13 A051
ECU, engine control unit Driving speed above (EDC7) target range, signal faulty
Circuit diagram'EDC control'
SERDIA (clear fault) FC:00E8
1E.1.14 B055
Foot throttle sensor
Cable break or short circuit. Signal not plausible with signal from foot throttle sensor
Speed is maintained, can Circuit diagram'EDC be taken over with hand control' throttle by briefly increasing speed
SERDIA (clear fault) FC:000C, 000E, 000F
1E.1.21 K063
Heater relay
Cable break or short circuit
Preheating system does not function
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0011
1E.1.22 K063
Heater relay
Cable break or incorrectly Preheating system does connected not function
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0013, 0014
1E.1.23 S047
Engine brake
Cable break or short circuit
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0034
Faults
Circuit diagram 'Deutz engine control'
B
Docu-No.
000022
Fuel low pressure sensor Cable break or short Check fuel system, may circuit. Fuel low pressure be air in system or filter below target range clogged
B093
Index
B
1E.1.08 B087
Capitel
0000
Water separator sensor
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
1E.1.07 B091
Fendt 300 Vario
12.06.2006
Fault code
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
b
Version
Engine brake flap valve
Cable break or short circuit
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0052
1E.1.26 Y024
Air-conditioning compressor magnetic clutch
Cable break or short circuit
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:0053
1E.1.27 G001
Battery
Short circuit to battery or Starting not possible short to ground
SERDIA (clear fault) FC:00B6, 00B7, 00BA, 00BC
1E.1.2C K065
Start relay
Cable break or short circuit
Starting not possible
SERDIA (clear fault) FC:00DF, 00E0
1E.1.30 B004
Air filter
Pressure loss above target range
Clean/change air filter
Circuit diagram'EDC control'
SERDIA (clear fault) FC:000B, 00F2
1E.1.34 S034
Switch, coolant level
Coolant outside of specified range
Check coolant level
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0025
1E.1.37 A051
ECU, engine control unit Fan speed outside of (EDC7) specified range
Clean/change air filter
Circuit diagram'EDC control'
SERDIA (clear fault)
1E.1.3A A051
ECU, engine control unit Misfire (EDC7)
SERDIA (clear fault) FC:002F
1E.1.50 A091
Metering unit
SERDIA (clear fault) FC:00B0, 00B1, 00B2, 00B3
1E.1.51 B086
Rail pressure sensor, rail Rail pressure limiting pressure limiting valve valve opening failure.
an error message is displayed stating that the engine will stop in approx. 5 minutes
SERDIA (clear fault) FC:00D0, 00EC
1E.1.52 B086
Rail pressure sensor
Cable break or short circuit
an error message is Circuit diagram 'Deutz displayed stating that the engine control' engine will stop in approx. 5 minutes
SERDIA (clear fault) FC:00D1, 00D2
1E.1.53 B086
Rail pressure sensor
Rail pressure outside target range
Error message appears Circuit diagram 'Deutz stating that the engine will engine control' stop in 4 minutes
SERDIA (clear fault) FC:00D3, 00D4, 00D5, 00D6, 00D7, 00D8
Metering unit valve not Error message appears Circuit diagram'EDC connected, short circuit to stating that the engine will control' battery or short to ground stop in approx. 5 minutes
Docu-No.
Faults
1E.1.25 Y006
B
SERDIA (clear fault) FC:004A
Index
000022
Circuit diagram 'Deutz engine control'
Capitel
B
Valve faulty
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
0000
Engine brake flap valve
Page
17/21
1E.1.24 Y006
Fendt 300 Vario
Date
12.06.2006
Fault code
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
Compression test active
Rail pressure monitoring is deactivated
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:00AF
b
Version Capitel Index
B
SERDIA (clear fault) FC:002E
1E.1.61 A051
ECU, engine control unit Misfire detected in (EDC7) cylinder 1.
SERDIA (clear fault) FC:0026
1E.1.62 A051
ECU, engine control unit Misfire detected in (EDC7) cylinder 2.
SERDIA (clear fault) FC:0027
1E.1.63 A051
ECU, engine control unit Misfire detected in (EDC7) cylinder 3.
SERDIA (clear fault) FC:0028
1E.1.64 A051
ECU, engine control unit Misfire detected in (EDC7) cylinder 4.
SERDIA (clear fault) FC:0029
1E.1.70 A051
ECU, engine control unit Begin of injection period (EDC7) in cylinder 1 outside target range or missing
SERDIA (clear fault) FC:0018
1E.1.71 A051
ECU, engine control unit Begin of injection period (EDC7) in cylinder 2 outside target range or missing
SERDIA (clear fault) FC:0019
1E.1.72 A051
ECU, engine control unit Begin of injection period (EDC7) in cylinder 3 outside target range or missing
SERDIA (clear fault) FC:001A
1E.1.73 A051
ECU, engine control unit Begin of injection period (EDC7) in cylinder 4 outside target range or missing
SERDIA (clear fault) FC:001B
1E.1.78 A051
ECU, engine control unit Injectors of cylinder bank Cylinder shut-off (EDC7) 1 short circuit
SERDIA (clear fault) FC:0099
1E.1.79 A051
ECU, engine control unit Injectors of cylinder bank Cylinder shut-off (EDC7) 1 cable break
SERDIA (clear fault) FC:009A
1E.1.7C A051
ECU, engine control unit Short circuit or cable (EDC7) break to injector 1
Injection failure
SERDIA (clear fault) FC:009F, 00A0
1E.1.7D A051
Injector 2
Injection failure
SERDIA (clear fault) FC:00A1, 00A2
Short circuit or cable break to injector 2
Faults
ECU, engine control unit Misfire detected in (EDC7) multiple cylinders
B
Docu-No.
000022
1E.1.60 A051
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
0000
Rail pressure sensor
Page
18/21
1E.1.54 B086
Fendt 300 Vario
Date
12.06.2006
Fault code
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
b
Version
Injector 3
Short circuit or cable break to injector 3
Injection failure
SERDIA (clear fault) FC:00A3, 00A4
1E.1.7F A051
ECU, engine control unit Short circuit or cable (EDC7) break to injector 4
Injection failure
SERDIA (clear fault) FC:00A5, 00A6
1E.1.90 Y094
Exhaust gas recirculation Short circuit to battery, actuator short to ground, cable break or short circuit
Reduced performance
1E.1.B0 A051
Capitel Index
B
Circuit diagram'EDC control'
SERDIA (clear fault) FC:005E
1E.1.B1 A051
ECU, engine control unit CAN message function (EDC7) mode control missing
Circuit diagram'EDC control'
SERDIA (clear fault) FC:005F
1E.1.B2 A051
ECU, engine control unit CAN message engine (EDC7) protection missing
Circuit diagram'EDC control'
SERDIA (clear fault) FC:006A
1E.1.B3 A051
ECU, engine control unit CAN message preheat (EDC7) and engine command missing
Circuit diagram'EDC control'
SERDIA (clear fault) FC:006E
1E.1.B4 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0070
1E.1.B5 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0071
1E.1.B6 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0075
1E.1.B7 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0076
1E.1.B8 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0078
1E.1.B9 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0079
1E.1.BA A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:007A
1E.1.BB A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:007B
Faults
ECU, engine control unit CAN message speed (EDC7) control lever missing or above target range.
B
Docu-No.
000022
SERDIA (clear fault) FC:0045, 0046, 0047, 0048
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
0000
Circuit diagram 'Deutz engine control'
Page
19/21
1E.1.7E A051
Fendt 300 Vario
Date
12.06.2006
Fault code
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
b
Version Capitel Index
B
1E.1.BD A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:007D
1E.1.BE A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:007E
1E.1.BF A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:007F
1E.1.C0 A051
ECU, engine control unit CAN message missing (EDC7)
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0080
1E.1.C1 A051
ECU, engine control unit CAN bus timeout in at (EDC7) least one of the sent messages
Circuit diagram'EDC control'
SERDIA (clear fault) FC:0083
1E.1.C2 A051
ECU, engine control unit CAN bus A, cable break (EDC7) or short circuit
Driving with foot throttle is Circuit diagram'EDC possible control'
SERDIA (clear fault) FC:00C0
1E.1.C3 A051
ECU, engine control unit CAN bus B, cable break (EDC7) or short circuit
Driving with foot throttle is Circuit diagram'EDC possible control'
SERDIA (clear fault) FC:00C1
1E.1.C4 A051
ECU, engine control unit CAN bus C, cable break (EDC7) or short circuit
Driving with foot throttle is Circuit diagram'EDC possible control'
SERDIA (clear fault) FC:00C2
1E.1.D0 A051
ECU, engine control unit Ambient pressure sensor (EDC7) faulty
SERDIA (clear fault) FC:0010
1E.1.D1 A051
ECU, engine control unit Engine control unit faulty (EDC7)
SERDIA (clear fault) FC:008D
1E.1.D2 A051
ECU, engine control unit EEPROM memory (EDC7) access
SERDIA (clear fault) FC:008E
1E.1.D3 A051
ECU, engine control unit Injector (chip) faulty (EDC7)
SERDIA (clear fault) FC:009D
1E.1.D4 A051
ECU, engine control unit Injector (chip) faulty (EDC7)
SERDIA (clear fault) FC:009E
1E.1.D5 A051
ECU, engine control unit Engine control faulty (EDC7)
SERDIA (clear fault) FC:00B8
Faults
SERDIA (clear fault) FC:007C
B
Docu-No.
000022
Circuit diagram'EDC control'
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
0000
ECU, engine control unit CAN message missing (EDC7)
Page
20/21
1E.1.BC A051
Fendt 300 Vario
Date
12.06.2006
Fault code
Id code Brief description
Description
Consequences
Link
FENDIAS / Note
b
Version
ECU, engine control unit Watchdog counter (EDC7) exceeds maximum
Circuit diagram'EDC control'
SERDIA (clear fault) FC:00DA
1E.1.D7 A051
ECU, engine control unit Wrong voltage of internal (EDC7) 5V reference source 1
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:00DB
1E.1.D8 A051
ECU, engine control unit Wrong voltage of internal (EDC7) 5V reference source 2
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:00DD
1E.1.D9 A051
ECU, engine control unit Wrong voltage of internal (EDC7) 5V reference source 3
Circuit diagram 'Deutz engine control'
SERDIA (clear fault) FC:00DE
1E.1.DB A051
ECU, engine control unit Serial communication (EDC7) interface faulty
Circuit diagram'EDC control'
SERDIA (clear fault) FC:00EB
Page
21/21
1E.1.D6 A051
Fendt 300 Vario
Date
12.06.2006
Fault code
B
Index
000022
Docu-No.
Faults
Capitel
B
0000
Tractor / General system Vario Tractors - Fault Codes
Vario Tractors - Fault Codes
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - A
D
PM-Picturemodule PMTAB_Picture
A002 = ECU, enhanced control X031 = Separation point on the ECU, enhanced control In cab on right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
A007 = Instrument cluster X100 = Separation point "blue" X101 = Separation point "yellow" on steering column unit
Remove rear panel
PM-Picturemodule PMTAB_Picture
A009 = Actuator unit X037 = Separation point on the actuator On the right side of the transmission
Remove right rear wheel Remove metal panel
PM-Picturemodule PMTAB_Picture
A010 = Thermostat (air-conditioning) In front of right B-pillar
Remove cab roof.
Date
13.02.06
Version
a
Page
1/3
Electrical / electronic components - A
Capitel
Index
Docu-No.
0000
D
000112
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - A
D
PM-Picturemodule PMTAB_Picture
A013 = Board with 500 mA microfuses X200 = Separation point on the circuit board X201 = Separation point on the circuit board G-bus = Transmission bus K-bus = Enhanced controls bus On right B-pillar
Remove panel
PM-Picturemodule PMTAB_Picture
A024 = ECU, EPC B X850 = Separation point on ECU, EPC B on right mudguard
Remove panel and control console
PM-Picturemodule PMTAB_Picture
A035 = Control panel EPC (setpoint potentiometer) X1353 = Separation point on EPC control panel On right B-pillar
Remove control panel
PM-Picturemodule PMTAB_Picture
A036 = Control panel, enhanced control X1357 = Separation point on control panel X1358 = Separation point on control panel on right mudguard
Remove control console
Date
13.02.06
Version
a
Page
2/3
Electrical / electronic components - A
Capitel
Index
Docu-No.
0000
D
000112
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - A
D
PM-Picturemodule PMTAB_Picture
A051 = Engine control unit "engine controller" At right entrance step
Remove battery case.
PM-Picturemodule PMTAB_Picture
X1466 = Separation point on A051 - ECU, EDC "engine control unit" X1671 = Separation point on A051 - ECU, EDC 'engine control unit' X1672 = Separation point on A051 - ECU, EDC 'engine control unit'
PM-Picturemodule PMTAB_Picture
A055 = Modasys In cab on right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
A056 = Radio At top right rear in cab
Date
13.02.06
Version
a
Page
3/3
Electrical / electronic components - A
Capitel
Index
Docu-No.
0000
D
000112
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B002 = Sensor, front PTO stub shaft speed X151 = Separation point on B002 At front of front PTO transmission
Remove protective funnel from front PTO
PM-Picturemodule PMTAB_Picture
B003 = Sensor, front axle suspension position X152 = Separation point on B003 Left side of tractor, on the lateral arm
Remove guard
PM-Picturemodule PMTAB_Picture
B004 = Sensor, underpressure X153 = Separation point on B004 On air filter
PM-Picturemodule PMTAB_Picture
B007 = Level sensor, fuel X156 = Separation point on B007 On left side of tractor, on fuel tank
Remove left rear wheel
Date
25.07.2006
Version
a
Page
1/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B008 = High pressure sensor X157 = Separation point on B008 Note: The B008 high pressure sensor is not fitted as standard. The B008 high pressure sensor must be installed to calibrate the transmission. On the right side of the transmission, on valve block Remove right rear wheel and metal panels PM-Picturemodule PMTAB_Picture
B009 = Sensor, discharge temperature X158 = Separation point on B009 On the right side of the transmission, on valve block (infeed and discharge) Remove right rear wheel, remove metal panel
PM-Picturemodule PMTAB_Picture
B010 = Sensor, engine speed (is used to control the ML - transmission 'load limit control') X159 = Separation point on B010 On left side of tractor, on flywheel housing
Open bonnet
Date
25.07.2006
Version
a
Page
2/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B014 = Sensor, hydrostat X163 = Separation point on B014 On top of transmission housing
Remove right rear wheel, remove metal panel Note: Alternative: remove driver seat, lay floor mat to the side and remove floor panel PM-Picturemodule PMTAB_Picture
B015 = Sensor, bevel pinion X164 = Separation point on B015 on right side of transmission
Remove right rear wheel, remove metal panel
PM-Picturemodule PMTAB_Picture
B017 = Sensor, clutch pedal X166 = Separation point on B017 Left side in steering column unit
Remove side panel
PM-Picturemodule PMTAB_Picture
B019 = Sensor, compressed air volume X168 = Separation point on B019 On right side of tractor
Remove right rear wheel, remove metal panel
Date
25.07.2006
Version
a
Page
3/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B020 = Sensor, rear PTO stub shaft speed X169 = Separation point on B020 On the rear PTO - stub shaft
PM-Picturemodule PMTAB_Picture
B030 = Sensor, rear power lift position X178 = Separation point on B030 On left lift arm
Remove guard
PM-Picturemodule PMTAB_Picture
B031 X179 B032 X180
= Sensor, draft sensing pin, right = Separation point on B031 (right) = Sensor, draft sensing pin, left = Separation point on B032 (left) On bottom link mounts
PM-Picturemodule PMTAB_Picture
B035 = Sensor, hand throttle X183 = Separation point on B035 on right mudguard
Remove control console
Date
25.07.2006
Version
a
Page
4/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B039 = High pressure sensor 2 X177 = Separation point on B039 Note: The B039 high pressure sensor 2 is not installed. On the right side of the transmission, on valve block Remove right rear wheel and metal panels
PM-Picturemodule PMTAB_Picture
B045 = Sensor, air-conditioning (NTC2). Prevents expansion valve from icing up when air-conditioning is on. Temperature + 1°C to 4°C in cab roof
Remove roof cover from cab, then unscrew plastic cover.
PM-Picturemodule PMTAB_Picture
B046 = Sensor, air-conditioning 2 (NTC 1). Regulates cooling air when air-conditioning is on. in cab roof
Remove roof cover from cab, then unscrew plastic cover.
PM-Picturemodule PMTAB_Picture
B050 = Loudspeaker left B051 = Loudspeaker right At top in cab (roof liner)
Date
25.07.2006
Version
a
Page
5/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B055 = Sensor, foot throttle on steering column unit
Remove panel
PM-Picturemodule PMTAB_Picture
B058 = Depth control EPC - B X1356 = Separation point on B058 On right mudguard
Remove control console
PM-Picturemodule PMTAB_Picture
B080 = Sensor, hydraulic oil temperature X185 = Separation point on B080 In the intake of hydraulic pump
PM-Picturemodule PMTAB_Picture
B085 = Sensor, EDC camshaft X1678 = Separation point on B085 sensor On right side of engine, on flywheel housing
Date
25.07.2006
Version
a
Page
6/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B086 = Rail pressure sensor X1655 = Separation point on B086 sensor Right side of engine, on front end of the rail
PM-Picturemodule PMTAB_Picture
B087 = Fuel low pressure X1656 = Separation point on B087 sensor On bottom of fuel filter
Remove metal panel
PM-Picturemodule PMTAB_Picture
B088 = Sensor, EDC (crankshaft) X1657 = Separation point on B088 sensor Front of engine, on crankshaft
PM-Picturemodule PMTAB_Picture
B089 = Coolant temperature X1658 = Separation point on B089 sensor On back of cylinder head
Date
25.07.2006
Version
a
Page
7/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - B
D
PM-Picturemodule PMTAB_Picture
B090 = Sensor, oil pressure X1659 = Separation point on B090 sensor On bottom left of oil filter
Remove metal panel
PM-Picturemodule PMTAB_Picture
B091 = Sensor, water in fuel X1660 = Separation point on B091 sensor Oil pan left
PM-Picturemodule PMTAB_Picture
B092 = Sensor, boost pressure / temperature X1661 = Separation point on B092 sensor On front of engine
Date
25.07.2006
Version
a
Page
8/8
Electrical / electronic components - B
Capitel
Index
Docu-No.
0000
D
000114
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - E
D
PM-Picturemodule PMTAB_Picture
E001 = H4 headlamp right X350 = Separation point on E001 E002 X351 E003 X352 E004 X353
= = = = = =
H4 headlamp left Separation point on E002 H4 additional headlamp right Separation point on E003 Left H4 additional headlamp Separation point on E004
E005 = Turn signal indicator / position lamp front right X372 = Separation point on E005 X378 = Separation point on E005 E006 = Turn signal indicator / position lamp front left X373 = Separation point on E006 X379 = Separation point on E006 PM-Picturemodule PMTAB_Picture
E007 X106 X113 E008 X116 X117 E009 X374
= = = = = = = =
Right rear taillamp Separation point on E007 Separation point on E007 Left rear taillamp Separation point on E008 Separation point on E008 License plate lighting right Separation point on E009
X375 E010 X376 X377
= = = =
Separation point on E009 License plate lighting left Separation point on E010 Separation point on E010
E011 X385 X386 E012 X388 X389
= = = = = =
Work light in roof rear right Separation point on E011 Separation point on E011 Work light in roof rear left Separation point on E012 Separation point on E012
PM-Picturemodule PMTAB_Picture
Date
28.07.2006
Version
a
Page
1/4
Electrical / electronic components - E
Capitel
Index
Docu-No.
0000
D
000122
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - E
D
PM-Picturemodule PMTAB_Picture
E013 = Work light in roof front right X291 = Separation point on E013 E014 X294 E015 X292 X293 E016
= = = = = =
Work light in roof front left Separation point on E014 Work light front on right direction indicator Separation point on E015 Separation point on E015 Work light front on left direction indicator
X295 = Separation point on E016 X296 = Separation point on E016 PM-Picturemodule PMTAB_Picture
E017 = Work light on taillamp bracket right X366 = Separation point on E017 E018 = Work light on taillamp bracket left X367 = Separation point on E018
PM-Picturemodule PMTAB_Picture
E019 = Lighting, cab Front top left in cab roof
Date
28.07.2006
Version
a
Page
2/4
Electrical / electronic components - E
Capitel
Index
Docu-No.
0000
D
000122
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - E
D
PM-Picturemodule PMTAB_Picture
E020 = EPC light X282 = Separation point on E020 X283 = Separation point on E020 Top right in cab roof
PM-Picturemodule PMTAB_Picture
E021 = Rotating beacon right X346 = Separation point on E021 On right of tractor roof
PM-Picturemodule PMTAB_Picture
E022 = Rotating beacon left X345 = Separation point on E022 On left of tractor roof
PM-Picturemodule PMTAB_Picture
E023 = Rear window heater Glued on the inside of the rear window
Date
28.07.2006
Version
a
Page
3/4
Electrical / electronic components - E
Capitel
Index
Docu-No.
0000
D
000122
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - E
D
PM-Picturemodule PMTAB_Picture
E054 = Right wide vehicle marker light X896 = Separation point on E054 E055 = Left wide vehicle marker light X897 = Separation point on E055
PM-Picturemodule PMTAB_Picture
E112 = Licence plate light (low roof) X1706 = Separation point on E112 E115 = Work light on left taillamp (low roof) X367 = Separation point on E115 On left rear mudguard
Date
28.07.2006
Version
a
Page
4/4
Electrical / electronic components - E
Capitel
Index
Docu-No.
0000
D
000122
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - G
D
PM-Picturemodule PMTAB_Picture
G001 = Battery (12 VDC / 90 Ah) At right entrance step
Remove cover
PM-Picturemodule PMTAB_Picture
G002 = Generator (14 VDC / 150 ampere) on right side of engine
Note: To prevent damage to the rectifier and controller, The G002 generator must only be operated when connected to the battery or another consumer (e.g. vehicle lighting).
Date
25.07.2006
Version
a
Page
1/1
Electrical / electronic components - G
Capitel
Index
Docu-No.
0000
D
000115
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - H
D
PM-Picturemodule PMTAB_Picture
H005 = Horn Between the headlamps
PM-Picturemodule PMTAB_Picture
H006 = Buzzer In cab on right mudguard
Remove control console
PM-Picturemodule PMTAB_Picture
H007 = Buzzer reverse travel On back wall of cab on left
Date
28.07.2006
Version
a
Page
1/1
Electrical / electronic components - H
Capitel
Index
Docu-No.
0000
D
000123
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - K
D
PM-Picturemodule PMTAB_Picture
K001 = Relay, +UB 15 (switched positive) K002 = Relay, +UB 58 (lighting) K004 K005 K007 K009 K010 K013
= = = = = =
Relay, 56a (main beam) Relay, 56 b (dipped beam) Relay, brake Relay, windscreen wiper Relay, direction indicator controller Relay, 3rd hydraulic circuit (optional extra)
K047 = Relay, hydraulic trailer brake (Italy) K060 = Relay, clutch / turboclutch K062 = Relay, EDC In cab on right mudguard
Remove control console
PM-Picturemodule PMTAB_Picture
K063 = Relay, heating flange Left side of engine on intake pipe
PM-Picturemodule PMTAB_Picture
K064 = Battery disconnect relay Right entrance step
Remove panel
Note: Battery disconnect relay is screwed directly on the battery, not shown in picture
Date
27.07.2006
Version
a
Page
1/2
Electrical / electronic components - K
Capitel
Index
Docu-No.
0000
D
000119
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - K
D
PM-Picturemodule PMTAB_Picture
K065 = Relay, starter Left side of engine in front of the starter
PM-Picturemodule PMTAB_Picture
K066 = Relay, compressed air pilot control In cab on right mudguard
Remove control console
Date
27.07.2006
Version
a
Page
2/2
Electrical / electronic components - K
Capitel
Index
Docu-No.
0000
D
000119
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - M
D
PM-Picturemodule PMTAB_Picture
M001 = Starter (12 VDC / 3 KW) On left side of engine
PM-Picturemodule PMTAB_Picture
In windscreen: M002 = Front wiper motor
PM-Picturemodule PMTAB_Picture
In rear window: M004 = Rear wiper motor Note: Test rear wiper motor in same manner as front wiper motor M002.
PM-Picturemodule PMTAB_Picture
M003 = Wiper pump, front M005 = Wiper pump, rear on left rear mudguard
Remove windscreen washer tank
Date
25.07.2006
Version
a
Page
1/2
Electrical / electronic components - M
Capitel
Index
Docu-No.
0000
D
000116
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - M
D
PM-Picturemodule PMTAB_Picture
M007 = seat adjustment motor (compressor) On driver seat spring unit:
remove rubber bellows.
PM-Picturemodule PMTAB_Picture
M009 = Heater blower At top of steering column
Remove A007 instrument cluster, panel and air duct. Place heat exchanger to the side
PM-Picturemodule PMTAB_Picture
M014 = Roof blower (infinitely adjustable) (optional) On top under the cab roof
Remove roof cover from cab, then unscrew plastic cover
PM-Picturemodule PMTAB_Picture
M018 = Roof blower levels 1, 2 and 3 for air-conditioning . On top under the cab roof
Remove roof cover from cab, then unscrew plastic cover
Date
25.07.2006
Version
a
Page
2/2
Electrical / electronic components - M
Capitel
Index
Docu-No.
0000
D
000116
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - R
D
PM-Picturemodule PMTAB_Picture
R002 = Heating flange Left side of engine on intake pipe
Date
27.07.2006
Version
a
Page
1/1
Electrical / electronic components - R
Capitel
Index
Docu-No.
0000
D
000121
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S001 = Steering column switch X215 = Separation point on S001 X245 = Separation point on S001 On left of steering wheel
PM-Picturemodule PMTAB_Picture
S002 = Switch, ignition X072 = Separation point on S002 On right of steering column
PM-Picturemodule PMTAB_Picture
S003 X080 S004 X216
= Switch, headlights = Separation point on S003 = Switch, hazard warning light = Separation point on S004 On left of dashboard
S005 X217 S006 X218
= Switch, right brake = Separation point on S005 = Switch, left brake = Separation point on S006 under dashboard
PM-Picturemodule PMTAB_Picture
Remove dashboard
Date
26.07.2006
Version
a
Page
1/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S007 = Switch, additional headlamps X219 = Separation point on S007 On left of dashboard
PM-Picturemodule PMTAB_Picture
S008 = Switch, front working lights X275 = Separation point on S008 S009 = Switch, rear work lights X274 = Separation point on S009 At top right in cab
PM-Picturemodule PMTAB_Picture
S010 X273 S011 X270 X271 X272
= Switch, rear wiper motor = Separation point on S010 = Switch, rotating beacon = Separation point on S011 = Separation point on S011 = Separation point on S011 At top right in cab
PM-Picturemodule PMTAB_Picture
S015 = Switch, hand brake X226 = Separation point on S015 On left in cab, on hand brake lever
Remove cover panels
Date
26.07.2006
Version
a
Page
2/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S017 = Switch, filter clogging (transmission oil) X228 = Separation point on S017 Right side of transmission, on high pressure filter housing Remove right rear wheel, remove metal guard
PM-Picturemodule PMTAB_Picture
S019 = Switch, PTO on rear left X229 = Separation point on S019 S020 = Switch, PTO on rear right X230 = Separation point on S020 On taillamp
PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
Date
26.07.2006
Version
a
S027 X237 S028 X228
= = = =
Right external switch 'Raise' Separation point on S027 'Lower' external button right Separation point on S028
S029 X239 S030 X240
= = = =
Left external switch 'Raise' Separation point on S029 Left external switch 'Lower' Separation point on S030
Page
3/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S031 = Switch, right door contact X279 = Separation point on S031 S032 = Switch, left door contact X299 = Separation point on S032 Behind the upper door hinge
Remove side panel
PM-Picturemodule PMTAB_Picture
S033 = Switch, heater blower X247 = Separation point on S033 On right in dashboard
PM-Picturemodule PMTAB_Picture
S035 = Switch, high/low pressure X341 = Separation point on S035 In front of radiators on fluid tank (drier)
PM-Picturemodule PMTAB_Picture
S037 = Switch, roof blower (3-speed) X280 = Separation point on S037 At top right in cab
Date
26.07.2006
Version
a
Page
4/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S038 = Rear window heater switch X267 = Separation point on S038 X268 = Separation point on S038 X269 = Separation point on S038 At top right in cab
PM-Picturemodule PMTAB_Picture
S044 = Switch, air-conditioning system. Air current temperature is preselected (setpoint) X220 = Separation point on S044 At top right in cab
PM-Picturemodule PMTAB_Picture
S047 = Switch, engine brake X140 = Separation point on S047 Cab floor
PM-Picturemodule PMTAB_Picture
S048 = Switch, EPC lock "block drawbar" X148 = Separation point on S048 At rear of tractor
Date
26.07.2006
Version
a
Page
5/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S049 = Switch, 3rd hydraulic circuit X431 = Separation point on S049 In crossgate lever
PM-Picturemodule PMTAB_Picture
S056 = Switch, oil flow collector X1019 = Separation point on S056 On right mudguard
PM-Picturemodule PMTAB_Picture
S059 = Switch, hydraulic trailer brake (Italy) X1056 = Separation point on S059 Between clutch housing and right entry
PM-Picturemodule PMTAB_Picture
S061 = Switch, rapid reversing X1040 = Separation point on S061 On the steering wheel stalk
Date
26.07.2006
Version
a
Page
6/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S069 = Switch, roof blower (infinitely adjustable) X468 = Separation point on S069 Top right in cab roof
PM-Picturemodule PMTAB_Picture
S070 = Switch, transmission setting X1340 = Separation point on S070 On left side of transmission
Remove left rear wheel
PM-Picturemodule PMTAB_Picture
Control unit on right on mudguard B058 = Depth control S071 = Switch, hitch S072 = Quick lift switch
PM-Picturemodule PMTAB_Picture
S074 = Switch, transmission neutral / starter lockout X1429 = Separation point on S074 On left of steering column
Remove panel
Date
26.07.2006
Version
a
Page
7/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - S
D
PM-Picturemodule PMTAB_Picture
S083 = Switch for K064 battery disconnect relay X1645 = Separation point on S083 top right in cab
PM-Picturemodule PMTAB_Picture
S084 = Switch ON/OFF hydr. trailer brake (France) X1646 = Separation point on S084 On the dashboard
Date
26.07.2006
Version
a
Page
8/8
Electrical / electronic components - S
Capitel
Index
Docu-No.
0000
D
000117
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X007 = Implement socket At top right rear in cab
PM-Picturemodule PMTAB_Picture
X014 = Cable coupler for cab / cab base In cab on right mudguard
Remove control console
PM-Picturemodule PMTAB_Picture
X016 = Cable coupler for licence plate light / work light Right rear
Remove cab roof.
PM-Picturemodule PMTAB_Picture
X017 = Front socket, only with front power lift
Date
27.07.2006
Version
a
Page
1/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X018 = Trailer socket
PM-Picturemodule PMTAB_Picture
X023 = Socket, 3rd hydraulic circuit On multi-coupler on right
PM-Picturemodule PMTAB_Picture
X050 = Fuse holder 1 compl X051 = Fuse holder 2 compl At right rear in cab
Remove cover.
PM-Picturemodule PMTAB_Picture
X053 = Positive bolt In cab on right mudguard
Remove control console
Date
27.07.2006
Version
a
Page
2/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X058 = Battery terminal (+Vbatt 30) X060 = G001 battery negative (terminal 31) At right entrance step
Remove battery case.
PM-Picturemodule PMTAB_Picture
X061 = M001 - starter terminal 30 On left side of engine
PM-Picturemodule PMTAB_Picture
X062 = G002 - generator terminal B+ X064 = G002 - generator terminal D+ Right front on engine
PM-Picturemodule PMTAB_Picture
X109 = Tractor body ground on A002 - ECU, enhanced control At right rear in cab
Remove panel
Date
27.07.2006
Version
a
Page
3/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X215 = Separation point on S001 - steering column switch X245 = Separation point on S001 - steering column switch on steering column unit
Remove panel
PM-Picturemodule PMTAB_Picture
X254 = Socket 10 ampere X255 = Socket 25 ampere (+supply) X256 = Socket 25 ampere (ground) At top right rear in cab
PM-Picturemodule PMTAB_Picture
X259 = Separation point on E023 - rear window heater (ground) X260 = Separation point on E023 - rear window heater (supply) Next to the rear wiper motor
Remove panel
Date
27.07.2006
Version
a
Page
4/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X267 = Separation point on S038 - switch, rear window heater X268 = Separation point on S038 - switch, rear window heater X269 = Separation point on S038 - switch, rear window heater X270 = Separation point on S011 - switch, rotating beacon X271 = Separation point on S011 - switch, rotating beacon X272 = Separation point on S011 - switch, rotating beacon At top right rear in cab
Remove radio installation cover
PM-Picturemodule PMTAB_Picture
X276 = Cable coupler, E021 - right rotating beacon B - pillar right
Remove blind plug
PM-Picturemodule PMTAB_Picture
X281 = Cable coupler, air-conditioning In cab top right
Remove radio installation cover
Date
27.07.2006
Version
a
Page
5/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X284 = Cable coupler M002 - front wiper motor A - pillar right
Pull cable with blind plug out of the cab roof
PM-Picturemodule PMTAB_Picture
X297 = Cable coupler M002 - front wiper motor A - pillar left
Pull cable with blind plug out of the cab roof
PM-Picturemodule PMTAB_Picture
X298 = Cable coupler, E022 - left rotating beacon B - pillar left
Remove blind plug
PM-Picturemodule PMTAB_Picture
X431 = Cable coupler on S049 - switch, 3rd hydraulic circuit Bottom of right rear mudguard
Remove side panels
Date
27.07.2006
Version
a
Page
6/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X443 = Cable coupler, cab roof In roof of cab
Remove roof cover from cab, then unscrew plastic cover
PM-Picturemodule PMTAB_Picture
X460 = Separation point, steplessly adjustable fan In roof of cab
Remove roof cover from cab, then unscrew plastic cover.
PM-Picturemodule PMTAB_Picture
X500 = Ground pin, oil pan right X503 = Ground pin, oil pan right On right of oil pan
PM-Picturemodule PMTAB_Picture
X505 = G001 battery (terminal 31) "ground" At right entrance step
Remove battery case.
Date
27.07.2006
Version
a
Page
7/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X520 = Ground pin, oil pan right On right of oil pan
PM-Picturemodule PMTAB_Picture
X531 = Ground pin, right B-pillar In cab on right mudguard
Remove control console
PM-Picturemodule PMTAB_Picture
X532 X533 X534 X536
= Ground pin, body/cab = Ground pin, body/cab = Ground pin, body/cab = Ground pin, body/cab In cab top right
Remove radio installation cover
PM-Picturemodule PMTAB_Picture
X550 = Ground pin, right mudguard On front on the right mudguard
Unscrew cover panel
Date
27.07.2006
Version
a
Page
8/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X551 = Ground pin, right cab base X552 = Ground pin, cab base X553 = Ground pin, cab base X554 = Ground pin, cab base Below the right B - pillar
Remove control console
PM-Picturemodule PMTAB_Picture
X560 = Ground pin, cab junction At right entrance step
Remove metal panel.
PM-Picturemodule PMTAB_Picture
X565 = Ground pin, cab base Below the right B - pillar
Remove control console
PM-Picturemodule PMTAB_Picture
X570 = Ground pin, transmission X571 = Ground pin, transmission Left of transmission in front of the rear axle
Swing out fuel tank, remove insulating mat
Date
27.07.2006
Version
a
Page
9/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X574 = Ground pin, cab junction At right entrance step
Remove metal panel.
PM-Picturemodule PMTAB_Picture
X581 = Ground pin, engine
PM-Picturemodule PMTAB_Picture
X600 = Connector, CAN high X601 = Connector, CAN low On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X607 = Connector, +Vbatt 30 X608 = Connector, +Vbatt 15 On right mudguard
Remove panel
Date
27.07.2006
Version
a
Page
10/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X609 = Connector, +Vbatt 58 lighting X610 = Connector, right turn signal indicator On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X611 = Connector, left turn signal indicator On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X612 = Connector, +Vbatt 15 wipers and rotating beacon X613 = Connector, sensor system ground On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X617 = Connector, CAN low X618 = Connector, CAN high On right mudguard
Remove panel
Date
27.07.2006
Version
a
Page
11/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X619 = Connector, electronics ground On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X620 = Connector, electronics ground On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X624 = Connector, CAN high X625 = Connector, CAN low On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X627 = Connector, sensor system ground On right mudguard
Remove panel
Date
27.07.2006
Version
a
Page
12/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X628 = Connector, +Vbatt 30 On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X630 = Connector, brake lamp (terminal 54) On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X631 = Connector, LED rear PTO ON On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X638 = Connector, sensor system ground At right entrance step
Open plug housing, connector inside
Date
27.07.2006
Version
a
Page
13/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X650 = Connector, headlamp 56 a (main beam) X651 = Connector, headlamp 56 b (dipped beam) In front between the headlamps
Remove corrugated tube
PM-Picturemodule PMTAB_Picture
X671 = Connector, sensor system ground At right entrance step
Open plug housing, connector inside
PM-Picturemodule PMTAB_Picture
X676 = Connector, left and right draft sensing pins ground X677 = Connector, +Vbatt left and right draft sensing pins At right entrance step
Open plug housing, connector inside
PM-Picturemodule PMTAB_Picture
X678 = Connector, analogue ground On right mudguard
Remove panel
Date
27.07.2006
Version
a
Page
14/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X685 = Connector, Vbatt 30 engine control unit On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X700 = Connector, rear work light ground Rear right in cab roof
Remove cab roof cover
PM-Picturemodule PMTAB_Picture
X792 = Connector (for continuously variable transmission) In cab top right
Remove radio installation cover
PM-Picturemodule PMTAB_Picture
X810 = EDC diagnostics socket (engine control unit) On right in B-pillar
Unscrew cover panel
Date
27.07.2006
Version
a
Page
15/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X830 = Cable coupler (M007 - seat compressor and S053 - seat switch) On right behind the driver seat
Pull cable out from behind panel
PM-Picturemodule PMTAB_Picture
X896 = Separation point on E054 - left wide vehicle marker light X897 = Separation point on E055 - right wide vehicle marker light Note: Photo shows right separation point. Left separation point X896 is analogous On the B - pillar
Unscrew EPC control panel in the B pillar PM-Picturemodule PMTAB_Picture
X1040 = Separation point on S061 - switch, rapid reverse on steering column unit
Remove panel
Date
27.07.2006
Version
a
Page
16/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1315 = Separation point on B056 - radio X1316 = Separation point on B056 - radio In cab top right
Remove radio installation cover
PM-Picturemodule PMTAB_Picture
X1371 = Relay base In cab on right mudguard
Remove control console
PM-Picturemodule PMTAB_Picture
X1375 = Cable coupler cab base / chassis At right entrance step
Remove metal panel.
PM-Picturemodule PMTAB_Picture
X1378 = Connector, +Vbatt stab (10 VDC) (EPC B) On right mudguard
Remove panel
Date
27.07.2006
Version
a
Page
17/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1381 = Connector, +Vbatt stab (10 VDC) (EPC B) On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1421 = Cable coupler, cab base On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1430 = Cable coupler cab base / chassis At right entrance step
Remove metal panel.
PM-Picturemodule PMTAB_Picture
X1463 = Connector, CAN high X1464 = Connector, CAN high At right entrance step
Remove battery case.
Date
27.07.2006
Version
a
Page
18/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1526 = Connector, ground (B055 - foot throttle sensor) X1527 = Connector, +Vbatt foot throttle (5.0 VDC) On right of steering column
Unscrew cover panel
PM-Picturemodule PMTAB_Picture
X1528 = Connector, sensor system supply At right entrance step
Remove battery case.
PM-Picturemodule PMTAB_Picture
X1560 = EDC diagnostics On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1625 = Spare wires Note: These cables go to separation point X1626 In front of the instrument cluster
Unscrew cover panel
Date
27.07.2006
Version
a
Page
19/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1626 = Spare wires X1627 = Spare wires At right entrance
Lift foot mat and expose cable
PM-Picturemodule PMTAB_Picture
X1628 = Spare wires Note: These cables go to separation point X1627 On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1631 = Battery negative (terminal 31) At right entrance step
Remove battery case.
PM-Picturemodule PMTAB_Picture
X1632 = Battery positive (terminal 30) At right entrance step
Remove battery case.
Date
27.07.2006
Version
a
Page
20/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1634 = Connector (+ Vbatt 30) On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1635 = Cable coupler, cab base On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1636 = Cable coupler (Modasys) Note: Not shown in picture. An intermediate cable X1636 (Modasys) is installed at separation point X1635 On right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
X1639 = Connector (enhanced control BUS) (CAN high) X1640 = Connector (enhanced control BUS) (CAN low) at top in the cab roof
Access through B051- loudspeaker right or remove roof cover
Date
27.07.2006
Version
a
Page
21/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1673 = Cable coupler EDC Top right on rocker arm housing
PM-Picturemodule PMTAB_Picture
X1675 = Connector, ground X1676 = Connector, +Vbatt 12 VDC X1675 is located approx. 57 cm behind separation point X1671 X1676 is located approx. 74 cm behind separation point X1671
PM-Picturemodule PMTAB_Picture
X1696 = Connector (+ Vbatt 30) X1697 = Connector (+ Vbatt 30) X1698 = Connector (+ Vbatt 30) At right entrance step
Remove battery case.
PM-Picturemodule PMTAB_Picture
X1707 = Connector (+ Vbatt 30) Remove panel
On right mudguard
Date
27.07.2006
Version
a
Page
22/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - X
D
PM-Picturemodule PMTAB_Picture
X1769 = Cable coupler M018 3-speed blower X1770 = Cable coupler M018 3-speed blower In cab top right
Remove radio installation cover
PM-Picturemodule PMTAB_Picture
X1769 = Cable coupler M014 infinitely adjustable blower X1771 = Cable coupler M014 infinitely adjustable blower In cab top right
Remove radio installation cover
PM-Picturemodule PMTAB_Picture
X1772 = Ground pin, cab body (for infinitely adjustable blower) X1773 = Ground pin, cab body (for 3-speed blower) In cab top right
Remove radio installation cover
Date
27.07.2006
Version
a
Page
23/23
Electrical / electronic components - X
Capitel
Index
Docu-No.
0000
D
000120
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - Y
D
PM-Picturemodule PMTAB_Picture
Y004 = Solenoid valve, clutch / turboclutch X317 = Separation point on Y004 On the right side of the transmission
Remove right rear wheel
PM-Picturemodule PMTAB_Picture
Y006 = Solenoid valve, engine brake X1679 = Separation point on Y006 On right side of tractor on engine bulkhead
PM-Picturemodule PMTAB_Picture
On right side of tractor on valve block for the enhanced control hydraulics Remove right rear wheel, remove metal guard
PM-Picturemodule PMTAB_Picture
Y008 X319 Y009 X320 Y010 X321
Date
27.07.2006
Version
a
= = = = = =
Solenoid valve, rear PTO clutch Separation point on Y008 Solenoid valve, 4WD Separation point on Y009 Solenoid valve, differential lock (rear) Separation point on Y010
Page
1/5
Electrical / electronic components - Y
Capitel
Index
Docu-No.
0000
D
000118
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - Y
D
PM-Picturemodule PMTAB_Picture
Y011 = Solenoid valve, front PTO clutch X322 = Separation point on Y011 On front PTO transmission
Remove front plate
PM-Picturemodule PMTAB_Picture
Y012 = Solenoid valve, 'load' X323 Y013 X324 Y014 X325
= = = = =
Separation point on Y012 Solenoid valve, lower suspension Separation point on Y013 Solenoid valve, raise suspension Separation point on Y014
PM-Picturemodule PMTAB_Picture
Y021 = Solenoid valve, rear power lift 'raise' X332 = Separation point on Y021 Y022 = Solenoid valve, rear power lift 'lower' X333 = Separation point on Y022 Note: The Y021/Y022 - solenoid valves, raise/lower can also be actuated mechanically!
PM-Picturemodule PMTAB_Picture
Y023 = Solenoid valve, compressed air pilot control system X334 = Separation point on Y023 on left axle point
Remove guard
Date
27.07.2006
Version
a
Page
2/5
Electrical / electronic components - Y
Capitel
Index
Docu-No.
0000
D
000118
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - Y
D
PM-Picturemodule PMTAB_Picture
Y024 = Magnetic clutch, air-conditioning compressor X342 = Separation point on Y024 On left side of engine
PM-Picturemodule PMTAB_Picture
On right side of tractor on valve block for the enhanced control hydraulics Remove right rear wheel, remove metal guard
PM-Picturemodule PMTAB_Picture
Y026 = Solenoid valve, rear PTO '540' (540 rpm) X360 = Separation point on Y026 Y027 = Solenoid valve, rear PTO '540E' (750 rpm) Y027 = or solenoid valve, ground PTO "WZ" X361 = Separation point on Y027 Y028 = Solenoid valve, rear PTO '1000' (1000 rpm)
X368 = Separation point on Y028
Date
27.07.2006
Version
a
Page
3/5
Electrical / electronic components - Y
Capitel
Index
Docu-No.
0000
D
000118
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - Y
D
PM-Picturemodule PMTAB_Picture
VBR = Valve block return flow WT = Heat exchanger transmission / hydraulic oil Y050 = Solenoid valve, oil flow collector X1020 = Separation point on Y050 On the right side of the transmission
Remove right rear wheel and metal panels PM-Picturemodule PMTAB_Picture
Y052 = Solenoid valve, hydraulic trailer brake (Italy) X1022 = Separation point on Y052 In front of right entrance step
PM-Picturemodule PMTAB_Picture
Y089 = Solenoid valve ON/OFF hydr. trailer brake (France) X1647 = Separation point on Y089 In front of right entrance step
PM-Picturemodule PMTAB_Picture
Y091 = Metering unit (fuel) X1662 = Separation point on Y091 Right side of engine behind the fuel filter
Date
27.07.2006
Version
a
Page
4/5
Electrical / electronic components - Y
Capitel
Index
Docu-No.
0000
D
000118
Component Location Fendt 300 Vario
Tractor / General system Electrical / electronic components - Y
D
PM-Picturemodule PMTAB_Picture
Y094 = EGR actuator (exhaust gas recirculation) On left side of engine
PM-Picturemodule PMTAB_Picture
Y095 = Injector 1 Y096 = Injector 2 Y097 = Injector 3 Y098 = Injector 4 X1662 = Separation point on Y095, Y096, Y097 ,Y098 In cylinder head
Unscrew valve cover
Date
27.07.2006
Version
a
Page
5/5
Electrical / electronic components - Y
Capitel
Index
Docu-No.
0000
D
000118
Component Location Fendt 300 Vario
Tractor / General system Hydraulic components
D
PM-Picturemodule PMTAB_Picture
1.1 = auxiliary control valve "yellow" 1.2 = auxiliary control valve "blue" 1.3 = auxiliary control valve "red" 1.4 = auxiliary control valve "green" EPC = EPC valve On top of rear axle housing
Remove driver seat and floor panel
PM-Picturemodule PMTAB_Picture
AP
= Terminal plate On top of rear axle housing
Remove driver seat and floor panel
PM-Picturemodule PMTAB_Picture
ASP = Accumulator (front axle suspension) At right entrance step
Unscrew metal panels
PM-Picturemodule PMTAB_Picture
AV8 = Double stopcock (front power lift) At front right on tractor
Date
17.02.06
Version
a
Page
1/6
Hydraulic components
Capitel
Index
Docu-No.
0000
D
000113
Component Location Fendt 300 Vario
Tractor / General system Hydraulic components
D
PM-Picturemodule PMTAB_Picture
AV9 = Stopcock EPC lock "rigid drawbar" At rear of tractor
PM-Picturemodule PMTAB_Picture
BF
= Vent filter At right entrance step
PM-Picturemodule PMTAB_Picture
EPC = EPC valve On top of rear axle housing
Remove driver seat and floor panel
PM-Picturemodule PMTAB_Picture
EP
= End plate On top of rear axle housing
Remove driver seat and floor panel
Date
17.02.06
Version
a
Page
2/6
Hydraulic components
Capitel
Index
Docu-No.
0000
D
000113
Component Location Fendt 300 Vario
Tractor / General system Hydraulic components
D
PM-Picturemodule PMTAB_Picture
FSP = Front power lift accumulator At front on front axle support
PM-Picturemodule PMTAB_Picture
PK (M1) = Constant delivery pump (200 bar) PL (M2) = Steering pump (4WD tractor 180 +5 bar ; rear wheel tractor 140 +5 bar) On right side of tractor
PM-Picturemodule PMTAB_Picture
RF
= Return filter On bottom of clutch housing (oil tank)
Unscrew filter cover
PM-Picturemodule PMTAB_Picture
VBF = Front axle suspension valve block On the right side of the transmission
Remove tool box
Date
17.02.06
Version
a
Page
3/6
Hydraulic components
Capitel
Index
Docu-No.
0000
D
000113
Component Location Fendt 300 Vario
Tractor / General system Hydraulic components
D
PM-Picturemodule PMTAB_Picture
DW = Pressure compensator DX1 = Aperture RV1 = Suspension shutoff valve SV1 (Y013) = Front axle suspension solenoid valve lower "lock" SV2 (Y014) = Front axle suspension solenoid valve raise WK1 (Y012) = Front axle suspension solenoid valve load
PM-Picturemodule PMTAB_Picture
AV1 = Front axle suspension pressure relief (piston side) AV2 = Front axle suspension pressure relief (piston rod side) D1 = Aperture D2 = Aperture DB1 = Suspension pressure relief valve (250 bar) DB2 = Suspension pressure relief valve (180 bar) DX2 = Aperture RV2 = Suspension shutoff valve SV1 (Y013) = Front axle suspension solenoid valve lower 'lock' SV2 (Y014) = Front axle suspension solenoid valve raise WK1 (Y012) = Front axle suspension solenoid valve load PM-Picturemodule PMTAB_Picture
VBR = Return flow valve block On the right side of the transmission
Remove right rear wheel and metal panels
Date
17.02.06
Version
a
Page
4/6
Hydraulic components
Capitel
Index
Docu-No.
0000
D
000113
Component Location Fendt 300 Vario
Tractor / General system Hydraulic components
D
PM-Picturemodule PMTAB_Picture
WT = Heat exchanger (hydraulic oil / transmission oil) On the right side of the transmission
Remove right rear wheel and metal panels
PM-Picturemodule PMTAB_Picture
ZF
= Front axle suspension cylinder At front right on front axle support
PM-Picturemodule PMTAB_Picture
Z FKH = Front power lift cylinder On front power lift
PM-Picturemodule PMTAB_Picture
Z HKH = Rear power lift cylinder On rear power lift
Date
17.02.06
Version
a
Page
5/6
Hydraulic components
Capitel
Index
Docu-No.
0000
D
000113
Component Location Fendt 300 Vario
Tractor / General system Hydraulic components
D
PM-Picturemodule PMTAB_Picture
ZL
= Steering cylinder At front on front axle
PM-Picturemodule PMTAB_Picture
ZSP = Auxiliary reservoir front axle suspension Under the clutch housing
Date
17.02.06
Version
a
Page
6/6
Hydraulic components
Capitel
Index
Docu-No.
0000
D
000113
Setting and Calibration Fendt 300 Vario
Tractor / General system General points on calibration
F
Text-module
In order to equalise the mechanical and electrical tolerances of the sensors, it is necessary to calibrate the relevant sensor. If a sensor is replaced, the replacement must be calibrated. After replacing Bullet-List
● ●
A002 - ECU, enhanced control A024 - ECU, EPC B (rear power lift) all the connected sensors must be calibrated
Text-module
The following sensors and functions have to be calibrated. 1. Calibration - EPC rear, (Code 8001) and (Code 8002) 2. Calibration - front axle suspension, (Code 7666) 3. Calibration - engagement point of rear PTO, (Code 6034)
4. Calibration - engagement point of front PTO, (Code 7034) 5. Calibration - driving clutch pedal, (Code 4001) 6. Calibration - hand throttle, (Code 4002) 7. Calibration - foot throttle pedal, (Code 4005) 8. Calibration - transmission ratio characteristic , (Code 4007) 9. Calibration - turboclutch function, (Code 4009) ETNum-list Text-module
Note: Keep to the calibration sequence. Calibrations 1 - 4 can be performed in any order. Calibrations 5 - 9 must be performed in increasing order and in one block. (transmission calibration). The emergency control must not be engaged during calibration. PM-Picturemodule PMTAB_Picture
B008 = High pressure sensor X157 = Separation point on B008 Note: The B008 - high pressure sensor is not installed as standard in tractors without TMS. In order to calibrate the transmission 9., the B008 - high pressure sensor must be installed On the right side of the transmission, on valve block Remove right rear wheel and metal panels Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed. If calibration proceeds without errors, OK is displayed, and new sensor settings are stored. Data are only accepted when ignition key is turned to position "0".
Date
19.07.2006
Version
a
Page
1/1
General points on calibration
Capitel
Index
Docu-No.
0000
F
000030
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 8001, 8002
F
Text-module
1. Calibration EPC - rear Text-module
Calibration depth control (Code 8001) Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● Start engine ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the "ESC" key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the "Return" key
Date
19.07.2006
Version
a
Page
1/5
Calibration code 8001, 8002
Capitel
Index
Docu-No.
0000
F
000031
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 8001, 8002
F
PM-Picturemodule PMTAB_Picture
The rear power lift menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 8001 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Turn depth control to position 0 Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Turn depth control to position 10 Accept with the 'Return' key
Date
19.07.2006
Version
a
Page
2/5
Calibration code 8001, 8002
Capitel
Index
Docu-No.
0000
F
000031
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 8001, 8002
F
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved. Note: The settings are only then accepted when the ignition key has been turned to position '0'. Text-module
Calibration rear power lift position (Code 8002) Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● Start engine ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
Date
19.07.2006
Version
a
Page
3/5
Calibration code 8001, 8002
Capitel
Index
Docu-No.
0000
F
000031
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 8001, 8002
F
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key PM-Picturemodule PMTAB_Picture
The rear power lift menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 8002 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Switch quick lift switch to "raise". The lifting gear raises and stops at top Accept with the 'Return' key
Date
19.07.2006
Version
a
Page
4/5
Calibration code 8001, 8002
Capitel
Index
Docu-No.
0000
F
000031
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 8001, 8002
F
PM-Picturemodule PMTAB_Picture
Switch quick lift switch to 'lower'. The lifting gear lowers and stops at the bottom Accept with the 'Return' key
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
19.07.2006
Version
a
Page
5/5
Calibration code 8001, 8002
Capitel
Index
Docu-No.
0000
F
000031
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 7666
F
Text-module
2. Calibration - front axle suspension Text-module Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● Start engine ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key
Date
19.07.2006
Version
a
Page
1/3
Calibration code 7666
Capitel
Index
Docu-No.
0000
F
000032
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 7666
F
PM-Picturemodule PMTAB_Picture
Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Danger: After accepting the input code, the tractor is automatically raised or lowered! Input code 7666 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
The flashing arrow shows which end position is selected. The tractor is raised to the upper limit position Accept the upper limit position with the "Return" key
PM-Picturemodule PMTAB_Picture
The flashing arrow shows which end position is selected. The tractor is lowered to the lower limit position Accept the lower limit position with the 'Return' key
Date
19.07.2006
Version
a
Page
2/3
Calibration code 7666
Capitel
Index
Docu-No.
0000
F
000032
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 7666
F
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
19.07.2006
Version
a
Page
3/3
Calibration code 7666
Capitel
Index
Docu-No.
0000
F
000032
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 6034
F
Text-module
3. Calibration rear PTO clutch PM-Picturemodule PMTAB_Picture
Danger: During the calibration process the rear PTO starts to rotate briefly. Through calibration of the rear PTO, the coupling procedure is adapted to the particular implement: implements that require high power at start-up = fast coupling procedure implements that do not require high power at start-up = slow coupling procedure These values are then used for future coupling procedures Only calibrate with mounted implement
PM-Picturem
odule PMTAB_Picture
If different implements are mounted: After approx. 5 to 10 coupling procedures, the A002 - ECU, enhanced control automatically adapts the coupling procedure to the implement
Date
20.07.2006
Version
a
Page
1/3
Calibration code 6034
Capitel
Index
Docu-No.
0000
F
000033
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 6034
F
Text-module
Calibration rear PTO clutch Bullet-List
Attention: the following preparatory steps must be carried out. ● Start engine ● Preselect any PTO speed (540 , 540 E , 1000) ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key PM-Picturemodule PMTAB_Picture
The rear PTO menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
Date
20.07.2006
Version
a
Page
2/3
Calibration code 6034
Capitel
Index
Docu-No.
0000
F
000033
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 6034
F
PM-Picturemodule PMTAB_Picture
Input code 6034 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Preselect any PTO speed (540 , 540 E , 1000) Engage rear PTO Accept with the 'Return' key
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
20.07.2006
Version
a
Page
3/3
Calibration code 6034
Capitel
Index
Docu-No.
0000
F
000033
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 7034
F
Text-module
4. Calibration front PTO clutch PM-Picturemodule PMTAB_Picture
Danger: During the calibration process the front PTO starts to rotate briefly. Through calibration of the front PTO (A), the coupling procedure is adapted to the particular implement: implements that require high power at start-up = fast coupling procedure implements that do not require high power at start-up = slow coupling procedure These values are then used for future coupling procedures Only calibrate with mounted implement
PM-Picturemodule PMTAB_Picture
If different implements are mounted: After approx. 5 to 10 coupling procedures, the A002 - ECU, enhanced control automatically adapts the coupling procedure to the implement
Date
20.07.2006
Version
a
Page
1/3
Calibration code 7034
Capitel
Index
Docu-No.
0000
F
000034
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 7034
F
Text-module
Calibration front PTO clutch PM-Picturemodule PMTAB_Picture
Engage seasonal disconnect: Turn off engine Pull lever (A) forwards Direction of rotation of front PTO = clockwise in direction of travel Note: If the seasonal disconnect can not be engaged (tooth on tooth), turn gearwheels using a screwdriver through opening (B).
Text-module Bullet-List
Attention: the following preparatory steps must be carried out. ● Start engine ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
Date
20.07.2006
Version
a
Page
2/3
Calibration code 7034
Capitel
Index
Docu-No.
0000
F
000034
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 7034
F
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key PM-Picturemodule PMTAB_Picture
The front PTO menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key PM-Picturemodule PMTAB_Picture
Input code 7034 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Engage front PTO Accept with the 'Return' key
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved. Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
20.07.2006
Version
a
Page
3/3
Calibration code 7034
Capitel
Index
Docu-No.
0000
F
000034
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4001
F
Text-module
5. Calibration - drive clutch pedal Text-module Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key
Date
20.07.2006
Version
a
Page
1/3
Calibration code 4001
Capitel
Index
Docu-No.
0000
F
000035
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4001
F
PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4001 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Clutch pedal not actuated Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Clutch pedal actuated Accept with the 'Return' key
Date
20.07.2006
Version
a
Page
2/3
Calibration code 4001
Capitel
Index
Docu-No.
0000
F
000035
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4001
F
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
20.07.2006
Version
a
Page
3/3
Calibration code 4001
Capitel
Index
Docu-No.
0000
F
000035
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4002
F
Text-module
6. Calibration - hand throttle Text-module Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key
Date
20.07.2006
Version
a
Page
1/3
Calibration code 4002
Capitel
Index
Docu-No.
0000
F
000037
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4002
F
PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4002 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Turn hand throttle to position Minimum Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Turn hand throttle to position Maximum Accept with the 'Return' key
Date
20.07.2006
Version
a
Page
2/3
Calibration code 4002
Capitel
Index
Docu-No.
0000
F
000037
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4002
F
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
20.07.2006
Version
a
Page
3/3
Calibration code 4002
Capitel
Index
Docu-No.
0000
F
000037
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4005
F
Text-module
7. Calibration - foot throttle pedal Text-module Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● Start engine ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key
Date
20.07.2006
Version
a
Page
1/3
Calibration code 4005
Capitel
Index
Docu-No.
0000
F
000036
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4005
F
PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4005 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Set engine speed to 850 rpm using foot throttle Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Set maximum speed with the foot throttle pedal Accept with the 'Return' key
Date
20.07.2006
Version
a
Page
2/3
Calibration code 4005
Capitel
Index
Docu-No.
0000
F
000036
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4005
F
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
20.07.2006
Version
a
Page
3/3
Calibration code 4005
Capitel
Index
Docu-No.
0000
F
000036
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4005
F
Text-module
7. Calibration - foot throttle pedal software version 7.58 and higher Bullet-List
Attention: the following preparatory steps must be carried out. ● Hand brake on ● Ignition ON ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key
Date
24.07.2007
Version
a
Page
1/3
Calibration code 4005
Capitel
Index
Docu-No.
0000
F
000045
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4005
F
PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4005 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Push accelerator pedal all the way down to full throttle Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Next pictogram is displayed Set foot throttle pedal to idle position Accept with the 'Return' key
Date
24.07.2007
Version
a
Page
2/3
Calibration code 4005
Capitel
Index
Docu-No.
0000
F
000045
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4005
F
PM-Picturemodule PMTAB_Picture
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved. Note: The settings are only then accepted when the ignition key has been turned to position '0' (wait at least 15 seconds before switching on the ignition again!)
PM-Picturemodule PMTAB_Picture
If incorrect values are found or conditions are not met, ERROR is displayed 4005 = Calibration code FXX = Fault code (refer table)
Text-module
Error message that may occur when calibrating the foot throttle Error message F 21 F24 F 26 F 27 F 28 F 29
Date
24.07.2007
Version
a
Cause / remedy Transmission not in neutral Signal voltage to EST A051 faulty Signal voltage range to EST A051 less than 70% or calibrated the wrong way around Time for a step exceeded Error in saving to EEPROM Idle switch implausible
Page
3/3
Calibration code 4005
Capitel
Index
Docu-No.
0000
F
000045
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Text-module
8. Calibration - transmission ratio characteristic PM-Picturemodule PMTAB_Picture
Apply hand brake
PM-Picturemodule PMTAB_Picture
Shift transmission into idle ● Pull range selector (A) back - transmission is in idle ● Pull range selector (A) forward - transmission is in driving position
Date
21.07.2006
Version
a
Page
1/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
Text-module Bullet-List
● ● ● ● ●
Start engine Tractor is stationary (less than 0.1 km/h) Engine speed 1600 rpm +/-30 (engine speed must not drop below 1400 rpm during calibration) No error messages from speed sensors (B010 , B014 , B015) Clutch pedal not actuated
PM-Picturemodule PMTAB_Picture
Neutral key "N" not on neutral Transmission is positively engaged
Text-module
Date
21.07.2006
Version
a
Page
2/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Bullet-List
●
If error messages are displayed, faults must be accepted individually
PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Accept "Transmission in idle" with the "ESC" key
PM-Picturemodule PMTAB_Picture
Accept 'Transmission in ACTIVE STATIONARY mode' with the 'ESC' key
Date
21.07.2006
Version
a
Page
3/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4007 Press one of keys until desired number is displayed
Accept with the 'Return' key
Date
21.07.2006
Version
a
Page
4/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
Step 1 to
PM-Picturemodule PMTAB_Picture
Step 7 are run through automatically
PM-Picturemodule PMTAB_Picture
If incorrect values are found or conditions are not met, an error message is displayed.
PM-Picturemodule PMTAB_Picture
If calibration proceeds without errors, this symbol is displayed, and new sensor settings are stored. Accept with the 'ESC' key
Date
21.07.2006
Version
a
Page
5/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Text-module
If incorrect values are found or conditions are not met, ERROR is displayed
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved.
Note: The settings are only then accepted when the ignition key has been turned to position '0'.
Date
21.07.2006
Version
a
Page
6/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Text-module
Possible error messages when calibrating the transmission ratio, code 4007 Error message F1 F2
F3 F4 F5
F6 F7
F8
F9
F 10 F 11 / F 12 F 13
F 14 F 15
Date
21.07.2006
Version
a
Cause / remedy Preconditions not met 1. When ignition is switched off, the relay in the A002 - ECU,enhanced control is not released. Upon switching off the ignition, release of relay in A002 - ECU, enhanced control must be audible. 2. Check connections to A009 - actuator unit. A009 - actuator unit does not approach setpoint exactly. Test ease of movement of transmission control, e.g. engage emergency control and test. Transmission ratio has not been adjusted within 8 sec. Test ease of movement of transmission control, e.g. engage emergency control and test. Step 1 = A009 - actuator unit does not find zero point from 0 in forward direction. Step 2 = A009 - actuator unit does not find zero point from 0 in reverse direction. Test connection between A009 - actuator unit and actuator shaft. See error message F 5 Step 2: The zero points of transmission control unit for forward and reverse travel are too far apart, greater than 8°. Test connection between A009 - actuator unit and actuator shaft. Actuator unit. Step 3: Maximum point of transmission ratio forwards not found. Target value min. 157°, max. 186°. Step 4: Maximum point of transmission ratio reverse not found. Target value min. 137°, max. 163°. Test connection between A009 - actuator unit and actuator shaft. Step 3: Actuator shaft is displaced forwards by more than 157°. However, transmission displacement reacts by less than 157°. Step 4: Actuator shaft is displaced in reverse by more than 137°. However, transmission displacement reacts by less than 137°. Test connection between A009 - actuator unit and actuator shaft. Actuator unit. Transmission ratio characteristic curve not logical. For example, forward set, reverse detected. Repeat calibration. Also see error message F 2. Test signal for direction of rotation of B014 - hydrostat sensor (drive accumulator shaft) Step 7 = Check the values in Step 1 to Step 6. ML-transmission ratio not in order. Repeat calibration. Also see error message F 2. Then check hydrostatic power branch if necessary, e.g. via emergency operating mode. 1. Faulty EOL programming (before Step 1) 2. Value stored in A002 - ECU, enhanced control is not logical Remedy: 1. Repeat EOL programming 2. See 1., if necessary, replace A002 - ECU, enhanced control. See F 11 / F 12 Maximum forward and/or reverse transmission ratio is not reached Remedy: Repeat calibration (see also F 2). Then, if necessary, test hydraulic power branch, e.g. by means of Emergency mode.
Page
7/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule
Graphic representation of transmission ratio calibration procedure PMTAB_Picture
Date
21.07.2006
Version
a
Page
8/8
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Text-module
8. Calibration - transmission ratio characteristic PM-Picturemodule PMTAB_Picture
Apply hand brake
PM-Picturemodule PMTAB_Picture
Shift transmission into idle ● Pull range selector (A) back - transmission is in idle ● Pull range selector (A) forward - transmission is in driving position
Date
21.07.2006
Version
a
Page
1/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
Text-module Bullet-List
● ● ● ● ●
Start engine Tractor is stationary (less than 0.1 km/h) Engine speed 1600 rpm +/-30 (engine speed must not drop below 1400 rpm during calibration) No error messages from speed sensors (B010 , B014 , B015) Clutch pedal not actuated
PM-Picturemodule PMTAB_Picture
Neutral key 'N' not on neutral Transmission is positively engaged
Text-module
Date
21.07.2006
Version
a
Page
2/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Bullet-List
●
If error messages are displayed, faults must be accepted individually
PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Accept "Transmission in idle" with the "ESC" key
PM-Picturemodule PMTAB_Picture
Accept 'Transmission in ACTIVE STATIONARY mode' with the 'ESC' key
Date
21.07.2006
Version
a
Page
3/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4007 Press one of keys until desired number is displayed
Accept with the 'Return' key
Date
21.07.2006
Version
a
Page
4/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
Step 1 to
PM-Picturemodule PMTAB_Picture
Step 7 are run through automatically
PM-Picturemodule PMTAB_Picture
If incorrect values are found or conditions are not met, an error message is displayed.
PM-Picturemodule PMTAB_Picture
If calibration proceeds without errors, this symbol is displayed, and new sensor settings are stored. Accept with the 'ESC' key
Date
21.07.2006
Version
a
Page
5/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule PMTAB_Picture
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved. Note: The settings are only then accepted when the ignition key has been turned to position '0' (wait at least 15 seconds before switching on the ignition again!)
PM-Picturemodule PMTAB_Picture
If incorrect values are found or conditions are not met, ERROR is displayed If erroneous values are detected or conditions are not met, fault code F1 ... F15 appears
Text-module
Date
21.07.2006
Version
a
Page
6/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Possible error messages when calibrating the transmission ratio, code 4007 Error message F1 F2
F3 F4 F5
F6 F7
F8
F9
F 10 F 11 / F 12 F 13
F 14 F 15
Cause / remedy Preconditions not met 1. When ignition is switched off, the relay in the A002 - ECU,enhanced control is not released. Upon switching off the ignition, release of relay in A002 - ECU, enhanced control must be audible. 2. Check connections to A009 - actuator unit. A009 - actuator unit does not approach setpoint exactly. Test ease of movement of transmission control, e.g. engage emergency control and test. Transmission ratio has not been adjusted within 8 sec. Test ease of movement of transmission control, e.g. engage emergency control and test. Step 1 = A009 - actuator unit does not find zero point from 0 in forward direction. Step 2 = A009 - actuator unit does not find zero point from 0 in reverse direction. Test connection between A009 - actuator unit and actuator shaft. See error message F 5 Step 2: The zero points of transmission control unit for forward and reverse travel are too far apart, greater than 8°. Test connection between A009 - actuator unit and actuator shaft. Actuator unit. Step 3: Maximum point of transmission ratio forwards not found. Target value min. 157°, max. 186°. Step 4: Maximum point of transmission ratio reverse not found. Target value min. 137°, max. 163°. Test connection between A009 - actuator unit and actuator shaft. Step 3: Actuator shaft is displaced forwards by more than 157°. However, transmission displacement reacts by less than 157°. Step 4: Actuator shaft is displaced in reverse by more than 137°. However, transmission displacement reacts by less than 137°. Test connection between A009 - actuator unit and actuator shaft. Actuator unit. Transmission ratio characteristic curve not logical. For example, forward set, reverse detected. Repeat calibration. Also see error message F 2. Test signal for direction of rotation of B014 - hydrostat sensor (drive accumulator shaft) Step 7 = Check the values in Step 1 to Step 6. ML-transmission ratio not in order. Repeat calibration. Also see error message F 2. Then check hydrostatic power branch if necessary, e.g. via emergency operating mode. 1. Faulty EOL programming (before Step 1) 2. Value stored in A002 - ECU, enhanced control is not logical Remedy: 1. Repeat EOL programming 2. See 1., if necessary, replace A002 - ECU, enhanced control. See F 11 / F 12 Maximum forward and/or reverse transmission ratio is not reached Remedy: Repeat calibration (see also F 2). Then, if necessary, test hydraulic power branch, e.g. by means of Emergency mode.
Text-module
Date
21.07.2006
Version
a
Page
7/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Fault codes are output starting with end-of-line program (EOL) 7.60 (fall 2007) PM-Picturemodule PMTAB_Picture
If incorrect values are found or conditions are not met, ERROR is displayed 4007 = Calibration code FXX = Fault code
Text-module
Possible error messages when calibrating the transmission ratio, code 4007 Error message F02 F03 F04 F05
F06 F07
F08
F09
F10 F11/12 F 13
Date
21.07.2006
Version
a
Cause / remedy A009 - actuator reports an error. Common source of error: A "key reset (ignition OFF/ON)" was not performed after calibration was aborted due to error A009 - actuator does not go to the target value exactly. Check that the transmission control moves easily, e.g. engage emergency control and test. Transmission ratio does not change within 8 sec. Check that the transmission control moves easily. e.g. engage emergency control and test. Step 1 = A009 - actuator unit does not find zero point from 0 in forward direction. Step 2 = A009 - actuator unit does not find zero point from 0 in reverse direction. Test connection between A009 - actuator unit and actuator shaft. If error message appears, see F05 Step 2: The zero points of transmission control unit for forward and reverse travel are too far apart, greater than 8°. Test connection between A009 - actuator unit and actuator shaft. Actuator unit. Step 3: Maximum point of transmission ratio forwards not found. Target value min. 155°, max. 187°. Step 4: Maximum point of transmission ratio reverse not found. Target value min. 136°, max. 165°. Test connection between A009 - actuator unit and actuator shaft. Step 3: Actuator shaft is displaced forwards by more than 155°. However, transmission displacement reacts by less than 155°. Step 4: Actuator shaft is displaced in reverse by more than 135°. However, transmission displacement reacts by less than 135°. Test connection between A009 - actuator unit and actuator shaft. Actuator unit. Transmission ratio characteristic curve not logical. For example, forward set, reverse detected. Repeat calibration. See also error message F02. Test signal for direction of rotation from B014 - sensor hydrostat (accumulator shaft) Step 7 = Check the values in Step 1 to Step 6. ML-transmission ratio not in order. Repeat calibration. See also error message F02. Then, if necessary, test hydrostatic power branch, e.g. by means of Emergency mode. 1. Faulty EOL programming (before Step 1) 2. Value stored in A002 - ECU, enhanced control is not logical Remedy: 1. Repeat EOL programming 2. See 1., if necessary, replace A002 - ECU, enhanced control.
Page
8/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
Possible error messages when calibrating the transmission ratio, code 4007 (Forts.) Error message F14 F15
Cause / remedy See F 11 / F 12 Maximum forward and/or reverse transmission ratio is not reached Remedy: Repeat calibration (see also F02). Then, if necessary, test hydraulic power branch, e.g. by means of Emergency mode. User cancelled with ESC Speed greater than 0.1 km/h Engine speed less than 1400 rpm Hand brake not applied Speed signal from B015 - sensor, bevel pinion faulty Speed signal B014 - sensor, hydrostat accumulator shaft faulty Speed signal from B010 - sensor, engine speed faulty Clutch is depressed Range control I/II is not in idle - Range control in idle (is normal after calibrating range selector (Code 4003)) - If necessary, shift the transmission into idle with the emergency control
F50 F51 F52 F53 F54 F55 F56 F57 F63
Date
21.07.2006
Version
a
Page
9/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4007
F
PM-Picturemodule
Graphic representation of transmission ratio calibration procedure PMTAB_Picture
Date
21.07.2006
Version
a
Page
10/10
Calibration code 4007
Capitel
Index
Docu-No.
0000
F
000039
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4009
F
Text-module
9. Calibration - turboclutch function Text-module Bullet-List
Attention: the following preparatory steps must be carried out. ● Pull hand brake tight. Careful, the tractor may start moving during calibration ● Start engine ● Tractor is stationary (less than 0.1 km/h) ● Engine speed 1100 +/- 40 rpm ( engine speed may drop during calibration) ● Transmission operating range selected ● Transmission oil temperature approx. 40°C ● If error messages are displayed, faults must be accepted individually PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the 'ESC' key
PM-Picturemodule PMTAB_Picture
Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the 'Return' key
Date
21.07.2006
Version
a
Page
1/4
Calibration code 4009
Capitel
Index
Docu-No.
0000
F
000038
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4009
F
PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
Input code 4009 Press one of keys until desired number is displayed
Accept with the 'Return' key
PM-Picturemodule PMTAB_Picture
From this point on, the calibration process runs automatically
PM-Picturemodule PMTAB_Picture
Date
21.07.2006
Version
a
Page
2/4
Calibration code 4009
Capitel
Index
Docu-No.
0000
F
000038
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4009
F
PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
If calibration proceeds without errors, O.K. is displayed and the new sensor settings are saved. Note: The settings are only then accepted when the ignition key has been turned to position '0' (wait at least 15 seconds before switching on the ignition again!)
Date
21.07.2006
Version
a
Page
3/4
Calibration code 4009
Capitel
Index
Docu-No.
0000
F
000038
Setting and Calibration Fendt 300 Vario
Tractor / General system Calibration code 4009
F
PM-Picturemodule PMTAB_Picture
If incorrect values are found or conditions are not met, ERROR is displayed 4009 = Calibration code FXX = Fault code (refer table) Note: The fault code is displayed starting with end-of-line program (EOL) 7.60 (Fall 2007)
Text-module
Fault code F01 F02 F03 F04 F05
Cause User cancelled calibration with ESC Calibration in emergency mode not possible Error when saving the calibrated value Speed greater than 0.1 km/h Engine speed too low when starting calibration, target engine speed = 1100 +/- 40 rpm Engine speed too low during calibration, target engine speed = 1100 +/- 400 rpm B010 - sensor, engine speed faulty Operating range II is not selected B015 - Sensor, range detection faulty Transmission is not in neutral Neutral button faulty (A036 - control panel) Clutch depressed B017 - sensor, clutch pedal faulty Transmission pressure too high (above 100 bar) when starting calibration Transmission pressure too high (above 200 bar) during calibration B008 - sensor, high pressure 1 faulty S080 - switch, hand brake faulty Hand brake not applied Fault in A009 - actuator Fault in Y004 - solenoid valve, turboclutch / transmission neutral Plausibility error: power consumption on Y004 - solenoid valve, turboclutch / transmission neutral to transmission high pressure Fault in transmission ratio Plausibility error: power consumption on Y004 - solenoid valve, turboclutch/transmission neutral e.g. short circuit am Y004 - solenoid valve
F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23
Date
21.07.2006
Version
a
Page
4/4
Calibration code 4009
Capitel
Index
Docu-No.
0000
F
000038
Fendt 300 Vario
Date
a
Version
1/6
Page
PM-Picturemodule PMTAB_Picture
07.12.05
General
Capitel
A
Index
000008
Docu-No.
A
1005
Transmission / transmission control unit Functional schematic of transmission ML 75
Functional schematic of transmission ML 75
Fendt 300 Vario
Date
a
Version
2/6
Page
PM-Picturemodule PMTAB_Picture
07.12.05
General
Capitel
A
Index
000008
Docu-No.
A
1005
Transmission / transmission control unit Functional schematic of transmission ML 75
Functional schematic of transmission ML 75
Fendt 300 Vario
Date
a
Version
3/6
Page
PM-Picturemodule PMTAB_Picture
07.12.05
General
Capitel
A
Index
000008
Docu-No.
A
1005
Transmission / transmission control unit Functional schematic of transmission ML 75
Functional schematic of transmission ML 75
Fendt 300 Vario
Date
a
Version
4/6
Page
PM-Picturemodule PMTAB_Picture
07.12.05
General
Capitel
A
Index
000008
Docu-No.
A
1005
Transmission / transmission control unit Functional schematic of transmission ML 75
Functional schematic of transmission ML 75
Fendt 300 Vario
Date
a
Version
5/6
Page
PM-Picturemodule PMTAB_Picture
07.12.05
General
Capitel
A
Index
000008
Docu-No.
A
1005
Transmission / transmission control unit Functional schematic of transmission ML 75
Functional schematic of transmission ML 75
Fendt 300 Vario
Date
a
Version
6/6
Page
PM-Picturemodule PMTAB_Picture
07.12.05
General
Capitel
A
Index
000008
Docu-No.
A
1005
Transmission / transmission control unit Functional schematic of transmission ML 75
Functional schematic of transmission ML 75
General Fendt 300 Vario
Transmission / transmission control unit Transmission - Emergency operating mode
A
Text-module
If the transmission ratio setting monitored by the electronic system can no longer be executed due to actual or indicated faults, an auxiliary lever allows mechanical control of transmission ratio. Note: Transmission - emergency operating mode can only be started if: Clutch pedal is pressed down fully B017 - sensor, clutch pedal fault-free S074 - switch, transmission neutral / starter lockout fault-free B010 - sensor, engine speed fault-free Y004 - solenoid valve, clutch / turboclutch fault-free If the emergency operating mode can not be activated: Observe towing instructions! Note: If there are no faults, the transmission - emergency operation mode can not be activated
Maximum travel speed Forward = 44 km/h Reverse = 20 km/h Text-module
In transmission - emergency operating mode, engine speed is limited B015 - sensor, bevel pinion is fault-free (A002 - ECU, enhanced control detects a speed) Speed less than approx. 44 km/h = No engine speed limitation Speed greater than approx. 44 km/h = Engine speed limited to approx. 1600 rpm PM-Picturemodule PMTAB_Picture
A warning appears on the A007 - instrument cluster if engine speed has been limited for driving.
T ext-module
B015 - sensor, bevel pinion faulty (A002 - ECU, enhanced control does not detect a speed) The engine speed is limited to approx. 1600 rpm when transmission - emergency operating mode is activated
Date
15.12.05
Version
a
Page
1/4
Transmission - Emergency operating mode
Capitel
Index
Docu-No.
1005
A
000009
General Fendt 300 Vario
Transmission / transmission control unit Transmission - Emergency operating mode
A
Text-module
Activating transmission emergency operating mode PM-Picturemodule PMTAB_Picture
Accept warning and fault messages that are displayed on A007 - instrument cluster with the "ESC" key
PM-Picturemodule PMTAB_Picture
Press clutch pedal down fully.
Caution: The clutch pedal must be engaged carefully, since a ratio or a travel direction may be preselected
PM-Picturemodule PMTAB_Picture
Activating emergency mode Press key, the first main menu appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press key, the second main menu level appears on the multiple display
PM-Picturemodule PMTAB_Picture
The second main menu level appears on the multiple display Press either of the keys repeatedly until symbol (A) flashes
Press the "Return" key
Date
15.12.05
Version
a
Page
2/4
Transmission - Emergency operating mode
Capitel
Index
Docu-No.
1005
A
000009
General Fendt 300 Vario
Transmission / transmission control unit Transmission - Emergency operating mode
A
PM-Picturemodule PMTAB_Picture
The transmission menu level appears on the multiple display. Press either of the keys repeatedly until symbol (A) flashes
Press the "Return" key PM-Picturemodule PMTAB_Picture
Symbol (B) is now shown on the multiple display The tractor is now in emergency operation mode When using emergency operation mode, travel direction indicators are no longer active. PM-Picturemodule PMTAB_Picture
If emergency operation is not possible, symbol (B) appears Note: Observe towing instructions!
PM-Picturemodule PMTAB_Picture
Remove the cover in the cab floor Connect auxiliary lever (A) to transmission control Note: Auxiliary lever is included as standard equipment Setting transmission ratio mechanically Warning: When setting the ratio, only the auxiliary lever supplied may be used because otherwise the coupling in the adjustment unit may twist (max. perm. torque = 10 Nm) Carefully engage clutch pedal. The tractor starts moving into the last selected direction of travel and accelerates up to the selected transmission ratio.
Date
15.12.05
Version
a
Page
3/4
Transmission - Emergency operating mode
Capitel
Index
Docu-No.
1005
A
000009
General Fendt 300 Vario
Transmission / transmission control unit Transmission - Emergency operating mode
PM-Picturemodule PMTAB_Picture
A
For forward travel to the left = the tractor accelerates to the right = the tractor slows down For reverse travel to the left = the tractor slows down to the right = the tractor accelerates
PM-Picturemodule PMTAB_Picture
Terminating emergency mode Stop the tractor Terminate emergency operating mode by turning ignition OFF/ON (key reset)
Text-module
Towing instructions PM-Picturemodule PMTAB_Picture
● ●
Range selector (A) back - transmission in idle Range selector (A) forward - transmission is driving position
PM-Picturemodule PMTAB_Picture
Mechanical idle position is displayed in the multiple display The tractor can now be towed: Maximum towing speed 10 km/h. Maximum towing distance 8 km. Danger: When the engine is not running: Reduced braking effect (brake booster does not function) Higher steering forces (hydraulic pump does not function) Text-module
After finishing towing, push the lever forward to engage the driving mode
Date
15.12.05
Version
a
Page
4/4
Transmission - Emergency operating mode
Capitel
Index
Docu-No.
1005
A
000009
General Fendt 300 Vario
Transmission / transmission control unit Transmission control unit functional sequence
A
Text-module
Transmission type ML 75 M L 75
= Marschall, designer of this development = Output branching ('Leistungsverzweigung'), mechanical and hydrostatic power transmission = Vario transmission - installation size
Text-module
ML 75 transmission The ML 75 transmission is a continuously variable transmission for forward and reverse travel. Power transmission can be hydrostatic or mechanical, or hydrostatic and mechanical. Basically this means: Slow forward travel = hydrostatic power transmission high / mechanical low Fast forward travel = hydrostatic power transmission low / mechanical high For a detailed explanation, see transmission function plan Text-module
Hydrostatic power branch The ML transmission unit is flexibly mounted in the transmission housing. The transmission housing is also the oil tank for the hydrostatic drive. Oil fill: STOU oil, viscosity SAE 10W-40 or 15W-40 Initial fill: approx. 35 l Refill: approx. 30 l, e.g. at an oil change Functional sequence, see transmission hydraulic circuit diagram The servo pump draws in oil through the intake filter. The temperature sensor (B009) monitors the temperature of the transmission oil Flow through the oil cooler is temperature-dependent. This means that if the transmission oil is cold, little oil flows through the oil cooler, while most flows via the bypass valve. The bypass valve opens when the pressure differential exceeds approx. 3.5 bar. The transmission oil temperature is monitored by the temperature sensor. The servo pump generates the system pressure for the ML control valves and enhanced control valves. The system pressure of approx. 18 bar is restricted by the pressure relief valve and restrictor orifice. Text-module
The system uses two different pressures. 1. System pressure for the ML transmission control unit and the enhanced control pressure for the rear PTO clutch, rear PTO shaft control and differential locks. Enhanced control pressure approx. 18 bar (see Chapter 1005 Reg. E - Measuring enhanced control pressure 2. High pressure in ML-transmission approx. 550 + 15 bar. (see Chapter 1005 Reg. E - A009 Measuring transmission pressure) ETNum-list
Contamination of the pressure filter is monitored by a pressure switch (S017) as a function of the transmission oil temperature. If the transmission oil temperature is below 50°C, filter contamination is not monitored. Two check valves (2V1 and 2V2) alternately feed cooled transmission oil into the high pressure circuit. Hot transmission oil is discharged from the high pressure circuit via the purge valve (2V5). In the high pressure circuit are: a variable-displacement pump (2P1) and a variable-displacement motor (2A1), two check valves (2V1 and 2V2), two servo-assisted high pressure relief valves (2V3 and 2V4), a purge valve (2V5), a clutch/turboclutch pressure relief valve (4V4), a high pressure safety valve (4V7) and a test connection (PH) The variable-displacement cylinders (3A1 and 3A2) on the variable-displacement pump and motor are actuated by two 4/3-directional control valves (3V1 and 3V2). Date
26.07.2006
Version
a
Page
1/4
Transmission control unit functional sequence
Capitel
Index
Docu-No.
1005
A
000010
General Fendt 300 Vario
Transmission / transmission control unit Transmission control unit functional sequence
A
The 4/3-directional control valves (3V1 and 3V2) are mechanically actuated by the actuator shaft (3Z1). The actuator shaft (3Z1) is rotated as required by the actuator unit (A009), thereby setting the correct quantity of oil to be supplied or consumed. The variable-displacement pump (2P1) and variable-displacement motor (2A1) swing accordingly. In the emergency mode switch position, the actuator shaft (3Z1) is actuated manually from the cab. Further details on actuator unit (A009) (see Chapter 9000 Reg. E - A009 - actuator unit) In Emergency mode the transmission is automatically locked at approx. 30 km/h after the engine has been started. If the clutch pedal, hand brake or neutral switch is operated, the high pressure circuit is depressurised by means of two high pressure relief valves (2V3 and 2V4). The clutch and turboclutch functions are controlled by the pressure relief valve (4V4), (see Chapter 9000 Reg. E - Y004 - solenoid valve clutch/turboclutch) Important note on filling the ML 75 transmission with oil: During normal maintenance work, e.g. for a transmission oil change, the transmission oil should be added as in a normal change-gear transmission If there is no oil in the high pressure circuit, the transmission must be filled from an external pressurised filling unit. During filling, the gear oil is additionally filtered through connection PU (measuring point M5). If the oil pressure filling is not performed, the variable-displacement pump (2P1) and variable-displacement motor (2A1) may become damaged as a result of dry running. Electrical / electronic control The CAN bus is a data line and connects various components (also called users) with each other. If a large amount of data is transmitted, the voltage in the CAN-bus (+ and - wires) rises. In the Vario 300, data is transferred via two CAN buses K-bus = enhanced control bus G-bus = Transmission bus The voltage can be checked at the CAN-bus sockets: K and G bus, see Chapter 9000 Reg. E - CAN BUS) The actuator unit (A009) controls the actuator shaft, thereby changing the transmission ratio in the ML transmission. Actuator unit, see picture 2/73a. The actuator unit (A009) comprises: Text-module
1. Drive for Emergency mode (required in case of failure of the electronic control system) 2. Clutch for the drive 3. Incremental encoder which is a position sensor with digital resolution emitting 8000 pulses per revolution 4. Planetary gear i = 192 : 1 (electric motor to actuator shaft) 5. 12 V DC electric motor, 0.4 to 7 amps, actuator unit (A009) no-load speed of 4500 rpm 6. Slip clutch 2.5 to 3.5 Nm, less than 5 Nm at key-operated actuator of emergency control ETNum-list Text-module
Once the ignition is on, the actuator unit (A009) locates the reference point (approximate neutral point between forward and reverse travel). When the engine has started, the actuator unit (A009) locates the reference point (exact neutral point between forward and reverse travel). (see Chapter 9000 Reg. E - A009 - actuator unit) Load limit control (restricting the reduction in engine speed or adaptation to the engine output) Example: the engine speed is reduced when a load is applied. The electronics change the transmission ratio towards slow so that the engine speed is not reduced too far.
Date
26.07.2006
Version
a
Page
2/4
Transmission control unit functional sequence
Capitel
Index
Docu-No.
1005
A
000010
General Fendt 300 Vario
Transmission / transmission control unit Transmission control unit functional sequence
A
Load limit control is always engaged once the engine is started. However, the reduction in engine speed can be adjusted from 0 to 30% (see Operating Manual). The standard setting for the load limit control is 14%. Load limit control functions: The electronics detect the setpoint engine speed from the position of the accelerator pedal by means of the analogue position sensor (potentiometer) on the accelerator. Control - setpoint transmission ratio has been reached. The tractor is put under load, and the engine speed drops. The load limit control only changes the transmission ratio towards slow. The load limit control is engaged at: reduction in engine speed of over 180 rpm + set value. Text-module
Example: Engine speed according to accelerator pedal position Maximum output control setting 10% = Calculation: 2000 rpm - 180 rpm - 200 rpm =
2000 rpm 200 rpm 1620 rpm
Text-module
This means that the load limt control changes the transmission ratio towards "Slow" from 1620 rpm. Theoretically the load limit control changes the transmission ratio when under load until the travel speed reaches 0. Note: Since the load limit control only changes the transmission ratio towards slow, it is beneficial to switch on cruise control. If the engine speed rises again with cruise control switched on, the transmission ratio is changed towards fast again, up to the stored speed at a maximum. Load limit control + cruise control can be slowed down or accelerated using the acceleration key on the speed control lever. Text-module
Sensors Hall sensor engine (B010) measures engine speed. If the Hall sensor fails, it is only possible to continue in emergency operating mode. Hall sensors drive accumulator shaft (B014) and bevel pinion (B015) measure rotational speed and detect the direction of rotation. The engine speed rotary position sensor (B018) informs the electronic system about the position of the accelerator pedal and compares it with the engine speed (B010). This rotary position sensor is required for load limit control The f oot throttle position sensor (B055) monitors clutch pedal travel electronically. Before the clutch is engaged, the transmission ratio is reduced. The discharge temperature sensor (B009) monitors the temperature of the transmission oil. Temperatures above 110°C are stored under fault code 4.1.53. Text-module
a) The tractor is stationary. 1. The engine is running. 2. The neutral switch has been operated, LED N in the armrest is illuminated or the clutch pedal has been actuated (which opens the high pressure valves). 3. The tractor can drive at a maximum speed of 2.5 km/h.
Date
26.07.2006
Version
a
Page
3/4
Transmission control unit functional sequence
Capitel
Index
Docu-No.
1005
A
000010
General Fendt 300 Vario
Transmission / transmission control unit Transmission control unit functional sequence
A
ETNum-list Text-module
b) Tractor moving 1. Speed above 5 km/h 2. The neutral switch has been operated, LED N in the armrest is off (which closes the high pressure valves). It is also possible to switch modes with the clutch pedal depressed. ETNum-list Text-module
The clutch / turboclutch valve solenoid (Y004) controls turboclutch operation. The high pressure valves (2V3 and 2V4) open as a function of the engine speed. The pressure switch (S017) monitors clogging of the pressure filter on the ML transmission. Hand brake switch (S015) , when the hand brake is on, the two high pressure valves are opened both F/R lamps (A007) flash. The transmission is switched to neutral.
Date
26.07.2006
Version
a
Page
4/4
Transmission control unit functional sequence
Capitel
Index
Docu-No.
1005
A
000010
Documents and Diagrams Fendt 300 Vario
Transmission / transmission control unit Transmission hydraulic system - Legend
C Documents and Diagrams
Transmission / transmission control unit
Transmission hydraulic system - Legend
Transmission hydraulic system - Legend
Date
28.07.2006
Version
a
Page
1/6
Transmission hydraulic system - Legend
Capitel
Index
Docu-No.
1005
C
000011
1
2
3
4
5
6
7
8
FZW
7A1
HZW
HA
5Z3
6A1
F
5A1
DSH
(WZW) 750
5Z2
540
1000
6A2
6A3
6A6
6A5
F
5A2
M21 7V1
6V1
6V2
6V3
6V4
6V5
6V6
7
5
E
6 I
ø8x0.75
s
II
M11
ø8x0.75
I
III
M12
IV
M13
V M15
M14
E
VI M16
ø12 ø10x1
ø12
4S1
5Z1
4Z1
I
4S2
p
M9
M24
PH
I
M22
T 4V5
D
p
T 4V4
D
p=540bar
4 ø10x1
3Z2
1Z4
ø8x2
ø8x2
3Z1
M M6 C
ø6
P
C
SM 3V1
M2 1V6
1Z5
3V2
p=18bar
1S2
ø15x1.5
ø3
ø3
ø3
ø3
p=5bar
p =7bar
1V1 p=3.5bar
3A1
3A2
3
1Z3 1V2
¼10 =75
1V3
(10›m abs)
Schaltplan nach ISO 1219 Bauteilbezeichnung typuebergreifend.
ø15x1.5 unter Last lastlos
32 l/min 37 l/min
p=6.5bar
M1
1Z2
p=45bar
p=6.5bar
1V4
KV
2V4
1V5
1
p=6.5bar
B
ES
AS T
M3
R
M4
p=7bar ø1
2V5
PU
38 l/min
(Kanal unten)
2V1
M5
B
6A4
p=0- 540bar
U 1P1
1S1
p=0- 540bar
2V6
14ccm/U
2P1 p= 0.25bar
100›m
2V2
2A1
ø1
67ccm/U
233ccm/U
2V3
V
(Kanal oben)
AR
2
1Z1
Transmission hydraulics ø10
Service-Training Dokumentation 1
2
3
4
5
05/2006
FENDT 300 Vario COM III
ø12.7
A
Documents and Diagrams Fendt 300 Vario
Transmission / transmission control unit Transmission hydraulic system - Legend
Shift circuits: 1 Valve block, feed/lubrication 2 Main circuit 3 Displacement 4 Valve block clutch function 5 Brake and rear axle 6 Valve unit, rear axle 7 Front PTO Pumps: 1P1 Servo pump 2P1 Displacement pump Drives: 2A1 Hydro motor 3A1 Variable-displacement cylinder, displacement pump 3A2 Variable-displacement cylinder, hydro motor 5A1 Brake cylinder, right
C
Valves: 1V1 1V2 1V3 1V4 1V5 1V6 2V1 2V2 2V3 2V4 2V5 2V6 3V1
Radiator bypass valve Pressure relief valve, discharge Pressure relief valve, feed Pressure relief valve, lubrication Pressure relief valve, servo pump Pressure relief valve, servocircuit Feed valve, forward Feed valve reverse High pressure relief valve forwards High pressure relief valve reverse Purge valve Shuttle valve Displacement pump governor
3V2
Hydro motor governor
Y004 Pressure relief valve clutch/turboclutch 5A2 Brake cylinder, left 4V7 High pressure safety valve 6A1 Clutch, rear PTO 6V1 Y008 Pressure-relief valve, PTO 6A2 Selector cylinder, PTO 540 6V2 Y026 PTO 540 solenoid valve 6A3 Selector cylinder, PTO 750 "540 E" 6V3 Y027 PTO 750 "540 E" solenoid valve 6A4 4WD clutch 6V4 Y009 4WD clutch solenoid valve 6A5 Differential lock, rear axle 6V5 Y010 Diff. lock solenoid valve 6A6 Selector cylinder, PTO 1000 6V6 Y028 PTO 1000 solenoid valve 7A1 Clutch, front PTO 7V1 Y011 Pressure-relief valve, front PTO Buzzers: Measuring points: 1S1 B009 Temperature sensor, transmission M1 Radiator feed (KV) oil 1S2 S017 Pressure switch, filter contamina- M2 Lubrication pressure (SM) tion 4S1 B008 High pressure sensor M3 Discharge (AS) 4S2 High pressure sensor (push detec- M4 Feed pressure (ES) tion) Other components M5 Servo pump (PU) pressure 1Z1 Intake filter with bypass M6 Transmission system pressure (P) 1Z2 Pressure filter with bypass M9 High pressure (PH) 1Z3 Transmission oil cooler M11 Pressure, PTO clutch 1Z4 Transmission lubrication M12 Shifting pressure, PTO 540 1Z5 Heat exchanger hydraulic oil M13 Shifting pressure PTO 750 "540 E" and ground PTO 3Z1 Actuator shaft M14 Pressure, 4WD clutch 3Z2 A009 Actuator unit M15 Pressure, differential lock 4Z1 Clutch pedal with electr. master cy- M16 Shifting pressure, PTO 1000 linder 5Z1 Brake pedals with master brake cy- M21 Pressure, front PTO clutch linder 5Z2 Lubrication, rear PTO shaft M22 Clutch valve/turboclutch valve leakage 5Z3 Lubrication, diff. and axle drive M24 Oil leakage high pressure safety valve
Date
28.07.2006
Version
a
4V4
Page
3/6
Transmission hydraulic system - Legend
Capitel
Index
Docu-No.
1005
C
000011
Documents and Diagrams Fendt 300 Vario
Transmission / transmission control unit Transmission hydraulic system - Legend
C
PM-Picturemodule
Valve block, feed/lubrication PMTAB_Picture
PM-Picturemodule PMTAB_Picture
Date
28.07.2006
Version
a
Page
4/6
Transmission hydraulic system - Legend
Capitel
Index
Docu-No.
1005
C
000011
Documents and Diagrams Fendt 300 Vario
Transmission / transmission control unit Transmission hydraulic system - Legend
C
PM-Picturemodule
Valve block clutch/turboclutch PMTAB_Picture
PM-Picturemodule
Version "A" PMTAB_Picture
PM-Picturemodule
Version "B" PMTAB_Picture
Text-module
From 336/ /1247, 337/ /1325, 338/ / 1208, 339/ /1784 Date
28.07.2006
Version
a
Page
5/6
Transmission hydraulic system - Legend
Capitel
Index
Docu-No.
1005
C
000011
Documents and Diagrams Fendt 300 Vario
Transmission / transmission control unit Transmission hydraulic system - Legend
C
PM-Picturemodule
Valve block, enhanced control hydraulics (rear axle) PMTAB_Picture
PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
Date
28.07.2006
Version
a
Page
6/6
Transmission hydraulic system - Legend
Capitel
Index
Docu-No.
1005
C
000011
Testing Fendt 300 Vario
Transmission / transmission control unit Transmission pressure measurement
E
Text-module
For complaints on Vario tractors that indicate faults in the transmission or are claimed under the general complaint "power", proceed as follows. It must be discerned if the power deficiency is from the engine or the transmission. Text-module
1. Engine power deficiency For engine power deficiency, a power measurement at the PTO must be performed by dropping engine speed from rated speed to 1600 rpm in 50 rpm steps. We recommend engine brakes that allow PC-supported evaluations. They allow exact determination of power and torque curves. Text-module
2. Traction drive power deficiency (transmission) For all complaints that indicate possible causes in the transmission, hydraulic measurement of the transmission must be performed before starting repairs. Record the results in the measurement report "Transmission Pressure Measurement (fax form)". The same measurement report is repeated after the repair for monitoring purposes. Text-module
High pressure monitoring also possible with A007 - instrument cluster. See Chapter 0000 Reg. A Text-module
Important: Observe for all transmission pressure measurements: - jack up all 4 wheels of the tractor! - engage 4WD - transmission oil temperature 35-45°C
PM-Picturemodule PMTAB_Picture
Date
21.07.2006
Version
a
Page
1/2
Transmission pressure measurement
Capitel
Index
Docu-No.
1005
E
000008
Testing Fendt 300 Vario
Transmission / transmission control unit Transmission pressure measurement (fax form)
E
Text-module
I. Pressure supply measurement Workshop
Measuring point PU
Engine speed rpm 800 1200 1600 2000
Chassis no.
Target value / Actual value / bar bar
Operating hours
Remarks
18 + 2 -0.5 18.5 + 3 21 + 4 23 + 5
P
800 1200 1600 2000
18 + 2 -0.5 18 + 3 20 + 4 22 + 5
ES
800 1200 1600 2000
16.5 ± 2 19 ± 2 21 ± 2 24 ± 2.5
AS
800 1200 1600 2000
9.5 ± 2 11.5 ± 2 13.5 ± 2 16 ± 2.5
SM
800 1200 1600 2000
1.5 ± 0.3 2.5 ± 0.4 3.5 ± 0.5 5.1 ± 0.7
Text-module
II. High pressure measurement Measure pressure in both directions of travel, forward and reverse , with hand brake pulled tight and foot brake actuated Measuring duration max. 5 sec. Measuring point PH f/r P ES AS SM
Engine speed rpm 1600
Target value / Actual value / bar bar PV 540 ± 20 18 + 3 16 ± 2 12.5 ± 2 2.5 ± 0.5
Remarks *
* Pressures are not attained, AS and ES pressures are in order: check clutch/turboclutch valve and high pressure safety valve - see Chapter 1005 Reg. E
Date
21.07.2006
Version
a
Page
2/2
Transmission pressure measurement (fax form)
Capitel
Index
Docu-No.
1005
E
000008
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
Text-module
If the max. high pressure is not reached during a high pressure measurement, the cause may lie in the Vario transmission unit or outside this in the valve block. To aid your decision as to whether the Vario transmission unit has to be removed, the valve block (transmission control unit) should first be checked for tightness against leaks. The high pressure build-up in the valve block depends on the tightness against leaks of the pressure relief valve Bullet-List
● ●
Clutch/turboclutch (4V4 / Y004) High pressure safety valve (4V7)
pressure-relief valves. Text-module
The clutch/turboclutch valve is closed, therefore high pressure build-up is possible under the following conditions: Bullet-List
● ●
Engine speed above 1400 rpm (PWM signal supplied) High pressure build-up is only possible if the clutch pedal is not actuated .
PM-Picturemodule PMTAB_Picture
Text-module
The tightness of the pressure relief valve 4V4 and the high pressure safety valve 4V7 against leaks can be tested through connections T: M22 and M24 . PM-Picturemodule PMTAB_Picture
Date
26.07.2006
Version
a
Page
1/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
PM-Picturemodule PMTAB_Picture
Right on transmission housing
Text-module
Checking high pressure circuit in valve block Following preliminary work must be carried out:
Danger: Prop tractor with 4 trestles, taking appropriate safety precautions (high pressure measurement). Bullet-List
● ● ●
Remove right rear wheel and metal panels. Remove screw plug at T connection . Connect pressure gauge greater than 550 bar to measuring connection PH .
Text-module
Test sequence: 1. Start engine. Text-module
2. Pull hand brake tight and press foot brake 3. Attach auxiliary lever (A) and run transmission against high pressure. 4. Engine speed above 1400 rpm (PWM signal energised) Text-module
Important: The clutch pedal must be calibrated before testing the clutch/turboclutch valve (4V4)! See Chapter 0000 Reg. F
Date
26.07.2006
Version
a
Page
2/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
Text-module
Testing clutch/turboclutch valve (4V4): PH 250 bar 250 bar
Connection T Possible cause of fault Oil flows out of connection T M22 Leak in clutch/turboclutch valve (4V4) (replace) No oil flows out of connection T M22 Test high pressure safety valve, see below
Testing high pressure safety valve (4V7) PH 250 bar 250 bar
Connection T Possible cause of fault Oil flows out of connection T M24 High pressure safety valve (4V7) leaks. (replace) No oil flows out of connection T M24 Fault in transmission unit, check high pressure valves and purge valve (shuttle valve, screw connections in the pressure line) remove transmission unit.
Text-module
Removing high pressure valves and purge valve If high pressure is not reached and no oil flows out of the connections T, the high pressure valves (2V3 and 2V4) and the purge valve (2V5) must be checked. PM-Picturemodule PMTAB_Picture
2V4 = High pressure relief valve reverse Right on transmission
Remove valve block "clutch function"
PM-Picturemodule PMTAB_Picture
Tightening torque = 250 +20 Nm
Date
26.07.2006
Version
a
Page
3/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
PM-Picturemodule PMTAB_Picture
2V3 = High pressure relief valve forward 2V5 = Purge valve Under the transmission
Remove screw plugs
PM-Picturemodule PMTAB_Picture
Tightening torque = 250 +20 Nm
PM-Picturemodule PMTAB_Picture
Tightening torque = 250 +20 Nm
Date
26.07.2006
Version
a
Page
4/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
PM-Picturemodule
Function of the high pressure relief valves 2V3 and 2V4 PMTAB_Picture
Text-module
A B C
= The pressure is equal in both chambers if the clutch/turboclutch valve is closed. The spring holds the piston closed. = If the clutch/turboclutch valve is open, the pressure drop via the diaphragm (x piston surface area) is greater than the spring force. The piston moves to the right and connects PH with ES. = Pressure is limited by the high pressure-safety valve.
Date
26.07.2006
Version
a
Page
5/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
PM-Picturemodule
Function of purge valve 2V5 PMTAB_Picture
Pressure at A, B max. 550 bar Pressure at T max. 50 bar Opening pressure: delta p = 7 bar between A and B
PM-Picturemodule PMTAB_Picture
Transmission in 'neutral ' pA = pB, delta p < 7 bar Piston is held in mid-position by spring force. Both channels ( A, B ) are closed.
PM-Picturemodule PMTAB_Picture
' Tractive mode ' pA > pB, delta p > 7 bar Piston is pushed upwards via control bore XA . Channel B is linked to T . Hot oil can flow from low-pressure side B via T to discharge connection and to oil cooler.
Date
26.07.2006
Version
a
Page
6/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Testing Fendt 300 Vario
Transmission / transmission control unit Testing clutch/turboclutch valve and valve block
E
PM-Picturemodule PMTAB_Picture
' Pushing mode ' pA < pB, delta p > 7 bar Piston is pushed downwards via control bore XB . Channel A is linked to T . Hot oil can flow from low-pressure side A via T to discharge connection and to oil cooler.
PM-Picturemodule PMTAB_Picture
Date
26.07.2006
Important: If a high pressure relief valve (2V3 or 2V4) or the purge valve (2V5) is removed, the transmission must subsequently be filled using an external oil filling station! See Chapter 1080 Reg. G
Version
a
Page
7/7
Testing clutch/turboclutch valve and valve block
Capitel
Index
Docu-No.
1005
E
000010
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
Text-module
Preliminary work: Bullet-List
● ● ● ● ● ●
Remove cab - see Chapter 8100 Reg.G Disconnecting tractor, transmission and rear axle housing - see Chapter 1050 Reg.G Removing live PTO speed preselection, see Chapter 1220 Reg. G Unflanging both axle drives and rear wheel brakes, see Chapter 1070 Reg. G Removing 4WD clutch, see Chapter 1320 Reg. G Removing PTO clutch, see Chapter 1220 Reg. G
PM-Picturemodule PMTAB_Picture
Remove oil tray.
PM-Picturemodule PMTAB_Picture
Unscrew all screws from left and right bearing flange.
PM-Picturemodule PMTAB_Picture
Secure differential gears with piece of wood, press both bearing retainers outwards with a tyre lever and remove. Remove differential gears. Note: On the right bearing flange, look out for rectangular-section rings.
Date
27.04.2006
Version
a
Page
1/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Remove lubrication oil bushing
PM-Picturemodule PMTAB_Picture
Preload pinion shaft with bushing X 899.980.197.000 and screw X 899.980.138.000.
PM-Picturemodule PMTAB_Picture
Unclip circlip, remove spacer bushing and shim along with gearwheel.
PM-Picturemodule PMTAB_Picture
Remove lubrication oil line.
Date
27.04.2006
Version
a
Page
2/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Drive pinion shaft out with slide hammer puller. Note: Thread pinion head M16
PM-Picturemodule PMTAB_Picture
Pull off taper roller bearing.
PM-Picturemodule PMTAB_Picture
Remove both bearing shells.
Date
27.04.2006
Version
a
Page
3/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
Text-module
Pinion shaft assembly PM-Picturemodule PMTAB_Picture
Text-module
Item 1 5 7 9 10 12 13 15
Designation Pinion shaft / ring gear Bearing Shim pack Oil-collecting ring Taper roller bearing Taper roller bearing Oil tray Front wheel drive constant
Item 16 18 19 20 23 24 27
Designation Shim pack Ring Circlip Selector sleeve Sleeve O-ring Accumulator shaft
PM-Picturemodule PMTAB_Picture
Pinion shaft components - Pinion shaft (1) - Shim pack (7) - Oil-collecting ring (9) - Taper roller bearing (10) - Taper roller bearing (12) - Oil-collecting ring (13) - Front wheel drive constant (15) - Shim pack (16) - Ring (18) - Circlip (19) Date
27.04.2006
Version
a
Page
4/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential
G
Pinion shaft, diff. gears and ring gear - removing and installing Text-module
Setting the pinion shaft PM-Picturemodule PMTAB_Picture
Text-module
Determining shim thickness 'S' Calculated shim thickness S = A - E - F A = Nominal dimension centre rear axle - contact surface head bearing Nominal dimension A = 193 PM-Picturemodule PMTAB_Picture
Determining dimension E: Carefully roll in taper roller bearing (12) before measuring. Nominal dimension = 36.512 mm +0.203 mm
Date
27.04.2006
Version
a
Page
5/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Determining dimension F: Installation dimension is indicated on the pinion shaft Nominal dimension = 154 mm ±0.2 mm
Shim thickness S = A - E - F Dimension A = 193.00 mm - dimension E = 36.51 mm - dimension F = 153.95 mm Calculated shim 2.54 mm thickness S Tolerance 0 - -0.04 mm Selected shim thickness 2.5 mm Shim thickness in 0.05 mm steps Fit selected shims (7). PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Oil bearing seat on the pinion shaft. Heat taper roller bearing (10) to approx. 90°C and fit on shaft (1).
Date
27.04.2006
Version
a
Page
6/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Install rear bearing shell (10) and front bearing shell (12) Note: Oil bearing shells before installing.
PM-Picturemodule PMTAB_Picture
Insert pinion shaft (1) and both oiled taper roller bearings (10/12), preload with device X 899.980.197.000 and X 899.980.138.000.
PM-Picturemodule PMTAB_Picture
Mount oil-collecting ring (13).
PM-Picturemodule PMTAB_Picture
Slide on 4WD constant (15), locating ring (18) and existing shims (16) along with circlip (19). Then preload and clip circlip (19) in place.
Date
27.04.2006
Version
a
Page
7/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Knock pinion shaft (1) and oil taper roller bearing (10/12). Screw M16 screw into the pinion shaft and tighten it. Test roll resistance 1 - 2.4 Nm with torque gauge X 899.980.151.000 and correct with shim (16) if necessary.
PM-Picturemodule PMTAB_Picture
Install oil-collecting ring (9) and lubrication oil line (arrowed).
PM-Picturemodule PMTAB_Picture
Unscrew 8 screws from ring gear, lift off ring gear.
PM-Picturemodule PMTAB_Picture
Unscrew 10 screws from externally toothed disc carrier.
Date
27.04.2006
Version
a
Page
8/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential
G
Pinion shaft, diff. gears and ring gear - removing and installing PM-Picturemodule PMTAB_Picture
Remove externally toothed disc carrier, remove both taper roller bearings.
PM-Picturemodule PMTAB_Picture
Remove disc pack.
PM-Picturemodule PMTAB_Picture
Remove internally toothed disc carrier and fastening bolt.
PM-Picturemodule PMTAB_Picture
Pull out pinion gear axle. Note: The needles fall out of the bearing when disassembling.
Date
27.04.2006
Version
a
Page
9/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Remove both pinion gears along with thrust rings and axle bevel gear.
PM-Picturemodule PMTAB_Picture
Perform this procedure on the right bearing flange (33) and left bearing flange (39). Mark notched nut (31) and bearing flange. Unscrew notched nut (31) from the bearing flange and remove old bearing shell. Note: When removing the notched nut (31), measure and note down the screw penetration, in order to achieve a base setting when assembling. PM-Picturemodule PMTAB_Picture
Screw adjusting nut in to the dimension noted and secure with the socket head screw.
Date
27.04.2006
Version
a
Page
10/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule
Assembling differential gears and differential lock PMTAB_Picture
Text-module
Item 1 4 5 6 7 8 9 10 12 15 16 17 19 20
Designation Housing Axle bevel gear Pinion gears Axle Cylinder roller bearing Bush Parallel pin Thrust ring Axle bevel gear Piston Lip seal Lip seal Internally toothed disc Externally toothed disc
Date
27.04.2006
Version
a
Item 23 25 26 27 30 31 33 35 36 38 39 42 43
Designation Washer Housing flange screw Rectangular-section ring Taper roller bearing Notched nut Bearing flange O-ring screw screw Bearing flange Ring gear screw
Page
11/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Insert axle bevel gear and thrust ring.
PM-Picturemodule PMTAB_Picture
Preassemble pinion gear (5) with needle bearing (7) and thrust ring (10). Note: Insert 50 cylinder roller bearings with grease. Insert nib of thrust ring into the guide Notched in the housing.
PM-Picturemodule PMTAB_Picture
Insert two pinion gears (5) in the housing (1). Fit axle (6) and spacer (8). Note: Insert axle (6) the right way around so that the parallel pin (9) can be fitted later on.
PM-Picturemodule PMTAB_Picture
Mount axle bevel gear (12).
Date
27.04.2006
Version
a
Page
12/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Mount thrust ring (23).
PM-Picturemodule PMTAB_Picture
Fit disc pack. Start with an internally toothed disc (19) and end with an externally toothed disc (20).
PM-Picturemodule PMTAB_Picture
Align externally toothed discs (20).
PM-Picturemodule PMTAB_Picture
Fit externally toothed disc carrier (25). Tighten 10 oiled screws (26) to 120 Nm.
Date
27.04.2006
Version
a
Page
13/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Insert parallel pin (9) for axle (6).
PM-Picturemodule PMTAB_Picture
Mount ring gear (42), tighten 8 screws (43) to 120 Nm.
PM-Picturemodule PMTAB_Picture
Insert both rectangular-section rings (27) into the grooves in the housing flange (25) offset to each other, lock and grease. Caution: Danger of burns Heat both taper roller bearings (30) to about 90° C and mount on the housing (1) and housing flange (25).
PM-Picturemodule PMTAB_Picture
Fit bearing shells (30) in both bearing flanges (33/39).
Date
27.04.2006
Version
a
Page
14/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
On the right bearing flange (33) replace, grease and fit both O-rings (35).
PM-Picturemodule PMTAB_Picture
Insert complete differential gear assembly into the rear axle housing. Note: Use a piece of wood as an aid.
PM-Picturemodule PMTAB_Picture
Mount both bearing flanges (33/39) and tighten oiled screws (36) crosswise to 70 Nm. Note: Take care not to damage the rectangular-section rings (27) when mounting the right bearing flange (33).
PM-Picturemodule PMTAB_Picture
Setting bearing: on the left side, tighten the notched nut to 100 Nm with the aid of the turning device X 899.980.283.000. Note: Pinion shaft and ring gear must not jam.
Date
27.04.2006
Version
a
Page
15/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Loosen notched nut with turning device X 899.980.283.000 and tighten to 45 Nm + 10 Nm. Rotate differential gears about 10 times to allow the bearing to settle in place.
PM-Picturemodule PMTAB_Picture
Measure backlash in at least 4 places: Specified value 0.2 - 0.3 mm.
PM-Picturemodule PMTAB_Picture
Backlash can be corrected with the notched nut (31) (arrowed). Half a notch 0.04 mm , whole notch 0.08 mm . Example: Measured backlash 0.35 mm; loosen left notched nut by one notch, tighten right nut by one notch. Measured backlash 0.27 mm; secure both socket head screws (36) with synthetic bonding agent X 903.050.084.000 and tighten to 25 Nm. PM-Picturemodule PMTAB_Picture
Check tooth contact pattern: coat six to eight teeth on the ring gear with gear marking compound.
Date
27.04.2006
Version
a
Page
16/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Differential Pinion shaft, diff. gears and ring gear - removing and installing
G
PM-Picturemodule PMTAB_Picture
Correct tooth contact pattern for Klingelnberg gearing: A = drive side (forward); B = coast side (reverse) If the tooth contact pattern is faulty, correct pinion depth accordingly.
PM-Picturemodule
Klingelnberg gearing: check tooth contact pattern on the drive bevel gear. PMTAB_Picture
Text-module
Drive side toe contact and coast side heel contact Drive pinion must be moved further away from the ring gear
Perfect contact pattern
Drive side toe contact and coast side toe contact Drive pinion must be moved closer to the ring gear
Toe contact on drive and coast sides Ring gear must be moved closer to drive pinion
Heel contact on drive and coast sides Ring gear must be moved further away from the drive pinion
PM-Picturemodule PMTAB_Picture
Install oil tray.
Text-module
Concluding work: Bullet-List
● ● ● ● ● ● ● ●
Installing PTO clutch, see Chapter 1220 Reg. G Installing PTO shaft control, see Chapter 1220 Reg. G Installing 4WD clutch, see Chapter 1320 Reg. G Installing rear wheel brakes and flanging on both axle drives, see Chapter 1070 Reg. G Assembling tractor, transmission and rear axle housing - see Chapter 1050 Reg.G Installing cab, see Chapter 8100 Reg.G Fill with transmission oil Bleed brake Date
27.04.2006
Version
a
Page
17/17
Pinion shaft, diff. gears and ring gear - removing and installing
Capitel
Index
Docu-No.
1010
G
000011
Repair Fendt 300 Vario
Transmission / Axle drives Installing and removing axle drives
G
Text-module PM-Picturemodule
Installation shown for right side, left side is analogous. PMTAB_Picture
Preliminary work: Jack up tractor safely, remove rear wheel. Remove lateral stabilisers.
PM-Picturemodule PMTAB_Picture
Remove 4 connections from pressure regulator and trailer control valve.
PM-Picturemodule PMTAB_Picture
Remove clip.
Date
30.08.2006
Version
a
Page
1/6
Installing and removing axle drives
Capitel
Index
Docu-No.
1015
G
000005
Repair Fendt 300 Vario
Transmission / Axle drives Installing and removing axle drives
G
PM-Picturemodule PMTAB_Picture
Remove both lines completely. Remove antifreeze pump and bracket.
PM-Picturemodule PMTAB_Picture
Remove connection.
PM-Picturemodule PMTAB_Picture
Remove trailer control valve and pressure regulator together with bracket.
PM-Picturemodule PMTAB_Picture
Remove clip and holder.
Date
30.08.2006
Version
a
Page
2/6
Installing and removing axle drives
Capitel
Index
Docu-No.
1015
G
000005
Repair Fendt 300 Vario
Transmission / Axle drives Installing and removing axle drives
G
PM-Picturemodule PMTAB_Picture
Remove bracket for cable channel.
PM-Picturemodule PMTAB_Picture
Attach lifting device (DIY lifting device see Chapter 9920) and lift cab slightly. Note: Ensure cab is held safely!
PM-Picturemodule PMTAB_Picture
Remove cab bearing and bracket completely.
PM-Picturemodule PMTAB_Picture
Drain transmission oil, remove left plug in direction of travel. Oil volume about 30 litres
Date
30.08.2006
Version
a
Page
3/6
Installing and removing axle drives
Capitel
Index
Docu-No.
1015
G
000005
Repair Fendt 300 Vario
Transmission / Axle drives Installing and removing axle drives
G
PM-Picturemodule PMTAB_Picture
Attach lifting tool (DIY see Chapter 9920). Remove screws and press of axle drive. Ensure clearance for all components.
PM-Picturemodule PMTAB_Picture
Installing axle drive Clean flange surface on axle drive. Coat flange surface of rear axle housing with sealant X 903 050 074 000.
PM-Picturemodule PMTAB_Picture
Flange on axle drive
PM-Picturemodule PMTAB_Picture
Tighten screws on axle drive to 295 Nm. Remove lifting tool.
Date
30.08.2006
Version
a
Page
4/6
Installing and removing axle drives
Capitel
Index
Docu-No.
1015
G
000005
Repair Fendt 300 Vario
Transmission / Axle drives Installing and removing axle drives
G
PM-Picturemodule PMTAB_Picture
Mount antifreeze pump with bracket and 2 pipe lines.
PM-Picturemodule PMTAB_Picture
Mount bracket with trailer control valve and pressure regulator and connect lines. Mount bracket for cable channel.
PM-Picturemodule PMTAB_Picture
Fit clip
PM-Picturemodule PMTAB_Picture
Mount lateral stabilisers and hook into lower links.
Date
30.08.2006
Version
a
Page
5/6
Installing and removing axle drives
Capitel
Index
Docu-No.
1015
G
000005
Repair Fendt 300 Vario
Transmission / Axle drives Installing and removing axle drives
G
PM-Picturemodule PMTAB_Picture
Mount cab bearing Note: Fill up transmission oil and bleed brakes see Chapter 1070 Reg. G
Date
30.08.2006
Version
a
Page
6/6
Installing and removing axle drives
Capitel
Index
Docu-No.
1015
G
000005
Repair Fendt 300 Vario
Transmission / axle drives Disassembly and reassembly of axle drives
G
PM-Picturemodule PMTAB_Picture
Text-module
Item 2 3 5 6 8 10 12 14 15 16
Designation Axle housing Annulus Nozzle Drain plug Hexagon screw Shaft Planet carrier Planet wheel Snap ring Cylindrical roller bearing
Date
20.06.2007
Version
a
Item 17 20 21 24 25 26 28 30 31 32
Designation Circlip Rear-axle shaft Stud bolt Cassette ring Taper roller bearing Taper roller bearing Dowel pin Socket head cap screw Washer Shim pack
Page
1/6
Disassembly and reassembly of axle drives
Capitel
Index
Docu-No.
1015
G
000006
Repair Fendt 300 Vario
Transmission / axle drives Disassembly and reassembly of axle drives
G
PM-Picturemodule PMTAB_Picture
Loosen socket head cap screw on planet carrier
PM-Picturemodule PMTAB_Picture
Lift planet carrier out of axle housing
PM-Picturemodule PMTAB_Picture
Remove retaining rings on the 3 planet wheels
PM-Picturemodule PMTAB_Picture
Pull planet wheels off together with the bearing
Date
20.06.2007
Version
a
Page
2/6
Disassembly and reassembly of axle drives
Capitel
Index
Docu-No.
1015
G
000006
Repair Fendt 300 Vario
Transmission / axle drives Disassembly and reassembly of axle drives
G
PM-Picturemodule PMTAB_Picture
Remove shaft from the housing and pull bearing off of shaft
PM-Picturemodule PMTAB_Picture
Installing axle drive Assemble vertically Fit outer races of the taper roller bearings (25, 26) in the axle housing (2), insert rear axle shaft (20) with preassembled taper roller bearing (25) in the axle housing (2), fit taper roller bearing (26) on rear axle shaft (20)
PM-Picturemodule PMTAB_Picture
Fit planet carrier (12) on rear axle shaft (20)
PM-Picturemodule PMTAB_Picture
Screw setting tool on to rear axle shaft (20)
Date
20.06.2007
Version
a
Page
3/6
Disassembly and reassembly of axle drives
Capitel
Index
Docu-No.
1015
G
000006
Repair Fendt 300 Vario
Transmission / axle drives Disassembly and reassembly of axle drives
G
PM-Picturemodule PMTAB_Picture
Tighten screw on setting tool, tightening torque: 160 Nm
PM-Picturemodule PMTAB_Picture
Tighten groove nut on setting tool with the special adapter key, tightening torque: 295 Nm
PM-Picturemodule PMTAB_Picture
Rotate the rear axle shaft approx. 10 times with the aid of the setting tool
PM-Picturemodule PMTAB_Picture
Turn the groove nut on the setting tool back 3 graduation marks.
Date
20.06.2007
Version
a
Page
4/6
Disassembly and reassembly of axle drives
Capitel
Index
Docu-No.
1015
G
000006
Repair Fendt 300 Vario
Transmission / axle drives Disassembly and reassembly of axle drives
G
PM-Picturemodule PMTAB_Picture
Drive rear axle shaft (20) back with a mandrel
PM-Picturemodule PMTAB_Picture
Determine dimension "s"
PM-Picturemodule PMTAB_Picture
Measure dimension "x": from the flat surface of the adjusting screw to the upper edge of nut (measure at several points) Xbase = 90mm (is specified) Example: Xmeasured = 85.88mm Dimension "s" = X0 - Xmeasured Dimension "s" = 90mm - 85.88mm Dimension "s" = 4.12mm
PM-Picturemodule PMTAB_Picture
Determine dimension "a": attach gauge on flat surface of adjusting screw, push rear axle shaft (20) upwards and measure actual clearance
Date
20.06.2007
Version
a
Page
5/6
Disassembly and reassembly of axle drives
Capitel
Index
Docu-No.
1015
G
000006
Repair Fendt 300 Vario
Transmission / axle drives Disassembly and reassembly of axle drives
G
PM-Picturemodule PMTAB_Picture
Add shims shim thickness = s - a preload dimension (0.01 - 0.06) Example: dimension "s" = 4.12 Dimension "a" = 0.05 Shim thickness = 4.12 - 0.05 - 0.06 = 4.01mm Note: First place the 3 mm washer on the axle shaft (20) and then the shims (32)
PM-Picturemodule PMTAB_Picture
Fit washer (31), tighten socket head cap screw (30) with screw locking compound, tighten to 160 Nm
PM-Picturemodule PMTAB_Picture
Insert cylindrical roller bearing (16) in planet wheel (14) and fit snap ring (15) on both sides
PM-Picturemodule PMTAB_Picture
Fit planet wheels (14) on planet carrier (12) and secure with retaining ring (17)
Date
20.06.2007
Version
a
Page
6/6
Disassembly and reassembly of axle drives
Capitel
Index
Docu-No.
1015
G
000006
Setting and Calibration Fendt 300 Vario
Transmission / Hand brake Setting hand brake
F
PM-Picturemodule PMTAB_Picture
Check travel: At approx. 400 N hand power, the catch must lock on the 6th to 7th tooth. If this is not the case, the setting must be rechecked.
PM-Picturemodule PMTAB_Picture
Note: Remove fuel tank. By turning the bulkhead screw connection (arrowed) correct Bowden cable so that the proper setting is attained.
PM-Picturemodule PMTAB_Picture
Checking setting in tractors with compressed air systems: Set such that there is no pressure at yellow coupling head with hand brake released. With 50% hand brake handle travel, pressure should rise to 7.0 - 7.8 bar. If the setting cannot be reached, turn ball head (arrowed) accordingly.
Date
30.08.2006
Version
a
Page
1/1
Setting hand brake
Capitel
Index
Docu-No.
1030
F
000005
Repair Fendt 300 Vario
Transmission / Hand brake Removing and installing hand brake
G
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 5 6 7 11 12 13 15 16
Designation Anchor bolt Hexagon screw Bush Hexagon screw Washer Brake shoe Extension spring Brake cam Brake drum Socket head cap screw
Item 20 21 22 25 28 34 35 36 38 39
Designation Counterholder Hexagon screw Spring washer Hexagon screw Bowden cable Pin Washer Split pin Washer Split pin
PM-Picturemodule PMTAB_Picture
Danger: Secure tractor against rolling. Loosen and pull back both protective funnels on the drive shaft. Unscrew flange screws from the cardan shaft on the front axle and remove cardan shaft completely.
Date
31.08.2006
Version
a
Page
1/3
Removing and installing hand brake
Capitel
Index
Docu-No.
1030
G
000001
Repair Fendt 300 Vario
Transmission / Hand brake Removing and installing hand brake
G
PM-Picturemodule PMTAB_Picture
If necessary, unhook hand brake Bowden cable. Unscrew 2 screws and remove brake drum.
PM-Picturemodule PMTAB_Picture
Unhook springs and remove brake pads.
PM-Picturemodule PMTAB_Picture
Installing hand brake Install upper brake pad and springs. Tip lower brake pad and hook in springs. Leverage both brake pads into their original position.
PM-Picturemodule PMTAB_Picture
Mount brake drum and tighten both socket head screws. Hook in hand brake Bowden cable.
Date
31.08.2006
Version
a
Page
2/3
Removing and installing hand brake
Capitel
Index
Docu-No.
1030
G
000001
Repair Fendt 300 Vario
Transmission / Hand brake Removing and installing hand brake
G
PM-Picturemodule PMTAB_Picture
Mount cardan shaft and tighten flange screws to 87 Nm. Checking the hand brake setting see Chapter 1030 Reg. F
Date
31.08.2006
Version
a
Page
3/3
Removing and installing hand brake
Capitel
Index
Docu-No.
1030
G
000001
Repair Fendt 300 Vario
Transmission / Housing Disconnecting tractor, transmission and rear-axle housings
G
PM-Picturemodule PMTAB_Picture
Preliminary work: ● Removing cab, see Chapter 8100 Reg. G If front axle suspension is installed, lower it. Loosen AV1 and AV2 (arrowed) by half a turn so that pressure is released. Danger: Tractor is lowered! Valve is located between the right entry and the clutch housing.
PM-Picturemodule PMTAB_Picture
Drain hydraulic oil, max. 60 l.
PM-Picturemodule PMTAB_Picture
Drain transmission oil, left in direction of travel. Remove plug. Oil volume about 30 litres
PM-Picturemodule PMTAB_Picture
Remove fastening clip. Disconnect cable coupler X037. Open 4 clips.
Date
24.01.06
Version
a
Page
1/6
Disconnecting tractor, transmission and rear-axle housings
Capitel
Index
Docu-No.
1050
G
000008
Repair Fendt 300 Vario
Transmission / Housing
G
Disconnecting tractor, transmission and rear-axle housings PM-Picturemodule PMTAB_Picture
Disconnect filter contamination sensor S017.
PM-Picturemodule PMTAB_Picture
Disconnect turboclutch valve X317 (arrowed) and remove clips (shown from below).
PM-Picturemodule PMTAB_Picture
Disconnect cable coupler X333 EPC.
PM-Picturemodule PMTAB_Picture
Detach three clips (arrowed) and run cable harness towards back.
Date
24.01.06
Version
a
Page
2/6
Disconnecting tractor, transmission and rear-axle housings
Capitel
Index
Docu-No.
1050
G
000008
Repair Fendt 300 Vario
Transmission / Housing Disconnecting tractor, transmission and rear-axle housings
G
PM-Picturemodule PMTAB_Picture
If hydraulic trailer brake is fitted, disconnect brake line.
PM-Picturemodule PMTAB_Picture
Disconnect four cable couplers. X157 = High pressure sensor X158 = Discharge temperature X164 = Bevel/pinion X168 = Compressed air supply
PM-Picturemodule PMTAB_Picture
Disconnect compressed air line, disconnect EPC return flow.
PM-Picturemodule PMTAB_Picture
Disconnect hydraulic screw connections, collect any oil that leaks out. Remove screws for cable channel.
Date
24.01.06
Version
a
Page
3/6
Disconnecting tractor, transmission and rear-axle housings
Capitel
Index
Docu-No.
1050
G
000008
Repair Fendt 300 Vario
Transmission / Housing Disconnecting tractor, transmission and rear-axle housings
G
PM-Picturemodule PMTAB_Picture
Unscrew air distributor.
PM-Picturemodule PMTAB_Picture
Disconnect hydraulic screw connections, remove pipe clamps.
PM-Picturemodule PMTAB_Picture
Unhook linkage (arrowed) for trailer pilot valve. Unplug cable coupler (arrowed).
PM-Picturemodule PMTAB_Picture
Disconnect hydraulic screw connections (arrowed).
Date
24.01.06
Version
a
Page
4/6
Disconnecting tractor, transmission and rear-axle housings
Capitel
Index
Docu-No.
1050
G
000008
Repair Fendt 300 Vario
Transmission / Housing
G
Disconnecting tractor, transmission and rear-axle housings PM-Picturemodule PMTAB_Picture
Fit sealing plug WITHOUT sealing ring, on left in direction of travel . Important: The sealing plug for the purge valve serves as an assembly aid (supports ML transmission) when separating the rear axle housing and Vario transmission.
PM-Picturemodule PMTAB_Picture
Set up disconnecting device under the transmission housing and place an additional trestle under the trailer hitch securely.
PM-Picturemodule PMTAB_Picture
Secure front axle on both sides with piece of wood.
PM-Picturemodule PMTAB_Picture
Remove tank bracket and insulating mat.
Date
24.01.06
Version
a
Page
5/6
Disconnecting tractor, transmission and rear-axle housings
Capitel
Index
Docu-No.
1050
G
000008
Repair Fendt 300 Vario
Transmission / Housing
G
Disconnecting tractor, transmission and rear-axle housings PM-Picturemodule PMTAB_Picture
Unscrew and remove 16 screws and 3 nuts.
PM-Picturemodule PMTAB_Picture
Pry apart on both sides with assembly lever. Ensure clearance for all components.
PM-Picturemodule PMTAB_Picture
Disconnected machine, right side.
PM-Picturemodule PMTAB_Picture
Disconnected machine, left side.
Date
24.01.06
Version
a
Page
6/6
Disconnecting tractor, transmission and rear-axle housings
Capitel
Index
Docu-No.
1050
G
000008
Repair Fendt 300 Vario
Transmission / Housing
G
Connecting tractor, transmission and rear axle housings PM-Picturemodule PMTAB_Picture
Clean both flange surfaces and coat with sealant X 903.050.074.000. Grease and insert 3 O-rings. Note: Make sure that the lube tube (arrowed) for the pinion shaft is fitted.
PM-Picturemodule PMTAB_Picture
Join tractor, ensuring that all parts have adequate clearance. Tighten M12 screws to 120 Nm.
PM-Picturemodule PMTAB_Picture
Connect cable coupler X1340 to switch S070. Hook in linkage from trailer valve.
PM-Picturemodule PMTAB_Picture
Connect both hydraulic screw connections.
Date
13.02.2006
Version
a
Page
1/4
Connecting tractor, transmission and rear axle housings
Capitel
Index
Docu-No.
1050
G
000011
Repair Fendt 300 Vario
Transmission / Housing Connecting tractor, transmission and rear axle housings
G
PM-Picturemodule PMTAB_Picture
Connect hydraulic screw connections. Connect screw connection for compressed air. Screw in 2 screws for cable channel.
PM-Picturemodule PMTAB_Picture
Connect and mount air distributor.
PM-Picturemodule PMTAB_Picture
Connect hydraulic screw connection (return flow EPC) behind air tank.
PM-Picturemodule PMTAB_Picture
Connect hydraulic line. Attach pipe clamps.
Date
13.02.2006
Version
a
Page
2/4
Connecting tractor, transmission and rear axle housings
Capitel
Index
Docu-No.
1050
G
000011
Repair Fendt 300 Vario
Transmission / Housing
G
Connecting tractor, transmission and rear axle housings PM-Picturemodule PMTAB_Picture
Clip cable harness on to hydraulic line. Plug in cable coupler X333 for Y022 solenoid valve, lower. Plug in cable coupler X163 for B014 sensor, hydrostat accumulator shaft.
PM-Picturemodule PMTAB_Picture
Run cable harness in the cable channel and mount pipe clamps.
PM-Picturemodule PMTAB_Picture
Run plug A009 actuator unit in bracket and plug in cable coupler X037.
PM-Picturemodule PMTAB_Picture
Plug in four cable couplers. X157 = High pressure sensor X158 = Discharge temperature X164 = Bevel/pinion X168 = Compressed air supply Note: Fix cable harness with cable ties.
Date
13.02.2006
Version
a
Page
3/4
Connecting tractor, transmission and rear axle housings
Capitel
Index
Docu-No.
1050
G
000011
Repair Fendt 300 Vario
Transmission / Housing
G
Connecting tractor, transmission and rear axle housings PM-Picturemodule PMTAB_Picture
Plug cable coupler X228 into filter contamination switch S017. Fasten cable harness with cable ties.
PM-Picturemodule PMTAB_Picture
Connect turboclutch valve Y004 and cable coupler X317 (arrowed).
PM-Picturemodule PMTAB_Picture
If fitted: connect brake line for hydraulic trailer brake.
PM-Picturemodule PMTAB_Picture
Fit copper seal on sealing plug and mount. Fill with transmission oil.
Date
13.02.2006
Version
a
Page
4/4
Connecting tractor, transmission and rear axle housings
Capitel
Index
Docu-No.
1050
G
000011
Fendt 300 Vario
Date
a
Version
1/1
Page
PM-Picturemodule PMTAB_Picture
24.07.2007
Documents and Diagrams
Capitel
C
Index
000009
Docu-No.
C
1070
Transmission / Brake system Brake adjuster
Brake adjuster
Repair Fendt 300 Vario
Transmission / brake system Removing and installing rear wheel brake
G
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 3 4 7 10 11 12
Designation Brake piston O-ring O-ring Parallel pin Brake piston adjuster Threaded bush Compression spring
Item 13 14 15 16 17 20 22
Designation Washer screw Retaining bush Washer Nut Brake pad Brake plate
PM-Picturemodule PMTAB_Picture
Preliminary work: ● Removing axle drive, see Chapter 1015 Reg. G.
Date
07.02.2006
Version
a
Page
1/5
Removing and installing rear wheel brake
Capitel
Index
Docu-No.
1070
G
000012
Repair Fendt 300 Vario
Transmission / brake system Removing and installing rear wheel brake
G
PM-Picturemodule PMTAB_Picture
Remove brake plate.
PM-Picturemodule PMTAB_Picture
Remove brake pad disc and sun gear shaft.
PM-Picturemodule PMTAB_Picture
Pry brake piston out using an assembly tool in the provided pockets.
PM-Picturemodule PMTAB_Picture
Remove both O-rings.
Date
07.02.2006
Version
a
Page
2/5
Removing and installing rear wheel brake
Capitel
Index
Docu-No.
1070
G
000012
Repair Fendt 300 Vario
Transmission / brake system Removing and installing rear wheel brake
G
PM-Picturemodule PMTAB_Picture
Remove the 3 brake adjusters (arrowed).
PM-Picturemodule PMTAB_Picture
Installing rear brake Brake adjuster disassembled/assembled. Note: Visually check parts, replace faulty components, always exchange lock nut (17).
PM-Picturemodule PMTAB_Picture
Assemble brake adjuster (10), adjust clearance to 0.7 mm + 0.05 mm.
PM-Picturemodule PMTAB_Picture
Clean threaded bores, apply screw locking compound X 903 050 084 000 and mount the 3 brake adjusters (10) and tighten to 90 Nm.
Date
07.02.2006
Version
a
Page
3/5
Removing and installing rear wheel brake
Capitel
Index
Docu-No.
1070
G
000012
Repair Fendt 300 Vario
Transmission / brake system Removing and installing rear wheel brake
G
PM-Picturemodule PMTAB_Picture
Clean flange surface and replace O-ring (arrowed) and insert with grease.
PM-Picturemodule PMTAB_Picture
Stretch O-ring (3) and O-ring (4) so that they fit well into the groove . Insert O-ring (3) and O-ring (4) into the groove with grease X 902.002.472.000. Note: Also grease the brake adjuster (10) (retaining bush (15)) lightly and ensure that 3 locating pins (7) are mounted. PM-Picturemodule PMTAB_Picture
Place brake piston (1) in place and drive in uniformly in a circle with a plastic hammer. Make absolutely sure that the brake piston has been driven all the way in to stop. Note: Otherwise the clearance will be less than 0.7 mm, which results in damage to the brake pad. PM-Picturemodule PMTAB_Picture
Final brake pad assembly Note: If the brake discs are replaced, the new brake discs must be soaked in oil (STOU 10W-40) for 10 hours at 20°C or alternatively 0.5 hours at an oil temperature of 70°C .
Date
07.02.2006
Version
a
Page
4/5
Removing and installing rear wheel brake
Capitel
Index
Docu-No.
1070
G
000012
Repair Fendt 300 Vario
Transmission / brake system Removing and installing rear wheel brake
G
PM-Picturemodule PMTAB_Picture
Mount sun gear shaft, brake pad (20) and brake plate (22). Note: The holes on the brake plate (arrowed) face upwards.
PM-Picturemodule PMTAB_Picture
Clean flange surfaces of axle drive. Coat flange surface of rear axle housing with sealing compound X 903.050.074.000.
PM-Picturemodule PMTAB_Picture
Concluding work: ● Installing axle drive, see Chapter 1015 Reg. G. ● Fill with transmission oil.
Date
07.02.2006
Version
a
Page
5/5
Removing and installing rear wheel brake
Capitel
Index
Docu-No.
1070
G
000012
Repair Fendt 300 Vario
Transmission / brake system Bleeding the hydraulic brake system
G
PM-Picturemodule PMTAB_Picture
Text-module
1 2 3 4 5 6
= = = = = =
Return flow Servo pressure Right brake line Left brake line Bleeder right Bleeder left
PM-Picturemodule PMTAB_Picture
Bleeding brake: Start engine, servo pressure builds up. Lock brake pedals. Connect bleed bottle to bleed nipple with hose. Open bleed nipple. Press brake pedal down until transmission oil flows out without bubbles. Then close bleeder.
Date
07.02.2006
Version
a
Page
1/3
Bleeding the hydraulic brake system
Capitel
Index
Docu-No.
1070
G
000013
Repair Fendt 300 Vario
Transmission / brake system Bleeding the hydraulic brake system
G
PM-Picturemodule PMTAB_Picture
Bleed nipple on left side.
PM-Picturemodule PMTAB_Picture
Bleed nipple on left side with compressed air system. Disassemble left rear wheel.
PM-Picturemodule PMTAB_Picture
Bleed nipple on right side.
PM-Picturemodule PMTAB_Picture
Bleed nipple on right side with hydraulic trailer brake.
Date
07.02.2006
Version
a
Page
2/3
Bleeding the hydraulic brake system
Capitel
Index
Docu-No.
1070
G
000013
Repair Fendt 300 Vario
Transmission / brake system Bleeding the hydraulic brake system
G
PM-Picturemodule PMTAB_Picture
Bleed nipple (arrowed) on right side of front axle on rear wheel drive tractor. Bleed nipple on left side of front axle analogous.
Date
07.02.2006
Version
a
Page
3/3
Bleeding the hydraulic brake system
Capitel
Index
Docu-No.
1070
G
000013
Repair Fendt 300 Vario
Transmission / Transmission unit Removing Vario transmission unit
G
PM-Picturemodule PMTAB_Picture
Preliminary work: ● Removing cab see Chapter 8100 Reg. G ● Disconnecting tractor, transmission and rear axle see Chapter 1050 Reg. G
PM-Picturemodule PMTAB_Picture
1
= High pressure 2
2 3 4 5
= = = =
Servo pressure Discharge High pressure 1 Feed
PM-Picturemodule PMTAB_Picture
Unscrew line (1) and remove screw socket (arrowed).
PM-Picturemodule PMTAB_Picture
Unscrew servo pressure line (2) along with screw socket (arrowed). Unscrew discharge hose (3).
Date
24.01.06
Version
a
Page
1/5
Removing Vario transmission unit
Capitel
Index
Docu-No.
1080
G
000033
Repair Fendt 300 Vario
Transmission / Transmission unit Removing Vario transmission unit
G
PM-Picturemodule PMTAB_Picture
Remove high pressure line (4) and screw socket.
PM-Picturemodule PMTAB_Picture
Remove shift finger along with threaded bush. Pull off selector sleeve.
PM-Picturemodule PMTAB_Picture
Remove Hall sensor accumulator shaft B014.
PM-Picturemodule PMTAB_Picture
Remove actuator unit A009.
Date
24.01.06
Version
a
Page
2/5
Removing Vario transmission unit
Capitel
Index
Docu-No.
1080
G
000033
Repair Fendt 300 Vario
Transmission / Transmission unit Removing Vario transmission unit
G
PM-Picturemodule PMTAB_Picture
Turn shaft anti-clockwise until stop and remove screw.
PM-Picturemodule PMTAB_Picture
Screw screw into thread and pull out actuator shaft.
PM-Picturemodule PMTAB_Picture
Swing back hydro motor and, if necessary, displacement pump, with assembly lever (shown with transmission unit removed for greater clarity).
PM-Picturemodule PMTAB_Picture
Tool X 899.980.300 for removing and installing the Vario transmission unit.
Date
24.01.06
Version
a
Page
3/5
Removing Vario transmission unit
Capitel
Index
Docu-No.
1080
G
000033
Repair Fendt 300 Vario
Transmission / Transmission unit Removing Vario transmission unit
G
PM-Picturemodule PMTAB_Picture
Insert bracket and ensure proper installation position (arrowed).
PM-Picturemodule PMTAB_Picture
Slide on tool and screw on to bracket.
PM-Picturemodule PMTAB_Picture
Unscrew nuts for bearing on both sides.
PM-Picturemodule PMTAB_Picture
Screw out both front sealing plugs.
Date
24.01.06
Version
a
Page
4/5
Removing Vario transmission unit
Capitel
Index
Docu-No.
1080
G
000033
Repair Fendt 300 Vario
Transmission / Transmission unit Removing Vario transmission unit
G
PM-Picturemodule PMTAB_Picture
Loosen clamping screws SW 19 on both sides.
PM-Picturemodule PMTAB_Picture
Mount slide hammer puller and pull out transmission unit bearing. Note: Apply light tension on transmission unit with hoist.
PM-Picturemodule PMTAB_Picture
Pull out transmission unit, while ensuring that all components have adequate clearance.
Date
24.01.06
Version
a
Page
5/5
Removing Vario transmission unit
Capitel
Index
Docu-No.
1080
G
000033
Repair Fendt 300 Vario
Transmission / Transmission unit Installing transmission unit
G
PM-Picturemodule PMTAB_Picture
Attach transmission unit (ML-transmission) to hoist, taking appropriate safety precautions, and insert into the transmission housing. Ensure clearance for all components.
PM-Picturemodule PMTAB_Picture
Insert shaft in to the bore on the transmission housing and transmission unit (ML transmission). Note: Remove flexible bushes to facilitate inserting the shaft.
PM-Picturemodule PMTAB_Picture
Check bushes (flexible) for wear. Use new bushes, if necessary. Insert flexible bushes in to the bores until stop. Note: Lightly oil bushes on inside and outside.
PM-Picturemodule PMTAB_Picture
Locate ring with groove facing towards bush (flexible). Then screw on M 20 nut.
Date
13.02.2006
Version
a
Page
1/5
Installing transmission unit
Capitel
Index
Docu-No.
1080
G
000034
Repair Fendt 300 Vario
Transmission / Transmission unit Installing transmission unit
G
PM-Picturemodule PMTAB_Picture
Tighten both M 20 nuts to 250 Nm. Note: When tightening the nuts, counterhold on the other side. Remove hoist.
PM-Picturemodule PMTAB_Picture
Bring transmission in to contact. Fixed dimension 22 mm +/- 0.1 mm, see arrow. Important: The sealing plugs for the purge valve must be fitted without sealing rings when installing the transmission unit, in this way the height of the transmission unit is fixed.
PM-Picturemodule PMTAB_Picture
Tighten both clamping screws to 86 Nm. Screw screw plugs with new sealing rings into bottom of transmission housing and tighten.
PM-Picturemodule PMTAB_Picture
Note: Replace O-ring (1) and supporting ring (2) on screw socket (3).
Date
13.02.2006
Version
a
Page
2/5
Installing transmission unit
Capitel
Index
Docu-No.
1080
G
000034
Repair Fendt 300 Vario
Transmission / Transmission unit Installing transmission unit
G
PM-Picturemodule PMTAB_Picture
Screw preassembled screw socket (arrowed) into the housing and tighten. Connect line (4) (high pressure 1).
PM-Picturemodule PMTAB_Picture
Screw screw socket (arrowed) in and connect servo pressure line (2). Screw on discharge hose.
PM-Picturemodule PMTAB_Picture
Install preassembled screw socket (arrowed). Screw on line (1).
PM-Picturemodule PMTAB_Picture
1 2 3 4 5
Date
13.02.2006
Version
a
= = = = =
High pressure 2 Servo pressure Discharge High pressure 1 Feed
Page
3/5
Installing transmission unit
Capitel
Index
Docu-No.
1080
G
000034
Repair Fendt 300 Vario
Transmission / Transmission unit Installing transmission unit
G
PM-Picturemodule PMTAB_Picture
Preassemble shift finger for towing sleeve. Insert new O-ring into the groove in the bush and grease; then insert the shift finger into the bush. Place a new copper ring on to the bush.
PM-Picturemodule PMTAB_Picture
Install selector sleeve with preassembled shift finger.
PM-Picturemodule PMTAB_Picture
Coat sealing surface of the Hall sensor with sealant X 903.050.553.000 (non-hardening). Insert Hall sensor B014 into the bore on the transmission housing. Tighten mounting bolts to 25 Nm. Note: If previously installed Hall sensors are reused, stick two cardboard strips, each 0.9 mm thick, into slot in Hall sensor on left and right (for centring when fitting).
PM-Picturemodule PMTAB_Picture
If necessary, replace shaft seal. Insert actuator shaft by turning and ensure that the groove (arrow) locks into the bolt. Mount shaft and tighten M8 screw to 25 Nm. Note: Replace Usit ring.
Date
13.02.2006
Version
a
Page
4/5
Installing transmission unit
Capitel
Index
Docu-No.
1080
G
000034
Repair Fendt 300 Vario
Transmission / Transmission unit Installing transmission unit
G
PM-Picturemodule PMTAB_Picture
Preassemble actuator unit. Note: Ensure proper installation position of coupling (arrowed).
PM-Picturemodule PMTAB_Picture
Mount actuator unit.
PM-Picturemodule PMTAB_Picture
Assembling tractor, transmission and rear axle housing, see Chapter 1050 Reg.G
PM-Picturemodule PMTAB_Picture
Concluding work: ● Filling ML-transmission with filling unit, see Chapter 1080 Reg. G. ● Fitting cab, see Chapter 8100 Reg.G ● Bleeding brakes, see Chapter 1070 Reg.G ● Calibrating transmission see Chapter 0000 Reg. F.
Date
13.02.2006
Version
a
Page
5/5
Installing transmission unit
Capitel
Index
Docu-No.
1080
G
000034
FENDT 300 Vario
Repair FRONT PTO
G
Centaflex coupling
Assembly Instructions
G - Repair
Crop_this_page I001214
IMPORTANT: Lubricate screw head seats (item X) of axial and radial screws to prevent the Centaflex clutch becoming deformed during tightening. Avoid twisting (tilting) the rubber part when tightening. Mounting sequence for axial and radial screws: 1. Tighten axial screws M14x50 (item 29) to 140 Nm. 2. Tighten radial screws M14x45 (item 30) to 140 Nm. Apply a thin coat of long-life grease to the teeth (item L).
I001215
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
1200 G T000427 Version 1 30/01/2007
3
FENDT 300 Vario
Repair FRONT PTO
Front PTO transmission and piping Front PTO transmission
G
Front PTO transmission and piping
Assembly Instructions
I001264
Item 8 10 11 12 13 14 16 20 32 33 34 35 40 45
Designation HUB SELECTOR SLEEVE BUSH SPRING SHIFT ROD PROTECTIVE CAP PLATE DISENGAGING RING STRAP STRAP WASHER SEALING STRAP TRANSMISSION_CPL.HYDR.VERSION COUPLING_CENTAFLEX
Item 81 86 87 99 105 106 120 122 124 130 135 136 137
Designation DEEP-GROOVE BALL BEARING CIRCLIP 45X1.75 CIRCLIP 75X2.5 HEX SCREW M6X50-8.8A3L HEX SCREW M16X45-8.8A3L HEX SCREW M16X75 GWA-10.9 HEX NUT M6-8A3L HEX NUT M10-8A3L HEX NUT M8-8-A3L BALL END SPRING WASHER B6-MECH.GALV SPRING WASHER_FWN 65208-16-A3L WASHER 8.4-140HV-A3L
Mounting the front PTO transmission: Glue on strap (item 32, 33), (half item 33 when mounting). Flat side of washer (item 137) should be against item 14. Apply a thin coat of Longtime 3EP to the areas marked with (L). Apply a thin coat of grease to the screw seats (X).
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
1200 G T000428 Version 1 30/01/2007
4
Crop_this_page
FENDT 300 Vario
Repair FRONT PTO
Front PTO transmission and piping
G
Glue sealing strip (item 35) to front axle chock, cut off excess.
I001265
Clean mounting flange using ductor. Screw on front PTO transmission (item 105/ 106/136). Check selector sleeve runs smoothly.
Crop_this_page
I001266
Check selector sleeve (item 10) runs smoothly.
I001447
Tap in two dowel pins (item 140/141) offset by 180°.
I001267
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
1200 G T000428 Version 1 30/01/2007
5
FENDT 300 Vario
Repair FRONT PTO
Front PTO transmission and piping
G
Assembly Instructions
Front PTO piping
I001216
Item 50 60 70 110 120 150 170 180 400
Designation BANJO BOLT_12-3 CLAMP PIPE CLAMP RETURN PIPE PRESSURE PIPE BRACKET RETURN PIPE PRESSURE PIPE PIPE COUPLINGS
Item 420 430 440 460 470 480 490 500
Designation USIT-RING U 16-22.7-1.5 HEX SCREW M8X16-8.8A3L HEX SCREW M6X25-8.8A3L HEX SCREW M6X12-8.8A3L WASHER 8.4-ST.A3L WASHER 6.4-ST.A3L SPRING WASHER_FWN 65208-8-A3L SPRING WASHER_FWN 65208-6-A3L
Crop_this_page
Mounting the piping: Mount the front PTO piping using the drawing and parts list as reference. Connect speed sensors and solenoid valve Insert grommet (arrow), route existing separation points (X151 and X322) through the grommet toward the PTO transmission. Attach separation point (X151) to speed sensor (B002). Attach separation point (X322) to solenoid valve (Y011).
I001319
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
1200 G T000428 Version 1 30/01/2007
6
FENDT 300 Vario
Repair FRONT PTO
Mounting and adjusting the seasonal disconnect mechanism
G
Mounting the seasonal disconnect mechanism
Mounting and adjusting the seasonal disconnect mechanism
Assembly Instructions
I001278
Item 8 10 12 13 16 63 99 100
Designation HUB SELECTOR SLEEVE SPRING SHIFT ROD PLATE CONTROL FORK_CPL HEX SCREW M6X50-8.8A3L HEX SCREW M8X16-8.8A3L
Item 120 122 130 132 135 140 141
Designation HEX NUT M6-8A3L HEX NUT M10-8A3L BALL END WASHER 8.4-ST.A3L SPRING WASHER B6-MECH.GALV SP-PIN 10X36 SP-PIN 6X36
Crop_this_page
Mount seasonal disconnect mechanism using the drawing and parts list as reference. Adjusting seasonal disconnect mechanism Engage shift rod into position ON (item A). Pull selector sleeve (item 10) to stop by rotating shift rod (item 13) on wheel shaft (item 8). Now turn back half a revolution and tighten.
I001283
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
1200 G T000431 Version 1 30/01/2007
7
FENDT 300 Vario
Repair FRONT PTO
G
Finishing Filling with oil Finishing
Top up oil to overflow on sealing screw (A). Oil volume: approx. 1 l Oil grades: Fendt Super Trans 80W, 85W-90 or Hypoid transmission oil to API-GL5. SAE 85W-90, SAE 80W90. Do not use STOU or any alternative multipurpose oil.
I001284
Attach plate and protective cap
Assembly Instructions
Screw on front power lift cross-beam. Glue plate (item 15) onto cross-beam. Screw on protective cap (item 14).
Crop_this_page
I001285
Program EOL The front PTO is not activated until EOL programming is complete.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
1200 G T000432 Version 1 30/01/2007
8
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 6 7 8 10 13 14 15 18 19 21 22
Designation Bell housing Deep-groove ball bearing Shaft Setscrew Deep-groove ball bearing Half-ring Internally toothed disc carrier Circlip Supporting plate Externally toothed disc Internally toothed disc Lip seal Compression spring
Date
24.01.06
Version
a
Item 23 24 25 26 27 28 30 31 32 33 35 38 39
Designation Piston O-ring Piston disc Lip seal Circlip Deep-groove ball bearing Disc Bush Hexagon screw Compression spring Rectangular-section ring Clutch bushing Circlip
Page
1/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Preliminary work: ● Removing cab, see Chapter 8100 Reg. G. ● Disconnecting tractor, transmission and rear axle, see Chapter 1050 Reg. G.
PM-Picturemodule PMTAB_Picture
Screw off bearing retainer.
PM-Picturemodule PMTAB_Picture
Pry off bearing retainer. Note: This also removes the complete PTO clutch.
PM-Picturemodule PMTAB_Picture
Remove complete PTO clutch.
Date
24.01.06
Version
a
Page
2/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Remove PTO brake.
PM-Picturemodule PMTAB_Picture
Remove brake pad along with spacer sleeves and screws. Remove four compression springs from the housing.
PM-Picturemodule PMTAB_Picture
Pry off bearing flange with assembly lever.
PM-Picturemodule PMTAB_Picture
Pull off clutch bell housing. Note: Use a 14X20 mm bolt (assembly tool) to support the threaded spindle of the puller.
Date
24.01.06
Version
a
Page
3/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Note: When locating the puller, ensure that the arms are not set too far behind the clutch bell housing (damage to externally toothed disc).
PM-Picturemodule PMTAB_Picture
Remove clutch bell housing.
PM-Picturemodule PMTAB_Picture
Unclip circlip and remove disc pack.
PM-Picturemodule PMTAB_Picture
Preload compression spring and remove both half-rings.
Date
24.01.06
Version
a
Page
4/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Remove internally toothed disc carrier and compression spring.
PM-Picturemodule PMTAB_Picture
Unclip circlip and press out bearing.
Date
24.01.06
Version
a
Page
5/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Assembly: Shaft components: - shaft (6) - O-ring (24) - circlip (27) - deep-groove ball bearing (28) - rectangular-section rings (3 pieces) (35) Note: When replacing the shaft (6), the setscrew (7) must be screwed in with screw locking compound X 903.050.084.000 and allowed to harden 8 hours. Tightening torque 5 Nm. PM-Picturemodule PMTAB_Picture
Preassemble shaft: Clip circlip (27) in place and press bearing (28) in all the way. Then clip the second circlip (27) in place.
PM-Picturemodule PMTAB_Picture
Assemble the 3 rectangular-section rings (35), close and grease.
Date
24.01.06
Version
a
Page
6/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Fit and grease O-rings.
PM-Picturemodule PMTAB_Picture
Assemble piston: Note: Fit lip seal with the groove facing towards the oil chamber and oil.
PM-Picturemodule PMTAB_Picture
Fit lip seal with the groove facing towards the oil chamber (towards the inside) and oil.
PM-Picturemodule PMTAB_Picture
Assemble piston and shaft.
Date
24.01.06
Version
a
Page
7/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Fit compression spring.
PM-Picturemodule PMTAB_Picture
Place O-ring in the internally toothed disc carrier and oil.
PM-Picturemodule PMTAB_Picture
Slide on internally toothed disc carrier and preload to allow half-rings to be assembled.
PM-Picturemodule PMTAB_Picture
Place disc pack on top. Mark internally toothed disc carrier at any point (circle). Oil internally and externally toothed discs. Note: When fitting the disc pack, start with an internally toothed disc. The narrow groove (arrowed) on the internally toothed disc should line up with the mark (circle) on the internally toothed disc carrier.
Date
24.01.06
Version
a
Page
8/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Then mount an externally toothed disc and proceed alternately. The narrow groove (2) in each internally toothed disc and the broad groove (3) in every second internally toothed disc must be aligned.
PM-Picturemodule PMTAB_Picture
Add supporting plate and clip circlip in place.
PM-Picturemodule PMTAB_Picture
Clutch bell housing with bearing. Note: If necessary, replace bearing.
PM-Picturemodule PMTAB_Picture
Press bearing all the way in to stop.
Date
24.01.06
Version
a
Page
9/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat ball bearing to about 90°C and place on top with the groove facing towards the clutch bell housing.
PM-Picturemodule PMTAB_Picture
Align discs and mount clutch bell housing.
PM-Picturemodule PMTAB_Picture
Insert 4 compression springs.
PM-Picturemodule PMTAB_Picture
Mount brake disc.
Date
24.01.06
Version
a
Page
10/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Screw in screws and tighten to 25 Nm.
PM-Picturemodule PMTAB_Picture
Insert complete clutch assembly. Note: Grease piston rings.
PM-Picturemodule PMTAB_Picture
Mount bearing flange. Note: Replace O-rings (arrowed), ensure proper installation position of the locating pins.
PM-Picturemodule PMTAB_Picture
Mount bearing flange and tighten to 25 Nm.
Date
24.01.06
Version
a
Page
11/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO clutch
G
PM-Picturemodule PMTAB_Picture
Concluding work: ● Assembling tractor, transmission and rear axle, see Chapter 1050 Reg. G. ● Fill with transmission oil ● Fitting cab, see Chapter 8100 Reg.G. ● Bleeding brakes, see Chapter 1070 Reg.G
Date
24.01.06
Version
a
Page
12/12
Removing and installing live PTO clutch
Capitel
Index
Docu-No.
1220
G
000013
Repair Fendt 300 Vario
Transmission / Live PTO
G
Removing and installing live PTO speed preselection PM-Picturemodule PMTAB_Picture
Drain transmission oil, left in direction of travel. Oil volume about 30 litres
PM-Picturemodule PMTAB_Picture
Remove Bowden cable for unlocking clevis, remove hitch, remove socket and bracket, remove drawbar supports. Disconnect connectors on sensor.
PM-Picturemodule PMTAB_Picture
Unflange PTO shaft control completely. Note: Existing screws from the drawbar supports can be used as guides for unflanging.
PM-Picturemodule PMTAB_Picture
PTO shaft control unflanged from rear axle housing.
Date
27.04.2006
Version
a
Page
1/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Remove Hall sensor (arrowed)..
PM-Picturemodule PMTAB_Picture
Unscrew 4 screws.
PM-Picturemodule PMTAB_Picture
Drive out both shafts of the PTO speed selector evenly.
PM-Picturemodule PMTAB_Picture
Remove drive shaft completely along with shift fork and shift piston.
Date
27.04.2006
Version
a
Page
2/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Remove shaft completely along with shift fork and shift piston.
Date
27.04.2006
Version
a
Page
3/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
Text-module
Live PTO assembly PM-Picturemodule PMTAB_Picture
Text-module
Item 1 4 5 6 9 10 12 15 16 17
Designation Shaft Deep-groove ball bearing Guide sleeve Selector sleeve Needle bearing Spur gear Cylindrical roller bearing Drive shaft Deep-groove ball bearing Spur gear
Date
27.04.2006
Version
a
Item 18 19 20 23 24 25 27 28 30 35
Designation Needle bearing Spur gear Selector sleeve Spur gear Trigger wheel Parallel pin Deep-groove ball bearing Shaft seal PTO shaft guard Hall sensor
Page
4/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Shaft (1) components
PM-Picturemodule PMTAB_Picture
Slide on oiled needle bearing (9).
PM-Picturemodule PMTAB_Picture
Fit spur gear (10).
PM-Picturemodule PMTAB_Picture
Fit guide sleeve (5) with collar facing towards the spur gear (10).
Date
27.04.2006
Version
a
Page
5/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Fit selector sleeve (6) with lip (arrowed) facing towards spur gear (10).
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat deep-groove ball bearing (4) to about 90°C and press on all the way to stop.
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat inner race of the cylindrical roller bearing (12) to about 90°C and press on to the other side of the shaft (1) all the way to stop.
PM-Picturemodule PMTAB_Picture
Drive shaft (15) components.
Date
27.04.2006
Version
a
Page
6/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Fit parallel pin (25) in the drive shaft (15).
PM-Picturemodule PMTAB_Picture
Slide on oiled needle bearing (18).
PM-Picturemodule PMTAB_Picture
Fit spur gear (23).
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat trigger wheel (24) to approx. 100°C and fit with the groove (arrowed) facing the parallel pin (25).
Date
27.04.2006
Version
a
Page
7/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat deep-groove ball bearing (27) to about 90°C and press on all the way to stop. Note: The spur gear (23) must have an axial play of 0.3 - 0.6 mm on the drive shaft (15).
Date
27.04.2006
Version
a
Page
8/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
Text-module
PTO shaft control assembly PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 5 6 7 10 11 12 14 17 19
Designation Bracket Rear axle cover Parallel pin Screw Screw Screw Drain plug Sealing ring Setscrew Setscrew O-ring Socket
Date
27.04.2006
Version
a
Item 20 22 23 24 25 27 29 30 33 35 37
Designation O-ring Shifting shaft Compression spring Thrust piece Circlip Lip seal Circlip Shift fork Shifting shaft Shift fork Locking bolt
Page
9/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Disassemble shifting shaft: preload thrust piece (24) and unclip circlip (25) . Note: Only required when replacing the thrust piece (24).
PM-Picturemodule PMTAB_Picture
Shifting shaft components shown on one side.
PM-Picturemodule PMTAB_Picture
Fit thrust piece (24).
PM-Picturemodule PMTAB_Picture
Insert both lip seal (27) (arrowed) in to bracket (1) with the groove facing the oil chamber. Insert locking bolt (37).
Date
27.04.2006
Version
a
Page
10/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Grease shaft seal and insert into the rear axle cover (2) 21.5 mm from collar.
PM-Picturemodule PMTAB_Picture
Fit cylindrical roller bearing (12) in rear axle cover. Insert O-ring (17) (arrowed) into the groove in the rear axle cover (2) with grease. Fit parallel pins (3) (arrowed).
PM-Picturemodule PMTAB_Picture
Insert preassembled drive shaft (15) and place oiled needle bearing (18) on top. Insert lip seal (27) (arrowed) into rear axle cover (2) with groove facing the oil chamber.
PM-Picturemodule PMTAB_Picture
Note: Ensure proper installation position Fit selector sleeve (20) with lip (arrowed) facing towards spur gear (23).
Date
27.04.2006
Version
a
Page
11/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO
G
Removing and installing live PTO speed preselection PM-Picturemodule PMTAB_Picture
Insert selector sleeve (20) with lip facing spur gear (23) together with preassembled shifting shaft (33).
PM-Picturemodule PMTAB_Picture
Locate spur gear (19).
PM-Picturemodule PMTAB_Picture
Locate spur gear (17) with collar facing upward.
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat deep-groove ball bearing (16) to about 90°C and press on all the way to stop.
Date
27.04.2006
Version
a
Page
12/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Install preassembled shaft (1).
PM-Picturemodule PMTAB_Picture
Insert shift fork (30) without shifting shaft (22) Note: Shifting shaft (22) has only one thrust piece (24).
PM-Picturemodule PMTAB_Picture
Mount shifting shaft (22) in bracket (1), ensuring that lower retaining ring (29) (arrowed) is fitted. Note: Insert assembly tool into side, this ensures that the shifting shaft (22) is in neutral. This releases the locking bolt (37) and the bracket can be assembled.
PM-Picturemodule PMTAB_Picture
Assembly tool DIY
Date
27.04.2006
Version
a
Page
13/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO
G
Removing and installing live PTO speed preselection PM-Picturemodule PMTAB_Picture
Fit housing and ensure locking bolts move freely. Drive on bracket (1). Note: During assembly, ensure that the locking bolts move freely. If a locking bolt jams, assembly is not possible.
PM-Picturemodule PMTAB_Picture
Clip circlip (29) in place. Tighten bracket (1) to 85 Nm.
PM-Picturemodule PMTAB_Picture
Fit all 3 sockets (19) (circled) with O-rings (20), grease and fit. Mount synchroniser sleeve (arrowed) with the chamfer in direction of travel.
PM-Picturemodule PMTAB_Picture
The PTO shaft control can be checked with compressed air.
Date
27.04.2006
Version
a
Page
14/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Live PTO Removing and installing live PTO speed preselection
G
PM-Picturemodule PMTAB_Picture
Clean and degrease sealing surface. Coat with sealant X 903.050.074.000.
PM-Picturemodule PMTAB_Picture
Mount PTO shaft control and tighten 6 screws M10 to 50 Nm. Mount Hall sensor and connect cable coupler X169.
PM-Picturemodule PMTAB_Picture
Mount drawbar supports and tighten 6 screws M16 10.9 to 300 Nm. Fill with transmission oil. Fit trailer hitch and mount trailer socket.
Date
27.04.2006
Version
a
Page
15/15
Removing and installing live PTO speed preselection
Capitel
Index
Docu-No.
1220
G
000015
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4 5 6 7 9 10 12 13 15
Designation Shaft screw Pin Washer Needle bearing Trigger wheel Spur gear (4WD constant) Circlip Supporting plate Externally toothed disc Internally toothed disc Pressure plate
Item 16 17 18 20 21 23 25 27 28 30 33
Designation O-ring Piston disc Lip seal Lip seal Piston Disc spring pack Shim pack Circlip Deep-groove ball bearing Rectangular-section ring Setscrew
PM-Picturemodule PMTAB_Picture
Preliminary work: ● Removing cab, see Chapter 8100 Reg. G. ● Disconnecting tractor, transmission and rear axle, see Chapter 1050 Reg. G.
Date
24.01.06
Version
a
Page
1/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Remove Hall sensor B015 ground speed.
PM-Picturemodule PMTAB_Picture
Remove screw from flange
PM-Picturemodule PMTAB_Picture
Pry off flange with assembly lever Note: Make sure that the 4WD clutch can slide out towards the front.
PM-Picturemodule PMTAB_Picture
Remove 4WD clutch
Date
24.01.06
Version
a
Page
2/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Remove rectangular-section rings (30)
PM-Picturemodule PMTAB_Picture
Pull off and remove deep-groove ball bearing (28)
PM-Picturemodule PMTAB_Picture
Preload disc spring pack (23) and remove circlip (27).
PM-Picturemodule PMTAB_Picture
Remove disc spring pack (23) and shim (25)
Date
24.01.06
Version
a
Page
3/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Remove piston (21) completely
PM-Picturemodule PMTAB_Picture
Remove disc pack
PM-Picturemodule PMTAB_Picture
Remove circlip (9).
PM-Picturemodule PMTAB_Picture
Pull off gearwheel along with deep-groove ball bearing
Date
24.01.06
Version
a
Page
4/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Assembly: When replacing the trigger wheel (6), insert hexagon socket head screws (2) with screw locking compound X 903.050.084.000 and tighten. Tightening torque 10 Nm .
PM-Picturemodule PMTAB_Picture
4WD clutch components - rectangular-section rings (30) - lip seal (20) - O-ring (16) - shaft (1) - needle bearing (5) - trigger wheel (6) - spur gear (7) - shim (4)
PM-Picturemodule PMTAB_Picture
Slide needle bearing (5) on to shaft (1) and oil, locate spur gear (7).
PM-Picturemodule PMTAB_Picture
Fit thrust ring (4) with collar facing towards bearing. Note: Ensure proper installation position of groove and pin (3) (arrow)
Date
24.01.06
Version
a
Page
5/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat ball bearing to about 90°C and push on all the way to stop.
PM-Picturemodule PMTAB_Picture
Grease and fit new O-ring (16) and lip seal (20). Note: Groove of lip seal faces toward gearwheel. When replacing the shaft, setscrew (33) (arrowed) must be inserted with screw locking compound X 903 050 084 000.
PM-Picturemodule PMTAB_Picture
Clip circlip (9) in place.
PM-Picturemodule PMTAB_Picture
Fit supporting plate (10). Note: the worked surface faces towards the disc pack.
Date
24.01.06
Version
a
Page
6/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Locate disc package. Note: Place alternately, starting with an externally toothed disc (12) and ending with an internally toothed disc (13). Disc pack comprises 6 externally toothed discs 5 internally toothed discs PM-Picturemodule PMTAB_Picture
Place pressure plate (15) on top
PM-Picturemodule PMTAB_Picture
Grease lip seal (18) and fit with the groove facing towards the oil chamber.
PM-Picturemodule PMTAB_Picture
Fit piston disc (17)
Date
24.01.06
Version
a
Page
7/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Mount preassembled piston (21) on disc carrier
PM-Picturemodule PMTAB_Picture
Determining 4WD clutch play: Install shim (25) with circlip (27) without disc spring pack (23). Play 1.5mm + 0.5mm Determine play with thickness gauge and, if necessary, adjust with shim pack (25). Shim thickness available in 0.5 mm steps
PM-Picturemodule PMTAB_Picture
Mount disc spring pack (23) as shown
PM-Picturemodule PMTAB_Picture
Fit shim (25)
Date
24.01.06
Version
a
Page
8/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Preload disc spring pack (23) and clip circlip (27) in place.
PM-Picturemodule PMTAB_Picture
Caution: Danger of burns Heat ball deep-groove ball bearing to about 90°C and push on all the way to stop.
PM-Picturemodule PMTAB_Picture
Mount and grease rectangular-section rings (30).
PM-Picturemodule PMTAB_Picture
Install 4WD clutch Note: Make sure rectangular-section rings (30) are not damaged while installing.
Date
24.01.06
Version
a
Page
9/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
Repair Fendt 300 Vario
Transmission / Front wheel drive Removing and installing front wheel drive clutch
G
PM-Picturemodule PMTAB_Picture
Mount bearing flange and look out for locating pins.
PM-Picturemodule PMTAB_Picture
Tighten screws to 25 Nm
PM-Picturemodule PMTAB_Picture
Coat sealing surface of Hall sensor with sealant X 903.050.553.000 (non-curing) and insert into bore of transmission housing. Tighten mounting bolts to 25 Nm. Note: If already installed Hall sensors are reused, stick two cardboard strips, each 0.9 mm thick, into slot in Hall sensor on left and right (for centring when fitting).
PM-Picturemodule PMTAB_Picture
Concluding work: ● Assembling tractor, transmission and rear axle, see Chapter 1050 Reg. G. ● Fill with transmission oil. ● Fitting cab, see Chapter 8100 Reg.G. ● Bleeding brakes, see Chapter 1070 Reg.G
Date
24.01.06
Version
a
Page
10/10
Removing and installing front wheel drive clutch
Capitel
Index
Docu-No.
1320
G
000006
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / General system General description of the common rail system
A
Text-module
Accumulator injection system: All previous systems generate injection pressure by delivering fuel separately for every single injection. Injection pressure grows with increasing fuel quantity and engine speed. Between the injections, only low pressure is present in the system. Contrary to these conventional systems, pressure generation and injection are decoupled in common rail systems. Pressure is generated independent of engine speed and injection volume and the amount of pressure in the high pressure accumulator (rail) can be selected freely, within limits. The accumulator comprises a distribution pipe and the lines to the injectors. Fuel for the individual cylinders is taken from this accumulator. Injector for every engine cylinder The core of the system is a solenoid valve controlled injector for each individual engine cylinder. An impulse from the control unit to the solenoid valve in the injector initiates the injection process. The cross section on the outlet of the injector, the opening time of the solenoid valve and the pressure accumulated in the common rail system determine fuel quantity. Variable pressure in accumulator In the Deutz common rail system, pressure is generated by two high pressure pumps. They are controlled by the camshaft. The camshaft on the 4-cylinder engines has 2 cams per pump, 6-cylinder engines have 3 cams per pump. Therefore, every time the injectors open, the pumps deliver diesel to the rail. The metering unit releases exactly the amount of fuel that is injected by the injector. In this way, rail pressure remains constant. In the common rail system, pressure in the accumulator is controlled by a pressure sensor. Rail pressure ranging from 700 bar to 1400 bar can be freely selected via an engine operating map (programming) and can be adapted to the engine's operating conditions. The control units, sensors and system functions of common rail systems require more input signals than conventional individual pump systems. Also see the comparison between EMR 2 (COM II) and EMR 3 (COM III). Freely selectable injection pressure in engine operating map The separation of pressure generation and injection permits new freedom in defining the combustion process. Injection pressure can be freely selected in the map and remains largely constant during injection. Maximum rail pressure lies at approx. 1400 bar. Further reduction in exhaust gas and noise emissions Exhaust gas emissions and noise radiation are further reduced through multiple injection. Multiple injection comprises a pilot injection, main injection and an after-injection, which are dependent on operating conditions. These are triggered by repeated activation of fast solenoid valves. Furthermore, the injection process can be modified by controlling nozzle needle movement. Hydraulic assist when closing the nozzle needle ensures rapid termination of the injection procedure The many options for defining the injection process open new ways to further decrease emissions and optimise the fuel consumption of diesel engines. No significant design modifications required on engine Common rail systems can replace conventional injection systems without requiring significant modifications to the engine. Two high pressure pumps replace the injection pump cylinders 1 and 2. Injectors are integrated in the cylinder head like nozzle holder combinations.
Date
14.08.2007
Version
a
Page
1/4
General description of the common rail system
Capitel
Index
Docu-No.
2000
A
000031
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / General system General description of the common rail system
A
PM-Picturemodule
System overview PMTAB_Picture
Text-module
Item 1 2 3 4 5 6 7
Designation Voltage Output stage Micro controller EEPROM Monitoring module Signal processing High pressure sensor
Item A A051 CAN E U
Designation Output signals (actuators) ECU, engine control unit CAN connection to tractor or diagnostics interface Input signals (sensors) Voltage
Text-module
The electronically controlled diesel injection (EDC) is divided into 3 central system blocks. The sensors and switches (information providers, input) record the operating conditions on the engine and convert the various physical quantities into electronic signals. In the control unit (processing), the information and output signals are processed according to the maps and characteristics that are stored. The control unit contains microprocessors and memory units. Integrated in the control unit are self-monitoring, emergency mode programs and on-board diagnositics. The actuators (output) convert the electronic output signals into mechanical quantities. Also required: A good power supply is required for fault-free operation of the control unit. This includes: Bullet-List
● ● ●
Continuous current supply terminal 30 Switched voltage terminal 15 Ground supply terminal 31 Date
14.08.2007
Version
a
Page
2/4
General description of the common rail system
Capitel
Index
Docu-No.
2000
A
000031
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / General system General description of the common rail system
A
The control unit is also connected to the tractor's CAN bus system. Bullet-List
● ● ● ●
Sensor signals can be used more than once e.g. engine temperature Transmission control (TMS) integrated Diagnostics Programming
Text-module
Comparison between EMR 2 (COM II) and EMR 3 (COM III) Sensors and switches for EMR 2 (COM II) Component B041 - sensor, EMR (camshaft) B042 - sensor, EMR (crankshaft) B048 - sensor, water temperature B053 - sensor, boost pressure air temperature/ boost pressure B055 - combi-sensor, foot throttle Position sensor in Y035 - EMR actuator Note:
Task reports engine speed (actual value) reports engine speed (actual value); reports engine temperature. This signal value is used for: engine control, the temperature indicator and for activating the heating flange reports charge air temperature (NTC) and boost pressure "LDA function" one signal value is reported to A002 - ECU, enhanced control (norma l operation), the second signal value is processed in the A051 - ECU, engine control unit (emergency operating mode, loss of enhanced control) reports position of the control rod The two speed sensors B041 and B042 are fitted to provide diagnostic capability and emergency running features
Sensors and switches for EMR 3 (COM III) Component B004 - vacuum switch (air filter) B055 - sensor, foot throttle
Task the signal is reported to the engine control unit, where it is sent to the instrument cluster via the CAN bus system (warning) one signal value is reported to A002 - ECU, enhanced control (normal operation), the second signal value is processed in the A051 - ECU, engine control unit (emergency operating mode, loss in enhanced control) B085 - camshaft speed reports camshaft speed (actual value) and the position of camshaft combustion cylinder 1 B086 - rail pressure sensor reports the current pressure in the rail B087 - fuel low pressure reports fuel primary pressure B088 - crankshaft speed reports engine speed (actual value) and position of the crankshaft TDC cylinder 1 and 4 or TDC cylinder 1 and 6. B089 - Deutz temperature reports the engine temperature. This signal value is used for: engine sensor control, the temperature indicator and for activating the heating flange B090 - sensor, oil pressure reports oil pressure B091 - sensor, water in fuel the signal is reported to the engine control unit, where it is sent to the instrument cluster via the CAN bus system (warning) B092 - sensor, boost reports boost pressure 'LDA function' and charge air temperature (NTC) pressure/temperature Note: Two speed sensors are fitted to provide synchronisation of injection, diagnostic capability and emergency running features
Date
14.08.2007
Version
a
Page
3/4
General description of the common rail system
Capitel
Index
Docu-No.
2000
A
000031
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / General system General description of the common rail system
A
EMR 2 actuators (COM II) Component K034 - relay (for R002 - heating flange) Y035 - EMR actuator
Task the relay is energised at 5°C and below. In addition, the indicator lamp in the instrument cluster is energised the actuator is energised (PWM) to a certain control rod stroke (load request)
EMR 3 actuators (COM III) Component K008 - relay,starter lockout
Task the starting procedure is controlled by the engine control unit. If all input signals are present, the relay is closed. If the rpm signals (camshaft) (crankshaft) are missing, the starting procedure is cancelled after 5 sec. K063 - relay, heating flange the relay is energised at 5°C and below. In addition, the indicator lamp in the instrument cluster is energised Y006 - solenoid valve, the exhaust brake is activated by the engine control unit at engine speeds exhaust brake above 900 rpm Y091 - metering unit the metering unit, together with the rail pressure sensor, controls rail pressure Y094 - EGR actuator the actuator allows exhaust gas to return to the engine Y095...Y101 - injector 1...6 the injector injects diesel up to 3 times per cycle Text-module
Note: see also Chapter 2000 Reg. A .... see also Chapter 9000 Reg. E ....
Date
14.08.2007
Version
a
Page
4/4
General description of the common rail system
Capitel
Index
Docu-No.
2000
A
000031
General Fendt 300 Vario FENDT 400 COM III FENDT 7/8/900 COM III
Engine / General system Emergency operating mode
A
Text-module
Danger: After switching off the engine wait at least 30 seconds before performing work on the fuel system! Text-module
If the A051 - ECU, engine control unit (EDC 7) detects a fault in the fuel system, the emergency mode is activated. Warning high pressure relief valve open A fault code is saved FC 1.2.51; FC 1E1.51(300 Vario, 900 COM III)
Text-module Text-module
Emergency mode activated means: The Y091 - metering unit is no longer energised. The fuel pressure in the rail increases, which opens the high pressure relief valve (at approx. 1800 bar). The fuel pressure in the rail drops to approx. 700 bar when the high pressure valve is opened. The fuel heats up strongly when the high pressure relief valve is opened. That is why the engine continues to run max. 4 minutes (emergency running) and is then automatically shut down by the A051 - ECU, engine control unit (EDC 7). The high pressure relief valve cannot be closed while the engine is running, the engine must always be switched off either by the A051 - ECU, engine control unit (EDC 7) or the driver When the engine is switched off, the pressure relief valve closes after approx. 30 secondsNote: After the high pressure relief valve has been activated approx. 30 times, the high pressure relief valve should be replaced. If the high pressure relief valve leaks, the fuel is heated.
Date
21.08.2007
Version
a
Page
1/1
Emergency operating mode
Capitel
Index
Docu-No.
2000
A
000033
General Fendt 300 Vario
Engine / General system FENDT 300 Vario engine specifications
A
Text-module
Note: for engine repairs also refer to: Workshop Manual Deutz engine TCD 2012 (X990.005.053) Text-module
Model Designation (DEUTZ) Rated power ECE R24 at 2100 rpm Max power (KW/hp) at 1900 rpm Firing order No. of cylinders / cooling Bore / stroke Cubic capacity Charging Injection system Rail pressure EDC control module Exhaust gas recirculation with exhaust cooler Cold-start device Idle speed Rated speed No-load engine speed
309 Vario KW/HP KW/HP
mm l
59 / 80 70 / 95
310 Vario 311 Vario TCD 2012 L04 4V 66 / 90 74 / 100 77 / 105 84 / 115
81 / 110 92 / 125
1-3-4-2 4 / water 101 / 126 4.04 Wastegate turbocharger / intercooler Common rail approx. 400 - 1400 bar (load dependent) EDC 7 (Bosch) external exhaust gas recirculation (AGR ex) Heating flange
rpm rpm rpm
Start of delivery Valve clearance (cold engine) Inlet valve (in) Outlet valve (ex) Compression pressure (new)
312 Vario
780 +/-30 2100 2200 - 2250 set by the EDC, load-dependent
Fuel Water separator in the fuel system
mm mm bar
0.4 0.5 28 ... 32
L
210 Standard
Text-module
No-load engine speed = max. engine speed when engine is not under load Rated speed = max. engine speed when engine is under load Text-module
Note: Protective agent for cooling system on Fendt tractors Service Information No. 11 / 02 (Chapter 2000 Reg. H) Fill diesel engines (Deutz , MWM , MAN) only with coolants that have been approved by Fendt. Only these agents guarantee effective protection against: corrosion, cavitation (pitting) and overheating Text-module
Date
17.09.2007
Version
a
Page
1/2
FENDT 300 Vario engine specifications
Capitel
Index
Docu-No.
2000
A
000036
General Fendt 300 Vario
Engine / General system FENDT 300 Vario engine specifications
A
Cylinder numbering The cylinders are counted from the flywheel. The engine rotates anti-clockwise, with reference to the flywheel. Firing order TCD 2012 L04 4V: 1-3-4-2 PM-Picturemodule PMTAB_Picture
Text-module
Position of company plate ("rating plate") PM-Picturemodule PMTAB_Picture
The company rating plate is located on the left side of the engine on the crankcase. The engine number is stamped into the rating plate.
Text-module
Note: Setting valve clearance (Chapter 2010 Reg. F - Setting valve clearance) Engine oil pressure (Chapter 2312 Reg. E - Lubrication pressure test) Test boost pressure (Chapter 9000 Reg. E - B053 - Sensor, charge air temperature / boost pressure)
Date
17.09.2007
Version
a
Page
2/2
FENDT 300 Vario engine specifications
Capitel
Index
Docu-No.
2000
A
000036
General FENDT - Tractor
Engine / General system
A
Determining engine power - comparison of standards and directives Text-module
DIN 70020 Determining engine power at the crankshaft on a test bench. All standard equipment is mounted (water pump, unloaded alternator, fuel delivery pump, fixed fan). Net power: power at the crankshaft with driven fixed fan. Gross power: power at the crankshaft without mounted and driven fixed fan. Text-module
ECE - R - 24 Determining engine power at the crankshaft on a test bench. All standard equipment is mounted (water pump, unloaded alternator, fuel delivery pump). If a controlled fan is used, or one that can be turned off, the test must be performed with fan turned off or at max. slip. Text-module
97 / 68 / EG or 80 / 1269 / EWG Determining engine power at the crankshaft on a test bench. All standard equipment is mounted (water pump, unloaded alternator, fuel delivery pump). The fan must not be mounted for determining the net power of the engine. Text-module
ISO 14396 or ISO 15550 Determining engine power at the crankshaft on a test bench. All standard equipment is mounted (water pump, unloaded alternator, fuel delivery pump). Net power: If a controlled fan is used, or one that can be turned off, the test must be performed with fan turned off or at max. slip. Gross power: the fan must not be mounted on the engine. Text-module
Application at FENDT Originally engine power was quoted according to DIN 70020. Power specifications always referred to the engine power output at rated engine speed. With the introduction of viscous fans, power was quoted according to ECE - R - 24. Here, power specifications also always referred to the engine power output at rated engine speed. Starting with the introduction of engines with extra power (in 1998), the maximum attainable power had to be entered into the vehicle documents in Germany. For new tractor models on the road after 01.07.2002, directive 97 / 68 / EG was used. Here, the engine power at rated engine speed is specified without the fan. This information is also entered in the vehicle documents (Germany). Text-module
The following models have been approved according to these directives: 930 Vario, X 200 - V / P / S, 300 Ci
Date
Version
Page
19.08.2005
a
1/2
Determining engine power - comparison of standards and directives
Capitel
Index
Docu-No.
2000
A
000017
General FENDT - Tractor
Engine / General system Determining engine power - comparison of standards and directives
A
Text-module
Transmission ratio KW / water pump 900 = 1.47 if max. engagement at 2250 n/engine = 3115 n/fan 400 / 700 / 800 = 1.66 if max. engagement at 2100 n/engine = 3311 n/fan Fan slip at max. engagement 5 - 7% Drag speed at least approx. 1600 rpm. Drag losses Bullet-List
● ●
up to 130 HP (712) approx. 4.5 kW from 140 HP and up (714) approx. 6 kW
Date
Version
Page
19.08.2005
a
2/2
Determining engine power - comparison of standards and directives
Capitel
Index
Docu-No.
2000
A
000017
General FENDT - Tractor
Engine / General system Measuring PTO power
A
Text-module
Guidelines for performing PTO power measurements acc. to ISO 1585 1. Net PTO p ower Corresponds to the power measured on a dynamometer via the tractor's PTO with standard equipment. Text-module
2. Corrected PTO p ower Corrected PTO power = measured PTO power x correction factor Text-module
3. Correction factor according to ISO 1585 The correction factor reduces the measured power value based on standard atmospheric reference values: Bullet-List
● ●
Air pressure = 99 KPa Ambient temperature = 25°C 4. Standard tractor equipment Included in the standard equipment of the tractor according to ISO 1585 is all of the manufacturer's standard equipment that is required for the normal operation of the engine in the tractor, such as: Text-module
Bullet-List
● ● ● ●
Intake system with air filter, raw air inlet and rain cap. Exhaust system with silencer, exhaust brake and end pipe. Injection equipment compl. with fuel delivery pump and prefilter. Cooling system with water pump, thermostat and fan (rigid / controlled) (for controlled fans, the power consumption of the fan at maximum slip is accounted for) ● Electrical equipment with no load on alternator. ● Compressed air system (if it cannot be switched off) ● Turbocharger with intercooler 5. Measuring accuracy of the testing station Text-module
Bullet-List
● ● ● ● ● ● ● ● ●
Torque +/- 1% Engine speed +/- 0.5% Fuel consumption +/- 1% Fuel temperature +/- 2K Ambient temperature +/- 2K Air pressure +/- 100Pa Exhaust back pressure +/- 200Pa Intake vacuum +/- 50Pa Boost pressure in intake pipe +/- 2% The tolerances correspond to the maximum measuring range of the testing station.
Text-module
6. Preparing the tractor for power measurement Before undergoing power measurement, normal maintenance work must be carried out on the tractor: Bullet-List
● ● ● ● ● ●
Oil level --> engine, transmission, hydraulics Coolant --> engine cooling Cleaning --> air filter and radiator, replace fuel filter if necessary Leak tightness --> fuel system Checking engine speed adjustment (stop) Checking the engine cutoff speed or setting a setpoint
Date
17.08.2005
Version
a
Page
1/2
Measuring PTO power
Capitel
Index
Docu-No.
2000
A
000016
General FENDT - Tractor
Engine / General system Measuring PTO power
A
Text-module
7. Performing PTO power measurement The tractor must be operated at full load for at least 15 min. at an ambient temperature of 20°C to 25°C. In this time period, the engine, transmission and hydraulics will have attained temperatures that guarantee an adequately accurate final value for PTO power. At ambient temperatures below 10°C, the warm-up time must be increased to at least 30 min. The measured values must remain constant for at least one minute before recording, or the engine speed must not exceed +/- 1% of the set value. During measuring, the following consumers: Bullet-List
● ● ● ●
Compressor Generator Hydraulic pumps AC compressor must be operated without load.
Text-module
8. Evaluating the results of the measurements If the measured PTO power lies within -5% of the max. perm. PTO power, it can be corrected to the maximum permissible value by adjusting the injection volume and does not require further testing. If the measured values lie clearly below -5%, the following additional tests must be performed on the tractor: Bullet-List
● ● ● ●
Measuring the injection volume or removing and setting the injection pump controller on the dynamometer. Measuring the boost pressure in the intake pipe Replacing the fuel filter Neutral circulating pressure from the steering pump and standby pressure from the hydraulic system control pump.
Text-module
Power correction factor based on ambient temperature and air pressure according to ISO 1585 Only for aspirated engines Parameter Air pressure (kPa) Altitude above sea level (m) Ambient temperature (°C) 0 10 20 25 30 35 40
Date
17.08.2005
Version
a
99 0 0.979 0.988 0.996 1 1.004 1.008 1.012
Correction factor according to ISO 1585 97 95 93 91 200 400 600 800
89 1000
0.982 0.991 0.999 1.003 1.007 1.011 1.015
0.994 1.003 1.011 1.015 1.019 1.023 1.027
0.985 0.993 1.002 1.006 1.01 1.014 1.018
Page
2/2
Measuring PTO power
0.988 0.996 1.005 1.009 1.013 1.017 1.021
0.991 0.999 1.008 1.012 1.016 1.02 1.024
Capitel
Index
Docu-No.
2000
A
000016
FENDT 300 Vario
Datum
a
Stand
1/4
Seite
PM-Picturemodule PMTAB_Picture
18.09.2007
Allgemeines
A
Reg.
000045
Docu-No.
A
2000
Kapitelzahl
Motor / Gesamtsystem Zapfwellenleistung und Kraftstoffverbrauch
Zapfwellenleistung und Kraftstoffverbrauch
FENDT 300 Vario
Datum
a
Stand
2/4
Seite
PM-Picturemodule PMTAB_Picture
18.09.2007
Allgemeines
A
Reg.
000045
Docu-No.
A
2000
Kapitelzahl
Motor / Gesamtsystem Zapfwellenleistung und Kraftstoffverbrauch
Zapfwellenleistung und Kraftstoffverbrauch
FENDT 300 Vario
Datum
a
Stand
3/4
Seite
PM-Picturemodule PMTAB_Picture
18.09.2007
Allgemeines
A
Reg.
000045
Docu-No.
A
2000
Kapitelzahl
Motor / Gesamtsystem Zapfwellenleistung und Kraftstoffverbrauch
Zapfwellenleistung und Kraftstoffverbrauch
FENDT 300 Vario
Datum
a
Stand
4/4
Seite
PM-Picturemodule PMTAB_Picture
18.09.2007
Allgemeines
A
Reg.
000045
Docu-No.
A
2000
Kapitelzahl
Motor / Gesamtsystem Zapfwellenleistung und Kraftstoffverbrauch
Zapfwellenleistung und Kraftstoffverbrauch
General Fendt 300 Vario
Engine / General system Belt drive Deutz TCD 2012
A
PM-Picturemodule PMTAB_Picture
Date
13.09.2007
Version
a
Page
1/1
Belt drive Deutz TCD 2012
Capitel
Index
Docu-No.
2000
A
000035
General Fendt 300 Vario
Engine / General system A051- ECU, engine control unit (EDC 7)
A
PM-Picturemodule PMTAB_Picture
Text-module
Date
17.09.2007
Version
a
Page
1/4
A051- ECU, engine control unit (EDC 7)
Capitel
Index
Docu-No.
2000
A
000037
General Fendt 300 Vario
Engine / General system A051- ECU, engine control unit (EDC 7)
A
Tasks of the A051 - ECU, engine control unit (EDC 7) The A051 - ECU, engine control unit (EDC 7) governs and controls the engine. The A051 - ECU has the following control functions: Variable-speed governance The A051 - ECU maintains the set engine speed constant under load, as long as there is enough engine power available. Limiting maximum speed ("speed regulation") Limiting torque Limiting maximum torque (maximum injection) Rail - pressure governance The Y091 - metering unit feeds the amount of fuel into the rail that is currently being injected by the injectors (Y095 - Y098). A B086 - rail pressure sensor is fitted that reports the actual pressure of the A051 - ECU, engine control unit (EDC 7). Multiple injection To reduce exhaust gas and noise emissions, the injectors (Y095 - Y098) are activated up to three times per cycle by the A051 - ECU, engine control unit (EDC 7). Cylinder shut-off If the A051 - ECU, engine control unit (EDC 7) detects a short circuit in an injector (Y095 - Y098) (short circuit low - high), the injector is no longer activated (disabled). Engine start If all input signals are present, the starting procedure is started. Note: If the rpm signals (camshaft) (crankshaft) are missing, the starting procedure is cancelled after 5 sec. Engine stop The injectors are no longer controlled. Monitoring and signal output functions Coolant temperature and charge air temperature --> error display and/or reduced performance. See Chapter 0000 Reg. B - Fault codes Boost pressure-dependent engine control ("LDA function") If the charge air temperature rises, injection volume is restricted. If the boost pressure falls, injection volume is restricted. Preventing formation of smoke Note: There is an atmospheric pressure sensor in the A051 - ECU, engine control unit (EDC 7) Boost pressure (overpressure) = absolute pressure (B092 - sensor) - atmospheric pressure (A051 - ECU) Correction for altitude Avoids puffs of smoke due to low atmospheric density Protects engine from low atmospheric density. At high altitudes (Andes, Himalayas, etc.) the maximum engine power is restricted Temperature dependent start control system ("Number of starts") Improves ability to start, smoke-free cold start that is less harmful to the engine
Date
17.09.2007
Version
a
Page
2/4
A051- ECU, engine control unit (EDC 7)
Capitel
Index
Docu-No.
2000
A
000037
General Fendt 300 Vario
Engine / General system A051- ECU, engine control unit (EDC 7)
A
Control of the cold-start system The R002 - heating flange is controlled by the A051 - ECU, engine control unit (EDC 7). The indicator lamp for the R002 - heating flange is located in the A007 - instrument cluster Control of the injectors Fuel is injected by energising the injector, the duration determines injection quantity Injection occurs up to 3 times per cycle Control of exhaust gas recirculation (EGR) Depending on the engine's operating conditions, a certain quantity of exhaust gas is returned Emergency running / if necessary, stopping engine See Chapter 0000 Reg. B - Fault codes see Chapter 2000 Reg. A - Emergency mode Control of the exhaust brake The Y006 - solenoid valve, exhaust brake is controlled by the A051 - ECU, engine control unit (EDC 7). Fault memory in A051 - ECU, engine control unit (EDC 7) The A051 - ECU, engine control unit (EDC 7) directs EMR errors to the A007 - instrument cluster, where the error messages are output on a display. (FENDT fault code) Fault diagnostics with service diagnostics program (SERDIA) Read out all sensors such as A051 - ECU, engine control unit (EDC 7) ("Program: measured values") Graphic display of measured values ("Program: Graphic readings") Read out fault memory (SERDIA fault code) Test functions of all actuators (Program: Functional test") Play engine record with service diagnostics program (SERDIA) In order for the A051 - ECU, engine control unit (EDC 7) to control the engine optimally, it is necessary to load engine characteristics (maximum power, engine cutoff speed, the engine operating map (injection volume at a certain operating point), maximum perm. operating temperature, etc.) into the A051 - ECU, engine control unit (EDC 7). The engine record (consists of rating, engine-specific data (mechanical tolerances), equipment status (aggregate engine or vehicle engine)) is read into the A051 - ECU, engine control unit (EDC 7) with the service diagnostics program (SERDIA). Note: If an engine record is loaded that does not match the tractor's chassis number, or an A051 - ECU, engine control unit (EDC 7) is installed that does not match the tractor's chassis number, all warranty claims as well as the general operating licence, and therefore also insurance coverage, expire!! Installing an A051 - ECU, engine control unit (EDC 7) that does not match the tractor's chassis number limits tractor performance! Tractor's chassis number and engine number and the interface serial number (intermediate cable SERDIA diagnostics program) are stored in the A051 - ECU, engine control unit (EDC 7). calculated fuel consumption The A051 - ECU, engine control unit (EDC 7) calculates engine fuel consumption in l/h, which is then displayed in the instrument cluster. Text-module
Date
17.09.2007
Version
a
Page
3/4
A051- ECU, engine control unit (EDC 7)
Capitel
Index
Docu-No.
2000
A
000037
General Fendt 300 Vario
Engine / General system A051- ECU, engine control unit (EDC 7)
A
Input signal The sensors mounted on the engine supply the electronics in the A051 - ECU, engine control unit (EDC 7) with all relevant physical quantities. Bullet-List
● ● ● ● ● ● ● ● ● ● ● ● ● ●
B004 - vacuum switch (air filter) B035 - sensor, hand throttle (setpoint: engine speed) B055 - sensor, foot throttle (engine speed setpoint) B085 - camshaft speed B086 - rail pressure sensor B087 - fuel low pressure B088 - crankshaft speed B089 - Deutz temperature sensor B090 - sensor, oil pressure B091 - sensor, water in fuel B092 - sensor, boost pressure / temperature Via CAN bus system: Memory keys in control panel TMS Tractor Management System The A051 - ECU, engine control unit (EDC 7) controls and governs the actuators according to the information on the current engine status and the specifications (accelerator, hand throttle, memory keys on the joystick, TMS). Actuators that are fitted in the diesel engine are:
Bullet-List
● ● ● ● ● ● ● ● ●
K008 - relay,starter lockout K063 - relay, heating flange Y006 - solenoid valve, exhaust brake Y091 - metering unit (diesel) Y094 - EGR actuator (exhaust gas recirculation) Y095 - injector 1 Y096 - injector 2 Y097 - injector 3 Y098 - injector 4
Date
17.09.2007
Version
a
Page
4/4
A051- ECU, engine control unit (EDC 7)
Capitel
Index
Docu-No.
2000
A
000037
General Fendt 300 Vario
Engine / General system B055 - sensor, foot throttle Pin 1 2 3 4 5 6
A Function Ground + Supply (5.0 VDC) Signal (idle switch) Ground + Supply (5.0 VDC) Signal
Text-module
Task: The B055 - sensor, foot throttle sends the driver's torque / load request to the A051 - ECU, engine control unit (EDC 7). Function The B055 - sensor, foot throttle comprises a potentiometer and an idle switch. (redundant) When the foot throttle (accelerator pedal) is pressed, a shaft in the pedal encoder is turned. The potentiometer , which is located at the end of the shaft, sends an analogue voltage signal to the A051 - ECU, engine control unit (EDC 7). The A051 - ECU, engine control unit (EDC 7) determines the exact pedal position from this voltage value, i.e. the current driver request (target value). To increase driving comfort, the pedal position is map-controlled and dampened. The voltage signal of the potentiometer is responsible for speed control, driving pedal mode and the Tractor Management System (TMS). The sensors are supplied by the A051 - ECU, engine control unit (EDC 7). If this voltage signal fails, the tractor goes into emergency operating mode (loss of enhanced control). TMS, pedal mode and the memory keys cannot be preselected. In the same way, the idle switch is closed when the foot throttle (accelerator pedal) is actuated (foot throttle not actuated, switch open; foot throttle activated, switch closed). This voltage signal is transmitted to the A051 - ECU, engine control unit (EDC 7). The A051 - ECU, engine control unit (EDC 7) determines the foot throttle resting position from these two voltage values. Both voltage signals from the B055 - foot throttle sensor are compared with each other. If the A051 ECU, engine control unit (EDC 7) detects faulty values from the potentiometer and idle switch, a plausibility error is output. Text-module
Note: see also Chapter 9000 Reg. E B055 - sensor, foot throttle
Date
18.09.2007
Version
a
Page
1/1
B055 - sensor, foot throttle
Capitel
Index
Docu-No.
2000
A
000043
General Fendt 300 Vario
Engine / General system B085 - camshaft speed Pin 1 2 3
A Function Signal Ground Shielding against interference
Text-module
Tasks of the B085 - camshaft speed PM-Picturemodule PMTAB_Picture
Detection of the current engine position (combustion cylinder 1) Detection of engine speed (camshaft speed) for emergency running mode On-board diagnosis
Text-module
The B085 - camshaft speed is required for synchronising injection. It supplies the speed signal and reports the position of the camshaft, combustion cylinder 1. The reference mark must then align with the B088 - crankshaft speed. When the camshaft turns, the marks on the camshaft gear induce AC voltage (VAC) in the B085 camshaft speed. The A051 - ECU, engine control unit calculates the camshaft speed from the voltage frequency The double tooth (reference mark) causes a change in frequency The double tooth (reference mark) is used to identify the current camshaft position and appears once per cycle, TDC combustion cylinder 1. Note: Working cycle (4-cycle engine) 2 crankshaft revolutions 1 camshaft revolution
Date
17.09.2007
Version
a
Page
1/2
B085 - camshaft speed
Capitel
Index
Docu-No.
2000
A
000038
General Fendt 300 Vario
Engine / General system B085 - camshaft speed
A
Text-module
Oscilloscope screen B085 - camshaft speed PM-Picturemodule PMTAB_Picture
A
= Reference mark (combustion cylinder 1)
Text-module
Note: see also Chapter 9000 Reg. E B085 - Camshaft speed
Date
17.09.2007
Version
a
Page
2/2
B085 - camshaft speed
Capitel
Index
Docu-No.
2000
A
000038
General Fendt 300 Vario
Engine / General system B086 - rail pressure sensor
A
Text-module
Danger: After turning of the engine, wait at least 30 seconds before starting to work on the fuel system!! Pin 1 2 3
Item 1 2 3 4 5 P
Function Ground Signal Supply
Designation Connector Evaluation circuit Steel diaphragm with strain gauge resistors Pressure connection Screw thread Rail pressure (during normal operation 400 to approx. 1400 bar)
Text-module
Design and operating principle of B086 - rail pressure sensor The core of the sensor comprises a steel diaphragm (3), on which strain gauge resistors are vapour-deposited in a bridge circuit. As soon as the pressure that is to be measured works on the steel diaphragm (3) via the pressure connection (4), the strain gauge resistors change their resistance value due to bending of the diaphragm. The output voltage of 0 - 80 mV generated by the bridge circuit is transmitted to an evaluation circuit (2) through connecting lines. The evaluation circuit amplifies the bridge signal to approx. 0.5 VDC during idle speed and approx. 4.5 VDC at maximum pressure, and directs the signal to the A051 - ECU, engine control unit (EDC 7) The A051 - ECU, engine control unit (EDC 7) controls the fuel high pressure in the rail (pressure accumulator) with the help of the Y091 - metering unit Text-module
Note: also see Chapter 9000 Reg. E B086 Rail pressure sensor Rail pressure is output in the Deutz 'SERDIA' diagnostic program as target and actual values
Date
17.09.2007
Version
a
Page
1/1
B086 - rail pressure sensor
Capitel
Index
Docu-No.
2000
A
000039
General Fendt 300 Vario
Engine / General system B087 - fuel low pressure and B090 - oil pressure sensor Pin 1 2 3 4
A
Function B087 Function B090 + supply + supply Signal Signal Not assigned Ground Ground -
Text-module
Task: Component B087 reports the fuel low pressure (primary pressure) to A051 - ECU, engine control unit (EDC 7) Component B090 reports engine oil pressure to A051 - ECU, engine control unit (EDC 7) Function The fuel pressure, oil pressure (physical quantity) is converted to a voltage signal (electric quantity). The pressure and signal voltage are proportional, e.g. when fuel pressure increases, the signal voltage increases accordingly. Text-module
Note: see also Chapter 9000 Reg. E B087 - Fuel low pressure see also Chapter 9000 Reg. E B090 - Oil pressure sensor The fuel low pressure and oil pressure are output in the Deutz 'SERDIA' diagnostic program
Date
17.09.2007
Version
a
Page
1/1
B087 - fuel low pressure and B090 - oil pressure sensor
Capitel
Index
Docu-No.
2000
A
000040
Allgemeines FENDT 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Motor / Gesamtsystem B088 - Kurbelwellendrehzahl Kontakt 1 2 3
A Funktion Signal Masse Abschirmung gegen Störeinflüsse
Text-module
Aufgaben des B088 - Kurbelwellendrehzahl PM-Picturemodule PMTAB_Picture
Erkennung der momentanen Motorstellung (OT 1. Zylinder und 4. Zylinder) (OT 1. Zylinder und 6. Zylinder) Erkennung der Motordrehzahl Eigendiagnose
Text-module
Bei drehender Kurbelwelle wird durch die Zähne der Zahnscheibe am Schwungrad in B088 - Kurbelwellendrehzahl eine Wechselspannung (VAC) induziert. Aus der Spannungsfrequenz errechnet die A051 - ECU, Motorsteuergerät die Motordrehzahl. Die Lücke (Bezugsmarke) in den Markierungen bewirkt, das keine Spannung induziert wird. Diese Lücke wird zur Erkennung der momentanen Kurbelwellenstellung verwendet, und erscheint 2x pro Arbeitsspiel Zur Synchronisierung der Einspritzung ist der B085 - Sensor (Nockenwelle) notwendig. Er liefert nur 1 OT - Signal (Verbrennung 1. Zylinder) pro Arbeitsspiel, und muss mit der Bezugsmarke (des 1 Zylinders) an der Kurbelwelle fluchten Hinweis: Arbeitsspiel (Viertakt - Motor) 2 Kurbelwellenumdrehungen 1 Nockenwellenumdrehung
Datum
18.09.2007
Stand
a
Seite
1/2
B088 - Kurbelwellendrehzahl
Kapitelzahl
Reg.
Docu-No.
2000
A
000044
Allgemeines FENDT 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Motor / Gesamtsystem B088 - Kurbelwellendrehzahl
A
Text-module
Oszilloskopbild vom B088 - Kurbelwellendrehzahl PM-Picturemodule PMTAB_Picture
A
= Bezugsmarke (OT 1. Zylinder und 6. Zylinder)
Text-module
Hinweis: siehe auch Kapitel 9000 Reg. E B088 - Kurbelwellendrehzahl Es ist auch möglich den Sensorwert über das Deutz- Diagnoseprogramm "SERDIA" auszulesen
Datum
18.09.2007
Stand
a
Seite
2/2
B088 - Kurbelwellendrehzahl
Kapitelzahl
Reg.
Docu-No.
2000
A
000044
General Fendt 300 Vario
Engine / General system B089 - Deutz temperature sensor Pin 1 2
A Function Ground Signal
Text-module
Task: Component B089 reports engine temperature to A051 - ECU, engine control unit (EDC 7) This temperature signal can be used several ways: Bullet-List
● ● ●
Engine control Temperature indicator in A007 - instrument cluster Control of heating flange under 5°C Function The temperature sensor's resistance changes dependent on temperature. NTC (negative temperature coefficient) or PTC (positive temperature coefficient) sensors are used. The B089 - Deutz temperature sensor is an NTC sensor, which means that the resistance values decrease as temperature increases.
Text-module
Note: see also Chapter 9000 Reg. E B089 - Deutz temperature sensor The engine temperature is output in the Deutz 'SERDIA' diagnostic program
Date
17.09.2007
Version
a
Page
1/1
B089 - Deutz temperature sensor
Capitel
Index
Docu-No.
2000
A
000041
General Fendt 300 Vario
Engine / General system B091 - sensor, water in fuel Pin 1 2
A
Function Ground Signal
Text-module
Function PM-Picturemodule PMTAB_Picture
Text-module
Item A B091 E
Designation Drain plug Sensor, water in fuel Electrode
Item Entl. W ws
Designation Ventilation screw Water separator Water level
Text-module
The B091 - sensor, water in diesel, measures the water level in the water separator. If the water level reaches the maximum level, both electrode contacts are closed by the water. This is detected as a fault, the signal is reported to the instrument cluster through the bus system. And output as the following warning.
Date
17.09.2007
Version
a
Page
1/2
B091 - sensor, water in fuel
Capitel
Index
Docu-No.
2000
A
000042
General Fendt 300 Vario
Engine / General system B091 - sensor, water in fuel
A
PM-Picturemodule PMTAB_Picture
If the water level reaches maximum level: Notice (A) appears in the multiple display, drain water and dirt
Text-module
Note: also see Chapter 9000 Reg. E B091 - water in fuel sensor
Date
17.09.2007
Version
a
Page
2/2
B091 - sensor, water in fuel
Capitel
Index
Docu-No.
2000
A
000042
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / General system B092 - sensor, boost pressure / temperature Pin 1 2 3 4
A
Function Ground Signal temperature Supply Signal pressure
Text-module
Task: Component B092 reports the boost pressure and charge air temperature to A051 - ECU, engine control unit (EDC 7) The B092 - sensor, boost pressure / temperature is a combi-sensor. There are two sensors in one component with the same power supply. Function of the pressure sensor: The boost pressure (physical quantity) is converted to a voltage signal (electric quantity). The pressure and signal voltage are proportional, e.g. when boost pressure increases, the signal voltage increases accordingly. ("LDA function") Function of the temperature sensor: The temperature sensor's resistance changes dependent on temperature. NTC (negative temperature coefficient) or PTC (positive temperature coefficient) sensors are used. The B092 - sensor boost pressure / temperature is an NTC sensor, which means that the resistance values decrease as temperature increases. PM-Picturemodule PMTAB_Picture
Circuit diagram for B092 - sensor, boost pressure / temperature
Text-module
Note: see also Chapter 9000 Reg. E B092 - sensor, boost pressure / temperature The B092 - sensor, boost pressure / temperature can be read out with the Deutz "SERDIA" diagnostic program
Date
14.08.2007
Version
a
Page
1/1
B092 - sensor, boost pressure / temperature
Capitel
Index
Docu-No.
2000
A
000030
Setting and Calibration Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / cylinder head Setting valve clearance
F
Note: Please also refer to Service Information 28/2007 PM-Picturemodule PMTAB_Picture
Remove covering strip Unscrew screws (1) Remove valve cover (arrowed)
PM-Picturemodule PMTAB_Picture
Turn crankshaft until all valves overlap in cylinder 1. Note: cylinder 1 on flywheel Valves in cylinder 4 (TCD 2012 L04) or cylinder 6 (TCD 2012 L06) can now be set, see valve clearance setting scheme! Turn anti-clockwise at generator!
Text-module
Valve clearance setting scheme for engine: (TCD 2012 L04) Valve overlap PM-Picturemodule PMTAB_Picture
Text-module
Valve clearance setting scheme for engine: (TCD 2012 L06) Valve overlap PM-Picturemodule PMTAB_Picture
Date
21.08.2007
Version
a
Page
1/4
Setting valve clearance
Capitel
Index
Docu-No.
2010
F
000004
Setting and Calibration Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / cylinder head Setting valve clearance
F
Text-module
Note: Valve overlap means that: outlet valves are not yet closed, inlet valves are beginning to open. in. ex. X899.980.236.000 X899.980.236.010
Inlet valve Exhaust valve Setting tool (middle) Setting tool (long) more clearance to injector cable X899.980.236.020 Setting tool (short) required for FENDT 400
PM-Picturemodule PMTAB_Picture
Set valve clearance at relevant cylinder with valve adjusting tool. To do so, loosen all lock nuts of rocker arm gear. Unscrew adjusting screws by one turn anti-clockwise. At valve which is being set, turn adjusting screw clockwise until it is clearance-free. In other words, there is no clearance between rocker arm and valve and no pressure is exerted on valve.
PM-Picturemodule PMTAB_Picture
Set pointer on screwdriver on gauge plate to 0° (1) taking care not to turn screwdriver again.
Date
21.08.2007
Version
a
Page
2/4
Setting valve clearance
Capitel
Index
Docu-No.
2010
F
000004
Setting and Calibration Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / cylinder head Setting valve clearance
F
PM-Picturemodule PMTAB_Picture
Hold gauge plate (3) precisely in this position and turn adjusting screw anti-clockwise using screwdriver (1) until pointer is at 'in' or 'ex' mark (2).
PM-Picturemodule PMTAB_Picture
Hold screwdriver precisely in this position and tighten lock nut using polygon head socket wrench.
PM-Picturemodule PMTAB_Picture
Clean sealing surface on valve cover and rocker arm housing Insert new gasket (arrowed)
PM-Picturemodule PMTAB_Picture
Check screw and gasket (arrowed)
Date
21.08.2007
Version
a
Page
3/4
Setting valve clearance
Capitel
Index
Docu-No.
2010
F
000004
Setting and Calibration Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / cylinder head Setting valve clearance
F
PM-Picturemodule PMTAB_Picture
Fit valve cover (1) Insert all screws (arrowed)
PM-Picturemodule PMTAB_Picture
Tighten all screws Tightening torque = 9 +/- 1 Nm Note: Observe tightening sequence Same procedure for 6-cylinder engine
PM-Picturemodule PMTAB_Picture
Press in all plugs (1) Mount covering strip (2)
Date
21.08.2007
Version
a
Page
4/4
Setting valve clearance
Capitel
Index
Docu-No.
2010
F
000004
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Water separator (prefilter)
A
PM-Picturemodule PMTAB_Picture
Text-module
Water separator with prefilter 1. Fuel inflow from tank 2. Fuel outflow into system Bullet-List
● ● ● ●
Filter unit 30 μm Water separation greater than 98% Water sump with B091 - sensor, water present in diesel Mechanical drain valve
Text-module
Principle: The common rail system is very sensitive to impurities and water. That is the reason this filter is fitted in all common rail engines. In addition, the filter is also monitored by the B091 - sensor, water present in diesel. Depending on the tractor model and chassis number, different models have been fitted. The picture shows the initial model, which has been changed to a filter with an integrated hand primer on all tractor models. This prefilter precleans the contaminated fuel. Bullet-List
● ●
The water that is present in the fuel collects in the filter's sight glass. The largest impurities are removed by the filter (filter element). If the water level in the filter reaches the maximum level, the sensor outputs a warning, which is displayed in the instrument cluster. The water must be drained immediately.
Note: see Operating Manual Chapter: Service and Maintenance
Date
17.08.2007
Version
a
Page
1/1
Water separator (prefilter)
Capitel
Index
Docu-No.
2060
A
000004
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Fuel delivery pump
A
PM-Picturemodule PMTAB_Picture
Text-module
Fuel delivery pump The fuel delivery pump sucks the fuel out of the fuel tank through the prefilter and delivers it to the metering unit. Intake pressure is 0.5 to 0.8 bar and delivery pressure is maintained at approx. 7 bar by the spill valve. The delivery capacity is almost proportional to speed and lies at approx. 175 l/h at 2300 rpm. The geared pump is maintenance-free and is lubricated and cooled by the fuel that is delivered. The fuel delivery pump is driven by a belt.
Date
17.08.2007
Version
a
Page
1/1
Fuel delivery pump
Capitel
Index
Docu-No.
2060
A
000005
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Y091 - metering unit
A
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!!
Warning: Ensure strict cleanliness! see Service Information 14/2007. PM-Picturemodule PMTAB_Picture
Date
17.08.2007
Version
a
Page
1/3
Y091 - metering unit
Capitel
Index
Docu-No.
2060
A
000006
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Y091 - metering unit
A
PM-Picturemodule
Fuel path: metering unit PMTAB_Picture
Text-module
Item Y091 1 2
Designation Metering unit Inflow to the high pressure pumps
Item 3 4 5
Designation Return flow Spill valve Zero delivery throttle
Text-module
The metering unit, which is activated by the engine control unit dependent on engine load and speed, doses the amount of fuel that goes to the high pressure pumps. In this way, the pressure in the rail can be regulated. If the metering unit is not activated, the spring (11) presses the plunger (10) upwards. The flow from the fuel delivery pump to the high pressure pump is all the way open and a large quantity of fuel goes to the high pressure pumps. The solenoid in the metering unit is activated by a pulse width modulated signal from the engine control unit. Depending on the duty cycle, the plunger (10) changes the flow to the high pressure pumps. The higher the duty cycle, the lower the flow rate. The fuel that does not go to the high pressure pumps flows back to the fuel tank via the spill valve. On all tractor models, except FENDT 300 Vario and FENDT 400 COM III, the engine control unit is cooled by the fuel return system. The engine control unit controls rail pressure through the metering unit together with the B086 - rail pressure sensor. The metering unit is the actuator in the high pressure control circuit.
Date
17.08.2007
Version
a
Page
2/3
Y091 - metering unit
Capitel
Index
Docu-No.
2060
A
000006
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Y091 - metering unit
A
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4 5 6
Designation X1662 - separation point Housing Bearing Anchor with tappet Coil with body Housing
Item 7 8 9 10 11 12
Designation Residual air disc Magnet core O-ring Plunger with control slots Spring Retaining element
The magnetically actuated piston (10) opens a flow cross-section corresponding to its position. The Y091 - solenoid valve is activated by means of a PWM signal (proportional magnet) Power consumption 0 VDC --> full flow rate Text-module
Note: Emergency operating mode: If the engine control unit detects a fault, the emergency operating mode is activated. In this case, the metering unit is no longer energised, the rail pressure increases since the high pressure pumps receive the full inflow. At a pressure of approx. 1800 bar, the high pressure relief valve opens. The engine then runs in emergency mode for 4 minutes at the most. The engine is automatically shutdown by the engine control unit, since the fuel is heated up through the pressure relief valve.
Date
17.08.2007
Version
a
Page
3/3
Y091 - metering unit
Capitel
Index
Docu-No.
2060
A
000006
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system High pressure pump (PF 45)
A
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!!
Warning: Ensure strict cleanliness! see Service Information 14/2007. PM-Picturemodule PMTAB_Picture
Text-module
The high pressure pumps fulfil two functions. Bullet-List
● ●
fuel intake pumping fuel The high pressure pumps deliver high fuel pressure and suppress fluctuations of the required drive torque. The high pressure pumps are driven by the camshaft via roller tappets. On 4-cylinder engines the camshaft has 2 cams, since 2 cylinders are supplied by each high pressure pump. On 6-cylinder engines the camshaft has 3 cams, since 3 cylinders are supplied by each high pressure pump. The drive on the high pressure pumps is lubricated with engine oil. For this reason the Deutz common rail system is approved for use with RME fuel.
Date
20.08.2007
Version
a
Page
1/2
High pressure pump (PF 45)
Capitel
Index
Docu-No.
2060
A
000007
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system High pressure pump (PF 45)
A
Additional conditions: Bullet-List
● ●
High pressure area disconnected hydraulically during intake High pressure pumps can only be filled at a primary pressure greater than 1.7 bar
Date
20.08.2007
Version
a
Page
2/2
High pressure pump (PF 45)
Capitel
Index
Docu-No.
2060
A
000007
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system High pressure accumulator (rail)
A
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!!
Warning: Ensure strict cleanliness! see Service Information 14/2007. PM-Picturemodule PMTAB_Picture
Text-module
1
High pressure relief valve
2
Rail pressure sensor
The high pressure accumulator comprises a distribution pipe and the lines to the injectors. The fuel is stored in the high pressure accumulator at a high pressure. This dampens pressure oscillations that are caused by the pump and injection. Thus pressure remains almost constant, even when large quantities of fuel are taken out. High pressure relief valve The high pressure relief valve limits the maximum perm. fuel pressure in the rail to approx. 1800 bar. This protects the high pressure circuit from damage. During emergency operation of the engine, the high pressure relief valve is deliberately opened. Opening the high pressure relief valve heats up the fuel strongly. That is why the engine continues to run max. 4 minutes (emergency running) and is then automatically shut down by the A051 - ECU, engine control unit (EDC 7). Date
20.08.2007
Version
a
Page
1/2
High pressure accumulator (rail)
Capitel
Index
Docu-No.
2060
A
000008
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system High pressure accumulator (rail)
A
Rail pressure sensor Reports current rail pressure to the A051 - ECU, engine control unit (EDC 7) and, together with the metering unit, controls rail pressure. Text-module
Note: also see Chapter 2000 Reg. A B086 Rail pressure sensor also see Chapter 2060 Reg. A Design and function of the high pressure relief valve also see Chapter 2060 Reg. G High pressure relief valve and Removing and installing rail pressure sensor also see Chapter 9000 Reg. E B086 Rail pressure sensor Rail pressure is output in the Deutz 'SERDIA' diagnostic program as target and actual values
Date
20.08.2007
Version
a
Page
2/2
High pressure accumulator (rail)
Capitel
Index
Docu-No.
2060
A
000008
General Fendt 300 Vario Engine / Fuel system FENDT 400 COM III FENDT 700/800 COM III Design and function of the high pressure relief valve
A
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!! PM-Picturemodule PMTAB_Picture
Tasks: ● The high pressure relief valve limits the maximum perm. fuel pressure in the rail (pressure accumulator) to approx. 1800 bar ● Enables emergency operating mode
Text-module
Note: After the high pressure relief valve has been activated approx. 30 times, the high pressure relief valve should be replaced. If the high pressure relief valve leaks, the fuel is heated Item 1 2 3 4 5 6 7
Designation Valve core Valve piston Low pressure range (return flow) Valve support Compression spring Disc washer Rail (high pressure accumulator)
Text-module
The pressure relief valve is a mechanical component. It comprises the following parts: Bullet-List
● ● ● ●
a housing with an exterior thread to screw on to the rail (high pressure accumulator) a connection to the rail on the return line to the fuel tank (3) a movable plunger (2) a compression spring (5) The housing has a bore on the connection side to the rail, which is closed by the bevel-formed end of a plunger pressing on a sealing seat on the inside of the housing. When the max. perm. high pressure (approx. 1800 bar) is exceeded, the plunger (2) opens and the opening pressure then acts on the disc washer (6). Since its surface area is larger, the pressure in the rail drops to approx. 700 bar. The fuel flows back to the tank via the return connection (3). The fuel is heated up when the high pressure relief valve is opened. That is why the engine runs max. 4 minutes (emergency mode) and then shuts down automatically through the A051 - ECU, engine control unit (EDC 7). The high pressure relief valve cannot be closed while the engine is running, the engine must always be switched off either by the A051 - ECU, engine control unit (EDC 7) or the driver Date
09.08.2007
Version
a
Page
1/2
Design and function of the high pressure relief valve
Capitel
Index
Docu-No.
2060
A
000002
General Fendt 300 Vario Engine / Fuel system FENDT 400 COM III FENDT 700/800 COM III Design and function of the high pressure relief valve
A
If the engine is switched off, the pressure relief valve closes after approx. 30 seconds If the A051 - ECU, engine control unit (EDC 7) detects a fault in the fuel system, the emergency mode is activated. Text-module
Date
09.08.2007
Warning high pressure relief valve open A fault code is saved FC 1.2.51; FC 1E1.51 (300 Vario)
Version
a
Page
2/2
Design and function of the high pressure relief valve
Capitel
Index
Docu-No.
2060
A
000002
FENDT 300 COM III
Datum
a
Stand
1/2
Seite
PM-Picturemodule PMTAB_Picture
18.09.2007
Motor / Kraftstoffanlage Kraftstoff - System
Kraftstoff - System
Allgemeines
A
Reg.
000011
Docu-No.
A
2060
Kapitelzahl
Allgemeines FENDT 300 COM III
Motor / Kraftstoffanlage Kraftstoff - System
A
Text-module
Pos. 1 2 3 4 5 6 7 8
Benennung Kraftstoffbehälter Handpumpe Wasserabscheider (Vorfilter) Förderpumpe Kraftstoff - Filter (Hauptfilter) Hochdruckpumpe Common Rail (Hochdruckspeicher) Hochdruck - DBV
Pos. B007 B086 B087 B091 Y095 Y096 Y097 Y098
Benennung Tauchrohrgeber (Kraftstoff) Rail Drucksensor Kraftstoffniederdruck Sensor, Wasser im Kraftstoff Einspritzventil 1 Einspritzventil 2 Einspritzventil 3 Einspritzventil 4
Text-module
Wartung der Kraftstoffanlage siehe auch: - Betriebsanleitung - Betriebsstoffliste Text-module
Austausch und Wartung entsprechend Wartungsplan - bei Nachlassen der Motorleistung evtl. schon früher. Hinweis: Kraftstoffanlage entlüften siehe Kapitel 2060 Reg. G
Datum
18.09.2007
Stand
a
Seite
2/2
Kraftstoff - System
Kapitelzahl
Reg.
Docu-No.
2060
A
000011
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Y095....Y101 - injector 1....6
A
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!!
Warning: Ensure strict cleanliness! see Service Information 14/2007. PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3
Designation Electrical connection Return flow Nozzle
Date
20.08.2007
Version
a
Item 4 5
Designation External high pressure connection High pressure connection from rail
Page
1/3
Y095....Y101 - injector 1....6
Capitel
Index
Docu-No.
2060
A
000009
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Y095....Y101 - injector 1....6
A
Text-module
Sectional view: injector PM-Picturemodule PMTAB_Picture
Text-module
Item A B C 1 2 3 4 5 6
Designation Rest position Injector opens "start of injection" Injector closes "End of injection" Fuel return Solenoid Lifting spring Solenoid anchor Valve ball Valve control cavity
Item 7 8 9 10 11 12 13 14 15 16
Designation Nozzle spring Seat of nozzle needle Chamber volume Spray tip (multi-hole nozzle) Solenoid valve spring Discharge throttle High pressure connection Feed throttle Plunger (control plunger) Nozzle needle
Text-module
Functional description: injector Rest position (a) Fuel coming from the high pressure accumulator (arrow) through the high pressure connection (13) and feed throttle (14), floods the valve control cavity (6) and chamber space (9). Rail pressure builds up in both spaces. The additional force of the nozzle spring (7) (50N) prevents the injector from opening, even if there is no rail pressure present. Injector opens "start of injection" (b) By energising the solenoid (2) (approx. 20 A), the magnetic force acting on the solenoid anchor (4) exceeds the closing force of the solenoid valve spring (11). A high 20-amp current serves to open the injector quickly. When the closing power is overcome, the valve ball (5) opens the outflow bore (0.26 mm) and the fuel pressure in the valve control cavity (6) is relieved. This small amount of fuel required for opening the injector flows back to the tank via the fuel return. Each time the injector is opened, a small quantity of fuel goes to the return line. Date
20.08.2007
Version
a
Page
2/3
Y095....Y101 - injector 1....6
Capitel
Index
Docu-No.
2060
A
000009
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Fuel system Y095....Y101 - injector 1....6
A
After reaching maximum stroke (approx. 50 μm), the current is reduced to a holding current of approx. 12 A, 0.3 ms after activation began. Injector closes 'end of injection ' The A051 - ECU, engine control unit (EDC 7) switches the holding current off. Below the cut-off current (approx. 8 A), the solenoid valve closes, the nozzle needle (16) closes. The fuel volume in the solenoid valve space dampens the vibrations of the solenoid anchor. The pressure in the fuel return (1), or respectively the pressure in the valve anchor space, should be between 0.3 - 1.0 bar to ensure adequate damping. Too high an increase in pressure causes excessive damping and negatively affects metering . Text-module
Forces, clearance and fuel quantities on injector PM-Picturemodule PMTAB_Picture
Text-module
Note: see also Chapter 2712 Reg. E Removing and installing injector also see Chapter 9000 Reg. E Y095....Y101 - injector 1....6
Date
20.08.2007
Version
a
Page
3/3
Y095....Y101 - injector 1....6
Capitel
Index
Docu-No.
2060
A
000009
Fendt 300 Vario
Date
a
Version
1/2
Page
PM-Picturemodule PMTAB_Picture
13.09.2007
General
Capitel
A
Index
000010
Docu-No.
A
2060
Engine / Fuel system Fuel plan FENDT 300 Vario
Fuel plan FENDT 300 Vario
General Fendt 300 Vario
Engine / Fuel system Fuel plan FENDT 300 Vario
A
PM-Picturemodule PMTAB_Picture
Date
13.09.2007
Version
a
Page
2/2
Fuel plan FENDT 300 Vario
Capitel
Index
Docu-No.
2060
A
000010
Repair Fendt 300 Vario Engine / Fuel system FENDT 400 COM III FENDT 700/800 COM III Removing and installing high pressure relief valve and rail pressure sensor
G
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!!
Warning: Ensure strict cleanliness! see Service Information 14/2007. PM-Picturemodule
Removing and installing high pressure relief valve PMTAB_Picture
The high pressure relief valve limits the maximum perm. fuel high pressure in the rail (pressure accumulator) to approx. 1800 bar Note: After the high pressure relief valve has been activated approx. 30 times, the high pressure relief valve should be replaced. If the high pressure relief valve leaks, the fuel is heated The B086 - rail pressure sensor and the high pressure relief valve must always be replaced at the same time PM-Picturemodule PMTAB_Picture
Unscrew high pressure relief valve from rail Note: Collect fuel that flows out
PM-Picturemodule PMTAB_Picture
Check thread and sealing edge for any damage (arrowed)
Date
Version
Page
08.08.2007
a
1/3
Removing and installing high pressure relief valve and rail pressure sensor
Capitel
Index
Docu-No.
2060
G
000006
Repair Fendt 300 Vario Engine / Fuel system FENDT 400 COM III FENDT 700/800 COM III Removing and installing high pressure relief valve and rail pressure sensor
G
PM-Picturemodule PMTAB_Picture
Carefully remove round sealing ring
PM-Picturemodule PMTAB_Picture
Fit new sealing ring (arrowed)
PM-Picturemodule PMTAB_Picture
Lightly grease thread and sealing edge of the pressure relief valve with high-pressure grease for long-term lubrication X902.002.472
PM-Picturemodule PMTAB_Picture
Screw in pressure relief valve with new sealing ring and tighten to 100 Nm
Date
Version
Page
08.08.2007
a
2/3
Removing and installing high pressure relief valve and rail pressure sensor
Capitel
Index
Docu-No.
2060
G
000006
Repair Fendt 300 Vario Engine / Fuel system FENDT 400 COM III FENDT 700/800 COM III Removing and installing high pressure relief valve and rail pressure sensor
G
Text-module
Removing and installing B086 - sensor, rail pressure Note: The B086 - rail pressure sensor and the high pressure relief valve must always be replaced at the same time PM-Picturemodule PMTAB_Picture
Disconnect X1655 - separation point Unscrew B086 - rail pressure sensor Note: Collect fuel that flows out
PM-Picturemodule PMTAB_Picture
Note: To prevent electrostatic discharge on the pin contacts of the B086 - rail pressure sensor, do not touch with bare hands Check thread and sealing edge for any damage (arrowed) Lightly grease thread and sealing edge of the B086 - rail pressure sensor with high-pressure grease for long-term lubrication X902.002.472 PM-Picturemodule PMTAB_Picture
Screw in B086 - sensor and tighten to 70 Nm Connect X1655 - separation point
Text-module
Bleed fuel system with hand pump Note: see Chapter 2060 Reg. G Bleeding fuel system
Date
Version
Page
08.08.2007
a
3/3
Removing and installing high pressure relief valve and rail pressure sensor
Capitel
Index
Docu-No.
2060
G
000006
Repair Fendt 300 Vario
Engine / Fuel system Bleeding the fuel system
G
Text-module
Danger: Do not open high pressure lines; serious injuries may occur because the common rail system is under permanent pressure. Text-module
Danger: After turning of the engine, wait at least 30 seconds before starting to work on the fuel system!! Note: When bleeding, do not open any fuel or injection lines, otherwise the injection lines will have to be changed. PM-Picturemodule PMTAB_Picture
Open the ventilation screw (A) on the fuel prefilter. With a manual feed pump (B), pump until fuel comes out at the bleed screw (A) without bubbles. Close the ventilation screw (A) on the fuel prefilter. With a hand feed pump (B), pump until strong resistance is felt and a sound at the spill valve is heard, then pump a few times more.
Text-module
Then start the tractor, maximum starter run time is 30 seconds, observe recovery times. The high pressure accumulator (rail) (arrowed) bleeds itself automatically Air in the high pressure system can result in impermissible pressure fluctuation in the common rail system. To prevent this, allow the tractor to operate approx. 5 minutes at low load.
Date
18.09.2007
Version
a
Page
1/1
Bleeding the fuel system
Capitel
Index
Docu-No.
2060
G
000008
Repair Fendt 300 Vario
Engine / Fuel system Bleeding the fuel system
G
Text-module
Danger: Do not open high pressure lines; serious injuries may occur because the common rail system is under permanent pressure. PM-Picturemodule PMTAB_Picture
Date
03.08.2007
Version
a
Page
1/2
Bleeding the fuel system
Capitel
Index
Docu-No.
2060
G
000004
Repair Fendt 300 Vario
Engine / Fuel system Bleeding the fuel system
G
PM-Picturemodule PMTAB_Picture
Open the ventilation screw (A) on the fuel prefilter. Screw out hand feed pump (B). Pump the hand feed pump (B) until a strong resistance is felt, then pump a few times more. Close the ventilation screw (A) on the fuel prefilter.
PM-Picturemodule PMTAB_Picture
Then start the tractor, maximum starter run time is 30 seconds, observe recovery times. The high pressure accumulator (rail) (arrowed) bleeds itself automatically Air in the high pressure system can result in impermissible pressure fluctuation in the common rail system. To prevent this, allow the tractor to operate approx. 5 minutes at low load.
PM-Picturemodule PMTAB_Picture
Screw hand feed pump (B) back in.
Date
03.08.2007
Version
a
Page
2/2
Bleeding the fuel system
Capitel
Index
Docu-No.
2060
G
000004
FENDT 300 Vario 2250 ENGINE/ENGINE HEATER
Mounting engine heater and transmission oil heater Preliminary work:
G
2250 - 2250 ENGINE/ENGINE HEATER
Drain coolant. Drain transmission oil. Unscrew fuel tank. Raise rear of cab, if necessary. Mounting engine oil heater: Engine oil heater components Item 1 2 3 4 5 6 10 11 31 32 50
Designation BRACKET_SEPARATION POINT BRACKET_WIRING HARNESS DISTRIBUTOR_Y-PIECE CIRCLIP CONNECTION CABLE_0.5M EXTENSION CABLE_2.0M MOUNTING BRACKET CIRCLIP HEATING ELEMENT_ENGINE SUPPLY CABLE_POWER SUPPLY HEX SCREW_M5X16-8.8A3L
Item 51 52 53 60 61 70 71 72 80 81 100
Designation HEX SCREW_M6X16-8.8-A3L HEX SCREW_M6X40-8.8A3L HEX SCREW_M8X16-8.8-E3B WASHER_DIN 125-5.3-ST.A3L WASHER_DIN 125-6.4-ST.A3L SPRING WASHER_-8-A3L SPRING WASHER_-5-A3L SPRING WASHER_B8 HEX NUT_M5-8A3L HEX NUT_M6-8A3L CABLE TAPE_B175X4-SW
Assembly Instructions
Unscrew blind flange and O-ring seal. Unscrew engine heater element (Item 31) and O-ring seal. Connect extension cable (Item 6) to the engine heater element with circlip (Item 11). Fasten extension cable to pressure pipe using 2x cable tie (arrowed).
I001711
Lay the extension cable on the tractor frame towards the transmission and fasten to the pressure pipe using cable tie (arrowed).
I001712
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
2250 G T000612 Version 1 20/03/2007
2
Crop_this_page
FENDT 300 Vario 2250 ENGINE/ENGINE HEATER
Mounting engine heater and transmission oil heater
G
Fasten extension cable to pressure pipe using cable tie (arrowed).
I001713
Lay the extension cable in front of the transmission control unit upwards onto the tractor frame and fasten to the pressure pipes using a cable tie (arrowed).
Crop_this_page
I001717
Mounting transmission oil heater: Components for transmission oil heater Item 1 7 11 30 50
Designation GUARD EXTENSION CABLE_1.5M CIRCLIP HEATING ELEMENT_OIL HEX SCREW_M8X20-8.8A3L
Item 60 70 100 101
Designation WASHER_DIN 125-8.4-ST.A3L SPRING WASHER_-8-A3L CABLE TAPE CABLE TAPE_B175X4-SW
Unscrew drain plug with seal ring. Screw in transmission heater element (Item 30) and seal ring. Connect extension cable (Item 7) using circlip (Pos. 11) on to the transmission heater element. Screw on guard plate (Item 1) using 2x hex screw M8x20-8.8, 2x spring washer and 2x washer.
I001750
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
2250 G T000612 Version 1 20/03/2007
3
FENDT 300 Vario 2250 ENGINE/ENGINE HEATER
Mounting engine heater and transmission oil heater
G
Lay extension cable (Item 7) at the rear axle housing in an upwards direction. Fasten extension cable with 2x cable tie (arrowed).
I001726
Assembly Instructions
Fasten extension cable (Item 7) with 2x cable tie (arrowed).
Crop_this_page
I001727
Lay overlength of transmission oil heater extension cable (Item 7) here. Attach transmission oil heater extension cable (Item 7) and engine oil heater extension cable (Item 6) to the distributor Y-piece (Item 3) using 2x circlip (Item 4). Fasten extension cable (Item 7) with 2x cable tie (arrowed).
I001728
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
2250 G T000612 Version 1 20/03/2007
4
FENDT 300 Vario 2250 ENGINE/ENGINE HEATER
Mounting engine heater and transmission oil heater
G
Mounting connection cable: Screw on wiring harness bracket (Item 2) with 2x (Item 51/61/71/81). Screw distributor Y-piece (Item 3) onto wiring harness bracket (Item 2) with (Item 52/ 61/71/ 81). Connect connection cable (Item 5) with circlip (Item 11) to the distributor Y-piece.
I001729
Re-mount fuel tank. Lay connection cable (Item 5) towards entrance. Fasten extension cable (Item 5) with 2x cable tie (arrowed). Screw earth cable to colourless earth pin on cab bearing with screw (Item 53).
Crop_this_page I001737
Screw separation point bracket (Item 1) to entrance. Screw on extension cable (Item 5) with mounting bracket (Item 10) and 2x (Item 50/ 60/70/80) each. Refill coolant and transmission oil.
I001738
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
2250 G T000612 Version 1 20/03/2007
5
Component Location Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Lubrication Lube oil circuit
D
PM-Picturemodule PMTAB_Picture
Text-module
1
Oil pan
11
2 3 4
Intake line Lube pump Oil cooler housing 4.1 - pressure relief valve lube oil; 4 ±0.4 bar 4.2 - radiator bypass; 1.45 ±0.3 bar 4.3 - Lube oil filter 4.4 - switch, engine oil pressure (B090) Main oil pipe Crankshaft main bearing Big end bearing Camshaft bearing Bore for piston coolant nozzle Piston coolant nozzle
12 13 14 15 16 17
5 6 7 8 9 10
Date
17.08.2007
Version
a
18 19 20 21 22
Page
1/3
Lube oil circuit
Lubrication of rocker arms via bores in rocker arm shafts Push rod Rocker arm Return line to oil pan Oil line to turbocharger Turbocharger Oil line to compressor or Hydraulic pump Compressor Hydraulic pump Return line Return line to oil pan Return line from turbocharger
Capitel
Index
Docu-No.
2312
D
000002
Component Location Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Lubrication Lube oil circuit
D
PM-Picturemodule PMTAB_Picture
Date
17.08.2007
Version
a
Page
2/3
Lube oil circuit
Capitel
Index
Docu-No.
2312
D
000002
Component Location Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / Lubrication Lube oil circuit
D
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4 5 6 7 8 9 10 11
Designation Oil filter
Note Comprises: filter housing, filter cover, filter element. Tightening torque of the cover: 25 Nm. Filter bypass valve Opening pressure: p = 2.5 ±0.5 bar. Drain valve Opens when filter cover is loosened 1 to 2 turns. Oil in filter housing runs into oil pan. Cooler bypass valve Protects cooler against pressure peaks. Opening pressure: p = 1.45 ±0.3 bar. Pressure control valve Opening pressure: p = 4.0 ±0.4 bar. Return flow check Prevents oil circuit from emptying when engine is switched off. valve Max. opening pressure 0.12 bar. Oil cooler Aluminium shell cooler Water overflow Between oil cooler housing and oil cooler Oil overflow Between oil cooler housing and oil cooler Lube pump Rotor pump; volumetric flow rate at n = 2500 rpm: TCD 2012 = approx. 65 l/min Turbocharger
Date
17.08.2007
Version
a
Page
3/3
Lube oil circuit
Capitel
Index
Docu-No.
2312
D
000002
Testing Fendt 300 Vario
Engine / Lubrication Lubrication pressure test
E
Text-module
The engines in the TCD 2012 range have forced-feed lubrication. The lube oil flows from the lube oil pump through the oil cooler and to the oil filter. Both components are attached to the lube oil cooler housing which is flanged on to the crankcase. The lube pump is fitted in the front part of the bearing cap in the form of a rotor pump. PM-Picturemodule PMTAB_Picture
1 2
= Inner pipe = Pressure chamber to crankcase
3 4
= Inlet chamber = Driver profile (not at 120° pitch)
PM-Picturemodule PMTAB_Picture
Fit M10x1 measurement adapter (X598.303.000) in filter bracket.
PM-Picturemodule
Minimum oil pressure at 120°C oil temperature, measured at oil filter bracket. PMTAB_Picture
Date
18.09.2007
Version
a
Page
1/2
Lubrication pressure test
Capitel
Index
Docu-No.
2312
E
000004
Testing Fendt 300 Vario
Engine / Lubrication Lubrication pressure test
E
PM-Picturemodule PMTAB_Picture
If the required pressures are not reached at the respective engine speed, this fault message is displayed in the instrument cluster.
PM-Picturemodule PMTAB_Picture
B090 = Sensor, oil pressure Right side of engine, on oil filter
Text-module
Note: see also Chapter 9000 Reg. E B090 - Oil pressure sensor Oil pressure is output in the Deutz 'SERDIA' diagnostic program
Date
18.09.2007
Version
a
Page
2/2
Lubrication pressure test
Capitel
Index
Docu-No.
2312
E
000004
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / exhaust system Y094 - actuator EGR (exhaust gas recirculation)
A
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4 5
Designation Intake air Turbocharger intercooler Check valve (flatter valve) Exhaust cooler
Date
21.08.2007
Version
a
Item 6 A051 B092 Y094
Designation Exhaust ECU, engine control unit (EDC 7) Intake manifold EGR actuator (exhaust gas recirculation)
Page
1/3
Y094 - actuator EGR (exhaust gas recirculation)
Capitel
Index
Docu-No.
2400
A
000001
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / exhaust system Y094 - actuator EGR (exhaust gas recirculation)
A
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4
Designation Item X1674 - separation point 5 Y094 - actuator EGR (exhaust gas recir6 culation) Exhaust flap 7 Inflow, water cooling 8
Designation Exhaust cooler Check valve (flatter valve) Exhaust gas recirculation Intake manifold
Text-module
Reason for exhaust gas recirculation Through the exhaust gas recirculation in the combustion space (cylinder), complete combustion of the diesel-air mixture slows down and the maximum combustion temperature falls with it. Through the lower combustion temperature, the share of nitrogen oxide in the exhaust decreases The A051 - ECU,engine control unit (EDC 7) controls exhaust gas recirculation in the combustion space, dependent on engine load and speed
Date
21.08.2007
Version
a
Page
2/3
Y094 - actuator EGR (exhaust gas recirculation)
Capitel
Index
Docu-No.
2400
A
000001
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Engine / exhaust system Y094 - actuator EGR (exhaust gas recirculation)
A
Functional description Y094 - EGR actuator (exhaust gas recirculation) PM-Picturemodule PMTAB_Picture
After the ignition is switched on, the Y094 - EGR actuator goes to the end stops of the exhaust flap and calibrates them. Within the end stops, the A051 - ECU, engine control unit (EDC 7) controls the position of the exhaust flap, dependent on engine load and speed.
Text-module
Note: If a new Y094 - servomotor is installed: First attach the mechanical linkage on the Y094 - EGR actuator then switch ignition on, so that the Y094 - EGR actuator can calibrate the end stops of the exhaust flap. If the linkage is not attached and the ignition is switched on, the end stops are run over during the calibration process, which results in damage to the component! Text-module
Note: see also Chapter 9000 Reg. E Y094 - EGR actuator The Y094 - EGR actuator can be actuated with the Deutz "SERDIA" diagnostic program, see function test
Date
21.08.2007
Version
a
Page
3/3
Y094 - actuator EGR (exhaust gas recirculation)
Capitel
Index
Docu-No.
2400
A
000001
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
Text-module
Danger: After turning off the engine, wait at least 30 seconds before starting to work on the fuel system!!
Warning: Ensure strict cleanliness! see Service Information 14/2007. Text-module PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4 5
Designation Torx screw Clamping jaw Injector Sealing ring Sealing ring
Date
09.08.2007
Version
a
Item 6 7 8 9 10
Designation Inlet connector Thrust piece Sealing ring O-ring Cap nut
Page
1/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4 5
Designation Injector Conical nipple Inlet connector O-ring Filter
Item 6 7 8 9
Designation Cap nut Injection line Cap nut Cylinder head
Text-module
Note: Required tool, see: Chapter 9920 Reg. A Special tools common rail PM-Picturemodule PMTAB_Picture
Remove covering strip Unscrew screws (1) Remove valve cover (arrowed)
Date
09.08.2007
Version
a
Page
2/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Unscrew nuts (1) Remove cable from injector Unscrew screws (2) Move cable track (3) to the side
PM-Picturemodule PMTAB_Picture
If necessary: If necessary remove fuel filter bracket (when removing injector 2 cylinder) Unscrew cap nut (1) of the high pressure line from the high pressure pump and rail Note: Counterhold with pipe connection of the high pressure pump Remove high pressure line PM-Picturemodule PMTAB_Picture
Unscrew cap nut (1) of the injection line from the inlet connector and rail Remove injection line
PM-Picturemodule PMTAB_Picture
Unscrew cap nut (1)
Date
09.08.2007
Version
a
Page
3/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Pull out inlet connector (1) Note: Use the disassembly device (2) to do this
PM-Picturemodule PMTAB_Picture
Insert lever tool (1) in to the hole (2) in the clamping jaw
PM-Picturemodule PMTAB_Picture
Loosen injector Use the lever tool (1) to do this
PM-Picturemodule PMTAB_Picture
Tilt clamping jaw (1) back Remove injector (2) with sealing ring (3)
Date
09.08.2007
Version
a
Page
4/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Remove clamping jaw (1)
PM-Picturemodule PMTAB_Picture
Grasp the sealing ring (1) on injector with assembly pliers (2) and pull it out with slight turning movements. Note: Do not brush off the tip of the nozzle on the injector!! When pulling off the sealing ring (1), be careful not to damage the tip of the nozzle on the injector!! PM-Picturemodule PMTAB_Picture
Remove tight-fitting sealing ring from cylinder head Insert pulling device (1) The receiving parts (arrowed) must sit in the bore on the sealing ring
PM-Picturemodule PMTAB_Picture
Turn spindle (1) in until the sealing ring is fixed on the pulling device Counterhold pulling device on the nut
Date
09.08.2007
Version
a
Page
5/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Attach adapter (1) and sliding hammer (1) on pulling device Pull sealing ring out
PM-Picturemodule PMTAB_Picture
Carefully remove round sealing ring (1) from injector Note: Do not damage injector
PM-Picturemodule PMTAB_Picture
Installing injector Slide mounting guide (1) on to injector Push new round sealing ring (2) on to mounting guide
PM-Picturemodule PMTAB_Picture
Slide round sealing ring (1) on with mounting sleeve (2) up to groove (3)
Date
09.08.2007
Version
a
Page
6/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Lightly oil round sealing ring (1) Place new sealing ring (2) on injector
PM-Picturemodule PMTAB_Picture
Note: Before installing the injector, clean the bore on the cylinder head thoroughly, removing all combustion residues Suction clean to remove dirt Insert clamping jaw (1)
PM-Picturemodule PMTAB_Picture
Position clamping jaw (1)
PM-Picturemodule PMTAB_Picture
Position injector Note: The mounting bore (1) faces the control side
Date
09.08.2007
Version
a
Page
7/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Carefully insert injector in the clamping jaw and the cylinder head
PM-Picturemodule PMTAB_Picture
Pretighten screw (1) on the clamping jaw Pretighten = approx. 4 Nm Note: The injector must not be affected by axial forces
PM-Picturemodule PMTAB_Picture
Pull on new round sealing ring (1) Note: As a rule, the inlet connector is to be replaced
PM-Picturemodule PMTAB_Picture
Position inlet connector The balls (arrowed) must fit in the groove (1) of the thrust piece
Date
09.08.2007
Version
a
Page
8/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Insert inlet connector in to the thrust piece
PM-Picturemodule PMTAB_Picture
Screw inverted nut in to stop
PM-Picturemodule PMTAB_Picture
Relieve load on injector by loosening the screw (1) Note: The injector must not be affected by axial forces
PM-Picturemodule PMTAB_Picture
Pretighten inverted nut (1) Pretighten = approx. 15 Nm
Date
09.08.2007
Version
a
Page
9/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Tighten screw (arrowed) on the clamping jaw Tightening torque = 20 +3 Nm
PM-Picturemodule PMTAB_Picture
Tighten inverted nut Tightening torque = 42 +/- 2 Nm
PM-Picturemodule PMTAB_Picture
Note: As a rule, after disassembly the injection lines should be replaced Place new injection line (1) on inlet connector and rail Pretighten cap nut Pretighten = approx. 3 Nm Check to ensure proper position of the injection lines PM-Picturemodule PMTAB_Picture
Tighten cap nut (1) Tightening torque = 25 +/- 2.5 Nm Note: Use special key Install the injection line, ensuring it is free of tension
Date
09.08.2007
Version
a
Page
10/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Put cable track (1) in place Tighten screw (2) Tightening torque = 8.5 Nm
PM-Picturemodule PMTAB_Picture
Attach cable to injector Carefully tighten nuts (1) Tightening torque = 1.5 +/- 0.25 Nm
PM-Picturemodule PMTAB_Picture
Clean sealing surface on valve cover and rocker arm housing Insert new gasket (arrowed)
PM-Picturemodule PMTAB_Picture
Check screw and gasket (arrowed)
Date
09.08.2007
Version
a
Page
11/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
Repair Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Engine / Injectors Removing and installing injector
G
PM-Picturemodule PMTAB_Picture
Fit valve cover (1) Insert all screws (arrowed)
PM-Picturemodule PMTAB_Picture
Tighten all screws Tightening torque = 9 +/- 1 Nm Note: Observe tightening sequence Same procedure for 6-cylinder engine
PM-Picturemodule PMTAB_Picture
Press in all plugs (1) Mount covering strip (2)
Date
09.08.2007
Version
a
Page
12/12
Removing and installing injector
Capitel
Index
Docu-No.
2712
G
000004
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Important Notes
Notes on installing an air conditioning system using PAG ND8 refrigerant oil and R134A coolant. G-
1. R134A coolant and PAG oil are extraordinarily hygroscopic, so contact with ambient air must be as short as possible. 2. After use, ensure that the refrigerant oil canister is sealed airtight. 3. Open up the air conditioning compressor just before fitting the pipe group to the connecting piece, to prevent ingress of moisture. 4. Do not use any mineral refrigerant oils in R134A air conditioning systems. 5. Do not use parts or material from R12 air conditioning systems in R134A air conditioning systems. 6. Use only the Air-Conditioning Service Station for R134A coolant. 7. To avoid contact with mineral refrigerant oils, keep R12 and R134A tools separate. 8. When handling refrigerant oil, observe disposal and other regulations in force. 9. When fitting, oil all O-rings with PAG ND8 refrigerant oil.
Assembly Instructions
Environmental and safety notes: All work on refrigerant circuits must be carried out by specialists from authorised workshops only. Under no circumstances may the coolant escape into the free air (German Statute Book §. 8, CFC - Halon legislation, 06.09.1991) NOTE: For operation and maintenance, see operating manual. Crop_this_page
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000645 Version 1 18/04/2007
3
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Compressor installation Compressor installation
Assembly Instructions
I001772
Item 1 2 3 4 5 6 7 8 10
Designation CONSOLE HEX BOLT M8X20-8.8A3L HEX BOLT M8X45-8.8A3L SPRING WASHER 8 MOUNTING BRACKET HEX BOLT M10X170-8.8A3L SPRING WASHER B10 HEX NUT M10 HEX BOLT M8X90 WAF-10.9
Item 11 12 14 15 16 17 18 19 21
Designation SPRING WASHER 6 HEX BOLT M8X80-8.8A3L MAGNETIC CLUTCH BUSH HEX BOLT M10X200-8.8A3L COUNTERBEARING THREADED SHAFT HEX NUT M8 V-BELT
Crop_this_page
Mount compressor with the help of the drawing and the parts list. Tensioning compressor V-belt: Loosen locking nut (Item 8). Adjust tensioning bolt (Item 16). Re-tighten locking nut (Item 8). Strand pull: Fitting tensioning (initial tension) 700 ± 50 Nm Re-tensioning (operating tension) 400 ± 50 Nm V-belt tension (strand pull) measured at the centre point between both pulleys, using Optibelt tension gauge I. I001785
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000638 Version 1 18/04/2007
4
FENDT 300 Vario AIR CONDITIONING SYSTEM
Mounting fitting condenser and fluid reservoir
G
Assembly Instructions
Mounting fitting condenser and fluid reservoir
I001786
Item 1 2 3 4 5 6 7 8 10 11 12
Designation CONDENSER BEARING BRACKET BRACKET HEX BOLT M8X95-8.8A3L SPRING WASHER 8 HEX BOLT M8X20-8.8A3L CHEESE-HEAD SCREW M8X16 10.9 A3R GROMMET WASHER 8.4 DUO-CLIP
Item 15 16 17 18 19 21 22 23 24 25
Designation BRACKET SPRING HEX BOLT M6X12-8.8A3L HEX NUT DIN6925 M6 8.8-A3L PLUG FLUID RESERVOIR PRESSURE SWITCH HEX BOLT M6X16-8.8A3L
Crop_this_page
SPRING WASHER 6 HEX NUT DIN934 M6-8-A3L
Mount complete condenser using the drawing and the parts list.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000643 Version 1 18/04/2007
5
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Coolant lines Coolant lines in the area of the condenser and the engine compartment, left
Assembly Instructions
Coolant lines
I001838
Item 1 2 4 5 13 15 17 19 20 21 23 25 26 29
Designation COOLANT TUBE VALVE HEX SCREW_M6X25-8.8A3L SPRING WASHER -6-A3L COOLANT TUBE FLUID RESERVOIR COOLANT TUBE CABLE TIE_ B290X4.8-SW COOLANT TUBE VALVE TUBE_FIXL.1000 COVER PLATE SHEET METAL SCREW_ 4.8X9.5 O-RING
Item 30 31 32 33 34 36 37 38 39 40 41 43 44 45
Designation O-RING_13.9X1.78 O-RING_17X1.78 O-RING O-RING_11.1X1.78 O-RING_7.9X1.78 BRACKET HEX BOLT_M6X20-8.8A3L SPRING WASHER_8-6-A3L HEX NUT_M6-8A3L GROMMET CABLE GROMMET_20X28X36 PIPE CLAMP 1.10/15-W1 PIPE CLAMP 1.18/15-W1 SELF-TAPPING_SCREW M6X12-A3L
Crop_this_page
Mount the coolant lines in the area of the condenser and the engine compartment left-hand side.
I001849
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000640 Version 1 18/04/2007
6
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Coolant lines
Attach the coolant lines with the cable ties (arrowed).
I001850
Lay the coolant lines lengthwise such that the condenser can be moved and rotated into the raised position.
Crop_this_page
I001853
Lay the coolant lines past the radiator on the left-hand side and attach with cable tie (arrowed).
I001851
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000640 Version 1 18/04/2007
7
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Coolant lines Screw on metal panel.
I001852
Assembly Instructions
Connect separation point (X341) to high-pressure/low-pressure switch (S035). Attach cable harness with cable tie and clip (arrowed).
Crop_this_page
I001854
Screw coolant lines into compressor, use included O-rings. Lay the coolant line to the left of the engine in the direction of the cab and attach using cable tie (arrowed).
I001855
Connect separation point (X342) to magnetic clutch of air conditioning compressor (Y024).
I001856
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000640 Version 1 18/04/2007
8
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Coolant lines
I001858
Lay coolant lines on cab floor, guide through opening in cab floor. Insert grommet (Item 40) and cable grommet (Item 41). Screw down cover plate (Item 25) with sheet metal screws (Item 26). Seal feed-throughs with sealant.
I001859
Attach coolant pipes to underside of cab with pipe clamps (Items 43, 44) and 2x self-tapping screws M6x12 (Item 45).
I001860
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000640 Version 1 18/04/2007
9
Crop_this_page
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Coolant lines
Attach bracket (Item 36) to the left-hand cab underside using 2x bolts M6x20/spring washer/nut M6 (Items 37/38/39).
I001861
Assembly Instructions
Coolant lines on B-pillar
Crop_this_page
I001857
Item 1 3 5 6 9 11 13 15 16
Designation COOLANT TUBE O-RING_7.9X1.78 CLAMPING SHOE HEX SCREW_M6X16-8.8-A3L SPRING WASHER_FWN 65208-6-A3L COOLANT TUBE O-RING_17X1.78 TUBE_FIXL.1000 TUBE_FIXL.1000
Item 18 20 21 24 25 28 30
Designation CABLE FASTENER PIPE CLAMP SHEET METAL SCREW_ST6.3X22-C-HA3L CLAMP PIPE CLAMP RSGU 1.10/15-W1 CABLE TIE_ B290X4.8-SW NODRIP TAPE
Mount the coolant lines in the B-pillar and roof area.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000640 Version 1 18/04/2007
10
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Coolant lines
Attach coolant pipe using fixing clamp (Item 24), pipe clamp (Item 25), bolt M6X16 and spring washer.
I001862
Attach coolant pipe to B-pillar using pipe clamp (Item 20) and sheet metal screw 6.3x22 (Item 21). Tie coolant pipe to B-pillar with cable tie (Item 18).
Crop_this_page
I001869
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000640 Version 1 18/04/2007
11
FENDT 300 Vario AIR CONDITIONING SYSTEM
Evaporator and condensed water drain tube
G
Evaporator and condensed water drain tube
Assembly Instructions
I001863
Item 1 2 3 4 6 7 10
Designation EVAPORATOR EXPANSION VALVE SEAL RING SEAL RING SEALING STRAP NODRIP TAPE COUPLINGS
Item 11 12 13 15 16 17
Designation O-ring 12.3X2.4 Fixing bolt 4X14 WASHER 4.3 CORRUGATED HOSE 2X2050 MM CORRUGATED HOSE 2X2050 MM CABLE TAPE
Crop_this_page
Fit complete evaporator using the drawing and the parts list. Attach coolant lines to evaporator expansion valve using clamping shoe (Item 5) (screw M6X16, spring washer). Include O-rings.
I001864
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000641 Version 1 18/04/2007
12
FENDT 300 Vario AIR CONDITIONING SYSTEM
Evaporator and condensed water drain tube
G
Remove interior trim on A-pillar right and left. Fit the corrugated hose on the left and right of the evaporator and then route downwards via the A-pillar. Fasten corrugated hose on left and right using cable tie (arrowed).
I001865
Seal corrugated hose on both sides of A-pillar using silicon.
Crop_this_page
I001866
Right side: Attach corrugated hose with pipe clamp (Item 20) and self-tapping screw M6x12 (Item 30).
I001867
Left side: Attach corrugated hose with pipe clamp (Item 20).
I001868
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000641 Version 1 18/04/2007
13
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Temperature control
Assembly Instructions
Temperature control
I001870
Item 2 3 4 5 6 8 9
Designation ELECTRONICS BOX (A010) PLATE CUT SEALING TAPE TO REQUIRED LENGTH AIR CONDITIONING SYSTEM POTENTIOMETER (S044) ARM CABLE HARNESS SENSOR TEMPERATURE SENSOR (B046)
Item 10 12 14
Designation CLIP SPRING WASHER B6 TIE WRAP B100X2.5
16
SHEET METAL SCREW 3.5X13
20 21
SHEET METAL SCREW 6.3X25 SERRATED WASHER 5.3
Crop_this_page
Unclip ventilation Bowden cable, remove trim panel. Attach arm (Item 6). Attach electronics box (A010) with plate (Item 3), with sealing tape (Item 4) underneath. Lay electrical cables.
I001871
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000646 Version 1 18/04/2007
14
FENDT 300 Vario AIR CONDITIONING SYSTEM
G
Temperature control
Fit air conditioning sensor (NTC2) (B045) on the right at the evaporator inlet (suction pipe from expansion valve) with clip. Clip air conditioning sensor (NTC1) (B046) into arm.
I001872
Fit air conditioning switch (S044) into console, fit with hex nut M10. Fit indicator lamp. Fit operating button.
Crop_this_page
I001873
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000646 Version 1 18/04/2007
15
FENDT 300 Vario AIR CONDITIONING SYSTEM
Evacuating and filling air conditioning system
G
General Every air conditioning system filled with coolant basically operates under over-pressure that is the same throughout the entire circuit and depends on the ambient temperature. In operation, the working pressure is different on the pressure side and vacuum side of the compressor. These differences in pressure are influenced by the exterior or interior temperature, the relative humidity and the rotational speed of the compressor. Working pressures that differ from normal point to a fault in the system. When carrying out repair or fitting work on the air conditioning system, open spots (screw connections) must always be closed with suitable caps to prevent the ingress of moisture. When evacuating or filling, use only Air-Conditioning Service Stations for R134A coolant. Evacuating and filling air conditioning system
Evacuating Remove sealing caps from the valves. Connect up red hose to the pressure side, blue hose to the vacuum side. Evacuate to an under-pressure of 1-0.6 mbar (absolute pressure). Evacuation time approx. 30 mins. depending on weather and humidity.
Assembly Instructions
Leak test If the under-pressure is reached, or if the pressure rises to over 5 mbar after the vacuum pump has been switched off for approx. 10 mins, the system is leaking or damp. Fill with coolant via the Air Conditioning Service Station until the pressure rises to 4-5 bar Using a contrast agent, a UV lamp (see KDM 32/06) and a leakage detector unit, search for and isolate leakages in the high-pressure and low-pressure sides. Filling Fill with PAG ND8 (X902.013.573.000) refrigerant oil at the same pressure as the coolant, or fill it into the vacuum line of the compressor before evacuating it (add contrast agent). Fill R134A liquid coolant using the filling station. IMPORTANT: Only fill via the high-pressure side of the system. Only fill gaseous coolant via the low-pressure side. Start tractor. Allow to run at idle. Switch on air conditioning system, compressor must also run if at least2 bar pressure is present in the system. Air conditioning system filling quantities Coolant R134A Pag lubricating oil
1300 g 300 ccm
Each newly delivered Denso compressor is filled with 180 + 20 ccm oil. When retrofitting the air conditioning system, the vacuum line must be filled with 100 ccm of oil before first use of the air-conditioning system.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000647 Version 1 18/04/2007
16
Crop_this_page
FENDT 300 Vario AIR CONDITIONING SYSTEM
Checking the air conditioning system Checking coolant level
G
Checking the air conditioning system
Check at a temperature of at least20°C ambient temperature. Start tractor, run engine at approx. 1200 rpm, heat cab. Switch on air conditioning system, set to full power.
I001877
NOTE: If the filling is correct, after the compressor has run for approx. five minutes, the large colourless ball in the dryer/receiver should swim freely and with no air bubbles. The presence of a few bubbles is not critical. Coolant must only be added if foam is observed. If the orange indicator ball (dry condition) turns colourless (moist condition), this indicates the presence of moisture in the system. The dryer/receiver must be replaced!
Assembly Instructions
Pressure testing Initially, only check for 3 minutes at idle speed (due to compressor lubrication). Connect a high- and low-pressure manometer to the pressure and vacuum sides. Start tractor, switch on air conditioning system. Run for approx. 15 minutes at approx. 1200 rpm. Crop_this_page
After finishing the pressure test, unscrew the test manometer and refit the sealing caps. Pressures with compressor running at an ambient temperature of 20°C Vacuum side (blue) approx. 0.7-1.2 bar Pressure side (red) approx.10-15 bar Caution: If the high-pressure switch is not working, switch the air-conditioning system off immediately, as the coolant will be released at a pressure of > 28 bar via the safety valve.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
5500 G T000673 Version 1 18/04/2007
17
Assembly Instructions
AIR CONDITIONING SYSTEM
Air conditioning system circuit diagram
5500 G T000648 Version 1 18/04/2007
Air conditioning system circuit diagram
338 .. 1001339 .. 0101-1000 339 .. 1001-
FENDT 300 Vario
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
G
I001881
18
Crop_this_page
Repair Fendt 300 Vario
Cab / General system Remove cab
G
Text-module
Equipment required: Bullet-List
● ● ●
Hoist (cab approx. 700 kg) Hoisting yoke (DIY, see Chapter 9920 Reg. A) Trestles (800 kg)
PM-Picturemodule PMTAB_Picture
Preliminary work: Lower rear power lift. Prop tractor, taking appropriate safety precautions, and remove both rear wheels.
PM-Picturemodule PMTAB_Picture
Remove side panel and drain coolant.
PM-Picturemodule PMTAB_Picture
Remove battery cover.
Date
24.01.06
Version
a
Page
1/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Disconnect vehicle battery and unscrew both cables (arrowed).
PM-Picturemodule PMTAB_Picture
Disconnect heater hoses and connect with each other. Note: Heater on OFF
PM-Picturemodule PMTAB_Picture
Lift foot mat on right side, remove screw for cab bearing.
PM-Picturemodule PMTAB_Picture
Remove metal panels.
Date
24.01.06
Version
a
Page
2/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Unlock strain relief with a suitable tool.
PM-Picturemodule PMTAB_Picture
Unlock and unplug both connectors and remove brown ground cable.
PM-Picturemodule PMTAB_Picture
Remove hose clips and pull cable harness to rear.
PM-Picturemodule PMTAB_Picture
Remove metal panel.
Date
24.01.06
Version
a
Page
3/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Remove spring clip and unhook ball ends.
PM-Picturemodule PMTAB_Picture
Mark volume adjusters (arrowed) and pull off.
PM-Picturemodule PMTAB_Picture
If fitted, unhook remote control for Bowden cable and push through the rear wall.
PM-Picturemodule PMTAB_Picture
Unscrew both nuts (see arrows) from the tank bearing and loosen metal side panel on the lower step (not shown in picture).
Date
24.01.06
Version
a
Page
4/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Disconnect fuel level sensor and remove intake and return lines. Remove fuel tank.
PM-Picturemodule PMTAB_Picture
Remove cotter and pull out pin. Unscrew retaining screw M6, loosen locknut and unhook Bowden cable.
PM-Picturemodule PMTAB_Picture
Disconnect both hydraulic lines (circled). Note: Collect any escaping oil.
PM-Picturemodule PMTAB_Picture
Disconnect both brake lines, unclip spring clips and pull brake hoses out of bracket. Note: Collect any escaping oil.
Date
24.01.06
Version
a
Page
5/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Unscrew three screws from intake pipe (see arrow) on the cab.
PM-Picturemodule PMTAB_Picture
Loosen clip and completely remove intake pipe.
PM-Picturemodule PMTAB_Picture
Unscrew screw from blower shaft and remove it.
PM-Picturemodule PMTAB_Picture
Unscrew steering column panelling and remove it.
Date
24.01.06
Version
a
Page
6/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Loosen screw. Pull off steering column.
PM-Picturemodule PMTAB_Picture
Screw off steering servo unit and pry out of bracket.
PM-Picturemodule PMTAB_Picture
Lift left side of foot mat and remove screws for cab bearing.
PM-Picturemodule PMTAB_Picture
Unhook condenser and disconnect cable coupler X341.
Date
24.01.06
Version
a
Page
7/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Unscrew 4 screws and remove cable ties.
PM-Picturemodule PMTAB_Picture
Unscrew 2 screws at bottom of condenser.
PM-Picturemodule PMTAB_Picture
Place condenser in cab.
PM-Picturemodule PMTAB_Picture
Disconnect separation point X342.
Date
24.01.06
Version
a
Page
8/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Loosen tensioning screw. Remove AC compressor.
PM-Picturemodule PMTAB_Picture
Fasten AC compressor on cab.
PM-Picturemodule PMTAB_Picture
Remove both plastic plugs.
PM-Picturemodule PMTAB_Picture
Mount hoisting yoke (DIY hoisting yoke, see Chapter 9920).
Date
24.01.06
Version
a
Page
9/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Remove cab
G
PM-Picturemodule PMTAB_Picture
Unscrew both rear cab bearings.
PM-Picturemodule PMTAB_Picture
Carefully lift cab and ensure that all components have adequate clearance, be particularly careful that the steering servo unit does not slide out of the cab.
PM-Picturemodule PMTAB_Picture
Raised cab.
Date
24.01.06
Version
a
Page
10/10
Remove cab
Capitel
Index
Docu-No.
8100
G
000015
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
When setting down the cab, make sure that the hydraulic linkage is guided into the service openings.
PM-Picturemodule PMTAB_Picture
When setting down the cab, guide the steering servo unit into the receptacle.
PM-Picturemodule PMTAB_Picture
Press steering servo unit in to the 4 bores.
PM-Picturemodule PMTAB_Picture
Mount rear cab bearing on both sides.
Date
27.01.2006
Version
a
Page
1/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Remove lifting tool and fit sealing plugs.
PM-Picturemodule PMTAB_Picture
Mount steering servo unit.
PM-Picturemodule PMTAB_Picture
Slide steering column on to steering servo unit and tighten fitting bolt to 35 Nm.
PM-Picturemodule PMTAB_Picture
Mount both front cab bearings and tighten to 290 Nm.
Date
27.01.2006
Version
a
Page
2/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Tighten both rear cab bearings.
PM-Picturemodule PMTAB_Picture
Mount steering column panel.
PM-Picturemodule PMTAB_Picture
Insert blower shaft and mount.
PM-Picturemodule PMTAB_Picture
Mount heater hoses.
Date
27.01.2006
Version
a
Page
3/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Connect cab power supply (arrowed).
PM-Picturemodule PMTAB_Picture
Connect cab ground.
PM-Picturemodule PMTAB_Picture
Mount clip (arrowed).
PM-Picturemodule PMTAB_Picture
Plug in cable couplers X1375 and X1430.
Date
27.01.2006
Version
a
Page
4/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Mount strain relief.
PM-Picturemodule PMTAB_Picture
Mount both metal panels.
PM-Picturemodule PMTAB_Picture
Connect vehicle battery and mount cover.
PM-Picturemodule PMTAB_Picture
Fit volume adjusters on to valves. Hook in actuating linkage and secure.
Date
27.01.2006
Version
a
Page
5/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Mount metal panel.
PM-Picturemodule PMTAB_Picture
Hook in hand brake Bowden cable and screw tight.
PM-Picturemodule PMTAB_Picture
Tighten hydraulic lines.
PM-Picturemodule PMTAB_Picture
Tighten brake line and slide on securing clips.
Date
27.01.2006
Version
a
Page
6/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Install AC compressor. Mount v-belt tension with tensioning screw according to specifications. Then tighten AC compressor.
PM-Picturemodule PMTAB_Picture
Connect separation point X342 magnetic clutch AC compressor and fasten to coolant line with cable tie.
PM-Picturemodule PMTAB_Picture
Mount condenser.
PM-Picturemodule PMTAB_Picture
Connect cable coupler X341 and hook condenser in to original position.
Date
27.01.2006
Version
a
Page
7/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Mount metal panel and secure coolant hoses with cable ties (arrowed).
PM-Picturemodule PMTAB_Picture
Mount air intake. Insert rubber pad (arrowed) in the notch. Tighten hose clip on air filter.
PM-Picturemodule PMTAB_Picture
Mount intake pipe on A-pillar.
PM-Picturemodule PMTAB_Picture
Slide on insulating mat and tank bracket.
Date
27.01.2006
Version
a
Page
8/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair Fendt 300 Vario
Cab / General system Fitting cab
G
PM-Picturemodule PMTAB_Picture
Install and connect fuel tank. Plug in fuel level sensor B007 cable coupler X156.
PM-Picturemodule PMTAB_Picture
Mount fuel tank (see arrow) and screw side metal panel on to the bottom step. Concluding work: Bleeding brakes, see Chapter 1070 Reg.G. Fit wheels. If necessary, hook in the remote control for the hitch. Note: Fill up coolant, allow machine to run and check for proper functioning and tightness against leakage.
Date
27.01.2006
Version
a
Page
9/9
Fitting cab
Capitel
Index
Docu-No.
8100
G
000016
Repair FENDT 300 Vario
Cab / Heater Removing and installing M009 - heater blower
G
PM-Picturemodule PMTAB_Picture
Remove A007 - instrument cluster. (arrowed) Remove upper steering column panel
PM-Picturemodule PMTAB_Picture
Remove bracket
PM-Picturemodule PMTAB_Picture
Remove switch for the blower temperature
PM-Picturemodule PMTAB_Picture
Remove air duct
Date
25.07.2007
Version
a
Page
1/3
Removing and installing M009 - heater blower
Capitel
Index
Docu-No.
8113
G
000002
Repair FENDT 300 Vario
Cab / Heater Removing and installing M009 - heater blower
G
PM-Picturemodule PMTAB_Picture
Place heat exchanger carefully to the side
PM-Picturemodule PMTAB_Picture
Remove bracket
PM-Picturemodule PMTAB_Picture
Remove M009 - heater blower
PM-Picturemodule PMTAB_Picture
Note: The resistor board can be replaced
Date
25.07.2007
Version
a
Page
2/3
Removing and installing M009 - heater blower
Capitel
Index
Docu-No.
8113
G
000002
Repair FENDT 300 Vario
Cab / Heater Removing and installing M009 - heater blower
G
PM-Picturemodule PMTAB_Picture
Reinstall the M009 - heater blower in reverse order
PM-Picturemodule PMTAB_Picture
Note: When installing, ensure that all gaskets are seated properly!
Date
25.07.2007
Version
a
Page
3/3
Removing and installing M009 - heater blower
Capitel
Index
Docu-No.
8113
G
000002
FENDT 300 Vario CAB / WINDSCREEN WIPERS
Mounting rear windscreen wipers
G
Assembly Instructions
8117 - CAB / WINDSCREEN WIPERS
I001899
Item 1 2 4 5 6 7 8 20
Designation CAP COUNTERSUNK SCREW M6X16-4.8A3L COVER BASE PLATE RUBBER PLATE SPRING WASHER 6-A3L HEX SCREW M6X12-8.8A3L WIPER MOTOR
Item 21 23 24 25 26 30 31 32
Designation HEX NUT M16X1 SPACER WASHER SEAL CAP M8 HEX NUT WIPER ARM WIPER BLADE ADAPTER
Crop_this_page
Mount rear windscreen wipers using the drawings and parts list as reference.
I001902
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
8117 G T000677 Version 1 23/03/2007
2
FENDT 300 Vario CAB / WINDSCREEN WIPERS
Mounting rear windscreen wipers
G
Crop_this_page
I001903
Adjustment instructions for wiper blade A = Wiper width B = Wiping angle C = Adapter screw in bore of wiper arm E = Observe distance D = Parking position Pull forward separation point (X258) behind roof lining, guide through grommet in cab roof and connect to wiper motor (M004). Fasten surplus separation point (arrowed) using cable tie. I001901
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
8117 G T000677 Version 1 23/03/2007
3
FENDT 300 Vario CAB / WINDSCREEN WIPERS
Mounting rear windscreen washer
G
Assembly Instructions
Mounting rear windscreen washer
I001900
Item 1 2 3 5 6
Designation PUMP COUPLINGS HOSE 5X1.5 2400 MM CUT TO LENGTH PLUG, NOT REQUIRED WITH WINDSCREEN WASHER GROMMET
Item 7 9 11 12
Designation CABLE BUSHING 9X12X16 NON-RETURN VALVE BRACKET DOUBLE NOZZLE
Crop_this_page
I001905
Mount rear windscreen washer completely. Attach separating point to rear wiper pump (M005).
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
8117 G T000678 Version 1 23/03/2007
4
FENDT 300 Vario CAB / WINDSCREEN WIPERS
Mounting windscreen washer toggle switch
G
Assembly Instructions
Mounting windscreen washer toggle switch
I001914
Unscrew console and swivel downwards. Mount toggle switch (Item 14 / S010) and insert (Item 15). Attach separating point (X273) to toggle switch.
I001915
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
8117 G T000684 Version 1 23/03/2007
5
Crop_this_page
General Fendt 300 Vario
Power lift / Electrohydraulic control EPC EPC - rear power lift
A
PM-Picturemodule PMTAB_Picture
Text-module
Item A007 A024 A035
Designation Instrument cluster ECU, EPC B EPC control panel (potentiometer setpoint) B030 Sensor, position B031 Draft sensing pin right B032 Draft sensing pin, left B058 Depth control G001 Battery (12 VDC) K-bus Enhanced control bus S002 Ignition switch S027 External switch 'raise', right Date
24.07.2007
Version
a
Item S030 S048 S056 S071 S072 X050 X051 X520 X553 Y021 Y022
Page
1/2
EPC - rear power lift
Designation External switch lower, left Switch EPC lock Switch, oil flow collector Switch, rapid lowering / hitch Switch, quick lift Fuse holder 1 compl Fuse holder 2 compl Ground Ground Solenoid valve, rear power lift raise Solenoid valve, rear power lift lower Capitel
Index
Docu-No.
8610
A
000024
General Fendt 300 Vario
Item S028 S029
Power lift / Electrohydraulic control EPC EPC - rear power lift
Designation External switch lower, right External switch raise, left
Item Y050 P
A
Designation Solenoid valve, oil flow collector Hydraulic pump
Text-module
Note: see Chapter 9000 Register E - Measuring and testing A024 - ECU, EPC B electrically
Date
24.07.2007
Version
a
Page
2/2
EPC - rear power lift
Capitel
Index
Docu-No.
8610
A
000024
Faults
Farmer 300 C chassis no. 21/5001 and up Farmer 300 C
Power lift / Electrohydraulic control EPC Troubleshooting table for power lift and service hydraulics (hydraulics)
B
Text-module
Troubleshooting table for power lift and service hydraulics (hydraulics) Fault Cause Remedy 1.
2.
3.
4.
5.
Power lift switched to EPC. 1a Operate control valve manually, power lift can not be raised and lowered. 1b Power lift switched to EPC. 2a Operate control valve manually. Power lift can be raised and lowered. However, does not work electrically / electronically. 2b Power lift and/or external cylinder, e.g. front loader, 'Raise' function too little with warm hydraulic oil
Power lift does not go to end shutoff
Power lift lowers load slightly and then raises it again (approx. every 20 sec).
1/1
Fault in electrics / electronics
2b
See Faults in electrics / electronics, Chapter 8610 Reg.B Check pressure control valve in terminal plate AP; Chapter 9620 Reg.A
3c
Mounted implement too heavy.
3c
4a
No overtravel at lift arms
4a
4b
Position sensor B030 gives 4b incorrect signal values
4c
4c Mounted implement non-standard (too wide) or category not set correctly, or implement too heavy. Internal leakage in lifting 5a cylinder.
5a
Power lift lowers and rises 7 in 'Floating position' setting
a
Fit new control valve. Check EPC relay; see also Chapter 9000 Reg. E A024 - EPC ECU
Hydraulic pump defective. 3b
7.
11.02.2002
1b 2a
3b
Hydraulic oil becomes too 6 warm
Page
Control valve defective. No charging current D+ from alternator (battery charge indicator lit)
Min. hydraulic pressure of 3a 200 bar is not reached. Measure pressure
6.
Version
Check oil level / top up.
3a
5b
Date
No oil or too little oil in hydraulic tank
Internal leakage in control 5b valve. Flow setting at respective auxiliary control unit too high Mounted implement
6 7
Troubleshooting table for power lift and service hydraulics (hydraulics)
Check hydraulic pump with flow-rate meter. Fit new hydraulic pump, if necessary. Connect mounted implement differently. If possible, use lighter implement. Set power lift end shutoff. See Chapter 8610 Reg. G B030-sensor, position; installation and removal Measuring and testing position sensor B030 - Chapter 9000 Reg.E Adapt mounted implement to standard, set category in accordance with standard, reduce implement weight. Seal pressure pipe on lifting cylinder and subject lift to load. - If lift lowers, fit new lifting cylinder. Seal lifting cylinder. Seal pressure pipes on lifting cylinder and subject lift to load. - If lift does not lower, fit new control valve. Check flow setting. Mounted implement non-standard. Check mounted implement for lateral clearance. Capitel
Index
Docu-No.
8610
B
000007
a
Version
1/3
Page
Sectional view and circuit diagram of EHR 23 LS (Farmer 300C)
Documents and Diagrams
Capitel
C
Index
000008
Docu-No.
C
8610
Sectional view and circuit diagram of EHR 23 LS (Farmer 300C)
Power lift / Electrohydraulic control EPC
Farmer 300 C chassis no. 21/5001 and up Farmer 300 C
PM-Picturemodule
Date
PMTAB_Picture
Neutral position
20.02.2002
a
Version
2/3
Page
Sectional view and circuit diagram of EHR 23 LS (Farmer 300C)
Documents and Diagrams
Capitel
C
Index
000008
Docu-No.
C
8610
Sectional view and circuit diagram of EHR 23 LS (Farmer 300C)
Power lift / Electrohydraulic control EPC
Farmer 300 C chassis no. 21/5001 and up Farmer 300 C
PM-Picturemodule
Date
PMTAB_Picture
Lower position
20.02.2002
a
Version
3/3
Page
Sectional view and circuit diagram of EHR 23 LS (Farmer 300C)
Documents and Diagrams
Capitel
C
Index
000008
Docu-No.
C
8610
Sectional view and circuit diagram of EHR 23 LS (Farmer 300C)
Power lift / Electrohydraulic control EPC
Farmer 300 C chassis no. 21/5001 and up Farmer 300 C
PM-Picturemodule
Date
PMTAB_Picture
Raise position
20.02.2002
Documents and Diagrams FENDT 300 Vario
Air compressor / General system Air compressor plan
C Documents and Diagrams
Air compressor / General system
Air compressor plan
Air compressor plan
Date
07.08.2007
Version
a
Page
1/3
Air compressor plan
Capitel
Index
Docu-No.
8800
C
000007
FENDT 300 Vario
Date
a
Version
2/3
Page
PM-Picturemodule PMTAB_Picture
07.08.2007
Documents and Diagrams
Capitel
C
Index
000007
Docu-No.
C
8800
Air compressor / General system Air compressor plan
Air compressor plan
Documents and Diagrams FENDT 300 Vario
Air compressor / General system Air compressor plan
C
Text-module
Item A B C D E F B019 L Y023 N S005 S006
Designation Air filter Compressor Antifreeze pump Pressure regulator 8.1 bar Air tank Drain valve Pressure sensor, compressed air Trailer control valve (single-line brake) 3-way directional control valve (pilot valve) Trailer control valve Switch, right brake Switch, left brake
Item O P Q Y006 R S T
U
Designation Service brake Brake pedal Spill valve Valve, exhaust brake Exhaust brake Coupling head, red 8.1 bar (storage tank) Coupling head, yellow 0 - 8.1 bar (brake) Coupling head, black 5.0 - 5.5 bar (single-line brake)
Text-module
Note: Chapter 8800 Reg. B - Troubleshooting flowchart, compressed air Chapter 8800 Reg. D - Position of components, air compressor Chapter 8800 Reg. E - Checking dual-line brake system in tractor Chapter 8800 Reg. E - Checking single-line brake system in tractor Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar) Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
07.08.2007
Version
a
Page
3/3
Air compressor plan
Capitel
Index
Docu-No.
8800
C
000007
Component Location Fendt 300 Vario
Air compressor / General system Position of components, air compressor
D
PM-Picturemodule PMTAB_Picture
Air filter On engine bulkhead
Open bonnet
PM-Picturemodule PMTAB_Picture
Compressor Front right side of engine
Open bonnet
PM-Picturemodule PMTAB_Picture
Antifreeze pump On right rear of tractor
PM-Picturemodule PMTAB_Picture
Pressure regulator (8.1 bar) Right side of tractor, on axle tube
Remove right rear wheel
Date
07.08.2007
Version
a
Page
1/4
Position of components, air compressor
Capitel
Index
Docu-No.
8800
D
000005
Component Location Fendt 300 Vario
Air compressor / General system Position of components, air compressor
D
PM-Picturemodule PMTAB_Picture
Air tank Right side of tractor
Remove right rear wheel
PM-Picturemodule PMTAB_Picture
Pull rope for drain valve Right side of tractor
PM-Picturemodule PMTAB_Picture
Spill valve (exhaust brake) Spill valve installed near exhaust brake Right side of tractor
Remove right rear wheel
PM-Picturemodule PMTAB_Picture
Trailer control valve (dual-line brake) on left axle point
Remove guard
Date
07.08.2007
Version
a
Page
2/4
Position of components, air compressor
Capitel
Index
Docu-No.
8800
D
000005
Component Location Fendt 300 Vario
Air compressor / General system Position of components, air compressor
D
PM-Picturemodule PMTAB_Picture
A B C
= Coupling head (black), single-line brake system connection = Coupling head (red), dual-line system, storage tank = Coupling head (yellow), dual-line system, brakes
PM-Picturemodule PMTAB_Picture
Coupling head (Italy)
PM-Picturemodule PMTAB_Picture
Trailer control valve (single-line brake) Right side of tractor
Remove right rear wheel
PM-Picturemodule PMTAB_Picture
B019 - pressure sensor, compressed air Note: Chapter 9000 Reg. E - Measuring and testing Right side of tractor
Remove right rear wheel
Date
07.08.2007
Version
a
Page
3/4
Position of components, air compressor
Capitel
Index
Docu-No.
8800
D
000005
Component Location Fendt 300 Vario
Air compressor / General system Position of components, air compressor
D
PM-Picturemodule PMTAB_Picture
X006 - solenoid valve, exhaust brake On right side of tractor on engine bulkhead
Open bonnet
PM-Picturemodule PMTAB_Picture
Y023 - 3-way directional control valve (pilot valve) Note: Chapter 9000 Reg. E - Measuring and testing on left axle point
Remove guard
PM-Picturemodule PMTAB_Picture
S005 / S006 - switch, brake Note: Chapter 9000 Reg. E - Measuring and testing At top of brake pedals
Remove panel
Text-module
Note: Chapter 8800 Reg. C - Air compressor plan Chapter 8800 Reg. E - Checking dual-line brake system in tractor Chapter 8800 Reg. E - Checking single-line brake system in tractor Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar) Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
07.08.2007
Version
a
Page
4/4
Position of components, air compressor
Capitel
Index
Docu-No.
8800
D
000005
Service Training
Electrical and hydraulic diagrams
FENDT 300 Vario FENDT 309 Vario from .. / 0101 - to .. / 1000 FENDT 310 Vario from .. / 0101 - to .. / 1000 FENDT 311 Vario from .. / 0101 - to .. / 1000 FENDT 312 Vario from .. / 0101 - to .. / 1000
Service-Training Dokumentation
Edition 05/2006 3185 G - en
X990.005.444.010 - English
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013
C
Danger: Use only genuine fuses! Electrical system will be destroyed if fuses with too high ratings are used. Beware of fire risk! PM-Picturemodule PMTAB_Picture
Fuse holder (X050, X051)
PM-Picturemodule PMTAB_Picture
Fuse holder (A013) Unscrew cover panel.
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
9040 C 000017 7.7.2006 a Page 1/4
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013
C
PM-Picturemodule
Fuse holder X050 PMTAB_Picture
Text-module
Fuse no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Pin 30 30 30 30 30 30 30 30 30 15 15 15 15 15 15 15 15 15 15 15 15 15 15
Rating (A) 25 25 15 15 10 15 15 25 5 10 25 15 5 40 15 10 10 15 15 10 25 10 25
Consumer Heater plug starter switch position ON Control module Hazard warning lights pushbutton Headlights pushbutton Relay no. 56a (headlights) Relay no. 56b (dipped beam) Socket 25 A EPC Radio Heater switch Hazard warning lights pushbutton Headlights pushbutton Blower switch Front wipers pulse generator Steering column switch (multifunction switch) Driver seat, seat heating Brake relay 3rd hydraulic circuit relay Rear window heater, mirror heater Socket 10 A not assigned
9040 C 000017 7.7.2006 a Page 2/4
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013
C
PM-Picturemodule
Fuse holder X051 PMTAB_Picture
Text-module
Fuse no. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Pin 58 58 58 58 58 58 58 30E 30E 30E 15E 15E 15E 15E 15E 15E 15/58 15/58 54 R 54 58L L 58R 30 -
Rating (A) 5 25 15 15 15 5 5 40 5 15 5 5 5 5 5 5 5 10 10 10 10 10 10 10 10 -
Consumer Instrument cluster Front work lights switch Front work lights switch Rear working lights switch Rear working lights switch Right rear taillamp, right position lamp Left rear taillamp, left position lamp Enhanced controls e-box Fuseboard Actuator unit control Control console Enhanced controls e-box Vario terminal Turboclutch solenoid valve Control module Instrument cluster, hand throttle Engine control diagnostics Implement socket, communications box load circuit EPC Front socket on front power lift, trailer socket Trailer socket Front socket on front power lift, trailer socket Front socket on front power lift, trailer socket Trailer socket E-box, instrument cluster -
9040 C 000017 7.7.2006 a Page 3/4
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013 fuse
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
C
Connector Components
01 02 03
X200/10 X200/11 X200/12
04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
X200/14 X200/04 X201/11 X201/12 X201/13 X201/06 X200/06 X200/09 X200/17 X200/16 X200/15 X200/05 X201/05 X201/04 X201/18
Hydrostat speed sensor Bevel pinion position sensor Clutch pedal rotary position sensor Control unit Suspension position sensor High pressure sensor 1 Engine speed sensor PTO speed sensor rear PTO speed sensor front High pressure sensor 2 -
9040 C 000017 7.7.2006 a Page 4/4
Comp. li. cpl. X163 X164 X166 X1358 X152 X157 X169 X169 X151 X177 -
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production
C
Text-module
Component list: Circuit diagram set 339.900.000.003 Note: The entries in the tractor range column refer to the relevant circuit diagrams (sheet no.). Text-module
DIN A002 A007
Designation ECU, enhanced control Instrument cluster
A009 A010 A013
Actuator unit Thermostat (air-conditioning) Circuit board_fuse
A024 A035 A036
ECU, EPC B Control unit, EPC B Control panel, enhanced control
A051 A055 A056
ECU, engine control unit (EDC 7) Modasys Radio
Connector X031 X100 X101 X037 X281 X200 X201 X202 X850 X1353 X1357 X1358 X1466 X1411 X1315 X1316
Fendt 300 Vario 3, 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 2, 4, 6, 7, 8, 17, 18, 19 21, 22 14 2, 4, 6, 18, 21, 22, 23, 24, 25 18, 20 20 2, 4, 6, 19, 22, 23, 24, 25, 26, 30 4, 6, 21, 30, 33 29 28
Text-module
DIN B002 B003 B004 B007 B008 B009 B010 B014 B015 B017 B019 B020 B030 B031 B032 B035 B039 B045 B046
Designation Sensor, front PTO stub shaft speed Sensor, front axle suspension position Vacuum switch (air filter) Level sensor (fuel) High pressure sensor (pressure in ML transmission) Discharge temperature sensor Sensor, engine speed (is used to control the ML - transmission "load limit control") Sensor, drive accumulator shaft hydrostat Sensor, bevel pinion Sensor, clutch pedal Sensor, compressed air volume Sensor, rear PTO stub shaft speed Sensor, rear power lift position Draft sensing pin right Draft sensing pin, left Sensor, hand throttle High pressure sensor 2 Sensor, air-conditioning system 1 (protection against icing) Sensor, air-conditioning system 2 (controls cool air)
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Connector X151 X152 X153 X156 X157
Fendt 300 Vario 25 24 30 19 22
X158 X159
22 23
X163
22
X164 X166 X168 X169 X178 X179 X180 X183 X177 X195
22 23 19 25 20 20 20 30 22 14
X196
14
9000 C 000167 20.12.05 a Page 1/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN B050
Designation Loudspeaker left
B051
Loudspeaker right
B055 B058 B080 B085 B086 B087 B088 B089 B091 B092
Sensor, foot throttle Depth control (EPC - B) Sensor, hydraulic oil temperature Camshaft speed Rail pressure sensor Fuel low pressure Crankshaft speed Temperature sensor Deutz Sensor, water in fuel Sensor, charge air pressure / temperature Oil pressure temperature 2
B093
Connector X311 X312 X289 X290 X898 X1356 X1585 X1678 X1655 X1656 X1657 X1658 X1660 X1661
C
Fendt 300 Vario 28 28 30 20 19 33 33 33 33 33 33 33
X1666
33
Text-module
DIN E001 E002 E003 E004 E005
E007
Designation H4 headlamp right H4 headlamp left H4 additional headlamp right Left H4 additional headlamp Turn signal indicator / position lamp front right Turn signal indicator / position lamp front left Right rear taillamp
E008
Left rear taillamp
E009
License plate lighting right
E010
License plate lighting left
E011
Work light in roof rear right
E012
Work light in roof rear left
E013 E014 E015
E017 E018 E019
Work light in roof front right Work light in roof front left Work light front on right direction indicator Work light front on left direction indicator Work light on taillamp bracket right Work light on taillamp bracket left Lighting, cab
E020
EPC light
E021 E022
Rotating beacon right Rotating beacon left
E006
E016
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Connector X350 X351 X352 X353 X372 X378 X373 X379 X106 X113 X116 X117 X374 X375 X376 X377 X385 X386 X388 X389 X291 X294 X292X293 X295X296 X366 X367 X308 X309 X310 X282 X283 X346 X345
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Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN E023
Designation Rear window heater
E054 E055
Right wide vehicle marker light Left wide vehicle marker light
Connector X259 X260 X896 X897
C
Fendt 300 Vario 15 7 7
Text-module
DIN G001
Designation Battery (12 VDC)
G002
Generator
Connector X060 X067 X505 X581 X062 X064
Fendt 300 Vario 4, 5
5, 19
Text-module
DIN H005
Designation Horn
H006 H007
Buzzer Buzzer reverse travel
Connector X998 X999 X204 X1544
Fendt 300 Vario 7 19 23
Text-module
DIN K001 K002 K004 K005 K007 K009 K010 K013 K047 K060 K062 K063
Designation Relay, +UB 15 (switched positive) Relay, +UB 58 (lighting) Relay, 56a (main beam) Relay, 56b (dipped beam) Relay, brake Relay, windscreen wiper Relay, direction indicator controller Relay, 3rd hydraulic circuit Relay, hydraulic trailer brake (Italy) Relay, clutch / turboclutch Relay, EDC Relay, heating flange
K064
Battery disconnect relay
K065
Relay, starter
Connector X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1663 X1664 X1665 X1696 X1697 X1698 X1699 X1648
Designation Starter Front wiper motor Front wiper pump Rear wiper motor Rear wiper pump Seat compressor
Connector X061 X347 X301 X258 X303 X830
Fendt 300 Vario 5, 31 5, 31 7, 31 7, 31 9, 31 10, 31 8, 31 27, 31 9, 31 22, 31 30, 31 33 5
30
Text-module
DIN M001 M002 M003 M004 M005 M007
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Fendt 300 Vario 5, 30 10 10 10 10 16 9000 C 000167 20.12.05 a Page 3/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN M009
Designation Heater blower
M014
Roof blower (infinitely adjustable) (optional) Roof blower (3-speed)
M018
Connector X285 X286 X287 X288 X460
C
Fendt 300 Vario 13
14 14
X1641 X1642 X1643 X1644
Text-module
DIN S001 S002 S003 S004 S005 S006 S007 S008 S009 S010 S011 S015 S017 S019 S020 S027 S028 S029 S030 S031 S032 S033 S035 S037 S038 S044 S047 S048 S049 S056 S059
Connector X215 X245 Switch, ignition X072 Switch, headlights X080 Switch, hazard warning light X216 Switch, right brake X217 Switch, left brake X218 Switch, additional headlamps X219 Switch, front working lights X275 Switch, rear work lights X274 Switch, rear wiper motor X273 Switch, rotating beacon X270 X271 X272 Switch, hand brake X226 Switch, transmission oil contamination X228 Switch, PTO ON rear left X229 Switch, PTO ON rear right X230 Switch, external raise, X237 right (rear power lift) Switch, external lower, X238 right (rear power lift) Switch, external raise, X239 left (rear power lift) Switch, external lower, X240 left (rear power lift) Switch, right door contact X279 Switch, left door contact X299 Switch, heater blower X247 Switch, high/low-pressure X341 (air-conditioning) Switch, heater blower (3-speed) X280 Rear window heater switch X267 X268 X269 Potentiometer, air-conditioning X220 Switch, engine brake X140 Switch, EPC lock X148 Switch, 3rd hydraulic circuit X431 Switch, oil flow collector X1019 Switch, hydraulic trailer brake (Italy) X1056 Designation Steering column switch
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Fendt 300 Vario 7, 8, 10 5, 30 7 8 9 9 7 11 12 10 10 9, 22 22 25 25 20 20 20 20 28 28 13 14 14 15 14 30 20 27 20 9 9000 C 000167 20.12.05 a Page 4/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN S061 S069
S071
Designation Switch, rapid reverse Switch, roof blower (infinitely adjustable) (optional) Switch, transmission setting (driving mode / idle) "towing mode" Switch, rapid lowering / hitch
S072
Switch, quick lift
S074
Switch, transmission neutral, starter lockout Switch, battery disconnect relay Switch, ON/OFF hydr. trailer brake (France)
S070
S083 S084
C
Connector X1040 X468
Fendt 300 Vario 23 14
X1340
22
X1355 , X1359, X1360 X1354, X1361, X1362, X1363 X1429
20 20
22, 30
X1645 X1646
5 27
Text-module
DIN X007 X014 X016 X017 X018 X023 X031 X037 X050 X051 X053 X058 X060 X061 X062 X064 X072 X080
ConDesignation nector Implement socket Cable coupler for cab / cab base Cable coupler Front socket, only with front power lift Trailer socket Socket, 3rd hydraulic circuit Separation point on A002 - ECU, enhanced control Separation point on A009 - actuator unit Fuse holder 1 compl Fuse holder 2 compl Positive bolt Battery terminal (+UB 30) G001 battery negative (terminal 31) M001 - starter terminal 30 G002 - generator terminal B+ G002 - generator terminal D+ Separation point on S002 - ignition switch Separation point on S003 - switch, driving lamps
Fendt 300 Vario 17 7, 8, 10, 11, 12, 14, 15, 16, 28 7, 12 7, 8 7, 8, 9 27 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 21, 22 5, 6, 7, 8, 9, 10, 13, 14, 15, 16, 20, 27, 28 5, 6, 7, 8, 9, 11, 12, 17, 20, 22, 30 5 5 4 5 5 19 5, 30 7
Text-module
DIN X100 X101 X109 X120
ConDesignation nector Separation point on A007 - instrument cluster "blue" Separation point on A007 - instrument cluster "yellow" Tractor body ground on A002 - ECU, enhanced control Separation point on E008 - rear left taillamp (turn signal indicator L)
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Fendt 300 Vario 7, 8, 17, 18, 19 4, 6, 19 4 7, 8, 9
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Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X121 X140 X148 X151 X152 X153 X156 X157 X158 X159 X163 X164 X166 X168 X169 X177 X178 X179 X180 X183
ConDesignation nector Separation point on E007 - rear right taillamp (turn signal indicator R) Separation point on S047 - engine brake switch Separation point on S048 - EPC lock switch Separation point on B002 - front PTO stub shaft speed sensor Separation point on B003 - front axle suspension position sensor Separation point on B004 - vacuum switch (air filter) Separation point on B007 - level sensor (fuel) Separation point on B008 - high pressure sensor (pressure in ML transmission) Separation point on B009 - discharge temperature Separation point on B010 - engine speed sensor Separation point on B014 - hydrostat accumulator shaft sensor Separation point on B015 - bevel pinion sensor Separation point on B017 - clutch pedal sensor Separation point on B019 - compressed air supply sensor Separation point on B020 - rear PTO stub shaft speed sensor Separation point on B039 - high pressure sensor 2 (currently not assigned) Separation point on B030 - rear power lift position sensor Separation point on B031 - right draft sensing pin sensor Separation point on B032 - left draft sensing pin sensor Separation point on B035 - hand throttle sensor
C
Fendt 300 Vario 7, 8, 9 30 20 25 24 30 19 22 22 23 22 22 23 19 25 22 20 20 20 30
Text-module
DIN X200 X204 X215 X216 X217
Designation Separation point on 013 - microfuse board Separation point on H006 - buzzer Separation point on S001 - steering column switch Separation point on S004 - hazard warning light switch Separation point on S005 - right brake switch
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Connector
Fendt 300 Vario 4, 6, 18, 21, 22, 23, 24, 25 19 8, 10 8 9
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X218 X219 X220 X226 X228 X229 X230 X237 X238 X239 X240 X245 X246 X247 X254 X255 X256 X258 X259 X260 X267 X268 X269 X270 X271 X272 X273 X274 X275
ConDesignation nector Separation point on S006 - left brake switch Separation point on S007 - additional headlamp switch Separation point on S044 - air-conditioning switch Separation point on 015 - hand brake switch Separation point on S017 - transmission oil contamination switch Separation point on 019 - switch, PTO engage rear left Separation point on S020 - switch, PTO engage rear right Separation point on S027 - switch, external raise, right (rear power lift) Separation point on S028 - switch, external lower, right (rear power lift) Separation point on S029 - switch, external raise, left (rear power lift) Separation point on S030 - switch, external lower, left (rear power lift) Separation point on S001 - steering column switch Separation point on S002 - ignition switch Separation point on S033 - switch, heater blower Socket 10 ampere Socket 25 ampere (+ supply) Socket 25 ampere (ground) Separation point on M004 - rear wiper motor Separation point on E023 - rear window heater (ground) Separation point on E023 - rear window heater (+ supply) Separation point on S038 - switch, rear window heater Separation point on S038 - switch, rear window heater Separation point on S038 - switch, rear window heater Separation point on S011 - switch, rotating beacon Separation point on S011 - switch, rotating beacon Separation point on S011 - switch, rotating beacon Separation point on S010 - switch, rear wiper motor Separation point on S009 - rear work light switch Separation point on S008 - front work light switch
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
C
Fendt 300 Vario 9 7 14 9, 22 22 25 25 20 20 20 20 7, 10 5 13 16 16 16 10 15 15 15 15 15 10 10 10 10 12 11 9000 C 000167 20.12.05 a Page 7/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X276 X279 X280 X281 X282 X283 X284 X285 X286 X287 X288 X289 X290 X291 X292 X293 X294 X295 X296 X297 X298 X299
ConDesignation nector Cable coupler, E021 - right rotating beacon Separation point on S031 - switch, right door contact Separation point on S037 - switch, heater blower Cable coupler, air-conditioning Separation point on E020 - EPC lighting (+ supply) Separation point on E020 - EPC lighting (ground) Cable coupler M002 - front wiper motor Separation point on M009 - heater blower (level 1) Separation point on M009 - heater blower (level 2) Separation point on M009 - heater blower (level 3) Separation point on M009 - heater blower (ground) Separation point on B051 - right loudspeaker Separation point on B051 - right loudspeaker Separation point on E013 - front right roof work light Separation point on E015 - front work light at right direction indicator Separation point on E015 - front work light at right direction indicator Separation point on E014 - front left roof work light Separation point on E016 - front work light at left direction indicator Separation point on E016 - front work light at left direction indicator Cable coupler M002 - front wiper motor Cable coupler, E022 - left rotating beacon Separation point on S032 - switch, left door contact
C
Fendt 300 Vario 10 28 14 14 11 11 10 13 13 13 13 28 28 11 11 11 11 11 11 10 10 28
Text-module
DIN X301 X303 X308 X309 X310 X311
ConDesignation nector Separation point on M003 - front wiper pump Separation point on M005 - rear wiper pump Separation point on E019 - cab lighting Separation point on E019 - cab lighting Separation point on E019 - cab lighting Separation point on B050 - left loudspeaker
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Fendt 300 Vario 10 10 28 28 28 28
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X312 X317 X319 X320 X321 X322 X323 X324 X325 X332 X333 X334 X341 X342 X345 X346 X347 X350 X351 X352 X353 X360 X361 X366 X367 X368 X372
ConDesignation nector Separation point on B050 - left loudspeaker Separation point on Y004 - solenoid valve, clutch / turboclutch Separation point on Y008 - solenoid valve, rear PTO clutch Separation point on Y009 - 4WD solenoid valve Separation point on Y010 - solenoid valve, differential lock (rear) Separation point on Y011 - solenoid valve, front PTO clutch Separation point on Y012 - solenoid valve, suspension load Separation point on Y013 - lower suspension solenoid valve Separation point on Y014 - suspension "raise" solenoid valve Separation point on Y021 - solenoid valve, raise (rear power lift) Separation point on Y022 - solenoid valve, lower (rear power lift) Separation point on Y023 - compressed air pilot control solenoid valve Separation point on S035 - high pressure/low pressure switch (air-conditioning) Separation point on Y024 - AC compressor magnetic clutch Separation point on E022 - left rotating beacon Separation point on E021 - rotating beacon right Separation point on M002 - front wiper motor Separation point on E001 - H4 right headlamp Separation point on E002 - H4 left headlamp Separation point on E003 - H4 right additional headlamp Separation point on E004 - H4 left additional headlamp Separation point on Y026 - solenoid valve, rear PTO setting I (540 rpm) Separation point on Y027 - solenoid valve, rear PTO setting II (750 rpm) Separation point on E017 - work light on right taillamp holder Separation point on E018 - work light on left taillamp holder Separation point on Y028 - solenoid valve, rear PTO setting III (1000 rpm) Separation point on E005 - front right turn signal indicator / position lamp
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
C
Fendt 300 Vario 28 22 25 26 26 25 24 24 24 20 20 9 14 14 10 10 10 7 7 7 7 25 25 12 12 25 7
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X373 X374 X375 X376 X377 X378 X379 X380 X381 X385 X386 X387 X388 X389 X390
ConDesignation nector Separation point on E006 - front left turn signal indicator / position lamp Separation point on E009 - right licence plate light Separation point on E009 - right licence plate light Separation point on E010 - left licence plate light Separation point on E010 - left licence plate light Separation point on E005 - front right turn signal indicator / position lamp Separation point on E006 - front left turn signal indicator / position lamp Separation point on E005 - front right turn signal indicator / position lamp Separation point on E006 - front left turn signal indicator / position lamp Separation point on E011 - rear right roof work light Separation point on E011 - rear right roof work light Separation point on E011 - rear right roof work light Separation point on E012 - rear left roof work light Separation point on E012 - rear left roof work light Separation point on E012 - rear left roof work light
C
Fendt 300 Vario 7 7 7 7 7 7 7 8 8 12 12 12 12 12 12
Text-module
DIN X431 X500 X503 X504 X505 X520 X531 X532 X533 X534 X536 X550 X551 X552 X553 X554 X560 X565 X570 X571
ConDesignation nector Cable coupler on S049 - switch, 3rd hydraulic circuit Ground pin, oil pan right Ground pin, oil pan right Grounding point G001 battery (terminal 31) "ground" Ground pin, oil pan right Ground pin, right B-pillar Ground pin, body/cab Ground pin, body/cab Ground pin, body/cab Ground pin, body/cab Ground pin, right mudguard Ground pin, right cab base Ground pin, cab base Ground pin, cab base Ground pin, cab base Ground pin, cab junction Ground pin, cab base Ground pin, transmission Ground pin, transmission
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Fendt 300 Vario 27 4 4, 24, 27 9 4 4, 7, 20, 24, 25, 27 4 4, 7, 12, 28 4, 10, 11, 12 4, 14, 15, 16, 17 4, 7, 11 4 4, 5, 10,19, 30 4, 7, 8, 9 4, 5, 16, 20, 22, 23, 27 4, 6, 9, 13, 27, 30 4 4, 12 4, 7 4, 9, 22, 25, 26 9000 C 000167 20.12.05 a Page 10/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X574
Designation Ground pin, cab junction
Connector
C
Fendt 300 Vario 4
Text-module
DIN X600 X601 X607 X608 X609 X610 X611 X612 X613 X617 X618 X619 X620 X624 X625 X627 X628 X630 X631 X638 X650 X651 X671 X676 X676 X678 X684
ConDesignation nector Connector, CAN high Connector, CAN low Connector, +UB 30 Connector, +UB 15 Connector, +UB 58 lighting Connector, right turn signal indicator Connector, left turn signal indicator Connector, +UB 15 wipers and rotating beacon Connector, sensor system ground Connector, CAN low Connector, CAN high Connector, electronics ground Connector, electronics ground Connector, CAN high Connector, CAN low Connector, sensor system ground Connector, +UB 30 Connector, brake lamp (terminal 54) Connector, LED rear PTO ON Connector, sensor system ground Connector, headlamp 56 a (main beam) Connector, headlamp 56 b (dipped beam) Connector, sensor system ground Connector, left and right draft sensing pins ground Connector, +UB left and right draft sensing pins Connector, analogue ground Connector, UB 30 engine control unit
Fendt 300 Vario 18 18 5 5 7 8 8 10 4, 22, 23 21 21 4, 22 4 18 18 4, 16, 25 6 9 25 4, 22, 25 7 7 4, 23, 24, 25 20 20 19, 22 6
Text-module
DIN X700 X810 X830 X850 X896 X897 X898
ConDesignation nector Connector, rear work light ground EDC diagnostics socket (engine control unit) Cable coupler (M007 - seat compressor and S053 - seat switch) Separation point on ECU, EPC B Separation point on E054 - right wide vehicle marker light Separation point on E055 - left wide vehicle marker light Separation point on B055 - foot throttle sensor
Fendt 300 Vario 12 30 16 18, 20 7 7 30
Text-module
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of components FENDT 300 Vario - pilot production
DIN X998 X999 X1019 X1020 X1022 X1040 X1056 X1315 X1316 X1317 X1340 X1353 X1354 X1355 X1356 X1357 X1358 X1359 X1360 X1361 X1362 X1363 X1371 X1375 X1378 X1381 X1411 X1421 X1429 X1430 X1463
C
ConDesignation nector Fendt 300 Vario Separation point on H005 - horn 7 (ground) Separation point on H005 - horn 7 (+ supply) Separation point on 20 S056 - switch, oil flow collector Separation point on Y050 - solenoid 20 valve, oil flow collector Separation point on Y052 - solenoid 9 valve, hydr. trailer brake (Italy) Separation point on S061 - switch, 23 rapid reverse (F/R control) Separation point on S059 - switch, 9 compressed air supply Separation point on A015 - radio 28 (compact plug) Separation point on A015 - radio 28 (compact plug) Cable coupler (M009 - heater blower) 13 Separation point on S070 - switch, 22 driving mode /idle Separation point on A035 - control 20 panel EPC B Separation point on S072 - switch, 20 quick lift Separation point on S071 - switch, 20 rapid lower / hitch Separation point on B058 - sensor, 20 depth control Separation point on A036 - control 4, 22, 24, 25, 26 anel, enhanced control Separation point on A036 - control 4, 6, 19, 23, 25, 30 panel, enhanced control Separation point on S071 - switch, 20 rapid lower / hitch Separation point on S071 - switch, 20 rapid lower / hitch Separation point on S072 - switch, 20 quick lift Separation point on S072 - switch, 20 quick lift Separation point on S072 - switch, 20 quick lift Relay base 5, 7, 8, 9, 10, 22, 27, 30 Cable coupler cab base / chassis 4, 7, 8, 9, 19, 20, 21, 22, 25, 26 Connector, +UB stab (10 VDC) (EPC B) 20 Connector, +UB stab (10 VDC) (EPC B) 20 Separation point on A055 - ECU, Moda29 sys (mobile data logging) (optional) Cable coupler, cab base 5, 17, 30 Separation point on S074 - neutral 22, 30 switch (transmission), "starter lockout" Cable coupler cab base / chassis 4, 5, 6, 7, 8, 9, 14, 19, 20, 21, 23, 24, 25, 27, 30 Connector, CAN high 21
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X1464 X1466 X1526 X1527 X1528 X1529 X1534 X1544 X1560 X1585 X1625 X1626 X1627 X1628
ConDesignation nector Connector, CAN low Separation point on A051 - ECU, EDC "engine control unit" Connector, ground (B055 - foot throttle sensor) Connector, +UB foot throttle (5.0 VDC) Connector, sensor system supply Separation point on X053 - positive bolt Separation point on X053 - positive bolt Separation point on H007 - buzzer, reverse travel EDC diagnostics Separation point on B080 - sensor, hydraulic oil temperature Spare wires Spare wires Spare wires Spare wires
C
Fendt 300 Vario 21 4, 6, 21, 30 30 30 30 5 5 23 6, 30 19 19 19 23 23
Text-module
DIN X1631 X1632 X1634 X1635 X1636 X1639 X1640 X1641 X1642 X1643 X1644 X1645 X1646 X1647 X1648 X1655 X1656 X1657 X1658
ConDesignation nector Battery negative (terminal 31) Battery positive (terminal 30) Connector (+ UB 30) Cable coupler, cab base Cable coupler (Modasys) Connector (enhanced control BUS) (CAN high) Connector (enhanced control BUS) (CAN low) Separation point on M018 - roof blower (3-speed) Separation point on M018 - roof blower (3-speed) Separation point on M018 - roof blower (3-speed) Separation point on M018 - roof blower (3-speed) Separation point on S083 - switch, battery disconnect relay Separation point on S084 - switch, ON/ OFF hydr. trailer brake (France) Separation point on Y089 - solenoid valve, ON/OFF hydr. trailer brake (France) Separation point on K065 - relay, starter Separation point on B086 - rail pressure sensor Separation point on B087 - fuel low pressure Separation point on B088 - crankshaft speed Separation point on B089 - temperature sensor Deutz
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
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Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN X1660 X1661 X1662 X1663 X1664 X1665 X1666 X1671 X1672 X1673 X1674 X1675 X1676 X1678 X1679 X1696 X1697 X1698 X1699
Designation Separation point on B091 - sensor, water in fuel Separation point on B092 - boost pressure sensor Separation point on Y091 - metering unit (fuel) Separation point on K063 - relay, heating flange Separation point on K063 - relay, heating flange Separation point on K063 - relay, heating flange Separation point on B093 - oil pressure temperature 2 Separation point on A051 - ECU, engine control unit (EDC 7) Separation point on A051 - ECU, engine control unit (EDC 7) Cable coupler EDC Separation point on Y094 - EGR actuator (exhaust gas recirculation) Connector, ground Connector, +UB 12 VDC Separation point on B085 - camshaft speed Separation point on Y006 - solenoid valve, engine brake Separation point on K064 - battery disconnect relay Separation point on K064 - battery disconnect relay Separation point on K064 - battery disconnect relay Separation point on K064 - battery disconnect relay
Connector
C
Fendt 300 Vario 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 5 5 5 5
Text-module
DIN Y004 Y006 Y008 Y009 Y010 Y011 Y012 Y013 Y014 Y021 Y022 Y023 Y024
Designation Solenoid valve, clutch / turboclutch Solenoid valve, engine brake Solenoid valve, rear PTO clutch Solenoid valve, 4WD Solenoid valve, differential lock (rear) Solenoid valve, front PTO clutch Solenoid valve, load suspension Solenoid valve, lower suspension Solenoid valve, raise suspension Solenoid valve, raise (rear power lift) Solenoid valve, lower (rear power lift) Solenoid valve, compressed air pilot control system Magnetic clutch, air-conditioning compressor
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Connector X317 X1679 X319 X320 X321 X322 X323 X324 X325 X332 X333 X334
Fendt 300 Vario 22 33 25 26 26 25 24 24 24 20 20 9
X342
14
9000 C 000167 20.12.05 a Page 14/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Overview of components FENDT 300 Vario - pilot production DIN Y026 Y027 Y028 Y050 Y052 Y089 Y091 Y094 Y095 Y096 Y097 Y098
Designation Solenoid valve, rear PTO setting I (540 rpm) Solenoid valve, rear PTO setting II (750 rpm or ground PTO) Solenoid valve, rear PTO setting III (1000 rpm) Solenoid valve, oil flow collector Solenoid valve, hydraulic trailer brake (Italy) Solenoid valve, ON/OFF hydr. trailer brake (France) Metering unit (fuel) EGR actuator (exhaust gas recirculation) Injector 1 Injector 2 Injector 3 Injector 4
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Connector X360
C
Fendt 300 Vario 25
X361
25
X368
25
X1020 X1022
20 9
X1647
27
X1662 X1674
33 33
X1673 X1673 X1673 X1673
33 33 33 33
9000 C 000167 20.12.05 a Page 15/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of circuit diagram FENDT 300 Vario - pilot production Text-module
Contents of circuit diagrams Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14 Sheet 15 Sheet 16 Sheet 17 Sheet 18 Sheet 19 Sheet 20 Sheet 21 Sheet 22 Sheet 23 Sheet 24 Sheet 25 Sheet 26 Sheet 27 Sheet 28 Sheet 29 Sheet 30 Sheet 31 Sheet 32 Sheet 33
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
Microfuse, instrument cluster, control panel - Sheet 2 Electronics box Grounding system Power supply + UB Power supply to electronic systems Lighting with horn Indicators Brake lamp, compressed air pilot control, hydraulic brake - Sheet 9 Wipers and rotating beacon Front work lights Rear work lights Heater Ventilation and air-conditioning Heated rear window Sockets, seat compressor Implement socket Enhanced control BUS (CAN Bus) Instrument cluster Electronic lifting gear control Transmission bus Transmission control unit Transmission control unit Suspension PTO shaft Four-wheel drive and differential lock 3rd hydraulic circuit, brake load circuit Lighting, cab and radio Modasys data transfer EDC control unit Appendix relay positions Appendix relay design Control module
9000 C 000171 7.7.2006 a Page 1/1
C
1 2 3 4 Bedienteil Bedienteil
F
A036 Escape Enter Taster runter Taster rauf Fahrhebel v+ Fahrhebel vFahrhebel Mitte Fahrhebel Aktivierung +UB Klemme 15 Masse +UB Klemme 58 +UB 8,5V Taster TMS/Fahrpedal Taster Drehzahlsp./Auto Heckz. Drehschalter HZW Stufe LED Automatik Heckzapfwelle LED Drehzahlspeichertaste
F13 F12 Masse Elektronik
.13 .14 .15 .16 .17 .18
/23.B3 /6.F4 /6.F4 /25.B3 /25.B3
339.900.000.003
/19.E2
/19.E2
Temperatur Ausspeisung
Sensor Druckluftvorrat
Masse Sensorik Kraftstoffvorrat
6
/4.F7 /19.E2
A007 Schalter Neutralerkennung Schalter Filterverschmutzung
+UB Klemme 30 +UB Klemme 15 +UB Klemme 58 Masse Masse Elektronik +UB 12V Sensorik
Enter Escape Cursor rauf Cursor runter Masse Sensorik
Kombi
/19.E2 /19.E2
/6.F6 /6.F6 /6.F6 /4.F7 /4.F7 /19.E2
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
Blinker rechts CAN High
Hubwerksposition Hängerbremskontrolle
Hubwerkstatus Sensor Hydrauliköltemperatur
CAN Low
Blinker links Summer laut Summer leise Zapfwellendrehzahl Ausgang Theoretische Vorfahrt
120
/19.E2 /19.E2 /19.E2 /19.E2 /4.F7
/8.G4 /18.G3
/17.F7 /19.E5
/17.F7 /19.E5
/18.G3
/8.G4 /19.E5 /19.E5 /17.F7 /17.F7
5 7
Service-Training Dokumentation
05/2006
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
D
/19.A2 /19.A2 /19.A2 /19.A2 /23.A7 /23.A7 /23.A8 /23.A8 /6.A4 /4.A2 /6.A4 /6.A4 /23.A8 /25.A5 /25.A5 /25.A5 /30.A6
F14
.12
/22.B3
Kombi
LED Rampe LED v-Speicher
+UB 8,5V F4
.11
4
/22.A7 /22.A7
A036 Taster Federung ein/gesperrt
F3
.10
/22.B3
A007
LED Federung gesperrt Taster Getriebe Neutral Taster Tempomat ein Taster Rampe/v-Speicher LED Neutral
F2
.9
/23.B3
12 V
/24.A7 /22.A7 /22.A7 /22.A7 /22.A7
F1
.8
/18.B2
A013
/24.A7
CAN High F11
.7
/18.B2
8,5 V Blinker Hängerkontrolle 2 Blinker Hängerkontrolle 1 Fernlicht Ladekontrolle Generator 1
CAN Low
.6
/22.B3
2
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
F10
.5
/22.B3
120
/8.G4 /8.G4 /7.F6 /19.E5
F15
.4
/24.B3
3
Masse Sensorik Taster Frontzapfwelle ein LED Frontzapfwelle ein Taster Heckzapfwelle ein LED Heckzapfwelle ein Taster Allrad/Diffsperre
CAN High F5
.3
/21.B2
2
3
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
CAN Low
.2
Getriebebus
/4.B7
+UB 12V
.1
/21.B2
B
/6.F4
2
/4.A2 /25.A5 /25.A5 /25.A5 /25.A5 /26.A4
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
A A
Komfortbus
120 3
B
C
D
E E
P
Microfuse, instrument cluster, control panel - Sheet 2
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 /4.A3 /22.A6 /25.A7 /21.A6 /21.A6 /25.A7 /25.A7 /23.A5 /22.A5 /22.A5 /24.A5 /23.A5 /22.A5 /25.A8 /22.A5 /23.A5 /22.A6 /22.A5 /22.A6 /23.A5 /22.A5 /25.A8 /6.A2 /25.A8 /22.A5 /18.A5 /18.A5 /6.A2 /22.A5 /22.A6 /26.A6 /24.A4 /9.A3 /22.A5 /25.A8 /25.A7 /25.A8 /23.A5 /23.A5 /23.A5 /23.A5 /22.A5 /23.A5 /22.A6 /25.A8 /25.A7 /25.A8 /25.A8 /25.A8 /22.A5 /23.A5 /24.A5 /25.A8 /6.A2 /4.A3 /6.A2 /6.A2 /6.A2 /6.A2 /6.A2 /22.A5 /30.A8 /26.A6 /26.A6 /24.A5 /24.A5 /24.A5 /25.A8
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26 .27 .28 .29 .30 .31 .32 .33 .34 .35 .36 .37 .38 .39 .40 .41 .42 .43 .44 .45 .46 .47 .48 .49 .50 .51 .52 .53 .54 .55 .56 .57 .58 .59 .60 .61 .62 .63 .64 .65 .66 .67 .68
B
A002
2
Masse Sensorik +UB Stelleinheit LED Frontzapfwelle ein CAN Low CAN High Drehschalter HZW Taster Drehzahlsp./Auto Heckz. Sensor Kupplungspedal Sensor Hochruck 2 LED Rampe Sensor Federung Sensor Motordrehzahl Sensor Hydrostat Taster Heckzapfwelle ein Schalter Handbremse Fahrhebel v+ Taster Getriebe Neutral Sensor Kegelritzel Richtung Stelleinheit Referenz V/R Fahrhebel Aktivierung Schalter Sitz Taster Heckzapfwelle links +UB 8,5V LED Heckzapfwelle ein LED Neutral CAN Low CAN High +UB Klemme 15 Sensor Hochdruck Taster Rampe/v-Speicher Taster Allrad/Diffsperre Taster Federung ein/gesperrt Erkennung Bremse betätigt Sensor Kegelritzel Sensor Drehzahl Heckzapfwelle Sensor Drehzahl Frontzapfwelle Taster Frontzapfwelle ein Fahrhebel vTaster Schnellreversierung vo. Taster Schnellreversierung rü. Fahrhebel Mitte Sensor Hydrostat Richtung Taster TMS/Fahrpedal Taster Tempomat ein Taster Heckzapfwelle rechts LED Automatik Heckzapfwelle Magnetventil Heckzapfwelle Magnetventil Heckzapfwelle St. 1 Magnetventil Frontzapfwelle Magnetventil Getriebe Neutral Summer Rückfahrwarnung LED Federung gesperrt Magnetventil Heckzapfwelle St. 2 +UB Klemme 30 Masse Elektronik +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 LED v-Speicher LED Drehzahlspeichertaste Magnetventil Diff.-Sperre Magnetventil Allrad Magnetventil Vorderachsfed. se. Magnetventil Vorderachsfed. he. Magnetventil laden Magnetventil Heckzapfwelle St. 3
2 3
3
4
4
5
F
6 7
339.900.000.003 Service-Training Dokumentation
05/2006
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
A A
Elektronikbox
B
C
D D
E E
P
Electronics box - Sheet 3
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
A036
X109
A002
A013
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
/19.C3
WF1347 br_ws_0.5
1
X619
WF1369 br_0.5
WF1377 br_ge1 WF1376 br_ge1 WF1357 br_ge_0.75
9/62 X1430_P 9/62 X1430_S
6/62 X1375_P 6/62 X1375_S
1
X550
Massepunkt
Kotflügel rechts
1
X551
Massepunkt
1
X552
Massepunkt
Fahrerstand rechts Fahrerstand
1
X553
Massepunkt Fahrerstand
X554
Massepunkt Fahrerstand
1
1
X565
Massepunkt
Massepunkt
Fahrerstand
1
X574
X560
Massepunkt
Übergang Kabine
Übergang Kabine
1
WM1360 br_ge_0.75
1
Massepunkt
X671
1
X531
Massepunkt
Aufbau Kabine
X533
Massepunkt
Aufbau Kabine
1
X534
Massepunkt
Aufbau Kabine
1
X536
Massepunkt
Aufbau Kabine
1
Masse Sensorik Masse Masse Elektronik Masse Sensorik
E
D
5 11 12 20
B-Säule rechts
1
X532
X638
WB0001 sw_50
WM1329 br_1.5 WM1301 br_1.5
WM1105 br_0.75
/5.E6
1
WF1361 br_10 WG1358 br_ge1
42/62 X1430_P 41/62 X1430_P X1430_S 42/62 X1430_S 41/62
D
WF1310 br_0.5 C
WF1329 br_ws1.5 WF1301 br_ws1.5
1
X627
B
WF1397 br_ws_0.5
1
X620
#340
X200 18/18
WF1380 br_2.5
X031 1/68 X031 55/68
WF1334 br_ge1 WF1333 br_ws_1
WF1395 br_ws_1
1
X613
X1699:3
A
18
Masse Sensorik Masse Elektronik
1 55
Masse
10
X1357
WF1399 br_ws_0.5
WM1320 br_1.5 WM1321 br_1.5 WM1322 br_1.5 WM1323 br_1.5
B
C
X1358 10/18
1/18
X1466 11/89 X1466 10/89 X1466 6/89 X1466 5/89
1
11 10 6 5
Masse Masse Masse Masse
Masse Sensorik
A
/19.C4
A036
Feinsicherung
1/1
WF1370 br_ws_0.5
A051
8
#426
1
7
X1375_P:43
EST
6
WF1373 br_ws_0.5
Bedienteil
5
#3018
Bedienteil
4
5/26 X101 11/26 X101 12/26 X101 20/26 X101
EDC7
3
X678:1
2
Masse Elektronik
1
E
A007 P
Kombi
-
X505
1 +
1
X500
Massepunkt
Massepunkt
Ölwanne rechts
1
X503
Ölwanne rechts
1
X520
Massepunkt
X570
Massepunkt
Ölwanne rechts
Getriebe
1
FENDT 309/310/311/312 Vario
X571
Massepunkt Getriebe
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
F
Grounding plan - Sheet 4
12V
31
G001
WG0020 br_6
1/1
1/1 1/1
X060 X1631
WF021 sw_35
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2
G002 B+
3 ~
3
D+
X053 a b
30
G
4
10
33 1
K001 X607
X553
Fahrerstand
Massepunkt
1
WB0002 sw_35 WB0005 sw_70
1
X1529
1/1
X1696 X1697 X1698
1/1 1/1 1/1 5
58
30 1
G001
2
31 -
X1534
WM1104 gn_0.75 WM1224 rt_0.75
12V
0 12
WF1223 rt_0.75 WM1105 br_0.75 X1631
S002
86 87
#340
6
26 27
3085
28
WF1000 rt_10
K064
339.900.000.003
d
1
/4.E2
40
1
42
WF0124 ws_1
Fahrerstand rechts
43
44
45
46
47
48
49
50
X080:7 #422
WF1001 rt_6
/7.A6
38
41
/8.A6
36
39
/7.A6
34
37
/9.A4
32
35
/8.A6
30
33
/20.A4
28
31
/17.A6
29
/30.C5
26
UB15
UB15
UB15
+UB15E
+UB15E
+UB15E
+UB15E
+UB15E
+UB15E
+UB30
+UB30
+UB30
+UB30
+UB30
+UB 58
+UB 58
+UB 58
+UB 58
+UB 58
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
6
/6.A7
24
27
/6.A7
22
25
/22.A8
20
23
/20.A4
18
21
29/81 X1371
16
19
28/81 X1371
14
F41 40A F42 10A F43 15A F44 5A F45 5A F46 5A F47 5A F48 5A F49 5A F50 5A F51 10A F52 10A F53 10A F54 10A F55 10A F56 10A F57 10A F58 10A
X051 17
/6.A4
12
15
/6.A6
10
13
/22.A4
8
11
/6.A6
6
9
/6.A1
4
7
/7.A5
2
5
/7.A5
58
3
47/62 X1430_P
c
1
/12.A1
56
57
/12.A1
54
55
/11.A7
53
WF1403 gr_6
/11.A7
52
F32 5A F33 25A F34 15A F35 15A F36 15A F37 5A F38 5A
51
/6.A7
F23 15A F24 10A F25 25A F26 10A F27 5A
X050
26/81 X1371 27/81 X1371
5/6 X072 6/6 X072
X608
WF1100 gn_10
50 /27.A5
48 /16.A5
46
49
5
X1430_S 47/62
32
44
47
WF1120 gn_6
X1632
30 85
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
WF1022 rt_4
1/1
30 31
42
45
/15.B7
40
43
WF1119 gn_6
1/4
1
38
41
/27.A1
36
39
/9.A4
34
37
33/81 X1371
35
/16.A6
32
F20 10A F21 15A
33
/10.A8
31
/10.A6
/14.A8
/7.A1
30
X246
1
28
29
4
1
WF1006 rt_4
+UB15
WF1116 gn_6
1/3 X1699 2/3 X1699 3/3 X1699
S083
26
27
WF1003 rt_16
0
+UB30
+UB30
+UB30
A
1 1 1 1 2 3
E
WF0001 sw_50
5
24 /8.A1
22
25
32/81 X1371
WK1224 rt_0.75 20
23
/13.A7
18
21
/28.A7
16
19
/20.A3
17
/16.A4
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
WF1021 rt_6
X061
I 14 /7.A3
12
15
WF1300 br_1
5/8 X1645
10
13
F9 15A F10 15A F11 25A F12 5A F13 10A F14 25A F15 15A F16 5A F17 40A F18 15A
11
/7.A3
F4 25A F5 25A F6 15A F7 15A 9
/7.A1
8 /8.A1
/6.A8
B 6 7
30/81 X1371 31/81 X1371
1/8
9/12 X1421_P
WF1005 rt_6 3
1/2 X058
1/1
X062
X1645
9/12 4
WK1223 rt_0.75
X1421_S 2 5
10/12 X1421_P
WF1224 rt_0.75 3
X1421_S 10/12
46/62 X1430_P 45/62 X1430_P 1
2 7
51 53
52 54
55
56
M001 +
Service-Training Dokumentation
05/2006
F
1/1
D X1430_S 46/62 X1430_S 45/62
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
WF1401 gn_4 8
WF1250 gn_4
WF1220 rt_6 A
57
58
B
WF1103 gn_0.75 1
WF1313 br_1
/7.A7
WF1102 gn_1
C
15_54 K002 29
86 87
50a 8
X551
Massepunkt
WF1222 rt_1.5 WF1221 rt_1.5 D
X1634
E
WM1221 rt_1.5
Ohne Batterietrennrelais werden Leitungen auf Batterieklemme geschraubt.
P
Power supply +UB - Sheet 5
30 30_30
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2
X554
Fahrerstand
E
3 4
Feinsicherung
F
WM0460 ge_0.75 WM1070 rt_1.5 WM1071 rt_1.5 WM1072 rt_1.5 WM1073 rt_1.5
X1430_S 56/62 X1430_S 59/62 X1430_S 60/62 X1430_S 61/62 X1430_S 62/62
56/62 X1430_P 59/62 X1430_P 60/62 X1430_P 61/62 X1430_P 62/62 X1430_P
WF0461 ge_0.75 WF1073 rt_1.5 WF1072 rt_1.5 WF1071 rt_1.5 WF1070 rt_1.5
WF1075 rt_6
X1560_P X1560_P
2/4 1/4
2/4 X1560_S 1/4 X1560_S
24
+UB15E
28
A013 37
X051
+UB 58
38
X1634 1
Kombi
339.900.000.003
3
4
X051 +UB15E
35
F5 25A
X051
WF1074 rt_6
+UB15E
27
F48 5A
X051 F32 5A
+UB30
23
F49 5A
X051 F44 5A
A036
40/89 X1466 2/89 X1466 3/89 X1466 8/89 X1466 9/89 X1466
1
F42 10A
+UB 8,5V +UB Klemme 15 +UB Klemme 58
30
6
WF0460 ge_0.75
12 9 11
29
40 2 3 8 9
WF0456 rt_0.5 WF0457 ge_0.5 WF1408 gr_0.5
X1358 12/18 X1358 9/18 X1358 11/18
+UB15E
5
+UB Klemme 15 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30
8/26 X101 9/26 X101 10/26 X101
X628
WF1470 ge_0.5 WF1290 ge_0.5 WF1410 gr_0.5
4
8 9 10
WF1202 rt_0.5
3
+UB Klemme 30 +UB Klemme 15 +UB Klemme 58
1/18 X200
F45 5A
EST 7
X050
36
A007
Service-Training Dokumentation
05/2006
Massepunkt
1
1
+UB 12V
22
+UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB 8,5V +UB Klemme 15 +UB Klemme 30
21
14/18 X200
WF1200 rt_4
X051
14
56 57 58 59 60 23 28 54
+UB30
F4
X031 56/68 X031 57/68 X031 58/68 X031 59/68 X031 60/68 X031 23/68 X031 28/68 X031 54/68
X051
13/18 X200
B
WF1014 rt_1 WF1015 rt_1 WF1016 rt_1 WF1017 rt_1 WF1018 rt_1 WF1461 ge_0.5 WF1460 ge_1 WF1201 rt_1
A002
13
WF1080 ge_0.75 WF1081 rt_0.75 WF1082 br_0.75
F41 40A
A 2
+UB 8,5V
D
5/8 X1635_S 6/8 X1635_S 7/8 X1635_S
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
+UB30
9
A
10
B
X685 1
C
D
E
A051 P
EDC7
Electronics power supply - Sheet 6
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
2
WM1303 br_2.5
56b/3 X351
WM0114 ws_2.5
1/1
31/3 X351
2 1
X520
Massepunkt
WM1304 br_0.75
X017_
2
3
F57 10A
WF0135 ws_1
WF0137 ws_0.75
X897
2/2
sw-ws 1
L E054
1/2
54
1
X897
sw-rt 1
sw 0.75
1
2
2/2
31 58
br 0.75
2
sw 0.75
1
br 0.75
2
C
E055
WK0135 ws_0.75 WK1454 br_0.75
X014_P 15/29
X896
br 1 gr 1
1
36/62 X1375_P 35/62 X1375_P
D
1
WG1361 br_2.5
WF0120 ws_0.5
1/2
1 3
X536
Massepunkt
1
Aufbau Kabine
Getriebe
X018_
R
54 L 54G 58L/7 X018 58L 31/7 X018 31 R 58R 58R/7X018
A007
P
Kombi
L 30
Lighting with horn - Sheet 7
56 56a 56b
FENDT 309/310/311/312 Vario 339.900.000.003
4
Massepunkt
WG0131 ws_0.75 WG0130 ws_0.75
31b 49a
X570
E
J 53
Ölwanne rechts
1
R
Service-Training Dokumentation
05/2006
H005
WM0112 ws_2.5
X896
1/4 3/4
X120_S X120_S
15
X998
E002
56a/3 X351
31
F
56b
56a
1
WM0138 ws_0.75
X651
WM0220 ws_0.75
WM1306 br_0.75
WM056B ws_2.5
1
WM0125 ws_0.75
54 L 54G 58L/7 X017 58L 31/7 X017 31 R 58R 58R/7X017
X650
X999
56b
WM0115 ws_2.5
F55 10A
15/29 X014_S
Ölwanne rechts
E010
H
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
1/1 2
X520
Massepunkt
53c
X376
1
sw 0.75 sw-ws-gn 1.5
1/1 1
WM056A ws_2.5
1
76 5 4 3 2 1
54
sw-ws 1
sw-ge0.75
sw-ws 1.5
X377
1/1
56a 31
WM1302 br_2.5
56b/3 X350
WF0130 ws_0.75 WF0131 ws_0.75
76 5 4 3 2 1 E009
3/26 X100
1/1 2
WF1306 br_0.75 WF0133 gr_sw0.75
WK1453 br_0.75
3
1/1 1
X374
S001
WKA0133 ws_1 WKA1311 br_1
5/7 X016_P 6/7 X016_P
X375
WF0115 ws_2.5 WF0112 ws_2.5
sw-rt 1
Fernlicht
WKA1303 br_1
WF0126 gr_rt1 WF0127 gr_sw1 WF0119 ws_2.5 WF0117 ws_2.5 WF0116 ws_2.5 WF0118 ws_2.5
1/7 X245
X014_S X014_S X014_S X014_S X014_S X014_S
31 58
E008
Fahrerstand
5/7 X245 4/7 X245 3/7 X245
2/29 3/29 5/29 6/29 7/29 8/29
br 1 gr 1
X552
X609
7 7/7 X219 6 6/7 X219
1/4 3/4
X121_S X121_S
1 3
Massepunkt
1
WF0125 ws_0.75
Aufbau Kabine
31/3 X350
X219 X219
br-ws 0.75
2/29 3/29 5/29 6/29 7/29 8/29
Massepunkt
WM0113 ws_2.5
A
X1375_S 36/62 X1375_S 35/62
WK0127 gr_sw1
X014_P X014_P X014_P X014_P X014_P X014_P
5/7 6/7
X1371:28
B 1
WK0136 ws_0.75
5/7 5
L
X219
4/7 4 2/7 2
WF0129 ws_1
X016_S X016_S
#422
54
WF0220 ws_1
ws_2.5 ws_2.5 ws_2.5 ws_2.5
/5.C8
53
S007
X532
56a/3 X350
50
X051
2
30b
2 5 4
R
3 1
49a
56b
2 5 4
WF0124 ws_1 WF0123 ws_1
WK0119 WK0117 WK0116 WK0118
WK1311 br_1
E001
49
15
1/7 1
sw-gn 1.5
WK1303 br_2.5
X219
57/62 X1430_P 58/62 X1430_P 25/62 X1430_P 24/62 X1430_P
56b/3 X353
59 60 58
X1430_S 57/62 X1430_S 58/62 X1430_S 25/62 X1430_S 24/62
31/3 X353
1
3 1
WKA0132 ws_1
56a/3 X353
E
56a
WK0125 gr_rt1
56b
56b/3 X352
61 57
K005
WK0126 gr_rt1
WK1300 br_1
56a 31
31/3 X352
49
Bruecken zwischen 1 und 4 bzw. 5 und 7 wenn (DS) S1 nicht vorhanden
S003
WK1302 br_2.5 WK1301 br_1
E004
56a/3 X352
64 65 63
K004
X373 X379
56a
E003
1 1/1 31 1/1 2
16
X051
E007
6/7 6
X372 X378
31
D
E006
1 1/1 31 1/1 2
56b
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X080
66 62
X080 X080
15
WF1305 br_0.75 WF0132 gr_rt0.75 WF0122 ws_2.5
B
E005
WF0111 ws_1 WF0121 ws_2.5
66/81 X1371 62/81 X1371
Fahrerstand
64/81 X1371 65/81 X1371
WF1010 rt_2.5
WF1302 br_1 WF1131 gn_1
WF1008 rt_2.5
X552
7 7/7 3 3/7
8
WF0110 ws_1
Massepunkt
5/7 5 2/7 2
X051
WF0134 ws_1
14
WF1311 br_1 WF1312 br_1
X080 X080
13
F38 5A
F10 15A 20
18
1
X051
WF0138 ws_1 WF0139 ws_1
32
7
19
X050
WF1009 rt_2.5
14
6
+UB30
17
X050
F16 5A
F7 15A
A
+UB30
31
5
F37 5A
+UB15
X050
61/81 X1371 57/81 X1371
13
4
F9 15A
+UB30
X050
3
59/81 X1371 60/81 X1371
1
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
X017_
2
15 sw-ge0.75
H
J 53
49a 31b
56a 56
56b
3
R
L 30
4
S001 X1375_S 38/62 X1375_S 37/62
38/62 X1375_P 37/62 X1375_P
WF0170 ws_1.5 1
X018_
Kombi
WF0180 ws_1
47 50
F53 10A
F56 10A
5(C) 4(31)
6(49) 8(49A) 1(C3) 2(C2)
X051 51
52
WG0180 ws_0.75
WG0190 ws_0.75
WF0184 ws_1
WF0172 ws_1
44 46 51 48
5
X018
X018
76 5 4 3 2 1
4
54 L/7 L 54G 58L 31 R/7 R 58R
WF0191 ws_1.5 WF0192 ws_1.5 WF0190 ws_1
WF0173 ws_1 X1371 50/81
S004
WF1307 br_1
30
WF0175 ws_0.5 WF0176 ws_0.5
29
K010
X1371 44/81 X1371 46/81 X1371 51/81 X1371 48/81
+UB15
WF0183 ws_0.5 WF0181 ws_0.5
3
1/26 X100 2/26 X100 7/26 X100 25/26 X100
D
1 2 7 25
WF0199 sw_ws1
Blinker Hängerkontrolle 2 Blinker Hängerkontrolle 1 Blinker links Blinker rechts
R
5/7 X216 7/7 X216
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
L
5 7
53c
49a
4/7 X216 2/7 X216
WF0171 ws_1 WF0182 ws_1
30b
4 2
3/7 X215 2/7 X215
B
6
49
WF0174 ws_1.5
6/7
15 30
WF0193 ws_1
WF0198 sw_gn1
11/29 X014_S 12/29 X014_S
1 3
5/7 X215
WF0185 ws_0.75 WF0195 ws_0.75
X014_P 11/29 X014_P 12/29
1/7 3/7
sw 0.75 sw-ws-gn 1.5
40/62 X1430_P 39/62 X1430_P X216
sw-ws 1.5
E
br-ws 0.75
X1430_S 40/62 X1430_S 39/62
X216 X216
sw-gn 1.5
WM0195 ws_0.75
X017
F15 15A
F6 15A
2 6 7
X051
WF0197 sw_gn1
L
WF0196 sw_ws1
339.900.000.003
X121_S
X120_S
4/4
4/4
4
Massepunkt
1
Fahrerstand
X611 4
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
R
X552 br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
A007 Service-Training Dokumentation
05/2006
F
WM0185 ws_0.75
12
X017
WF1105 gn_1.5
WF1007 rt_1.5
X050
54 L/7 L 54G 58L 31 R/7 R 58R
WK0199 sw_ws1
WK0198 sw_gn1
A
X381
X380
+UB30
11
1 31 1/1 2
1 31 1/1 2
X050
E006
E005
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
G 45
A
46
E007
B
E008
X610 1
R
C
D
76 5 4 3 2 1
E
P
Turn signal system - Sheet 8
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2
S059 P
3 1
Schalter in Ruhelage= Bremse betätigt 1
2
4
81 77
868787A 3 1
F
Y052
1 2
K047
Massepunkt
WF0210 ws_0.75
1 2
Y023
S015
3
2 5 4
1 2
4 53/62 X1430_P 52/62 X1430_P 51/62 X1430_P 42/62 X1375_P 41/62 X1375_P
WF0245 ws_0.5 WF0244 ws_0.75 WF0241 ws_1 WF0213 ws_0.75 WF0207 ws_0.75
WF1358 br_0.5 2/4 X226
79 80 78
1/4 X226
79/81 X1371 80/81 X1371
81/81 X1371 77/81 X1371
WF1359 br_1
9/81 X1371 10/81 X1371 8/81 X1371 9 10 8
Massepunkt
Fahrerstand
WG0207 ws_0.75
3085
WF1117 gn_1
WF0206 ws_0.75
WF1115 gn_1
WF0485 ws_0.75
X031 33/68
X100:23
33
#3011
/19.C6
F54 10A
F23 15A
Erkennung Bremse betätigt
48
X018
K007 6
WF0205 sw_rt1
1
Massepunkt Getriebe
7
WF0208 sw_rt1
WF0209 sw_rt1
X018_
339.900.000.003
X120_S
X121_S
2/4
2/4
2
X630 2
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
1
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
R
X504
Service-Training Dokumentation
05/2006
1 6 7
5
54 54/7 L 54G 58L 31 R 58R
D
6/81 X1371 7/81 X1371
4 X1430_S 53/62 X1430_S 52/62 X1430_S 51/62 X1375_S 42/62 X1375_S 41/62
3
WG1390 br_0.75
2
46
2/2 X334
S005 X051
WG0213 ws_0.75
1 WF1114 gn_0.75
WF0204 ws_0.75
2/4 X217
4 4
1/2 X334
3 +UB15
45
WM0241 ws_0.75
2 WF1320 br_0.75
B
WM0244 ws_0.75
1 1/4 X217
A
X050
2/2 X1022
S006 3
1/2 X1022
Fahrerstand
WF0203 ws_0.75
X552
2/4 X218
Massepunkt
WF1321 br_0.75
A002
WM1374 br_0.75
WM0245 ws_0.75
1
1/4 X218
2
2/2 X1056
1/2 X1056
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
EST 12V
47
E008 A
B
E007
C
D
X554
E E
P
X571
Brake lamp, compressed air pilot control, hydraulic brake - Sheet 9
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2/4 X347 4/4 X347 3/4 X347 1/4 X347
sw 1 ge 1
31b 53
2
M
2
3 1
1/1 X345
M004
2 4
1/1 X346
1
3/4 X258 1/4 X258
4
sw 1 ge 1
A
31b 53
E
1 1
A
M
3 3 4
2 1
E021
4
Fahrerstand rechts
1 M K009
M005
2
39 41 35
M003
M
2
sw 0.75 sw-ws-gn 1.5
339.900.000.003
H
49a
S011
76 5 4 3 2 1
2/7 X245
6/7 X245
1/7 X215
4/7 X215
WF1107 gn_1
B
WF1108 gn_1
F20 10A
+UB15
35
36
1
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
109 1 7/7 X215 6/7 X215
WF0259 ws_1
6
53c
1/2 X301
F18 15A
WK1315 br_1
WF0252 ws_1 WF1315 br_1 WF0254 ws_1
A
39/81 X1371 41/81 X1371 35/81 X1371
X050
br-ws 0.75
37 42 38
53e 31 53c
WF1113 gn_1 WF0251 ws_1
5
sw-ws 1.5
Massepunkt
2/2
X551
X301
1
37/81 X1371 42/81 X1371 38/81 X1371
4
J 31b
WF1112 gn_1 WF0253 ws_1 WF0255 ws_1 WF0256 ws_1 WF1111 gn_1 WF1110 gn_1.5
15
1/2 X303
18/29 X014_S 19/29 X014_S 20/29 X014_S 21/29 X014_S 22/29 X014_S 23/29 X014_S
2/2
WK1110 gn_1.5
3
X303
5/8 X272
X271
1/1
5
WF1316 br_1
X270 1/1 X272 1/8
7
sw-gn 1.5
1/1 X298_P
1/1
WK0163 ws_1
WK0161 ws_1 WK0162 ws_1
2/8 X273 7/8 X273
WK0256 ws_1 WK1111 gn_1
X014_P 18/29 X014_P 19/29 X014_P 20/29 X014_P 21/29 X014_P 22/29 X014_P 23/29
WF1317 br_1
1/1 X276_P
1/1
5
X298_S
X276_S
S010
WKR0878 sw_1
WKR0877 sw_1
WK0258 ws_1 WK0257 ws_1
WK1313 br_1 WK1108 gn_1
5/8
4/8 X273
WK0255 ws_1 WK0253 ws_1
2 7
2/4 X258 4/4 X258
X273
2/2 X297_S 1/2 X297_S
WK1314 br_1 WK1112 gn_1
4
br 1 sw-gn 1
2/2 1/2
X297_P X297_P
2/2 X284_S 1/2 X284_S
1
31 53a
WKW0255 br_0.75 WKW0253 sw_0.75
2/2 1/2
X284_P X284_P
2 7
X050
Service-Training Dokumentation
05/2006
F
M002
3 1
br 1 sw-gn 1
3
2 4
31 53a
D
WKW1314 br_0.75 WKW1112 sw_0.75
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
+UB15
39
40
A
Massepunkt
X533
Aufbau Kabine
WF1109 gn_1.5
B
X612 1
C
76 5 4 3 2 1
S001
sw-ge0.75
D
15 J 53
31b
L 30
R
56a 56b
56 E
P
Wipers and rotating beacon - Sheet 10
E022
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
+UB 58
1
+UB 58
F33 25A
5
F34 15A
X051
8
6
B1 X275 B1/15
WK0139 ws_1.5 WK0145 ws_1.5
C1 B5 B4 X275 B4/15
X275C1/15
WK0138 ws_1.5 WK0146 ws_1.5 WK0144 ws_1.5
A2 A1 C5 C4 X275A2/15 X275A1/15 X275C5/15 X275C4/15
X275C2/15 X275 B2/15
WK1403 gr_1 WK1404 gr_1
WK1308 br_1
WK1309 br_1 Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
/28.B5
#4401
X014_P
X1315:6
1/29
1/29 X014_S
WF1409 gr_1 B
WK1400 gr_2.5 WK1401 gr_2.5 WK1402 gr_2.5
X014_P 4/29 X014_P 28/29
4/29 X014_S 28/29 X014_S
WF1400 gr_2.5 WF1402 gr_4
X536
Massepunkt
Aufbau Kabine
C
E015
1
ws
1/1
2
br
1/1
X292 X293
1
E013
1/3 X291
3
WK1304 br_1.5
3/3 X291
2
C
7
A
WK0150 ws_1.5 WK0147 ws_1.5
X283
WK0148 ws_1.5 WK0156 ws_1.5
1 1/1
21 0 1 2
B3 C3 A3 A5 A4
X282
C2 B2
A
S008
2 1/1
X275 B3/15 X275C3/15 X275A3/15 X275A5/15
E020
X051
2/3 X291
WK1307 br_1.5
D
1 3
E014
1/3 X294 3/3 X294
2
D
2/3 X294
WK1306 br_1.5
1
X533
Massepunkt
E016
1
ws
1/1
X295
2
br
1/1
X296
Aufbau Kabine
E
E
WK1305 br_1.5
P
Front work light - Sheet 11
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
+UB 58
S009
8
21 0 1 2 A
X014_S 29/29 X014_S 10/29 X014_S 9/29
X274 B1/15
B1
C1 B5 B4
WK0151 ws_1.5
WK0143 ws_1.5 WK0140 ws_1.5
X274 B4/15
X274A2/15 X274A1/15 X274C5/15 X274C4/15
WK0142 ws_1.5
X274C1/15
X274 B3/15 X274C3/15 X274A3/15 X274A5/15
WK0152 ws_1.5 WK0153 ws_1.5 WK0149 ws_1.5
X274C2/15 X274 B2/15
WK1312 br_1 WK1408 gr_1
A2 A1 C5 C4
12
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
WK1406 gr_2.5 WK1407 gr_2.5 WK1405 gr_2.5 WK0141 ws_2.5
29/29 X014_P 10/29 X014_P 9/29 X014_P
X016_S X016_S X016_S X016_S X016_S
4/7 7/7 2/7 3/7 1/7
4/7 7/7 2/7 3/7 1/7
X016_P X016_P X016_P X016_P X016_P
C
WKA1310 br_4 2/2
br
2
X366
1/2
ws
1
E017
WKA0151 ws_1.5
X387
1/1
WKA1312 br_2.5
X386
1/1
WKA0152 ws_1.5
X385
1/1
2
X366
WF0141 ws_1
3
WF1319 br_1
1
C
7
11
WF1407 gr_2.5
WF1405 gr_2.5
B
6
+UB 58
X051
C2 B2
10
5
B3 C3 A3 A5 A4
A
4
F36 15A
9
F35 15A
X051
3
1
WK1310 br_4
X700
2/2
br
2
WF0142 ws_1
X367
1/2
ws
1
E018
WKA0153 ws_1.5
X390
1/1
WKA1313 br_2.5
X389
1/1
WKA0154 ws_1.5
X388
1/1
2
X367
3
WF1318 br_1
D
1
D
E011
E012
E
E 1
1
X565
Massepunkt/4.D6
Massepunkt
Fahrerstand
1
X533
Aufbau Kabine
X532
Massepunkt
Aufbau Kabine
P
Work light rear - Sheet 12
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2
E
3
WQ1150 ws_2.5 WQ1151 ws_1.5 WQ1152 ws_1.5
X1317_P X1317_P X1317_P X1317_P
4/4 3/4 2/4 1/4
4/4 3/4 2/4 1/4
Massepunkt
Fahrerstand
X1317_S X1317_S X1317_S X1317_S
WF0270 ws_2.5 WF0271 ws_1.5 WF0272 ws_1.5
D
1/1
Geblaese
M
M009
4
1/1 X285
1/1 X286
1/1 X287
F
5/5 X247
+
5
F14 10A
2/5 3/5 4/5
A X247 X247 X247
4 6 7
2 3 4 1 + X050
339.900.000.003 Service-Training Dokumentation
05/2006
X288
1
1
2
3
3
2
31
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1 8
S033 +UB15
27
A
28
B B
WF1455 br_2.5 WF1126 gn_4
C
X554
WQ1455 br_2.5 D
E
P
Heating - Sheet 13
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
S037 +UB15
A
2 3 4 1 +
33
A
X280 X280 X280 X280 X280
2/5 3/5 4/5 1/5 5/5
F17 40A
X050
34
M018
M
1
1/1
1/1
X1641
WK1150 gn_1.5
2
X1644
1/1
X1642
WK1151 rt_1.5
3
WK1321 br_1.5
31
Geblaese
1/1
X1643
WK1152 or_1.5
B
WK1326 br_1
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
WK1127 gn_4
WK0292 ws_1.5
X014_P 26/29 X014_P 17/29
26/29 X014_S 17/29 X014_S
WF1127 gn_4 WF0292 ws_1.5
WK1119 gn_1
1
X534
C
Massepunkt
Aufbau Kabine
5/62 X1430_P
1/3 X281_S 2/3 X281_S 3/3 X281_S
C
B
X281_P
5/62
1 2 3
X1430_S
B045 X195
D
A010
D
NTC 2
Thermostat elektr.
X196 B046 NTC 1 WM0292 ws_1.5
X220 S044
E
2
X342
1/1
Ventilation and air-conditioning system - Sheet 14
FENDT 309/310/311/312 Vario
F
P
S035
1
2
Y024
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
2/2 X341
1
P
ws1.5
1/2 X341
WM0293 ws_1.5
E
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
A
A
WK1452 br_1
B
7
49
F25 25A
5/8 X269
1/1
X267
+UB15
X050
B 50
5
S038
X268 1/1 X269 1/8
1
X534
Massepunkt
Aufbau Kabine
WK0301 ws_1
C
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109 1
WK1135 gn_1.5 WK1134 gn_1.5
WK0300 ws_2.5 D
X260
1/1
1 1/1
2
X014_P 13/29 X014_P 14/29
13/29 X014_S 14/29 X014_S
WF1135 gn_1.5 WF1134 gn_1.5
C
X259
D
E023
WK1350 br_2.5
E
E
P
Heated rear window - Sheet 15
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
5
+UB15
41
X050
52
WF1029 rt_4
A
42
WF1130 gn_1
22
WF1335 br_ge1
B
25/29 X014_S 16/29 X014_S
X830_S X830_S X830_S X830_S 1
C
1/4 2/4 3/4 4/4
Aufbau Kabine
WK1130 gn_1 WK1317 br_1
WK1029 rt_4 WK1318 br_4
B
X534
Massepunkt
X553 1 2 3 4
Massepunkt Fahrerstand
1 2 3
1/1 1/1 Steckdose 25A
ws
br_ge
sw
br
1/2 X254 2/2 X254
1 2
X255 X256
C
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WF1382 br_1
1
1
X627
WF0786 ws_0.5
X014_P 25/29 X014_P 16/29
8
+UB15
51
F26 10A
X050
F11 25A
A
21
7
/22.C2
+UB30
X050
6
#12
4
X031:21
3
F21 15A
2
WF1129 gn_1
1
Steckdose 10A
D
D
1 M007
M
1
2
2
E
E
P
Sockets, seat compressor - Sheet 16
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
UB15
A
41
A
F51 10A
X051
42
B
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C
B
C
3/7 2/7 1/7 4/7 5/7 6/7 7/7
X007 X007 X007 X007 X007 X007 X007
WK0553 ws_0.5 WK0450 ws_0.5
X1421_P X1421_P
1/12 2/12
1/12 X1421_S 2/12 X1421_S
WF0553 ws_0.5 WF0450 ws_0.5
WK0451 ws_0.5 WK0449 ws_0.5 WK1125 ge_0.75 WK1316 br_0.75
X1421_P X1421_P X1421_P
4/12 5/12 6/12
4/12 X1421_S 5/12 X1421_S 6/12 X1421_S
WF0451 ws_0.5 WF0449 ws_0.5 WF1125 ge_0.75
D
1
Zapfwellendrehzahl Ausgang Theoretische Vorfahrt Hubwerksposition Hubwerkstatus
10 11 22 15
10/26 X100 11/26 X100 22/26 X100 15/26 X100
D
X534
Massepunkt
E
Aufbau Kabine
E
A007 P
Kombi
Implement socket - Sheet 17
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2
26
CAN High
WF0903 ws_0.5
26/26 X100
120
WF0904 ws_0.5
WF0905 ws_0.5
3/8 X1635_P
3/8
X1635_S X200
WF0895 ws_0.5
8/18
7/18
8
7
X601 1
X625 1
3
4
X600 1
X624 1
4
5
120
A002
CAN High CAN Low
CAN Low CAN High
3
9 21
26 27
CAN High
CAN Low
2
X850 9/25 X850 21/25
X031 26/68 X031 27/68
X200
WF0894 ws_0.5
Feinsicherung EST 6 7
339.900.000.003 Service-Training Dokumentation
05/2006
F
WF0902 ws_0.5
E
13/26 X100
WF0896 ws_0.5 WF0897 ws_0.5
13
4/8 X1635_P
B
4/8
A
X1635_S
2
CAN Low
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
EHR-B
8
3
A024
A013 A
B
C
WF0893 ws_0.5 WF0892 ws_0.5
WF0890 ws_0.5 WF0891 ws_0.5
D D
E
P
Enhanced control bus (CAN bus) - Sheet 18
A007
Kombi
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2
B007
B080
1
t
3
I Q WG1473 ge_0.5 WG0571 ws_0.5 WG1373 br_ws_0.5
2
2
G002
4
3/3 X168 2/3 X168 1/3 X168
1 X064
B+ G
D+
3 2 1
3 ~
ws_0.75 ws_0.75 ws_0.75 ws_0.75 ws_0.75
1
A007 R4
339.900.000.003
1/5
2/5
3/5
4/5
+/5
3 2 1 X1625 X1625 X1625 X1625 X1625
H006
+/5
WF01R WF02R WF03R WF04R WF05R
/9.B6
SU
4/5
X1626 X1626 X1626 X1626 X1626
#3011
3/3 2/3 1/3 X204 X204 X204
6
3/5
1
X1430_P:53
ws_0.5 ws_0.5 ws_0.5 ws_0.5
#426
WF0162 WF0559 WF0558 WF0548
/22.B5
Enter Escape Taster runter Taster rauf
5
2/5
4/26 X100 8/26 X100 9/26 X100 16/26 X100 23/26 X100
/4.B8
1/5
4 8 9 16 23
X678
WF1373 br_ws_0.5
#4206
X1375_P:48
/22.B7
/22.B5
2 1 3 4
4
Ladekontrolle Generator 1 Summer laut Summer leise Sensor Hydrauliköltemperatur Hängerbremskontrolle
32/62 X1375_P 33/62 X1375_P 43/62 X1375_P X1375_S 32/62 X1375_S 33/62 X1375_S 43/62
#11
X1375_P:11
X101:5
1/1
WM1369 br_ws_0.5
WF1370 br_ws_0.5
#5
X1375_P:51
2/18 1/18 3/18 4/18 X1358 X1358 X1358 X1358
3 7
Reserveleitungen 5 4 3 2 1
P Service-Training Dokumentation
05/2006
F
2/2 X156
Kombi
WM0549 ws_0.5
A007
1/2 X156
WF1372 br_ws_0.5 WF1371 br_ws_0.5
D #3018
38/62 X1430_P 37/62 X1430_P 36/62 X1430_P 35/62 X1430_P 34/62 X1430_P
WF0549 ws_0.5 WF0571 ws_0.5 WF0760 ws_0.5
WF0560 ws_0.5 WF0561 ws_0.5 WF0562 ws_0.5 WF0563 ws_0.5 WF1473 ge_0.5
/4.B7
X1430_S 38/62 X1430_S 37/62 X1430_S 36/62 X1430_S 35/62 X1430_S 34/62
1/26 X101 2/26 X101 4/26 X101 3/26 X101 13/26 X101 16/26 X101 17/26 X101 21/26 X101 24/26 X101 26/26 X101
B
WM1372 br_ws_0.5
WM0548 ws_0.5
1 2 4 3 13 16 17 21 24 26
2
2/2 X1585
1/2 X1585
Enter Escape Cursor runter Cursor rauf +UB 12V Sensorik Schalter Neutralerkennung Schalter Filterverschmutzung Kraftstoffvorrat Sensor Druckluftvorrat Temperatur Ausspeisung
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
A036
A A
R3
B
X101:20
WF1366 br_0.5
C
WF0245 ws_0.5 X551
Massepunkt Fahrerstand rechts
D
1 2 3 4 5 Reserveleitungen
Kombi
E E
P
Instrument cluster - Sheet 19
FENDT 309/310/311/312 Vario
B019
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
Y021
2
Y022
1 2 1 2 S048
3
1 2 3 4 B031
U
F 4
1 2 3 1 2 3 1 3 2
B032
U B030 Y050
F 1
1/1
2
3 X1354
1
1 1/1
X676
3 X1362
1
Ölwanne rechts
Massepunkt
1
WF0919 vio_0.5
X677 S071
2
WF0920 ws_0.5
339.900.000.003
X1361
S028
WF0934 ws_0.5
Fahrerstand
1/1
Massepunkt
X1363
WF0922 ws_0.5
WF0910 gr_0.5
X1353
7/18 8/18
X1353 X1353
X1353 16/18 X1353 14/18 X1353 6/18 X1353 1/18
X1353 13/18
X1353 12/18
8
7
3
16 14 6 1
13
12
5 10
2
4
9
18 11 15 17
X1356 X1356 X1356
senken
heben
Diagnose
1/5 2/5 3/5
4k7
4k7
4k7
560R
560R
32
1 2 3 4 5
Soll
560R
75R
261R
560R
560R
560R
560R
6
1/1
X1359
2/18
X1353
X1353 5/18 X1353 10/18
9/18 4/18
X1353
X1353 17/18
X1353 18/18 X1353 11/18
5
WF0928 gr-rt_0.5
WG0940 ws_0.5 1/1
S056
1/1
1
X1019
X1355
6/7 6
7 3/7 3
1/1
X1019
5
X1360
2/7 2
WM1373 br_0.75
X1019
WF0962 ws_0.75
44
31
2/2 X1020
43/62 X1430_P
F46 5A
+UB15E
WM0962 ws_0.75
1
X1430_S 43/62
WF1251 gn_0.75
F52 10A
F12 5A
Taster senken CAN Low Obere Endlage/Hitch Schnelleinzug Eingang Senkgeschwind. +UB 12V
X051
WG0913 ws_0.5 WG0911 ws_0.5 WG0916 ws_0.5
X850 22/25 X850 23/25 X850 24/25 X850 25/25
Masse KMB - MWL Eingang Sollwert Signal KMB links Signal KMB rechts Signal MWL
+UB 9,5 V +UB KMB - MWL Magnetventil senken
Taster heben Schwingungsdämpfung
4
1/2 X1020
1/3 X178 2/3 X178 3/3 X178
1 2 3 WF0954 rt_0.75 WF0955 ge_0.75
WF1033 rt_1
15 16 17 18 19
X850 15/25 X850 16/25 X850 17/25 X850 18/25 X850 19/25
20 21 22 23 24 25
12 13 14
X850 12/25 X850 13/25 X850 14/25
X850 20/25
10 11
X850 10/25 X850 11/25
Masse Elektronik Magnetventil heben Virtuelle Masse Eingang Mischung Freigabe EHR Masse Ventile Reduzierung Hydrauliköl Aushubhebel CAN High
24
43
WG0944 ws_0.5 WG0942 ws_0.5 WG0946 ws_0.5
S030
X051
1/3 X180 2/3 X180 3/3 X180
WG0941 ws_0.5 WG0945 ws_0.5 WG0943 ws_0.5
WG0950 ws_0.5
22/62 X1375_P 21/62 X1375_P 20/62 X1375_P 19/62 X1375_P 18/62 X1375_P 17/62 X1375_P 16/62 X1375_P 15/62 X1375_P 14/62 X1375_P 13/62 X1375_P 23/62 X1375_P
WF0942 ws_0.5 WF0945 ws_0.5 WF0911 ws_0.5 WF0930 ws_0.5 WF0929 ws_0.5
WF0950 ws_0.5
WF0970 ws_0.5 WF0908 ws_0.5
WF0935 ws_0.5
WF0972 ws_0.5 WF0971 ws_0.5
WF0953 ws_0.75 WF0961 ws_0.75 WF0960 ws_0.75
1 2 3 4 5 6 7 8 9
EHR-B
7
A035
WF0900 ws_0.5 WF0915 ws_0.5 WF0914 ws_0.5
WF0917 ws_0.5 WF0909 ws_0.5
WF1396 br_0.75 1
4 2
U Service-Training Dokumentation
05/2006
F 23
UB15
Sig +UB
WF0939 ws_0.5
3
Sig +UB
X1381
X050
Sig +UB
1
+UB30
1/3 X179 2/3 X179 3/3 X179
S029
WG0954 ws_0.75
160
510
X1378
2/4 X148
1 2 3
WG0953 ws_0.75
1 2 3 X1375_S 22/62 X1375_S 21/62 X1375_S 20/62 X1375_S 19/62 X1375_S 18/62 X1375_S 17/62 X1375_S 16/62 X1375_S 15/62 X1375_S 14/62 X1375_S 13/62 X1375_S 23/62
3/25 4/25 5/25 6/25 7/25 8/25
2
1/4 X148
160
510
WG0960 ws_0.75
E
S027
2/2 X333
1 2 3
WG0908 ws_0.75
160
510
1/2 X333
160
510
WG0961 ws_0.75
X850 X850 X850 X850 X850 X850
WF1398 br_1 WF0906 ws_0.75 X850 1/25 WF0946 ws_0.5 X850 2/25
B
WG0906 ws_0.75
1/3 2/3
X238 X238
1
WF0932 ws_0.5
1/3 2/3
X237 X237
A
2/2 X332
1/3 2/3
X240 X240
WF0933 ws_0.5
A024
1/2 X332
1/3 2/3
X239 X239
D
WF0901 ws_0.5
WF0990 ws_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
EHR Bedienteil B058
A
B
WF0923 ws_0.5 WF0918 ws_0.5
WF0924 ws_0.5 WF0913 br_0.5
WF0931 ws_0.5 WF0926 ws_0.5
X553 C
Massepunkt
X553
Fahrerstand
WF0952 ws_0.5 D
X520
S072
E
WF0921 ws_0.5 P
Electronic power lift control - Sheet 20
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
35 34
E 1
X1464
2
X1463 1
3
X1430_P X1430_P X1430_P X1430_P
WF0874 ws_0.5 WF0875 ws_0.5
X031 X031
4/68 5/68
4 5
CAN Low CAN High
4
4
5
120
WF0879 ws_0.5 WF0880 ws_0.5
WM0870 ws_0.5 WM0871 ws_0.5
F
EDC7
6
X617 1
7
WG0868 ws_0.5 WG0869 ws_0.5 X037_S X037_S
339.900.000.003
2/8 5/8
sw sw sw sw sw sw sw sw 1/3 1/6 1/2 1/5 1/4 1/7 1/8 1/1 Referenz V/R +Ub aus EST CAN 2+ CAN 2+Ub (30) Digitalmasse Schleppermasse WD-PWM
Stelleinheit
4/62 3/62 2/62 1/62
CAN High
CAN Low
3
120
40/62 X1375_P 39/62 X1375_P
4/62 3/62 2/62 1/62
3
2
2
X1375_S 40/62 X1375_S 39/62
D X1430_S X1430_S X1430_S X1430_S
3/18
X200
2
1 8 7 4 5 2 6 3
35/89 X1466 34/89 X1466
ws_0.5 ws_0.5 ws_0.5 ws_0.5
2/18
A
X200
Feinsicherung
A051 Service-Training Dokumentation
05/2006
G-Bus_H G-Bus_L
WM0873 WM0869 WM0872 WM0868
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
EST 8
3
A002
A013 A
B B
X618 1
C
WF0873 ws_0.5 WF0872 ws_0.5
WF0869 ws_0.5 WF0868 ws_0.5
D
A009 E
P
Transmission bus - Sheet 21
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
B009
1
I 2 S017
1 2 B008
t 2
F
3 1 2
P B039
3 1 2 Y004
3
2/2 X317
1 2 S070
1
P 4
2 B015 X163 X163 X163 X163
4 2/4 1/4 3/4 4/4
3
f f
n n
2 1 3 4 2 1 3 4
B014
f n n
E
1
Getriebe
Massepunkt
X638 1
1
WG0749 ws_0.75 WG0747 ws_0.75 X037_S X037_S
3/8 6/8
WG1019 rt_1 WG1323 br_ws_0.75 WG1308 br_1 X037_S X037_S X037_S
4/8 7/8 8/8
339.900.000.003
74 75 73
3 1 2 5 4
sw sw sw sw sw sw sw sw 1/3 1/6 1/2 1/5 1/4 1/7 1/8 1/1
2/4 X1429
76 72
1/4 X1429
WF0745 ws_0.75
WF1020 gn_0.75
F47 5A
7
X051
Referenz V/R +Ub aus EST CAN 2+ CAN 2+Ub (30) Digitalmasse Schleppermasse WD-PWM
Stelleinheit
K060
120
WF1341 br_ws_0.5
Taster Getriebe Neutral Taster Tempomat ein Taster Rampe/v-Speicher LED Neutral LED Rampe LED v-Speicher
A036
73/81 X1371
WF1332 br_ws_0.75
12 13 14 15 17 18
6
74/81 X1371
WF0786 ws_0.5 X1357 12/18 X1357 13/18 X1357 14/18 X1357 15/18 X1357 17/18 X1357 18/18
EST
1 8 7 4 5 2 6 3
5
76/81 X1371 WF1327 br_0.75 72/81 X1371
Sensor Hochruck 2 Schalter Sitz Schalter Handbremse LED v-Speicher LED Rampe Magnetventil Getriebe Neutral Sensor Hochdruck Sensor Kegelritzel Sensor Kegelritzel Richtung Sensor Hydrostat Sensor Hydrostat Richtung LED Neutral Taster Rampe/v-Speicher +UB Stelleinheit Stelleinheit Referenz V/R Taster Tempomat ein Taster Getriebe Neutral
26
/19.C2
+UB30
25
#11
9 21 15 61 10 50 29 34 18 13 42 25 30 2 19 44 17
A002
X101:17
X031 9/68 X031 21/68 X031 15/68 X031 61/68 X031 10/68 X031 50/68 X031 29/68 X031 34/68 X031 18/68 X031 13/68 X031 42/68 X031 25/68 X03130/68 X031 2/68 X031 19/68 X031 44/68 X031 17/68
/19.C2
/19.C3
4
WF1326 br_0.75
X101:16 #5
WF0795 ws_0.5
1
WF0746 ws_0.5 WF0786 ws_0.5 WF0794 ws_0.5 WF0738 ws_0.5 WF0739 ws_0.5 WF0785 ws_0.75 WF0742 ws_0.5 WF0751 ws_0.5 WF0752 ws_0.5 WF0754 ws_0.5 WF0737 ws_0.5 WF0741 ws_0.5 WF0744 ws_0.5 WF0747 ws_0.75 WF0749 ws_0.75 WF0743 ws_0.5 WF0740 ws_0.5
#4206 X101:26
WF0760 ws_0.5
F2
11
Feinsicherung
WG0754 ws_0.5 WG1314 br_ge_0.5 WG1452 ge_0.5 WG0737 ws_0.5
WG0751 ws_0.5 WG1313 br_ge_0.5 WG1450 ge_0.5 WG0752 ws_0.5
X619 X678
X164 X164 X164 X164
S015
49/62 X1375_P 48/62 X1375_P 53/62 X1375_P 51/62 X1375_P 50/62 X1375_P 45/62 X1375_P 44/62 X1375_P 34/62 X1375_P 12/62 X1375_P 7/62 X1375_P 5/62 X1375_P 11/62 X1375_P 10/62 X1375_P 9/62 X1375_P 47/62 X1375_P 46/62 X1375_P 55/62 X1375_P 54/62 X1375_P 4/62 X1375_P 3/62 X1375_P 2/62 X1375_P 1/62 X1375_P
1
WF1322 br_ws_0.5 WF1340 br_ws_0.5
F1
10
F43 15A
F10
6
A013
2/4 1/4 3/4 4/4
X1375_S 49/62 X1375_S 48/62 X1375_S 53/62 X1375_S 51/62 X1375_S 50/62 X1375_S 45/62 X1375_S 44/62 X1375_S 34/62 X1375_S 12/62 X1375_S 7/62 X1375_S 5/62 X1375_S 11/62 X1375_S 10/62 X1375_S 9/62 X1375_S 47/62 X1375_S 46/62 X1375_S 55/62 X1375_S 54/62 X1375_S 4/62 X1375_S 3/62 X1375_S 2/62 X1375_S 1/62
X830_S:3
WG1340 br_ws_0.5
X200 11/18
F15
5
X051
WG0795 ws_0.5
X200
X200 10/18
5/18 6/18
X200
A
4/4 X1340
WF1019 rt_1
WF1450 ge_0.5
WF1452 ge_0.5
WF1453 ge_0.5
3
3/4 X1340
WG1325 br_0.75
WG0785 ws_0.75
X613
WF1454 ge_0.5
WF1360 br_ge_0.5
1
1/2 X317
#12
WG1454 ge_0.5 WG1315 br_ge_0.5 WG0746 ws_0.5
/16.B6
3/3 X177 1/3 X177 2/3 X177
4
WG1453 ge_0.5 WG1318 br_ge_0.5 WG0742 ws_0.5
4/4 X226
3
3/3 X157 1/3 X157 2/3 X157
WG1341 br_ws_0.5
2 3/4 X226
B
2/2 X228
D
WG0787 ws_0.5
1
1/2 X228
WG1322 br_ws_0.5
WG0760 ws_0.5
2
1 2 3
f Service-Training Dokumentation
05/2006
1 2/2 X158
1/2 X158
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
+UB15E
33
A
34
B
WF0787 ws_0.5
WF1325 br_0.75 C
S074
4 D
X553
Massepunkt Fahrerstand
A009
E
P
X571
Transmission control - Sheet 22
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
R2 +/5
4/5
3/5
X1627 X1627 X1627 X1627 X1627
3/3 X159 2/3 X159 1/3 X159
2 3 4 1
S061
1 2 3 4 5 Reserveleitungen
X553
WF0755 WF0756 WF0757 WF0758 WF0759
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
2/2 1/2
Fahrhebel v+ Fahrhebel vFahrhebel Mitte Fahrhebel Aktivierung Taster TMS/Fahrpedal
1
5 6 7 8 13
X1544
2
X1358 5/18 X1358 6/18 X1358 7/18 X1358 8/18 X1358 13/18
X1544
Sensor Kupplungspedal Sensor Motordrehzahl Taster Schnellreversierung vo. Taster Schnellreversierung rü. Taster TMS/Fahrpedal Fahrhebel Aktivierung Fahrhebel Mitte Fahrhebel vFahrhebel v+ Summer Rückfahrwarnung
F11
F3
WF0520 ws_0.75
8 12 39 40 43 20 41 38 16 51
9
12
A
WF1346 br_0.75
X031 8/68 X031 12/68 X031 39/68 X031 40/68 X031 43/68 X031 20/68 X031 41/68 X031 38/68 X031 16/68 X031 51/68
9/18
A002
160
WF0748 ws_0.5 WF1338 br_ge_0.5 WF0750 ws_0.5
WF0541 ws_0.5
X200
X200 12/18
A013
2/3 X1040_S 1/3 X1040_S 3/3 X1040_S
7/62 X1430_P 6/62 X1430_P
WF1458 ge_0.5
WF1459 ge_0.5
5
510
B017
4
ws 0.75 ws 0.75 ws 0.75
1 3 2 7/62 6/62
WF1330 br_ge_0.5 WF0433 ws_0.5
B
X1430_S X1430_S
1/3 X166 3/3 X166 2/3 X166
1/5
2/5
3/5
4/5
+/5
Feinsicherung
160
D
Sig +UB
X1628 X1628 X1628 X1628 X1628 R1
3
510
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
Reserveleitungen 5 4 3 2 1
WM1458 ge_0.5 WM0541 ws_0.5 WM1331 br_ge_0.5
WF06R WF07R WF08R WF09R WF10R
2
EST 6 7
H007 SU
339.900.000.003 Service-Training Dokumentation
05/2006
F 2/5
1/5
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1
Bedienteil 8
A036
A
B
Fahrerstand
Massepunkt
X613 1
C
X671 1
I
2 1 3 D
E
3 2 1 E
B010
f n P
Transmission control - Sheet 23
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
B003
1 3 2
2
Y014
3
2 Y013
4
1 2 WM1344 br_0.75
30/62 X1430_P 29/62 X1430_P 28/62 X1430_P 27/62 X1430_P 26/62 X1430_P
WF0610 ws_0.5 WF0611 ws_0.5 WF0612 ws_0.5 WF0806 ws_0.75 WF0609 ws_0.75 WF0613 ws_0.75
X1357 9/18 X1357 11/18
X031 32/68 X031 52/68 X031 11/68 X031 66/68 X031 65/68 X031 67/68
9 11
32 52 11 66 65 67
Taster Federung ein/gesperrt LED Federung gesperrt Sensor Federung Magnetventil Vorderachsfed. he. Magnetventil Vorderachsfed. se. Magnetventil laden
A
2/2 X323
X1430_S 30/62 X1430_S 29/62 X1430_S 28/62 X1430_S 27/62 X1430_S 26/62
F5
A002
WM0613 ws_0.75
WM1342 br_0.75
4
A013
1/2 X323
2/2 X324
1 WM0609 ws_0.75
4/18
4
EST 5
A036
1
Y012
1 2 1
U X503
Ölwanne rechts
Massepunkt
Taster Federung ein/gesperrt LED Federung gesperrt
3
1/2 X324
WM1343 br_0.75
X200
Feinsicherung
6 7
Massepunkt Ölwanne rechts
339.900.000.003 Service-Training Dokumentation
05/2006
F
2/2 X325
WF1465 ge_0.5
B
WM0608 ws_0.75
WM1333 br_ge_0.5 WM0612 ws_0.5 WM1465 ge_0.5
2
1/2 X325
1/3 X152 3/3 X152 2/3 X152
E
Sig +UB
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
A
B
C
D 1
D
X671
E
P
X520
Suspension - Sheet 24
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
1
X571
Massepunkt
Getriebe
2
3 2 1
B020 Y008
3
2 Y026
1 2
4
Y027
1 2 Y028
n 1 2
X627 1
X671
S019
WM0513 ws_0.5 WM1469 ge_0.5 WM0512 ws_0.75 WM1335 br_ge_0.5
E
1
Y011
339.900.000.003
1 2
WF0514 ws_0.5
36 7 3 6 46 47 14 35 48 53 68 49 37 24 22 45
Sensor Drehzahl Frontzapfwelle Taster Drehzahlsp./Auto Heckz. LED Frontzapfwelle ein Drehschalter HZW LED Automatik Heckzapfwelle Magnetventil Heckzapfwelle Taster Heckzapfwelle ein Sensor Drehzahl Heckzapfwelle Magnetventil Heckzapfwelle St. 1 Magnetventil Heckzapfwelle St. 2 Magnetventil Heckzapfwelle St. 3 Magnetventil Frontzapfwelle Taster Frontzapfwelle ein LED Heckzapfwelle ein Taster Heckzapfwelle links Taster Heckzapfwelle rechts
A002
3/3 X230 2/3 X230 1/3 X230
X031 36/68 X031 7/68 X031 3/68 X031 6/68 X031 46/68 X031 47/68 X031 14/68 X031 35/68 X031 48/68 X031 53/68 X031 68/68 X031 49/68 X031 37/68 X031 24/68 X031 22/68 X031 45/68
A036
3/3 X151 2/3 X151 1/3 X151
B
WF0513 ws_0.5 WF0531 ws_0.5 WF0523 ws_0.5 WF0524 ws_0.5 WF0525 ws_0.5 WF0509 ws_0.75 WF0530 ws_0.5 WF0507 ws_0.5 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75 WF0512 ws_0.75 WF0526 ws_0.5 WF0515 ws_0.5 WF0511 ws_0.5 WF0510 ws_0.5
Taster Frontzapfwelle ein LED Frontzapfwelle ein Taster Heckzapfwelle ein LED Heckzapfwelle ein
6
WF0506 ws_0.5
2 3 4 5
Bedienteil
3/3 X229 2/3 X229 1/3 X229
33/62 X1430_P 32/62 X1430_P 31/62 X1430_P
2/18 3/18 4/18 5/18
5
2/2 X322
X1430_S 33/62 X1430_S 32/62 X1430_S 31/62
X1357 X1357 X1357 X1357
Taster Drehzahlsp./Auto Heckz. Drehschalter HZW Stufe LED Automatik Heckzapfwelle
Bedienteil
1/2 X322
WG1328 br_0.75
14 15 16
A
WG0522 ws_0.75
X1358 14/18 X1358 15/18 X1358 16/18
F14
F13
A036
2/2 X368
WF1464 ge_0.5 WF0507 ws_0.5 WF0509 ws_0.75 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75
15
16
4
1/2 X368
WG0521 ws_0.75
29/62 X1375_P 28/62 X1375_P 27/62 X1375_P 26/62 X1375_P 25/62 X1375_P 24/62 X1375_P
X200 15/18
X200 16/18
Feinsicherung
WG1364 br_0.75
X638
2/2 X361
1
X1375_S 29/62 X1375_S 28/62 X1375_S 27/62 X1375_S 26/62 X1375_S 25/62 X1375_S 24/62
D
WG1363 br_0.75
WG0508 ws_0.75
WG1345 br_0.75
WF1469 ge_0.5
A013
1/2 X361
2/2 X360
1 1/2 X360
2/2 X319
WG0509 ws_0.75
WG1464 ge_0.5 WG0507 ws_0.5 WG1339 br_ge_0.5
3 7
WF0533 ws_0.5
WF1345 br_ge_0.5 WF1344 br_ge_0.5
3 2 1 510
S020
160
f 1
n
f Service-Training Dokumentation
05/2006
F
2
1/2 X319
3/3 X169 2/3 X169 1/3 X169
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
EST 8
A
B
1
C
X631
D
3 2 1
160
510
WM1336 br_0.75
E
B002
3 2 1
X520 P
Massepunkt
PTO shafts - Sheet 25 Ölwanne rechts
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1 2 1
3
X571 Y009
4
WG0483 ws_0.75 WG1347 br_0.75
1/2 X321 2/2 X321
X1375_S 31/62 X1375_S 30/62
31/62 X1375_P 30/62 X1375_P
B
WF0482 ws_0.5 WF0481 ws_0.75 WF0483 ws_0.75
X031 31/68 X031 64/68 X031 63/68
31 64 63
Taster Allrad/Diffsperre Magnetventil Allrad Magnetventil Diff.-Sperre
Taster Allrad/Diffsperre
Bedienteil 4 5
Y010
6
A036
1 2 1 2
7
Getriebe
339.900.000.003 Service-Training Dokumentation
05/2006
F
WG1346 br_0.75
6
A
2/2 X320
6/18
3
WG0481 ws_0.75
X1357
2
1/2 X320
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
EST
8
A002
A
B
C
D D
E E
P
4WD and differential lock - Sheet 26
FENDT 309/310/311/312 Vario
Massepunkt
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
+UB15
X050
2
1 br 0,75
48
WF1124 gn_0.75
53
A
F27 5A
S049
F24 10A
54
2 1
X431_P
X431_S X431_S
3/7
1 3
15 30
S084
49 30b 49a
6
WF0847 ws_0.75 WF0846 ws_0.75
L
R
4 2 5 7
B
2/7 X1646
WF1381 br_0.75
5/7 X1646
54 55 53
3 1
2 5 4
X554
Massepunkt
44/62 X1430_P
Fahrerstand
C
K013
1
WM1305 br_0.75
8/62 X1430_P
WM0980 ws_0.75
Fahrerstand
X1430_S
8/62
D
X553
Massepunkt
WM1365 br_0.75
X023_S X023_
WM0846 ws_0.75
D
E
2/2 X1647
56 52
1
X1430_S 44/62
54/81 X1371 55/81 X1371
WF1363 br_0.75
WF1128 gn_0.75 56/81 X1371 52/81 X1371
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
X1646
WF1481 ws_0.75
WF1480 ge_0.75
2/2 1/2
B
1/2 X1647
A
8
+UB15
47
sw 0,75
X050
7
1
2
E
1/1 1/1
Y089 1
1 2
1
X520
Massepunkt
X503
Massepunkt
Ölwanne rechts
Ölwanne rechts
P
3rd hydraulic circuit, brake load circuit - Sheet 27
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
+UB15
A
25
A
F13 10A
X050
1
X1634
B
WK1031 rt_0.5
/11.B5
WK1030 rt_1.5 WK1032 gn_0.75
WK1351 br_1.5
X310
B
X014_P 24/29 X014_P27/29
24/29 X014_S 27/29 X014_S
WF1030 rt_1.5 WF1032 gn_0.75
1/1
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1/1
1/1
4/8 X1315
2
C
1 2 3 4 5 6 7 8
X309
3
6/8 X1315 7/8 X1315 8/8 X1315
1 E019
X308
A056
RADIO
3/8 4/8 5/8 6/8
1 2 3 4 5 6 7 8
X1316 X1316 X1316 X1316
C
#4401
WK1409 gr_1
X014_P:1
26
WK1320 br_0.5
X532
X311 X312
X279
1/1 1
X290 X289
X299
1
Aufbau Kabine
1/1 1/1
E
S031
1/1 1/1
S032
1/1
WK0286 ws_0.5
WK0287 ws_0.5
Massepunkt
E
D
WK1200 br_rt1 WK1201 br_1 WK1202 br_rt1 WK1203 br_1
1
D
1 2
1 2
B051
B050 P
Lighting, cab and radio - Sheet 28
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
3/8 4/8 5/8 6/8 7/8
2 X1636_P X1636_P X1636_P X1636_P X1636_P
WFM0105 ws_0.5 WFM0106 ws_0.5
3
X1639 X1640
X1411 11/16
9/16 X1411
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Komfort-Bus_High Komfort-Bus_Low +UB Klemme 15 TXD2 DRZ_1 TXD3 ISO-Bus_High ISO-Bus_Low +UB Klemme 30 OUT_2 Masse Elektronik RXD2 OUT_1 RXD3 AIN_2 AIN_3
3
WFM0104 br_0.75
1/16 2/16 3/16 X1411 X1411 X1411
A
WFM0103 rt_0.75
WFM0100 ws_0.5 WFM0101 ws_0.5 WFM0102 ge_0.75
2 4
1 1
4
5
WFM0107 ws_0.5 WFM0108 ws_0.5 X1636_S X1636_S
F
6 7
339.900.000.003 Service-Training Dokumentation
05/2006
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Modasys Datenübertragung
A055 A
B B
C
3/8 4/8
D D
E E
P
Modasys data transfer - Sheet 29
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
1
3 4 K062 71 67 69 70 68
3 1 2 5 4
X554
Massepunkt
2
S002 8
15_54
6
50a 2
5
30 1
S074
1 2 3 4 5 6
21 0 B055
3 50 30
M001 B035
U
4 X1421_P X1421_P X1421_P
8/12 7/12 3/12
D
8/12 X1421_S 7/12 X1421_S 3/12 X1421_S
WF1741 gn_0.75 WF1735 ws_0.75 WF1742 br_0.75
UB15
39
B004 40
1
1
1 3 2
S047
Fahrerstand
23/62 X1430_S
X1466 59/89 X1466 60/89 X1466 61/89
X1466 66/89
WM1727 br_0.75 WM1728 ge_0.75 WM1729 ws_0.75
WM1714 ws_0.75
WM1735 ws_0.75
WM1711 ge_0.75 WM1710 br_0.75 WM1712 ws_0.75
WK1742 br_0.75 WK1735 ws_0.75 WK1741 gn_0.75
X031 62/68
62
A036 LED Drehzahlspeichertaste
ISO K-Line
+UB 5V Fussgas Masse Fussgas Signal Fussgas
Kl 50a
Schalter Kuppl. ASS
Masse Handgas +UB Handgas Signal Handgas
Schalter Motorbremse Schalter Fussgas
Unterdruckschalter
+UB Klemme 15
G-Bus_L G-Bus_H
Diagnoselampe
+UB Sensorik Diagnoselampe
Start Relais
+UB Klemme 30 +UB Klemme 30 Masse Masse
Masse Masse
+UB Klemme 30 +UB Klemme 30
6
Bedienteil A002
1
X810_S X810_S X810_S
339.900.000.003
LED Drehzahlspeichertaste
EDC7
17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
5
X1358 17/18
X1466 89/89
X1466 77/89 X1466 78/89 X1466 79/89
X1466 74/89
X1466 47/89 X1466 48/89
WM1708 ws_0.75 WM1713 ws_0.75
WM1706 ws_0.75
X1466 42/89
WM1709 ws_0.75
/6.F8
X1466 37/89
/21.G3 /21.G3
X1466 30/89
X1466 21/89 X1466 22/89
X1466 17/89
/6.F8 /6.F8 /4.A1 /4.A1
/4.A1 /4.A1
/6.F8 /6.F8
4
X1430_P 23/62
F50 5A
X051
WF1719 ge_0.75
WF1708 ws_0.75
X1526 X1527
2/2 X140
17/62 X1430_S 13/62 X1430_S 12/62 X1430_S 11/62 X1430_S 10/62 X1430_S 14/62 X1430_S 15/62 X1430_S 16/62 X1430_S
K065 X1430_P 17/62 X1430_P 13/62 X1430_P 12/62 X1430_P 11/62 X1430_P 10/62 X1430_P 14/62 X1430_P 15/62 X1430_P 16/62
87
1/2 X140
WF1731 br_0.75 WF1730 ge_0.75
P
WM1716 ge_0.75 WM1719 ge_0.75
WM1720 ge_0.75
WF1727 br_0.75 WF1729 ws_0.75 WF1728 ge_0.75
WF1723 br_0.75 WF1721 ge_0.75 WF1713 ws_0.75 WF1720 br_0.75 WF1722 ge_0.75 WF1712 ws_0.75
WM1707 ge_0.75
WM1721 br_0.75
WM1717 ge_0.75
1/3 X183 3/3 X183 2/3 X183
X898 X898 X898 X898 X898 X898
86 18/62 X1430_S 21/62 X1430_S 22/62 X1430_S 20/62 X1430_S 19/62 X1430_S
1/2 X153
1
X1430_P 18/62 X1430_P 21/62 X1430_P 22/62 X1430_P 20/62 X1430_P 19/62
2/2 X153
2
1/6 2/6 3/6 4/6 5/6 6/6
WF1705 ws_0.75
2/2 X1648
1/2 X1648
WM1715 ws_0.75
50/62 X1430_S 49/62 X1430_S
WM1801 ws_0.5 WM1802 ws_0.5
8/6 X072
30
WF1706 ws_0.75
WF1707 ge_0.75
85
69/81 X1371 70/81 X1371
71/81 X1371 67/81 X1371
X1430_P 50/62 X1430_P 49/62
A051
Sig +UB
2 WF1714 ws_0.75
WF1801 ws_0.5 WF1802 ws_0.5
B
3 7
EDC engine control - Sheet 30
1 2
FENDT 309/310/311/312 Vario
58 Service-Training Dokumentation
05/2006
F
2
+UB Sig +UB Sig
1 4/4 X1429
E
WF1718 ge_0.75
4/4 X1560_S 3/4 X1560_S
A
3/4 X1429
WF1356 br_0.75
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
EST 8
A
B
X1528 1
WF1725 ws_0.5
C
X551
Massepunkt Fahrerstand rechts
D
B/12 K/12 A/12 E
P
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
Ansicht von Oben A
A
X1371
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
B
K007
C
K001
K002
K010
K009
D
D
E
K004
K005
K013
K047
K060
K062 E
339.900.040.311 P
Appendix relay position - Sheet 31
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
2
3
4
5
6
7
8
Ansicht hinten
A
A
B
B
1 2
3
6 4
7
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
5
11 1213
161718
212223
14
19
24
15
20
25
27
29
34 35 37 38 40 41
E
9
10
26
D
8
C
30 28
31
36
43 44
39
33
46 47
42
49 50
32
45 48 D
51
525354
575859
626364
55
60
65
56
61
66
676869
727374
777879
70
75
80
71
76
81
E
P
Appendix relay design - Sheet 32
339.900.000.003 1
2
3
4
Service-Training Dokumentation
05/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
1
Y094
2 3 X1664
1/1 88 88a
86 85
K063
2
1/1 1/1 X1665
Y006
3
1/3 X1655 3/3 X1655 2/3 X1655
4/4 X1656
X1663
3/3 X1678
2 2/3 X1678
1 1/3 X1678
E
r
B085
U p
B086
U
1 2 3 1 3 2 4
p
B087
4
3/3 X1657 2/3 X1657 1/3 X1657
2/2 X1658 1/2 X1658
1/4 X1666 2/4 X1666
3 U n
B088
U t U
B089
F
p
B093
2 1 3 2 1 2 1 1 2
sw_0.75
2/2 X1660
1/4 X1661 3/4 X1661 4/4 X1661 2/4 X1661
3 1/2 X1660
#4432 sw_0.75
#4431
4/4 X1666
4 1 2 1 3 4 2
U t U
B091 B092
1
Y096
339.900.000.003
2 1
Y098
2 1 2
Y095
1 2
Y097
2/2 X1662
2/7 X1673_S 4/7 X1673_S 5/7 X1673_S
2/7 4/7 5/7 X1673_P X1673_P X1673_P
sw_1
sw_1
sw_1
sw_1.5
6/16 X1672
X1672 13/16 X1672 14/16 X1672 15/16
X1672 9/16 X1672 10/16
3/16 4/16 X1672 X1672
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Injektor 1 Low Injektor 2 Low Injektor 3 Low
Kraftstoffdosiereinrichtung HS Kraftstoffdosiereinrichtung LS
Injektor 4 Low
Injektor 2 und 3 High Injektor 1 und 4 High
A051
sw_1.5
sw_1
sw_2.5
sw_2.5
7
1/2 X1662
3/7 X1673_S
3/7
1
X1673_P
X1676
6/7 X1673_S 7/7 X1673_S
Signal Sensor Ladelufttemp.
+UB Sensor Öldruck +UB Sensor Ladeluftdruck Signal Sensor Ladeluftdruck
6
6/7 7/7
X1671 36/36
X1671 32/36 X1671 33/36 X1671 34/36
Signal Sensor Kraftstoffniederdr. Signal Sensor Kurbelwellendrehz. Masse Sensor Öldruck. Masse Sensor Ladeluftdruck Masse Sensor Kühlwassertemp. Öldruck (aktiv Analogeingang) Signal Sensor Umgebungstemp.
Masse Sens. Kraftstoffniederdr. Masse Sens. Kurbelwellendrehz.
Masse Akuator externer EGR LS Akuator Motorbremsklappe Relais Heizflansch o. Glühstift LS Info vorglühen Signal Sens. Nockenwellendrehz. Masse Sens. Nockenwellendrehz. LS Akuator externer EGR Masse Sensor Rail/Kurbelgeh. +UB Sensor Rail/Kurbelgeh. Sens. Rail/Kurbelgeh.Druck Sig. Signal Sensor Kühlwassertemp. +UB Sensor Kraftstoffniederdruck
Batteriespannung Ausgang 2
5
X1673_P X1673_P
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
X1671 22/36 X1671 23/36 X1671 24/36 X1671 25/36 X1671 26/36 X1671 27/36 X1671 28/36
X1671 18/36 X1671 19/36
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
4
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_1.5
sw_1.5
sw_1.5
3/36 X1671 5/36 X1671 6/36 X1671 7/36 X1671 8/36 X1671 9/36 X1671 10/36 X1671 11/36 X1671 12/36 X1671 13/36 X1671 14/36 X1671 15/36 X1671 16/36
X1671
A051
sw_1
sw_2.5
A
1/4 X1656
sw_1
3
2/4 X1656
sw_1.5
sw_1.5
1/5 X1674_S 2/5 X1674_S 3/5 X1674_S
2
1 2
Service-Training Dokumentation
05/2006
1 2/2 X1679
1/5 2/5 3/5
D
1/2 X1679
X1674_P X1674_P X1674_P
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
A
B B
C
X1675 1
D
p&ct U E
Y091 P
Engine control - Sheet 33
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.0101-1000; FENDT 310 Vario 337.21.0101-1000; FENDT 311 Vario 338.21.0101-1000; FENDT 312 Vario 339.21.0101-1000
Service Training
Electrical and hydraulic diagrams
FENDT 300 Vario FENDT 309 Vario from .. / 1001 FENDT 310 Vario from .. / 1001 FENDT 311 Vario from .. / 1001 FENDT 312 Vario from .. / 1001 -
Service-Training Dokumentation
Edition 09/2006 3186 G - en
X990.005.445.010 - English
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013
C
Danger: Use only genuine fuses! Electrical system will be destroyed if fuses with too high ratings are used. Beware of fire risk! PM-Picturemodule PMTAB_Picture
Fuse holder (X050, X051)
PM-Picturemodule PMTAB_Picture
Fuse holder (A013) Unscrew cover panel.
336.21.1001337.21.1001338.21.1001339.21.1001-
9040 C 000018 7.7.2006 a Page 1/4
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013
C
PM-Picturemodule
Fuse holder X050 PMTAB_Picture
Text-module
Fuse no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
336.21.1001337.21.1001338.21.1001339.21.1001-
Pin 30 30 30 30 30 30 30 30 30 15 15 15 15 15 15 15 15 15 15 15 15 15 15
Rating (A) 25 25 15 15 10 15 15 25 5 10 25 15 5 40 15 10 10 15 15 10 25 10 25
Consumer Heater plug starter switch position ON Control module Hazard warning lights pushbutton Headlights pushbutton Relay no. 56a (headlights) Relay no. 56b (dipped beam) Socket 25 A EPC Radio Heater switch Hazard warning lights pushbutton Headlights pushbutton Blower switch Front wipers pulse generator Steering column switch (multifunction switch) Driver seat, seat heating Brake relay 3rd hydraulic circuit relay Rear window heater, mirror heater Socket 10 A not assigned
9040 C 000018 7.7.2006 a Page 2/4
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013
C
PM-Picturemodule
Fuse holder X051 PMTAB_Picture
Text-module
Fuse no. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
336.21.1001337.21.1001338.21.1001339.21.1001-
Pin 58 58 58 58 58 58 58 30E 30E 30E 15E 15E 15E 15E 15E 15E 15/58 15/58 54 R 54 58L L 58R 30 -
Rating (A) 5 25 15 15 15 5 5 40 5 15 5 5 5 5 5 5 5 10 10 10 10 10 10 10 10 -
Consumer Instrument cluster Front work lights switch Front work lights switch Rear working lights switch Rear working lights switch Right rear taillamp, right position lamp Left rear taillamp, left position lamp Enhanced controls e-box Fuseboard Actuator unit control Control console Enhanced controls e-box Vario terminal Turboclutch solenoid valve Control module Instrument cluster, hand throttle Engine control diagnostics Implement socket, communications box load circuit EPC Front socket on front power lift, trailer socket Trailer socket Front socket on front power lift, trailer socket Front socket on front power lift, trailer socket Trailer socket E-box, instrument cluster -
9040 C 000018 7.7.2006 a Page 3/4
Documents and Diagrams
FENDT 300 Vario
Electrics / Fuses Fuse holder X050, X051 and A013 fuse 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
336.21.1001337.21.1001338.21.1001339.21.1001-
C
Connector Components X200/10 Hydrostat speed sensor X200/11 Bevel pinion position sensor X200/12 Clutch pedal rotary position sensor X200/14 Control unit X200/04 Suspension position sensor X201/11 X201/12 X201/13 X201/06 X200/06 High pressure sensor 1 X200/09 Engine speed sensor X200/17 X200/16 PTO speed sensor rear X200/15 PTO speed sensor front X200/05 High pressure sensor 2 X201/05 X201/04 X201/18 -
9040 C 000018 7.7.2006 a Page 4/4
Comp. li. cpl. X163 X164 X166 X1358 X152 X157 X169 X169 X151 X177 -
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production
C
Text-module
Component list: Circuit diagram set 339.900.000.004 Note: The entries in the tractor range column refer to the relevant circuit diagrams (sheet no.). Text-module
DIN A002 A007
Designation ECU, enhanced control Instrument cluster
A009 A010 A013
Actuator unit Thermostat (air-conditioning) Circuit board_fuse
A024 A035 A036
ECU, EPC B Control unit, EPC B Control panel, enhanced control
A051 A055 A056
ECU, engine control unit (EDC 7) Modasys Radio
Connector X031 X100 X101 X037 X281 X200 X201 X202 X850 X1353 X1357 X1358 X1466 X1411 X1315 X1316
Fendt 300 Vario 3, 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 2, 4, 6, 7, 8, 17, 18, 19 21, 22 14 2, 4, 6, 18, 21, 22, 23, 24, 25 18, 20 20 2, 4, 6, 19, 22, 23, 24, 25, 26, 30 4, 6, 21, 30, 33 29 28
Text-module
DIN B002 B003 B004 B007 B008 B009 B010 B014 B015 B017 B019 B020 B030 B031 B032 B035 B039 B045 B046 B050
336.21.1001337.21.1001338.21.1001339.21.1001-
Designation Sensor, front PTO stub shaft speed Sensor, front axle suspension position Vacuum switch (air filter) Level sensor (fuel) High pressure sensor (pressure in ML transmission) Discharge temperature sensor Sensor, engine speed (is used to control the ML - transmission "load limit control") Sensor, drive accumulator shaft hydrostat Sensor, bevel pinion Sensor, clutch pedal Sensor, compressed air volume Sensor, rear PTO stub shaft speed Sensor, rear power lift position Draft sensing pin right Draft sensing pin, left Sensor, hand throttle High pressure sensor 2 Sensor, air-conditioning system 1 (protection against icing) Sensor, air-conditioning system 2 (controls cool air) Loudspeaker left
Connector X151 X152 X153 X156 X157
Fendt 300 Vario 25 24 30 19 22
X158 X159
22 23
X163
22
X164 X166 X168 X169 X178 X179 X180 X183 X177 X195
22 23 19 25 20 20 20 30 22 14
X196
14
X311 X312
28
9000 C 000168 07.07.2006 a Page 1/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN B051 B055 B058 B080 B085 B086 B087 B088 B089 B090 B091 B092
Connector X289 X290 Sensor, foot throttle X898 Depth control (EPC - B) X1356 Sensor, hydraulic oil temperature X1585 Camshaft speed X1678 Rail pressure sensor X1655 Fuel low pressure X1656 Crankshaft speed X1657 Temperature sensor Deutz X1658 Sensor, oil pressure X1659 Sensor, water in fuel X1660 Sensor, boost pressure / temperature X1661
Designation Loudspeaker right
C
Fendt 300 Vario 28 30 20 19 33 33 33 33 33 33 33 33
Text-module
DIN E001 E002 E003 E004 E005
E007
Designation H4 headlamp right H4 headlamp left H4 additional headlamp right Left H4 additional headlamp Turn signal indicator / position lamp front right Turn signal indicator / position lamp front left Right rear taillamp
E008
Left rear taillamp
E009
License plate lighting right
E010
License plate lighting left
E011
Work light in roof rear right
E012
Work light in roof rear left
E013 E014 E015
E017 E018 E019
Work light in roof front right Work light in roof front left Work light front on right direction indicator Work light front on left direction indicator Work light on taillamp bracket right Work light on taillamp bracket left Lighting, cab
E020
EPC light
E021 E022 E023
Rotating beacon right Rotating beacon left Rear window heater
E006
E016
336.21.1001337.21.1001338.21.1001339.21.1001-
Connector X350 X351 X352 X353 X372 X378 X373 X379 X106 X113 X116 X117 X374 X375 X376 X377 X385 X386 X388 X389 X291 X294 X292 X293 X295 X296 X366 X367 X308 X309 X310 X282 X283 X346 X345 X259 X260
Fendt 300 Vario 7 7 7 7 7, 8 7, 8 7, 8, 9 7, 8, 9 7 7 12 12 11 11 11 11 12 12 28 11 10 10 15
9000 C 000168 07.07.2006 a Page 2/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN E054 E055 E112 E115
Designation Right wide vehicle marker light Left wide vehicle marker light Licence plate light (low roof) Work light on left taillamp (low roof)
Connector X896 X897 X1706 X367
C
Fendt 300 Vario 7 7 34 34
Text-module
DIN G001
Designation Battery (12 VDC)
G002
Generator
Connector X060 X067 X505 X581 X062 X064
Fendt 300 Vario 4, 5
5, 19
Text-module
DIN H005
Designation Horn
H006 H007
Buzzer Buzzer reverse travel
Connector X998 X999 X204 X1544
Fendt 300 Vario 7 19 23
Text-module
DIN K001 K002 K004 K005 K007 K009 K010 K013 K047 K060 K062 K063
Designation Relay, +UB 15 (switched positive) Relay, +UB 58 (lighting) Relay, 56a (main beam) Relay, 56b (dipped beam) Relay, brake Relay, windscreen wiper Relay, direction indicator controller Relay, 3rd hydraulic circuit Relay, hydraulic trailer brake (Italy) Relay, clutch / turboclutch Relay, EDC Relay, heating flange
K064
Battery disconnect relay
K065 K066
Relay, starter Relay, compressed air pilot control
Connector X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1663 X1664 X1665 X1696 X1697 X1698 X1699 X1648 X1371
Designation Starter Front wiper motor Front wiper pump Rear wiper motor Rear wiper pump Seat compressor
Connector X061 X347 X301 X258 X303 X830
Fendt 300 Vario 5, 31 5, 31 7, 31 7, 31 9, 31 10, 31 8, 31 27, 31 9, 31 22, 31 30, 31 33 5
30 9, 31
Text-module
DIN M001 M002 M003 M004 M005 M007 336.21.1001337.21.1001338.21.1001339.21.1001-
Fendt 300 Vario 5, 30 10 10 10 10 16 9000 C 000168 07.07.2006 a Page 3/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN M009
M014 M018
Connector X285 X286 X287 X288 Roof blower (infinitely adjustable) (op- X460 tional) Roof blower (3-speed) X1641 X1642 X1643 X1644
Designation Heater blower
C
Fendt 300 Vario 13
14 14
Text-module
DIN R002
Designation Heating flange
Connector X991 X1701
Fendt 300 Vario 33
Text-module
DIN S001 S002 S003 S004 S005 S006 S007 S008 S009 S010 S011 S015 S017 S019 S020 S027 S028 S029 S030 S031 S032 S033 S035 S037 S038
336.21.1001337.21.1001338.21.1001339.21.1001-
Connector X215 X245 Switch, ignition X072 Switch, headlights X080 Switch, hazard warning light X216 Switch, right brake X217 Switch, left brake X218 Switch, additional headlamps X219 Switch, front working lights X275 Switch, rear work lights X274 Switch, rear wiper motor X273 Switch, rotating beacon X270 X271 X272 Switch, hand brake X226 Switch, transmission oil contamination X228 Switch, PTO ON rear left X229 Switch, PTO ON rear right X230 Switch, external raise, X237 right (rear power lift) Switch, external lower, X238 right (rear power lift) Switch, external raise, X239 left (rear power lift) Switch, external lower, X240 left (rear power lift) Switch, right door contact X279 Switch, left door contact X299 Switch, heater blower X247 Switch, high/low-pressure X341 (air-conditioning) Switch, heating blower (3-speed) X280 Rear window heater switch X267 X268 X269 Designation Steering column switch
Fendt 300 Vario 7, 8, 10 5, 30 7 8 9 9 7 11 12 10 10 9, 22 22 25 25 20 20 20 20 28 28 13 14 14 15
9000 C 000168 07.07.2006 a Page 4/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN S044 S047 S048 S049 S056 S059 S061 S069
S071
Designation Potentiometer, air-conditioning Switch, engine brake Switch, EPC lock Switch, 3rd hydraulic circuit Switch, oil flow collector Switch, hydraulic trailer brake (Italy) Switch, rapid reverse Switch, roof blower (infinitely adjustable) (optional) Switch, transmission setting (driving mode / idle) "towing mode" Switch, rapid lowering / hitch
S072
Switch, quick lift
S074
Switch, transmission neutral, starter lockout Switch, battery disconnect relay Switch, ON/OFF hydr. trailer brake (France)
S070
S083 S084
C
Connector X220 X140 X148 X431 X1019 X1056 X1040 X468
Fendt 300 Vario 14 30 20 27 20 9 23 14
X1340
22
X1355 , X1359, X1360 X1354, X1361, X1362, X1363 X1429
20 20
22, 30
X1645 X1646
5 27
Text-module
DIN X007 X014 X016 X017 X018 X023 X031 X037 X050 X051 X053 X058 X060 X061 X062 X064 X072 X080 X086
ConDesignation nector Implement socket Cable coupler for cab / cab base Cable coupler Front socket, only with front power lift Trailer socket Socket, 3rd hydraulic circuit Separation point on A002 - ECU, enhanced control Separation point on A009 - actuator unit Fuse holder 1 compl Fuse holder 2 compl Positive bolt Battery terminal (+UB 30) G001 battery negative (terminal 31) M001 - starter terminal 30 G002 - generator terminal B+ G002 - generator terminal D+ Separation point on S002 - ignition switch Separation point on S003 - switch, driving lamps Separation point on Y006 - solenoid valve, engine brake
Fendt 300 Vario 17 7, 8, 10, 11, 12, 14, 15, 16, 28 7, 12 7, 8 7, 8, 9 27 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 21, 22 5, 6, 7, 8, 9, 10, 13, 14, 15, 16, 20, 27, 28 5, 6, 7, 8, 9, 11, 12, 17, 20, 22, 30 5 5 4 5 5 19 5, 30 7 33
Text-module
336.21.1001337.21.1001338.21.1001339.21.1001-
9000 C 000168 07.07.2006 a Page 5/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production
DIN X100 X101 X109 X120 X121 X140 X148 X151 X152 X153 X156 X157 X158 X159 X163 X164 X166 X168 X169 X177 X178 X179 X180 X183 X195 X196
ConDesignation nector Separation point on A007 - instrument cluster "blue" Separation point on A007 - instrument cluster "yellow" Tractor body ground on A002 - ECU, enhanced control Separation point on E008 - Rear left taillamp (turn signal indicator L) Separation point on E007 - Rear right taillamp (turn signal indicator R) Separation point on S047 - engine brake switch Separation point on 048 - EPC lock switch Separation point on B002 - front PTO stub shaft speed sensor Separation point on B003 - front axle suspension position sensor Separation point on B004 - vacuum switch (air filter) Separation point on B007 - level sensor (fuel) Separation point on B008 - high pressure sensor (pressure in ML transmission) Separation point on B009 - discharge temperature Separation point on B010 - engine speed sensor Separation point on B014 - hydrostat accumulator shaft sensor Separation point on B015 - bevel pinion sensor Separation point on B017 - clutch pedal sensor Separation point on B019 - compressed air supply sensor Separation point on B020 - rear PTO stub shaft speed sensor Separation point on B039 - high pressure sensor 2 (currently not assigned) Separation point on B030 - rear power lift position sensor Separation point on B031 - right draft sensing pin sensor Separation point on B032 - left draft sensing pin sensor Separation point on B035 - hand throttle sensor Separation point on B045 - sensor, airconditioning 1 (protection against icing) Separation point on B046 - sensor, airconditioning 2 (controls cool air)
Fendt 300 Vario 7, 8, 17, 18, 19 4, 6, 19 4 7, 8, 9 7, 8, 9 30 20 25 24 30 19 22 22 23 22 22 23 19 25 22 20 20 20 30 14 14
Text-module
336.21.1001337.21.1001338.21.1001339.21.1001-
C
9000 C 000168 07.07.2006 a Page 6/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production
DIN X200 X204 X215 X216 X217 X218 X219 X220 X226 X228 X229 X230 X237 X238 X239 X240 X245 X246 X247 X254 X255 X256 X258 X259 X260 X267 X268 X269 X270
336.21.1001337.21.1001338.21.1001339.21.1001-
ConDesignation nector Separation point on A013 - microfuse board Separation point on H006 - buzzer Separation point on S001 - steering column switch Separation point on S004 - hazard warning light switch Separation point on S005 - right brake switch Separation point on S006 - left brake switch Separation point on S007 - additional headlamp switch Separation point on S044 - air-conditioning switch Separation point on S015 - hand brake switch Separation point on S017 - transmission oil contamination switch Separation point on S019 - switch, PTO engage rear left Separation point on S020 - switch, PTO engage rear right Separation point on S027 - switch, external raise, right (rear power lift) Separation point on S028 - switch, external lower, right (rear power lift) Separation point on S029 - switch, external raise, left (rear power lift) Separation point on S030 - switch, external lower, left (rear power lift) Separation point on S001 - steering column switch Separation point on S002 - ignition switch Separation point on S033 - switch, heater blower Socket 10 ampere Socket 25 ampere (+ supply) Socket 25 ampere (ground) Separation point on M004 - rear wiper motor Separation point on E023 - rear window heater (ground) Separation point on E023 - rear window heater (+ supply) Separation point on S038 - switch, rear window heater Separation point on S038 - switch, rear window heater Separation point on S038 - switch, rear window heater Separation point on S011 - switch, rotating beacon
C
Fendt 300 Vario 4, 6, 18, 21, 22, 23, 24, 25 19 8, 10 8 9 9 7 14 9, 22 22 25 25 20 20 20 20 7, 10 5 13 16 16 16 10 15 15 15 15 15 10
9000 C 000168 07.07.2006 a Page 7/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN X271 X272 X273 X274 X275 X276 X279 X280 X281 X282 X283 X284 X285 X286 X287 X288 X289 X290 X291 X292 X293 X294 X295 X296 X297 X298 X299
ConDesignation nector Separation point on S011 - switch, rotating beacon Separation point on S011 - switch, rotating beacon Separation point on S010 - switch, rear wiper motor Separation point on S009 - rear work light switch Separation point on S008 - front work light switch Cable coupler, S021 - right rotating beacon Separation point on S031 - switch, right door contact Separation point on S037 - switch, heater blower Cable coupler, air-conditioning Separation point on E020 - EPC lighting (+ supply) Separation point on E020 - EPC lighting (ground) Cable coupler M002 - front wiper motor Separation point on M009 - heater blower (level 1) Separation point on M009 - heater blower (level 2) Separation point on M009 - heater blower (level 3) Separation point on M009 - heater blower (ground) Separation point on B051 - right loudspeaker Separation point on B051 - right loudspeaker Separation point on E013 - front right roof work light Separation point on E015 - front work light at right direction indicator Separation point on E015 - front work light at right direction indicator Separation point on E014 - front left roof work light Separation point on E016 - front work light at left direction indicator Separation point on E016 - front work light at left direction indicator Cable coupler M002 - front wiper motor Cable coupler, E022 - left rotating beacon Separation point on S032 - switch, left door contact
Fendt 300 Vario 10 10 10 12 11 10 28 14 14 11 11 10 13 13 13 13 28 28 11 11 11 11 11 11 10 10 28
Text-module
336.21.1001337.21.1001338.21.1001339.21.1001-
C
9000 C 000168 07.07.2006 a Page 8/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production
DIN X301 X303 X308 X309 X310 X311 X312 X317 X319 X320 X321 X322 X323 X324 X325 X332 X333 X334 X341 X342 X345 X346 X347 X350 X351 X352 X353 X360
336.21.1001337.21.1001338.21.1001339.21.1001-
ConDesignation nector Separation point on M003 - front wiper pump Separation point on M005 - rear wiper pump Separation point on E019 - cab lighting Separation point on E019 - cab lighting Separation point on E019 - cab lighting Separation point on B050 - left loudspeaker Separation point on B050 - left loudspeaker Separation point on Y004 - solenoid valve, clutch / turboclutch Separation point on Y008 - solenoid valve, rear PTO clutch Separation point on Y009 - 4WD solenoid valve Separation point on Y010 - solenoid valve, differential lock (rear) Separation point on Y011 - solenoid valve, front PTO clutch Separation point on Y012 - solenoid valve, suspension load Separation point on Y013 - lower suspension solenoid valve Separation point on Y014 - suspension "raise" solenoid valve Separation point on Y021 - solenoid valve, raise (rear power lift) Separation point on Y022 - solenoid valve, lower (rear power lift) Separation point on Y023 - compressed air pilot control solenoid valve Separation point on S035 - high pressure/low pressure switch (air-conditioning) Separation point on Y024 - AC compressor magnetic clutch Separation point on E022 - left rotating beacon Separation point on E021 - rotating beacon right Separation point on M002 - front wiper motor Separation point on E001 - H4 right headlamp Separation point on E002 - H4 left headlamp Separation point on E003 - H4 right additional headlamp Separation point on E004 - H4 left additional headlamp Separation point on Y026 - solenoid valve, rear PTO setting I (540 rpm)
C
Fendt 300 Vario 10 10 28 28 28 28 28 22 25 26 26 25 24 24 24 20 20 9 14 14 10 10 10 7 7 7 7 25
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Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN X361 X366 X367 X368 X372 X373 X374 X375 X376 X377 X378 X379 X380 X381 X385 X386 X387 X388 X389 X390
ConDesignation nector Separation point on Y027 - solenoid valve, rear PTO setting II (750 rpm) Separation point on E017 - work light on right taillamp holder Separation point on E018 - work light on left taillamp holder Separation point on Y028 - solenoid valve, rear PTO setting III (1000 rpm) Separation point on E005 - front right turn signal indicator / position lamp Separation point on E006 - front left turn signal indicator / position lamp Separation point on E009 - right licence plate light Separation point on E009 - right licence plate light Separation point on E010 - left licence plate light Separation point on E010 - left licence plate light Separation point on E005 - front right turn signal indicator / position lamp Separation point on E006 - front left turn signal indicator / position lamp Separation point on E005 - front right turn signal indicator / position lamp Separation point on E006 - front left turn signal indicator / position lamp Separation point on E011 - rear right roof work light Separation point on E011 - rear right roof work light Separation point on E011 - rear right roof work light Separation point on E012 - rear left roof work light Separation point on E012 - rear left roof work light Separation point on E012 - rear left roof work light
C
Fendt 300 Vario 25 12 12 25 7 7 7 7 7 7 7 7 8 8 12 12 12 12 12 12
Text-module
DIN X431 X443 X500 X503 X505 X520 X531 X532 X533 X534 336.21.1001337.21.1001338.21.1001339.21.1001-
Designation Cable coupler on S049 - switch, 3rd hydraulic circuit Cable coupler, cab roof Ground pin, oil pan right Ground pin, oil pan right G001 battery (terminal 31) "ground" Ground pin, oil pan right Ground pin, right B-pillar Ground pin, body/cab Ground pin, body/cab Ground pin, body/cab
Connector
Fendt 300 Vario 27 14 4 4, 9, 24, 27 4 4, 7, 20, 24, 25, 27 4 4, 7, 12, 28 4, 10, 11, 12 4, 14, 15, 16, 17 9000 C 000168 07.07.2006 a Page 10/15
Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN X536 X550 X551 X552 X553 X554 X560 X565 X570 X571 X574 X581
Designation Ground pin, body/cab Ground pin, right mudguard Ground pin, right cab base Ground pin, cab base Ground pin, cab base Ground pin, cab base Ground pin, cab junction Ground pin, cab base Ground pin, transmission Ground pin, transmission Ground pin, cab junction Ground pin, engine
Connector
C
Fendt 300 Vario 4, 7, 11 4 4, 5, 10,19, 30 4, 7, 8, 9 4, 5, 16, 20, 22, 23, 27 4, 6, 9, 13, 27, 30 4 4, 12 4, 7 4, 9, 22, 25, 26 4 33
Text-module
DIN X600 X601 X607 X608 X609 X610 X611 X612 X613 X617 X618 X619 X620 X624 X625 X627 X628 X630 X631 X638 X650 X651 X671 X676 X676 X678 X684
ConDesignation nector Connector, CAN high Connector, CAN low Connector, +UB 30 Connector, +UB 15 Connector, +UB 58 lighting Connector, right turn signal indicator Connector, left turn signal indicator Connector, +UB 15 wipers and rotating beacon Connector, sensor system ground Connector, CAN low Connector, CAN high Connector, electronics ground Connector, electronics ground Connector, CAN high Connector, CAN low Connector, sensor system ground Connector, +UB 30 Connector, brake lamp (terminal 54) Connector, LED rear PTO ON Connector, sensor system ground Connector, headlamp 56 a (main beam) Connector, headlamp 56 b (dipped beam) Connector, sensor system ground Connector, left and right draft sensing pins ground Connector, +UB left and right draft sensing pins Connector, analogue ground Connector, UB 30 engine control unit
Fendt 300 Vario 18 18 5 5 7 8 8 10 4, 22, 23 21 21 4, 22 4 18 18 4, 16, 25 6 9 25 4, 22, 25 7 7 4, 23, 24, 25 20 20 19, 22 6
Text-module
336.21.1001337.21.1001338.21.1001339.21.1001-
9000 C 000168 07.07.2006 a Page 11/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production
DIN X700 X810 X830 X850 X896 X897 X898
ConDesignation nector Connector, rear work light ground EDC diagnostics socket (engine control unit) Cable coupler (M007 - seat compressor and S053 - seat switch) Separation point on ECU, EPC B Separation point on E054 - right wide vehicle marker light Separation point on E055 - left wide vehicle marker light Separation point on B055 - foot throttle sensor
C
Fendt 300 Vario 12 30 16 18, 20 7 7 30
Text-module
DIN X991 X998 X999 X1019 X1020 X1022 X1040 X1056 X1315 X1316 X1317 X1340 X1353 X1354 X1355 X1356 X1357 X1358 X1359
336.21.1001337.21.1001338.21.1001339.21.1001-
ConDesignation nector Separation point on R002 - heating flange Separation point on H005 - horn (ground) Separation point on H005 - horn (+ supply) Separation point on S056 - switch, oil flow collector Separation point on Y050 - solenoid valve, oil flow collector Separation point on Y052 - solenoid valve, hydr. trailer brake (Italy) Separation point on S061 - switch, quick reverse (F/R control) Separation point on S059 - switch, compressed air supply Separation point on A056 - radio (compact plug) Separation point on A056 - radio (compact plug) Cable coupler (M009 - heater blower) Separation point on S070 - switch, driving mode /idle Separation point on A035 - control panel EPC B Separation point on S072 - switch, quick lift Separation point on S071 - switch, rapid lower / hitch Separation point on B058 - sensor, depth control Separation point on A036 - control panel, enhanced control Separation point on A036 - control panel, enhanced control Separation point on S071 - switch, rapid lower / hitch
Fendt 300 Vario 33 7 7 20 20 9 23 9 28 28 13 22 20 20 20 20 4, 22, 24, 25, 26 4, 6, 19, 23, 25, 30 20
9000 C 000168 07.07.2006 a Page 12/15
Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN X1360 X1361 X1362 X1363 X1371 X1375 X1378 X1381 X1411 X1421 X1429 X1430 X1463 X1464 X1466 X1526 X1527 X1528 X1529 X1534 X1544 X1585 X1625 X1626 X1627 X1628
C
ConDesignation nector Fendt 300 Vario Separation point on S071 - switch, ra20 pid lower / hitch Separation point on S072 - switch, 20 quick lift Separation point on S072 - switch, 20 quick lift Separation point on S072 - switch, 20 quick lift Relay base 5, 7, 8, 9, 10, 22, 27, 30 Cable coupler cab base / chassis 4, 7, 8, 9, 19, 20, 21, 22, 25, 26 Connector, +UB stab (10 VDC) (EPC B) 20 Connector, +UB stab (10 VDC) (EPC B) 20 Separation point on A055 - ECU, Moda29 sys (mobile data logging) (optional) Cable coupler, cab base 5, 17, 30 Separation point on S074 - neutral 22, 30 switch (transmission), "starter lockout" Cable coupler cab base / chassis 4, 5, 6, 7, 8, 9, 14, 19, 20, 21, 23, 24, 25, 27, 30 Connector, CAN high 21 Connector, CAN low 21 Separation point on A051 - ECU, EDC 4, 6, 21, 30 "engine control unit" Connector, ground 30 (B055 - foot throttle sensor) Connector, +UB foot throttle (5.0 VDC) 30 Connector, sensor system supply 30 Separation point on X053 - positive bolt 5 Separation point on X053 - positive bolt 5 Separation point on H007 - buzzer, 23 reverse travel Separation point on B080 - sensor, 19 hydraulic oil temperature Spare wires 19 Spare wires 19 Spare wires 23 Spare wires 23
Text-module
DIN X1631 X1632 X1634 X1635 X1636 X1639 X1640 X1641 X1642
336.21.1001337.21.1001338.21.1001339.21.1001-
ConDesignation nector Battery negative (terminal 31) Battery positive (terminal 30) Connector (+ UB 30) Cable coupler, cab base Cable coupler (Modasys) Connector (enhanced control BUS) (CAN high) Connector (enhanced control BUS) (CAN low) Separation point on M018 - roof blower (3-speed) Separation point on M018 - roof blower (3-speed)
Fendt 300 Vario 4 5 5, 6, 28 6, 18 29 29 29 14 14
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN X1643 X1644 X1645 X1646 X1647 X1648 X1654 X1655 X1656 X1657 X1658 X1659 X1660 X1661 X1662 X1663 X1664 X1665 X1671 X1672 X1673 X1674 X1675 X1676 X1696 X1697 X1698 X1699 X1700
336.21.1001337.21.1001338.21.1001339.21.1001-
ConDesignation nector Separation point on M018 - roof blower (3-speed) Separation point on M018 - roof blower (3-speed) Separation point on S083 - switch, battery disconnect relay Separation point on S084 - switch, ON/ OFF hydr. trailer brake (France) Separation point on Y089 - solenoid valve, ON/OFF hydr. trailer brake (France) Separation point on K065 - relay, starter Separation point on B085 - camshaft speed Separation point on B086 - rail pressure sensor Separation point on B087 - fuel low pressure Separation point on B088 - crankshaft speed Separation point on B089 - temperature sensor Deutz Separation point on B090 - sensor, oil pressure Separation point on B091 - sensor, water in fuel Separation point on B092 - boost pressure sensor Separation point on Y091 - metering unit (fuel) Separation point on K063 - relay, heating flange Separation point on K063 - relay, heating flange Separation point on K063 - relay, heating flange Separation point on A051 - ECU, engine control unit (EDC 7) Separation point on A051 - ECU, engine control unit (EDC 7) Cable coupler EDC Separation point on Y094 - EGR actuator (exhaust gas recirculation) Connector, ground Connector, +UB 12 VDC Separation point on K064 - battery disconnect relay Separation point on K064 - battery disconnect relay Separation point on K064 - battery disconnect relay Separation point on K064 - battery disconnect relay Separation point on K063 - relay, heating flange
C
Fendt 300 Vario 14 14 5 27 27 30 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 5 5 5 5 33
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Documents and Diagrams
Fendt 300 Vario
Electrics / General system Component overview FENDT 300 Vario starting with series production DIN X1701 X1702 X1703 X1704 X1705 X1706 X1707
ConDesignation nector Separation point on R002 - heating flange Separation point on K063 - relay, heating flange Separation point on G002 - generator Separation point on E008 - rear left taillamp (low roof) Separation point on E112 - licence plate light (low roof) Separation point on E112 - licence plate light (low roof) Connector (+ UB 30)
C
Fendt 300 Vario 33 33 5 34 34 34 5
Text-module
DIN Y004 Y006 Y008 Y009 Y010 Y011 Y012 Y013 Y014 Y021 Y022 Y023 Y024 Y026 Y027 Y028 Y050 Y052 Y089 Y091 Y094 Y095 Y096 Y097 Y098
336.21.1001337.21.1001338.21.1001339.21.1001-
Designation Solenoid valve, clutch / turboclutch Solenoid valve, engine brake Solenoid valve, rear PTO clutch Solenoid valve, 4WD Solenoid valve, differential lock (rear) Solenoid valve, front PTO clutch Solenoid valve, load suspension Solenoid valve, lower suspension Solenoid valve, raise suspension Solenoid valve, raise (rear power lift) Solenoid valve, lower (rear power lift) Solenoid valve, compressed air pilot control system Magnetic clutch, air-conditioning compressor Solenoid valve, rear PTO setting I (540 rpm) Solenoid valve, rear PTO setting II (750 rpm or ground PTO) Solenoid valve, rear PTO setting III (1000 rpm) Solenoid valve, oil flow collector Solenoid valve, hydraulic trailer brake (Italy) Solenoid valve, ON/OFF hydr. trailer brake (France) Metering unit (fuel) EGR actuator (exhaust gas recirculation) Injector 1 Injector 2 Injector 3 Injector 4
Connector X317 X1679 X319 X320 X321 X322 X323 X324 X325 X332 X333 X334
Fendt 300 Vario 22 33 25 26 26 25 24 24 24 20 20 9
X342
14
X360
25
X361
25
X368
25
X1020 X1022
20 9
X1647
27
X1662 X1674
33 33
X1673 X1673 X1673 X1673
33 33 33 33
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Fendt 300 Vario
Documents and Diagrams
Electrics / General system Overview of circuit diagrams for FENDT 300 Vario
C
Text-module
Contents of circuit diagrams Sheet 2 Sheet 3 Sheet 4 Sheet 5 Sheet 6 Sheet 7 Sheet 8 Sheet 9 Sheet 10 Sheet 11 Sheet 12 Sheet 13 Sheet 14 Sheet 15 Sheet 16 Sheet 17 Sheet 18 Sheet 19 Sheet 20 Sheet 21 Sheet 22 Sheet 23 Sheet 24 Sheet 25 Sheet 26 Sheet 27 Sheet 28 Sheet 29 Sheet 30 Sheet 31 Sheet 32 Sheet 33 Sheet 34
336.21.1001337.21.1001338.21.1001339.21.1001-
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
Microfuse, instrument cluster, control panel - Sheet 2 Electronics box Grounding system Power supply + UB Power supply to electronic systems Lighting and horn in accordance with STVZO (Germany's Federal Highway Code) Indicators Brake lamp, compressed air pilot control, hydraulic brake - Sheet 9 Wipers and rotating beacon Front work lights Rear work lights Heater Ventilation and air-conditioning Heated rear window Sockets, seat compressor Implement socket Enhanced control BUS (CAN Bus) Instrument cluster Electrohydraulic lifting gear control Transmission bus Transmission control unit Transmission control unit Suspension PTO shaft 4WD and differential locks 3rd hydraulic circuit Lighting, cab and radio Modasys data transfer EDC control unit Appendix relay block Appendix relay base Control module Low roof version
9000 C 000172 7.7.2006 a Page 1/1
1 2 3
D
4
.14 F4 .15 F14 .16 F13
/6.F4 /6.F4 /25.B3 /25.B3
A036
F
A036
339.900.000.004
/19.E2
/19.E2
Temperatur Ausspeisung
Sensor Druckluftvorrat
Masse Sensorik Kraftstoffvorrat
6
/4.F7 /19.E2
Schalter Neutralerkennung Schalter Filterverschmutzung
+UB Klemme 30 +UB Klemme 15 +UB Klemme 58 Masse Masse Elektronik +UB 12V Sensorik
Enter Escape Cursor rauf Cursor runter Masse Sensorik
Blinker rechts CAN High
Hubwerksposition Hängerbremskontrolle
Hubwerkstatus Sensor Hydrauliköltemperatur
CAN Low
Blinker links Summer laut Summer leise Zapfwellendrehzahl Ausgang Theoretische Vorfahrt
Blinker Hängerkontrolle 2 Blinker Hängerkontrolle 1 Fernlicht Ladekontrolle Generator 1
A007
/19.E2 /19.E2
/6.F6 /6.F6 /6.F6 /4.F7 /4.F7 /19.E2
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
Kombi
/19.E2 /19.E2 /19.E2 /19.E2 /4.F7
/8.G4 /18.G3
/17.F7 /19.E5
/17.F7 /19.E5
/18.G3
/8.G4 /19.E5 /19.E5 /17.F7 /17.F7
/8.G4 /8.G4 /7.F6 /19.E5
.18 Masse Elektronik
5 7
Microfuse, instrument cluster, control panel Sheet
Service-Training Dokumentation
09/2006
Bedienteil Escape Enter Taster runter Taster rauf Fahrhebel v+ Fahrhebel vFahrhebel Mitte Fahrhebel Aktivierung +UB Klemme 15 Masse +UB Klemme 58 +UB 8,5V Taster TMS/Fahrpedal Taster Drehzahlsp./Auto Heckz. Drehschalter HZW Stufe LED Automatik Heckzapfwelle LED Drehzahlspeichertaste
.13 +UB 8,5V
/23.B3
B
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
.12 F3
/22.B3
A007
/19.A2 /19.A2 /19.A2 /19.A2 /23.A7 /23.A7 /23.A8 /23.A8 /6.A4 /4.A2 /6.A4 /6.A4 /23.A8 /25.A5 /25.A5 /25.A5 /30.A6
.11 F2
/22.B3
12 V
LED Rampe LED v-Speicher
.10 F1
/23.B3
4
/22.A7 /22.A7
.9
A013
LED Federung gesperrt Taster Getriebe Neutral Taster Tempomat ein Taster Rampe/v-Speicher LED Neutral
.8
/18.B2
8,5 V
/24.A7 /22.A7 /22.A7 /22.A7 /22.A7
CAN High F11
.7
/18.B2
120
Taster Federung ein/gesperrt
CAN Low
.6
/22.B3
2
/24.A7
F10
.5
/22.B3
120
Masse Sensorik Taster Frontzapfwelle ein LED Frontzapfwelle ein Taster Heckzapfwelle ein LED Heckzapfwelle ein Taster Allrad/Diffsperre
F15
.4
/24.B3
3
3
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
CAN High F5
.3
/21.B2
2
.17 F12
CAN Low
.2
/21.B2
Getriebebus
/4.B7
+UB 12V
.1
/6.F4
2
/4.A2 /25.A5 /25.A5 /25.A5 /25.A5 /26.A4
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
A A
Komfortbus 3
120 Kombi
B
C
Bedienteil
D
E E
P
2
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 /4.A3 /22.A6 /25.A7 /21.A6 /21.A6 /25.A7 /25.A7 /23.A5 /22.A5 /22.A5 /24.A5 /23.A5 /22.A5 /25.A8 /22.A5 /23.A5 /22.A6 /22.A5 /22.A6 /23.A5 /22.A5 /25.A8 /6.A2 /25.A8 /22.A5 /18.A5 /18.A5 /6.A2 /22.A5 /22.A6 /26.A6 /24.A4 /9.A3 /22.A5 /25.A8 /25.A7 /25.A8 /23.A5 /23.A5 /23.A5 /23.A5 /22.A5 /23.A5 /22.A6 /25.A8 /25.A7 /25.A8 /25.A8 /25.A8 /22.A5 /23.A5 /24.A5 /25.A8 /6.A2 /4.A3 /6.A2 /6.A2 /6.A2 /6.A2 /6.A2 /22.A5 /30.A8 /26.A6 /26.A6 /24.A5 /24.A5 /24.A5 /25.A8
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26 .27 .28 .29 .30 .31 .32 .33 .34 .35 .36 .37 .38 .39 .40 .41 .42 .43 .44 .45 .46 .47 .48 .49 .50 .51 .52 .53 .54 .55 .56 .57 .58 .59 .60 .61 .62 .63 .64 .65 .66 .67 .68
B
A002
2 Masse Sensorik +UB Stelleinheit LED Frontzapfwelle ein CAN Low CAN High Drehschalter HZW Taster Drehzahlsp./Auto Heckz. Sensor Kupplungspedal Sensor Hochruck 2 LED Rampe Sensor Federung Sensor Motordrehzahl Sensor Hydrostat Taster Heckzapfwelle ein Schalter Handbremse Fahrhebel v+ Taster Getriebe Neutral Sensor Kegelritzel Richtung Stelleinheit Referenz V/R Fahrhebel Aktivierung Schalter Sitz Taster Heckzapfwelle links +UB 8,5V LED Heckzapfwelle ein LED Neutral CAN Low CAN High +UB Klemme 15 Sensor Hochdruck Taster Rampe/v-Speicher Taster Allrad/Diffsperre Taster Federung ein/gesperrt Erkennung Bremse betätigt Sensor Kegelritzel Sensor Drehzahl Heckzapfwelle Sensor Drehzahl Frontzapfwelle Taster Frontzapfwelle ein Fahrhebel vTaster Schnellreversierung vo. Taster Schnellreversierung rü. Fahrhebel Mitte Sensor Hydrostat Richtung Taster TMS/Fahrpedal Taster Tempomat ein Taster Heckzapfwelle rechts LED Automatik Heckzapfwelle Magnetventil Heckzapfwelle Magnetventil Heckzapfwelle St. 1 Magnetventil Frontzapfwelle Magnetventil Getriebe Neutral Summer Rückfahrwarnung LED Federung gesperrt Magnetventil Heckzapfwelle St. 2 +UB Klemme 30 Masse Elektronik +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 LED v-Speicher LED Drehzahlspeichertaste Magnetventil Diff.-Sperre Magnetventil Allrad Magnetventil Vorderachsfed. se. Magnetventil Vorderachsfed. he. Magnetventil laden Magnetventil Heckzapfwelle St. 3
2 3
3
4
4
5
F 6 7
Electronics box
339.900.000.004
Sheet
Service-Training Dokumentation
09/2006
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
A A
Elektronikbox
B
C
D D
E E
P
3
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
31 -
1
X500
2 1
X503
3
9/62 X1430_P
1
WF1395 br_ws_1
1
1 1
WM1360 br_ge_0.75
X520
4
X550 1
1
X551
X671
X570
1
1
1
X552
X531
WF021 sw_35
+
Massepunkt Massepunkt Massepunkt Massepunkt Massepunkt
X571
Ölwanne rechts Ölwanne rechts Ölwanne rechts Getriebe Getriebe
1
1
X553 1
X532
X619 1
X554
1
1
X565
X533 1
1
X574
X534 1
1
Massepunkt Massepunkt Massepunkt Massepunkt Massepunkt
B-Säule rechts Kabine Kabine Kabine Kabine
X560
Massepunkt Massepunkt Massepunkt Massepunkt Massepunkt Massepunkt Massepunkt Massepunkt
Fahrerstand Fahrerstand Fahrerstand Fahrerstand Fahrerstand Fahrerstand Übergang Kabine Übergang Kabine
1
X536
X638 1
339.900.000.004
#426
/19.C4
A013 Masse Elektronik
A
X1375_P:43
/19.C3
A002
#3018
18
1
Elektronikbox 1/1 X109
X678:1
X200 18/18
WF1380 br_2.5
Masse Sensorik Masse Elektronik
6
WF1373 br_ge_0.5
X613
5
WF1370 br_ge_0.5
X620
WF1369 br_0.5
1 55
4
5/26 X101 11/26 X101 12/26 X101 20/26 X101
/5.E6
X1430_S 9/62
D X031 1/68 X031 55/68
A036
6/62 X1375_P
WF1334 br_ge1 WF1333 br_ws_1
Bedienteil
5 11 12 20
X627
WF1329 br_ws1.5 WF1301 br_ws1.5
Bedienteil
X1375_S 6/62
42/62 X1430_P 41/62 X1430_P
Masse
Masse Sensorik
Masse Masse Masse Masse
3
Masse Sensorik Masse Masse Elektronik Masse Sensorik
#340
10
1
11 10 6 5
A036
X1358 10/18
X1357 1/18
X1466 11/89 X1466 10/89 X1466 6/89 X1466 5/89
A051
X1430_S 42/62 X1430_S 41/62
WF1377 br_ge1 WF1376 br_ge1 WF1357 br_ge_0.75
B
WF1399 br_ws_0.5
WM1320 br_1.5 WM1321 br_1.5 WM1322 br_1.5 WM1323 br_1.5
Motorsteuerung Deutz
WG1358 br_ge1
WM1105 br_0.75
X1699:3
WM1329 br_1.5 WM1301 br_1.5
WB0001 sw_50
2 7
Grounding plan Sheet
Service-Training Dokumentation
09/2006
F
G001 X505
X060 X1631
E
1/1
1/1 1/1
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Feinsicherung
A
B
WF1347 br_ws_0.5
WF1397 br_ws_0.5
WF1310 br_0.5 C
1
WF1361 br_10 D
E
A007
Kombi P
WG0020 br_6
4
12V
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2
G002 B+
3 ~
3
D+
E
K001
X553
c
G
4 1
WB0002 sw_35 WB0005 sw_70 1
1/1
X1529
WF1221 rt_1.5
X053 10
1
S002
X607
X1696 1/1 X1697 1/1 X1698 1/1
5
58
30 1
Fahrerstand
30
G001
2
31 -
X1534
WM1104 gn_0.75 WM1224 rt_0.75
12V 30 30_30
X1631
0 12
X1634 1
WM1105 br_0.75 #340
6
26 27
3085
28
WF1000 rt_10
K064
339.900.000.004
WF1001 rt_6
40
1
42
Fahrerstand
43
44
45
46
WF0124 ws_1
47
WF1225 rt_1 /4.E2
WM1221 rt_1.5
49
48 50
WF1103 gn_0.75 1
X080:7 #422
X1707 1
/7.A6
38
41
/8.A6
36
39
/7.A6
34
37
/9.A4
32
35
/8.A6
30
33
/20.A4
28
31
/17.A6
29
/30.C5
26
UB15
UB15
UB15
+UB15E
+UB15E
+UB15E
+UB15E
+UB15E
+UB15E
+UB30
+UB30
+UB30
+UB30
+UB30
+UB 58
+UB 58
+UB 58
+UB 58
+UB 58
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
6
/6.A7
24
27
/6.A7
22
25
/22.A8
20
23
/20.A4
18
21
29/81 X1371
16
19
28/81 X1371
14
F41 40A F42 10A F43 15A F44 5A F45 5A F46 5A F47 5A F48 5A F49 5A F50 5A F51 10A F52 10A F53 10A F54 10A F55 10A F56 10A F57 10A F58 5A
X051 17
/6.A4
12
15
/6.A6
10
13
/22.A4
8
11
/6.A6
6
9
/6.A1
4
7
/7.A5
2
5
/7.A5
58
3
/12.A1
56
1
/12.A1
54
57
/11.A7
52
55
/11.A7
50
53
F32 5A F33 25A F34 15A F35 15A F36 15A F37 5A F38 5A
51
/6.A7
X050
26/81 X1371 27/81 X1371
X608
WF1100 gn_10
/27.A5
48
WF1120 gn_6 WF1403 gr_6
47/62 X1430_P
33
49
5
X1430_S 47/62
86 87
46 /16.A5
F23 15A F24 10A F25 25A F26 10A F27 5A F28 10A
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
WF1022 rt_4
X1632
32
44
47
5/6 X072 6/6 X072
WK1224 rt_1 45
1/4
3085
4
1/1
Massepunkt/4.D5
X246
30 31
42
WF1223 rt_1
40
43
/15.B7
38
41
/27.A1
36
39
/9.A4
37
33/81 X1371
34
F20 10A F21 15A
35
/16.A6
32 /10.A8
33
32/81 X1371
30/81 X1371 31/81 X1371
30
31
WF1119 gn_6
+
1
28
29
/10.A6
26
27
/14.A8
24
+UB15
WF1116 gn_6
1/3 X1699 2/3 X1699 3/3 X1699
S083
25
/7.A1
22
+UB15
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
A
1 2 3
WF1006 rt_4
3
1 1 1
1
23
/8.A1
21
/13.A7
20
/28.A7
18
/20.A3
16
19
WF1003 rt_16
0
17
/16.A4
14 /7.A3
12 15
WF0001 sw_50
/33.D2
I
WF1021 rt_6
X061
#4458
5/8 X1645
10 13
F9 15A F10 15A F11 25A F12 5A F13 10A F14 10A F15 15A F16 5A F17 40A F18 15A
11
/7.A3
9
/7.A1
8 /8.A1
6 7
WF1300 br_1
1/8
B /6.A8
F4 25A F5 25A F6 15A F7 15A
+UB30
WF1005 rt_6
1/2 X058
1/1
X1703 X062
X1645
9/12 X1421_P 4
WK1223 rt_1
X1421_S 9/12
2 5
10/12 X1421_P
WF1224 rt_1 3
X1421_S 10/12
46/62 X1430_P 45/62 X1430_P
1
2 7
51 53
52 54
Power supply +UB
55
56
Sheet
M001 Service-Training Dokumentation
09/2006
F
1/1 1/1
D X1430_S 46/62 X1430_S 45/62
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
WF1401 gn_4 8
WF1250 gn_4
WF1220 rt_6 A
57
58
B
WF1313 br_1
/7.A6
5
WF1102 gn_1
C
15_54 K002 29
86 87
50a 8
X551
Massepunkt/4.D4
d
WF1222 rt_1 WF1226 rt_1 D
a b
E
Ohne Batterietrennrelais werden Leitungen auf Batterieklemme geschraubt.
P
5
FENDT 309/310/311/312 Vario
+
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2 Fahrerstand
E
3 4
Feinsicherung
F
56/62 X1430_P 59/62 X1430_P 60/62 X1430_P 61/62 X1430_P 62/62 X1430_P
WF0460 ge_0.75 WF1073 rt_1.5 WF1072 rt_1.5 WF1071 rt_1.5 WF1070 rt_1.5
WF1075 rt_6
+UB15E
X051 37
+UB15E
28
A013 X051 3
22 38
X1634 1
Kombi
339.900.000.004
+UB 58
X051
4
F5 25A
27
WF1075 rt_6
6
F48 5A
X051 F32 5A
+UB30
F49 5A
23
X1430_S 56/62 X1430_S 59/62 X1430_S 60/62 X1430_S 61/62 X1430_S 62/62
24
F44 5A
X051
WM0460 ge_0.75 WM1070 rt_1.5 WM1071 rt_1.5 WM1072 rt_1.5 WM1073 rt_1.5
1
F42 10A
29
40/89 X1466 2/89 X1466 3/89 X1466 8/89 X1466 9/89 X1466
30
+UB 8,5V +UB Klemme 15 +UB Klemme 58
X051
WF0460 ge_0.75
12 9 11
+UB15E
40 2 3 8 9
WF0456 rt_0.5 WF0457 ge_0.5 WF1408 gr_0.5
X1358 12/18 X1358 9/18 X1358 11/18
A002 5
+UB Klemme 15 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30
8/26 X101 9/26 X101 10/26 X101
X628
WF1470 ge_0.5 WF1290 ge_0.5 WF1410 gr_0.5
4
8 9 10
WF1202 rt_0.5
3
+UB Klemme 30 +UB Klemme 15 +UB Klemme 58
1/18 X200
Elektronikbox 7
35
+UB15E
36
A007
Electronics power supply Sheet
Service-Training Dokumentation
09/2006
Massepunkt/4.D5
1
X554
+UB 12V
1
14/18 X200
WF1200 rt_4 F45 5A
+UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB Klemme 30 +UB 8,5V +UB Klemme 15 +UB Klemme 30
+UB30
14
56 57 58 59 60 23 28 54
21
F4
X031 56/68 X031 57/68 X031 58/68 X031 59/68 X031 60/68 X031 23/68 X031 28/68 X031 54/68
X051
13/18 X200
B
WF1014 rt_1 WF1015 rt_1 WF1016 rt_1 WF1017 rt_1 WF1018 rt_1 WF1461 ge_0.5 WF1460 ge_1 WF1201 rt_1
A
13
WF1080 ge_1 WF1081 rt_0.75 WF1082 br_0.75
F41 40A
2
+UB 8,5V
D
5/8 X1635_S 6/8 X1635_S 7/8 X1635_S
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
A036 X050 9
+UB30
A
10
B
X685 1
C
D
E
A051 P
Motorsteuerung Deutz
6
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
2
3
4
5
6
7 /5.C8
+UB30
14
WF1311 br_1 WF1312 br_1
L
X376
1/1 2
H005
WM0112 ws_2.5 WM1303 br_2.5
56b/3 X351
WM0114 ws_2.5
1/1
31/3 X351
2 1
X520
Massepunkt/4.G3
X017_
WM1304 br_0.75
2
3
F57 10A
L E054
54
sw-ws 1
X897
1/2
X897
2/2
sw 0.75
1
br 0.75
2
sw 0.75
1
br 0.75
2
C
E055
WF0130 ws_0.75 WF0131 ws_0.75 36/62 X1375_P 35/62 X1375_P
WG1361 br_2.5
WF0120 ws_0.5
2/2
X536
Massepunkt/4.E6
1
Kabine
X570
WG0131 ws_0.75 WG0130 ws_0.75
Getriebe
E
J 53
A007 X018_
31b
P
Kombi
49a
R L 30
Lighting with horn
Sheet
7
56 56a 56b
FENDT 309/310/311/312 Vario
339.900.000.004 4
Massepunkt/4.G4
15
Ölwanne rechts
1
1/7 X245
3/26 X100 H
X998
E002
56a/3 X351
31
F
56b
56a
1
WM0138 ws_0.75
WM056B ws_2.5
X651
WM1306 br_0.75
WM0115 ws_2.5
54 L 54G 58L/7 X017 58L 31/7 X017 31 R 58R 58R/7X017
56b/3 X350
WM0220 ws_0.75 1
WM0125 ws_0.75
X999
WM1302 br_2.5
X650
X520
Massepunkt/4.G3 Ölwanne rechts
1/1
56a 31
31/3 X350
56b
E001
F55 10A
15/29 X014_S 1
E010
WM056A ws_2.5
1
sw-rt 1
Service-Training Dokumentation
09/2006
1/1 1
31 58
sw-ge0.75 ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
X377
br 1 gr 1
D
1
Kabine
WM0113 ws_2.5
7 6 5 4 3 2 1
1/2
X896
E009 S001
Massepunkt/4.E5
56a/3 X350
5/7 X245 4/7 X245 3/7 X245
7 6 5 4 3 2 1
X896
WK1453 br_0.75
3
1/1 2
53c
X532
X374
sw 0.75 sw-ws-gn 1.5
5/7 X016_P 6/7 X016_P
1/1 1
WF0115 ws_2.5 WF0112 ws_2.5
sw-ws 1.5
X016_S 5/7 X016_S 6/7
X375
gr_rt1 gr_sw1 ws_2.5 ws_2.5 ws_2.5 ws_2.5
1 3
Fernlicht
WKA1303 br_1
WF0126 WF0127 WF0119 WF0117 WF0116 WF0118
br-ws 0.75
1
X014_S X014_S X014_S X014_S X014_S X014_S
sw-gn 1.5
E
2/29 3/29 5/29 6/29 7/29 8/29
WKA0133 ws_1 WKA1311 br_1
WK1311 br_1
ws_2.5 ws_2.5 ws_2.5 ws_2.5
2/29 3/29 5/29 6/29 7/29 8/29
57/62 X1430_P 58/62 X1430_P 25/62 X1430_P 24/62 X1430_P
WK1303 br_2.5
WK0119 WK0117 WK0116 WK0118
X014_P X014_P X014_P X014_P X014_P X014_P
X1430_S 57/62 X1430_S 58/62 X1430_S 25/62 X1430_S 24/62
56b/3 X353
7 6
WF0129 ws_1
WKA0132 ws_1
31/3 X353
X609
1/4 3/4
X120_S X120_S
7/7 X219 6/7 X219
WF0220 ws_1
WK0125 gr_rt1
56a/3 X353
WK0127 gr_sw1
56b/3 X352
E008
WF1306 br_0.75 WF0133 gr_sw0.75
X1375_S 36/62 X1375_S 35/62
WK0126 gr_rt1
WK1300 br_1
56a 31
31/3 X352
WK1302 br_2.5 WK1301 br_1
E004
56a/3 X352
56b
E003
Massepunkt/4.D5 Fahrerstand
WF0125 ws_0.75
WF0124 ws_1 WF0123 ws_1
X552
1
S007
X373 X379
56a
E006
1 1/1 31 1/1 2
5/7 5
R
1
X219
54
sw-ws 1
2
2 5 4
sw-rt 1
1
30b
3 1
31 58
2
56b
2 5 4
X219 X219
X014_P 15/29
3 1
4/7 4 2/7 2
br 1 gr 1
B 1
WK0136 ws_0.75
56a
6/7 6
X372 X378
31
E005
1 1/1 31 1/1 2
1/7 1
WF0137 ws_0.75
X219
49
59 60 58
WF0122 ws_2.5
59/81 X1371 60/81 X1371
61 57
K005
X121_S 1/4 1 X121_S 3/4 3
54 L 54G 58L/7 X018 58L 31/7 X018 31 R 58R 58R/7X018
WF1009 rt_2.5 61/81 X1371 57/81 X1371
64 65 63
K004
15
66 62
X080 X080
54
Bruecken zwischen 1 und 4 bzw. 5 und 7 wenn (DS) S1 nicht vorhanden
R
7/7 7 3/7 3
50
A
E007
49a
5/7 5 2/7 2
-609 53
X051
WF1305 br_0.75 WF0132 gr_rt0.75
S003
56b
D
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X080
C
WF0111 ws_1 WF0121 ws_2.5
66/81 X1371 62/81 X1371
B
64/81 X1371 65/81 X1371
WF1010 rt_2.5
X552
Fahrerstand
X080 X080
16
X051
WF0110 ws_1
Massepunkt/4.D5
WF1302 br_1 WF1131 gn_1
WF1008 rt_2.5
1
-609 49
WF0134 ws_1
20
F38 5A
18
-609 15
X051
WF0135 ws_1
-609 13
X051 F37 5A
32
14
8
X1371:28
19
X050
F9 15A
F16 5A
F7 15A
A
+UB30 17
X050
WF0138 ws_1 WF0139 ws_1
+UB15 31
X050
F10 15A
+UB30 13
X050
#422
WK0135 ws_0.75 WK1454 br_0.75
1
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
X017_
2
15
7 6 5 4 3 2 1
H
49a
3
sw-ge0.75
J 53
31b
56
56a 56b R
L 30
4 X1375_S 38/62 X1375_S 37/62
38/62 X1375_P 37/62 X1375_P
WF0170 ws_1.5 1
S001
X018_
Kombi
WF0180 ws_1
WF0184 ws_1
WF0172 ws_1
F53 10A
F56 10A
5(C) 4(31) 47 50
X051
WG0180 ws_0.75
WF0173 ws_1 44 46 51 48
WG0190 ws_0.75
S004
5
X018
X018
D 4
54 L/7 L 54G 58L 31 R/7 R 58R
WF0191 ws_1.5 WF0192 ws_1.5 WF0190 ws_1
30
X1371 50/81
29
WF1307 br_1
3
WF0175 ws_0.5 WF0176 ws_0.5
G
6(49) 8(49A) 1(C3) 2(C2)
X050
X1371 44/81 X1371 46/81 X1371 51/81 X1371 48/81
K010
WF0183 ws_0.5 WF0181 ws_0.5
+UB15
1/26 X100 2/26 X100 7/26 X100 25/26 X100
WF0199 sw_ws1
1 2 7 25
5/7 X216 7/7 X216
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
R
5 7
53c
L
4/7 X216 2/7 X216
WF0171 ws_1 WF0182 ws_1
49a
4 2
3/7 X215 2/7 X215
30b
WF0174 ws_1.5
B
6
49
WF0193 ws_1
6/7
15 30
5/7 X215
1 3
sw 0.75 sw-ws-gn 1.5
11/29 X014_S 12/29 X014_S 1/7 3/7
Blinker Hängerkontrolle 2 Blinker Hängerkontrolle 1 Blinker links Blinker rechts
E
br-ws 0.75
X014_P 11/29 X014_P 12/29
WF0198 sw_gn1
X216
sw-ws 1.5
WF0185 ws_0.75 WF0195 ws_0.75 X216 X216
sw-gn 1.5
40/62 X1430_P 39/62 X1430_P
F15 15A
F6 15A
2 6 7
51
#256
52
WF0197 sw_gn1
L
WF0196 sw_ws1
339.900.000.004
X121_S
X120_S
4/4
4/4
4
Massepunkt/4.D5
Fahrerstand
X611 4
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
R
1
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
Turn signal system Sheet
Service-Training Dokumentation
09/2006
F X1430_S 40/62 X1430_S 39/62
12
WM0195 ws_0.75
WM0185 ws_0.75
WF1105 gn_1.5
WF1007 rt_1.5 11
X017
X017
WK0199 sw_ws1
WK0198 sw_gn1 +UB30
54 L/7 L 54G 58L 31 R/7 R 58R
X381
X380
A
1 31 1/1 2
1 31 1/1 2
X050
E006
E005
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
X051 45
#256
A
46
E007
B
X552 E008
X610 1
R
C
D
7 6 5 4 3 2 1
E
P
8
FENDT 309/310/311/312 Vario
A007
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2
2 5 4
1
S059 P
3
9/81 X1371 10/81 X1371 8/81 X1371
9 10 8
3085
1 81 77
868787A 3 1
Schalter in Ruhelage= Bremse betätigt 1
F
2 Y052
4
1 2
K047
Ölwanne rechts
2/4 X226
79 80 78
1/4
X226
79/81 X1371 80/81 X1371
81/81 X1371 77/81 X1371
6/81 X1371 7/81 X1371
Y023
S015
1 2 3
2 5 4
1 2
4 53/62 X1430_P 52/62 X1430_P 51/62 X1430_P 42/62 X1375_P 41/62 X1375_P
WF0245 ws_0.5 WF0244 ws_0.75 WF0241 ws_1 WF0213 ws_0.75 WF0207 ws_0.75
WF0210 ws_0.75
WF1358 br_0.5
WF1359 br_1
WF1114 gn_0.75
WF1752 br_0.75
22/81 X1371
6 7
WF1117 gn_1
WF0206 ws_0.75
WF1115 gn_1
WF0485 ws_0.75
X031 33/68
X100:23
33
#3011
/19.C6
F54 10A
F23 15A
Erkennung Bremse betätigt
6
WF0205 sw_rt1
1
Massepunkt/4.G5 Getriebe
7
WF0208 sw_rt1
WF0209 sw_rt1
Massepunkt/4.D5
Fahrerstand
X018_
Massepunkt/4.G2
339.900.000.004
X120_S
X121_S
2/4
2/4
2
X630 2
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
1
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
R
Brake lamp, compressed air pilot control, hydraulic brake Sheet
X503
Service-Training Dokumentation
09/2006
K007
WG0207 ws_0.75
3 1 23 24 22
48
X018
25 21
5
54 54/7 L 54G 58L 31 R 58R
K001 X1430_S 53/62 X1430_S 52/62 X1430_S 51/62 X1375_S 42/62 X1375_S 41/62
4
WG1390 br_0.75
D
3 23/81 X1371
2 WF1750 gn_0.75 WF1751 ws_0.75
WF0204 ws_0.75
2/4 X217
1
46
2/2 X334
S005
25/81 X1371 21/81 X1371
WF1320 br_0.75
X217
4 +UB15
WG0213 ws_0.75
3 4
1/2 X334
2
45
WM0241 ws_0.75
1 1/4
B
X050
2/2 X1022
WF1321 br_0.75 WF0203 ws_0.75
A
WM0244 ws_0.75
S006 3
1/2 X1022
Fahrerstand
X218
Massepunkt/4.D5
2/4 X218
X552
1/4
A002
WM1374 br_0.75
WM0245 ws_0.75
1
2
2/2 X1056
1/2 X1056
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Elektronikbox
X051 47
12V
E008 A
B
E007
C
D
X554
E E
P
X571
9
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2/4 X347 4/4 X347 3/4 X347 1/4 X347
sw 1 ge 1
31b 53
2
M002
M
2
2 4 3 1
1/1 X346
1/1 X345
1
3/4 X258 1/4 X258
4
sw 1 ge 1
A
31b 53
E
1 1
A
M
3 3 4
2 1
E021
4
1
Massepunkt/4.D4
M K009
M005
Fahrerstand
2
M004 39 41 35
M003
M
2
sw 0.75 sw-ws-gn 1.5
339.900.000.004
H
49a
X215
S011
7 6 5 4 3 2 1
2/7 X245
6/7 X245
1/7
4/7 X215
WF1107 gn_1
B
WF1108 gn_1
F20 10A
X050
1
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
109 1 7/7 X215 6/7 X215
WF0259 ws_1
F18 15A
6
53c
1/2 X301
WF0252 ws_1 WF1315 br_1 WF0254 ws_1
WK1315 br_1
39/81 X1371 41/81 X1371 35/81 X1371
A
br-ws 0.75
37 42 38
53e 31 53c
WF1113 gn_1 WF0251 ws_1
5
sw-ws 1.5
X551
X301 2/2
1
37/81 X1371 42/81 X1371 38/81 X1371
4
J 31b
WF1112 gn_1 WF0253 ws_1 WF0255 ws_1 WF0256 ws_1 WF1111 gn_1 WF1110 gn_1.5
15
1/2 X303
18/29 X014_S 19/29 X014_S 20/29 X014_S 21/29 X014_S 22/29 X014_S 23/29 X014_S
2/2
WK1110 gn_1.5
WK0256 ws_1 WK1111 gn_1
3
X303
X271
1/1
5/8 X272
5
WF1316 br_1
X270 1/1 X272 1/8
2/8 X273 7/8 X273
7
sw-gn 1.5
1/1 X298_P
1/1
WK0163 ws_1
WK0161 ws_1 WK0162 ws_1
4/8 X273
WK0255 ws_1 WK0253 ws_1
X014_P 18/29 X014_P 19/29 X014_P 20/29 X014_P 21/29 X014_P 22/29 X014_P 23/29
WF1317 br_1
1/1 X276_P
1/1
5
X298_S
X276_S
5/8
S010
WKR0878 sw_1
WKR0877 sw_1
WK0258 ws_1 WK0257 ws_1
WK1313 br_1 WK1108 gn_1
X273
2/2 X297_S 1/2 X297_S
2 7
2/4 X258 4/4 X258
2/2 1/2
WK1314 br_1 WK1112 gn_1
4
br 1 sw-gn 1
X297_P X297_P
2/2 X284_S 1/2 X284_S
1
31 53a
WKW0255 br_0.75 WKW0253 sw_0.75
X284_P 2/2 X284_P 1/2
2 7
35
+UB15
36
Wipers and rotating beacon
Service-Training Dokumentation
09/2006
F
3 1
br 1 sw-gn 1
3
2 4
31 53a
D
WKW1314 br_0.75 WKW1112 sw_0.75
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
X050 39
+UB15
A
40
Massepunkt/4.E5
X533
Kabine
WF1109 gn_1.5
B
X612 1
C
7 6 5 4 3 2 1
S001
sw-ge0.75
D
15 J 53
31b R
L 30
56a 56
56b E
P
Sheet 10
E022
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
+UB 58
+UB 58
7
F34 15A
F33 25A
8
6
B1 X275B1/15
WK0139 ws_1.5 WK0145 ws_1.5
C1 B5 B4 X275B4/15
X275C1/15
WK0138 ws_1.5 WK0146 ws_1.5 WK0144 ws_1.5
A2 A1 C5 C4 X275A2/15 X275A1/15 X275C5/15 X275C4/15
X275C2/15 X275 B2/15
WK1403 gr_1 WK1404 gr_1
WK1308 br_1
WK1309 br_1 Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
/28.B5
#4401
X014_P 1/29
X1315:6
1
1/29 X014_S
WF1409 gr_1 B
WK1400 gr_2.5 WK1401 gr_2.5 WK1402 gr_2.5
X014_P 4/29 X014_P 28/29
4/29 X014_S 28/29 X014_S
WF1400 gr_2.5 WF1402 gr_4
X536
Massepunkt/4.E6 Kabine
C
E015
1
ws
1/1
2
br
1/1
X292 X293
1
E013
1/3
3
WK1304 br_1.5
3/3 X291
2
C
5
X051
A
WK0150 ws_1.5 WK0147 ws_1.5
X283
WK0148 ws_1.5 WK0156 ws_1.5
1 1/1
X051
210 1 2
B3 C3 A3 A5 A4
X282
C2 B2
A
2 1/1
X275 B3/15 X275C3/15 X275A3/15 X275A5/15
E020
S008
2/3 X291
X291
WK1307 br_1.5
1
E014
1/3
3
D
3/3 X294
2
D
2/3 X294
X294
WK1306 br_1.5
1
X533
Massepunkt/4.E5
E016
1
ws
1/1
X295
2
br
1/1
X296
Kabine
E
E
WK1305 br_1.5
P
Front work ligh
Sheet 11
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
+UB 58
S009
8
210 1 2
X014_S 29/29 X014_S 10/29 X014_S 9/29
X274B1/15
WK0151 ws_1.5
B1
C1 B5 B4 X274B4/15
X274C1/15
WK0143 ws_1.5 WK0140 ws_1.5
WK0152 ws_1.5 WK0153 ws_1.5 WK0149 ws_1.5
X274A2/15 X274A1/15 X274C5/15 X274C4/15
WK0142 ws_1.5
A2 A1 C5 C4
X274B3/15 X274C3/15 X274A3/15 X274A5/15
B3 C3 A3 A5 A4
X274C2/15 X274B2/15
WK1312 br_1 WK1408 gr_1
C2 B2
12
WF1407 gr_2.5
WF1405 gr_2.5
7
A
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
WK1406 gr_2.5 WK1407 gr_2.5 WK1405 gr_2.5 WK0141 ws_2.5
29/29 X014_P 10/29 X014_P 9/29 X014_P
X016_S X016_S X016_S X016_S X016_S
4/7 7/7 2/7 3/7 1/7
4/7 7/7 2/7 3/7 1/7
X016_P X016_P X016_P X016_P X016_P
C
WKA1310 br_4 2/2
br
2
X366 1/2
ws
1
E017
WKA0151 ws_1.5
X387
1/1
WKA1312 br_2.5
X386
1/1
WKA0152 ws_1.5
X385
1/1
2
X366
WF0141 ws_1
3
WF1319 br_1
1
C
6
F36 15A
10
B
5
11
X051
F35 15A
A
4
+UB 58
9
X051
3
1
WK1310 br_4
X700
2/2
WF0142 ws_1
X367
1/2
br ws
2
E018
1
WKA0153 ws_1.5
X390
1/1
WKA1313 br_2.5
X389
1/1
WKA0154 ws_1.5
X388
1/1
2
X367
3
WF1318 br_1
D
1
D
E011
E012
E
E 1
1
X565
1
X533
X532
Massepunkt/4.D6
Massepunkt/4.E5
Massepunkt/4.E5
Fahrerstand
Kabine
Kabine
P
Work light rear
Sheet
12
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2
E
3
WQ1150 ws_2.5 WQ1151 ws_1.5 WQ1152 ws_1.5
X1317_P X1317_P X1317_P X1317_P
4/4 3/4 2/4 1/4
4/4 3/4 2/4 1/4
Massepunkt/4.D5
Fahrerstand
X1317_S X1317_S X1317_S X1317_S
WF0270 ws_1.5 WF0271 ws_1.5 WF0272 ws_1.5
2/5 3/5 4/5
1/1
M
M009
4
+
5
D
1/1 X285
1/1 X286
1/1 X287
F
F14 10A
A X247 +/5
X247 X247 X247
4 6 7
2 3 4 1 +
Heating
339.900.000.004
Sheet
Service-Training Dokumentation
09/2006
X288
1
1
2
3
3
2
31
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
S033
X050 27
+UB15
A
28
B B
WF1455 br_2.5 WF1126 gn_2.5
C
X554
WQ1455 br_2.5 D
Geblaese
E
P
13
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
S037 +UB15 33
A
2 3 4 1 +
A
X280 X280 X280 X280 X280
2/5 3/5 4/5 1/5 +/5
F17 40A
X050
34
M018 1
M
1/1
X1641
WKG1150 gn_1.5
X443_P 1/4
1/4
2
1/1
31
X1644
1/1
X1642
WKG1151 rt_1.5
X443_P 2/4
2/4 X443_S
WKZ1151 rt_1.5
3
Geblaese
WKZ1150 gn_1.5
1/1
X1643
WKG1152 or_1.5
X443_P
3/4
3/4 X443_S
WKZ1152 or_1.5
WKG1455 br_2.5
X443_P 4/4
4/4 X443_S
X443_S
B
B
WKZ1455 br_2.5 Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
WK1127 gn_4
WK0292 ws_1.5
X014_P 26/29 X014_P 17/29
26/29 X014_S 17/29 X014_S
WF1127 gn_4 WF0292 ws_1.5
WK1119 gn_1
1
C
X534
Massepunkt/4.E6 Kabine
5/62 X1430_P
1/3 X281_S 2/3 X281_S 3/3 X281_S
C
WK1326 br_1
X281_P
X1430_S 5/62
1 2 3
B045 X195
D
D
A010
NTC 2 Thermostat elektr.
X196 B046 NTC 1 WM0292 ws_1.5
X220 S044
E
2
X342
1/1
Ventilation and air-conditioning system
P
S035
2
Y024
339.900.000.004 1
2
3
4
14
FENDT 309/310/311/312 Vario
F
1
Sheet
Service-Training Dokumentation
09/2006
2/2 X341
1
P
ws1.5
1/2 X341
WM0293 ws_1.5
E
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
A
A
WK1452 br_1
+UB15 49
7
F25 25A
1/1
B
5/8 X269
X267
X050
B 50
5
S038
X268 1/1 X269 1/8
1
X534
Massepunkt/4.E6 Kabine
WK0301 ws_1
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
109 1
WK1135 gn_1.5 WK1134 gn_1.5
WK0300 ws_2.5 D
X260
1/1
1 1/1
2
X014_P 13/29 X014_P 14/29
13/29 X014_S 14/29 X014_S
WF1135 gn_1.5 WF1134 gn_1.5
C
X259
D
E023
WK1350 br_2.5
E
E
P
Heated rear window
Sheet 15
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
4
5
+UB15
41
F26 10A
X050
52
WF1029 rt_4
A
42
WF1130 gn_1
22
WF1335 br_ge1
B
25/29 X014_S 16/29 X014_S
X830_S X830_S X830_S X830_S
WK1130 gn_1 WK1317 br_1
1
C
1/4 2/4 3/4 4/4
Kabine
B
X534
Massepunkt/4.E6
WK1029 rt_4 WK1318 br_4
X553 1 2 3 4
Massepunkt/4.D5 Fahrerstand
1/1 1/1 Steckdose 25A
br_ge
ws
sw
1/2 X254 2/2 X254
1 2
X255 X256
1 2 3
br
C
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WF1382 br_1
1
1
X627
WF0786 ws_0.5
X014_P 25/29 X014_P 16/29
8
+UB15
51
X050
F11 25A
A
7
#12
21
X050
X031:21
+UB30
6
F21 15A
3
/22.C2
2
WF1129 gn_1
1
Steckdose 10A
D
D
1 M
1
2
M007
2
E
E
P
Sockets, seat compressor
Sheet 16
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
UB15 41
A
A
F51 10A
X051
42
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
C
3/7 2/7 1/7 4/7 5/7 6/7 7/7
X007 X007 X007 X007 X007 X007 X007
WK0553 ws_0.5 WK0450 ws_0.5 WK0451 ws_0.5 WK0449 ws_0.5 WK1125 gn_0.75 WK1316 br_0.75
X1421_P 1/12 X1421_P 2/12
1/12 X1421_S 2/12 X1421_S
WF0553 ws_0.5 WF0450 ws_0.5
X1421_P 4/12 X1421_P 5/12 X1421_P 6/12
4/12 X1421_S 5/12 X1421_S 6/12 X1421_S
WF0451 ws_0.5 WF0449 ws_0.5 WF1125 gn_0.75
D
1
Zapfwellendrehzahl Ausgang Theoretische Vorfahrt Hubwerksposition Hubwerkstatus
10 11 22 15
10/26 X100 11/26 X100 22/26 X100 15/26 X100
D
X534
Massepunkt/4.E6
E
Kabine
E
A007 P
Kombi
Implement socket
Sheet 17
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2
26/26 X100
WF0903 ws_0.5
WF0902 ws_0.5
120
WF0904 ws_0.5
WF0905 ws_0.5
3/8 X1635_P
3/8
X1635_S
X200 8/18
WF0895 ws_0.5 8
7
1
3
4
X601
1
X600
1
X625 X624 1
4
5
120
A002
F
Kombi
CAN High CAN Low
CAN Low CAN High
3
9 21
26 27
CAN High
CAN Low
2
X850 9/25 X850 21/25
X031 26/68 X031 27/68
X200 7/18
WF0894 ws_0.5
Feinsicherung Elektronikbox 6 7
Enhanced control bus (K-CAN bus)
339.900.000.004 Service-Training Dokumentation
09/2006
26
CAN High
13/26 X100
WF0896 ws_0.5 WF0897 ws_0.5
13
4/8 X1635_P
4/8
B
X1635_S
2
CAN Low
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Elektrohydraulische Hubwerksregelung
8
3
A024
A
A013 A
B
C
WF0893 ws_0.5 WF0892 ws_0.5
WF0890 ws_0.5 WF0891 ws_0.5
D D
E E
P
Sheet 18
A007
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2
B007
1
B080
t
3
Q WG1473 ge_0.5 WG0571 ws_0.5 WG1373 br_ge_0.5
2
2
I B+
G002 G
4
3/3 X168 2/3 X168 1/3 X168
1 X064
D+
3 2 1
3 ~
1
A007 R4
339.900.000.004
1/5
2/5
3/5
4/5
5/5
3 2 1 X1625 X1625 X1625 X1625 X1625
H006
5/5
ws_0.75 ws_0.75 ws_0.75 ws_0.75 ws_0.75
/9.B6
SU
4/5
WF01R WF02R WF03R WF04R WF05R
#3011
3/3 2/3 1/3 X204 X204 X204
6
3/5
X1626 X1626 X1626 X1626 X1626
1
X1430_P:53
ws_0.5 ws_0.5 ws_0.5 ws_0.5
#426
WF0162 WF0559 WF0558 WF0548
/22.B5
Enter Escape Taster runter Taster rauf
5
2/5
4/26 X100 8/26 X100 9/26 X100 16/26 X100 23/26 X100
/4.B8
1/5
4 8 9 16 23
X678
WF1373 br_ge_0.5
#4206
X1375_P:48
/22.B7
/22.B5
2 1 3 4
4
Ladekontrolle Generator 1 Summer laut Summer leise Sensor Hydrauliköltemperatur Hängerbremskontrolle
32/62 X1375_P 33/62 X1375_P 43/62 X1375_P
X1375_S 32/62 X1375_S 33/62 X1375_S 43/62
#11
X1375_P:11
X101:5
1/1
WM1369 br_ge_0.5
WF1370 br_ge_0.5
#5
X1375_P:51
2/18 1/18 3/18 4/18
X1358 X1358 X1358 X1358
3 7
Reserveleitungen 5 4 3 2 1
Instrument cluster Sheet
P Service-Training Dokumentation
09/2006
F
2/2 X156
Kombi
WM0549 ws_0.5
A007
1/2 X156
WF1372 br_ge_0.5 WF1371 br_ge_0.5
D #3018
38/62 X1430_P 37/62 X1430_P 36/62 X1430_P 35/62 X1430_P 34/62 X1430_P
WF0549 ws_0.5 WF0571 ws_0.5 WF0760 ws_0.5
WF0560 ws_0.5 WF0561 ws_0.5 WF0562 ws_0.5 WF0563 ws_0.5 WF1473 ge_0.5
/4.B7
X1430_S 38/62 X1430_S 37/62 X1430_S 36/62 X1430_S 35/62 X1430_S 34/62
1/26 X101 2/26 X101 4/26 X101 3/26 X101 13/26 X101 16/26 X101 17/26 X101 21/26 X101 24/26 X101 26/26 X101
B
WM1372 br_ge_0.5
WM0548 ws_0.5
1 2 4 3 13 16 17 21 24 26
2
2/2 X1585
1/2 X1585
Enter Escape Cursor runter Cursor rauf +UB 12V Sensorik Schalter Neutralerkennung Schalter Filterverschmutzung Kraftstoffvorrat Sensor Druckluftvorrat Temperatur Ausspeisung
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1
Bedienteil 8
A036
A A
R3
B
X101:20
WF1366 br_0.5
C
WF0245 ws_0.5 X551
Massepunkt/4.D4
Fahrerstand
D
1 2 3 4 5 Reserveleitungen
Kombi
E E
P
19
FENDT 309/310/311/312 Vario
B019
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
Y021
2
Y022
1 2 1 2 S048
3
1 2 3 4 B031
U
F 4
1 2 3 1 2 3 1 3 2
B032
U B030 Y050
1 2
1 3 1
1/1
X676
3 X1354
1
1/1
510
X1362
160 1
X677
2
S071
WF0920 ws_0.5
F
339.900.000.004
X1361
S028
WF0934 ws_0.5
Fahrerstand
1/1
WF0922 ws_0.5
WF0910 gr_0.5
Massepunkt/4.D5
X1363
X1359
Ölwanne rechts
X1353 8/18
X1353 7/18
X1353 16/18 X1353 14/18 X1353 6/18 X1353 1/18
8
7
3
16 14 6 1
13
12
5 10
2
4
9
X1356 X1356 X1356
senken
heben
Diagnose
1/5 2/5 3/5
4k7
4k7
4k7
560R
560R
32
1 2 3 4 5
Soll
560R
75R
261R
560R
560R
560R
560R
6
1/1
1/1
Massepunkt/4.G3
X1353 13/18
X1353 12/18
X1353 5/18 X1353 10/18
X1353 2/18
X1353 4/18
X1353 9/18
X1353 17/18
5
WF0928 gr-rt_0.5
WG0940 ws_0.5
1/1
S056
X1355
1
X1019
1/1
6/7 6
7 3/7 3
X1360
X1019
5
WM1373 br_0.75
2/7 2
2/2 X1020
X1019
18 11 15 17
31
X1353 18/18 X1353 11/18
44
WF0962 ws_0.75
+UB15E
WM0962 ws_0.75
43/62 X1430_P
4
1/2 X1020
1
X1430_S 43/62
43
WG0913 ws_0.5 WG0911 ws_0.5 WG0916 ws_0.5
F46 5A
F52 10A
F12 5A
Taster senken CAN Low Obere Endlage/Hitch Schnelleinzug Eingang Senkgeschwind. +UB 12V
Masse KMB - MWL Eingang Sollwert Signal KMB links Signal KMB rechts Signal MWL
+UB 9,5 V +UB KMB - MWL Magnetventil senken
Taster heben Schwingungsdämpfung
WF1251 gn_0.75
20 21 22 23 24 25
15 16 17 18 19
12 13 14
10 11
Masse Elektronik Magnetventil heben Virtuelle Masse Eingang Mischung Freigabe EHR Masse Ventile Reduzierung Hydrauliköl Aushubhebel CAN High
24
1/3 X178 2/3 X178 3/3 X178
1 2 3 WF0954 gn_0.75 WF0955 gn_0.75
WF1033 rt_1
X850 22/25 X850 23/25 X850 24/25 X850 25/25
X850 20/25
X850 15/25 X850 16/25 X850 17/25 X850 18/25 X850 19/25
X850 12/25 X850 13/25 X850 14/25
X850 10/25 X850 11/25
1 2 3 4 5 6 7 8 9
X051
WG0944 ws_0.5 WG0942 ws_0.5 WG0946 ws_0.5
WG0950 ws_0.5
WF0942 ws_0.5 WF0945 ws_0.5 WF0911 ws_0.5 WF0930 ws_0.5 WF0929 ws_0.5
WF0950 ws_0.5
WF0970 ws_0.5 WF0908 ws_0.5
WF0935 ws_0.5
1/25 2/25 3/25 4/25 5/25 6/25 7/25 8/25
Elektrohydraulische Hubwerksregelung
7
A035
WF0900 ws_0.5 WF0915 ws_0.5 WF0914 ws_0.5
WF0917 ws_0.5 WF0909 ws_0.5
1
4 2
Electronic power lift control Sheet
U Service-Training Dokumentation
09/2006
F 23
1/3 X180 2/3 X180 3/3 X180
S030
UB15
Sig +UB
WF0939 ws_0.5
3
Sig +UB
X1381
X050
Sig +UB
1
WG0941 ws_0.5 WG0945 ws_0.5 WG0943 ws_0.5
1 2 3 WF0972 ws_0.5 WF0971 ws_0.5
X850 X850 X850 X850 X850 X850 X850 X850
+UB30
1/3 X179 2/3 X179 3/3 X179
S029
WG0954 ws_0.75
510
2/4 X148
D
WG0953 ws_0.75
160
X1378
X148
E
1 2 3
22/62 X1375_P 21/62 X1375_P 20/62 X1375_P 19/62 X1375_P 18/62 X1375_P 17/62 X1375_P 16/62 X1375_P 15/62 X1375_P 14/62 X1375_P 13/62 X1375_P 23/62 X1375_P
S027
WF0953 ws_0.75 WF0961 ws_0.75 WF0960 ws_0.75
WF1398 br_1 WF0906 ws_1 WF0946 ws_0.5
2
1/4
1 2 3
X1375_S 22/62 X1375_S 21/62 X1375_S 20/62 X1375_S 19/62 X1375_S 18/62 X1375_S 17/62 X1375_S 16/62 X1375_S 15/62 X1375_S 14/62 X1375_S 13/62 X1375_S 23/62
510
WG0960 ws_0.75
510
WG0908 ws_0.75
160
2/2 X333
160
1/2 X333
1/3 2/3
X238 X238
1
WG0961 ws_0.75
WF0932 ws_0.5
1/3 2/3
X237 X237
B
2/2 X332
1/3 2/3
X240 X240
WF0933 ws_0.5
A
WG0906 ws_0.75
1/3 2/3
X239 X239
A024
1/2 X332
WF0901 ws_0.5
WF0990 ws_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
EHR Bedienteil
X051 B058
A
B
WF0923 ws_0.5 WF0918 ws_0.5
WF0924 ws_0.5 WF0913 br_0.5
WF0931 ws_0.5 WF0926 ws_0.5
X553 C
WF1396 br_0.75 X553
Massepunkt/4.D5
Fahrerstand
WF0952 ws_0.5 D
X520
S072
E
WF0921 ws_0.5 P
WF0919 vio_0.5
20
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
35 34
E 1
X1464
2
X1463 1
WM0870 ws_0.5 WM0871 ws_0.5 A009
40/62 X1375_P 39/62 X1375_P
4/62 3/62 2/62 1/62
4/62 3/62 2/62 1/62 X1430_P X1430_P X1430_P X1430_P
WF0874 ws_0.5 WF0875 ws_0.5
X031 4/68 X031 5/68
4 5
CAN Low CAN High
CAN High
CAN Low
2
X1375_S 40/62 X1375_S 39/62
D X1430_S X1430_S X1430_S X1430_S
2 3
2 3
3
4
4
5
120
WF0879 ws_0.5 WF0880 ws_0.5
F
Motorsteuerung Deutz
6
1
7
WG0868 ws_0.5 WG0869 ws_0.5 X037_S X037_S
339.900.000.004
2/8 5/8 2 5 sw sw G-Bus_H G-Bus_L R120
Transmission bus (G-CAN bus) Sheet
A051 Service-Training Dokumentation
Stelleinheit
35/89 X1466 34/89 X1466
ws_0.5 ws_0.5 ws_0.5 ws_0.5
X200 3/18
X200 2/18
Feinsicherung
09/2006
G-Bus_H G-Bus_L
WM0873 WM0869 WM0872 WM0868
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Elektronikbox
8
3
A002
A
A013 A
B B
X618 1
X617 C
WF0873 ws_0.5 WF0872 ws_0.5
WF0869 ws_0.5 WF0868 ws_0.5
D
E
P
21
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
B009
1
I 2 1
S017
2 B008
t 2
F
3 1 2
P B039
3 1 2 Y004
3
2/2 X317
1 2 1
P 4
2 4 X163 X163 X163 X163
S070
2/4 1/4 3/4 4/4
3 B015
f f
n n
2 1 3 4 2 1 3 4
f n n
E
1
Massepunkt/4.G5 Getriebe
339.900.000.004
74 75 73
X638
3 1 2 5 4
WG0749 ws_0.75 WG1019 rt_1 X037_S X037_S
3/8 4/8
WG0747 ws_0.75 WG1323 br_ws_0.75 WG1308 br_1 X037_S X037_S X037_S
6/8 7/8 8/8
1 2 3 4 5 6 7 8 sw sw sw sw sw sw sw sw
1 2
Transmission control
3
G-Bus_H Referenz V/R +UB Klemme 30 G-Bus_L +UB aus EST Masse Elektronik Masse
Sheet
f Service-Training Dokumentation
Stelleinheit
1 76 72
R120
1
WF0745 ws_0.75
WF1020 gn_0.75
F47 5A
7
A009
K060
2/4 X1429
WF1332 br_ws_0.75
X1429
26
1/4
A036
73/81 X1371
A002 Taster Getriebe Neutral Taster Tempomat ein Taster Rampe/v-Speicher LED Neutral LED Rampe LED v-Speicher
Elektronikbox
74/81 X1371
WF0786 ws_0.5 12 13 14 15 17 18
6
X1357 12/18 X1357 13/18 X1357 14/18 X1357 15/18 X1357 17/18 X1357 18/18
5
76/81 X1371 WF1327 br_0.75 72/81 X1371
X830_S:3
/19.C2
X051 Sensor Hochruck 2 Schalter Sitz Schalter Handbremse LED v-Speicher LED Rampe Magnetventil Getriebe Neutral Sensor Hochdruck Sensor Kegelritzel Sensor Kegelritzel Richtung Sensor Hydrostat Sensor Hydrostat Richtung LED Neutral Taster Rampe/v-Speicher +UB Stelleinheit Stelleinheit Referenz V/R Taster Tempomat ein Taster Getriebe Neutral
+UB30
#11
9 21 15 61 10 50 29 34 18 13 42 25 30 2 19 44 17
25
X101:17
X031 9/68 X031 21/68 X031 15/68 X031 61/68 X031 10/68 X031 50/68 X031 29/68 X031 34/68 X03118/68 X031 13/68 X031 42/68 X031 25/68 X03130/68 X031 2/68 X031 19/68 X031 44/68 X031 17/68
/19.C2
/19.C3
4
WF1326 br_0.75
X101:16 #5
WF0795 ws_0.5
1
WF0746 ws_0.5 WF0786 ws_0.5 WF0794 ws_0.5 WF0738 ws_0.5 WF0739 ws_0.5 WF0785 ws_0.75 WF0742 ws_0.5 WF0751 ws_0.5 WF0752 ws_0.5 WF0754 ws_0.5 WF0737 ws_0.5 WF0741 ws_0.5 WF0744 ws_0.5 WF0747 ws_0.75 WF0749 ws_0.75 WF0743 ws_0.5 WF0740 ws_0.5
#4206 X101:26
WF0760 ws_0.5
F2
11
Feinsicherung
WG0754 ws_0.5 WG1314 br_ge_0.5 WG1452 ge_0.5 WG0737 ws_0.5
WG0751 ws_0.5 WG1313 br_ge_0.5 WG1450 ge_0.5 WG0752 ws_0.5
S015
49/62 X1375_P 48/62 X1375_P 53/62 X1375_P 51/62 X1375_P 50/62 X1375_P 45/62 X1375_P 44/62 X1375_P 34/62 X1375_P 12/62 X1375_P 7/62 X1375_P 5/62 X1375_P 11/62 X1375_P 10/62 X1375_P 9/62 X1375_P 47/62 X1375_P 46/62 X1375_P 55/62 X1375_P 54/62 X1375_P 4/62 X1375_P 3/62 X1375_P 2/62 X1375_P 1/62 X1375_P
X678
X164 X164 X164 X164
X1375_S 49/62 X1375_S 48/62 X1375_S 53/62 X1375_S 51/62 X1375_S 50/62 X1375_S 45/62 X1375_S 44/62 X1375_S 34/62 X1375_S 12/62 X1375_S 7/62 X1375_S 5/62 X1375_S 11/62 X1375_S 10/62 X1375_S 9/62 X1375_S 47/62 X1375_S 46/62 X1375_S 55/62 X1375_S 54/62 X1375_S 4/62 X1375_S 3/62 X1375_S 2/62 X1375_S 1/62
F1
F43 15A
F10
6
F15
10
5
A013
2/4 1/4 3/4 4/4
WG1340 br_ws_0.5
X619
WF1341 br_ws_0.5 WF1322 br_ws_0.5 WF1340 br_ws_0.5
X200 11/18
X200 10/18
X200 6/18
A
4/4 X1340
1
WG0795 ws_0.5
WF1019 rt_1
WF1450 ge_0.5
WF1452 ge_0.5
WF1453 ge_0.5
X200 5/18
3
3/4 X1340
WG1325 br_0.75
WG0785 ws_0.75
X613
WF1454 ge_0.5
WF1360 br_ge_0.5 1
1/2 X317
#12
WG1454 ge_0.5 WG1315 br_ge_0.5 WG0746 ws_0.5
/16.B6
3/3 X177 1/3 X177 2/3 X177
4
WG1453 ge_0.5 WG1318 br_ge_0.5 WG0742 ws_0.5
4/4 X226
3
3/3 X157 1/3 X157 2/3 X157
WG1341 br_ws_0.5
2 3/4 X226
B
2/2 X228
D
WG0787 ws_0.5
1
1/2 X228
WG1322 br_ws_0.5
WG0760 ws_0.5
2
09/2006
1 2/2 X158
1/2 X158
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
X051 33
+UB15E
A
34
B
WF0787 ws_0.5
WF1325 br_0.75 C
S074
4 D
Massepunkt/4.D5
X553
Fahrerstand
E
P
X571
22
FENDT 309/310/311/312 Vario
B014
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
R2 5/5
4/5
3/5
X1627 X1627 X1627 X1627 X1627
3/3 X159 2/3 X159 1/3 X159
2 3 4 1
S061
1 2 3 4 5 Reserveleitungen
X553
WF0755 WF0756 WF0757 WF0758 WF0759
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
2/2 1/2
Fahrhebel v+ Fahrhebel vFahrhebel Mitte Fahrhebel Aktivierung Taster TMS/Fahrpedal
X1544
WF0520 ws_0.75
1
5 6 7 8 13
X1544
2
X1358 5/18 X1358 6/18 X1358 7/18 X1358 8/18 X1358 13/18
A
Sensor Kupplungspedal Sensor Motordrehzahl Taster Schnellreversierung vo. Taster Schnellreversierung rü. Taster TMS/Fahrpedal Fahrhebel Aktivierung Fahrhebel Mitte Fahrhebel vFahrhebel v+ Summer Rückfahrwarnung
F11
F3
A002
WF1346 br_0.75
8 12 39 40 43 20 41 38 16 51
9
12
5
160
WF0748 ws_0.5 WF1338 br_ge_0.5 WF0750 ws_0.5
X031 8/68 X031 12/68 X031 39/68 X031 40/68 X031 43/68 X031 20/68 X031 41/68 X031 38/68 X031 16/68 X031 51/68
X200 9/18
X200 12/18
4
510
1 3 2 2/3 X1040_S 1/3 X1040_S 3/3 X1040_S
WF0541 ws_0.5
WF1458 ge_0.5
WF1459 ge_0.5
A013
ws 0.75 ws 0.75 ws 0.75
B017
7/62 X1430_P 6/62 X1430_P
WF1330 br_ge_0.5 WF0433 ws_0.5
B
X1430_S 7/62 X1430_S 6/62
1/3 X166 3/3 X166 2/3 X166
1/5
2/5
3/5
4/5
5/5
Feinsicherung
160
D
Sig +UB
X1628 X1628 X1628 X1628 X1628 R1
3
510
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
Reserveleitungen 5 4 3 2 1
WM1458 ge_0.5 WM0541 ws_0.5 WM1331 br_ge_0.5
WF06R WF07R WF08R WF09R WF10R
2
Elektronikbox 6 7
H007
Transmission control
339.900.000.004
Sheet
Service-Training Dokumentation
09/2006
F 2/5
1/5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
SU
A036
A
B
Massepunkt/4.D5
Fahrerstand
X613 1
C
X671 1
I
2 1 3 D
E
3 2 1 E
B010
f n P
23
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
B003
1 3 2
2
Y014
3
1 2 Y013
4
1 2 WM1344 br_0.75
30/62 X1430_P 29/62 X1430_P 28/62 X1430_P 27/62 X1430_P 26/62 X1430_P
WF0610 ws_0.5 WF0611 ws_0.5 WF0612 ws_0.5 WF0806 ws_0.75 WF0609 ws_0.75 WF0613 ws_0.75
X1357 9/18 X1357 11/18
X031 32/68 X031 52/68 X031 11/68 X031 66/68 X031 65/68 X031 67/68
9 11
32 52 11 66 65 67
Taster Federung ein/gesperrt LED Federung gesperrt Sensor Federung Magnetventil Vorderachsfed. he. Magnetventil Vorderachsfed. se. Magnetventil laden
A
WM0613 ws_0.75
X1430_S 30/62 X1430_S 29/62 X1430_S 28/62 X1430_S 27/62 X1430_S 26/62
A002
2/2 X323
WM1342 br_0.75
WM0609 ws_0.75
F5
A013
1/2 X323
2/2 X324
4
4
Elektronikbox 5
A036
1
Y012
1 2 1
U Massepunkt/4.G2
X503 Taster Federung ein/gesperrt LED Federung gesperrt
3
1/2 X324
WM1343 br_0.75
X200 4/18
Feinsicherung
6 7
Massepunkt/4.G3 Ölwanne rechts
Suspension
339.900.000.004
Sheet
Service-Training Dokumentation
09/2006
F
2/2 X325
WF1465 ge_0.5
B
WM0608 ws_0.75
WM1333 br_ge_0.5 WM0612 ws_0.5 WM1465 ge_0.5
2
1/2 X325
1/3 X152 3/3 X152 2/3 X152
E
Sig +UB
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Bedienteil 8
A
B
C
D 1
D
X671
E
P
X520
24
FENDT 309/310/311/312 Vario
Ölwanne rechts
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
Massepunkt/4.G5
Getriebe
1 2
X571
3 2 1 Y008
3
2 Y026
4
1 2 Y027
1 2 Y028
n 1 2
1
X627
WM0513 ws_0.5 WM1469 ge_0.5 WM0512 ws_0.75 WM1335 br_ge_0.5
E
1
X671
339.900.000.004
1 2
WF0514 ws_0.5
36 7 3 6 46 47 14 35 48 53 68 49 37 24 22 45
Sensor Drehzahl Frontzapfwelle Taster Drehzahlsp./Auto Heckz. LED Frontzapfwelle ein Drehschalter HZW LED Automatik Heckzapfwelle Magnetventil Heckzapfwelle Taster Heckzapfwelle ein Sensor Drehzahl Heckzapfwelle Magnetventil Heckzapfwelle St. 1 Magnetventil Heckzapfwelle St. 2 Magnetventil Heckzapfwelle St. 3 Magnetventil Frontzapfwelle Taster Frontzapfwelle ein LED Heckzapfwelle ein Taster Heckzapfwelle links Taster Heckzapfwelle rechts
A002
3/3 X230 2/3 X230 1/3 X230
X031 36/68 X031 7/68 X031 3/68 X031 6/68 X031 46/68 X031 47/68 X031 14/68 X031 35/68 X031 48/68 X031 53/68 X031 68/68 X031 49/68 X031 37/68 X031 24/68 X031 22/68 X031 45/68
A036
3/3 X151 2/3 X151 1/3 X151
B
WF0513 ws_0.5 WF0531 ws_0.5 WF0523 ws_0.5 WF0524 ws_0.5 WF0525 ws_0.5 WF0509 ws_0.75 WF0530 ws_0.5 WF0507 ws_0.5 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75 WF0512 ws_0.75 WF0526 ws_0.5 WF0515 ws_0.5 WF0511 ws_0.5 WF0510 ws_0.5
Taster Frontzapfwelle ein LED Frontzapfwelle ein Taster Heckzapfwelle ein LED Heckzapfwelle ein
6
WF0506 ws_0.5
2 3 4 5
Bedienteil
3/3 X229 2/3 X229 1/3 X229
33/62 X1430_P 32/62 X1430_P 31/62 X1430_P
2/18 3/18 4/18 5/18
5
2/2 X322
X1430_S 33/62 X1430_S 32/62 X1430_S 31/62
X1357 X1357 X1357 X1357
Taster Drehzahlsp./Auto Heckz. Drehschalter HZW Stufe LED Automatik Heckzapfwelle
Bedienteil
1/2 X322
WG1328 br_0.75
14 15 16
A
WG0522 ws_0.75
X1358 14/18 X1358 15/18 X1358 16/18
F14
F13
A036
2/2 X368
WF1464 ge_0.5 WF0507 ws_0.5 WF0509 ws_0.75 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75
15
16
4
1/2 X368
29/62 X1375_P 28/62 X1375_P 27/62 X1375_P 26/62 X1375_P 25/62 X1375_P 24/62 X1375_P
X200 15/18
Feinsicherung
WG1364 br_0.75
X638
2/2 X361
1
X1375_S 29/62 X1375_S 28/62 X1375_S 27/62 X1375_S 26/62 X1375_S 25/62 X1375_S 24/62
D
WG0521 ws_0.75
WG1363 br_0.75
WG0508 ws_0.75
WG1345 br_0.75
WF1469 ge_0.5
X200 16/18
A013
1/2 X361
2/2 X360
1 1/2 X360
2/2 X319
WG0509 ws_0.75
WG1464 ge_0.5 WG0507 ws_0.5 WG1339 br_ge_0.5
3 7
WF0533 ws_0.5
S019
3 2 1 510 510
160 160
f
PTO shafts 1
Sheet
f Service-Training Dokumentation
09/2006
F 2
1/2 X319
3/3 X169 2/3 X169 1/3 X169
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Elektronikbox 8
A
B
1
C
WF1345 br_ge_0.5 WF1344 br_ge_0.5
X631
D
S020
3 2 1
WM1336 br_0.75
E
Y011 B002
3 2 1
X520 P
n Massepunkt/4.G3 Ölwanne rechts
25
FENDT 309/310/311/312 Vario
B020
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2 1
3
X571 Y009
4
WG0483 ws_0.75 WG1347 br_0.75
1/2 X321 2/2 X321
X1375_S 31/62 X1375_S 30/62
31/62 X1375_P 30/62 X1375_P
B
WF0482 ws_0.5 WF0481 ws_0.75 WF0483 ws_0.75
X031 31/68 X031 64/68 X031 63/68
31 64 63
Taster Allrad/Diffsperre Magnetventil Allrad Magnetventil Diff.-Sperre
Bedienteil 4 5
Y010
6
A036
1 2 1 2
7
4WD and differential lock
339.900.000.004
Sheet
Service-Training Dokumentation
09/2006
F
WG0481 ws_0.75
Taster Allrad/Diffsperre
A
WG1346 br_0.75
6
3
2/2 X320
X1357 6/18
2
1/2 X320
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Elektronikbox
8
A002
A
B
C
D D
E E
P
26
FENDT 309/310/311/312 Vario
Massepunkt/4.G5
Getriebe
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
+UB15
53
X050
WF1124 gn_0.75
A
1 br 0,75
F27 5A
2 sw 0,75
F24 10A
S049
48
54
2 1
X431_P 2/2 1/2
B
X431_S X431_S
WF1480 gn_0.75
X1646
3/7
1 3
15 30
49 30b
S084
49a 6
L
R
4 2
5 7
B
2/7 X1646
WF1381 br_0.75
5/7 X1646
3 1
2 5 4
44/62 X1430_P
Fahrerstand
C
K013
1
WM1305 br_0.75
8/62 X1430_P
WM0980 ws_0.75
Fahrerstand
X1430_S 8/62
D
X553
Massepunkt/4.D5
WM1365 br_0.75
X023_S X023_
WM0846 ws_0.75
D
1/1 1/1
E
2/2 X1647
54 55 53
X554
Massepunkt/4.D5
1/2 X1647
56 52
1
X1430_S 44/62
54/81 X1371 55/81 X1371
WF1363 br_0.75
WF1481 ws_0.75
WF0847 ws_0.75 WF0846 ws_0.75
WF1128 gn_0.75 56/81 X1371 52/81 X1371
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
2
E
Y089 1
1 2
1
X520
X503
Massepunkt/4.G3
Massepunkt/4.G2
Ölwanne rechts
Ölwanne rechts
3rd hydraulic circuit, brake load circuit
P
Sheet
27
FENDT 309/310/311/312 Vario
F
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
C
8
+UB15
47
X050
A
7
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
+UB15 25
A
A
F13 10A
X050
1
X1634
B
WK1031 rt_0.5
/11.B5
WK1030 rt_1.5 WK1032 gn_0.75
WK1351 br_1.5
X310
B
X014_P 24/29 X014_P27/29
24/29 X014_S 27/29 X014_S
WF1030 rt_1.5 WF1032 gn_0.75
1/1
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1/1
1/1
4/8 X1315
2
C
1 2 3 4 5 6 7 8
X309
3
6/8 X1315 7/8 X1315 8/8 X1315
1 E019
X308
A056
RADIO
3/8 4/8 5/8 6/8
1 2 3 4 5 6 7 8
X1316 X1316 X1316 X1316
C
#4401
WK1409 gr_1
X014_P:1
26
WK1320 br_0.5
X532
Massepunkt/4.E5
X279
1
X311 X312
1
1/1 1/1
E
S031
1/1 1/1
S032
X290 X289
1/1
1/1
X299
WK0286 ws_0.5
WK0287 ws_0.5
Kabine
E
D
WK1200 br_rt1 WK1201 br_1 WK1202 br_rt1 WK1203 br_1
1
D
1 2
1 2
B051
B050 P
Lighting, cab and radio
Sheet 28
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1 2
3/8 4/8 5/8 6/8 7/8 X1636_P X1636_P X1636_P X1636_P X1636_P
WFM0105 ws_0.5 WFM0106 ws_0.5
3
X1639 X1640
X1411 11/16
X1411 9/16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Komfort-Bus_High Komfort-Bus_Low +UB Klemme 15 TXD2 DRZ_1 TXD3 ISO-Bus_High ISO-Bus_Low +UB Klemme 30 OUT_2 Masse Elektronik RXD2 OUT_1 RXD3 AIN_2 AIN_3
3
WFM0104 br_0.75
X1411 1/16 X1411 2/16 X1411 3/16
A
WFM0103 rt_0.75
WFM0100 ws_0.5 WFM0101 ws_0.5 WFM0102 ge_0.75
2 4
1
1
4
5
WFM0107 ws_0.5 WFM0108 ws_0.5 X1636_S X1636_S
F 6 7
Modasys data transfer
339.900.000.004
Sheet
Service-Training Dokumentation
09/2006
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Modasys Datenübertragung
A055 A
B B
C
3/8 4/8
D D
E E
P
29
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
F
1
3 4 K062 71 67 69 70 68
3 1 2 5 4
X554
Massepunkt/4.D5
2
S002 8
6
50a 2
15_54 21 0
3
30 1
S074
1 2 3 4 5 6
B055 50 30
B035
M001
4
1 3 2
U 2/2 X140
WF1719 ge_0.75
X1526 X1527
WF1708 ws_0.75
X1421_P 8/12 X1421_P 7/12 X1421_P 3/12
D
8/12 X1421_S 7/12 X1421_S 3/12 X1421_S
WF1741 gn_0.75 WF1735 ws_0.75 WF1742 br_0.75
X051 39
UB15
40
B004
1
1
S047
1 2
23/62 X1430_S
F50 5A
X1466 66/89
WM1714 ws_0.75
WM1735 ws_0.75
WM1711 ge_0.75 WM1710 br_0.75 WM1712 ws_0.75
WK1742 br_0.75 WK1735 ws_0.75 WK1741 gn_0.75
X031 62/68
62
LED Drehzahlspeichertaste
A036
17
ISO K-Line
+UB 5V Fussgas Masse Fussgas Signal Fussgas
Kl 50a
Schalter Kuppl. ASS
Masse Handgas +UB Handgas Signal Handgas
Schalter Motorbremse Schalter Fussgas
Unterdruckschalter
+UB Klemme 15
Start Relais
G-Bus_L G-Bus_H
Diagnoselampe
+UB Sensorik Diagnoselampe
Start Relais
6
Bedienteil A002
1
339.900.000.004
LED Drehzahlspeichertaste
5
X1358 17/18
X1466 89/89
X1466 77/89 X1466 78/89 X1466 79/89
X1466 74/89
X1466 59/89 X1466 60/89 X1466 61/89
WM1727 br_0.75 WM1728 ge_0.75 WM1729 ws_0.75
WM1706 ws_0.75
X1466 47/89 X1466 48/89
WM1708 ws_0.75 WM1713 ws_0.75
/6.F8
X1466 37/89
/21.G3 /21.G3
X1466 21/89
X1466 17/89
+UB Klemme 30 +UB Klemme 30 Masse Masse
4
X1430_P 23/62
17/62 X1430_S 13/62 X1430_S 12/62 X1430_S 11/62 X1430_S 10/62 X1430_S 14/62 X1430_S 15/62 X1430_S 16/62 X1430_S
K065 X1430_P 17/62 X1430_P 13/62 X1430_P 12/62 X1430_P 11/62 X1430_P 10/62 X1430_P 14/62 X1430_P 15/62 X1430_P 16/62
87
1/2 X140
WF1731 br_0.75 WF1730 ge_0.75
P
X1466 42/89
WM1717 ge_0.75 WM1709 ws_0.75
B
WF1727 br_0.75 WF1729 ws_0.75 WF1728 ge_0.75
WF1723 br_0.75 WF1721 ge_0.75 WF1713 ws_0.75 WF1720 br_0.75 WF1722 ge_0.75 WF1712 ws_0.75
86 WM1716 ge_0.75 WM1719 ge_0.75
WM1707 ge_0.75
1 18/62 X1430_S 21/62 X1430_S 22/62 X1430_S 20/62 X1430_S 19/62 X1430_S
1/2 X153
WM1720 ge_0.75
X1430_P 18/62 X1430_P 21/62 X1430_P 22/62 X1430_P 20/62 X1430_P 19/62
2/2 X153
WM1721 br_0.75
WM1715 ws_0.75
/6.F8 /6.F8 /4.A1 /4.A1
A051
1/3 X183 3/3 X183 2/3 X183
X898 X898 X898 X898 X898 X898
WF1705 ws_0.75
2/2 X1648
1/2 X1648
2
1/6 2/6 3/6 4/6 5/6 6/6
8/6 X072
WF1706 ws_0.75
WF1707 ge_0.75
30
69/81 X1371 70/81 X1371
71/81 X1371 67/81 X1371
WF1714 ws_0.75
85
3
Sig +UB
2 4/4 X1429
Masse Masse
+UB Klemme 30 +UB Klemme 30
2
+UB Sig +UB Sig
1 /4.A1 /4.A1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
Motorsteuerung Deutz
7
EDC engine control Sheet
Fahrerstand 5
58 Service-Training Dokumentation
09/2006
1
WF1718 ge_0.75
/6.F8 /6.F8
A
3/4 X1429
E
WF1356 br_0.75
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Elektronikbox
8
A
B
X1528 1
WF1725 ws_0.5
C
X551
Massepunkt/4.D4
Fahrerstand
D
X810_S B/12 X810_S K/12 X810_S A/12
E
P
30
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
Ansicht von Oben A
A
X1371
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
B
K007
K066
C
K001
K002
K010
K009
D
D
E
K004
K005
K013
K047
K060
K062 E
339.900.040.311 P
Appendix relay position
Sheet
31
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
Ansicht hinten
A
A
B
B
1 2
3
6 4
7
C
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5
9
11 1213
161718
21 2223
14
19
24
15
20
25
27
31
28
37 38 40 41
32 33
29
34 35
C
30
26
D
8 10
36
43 44
39
46 47
42
49 50
45 48 D
51
525354
57 5859
626364
55
60
65
56
61
66
67 6869
727374
777879
70
75
80
71
76
81
E
E
P
Appendix relay design
Sheet
32
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
1/1
1/1 X991
1
1
2 3
Y094 X1664 X1702 1/1 88 88a
86 85
1/1
2
1/1
E
2
r
Y006 B085
3
U 3 1 3
p
B086
U 2 4
p
B087
4
3 U 1 3 2
n
B088
2/2 X1658 1/2 X1658
U t
B089
U
3/3 X1659 2/3 X1659
1 2 1 3 2
p
B090
1/2 X1660 2/2 X1660
1/4
3/4 X1661 4/4 X1661
U
1 1 2 U
1 3 4
t
B091 B092
2/4 X1661
1
Y096
2
339.900.000.004
2 1
Y098
2 1
Y095
2
sw_1
sw_1
sw_1
X1672 13/16 X1672 14/16 X1672 15/16
X1672 9/16 X1672 10/16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Injektor 1 Low Injektor 2 Low Injektor 3 Low
Kraftstoffdosiereinrichtung HS Kraftstoffdosiereinrichtung LS
Injektor 4 Low
Injektor 2 und 3 High Injektor 1 und 4 High
7
1 2
Y097
Engine control Deutz
2/2 X1662
2/7 X1673_S 4/7 X1673_S 5/7 X1673_S
2/7 4/7 5/7 X1673_P X1673_P X1673_P
sw_1.5
X1672 6/16
X1672 3/16 X1672 4/16
A051
sw_1.5
sw_1
3/7 X1673_S
3/7
sw_2.5
X1673_P
X1703 sw_2.5
1
6/7 X1673_S 7/7 X1673_S
X1676
6/7 7/7
Signal Sensor Ladelufttemp.
+UB Sensor Öldruck +UB Sensor Ladeluftdruck Signal Sensor Ladeluftdruck
Motorsteuerung Deutz
X1673_P X1673_P
X1671 36/36
X1671 32/36 X1671 33/36 X1671 34/36
Signal Sensor Kraftstoffniederdr. Signal Sensor Kurbelwellendrehz. Masse Sensor Öldruck. Masse Sensor Ladeluftdruck Masse Sensor Kühlwassertemp. Öldruck (aktiv Analogeingang) Signal Wasser im Kraftstoff
Masse Sens. Kraftstoffniederdr. Masse Sens. Kurbelwellendrehz.
6
1/2 X1662
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
X1671 22/36 X1671 23/36 X1671 24/36 X1671 25/36 X1671 26/36 X1671 27/36 X1671 28/36
X1671 18/36 X1671 19/36
Masse Akuator externer EGR LS Akuator Motorbremsklappe Relais Heizflansch o. Glühstift LS Info vorglühen Signal Sens. Nockenwellendrehz. Masse Sens. Nockenwellendrehz. LS Akuator externer EGR Masse Sensor Rail/Kurbelgeh. +UB Sensor Rail/Kurbelgeh. Sens. Rail/Kurbelgeh.Druck Sig. Signal Sensor Kühlwassertemp. +UB Sensor Kraftstoffniederdruck
5
X1661
1/3
sw_1.5
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
X1671 5/36 X1671 6/36 X1671 7/36 X1671 8/36 X1671 9/36 X1671 10/36 X1671 11/36 X1671 12/36 X1671 13/36 X1671 14/36 X1671 15/36 X1671 16/36
Batteriespannung Ausgang 2
4
X1659
1/3
X1657
2/3 X1657
X1656
3/3 X1657
2 1/4
sw_0.75
sw_0.75
sw_0.75
sw_1.5
sw_1.5
sw_1.5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
3
2/4 X1656
4/4 X1656
X1671 3/36
A051
sw_1
sw_2.5
A
2/3 X1655
X1655
3/3 X1655
2/3 X1654
1 1/3
2 3/3 X1654
X1654
X1663
1 1/3
1/1 X1700 1/1 X1665 2/2 X086
#4458
sw_1.5
150A
sw_1.5
sw_1
/5.F3
1/2 X086
D
1/5 X1674_S 2/5 X1674_S 3/5 X1674_S
2
1 2
Sheet
X581 Service-Training Dokumentation
09/2006
F X1701
X1674_P 1/5 X1674_P 2/5 X1674_P 3/5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Motorsteuerung Deutz
A
B B
C
1
X1675 D
#4431 #4432
U
2
p&ct E
K063 Y091 P
R002 1
33
FENDT 309/310/311/312 Vario
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
1
2
3
4
5
6
7
8
A
A
1/1 1
1/1 2
X1706
X1705
E112
WFD0100 br_0.75 WFD0102 ws_0.75
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
C
WFD0101 br_0.75 WFD0103 ws_0.75
X1704_P 1/4 X1704_P 2/4
1/4 X1704_S 2/4 X1704_S
X1704_P 3/4 X1704_P 4/4
3/4 X1704_S 4/4 X1704_S
Gegenstecker X120_S
Gegenstecker auf E008
D
D
WFD0104 ws_0.75 WFD0105 ws_0.75
E115
E
1
ws
2
br
Gegenstecker X367 E
P
Low roof version
Blatt
34
339.900.000.004 1
2
3
4
Service-Training Dokumentation
09/2006
FENDT 309/310/311/312 Vario
F
5
FENDT 309 Vario 336.21.1001 -; FENDT 310 Vario 337.21.1001 -; FENDT 311 Vario 338.21.1001 -; FENDT 312 Vario 339.21.1001 -
Service Training
Electrical and hydraulic circuit diagrams FENDT 300 Vario COM III 336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
X990.005.455.010 - Englisch
Editon 06/2007
3294 G - en AGCO GmbH Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
Table of contents
Service Training
9000 - OVERALL SYSTEM/ELECTRICAL SYSTEM C - Documents and diagrams Fuse assignment – fuse holders X050, X051 and A013 ........................................................... 3 Component overview FENDT 300 Vario – COM III................................................................... 7 Microfuse, instrument panel, control panel – Sheet 2............................................................ 19 Electronics box – Sheet 3 ....................................................................................................... 21 Earth layout – Sheet 4 ............................................................................................................ 23 Power supply – Sheet 5.......................................................................................................... 25 Electronics power supply – Sheet 6 ....................................................................................... 27 Lighting with warning horn – Sheet 7..................................................................................... 29 Indicator unit – Sheet 8........................................................................................................... 31 Brake light, compressed air pilot control system, hydraulic brake – Sheet 9 ......................... 33 Wiper, rotating beacon – Sheet 10 ......................................................................................... 35 Front work light – Sheet 11 .................................................................................................... 37 Rear work light – Sheet 12 ..................................................................................................... 39 Heater – Sheet 13................................................................................................................... 41 Ventilation and air conditioning system – Sheet 14 ................................................................ 43 Heated rear window – Sheet 15............................................................................................. 45 Sockets, seat compressor – Sheet 16.................................................................................... 47 Implement socket – Sheet 17 ................................................................................................ 49 Enhanced control bus (CAN bus) – Sheet 18.......................................................................... 51 Instrument panel – Sheet 19 .................................................................................................. 53 Electronic power lift control – Sheet 20 ................................................................................. 55 Transmission bus – Sheet 21.................................................................................................. 57 Transmission control system – Sheet 22................................................................................ 59 Transmission control system – Sheet 23................................................................................ 61 Suspension – Sheet 24........................................................................................................... 63 PTOs – Sheet 25..................................................................................................................... 65 4WD and differential lock – Sheet 26 ..................................................................................... 67 3. Hydraulic circuit, brake power supply – Sheet 27............................................................... 69 Lighting, cab and radio – Sheet 28 ......................................................................................... 71 Modasys data transfer – Sheet 29.......................................................................................... 73 EDC engine control – Sheet 30 .............................................................................................. 75 Relay block X1371 (plan view) – Sheet 31.............................................................................. 77 Relay block X1371 (underside view) – Sheet 32..................................................................... 79 Engine control, Deutz – Sheet 33 ........................................................................................... 81 Low roof version – Sheet 34 .................................................................................................. 83 Hands-free device – Sheet 35 ................................................................................................ 85
1005 - TRANSMISSION/TRANSMISSION CONTROL SYSTEM C - Documents and diagrams Transmission hydraulics circuit diagram – 339.100.000.002................................................... 87
9600 - OVERALL SYSTEM/HYDRAULIC EQUIPMENT C - Documents and diagrams Working and steering hydraulics circuit diagram – 339.950.000.001 ..................................... 89
1
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Service Training
Table of contents
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2
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
9000 - OVERALL SYSTEM/ELECTRICAL SYSTEM
DANGER: Use only genuine fuses! The use of over-rated fuses will destroy the electrical unit! Fire hazard! Fuse holder (X050, X051, F060-F066)
I000341
Service Training
Fuse holder (A013)
Crop_this_page
I000342
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
9000 C T001260 Version 1 05/10/2007
3
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
Fuse holder X050
I000343
Fuse no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
PIN 30 30 30 30 30 30 30 30 30 15 15 15 15 15 15 15 15 15 15 15 15 15 15 30 15
Value (A) 25 25 15 15 10 15 15 25 5 10 15 15 5 40 15 10 10 15 15 10 25 10 5 10 25
Consumer Preheat starter switch, ON position Engine control Pressure switch, hazard warning light Pressure switch, drive light Relay no. 56a (main beam) Relay No. 56b (dipped beam) 25 A socket EPC Radio Heater switch Pressure switch, hazard warning light Pressure switch, drive light Fan switch Front windscreen wipers pulse generator Steering column switch (combination switch) Driver seat, seat heater Brake relay 3rd hydraulic circuit relay Rear window heater, mirror heater 10 A socket E-box, instrument panel Hydraulic trailer brake load switchover Not assigned
9000 C T001260 Version 1 05/10/2007
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4
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
Fuse holder X051
Service Training
I000344
Fuse no. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
PIN 58 58 58 58 58 58 58 30E 30E 30E 15E 15E 15E 15E 15E 15E 15/58 15/58 15/58 R 54 58L L 58R 30 -
Value (A) 5 25 25 25 25 5 5 40 10 15 5 5 5 5 5 5 5 10 10 10 10 10 10 10 10 -
Consumer Instrument panel, control panel Front work lights switch Front work lights switch Rear work lights switch Rear work lights switch Rear right tail lamp, right position light Rear left tail lamp, left position light Enhanced control E-box Fuse board Control, actuator Control panel Enhanced control E-box Terminal Turbo clutch solenoid valve Engine control Instrument panel, Modasys Engine control diagnostics Implement socket, communications box power supply EPC Front socket for front power lift, trailer socket Trailer socket Front socket for front power lift, trailer socket Front socket for front power lift, trailer socket Trailer socket Battery disconnect relay -
9000 C T001260 Version 1 05/10/2007
5
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
Fuse holder (A013)
I000342
Fuse assignment, fuse holder (A013) Fuse no.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
Separa- Component tion point X200/10 X200/11 X200/12 X200/14 X200/4 X201/11 X201/12 X201/13 X201/6 X200/6 X200/9 X200/17 X200/16 X200/15 X200/5 X201/5 X201/4 X201/18
Comp. Separation point X163 X164 X166 X1358 X152 X157 X159 X169 X151 X177 -
Hydrostat speed sensor Bevel pinion speed sensor Rotary position sensor, clutch pedal Control panel Rotary position sensor, suspension High-pressure sensor 1 Engine speed sensor Rear PTO speed sensor Front PTO speed sensor High-pressure sensor 2 -
9000 C T001260 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III
C
Component list applies for circuit diagram set 339.900.000.006 Component overview FENDT 300 Vario – COM III
NOTE: The entries in the tractor series column refer to the circuit diagrams concerned (sheet no.) DIN component designation A002 - ECU, enhanced control
X031
A007 - Instrument panel
X100 X101 X037 X281 X479 X200 X201 X202 X850 X1050 X1353 X1357 X1358 X1466 X1411 X1315 X1316 X1765
A009 - Actuator unit A010 - Thermostat (air conditioning system) A011 - Radar sensor A013 - PCB, microfuses
A024 - ECU, EPC B A034 - Driving switch, CAN bus A035 - Control panel, EPC B A036 - Control panel, comfort actuation Service Training
Separation point
A051 - ECU, engine control unit (EDC 7). A055 - Modasys A056 - Radio A060 - Hands-free device DIN component designation B002 - Sensor, front PTO speed B003 - Sensor, front axle suspension position B004 - Vacuum switch (air filter) B007 - Level sensor (fuel) B008 - Sensor, high-pressure 1 B009 - Discharge temperature B010 - Sensor, engine speed B014 - Sensor, hydrostatic collecting shaft B015 - Sensor, bevel pinion B017 - Sensor, clutch pedal B019 - Sensor, compressed air supply B020 - Sensor, rear PTO speed (stub shaft) B030 - Sensor, rear power lift position B031 - Sensor, right draught sensing pin B032 - Sensor, left draught sensing pin B035 - Sensor, hand throttle B039 - Sensor, high-pressure 2 B045 - Sensor, air conditioning system 1 B046 - Sensor, air conditioning system 2
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
21, 22 14 25 2, 4, 6, 18, 21, 22, 23, 24, 25 18, 20 3, 6, 22, 23, 29 20 2, 4, 6, 19, 22, 23, 24, 25, 26, 30 4, 6, 21, 30, 33 29 28, 35 3, 35
Separation point
X151 X152 X153 X156 X157 X158 X159 X163 X164 X166 X168 X169 X178 X179 X180 X183 X177 X195 X196
Circuit diagram sheet no. 3, 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 2, 4, 6, 7, 8, 17, 18, 19
Circuit diagram sheet no. 25 24 30 19 22 22 23 22 22 23 19 25 20 20 20 30 22 14 14
9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation B050 - Loudspeaker, left B051 - Loudspeaker, right B055 - Sensor, foot throttle B058 - Depth control (EPC B) B080 - Sensor, hydraulic oil temperature B085 - Camshaft speed B086 - Rail pressure sensor B087 - Fuel low pressure B088 - Crankshaft speed B089 - Temperature sensor, Deutz B090 - Sensor, oil pressure B091 - Sensor, water in fuel B092 - Sensor, charge air pressure/temperature B094 - Sensor, steering angle (4WD differential lock) B095 - Microphone DIN component designation E001 - H4 headlight, right E002 - H4 headlight, left E003 - H4 additional headlight, right E004 - H4 additional headlight, left E005 - Direction indicator/position light, front right
E006 - Direction indicator/position light, front left
E007 - Tail light rear right E008 - Tail light rear left E009 - Licence plate lighting, right E010 - Licence plate lighting, left E011 - Work light in roof, rear right
E012 - Work light in roof, rear left
E013 - Work light in roof, front right E014 - Work light in roof, front left E015 - Work light front on right direction indicator E016 - Work light front on left direction indicator E017 - Work light on taillamp holder right 336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
Separation point
X311 X312 X289 X290 X898 X1356 X1585 X1654 X1655 X1656 X1657 X1658 X1659 X1660 X1661 X209 X1766
Circuit diagram sheet no. 28 28 30 20 19 33 33 33 33 33 33 33 33 33 35
Separation point
X350 X351 X352 X353 X372 X378 X380 X373 X379 X381 X121 X120 X374 X375 X376 X377 X385 X386 X387 X388 X389 X390 X291 X294 X292 X293 X295 X296 X366
C
Circuit diagram sheet no. 7 7 7 7 7, 8
7, 8
7, 8, 9 7, 8, 9 7 7 12
12
11 11 11 11 12 9000 C T001256 Version 1 05/10/2007
8
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation E018 - Work light on taillamp holder left E019 - Lighting, cab
E020 - Lighting (EPC) E021 - Rotating beacon, right E022 - Rotating beacon, left E023 - Rear window heater E037 - Seat heater E049 - Indicator lamp, ABS E054 - Wide vehicle marker lights, right E055 - Wide vehicle marker lights, left DIN component designation
Service Training
G001 - Battery 1 (12 VDC)
G002 - Alternator 1
DIN component designation H005 - Horn H006 - Audio warning signal H007 - Signaltongeber, Rückwärtsfahrt DIN component designation K001 - Relay, + UB 15 (switched positive) K002 - Relay, + UB 58 (lighting) K004 - Relay, 56a (main beam) K005 - Relay, 56b (dipped beam) K007 - Relay, brake K009 - Relay, windscreen wiper K010 - Relay, direction indicator sensor K013 - Relay, hydraulic circuit 3 K047 - Relay, hydraulic trailer brake (Italy) K060 - Relay, clutch/turbo-clutch K063 - Heater flange relay
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
Separation point
X367 X308 X309 X310 X282 X283 X346 X345 X259 X260 X830 X1049 X896 X897
Circuit diagram sheet no. 12 28
11 10 10 15 7 7 34 34
Separation point
X060 X067 X505 X581 X062 X064
Circuit diagram sheet no. 4, 5
5, 19 Crop_this_page
Separation point
X998 X999 X204 X1544
Circuit diagram sheet no. 7 19 23
Separation point
X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1371 X1663 X1664 X1665
C
Circuit diagram sheet no. 5, 31 5, 31 7, 31 7, 31 9, 31 10, 31 8, 31 27, 31 9, 31 22, 31 33
9000 C T001256 Version 1 05/10/2007
9
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation K064 - Battery disconnect relay
K065 - Starter relay K066 - Relay, compressed air pilot control DIN component designation M001 - starter. M002 - Front wiper motor M003 - Wiper pump, front M004 - Rear wiper motor M005 - Wiper pump, rear M007 - Motor, seat adjustment (seat compressor) M009 - Motor, heater fan
M014 - Roof fan (continuous) (optional) M018 - Roof fan (3-speed)
DIN component designation R002 - Heater flange
DIN component designation S001 - Switch, steering column S002 - Switch, ignition S003 - Switch, drive light S004 - Switch, hazard warning light S005 - Switch, right brake S006 - Switch, left brake S007 - Switch, additional headlight S008 - Switch, front work light S009 - Switch, rear work light S010 - Switch, rear wiper motor S011 - Switch, rotating beacon
S015 - Switch, hand brake S017 - Switch, transmission oil contamination
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
Separation point
X1696 X1697 X1698 X1699 X1648 X1371
Circuit diagram sheet no. 5
30 9, 31
Separation point
X061 X347 X301 X258 X303 X830 X285 X286 X287 X288 X460 X1641 X1642 X1643 X1644
Circuit diagram sheet no. 5, 30 10 10 10 10 16 13
14 14 Crop_this_page
Separation point
X991 X1701 Separation point
X215 X245 X072 X080 X216 X217 X218 X219 X275 X274 X273 X270 X271 X272 X226 X228
C
Circuit diagram sheet no. 33
Circuit diagram sheet no. 7, 8, 10 5, 30 7 8 9 9 7 11 12 10 10
9, 22 22
9000 C T001256 Version 1 05/10/2007
10
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation
Service Training
S019 - Switch (external), rear left PTO S020 - Switch (external), rear right PTO S027 - Switch (external), raise rear power lift, right S028 - Switch (external), lower rear power lift, right S029 - Switch (external), raise rear power lift, left S030 - Switch (external), lower rear power lift, left S031 - Switch, right door contact S032 - Switch, left door contact S033 - Switch, heater fan S035 - Switch, high-pressure/low-pressure (air conditioning system) S037 - Switch, heater fan (3-speed) S038 - Switch, rear window heater
S044 - Potentiometer, air conditioning system S047 - Switch, engine brake S048 - Switch, lock EPC S049 - Switch, hydraulic circuit 3 S056 - Switch, oil flow collector S059 - Switch, hydraulic trailer brake S061 - Switch, quick reverse S069 - Switch, roof fan (continuous) S070 - Switch, transmission range (travel range) S071 - Switch, quick entry/hitch
S072 - Switch, quick lift
S074 - Switch, transmission neutral, S083 - Switch, battery disconnect relay S084 - Switch, hydraulic trailer brake ON/OFF (France) DIN component designation X007 - Implement socket X014 - Cable coupling, cab/operator platform X016 - Cable coupling X017 - Front socket near front power lift X018 - Trailer socket X023 - Socket, hydraulic circuit 3 X031 - Separation point on A002 ECU, enhanced control X037 - Separation point on A009 actuator unit X050 - Fuse holder 1
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
Separation point
X229 X230 X237 X238 X239 X240 X279 X299 X247 X341
C
Circuit diagram sheet no. 25 25 20 20 20 20 28 28 13 14
X280 X267 X268 X269 X220 X140 X148 X431 X1019 X1056 X1040 X468 X1340 X1355 X1359 X1360 X1354 X1361 X1362 X1363 X1429 X1645 X1646
14 15
14 30 20 27 20 9 23 14 22 20
20
22, 30 5 27 Circuit diagram sheet no. 17 7, 8, 10, 11, 12, 14, 15, 16, 28 7, 12 7, 8 7, 8, 9 27 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 21, 22 5, 6, 7, 8, 9, 10, 13, 14, 15, 16, 20, 27, 28 9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation X051 - Fuse holder 2 X053 - Plus bolts X058 - Battery terminal (+ UB 30) X060 - Separation point on G001 battery, negative terminal (terminal 31) X061 - Separation point on M001 starter (terminal 30) X062 - G002 alternator, terminal B+ X064 - Separation point on G002 alternator (terminal D+) X072 - Separation point on S002 ignition X080 - Separation point on S003 switch, headlight X082 - Separation point on S012 switch, starter lockout X086 - Separation point on Y006 solenoid valve, engine brake X100 - Separation point on A007 instrument panel, "blue" X101 - Separation point on A007 instrument panel, "yellow" X109 - Bodywork earth on A002 ECU, enhanced control X120 - Separation point on E008 tail lamp, rear left (direction indicator L) X121 - Separation point on E007 tail lamp, rear right (direction indicator R) X140 - Separation point on S047 switch, engine brake X148 - Separation point on S048 switch, lock EPC X151 - Separation point on B002 sensor, front PTO stub shaft speed X152 - Separation point on B003 sensor, front suspension position X153 - Separation point on B004 vacuum switch (air filter) X156 - Separation point on B007 fuel level sensor X157 - Separation point on B008 sensor, high pressure 1 X158 - Separation point on B009 discharge temperature X159 - Separation point on B010 sensor, engine speed X163 - Separation point on B014 sensor, hydrostatic collecting shaft X164 - Separation point on B015 sensor, bevel pinion X166 - Separation point on B017 sensor, clutch pedal X168 - Separation point on B019 sensor, compressed air supply X169 - Separation point on B020 sensor, rear PTO stub shaft speed X177 - Separation point on B039 sensor, high pressure 2 X178 - Separation point on B030 sensor, rear power lift position X179 - Separation point on B031 sensor, right draught sensing pin X180 - Separation point on B032 sensor, left draught sensing pin X183 - Separation point on B035 sensor, hand throttle X195 - Separation point on B045 sensor, air conditioning system 1 X196 - Separation point on B046 sensor, air conditioning system 2 X200 - Separation point on A013 PCB, microfuses X204 - Separation point on H006 audio warning signal X215 - Separation point on S001 switch, steering column X216 - Separation point on S004 switch, hazard warning light X217 - Separation point on S005 switch, right brake X218 - Separation point on S006 switch, left brake X219 - Separation point on S007 switch, auxiliary headlamp X220 - Separation point on S044 switch, air conditioning system X226 - Separation point on S015 switch, hand brake X228 - Separation point on S017 switch, transmission oil contamination
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
C
Circuit diagram sheet no. 5, 6, 7, 8, 9, 11, 12, 17, 20, 22, 30 5 5 4 5 5 19 5, 30 7 33 36 7, 8, 17, 18, 19 4, 6, 19 4 7, 8, 9 7, 8, 9 30 20 24 31 30 19 22 22 23 22 22 23 19 25 22 20 20 20 30 14 14 4, 6, 18, 21, 22, 23, 24, 25
19 8, 10 8 9 9 7 14 9, 22 22
9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III
Service Training
DIN component designation X229 - Separation point on S019 switch, rear left PTO "ON" X230 - Separation point on S020 switch, rear right PTO "ON" X237 - Separation point on S027 switch (external), raise rear power lift, right X238 - Separation point on S028 switch (external), lower rear power lift, right X239 - Separation point on S029 switch (external), raise rear power lift, left X240 - Separation point on S030 switch (external), lower rear power lift, left X245 - Separation point on S001 switch, steering column X246 - Separation point on S002 switch, ignition X247 - Separation point on S033 switch, heater fan X254 - 10 amp socket X255 - 25 amp socket (+ supply) X256 - 25 amp socket (earth) X258 - Separation point on M004 rear wiper motor X259 - Separation point on E023 rear window heater (earth) X260 - Separation point on E023 rear window heater (+ supply) X267 - Separation point on S038 switch, rear window heater X268 - Separation point on S038 switch, rear window heater X269 - Separation point on S038 switch, rear window heater X270 - Separation point on S011 switch, rotating beacon X271 - Separation point on S011 switch, rotating beacon X272 - Separation point on S011 switch, rotating beacon X273 - Separation point on S010 switch, rear wiper motor X274 - Separation point on S009 switch, rear work light X275 - Separation point on S008 switch, front work light X276 - Cable coupling, E021 right rotating beacon X279 - Separation point on S031 switch, right door contact X280 - Separation point on S037 switch, heater fan X281 - Cable coupling, air conditioning system X282 - Separation point on E020 EPC lighting (+ supply) X283 - Separation point on E020 EPC lighting (earth) X284 - Cable coupling, M002 front wiper motor X285 - Separation point on M009 heater fan (speed 1) X286 - Separation point on M009 heater fan (speed 2) X287 - Separation point on M009 heater fan (speed 3) X288 - Separation point M009 heater fan (earth) X289 - Separation point on B051 loudspeaker, right X290 - Separation point on B051 loudspeaker, right X291 - Separation point on E013 work light in roof, front right X292 - Separation point on E015 work light in roof, front right X293 - Separation point on E015 work light in roof, front right X294 - Separation point on E014 work light in roof, front left X295 - Separation point on E016 work light in roof, front left X296 - Separation point on E016 work light in roof, front left X297 - Cable coupling, M002 front wiper motor X298 - Cable coupling, E022 left rotating beacon X299 - Separation point on S032 switch, left door contact X301 - Separation point on wiper pump, front X303 - Separation point on M005 wiper pump, rear 336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
C
Circuit diagram sheet no. 25 25 20 20 20 20 7, 10 5 13 16 16 16 10 15 15 15 15 15 10 10 10 10 12 11 10 28 14 14 11 11 10 13 13 13 13 28 28 11 11 11 11 11 11 10 10 28 10 10 9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation X308 - Separation point on E019 lighting, cab X309 - Separation point on E019 lighting, cab X310 - Separation point on E019 lighting, cab X311 - Separation point on B050 loudspeaker, left X312 - Separation point on B050 loudspeaker, left X317 - Separation point on Y004 solenoid valve, turbo-clutch X319 - Separation point on Y008 solenoid valve, rear PTO (clutch) X320 - Separation point on Y009 solenoid valve, 4WD X321 - Separation point on Y010 solenoid valve, differential lock (rear) X322 - Separation point on Y011 solenoid valve, front PTO (clutch) X323 - Separation point on Y012 solenoid valve, load suspension X324 - Separation point on Y013 solenoid valve, lower suspension X325 - Separation point on Y014 solenoid valve, raise suspension X332 - Separation point on Y021 solenoid valve, raise (rear power lift) X333 - Separation point on Y022 solenoid valve, lower (rear power lift) X334 - Separation point on Y023 solenoid valve, compressed air pilot control X341 - Separation point on S035 switch, high-pressure/low-pressure (air conditioning system) X342 - Separation point on Y024 magnetic clutch, air conditioning compressor X345 - Separation point on E021 right rotating beacon X346 - Separation point on E021 left rotating beacon X347 - Separation point on M002 front wiper motor X350 - Separation point on E001 H4 headlight, right X351 - Separation point on E002 H4 headlight, left X352 - Separation point on E003 H4 additional headlight, right X353 - Separation point on E004 H4 additional headlight, left X360 - Separation point on Y026 solenoid valve, rear PTO, stage I X361 - Separation point on Y027 solenoid valve, rear PTO, stage II X366 - Separation point on E017 work light on right tail lamp bracket X367 - Separation point on E018 work light on left tail lamp bracket X368 - Separation point on Y028 solenoid valve, rear PTO stage III X372 - Separation point on E005 direction indicator/position light, front right X373 - Separation point on E006 direction indicator/position light, front left X374 - Separation point on E009 licence plate illumination, right X375 - Separation point on E009 licence plate illumination, right X376 - Separation point on E010 licence plate illumination, left X377 - Separation point on E010 licence plate illumination, left X378 - Separation point on E005 direction indicator/position light, front right X379 - Separation point on E006 direction indicator/position light, front left X380 - Separation point on E005 direction indicator/position light, front right X381 - Separation point on E006 direction indicator/position light, front left X385 - Separation point on E011 work light in roof, rear right X386 - Separation point on E011 work light in roof, rear right X387 - Separation point on E011 work light in roof, rear right X388 - Separation point on E012 work light in roof, rear left X389 - Separation point on E012 work light in roof, rear left X390 - Separation point on E012 work light in roof, rear left
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
C
Circuit diagram sheet no. 28 28 28 28 28 22 25 26 26 25 24 24 24 20 20 9 14 14 10 10 10 7 7 7 7 25 25 12 12 25 7 7 7 7 7 7 7 7 8 8 12 12 12 12 12 12
9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III
Service Training
DIN component designation X431 - Separation point on S049 switch, hydraulic circuit 3 X443 - Cabel coupling, cab roof X460 - Separation point on M014 roof fan (continuous, optional) X468 - Separation point on M069 switch, roof fan (continuous) X500 - Earth pin, oil sump right X503 - Earth pin, oil sump right X505 - G001 battery (terminal 31) "earth" X520 - Earth pin, oil sump right X531 - Earth pin, B-pillar right X532 - Earth pin, cab body X533 - Earth pin, cab body X534 - Earth pin, cab body X536 - Earth pin, cab body X550 - Earth pin, right mudguard X551 - Earth pin, operator platform right X552 - Earth pin, operator platform X553 - Earth pin, operator platform X554 - Earth pin, operator platform X560 - Earth pin, transition to cab X565 - Earth pin, operator platform X570 - Earth pin, transmission X571 - Earth pin, transmission X574 - Earth pin, transition to cab X581 - Earth pin, engine X600 - Connector, CAN high X601 - Connector, CAN low X607 - Connector, + UB 30 X608 - Connector, + UB 15 X609 - Connector, + UB 58, lighting X610 - Connector, right direction indicator X611 - Connector, left direction indicator X612 - Connector + UB 15, wipers and rotating beacon X613 - Connector, sensor system earth X617 - Connector, CAN low X618 - Connector, CAN high X619 - Connector, electronics earth X620 - Connector, electronics earth X624 - Connector, CAN high X625 - Connector, CAN low X627 - Connector, sensor system earth X628 - Connector, + UB 30 X630 - Connector, brake light (terminal 54) X631 - Connector, rear PTO "ON" LED X638 - Connector, sensor system earth X650 - Connector, headlight 56a (main beam) X651 - Connector, headlight 56b (dipped beam) X671 - Connector, sensor system earth X676 - Connector, draught sensing pin earth 336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
C
Circuit diagram sheet no. 27 14 14 14 4 4, 9, 24, 27 4 4, 7, 20, 24, 25, 27 4 4, 7, 12, 28 4, 10, 11, 12 4, 5, 14, 15, 16, 17 4, 7, 11 4 4, 5, 10, 19, 30 4, 7, 8, 9 4, 5, 16, 20, 22, 23, 27 4, 6, 9, 13, 14, 27 4 4, 12 4, 7 4, 9, 22, 25, 26 4 33 18 19 5 5 7 8 8 10 4, 22, 23 21 21 4, 22 4 18 18 4, 16, 25 6 9 25 4, 22, 25 7 7 4, 23, 24, 25 20 9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation X677 - Connector, + UB, right and left draught sensing pins X678 - Connector, analogue earth X685 - Connector, + UB 30, engine control unit X700 - Connector, rear work light earth X792 - Connector, + UB 15 (continuous roof fan) X810 - Diagnostics socket EDC (engine control unit) X830 - Cable coupling (M007 seat compressor and S053 seat switch) X850 - Separation point on ECU, EPC B X896 - Separation point on E054 wide vehicle marker light, right X897 - Separation point on E055 wide vehicle marker light, left X898 - Separation point on B055 sensor, foot throttle X991 - Separation point on R002 heater flange X998 - Separation point on H005 horn (earth) X999 - Separation point on H005 horn (+ supply) X1019 - Separation point on S056 switch, oil flow collector X1020 - Separation point on Y050 solenoid valve, oil flow collector X1022 - Separation point on Y052 solenoid valve, trailer brake (Italian model) X1040 - Separation point on S061 switch, quick reverse (F/R shifting) X1056 - Separation point on S059 switch, compressed air volume X1315 - Separation point on A056 radio (compact plug) X1316 - Separation point on A056 radio (compact plug) X1317 - Cable coupling, M009 heater fan X1340 - Separation point on S070 switch, drive select/neutral X1353 - Separation point on S035 EPC B control panel X1354 - Separation point on S072 switch, quick lift X1355 - Separation point on S071 switch, fast feed-in/hitch X1356 - Separation point on B058 sensor, depth control X1357 - Separation point on A036 control panel, comfort actuation X1358 - Separation point on A036 control panel, comfort actuation X1359 - Separation point on S071 switch X1360 - Separation point on S071 switch, fast feed-in/hitch X1361 - Separation point on S072 switch, quick lift X1362 - Separation point on S072 switch, quick lift X1363 - Separation point on S072 switch, quick lift X1371 - Relay mounting X1371 - Relay mounting X1375 - Cable coupling, operator platform/chassis
C
Circuit diagram sheet no. 20 19, 22 6 12 14 30 16 18, 20 7 7 30 33 7 7 20 20 9 23 9 28, 35 28 13 22 20 20 20 20 4, 22, 24, 25, 26 4, 6, 19, 23, 25, 30 20 20 20 20 20
5, 7, 8, 9, 10, 22, 27, 30 4, 7, 8, 9, 19, 20, 21, 22, 25, 26 X1378 - Connector, + UB stabiliser (10 VDC) (EPC B) 20 X1381 - Connector, + UB stabiliser (10 VDC) (EPC B) 20 X1411 - Separation point on A055 Modasys 29 X1421 - Cable coupling, operator platform 5, 17, 30 X1429 - Separation point on S074 neutral switch (transmission), "starter lock22, 30 out" X1430 - Cable coupling, operator platform/chassis 4, 5, 6, 7, 8, 9, 14, 19, 20, 21, 23, 24, 25, 27, 30 21 X1463 - Connector, CAN high X1464 - Connector, CAN low 21 336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III
Service Training
DIN component designation X1466 - Separation point on A051 ECU, EDC "engine control unit" X1526 - Connector, earth (B055 sensor, foot throttle) X1527 - Connector, + UB foot throttle (5.0 VDC) X1528 - Connector, sensor system supply X1529 - Separation point on X053 plus bolts X1534 - Separation point on X053 plus bolts X1544 - Separation point on H007 reversing buzzer X1585 - Separation point on B080 sensor, hydraulic oil temperature X1625 - Reserve cables X1626 - Reserve cables X1627 - Reserve cables X1628 - Reserve cables X1631 - Battery (terminal 31) X1632 - Battery + (terminal 30) X1634 - Connector (+ UB 30) X1635 - Cable coupling, operator platform X1636 - Cable coupling (Modasys) X1639 - Connector (control bus) (CAN high) X1640 - Connector (control bus) (CAN low) X1641 - Separation point on M018 roof fan (3-speed) X1642 - Separation point on M018 roof fan (3-speed) X1643 - Separation point on M018 roof fan (3-speed) X1644 - Separation point on M018 roof fan (3-speed) X1645 - Separation point on X1646 - Separation point on S084 switch, hydraulic trailer brake ON/OFF (French model) X1647 - Separation point on Y089 solenoid valve, X1648 - Separation point on K065 starter relay X1654 - Separation point on B085 camshaft speed X1655 - Separation point on B086 rail pressure sensor X1656 - Separation point on B087 fuel low pressure X1657 - Separation point on B088 crankshaft speed X1658 - Separation point on B089 temperature sensor, Deutz X1659 - Separation point on B090 sensor, oil pressure X1660 - Separation point on B091 sensor, water in fuel X1661 - Separation point on B092 charge air pressure sensor X1662 - Separation point on Y091 dispensing unit (fuel) X1663 - Separation point on K063 relay, heater flange X1664 - Separation point on K063 relay, heater flange X1665 - Separation point on K063 relay, heater flange X1671 - Separation point on A051 ECU, engine control unit (EDC 7) X1672 - Separation point on A051 ECU, engine control unit (EDC 7) X1673 - Cable coupling EDC X1674 - Separation point on Y094 actuator unit, AGR (exhaust gas recirculation) X1675 - Connector, earth X1676 - Connector + UB 12 VDC X1696 - Separation point on K064 relay, battery disconnect
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
C
Circuit diagram sheet no. 4, 6, 21, 30 30 30 30 5 5 23 19 19 19 23 23 4 5 5, 6, 28 6, 18 29 29 29 14 14 14 14 5 27 27 30 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 5
9000 C T001256 Version 1 05/10/2007
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FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component overview FENDT 300 Vario – COM III DIN component designation X1697 - Separation point on K064 relay, battery disconnect X1698 - Separation point on K064 relay, battery disconnect X1699 - Separation point on K064 relay, battery disconnect X1700 - Separation point on K064 relay, battery disconnect X1701 - Separation point on R002 heater flange X1702 - Separation point on K063 relay, heater flange X1703 - Separation point on G002 alternator X1704 - Separation point on E008 tail lamp, rear left (roof, low) X1705 - Separation point on E112 licence plate light (roof, low) X1706 - Separation point on E112 licence plate light (roof, low) X1707 - Connector (+ UB 30) X1767 - Separation points on A056 radio to B050/B051 loudspeaker X1769 - Cable coupling, air conditioning connection to the roof fan X1770 - Cable coupling, roof fan connection (3-speed) to the air conditioning X1771 - Cable coupling, roof fan connection (continuous) to air conditioning X1772 - Earth pin, cab body X1773 - Earth pin, cab body DIN component designation
Y004 - Magnetventil, Kupplung / Turbokupplung Y006 - Solenoid valve, engine brake Y008 - Solenoid valve, rear PTO (clutch) Y009 - Solenoid valve, 4WD Y010 - Solenoid valve, differential lock (rear) Y011 - Solenoid valve, front PTO (clutch) Y012 - Solenoid valve, load suspension Y013 - Solenoid valve, lower suspension Y014 - Raise suspension solenoid valve Y021 - Magnetventil, Heben (Heckkraftheber) Y022 - Magnetventil, Senken (Heckkraftheber) Y023 - Solenoid valve, compressed air pilot control system Y024 - Magnetic clutch, air conditioning compressor Y026 - Solenoid valve, rear PTO, stage I Y027 - Solenoid valve, rear PTO, stage II Y028 - Solenoid valve, rear PTO, stage III Y050 - Solenoid valve, oil flow collector Y052 - Solenoid valve, hydraulic trailer brake Y089 - Solenoid valve, hydraulic trailer brake ON/OFF (France) Y091 - Dispensing unit (fuel) Y094 - Actuator unit, AGR (exhaust gas recirculation) Y095 - Injector valve 1 (injector) Y096 - Injector valve 2 (injector) Y097 - Injector valve 3 (injector) Y098 - Injector valve 4 (injector)
336 .. 1149337 .. 1216338 .. 1157339 .. 1526-
Separation point X317 X1679 X319 X320 X321 X322 X323 X324 X325 X332 X333 X334 X342 X360 X361 X368 X1020 X1022 X1647 X1662 X1674 X1673 X1673 X1673 X1673
C
Circuit diagram sheet no. 5 5 5 33 33 33 5 34 34 34 5 35 14 14 14 14 14 Circuit diagram sheet no. 22 33 25 26 26 25 24 24 24 20 20 9 14 25 25 25 20 9 27 33 33 33 33 33 33
9000 C T001256 Version 1 05/10/2007
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SP für 3294 G - en
1
.12 F3 .13 +UBatt 8.5V .14 F4 .15 F14 .16 F13
/22.B3 /23.B3 /6.F4 /6.F4 /25.B3 /25.B3
2 3
A036
D
4
F Control panel
A036
339.900.000.006
/19.E2
/19.E2
Temperature discharge
Compressed air supply sensor
Sensor electronics ground Fuel level
Neutral detection switch Filter contamination switch
+UBatt terminal 30 +UBatt terminal 15 +UBatt terminal 58 Ground Electronic system ground +UBatt 12V sensor electronics
6
/4.F7 /19.E2
/19.E2 /19.E2
A007 Enter Escape Cursor up Cursor down Sensor electronics ground
120
/6.F6 /6.F6 /6.F6 /4.F7 /4.F7 /19.E2
Right turn signal indicator CAN High
Lifting gear position Trailer brake monitor
Lifting gear status Hydraulic oil temp. sensor
CAN Low
Left turn signal indicator Buzzer loud Buzzer quiet Zapfwellendrehzahl Ausgang Theoretical speed
Trailer monitor indicator 2 Trailer monitor indicator 1 Full beam Charging control, generator 1
Instrument cluster
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
5
/19.E2 /19.E2 /19.E2 /19.E2 /4.F7
/8.G4 /18.G3
/17.F7 /19.E5
/17.F7 /19.E5
/18.G3
/8.G4 /19.E5 /19.E5 /17.F7 /17.F7
/8.G4 /8.G4 /7.F6 /19.E5
.18 Electronic system ground
B
Escape Enter Down key Up key Speed control lever v+ Speed control lever vSpeed control lever centre Lever activation +UBatt terminal 15 Ground +UBatt terminal 58 +UBatt 8.5V TMS/pedal mode key Eng. speed mem/RPTO auto key Rear PTO speed selector switch LED rear PTO automatic mode LED engine speed memory
.11 F2
/22.B3
A007
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
.10 F1
/23.B3
8,5 V
/19.A2 /19.A2 /19.A2 /19.A2 /23.A7 /23.A7 /23.A8 /23.A8 /6.A4 /4.A2 /6.A4 /6.A4 /23.A8 /25.A5 /25.A5 /25.A5 /30.A6
.9
/18.B2
12 V
LED ramp LED v-memory
.8
/18.B2
A013 4
/22.A7 /22.A7
CAN High F11
.7
/22.B3
120
LED suspension locked Taster Getriebe Neutral Cruise control on key Ramp/v-memory key LED neutral
CAN Low
.6
/22.B3
120
Suspension on/locked key
F10
.5
/24.B3
2
Sensor electronics ground Front PTO on key LED front PTO on Rear PTO on key LED rear PTO on 4WD/diff.lock key
F15
.4
3
3
/24.A7 /22.A7 /22.A7 /22.A7 /22.A7
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
CAN High F5
.3
/21.B2
G-bus
.17 F12
CAN Low
.2
/21.B2
2
/4.B7
+UBatt 12V
.1
/6.F4
2
/24.A7
/4.A2 /25.A5 /25.A5 /25.A5 /25.A5 /26.A4
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
A A
K-bus 3
Kombi
B
C
Control panel
D
E E
P
Overview Microfuse, Instrument cluster, Control panel Sheet
2
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 2 3 Speakers/LF -
Speakers/LF + Mute nav. Mute tel. Ground
Ignition Steady plus Microphone
/4.A3 /22.A6 /25.A7 /21.A6 /21.A6 /25.A7 /25.A7 /23.A5 /22.A5 /22.A5 /24.A5 /23.A5 /22.A5 /25.A8 /22.A5 /23.A5 /22.A6 /22.A5 /22.A6 /23.A5 /22.A5 /25.A8 /6.A2 /25.A8 /22.A5 /18.A5 /18.A5 /6.A2 /22.A5 /22.A6 /26.A6 /24.A4 /9.A3 /22.A5 /25.A8 /25.A7 /25.A8 /23.A5 /23.A5 /23.A5 /23.A5 /22.A5 /23.A5 /22.A6 /25.A8 /25.A7 /25.A8 /25.A8 /25.A8 /22.A5 /23.A5 /24.A5 /25.A8 /6.A2 /4.A3 /6.A2 /6.A2 /6.A2 /6.A2 /6.A2 /22.A5 /30.A8 /26.A6 /26.A6 /24.A5 /24.A5 /24.A5 /25.A8
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26 .27 .28 .29 .30 .31 .32 .33 .34 .35 .36 .37 .38 .39 .40 .41 .42 .43 .44 .45 .46 .47 .48 .49 .50 .51 .52 .53 .54 .55 .56 .57 .58 .59 .60 .61 .62 .63 .64 .65 .66 .67 .68
Sensor electronics ground +UBatt actuator unit LED front PTO on CAN Low CAN High Rear PTO rotary switch Eng. speed mem/RPTO auto key Clutch pedal sensor High pressure 2 sensor LED ramp Suspension sensor Engine speed sensor Hydrostat sensor Rear PTO on key Hand brake switch Speed control lever v+ Transmission neutral key Bevel pinion direction sensor Reference F/R actuator unit Lever activation Seat switch Left rear PTO key +UBatt 8.5V LED rear PTO on LED neutral CAN Low CAN High +UBatt terminal 15 High-pressure sensor Ramp/v-memory key 4WD/diff.lock key Suspension on/locked key Brake actuation sensor Bevel pinion sensor Rear PTO speed sensor Front PTO speed sensor Front PTO on key Speed control lever vReverser switch forward Reverser switch reverse Speed control lever centre Hydrostat direction sensor TMS/pedal mode key Cruise control on key Right rear PTO key LED rear PTO automatic mode Rear PTO solenoid Rear PTO control solenoid 1 Front PTO solenoid valve Transmission neutral solenoid Reverse travel buzzer LED suspension locked Rear PTO control solenoid 2 +UBatt terminal 30 Electronic system ground +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 LED v-memory LED engine speed memory Diff. lock solenoid valve 4WD solenoid valve FA suspension solenoid lower FA suspension solenoid raise Load solenoid valve Rear PTO control solenoid 3
A002
/35.C2 /35.C2 /35.C2 /35.C2
D GNDA
B
/35.C2 /35.C2 /35.C2
1 2 3 4 5 6 7 8 9 10 11 12
2
/35.C2
/35.C2
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 3 4
4
5
F
6 7
339.900.000.006
8
A A
E-box
B
C
Hands-free speaking system
A060
D
E E
P
Overview E-box Hands-free speaking system Sheet
3
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
G001
1
31 -
1
X500
2 1
D
X503
3
9/62 X1430_P
WF1395 br_ws_1
1
1 1
1
WM1360 br_ge_0.75
X520
4
X550 1
1
X551
X671
X570
1
1
1
X552
X531
WF021 sw_35
+
X571
Ground point Ground point Ground point Ground point Ground point
Oil pan right Oil pan right Oil pan right Transmission Transmission
1
1
X553 1
X532
X554
1
X533
1
X565
Ground point Ground point Ground point Ground point Ground point Ground point Ground point Ground point
Driver stand Driver stand Driver stand Driver stand Driver stand Cab junction Cab junction
Driver stand
1
1
X534
X574
1
1
Ground point Ground point Ground point Ground point Ground point
B-pillar right Cab body Cab body Cab body Cab body
X560
1
X536
X638 1
339.900.000.006
#426
X1375_P:43
/19.C4
/19.C3
A013 Electronic system ground
1/1 X109
#3018
18
E-box
X678:1
X200 18/18
WF1380 br_2.5
Sensor electronics ground Electronic system ground
6
WF1373 br_ge_0.5
1
5
WF1370 br_ge_0.5
X620
WF1369 br_0.5
X613
X1430_S 9/62
1 55
A002
4
5/26 X101 11/26 X101 12/26 X101 20/26 X101
/5.F6
X031 1/68 X031 55/68
A036
6/62 X1375_P
WF1334 br_ge1 WF1333 br_ws_1
1
5 11 12 20
X627
WF1329 br_ws1.5 WF1301 br_ws1.5
3
Sensor electronics ground Ground Electronic system ground Sensor electronics ground
#340
Ground
Control panel Control panel
X1375_S 6/62
42/62 X1430_P 41/62 X1430_P
A Sensor electronics ground
Ground Ground Ground Ground
A036
10
1
11 10 6 5
A051
X1358 10/18
X1357 1/18
X1466 11/89 X1466 10/89 X1466 6/89 X1466 5/89
Deutz engine control
X1430_S 42/62 X1430_S 41/62
WF1377 br_ge1 WF1376 br_ge1 WF1357 br_ge_0.75
B
WF1399 br_ws_0.5
WM1320 br_1.5 WM1321 br_1.5 WM1322 br_1.5 WM1323 br_1.5
2
WG1358 br_ge1
WM1105 br_0.75
X1699:3
WM1329 br_1.5 WM1301 br_1.5
WB0001 sw_50
E
1/1 X505
1/1 X060 1/1 X1631
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
Microfuse
A
Earth layout
B
X619
WF1347 br_ws_0.5
WF1397 br_ws_0.5
WF1310 br_0.5 C
1
WF1361 br_10 D
E
A007
Instrument panel P
WG0020 br_6
Sheet
4
12V
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
1 2
G002
S083
B+ 30 31
/4.D5 point
3085
Driver stand
D
3 ~
3 32
D+
K001 33
X534
E
X053
Ground point /4.E6
G
4
10
1
86 87
c 1
WB0002 sw_35 WB0005 sw_70 1
S002
X607
X1696 1/1 X1697 1/1 X1698 1/1
5
58
30 1
30
G001
2
31 -
1/1 X1534
WM1104 gn_0.75 WM1224 rt_0.75
12V 30 30_30
X1631
WM1105 br_0.75 #340
0 12
15_54 26 27
3085
28
X608
K064
339.900.000.006
38
K002 29
86 87
WF1006 rt_4 WF1000 rt_10
40
41
42
1
43
44
45
46
WF0124 ws_1
d
a b
WF1001 rt_6
Cab body
X1529
WF1225 rt_1
/4.E2
WM1221 rt_1.5
Power supply +UB
47 49
48 50
WF1103 gn_0.75 1
X080:7 #422
1
/7.A6
36
39
/8.A6
34
37
/7.A6
32
35
/9.A4
30
33
/8.A6
28
31
/20.A4
26
29
/17.A6
24
27
/30.C5
22
UB15
UB15
UB15
+UB15E
+UB15E
+UB15E
+UB15E
+UB15E
+UB15E
+UB30
+UB30
+UB30
+UB30
+UB30
+UB 58
+UB 58
+UB 58
+UB 58
+UB 58
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
6
/6.A7
20
25
/6.A7
18
23
/22.A8
16
21
29/81 X1371
14
19
/20.A4
12
F41 40A F42 10A F43 15A F44 5A F45 5A F46 5A F47 5A F48 5A F49 5A F50 5A F51 10A F52 10A F53 10A F54 10A F55 10A F56 10A F57 10A F58 5A
X051 17
/6.A4
10
15
28/81 X1371
8
13
/6.A6
6
11
/22.A4
4
9
/6.A6
2
7
/6.A1
58
5
/7.A5
X050 3
/7.A5
56
1
/12.A1
F32 5A F33 25A F34 25A F35 25A F36 25A F37 5A F38 5A
57
/12.A1
54
55
26/81 X1371 27/81 X1371
WF1100 gn_10
52
53
/11.A7
50 /6.A7
48
51
/11.A7
46
49
5/6 X072 6/6 X072
44
47
/27.A5
45
/16.A5
43
/15.B7
42
WF1223 rt_1
40
F23 15A F24 10A F25 25A F26 10A F27 5A F28 10A
41
/27.A1
38 /9.A4
39
WF1120 gn_6 WF1403 gr_6
WF1221 rt_1.5
9
37
33/81 X1371
36 /16.A6
34
32/81 X1371
35
F20 10A F21 15A
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB30
WF1022 rt_4
47/62 X1430_P
Ground
X553
33
5
X1430_S 47/62
1
32 /10.A8
30 /10.A6
28
31
1/4
10
29
/14.D7
27
4
1/1 X1632
1
26 /7.A1
24
25
30/81 X1371 31/81 X1371
WF1300 br_1
22 /8.A1
23
/13.A7
/28.A7
20
X246
1
21
WF1119 gn_6
+
5
+UB30
+UB30
WF1116 gn_6
1/3 X1699 2/3 X1699 3/3 X1699
6
19
/20.A3
18
/16.A4
16
1/1 X1714
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
A
1 2 3
8 /7.A3
14
17
3
1 1 1
X255
15
WF1003 rt_16
0
5/8 X1645 WK1224 rt_1
13
1/1
I
WF1021 rt_6
WF0001 sw_50
/33.D2
#4506
12
F9 15A F10 15A F11 25A F12 5A F13 10A F14 15A F15 15A F16 5A F17 40A F18 15A
11
/7.A3
F4 25A F5 25A F6 15A F7 15A
+UB30
2
1/2 X058
#4458
/16.C2 10
/7.A1
8 /8.A1
6 9
6/8 X1645 WK1222 ws_0.5
B /6.A8
4 7
X1715
8/8 1/8
9/12 X1421_P
2 5
WK1221 br_1
X1645 X1645
X1421_S 9/12 3
WK1225 rt_0.75 WK1223 rt_1
WF1224 rt_1
1
10/12 X1421_P
46/62 X1430_P 45/62 X1430_P
WF1005 rt_6
1/1 X061
1/1 X1703 1/1 X062
X1421_S 10/12
X1430_S 46/62 X1430_S 45/62
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
WF1250 gn_4
WF1401 gn_4
WF1220 rt_6 A
51 53
52 54
55 57
56 58
B
WF1313 br_1
/7.A6
WF1102 gn_1
6
C
X551
1
Driver stand
/4.D4 Ground point
X1634
50a 8
WF1222 rt_1 X1707
WF1226 rt_1
Sheet
D
E
Ohne Batterietrennrelais werden Leitungen auf Batterieklemme geschraubt.
P
5
FENDT 309/310/311/312 Vario COM III
M001 +
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 2
X554
Driver stand
E
3
56/62 X1430_P 59/62 X1430_P 60/62 X1430_P 61/62 X1430_P 62/62 X1430_P
WF0460 ge_0.75 WF1073 rt_1.5 WF1072 rt_1.5 WF1071 rt_1.5 WF1070 rt_1.5
1
4
WF1075 rt_6
A013
Microfuse
F +UB15E
X051 37
+UB15E
28
X051 3
38
X1634 1
Instrument panel
339.900.000.006
+UB 58
4
F5 25A
27
F48 5A
X051 F32 5A
+UB30
F49 5A
6
WF1075 rt_6
24
F44 5A
F42 10A
23
X1430_S 56/62 X1430_S 59/62 X1430_S 60/62 X1430_S 61/62 X1430_S 62/62
30
X051
WM0460 ge_0.75 WM1070 rt_1.5 WM1071 rt_1.5 WM1072 rt_1.5 WM1073 rt_1.5
X051 +UBatt 8.5V +UBatt terminal 15 +UBatt terminal 58
+UB15E
WF0460 ge_0.75
12 9 11
29
40/89 X1466 2/89 X1466 3/89 X1466 8/89 X1466 9/89 X1466
X1358 12/18 X1358 9/18 X1358 11/18
A002 5
40 2 3 8 9
WF0456 rt_0.5 WF0457 ge_0.5 WF1408 gr_0.5
X628
WF1470 ge_0.5 WF1290 ge_0.5 WF1410 gr_0.5
4
+UBatt terminal 15 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30
8/26 X101 9/26 X101 10/26 X101
WF1202 rt_0.5
3
8 9 10
1/18 X200
E-box
+UBatt terminal 30 +UBatt terminal 15 +UBatt terminal 58
1
/4.D5 Ground point
+UBatt 12V
1
14/18 X200
WF1200 rt_4 F45 5A
+UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt 8.5V +UBatt terminal 15 +UBatt terminal 30
+UB30
14
56 57 58 59 60 23 28 54
21
13
X031 56/68 X031 57/68 X031 58/68 X031 59/68 X031 60/68 X031 23/68 X031 28/68 X031 54/68
X051
F4
B
WF1014 rt_1 WF1015 rt_1 WF1016 rt_1 WF1017 rt_1 WF1018 rt_1 WF1461 ge_0.5 WF1460 ge_1 WF1201 rt_1
A
+UBatt 8.5V
WF1080 ge_1 WF1081 rt_0.75 WF1082 br_0.75
F41 40A
2
13/18 X200
D
5/8 X1635_S 6/8 X1635_S 7/8 X1635_S
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 7 8
A036 X051 35
+UB15E
X050 9
+UB30
36
1
Electronics power supply
A
10
22
B
X685
C
D
E
A007 A051 P
Deutz engine control
Blatt
6
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7 /5.C8
+UB30
56 58
7/7 7 3/7 3
WF1009 rt_2.5
WF0122 ws_2.5
59/81 X1371 60/81 X1371
61/81 X1371 57/81 X1371
64 65 63
61 57
K004
X219
59 60 58
1/7 1
3 1
56b
2 5 4
3 1
X219
5/7 5
WM0115 ws_2.5
X376
1/1 2
E010
Oil pan right
WM0125 ws_0.75
1/1 X999
WM0220 ws_0.75 WM056B ws_2.5
1
X651
56b/3 X351
WM0114 ws_2.5
2 1/1
WM1303 br_2.5
H005
1
X520
/4.G3 Ground point
X017_
H
WM1304 br_0.75
J 53
2
3
54
sw-ws 1
L
1/2
X897
2/2
1
X897
2
2/2
1
br 0.75
2
1
X896
sw 0.75
sw 0.75
1
br 0.75
2
C
WK0135 ws_0.75 WK1454 br_0.75
X014_P 15/29
WK0136 ws_0.75
sw-rt 1
2
D
WG1361 br_2.5
WF0120 ws_0.5
1/7 X245
31 58
E055
X536
/4.E6 Ground point
1
Cab body
X570
Transmission
3
E
A007 X018_
P
Instrument panel
49a
R L 30
Lighting with warning horn
Sheet
7
56 56a 56b
FENDT 309/310/311/312 Vario COM III 339.900.000.006
4
/4.G4 Ground point
WG0131 ws_0.75 WG0130 ws_0.75
31b
Oil pan right
1
1/2
15
X998
56a 31
31/3 X351
56b
E002
WM0112 ws_2.5
X896
WK1453 br_0.75
3/26 X100
/4.G3 Ground point
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
1/1 1
X520
53c
1
X377
br 1 gr 1
sw-ge0.75
X650
56a/3 X351
1 3
E054
1
WM056A ws_2.5
1
76 5 4 3 2 1
S001
1 F
1/4 3/4
X120_S X120_S
54 L 54G 58L/7 X018 58L 31/7 X018 31 R 58R 58R/7 X018
WM1302 br_2.5
56b/3 X350
WF0130 ws_0.75 WF0131 ws_0.75
76 5 4 3 2 1
WM1306 br_0.75
56a 31
31/3 X350
56b
E001
WM0113 ws_2.5
5/7 X245 4/7 X245 3/7 X245
E009
R
Fernlicht
1/1 2
Cab body
56a/3 X350
F57 10A
15/29 X014_S
/4.E5 Ground point
1/1 1
X374
WF0115 ws_2.5 WF0112 ws_2.5
sw 0.75 sw-ws-gn 1.5
X532
X375
gr_rt1 gr_sw1 ws_2.5 ws_2.5 ws_2.5 ws_2.5
sw-ws 1.5
5/7 X016_P 6/7 X016_P
WF0126 WF0127 WF0119 WF0117 WF0116 WF0118
br-ws 0.75
5/7 6/7
X014_S X014_S X014_S X014_S X014_S X014_S
57/62 X1430_P 58/62 X1430_P 25/62 X1430_P 24/62 X1430_P
X016_S X016_S
2/29 3/29 5/29 6/29 7/29 8/29
54 L 54G 58L/7 X017 58L 31/7 X017 31 R 58R 58R/7 X017
1
ws_2.5 ws_2.5 ws_2.5 ws_2.5
2/29 3/29 5/29 6/29 7/29 8/29
WKA0133 ws_1 WKA1311 br_1
E
X014_P X014_P X014_P X014_P X014_P X014_P
36/62 X1375_P 35/62 X1375_P
WK0127 gr_sw1 WK0119 WK0117 WK0116 WK0118
WK1311 br_1
WF0125 ws_0.75
X1430_S 57/62 X1430_S 58/62 X1430_S 25/62 X1430_S 24/62
WK1303 br_2.5
L
54
E008
WF1306 br_0.75 WF0133 gr_sw0.75
7 7/7 X219 6 6/7 X219
WF0129 ws_1
WKA1303 br_1
56b/3 X353
R
sw-rt 1 sw-ws 1
/4.D5 Ground point Driver stand
1
WF0220 ws_1
WKA0132 ws_1
31/3 X353
49a
31 58
X552
X609
2 5 4
WF0124 ws_1 WF0123 ws_1
WK0125 gr_rt1
56a/3 X353
X219 X219
br 1 gr 1
B 1
X1375_S 36/62 X1375_S 35/62
WK0126 gr_rt1
WK1300 br_1
56a 31
56b/3 X352
WK1302 br_2.5 WK1301 br_1
E004
31/3 X352
56b
E003
56a/3 X352
4/7 4 2/7 2
X121_S 1/4 1 X121_S 3/4 3
S007
X373 X379
56a
E006
1 1/1 31 1/1 2
49 30b
31
X372 X378
31
E005
1 1/1 31 1/1 2
15
K005
56a
WF0137 ws_0.75
66 62
X080 X080
Bridges btwn 1 & 4 or 5 & 7 if (DS) S007 not avail.
sw-gn 1.5
6/7 6
15 30
E007
WM0138 ws_0.75
5/7 5 2/7 2
54
WF1305 br_0.75 WF0132 gr_rt0.75
S003
56b
D
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X080
C
WF0111 ws_1 WF0121 ws_2.5
66/81 X1371 62/81 X1371
B
64/81 X1371 65/81 X1371
WF1010 rt_2.5
X552
Driver stand
X080 X080
50
A
WF0110 ws_1
/4.D5 Ground point
WF1302 br_1 WF1131 gn_1
WF1008 rt_2.5
1
16
56 53
X051
WF0135 ws_1
14
WF1311 br_1 WF1312 br_1
X051 F55 10A
20
56 49
WF0134 ws_1
18
56 15
X051 F38 5A
32
56 13
X051 F37 5A
14
8
X1371:28
19
X050
F9 15A
F16 5A
F7 15A
A
+UB30 17
X050
WF0138 ws_1 WF0139 ws_1
+UB15 31
X050
F10 15A
+UB30 13
X050
#422
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
X017_
1 2
15 H
49a
3
sw-ge0.75
J 53
31b
56a 56
56b R
L 30
4
X1375_S 38/62 X1375_S 37/62
38/62 X1375_P 37/62 X1375_P
WF0170 ws_1.5 1
S001
X018_
Instrument cluster
WF0180 ws_1
F53 10A
F56 10A
5
X051
WG0180 ws_0.75
WF0184 ws_1
47 50
WF0172 ws_1
44 46 51 48
WG0190 ws_0.75
76 5 4 3 2 1
4
X018
X018
D
WF0173 ws_1
5(C) 4(31)
3
54 L/7 L 54G 58L 31 R/7 R 58R
WF0191 ws_1.5 WF0192 ws_1.5 WF0190 ws_1
S004 X1371 50/81
30
WF1307 br_1
G
6(49) 8(49A) 1(C3) 2(C2)
K010
WF0175 ws_0.5 WF0176 ws_0.5
+UB15
X1371 44/81 X1371 46/81 X1371 51/81 X1371 48/81
29
WF0183 ws_0.5 WF0181 ws_0.5
X050
1/26 X100 2/26 X100 7/26 X100 25/26 X100
WF0199 sw_ws1
1 2 7 25
R
Trailer monitor indicator 2 Trailer monitor indicator 1 Left turn signal indicator Right turn signal indicator
L
5/7 X216 7/7 X216
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
2
53c
6 5 7
WF0171 ws_1 WF0182 ws_1
49a
4 2 4/7 X216 2/7 X216
3/7 X215 2/7 X215
B 30b
WF0174 ws_1.5
6/7
49
WF0193 ws_1
1 3 15 30
5/7 X215
11/29 X014_S 12/29 X014_S
1/7 3/7
sw 0.75 sw-ws-gn 1.5
X014_P 11/29 X014_P 12/29
WF0198 sw_gn1
X216
sw-ws 1.5
E
br-ws 0.75
WF0185 ws_0.75 WF0195 ws_0.75
X216 X216
sw-gn 1.5
40/62 X1430_P 39/62 X1430_P
E006 X1430_S 40/62 X1430_S 39/62
E005
WM0195 ws_0.75
12
X017
F15 15A
F6 15A
+UB30
WM0185 ws_0.75
WK0199 sw_ws1
WF1105 gn_1.5
WF1007 rt_1.5
11
X017
X381
WK0198 sw_gn1
X050
54 L/7 L 54G 58L 31 R/7 R 58R
1 31 1/1 2
X380
A
1 31 1/1 2
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6 7
51
#256
52
339.900.000.006
8
X051 45
#256
A
46
WF0197 sw_gn1
WF0196 sw_ws1
Indicators
X121_S
X120_S
4/4
4/4
4
Driver stand
X611 4
br 1 gr 1
E007
31 58
sw-rt 1
54
sw-ws 1
R
/4.D5 Ground point
1
L
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
Sheet
B
X552 E008
X610 1
R
C
D
76 5 4 3 2 1
E
P
8
A007
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 2
K007
F
1 2
S059 P
3
K047
3085
1
81 77
Schalter in Ruhelage= Bremse betätigt 1
Y052
4
S015
868787A 3 1
1 2
2 5 4 X1430_S 53/62 X1430_S 52/62 X1430_S 51/62 X1375_S 42/62 X1375_S 41/62
9 10 8
Oil pan right
1 2
Y023
3
1 2
4 53/62 X1430_P 52/62 X1430_P 51/62 X1430_P 42/62 X1375_P 41/62 X1375_P
WF0245 ws_0.5 WF0244 ws_0.75 WF0241 ws_1 WF0213 ws_0.75 WF0207 ws_0.75
WF0210 ws_0.75 2/4 X226
WF1359 br_1
WF1114 gn_0.75
WF1358 br_0.5
79 80 78
1/4 X226
79/81 X1371 80/81 X1371
81/81 X1371 77/81 X1371
9/81 X1371 10/81 X1371 8/81 X1371
22/81 X1371
6 7
Driver stand /4.D5 Ground point
WG0207 ws_0.75
2 5 4 6/81 X1371 7/81 X1371
23 24 22
WF1117 gn_1
WF0206 ws_0.75
WF1115 gn_1
WF0485 ws_0.75
X031 33/68
X100:23
33
#3011
/19.C6
F54 10A
F23 15A
Brake actuation sensor
48
X018
K066 5
WF0205 sw_rt1
1
X571
/4.G5 Ground point
X018_
54 54/7 L 54G 58L 31 R 58R
3 1
46
WG1390 br_0.75
25 21
+UB15
2/2 X334
4 WF1752 br_0.75
45
WG0213 ws_0.75
D
3 23/81 X1371
2 WF1750 gn_0.75 WF1751 ws_0.75
1
4
1/2 X334
S005
25/81 X1371 21/81 X1371
WF0204 ws_0.75
2/4 X217
4 X050
WM0241 ws_0.75
3
WM0244 ws_0.75
2 WF1320 br_0.75
A002
2/2 X1022
1
3
1/2 X1022
S006
1/4 X217
2
WM1374 br_0.75
Driver stand
WF0203 ws_0.75
X552
2/4 X218
/4.D5 Ground point
WF1321 br_0.75
B
2/2 X1056
WM0245 ws_0.75
1
1/4 X218
A
1/2 X1056
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6 7
WF0208 sw_rt1
WF0209 sw_rt1
/4.G2 Ground point
339.900.000.006
8
E-box
X051 47
12V
E008 A
X120_S
X121_S
2/4
2/4
2
X630 2
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
B
1
br 1 gr 1
E007
31 58
sw-rt 1
54
sw-ws 1
R
C
D
X554
E E
P
Transmission
Brake light, compressed air pilot control system, hydraulic brake Sheet
9
FENDT 309/310/311/312 Vario COM III
X503
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
1
2/4 X347 4/4 X347 3/4 X347 1/4 X347
3 1
br 1 sw-gn 1 sw 1 ge 1
31b 53
3
2 4
31 53a
2
M002
M
2
2 4 3 1
1/1 X346
1/1 X345
1
3/4 X258 1/4 X258
4
sw 1 ge 1
A
31b 53
E
1 1
A
M
3 3 4
2 1
E021
4
sw-gn 1.5
M K009
Driver stand
M005
2
M004 E022
109 1
2
M003
M
339.900.000.006
H
49a
S011
76 5 4 3 2 1
2/7 X245
6/7 X245
1/7 X215
4/7 X215
7/7 X215 6/7 X215
WF0259 ws_1
WF1107 gn_1
B
WF1108 gn_1
F20 10A
X050
1
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
1/2 X301
6
53c
39 41 35
sw 0.75 sw-ws-gn 1.5
37 42 38
br-ws 0.75
1 53e 31
F18 15A
5
sw-ws 1.5
/4.D4 Ground point
X301 2/2
X551
WF0252 ws_1 WF1315 br_1 WF0254 ws_1
WK1315 br_1
39/81 X1371 41/81 X1371 35/81 X1371
WF1113 gn_1 WF0251 ws_1
A
53c
1
37/81 X1371 42/81 X1371 38/81 X1371
4
J 31b
WF1112 gn_1 WF0253 ws_1 WF0255 ws_1 WF0256 ws_1 WF1111 gn_1 WF1110 gn_1.5
15
1/2 X303
WK1110 gn_1.5
18/29 X014_S 19/29 X014_S 20/29 X014_S 21/29 X014_S 22/29 X014_S 23/29 X014_S
2/2
1/1 X271 5/8 X272
WK0256 ws_1 WK1111 gn_1
3
X303
WF1316 br_1
X270 1/1 X272 1/8
4/8 X273 2/8 X273 7/8 X273
X014_P 18/29 X014_P 19/29 X014_P 20/29 X014_P 21/29 X014_P 22/29 X014_P 23/29
WF1317 br_1
1/1 X298_P
1/1
WK0163 ws_1
WK0161 ws_1 WK0162 ws_1
5
X298_S
1/1 X276_P
1/1
S010
WKR0878 sw_1
X276_S
5/8
WK0255 ws_1 WK0253 ws_1
2
WKR0877 sw_1
WK0258 ws_1 WK0257 ws_1
WK1313 br_1 WK1108 gn_1
X273
2/2 X297_S 1/2 X297_S
WK1314 br_1 WK1112 gn_1
2 7
2/4 X258 4/4 X258
2/2 1/2
X297_P X297_P
2/2 X284_S 1/2 X284_S
7
4
br 1 sw-gn 1
WKW0255 br_0.75 WKW0253 sw_0.75
2/2 1/2
X284_P X284_P
1
31 53a
D
WKW1314 br_0.75 WKW1112 sw_0.75
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
35
+UB15
X050 39
+UB15
36
Wipers, Rotating beacon
A
40
X533
/4.E5 Ground point
Cab body
WF1109 gn_1.5
B
X612 1
5 C
76 5 4 3 2 1
S001
sw-ge0.75
D
15 J 53
31b
L 30
R
56a 56
56b E
P
Sheet 10
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
+UB 58
+UB 58
7
6
B1 X275 B1/15
WK0139 ws_1.5 WK0145 ws_1.5
C1 B5 B4 X275 B4/15
X275C1/15
WK0138 ws_1.5 WK0146 ws_1.5 WK0144 ws_1.5
A2 A1 C5 C4 X275A2/15 X275A1/15 X275C5/15 X275C4/15
WK0150 ws_1.5 WK0147 ws_1.5
X275C2/15 X275B2/15
WK1403 gr_1 WK1404 gr_1
WK1308 br_1
WK1309 br_1 Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
/28.B5
#4401
X014_P 1/29
X1315:6
1
1/29 X014_S
WF1409 gr_1 B
WK1400 gr_2.5 WK1401 gr_2.5 WK1402 gr_2.5
X014_P 4/29 X014_P 28/29
4/29 X014_S 28/29 X014_S
WF1400 gr_2.5 WF1402 gr_4
X536
/4.E6 Ground point Cab body
C
E015
1
ws
1/1 X292
2
br
1/1 X293
1
E013
1/3 X291
3
WK1304 br_1.5
3/3 X291
2
C
8
A
WK0148 ws_1.5 WK0156 ws_1.5
X283
B3 C3 A3 A5 A4
1 1/1
210 1 2
X275B3/15 X275C3/15 X275A3/15 X275A5/15
X282
C2 B2
A
2 1/1
5
X051 F33 25A
E020
X051 F34 25A
S008
2/3 X291
WK1307 br_1.5
1
E014
1/3 X294
3
D
3/3 X294
2
D
2/3 X294
WK1306 br_1.5
1
X533
/4.E5 Ground point
E016
1
ws
1/1 X295
2
br
1/1 X296
Cab body
E
E
WK1305 br_1.5
P
Front work lights
Sheet 11
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
+UB 58
S009
8
210 12
X014_S 29/29 X014_S 10/29 X014_S 9/29
B1 X274B1/15
WK0151 ws_1.5
C1 B5 B4 X274B4/15
X274C1/15
WK0143 ws_1.5 WK0140 ws_1.5
WK0152 ws_1.5 WK0153 ws_1.5 WK0149 ws_1.5
X274A2/15 X274A1/15 X274C5/15 X274C4/15
WK0142 ws_1.5
A2 A1 C5 C4
X274B3/15 X274C3/15 X274A3/15 X274A5/15
B3 C3 A3 A5 A4
X274C2/15 X274B2/15
WK1312 br_1 WK1408 gr_1
C2 B2
12
WF1407 gr_2.5
WF1405 gr_2.5
7
A
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
WK1406 gr_2.5 WK1407 gr_2.5 WK1405 gr_2.5 WK0141 ws_2.5
29/29 X014_P 10/29 X014_P 9/29 X014_P
X016_S X016_S X016_S X016_S X016_S
4/7 7/7 2/7 3/7 1/7
4/7 7/7 2/7 3/7 1/7
X016_P X016_P X016_P X016_P X016_P
C
WKA1310 br_4 br
2
WF0141 ws_1
X366 1/2
ws
1
E017
WKA0151 ws_1.5
X387
1/1
WKA1312 br_2.5
X386
1/1
WKA0152 ws_1.5
X385
1/1
2
X366 2/2
3
WF1319 br_1
1
C
6
F36 25A
10
B
5
11
X051
F35 25A
A
4
+UB 58
9
X051
3
1
E011
WK1310 br_4
X700
br
2
WF0142 ws_1
X367 1/2
ws
1
E018
WKA0153 ws_1.5
X390
1/1
WKA1313 br_2.5
X389
1/1
WKA0154 ws_1.5
X388
1/1
2
X367 2/2
3
WF1318 br_1
D
1
D
E012
E
E 1
1
X565
1
X533
X532
/4.D6 Ground point
/4.E5 Ground point
/4.E5 Ground point
Driver stand
Cab body
Cab body
P
Rear work light
Sheet 12
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 2 X288
E
3
1/1
M
M009
4
1
WQ1150 ws_2.5 WQ1151 ws_1.5 WQ1152 ws_1.5
X1317_P X1317_P X1317_P X1317_P
4/4 3/4 2/4 1/4
4/4 3/4 2/4 1/4
Driver stand /4.D5 Ground point
X1317_S X1317_S X1317_S X1317_S
1
1/1 X285
2
WF0270 ws_1.5 WF0271 ws_1.5 WF0272 ws_1.5
2/5 3/5 4/5
5
A
D
1/1 X286
1/1 X287
F
F14 15A
+
4
X247 +/5
X247 X247 X247
3
3
2
31
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6 7
339.900.000.006
8
S033
2 3 4 1 + X050 27
+UB15
Heating
A
28
B B
WF1455 br_2.5 WF1126 gn_2.5
C
X554
WQ1455 br_2.5 D
Geblaese
E
P
Sheet 13
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
1k 12V
S069
S037
10k
A
A
4k7
M
sw 4 ws 1 br 4
WKSL1152 gn_4 WKSL1151 ws_1
4/4 X460_S
WKSL1153 br_4
1
1
3/4
2/4
1/4
X468_S
X468_S
X468_S
2/5 3/5 4/5 1/5 +/5
2
Version 3-speed blower
X280 X280 X280 X280 X280
3
WKSG1119 gn_1 WKSG1127 gn_4
+UBatt 12V PWM LIN Diagnostics Ground
4 3 2 1
M014
1/4 X460_S 2/4 X460_S
4 4/4
Version Infinitely adjustable blower
X468_S
2 3 4 1 +
M018
WKSL1154 gn_1
X1644
1/1
X792
M
31
WKSL1455 br_1
Blower
B
1
1/1 X1641
WKG1150 gn_1.5
X443_P
1/4
1/4 X443_S
WKSG1150 gn_1.5
2
1/1 X1642
WKG1151 rt_1.5
X443_P 2/4
2/4 X443_S
WKSG1151 rt_1.5
3
1/1 X1643
WKG1152 or_1.5
X443_P
3/4
3/4 X443_S
WKSG1152 or_1.5
WKG1455 br_2.5
X443_P
4/4
4/4 X443_S
B
X1773
Cab body
1/2 X1771_P 2/2 X1771_P
Cab body
1
2/2 X1770_P 1/2 X1770_P
X1772
C
connect with connector X1769_S
+UB15
connect with connector X1769_S
33
X1769_S X1769_S
2/2 1/2
F17 40A
X050
WK1326 br_1
D
WK1119 gn_1 WK0292 ws_1.5
WK1127 gn_4
X014_P 26/29 X014_P 17/29
26/29 X014_S 17/29 X014_S
D
WF1127 gn_4 WF0292 ws_1.5
5/62 X1430_P
X534
/4.E6 Ground point Cab body
X1430_S 5/62
1
34
1/3 X281_S 2/3 X281_S 3/3 X281_S
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
WKSL1127 gn_4 WKSL1119 gn_1
WKSG1455 br_2.5
X281_P 1 2 3 E
E
WM0292 ws_1.5
B045 X195
X196 B046
2/2 X341
X220
1/2 X341
NTC 1
1
2
1/1 X342
WM0293 ws_1.5
NTC 2
P
Ventilation and air conditioning system
ws1.5
A010 Thermostat (air conditioning system)
FENDT 309/310/311/312 Vario COM III
S044
F
P
S035
1
2
Y024
339.900.000.006 1
2
3
4
Sheet 14
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
A
A
WK1452 br_1
+UB15
B
7
F25 25A
5/8 X269
1/1 X267
49
X050
B 50
5
S038
X268 1/1 X269 1/8
1
X534
/4.E6 Ground point Cab body
WK0301 ws_1
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
109 1
WK1135 gn_1.5 WK1134 gn_1.5
WK0300 ws_2.5 D
X260
1/1
1 1/1
2
X014_P 13/29 X014_P 14/29
13/29 X014_S 14/29 X014_S
WF1135 gn_1.5 WF1134 gn_1.5
C
X259
D
E023
WK1350 br_2.5
E
E
P
Heated rear window
Sheet 15
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
4
5
+UB15
41
F26 10A
X050
52
WF1029 rt_4
A
42
WF1130 gn_1
22
WF1335 br_ge1
1
X627
B
WF1382 br_1 X1645:8
X534
WK1029 rt_4 WK1318 br_4
/4.E6 Ground point Cab body
X830_S X830_S X830_S X830_S
1
1
C
1/4 2/4 3/4 4/4
#4506
WK1130 gn_1 WK1317 br_1
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
/5.E1
25/29 X014_S 16/29 X014_S
B
WF0786 ws_0.5
X014_P 25/29 X014_P 16/29
X553 1 2 3 4
/4.D5 Ground point Driver stand
sockete 25A
br_ge
ws
sw
1/2 X254 2/2 X254
1 2
1/1 X255 1/1 X256
1 2 3
br
C
8
+UB15
51
X050
F11 25A
A
7
#12
21
X050
X031:21
+UB30
6
F21 15A
3
/22.C2
2
WF1129 gn_1
1
socket 10A
D
D
1 M
1
2
M007
2
E
E
P
Socket, seat compressor
Sheet 16
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
UB15 41
A
A
F51 10A
X051
42
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
C
3/7 2/7 1/7 4/7 5/7 6/7 7/7
X007 X007 X007 X007 X007 X007 X007
WK0553 ws_0.5 WK0450 ws_0.5
X1421_P 1/12 X1421_P 2/12
1/12 X1421_S 2/12 X1421_S
WF0553 ws_0.5 WF0450 ws_0.5
WK0451 ws_0.5 WK0449 ws_0.5 WK1125 gn_0.75 WK1316 br_0.75
X1421_P 4/12 X1421_P 5/12 X1421_P 6/12
4/12 X1421_S 5/12 X1421_S 6/12 X1421_S
WF0451 ws_0.5 WF0449 ws_0.5 WF1125 gn_0.75
D
D 1
X534
10/26 X100 11/26 X100 22/26 X100 15/26 X100
/4.E6 Ground point
Zapfwellendrehzahl Ausgang Theoretical speed Lifting gear position Lifting gear status
10 11 22 15
Cab body
E
E
A007 P
Instrument cluster
Implement socket
Sheet 17
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 2
13 26
CAN High
26/26 X100
13/26 X100
WF0903 ws_0.5
WF0902 ws_0.5 WF0905 ws_0.5
4/8 X1635_P 3/8 X1635_P
4/8 3/8
X1635_S
X200 8/18
WF0895 ws_0.5
8
7
3
WF0896 ws_0.5 WF0897 ws_0.5 1
1
120
3
4
1
X600
WF0904 ws_0.5 X624 1
4
5
120
A002
F
A007
Instrument cluster
CAN High CAN Low
CAN Low CAN High
2
9 21
26 27
CAN High
CAN Low
Microfuse
X850 9/25 X850 21/25
X031 26/68 X031 27/68
X200 7/18
WF0894 ws_0.5
B
X1635_S
2
CAN Low
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
E-box 6 7
El-hydr. lifting gear control
339.900.000.006
8
3
A024
A
A013 A
B
C
WF0893 ws_0.5 WF0892 ws_0.5
X601
WF0890 ws_0.5 WF0891 ws_0.5
X625
D D
E E
P
Enhanced control bus (CAN bus) Sheet 18
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
B007
B080
1 2
1 2
t
3
1 2
I WG1473 ge_0.5 WG0571 ws_0.5 WG1373 br_ge_0.5
G002
4
B+ G
D+
3 2 1
Q
1
A007 R4
Instrument panel
339.900.000.006
1/5
2/5
3/5
4/5
5/5
3 2 1 X1625 X1625 X1625 X1625 X1625
SU
5/5
ws_0.75 ws_0.75 ws_0.75 ws_0.75 ws_0.75
H006
4/5
X678
WF01R WF02R WF03R WF04R WF05R
/9.B6
3/3 2/3 1/3 X204 X204 X204
6
3/5
X1626 X1626 X1626 X1626 X1626
#3011
#426
X1430_P:53
ws_0.5 ws_0.5 ws_0.5 ws_0.5
/4.B8
WF0162 WF0559 WF0558 WF0548
/22.B5
/22.B7
Enter Escape Down key Up key
5
2/5
4/26 X100 8/26 X100 9/26 X100 16/26 X100 23/26 X100
#4206
X1375_P:48
X101:5
1/5
4 8 9 16 23
1
WF1373 br_ge_0.5
WF1370 br_ge_0.5
#11
X1375_P:11
/22.B5
2 1 3 4
4
Charging control, generator 1 Buzzer loud Buzzer quiet Hydraulic oil temp. sensor Trailer brake monitor
32/62 X1375_P 33/62 X1375_P 43/62 X1375_P X1375_S 32/62 X1375_S 33/62 X1375_S 43/62
WF1372 br_ge_0.5 WF1371 br_ge_0.5
#5
X1375_P:51
2/18 1/18 3/18 4/18 X1358 X1358 X1358 X1358
3
3/3 X168 2/3 X168 1/3 X168
Instrument cluster
1/1 X064
A007
38/62 X1430_P 37/62 X1430_P 36/62 X1430_P 35/62 X1430_P 34/62 X1430_P
D #3018
X1430_S 38/62 X1430_S 37/62 X1430_S 36/62 X1430_S 35/62 X1430_S 34/62
WF0549 ws_0.5 WF0571 ws_0.5 WF0760 ws_0.5
WF0560 ws_0.5 WF0561 ws_0.5 WF0562 ws_0.5 WF0563 ws_0.5 WF1473 ge_0.5
/4.B7
2/2 X156 WM1369 br_ge_0.5
WM1372 br_ge_0.5
WM0548 ws_0.5
1/26 X101 2/26 X101 4/26 X101 3/26 X101 13/26 X101 16/26 X101 17/26 X101 21/26 X101 24/26 X101 26/26 X101
2
1/2 X156 WM0549 ws_0.5
2/2 X1585
1 2 4 3 13 16 17 21 24 26
B
1/2 X1585
Enter Escape Cursor down Cursor up +UBatt 12V sensor electronics Neutral detection switch Filter contamination switch Kraftstoffvorrat Compressed air supply sensor Temperature discharge
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 7 8
A036
A A
Reserveleitungen 5 4 3 2 1
R3
B
X101:20
WF1366 br_0.5
C
WF0245 ws_0.5 X551
Driver stand
/4.D4 Ground point
D
1 2 3 4 5 Reserveleitungen
Instrument cluster
E E
P
Sheet 19
B019
FENDT 309/310/311/312 Vario COM III
3 ~
P Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
F
X1381 Y021
2
1 2 Y022
1 2 S048
3
1 2 3 4 B031
U
F 4
B032
U B030
1 2 3 1 2 3 1 3 2
Y050
1 2
1 3 1
1/1
X676
3 X1354
1
1/1
Oil pan right
1
/4.D5 Ground point
S028
X677 S071
WF0920 ws_0.5
F
339.900.000.006
WF0934 ws_0.5
Driver stand
2
1/1 X1361
WF0922 ws_0.5
X1353 8/18
X1353 7/18
X1353 16/18 X1353 14/18 X1353 6/18 X1353 1/18
X1353 13/18
X1353 12/18
X1353 5/18 X1353 10/18
X1353 2/18
X1353 4/18
X1353 9/18
8
7
3
16 14 6 1
13
12
5 10
2
4
9
X1356 X1356 X1356
senken
heben
Diagnose
1/5 2/5 3/5
4k7
4k7
4k7
560R
560R
32
1 2 3 4 5
Soll
560R
75R
261R
560R
560R
560R
560R
6
1/1 X1363
WF0910 gr_0.5
31
X1362
/4.G3 Ground point
1/1 X1359
S056
X1353 17/18
X1019
18 11 15 17
5
WF0928 gr-rt_0.5
WG0940 ws_0.5
7 3/7 3
1/1
1
56 58
X1355
6/7 6
15 30
1/1
X1019
5
X1360
2/7 2
WM1373 br_0.75
X1019 X1353 18/18 X1353 11/18
44
WF0962 ws_0.75
31
2/2 X1020
43/62 X1430_P
+UB15E
WM0962 ws_0.75
1
X1430_S 43/62
43
WG0913 ws_0.5 WG0911 ws_0.5 WG0916 ws_0.5
4
1/2 X1020
1/3 X178 2/3 X178 3/3 X178
X051
WG0944 ws_0.5 WG0942 ws_0.5 WG0946 ws_0.5
S030
F46 5A
F52 10A
F12 5A
Lower key CAN Low Upper limit position/hitch Rapid lowering Lowering speed input +UBatt 12V
KMB-MWL position sensor ground Setpoint input Signal left draft sensing pin Signal rght draft sensing pin MWL position sensor signal
+UBatt 9.5V +UBatt KMB-MWL position sensor Lower solenoid valve
Raise key Vibration damping
WF1251 gn_0.75
20 21 22 23 24 25
15 16 17 18 19
12 13 14
10 11
Electronic system ground Raise solenoid valve Virtual ground Mix control input Enable EPC Valves ground Hydraulic oil reduction Lifting lever CAN High
24
1/3 X180 2/3 X180 3/3 X180
1 2 3 WF0954 gn_0.75 WF0955 gn_0.75
WF1033 rt_1
X850 22/25 X850 23/25 X850 24/25 X850 25/25
X850 20/25
X850 15/25 X850 16/25 X850 17/25 X850 18/25 X850 19/25
X850 12/25 X850 13/25 X850 14/25
X850 10/25 X850 11/25
1 2 3 4 5 6 7 8 9
23
1/3 X179 2/3 X179 3/3 X179
WG0950 ws_0.5
22/62 X1375_P 21/62 X1375_P 20/62 X1375_P 19/62 X1375_P 18/62 X1375_P 17/62 X1375_P 16/62 X1375_P 15/62 X1375_P 14/62 X1375_P 13/62 X1375_P 23/62 X1375_P
WF0942 ws_0.5 WF0945 ws_0.5 WF0911 ws_0.5 WF0930 ws_0.5 WF0929 ws_0.5
WF0950 ws_0.5
WF0970 ws_0.5 WF0908 ws_0.5
WF0935 ws_0.5
1/25 2/25 3/25 4/25 5/25 6/25 7/25 8/25
X050 UB15
Sig +UB
WF0939 ws_0.5
3
Sig +UB
1
+UB30
Sig +UB
1 2 3
WG0941 ws_0.5 WG0945 ws_0.5 WG0943 ws_0.5
S029 X1378
WG0954 ws_0.75
160
510
WF0972 ws_0.5 WF0971 ws_0.5
X850 X850 X850 X850 X850 X850 X850 X850
2
2/4 X148
1 2 3
WG0953 ws_0.75
160
510
WF0953 ws_0.75 WF0961 ws_0.75 WF0960 ws_0.75
WF1398 br_1 WF0906 ws_1 WF0946 ws_0.5
El-hydr. lifting gear control
1/4 X148
E X1375_S 22/62 X1375_S 21/62 X1375_S 20/62 X1375_S 19/62 X1375_S 18/62 X1375_S 17/62 X1375_S 16/62 X1375_S 15/62 X1375_S 14/62 X1375_S 13/62 X1375_S 23/62
S027
WG0960 ws_0.75
1 2 3
2/2 X333
160
510
WG0908 ws_0.75
160
510
1/2 X333
1
WG0961 ws_0.75
1/3 2/3
X238 X238
B
WG0906 ws_0.75
WF0932 ws_0.5
1/3 2/3
X237 X237
A
2/2 X332
1/3 2/3
X240 X240
WF0933 ws_0.5
A024
1/2 X332
1/3 2/3
X239 X239
D
WF0901 ws_0.5
WF0990 ws_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
EHR Bedienteil
X051 A035 B058
WF0900 ws_0.5 WF0915 ws_0.5 WF0914 ws_0.5
WF0917 ws_0.5 WF0909 ws_0.5
4 2
Electronic power lift control
A
B
WF0923 ws_0.5 WF0918 ws_0.5
WF0924 ws_0.5 WF0913 br_0.5
WF0931 ws_0.5 WF0926 ws_0.5
X553 C
WF1396 br_0.75 1
/4.D5 Ground point
X553
Driver stand
WF0952 ws_0.5 D
X520
S072
E
WF0921 ws_0.5 P
WF0919 vio_0.5
Sheet
20
FENDT 309/310/311/312 Vario COM III
U Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 G-Bus High G-Bus Low
35 34
35/89 X1466 34/89 X1466
E 1
2
X1463 1
X1375_S 40/62 X1375_S 39/62
D
40/62 X1375_P 39/62 X1375_P
X1430_S X1430_S X1430_S X1430_S
4/62 3/62 2/62 1/62
4/62 3/62 2/62 1/62 X1430_P X1430_P X1430_P X1430_P
WF0874 ws_0.5 WF0875 ws_0.5
3
2
X031 4/68 X031 5/68
X200 3/18
X200 2/18
4 5
A013 CAN Low CAN High
CAN High
CAN Low
2
WM0872 ws_0.5 WM0868 ws_0.5
WM0873 ws_0.5 WM0869 ws_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 2 3
3
4
4
5
Microfuse E-box
X1464
WM0870 ws_0.5 WM0871 ws_0.5
F
Deutz engine control
6
WF0879 ws_0.5 WF0880 ws_0.5 1
7
WG0868 ws_0.5 WG0869 ws_0.5 X037_S X037_S
339.900.000.006
8
120 3
A002
A A
B B
X618 1
X617 C
WF0873 ws_0.5 WF0872 ws_0.5
WF0869 ws_0.5 WF0868 ws_0.5
D
2/8 5/8 A009
2 5 sw sw G-Bus High G-Bus Low
Transmission bus (G - bus) Sheet
E
R120
Actuator unit P
21
FENDT 309/310/311/312 Vario COM III
A051 Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
B009
1
1/2 X228 2/2 X228
I S017
1 2 1 2 B008
t 2
3 1 2
P B039
3 1 2 Y004
3
1 2 1
P 4
2 3 4
S070 B015
f n f n
2 1 3 4 2 1 3 4
f n n
E
1 1
1
339.900.000.006
76 72 74 75 73
/4.E4
3 1 2 5 4
Driver stand
WG0749 ws_0.75 WG1019 rt_1 X037_S X037_S
3/8 4/8
WG0747 ws_0.75 WG1323 br_ws_0.75 WG1308 br_1 X037_S X037_S X037_S
6/8 7/8 8/8
1 2 3 4 5 6 7 8 sw sw sw sw sw sw sw sw
Transmission control system
2/4 X1429
WF0745 ws_0.75
WF1020 gn_0.75
F47 5A
7
1 2 3
G-Bus High Reference F/R +UBatt terminal 30 G-Bus Low +UB from EST Electronic system ground Ground R120
K060
1/4 X1429
WF1332 br_ws_0.75
Taster Getriebe Neutral Cruise control on key Ramp/v-memory key LED neutral LED ramp LED v-memory
6
73/81 X1371
/4.C4
12 13 14 15 17 18
E-box
74/81 X1371
WF0786 ws_0.5 X1357 12/18 X1357 13/18 X1357 14/18 X1357 15/18 X1357 17/18 X1357 18/18
5
76/81 X1371 WF1327 br_0.75 72/81 X1371
X830_S:3
/19.C2
26
#11
X051 High pressure 2 sensor Seat switch Hand brake switch LED v-memory LED ramp Transmission neutral solenoid High-pressure sensor Bevel pinion sensor Bevel pinion direction sensor Hydrostat sensor Hydrostat direction sensor LED neutral Ramp/v-memory key +UBatt actuator unit Reference F/R actuator unit Cruise control on key Transmission neutral key
+UB30
X101:17
9 21 15 61 10 50 29 34 18 13 42 25 30 2 19 44 17
25
WF1326 br_0.75
X031 9/68 X031 21/68 X031 15/68 X031 61/68 X031 10/68 X031 50/68 X031 29/68 X031 34/68 X031 18/68 X031 13/68 X031 42/68 X031 25/68 X03130/68 X031 2/68 X031 19/68 X031 44/68 X031 17/68
/19.C2
/19.C3
A002
WG0754 ws_0.5 WG1314 br_ge_0.5 WG1452 ge_0.5 WG0737 ws_0.5
1
WF0746 ws_0.5 WF0786 ws_0.5 WF0794 ws_0.5 WF0738 ws_0.5 WF0739 ws_0.5 WF0785 ws_0.75 WF0742 ws_0.5 WF0751 ws_0.5 WF0752 ws_0.5 WF0754 ws_0.5 WF0737 ws_0.5 WF0741 ws_0.5 WF0744 ws_0.5 WF0747 ws_0.75 WF0749 ws_0.75 WF0743 ws_0.5 WF0740 ws_0.5
X101:16 #5
WF0795 ws_0.5
X678 #4206 X101:26
/4.C3
WF0760 ws_0.5
F2
11
4
X163 X163 X163 X163
S015
49/62 X1375_P 48/62 X1375_P 53/62 X1375_P 51/62 X1375_P 50/62 X1375_P 45/62 X1375_P 44/62 X1375_P 34/62 X1375_P 12/62 X1375_P 7/62 X1375_P 5/62 X1375_P 11/62 X1375_P 10/62 X1375_P 9/62 X1375_P 47/62 X1375_P 46/62 X1375_P 55/62 X1375_P 54/62 X1375_P 4/62 X1375_P 3/62 X1375_P 2/62 X1375_P 1/62 X1375_P
F1
10
Microfuse
2/4 1/4 3/4 4/4
X1375_S 49/62 X1375_S 48/62 X1375_S 53/62 X1375_S 51/62 X1375_S 50/62 X1375_S 45/62 X1375_S 44/62 X1375_S 34/62 X1375_S 12/62 X1375_S 7/62 X1375_S 5/62 X1375_S 11/62 X1375_S 10/62 X1375_S 9/62 X1375_S 47/62 X1375_S 46/62 X1375_S 55/62 X1375_S 54/62 X1375_S 4/62 X1375_S 3/62 X1375_S 2/62 X1375_S 1/62
1
WG0751 ws_0.5 WG1313 br_ge_0.5 WG1450 ge_0.5 WG0752 ws_0.5
WG1340 br_ws_0.5
F10
6
F43 15A
F15
5
A013
X164 X164 X164 X164
4/4 X1340
X619
WF1341 br_ws_0.5 WF1322 br_ws_0.5 WF1340 br_ws_0.5
WF1019 rt_1
X200 11/18
X200 10/18
X200 6/18
X200 5/18
3
3/4 X1340
1
2/4 1/4 3/4 4/4
WG1325 br_0.75
WF1450 ge_0.5
WF1452 ge_0.5
WF1453 ge_0.5
A
WG0795 ws_0.5
WG0785 ws_0.75
X638
2/2 X317
B
WF1454 ge_0.5
WF1360 br_ge_0.5
2
1/2 X317
4 #12
WG1454 ge_0.5 WG1315 br_ge_0.5 WG0746 ws_0.5
4/4 X226
/16.B6
3/3 X177 1/3 X177 2/3 X177
3/4 X226
3
WG1453 ge_0.5 WG1318 br_ge_0.5 WG0742 ws_0.5
D
2
WG1341 br_ws_0.5
1
WG0787 ws_0.5
WG1322 br_ws_0.5
WG0760 ws_0.5
X613
3/3 X157 1/3 X157 2/3 X157
2/2 X158
F
1/2 X158
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 8
A036
X051 33
+UB15E
A
34
B
WF0787 ws_0.5
WF1325 br_0.75 C
S074
4
X571
D
X553
/4.D5 Ground point
A009
Actuator unit
E
/4.G5 Ground point
P
Transmission
Sheet 22
B014
FENDT 309/310/311/312 Vario COM III
f Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
R2
1 5/5
4/5
3/5
2/5
1/5
X1627 X1627 X1627 X1627 X1627
3/3 X159 2/3 X159 1/3 X159
2 3 4
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
1
X671
S061
1 2 3 4 5 Reserveleitungen
2/2 1/2
E-box 6
H007 A036
X553
/4.D5 Ground point
339.900.000.006
Speed control lever v+ Speed control lever vSpeed control lever centre Lever activation TMS/pedal mode key
X1544
WF0520 ws_0.75
1
5 6 7 8 13
X1544
WF1346 br_0.75
2
X1358 5/18 X1358 6/18 X1358 7/18 X1358 8/18 X1358 13/18
A
WF0755 WF0756 WF0757 WF0758 WF0759
A002 Clutch pedal sensor Engine speed sensor Reverser switch forward Reverser switch reverse TMS/pedal mode key Lever activation Speed control lever centre Speed control lever vSpeed control lever v+ Reverse travel buzzer
F11
F3
5
160
WF0748 ws_0.5 WF1338 br_ge_0.5 WF0750 ws_0.5
8 12 39 40 43 20 41 38 16 51
9
12
4
510
1 3 2 2/3 X1040_S 1/3 X1040_S 3/3 X1040_S
X031 8/68 X031 12/68 X031 39/68 X031 40/68 X031 43/68 X031 20/68 X031 41/68 X031 38/68 X031 16/68 X031 51/68
X200 9/18
WF0541 ws_0.5
X200 12/18
WF1458 ge_0.5
A013
ws 0.75 ws 0.75 ws 0.75
B017
WF1459 ge_0.5
B
7/62 X1430_P 6/62 X1430_P
WF1330 br_ge_0.5 WF0433 ws_0.5
Microfuse
160
D
3
X1430_S 7/62 X1430_S 6/62
1/3 X166 3/3 X166 2/3 X166
1/5
2/5
3/5
4/5
5/5
R1
Sig +UB
X1628 X1628 X1628 X1628 X1628
2
510
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
Reserveleitungen 5 4 3 2 1
WM1458 ge_0.5 WM0541 ws_0.5 WM1331 br_ge_0.5
WF06R WF07R WF08R WF09R WF10R
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7
Control panel 8
SU
Transmission control system
A
B
Driver stand
X613 /4.C3
1
C
1
/4.E4
I
2 1 3 D
E
3 2 1 E
B010
f n P
Sheet
23
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
1 3 2
F
B003
2
Y014
3
2 Y013
4
1 2 WM1344 br_0.75
WF0610 ws_0.5 WF0611 ws_0.5 WF0612 ws_0.5 WF0806 ws_0.75 WF0609 ws_0.75 WF0613 ws_0.75
X1357 9/18 X1357 11/18
X031 32/68 X031 52/68 X031 11/68 X031 66/68 X031 65/68 X031 67/68
9 11
32 52 11 66 65 67
Suspension on/locked key LED suspension locked Suspension sensor FA suspension solenoid raise FA suspension solenoid lower Load solenoid valve
A
WM0613 ws_0.75
30/62 X1430_P 29/62 X1430_P 28/62 X1430_P 27/62 X1430_P 26/62 X1430_P
A002
2/2 X323
X1430_S 30/62 X1430_S 29/62 X1430_S 28/62 X1430_S 27/62 X1430_S 26/62
F5
A013
WM1342 br_0.75
4
4
E-box 5
A036
1 2 1
Y012 1
U X503
/4.G2 Ground point
Suspension on/locked key LED suspension locked
Microfuse
1/2 X323
2/2 X324
1 WM0609 ws_0.75
X200 4/18
3
1/2 X324
WM1343 br_0.75
X671
WM0608 ws_0.75
WF1465 ge_0.5
B
2/2 X325
WM1333 br_ge_0.5 WM0612 ws_0.5 WM1465 ge_0.5
2
1/2 X325
1/3 X152 3/3 X152 2/3 X152
E
Sig +UB
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6
Control panel
7
339.900.000.006
8
A
B
C
D 1
D
/4.E4
E
X520
/4.G3 Ground point
Oil pan right
P
Suspension Sheet 24
Oil pan right
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
1 1
X571
3 2 1 Y008
/4.G5 Ground point
Transmission
2 3
1 2 Y026
4
1 2 Y027
1 2 Y028
n 1 2
1
X627
WM0513 ws_0.5 WM1469 ge_0.5 WM0512 ws_0.75 WM1335 br_ge_0.5
E
1
X671 /4.E4
339.900.000.006
1 2
WF0514 ws_0.5
36 7 3 6 46 47 14 35 48 53 68 49 37 24 22 45
Front PTO speed sensor Eng. speed mem/RPTO auto key LED front PTO on Rear PTO rotary switch LED rear PTO automatic mode Rear PTO solenoid Rear PTO on key Rear PTO speed sensor Rear PTO control solenoid 1 Rear PTO control solenoid 2 Rear PTO control solenoid 3 Front PTO solenoid valve Front PTO on key LED rear PTO on Left rear PTO key Right rear PTO key
A002
3/3 X230 2/3 X230 1/3 X230
X031 36/68 X031 7/68 X031 3/68 X031 6/68 X031 46/68 X031 47/68 X031 14/68 X031 35/68 X031 48/68 X031 53/68 X031 68/68 X031 49/68 X031 37/68 X031 24/68 X031 22/68 X031 45/68
A036
3/3 X151 2/3 X151 1/3 X151
B
WF0513 ws_0.5 WF0531 ws_0.5 WF0523 ws_0.5 WF0524 ws_0.5 WF0525 ws_0.5 WF0509 ws_0.75 WF0530 ws_0.5 WF0507 ws_0.5 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75 WF0512 ws_0.75 WF0526 ws_0.5 WF0515 ws_0.5 WF0511 ws_0.5 WF0510 ws_0.5
Front PTO on key LED front PTO on Rear PTO on key LED rear PTO on
6
WF0506 ws_0.5
2 3 4 5
Control panel
3/3 X229 2/3 X229 1/3 X229
33/62 X1430_P 32/62 X1430_P 31/62 X1430_P
2/18 3/18 4/18 5/18
5
2/2 X322
X1430_S 33/62 X1430_S 32/62 X1430_S 31/62
X1357 X1357 X1357 X1357
Eng. speed mem/RPTO auto key Rear PTO speed selector switch LED rear PTO automatic mode
Control panel
1/2 X322
WG1328 br_0.75
14 15 16
A
2/2 X368
X1358 14/18 X1358 15/18 X1358 16/18
A036
WG0522 ws_0.75
WF1464 ge_0.5 WF0507 ws_0.5 WF0509 ws_0.75 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75
F14
F13
4
1/2 X368
29/62 X1375_P 28/62 X1375_P 27/62 X1375_P 26/62 X1375_P 25/62 X1375_P 24/62 X1375_P
15
16
Microfuse
WG1364 br_0.75
/4.E4
2/2 X361
1
X1375_S 29/62 X1375_S 28/62 X1375_S 27/62 X1375_S 26/62 X1375_S 25/62 X1375_S 24/62
D
WG0521 ws_0.75
WG1363 br_0.75
WG0508 ws_0.75
X200 15/18
A013
1/2 X361
2/2 X360
WG1345 br_0.75
WF1469 ge_0.5
X200 16/18
3
1/2 X360
2/2 X319
X638
WG0509 ws_0.75
WG1464 ge_0.5 WG0507 ws_0.5 WG1339 br_ge_0.5
2
1/2 X319
3/3 X169 2/3 X169 1/3 X169
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7
E-box 8
WF0533 ws_0.5
S019
3 2 1 510 510
160 160
f
PTO shafts
A
B
1
C
WF1345 br_ge_0.5 WF1344 br_ge_0.5 X631
1
D
S020
3 2 1
WM1336 br_0.75
E
Y011 B002
3 2 1
X520 P
n Ground point
Sheet
25
B020
FENDT 309/310/311/312 Vario COM III
f Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1 2
F 1
3
X571 Y009
4
WG1346 br_0.75
WG0483 ws_0.75 WG1347 br_0.75
1/2 X321 2/2 X321
X1375_S 31/62 X1375_S 30/62
31/62 X1375_P 30/62 X1375_P
B
WF0482 ws_0.5 WF0481 ws_0.75 WF0483 ws_0.75
X031 31/68 X031 64/68 X031 63/68
31 64 63
4WD/diff.lock key 4WD solenoid valve Diff. lock solenoid valve
4WD/diff.lock key
A
2/2 X320
6
3
WG0481 ws_0.75
X1357 6/18
2
1/2 X320
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 4 5
E-box
Y010
6
A036
1 2 1 2
7
4WD and differential lock
339.900.000.006
8
A002
A
B
C
D D
E E
P
Sheet
26
/4.G5 Ground point
FENDT 309/310/311/312 Vario COM III
Transmission
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
+UB15
53
X050
WF1124 gn_0.75
A
1 br 0,75
F27 5A
2 sw 0,75
F24 10A
S049
48
54
2 1
X431_P 2/2 1/2
B
X431_S X431_S
WF1480 gn_0.75
49 30b 49a R
5 7
B
2/7 X1646
WF1381 br_0.75
5/7 X1646
1
X554
/4.D5 Ground point Driver stand
44/62 X1430_P
WF1363 br_0.75
WF1481 ws_0.75
L
4 2
C
X1430_S 44/62
2 5 4
15 30
K013
1
X553
WM1305 br_0.75
8/62 X1430_P
/4.D5 Ground point
WM0980 ws_0.75
Driver stand
X1430_S 8/62
D
WM0846 ws_0.75
D
1/2 X023_S 2/2 X023_S
WM1365 br_0.75
E
2/2 X1647
3 1
1 3
1/2 X1647
54 55 53
3/7
6
54/81 X1371 55/81 X1371
56 52
X1646
S084
WF0847 ws_0.75 WF0846 ws_0.75
WF1128 gn_0.75 56/81 X1371 52/81 X1371
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
8
+UB15
47
X050
A
7
1
2
E
Y089 1
1 2 X023_S
1
X520
X503
/4.G3 Ground point
/4.G2 Ground point
Oil pan right
Oil pan right
3rd Hydraulic circuit, brake power supply
P
Sheet 27
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
+UB15 25
A
A
F13 10A
X050
1
26
X1634
#4401
/11.B5
WK1409 gr_1
X014_P:1
B
B
WK1031 rt_0.5
WK1351 br_1.5
1/1 X310
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X014_P 24/29 X014_P27/29
24/29 X014_S 27/29 X014_S
WF1030 rt_1.5 WF1032 gn_0.75
1/1
1/1
4/8 X1315
2
C
1 2 3 4 5 6 7 8
X309
3
6/8 X1315 7/8 X1315 8/8 X1315
1 E019
X308
A056
RADIO
3/8 4/8 5/8 6/8
1 2 3 4 5 6 7 8
X1316 X1316 X1316 X1316
C
WK1030 rt_1.5 WK1032 gn_0.75
WK1320 br_0.5
Ground
X532 /4.E5 point
1
S031
1/1 X311 1/1 X312
1
S032
1/1 X290 1/1 X289
1/1 X279
1/1 X299
WK0286 ws_0.5
WK0287 ws_0.5
Cab body
E
D
WK1200 br_rt1 WK1201 br_1 WK1202 br_rt1 WK1203 br_1
1
D
1 2
E
1 2
B051
B050 P
Cab lighting and radio
Sheet
28
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
C
1 2
3/8 4/8 5/8 6/8 7/8 X1636_P X1636_P X1636_P X1636_P X1636_P
WFM0105 ws_0.5 WFM0106 ws_0.5
3
X1639 X1640
X1411 11/16
A055 Enhanced control bus_High Enhanced control bus_Low +UBatt terminal 15 TXD2 DRZ_1 TXD3 ISO bus High ISO bus Low +UBatt terminal 30 OUT_2 Electronic system ground RXD2 OUT_1 RXD3 AIN_2 AIN_3
3
WFM0104 br_0.75
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
X1411 9/16
X1411 1/16 X1411 2/16 X1411 3/16
2
WFM0103 rt_0.75
WFM0100 ws_0.5 WFM0101 ws_0.5 WFM0102 ge_0.75
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 4
1 1
4
5
WFM0107 ws_0.5 WFM0108 ws_0.5 X1636_S X1636_S
F
6 7
Modasys data transfer
339.900.000.006
8
Modasys data transfer
A
B B
C
3/8 4/8
D D
E E
P
Sheet 29
FENDT 309/310/311/312 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F
1
2 3 4 S002
2
50a 8 2
15_54
6
30
S074
M001
21 0 B055
3
1
1 2 3 4 5 6 1 3 2
B035
U
4
2/2 X140
WF1719 ge_0.75
X1526 X1527
WF1708 ws_0.75
X1421_P 8/12 X1421_P 7/12 X1421_P 3/12
D
8/12 X1421_S 7/12 X1421_S 3/12 X1421_S
WF1741 gn_0.75 WF1735 ws_0.75 WF1742 br_0.75
X051 39
UB15
B004 40
1
1
S047
1 2
23/62 X1430_S
F50 5A
X1466 66/89
WM1714 ws_0.75
WM1735 ws_0.75
WM1711 ge_0.75 WM1710 br_0.75 WM1712 ws_0.75
WK1742 br_0.75 WK1735 ws_0.75 WK1741 gn_0.75
X031 62/68
62
A036 LED engine speed memory
6
Control panel A002
1
EDC engine control
339.900.000.006
LED engine speed memory
5
17
ISO K-Line
+UBatt 5V foot throttle Foot throttle ground Foot throttle signal
Class 50a
Clutch starter lockout switch
Hand throttle ground +UBatt hand throttle Hand throttle signal
Engine brake switch Foot throttle switch
Deutz engine control
X1358 17/18
X1466 89/89
X1466 77/89 X1466 78/89 X1466 79/89
X1466 74/89
X1466 59/89 X1466 60/89 X1466 61/89
WM1727 br_0.75 WM1728 ge_0.75 WM1729 ws_0.75
WM1706 ws_0.75
X1466 47/89 X1466 48/89
WM1708 ws_0.75 WM1713 ws_0.75
Underpressure switch
+UBatt terminal 15
Start relay
G-Bus Low G-Bus High
Diagnosis lamp
+UBatt sensor electronics Diagnosis lamp
Start relay
4
X1430_P 23/62
17/62 X1430_S 13/62 X1430_S 12/62 X1430_S 11/62 X1430_S 10/62 X1430_S 14/62 X1430_S 15/62 X1430_S 16/62 X1430_S
K065 X1430_P 17/62 X1430_P 13/62 X1430_P 12/62 X1430_P 11/62 X1430_P 10/62 X1430_P 14/62 X1430_P 15/62 X1430_P 16/62
/6.F8
X1466 37/89
/21.G3 /21.G3
X1466 21/89
X1466 17/89
X1466 42/89
WM1720 ge_0.75
WM1709 ws_0.75
WM1717 ge_0.75
1/2 X140
WF1731 br_0.75 WF1730 ge_0.75
87 WM1716 ge_0.75 WM1719 ge_0.75
B
WF1727 br_0.75 WF1729 ws_0.75 WF1728 ge_0.75
WF1723 br_0.75 WF1721 ge_0.75 WF1713 ws_0.75 WF1720 br_0.75 WF1722 ge_0.75 WF1712 ws_0.75
P
1/3 X183 3/3 X183 2/3 X183
X898 X898 X898 X898 X898 X898
86
1/6 2/6 3/6 4/6 5/6 6/6
WM1721 br_0.75
WM1707 ge_0.75
1 18/62 X1430_S 21/62 X1430_S 22/62 X1430_S 20/62 X1430_S 19/62 X1430_S
1/2 X153
2
X1430_P 21/62 X1430_P 22/62 X1430_P 20/62 X1430_P 19/62
2/2 X153
2/2 X1648
WM1715 ws_0.75
+UBatt terminal 30 +UBatt terminal 30 Ground Ground
Ground Ground
+UBatt terminal 30 +UBatt terminal 30
A051
3
Sig +UB
1 WF1705 ws_0.75
30
8/6 X072
85
WF1714 ws_0.75
1/2 X1648
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
2
+UB Sig +UB Sig
50 30
4/4 X1429
E
WF1718 ge_0.75
/6.F8 /6.F8 /4.A1 /4.A1
/4.A1 /4.A1
/6.F8 /6.F8
A
3/4 X1429
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7
E-box 8
A
B
X1528 1
WF1725 ws_0.5
C
X551
Driver stand
/4.D4 Ground point
D
X810_S B/12 X810_S K/12 X810_S A/12
E
P
Sheet 30
FENDT 309/310/311/312 Vario COM III
5
58 Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
Relay block X1371 (plan view) A
A
X1371
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
B
K007
K066
C
K001
K002
K010
K009
D
D
E
K004
K005
K047
K060
K013
E
339.900.040.311 P
Relay block X1371 (plan view)
Sheet
31
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
Relay block X1371 (underside view)
A
A
B
B
1 2
3
6 4
7
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
9
11 1213
161718
212223
14
19
24
15
20
25
27
28
31
29
34 35 37 38 40 41
C
30
26
D
8 10
5
32 33
43 44
36 39
46 47
42
49 50
45 48 D
51
525354
57 5859
626364
55
60
65
56
61
66
727374
77 7879
75
80
76
81
E
E
P
Relay block X1371 (underside view)
Sheet
32
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
F X1701
1/1
1
1
1
3
Y094
2 X1664 X1702 1/1 88 88a
1/1 X1700 1/1 X1665
86 85
1/1 X1663
2
2
Y006
3
E
2
r
B085
U 1 3
p
B086
U 2 4
p
B087
4
3 U
2/3 X1657
1 3 2
n
B088
U U
K063
t p
B089 B090
U
1 1 2 1 3 4
p U
B091 B092
1
Y096
2
339.900.000.006
2 1
Y098
2 1 2
Y095
Engine control, Deutz
sw_1
sw_1
sw_1
X1672 13/16 X1672 14/16 X1672 15/16
X1672 9/16 X1672 10/16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Injector 1 Low Injector 2 Low Injector 3 Low
Fuel metering device HS Fuel metering device LS
Injector 4 Low
Injector 2 and 3 High Injector 1 and 4 High
7
1 2
Y097
2/2 X1662
2/7 X1673_S 4/7 X1673_S 5/7 X1673_S
sw_1.5
X1672 6/16
X1672 3/16 X1672 4/16
˜
+UBatt oil pressure sensor +UBatt charge-air press. sens. Charge-air press. sensor sgnl
A051
sw_1.5
X1673_P 2/7 X1673_P 4/7 X1673_P 5/7
X1673_P
sw_1
sw_2.5
3/7 X1673_S
X1703
3/7
1
sw_2.5
X1676
6/7 X1673_S 7/7 X1673_S
X1671 36/36
X1671 32/36 X1671 33/36 X1671 34/36
Deutz engine control
X1673_P 6/7 X1673_P 7/7
sw_0.75
sw_0.75
sw_0.75
sw_0.75
Fuel low press. sensor signal Crankshaft speed sensor sgnl Oil press. sensor/temp. grnd Charge-air press. sensor grnd Coolant temp. sensor ground Oil press. (act. analog input) Water in fuel signal
Fuel low press. sensor ground Crankshaft speed sensor grnd
6
1/2 X1662
sw_0.75
sw_1.5
X1671 22/36 X1671 23/36 X1671 24/36 X1671 25/36 X1671 26/36 X1671 27/36 X1671 28/36
X1671 18/36 X1671 19/36
5
2/4 X1661
4/4 X1661
2
3/4 X1661
3
1/4 X1661
1
2/2 X1660
2/3 X1659
2
1/2 X1660
3/3 X1659
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
sw_0.75
External EGR actuator ground Engine brake flap LS actuator Heat. fl. or glow plg LS relay Preheat sensor switch Camshaft speed sensor signal Camshaft speed sensor ground External EGR LS actuator Rail sensor ground +UBatt Rail sensor Rail sensor Coolant temp. sensor signal +UBatt fuel low press. sensor
4
1/3 X1659
2/2 X1658
1
1/2 X1658
1/3 X1657
3/3 X1657
2 1/4 X1656
sw_0.75
sw_0.75
sw_1.5
sw_1.5
sw_1.5
Battery voltage output 2
3
2/4 X1656
4/4 X1656
3
X1671 5/36 X1671 6/36 X1671 7/36 X1671 8/36 X1671 9/36 X1671 10/36 X1671 11/36 X1671 12/36 X1671 13/36 X1671 14/36 X1671 15/36 X1671 16/36
X1671 3/36
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
A
sw_1
sw_2.5
A051
2/3 X1655
3/3 X1655
1 1/3 X1655
2/3 X1654
1 3/3 X1654
2
1/3 X1654
1/1 2/2 X086
#4458
sw_1.5
sw_1
/5.F3
1/2 X086
150A
sw_1.5
1/5 X1674_S 2/5 X1674_S 3/5 X1674_S
D
1/1 X991
X1674_P 1/5 X1674_P 2/5 X1674_P 3/5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Deutz engine control
A
B B
C
X1675 1
D
#4431 #4432
1 2
U
2
p&ct E
Y091 P
R002 1
Sheet 33
FENDT 309/310/311/312 Vario COM III
X581 Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
A
A
1/1 1
1/1 2
X1706
X1705
E112
b1
WFD0102 ws_0.75 WFD0100 br_0.75
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
b2
C
WFD0103 ws_0.75 WFD0101 br_0.75
X1704_P X1704_P
1/4 2/4
1/4 X1704_S 2/4 X1704_S
X1704_P X1704_P
3/4 4/4
3/4 X1704_S 4/4 X1704_S
Mating connection X120_S
Mating connection auf E008
D
D
WFD0104 ws_0.75 WFD0105 ws_0.75
E115
E
1
ws
2
br
Mating connection X367 E
P
Low roof version
Sheet 34
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
1
2
3
4
5
6
7
8
A
A
X1315_P 4/8 X1315_P 3/8
X1315_P 2/8 X1315_P 1/8
WFR02 br_0.5 WFR01 vio_0.5
X1315_P 7/8 X1315_P 6/8 X1315_P 5/8
WFR04 rt_1 WFR03 rt_1
X1315_P 8/8
WFR07 ge_0.5 WFR06 bl_0.5 WFR05 ws_1
B
A060 Speakers/LF Ignition Steady plus Speakers/LF + Mute nav. Mute tel. Ground Microphone GNDA
3 5 6 9 10 11 12 7 1
3/12 X1765 5/12 X1765 6/12 X1765 9/12 X1765 10/12 X1765 11/12 X1765 12/12 X1765 7/12 X1765 1/12 X1765
WFR14_bl_0.5 WFR10_ge_0.5 WFR11_rt_0.5 WFR13_vio_0.5 WFR12_br_0.5 WFR15_gn_0.5 WFR09_sw_0.5 WFR16_Seele
WFR14_bl_0.5 WFR10_ge_0.5 WFR11_rt_0.5 WFR13_vio_0.5 WFR12_br_0.5 WFR15_gn_0.5 WFR09_sw_0.5 WFR16_Seele
WFR17:SH1#1
C
#4489
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 2
1 2 3 4 5 6 1 2 3 4 5 6
B095 A056
Radio
X1767 X1767 X1767 X1767 X1767 X1767 X1767 X1767
D
8/8 7/8 6/8 5/8 4/8 3/8 2/8 1/8
D
1/6 X1768 2/6 X1768 3/6 X1768
WFR17:SH1#0
#4489
1/2 X1766 2/2 X1766
C
Hands-free speaking system
B
WFR08 sw_1
connect with connector X1315 see sheet 28
connect with A056 see sheet 28
E
E
P
Hands-free device
Sheet 35
FENDT 309/310/311/312 Vario COM III
F
339.900.000.006 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III from 336 .. 1149- / 337 .. 1216- / 338 .. 1157- / 339 .. 1526-
Service Training
Electrical and hydraulic circuit diagrams FENDT 300 Vario COM III 336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
M000302
Issue 09/2008
3401 G - en AGCO GmbH Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
X990.005.466.010 - Englisch
Table of contents 9000 - OVERALL SYSTEM/ELECTRICAL SYSTEM
Service Training
C - Documents and diagrams Fuse assignment – fuse holders X050, X051 and A013............................................................ 3 Component list for circuit diagram set 339.900.000.010.......................................................... 7 Instrument panel, actuator unit, microfuse, control panel - Sheet 2 ...................................... 23 Enhanced-control e-box, engine control, EPC-B, Modasys - Sheet 3..................................... 25 Earth layout – Sheet 4............................................................................................................. 27 Power supply – Sheet 5 ..........................................................................................................2 9 Electronics power supply – Sheet 6 ........................................................................................31 Lighting with warning horn – Sheet 7..................................................................................... 33 Indicator unit – Sheet 8........................................................................................................... 35 Brake light, compressed air pilot control system, hydraulic brake – Sheet 9.......................... 37 Wiper, rotating beacon – Sheet 10 ......................................................................................... 39 Front work light – Sheet 11 ..................................................................................................... 4 1 Rear work light – Sheet 12...................................................................................................... 42 Heater – Sheet 13................................................................................................................... 45 Ventilation and air conditioning system – Sheet 14 ................................................................ 47 Heated rear window – Sheet 15 ............................................................................................. 49 Sockets, seat compressor – Sheet 16 .................................................................................... 51 Implement socket – Sheet 17................................................................................................. 53 Enhanced control bus (CAN bus) – Sheet 18.......................................................................... 55 Instrument panel – Sheet 19 .................................................................................................. 57 Electronic power lift control – Sheet 20.................................................................................. 59 Transmission bus – Sheet 21.................................................................................................. 61 Transmission control system – Sheet 22 ................................................................................ 63 Transmission control system – Sheet 23 ................................................................................ 65 Suspension – Sheet 24........................................................................................................... 67 PTOs – Sheet 25..................................................................................................................... 69 4WD and differential lock – Sheet 26 ..................................................................................... 71 Brake load switch - Sheet 27 .................................................................................................. 73 Lighting, cab and radio – Sheet 28 ......................................................................................... 75 Modasys data transfer – Sheet 29.......................................................................................... 77 EDC engine control – Sheet 30 .............................................................................................. 79 Relay block X1371 - Sheet 31 ................................................................................................. 81 Relay block X1832 - Sheet 32 ................................................................................................. 83 Engine control, Deutz – Sheet 33 ........................................................................................... 85 Low roof version – Sheet 34................................................................................................... 87 Hands-free device – Sheet 35 ................................................................................................ 89 Front loader, hydraulic circuit 3 and 4 - Sheet 36 .................................................................... 91 Front loader - Sheet 37 ........................................................................................................... 93
1005 - TRANSMISSION/TRANSMISSION CONTROL SYSTEM C - Documents and diagrams Transmission hydraulics circuit diagram – 339.100.000.002................................................... 95
9600 - OVERALL SYSTEM/HYDRAULIC EQUIPMENT C - Documents and diagrams Working and steering hydraulics circuit diagram – 339.950.000.001...................................... 97
1
Service Training
Table of contents
2
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013 Fuse assignment – fuse holders X050, X051 and A013
C
9000 - OVERALL SYSTEM/ELECTRICAL SYSTEM
DANGER: Use only genuine fuses! The use of over-rated fuses will destroy the electrical unit! Fire hazard! Fuse holder (X050, X051)
I000341
Service Training
Fuse holder (A013)
I000342
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
9000 C T002876 Version 1 09/09/2008
3
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
Fuse holder X050
I000343
Fuse no.
PIN
Value (A)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
30 30 30 30 30 30 30 30 30 30 30 15 15 15 15 15 15 15 15 15 15 15 15 15 15 30
25 25 15 15 15 15 25 5 10 15 15 5 40 15 10 15 15 10 25 10 5 10
29
-
-
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Consumer Preheat starter switch, ON position Engine control Pressure switch, hazard warning light Pressure switch, drive light Relay no. 56a (drive light) Relay no. 56b (dipped beam) 25 A socket EPC Radio Heater switch Pressure switch, hazard warning light Pressure switch, drive light Fan switch Front windscreen wipers pulse generator Steering column switch (combination switch) Driver seat, seat heater Brake relay 3rd hydraulic circuit relay Rear window heater, mirror heater 10 A socket Hydraulic trailer brake load switchover Instrument panel, radio, battery disconnect relay, Modasys -
9000 C T002876 Version 1 09/09/2008
4
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
Fuse holder X051
Service Training
I000344
Fuse no.
PIN
Value (A)
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
58 58 58 58 58 58 58 30E 30E 30E 15E 15E 15E 15E 15E 15E 15/58 15/58 15/58 R 54 58L L 58R 30 -
5 25 25 25 25 5 5 40 10 15 5 5 5 5 5 5 5 10 10 10 10 10 10 10 5 -
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Consumer Instrument panel, control panel Front work lights switch Front work lights switch Rear work lights switch Rear work lights switch Rear right tail lamp, right position light Rear left tail lamp, left position light Enhanced control E-box Fuse board Control, actuator Control panel Enhanced control E-box Terminal Turbo clutch solenoid valve Engine control Instrument panel, Modasys Engine control diagnostics Implement socket, communications box power supply EPC Front socket for front power lift, trailer socket Trailer socket Front socket for front power lift, trailer socket Front socket for front power lift, trailer socket Trailer socket -
9000 C T002876 Version 1 09/09/2008
5
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Fuse assignment – fuse holders X050, X051 and A013
C
Fuse holder (A013)
I000342
Fuse assignment, fuse holder (A013) Fuse no.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Separa- Component tion point X200/10 X200/11 X200/12 X200/14 X200/4 X201/11 X201/12 X201/13 X201/6 X200/6 X200/9 X200/17 X200/16 X200/15 X200/5 X201/5 X201/4 X201/18
Comp. Separation point
Hydrostat speed sensor Bevel pinion speed sensor Rotary position sensor, clutch pedal Control panel Rotary position sensor, suspension High-pressure sensor 1 Engine speed sensor Rear PTO speed sensor Front PTO speed sensor High-pressure sensor 2 -
X163 X164 X166 X1358 X152 X157 X159 X169 X151 X177 -
9000 C T002876 Version 1 09/09/2008
6
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010
C
Component list for circuit diagram set 339.900.000.010
DIN component designation
A002 - ECU, enhanced control
X031
A007 - Instrument panel
X100 X101 X037 X281 X479 X200 X201 X202 X850 X1353 X1357 X1358 X1466 X1411 X1315 X1316 X1765 X1818 X1831
A009 - Actuator unit A010 - Thermostat (air conditioning system) A011 - Radar sensor A013 - PCB, microfuses
A024 - ECU, EPC B A035 - Control panel, EPC B A036 - Control panel, comfort actuation A051 - ECU, engine control unit (EDC 7). A055 - ECU, data transfer A056 - Radio Service Training
Separation point
A060 - Hands-free device A072 - Control panel, Cargo front loader
DIN component designation
B002 - Sensor, front PTO speed B003 - Sensor, front axle suspension position B004 - Vacuum switch (air filter) B007 - Level sensor (fuel) B008 - Sensor, high-pressure 1 B009 - Discharge temperature sensor B010 - Sensor, engine speed B014 - Sensor, collecting shaft B015 - Sensor, bevel pinion B017 - Sensor, clutch pedal B019 - Sensor, compressed air supply B020 - Sensor, rear PTO speed (stub shaft) B030 - Sensor, rear power lift position B031 - Sensor, draft sensing pin, right B032 - Sensor, draft sensing pin, left B035 - Sensor, hand throttle B039 - Sensor, high-pressure 2 B045 - Sensor, air conditioning system 1 B046 - Sensor, air conditioning system 2 B050 - Loudspeaker, left
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Separation point
Circuit diagram sheet no. 3, 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 2, 4, 6, 7, 8, 17, 18, 19 2, 21, 22 14 25 2, 4, 6, 18, 21, 22, 23, 24, 25 3, 18, 20 20 2, 4, 6, 19, 22, 23, 24, 25, 26, 30 3, 4, 6, 21, 30, 33 3, 29 28, 35 3, 35 36
Circuit diagram sheet no.
X151 X152 X153 X156 X157 X158 X159 X163 X164 X166 X168 X169 X178 X179 X180 X183 X177 X195 X196 X311 X312
25 24 30 19 22 22 23 22 22 23 19 25 20 20 20 30 22 14 14 28
9000 C T002877 Version 1 09/09/2008
7
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
B051 - Loudspeaker, right B055 - Sensor, foot throttle B058 - Depth control (EPC B) B080 - Sensor, hydraulic oil temperature B085 - Camshaft speed sensor B086 - Rail pressure sensor B087 - Fuel low pressure sensor B088 - Crankshaft speed sensor B089 - Engine temperature sensor (Deutz) B090 - Sensor, oil pressure B091 - Sensor, water in fuel B092 - Sensor, charge air pressure/temperature B094 - Sensor, steering angle (4WD differential lock) B095 - Microphone DIN component designation
E001 - H4 headlight, right E002 - H4 headlight, left E003 - H4 additional headlight, right E004 - H4 additional headlight, left E005 - Direction indicator/position light, front right
E006 - Direction indicator/position light, front left
E007 - Tail light rear right E008 - Tail light rear left E009 - Licence plate lighting, right E010 - Licence plate lighting, left E011 - Work light in roof, rear right
E012 - Work light in roof, rear left
E013 - Work light in roof, front right E014 - Work light in roof, front left E015 - Work light front on right direction indicator E016 - Work light front on left direction indicator
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Separation point
Circuit diagram sheet no.
X289 X290 X898 X1356 X1585 X1654 X1655 X1656 X1657 X1658 X1659 X1660 X1661 X209 X1766 Separation point
C
28 30 20 19 33 33 33 33 33 33 33 33 33 35 Circuit diagram sheet no.
X350 X351 X352 X353 X372 X378 X380 X373 X379 X381 X121 X120 X374 X375 X376 X377 X385 X386 X387 X388 X389 X390 X291 X294 X292 X293 X295 X296
7 7 7 7 7, 8
7, 8
7, 8, 9 7, 8, 9 7 7 12
12
11 11 11 11
9000 C T002877 Version 1 09/09/2008
8
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
E017 - Work light on right tail light bracket E018 - Work light on left tail light bracket E019 - Lighting, cab
E020 - Lighting (EPC) E021 - Rotating beacon, right E022 - Rotating beacon, left E023 - Rear window heater
Service Training
E037 - Seat heater E049 - Indicator lamp, ABS E054 - Wide vehicle marker lights, right E055 - Wide vehicle marker lights, left E115 - Work light on left tail light (low roof) E118 - Licence plate lighting (low roof)
DIN component designation
G001 - Battery 1
G002 - Alternator 1
DIN component designation
H005 - Horn H006 - Audio warning signal H007 - Blip signal, reversing DIN component designation
K001 - Relay, + UB 15 (switched positive) K002 - Relay, + UB 58 (lighting) K004 - Relay, 56a (main beam) K005 - Relay, 56b (dipped beam) K007 - Relay, brake K009 - Relay, windscreen wiper
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Separation point
Circuit diagram sheet no.
X366 X367 X308 X309 X310 X282 X283 X346 X345 X259 X260 X830 X1049 X896 X897 X367 X1705 X1706 Separation point
12 12 28
11 10 10 15 7 7 7 7 34 34
Circuit diagram sheet no.
X060 X067 X505 X581 X062 X064 Separation point
4, 5
5, 19, 33
Circuit diagram sheet no.
X998 X999 X204 X1544 Separation point
C
7 19 23 Circuit diagram sheet no.
X1371 X1371 X1371 X1371 X1371 X1371
5, 31 5, 31 7, 31 7, 31 9, 31 10, 31
9000 C T002877 Version 1 09/09/2008
9
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
K010 - Relay, direction indicator sensor K013 - Relay, hydraulic circuit 3 K047 - Relay, hydraulic trailer brake (Italy) K060 - Relay, clutch/turbo-clutch K063 - Heater flange relay
K065 - Starter relay K066 - Relay, compressed air pilot control K068 - Relay, battery disconnect (impulse)
K069 - Relay, safety function (battery disconnect) K071 - Relay, 4th hydraulic circuit K072 - Relay, front loader suspension K076 - Relay, 3rd hydraulic circuit for implement lock K077 - Relay, 4th hydraulic circuit / front loader suspension DIN component designation
M001 - starter. M002 - Front wiper motor M003 - Wiper pump, front M004 - Rear wiper motor M005 - Wiper pump, rear M007 - Motor, seat adjustment (seat compressor) M009 - Motor, heater fan
M014 - Roof fan (continuous) M018 - Roof fan (3-speed)
DIN component designation
R002 - Heater flange
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Separation point
Circuit diagram sheet no.
X1371 X1832 X1371 X1371 X1663 X1664 X1665 X1648 X1371 X1679 X1681 X1752 X1805 X1371 X1832 X1832 X1832 X1832 Separation point
8, 31 32, 36 9, 31 22, 31 33
30 9, 31 5
5, 31 32, 36 32, 36 32, 36 32, 36 Circuit diagram sheet no.
X061 X347 X301 X258 X303 X830 X285 X286 X287 X288 X460 X1641 X1642 X1643 X1644 Separation point
C
5, 30 10 10 10 10 16 13
14 14
Circuit diagram sheet no.
X991 X1701
33
9000 C T002877 Version 1 09/09/2008
10
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
Separation point
S001 - Switch, steering column
X215 X245 X072 X080 X216 X217 X218 X219 X275 X274 X273 X270 X271 X272 X226 X228 X229 X230 X237 X238 X239 X240 X279 X299 X247 X341
7, 8, 10
X280 X267 X268 X269 X220 X140 X148 X431 X1019 X1056 X1040 X468 X1340 X1355 X1359 X1360
14 15
S002 - Switch, ignition S003 - Switch, drive light S004 - Switch, hazard warning light S005 - Switch, right brake S006 - Switch, left brake S007 - Switch, additional headlight S008 - Switch, front work light S009 - Switch, rear work light S010 - Switch, rear wiper motor S011 - Switch, rotating beacon
Service Training
C
S015 - Switch, hand brake S017 - Filter contamination switch S019 - Button, rear PTO, external left S020 - Button, rear PTO, external right S027 - Button, rear power lift, right-hand external raise S028 - Button, rear power lift, right-hand external lower S029 - Button, rear power lift, left-hand external raise S030 - Button, rear power lift, left-hand external lower S031 - Switch, right door contact S032 - Switch, left door contact S033 - Switch, heater fan S035 - Switch, high-pressure/low-pressure (air conditioning system) S037 - Switch, heater fan (3-speed) S038 - Switch, rear window heater
S044 - Potentiometer, air conditioning system S047 - Switch, engine brake S048 - Switch, lock EPC S049 - Button, hydraulic circuit 3 S056 - Switch, oil flow collector S059 - Switch, hydr. trailer brake S061 - Switch, quick reverse S069 - Switch, roof fan (continuous) S070 - Switch, transmission range (travel range/idling) S071 - Switch, quick entry/hitch
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Circuit diagram sheet no.
5, 30 7 8 9 9 7 11 12 10 10
9, 22 22 25 25 20 20 20 20 28 28 13 14
14 30 20 36 20 9 23 14 22 20
9000 C T002877 Version 1 09/09/2008
11
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
S072 - Switch, quick lift
S074 - Switch, transmission neutral, S084 - Switch, hydraulic trailer brake ON/OFF (France) S092 - Battery disconnect switch S097 - Button, hydraulic circuit 4
Separation point
C
Circuit diagram sheet no.
X1354 X1361 X1362 X1363 X1429 X1646 X1749 X1833
20
22, 30 27 5 36
DIN component designation
Circuit diagram sheet no.
X007 - Implement socket X014 - Cable coupling, cab/operator platform
17 7, 8, 10, 11, 12, 14, 15, 16, 28 7, 12 7, 8 7, 8, 9 37 4, 6, 9, 18, 21, 22, 23, 24, 25, 26, 30 21, 22 5, 6, 7, 8, 9, 10, 13, 14, 15, 16, 20, 27, 28 5, 6, 7, 8, 9, 11, 12, 17, 20, 22, 30 5 5 4 5 5 19 5, 30 7 33 36 7, 8, 17, 18, 19 4, 6, 19 4 7, 8, 9 7, 8, 9
X016 - Cable coupling X017 - Front socket X018 - Rear socket X023 - Socket, hydraulic circuit 3 X031 - Separation point on A002 X037 - Separation point on A009 X050 - Fuse holder 1 X051 - Fuse holder 2 X053 - Plus bolts X058 - Battery terminal (+ UB 30) X060 - Separation point on G001 X061 - Separation point on M001 X062 - Separation point on G002 X064 - Separation point on G002 X072 - Separation point on S002 X080 - Separation point on S003 X082 - Separation point on S012 X086 - Separation point on Y006 X100 [blau] - Separation point on A007 X101 [gelb] - Separation point on A007 X109 - Bodywork earth on A002 X120 - Separation point on E008 X121 - Separation point on E007
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
9000 C T002877 Version 1 09/09/2008
12
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Service Training
Component list for circuit diagram set 339.900.000.010
C
DIN component designation
Circuit diagram sheet no.
X140 - Separation point on S047 X148 - Separation point on S048 X151 - Separation point on B002 X152 - Separation point on B003 X153 - Separation point on B004 X156 - Separation point on B007 X157 - Separation point on B008 X158 - Separation point on B009 X159 - Separation point on B010 X163 - Separation point on B014 X164 - Separation point on B015 X166 - Separation point on B017 X168 - Separation point on B019 X169 - Separation point on B020 X177 - Separation point on B039 X178 - Separation point on B030 X179 - Separation point on B031 X180 - Separation point on B032 X183 - Separation point on B035 X195 - Separation point on B045 X196 - Separation point on B046 X200 - Separation point on A013 X204 - Separation point on H006 X215 - Separation point on S001 X216 - Separation point on S004 X217 - Separation point on S005 X218 - Separation point on S006 X219 - Separation point on S007 X220 - Separation point on S044 X226 - Separation point on S015 X228 - Separation point on S017 X229 - Separation point on S019 X230 - Separation point on S020 X237 - Separation point on S027 X238 - Separation point on S028 X239 - Separation point on S029 X240 - Separation point on S030 X245 - Separation point on S001 X246 - Separation point on S002 X247 - Separation point on S033 X254 - 10 amp socket X255 - 25 A socket (+ UB 30) X256 - 25 amp socket (earth) X258 - Separation point on M004 X259 - Separation point on E023 X260 - Separation point on E023 X267 - Separation point on S038
30 20 24 31 30 19 22 22 23 22 22 23 19 25 22 20 20 20 30 14 14 4, 6, 18, 21, 22, 23, 24, 25 19 8, 10 8 9 9 7 14 9, 22 22 25 25 20 20 20 20 7, 10 5 13 16 16 16 10 15 15 15
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
9000 C T002877 Version 1 09/09/2008
13
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
Circuit diagram sheet no.
X268 - Separation point on S038 X269 - Separation point on S038 X270 - Separation point on S011 X271 - Separation point on S011 X272 - Separation point on S011 X273 - Separation point on S010 X274 - Separation point on S009 X275 - Separation point on S008 X276 - Cable coupling E021 X279 - Separation point on S031 X280 - Separation point on S037 X281 - Cable coupling, air conditioning system X282 - Separation point on E020 X283 - Separation point on E020 X284 - Cable coupling on M002 X285 [Stufe1] - Separation point on M009 X286 [Stufe2] - Separation point on M009 X287 [Stufe 3] - Separation point on M009 X288 [Masse] - Separation point on M009 X289 - Separation point on B051 X290 - Separation point on B051 X291 - Separation point on E013 X292 - Separation point on E015 X293 - Separation point on E015 X294 - Separation point on E014 X295 - Separation point on E016 X296 - Separation point on E016 X297 - Cable coupling on M002 X298 - Cable coupling on E022 X299 - Separation point on S032 X301 - Separation point on M003 X303 - Separation point on M005 X308 - Separation point on E019 X309 - Separation point on E019 X310 - Separation point on E019 X311 - Separation point on B050 X312 - Separation point on B050 X317 - Separation point on Y004 X319 - Separation point on Y008 X320 - Separation point on Y009 X321 - Separation point on Y010 X322 - Separation point on Y011 X323 - Separation point on Y012 X324 - Separation point on Y013 X325 - Separation point on Y014 X332 - Separation point on Y021 X333 - Separation point on Y022 336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
C 15 15 10 10 10 10 12 11 10 28 14 14 11 11 10 13 13 13 13 28 28 11 11 11 11 11 11 10 10 28 10 10 28 28 28 28 28 22 25 26 26 25 24 24 24 20 20
9000 C T002877 Version 1 09/09/2008
14
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010
Service Training
DIN component designation X334 - Separation point on Y023 X341 - Separation point on S035 X342 - Separation point on Y024 X345 - Separation point on E022 X346 - Separation point on E021 X347 - Separation point on M002 X350 - Separation point on E001 X351 - Separation point on E002 X352 - Separation point on E003 X353 - Separation point on E004 X360 - Separation point on Y026 X361 - Separation point on Y027 X366 - Separation point on E017 X367 - Separation point on E018 X368 - Separation point on Y028 X372 - Separation point on E005 X373 - Separation point on E006 X374 - Separation point on E009 X375 - Separation point on E009 X376 - Separation point on E010 X377 - Separation point on E010 X378 - Separation point on E005 X379 - Separation point on E006 X380 - Separation point on E005 X381 - Separation point on E006 X385 - Separation point on E011 X386 - Separation point on E011 X387 - Separation point on E011 X388 - Separation point on E012 X389 - Separation point on E012 X390 - Separation point on E012 X431 - Cable coupling on S049 X443 - Cabel coupling, cab roof X460 - Separation point on M014 X468 - Separation point on S069 X500 - Earth pin, oil sump right X503 - Earth pin, oil sump right X505 - G001 battery (terminal 31) "earth" X520 - Earth pin, oil sump right X531 - Earth pin, B-pillar right X532 - Earth pin, cab body X533 - Earth pin, cab body X534 - Earth pin, cab body X536 - Earth pin, cab body X550 - Earth pin, operator platform right X551 - Earth pin, operator platform right X552 - Earth pin, operator platform 336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
C
Circuit diagram sheet no. 9 14 14 10 10 10 7 7 7 7 25 25 12 12 25 7 7 7 7 7 7 7 7 8 8 12 12 12 12 12 12 36 14 14 14 4 4, 9, 24, 27 4 4, 7, 20, 24, 25 4 4, 7, 12, 28 4, 10, 11, 12 4, 5, 14, 15, 16, 17 4, 7, 11 4 4, 5, 10, 19, 30 4, 7, 8, 9 9000 C T002877 Version 1 09/09/2008
15
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation X553 - Earth pin, operator platform X554 - Earth pin, operator platform X560 - Earth pin, transition to cab X565 - Earth pin, operator platform X570 - Earth pin, transmission X571 - Earth pin, transmission X574 - Earth pin, transmission X581 - Earth pin, engine X600 - Connector, CAN high X601 - Connector, CAN low X607 - Connector, + UB 30 X608 - Connector, + UB 15 X609 - Connector, + UB 58, lighting X610 - Connector, right direction indicator X611 - Connector, left direction indicator X612 - Connector + UB 15, wipers and rotating beacon X613 - Connector, sensor system earth X617 - Connector, CAN low X618 - Connector, CAN high X619 - Connector, electronics earth X620 - Connector, sensor system earth X624 - Connector, CAN high X625 - Connector, CAN low X627 - Connector, electronics earth X628 - Connector, + UB 30 X630 - Connector, brake light (terminal 54) X631 - Connector, rear PTO LED ON X638 - Connector, sensor system earth X651 - Connector, headlight 56a (main beam) X650 - Connector, headlight 56b (dipped beam) X671 - Connector, sensor system earth X676 - Connector, draught sensing pin earth X677 - Connector, +UB draught sensing pin X678 - Connector, sensor system earth X685 - Connector, +UB 30 A051 - ECU, engine control unit X700 - Connector, rear work light earth X792 - Connector, + UB 15 (continuous roof fan) X810 - EDC diagnostics socket (engine control unit) X830 - Cable coupling (M007 and S053) X850 - Separation point on ECU, EPC B X896 - Separation point on E054 X897 - Separation point on E055 X898 - Separation point on B055 X991 - Separation point on R002 X998 - Separation point on H005 X999 - Separation point on H005 X1019 - Separation point on S056 336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
C
Circuit diagram sheet no. 4, 5, 16, 20, 22, 23 4, 6, 9, 13, 14, 27 4 4, 12 4, 7 4, 9, 22, 25, 26 4 33 18 19 5 5 7 8 8 10 4, 22, 23 21 21 4, 22 4 18 18 4, 16, 25 6 9 25 4, 22, 25 7 7 4, 23, 24, 25 20 20 19, 22 6 12 14 30 16 18, 20 7 7 30 33 7 7 20 9000 C T002877 Version 1 09/09/2008
16
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010
Service Training
DIN component designation X1020 - Separation point on Y050 X1022 - Separation point on Y052 X1040 - Separation point on S061 X1056 - Separation point on S059 X1315 - Separation point on radio (compact plug) X1316 - Separation point on radio (compact plug) X1317 - Cable coupling, M009 X1340 - Separation point on S070 X1353 - Separation point on A035 X1354 - Separation point on S072 X1355 - Separation point on S071 X1356 - Separation point on B058 X1357 [weiß] - Separation point on A036 X1358 [schwarz] - Separation point on A036 X1359 - Separation point on S071 X1360 - Separation point on S071 X1361 - Separation point on S072 X1362 - Separation point on S072 X1363 - Separation point on S072 X1371 - Relay mounting X1375 - Cable coupling, operator platform/chassis X1378 - Connector, + UB stabiliser (10 VDC) (EPC B) X1381 - Connector, + UB stabiliser (10 VDC) (EPC B) X1411 - Separation point on A055 X1421 - Cable coupling, operator platform X1429 - Separation point on S074 X1430 - Cable coupling, operator platform/chassis X1463 - Connector, G bus_High X1464 - Connector, G bus_Low X1466 - Separation point on A051 X1526 - Earth connector (B055) X1527 - Connector, + UB foot throttle (5.0 VDC) X1528 - Connector, sensor system supply X1529 - Separation point on X053 plus bolts X1534 - Separation point on X053 plus bolts X1544 - Separation point on H007 X1585 - Separation point on B080 X1625 - Reserve cables X1626 - Reserve cables X1627 - Reserve cables X1628 - Reserve cables X1631 - Battery (terminal 31) X1632 - Battery + (terminal 30) X1634 - Connector (+ UB 30) X1635 - Cable coupling, operator platform 336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
C
Circuit diagram sheet no. 20 9 23 9 28, 35 28 13 22 20 20 20 20 4, 22, 24, 25, 26 4, 6, 19, 23, 25, 30 20 20 20 20 20 5, 7, 8, 9, 10, 22, 30, 31 4, 7, 8, 9, 19, 20, 21, 22, 25, 26 20 20 29 5, 17, 30 22, 30 4, 5, 6, 7, 8, 9, 14, 19, 20, 21, 23, 24, 25, 30 21 21 4, 6, 21, 30 30 30 30 5 5 23 19 19 19 23 23 4 5 5, 6, 28 6, 18 9000 C T002877 Version 1 09/09/2008
17
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
Circuit diagram sheet no.
X1636 - Cable coupling (Modasys) X1639 - Connector, K bus_High X1640 - Connector, K bus_Low X1641 - Separation point on M018 X1642 - Separation point on M018 X1643 - Separation point on M018 X1644 - Separation point on M018 X1646 - Separation point on S084 X1647 - Separation point on Y089 X1648 - Separation point on K065 X1654 - Separation point on B085 X1655 - Separation point on B086 X1656 - Separation point on B087 X1657 - Separation point on B088 X1658 - Separation point on B089 X1659 - Separation point on B090 X1660 - Separation point on B091 X1661 - Separation point on B092 X1662 - Separation point on Y091 X1663 - Separation point on K063 X1664 - Separation point on K063 X1665 - Separation point on K063 X1671 - Separation point on A051 X1672 - Separation point on A051 X1673 - Cylinder head cable coupling (injectors) X1674 - Separation point on Y094 X1675 - Connector, earth X1676 - Connector + UB 12 VDC X1679 - Separation point on K068 X1681 - Separation point on K068 X1700 - Separation point on K063 X1701 - Separation point on R002 X1702 - Separation point on K063 X1703 - Separation point on G002 X1704 - Separation point on E008 X1705 - Separation point on E118 X1706 - Separation point on E118 X1707 - Connector (+ UB 30) X1749 - Separation point on S092 X1752 - Separation point on K068 X1767 - Separation point on radio to B050/B051 X1769 - Cable coupling, air conditioning connection to the roof fan X1770 - Cable coupling, roof fan connection (3-speed) to the air conditioning X1771 - Cable coupling, roof fan connection (continuous) to air conditioning X1772 - Earth pin, cab body 336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
C 29 29 29 14 14 14 14 27 27 30 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 5 5 33 33 33 5 34 34 34 5 5 5 35 14 14 14 14
9000 C T002877 Version 1 09/09/2008
18
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
Circuit diagram sheet no.
X1773 - Earth pin, cab body X1805 - Separation point on K068 X1813 - Separation point on Y109 X1814 - Separation point on Y110 X1815 - Separation point on Y111 X1816 - Separation point on Y112 X1818 - Separation point on A072 X1831 - Separation point on A072 X1832 - Cargo relay block X1833 - Separation point on S097 X4000 - UB 15 connector X4001 - Cab earth pin X4002 - Cable coupling, 3rd and 4th hydraulic circuit X4003 - Separation point, Cargo front loader multi-coupler X4004 - Separation point, Cargo front loader X4005 - Cargo earth connector X4006 - Separation point, front loader 3rd hydraulic circuit
Service Training
DIN component designation
C 14 5 37 37 37 37 36 36 32, 36 36 36 4 36 37 37 37 37
Separation point
Circuit diagram sheet no.
Y004 - Clutch/turbo clutch solenoid valve Y006 - Solenoid valve, engine brake Y008 - Solenoid valve, rear PTO (clutch) Y009 - Solenoid valve, 4WD Y010 - Solenoid valve, differential lock Y011 - Front PTO solenoid valve (clutch) Y012 - Oil pre-heater/load suspension solenoid valve Y013 - Solenoid valve, lower suspension Y014 - Raise suspension solenoid valve Y021 - Raise solenoid valve (rear power lift) Y022 - Lower solenoid valve (rear power lift) Y023 - Solenoid valve, compressed air pilot control system Y024 - Magnetic clutch, air conditioning compressor Y026 - Solenoid valve, rear PTO, stage I Y027 - Solenoid valve, rear PTO, stage II Y028 - Solenoid valve, rear PTO, stage III Y050 - Solenoid valve, oil flow collector Y052 - Solenoid valve, hydraulic trailer brake Y089 - Solenoid valve, hydraulic trailer brake ON/OFF (France)
X317 X1679 X319 X320 X321 X322 X323 X324 X325 X332 X333 X334 X342 X360 X361 X368 X1020 X1022 X1647
22 33 25 26 26 25 24 24 24 20 20 9 14 25 25 25 20 9 27
Y091 - Dispensing unit (fuel) Y094 - Actuator unit, AGR (exhaust gas recirculation) Y095 - Injector valve 1 (injector) Y096 - Injector valve 2 (injector) Y097 - Injector valve 3 (injector) Y098 - Injector valve 4 (injector)
X1662 X1674 X1673 X1673 X1673 X1673
33 33 33 33 33 33
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
9000 C T002877 Version 1 09/09/2008
19
FENDT 300 Vario COM III
Documents and diagrams OVERALL SYSTEM/ELECTRICAL SYSTEM
Component list for circuit diagram set 339.900.000.010 DIN component designation
Y109 - Solenoid valve, Cargo front loader, implement lock Y110 - Solenoid valve, Cargo front loader, 3rd hydraulic circuit Y111 - Solenoid valve, Cargo front loader, 4th hydraulic circuit Y112 - Solenoid valve, Cargo front loader, suspension
336 .. 1685337 .. 1820338 .. 1432339 .. 2688-
Separation point
C
Circuit diagram sheet no.
X1813 X1814 X1815 X1816
37 37 37 37
9000 C T002877 Version 1 09/09/2008
20
Service Training
List of electrical circuit diagrams Instrument panel, actuator unit, microfuse, control panel - Sheet 2 ...................................... 23 Enhanced-control e-box, engine control, EPC-B, Modasys - Sheet 3..................................... 25 Earth layout – Sheet 4............................................................................................................. 27 Power supply – Sheet 5 ..........................................................................................................2 9 Electronics power supply – Sheet 6 ........................................................................................31 Lighting with warning horn – Sheet 7..................................................................................... 33 Indicator unit – Sheet 8........................................................................................................... 35 Brake light, compressed air pilot control system, hydraulic brake – Sheet 9.......................... 37 Wiper, rotating beacon – Sheet 10 ......................................................................................... 39 Front work light – Sheet 11 ..................................................................................................... 4 1 Rear work light – Sheet 12...................................................................................................... 42 Heater – Sheet 13................................................................................................................... 45 Ventilation and air conditioning system – Sheet 14 ................................................................ 47 Heated rear window – Sheet 15 ............................................................................................. 49 Sockets, seat compressor – Sheet 16 .................................................................................... 51 Implement socket – Sheet 17................................................................................................. 53 Enhanced control bus (CAN bus) – Sheet 18.......................................................................... 55 Instrument panel – Sheet 19 .................................................................................................. 57 Electronic power lift control – Sheet 20.................................................................................. 59 Transmission bus – Sheet 21.................................................................................................. 61 Transmission control system – Sheet 22 ................................................................................ 63 Transmission control system – Sheet 23 ................................................................................ 65 Suspension – Sheet 24........................................................................................................... 67 PTOs – Sheet 25..................................................................................................................... 69 4WD and differential lock – Sheet 26 ..................................................................................... 71 Brake load switch - Sheet 27 .................................................................................................. 73 Lighting, cab and radio – Sheet 28 ......................................................................................... 75 Modasys data transfer – Sheet 29.......................................................................................... 77 EDC engine control – Sheet 30 .............................................................................................. 79 Relay block X1371 - Sheet 31 ................................................................................................. 81 Relay block X1832 - Sheet 32 ................................................................................................. 83 Engine control, Deutz – Sheet 33 ........................................................................................... 85 Low roof version – Sheet 34................................................................................................... 87 Hands-free device – Sheet 35 ................................................................................................ 89 Front loader, hydraulic circuit 3 and 4 - Sheet 36 .................................................................... 91 Front loader - Sheet 37 ........................................................................................................... 93
1
SP für 3401 G - en
1 /21.F8 /22.E8 /22.F8 /21.F8 /22.F8 /22.F8 /22.F8
1 2 3 4 5 6 7 8
D
2 3 4
A036
F
.13 +UBatt 8.5V .14 F4 .15 F14 .16 F13
/6.F4 /6.F4 /25.B3 /25.B3
A037
339.900.000.010
Control panel
A009
/19.E2
/19.E2
/4.F7 /19.E2
Right turn signal indicator CAN High
Lifting gear position Trailer brake monitor
Lifting gear status Hydraulic oil temp. sensor
CAN Low
Left turn signal indicator Buzzer loud Buzzer quiet Zapfwellendrehzahl Ausgang Theoretical speed
Trailer monitor indicator 2 Trailer monitor indicator 1 Fernlicht Ladekontrolle Generator 1
Temperature discharge
Compressed air supply sensor
Sensor electronics ground Kraftstoffvorrat
Neutral detection switch Filter contamination switch
+UBatt terminal 30 +UBatt terminal 15 +UBatt terminal 58 Ground Electronic system ground +UBatt 12V sensor electronics
Enter Escape Cursor up Cursor down Sensor electronics ground
A007
/19.E2 /19.E2
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26
Instrument cluster
/6.F6 /6.F6 /6.F6 /4.F7 /4.F7 /19.E2
/19.E2 /19.E2 /19.E2 /19.E2 /4.F7
/8.G4 /18.G3
/17.F7 /19.E5
/17.F7 /19.E5
/18.G3
/8.G4 /19.E5 /19.E5 /17.F7 /17.F7
/8.G4 /8.G4 /7.F6 /19.E5
.18 Electronic system ground
6
G-Bus High Reference F/R +UBatt terminal 30 G-Bus Low +UB from EST Electronic system ground Ground
.12 F3 /23.B3
5
sw sw sw sw sw sw sw sw
Control panel Escape Enter Down key Up key Speed control lever v+ Speed control lever vSpeed control lever centre Lever activation +UBatt terminal 15 Ground +UBatt terminal 58 +UBatt 8.5V TMS/pedal mode key Eng. speed mem/RPTO auto key Drehschalter HZW Stufe LED rear PTO automatic mode LED engine speed memory
.11 F2 /22.B3
B
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
.10 F1
/22.B3
A007
/19.A2 /19.A2 /19.A2 /19.A2 /23.A7 /23.A7 /23.A8 /23.A8 /6.A4 /4.A2 /6.A4 /6.A4 /23.A8 /25.A5 /25.A5 /25.A5 /30.A6
.9
/23.B3
12 V
/22.A7 /22.A7
.8
/18.B2
A013 4
LED ramp LED v-memory
CAN High F11
.7
/18.B2
8,5 V
LED suspension locked Taster Getriebe Neutral Cruise control on key Ramp/v-memory key LED neutral
CAN Low
.6
/22.B3
R120
Suspension on/locked key
F10
.5
/22.B3
Ground
Sensor electronics ground Front PTO on key LED front PTO on Rear PTO on key LED rear PTO on 4WD/diff.lock key
F15
.4
/24.B3
R120
3
/24.A7 /22.A7 /22.A7 /22.A7 /22.A7
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18
CAN High F5
.3
/21.B2
1
.17 F12
CAN Low
.2
/21.B2
G - bus 3 2
/4.B7
+UBatt 12V
.1
/6.F4
2
/24.A7
/4.A2 /25.A5 /25.A5 /25.A5 /25.A5 /26.A4
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
A A
Enhanced controls bus 3 2 1 Ground
Kombi
Instrument panel, actuator unit, microfuse, control panel
B
C
Actuator unit
D
E E
P
Sheet 2
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
/29.B4 /29.B4 /29.B4
3
A060 A055
4
F Raise key ϓ +UBatt 9.5V +UBatt KMB-MWL position sensor Lower solenoid valve KMB-MWL position sensor ground Setpoint input Signal left draft sensing pin Signal rght draft sensing pin MWL position sensor signal Lower key Enhanced control bus_Low Upper limit position/hitch Rapid lowering +UBatt terminal 15 +UBatt 12V
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
/20.B2 /20.B2 /20.B3 /20.B3 /20.B3 /20.B3 /20.B3 /20.B3 /20.B3 /18.B7 /20.B3 /20.B3 /20.B3 /20.B3
A024
/20.B2 /20.B2
E-box EPC B Electronic system ground Raise solenoid valve Virtual ground Mix control input Enable EPC Valves ground Lowering speed input Lifting lever Enhanced control bus_High
Modasys data transfer
1 2 3 4 5 6 7 8 9
339.900.000.010
ISO K-Line
+UBatt 5V foot throttle Foot throttle ground Foot throttle signal
6
/30.A4
/30.A4 /30.A4 /30.A4
Class 50a
Clutch starter lockout switch
Hand throttle ground +UBatt hand throttle Hand throttle signal
Engine brake switch Foot throttle switch
Underpressure switch
+UBatt terminal 15
Start relay
5
/30.A4
/30.A4
/30.A4 /30.A4 /30.A4
/30.A4 /30.A4
/30.A4
/6.F8
/30.A4
G-Bus Low G-Bus High
Diagnosis lamp
+UBatt sensor electronics Diagnosis lamp
Start relay
+UBatt terminal 30 +UBatt terminal 30 Ground Ground
Ground Ground
+UBatt terminal 30 +UBatt terminal 30
4
/20.B2 /20.B2 /20.B2 /20.B2 /20.B2 /20.B2 /20.B2 /20.B2 /18.B7
Electronic system ground
Hands-free speaking system
/29.B4
/21.G3 /21.G3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
3
+UBatt terminal 30
/30.A4
/30.A4
/6.F8 /6.F8 /4.A1 /4.A1
/4.A1 /4.A1
/6.F8 /6.F8
A051
Enhanced control bus_High Enhanced control bus_Low +UBatt terminal 15
Speakers/LF + Mute nav. Mute tel. Ground
Sensor electronics ground +UBatt actuator unit LED front PTO on CAN Low CAN High Rear PTO rotary switch Eng. speed mem/RPTO auto key Clutch pedal sensor High pressure 2 sensor LED ramp Suspension sensor Engine speed sensor Hydrostat sensor Rear PTO on key Hand brake switch Speed control lever v+ Transmission neutral key Bevel pinion direction sensor Reference F/R actuator unit Lever activation Seat switch Left rear PTO key +UBatt 8.5V LED rear PTO on LED neutral CAN Low CAN High +UBatt terminal 15 High-pressure sensor Ramp/v-memory key 4WD/diff.lock key Suspension on/locked key Brake actuation sensor Bevel pinion sensor Rear PTO speed sensor Front PTO speed sensor Front PTO on key Speed control lever vReverser switch forward Reverser switch reverse Speed control lever centre Hydrostat direction sensor TMS/pedal mode key Cruise control on key Right rear PTO key LED rear PTO automatic mode Rear PTO solenoid Rear PTO control solenoid 1 Front PTO solenoid valve Transmission neutral solenoid Reverse travel buzzer LED suspension locked Rear PTO control solenoid 2 +UBatt terminal 30 Electronic system ground +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 LED v-memory LED engine speed memory Diff. lock solenoid valve 4WD solenoid valve FA suspension solenoid lower FA suspension solenoid raise Load solenoid valve Rear PTO control solenoid 3
2
/29.B4
/35.C2 /35.C2 /35.C2 /35.C2
Ignition Steady plus Microphone
.1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26 .27 .28 .29 .30 .31 .32 .33 .34 .35 .36 .37 .38 .39 .40 .41 .42 .43 .44 .45 .46 .47 .48 .49 .50 .51 .52 .53 .54 .55 .56 .57 .58 .59 .60 .61 .62 .63 .64 .65 .66 .67 .68
A002
/35.C2 /35.C2 /35.C2
/4.A3 /22.A6 /25.A7 /21.A6 /21.A6 /25.A7 /25.A7 /23.A5 /22.A5 /22.A5 /24.A5 /23.A5 /22.A5 /25.A8 /22.A5 /23.A5 /22.A6 /22.A5 /22.A6 /23.A5 /22.A5 /25.A8 /6.A2 /25.A8 /22.A5 /18.A5 /18.A5 /6.A2 /22.A5 /22.A6 /26.A6 /24.A4 /9.A3 /22.A5 /25.A8 /25.A7 /25.A8 /23.A5 /23.A5 /23.A5 /23.A5 /22.A5 /23.A5 /22.A6 /25.A8 /25.A7 /25.A8 /25.A8 /25.A8 /22.A5 /23.A5 /24.A5 /25.A8 /6.A2 /4.A3 /6.A2 /6.A2 /6.A2 /6.A2 /6.A2 /22.A5 /30.A8 /26.A6 /26.A6 /24.A5 /24.A5 /24.A5 /25.A8
B
Speakers/LF -
GNDA
A
/35.C2
1 2 3 4 5 6 7 8 9 10 11 12
E
/35.C2
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
Deutz engine control
A
B
E-box
C
D D
E
P
Enhanced-control e-box, engine control, EPC-B, Modasys Sheet 3
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
F
1
1/1 X505
1/1 X060
1/1 X1631
31 31 31
-
12V
G001 30 1
2
1
X500 1
/25.D7
D
X503
3
1
WM1360 br_ge_0.75
1
X520
4
WF1395 br_ws_1 1
1
X550 1
1
X551
X671
E
X570
1
1
1
1
X552
X531
WF021 sw_35
+
X571
Ground point GP engine Ground point Ground point Ground point
Oil pan right Oil pan right Oil pan right Transmission Transmission
A013
1
1
X553 1
X532
X554
1
X533
1
X565
Ground point Ground point Ground point Ground point Ground point Ground point Ground point Ground point
Driver stand Driver stand Driver stand Driver stand Driver stand Cab junction Cab junction
Driver stand
1
1
X534
X574
1
1
Ground point Ground point Ground point Ground point Ground point
B-pillar right Cab body Cab body Cab body Cab body
X560
1
X536
X638 1
X4001
GP cab
339.900.000.010
/19.C4
1/1 X109
#426
/19.C3
E-box Electronic system ground
6
X1375_P:43
Masse_Sensorik X678:1
18
Sensor electronics ground Electronic system ground
5
WF1373 br_ge_0.5
1
X200 18/18
WF1380 br_2.5
1 55
4
WF1370 br_ge_0.5
X620
WF1369 br_0.5
X613
9/62 X1430_P
X031 1/68 X031 55/68
A002
X1430_S 9/62
WF1334 br_ge1 WF1333 br_ws_1
A037
6/62 X1375_P
WF1329 br_ws1.5 WF1301 br_ws1.5
3
5/26 X101 11/26 X101 12/26 X101 20/26 X101
X627 Ground
1
X1375_S 6/62
42/62 X1430_P 41/62 X1430_P
A Sensor electronics ground
A036
10
1
Ground Ground Ground Ground
A051
X1358 10/18
X1357 1/18
11 10 6 5
Control panel Control panel
WG1358 br_ge1
X1430_S 42/62 X1430_S 41/62
B
WF1399 br_ws_0.5
X1466 11/89 X1466 10/89 X1466 6/89 X1466 5/89
Deutz engine control
5 11 12 20
WM1329 br_1.5 WM1301 br_1.5
WF1377 br_ge1 WF1376 br_ge1 WF1357 br_ge_0.75
WM1320 br_1.5 WM1321 br_1.5 WM1322 br_1.5 WM1323 br_1.5
2
Sensor electronics ground Ground Electronic system ground Sensor electronics ground
WM1320 br_1.5 WM1321 br_1.5 WM1322 br_1.5 WM1323 br_1.5 WB0001 sw_50
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
Microfuse
A
Earth layout
B
X619
WF1347 br_ws_0.5
WF1397 br_ws_0.5
WF1310 br_0.5 C
WF1361 br_10 D
E
A007
Kombi P
WG0020 br_6
Sheet
4
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
F
M001
1 2
50 30 G002 B+ 87
87 87 87
WF0001 sw_50 WB0005 sw_70 WB0002 sw_35 1/1 X1534
X1529
85
E 86
30 85
1
33
G
3
30 30 30
D+
G001 31 -
K001
12V
86 87 10
S002
30
4
5
30
1
58 15_54 15_54
6
50a
X551 /4.D4
Driver stand
Ground point
30 85
K002
012 26 27 28 29
86 87
WF2024 rt_1
339.900.000.010
#422
K069 56 52 54 55 53
3 1 2 5 4
1
a b
WF1001 rt_6
WF1003 rt_16 X1421_S 9/12
9/12 X1421_P
1
1/2 X1752
WM2028 ws_0.75 X1430_S 45/62
45/62 X1430_P
WF2028 ws_0.75 X1421_S 10/12
10/12 X1421_P
2
2/2 X1752
WM2025 ws_0.75 X1430_S 46/62
46/62 X1430_P
WF2025 ws_0.75 X1421_S 11/12
11/12 X1421_P
X1430_S 47/62
47/62 X1430_P
WF1221 rt_1.5
44
X553
Driver stand
47
46 48
Power supply
/7.A6
42
45
/8.A6
40
43
/7.A6
41
/9.A4
39
/8.A6
/20.A4
38 /17.A6
37
WK2030 br_0.75
X1707 36 /30.B5
34 /6.A7
32
35
WK2031 rt_1
X080:7
33
WK2029 br_0.75 WK2024 rt_1
WF0124 ws_1
30
WF2025 ws_0.75
28
31
/6.A7
26 /22.A8
24
29
53/81 X1371
1
22
27
WF1354 br_0.75
20
25
/6.A4
18
23
/20.A4
16
21
/6.A6
14
19
/22.A4
X051 17
/6.A6
15
F41 40A F42 10A F43 15A F44 5A F45 5A F46 5A F47 5A F48 5A F49 5A F50 5A F51 10A F52 10A F53 10A F54 10A F55 10A F56 10A F57 10A F58 5A
F32 5A F33 25A F34 25A F35 25A F36 25A F37 5A F38 5A
13
/6.A1
12 /7.A5
10 /7.A5
/12.A1
/12.A1
/11.A7
/11.A7
/6.A7
8
11
54/81 X1371
X607
6
9
WF2032 ws_1 WF2031 gn_1
1
4
7
56/81 X1371 52/81 X1371
WF1120 gn_6 WF1119 gn_6 WF1116 gn_6
2
5
WF1403 gr_6
X608
58
3
WF0124 ws_1
1
56
1
29/81 X1371
54
57
28/81 X1371
52
55
WF1001 rt_6 WF1313 br_1
50
53
26/81 X1371 27/81 X1371
48
51
WF1225 rt_1 WF1226 rt_1
X050
WF1221 rt_1.5
46
49
/27.A5
44
47
/16.A5
45
5/6 X072 6/6 X072
WF1250 gn_4 WF1102 gn_1 WF2031 gn_1
32
WF1003 rt_16
30 31
42 /36.B2
40
43
/15.B7
38
41
F23 15A F24 10A F25 25A F26 10A F27 5A F28 10A
F20 10A F21 15A
39
/9.A4
36 /16.A6
/10.A8
UB15
UB15
UB15
UB15
UB15
UB15
UB15
UB15
UB15
+UB30
+UB30
+UB30
+UB30
+UB30
+UB 58
+UB 58
+UB 58
+UB 58
+UB 58
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
+UB15
A
3/8
X1634 34
37
WF1119 gn_6 WF1120 gn_6 6
1
S092
7/8 X1749 1/8 X1749
Ground point
35
5
8/8 X1749 2/8 X1749
Driver stand
33
WF1116 gn_6
4/8
1/4
/4.D5
33/81 X1371 WF1100 gn_10
X553
32/81 X1371 WF1102 gn_1
32 /10.A6
30 /14.D7
28
31
4
X1749
1
+UB15
3
WK2032 ws_1
1
+UB15
+UB15
+UB30
+UB30
+UB30
+UB30
+UB30
WF1005 rt_6 WF1021 rt_6 WF1022 rt_4
X1749
c
26
29
30/81 X1371 WF1000 rt_10 31/81 X1371 WF1300 br_1
F9 15A F10 15A F11 25A F12 5A F13 10A F14 15A F15 15A F16 5A F17 40A F18 15A
+UB30
+UB30
+UB30
+UB30
+UB30
+UB30
2
WK2028 ws_0.75
d
X246
1
27
WM1221 rt_1.5
X053
24
1/1 X058 1/1 X1632
D 22
25
/7.A1
20
23
/8.A1
18
21
/13.A7
16
19
/28.A7
14
17
/20.A3
12
15
/16.A4
10
13
/7.A3
8 11
/7.A3
6 9
/7.A1
F4 25A F5 25A F6 15A F7 15A 7
/8.A1
4 5
1/1
1/1 1/1
B /6.A8
2 3
X1679
X1805 X1681
WF2024 rt_1
WF1006 rt_4
1
1/1 X062
1/1 X061 1/1 X057
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
WF1226 rt_1 WF1401 gn_1.5 WF1250 gn_4
7 8
WF1220 rt_6
WF1403 gr_6 A
49 51
50
Ground point
8 2 7 1
4 3
53
52 54
55
56
1
/4.D5
57
58
B
WF1223 rt_1 /7.A6
WF1022 rt_4 WF1021 rt_6 WF1005 rt_6 WF1220 rt_6 C
X534
Ground point
Cab body
/4.E6
D
K068
E
P
WB0004 sw_70
Sheet 5
30 30 30
FENDT 300 Vario COM III
3 ~ +
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2 Driver stand
Ground point /4.D5
E
3 4
Microfuse
F
56/62 X1430_P 59/62 X1430_P 60/62 X1430_P 61/62 X1430_P 62/62 X1430_P
WF0460 ge_0.75 WF1073 rt_1.5 WF1072 rt_1.5 WF1071 rt_1.5 WF1070 rt_1.5
WF1075 rt_6
1
A013 X1430_S 56/62 X1430_S 59/62 X1430_S 60/62 X1430_S 61/62 X1430_S 62/62
37
UB15
28
X1634 /5.D2
Kombi
339.900.000.010
X051 3
+UB 58
38 4
F5 25A
X051
WF1075 rt_6
24
WM0460 ge_0.75 WM1070 rt_1.5 WM1071 rt_1.5 WM1072 rt_1.5 WM1073 rt_1.5
UB15
F48 5A
6
WF0460 ge_0.75
27
F32 5A
X051
WF1410 gr_0.5 WF1408 gr_0.5
+UB30
F49 5A
23
WF1080 ge_1 WF0457 ge_0.5
X051 F44 5A
F42 10A
UB15
40/89 X1466 2/89 X1466 3/89 X1466 8/89 X1466 9/89 X1466
1
WF1081 rt_0.75 WF0456 rt_0.5
30
+UBatt 8.5V +UBatt terminal 15 +UBatt terminal 58
29
WF1290 ge_0.5
12 9 11
X051
WF1202 rt_0.5
X1358 12/18 X1358 9/18 X1358 11/18
A002 5
40 2 3 8 9
WF0457 ge_0.5 WF1408 gr_0.5
X628
WF1470 ge_0.5 WF1290 ge_0.5 WF1410 gr_0.5
4
+UBatt terminal 15 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30
8/26 X101 9/26 X101 10/26 X101
WF1202 rt_0.5
3
8 9 10
1/18 X200
14/18 X200
E-box
+UBatt terminal 30 +UBatt terminal 15 +UBatt terminal 58
1
X554
+UBatt 12V
1
14
WF1200 rt_4 F45 5A
+UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt terminal 30 +UBatt 8.5V +UBatt terminal 15 +UBatt terminal 30
+UB30
13
56 57 58 59 60 23 28 54
21
F4
X031 56/68 X031 57/68 X031 58/68 X031 59/68 X031 60/68 X031 23/68 X031 28/68 X031 54/68
X051
+UBatt 8.5V
B
WF1014 rt_1 WF1015 rt_1 WF1016 rt_1 WF1017 rt_1 WF1018 rt_1 WF1461 ge_0.5 WF1460 ge_1 WF1201 rt_1
A
WF1082 br_0.75
WF1080 ge_1
F41 40A
2
13/18 X200
D
5/8 X1635_S 6/8 X1635_S 7/8 X1635_S
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 7 8
A037 X051 35
UB15
X050 9
+UB30
36
Electronics power supply
A
10
22
B
1
X685
C
D
E
A007 A051 P
Deutz engine control
Sheet
6
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
2
3
4
5
6
7 /5.C7
+UB30
6/7 6
31
56 58
7 7/7 3 3/7
66 62
X080 X080
WF1009 rt_2.5
64 65 63
K004
59 60 58
1/7 1
X219
15
K005
56a
3 1
56b
2 5 4
49 30b
3 1
2 5 4
4/7 4 2/7 2
F57 10A
X219 X219
49a
R L
7 7/7 6 6/7
X121_S X121_S
1/4 3/4
/4.D5
E008
WF1306 br_0.75 WF0133 gr_sw0.75
X120_S X120_S
1/4 3/4
3
X650
WM1302 br_2.5
56b/3 X350
WM0115 ws_2.5
WM0220 ws_0.75 1/1 X999
31/3 X350
WM056B ws_2.5
1
X651
WM1303 br_2.5
56b/3 X351
WM0114 ws_2.5
1
X520 /4.G3
Ground point
WM1304 br_0.75
2
3
sw-rt 1
54
sw-ws 1
L
1
1/2
1
sw 0.75
1
X896
2/2
2
br 0.75
2
X897
1/2
1
sw 0.75
1
X897
2/2
2
br 0.75
2
C
WK0135 ws_0.75 WK1454 br_0.75
WK0136 ws_0.75
WF0130 ws_0.75 WF0131 ws_0.75 36/62 X1375_P 35/62 X1375_P
E055
WK1453 br_0.75
D
WG1361 br_2.5
WF0120 ws_0.5
X896
X536 /4.E6
Ground point
1
Cab body
X570
Trailer socket
3
58L/7 X018 31/7 X018
E
J 53
54 L 54G 58L 31 R 58R
A007
31b Instrument cluster
49a
P
Trailer socket
R L 30
Lighting with warning horn
Sheet
7
56 56a 56b
FENDT 300 Vario COM III 339.900.000.010
4
Transmission
Fernlicht
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
/4.G4
Ground point
WG0131 ws_0.75 WG0130 ws_0.75
15
Oil pan right
1
1/7 X245
5/7 X245 4/7 X245 3/7 X245 H
2 54 L 54G 58L 31 R 58R
31
31/3 X351
H005
1/1
WM0112 ws_2.5
X998
56a
56a/3 X351
56b
1 E002
3/26 X100
WM0125 ws_0.75
WM056A ws_2.5
1
X014_P 15/29
15/29 X014_S
WM0113 ws_2.5
31
56a
56a/3 X350
56b
E001
Oil pan right
53c
1/1 2
Cab body
sw 0.75 sw-ws-gn 1.5
X376
/4.G3
Ground point
sw-ws 1.5
1/1 1
X520
br-ws 0.75
/4.E5
Ground point
X377
31 58
sw-ge0.75
1
E010
br 1 gr 1
E054
1
sw-gn 1.5
X532
76 5 4 3 2 1
E009
WM0138 ws_0.75
1
76 5 4 3 2 1
S001
WM1306 br_0.75
E
1/1 2
58R/7 X017
WKA0133 ws_1 WKA1311 br_1
5/7 X016_P 6/7 X016_P
X374
WF0115 ws_2.5 WF0112 ws_2.5
58L/7 X017 31/7 X017
5/7 6/7
1/1 1
R
X1375_S 36/62 X1375_S 35/62
WK0127 gr_sw1 WK1311 br_1
X016_S X016_S
X375
gr_rt1 gr_sw1 ws_2.5 ws_2.5 ws_2.5 ws_2.5
57/62 X1430_P 58/62 X1430_P 25/62 X1430_P 24/62 X1430_P
WK1303 br_2.5
WF0126 WF0127 WF0119 WF0117 WF0116 WF0118
54
X219 X219
WF0125 ws_0.75
X1430_S 57/62 X1430_S 58/62 X1430_S 25/62 X1430_S 24/62
56b/3 X353
WKA1303 br_1
31/3 X353
2/29 3/29 5/29 6/29 7/29 8/29
2/29 3/29 5/29 6/29 7/29 8/29
WKA0132 ws_1
56a/3 X353
ws_2.5 ws_2.5 ws_2.5 ws_2.5
X014_S X014_S X014_S X014_S X014_S X014_S
sw-rt 1 sw-ws 1
3
Ground point
1
WF0129 ws_1
X014_P X014_P X014_P X014_P X014_P X014_P
31 58
X552
Driver stand
WF0220 ws_1
WK0119 WK0117 WK0116 WK0118
WK1302 br_2.5 WK1301 br_1
56a 31 56b
56b/3 X352
56a
31/3 X352
31
E004
56a/3 X352
br 1 gr 1
B 1
X609
5/7 5
X219
WF0124 ws_1 WF0123 ws_1
X373 1 1/1 31 1/1 X379
2 E003
WK0126 gr_rt1
X372 X378
WK0125 gr_rt1
E006
1 1/1 31 1/1 2
WK1300 br_1
E005
D
F
WF0122 ws_2.5
59/81 X1371 60/81 X1371
61 57
Bridges btwn 1 & 4 or 5 & 7 if (DS) S007 not avail.
1
S007
56b
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X080
15 30
E007
WF0137 ws_0.75
S003
5/7 5 2/7 2
54
WF1305 br_0.75 WF0132 gr_rt0.75
61/81 X1371 57/81 X1371
66/81 X1371 62/81 X1371
B
C
WF0111 ws_1 WF0121 ws_2.5
WF1302 br_1 WF1131 gn_1
WF1008 rt_2.5
/4.D5
Ground point
64/81 X1371 65/81 X1371
X552
Driver stand
X080 X080
50
A
WF0110 ws_1 WF1010 rt_2.5
1
16
56 53
X051
WF0135 ws_1
14
WF1311 br_1 WF1312 br_1
X051 F55 10A
20
56 49
WF0134 ws_1
18
56 15
X051 F38 5A
32
56 13
X051 F37 5A
14
8
X1371:28
19
X050
F9 15A
F16 5A
F7 15A
A
+UB30 17
X050
WF0138 ws_1 WF0139 ws_1
+UB15 31
X050
F10 15A
+UB30 13
X050
#422
58R/7 X018
1
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2
H
49a
3
sw-ge0.75
J 53
31b
56a 56
F
56b R
L 30
Trailer socket
4
X1375_S 38/62 X1375_S 37/62
38/62 X1375_P 37/62 X1375_P
WF0170 ws_1.5 1
15
Instrument cluster
WF0180 ws_1
F53 10A
F56 10A
5
X051
WG0180 ws_0.75
WF0184 ws_1
WF0172 ws_1
4
R/7 X018
76 5 4 3 2 1
47 50
WG0190 ws_0.75
S001
44 46 51 48
L/7 X018
D
WF0173 ws_1
5(C) 4(31)
3
54 L 54G 58L 31 R 58R
WF0191 ws_1.5 WF0192 ws_1.5 WF0190 ws_1
S004 X1371 50/81
30
WF1307 br_1
29
WF0175 ws_0.5 WF0176 ws_0.5
G
6(49) 8(49A) 1(C3) 2(C2)
X050
WF0183 ws_0.5 WF0181 ws_0.5
K010
X1371 44/81 X1371 46/81 X1371 51/81 X1371 48/81
+UB15
1/26 X100 2/26 X100 7/26 X100 25/26 X100
WF0199 sw_ws1
1 2 7 25
R
5/7 X216 7/7 X216
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
11/29 X014_S 12/29 X014_S L
5 7
53c
49a
4/7 X216 2/7 X216
WF0171 ws_1 WF0182 ws_1
6
30b
4 2
3/7 X215 2/7 X215
6/7
49
WF0174 ws_1.5
B 15 30
WF0193 ws_1
WF0198 sw_gn1
1 3
5/7 X215
WF0185 ws_0.75 WF0195 ws_0.75
X014_P 11/29 X014_P 12/29
1/7 3/7
sw 0.75 sw-ws-gn 1.5
40/62 X1430_P 39/62 X1430_P X216
sw-ws 1.5
E
br-ws 0.75
E006 X1430_S 40/62 X1430_S 39/62
X216 X216
sw-gn 1.5
WM0195 ws_0.75
12
R/7 X017
F15 15A
F6 15A
11
WM0185 ws_0.75
WF1105 gn_1.5
WF1007 rt_1.5
+UB30
L/7 X017
E005
2
Trailer monitor indicator 2 Trailer monitor indicator 1 Left turn signal indicator Right turn signal indicator
54 L 54G 58L 31 R 58R
WK0199 sw_ws1
WK0198 sw_gn1
A
X381
X380
X050
1 31 1/1 2
1 31 1/1 2
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6 7
51
#256
52
WF0197 sw_gn1
WF0196 sw_ws1
339.900.000.010
8
X051 45
#256
A
46
X121_S
X120_S
4/4
4/4
4
Ground point
Driver stand
X611 4
br 1 gr 1
31 58
E007
sw-rt 1
54
sw-ws 1
R B
X552 /4.D5
E008
1
L
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
X610 1
R
C
D
76 5 4 3 2 1
E
Trailer socket
P
Indicator unit Sheet 8
FENDT 300 Vario COM III
A007
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2
K007
2 5 4
F
1 2
S059 P
3
9/81 X1371 10/81 X1371 8/81 X1371 9 10 8
30 85
1
81 77
86 8787A 3 1
Switch closed in ped rest pos. 1
Y052
4
K047
GP engine
Oil pan right
1 2
Y023
S015
3
2 5 4
1 2 1 2
4 53/62 X1430_P 52/62 X1430_P 51/62 X1430_P 42/62 X1375_P 41/62 X1375_P
WF0245 ws_0.5 WF0244 ws_0.75 WF0241 ws_1 WF0213 ws_0.75 WF0207 ws_0.75
WF0210 ws_0.75 2/4 X226
WF1359 br_1
WF1114 gn_0.75
WF1358 br_0.5
79 80 78
1/4 X226
79/81 X1371 80/81 X1371
81/81 X1371 77/81 X1371
6/81 X1371 7/81 X1371
22/81 X1371
WF1752 br_0.75
6 7
Driver stand
Ground point
WG0207 ws_0.75
3 1 23 24 22
WF1117 gn_1
WF0206 ws_0.75
WF1115 gn_1
WF0485 ws_0.75
X031 33/68
X100:23
33
#3011
/19.C6
F54 10A
F23 15A
Brake actuation sensor
48
54/7 X018
25 21
5
1
X571
Ground point
54 L 54G 58L 31 R 58R
K066 X1430_S 53/62 X1430_S 52/62 X1430_S 51/62 X1375_S 42/62 X1375_S 41/62
4 46
WG1390 br_0.75
D
3 23/81 X1371
2 WF1750 gn_0.75 WF1751 ws_0.75
1
+UB15
2/2 X334
S005
25/81 X1371 21/81 X1371
WF0204 ws_0.75
2/4 X217
4 4
WG0213 ws_0.75
3 WF1320 br_0.75
45
1/2 X334
2
X050
WM0241 ws_0.75
1 1/4 X217
A002
2/2 X1022
S006
WM0244 ws_0.75
/4.D5
3
1/2 X1022
Ground point
WF1321 br_0.75
2
WM1374 br_0.75
Driver stand
WF0203 ws_0.75
X552
2/4 X218
B
2/2 X1056
WM0245 ws_0.75
1
1/4 X218
A
1/2 X1056
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6 7
WF0208 sw_rt1
WF0205 sw_rt1
WF0209 sw_rt1
339.900.000.010
8
E-box
X051 47
12V
E008 A
X120_S
X121_S
2/4
2/4
2
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
L
B
X630 1
E007
2
br 1 gr 1
31 58
sw-rt 1
54
sw-ws 1
R
C
D
X554 /4.D5
E E
/4.G5
Trailer socket
P
Transmission
Brake lamp, compressed air pilot control, hydraulic brake Sheet 9
FENDT 300 Vario COM III
X503
/4.G2
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
F
1
2/4 X347 4/4 X347 3/4 X347 1/4 X347
3 1
br 1 sw-gn 1 sw 1 ge 1
31b 53
3
2 4
31 53a
2
M002
M
2 1
2 4 3 1 A
M
3 3 4
2 1
E021
1 1
4
sw-gn 1.5
Driver stand
M K009
M005
2
M004 E022 M003
M
2
339.900.000.010
S001
H
49a
S011
76 5 4 3 2 1
2/7 X245
6/7 X245
1/7 X215
4/7 X215
WF1107 gn_1
B
WF1108 gn_1
F20 10A
X050
1
ge 1.5 ws-sw 1.5 sw 1.5 vi 0,75 ge 0.75 sw-rt 0.75
10 9 1 7/7 X215 6/7 X215
WF0259 ws_1 1/2 X301
F18 15A
6
53c
39 41 35
sw 0.75 sw-ws-gn 1.5
37 42 38
br-ws 0.75
/4.D4
WF0252 ws_1 WF1315 br_1 WF0254 ws_1
WK1315 br_1
53e 31
1
39/81 X1371 41/81 X1371 35/81 X1371
5
sw-ws 1.5
Ground point
X301 2/2
X551
WF1113 gn_1 WF0251 ws_1
A
53c
1
37/81 X1371 42/81 X1371 38/81 X1371
4
J 31b
WF1112 gn_1 WF0253 ws_1 WF0255 ws_1 WF0256 ws_1 WF1111 gn_1 WF1110 gn_1.5
15
1/2 X303
WK1110 gn_1.5
18/29 X014_S 19/29 X014_S 20/29 X014_S 21/29 X014_S 22/29 X014_S 23/29 X014_S
2/2
1/1 X271 5/8 X272
3
X303
WF1316 br_1
X270 1/1 X272 1/8
WK0256 ws_1 WK1111 gn_1
X014_P 18/29 X014_P 19/29 X014_P 20/29 X014_P 21/29 X014_P 22/29 X014_P 23/29
WF1317 br_1
1/1 X298_P
1/1
WK0163 ws_1
WK0161 ws_1 WK0162 ws_1
5
X298_S
1/1 X276_P
1/1
S010
WKR0878 sw_1
X276_S
2/8 X273 7/8 X273
7
1/1 X345
E
WKR0877 sw_1
WK0258 ws_1 WK0257 ws_1
5/8
4/8 X273
WK0255 ws_1 WK0253 ws_1
2
1/1 X346
3/4 X258 1/4 X258
4
sw 1 ge 1
A
31b 53
WK1313 br_1 WK1108 gn_1
X273
2/2 X297_S 1/2 X297_S
WK1314 br_1 WK1112 gn_1
2 7
2/4 X258 4/4 X258
2/2 1/2
X297_P X297_P
2/2 X284_S 1/2 X284_S
4
br 1 sw-gn 1
WKW0255 br_0.75 WKW0253 sw_0.75
2/2 1/2
X284_P X284_P
1
31 53a
D
WKW1314 br_0.75 WKW1112 sw_0.75
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
35
+UB15
X050 39
+UB15
36
Wipers, rotating beacon
A
40
X533
Ground point
Cab body
/4.E5
WF1109 gn_1.5
B
X612 1
5 C
76 5 4 3 2 1
sw-ge0.75
D
15 J 53
31b R
L 30
56a 56
56b E
P
Sheet 10
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
+UB 58
+UB 58
7
F33 25A
8
6
B1 X275 B1/15
WK0139 ws_1.5 WK0145 ws_1.5
C1 B5 B4 X275 B4/15
X275C1/15
WK0138 ws_1.5 WK0146 ws_1.5 WK0144 ws_1.5
A2 A1 C5 C4 X275A2/15 X275A1/15 X275C5/15 X275C4/15
WK0150 ws_1.5 WK0147 ws_1.5
X275C2/15 X275B2/15
WK1403 gr_1 WK1404 gr_1
WK1308 br_1
WK1309 br_1 Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
/28.B5
#4401
X014_P 1/29
X1315:6
1
1/29 X014_S
WF1409 gr_1 B
WK1400 gr_2.5 WK1401 gr_2.5 WK1402 gr_2.5
X014_P 4/29 X014_P 28/29
4/29 X014_S 28/29 X014_S
WF1400 gr_2.5 WF1402 gr_4
X536 /4.E6
Ground point Cab body
C
E015
1
ws
1/1 X292
2
br
1/1 X293
1
E013
1/3 X291
3
WK1304 br_1.5
3/3 X291
2
C
5
X051
A
WK0148 ws_1.5 WK0156 ws_1.5
X283
B3 C3 A3 A5 A4
1 1/1
X275B3/15 X275C3/15 X275A3/15 X275A5/15
X282
C2 B2
A
2 1/1
X051
210 1 2
F34 25A
S008
E020
2/3 X291
WK1307 br_1.5
1
E014
1/3 X294
3
D
3/3 X294
2
D
2/3 X294
WK1306 br_1.5
1
X533 /4.E5
Ground point
E016
1
ws
1/1 X295
2
br
1/1 X296
Cab body
E
E
WK1305 br_1.5
P
Front work light
Sheet 11
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
+UB 58
S009
8
210 12
B1 X274B1/15
WK0151 ws_1.5
C1 B5 B4 X274B4/15
X274C1/15
WK0143 ws_1.5 WK0140 ws_1.5
WK0152 ws_1.5 WK0153 ws_1.5 WK0149 ws_1.5
X274A2/15 X274A1/15 X274C5/15 X274C4/15
WK0142 ws_1.5
A2 A1 C5 C4
X274B3/15 X274C3/15 X274A3/15 X274A5/15
B3 C3 A3 A5 A4
X274C2/15 X274B2/15
B
WK1406 gr_2.5 WK1407 gr_2.5 WK1405 gr_2.5 WK0141 ws_2.5
29/29 X014_P 10/29 X014_P 9/29 X014_P
4/7 7/7 2/7 3/7 1/7
4/7 7/7 2/7 3/7 1/7
X016_P X016_P X016_P X016_P X016_P
C
WKA1310 br_4
X016_S X016_S X016_S X016_S X016_S
br
2
X366 1/2
ws
1
E017
WKA0151 ws_1.5
X387
1/1
WKA1312 br_2.5
X386
1/1
WKA0152 ws_1.5
X385
1/1
2
X366 2/2
WF0141 ws_1
3
WF1319 br_1
1
X014_S 29/29 X014_S 10/29 X014_S 9/29
WK1312 br_1 WK1408 gr_1
C2 B2
12
WF1407 gr_2.5
WF1405 gr_2.5
7
A
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
C
6
F36 25A
10
B
5
11
X051
F35 25A
A
4
+UB 58
9
X051
3
1
X700
E011
br
2
WF0142 ws_1
X367 1/2
ws
1
E018
WKA0153 ws_1.5
X390
1/1
WKA1313 br_2.5
X389
1/1
WKA0154 ws_1.5
X388
1/1
2
X367 2/2
WK1310 br_4
WF1318 br_1
3
D
1
D
E012
E
E 1
1
X565 /4.D6
1
X533 /4.E5
X532 /4.E5
Ground point
Ground point
Ground point
Driver stand
Cab body
Cab body
P
Rear work light
Sheet 12
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2 X288
E
3
1/1
M
M009
4
1
WQ1150 ws_2.5 WQ1151 ws_1.5 WQ1152 ws_1.5
X1317_P 4/4 X1317_P 3/4 X1317_P 2/4 X1317_P 1/4
4/4 3/4 2/4 1/4
Driver stand
Ground point
X1317_S X1317_S X1317_S X1317_S
1
1/1 X285
2
WF0270 ws_1.5 WF0271 ws_1.5 WF0272 ws_1.5
D
1/1 X286
1/1 X287
F +
5
F14 15A
+/5 X247
A
2/5 3/5 4/5
4
X247 X247 X247
3
3
2
31
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6 7
339.900.000.010
8
S033
2 3 4 1 + X050 27
+UB15
Heater
A
28
B B
WF1455 br_2.5 WF1126 gn_2.5
C
X554
/4.D5
WQ1455 br_2.5 D
Geblaese
E
P
Sheet 13
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
1k 12V
S069
S037
10k
A
A
4k7
+UBatt 12V PWM LIN Diagnostics Ground
M
sw 4 ws 1 br 4
1/4 X460_S 2/4 X460_S
WKSL1152 gn_4 WKSL1151 ws_1
4/4 X460_S
WKSL1153 br_4
1
2
1
4/4
3/4
2/4
1/4
X468_S
X468_S
X468_S
2/5 3/5 4/5 1/5 +/5
3
Version 3-speed blower
X280 X280 X280 X280 X280
4
M018
WKSL1154 gn_1
X1644
1/1
X792
M
31
WKSL1455 br_1
Blower
B
1
1/1 X1641
WKG1150 gn_1.5
X443_P
1/4
1/4 X443_S
WKSG1150 gn_1.5
2
1/1 X1642
WKG1151 rt_1.5
X443_P
2/4
2/4 X443_S
WKSG1151 rt_1.5
3
1/1 X1643
WKG1152 or_1.5
X443_P
3/4
3/4 X443_S
WKSG1152 or_1.5
WKG1455 br_2.5
X443_P
4/4
4/4 X443_S
WKSG1119 gn_1 WKSG1127 gn_4
M014
4 3 2 1
Version Infinitely adjustable blower
X468_S
2 3 4 1 +
B
X1773
Cab body
1/2 X1771_P 2/2 X1771_P
Cab body
1
2/2 X1770_P 1/2 X1770_P
X1772
C
mit Stecker X1769_S verbinden
+UB15
mit Stecker X1769_S verbinden
33
2/2 1/2
F17 40A
X050
X1769_S X1769_S
WK1326 br_1
D
WK1119 gn_1 WK0292 ws_1.5
WK1127 gn_4
X014_P 26/29 X014_P 17/29
26/29 X014_S 17/29 X014_S
D
WF1127 gn_4 WF0292 ws_1.5
X534
1/3 X281_S 2/3 X281_S 3/3 X281_S
/4.E6
5/62 X1430_P
1
34
Ground point Cab body
X1430_S 5/62
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
WKSL1127 gn_4 WKSL1119 gn_1
WKSG1455 br_2.5
X281_P 1 2 3 E
E
WM0292 ws_1.5
B045 X195 A010
B046
2/2 X341
X220
1/2 X341
NTC 1
1
2
1/1 X342
X196
S044
F
P
S035
P
Ventilation and air conditioning system
ws1.5
Electr. thermostat
WM0293 ws_1.5
NTC 2
1
FENDT 300 Vario COM III
2
Y024
339.900.000.010 1
2
3
4
Sheet 14
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
A
A
WK1452 br_1
+UB15
B
7
F25 25A
5/8 X269
1/1 X267
49
X050
B 50
5
S038
X268 1/1 X269 1/8
1
X534 /4.E6
Ground point Cab body
WK0301 ws_1
C
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
10 9 1
WK1135 gn_1.5 WK1134 gn_1.5
WK0300 ws_2.5 D
X260
1/1
1 1/1
2
X014_P 13/29 X014_P 14/29
13/29 X014_S 14/29 X014_S
WF1135 gn_1.5 WF1134 gn_1.5
C
X259
D
E023
WK1350 br_2.5
E
E
P
Heated rear window
Sheet 15
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 R 160
Steckdose 25A
2
1 2 3
3
1
4 +UB15
52
25/29 X014_S 16/29 X014_S
WF1382 br_1
Ground point
/4.D5
M007
M
F #12
51
X031:21
22
F21 15A
X050
/22.C2
+UB30
WF1129 gn_1
21
WF0786 ws_0.5 WF1335 br_ge1
F26 10A
F11 25A
X050
br_ge
Cab body
4
ws
Ground point
X830_S X830_S X830_S X830_S
X014_P 25/29 X014_P 16/29
WF1130 gn_1
WF1029 rt_4
A
1/4 2/4 3/4 4/4
1
WK1130 gn_1 WK1317 br_1
3
sw
WK1029 rt_4 WK1318 br_4 2
br
1/2 X254 2/2 X254
1/1 X255 1/1 X256
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 5 6 7
B
X627
1
Sockets, seat compressor
339.900.000.010
8
X050 41
+UB15
A
42
1
/25.D7
B
X534
/4.E6
C
X553
Driver stand
1 2 3 4
1 2
D Steckdose 10A
D
1 R 510
2
2
E E
P
Sheet 16
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
UB15 41
A
A
F51 10A
X051
42
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
C
3/7 X007 2/7 X007
WK0553 ws_0.5 WK0450 ws_0.5
X1421_P 1/12 X1421_P 2/12
1/12 X1421_S 2/12 X1421_S
WF0553 ws_0.5 WF0450 ws_0.5
4/7 5/7 6/7 7/7
WK0451 ws_0.5 WK0449 ws_0.5 WK1125 gn_0.75 WK1316 br_0.75
X1421_P 4/12 X1421_P 5/12 X1421_P 6/12
4/12 X1421_S 5/12 X1421_S 6/12 X1421_S
WF0451 ws_0.5 WF0449 ws_0.5 WF1125 gn_0.75
X007 X007 X007 X007
D
D 1
X534 /4.E6
10/26 X100 11/26 X100 22/26 X100 15/26 X100
Ground point
Zapfwellendrehzahl Ausgang Theoretical speed Lifting gear position Lifting gear status
10 11 22 15
Cab body
E
E
A007 P
Instrument cluster
Implement socket
Sheet 17
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2
26
Enhanced control bus_High
F
13
WF0903 ws_0.5
WF0902 ws_0.5 WF0905 ws_0.5
WF0896 ws_0.5 WF0897 ws_0.5
26/26 X100
13/26 X100
WF0894 ws_0.5 WF0895 ws_0.5
4/8 X1635_P 3/8 X1635_P
3/8
8
7
1
1
3
1
X600
WF0904 ws_0.5 X624 1
4
5
Microfuse
Ground
A002
A007
6
E-box A024
339.900.000.010
Enhanced control bus_High Enhanced control bus_Low
4
Enhanced control bus_Low Enhanced control bus_High
3
9 21
26 27
Enhanced control bus_High
Enhanced control bus_Low
2
X850 9/25 X850 21/25
X031 26/68 X031 27/68
X200 8/18
X200 7/18
A013
4/8
A
X1635_S
X1635_S
R 120
Enhanced control bus_Low
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
Enhanced controls bus 3 2 1
E-box EPC B
Enhanced controls bus (CAN bus)
A
B B
C
X601
WF0893 ws_0.5 WF0892 ws_0.5
X625
WF0890 ws_0.5 WF0891 ws_0.5
D D
E E
P
Sheet 18
FENDT 300 Vario COM III
Instrument cluster R120
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2
F
B007
B080
1
T
3
2
2
I G002
Q 4
B+ D+
B019 3 2 1
1
X678
A007 R4
339.900.000.010
Spare wires 5 4 3 2
Instrument panel
1/5
2/5
3/5
4/5
5/5
3 2 1 X1625 X1625 X1625 X1625 X1625
H006
4/5
ws_0.75 ws_0.75 ws_0.75 ws_0.75 ws_0.75
/9.B6
SU
5/5
WF01R WF02R WF03R WF04R WF05R
#3011
3/3 2/3 1/3 X204 X204 X204
6
3/5
X1626 X1626 X1626 X1626 X1626
X1430_P:53
ws_0.5 ws_0.5 ws_0.5 ws_0.5
#426
WF0162 WF0559 WF0558 WF0548
/22.B5
Enter Escape Down key Up key
5
2/5
4/26 X100 8/26 X100 9/26 X100 16/26 X100 23/26 X100
/4.B8
1/5
4 8 9 16 23
1
WF1373 br_ge_0.5
#4206
X1375_P:48
/22.B7
/22.B5
2 1 3 4
4
Ladekontrolle Generator 1 Buzzer loud Buzzer quiet Hydraulic oil temp. sensor Trailer brake monitor
32/62 X1375_P 33/62 X1375_P 43/62 X1375_P X1375_S 32/62 X1375_S 33/62 X1375_S 43/62
#11
X1375_P:11
X101:5 Masse_Sensorik
3/3 X168 2/3 X168 1/3 X168
WF1370 br_ge_0.5
#5
X1375_P:51
2/18 1/18 3/18 4/18 X1358 X1358 X1358 X1358
3
+UB Signal Ground
E
WG1473 ge_0.5 WG0571 ws_0.5 WG1373 br_ge_0.5
1 1/1 X064
Kombi
2/2 X156 WM1369 br_ge_0.5
A007
1/2 X156 WM0549 ws_0.5
WF1372 br_ge_0.5 WF1371 br_ge_0.5
D
38/62 X1430_P 37/62 X1430_P 36/62 X1430_P 35/62 X1430_P 34/62 X1430_P
WF0549 ws_0.5 WF0571 ws_0.5 WF0760 ws_0.5
WF0560 ws_0.5 WF0561 ws_0.5 WF0562 ws_0.5 WF0563 ws_0.5 WF1473 ge_0.5
/4.B7
X1430_S 38/62 X1430_S 37/62 X1430_S 36/62 X1430_S 35/62 X1430_S 34/62
1/26 X101 2/26 X101 4/26 X101 3/26 X101 13/26 X101 16/26 X101 17/26 X101 21/26 X101 24/26 X101 26/26 X101
B
WM1372 br_ge_0.5
WM0548 ws_0.5
1 2 4 3 13 16 17 21 24 26
2
2/2 X1585
1/2 X1585
Enter Escape Cursor down Cursor up +UBatt 12V sensor electronics Neutral detection switch Filter contamination switch Kraftstoffvorrat Compressed air supply sensor Temperature discharge
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 7 8
A037
A A
1
R3
B
X101:20
WF1366 br_0.5
C
WF0245 ws_0.5 X551
Driver stand
Ground point
/4.D4
D
1 2 3 4 5 Spare wires
Instrument cluster
E
P
Sheet 19
G
FENDT 300 Vario COM III
3 ~
P Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
X1381 Y021
2
1 2 1 2
Y022 S048
3
1 2 3 4 B031
U
F 4
B032
U B030
1 2 3 1 2 3 1 3 2
X676
Y050
1 2
3 1 3 1
1/1
1
X1354
R510
1/1
R160
X1362
Oil pan right
1
Ground point
R510
S028
X677 S071
WF0920 ws_0.5
F
339.900.000.010
WF0934 ws_0.5
Driver stand
2
1/1 X1361
WF0922 ws_0.5
X1353 8/18
X1353 7/18
X1353 16/18 X1353 14/18 X1353 6/18 X1353 1/18
X1353 13/18
X1353 12/18
X1353 5/18 X1353 10/18
X1353 2/18
X1353 4/18
8
7
3
16 14 6 1
13
12
5 10
2
4
9
X1356 X1356 X1356
senken
heben
Diagnose
1/5 2/5 3/5
4k7
4k7
4k7
560R
560R
32
1 2 3 4 5
Soll
560R
75R
261R
560R
560R
560R
6
1/1 X1363
WF0910 gr_0.5
S056
X1353 9/18
560R
5
WF0928 gr-rt_0.5
Ground point
1/1 X1359
31
X1353 17/18
X1019
1/1
WG0940 ws_0.5
7 3/7 3
X1355
1
56 58
1/1
6/7 6
15 30
X1360
X1019
5
2/2 X1020
2/7 2
WM1373 br_0.75
X1019
18 11 15 17
31
X1353 18/18 X1353 11/18
44
WF0962 ws_0.75
UB15
WM0962 ws_0.75
R160
43/62 X1430_P
4
1/2 X1020
1
X1430_S 43/62
43
WG0913 ws_0.5 WG0911 ws_0.5 WG0916 ws_0.5
S030
F46 5A
F52 10A
F12 5A
Upper limit position/hitch Rapid lowering +UBatt terminal 15 +UBatt 12V
Lower key
KMB-MWL position sensor ground Setpoint input Signal left draft sensing pin Signal rght draft sensing pin MWL position sensor signal
+UBatt 9.5V +UBatt KMB-MWL position sensor Lower solenoid valve
WF1251 gn_0.75
22 23 24 25
20
15 16 17 18 19
12 13 14
Raise key ϓ
24
1/3 X178 2/3 X178 3/3 X178
WF0954 gn_0.75 WF0955 gn_0.75
WF1033 rt_1
X850 22/25 X850 23/25 X850 24/25 X850 25/25
X850 20/25
X850 15/25 X850 16/25 X850 17/25 X850 18/25 X850 19/25
X850 12/25 X850 13/25 X850 14/25
10 11
Electronic system ground Raise solenoid valve Virtual ground Mix control input Enable EPC Valves ground Lowering speed input Lifting lever
X051
WG0944 ws_0.5 WG0942 ws_0.5 WG0946 ws_0.5
22/62 X1375_P 21/62 X1375_P 20/62 X1375_P 19/62 X1375_P 18/62 X1375_P 17/62 X1375_P 16/62 X1375_P 15/62 X1375_P 14/62 X1375_P 13/62 X1375_P 23/62 X1375_P
WF0942 ws_0.5 WF0945 ws_0.5 WF0911 ws_0.5 WF0930 ws_0.5 WF0929 ws_0.5
WF0950 ws_0.5
WF0970 ws_0.5 WF0908 ws_0.5
WF0935 ws_0.5
1 2 3 4 5 6 7 8
23
1/3 X180 2/3 X180 3/3 X180
1 2 3
UB15
Sig +UB
F
3
Sig +UB
WF0939 ws_0.5
X050
Sig +UB
1
WG0941 ws_0.5 WG0945 ws_0.5 WG0943 ws_0.5
1 2 3 X1378
+UB30
1/3 X179 2/3 X179 3/3 X179
WG0950 ws_0.5
X1375_S 22/62 X1375_S 21/62 X1375_S 20/62 X1375_S 19/62 X1375_S 18/62 X1375_S 17/62 X1375_S 16/62 X1375_S 15/62 X1375_S 14/62 X1375_S 13/62 X1375_S 23/62
1 2 3
WG0954 ws_0.75
S029 X850 10/25 X850 11/25
1/25 2/25 3/25 4/25 5/25 6/25 7/25 8/25
2
2/4 X148
R510
WF0972 ws_0.5 WF0971 ws_0.5
X850 X850 X850 X850 X850 X850 X850 X850
A024
WG0953 ws_0.75
E
WF0953 ws_0.75 WF0961 ws_0.75 WF0960 ws_0.75
WF1398 br_1 WF0906 ws_1 WF0946 ws_0.5
E-box EPC B
1/4 X148
R160
WG0960 ws_0.75
1 2 3
WG0908 ws_0.75
S027
2/2 X333
R510
1/2 X333
R160
WG0961 ws_0.75
1/3 2/3
X238 X238
1
WG0906 ws_0.75
WF0932 ws_0.5
1/3 2/3
X237 X237
B
2/2 X332
1/3 2/3
X240 X240
WF0933 ws_0.5
A
1/2 X332
1/3 2/3
X239 X239
D
WF0901 ws_0.5
WF0990 ws_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
EHR Bedienteil
X051 A035 B058
WF0900 ws_0.5 WF0915 ws_0.5 WF0914 ws_0.5
WF0917 ws_0.5 WF0909 ws_0.5
4 2
Electronic power lift control
A
B
WF0923 ws_0.5 WF0918 ws_0.5
WF0924 ws_0.5 WF0913 br_0.5
WF0931 ws_0.5 WF0926 ws_0.5
X553 C
/4.D5
WF1396 br_0.75 1
Ground point
X553
Driver stand
/4.D5
WF0952 ws_0.5 D
X520 /4.G3
S072
E
WF0921 ws_0.5 P
WF0919 vio_0.5
Sheet 20
FENDT 300 Vario COM III
U Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 G-Bus High G-Bus Low
35 34
WF0874 ws_0.5 WF0875 ws_0.5
4 5
A013 G-Bus Low G-Bus High
Ground
X031 4/68 X031 5/68
2
E 1
2
X1463 1
WM0870 ws_0.5 WM0871 ws_0.5 A009
X1430_P X1430_P X1430_P X1430_P
R120
40/62 X1375_P 39/62 X1375_P
4/62 3/62 2/62 1/62
G-Bus High
G-Bus Low
1
X1375_S 40/62 X1375_S 39/62
4/62 3/62 2/62 1/62
2 3
Microfuse 3
3
4
4
5
X1464
F
Deutz engine control
6
WF0879 ws_0.5 WF0880 ws_0.5 1
7
WG0868 ws_0.5 WG0869 ws_0.5 X037_S X037_S
339.900.000.010
2/8 5/8 2 5 sw
sw
G-Bus High G-Bus Low
Transmission bus (G - bus)
R120
Actuator unit
35/89 X1466 34/89 X1466
D X1430_S X1430_S X1430_S X1430_S
X200 3/18
X200 2/18
A002
G - bus 3 2
WM0872 ws_0.5 WM0868 ws_0.5
WM0873 ws_0.5 WM0869 ws_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
E-box 8
A A
B B
X617 X618 1
C
WF0873 ws_0.5 WF0872 ws_0.5
WF0869 ws_0.5 WF0868 ws_0.5
D
E
P
Sheet 21
FENDT 300 Vario COM III
A051 Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
B009
1
1
2 S017
1 2
T 2
P 3
Y004
P 4
4 B015 X163 X163 X163 X163
S070
2/4 1/4 3/4 4/4
3
f n f n
2 1 3 4 2 1 3 4
B014
f n n
E
1
1
1
WG0749 ws_0.75 WG1019 rt_1 WG0747 ws_0.75 WG1323 br_ws_0.75 WG1308 br_1
339.900.000.010
76 72 74 75 73
/4.E4
3 1 2 5 4
X037_S X037_S X037_S X037_S X037_S
3/8 4/8 6/8 7/8 8/8 3 4 6 7 8 sw
sw
sw
sw
sw
Transmission control system
2/4 X1429
WF0745 ws_0.75
WF1020 gn_0.75
12 13 14 15 17 18
F47 5A
Taster Getriebe Neutral Cruise control on key Ramp/v-memory key LED neutral LED ramp LED v-memory
7
1 2 3
Reference F/R +UBatt terminal 30 +UB from EST Electronic system ground Ground
Actuator unit
K060
1/4 X1429
/4.C4
X1357 12/18 X1357 13/18 X1357 14/18 X1357 15/18 X1357 17/18 X1357 18/18
6
73/81 X1371
WF1332 br_ws_0.75
/19.C2
High pressure 2 sensor Seat switch Hand brake switch LED v-memory LED ramp Transmission neutral solenoid High-pressure sensor Bevel pinion sensor Bevel pinion direction sensor · Hydrostat direction sensor LED neutral Ramp/v-memory key +UBatt actuator unit Reference F/R actuator unit Cruise control on key Transmission neutral key
E-box
74/81 X1371
WF0786 ws_0.5 #11
9 21 15 61 10 50 29 34 18 13 42 25 30 2 19 44 17
5
76/81 X1371 WF1327 br_0.75 72/81 X1371
X830_S:3 X101:17
X031 9/68 X031 21/68 X031 15/68 X031 61/68 X031 10/68 X031 50/68 X031 29/68 X031 34/68 X031 18/68 X031 13/68 X031 42/68 X031 25/68 X031 30/68 X031 2/68 X031 19/68 X031 44/68 X031 17/68
/19.C2
/19.C3
26
WF1326 br_0.75
1
WF0746 ws_0.5 WF0786 ws_0.5 WF0794 ws_0.5 WF0738 ws_0.5 WF0739 ws_0.5 WF0785 ws_0.75 WF0742 ws_0.5 WF0751 ws_0.5 WF0752 ws_0.5 WF0754 ws_0.5 WF0737 ws_0.5 WF0741 ws_0.5 WF0744 ws_0.5 WF0747 ws_0.75 WF0749 ws_0.75 WF0743 ws_0.5 WF0740 ws_0.5
#5
X051
WG0754 ws_0.5 WG1314 br_ge_0.5 WG1452 ge_0.5 WG0737 ws_0.5
WG0751 ws_0.5 WG1313 br_ge_0.5 WG1450 ge_0.5 WG0752 ws_0.5
X101:16
WF0795 ws_0.5
+UB30
Signal
2
#4206
25
+UB
1
X101:26
4
Signal
2
/19.D4
WF0760 ws_0.5
/4.C3
X164 X164 X164 X164
S015
49/62 X1375_P 48/62 X1375_P 53/62 X1375_P 51/62 X1375_P 50/62 X1375_P 45/62 X1375_P 44/62 X1375_P 34/62 X1375_P 12/62 X1375_P 7/62 X1375_P 5/62 X1375_P 11/62 X1375_P 10/62 X1375_P 9/62 X1375_P 47/62 X1375_P 46/62 X1375_P 55/62 X1375_P 54/62 X1375_P 4/62 X1375_P 3/62 X1375_P 2/62 X1375_P 1/62 X1375_P
1
2/4 1/4 3/4 4/4
X1375_S 49/62 X1375_S 48/62 X1375_S 53/62 X1375_S 51/62 X1375_S 50/62 X1375_S 45/62 X1375_S 44/62 X1375_S 34/62 X1375_S 12/62 X1375_S 7/62 X1375_S 5/62 X1375_S 11/62 X1375_S 10/62 X1375_S 9/62 X1375_S 47/62 X1375_S 46/62 X1375_S 55/62 X1375_S 54/62 X1375_S 4/62 X1375_S 3/62 X1375_S 2/62 X1375_S 1/62
F2
11
F43 15A
F1
A002
Signal
1
WF1341 br_ws_0.5 WF1322 br_ws_0.5 WF1340 br_ws_0.5
X200 11/18
F10
6 10
A013
+UB
3 1 2
X678
WG1340 br_ws_0.5
X619
4/4 X1340
1
3/4 X1340
WF1019 rt_1
WF1450 ge_0.5
X200 10/18
F15
Microfuse
_
B038
WF1452 ge_0.5
5
3
Signal
WG1325 br_0.75
#12
X200 6/18
X200 5/18
A
WG0795 ws_0.5
WG0785 ws_0.75
2/2 X317
3 1 2
1/2 X317
/16.B6
WF1453 ge_0.5
WF1454 ge_0.5
2
_
B008
WG1454 ge_0.5 WG1315 br_ge_0.5 WG0746 ws_0.5
F
3/3 X177 1/3 X177 2/3 X177
WF1360 br_ge_0.5
B
+UB Ground Signal
4
WG1453 ge_0.5 WG1318 br_ge_0.5 WG0742 ws_0.5
3
3/3 X157 1/3 X157 2/3 X157
4/4 X226
X613
+UB Ground Signal
X638
WG1341 br_ws_0.5
3/4 X226
2
2/2 X228
D
WG0787 ws_0.5
WG1322 br_ws_0.5
WG0760 ws_0.5
1
1/2 X228
2/2 X158
1/2 X158
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 8
A036
X051 33
UB15
A
34
B
WF0787 ws_0.5
WF1325 br_0.75 C
S074
4 D
X553
Driver stand
Ground point
/4.D5
A009
X571
E
Ground point
/4.G5
P
Transmission
Sheet 22
FENDT 300 Vario COM III
I f Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
F
R2
1
X1627 X1627 X1627 X1627 X1627
3/3 X159 2/3 X159 1/3 X159
2 3 4
1 3 2
B010 1
X671
S061
1 2 3 4 5 Spare wires
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
5 6 7 8 13
2/2 1/2
E-box 6
H007 A037
X553
Ground point
/4.D5
339.900.000.010
Speed control lever v+ Speed control lever vSpeed control lever centre Lever activation TMS/pedal mode key
1
X1358 5/18 X1358 6/18 X1358 7/18 X1358 8/18 X1358 13/18
X1544
WF0520 ws_0.75
2
WF0755 WF0756 WF0757 WF0758 WF0759
X1544
Clutch pedal sensor Engine speed sensor Reverser switch forward Reverser switch reverse TMS/pedal mode key Lever activation Speed control lever centre Speed control lever vSpeed control lever v+ Reverse travel buzzer
F11
F3
A
WF1346 br_0.75
8 12 39 40 43 20 41 38 16 51
9
12
A002
R160
WF0748 ws_0.5 WF1338 br_ge_0.5 WF0750 ws_0.5
X031 8/68 X031 12/68 X031 39/68 X031 40/68 X031 43/68 X031 20/68 X031 41/68 X031 38/68 X031 16/68 X031 51/68
X200 9/18
X200 12/18
A013
2/3 X1040_S 1/3 X1040_S 3/3 X1040_S
WF0541 ws_0.5
WF1458 ge_0.5
WF1459 ge_0.5
5
R510
B017
4
ws 0.75 ws 0.75 ws 0.75
X613
7/62 X1430_P 6/62 X1430_P
WF1330 br_ge_0.5 WF0433 ws_0.5
B
X1430_S 7/62 X1430_S 6/62
1/3 X166 3/3 X166 2/3 X166
1/5
2/5
3/5
4/5
5/5
Microfuse
R160
D
Sig +UB
X1628 X1628 X1628 X1628 X1628 R1
3
R510
WM1458 ge_0.5 WM0541 ws_0.5 WM1331 br_ge_0.5
ws_0.5 ws_0.5 ws_0.5 ws_0.5 ws_0.5
2
+UB Signal Ground
WF06R WF07R WF08R WF09R WF10R
Spare wires 5 4 3 2
5/5
4/5
3/5
2/5
1/5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7
Control panel 8
SU
Transmission control system
A
B
Driver stand
/4.C3
1
1
C
1
/4.E4
I
2 1 3 D
E 3 2 1 E
f n P
Sheet 23
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
1 3 2
F
B003
2
Y014
3
2 Y013
4
1 2 WM1344 br_0.75
WF0610 ws_0.5 WF0611 ws_0.5 WF0612 ws_0.5 WF0806 ws_0.75 WF0609 ws_0.75 WF0613 ws_0.75
X1357 9/18 X1357 11/18
X031 32/68 X031 52/68 X031 11/68 X031 66/68 X031 65/68 X031 67/68
9 11
32 52 11 66 65 67
Suspension on/locked key LED suspension locked Suspension sensor FA suspension solenoid raise FA suspension solenoid lower Load solenoid valve
A
WM0613 ws_0.75
30/62 X1430_P 29/62 X1430_P 28/62 X1430_P 27/62 X1430_P 26/62 X1430_P
A002
2/2 X323
X1430_S 30/62 X1430_S 29/62 X1430_S 28/62 X1430_S 27/62 X1430_S 26/62
F5
A013
WM1342 br_0.75
4
4
E-box 5
A036
1 2 1
Y012 1
U X503
GP engine /4.G2
339.900.000.010
Suspension on/locked key LED suspension locked
Microfuse
1/2 X323
2/2 X324
1 WM0609 ws_0.75
X200 4/18
3
1/2 X324
WM1343 br_0.75
X671
WM0608 ws_0.75
WF1465 ge_0.5
B
2/2 X325
WM1333 br_ge_0.5 WM0612 ws_0.5 WM1465 ge_0.5
2
1/2 X325
1/3 X152 3/3 X152 2/3 X152
E
Sig +UB
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 6
Control panel
7
Suspension
8
A
B
C
D 1
D
/4.E4
E
X520
Ground point
Oil pan right
/4.G3
P
Sheet 24
Oil pan right
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
1
X571 B020
Ground point
Transmission
2
3/3 X169 2/3 X169 1/3 X169
1/2 X319 2/2 X319
1/2 X360 2/2 X360
1/2 X361 2/2 X361
1/2 X368 2/2 X368
F +UB Signal Ground
Y008
3
Y026 Y027
4
Y028
n
3 2 1
1 2 1 2 1 2 1 2
E
1
X671 /4.E4
339.900.000.010
1 2
WF0514 ws_0.5
1
3/3 X230 2/3 X230 1/3 X230
36 7 3 6 46 47 14 35 48 53 68 49 37 24 22 45
Front PTO speed sensor Eng. speed mem/RPTO auto key LED front PTO on Rear PTO speed selector switch LED rear PTO automatic mode Rear PTO solenoid Rear PTO on key Rear PTO speed sensor Rear PTO control solenoid 1 Rear PTO control solenoid 2 Rear PTO control solenoid 3 Front PTO solenoid valve Front PTO on key LED rear PTO on Left rear PTO key Right rear PTO key
A002
S019
WM0513 ws_0.5 WM1469 ge_0.5 WM0512 ws_0.75 WM1335 br_ge_0.5
Y011
3/3 X151 2/3 X151 1/3 X151
X031 36/68 X031 7/68 X031 3/68 X031 6/68 X031 46/68 X031 47/68 X031 14/68 X031 35/68 X031 48/68 X031 53/68 X031 68/68 X031 49/68 X031 37/68 X031 24/68 X031 22/68 X031 45/68
A036
B002 +UB Signal Ground
B
WF0513 ws_0.5 WF0531 ws_0.5 WF0523 ws_0.5 WF0524 ws_0.5 WF0525 ws_0.5 WF0509 ws_0.75 WF0530 ws_0.5 WF0507 ws_0.5 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75 WF0512 ws_0.75 WF0526 ws_0.5 WF0515 ws_0.5 WF0511 ws_0.5 WF0510 ws_0.5
6
WF0506 ws_0.5
Front PTO on key LED front PTO on Rear PTO on key LED rear PTO on
Control panel
3/3 X229 2/3 X229 1/3 X229
33/62 X1430_P 32/62 X1430_P 31/62 X1430_P
2 3 4 5
5
2/2 X322
X1430_S 33/62 X1430_S 32/62 X1430_S 31/62
2/18 3/18 4/18 5/18
Control panel
1/2 X322
/4.E4
Eng. speed mem/RPTO auto key Rear PTO speed selector switch LED rear PTO automatic mode
A
X1357 X1357 X1357 X1357
14 15 16
A037
WG1328 br_0.75
X1358 14/18 X1358 15/18 X1358 16/18
4
WG0522 ws_0.75
WF1464 ge_0.5 WF0507 ws_0.5 WF0509 ws_0.75 WF0508 ws_0.5 WF0521 ws_0.75 WF0522 ws_0.75
F14
F13
Microfuse
WG1364 br_0.75
D
29/62 X1375_P 28/62 X1375_P 27/62 X1375_P 26/62 X1375_P 25/62 X1375_P 24/62 X1375_P
15
16
A013
WG0521 ws_0.75
1
X1375_S 29/62 X1375_S 28/62 X1375_S 27/62 X1375_S 26/62 X1375_S 25/62 X1375_S 24/62
X200 15/18
3
WG1363 br_0.75
WG0508 ws_0.75
X638
WG1345 br_0.75
WF1469 ge_0.5
X200 16/18
2
WG0509 ws_0.75
WG1464 ge_0.5 WG0507 ws_0.5 WG1339 br_ge_0.5
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7
E-box 8
WF0533 ws_0.5
R510
S020
R160
f n
PTO shafts
A
B
1
C
WF1345 br_ge_0.5 WF1344 br_ge_0.5 X631
X627
3 2 1 3 2 1
1
D
R160
R510
WM1336 br_0.75
E
3 2 1
X520 P
Ground point
Oil pan right
/4.G3
Sheet 25
FENDT 300 Vario COM III
/4.G5
f Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2
F 1
3
X571 Y009
4
WG0483 ws_0.75 WG1347 br_0.75
2/2 X320
1/2 X321 2/2 X321
X1375_S 31/62 X1375_S 30/62
31/62 X1375_P 30/62 X1375_P
B
WF0482 ws_0.5 WF0481 ws_0.75 WF0483 ws_0.75
X031 31/68 X031 64/68 X031 63/68
31 64 63
4WD/diff.lock key 4WD solenoid valve Diff. lock solenoid valve
4WD/diff.lock key
A
WG0481 ws_0.75
6
3
WG1346 br_0.75
X1357 6/18
2
1/2 X320
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1
Control panel 4 5
E-box
Y010
/4.G5
6
A036
1 2 1 2
7
4WD and differential lock
339.900.000.010
8
A002
A
B
C
D D
E E
P
Sheet 26
FENDT 300 Vario COM III
Ground point
Transmission
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
+UB15 53
X050
A
F27 5A
A
54
B
WF1480 gn_0.75
X1646
3/7
1 3
15 30
S084
49a L
R
4 2
5 7
B
2/7 X1646
WF1381 br_0.75
5/7 X1646
1
X554 /4.D5
Ground point Driver stand
44/62 X1430_P
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
WF1481 ws_0.75
6
C
X1430_S 44/62
C
49 30b
WM0980 ws_0.75
WM1305 br_0.75
2/2 X1647
E
D
1/2 X1647
D
1
2
E
Y089 1
X503 /4.G2
GP engine Oil pan right
Brake load switch
P
Sheet 27
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
+UB15 25
A
A
F13 10A
X050
1
X1634
#4401
/11.B5
WK1409 gr_1
X014_P:1
26 /5.D2
B
B
WK1031 rt_0.5
WK1351 br_1.5
1/1 X310
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X014_P 24/29 X014_P 27/29
24/29 X014_S 27/29 X014_S
WF1030 rt_1.5 WF1032 gn_0.75
1/1
/35.E7
1/1
X309
C 1 2 3 4 5 6 7 8
A056
Radio
/35.B6
2
4/8 X1315
3
6/8 X1315 7/8 X1315 8/8 X1315
1 E019
X308
3/8 4/8 5/8 6/8
1 2 3 4 5 6 7 8
X1316 X1316 X1316 X1316
C
WK1030 rt_1.5 WK1032 gn_0.75
WK1320 br_0.5
X532 /4.E5
1
S031
1/1 X311 1/1 X312
1/1 X290 1/1 X289
1
S032
Cab body
1/1 X279
1/1 X299
WK0286 ws_0.5
WK0287 ws_0.5
Ground point
E
D
WK1200 br_rt1 WK1201 br_1 WK1202 br_rt1 WK1203 br_1
1
D
1 2
E
1 2
B051
B050 P
Lighting, cab and radio
Sheet 28
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
C
WFM0100 ws_0.5 WFM0101 ws_0.5 WFM0102 ge_0.75 WFM0103 rt_0.75 WFM0104 br_0.75
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X1411 1/16 X1411 2/16 X1411 3/16 X1411 9/16 X1411 11/16
1 2 3 9 11
1
2
A
A055
3/8 4/8 5/8 6/8 7/8
2 X1636_P X1636_P X1636_P X1636_P X1636_P
WFM0105 ws_0.5 WFM0106 ws_0.5
3
Enhanced control bus_High Enhanced control bus_Low +UBatt terminal 15 +UBatt terminal 30 Electronic system ground
1 3 4
X1639 X1640
1 1
4
5
WFM0107 ws_0.5 WFM0108 ws_0.5 X1636_S X1636_S
F
6 7
Modasys data transfer
339.900.000.010
8
Modasys data transfer
A
B B
C
3/8 4/8
D D
E E
P
Sheet 29
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
F
1
50 30 3 4
2 30
S002 58
S074 50a
M001 B055
3
1 2 3 4 5 6 1 3 2
B035
012
4
WF1719 ge_0.75
X1421_P 7/12 X1421_P 8/12 X1421_P 3/12
7/12 X1421_S 8/12 X1421_S 3/12 X1421_S
K065
WF1708 ws_0.75
WF1741 gn_0.75 WF1742 br_0.75
WM1707 ge_0.75 WM1719 ge_0.75 WM1716 ge_0.75
WM1717 ge_0.75 WM1714 ws_0.75 WM1706 ws_0.75 WM1713 ws_0.75 WM1710 br_0.75 WM1711 ge_0.75 WM1712 ws_0.75 WM1727 br_0.75 WM1729 ws_0.75 WM1728 ge_0.75 WM1708 ws_0.75 WM1735 ws_0.75
B
2/2 X140
18/62 X1430_S 20/62 X1430_S 22/62 X1430_S 17/62 X1430_S 21/62 X1430_S 13/62 X1430_S 11/62 X1430_S 10/62 X1430_S 12/62 X1430_S 16/62 X1430_S 14/62 X1430_S 15/62 X1430_S 19/62 X1430_S 23/62 X1430_S
A037
X051 39
UB15
1
1
S047 1 2
U
62
6
Control panel A002
1
WK1742 br_0.75 WK1735 ws_0.75 WK1741 gn_0.75
339.900.000.010
LED engine speed memory
5
LED engine speed memory
F50 5A
Start relay Start relay Underpressure switch +UBatt sensor electronics Clutch starter lockout switch Class 50a Foot throttle switch Foot throttle ground +UBatt 5V foot throttle Foot throttle signal Hand throttle ground Hand throttle signal +UBatt hand throttle Engine brake switch ISO K-Line
4
17
37 17 42 21 66 74 48 78 77 79 59 61 60 47 89
Deutz engine control
X031 62/68
X1358 17/18
X1466 37/89 X1466 17/89 X1466 42/89 X1466 21/89 X1466 66/89 X1466 74/89 X1466 48/89 X1466 78/89 X1466 77/89 X1466 79/89 X1466 59/89 X1466 61/89 X1466 60/89 X1466 47/89 X1466 89/89
A
1/2 X140
30 X1430_P 20/62 X1430_P 22/62 X1430_P 17/62 X1430_P 21/62 X1430_P 13/62 X1430_P 11/62 X1430_P 10/62 X1430_P 12/62 X1430_P 16/62 X1430_P 14/62 X1430_P 15/62 X1430_P 19/62 X1430_P 23/62
A051
WF1727 br_0.75 WF1729 ws_0.75 WF1728 ge_0.75
X1526 X1527
P
1/3 X183 3/3 X183 2/3 X183
WF1723 br_0.75 WF1721 ge_0.75 WF1713 ws_0.75 WF1720 br_0.75 WF1722 ge_0.75 WF1712 ws_0.75
2
X898 X898 X898 X898 X898 X898
1
1/6 2/6 3/6 4/6 5/6 6/6
WF1705 ws_0.75
2/2 X153 WM1720 ge_0.75
86
1/2 X153 WM1709 ws_0.75
WM1721 br_0.75
2/2 X1648
3
Sig +UB
2 WF1714 ws_0.75
WM1715 ws_0.75
1/2 X1648
2
+UB Sig +UB Sig
1 8/6 X072
E
WF1718 ge_0.75
87
4/4 X1429
85
3/4 X1429
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7
E-box 8
EDC engine control
A
40
B
1
WF1725 ws_0.5
X1528
C
B004
X551
Driver stand
Ground point
/4.D4
D D
X810_S B/12 X810_S K/12 X810_S A/12
E
P
Sheet 30
FENDT 300 Vario COM III
15_54
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
Ansicht hinten
A
6
7
8
Ansicht vorn
A
X1371
1
6
K007 2
3
4
7
8
5
9
10
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
11 1213
161718
212223
14
19
24
15
20
25
26 27
30 28
31
37 38 40 41
D
K002
K001
32
C
33
29
34 35
K066
36
43 44
39
46 47
42
49 50
45 48
K009
K010
51
525354
57 5859
626364
55
60
65
56
61
66
727374
77 7879
75
80
76
81
D
K004
K005
K047
K060
K069
E
E
339.900.040.311 P
Relay block X1371
Sheet 31
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
A
A
Ansicht von unten 25 22
B
24
21
18
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
23
C
13
19 20
17 16
15 12 14 11
8 10
3 5
7 9 6
2 41
B
C
Ansicht von oben K076
K072
K077
K071
K013
D
D
G081.508.150.815 X1832
E
E
P
Relay block X1832
Sheet 32
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
1
F X1701
1/1
X1702
X1664
1/1 88 88a 88a
86 85
2
1/1 X1700 1/1 X1665
K063
1 2
Y094 Y006
3
n
B085
2/3 X1654
1/3 X1655 3/3 X1655 2/3 X1655
4/4 X1656
1 3/3 X1654
U p
B086
U
2 3 1 3 2 4
p
B087
4
2/3 X1657 1/3 X1657
2/2 X1658 1/2 X1658
3/3 X1659 2/3 X1659 1/3 X1659
1/2 X1660 2/2 X1660
1/4 X1661 3/4 X1661 4/4 X1661 2/4 X1661
3 3/3 X1657
U n
B088
U U
t p
B089 B090
X1673_S X1673_S X1673_S X1673_S X1673_S X1673_S
X1672 4/16 X1672 13/16 X1672 3/16 X1672 14/16 X1672 15/16 X1672 6/16 X1672 9/16 X1672 10/16
4 13 3 14 15 6 9 10
Injector 1 and 4 High Injector 1 Low Injector 2 and 3 High Injector 2 Low Injector 3 Low Injector 4 Low Fuel metering device HS Fuel metering device LS
6
1
U B091
p
7
B+
G002
2 1 3 2 1 2 1 3 2 1 1 2 1 3 4 2
U B092
1
R002 2
339.900.000.010
2 1 2 1 2 1 2
Y095 Y096 Y097 Y098
Injector 1 Injector 2 Injector 3 Injector 4
Engine control, Deutz
2/2 X1662
1
7/7 2/7 6/7 4/7 5/7 3/7
Charge-air temp. sensor signal
5
1/2 X1662
3 ~
X1673_P 7/7 X1673_P 2/7 X1673_P 6/7 X1673_P 4/7 X1673_P 5/7 X1673_P 3/7
X1671 36/36
+UBatt oil pressure sensor +UBatt charge-air press. sens. Charge-air press. sensor sgnl
Fuel low press. sensor signal Crankshaft speed sensor sgnl Oil press. sensor/temp. grnd Charge-air press. sensor grnd Coolant temp. sensor ground Oil press. (act. analog input) Water in fuel signal
Fuel low press. sensor ground Crankshaft speed sensor grnd
4
X1671 32/36 X1671 33/36 X1671 34/36
X1671 22/36 X1671 23/36 X1671 24/36 X1671 25/36 X1671 26/36 X1671 27/36 X1671 28/36
X1671 18/36 X1671 19/36
External EGR actuator ground Engine brake flap LS actuator Heat. fl. or glow plg LS relay Preheat sensor switch Camshaft speed sensor signal Camshaft speed sensor ground External EGR LS actuator Rail sensor ground +UBatt Rail sensor Rail sensor Coolant temp. sensor signal +UBatt fuel low press. sensor
Battery voltage output 2
A051
1/4 X1656
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
A
X1671 5/36 X1671 6/36 X1671 7/36 X1671 8/36 X1671 9/36 X1671 10/36 X1671 11/36 X1671 12/36 X1671 13/36 X1671 14/36 X1671 15/36 X1671 16/36
X1671 3/36
3
2/4 X1656
1/1
2
1/3 X1654
E
1/1 2/2 X086
2
1/2 X086
X1703
G
1/1 X991
2/5 X1674_S 3/5 X1674_S
D+
150A
1
X1674_P
1/5 X1674_S
D
X1674_P
X1674_P
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 8
Deutz engine control
A051 A
B B
C
X1676
X1675 D
3 #4431 #4432
1 2
1/1 X1663
U
E
p&ct Y091 P
1
Sheet 33
FENDT 300 Vario COM III
X581 Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
A
A
1/1 1
1/1 2
X1706
X1705
E118
WFD0102 ws_0.75 WFD0100 br_0.75
C
B
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
B
WFD0103 ws_0.75 WFD0101 br_0.75
C
X1704_P X1704_P
1/4 2/4
1/4 X1704_S 2/4 X1704_S
X1704_P X1704_P
3/4 4/4
3/4 X1704_S 4/4 X1704_S
Mating connection X120_S
Mating connection auf E008
D
D
WFD0104 ws_0.75 WFD0105 ws_0.75
E115
E
1
ws
2
br
Mating connection X367 E
P
Low roof version
Sheet 34
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1
2
3
4
5
6
7
8
A
X1315_P 4/8 X1315_P 3/8
X1315_P 2/8 X1315_P 1/8
WFR02 br_0.5 WFR01 vio_0.5
X1315_P 7/8 X1315_P 6/8 X1315_P 5/8
WFR04 rt_1 WFR03 rt_1
X1315_P 8/8
WFR07 ge_0.5 WFR06 bl_0.5 WFR05 ws_1
B
A060 Speakers/LF Ignition Steady plus Speakers/LF + Mute nav. Mute tel. Ground Microphone GNDA
3 5 6 9 10 11 12 7 1
3/12 X1765 5/12 X1765 6/12 X1765 9/12 X1765 10/12 X1765 11/12 X1765 12/12 X1765 7/12 X1765 1/12 X1765
WFR14_bl_0.5 WFR10_ge_0.5 WFR11_rt_0.5 WFR13_vio_0.5 WFR12_br_0.5 WFR15_gn_0.5 WFR09_sw_0.5 WFR16_Seele
WFR14_bl_0.5 WFR10_ge_0.5 WFR11_rt_0.5 WFR13_vio_0.5 WFR12_br_0.5 WFR15_gn_0.5 WFR09_sw_0.5 WFR16_Seele
WFR17:SH1#1
C
#4489
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X1767 X1767 X1767 X1767 X1767 X1767 X1767 X1767
D
8/8 7/8 6/8 5/8 4/8 3/8 2/8 1/8
D
1/6 X1768 2/6 X1768 3/6 X1768
WFR17:SH1#0
#4489
1/2 X1766 2/2 X1766
C
Hands-free speaking system
B
WFR08 sw_1
/28.C5
A
1 2 3 4 5 6
A056
7 8 9 10 11 12
Radio Connector C 13 14 15 16 17 18 19 20
/28.C5
1 2
B095
E
E
P
Hands-free device
Sheet 35
FENDT 300 Vario COM III
F
339.900.000.010 1
2
3
4
Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
1 2 3 1
E
4
X4001
/4.F5
K013 3 1
3 1 2 5 4
F 2 5 4 8 6
3 1
K071 7 10 9
K072
GP cab
2 5 4
18 16 17 20 19
K076
339.900.000.010
22 25 24
K077
30 85 86 87 87a
12/25 X1832 WFLF4007 br_0.5 15/25 X1832 WFLF4122 ws_1 14/25 X1832 WFLF4121 ws_0.5
23 21
13/25 X1832 WFLF4101 ws_0.5 11/25 X1832 WFLF4117 ws_0.5
3B
22/25 X1832 WFLF4006 br_0.5 25/25 X1832 WFLF4107 ws_1 24/25 X1832 WFLF4108 ws_1
1A 2A
WFLF4113 ws_0.5
2B
X1831 3/4 X1831 4/4
R2
WFLF4117 ws_0.5 WFLF4014 gn_0.5
X1818
WFLF4002 br_0.5
1B
4/4
3/4 X1818
6
23/25 X1832 WFLF4120 ws_1 21/25 X1832 WFLF4111 ws_0.5
X4002_P X4002_P X4002_P X4002_P X4002_P X4002_P X4002_P X4002_P X1818 2/4
R1
LED3
WFLF4115 ws_0.5
2/8 4/8 1/8 8/8 7/8 6/8 5/8 3/8 LED2
17/25 X1832 WFLF4005 br_0.5 20/25 X1832 WFLF4106 ws_1
2/8 4/8 1/8 8/8 7/8 6/8 5/8 3/8 5
GND Out N.O. Out N.C.
X4002_S X4002_S X4002_S X4002_S X4002_S X4002_S X4002_S X4002_S
WFLF4001 br_0.5
1
WFLF4115 ws_0.5
X050 LED1
18/25 X1832 WFLF4013 gn_1 16/25 X1832 WFLF4122 ws_1
B ESM1 PVA
X1818 1/4
A072
WFLF4113 ws_0.5
48
X1831 1/4 X1831 2/4
F24 10A
rt_0.5
bn_0.5
S097
Vcc In
X1833_S X1833_S
2
WFLF4111 ws_0.5 WFLF4015 gn_0.5
2 1
ge_0.5
gn_0.5
1
WF1124 gn_1
X1833_S 2/2 X1833_S 1/2
WF4101 ws_0.5 WF1323 gn_0.5 WF1324 gn_0.5
X431_P X431_P
2
4
7/25 X1832 WFLF4004 br_0.5 10/25 X1832 WFLF4105 ws_1
ws_1 ws_1 ws_1 ws_1
2 1
S049
3
8/25 X1832 WFLF4012 gn_1 6/25 X1832 WFLF4121 ws_0.5
WF4108 WF4107 WF4106 WF4105
2/2 1/2
X431_S X431_S
2
2/25 X1832 WFLF4003 br_0.5 5/25 X1832 WFLF4120 ws_1
54/62 X1430_P 50/62 X1430_P 49/62 X1430_P 48/62 X1430_P
D
WF0835 ws_0.5
A
3/25 X1832 WFLF4011 gn_1 1/25 X1832 WFLF4103 ws_0.5
/37.B6
C Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
1 7 8
ESM2 PVA
A
+UB15 R3
47
4B 3A 4A
B
X4000 1
WFLF4016 gn_0.5 WFLF4017 gn_1 WFLF4101 ws_0.5 WFLF4108 ws_1 WFLF4107 ws_1 WFLF4106 ws_1 WFLF4105 ws_1 WFLF4103 ws_0.5 C
D
13 11 12 15 14
3 1 2 5 4
Front loader, hydraulic circuit 3 and 4
E
P
Sheet 36
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
Y111
1
WFLV2112 ws_0.75 WFLV2103 br_0.75
WFLV2110 ws_0.75 WFLV2101 br_0.75
WFLV2111 ws_0.75 WFLV2102 br_0.75
WFLV2113 ws_0.75 WFLV2104 br_0.75
2/2 X1815
1/2 X1813 2/2 X1813
1/2 X1814 2/2 X1814
1/2 X1816 2/2 X1816
E
1/2 X1815
D
WFLV2100 br_1.5
X4004_P 5/8 X4004_P 2/8 X4004_P 4/8 X4004_P 1/8 X4004_P 3/8
C
5/8 2/8 4/8 1/8 3/8 X4004_S X4004_S X4004_S X4004_S X4004_S
OFX-180-5G1.5 OFX-180-5G1.5 OFX-180-5G1.5 OFX-180-5G1.5 OFX-180-5G1.5
sw bl bn gr gn_ge
Weitergabe sowie Vervielfaeltigungeser di Unterlage, Verwertung und Mitte ilung ihres Inhaltes nicht gestattet, soweithtnic ausdruecklich zugestanden. Zuwider handlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteil ung oder
X4003_S X4003_S X4003_S X4003_S X4003_S
B
5/7 2/7 1/7 4/7 3/7
5/7 2/7 1/7 4/7 3/7
X4003_P X4003_P X4003_P X4003_P X4003_P
1 2
Y109
2
3
OFX-180-5G1.5 OFX-180-5G1.5 OFX-180-5G1.5 OFX-180-5G1.5 OFX-180-5G1.5
Y110
3
4
sw gn_ge bl gr bn X4006_P X4006_P X4006_P X4006_P X4006_P
1 2 1 2 1 2 1 2
1A/6 1B/6 1C/6 2A/6 2B/6 1A/6 1B/6 1C/6 2A/6 2B/6
4
5
X4006_S X4006_S X4006_S X4006_S X4006_S
F
6
WM4105 ws_1 WM4106 ws_1 WM4107 ws_1 WM4108 ws_1 WM4109 br_1.5 X1430_S 48/62 X1430_S 49/62 X1430_S 50/62 X1430_S 54/62
1
7
Y112
339.900.000.010
8
A A
/36.E2
B
X503
GP engine Oil pan right
/4.G2
C
D
X4005 1
E
P
Front loader Sheet 37
FENDT 300 Vario COM III Service-Training Dokumentation
5
FENDT 300 Vario COM III: 336 .. 1685-; 337 .. 1820-; 338 .. 1432-; 339 .. 2688-
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
PM-Picturemodule PMTAB_Picture
A002 = ECU, enhanced control X031 = Separation point at A002 - ECU, enhanced control In cab on right mudguard
Remove panel
PM-Picturemodule PMTAB_Picture
Connect e - adapter box X899.980.208.100 directly to the A002 - ECU, enhanced control
Text-module
Measuring the supply voltage for the A002 - ECU, enhanced control Text-module
+ UB 30 (battery voltage) Test
Pin
+ supply
54
Ground Electronic
55
+ supply
54
Ground Electronic
55
Date
23.01.06
Version
a
Specified value
Condition
Possible cause of fault
approx. 12.0 VDC
Engine off
Fuse (F041) in X051 or in wiring See also Electronics power supply circuit diagram
approx. 14 VDC
Engine running
Voltage drop max. 1 VDC from last reading
Also connect approx. 55 W bulb
Page
1/18
A002 - ECU, enhanced control
Voltage must remain stable even under load; if voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
+ UB 30 (battery voltage) Test
Pin
+supply (output stage supply)
Ground Electronic +supply (output stage supply)
Ground Electronic
Specified value
56, 57, approx. 58, 59, 12.0 VDC 60 approx. 14 VDC 55
56, 57, Voltage drop 58, 59, max. 1 VDC from last 60 reading
Condition
Possible cause of fault
Engine off
Fuse (F041) in X051 or in wiring See also Electronics power supply circuit diagram
Engine running
Also connect approx. 55 W bulb
Voltage must remain stable even under load; if voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
55
Text-module
+ UB 15 (switched voltage; ignition switch) Specified Test Pin value Condition + supply
28
Ignition ON Ground Electronic
55
+ supply
28
Ground Electronic
55
approx. 12.0 VDC
Engine off
approx. 14 VDC
Engine running
Voltage drop max. 1 VDC from last reading
Also connect approx. 55 W bulb
Possible cause of fault Fuse (F054) in X051 or in wiring See also Electronics power supply circuit diagram
Voltage must remain stable even under load; if voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
PM-Picturemodule PMTAB_Picture
Note: If voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
Date
23.01.06
Version
a
Page
2/18
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
PM-Picturemodule PMTAB_Picture
Battery voltage (UBatt) Connect positive and negative terminals of the G001 - battery with a multimeter (voltmeter). Diesel engine not running = approx. 12 VDC Starting diesel engine = approx. 8 VDC (M001 - starter draws current) Diesel engine is running = approx. 14.0 VDC (G002 - generator produces charging current)
Text-module
Pin assignment and signal values Note: All measured values +/- 10% All readings measured to pin 55 (electronic system ground)
Pin on the A002 Pin description 1 2
3
Signal type / condition
Ground A002 - ECU, enhanced control sensor system ground (analogue ground) A009 - actuator unit, supply Digital output Ignition ON
Signal from A002 - ECU (line interSignal rupted)
Front PTO disengaged (LED off)
4
Transmission bus
Front PTO engaged (LED is lit) CAN low
5
Ignition ON Transmission bus
4
Ignition ON Transmission bus
Date
23.01.06
Version
a
0 VDC
0.13 / 14 VDC
0 VDC
approx. 0.13 VDC 14 VDC approx. approx. 2.4 VDC 2.3 VDC
approx . 2.5 VDC
CAN high
approx. approx. 2.5 VDC 2.6 VDC
approx. 2.4 VDC
CAN low
60 ohm 2x120 ohm A013 - cirparallel cuit board (120 ohm) and A009 actuator unit (120 ohm)
Page
3/18
0 VDC approx. 12 VDC
LED on front PTO-clutch key Digital output engage seasonal disconnect, ignition ON, start engine
Signal from component (line interrupted)
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description 5 Ignition OFF 6 Rear PTO-speed selector (potentiometer) (A036 - control panel) Ignition ON
7
8
9 10
Signal type / condition CAN high Current input - 4 mA - 20 mA
1.1 VDC Rear PTO setting "540" (540 2.0 rpm) VDC 2.8 Rear PTO setting "540E" VDC (750 rpm) or "WZ" (ground PTO) Rear PTO setting "1000" 3.6 (1000 rpm) VDC Current input - 4 mA - 20 mA
B003 - sensor, front axle suspension position Ignition ON
Date
23.01.06
Version
a
0 VDC
6.6 VDC
0 VDC
8.5 VDC
1.1 VDC 2.3 VDC 3.0 VDC 3.7 0 VDC
6.9 VDC
-
-
Current input 4 mA - 20 mA
8.2 VDC
0 VDC
0 VDC
4.5 VDC
0 VDC
3.0 VDC
0 VDC
0.7 VDC
Ramp I (LED ON)
5.5 VDC 2.0 VDC
Analogue input 0-8.5 VDC Suspension lock (lower limit position) Suspension ON (middle position) Suspension raise (upper limit position)
Page
4/18
Signal from component (line interrupted)
1.0 VDC Clutch pedal actuated 3.2 VDC Current input - 4 mA - 20 mA -
Ramp II (LED OFF) 11
Signal from A002 - ECU (line interSignal rupted)
Rear PTO setting "0"
Rear PTO automatic mode key and engine memory key (A036 - control panel) Ignition ON Rear PTO automatic mode key and engine memory key not actuated Engine memory key actuated Rear PTO automatic mode key actuated Rear PTO automatic mode key and engine memory key actuated simultaneously B017 - sensor, clutch pedal Current input - 4 mA - 20 mA Ignition ON Clutch pedal not actuated
Sensor, high pressure thrust-draft detection (not yet assigned) LED on acceleration ramp key (I/II) Ignition ON
E
A002 - ECU, enhanced control
4.5 VDC 3.0 VDC 0.7 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
Signal from A002 - ECU (line interSignal rupted) 7.5 VDC
Pin on the A002 Pin description Signal type / condition 12 B010 - sensor, engine speed Frequency input 1 Ignition ON Depending on trigger wheel 5.4 setting VDC 1.1 VDC Engine is running approx. 1.5 VDC Frequency input 7.5 VDC 13 B014 - sensor, hydrostat accumulator shaft (speed signal) Ignition ON Depending on trigger wheel 5.4 setting VDC 1.1 VDC Tractor driving approx. 3.5 VDC 14 Rear PTO clutch key Digital input 8.2 VDC (A036 - control panel) Ignition ON Rear PTO clutch key not 5.1 actuated VDC Rear PTO clutch key 2.4 actuated VDC 15 S015 - switch, hand brake Digital input 8.2 VDC Ignition ON Hand brake released 2.4 VDC Hand brake on 5.1 VDC
Pin on the A002 Pin description 16
17
Speed control lever (v+) (A036 - control panel) Ignition ON
Transmission neutral "N" key (A036 - control panel) Ignition ON
Date
23.01.06
Version
a
Signal type / condition
Speed control lever not actuated Speed control lever moved forward ("forward") Digital input
5.1 VDC 2.4 VDC
Transmission neutral "N" key not actuated Transmission neutral "N" key actuated
5.1 VDC 2.4 VDC
Page
5/18
A002 - ECU, enhanced control
0 VDC
0 VDC
0 VDC
Signal from A002 - ECU (line interrupSignal ted)
Digital input
Signal from component (line interrupted) 0 VDC
Signal from component (line interrupted)
8.2 VDC
0 VDC
8.2 VDC
0 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description Signal type / condition 18 B015 - sensor, bevel pinion Digital input (rotational direction) Ignition ON Tractor driving forward Tractor driving in reverse 19
20
21 22
A009 - actuator unit, reference F/R Ignition ON
Activation key on speed control lever (A036 - control panel) Ignition ON
25
LED on S019/S020 - rear button rear PTO ON and LED on rear PTO clutch (A036) Ignition ON, start engine, select PTO setting
Digital input
8.2 VDC
0 VDC
Activation key not actuated 5.1 VDC Activation key actuated 2.4 VDC Digital input -
-
-
8.2 VDC
0 VDC
8.5 VDC
0 VDC
0.13 / 14 VDC
0 VDC
12 / 0.13 VDC
0 VDC
Depends upon position of the switch
23.01.06
Version
a
5.1 VDC 2.4 VDC
8.5 VDC Digital output
Page
6/18
5.1 VDC 2.4 VDC
8.5 VDC output (supply for sensors)
Rear PTO disengaged (LED OFF) Rear PTO engaged (LED ON) LED on transmission neutral Digital output "N" key (A036 - control panel) Ignition ON "N" key actuated (LED is lit) --> transmission in neutral "N" key not actuated (LED OFF) --> ACTIVE STATIONARY MODE
Date
5.1 VDC 2.4 VDC 0 VDC
Ignition ON 24
Signal from component (line interrupted) 0 VDC
8.2 VDC
Seat switch (not yet assigned) S019 - switch, rear PTO ON, Digital input rear left Ignition ON Switch not actuated
A013 - circuit board_fuse
Signal from A002 - ECU (line interrupSignal ted) 8.2 VDC
Digital input
Switch actuated 23
E
A002 - ECU, enhanced control
0.13 VDC 14 VDC
12 VDC 0.13 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description 26 A002 - ECU, enhanced control (K-BUS interface)
27
26
27 28
29
30
Ignition ON A002 - ECU, enhanced control (K-BUS interface) Ignition ON Enhanced controls bus
Ignition OFF A002 - ECU, enhanced control (+supply +UB 15) Ignition ON, start engine
E
Signal from A002 - ECU (line interrupSignal ted) approx. approx. 2.4 VDC 2.4 VDC
Signal from component (line interrupted) approx. 2.5 VDC
CAN high
approx. approx. 2.5 VDC 2.5 VDC
approx. 2.4 VDC
CAN low
40 ohm 3x120 ohm A007 - inparallel strument cluster (120 ohm) ; A013 - circuit board (120 ohm) ; A024 - ECU,EPC B (120 ohm)
Signal type / condition CAN low
CAN high D+ input
0 VDC
14 VDC
(Note: see Measuring the 14 VDC supply voltage) B008 - sensor, transmission Current input 0 mA - 20 mA 0 VDC high pressure Ignition ON, start engine Transmission neutral (trans- 0.8 mission pressure = 0 bar) VDC 3.9 Transmission active; run VDC transmission against high pressure --> transmission pressure = approx. 550 bar) (Note: also see diagnostics in A007 - instrument cluster) 0 VDC Acceleration ramp key (I / II) Current input 0 mA - 20 mA and speed memory key (A036 - control panel) Ignition ON Acceleration ramp key (I / II) 1.1 and speed memory key not VDC actuated Speed memory key actuated 2.3 VDC Acceleration ramp key 3.0 actuated VDC Acceleration ramp key and 3.7 speed memory key actuated VDC simultaneously
Date
23.01.06
Version
a
Page
7/18
A002 - ECU, enhanced control
10.3 VDC
8.5 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description 31
4WD key and diff. lock key (A036 - control panel) Ignition ON
Signal type / condition
4WD key actuated
32
33
34
Front axle suspension ON key and front axle suspension lock key (A036 - control panel) Ignition ON
4WD key and diff. lock key actuated simultaneously Current input 0 mA - 20 mA
Front axle suspension ON key and front axle suspension lock key not actuated Front axle suspension ON key actuated Front axle suspension lock key actuated Front axle suspension lock key and front axle suspension ON key actuated simultaneously K007 - relay, brake Analogue input 0-8.5 VDC Ignition ON Foot brake not actuated Foot brake actuated B015 - sensor, bevel pinion Frequency input (speed signal) Ignition ON Depending on trigger wheel setting
Tractor driving 35
B020 - sensor, rear PTO (PTO stub shaft) Ignition ON
Date
23.01.06
Version
a
Signal from component (line interrupted)
0 VDC
8.5 VDC
0 VDC
8.5 VDC
0 VDC
12/0 VDC
7.5 VDC
0 VDC
7.5 VDC
0 VDC
1.1 VDC 2.3 VDC 3.0 VDC 3.7 VDC
1.1 VDC 2.3 VDC 3.0 3.7
12 VDC 0 VDC
5.4 VDC 1.1 VDC 3.3 VDC
Frequency input Depending on trigger wheel 5.4 setting VDC 1.1 VDC Rear PTO turning 2.0
Page
8/18
Signal from A002 - ECU (line interrupSignal ted)
Current input 0 mA - 20 mA 4WD key and diff. lock key not actuated Diff. lock key actuated
E
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description 36 B002 - sensor, front PTO stub shaft speed Ignition ON
37
38
39
Front PTO clutch key (A036 - control panel) Ignition ON
Speed control lever (v-) (A036 - control panel) Ignition ON
Signal type / condition Frequency input
41
42
0 VDC
Front PTO clutch key not actuated Front PTO clutch key actuated Digital input
8.2 VDC
0 VDC
8.2 VDC
0 VDC
8.2 VDC
0 VDC
8.2 VDC
0 VDC
8.2 VDC
0 VDC
Speed control lever not actuated Speed control lever pulled back (v-) S061 - switch, rapid reverse Digital input (forward) Ignition ON Switch not actuated
S061 - switch, rapid reverse Digital input (reverse) Ignition ON Switch, rapid reverse not actuated Switch, rapid reverse pulled back Speed control lever (middle Digital input position) (A036 - control panel) Ignition ON Speed control lever in middle position Speed control lever pushed forward or pulled back Digital input B014 - sensor, hydrostat accumulator shaft (rotational direction) Ignition ON Tractor driving forward
TMS/pedal mode key ON (not yet assigned)
Date
23.01.06
Version
a
5.1 VDC 2.4 VDC
5.1 VDC 2.4 VDC
5.1 VDC 2.4 VDC
5.1 VDC 2.4 VDC
2.4 VDC 5.1 VDC
2.4 VDC 5.1 VDC
Digital input
Page
9/18
Signal from component (line interrupted) 0 VDC
8.2 VDC
Tractor driving in reverse 43
Signal from A002 - ECU (line interrupSignal ted) 7.5 VDC
Depending on trigger wheel 5.4 setting VDC 1.1 VDC Front PTO rotating 2.8 VDC Digital input
Switch pushed forward 40
E
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description 44 Cruise control "C" key (A036 - control panel) Ignition ON
45
Signal type / condition Digital input
Cruise control "C" key not actuated Cruise control "C" key actuated S020 - switch, rear PTO ON, Digital input rear right Ignition ON Rear PTO ON key not actuated Rear PTO ON key actuated
Pin on the A002 Pin description 46 LED on rear PTO automatic mode ON key Ignition ON, start engine, unlock EPC and select rear PTO setting
47
Y008 - solenoid valve, rear PTO (clutch) Ignition ON, start engine
48
49
Y026 - solenoid valve, rear PTO setting "540" (Note: setting "540" = 540 rpm) Ignition ON, start engine
E
Signal from A002 - ECU (line interrupSignal ted) 8.2 VDC 5.1 VDC 2.4 VDC 8.2 VDC
0 VDC
5.1 VDC 2.4 VDC
Signal type / condition Pulse width output
Signal from A002 - ECU (line interrupSignal ted) 0.2/ 14 VDC
Rear PTO automatic mode switched off (LED OFF)
0.2 VDC
Rear PTO automatic mode switched on (LED ON) Pulse width output
14 VDC
Rear PTO disengaged Rear PTO engaged Pulse width output
0 VDC 14 VDC
23.01.06
Version
a
Page
10/18
A002 - ECU, enhanced control
Signal from component (line interrupted) 0 VDC
Briefly 14 VDC then 0.2 VDC
0 VDC
Briefly 14 VDC then 0.2 VDC
0 VDC
Rear PTO setting "540" not 0 VDC preselected Rear PTO setting "540" 14 VDC preselected Y011 - solenoid valve, front Pulse width output Briefly PTO (clutch) 14 VDC then 0.2 VDC Ignition ON, start engine Front PTO disengaged 0 VDC (LED off) Engage seasonal Front PTO engaged 14 VDC disconnect: (LED is lit)
Date
Signal from component (line interrupted) 0 VDC
0 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description Signal type / condition 50 Y004 - solenoid valve, clutch Pulse width output / turboclutch Note: for testing the ECU, set engine speed above 1300 rpm. The voltage/ current that the ECU sends to Y004 - solenoid valve is dependent on the speed of the diesel engine "turboclutch" 800 rpm (about 0.3 ampere) --> 1250 rpm (about 1.4 ampere)
Transmission neutral key "N" actuated (LED is lit) (Y004 open --> power interruption)
Transmission neutral key "N" actuated (LED OFF) "ACTIVE STATIONARY MODE" and drive clutch not actuated (Y004 closed --> positively engaged)
51
H007 - buzzer reversing warning Ignition ON, start engine
52
LED on front axle suspension lock key (A036 - control panel) Ignition ON, start engine
53
Y027 - solenoid valve, rear PTO "540E" (750 rpm) Ignition ON, start engine
Date
23.01.06
Version
a
Signal from A002 - ECU (line interrupSignal ted) Briefly 14 VDC then 0.2 VDC 0 VDC
0 VDC
0 VDC
Suspension ON (LED OFF) 0.2 VDC Suspension locked 14 VDC (LED is lit) Pulse width output Briefly 14 VDC then 0.2 VDC Rear PTO setting "540E" not 0 VDC preselected Rear PTO setting "540E" 14 VDC preselected A002 - ECU, enhanced control
Signal from component (line interrupted) 0 VDC
Approx. 2.0 VDC (at 800 rpm)
Approx. 10 VDC ( 1300 rpm and up) Drive clutch actuated (Y004 approx. open --> power interruption) 1.89 VDC Pulse width output 0.2 / 14 VDC Tractor stopped 0.2 VDC Tractor driving forward 0.2 VDC Tractor driving in reverse 14 VDC Pulse width output 0.2 / 14 VDC
Page
11/18
E
0 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description 54 A002 - ECU, enhanced control (+supply +UB 30) Ignition OFF 55 A002 - ECU, enhanced control ground electronics 56..60 A002 - ECU, enhanced control (output stage supply +UB 30) Ignition OFF
Pin on the A002 Pin description 61
62
63
64
LED on speed memory "Memo Speed" key (A036 - control panel) Ignition ON
Signal type / condition +UB 30 (Note: see Measuring the supply voltage)
E
Signal from A002 - ECU (line interrupSignal ted) 0 VDC 12 VDC
Digital ground +UB 30, output stage supply
0 VDC
12 VDC
12 VDC
Signal type / condition Digital output
Signal from A002 - ECU (line interrupSignal ted) 0.2 / 12 VDC
23.01.06
Version
a
Page
12/18
A002 - ECU, enhanced control
Signal from component (line interrupted) 0 VDC
"Memo Speed" key not 0.2 actuated (LED OFF) VDC "Memo Speed" key actuated 12 VDC (LED is lit) Digital output Briefly LED on speed memory 14 VDC "Memo Engine Speed" key then (A036 - control panel) 0.2 VDC Ignition ON, start engine "Memo Engine Speed" key 0.2 not actuated (LED OFF) VDC "Memo Engine Speed" key 14 VDC actuated (LED is lit) Y010 - solenoid valve, Digital output Briefly diff. lock ("rear lock") 14 VDC then 0.2 VDC Ignition ON, start engine Front diff. lock disengaged 0 VDC Front diff. lock engaged 14 VDC Y009 - solenoid valve, 4WD Digital output Briefly 14 VDC then 0.2 VDC Ignition ON, start engine 4WD disengaged 14 VDC 4WD engaged 0 VDC
Date
Signal from component (line interrupted) 12 VDC
0 VDC
0 VDC
0 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
Signal from A002 - ECU (line interrupSignal ted) Briefly 14 VDC then 0.2 VDC
Pin on the A002 Pin description Signal type / condition Digital output 65 Y013 - solenoid valve, suspension lower (Note: to lower the suspension, Y013 - solenoid valve, suspension lower and Y012 - solenoid valve, load are energised at the same time) 14 VDC Ignition ON, start engine Press and hold down the suspension lower ("lock") key longer than 2secs. The suspension is lowered to the lower limit position. The Y013 - solenoid valve is energised as long as the suspension lower ("locked") key is actuated. Digital output 66 Y014 - solenoid valve, suspension raise (Note: to raise the suspension, Y014 - solenoid valve, suspension raise and Y012 - solenoid valve, load are energised at the same time) 14 VDC Ignition ON, start engine Press and hold down the suspension ON key longer than 2secs. The suspension is raised to the limit position. The Y014 - solenoid valve is energised as long as the suspension raise key is actuated.
Date
23.01.06
Version
a
Page
13/18
A002 - ECU, enhanced control
Signal from component (line interrupted) 0 VDC
0 VDC
Briefly 14 VDC then 0.2 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
Pin on the A002 Pin description Signal type / condition 67 Y012 - solenoid valve, front Digital output axle suspension load Ignition ON, start engine
68
Y028 - solenoid valve, rear PTO setting "1000" (1000 rpm) Ignition ON, start engine
Date
23.01.06
Version
a
Signal from A002 - ECU (line interrupSignal ted) Briefly 14 VDC then 0.2 VDC 14 VDC
Press and hold down the suspension lower ("lock") key longer than 2secs. The suspension is lowered to the lower limit position. (The Y012 - solenoid valve is energised as long as the suspension raise key is actuated) Press and hold the suspen- 14 VDC sion ON key longer than 2secs. The suspension is raised to the limit position (the Y012 - solenoid valve is energised as long as the key is actuated) Digital output Briefly 14 VDC then 0.2 VDC Rear PTO setting "1000" not 0 VDC preselected Rear PTO setting "1000" 14 VDC preselected
Page
14/18
E
A002 - ECU, enhanced control
Signal from component (line interrupted) 0 VDC
0 VDC
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
Text-module
Functional description: Components with frequency inputs to the A002 - ECU The A002 - ECU delivers a basic signal voltage of approx. 7.5 VDC This basic signal voltage is reduced in the event of a connected component: which is reduced to 1.1 VDC or 5.4 VDC (depending on the trigger wheel setting) The A002 - ECU calculates the rotational frequency of the shaft (rotational speed) from the number of voltage fluctuations (1.1 VDC and 5.4 VDC). Note: Hall sensors are used as rotational speed sensors. Signal from the Hall sensors when tractor is stationary --> 5.4 VDC If the trigger wheel is turned by hand (magnetic field in the Hall sensor changes) --> briefly 1.1 VDC, then 5.4 VDC When a trigger wheel is turning, a mean voltage sets in. The level of the mean voltage depends on the number of impulses per revolution (number of teeth on the trigger wheel) The mean voltage is independent of the shaft speed (revolutions/min) Text-module
Functional description: Components with digital inputs to the A002 - ECU The A002 - ECU delivers a basic signal voltage of approx. 8.2 VDC Depending on the position of the switch, the basic signal voltage from the A002 - ECU is reduced: which is reduced to 2.4 VDC (internal resistance of component 121 ohms) or 5.1 VDC (internal resistance of component 510 ohms). The desired function is carried out in the A002 - ECU because of the voltage level. Text-module
Functional description: Components with digital outputs to the A002 - ECU The A002 - ECU delivers a voltage of 0 VDC or 12 VDC ( black - white circuit) to power the components In the event of a mechanical or electrical fault in the component or cable harness, the component is briefly energised, then the A002 - ECU detects the fault and switches the voltage off. Text-module
Functional description: Components with pulse width outputs to the A002 - ECU The A002 - ECU delivers a voltage of 0 VDC or 12 VDC to power the components The voltage increase to 12 VDC or the voltage shutoff to 0 VDC is proportionally controlled In the event of a mechanical or electrical fault in the component or cable harness, the component is briefly energised, then the A002 - ECU detects the fault and switches the voltage off.
Date
23.01.06
Version
a
Page
15/18
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
Text-module
Block diagram for the enhanced control keys: Key "Memo Engine" and key "Rear PTO automatic mode" Key "Memo Speed" and key "Acceleration ramp I/II" Key "4WD" and key "Diff. lock" Key "Suspension ON" and key "Suspension lock" PM-Picturemodule PMTAB_Picture
Date
23.01.06
Version
a
Page
16/18
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
Text-module
Description: Sensor system ground (pin 1) / Electronics ground (pin 55) PM-Picturemodule PMTAB_Picture
Text-module
To avoid parasitic indication on the internal electronics of the A002 - ECU, all sensor grounds are brought together to pin 1 of the A002 - ECU. The ground to the grounding point on the tractor body is lead through the A002 - ECU via pin 55. Ground runs via the tractor body to the negative terminal on the G001 - battery
Date
23.01.06
Version
a
Page
17/18
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A002 - ECU, enhanced control
E
Text-module
Description: end stage PM-Picturemodule PMTAB_Picture
Text-module
An end stage (E) is an "electronic relay". With a small control current from the electronics of the A002 - ECU, an output current is switched to the solenoid valves (Y). The end stage supplies are between pins 56 ... 60 The end stages are monitored. If there is too high or too low a current to the end stage, a fault is output and the end stage switches off. current too high --> short circuit in the cable loom current too low --> interruption in wiring
Date
23.01.06
Version
a
Page
18/18
A002 - ECU, enhanced control
Capitel
Index
Docu-No.
9000
E
000304
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
PM-Picturemodule PMTAB_Picture
Text-module
A B C Text-module
= Operating status display: displays engine and PTO speeds = Multiple display: displays time, operating hours, warning and fault messages = Operating status display: displays travel speed information. Turn signal indicator trailer 1 Turn signal indicator trailer 2 Generator not charging Preheat indicator Hydraulic trailer brake (Italian version) Fuel Compressed-air volume Coolant temperature Cruise control engaged Rear - differential lock engaged (100 %) Front differential lock (self-locking differential "Locomatic")
Date
25.01.06
Version
a
Page
1/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
4WD engaged (100%) Main beam Right turn signal indicator Reverse travel direction Warning lamp Forward travel direction Left turn signal indicator
Date
25.01.06
Version
a
Page
2/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
PM-Picturemodule
Operating status display PMTAB_Picture
Text-module
Item A
E
Function Hydraulic oil level (not assigned in Farmer 300 Vario) Compressed air supply: Indicator flashes in red zone Indicator in green zone Engine speed display Idle Rated engine speed (no-load speed) Rear PTO speed Setting I (540) Setting II (540 E) Setting III (1000) Front PTO speed
F
Time
G
Operating hours
H
Fuel supply indicator: Indicator 1/1 "full" (12 bars) Indicator 1/2 (8 bars) Indicator 1/4 (4 bars) Indicator R 'Reserve' (1 bar) Indicator R "Reserve flashes" (1 bar flashes) Coolant temperature indicator: Indicator in green zone Indicator in red zone Stored cruise control speed ("Memo Speed" button on A036 - control panel)
B
C
D
Display -
Operating pressure not reached Operating pressure reached 800 rpm 2200 rpm 540 rpm 750 rpm 1000 rpm 1000 rpm Hours : minutes Hours
J
K Date
25.01.06
Version
a
approx. 207 ltr approx. 110 ltr approx. 47 ltr approx. 18 ltr 18 ... 0 ltr
Page
3/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Item L
M
Electrics / General system A007 - instrument cluster
Function
E
Display km/h or miles/hr
Travel speed indicator Note: in order to display the exact speed, it is km/h or miles/hr necessary to calibrate the indicator Cruise control ON indicator
PM-Picturemodule PMTAB_Picture
A007 = Instrument cluster X100 = Separation point "blue" X101 = Separation point "yellow" On steering column unit
Remove rear panel
PM-Picturemodule PMTAB_Picture
To remove A007 - instrument cluster, unscrew the screws (arrowed)
Date
25.01.06
Version
a
Page
4/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
Connect e-adapter box X 899.980.208.100 to A007 - instrument cluster using adapter cable X 899.980.208.204 Pin on the X 899.980.208.100 Pin on separation adapter box (68-pin) point Separation point X101 1 ... 26 "yellow" (1 .. .26) Separation point X100 31 ... 56 "blue" (1 ... 26)
PM-Picturemodule
Plan view of handle recess (plug) PMTAB_Picture
Date
25.01.06
Version
a
Page
5/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
Text-module
Measuring the supply voltage of A007 - instrument cluster Text-module
X101 - separation point "yellow" + UB 30 (battery voltage) Specified Test Pin value
Condition
Possible cause of fault
+ supply
12.0 VDC
Ignition OFF
Fuse (F58) in X051 or in wiring. See also Electronics power supply circuit diagram
approx. 14 VDC
Engine running
Voltage drop max. 1 VDC from last reading
Also connect approx. 55 W bulb
8
Digital ground (electronics ground)
12
+ supply
8
Digital ground (electronics ground)
12
X101 - separation point 'yellow' + UB 15 (switched voltage, ignition switch) Specified Test Pin value Condition + supply
9
Digital ground (electronics ground)
12
+ supply
9
Digital ground (electronics ground)
12
Date
25.01.06
Version
a
12.0 VDC
Ignition ON
approx. 14 VDC
Engine running
Voltage drop max. 1 VDC from last reading
Also connect approx. 55 W bulb
Page
6/14
A007 - instrument cluster
Voltage must remain stable even under load; if voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
Possible cause of fault Fuse (F049) in X051 or in wiring. See also Electronics power supply circuit diagram
Voltage must remain stable even under load; if voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
PM-Picturemodule PMTAB_Picture
Note: If voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse)
PM-Picturemodule PMTAB_Picture
Battery voltage Connect positive and negative terminals of the G001 - battery with a multimeter (voltmeter). Diesel engine not running = approx. 12 VDC Starting diesel engine = approx. 8 VDC (M001 - starter draws current) Diesel engine is running = approx. 13.8 VDC (G002 - generator produces charging current)
Date
25.01.06
Version
a
Page
7/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
Text-module
Pin 1
2
3 4
5 6 7
8
9 10
Separation point X100 "blue" Ground from pin 12 separation point X101 'yellow' Ignition ON Note: all readings +/- 10% Signal from A002 - instrument cluster (line interrupPin description Condition Signal ted) K010 - direction indicator Connected trailer lighting 12 VDC 0 VDC controller C3 (trailer 2) pulse Ignition ON K010 - direction indicator Connected trailer lighting 12 VDC 0 VDC controller C2 (trailer 1) pulse Ignition ON S001 - control stalk Main beam indicator: 0 VDC Ignition ON Main beam (56a) 12 VDC G002 - generator Charge indicator D+ Ignition on, engine off Charge indicator is lit 1.4 11.4 VDC VDC Ignition on, engine on Charge indicator not lit 14 VDC 14 VDC Not assigned Not assigned S001 - control stalk Turn signal indicator left (L): 0 VDC Ignition ON
Flash to left
H006 - buzzer
Acoustic warning signal:
Ignition ON
Buzzer loud
Not assigned X007 - implement socket
Rear PTO speed: Ignition ON Engine running and rear PTO disengaged Engine running and rear PTO engaged
11
X007 - implement socket
Date
25.01.06
Version
a
8/14
A007 - instrument cluster
12 VDC pulse 12 VDC
0.4 VDC 14 VDC
12 VDC pulse
12 VDC pulse 12 VDC pulse
0 VDC
12 VDC 14 VDC or 0 VDC
0 VDC 0 VDC
approx. 6.5 VDC (UBatt/2)
0 VDC
12 VDC pulse
12 VDC 14 VDC or 0 VDC approx. 6.5 VDC (UBatt/2)
Transmission signal (theoretical speed): Ignition ON 12 VDC 12 VDC Ignition ON and start engine, 14 VDC 14 VDC speed 0 km/h Speed over 1.0 km/h approx. approx. 6.5 VDC 6.5 (UBatt/2) VDC (UBatt/2)
Page
Signal from component (line interrupted) 12 VDC pulse
0 VDC 0 VDC 0 VDC
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
Separation point X100 "blue" Ground from pin 12 separation point X101 'yellow' Ignition ON Note: all readings +/- 10% Signal from A002 - instrument cluster (line interrupPin Pin description Condition Signal ted) 12 Not assigned 13 Enhanced control BUS (CAN low) approx. Ignition OFF: measure Note: final resistance in A013 - fuseboard (120 ohm) ; resistance between CAN low 40 ohm (3 x 120 in A007 - instrument cluster (pin 13) and CAN high ohm (pin 26) (120 ohm) ; in parallel) A024 - ECU,EPC B (120 ohm) 2.4 2.1 VDC Ignition ON: measure VDC voltage between CAN low (pin 13) and ground (X101, pin 12) 14 Not assigned 15 X007 - implement socket Lifting gear status: Ignition ON, start engine Lower 0 VDC 0 VDC Stop 0 VDC 0 VDC Raise 14 VDC 14 VDC 16 B080 - sensor, hydraulic oil Hydraulic oil temperature: temperature Ignition ON Temperature approx.15 °C 2.1 4.8 VDC VDC 294 4.8 VDC Temperature greater than mVDC 102 °C (approx. 220 ohm) (warning message) 17 .. 21 Not assigned 22 X007 - implement socket Lifting gear position: Ignition ON, start engine Rear power lift lower limit 0 VDC 0 VDC position Rear power lift upper limit 14 VDC 14 VDC position
Date
25.01.06
Version
a
Page
9/14
A007 - instrument cluster
Signal from component (line interrupted)
approx. 3.0 VDC
0 VDC 0 VDC 0 VDC
0 VDC 0 VDC
0 VDC 14 VDC
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Pin 23
24 25
26
Electrics / General system A007 - instrument cluster
E
Separation point X100 "blue" Ground from pin 12 separation point X101 'yellow' Ignition ON Note: all readings +/- 10% Signal from A002 - instrument cluster (line interrupPin description Condition Signal ted) S059 - switch, hydraulic Release hydraulic trailer trailer brake (Italy) brake 11.3 11.3 VDC Note: S059 - switch connects Tractor braked with hand VDC to ground brake / trailer is braked hydraulically (indicator lamp not lit) 0 VDC 11.3 VDC Ignition ON Tractor braked with hand brake / pressure on the hydraulic connection is released via S059 - switch. The trailer is now braked with spring force (trailer can be coupled/uncoupled) (indicator lamp is lit) Not assigned S001 - control stalk Turn signal indicator right 0 VDC (R): Ignition ON Flash to right 12 VDC pulse Enhanced control BUS (CAN high) approx. Ignition OFF: measure Note: final resistance in A013 - fuseboard (120 ohm) ; resistance between CAN low 40 ohm (3 x in A007 - instrument cluster (pin 13) and CAN high 120 (pin 26) (120 ohm) ; in ohm A024 - ECU,EPC B parallel) (120 ohm) approx. approx. Ignition ON: measure 2.8 VDC voltage between CAN high 2.5 (pin 26) and ground (X101, VDC pin 12)
Date
25.01.06
Version
a
Page
10/14
A007 - instrument cluster
Signal from component (line interrupted)
0 VDC
0 VDC
12 VDC pulse
approx. 1.8 VDC
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Pin 1
2
3
4
5 6 7 8 9
10
11 12 13
14
Electrics / General system A007 - instrument cluster
E
Separation point X101 "yellow" Ground from pin 12 separation point X101 'yellow' Ignition ON Note: all readings +/- 10% Signal from A002 - instrument cluster (line interrupPin description Condition Signal ted) "ENTER" key 5.0 VDC (A036 - control panel) Ignition ON "ENTER" key not actuated 1.7 VDC "ENTER" key actuated 0.5 VDC "ESC" key 5.0 VDC (A036 - control panel) Ignition ON 'ESC' key not actuated 1.7 VDC "ESC" key actuated 0.5 VDC "Cursor up" key 5.0 VDC (A036 - control panel) Ignition ON 'Cursor up' key not actuated 1.7 VDC 'Cursor up' key actuated 0.5 VDC 'Cursor down' key 5.0 VDC (A036 - control panel) Ignition ON 'Cursor down' key not 1.7 actuated VDC "Cursor down" key actuated 0.5 VDC Analogue ground (sensor electronics ground) Not assigned Not assigned +supply (+Ub 30) Ignition OFF 12 VDC 0 VDC +supply (+Ub 15) Ignition OFF 0 VDC 0 VDC Ignition ON 12 VDC 0 VDC Lighting (+UB 58) Ignition ON Lighting OFF 0 VDC 0 VDC Lighting ON 12 VDC 0 VDC Tractor body ground (terminal 31) Digital ground (electronics ground) +UB 12 VDC Ignition OFF 0 VDC 0 VDC Ignition ON 12 VDC 12 VDC Not assigned
Date
25.01.06
Version
a
Page
11/14
A007 - instrument cluster
Signal from component (line interrupted) 0 VDC
0 VDC
0 VDC
0 VDC
12 VDC 0 VDC 12 VDC 0 VDC 12 VDC
0 VDC 0 VDC
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Pin 15 16
17
18 19 20 21
22 23 24
Electrics / General system A007 - instrument cluster
E
Separation point X101 "yellow" Ground from pin 12 separation point X101 'yellow' Ignition ON Note: all readings +/- 10% Signal from A002 - instrument cluster (line interrupPin description Condition Signal ted) Not assigned S070 - switch, transmission 11.4 VDC setting (driving mode / idle) Ignition ON Transmission shifted to 3.8 driving mode VDC Transmission in idle 1.3 VDC S017 - transmission oil 14 VDC contamination Ignition ON, start engine Transmission high pressure 1.4 VDC filter in order (S017 - switch closed) Transmission high pressure 4.6 VDC filter contaminated (S017 - switch open) Not assigned Not assigned Analogue ground (sensor electronics ground) B007 - level sensor (fuel) 9.6 VDC (ignition ON) Fuel indicator "EMPTY" (1 0.2 or bar flashes) VDC Fuel indicator "1/2" (8 bars) 3.2 approx. VDC 11.6 VDC (engine running) Fuel indicator '1/1' (12 bars) 4.7 VDC Hydraulic oil supply (not assigned in FENDT 300 Vario) Not assigned B019 - Sensor, compressed 9.6 VDC air volume (ignition ON) Compressed air indicator 0.27 or "red zone" (1 bar flashes) VDC Compressed air indicator 1.64 11.6 VDC "cut-off pressure" (9 bars) VDC (engine running)
Date
25.01.06
Version
a
Page
12/14
A007 - instrument cluster
Signal from component (line interrupted) 0 VDC
0 VDC
0 VDC
0 VDC
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Pin
25 26
Electrics / General system A007 - instrument cluster
E
Separation point X101 "yellow" Ground from pin 12 separation point X101 'yellow' Ignition ON Note: all readings +/- 10% Signal from A002 - instrument cluster (line interrupPin description Condition Signal ted) 1.8 Compressed air indicator VDC "overpressure" (12 bars and warning) Not assigned 4.5 VDC B009 - discharge temperature (transmission oil) Transmission oil 1.58 Note: if transmission "ACTIVE", then the tempera- temperature approx. 60°C VDC ture must be greater than -10 °C after 15 minutes, otherwise fault code 04.1.89 Ignition ON Transmission oil tempera- 0.52 ture approx. 105 °C (35 ohm) VDC "warning message" Transmission oil tempera- 0.49 ture approx. 110 °C (31 ohm) VDC "Warning message + fault code"
Date
25.01.06
Version
a
Page
13/14
A007 - instrument cluster
Signal from component (line interrupted)
0 VDC
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A007 - instrument cluster
E
Text-module
Enhanced control bus (K-BUS) Note: see also: Chapter 9000 Reg.E - Measuring and testing CAN-BUS PM-Picturemodule PMTAB_Picture
Text-module
Item K-bus A002 X031 A007 X100 'blue' A013 X200 A024 X850 X600 X601 X624 X625
Date
25.01.06
Designation Enhanced controls bus ECU, enhanced control Separation point on A002 Instrument cluster Separation point on A007 Circuit board_fuse Separation point on A013 ECU, EPC B Separation point on A024 Can high connector Can low connector Can high connector Can low connector
Version
a
Remark
Bus terminator - resistance = 120 ohm Bus terminator - resistance = 120 ohm Bus terminator - resistance = 120 ohm
Page
14/14
A007 - instrument cluster
Capitel
Index
Docu-No.
9000
E
000305
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
Date
22.02.06
Version
a
Page
1/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule PMTAB_Picture
A009 = Actuator unit X037 = Separation point on the actuator unit On the right side of the transmission
Remove right rear wheel Remove metal panel
Pin 1 2 3 4 5 6 7 8
Date
22.02.06
Version
a
Page
2/11
A009 - actuator unit
Function Not assigned CAN high (transmission BUS) Reference F/R (forward/reverse) + UB 30 CAN low (transmission BUS) + UB from A002 - ECU Digital ground Tractor ground
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
Text-module
Testing A009 - actuator unit Note: Connect adapter cable X 899.980.246.207 to cable coupler X037. Ignition 'ON' Text-module
Testing + supply of electric motor on A009 - actuator unit Pin
Specified value
Electric motor supply Ground
4
12 - 14 VDC
Electric motor supply
4
Ground
8
Test
Condition
+UB 30
Possible cause of fault
Check fuse (F43) in X051
8 Voltage drop max. 1 VDC from last reading
Also connect approx. 55 W bulb
Voltage must remain stable even under load
PM-Picturemodule PMTAB_Picture
Note: If voltage drop is greater than approx. 1 VDC, remove contact resistors (e.g. at fuse).
Date
22.02.06
Version
a
Page
3/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
Text-module
Testing electronic control of the A009 - actuator unit
Test
Pin
+UB from A002 ECU, enhanced control Digital ground
6
3
Digital ground
7
CAN high (transmission BUS)
2
CAN low (transmission BUS)
5
22.02.06
Version
a
Condition
Possible cause of fault
12.0 VDC to 14.0 VDC
7
Reference F/R
Date
Specified value
2.4 VDC or 5.0 VDC
60 ohm
Ignition ON and slowly turn A009 - actuator unit by hand. The voltage signal must change between 2.4 VDC and 5.0 VDC.
Ignition OFF
Page
4/11
A009 - actuator unit
Measured value 120 ohm: fault in A009 - actuator unit or A013 - circuit board_microfuse or in the wiring
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
Text-module
Testing power consumption of A009 - actuator unit (electric motor) PM-Picturemodule PMTAB_Picture
Connect multimeter (ammeter) Pull out fuse F43 and connect multimeter (measuring range at least 3 ampere) between the pins Note: Adapter cable with free-standing fuse (DIY)
PM-Picturemodule PMTAB_Picture
Connect multimeter (voltmeter) Connect X899.980.246.207 - adapter cable (8-pin) to X037 - separation point Measure pin 4 (+UB 30) and pin 8 (ground)
PM-Picturemodule PMTAB_Picture
Connect PC and select the transmission control diagnostics window from the transmission menu. If a fault occurs, it can then be determined at which displacement angle this fault occurs.
Date
22.02.06
Version
a
Page
5/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule PMTAB_Picture
Shift range selector into idle Idle = Pull lever (A) back Range ON = Shift lever (A) forward
PM-Picturemodule PMTAB_Picture
Set key (A) to acceleration ramp I, LED (B) is lit
PM-Picturemodule PMTAB_Picture
Set the lowest acceleration in the A007 - instrument cluster lowest acceleration = 0.03 km/h Note: also see Operating Manual PM-Picturemodule PMTAB_Picture
Release hand brake. Secure tractor against rolling, if necessary
Date
22.02.06
Version
a
Page
6/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule PMTAB_Picture
Press neutral key "N" (LED OFF)
PM-Picturemodule PMTAB_Picture
The tractor goes into "ACTIVE STATIONARY MODE"
PM-Picturemodule PMTAB_Picture
A = Forward travel direction B = Reverse travel direction C = Activating key Tractor in "ACTIVE STATIONARY MODE", set engine speed to approx. 1400 rpm, press activation key, press speed control lever (A) forward and hold. Transmission ratio is adjusted in forward direction until the maximum displacement has been reached, or an error occurs. Tractor in 'ACTIVE STATIONARY MODE', set engine speed to approx. 1400 rpm, press activation key, pull speed control lever (B) back and hold. Transmission ratio is adjusted in reverse direction until the maximum displacement has been reached, or an error occurs.
Date
22.02.06
Version
a
Page
7/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule PMTAB_Picture
Transmission ratio can be observed in the diagnostics menu in the A007 - instrument cluster IDEAL = Setpoint of A002 - ECU, enhanced control VE
= Displacement angle of the A009 - actuator unit
REAL = Ratio actually set in the transmission Forward travel: IDEAL = 0 to 10000 (maximum value) VE = 0 to 9984 (maximum value) REAL = 0 to 10000 (maximum value) Reverse travel: IDEAL = 0 to 10000 (maximum value) VE = 0 to 9984 (maximum value) REAL = 0 to 10000 (maximum value)
Date
22.02.06
Version
a
Page
8/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule
Maximum ratio "forward" (approx. 161.06° displacement angle) PMTAB_Picture
PM-Picturemodule
Maximum ratio 'reverse' (approx. 146.39° displacement angle) PMTAB_Picture
Date
22.02.06
Version
a
Page
9/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
PM-Picturemodule PMTAB_Picture
Testing voltage (Volt): Target value during the displacement process: const. 14 VDC
PM-Picturemodule PMTAB_Picture
Testing power consumption (ampere): Target value during the displacement process: up to 100 mA +/- 50 mA (depends strongly on temperature) Note: Display on measuring device jumps
Text-module
electrical effects that can arise when testing the A009 - actuator unit and their possible causes Voltage (volt) constant and current (ampere) goes towards zero No
Yes --->
Replace A009 - actuator unit (electric motor in the actuator unit is faulty)
Voltage (volt) drops No
Yes --->
Check voltage to A009 - actuator unit (+UB 30)
Voltage (volt) constant and current (ampere) increases (up to 2500 mA)
Yes --->
a) A009 - actuator unit does not run smoothly. Unscrew dom from the actuator unit and remount. Replace A009 - actuator unit, if necessary b) Transmission displacement shaft does not turn easily. Carefully remove A009 - actuator unit (- without turning the actuator shaft - ) from the transmission block. With two fingers, test if actuator shaft turns easily.
Date
22.02.06
Version
a
Page
10/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A009 - actuator unit
E
Text-module
Transmission bus (G-bus) Note: see also: Chapter 9000 Reg.E - Measuring and testing CAN-BUS PM-Picturemodule PMTAB_Picture
Text-module
Item G-BUS A002 X031 A009 X037 A013 X200 A051
Designation Transmission bus ECU, enhanced control Separation point on A002 Actuator unit (transmission) Separation point on A009 Circuit board_fuse Separation point on A013 ECU, EDC 'Engine control unit' Separation point on A051 Can low connector Can high connector Can high connector Can low connector
X1466 X617 X618 X1463 X1464
Date
22.02.06
Version
a
Remark
Bus terminator - resistance = 120 ohm Bus terminator - resistance = 120 ohm
Page
11/11
A009 - actuator unit
Capitel
Index
Docu-No.
9000
E
000308
Testing Fendt 300 Vario
Electrics / General system A010 - thermostat, electronic
E
PM-Picturemodule
Refrigerant circuit PMTAB_Picture
Text-module
1 2 3 4 5
Compressor Condenser Reservoir Inspection glass Fuse
B046 S035 S037 S044 S069
9 10 11
Separation point Expansion valve Evaporator
Y024
Sensor, temperature 1 High-/low-pressure switch Switch, roof blower (3-speed) AC potentiometer Switch, roof blower (infinitely adjustable) (optional) Magnetic clutch
A010 B045
Electronic thermostat Sensor, temperature 2
A B C D
Low pressure, gaseous High pressure, gaseous High pressure, liquid Intake pressure, liquid
Date
27.02.06
Version
a
Page
1/7
A010 - thermostat, electronic
Capitel
Index
Docu-No.
9000
E
000310
Testing Fendt 300 Vario
Electrics / General system A010 - thermostat, electronic
E
Text-module
Functional description of refrigerant circuit The compressor (1) entrains gaseous refrigerant and compresses it. The condenser (2) liquefies the gaseous refrigerant. The reservoir (3), also termed 'drier', serves as the storage vessel and absorbs any moisture from the refrigerant. The expansion valve (10), also termed the injector, is a regulator which injects the optimum volume of refrigerant into the evaporator. The refrigerant which is injected in liquid form is evaporated in the evaporator (11). The coldness generated is directed into the cab on the air current from the blower. Text-module
Functional description: climate-control system The air current temperature is preselected using potentiometer S044 . B046 - sensor, temperature measures the temperature in the blower air current. B045 - sensor, temperature measures the temperature in the area of the suction line (danger of icing) A010 - thermostat switches +UB to the Y024 magnetic clutch of the AC compressor. Thermostat A010 interrupts the power supply to the magnetic clutch Y024 if: Bullet-List
●
the B046 - temperature sensor indicates the preset air current-temperature.
or Bullet-List
● the B045 - temperature sensor indicates icing of the suction line. Supply +UB of the A010 - thermostat: from fusebox X050 fuse 17 to the S037 (3-speed) or S069 (infinitely adjustable) - blower switch Text-module
System temperature monitor (overheating) The fuse is fitted at the top of the reservoir for safety reasons. It melts at temperatures above 112°C, and the refrigerant escapes. The reservoir and refrigerant must be replaced.
Date
27.02.06
Version
a
Page
2/7
A010 - thermostat, electronic
Capitel
Index
Docu-No.
9000
E
000310
Testing Fendt 300 Vario
Electrics / General system A010 - thermostat, electronic
E
Text-module
AC system pressure monitor The S035 - high pressure/low-pressure switch is mounted on the reservoir (drier). (see drawing: Refrigerant circuit). The S035 - switch monitors compression in the reservoir. Operating points: S035 - high pressure/low-pressure switch
Switch open Switch closed
(High pressure) maximum pressure (bar) 28 +/- 2 22 +/- 2
(Low pressure) minimum pressure (bar) 2
If the compression in the system is too high (>28 bar), the S035 - switch interrupts the voltage to the Y024 - magnetic clutch Possible causes of excessive pressure in the system are: Bullet-List
● ● ●
Overheating (condenser soiled) Expansion valve iced up System overfilled (too much refrigerant) If the compression in the system becomes too low (28 bar), the S035 - switch interrupts the voltage to the Y024 - magnetic clutch Possible causes of excessive pressure in the system are: Bullet-List
● ● ●
Overheating (condenser soiled) Expansion valve iced up Too much refrigerant in circuit
If the compression in the system becomes too low ( full flow rate
Date
06.06.2006
Version
a
Page
1/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit
E
PM-Picturemodule PMTAB_Picture
Text-module
Item A051 X1672 Pin 9 Pin 10
Designation ECU, EDC Separation point on A051 Actuation for Y091 Actuation for Y091
Y091 X1662
Metering unit (fuel) Separation point on Y091
Remark
PM-Picturemodule PMTAB_Picture
A051 = ECU, EDC At right entrance step
Date
06.06.2006
Version
a
Page
2/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit
E
Measuring points on A051 - ECU, engine control unit (X1672 - separation point) Pin Function 9 + supply 10 Ground
Connect e-adapter box X899.980.208.100 to X1672 on the A051 - ECU, engine control unit with adapter cable X899.980.208.218 Pin Function 9 (on the 68-pin Actuation for the Y091 adapter box) 10 (on the 68-pin Actuation for the Y091 adapter box)
Measuring points on B091 - sensor (X1662 - separation point) Pin Function 1 + supply 2 Ground
Date
06.06.2006
Version
a
Page
3/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit
E
Text-module
Measure resistance (ohm) Note: Ignition "OFF" Connect adapter cable X899.980.259.104 only to Y091 - metering unit
Test
Pin
Resistance
1
Specified value
Condition
Remark
approx. 3.6 ohm
20°C solenoid temperature
Reading: +/- 15 %
2 Text-module
Measuring voltage (volt) Text-module
Note: engine not under load Solenoid valve Y091 - metering unit Measure pins 1 and 2
Switch position U Ignition on, engine off Briefly 1.8 VDC then 0 VDC Engine running (indepen- approx. 4.3 VDC dent of engine speed)
Note: All readings +/- 10%
Date
06.06.2006
Version
a
Page
4/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit
E
Text-module
Testing fuel pressure (low pressure) on the Y091 - metering unit PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
Testing fuel pressure (low pressure) before the Y091 - metering unit: Screw in measuring connection fuel filter housing Connect pressure gauge with measurement range 0 - 25 bar. Specified value: 5 - 10 bar
Testing fuel pressure (low pressure) after the Y091 - metering unit: Install adapter piece and measuring connection after the Y091 - metering unit Connect pressure gauge with measurement range 0 - 25 bar. Specified value: dependent on engine load Y091 - metering unit fully energised "idle" (metering unit almost closed) : approx. 1 bar Y091 - metering unit without power "full load" (metering unit fully open) : approx. 5 ... 10 bar Text-module
Date
06.06.2006
Version
a
Page
5/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit Fuel pressure before the Y091 - metering unit
Diesel engine not under load Idling (800 rpm) At no-load engine speed (2200 rpm)
E
Fuel pressure after the Y091 - metering unit
approx. 5 bar (spill valve opens) approx. 1 bar approx. 5 bar (spill valve opens) approx. 1 bar
Apply 12 VDC external current to approx. 5 bar Y091 - metering unit (Y091 - metering unit fully closed)
approx. 0 bar (engine goes off)
approx. 5 bar approx. 5 bar Y091 - metering unit without power (disconnect connector) (Y091 - metering unit fully open) Engine goes into emergency operating mode (Emergency run time: approx. 3 minutes) PM-Picturemodule PMTAB_Picture
Apply 12 VDC external current to Y091 - metering unit Y091 - metering unit completely closed --> the engine goes off
Date
06.06.2006
Version
a
Page
6/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit
E
Text-module
Diesel engine emergency operating mode PM-Picturemodule PMTAB_Picture
The Y091 - metering unit is without power, that means it is fully open This opens the high pressure relief valve In idle this results in a pressure of approx. 400 bar
PM-Picturemodule PMTAB_Picture
After the high pressure relief valve opens, the warning " high pressure relief valve open" appears in the A007 - instrument cluster High pressure (approx. 400 bar) is relieved through the pressure relief valve, which causes the fuel to heat. That is why the A051 - ECU,EDC automatically turns the engine off the approx. 3 minutes. Restarting tractor: Ignition "OFF" Wait at least 30 seconds, so that the pressure in the rail (high pressure accumulator) can drop. Start tractor PM-Picturemodule PMTAB_Picture
Note: When the high pressure relief valve opens, the return line (arrowed) is heated After approx. 3 minutes, the engine is switched off through the A051 - ECU,EDC
Date
06.06.2006
Version
a
Page
7/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y091 - metering unit
E
Text-module
Removing Y091 - metering unit and fuel control unit (FCU)
Danger: After turning of the engine, wait at least 30 seconds before starting to work on the fuel system!! PM-Picturemodule PMTAB_Picture
Date
06.06.2006
Version
a
Page
8/8
Y091 - metering unit
Capitel
Index
Docu-No.
9000
E
000386
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
PM-Picturemodule PMTAB_Picture
Date
06.06.2006
Version
a
Page
1/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
PM-Picturemodule PMTAB_Picture
Text-module
Item 1 2 3 4
Designation X1674 - separation point Y094 - servomotor, exhaust gas recirculation Exhaust flap Inflow, water cooling
Date
06.06.2006
Version
a
Item 5 6
Designation Exhaust cooler Check valve (flatter valve)
7 8
Exhaust gas recirculation Intake manifold
Page
2/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
Text-module
Reason for exhaust gas recirculation Through the exhaust gas recirculation in the combustion space (cylinder), complete combustion of the diesel-air mixture slows down and the maximum combustion temperature falls with it. Through the lower combustion temperature, the share of nitrogen oxide in the exhaust decreases The A051 - ECU,EDC controls exhaust gas recirculation in the combustion space, dependent on engine load and speed The maximum exhaust gas recirculation is approx. 10 ... 12% Text-module
Functional description Y094 - servomotor, exhaust gas recirculation PM-Picturemodule PMTAB_Picture
After ignition ON, the Y094 - servomotor targets the end stops of the exhaust flap Within the end stops, the A051 - ECU,EDC controls the position of the exhaust flap, dependent on engine load and speed Note: If a new Y094 - servomotor is installed: First attach the mechanical linkage on the Y094 - servomotor then switch ignition ON, so that the Y094 - servomotor can calibrate the end stops of the exhaust flap. (If the ignition is switched on before the linkage is attached, calibration is faulty. The faulty calibration can not be reset!!) PM-Picturemodule PMTAB_Picture
Y094 = Servomotor, exhaust gas recirculation X1674 = Separation point on Y094 - servomotor On left side of engine
Date
06.06.2006
Version
a
Page
3/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
PM-Picturemodule PMTAB_Picture
Text-module
Item A051 X1671 Pin 3 Pin 5 Pin 11
Designation ECU, EDC Separation point on A051 + supply Ground for Y094 Actuation
Y094
Servomotor, exhaust gas recirculation Separation point on Y094
X1674
Date
06.06.2006
Version
a
Remark
Page
4/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
PM-Picturemodule PMTAB_Picture
A051 = ECU, EDC At right entrance step
Measuring points on A051 - ECU, engine control unit (X1671- separation point) Pin Function 3 + supply 5 Ground 11 Actuation for the Y094 - servomotor
Connect e-adapter box X899.980.208.100 to X1671 on the A051 - ECU, engine control unit with adapter cable X899.980.208.218 Pin Function 33 (on the 68-pin adapter + Supply (5.0 VDC) box) 35 (on the 68-pin adapter Ground for box) Y094 - servomotor 41 (on the 68-pin adapter Actuation for the box) Y094 - servomotor
Date
06.06.2006
Version
a
Page
5/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
Measuring points on B094- sensor (X1671 - separation point) Pin Function 1 + supply 2 Ground 3 Actuation 4 Not assigned 5 Not assigned
Text-module
Measuring resistance (ohm) PM-Picturemodule PMTAB_Picture
Measuring resistance (ohm) Note: Set measuring range of the multimeter Ignition 'OFF' Connect e - adapter box X 899.980.208.100 to A051,ECU EDC with adapter cable X899.980.208.218 Open pin 41 and pin 35 and measure pins to Y094 - servomotor with multi-meter (ohmmeter) Specified value: approx. 56.6 kilohm
Date
06.06.2006
Version
a
Page
6/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y094 - servomotor, exhaust gas recirculation
E
Text-module
Measuring + supply and actuation PM-Picturemodule PMTAB_Picture
Measuring + supply: Note: Set measuring range of the multimeter Ignition 'OFF' Connect e - adapter box X 899.980.208.100 to A051,ECU EDC with adapter cable X899.980.208.218 Measure at pins 33 and 35 with multimeter (ohmmeter). Ignition 'ON' Target value: 12 VDC PM-Picturemodule PMTAB_Picture
Measuring actuation: Note: Set measuring range of the multimeter Ignition 'OFF' Connect e - adapter box X 899.980.208.100 to A051,ECU EDC with adapter cable X899.980.208.218 Measure pins 41 and 35 with multimeter (voltmeter). Ignition 'ON' Specified value: Actuation is dependent on the engine speed and engine load (see table) Text-module
Note: engine not under load Engine speed 800 rpm 1200 rpm 1600 rpm 2000 rpm 2200 rpm
Date
06.06.2006
Version
a
Actuation (approx. values) 0.5 VDC 0.5 - 1.4 VDC 0.5 - 2.0 VDC 0.5 - 2.7 VDC 0.5 - 2.7 VDC
Page
7/7
Y094 - servomotor, exhaust gas recirculation
Capitel
Index
Docu-No.
9000
E
000387
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
Text-module
Danger: After turning of the engine, wait at least 30 seconds before starting to work on the fuel system!! Text-module
Functional description: injector PM-Picturemodule PMTAB_Picture
Text-module
Item a b C 1 2 3 4 5 6
Designation Rest position Injector opens "start of injection" Injector closes "end of injection" Fuel return Solenoid Lifting spring Solenoid anchor Valve ball Valve control cavity
Date
02.08.2006
Version
a
Item 7 8 9 10 11 12 13 14 15 16
Designation Nozzle spring Seat of nozzle needle Chamber volume Spray tip (multi-hole nozzle) Solenoid valve spring Discharge throttle High pressure connection Feed throttle Plunger (control plunger) Nozzle needle
Page
1/8
Y095 ... Y098 - injector 1 ...4
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
Text-module
Forces, clearance and fuel quantities on injector PM-Picturemodule PMTAB_Picture
PM-Picturemodule PMTAB_Picture
Y095 Y096 Y097 Y098
= Injector 1 = Injector 2 = Injector 3 = Injector 4 in cylinder head (injector 1 on the flywheel side) Remove valve cover
Date
02.08.2006
Version
a
Page
2/8
Y095 ... Y098 - injector 1 ...4
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
PM-Picturemodule PMTAB_Picture
Text-module
Item A051 X1672 Pin 3 Pin 4 Pin 6 Pin 13 Pin 14 Pin 15
Designation ECU, EDC Separation point on A051 Injector 2 and 3 (High) Injector 1 and 4 (High) Injector 4 (Low) Injector 1 (Low) Injector 2 (Low) Injector 3 (Low)
Y095 Y096 Y097 Y098
Injector 1 Injector 2 Injector 3 Injector 4
Date
02.08.2006
Version
a
Remark
Actuation from injector 4 Actuation from injector 1 Actuation from injector 2 Actuation from injector 3
Page
3/8
Y095 ... Y098 - injector 1 ...4
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
PM-Picturemodule PMTAB_Picture
A051 = ECU, EDC At right entrance step
Measuring point on A051 - ECU, engine control unit (X1672 - separation point) Pin Function 3 Injector 2 and 3 (High) 4 Injector 1 and 4 (High) 6 13 14 15
Injector 4 (Low) Injector 1 (Low) Injector 2 (Low) Injector 3 (Low)
Connect e-adapter box X899.980.208.100 to separation point X1672 on the A051 - ECU, engine control unit with adapter cable X899.980.208.218 Pin Function 3 (on the 68-pin adapter Injector 2 and 3 (High) box) 4 (on the 68-pin adapter Injector 1 and 4 (High) box) 6 (on the 68-pin adapter Injector 4 (Low) box) 13 (on the 68-pin adapter Injector 1 (Low) box) 14 (on the 68-pin adapter Injector 2 (Low) box) 15 (on the 68-pin adapter Injector 3 (Low) box)
Date
02.08.2006
Version
a
Page
4/8
Y095 ... Y098 - injector 1 ...4
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
Measuring point on Y - injector Pin Function 1 High 2 Low
Text-module
Measuring resistance (ohm) PM-Picturemodule PMTAB_Picture
Measuring resistance (ohm) Ignition "OFF" Connect e - adapter box X 899.980.280.100 to A051 - ECU EDC with adapter cable X899.980.280.218 open corresponding pins (see table below) With multimeter (ohmmeter), measure pins to Y-injector Specified value: 0.5 ohms
Text-module
Pin (at the 68-pin adapter box) 4 and 13 3 and 14 3 and 15 4 and 6
Date
02.08.2006
Version
a
Injector Y095 - Injector 1 Y096 - Injector 2 Y097 - Injector 3 Y098 - Injector 4
Page
5/8
Y095 ... Y098 - injector 1 ...4
Specified value 0.5 ohms 0.5 ohms 0.5 ohms 0.5 ohms
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
Text-module
Measuring voltage (volt) PM-Picturemodule PMTAB_Picture
Measuring voltage (volt) Ignition "OFF" Connect e - adapter box X 899.980.280.100 to A051 - ECU EDC with adapter cable X899.980.280.218 with multimeter (ohmmeter), measure corresponding pins (see table below) to Y - injector Switch ignition on, engine on Specified value: is dependent on the engine speed and engine load Text-module
Note: engine not under load Pin (at the 68-pin adapter box) 4 and 13 3 and 14 3 and 15 4 and 6
Date
02.08.2006
Version
a
Injector Y095 - Injector 1 Y096 - Injector 2 Y097 - Injector 3 Y098 - Injector 4
Page
6/8
Y095 ... Y098 - injector 1 ...4
Specified value (approx. values) 800 rpm = 35 mVDC 1200 rpm = 45 mVDC 1600 rpm = 65 mVDC 2000 rpm = 82 mVDC 2200 rpm = 90 mVDC
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
Text-module
Oscilloscope screen PM-Picturemodule PMTAB_Picture
Date
02.08.2006
Version
a
Page
7/8
Y095 ... Y098 - injector 1 ...4
Capitel
Index
Docu-No.
9000
E
000397
Testing Fendt 300 Vario
Electrics / General system Y095 ... Y098 - injector 1 ...4
E
Text-module Text-module
Testing hydraulic function of Y - injector ("cylinder shut-off") PM-Picturemodule PMTAB_Picture
Cylinder shut-off Ignition "OFF" Connect e - adapter box X 899.980.280.100 to A051 - ECU EDC with adapter cable X899.980.280.218 Start engine Switch off the injectors one at a time and observe how the engine runs open corresponding pins (see table below) If the engine continues to run the same, then the injector is faulty Text-module
Note: engine not under load Note: observe engine running. If the engine continues to run the same, then the injector is faulty Pin (at the 68-pin adapter box) Pin (at the 68-pin adapter box) open To be switched off: 4 and 13 13 Y095 - Injector 1 3 and 14 14 Y096 - Injector 2 3 and 15 15 Y097 - Injector 3 4 and 6 6 Y098 - Injector 4
Date
02.08.2006
Version
a
Page
8/8
Y095 ... Y098 - injector 1 ...4
Capitel
Index
Docu-No.
9000
E
000397
FENDT 300 Vario ELECTRICAL SYSTEM
G
Mounting buzzer
Assembly Instructions
9000 - ELECTRICAL SYSTEM
I001917
Replace the bracket of the windscreen washer tank (arrowed). Pull separating point (X1544) from behind the windscreen washer tank. Screw reversing buzzer (H007) on to windscreen washer tank bracket. Attach separating point (X1544).
Crop_this_page
The buzzer is immediately active without an additional relay and without EOL programming.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9000 G T000685 Version 2 04/05/2007
2
FENDT 300 Vario ELECTRICAL SYSTEM/STARTER LOCKOUT
Mounting battery disconnector
G
Unscrew radio trim from inside cab roof and swivel downwards. Remove trim (arrowed). Pull separation point (X1645) forwards.
9015 - ELECTRICAL SYSTEM/STARTER LOCKOUT
I001775
Assembly Instructions
Clip insert (Pos. 16) into toggle switch (Item 28). Insert toggle switch (Item 28 / S083) into radio trim. Attach separation point (X1645) to toggle switch. Re-mount radio trim. Attach decal (Item 14) below toggle switch.
Crop_this_page
I001776
Remove trim from battery Remove dummy plug from separation (X1699) point. Unscrew cables from positive and negative terminals.
I001777
Screw on battery disconnect relay (K064) to positive battery terminal.
I001778
336 .. 1001337 .. 1001338 .. 1001339 .. 1001-
9015 G T000626 Version 1 20/03/2007
2
FENDT 300 Vario ELECTRICAL SYSTEM/STARTER LOCKOUT
Mounting battery disconnector
G
Attach separation point (X1699) to connector on battery disconnect relay.
I001779
Screw wiring harnesses to battery disconnect relay.
Crop_this_page
I001780
Grease cable lugs, attach protective cap.
I001781
Screw on power cable for radio and clock.
I001782
336 .. 1001337 .. 1001338 .. 1001339 .. 1001-
9015 G T000626 Version 1 20/03/2007
3
FENDT 300 Vario ELECTRICAL SYSTEM/STARTER LOCKOUT
Mounting battery disconnector
G
Mount battery completely.
Assembly Instructions
I001783
Crop_this_page
336 .. 1001337 .. 1001338 .. 1001339 .. 1001-
9015 G T000626 Version 1 20/03/2007
4
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Remove obstructing parts G - Repair
Remove side panel and drain coolant.
I001320
Assembly Instructions
Release connections (item A). Remove one screw on the left and right of the radiator block (item B).
Crop_this_page
I001323
Disconnect separation point on headlight and horn and retract cable set. Remove one screw from radiator block, front centre (item C)
I001330
Release all engine to radiator hose couplings. Unscrew radiator at its hub where necessary. Carefully raise radiator block using crane. Unscrew front-end weight.
I001325
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
9200 G T000441 Version 1 30/01/2007
3
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Mounting lifting gear
Screw diaphragm accumulator to frame using bracket.
Mounting lifting gear
2 x M10X35 hex screws 2 x 10 spring washers Insert screws and parallel pins into frame.
I001328
Clean mounting flange using ductor. Flange frame, tap in parallel pins (Item 7). Tighten all screws. Continue to mount lifting gear using the drawing and parts list below.
Assembly Instructions
Shaft (Item 12) coated with K3k grease during mounting procedure.
Crop_this_page
I001329
I001164
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
9200 G T000422 Version 1 30/01/2007
4
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Mounting lifting gear Item 1 3 6 7 8 9 10 11 12 13 14 15 16
Designation FRAME HEX SCREW M16X60-8.8A3L SPRING WASHER FWN 6508-16-A3L PARALLEL PIN M6X36-ST50K CROSS BAR SOCKET HEAD CAP SCREW M18X708.8-A3L WASHER FRAME SHAFT BUSH WASHER CLAMPING PIN 12X65 CLAMPING PIN 7X65
Item 18 19 22 23 25 26 27 28 30 31 32 33
Designation PIN SECURING PLATE SPRING WASHER 10-A3L HEX SCREW M10X20-8.8A3L HEX SCREW M16X80-8.8A3L SPRING WASHER 16-A3L BRACKET LEFT/BRACKET RIGHT DRAIN PLUGS PIN SEALING WASHER SECURING PLATE HEX SCREW M8X25-8.8A3L
Crop_this_page
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
9200 G T000422 Version 1 30/01/2007
5
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Mount lower link Mount lower link
Assembly Instructions
I001407
A
= Lower link, standard
B
= Lower link with quick-release coupling Item 1 2 3 4 5 6 7 8 11 12 14 15 16
Designation LINK LINK PIN ROLL PIN 6x40 ROLL PIN 3.5x40 DISENGAGING SPRING ROLL PIN 8x40 BUSH PIN PIN LINCH PIN 12x45 CABLE HEX SCREW M8X25-8.8A3L
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
Item 1 2 3 4 5 6 7 9 10 11 12 13 17 18 19
Designation LINK LINK LOWER LINK ROLL PIN 6x32 ROLL PIN 13x36 ROLL PIN 10x36 PARTS SET PIN PIN LINCH PIN 12x45 CABLE HEX SCREW M8X25-8.8A3L BALL PROFILE LINCH PIN BALL SLEEVE
9200 G T000473 Version 1 30/01/2007
Crop_this_page
6
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Piping SA/DA
Assembly Instructions
Piping SA/DA
Crop_this_page
I001166
Mount piping using the drawing and parts list below as reference. Mounting instructions B = Respect clearance to front PTO solenoid valve. C = Respect clearance to front power lift frame. Item 10 30 40 70 80 90 100 110 120 130
Designation BRACKET LEVER PLATE CLAMP CLAMP DUST CAP-RED PRESSURE LINE PRESSURE LINE BALL VALVE_DOUBLE COUPLING SLEEVE
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
Item 560 570 600 610 620 625 630 640 642 645
Designation GE-SCREW-IN COUPLINGS T-COUPLINGS HEX SCREW_M10X30-8.8A3L HEX SCREW_M8X20-8.8A3L HEX SCREW_M6X35-8.8A3L HEX SCREW_M6X45-8.8A3L HEX SCREW_M6X50-8.8A3L HEX SCREW_M6X25-8.8A3L HEX SCREW_M5X16-8.8A3L WASHER_5.3-140HV-A3L 9200 G T000423 Version 1 30/01/2007
7
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Piping SA/DA Item 140 210 250 250 260 270 290 500
Designation CONNECTOR BRACKET PRESSURE PIPE PRESSURE PIPE PRESSURE PIPE PRESSURE PIPE DIAPHRAGM ACCUMULATOR PRESSURE HOSE
Item 650 655 660 670 700 710 720 730
Designation WASHER_6.4-140HV-A3L WASHER_12-ST.A3L WASHER_13-ST.A3L HEX NUT_M6-8A3L SPRING WASHER_FWN 65208-10-A3L SPRING WASHER_FWN 65208-8-A3L SPRING WASHER_FWN 65208-6-A3L SPRING WASHER_FWN 65208-5-A3L
Crop_this_page
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
9200 G T000423 Version 1 30/01/2007
8
FENDT 300 Vario
Repair FRONT POWER LIFT
G
Top link
Assembly Instructions
Top link
Crop_this_page I001435
Apply a thin coat of Longtime 3EP to bolts (item 20). Item 20 30 40(10) 40(50) 40(100)
Designation PIN TOP LINK PIN PRESSURE SPRING BRACKET
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 1001-
338 .. 0101-1000 339 .. 0101-1000 339 .. 1001-
Item 40(150) 40(200) 40(220) 40(240) 50 100
Designation CABLE COTTER PIN 3.2 STUD BOLT M6x45 8.8-A3L BALL END LINCH PIN 12x45 ROLL PIN 8x36
9200 G T000476 Version 1 30/01/2007
9
General Fendt 300 Vario
Hydraulic pump assembly / General system Working hydraulics / Steering hydraulics
A
PM-Picturemodule
Pump, working hydraulics (PK) PMTAB_Picture
PK
= Pump, working hydraulics (constant-flow)
B080 = Sensor, hydraulic oil temperature M1 = Measuring point for pump, working hydraulics (PK) ● Hydraulic oil temperature approx. 50°C ● Engine speed = 1000 rpm ● deflect auxiliary control valve (move to stop). Target value: 200 bar Note: Chapter 0000 Reg. D - Position of hydraulic components PM-Picturemodule
Pump, steering (PL) PMTAB_Picture
PL = Pump, steering B080 = Sensor, hydraulic oil temperature M2 = Measuring point for pump, steering (PL) ● Hydraulic oil temperature approx. 50°C ● Engine speed = 1000 rpm ● Turn steering to full lock. Target value: 180 +5 bar (for 4WD tractor) Target value: 140 +5 bar (for rear-wheel-drive tractor)
Date
04.08.2006
Version
a
Page
1/2
Working hydraulics / Steering hydraulics
Capitel
Index
Docu-No.
9400
A
000003
General Fendt 300 Vario
Hydraulic pump assembly / General system Working hydraulics / Steering hydraulics
A
PM-Picturemodule
Oil flow collector PMTAB_Picture
S056 = Oil flow collector button ● Engine speed = 1000 rpm ● Steering is not actuated, ● Engage oil flow collector (press button S056) ● Deflect auxiliary control valve (move to stop). Target value: 200 bar Note: Pressure relief valve (200 bar) in terminal plate AP is actuated.
PM-Picturemodule PMTAB_Picture
Y050 = Oil flow collector valve ● Engine speed = 1000 rpm ● Turn steering to full lock. ● Engage oil flow collector (press button S056) ● deflect auxiliary control valve (move to stop). Pump pressure, steering (PL) increases from 180 +5 bar to 200 bar (4WD tractor) Pump pressure, steering (PL) increases from 140 +5 bar to 200 bar (RWD tractor) Reason: The major proportion of the oil passes via the pressure relief valve in the terminal plate AP to the return flow. The amount of oil in the steering unit LE is reduced, and the pressure relief valve in the steering unit LE closes
Date
04.08.2006
Version
a
Page
2/2
Working hydraulics / Steering hydraulics
Capitel
Index
Docu-No.
9400
A
000003
General Fendt 300 Vario
Hydraulics / General system
A
Technical specifications: service and steering hydraulics Text-module Text-module
Selected technical data: working and steering hydraulics Component Specifications Working and steering hydraulics Pump PK (working hydraulics) Transmission ratio (diesel engine: pump) Max. pressure Delivery capacity / pump speed Delivery capacity at rated engine speed = 2100 rpm Pump PL (steering pump) Transmission ratio (diesel engine: pump) Max. pressure Delivery capacity / pump speed Delivery capacity at rated engine speed = 2100 rpm Oil flow collector Maximum delivery capacity (PK + PL) at rated engine speed (2100 rpm) Maximum available oil quantity Heat exchanger: gear oil / hydraulic oil Auxiliary control valves Auxiliary control valves "crossgate lever" (standard) Auxiliary control valves (optional) Auxiliary control valves with flow control Rear power lift (position - draft -mixed control) with vibration damping Continuous lifting power at rear power lift Front power lift (hydr. connection centre) Continuous lifting power at front power lift Hydr. trailer brake valve Italian version (load relief via solenoid valve) French version (purely hydraulic)
Date
04.08.2006
Version
a
Load sensing hydraulic with fixed displacement pump 0.978 200 bar 22.5 ccm 48 l/min 0.978 200 bar 14 ccm 30 l/min Standard Approx. 78 l/min approx. 45 l Standard SB 23 LS (mechanically actuated) 1.1 "yellow" and 1.2 "blue" 1.3 "red" and 1.4 "green" 1.1 "yellow" and 1.3 "red"15 ... 65 l/min (yellow) 15 ... 70 l/min (red) EPC - B (Bosch) 46.4 KN (4.6 tons) single-acting sa / double-acting da (switchable) 28.4 KN (2.8 tons)
Optional Optional
Page
1/4
Technical specifications: service and steering hydraulics
Capitel
Index
Docu-No.
9600
A
000013
General Fendt 300 Vario
Hydraulics / General system
A
Technical specifications: service and steering hydraulics PM-Picturemodule PMTAB_Picture
Hydraulic connections, rear 1.1 = Valve, yellow 1.2 1.3 1.4 RH
= = = =
Valve, blue Valve, red (optional extra) Valve, green (optional extra) Return flow rear
ABV = hydraulic trailer brake valve (optional extra)
PM-Picturemodule PMTAB_Picture
Centre hydraulic connections 1.1 = Valve, yellow 1.3 = Valve, red RF = Return flow front
PM-Picturemodule PMTAB_Picture
Multi-coupling (optional extra) ● Valves, yellow and blue as well as front return flow
Date
04.08.2006
Version
a
Page
2/4
Technical specifications: service and steering hydraulics
Capitel
Index
Docu-No.
9600
A
000013
General Fendt 300 Vario
Hydraulics / General system Technical specifications: service and steering hydraulics
A
PM-Picturemodule PMTAB_Picture
Valves ● Valve, yellow (standard), actuation direction (A) ● Valve, blue (standard), actuation direction (B) ● Valve, red (optional extra), actuation direction (C) ● Valve, green (optional extra), actuation direction (D)
PM-Picturemodule PMTAB_Picture
The blue valve (1.2) can be locked in floating position by turning rotary control (C). (e.g. for front loader operations) To block the floating position, turn the lock from the locked neutral position to position (D). The yellow valve (1.1) can be locked in the "raise" position with rotary control (B), and the red valve (1.3) likewise with rotary control (A) . (e.g. for operation with constant consumers) Note: The lock can be released again by means of a light jerk (kick-out) on the crossgate lever or lever. PM-Picturemodule PMTAB_Picture
The oil quantity for the yellow and red valves is infinitely variable by means of a flow regulator. ● Yellow valve from 15 to 65 l/min ● Red valve from 15 to 70 l/min Set rotary controls (arrowed) depending on oil requirement
Date
04.08.2006
Version
a
Page
3/4
Technical specifications: service and steering hydraulics
Capitel
Index
Docu-No.
9600
A
000013
General Fendt 300 Vario
Hydraulics / General system Technical specifications: service and steering hydraulics
A
PM-Picturemodule PMTAB_Picture
Engage and disengage function for hydraulic multi-circuit system (oil flow collector) The oil flow collector is engaged or disengaged by pressing button (S056). When it is engaged, it means that the return flow of the steering hydraulics is fed into the working hydraulics circuit. ● Pushbutton not actuated (delivery capacity approx. 48 l/min) ● Pushbutton actuated, lamp in pushbutton lights up (delivery capacity approx. 78 l/min) Note: If the increased delivery capacity is not required, switch off the function using switch (S056). Otherwise the hydraulics have an increased power requirement! Text-module
Calculating delivery capacity without oil-flow connection (e.g. engine speed = 1500 rpm) Note: Transmission ratio: engine / pump = 0.978 Pump speed = 1500 rpm / 0.978 Pump speed = 1535 rpm Bullet-List
●
Delivery capacity per revolution of the working hydraulics pump = 22.5 ccm Delivery capacity = 22.5 ccm x 1535 rpm Delivery capacity = (34537 ccm/min) / 1000 (l/min) Delivery capacity = approx. 34 l/min
Text-module Text-module
Calculating delivery capacity with oil-flow connection (e.g. engine speed = 1500 rpm) Note: Transmission ratio: engine / pump = 0.978 Pump speed = 1500 rpm x 0.978 Pump speed = 1535 rpm Bullet-List
● ●
Delivery capacity per revolution of the working hydraulics pump = 22.5 ccm Delivery capacity per revolution of steering pump = 14 ccm Delivery capacity = (22.5 ccm x 1535 rpm) + (14 ccm x 1535 rpm) Delivery capacity = 34537 ccm/min + 21490 ccm/min Delivery capacity = (56027 ccm/min) / (1000 l/min) Delivery capacity = approx. 56 l/min
Date
04.08.2006
Version
a
Page
4/4
Technical specifications: service and steering hydraulics
Capitel
Index
Docu-No.
9600
A
000013
12x1.5
1.2-
1.2+
1.1-
1.3-
1.3+
1.1-
1.1+
Multikuppler
DN10
DN10
RM1
P0=70bar V0=0.75l
1.1+
RMK
FSP
AV8
DN10
DN10
12x1.5
ZFKH1
ZFKH2
DN10
d=55/28 H=170 VR=0.299l
d=70/28 H=170 VR=0.550l
DN10
FKH Endplatte EP
R
Y
EP
P
B
15x1.5
1.4+
A
15x1.5
1.4-
B
15x1.5
1.3+
A
15x1.5
1.3-
B
15x1.5
1.2+
A
15x1.5
1.2-
15x1.5
15x1.5
15x1.5
15x1.5
15x1.5
15x1.5
18x1.5
Steuerventil 1.4, 4.Lage, GRÜN Thermo-DBV 256 - 284bar Kickout 160 - 175bar 1.4 Steuerventil 1.3, 3.Lage, ROT mit 2-Wege-Druckwaage Mengeneinstellung 15 - 70l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
ZF d=45/36 H=152 VK=0.242l VR=0.087l
ZL AR d=65/40 H=245 V=0.505l
HR d=50/22 H=235 V=0.372l
1.3
DN12
DN10
ZSP
ASP
P0=120bar V0=0.75l
P0=55bar V0=1.4l
Steuerventil 1.2, 2.Lage, BLAU Thermo-DBV 256 - 284bar Kickout 160 - 175bar
DN10
DN12
ZHKH1 VBF
12x1.5
12x1.5
1.2 B
RV1 D2 ™1.3
DN10
DN10 L
A
R
AV2
D1 ™2
AV1
SV2
EHR23 LS Hebenzweig 50l/min Senkenzweig 65l/min
DB1 250bar
RV2
Lenkung
DX1
Steuerventil 1.1, 1.Lage, GELB priorisiert mit 3-Wege-Druckwaage Mengeneinstellung 15 - 65l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
DB2 180bar
DW 3bar P
P CF
LD LD
N
DN12
EF
15x1.5
15x1.5
R
DN12
DN12
DN12
B
15x1.5
1.1+
A
15x1.5
1.1-
Frankreich Version
PVL
R1 B
202+11bar
DN12
Y DN12
DN12
DBV1
215+15bar DBV2
DW2 10bar
Hyd. ABV
7bar
15x1.5
AV9
Anschlussplatte AP mit Delta-P-Umschaltung 5.0/13.7bar
15x1.5
P
15x1.5
1.1
T
LE
T R1
d=80/36 H=190 Vk=0.955l
SV1
DX2
DBV 180+5 bar, Schockventile 220 bar
ZHKH2
EHR o
Allradmaschinen: Lenkeinheit Bosch Rexroth LAGU, 100 ccm/U mit Umschaltung des Verdrängungsvolumens auf 50 ccm/U bei Ausfall der Hilfskraftunterstützung Hinterradmaschinen: Lenkeinheit Bosch Rexroth LAGC, 100 ccm/U DBV 140+5 bar, Schockventile 200 bar
A
230bar +20bar
R
WK1 a
HKH
d=80/36 H=190 Vk=0.955l
N
P
AP
15x1.5
DW1 5bar
P
Leckölauffangbehälter
R2
T
Hyd. ABV
15x1.5
Anhängerbremse
22x1.5
RH
Italien Version B
E
VBR E
15x1.5
15x1.5
18x2.0 P
A
RV9
SV5
Y
von der Schlepperbremse
C
15x1.5
a P
o
T 22x1.5
M2 P1
P2
PL
PK
22.5ccm 48l/min
22.5
14
S1
S2
14.0ccm 30l/min
3/4" Stecker 18x1.5
B
G I
H
18x1.5
Pumpenantriebe Nenndrehzahl Motor: 2100U/min Übersetzung Nebenabtrieb: 0.978 Qges = 78l/min bei Motornenndrehzahl
OETR 65 - 80°C
Ölkreislauf Getriebe
M1
T
F
TWK-KOET 102±3°C
SF
1.0x0.24mm Sieb
RF Qnenn=120l/min b15>=200 ISO MTD-Kap.=42g 2.5bar
BF 7µm
Reinölleitung DUDK
WT
15x1.5
Power and steering hydraulics FENDT 312 Vario from .. / 0101 339.950.000.001
Service-Training Dokumentation
05/2006
N
MV1
Documents and Diagrams
Fendt 300 Vario COM III
Hydraulics / General system Hydraulic circuit diagram - key
Documents and Diagrams
Fendt 300 Vario COM III
Hydraulics / General system Hydraulic circuit diagram - key
C
Text-module
Text-module
Hydraulic circuit diagram: 339.950.000.001
Hydraulic circuit diagram: 339.950.000.001
Item 1.1.
Designation Auxiliary control valve position 1 "yellow" Auxiliary control valve position 2 "blue" Auxiliary control valve position 3 "red" Auxiliary control valve position 4 "green" to break-away coupling -
1.2. 1.3. 1.4. Anschluß A
to break-away coupling +
Anschluß B
Hydr. ABV AP ASP
Hydraulic trailer brake valve (Italian or French version) Terminal plate Accumulator ( front axle suspension) Front axle suspension pressure relief (piston side) Front axle suspension pressure relief (piston rod side) Double stopcock, front power lift Stopcock EPC lock "rigid drawbar" Ventilation filter
AV1 AV2 AV8 AV9 BF DB 1 DB 2 DBV- 1 DBV- 2 DW DW 1 DW 2 EPC EP FKH MV1
Suspension pressure relief valve (250 bar) Suspension pressure relief valve (180 bar) Pressure relief valve in the mounting plate (200 +5 bar) Pressure relief valve for the hydraulic pump (200 bar) Pressure compensator front axle suspension Pressure compensator mounting plate Pressure compensator mounting plate (LS pressure increase) Electrohydraulic lifting gear control (EPC-B) End plate Front power lift Y052 Solenoid valve, hydraulic trailer brake (Italian version)
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
336.21.1001337.21.1001338.21.1001339.21.1001-
Item FSP
Designation Front power lift accumulator
Item 1.1.
HKH
Rear power lift
1.2.
Steering unit
1.3.
Hydraulic oil thermostat
1.4.
LE OETR PK
PVL
Pump, constant delivery 22.5 ccm / revolution 48 l / min Pump, steering 14 ccm / revolution 30 l / min Steering priority valve
RF RV 1
Return filter Suspension shutoff valve
Hydr. ABV AP ASP
RV 2
Suspension shutoff valve
AV1
RV 9
Oil flow collector shutoff valve
AV2
PL
SF SV 1
SV 5
Intake filter Y013 Solenoid valve, front axle suspension lower "lock" Y014 Solenoid valve, front axle suspension raise Y050 Solenoid valve, oil flow collector
TWKKOET VBR
B080 Sensor, hydraulic oil temperature (102 +/- 3 °C) Return flow valve block
SV 2
VBF
Anschluß A
BF DB 1 DB 2 DBV- 1
ZF ZFKH
Front power lift cylinder
EPC
Rear power lift cylinder Steering cylinder Auxiliary suspension accumulator Measuring points M1 pump, constant-flow M2 Pump, steering
EP FKH MV1
ZHKH ZL ZSP
9600 C 000014 23.01.06 a Page 1/1
97
Hydraulic trailer brake valve (Italian or French version) Terminal plate Accumulator ( front axle suspension) Front axle suspension pressure relief (piston side) Front axle suspension pressure relief (piston rod side) Double stopcock, front power lift Stopcock EPC lock "rigid drawbar" Ventilation filter
AV8 AV9
DBV- 2
WT
to break-away coupling +
Anschluß B
Front axle suspension valve block Y012 Solenoid valve, front axle suspension load Heat exchanger (hydraulic oil / transmission oil) Front axle suspension cylinder
WK 1
Designation Auxiliary control valve position 1 "yellow" Auxiliary control valve position 2 "blue" Auxiliary control valve position 3 "red" Auxiliary control valve position 4 "green" to break-away coupling -
DW DW 1 DW 2
Suspension pressure relief valve (250 bar) Suspension pressure relief valve (180 bar) Pressure relief valve in the mounting plate (200 +5 bar) Pressure relief valve for the hydraulic pump (200 bar) Pressure compensator front axle suspension Pressure compensator mounting plate Pressure compensator mounting plate (LS pressure increase) Electrohydraulic lifting gear control (EPC-B) End plate Front power lift Y052 Solenoid valve, hydraulic trailer brake (Italian version)
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
336.21.1001337.21.1001338.21.1001339.21.1001-
C
Item FSP
Designation Front power lift accumulator
HKH
Rear power lift
LE OETR PK
Steering unit Hydraulic oil thermostat
PVL
Pump, constant delivery 22.5 ccm / revolution 48 l / min Pump, steering 14 ccm / revolution 30 l / min Steering priority valve
RF RV 1
Return filter Suspension shutoff valve
RV 2
Suspension shutoff valve
RV 9
Oil flow collector shutoff valve
PL
SF SV 1
SV 5
Intake filter Y013 Solenoid valve, front axle suspension lower "lock" Y014 Solenoid valve, front axle suspension raise Y050 Solenoid valve, oil flow collector
TWKKOET VBR
B080 Sensor, hydraulic oil temperature (102 +/- 3 °C) Return flow valve block
SV 2
VBF
ZF
Front axle suspension valve block Y012 Solenoid valve, front axle suspension load Heat exchanger (hydraulic oil / transmission oil) Front axle suspension cylinder
ZFKH
Front power lift cylinder
WK 1 WT
ZHKH ZL ZSP
Rear power lift cylinder Steering cylinder Auxiliary suspension accumulator Measuring points M1 pump, constant-flow M2 Pump, steering
9600 C 000014 23.01.06 a Page 1/1
98
ZF d=45/36 H=152 VK=0.242l VR=0.087l
ZL AR d=65/40 H=245 V=0.505l
HR d=50/22 H=235 V=0.372l
DN12
ZSP
ASP
P0=120bar V0=0.75l
P0=55bar V0=1.4l
DN10
VBF
12x1.5
12x1.5
DN10
DN12
B
RV1 D2 ™1.3
DN10
DN10 L
A
R
AV2
D1 ™2
AV1
SV2 DB1 250bar
SV1
WK1 a
RV2
Lenkung
o
Allradmaschinen: Lenkeinheit Bosch Rexroth LAGU, 100 ccm/U mit Umschaltung des Verdrängungsvolumens auf 50 ccm/U bei Ausfall der Hilfskraftunterstützung
DB2 180bar
DX2 DW 3bar P
DBV 180+5 bar, Schockventile 220 bar Hinterradmaschinen: Lenkeinheit Bosch Rexroth LAGC, 100 ccm/U DBV 140+5 bar, Schockventile 200 bar
DX1
P CF
LD LD
N
T
LE
T R1 EF
DN12
15x1.5
15x1.5 15x1.5
Hyd. ABV
7bar P
R
Frankreich Version
PVL
B
DN12
DN12
Y N
P zu AP
P
R von AP
RM1 RMK
T
Hyd. ABV
15x1.5
Anhängerbremse
22x1.5
RH
Italien Version B
E
VBR E N
18x2.0 P
A
RV9
SV5
Y
von der Schlepperbremse
a P
o
T 22x1.5
WT
15x1.5
M2 P1
P2
22.5
14
S1
S2
PL
PK
22.5ccm 48l/min
OETR
14.0ccm 30l/min
3/4" Stecker 18x1.5
B
65 - 80°C
Ölkreislauf Getriebe
M1 Pumpenantriebe Nenndrehzahl Motor: 2100U/min Übersetzung Nebenabtrieb: 0.978 Qges = 78l/min bei Motornenndrehzahl
T
F
G I
H
TWK-KOET 102±3°C
SF
1.0x0.24mm Sieb
RF Qnenn=120l/min b15>=200 ISO MTD-Kap.=42g 2.5bar
BF
R von EHR
Reinölleitung DUDK
7µm
Power and steering hydraulis (Suspension, Steering, ABV)
FENDT 312 Vario from .. / 0101 339.950.000.001
Service-Training Dokumentation
05/2006
15x1.5
15x1.5
MV1
C
15x1.5
12x1.5
DN10
1.2-
1.2+
1.1-
1.3-
1.3+
1.1-
1.1+
ZFKH2 d=70/28 H=170 VR=0.550l
DN10
FKH Endplatte EP
R
Y
EP
P
B
15x1.5
1.4+
A
15x1.5
1.4-
B
15x1.5
1.3+
A
15x1.5
1.3-
B
15x1.5
1.2+
A
15x1.5
1.2-
15x1.5
15x1.5
15x1.5
15x1.5
15x1.5
Steuerventil 1.4, 4.Lage, GRÜN Thermo-DBV 256 - 284bar Kickout 160 - 175bar 15x1.5
1.4 Steuerventil 1.3, 3.Lage, ROT mit 2-Wege-Druckwaage Mengeneinstellung 15 - 70l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
1.3 Steuerventil 1.2, 2.Lage, BLAU Thermo-DBV 256 - 284bar Kickout 160 - 175bar
ZHKH1
ZHKH2
d=80/36 H=190 Vk=0.955l
1.2
EHR23 LS Hebenzweig 50l/min Senkenzweig 65l/min
HKH
A
15x1.5
230bar +20bar
15x1.5
R
d=80/36 H=190 Vk=0.955l
DN12
DN12
DN12
DN12
EHR Steuerventil 1.1, 1.Lage, GELB priorisiert mit 3-Wege-Druckwaage Mengeneinstellung 15 - 65l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
B
15x1.5
1.1+
A
15x1.5
1.1-
AV9 1.1
Anschlussplatte AP mit Delta-P-Umschaltung 5.0/13.7bar
DBV1
215+15bar DBV2
DW2 10bar
Leckölauffangbehälter R1
202+11bar
AP
P
P
15x1.5
DW1 5bar
Power and steering hydraulics (Spool valve / Rear power lift) R2
FENDT 312 Vario from .. / 0101 T
339.950.000.001 3
Service-Training Dokumentation
05/2006
d=55/28 H=170 VR=0.299l
18x1.5
ZFKH1
Multikuppler
DN10
DN10
RM1
P0=70bar V0=0.75l
1.1+
RMK
FSP
DN10
AV8
DN10
12x1.5
12x1.5
1.2-
1.2+
1.1-
1.3-
1.3+
1.1-
1.1+
Multikuppler
DN10
DN10
RM1
P0=70bar V0=0.75l
1.1+
RMK
FSP
AV8
DN10
DN10
12x1.5
ZFKH1
ZFKH2
DN10
d=55/28 H=170 VR=0.299l
d=70/28 H=170 VR=0.550l
DN10
FKH Endplatte EP
R
Y
EP
P
B
15x1.5
1.4+
A
15x1.5
1.4-
B
15x1.5
1.3+
A
15x1.5
1.3-
B
15x1.5
1.2+
A
15x1.5
1.2-
15x1.5
15x1.5
15x1.5
15x1.5
15x1.5
15x1.5
18x1.5
Steuerventil 1.4, 4.Lage, GRÜN Thermo-DBV 256 - 284bar Kickout 160 - 175bar 1.4 Steuerventil 1.3, 3.Lage, ROT mit 2-Wege-Druckwaage Mengeneinstellung 15 - 70l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
ZF d=45/36 H=152 VK=0.242l VR=0.087l
ZL AR d=65/40 H=245 V=0.505l
HR d=50/22 H=235 V=0.372l
1.3
DN12
DN10
ZSP
ASP
P0=120bar V0=0.75l
P0=55bar V0=1.4l
Steuerventil 1.2, 2.Lage, BLAU Thermo-DBV 256 - 284bar Kickout 160 - 175bar
DN10
DN12
ZHKH1 VBF
12x1.5
12x1.5
1.2 B
RV1 D2 ™1.3
DN10
DN10 L
A
EHR23 LS Hebenzweig 50l/min Senkenzweig 65l/min
D1 ™2
R
AV2
RV2
a
DB1 250bar
DX1
Steuerventil 1.1, 1.Lage, GELB priorisiert mit 3-Wege-Druckwaage Mengeneinstellung 15 - 65l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
DB2 180bar
DW 3bar P
LD LD
N
DN12
EF
15x1.5
15x1.5
R
DN12
DN12
DN12
B
15x1.5
1.1+
A
15x1.5
1.1-
Frankreich Version
PVL
15x1.5
R1 B
202+11bar
DN12
Y DN12
DN12
DBV1
215+15bar DBV2
DW2 10bar
Hyd. ABV
7bar
15x1.5
AV9
Anschlussplatte AP mit Delta-P-Umschaltung 5.0/13.7bar
15x1.5
P
230bar +20bar
1.1
T
LE
T R1
d=80/36 H=190 Vk=0.955l
SV1
DX2
P CF
15x1.5
EHR o
Allradmaschinen: Lenkeinheit Bosch Rexroth LAGU, 100 ccm/U mit Umschaltung des Verdrängungsvolumens auf 50 ccm/U bei Ausfall der Hilfskraftunterstützung DBV 180+5 bar, Schockventile 220 bar
A
R
WK1
Hinterradmaschinen: Lenkeinheit Bosch Rexroth LAGC, 100 ccm/U DBV 140+5 bar, Schockventile 200 bar
ZHKH2
AV1
SV2
Lenkung
HKH
d=80/36 H=190 Vk=0.955l
N
P
AP
DW1 5bar
P
Leckölauffangbehälter
R2
T
Hyd. ABV
15x1.5
Anhängerbremse
22x1.5
RH
Italien Version B
E
VBR E N
C
15x1.5
18x2.0 P
15x1.5
15x1.5
A
RV9
SV5
Y
von der Schlepperbremse
a P
o
T 22x1.5
M2 P1
P2
PL
PK
22.5ccm 48l/min
22.5
14
S1
S2
14.0ccm 30l/min
3/4" Stecker 18x1.5
B
G I
H
18x1.5
Pumpenantriebe Nenndrehzahl Motor: 2100U/min Übersetzung Nebenabtrieb: 0.978 Qges = 78l/min bei Motornenndrehzahl
OETR 65 - 80°C
Ölkreislauf Getriebe
M1
T
F
TWK-KOET 102±3°C
SF 1.0x0.24mm Sieb
RF Qnenn=120l/min b15>=200 ISO MTD-Kap.=42g 2.5bar
BF 7µm
Reinölleitung DUDK
WT
15x1.5
Power and steering hydraulics
FENDT 312 Vario .. / 1001 339.950.000.001
Service-Training Dokumentation
Feb. 2006
MV1
Documents and Diagrams
Fendt 300 Vario COM III
Hydraulics / General system Hydraulic circuit diagram - key
C
Text-module
Hydraulic circuit diagram: 339.950.000.001 Item 1.1.
Designation Auxiliary control valve position 1 "yellow" Auxiliary control valve position 2 "blue" Auxiliary control valve position 3 "red" Auxiliary control valve position 4 "green" to break-away coupling -
1.2. 1.3. 1.4. Anschluß A
to break-away coupling +
Anschluß B
Hydr. ABV AP ASP
Hydraulic trailer brake valve (Italian or French version) Terminal plate Accumulator ( front axle suspension) Front axle suspension pressure relief (piston side) Front axle suspension pressure relief (piston rod side) Double stopcock, front power lift Stopcock EPC lock "rigid drawbar" Ventilation filter
AV1 AV2 AV8 AV9 BF DB 1 DB 2 DBV- 1 DBV- 2 DW DW 1 DW 2 EPC EP FKH MV1
Suspension pressure relief valve (250 bar) Suspension pressure relief valve (180 bar) Pressure relief valve in the mounting plate (200 +5 bar) Pressure relief valve for the hydraulic pump (200 bar) Pressure compensator front axle suspension Pressure compensator mounting plate Pressure compensator mounting plate (LS pressure increase) Electrohydraulic lifting gear control (EPC-B) End plate Front power lift Y052 Solenoid valve, hydraulic trailer brake (Italian version)
336.21.0101-1000 337.21.0101-1000 338.21.0101-1000 339.21.0101-1000
336.21.1001337.21.1001338.21.1001339.21.1001-
Item FSP
Designation Front power lift accumulator
HKH
Rear power lift
LE OETR PK
Steering unit Hydraulic oil thermostat
PVL
Pump, constant delivery 22.5 ccm / revolution 48 l / min Pump, steering 14 ccm / revolution 30 l / min Steering priority valve
RF RV 1
Return filter Suspension shutoff valve
RV 2
Suspension shutoff valve
RV 9
Oil flow collector shutoff valve
PL
SF SV 1
SV 5
Intake filter Y013 Solenoid valve, front axle suspension lower "lock" Y014 Solenoid valve, front axle suspension raise Y050 Solenoid valve, oil flow collector
TWKKOET VBR
B080 Sensor, hydraulic oil temperature (102 +/- 3 °C) Return flow valve block
SV 2
VBF
ZF
Front axle suspension valve block Y012 Solenoid valve, front axle suspension load Heat exchanger (hydraulic oil / transmission oil) Front axle suspension cylinder
ZFKH
Front power lift cylinder
WK 1 WT
ZHKH ZL ZSP
Rear power lift cylinder Steering cylinder Auxiliary suspension accumulator Measuring points M1 pump, constant-flow M2 Pump, steering
9600 C 000014 23.01.06 a Page 1/1
ZF d=45/36 H=152 VK=0.242l VR=0.087l
ZL AR d=65/40 H=245 V=0.505l
HR d=50/22 H=235 V=0.372l
DN12
ZSP
ASP
P0=120bar V0=0.75l
P0=55bar V0=1.4l
DN10
VBF
12x1.5
12x1.5
DN10
DN12
B
RV1 D2 ™1.3
DN10
DN10 L
A
D1 ™2 AV1
SV2
R
AV2
DB1 250bar
SV1
WK1 a
RV2
Lenkung
o
Allradmaschinen: Lenkeinheit Bosch Rexroth LAGU, 100 ccm/U mit Umschaltung des Verdrängungsvolumens auf 50 ccm/U bei Ausfall der Hilfskraftunterstützung
DB2 180bar
DX2 DW 3bar P
DBV 180+5 bar, Schockventile 220 bar Hinterradmaschinen: Lenkeinheit Bosch Rexroth LAGC, 100 ccm/U DBV 140+5 bar, Schockventile 200 bar
DX1
P CF
LD LD
N
T
LE
T R1 EF
DN12
15x1.5
15x1.5 15x1.5
Hyd. ABV
7bar P
R
Frankreich Version
PVL
B
DN12
DN12
Y N
P zu AP
P
R von AP
RM1 RMK
T
Hyd. ABV
15x1.5
Anhängerbremse
22x1.5
RH
Italien Version B
E
VBR E N
MV1
C 18x2.0
15x1.5 P
RV9
SV5
Y
von der Schlepperbremse
a P
o
T 22x1.5
WT
15x1.5
Pumpenantriebe Nenndrehzahl Motor: 2100U/min Übersetzung Nebenabtrieb: 0.978 Qges = 78l/min bei Motornenndrehzahl
P1
P2
22.5
14
S1
S2
14.0ccm 30l/min
3/4" Stecker 18x1.5
B
65 - 80°C
PL
PK
22.5ccm 48l/min
OETR
M2 Ölkreislauf Getriebe
M1
T
F
G I
H
TWK-KOET 102±3°C
SF 1.0x0.24mm Sieb
RF Qnenn=120l/min b15>=200 ISO MTD-Kap.=42g 2.5bar
BF
R von EHR
Reinölleitung DUDK
7µm
Power and steering hydraulics (Suspension / Steering, ABV)
FENDT 312 Vario .. / 1001 339.950.000.001
Service-Training Dokumentation
Feb. 2006
15x1.5
15x1.5
A
12x1.5
DN10
1.2-
1.2+
1.1-
1.3-
1.3+
1.1-
1.1+
ZFKH2 d=70/28 H=170 VR=0.550l
DN10
FKH Endplatte EP
R
Y
EP
P
B
15x1.5
1.4+
A
15x1.5
1.4-
B
15x1.5
1.3+
A
15x1.5
1.3-
B
15x1.5
1.2+
A
15x1.5
1.2-
15x1.5
15x1.5
15x1.5
15x1.5
15x1.5
Steuerventil 1.4, 4.Lage, GRÜN Thermo-DBV 256 - 284bar Kickout 160 - 175bar 15x1.5
1.4 Steuerventil 1.3, 3.Lage, ROT mit 2-Wege-Druckwaage Mengeneinstellung 15 - 70l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
1.3 Steuerventil 1.2, 2.Lage, BLAU Thermo-DBV 256 - 284bar Kickout 160 - 175bar
ZHKH1 1.2
EHR23 LS Hebenzweig 50l/min Senkenzweig 65l/min
HKH
ZHKH2
d=80/36 H=190 Vk=0.955l
A
15x1.5
230bar +20bar
15x1.5
R
d=80/36 H=190 Vk=0.955l
DN12
DN12
DN12
DN12
EHR Steuerventil 1.1, 1.Lage, GELB priorisiert mit 3-Wege-Druckwaage Mengeneinstellung 15 - 65l/min UD-Verstellung Thermo-DBV 256 - 284bar Kickout 160 - 175bar
B
15x1.5
1.1+
A
15x1.5
1.1-
AV9 1.1
Anschlussplatte AP mit Delta-P-Umschaltung 5.0/13.7bar
DBV1
215+15bar DBV2
DW2 10bar
Leckölauffangbehälter R1
202+11bar
AP
P
P
15x1.5
DW1 5bar
Power and steering hydraulics (Spool valve / Rear power lift) R2
FENDT 312 Vario .. / 1001 T
339.950.000.001
Service-Training Dokumentation
Feb. 2006
d=55/28 H=170 VR=0.299l
18x1.5
ZFKH1
Multikuppler
DN10
DN10
RM1
P0=70bar V0=0.75l
1.1+
RMK
FSP
DN10
AV8
DN10
12x1.5
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule PMTAB_Picture
Text-module
Layout of the valve array Bullet-List
● ● ● ● ● ●
Terminal plate AP 1.1 Yellow auxiliary valve with priority control (SB 23 LS) EPC B control valve ( EPC 23 LS) 1.2 Blue auxiliary valve ( SB 23 LS) 1.3 Red auxiliary valve with flow restrictor (SB 23 LS) (optional) 1.4 Green auxiliary valve (SB 23 LS) (optional)
Date
07.08.2006
Version
a
Page
1/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule
Design and function of terminal plate AP PMTAB_Picture
Text-module
The terminal plate AP contains: Bullet-List
● ● ● ● ●
Feed and return-flow connections (p and R) of auxiliary control valve array Pressure compensator (D) Pressure relief valve 1 (V) (maximum pressure limit 200 bar) Sequence valve (Z) (delta p switchover) Pressure relief valve 2 (X) (215 + 15 bar) The pressure compensator (D) has 3 functions Text-module
Bullet-List
●
It operates as a 3-way flow regulator In connection with the instantaneous restrictor cross-sections on the auxiliary control valves' spool valves. The load-sensing pressure (LS pressure) acts on the spring side of the pressure compensator D via the control line LS. The spring in the pressure compensator D and the sequence valve Z determine the pressure differential (delta p) at the auxiliary control valves' spool valves. The pressure differential (delta p) is held at a constant level by the pressure compensator D (maximum: delta p = 13.7 bar) (i.e. the flow rate (l/min) of the auxiliary control valves is kept constant). ● When the control line LS is not under load (auxiliary control valves not actuated), the pressure compensator (D) opens under the action of the feed pressure p and enables neutral circulation . ● The pressure compensator (D) acts in conjunction with the pressure control valve 1 (V) as a pressure relief valve to protect the maximum operating pressure (200 bar). Sequence valve (Z) Text-module
If no auxiliary control valve is actuated (neutral circulation) low pressure gradient (5 bar) = low loss of power at the pressure compensator D Auxiliary control valve is actuated The volumetric flow rate Q (l/min) at the auxiliary control valves' spool valves is a function of the pressure differential (delta p) at the spool valves. higher pressure gradient (13.7 bar) = maximum flow rate The changeover (13.7 bar / 5 bar) is carried out via the sequence valve (Z) Date
07.08.2006
Version
a
Page
2/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule
Terminal plate AP no auxiliary valve actuated (neutral circulation) or no auxiliary control valve actuated (load-sensing pressure LS less than 10 bar) PMTAB_Picture
Text-module
Item AP D V Z X
Designation Terminal plate Pressure compensator Pressure relief valve 1 Sequence valve (delta p) Pressure relief valve 2
Date
07.08.2006
Version
a
Item P LS R DF
Designation Pump pressure Load-sensing pressure Return flow Compression spring (5 bar)
Page
3/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
Text-module
Equilibrium of forces at the pressure compensator D p = DF (5 bar) + LS Pressure differential (delta p) at auxiliary control valve (see figure under 'General principles') Delta p = p - LS Delta p = DF (5 bar) + LS - LS Delta p = DF (5 bar) PM-Picturemodule
Terminal plate AP No auxiliary control valve actuated, or load-sensing pressure LS less 10 bar PMTAB_Picture
Text-module
Item D DM DF Z ZF
Designation Pressure compensator Pressure compensator measuring face Pressure compensator spring (5 bar) Sequence valve Sequence valve spring
Item V X P LS R
Designation Pressure relief valve 1 Pressure relief valve 2 Pump pressure Load-sensing pressure Return flow
Text-module
Load-sensing pressure LS < = 10 bar Sequence valve Z is closed by spring force. Spring of pressure compensator D is pretensioned to 5 bar. The pressure compensator D connects the feed line p to the return line R.
Date
07.08.2006
Version
a
Page
4/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule
Terminal plate AP Auxiliary control valve actuated (load-sensing pressure LS greater than 10 bar) PMTAB_Picture
Text-module
Item AP D V Z P
Designation Terminal plate Pressure compensator Pressure control valve 1 Sequence valve (delta p) Pump pressure
Date
07.08.2006
Version
a
Item LS R DF A X
Designation Load-sensing pressure Return flow Compression spring (5 bar) Press loss at restrictor (approx. 8.7 bar) Pressure relief valve 2
Page
5/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
Text-module
Equilibrium of forces at the pressure compensator D p = DF (5 bar) + LS + A (8.7 bar) Pressure differential (delta p) at auxiliary control valve (see figure under 'General principles') Delta p = p - LS Delta p = DF (5 bar) + LS + A (8.7 bar) - LS Delta p = DF (5 bar) + A (8.7 bar) Delta p = 13.7 bar PM-Picturemodule
Terminal plate AP Auxiliary control valve actuated (load-sensing pressure LS greater than 10 bar) PMTAB_Picture
Text-module
Item D DM DF Z ZF V
Designation Pressure compensator Pressure compensator measuring face Pressure compensator spring (5 bar) Sequence valve Sequence valve spring Pressure relief valve 1
Item P pDW LS R X
Designation Pump pressure Pressure at pressure compensator measuring face Load-sensing pressure Return flow Pressure relief valve 2
Text-module
Load-sensing pressure LS is generated The sequence valve Z is actuated at approx. 10 bar load-sensing pressure LS. The pressure compensator measuring face DM is not under load (equating to a strengthening of the pressure compensator spring). It is as if the spring of the pressure compensator D is pretensioned to '13.7 bar'.
Date
07.08.2006
Version
a
Page
6/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule
Terminal plate AP Max. pressure control (200 bar) PMTAB_Picture
Text-module
Item AP D V Z
Designation Terminal plate Pressure compensator Pressure relief valve 1 Sequence valve (delta p)
Date
07.08.2006
Version
a
Item P LS R DF
Designation Pump pressure Load-sensing pressure Return flow Compression spring (5 bar)
Page
7/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
Text-module
At a load-sensing pressure LS greater than 200 bar, pressure relief valve 1 (V) opens The load-sensing pressure LS at the pressure compensator D is relieved by routing it to the return flow. The pressure compensator D opens against the compression spring DF. The volumetric capacity of the pump is relieved via the pressure compensator D by routing it to the return flow. The pressure relief valve 2 (X) serves as protection and opens at 215 + 15 bar.
Date
07.08.2006
Version
a
Page
8/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule
Auxiliary control valve SB 23 LS with priority valve and flow restrictor (yellow) L70 D2 Q4 - RH PMTAB_Picture
Text-module
Item L70 D2 Q4 RH
Designation Spool valve (with floating position) Shutoff valve (mechanically resettable) Pressure compensator (priority valve and flow restrictor) Catch, hydraulic disengagement
Item E B
1
Designation Check valve Volume adjustment
No shutoff valve fitted
PM-Picturemodule
Auxiliary control valve SB 23 LS without flow restrictor (blue, green) L70 D2 - RH
Date
07.08.2006
Version
a
Page
9/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PMTAB_Picture
Text-module
Item L70 D2 RH
Designation Spool valve (with floating position) Shutoff valve (mechanically resettable) Catch, hydraulic disengagement
Date
07.08.2006
Version
a
Item E 1
Designation Check valve No shutoff valve fitted
Page
10/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
General Fendt 300 Vario
Hydraulics / Valve assemblies Auxiliary control valves and terminal plate AP
A
PM-Picturemodule
Auxiliary control valve SB 23 LS with flow restrictor (red) L70 D2 Q3 - RH PMTAB_Picture
Text-module
Item L70 D2 Q3 RH
Designation Spool valve (with floating position) Shutoff valve (mechanically resettable) Pressure compensator (flow restrictor) Catch, hydraulic disengagement
Date
07.08.2006
Version
a
Item E B 1
Designation Check valve Volume adjustment No shutoff valve fitted
Page
11/11
Auxiliary control valves and terminal plate AP
Capitel
Index
Docu-No.
9620
A
000010
Testing Fendt 300 Vario
Hydraulics / Valve assemblies Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
E
Text-module
Note: For a general functional description see Chapter 9620 Reg. A - Auxiliary valves and terminal plate (AP) Text-module PM-Picturemodule
Hydraulic circuit diagram of terminal plate AP PMTAB_Picture
Text-module
Item P LS
Designation Pump pressure Load-sensing pressure
Item D Z
R X
Return flow Pressure relief valve 2
V
Date
Version
Page
08.08.2006
a
1/8
Designation Pressure compensator (5 bar) Sequencer valve (10 bar) (delta p switchover) Pressure relief valve 1
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies
E
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase Text-module
Sectional view of terminal plate AP PM-Picturemodule PMTAB_Picture
Text-module
Item D DM DF Z ZF V
Designation Pressure compensator Pressure compensator measuring face Pressure compensator spring (5 bar) Sequence valve Sequence valve spring (10 bar) Pressure relief valve 1
Item P pDW LS R X
Designation Pump pressure Pressure at pressure compensator measuring face Load-sensing pressure Return flow Pressure relief valve 2
PM-Picturemodule PMTAB_Picture
AP 1.1 EPC 1.2 1.3 1.4
= = = = = =
Terminal plate auxiliary control valve "yellow" EPC valve auxiliary control valve "blue" auxiliary control valve "red" auxiliary control valve "green" On rear axle housing
Remove driver seat and floor panel.
Date
Version
Page
08.08.2006
a
2/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
E
Text-module
Testing circulation pressure of pump, working hydraulics (PK) Text-module
Note: Check hydraulic oil level and top up, if necessary. Hydraulic oil temperature approx. 50°C PM-Picturemodule PMTAB_Picture
Auxiliary control valves and rear power lift EPC not actuated.
PM-Picturemodule PMTAB_Picture
Note: Disengage oil flow collector (lamp in pressure switch S056 goes out) If the oil flow collector has been engaged (lamp in pushbutton lights up), the circulation pressure increases (reason: increased delivery capacity).
PM-Picturemodule PMTAB_Picture
Connect pressure gauge (measurement range 25 bar) to measuring point M1 (pump, working hydraulics). Target value: 5 bar (at idling speed) 800 rpm ( idle speed) = 5 + 2 bar 1000 rpm = approx. 7 bar 1200 rpm = approx. 7.5 bar 1400 rpm = approx. 8 bar 1600 rpm = approx. 8.5 bar 1800 rpm = approx. 9.5 bar 2100 rpm (rated speed) = 11 bar
Date
Version
Page
08.08.2006
a
3/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies
E
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase PM-Picturemodule PMTAB_Picture
If the setpoint valve is not reached: Check valve slide of pressure compensator D for ease of movement. Check sequence valve Z for ease of movement.
Text-module
Testing pump pressure p (max. 200 bar) of pump, working hydraulics (PK) Text-module
Note: Check hydraulic oil level and top up, if necessary. Hydraulic oil temperature approx. 50°C PM-Picturemodule PMTAB_Picture
Connect pressure gauge (min. measurement range 250 bar) to measuring point M1 (pump, working hydraulics). Engine speed 1000 rpm Deflect auxiliary control valve. Target value: 200 -15 bar
Date
Version
Page
08.08.2006
a
4/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
E
PM-Picturemodule PMTAB_Picture
If the target value (200 -15 bar) is not reached Check pump, working hydraulics PK for leaks. ● Connect hydraulic test unit to rear hydraulic coupling (e.g. to auxiliary control valve 1.2 "blue") and free return flow. ● Engine speed 1000 rpm ● Deflect auxiliary control valve "blue" Volumetric capacity of pump, working hydraulics (at engine speed 1000 rpm) = approx. 23 l/min Slowly close restrictor on hydraulic test unit. The volumetric capacity must remain constant. The pressure p at the hydraulic coupling increases. At 200 bar the pressure relief valve in the terminal plate AP opens, and the flow rate at the hydraulic coupling falls. Repeat the measurement at various engine speeds (see table). Text-module
Checking pump, working hydraulics PK for leaks. Note: switch off oil flow collector system Pump speed = engine speed / 0.978 Volumetric capacity of pump PK = 22.5 ccm/revolution Engine speed n rpm 1000 1600 2100
Delivery capacity Q l/min 23 37 50
Max. pump pressure p bar 200 - 15 200 - 15 200 - 15
PM-Picturemodule PMTAB_Picture
If the max. pump pressure p (200 -15 bar) and the corresponding volumetric capacity are not achieved (see table), this indicates that the pump is worn. (wear between pump rotor R and housing G). Note: Complaint: "Rear power lift only rises at rated engine speed"
Date
Version
Page
08.08.2006
a
5/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
E
Text-module
Testing pressure increase delta p Text-module
Note: Check hydraulic oil level and top up, if necessary. Hydraulic oil temperature approx. 50°C PM-Picturemodule PMTAB_Picture
Delta p = pump pressure 'p' - load-sensing pressure 'LS ' P = Pump pressure, working hydraulics LS = load-sensing pressure SB 23 LS = auxiliary control valve RF M
= return-flow filter (tractor) = hydraulic test unit
PM-Picturemodule PMTAB_Picture
Note: Connect oil flow collection system (lamp in pushbutton A lights up). Delivery capacity increases as a result of the oil flow collection system. The maximum volumetric capacity flows via the spool valve of the auxiliary control valve (SB 23 LS). The maximum pressure differential delta p is acting on the auxiliary control valve. Delta p is necessary for the desired oil volume to flow at the spool valve of the auxiliary control valves (SB 23 LS). PM-Picturemodule PMTAB_Picture
Pump pressure 'p ' Connect pressure gauge (min. measurement range 250 bar) to measuring point M1 (pump, working hydraulics).
Date
Version
Page
08.08.2006
a
6/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
E
PM-Picturemodule PMTAB_Picture
Load-sensing pressure LS Connect hydraulic test unit (with restrictor and 250 bar pressure gauge), e.g. to auxiliary control valve 1.2 "blue". Connect return flow of hydraulic test unit to "free return flow" of hydraulic coupling, black.
PM-Picturemodule PMTAB_Picture
Engine speed = 1600 rpm Deflect auxiliary control valve 'blue'. Slowly close restrictor on hydraulic test unit. Load-sensing pressure (LS) is displayed on pressure gauge. Set load-sensing pressure to 100 bar.
PM-Picturemodule PMTAB_Picture
Pressure of approx. 113.7 bar is shown at pump pressure 'p' pressure gauge. Note: Pump pressure "p" is a function of: hydraulic oil temperature t (°C) volumetric capacity Q (l/min) of pump, working hydraulics
PM-Picturemodule PMTAB_Picture
Delta p = pump pressure 'p' - load-sensing pressure 'LS ' Delta p = 113.7 bar - 100 bar
Date
Version
Page
08.08.2006
a
7/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
Testing Fendt 300 Vario
Hydraulics / Valve assemblies Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
E
PM-Picturemodule PMTAB_Picture
If delta p = 13.7 bar is not reached: Test circulation pressure of pump, working hydraulics (PK) (see above). Testing pump pressure (max. 200 bar) of pump, working hydraulics (PK) (see above). Check compression spring and spool valve of sequence valve (Z) for ease of movement.
Date
Version
Page
08.08.2006
a
8/8
Terminal plate AP - circulation pressure / max. pump pressure / delta p pressure increase
Capitel
Index
Docu-No.
9620
E
000005
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Retrofit kit: Tractor Management System (TMS) and 4WD/differential lock auto mode system Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
NOTE: The Tractor Management System (TMS) and 4WD/differential lock auto mode system are retrofitted and programmed as part of a package
Crop_this_page
I002423
Contents: retrofit kit Designation
Spare part number Note
Installation kit for seat switch
F718.500.030.090
B008 high-pressure sensor (transmission) B039 high-pressure sensor (push/pull detection) TMS label End-of-line program EOL 7.60 or above
G718.970.020.021
Seat switch, rocker Various installation items -
G718.970.020.021
-
725.500.020.840 -
Notes on programming: – Tractor Management System (TMS) – 4WD/differential lock auto mode system only in modification kit de U339.970.110 only in modification kit en U339.970.120 only in modification kit fr U339.970.130 only in modification kit it U339.970.140 only in modification kit es U339.970.150 only in modification kit nl U339.970.160
Operating manual FENDT 300 Vario
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
339.000.000.003 de 339.000.000.013 en 339.000.000.023 fr 339.000.000.033 it 339.000.000.043 es 339.000.000.063 nl
9700 G T000803 Version 2 19/06/2008
2
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Contents: retrofit kit Designation
Spare part number Note
Installation instructions TMS system and 4WD/differential lock auto mode system
X990.006.756.000 de, en, fr, it, es, nl
-
Assembly Instructions
Fitting seat switch to driver seat
Crop_this_page
I002445
Item
Designation
Item
Designation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Seat upholstery Half-round-headed screw Seat plate Slider Rivet Nut Washer Spiral spring Lock Washer Bearing Lever Handle Rivet Linkage Ring Tension spring
26 27 28 29 31 32 35 36 37 38 39 40 43 44 45 47 50
Grid Plate Spring panel Rivet Washer Linkage Rocker Spring panel Locking lever Cover Handle Handle Armrest Cover Washer Oval-head screw Seat switch (rocker)
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
3
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system Item
Designation
Item
Designation
18 19 22 24 25
Countersunk screw Lever Handle Nut Cover
51 52 53 54 55
Switch (switch and magnet) Rivet Pressure spring Buffer Cable ties
G
Unscrew seat upholstery (1)
I002427
Exert excessive pressure against lever (19) Carefully unthread the plate (27) and remove Crop_this_page
I002429
Snap out the spring cover (36) Raise the rocker (35)
I002428
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
4
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Remove the linkage (32) Remove the rocker (35)
I002430
NOTE: Note the fitting position of the switch
Assembly Instructions
Rivet the seat switch (51) to the upper side of the rocker (35) Route the wiring through the drilling (arrow)
I002431
Crop_this_page
Secure the switch wires with cable ties NOTE: Do not allow the routing of the cable to become looped, as its length is limited.
I002432
Attach the linkage (32) to the lever (19) Thread the rocker (35) onto the plate (27)
I002433
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
5
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Emplace the rocker (35)
I002434
Using a cable tie, secure the switch wiring at the position indicated (arrow)
I002435
Crop_this_page
Rivet the magnet (51) onto the rocker (50) (the arrows on the magnet point towards the switch) Insert 2 x buffers (54) Attach tension spring (17)
I002436
Fit 2 x pressure springs (53)
I002437
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
6
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Thread the rocker (50) into the rocker (35)
I002438
Assembly Instructions
Attach tension spring (17)
I002439
Crop_this_page
Check the functioning of the seat switch: Rocker not under load (switch open) Rocker under load (switch closed)
510 ohms 121 ohms
I002440
Check the slider (4) for wear and apply grease
I002441
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
7
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Plug in the wire from the seat switch Put the cable ties in place, but do not yet secure the wiring
I002442
Put the plate (27) onto the sliders. Exert excessive pressure onto the lever (19) and thread the plate (27) onto the sliders (4).
I002443
Crop_this_page
Push the plate (27) completely forwards and secure the wiring with the cable tie. NOTE: Push the plate (27) backwards and forwards. Ensure that the wiring connections have free movement.
I002444
Push the driver seat completely forwards. If necessary, slightly turn the driver seat. Screw on the seat upholstery (1) NOTE: Cut away any upholstery packaging material (poly bags) that may be present on the underside in the area of the rocker (50). I002427
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
8
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Fit the B008/B039 high-pressure sensor B008 high-pressure sensor (transmission) X157 separation point on B008 On the right side of the transmission, on the valve block Remove right rear wheel and panel
I002424
B039 high-pressure sensor (push/pull detection) X177 separation point on B039 On the right side of the transmission, on the housing
Assembly Instructions
Remove right rear wheel and panel
Crop_this_page I002425
NOTE: The socket (A) must be held back with an open-ended spanner when the cap screw (B) or pressure sensor (B039) are being unscrewed. When unscrewing, a certain torque can damage the interior hose and result in further consequences (no transmission push detection, leakage of drive train transmission oil in the oil sump).
I007325
Route wiring and fix with cable ties
I002426
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
9
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Programming Tractor Management System (TMS) and 4WD/differential lock auto mode system NOTE: The Tractor Management System (TMS) and 4WD/differential lock auto mode system are programmed as part of a package. Programming tractor with EOL 7.60 or higher Connect USB adapter X899.980.206.216 or 218 to the K bus and G bus Connectors on the adaptor cable 1 = K bus 2 = G bus
I002446
Calibrating the transmission and rear power lift Press button, the first main menu level appears on the multiple display. Press one of the buttons repeatedly until the symbol (A) flashes. Press the button, the second main menu level appears on the multiple display.
I003517
Second main menu level Transmission menu Rear power lift menu
Press one of the buttons repeatedly until the desired symbol flashes I003519
Press the button, the multiple display switches to the selected menu level.
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
10
Crop_this_page
FENDT 300 Vario OVERALL SYSTEM/ELECTRONICS
Retrofitting Tractor Management System (TMS) and 4WD/differential lock auto mode system
G
Transmission menu level Calibrating the transmission Press one of the buttons repeatedly until the symbol (A) flashes Press "Return" to confirm,
I003520
NOTE: for further calibration, please refer to Service Training FENDT 300 Vario Observe the calibration sequence Calibrating the drive clutch pedal (calibration code 4001) Calibrating the hand throttle (calibration code 4002) Calibrating the foot throttle (calibration code 4005) Calibrating the gear ratio characteristic (calibration code 4007) Calibrating the turbo clutch (calibration code 4009)
Assembly Instructions
Rear power lift menu level Calibrating the rear power lift Press one of the buttons repeatedly until the symbol (A) flashes Crop_this_page
Press "Return" to confirm, I003521
NOTE: for further calibration, please refer to Service Training FENDT 300 Vario Calibration of the depth control (calibration code 8001) Calibration of rear power lift position (calibration code 8002) Function: Tractor Management System (TMS) and 4WD/differential lock auto mode NOTE: See also: Operating manual FENDT 300 Vario (339.000.000.003 German)
336 .. 0101-1000 336 .. 1001337 .. 0101-1000 337 .. 1001338 .. 0101-1000
338 .. 1001339 .. 0101-1000 339 .. 1001-
9700 G T000803 Version 2 19/06/2008
11
General Fendt 300 Vario
Service / Special tools Special tools general
A
Text-module
Note: Special tools also see film set X 899.980.247.000 PM-Picturemodule PMTAB_Picture
X 899.980.208.100 E-adapter box for universal testing of electrical and electronic systems
PM-Picturemodule PMTAB_Picture
X 899.980.224.000 Resistance decade box for testing electronic display instruments
PM-Picturemodule PMTAB_Picture
X 899.980.208.204 Adapter cable 26 / 26 / 68-pin, instrument cluster
Date
20.09.2006
Version
a
Page
1/6
Special tools general
Capitel
Index
Docu-No.
9920
A
000013
General Fendt 300 Vario
Service / Special tools Special tools general
A
PM-Picturemodule PMTAB_Picture
X 899.980.208.207 Adapter cable 18 / 18 / 68-pin, keypad, microfuse board
PM-Picturemodule PMTAB_Picture
X 899.980.208.201 Adapter cable 25/68-pin A024 - ECU, EPC B
PM-Picturemodule PMTAB_Picture
X 899.980.246.204 Adapter cable for 2-pin cable coupler (Superseal)
PM-Picturemodule PMTAB_Picture
X 899.980.246.205 Adapter cable for 3-pin cable coupler (Superseal)
Date
20.09.2006
Version
a
Page
2/6
Special tools general
Capitel
Index
Docu-No.
9920
A
000013
General Fendt 300 Vario
Service / Special tools Special tools general
A
PM-Picturemodule PMTAB_Picture
X 899.980.246.206 Adapter cable for 4-pin cable coupler (Superseal)
PM-Picturemodule PMTAB_Picture
899.980.246.207 Adapter cable for 8-pin cable coupler
PM-Picturemodule PMTAB_Picture
X 899.980.246.201 Adapter cable for 2-pin cable couplers (Minitimer), e.g. solenoid valves (4WD, PTO, diff. lock, EPC, front axle suspension)
PM-Picturemodule PMTAB_Picture
X 899.980.246.202 Adapter cable for 3-pin cable couplers (Minitimer), e.g. position sensor, draft sensing pin (EPC)
Date
20.09.2006
Version
a
Page
3/6
Special tools general
Capitel
Index
Docu-No.
9920
A
000013
General Fendt 300 Vario
Service / Special tools Special tools general
A
PM-Picturemodule PMTAB_Picture
X 899.980.188.000 Hose-clamp hook for sealing hose assemblies
PM-Picturemodule PMTAB_Picture
X 598.303.000.000 Screw coupling with M10x1 thread for measuring hydraulic pressures
PM-Picturemodule PMTAB_Picture
X 899.980.249.100 Measuring case with 8 pressure gauges, 8 high pressure hoses, 8 screw connections M 10x1 and 2 adapters M 10x1 / M 12x1.5. Pressure gauges: 1 x 16 bar, 5 x 60 bar, 2 x 600 bar
PM-Picturemodule PMTAB_Picture
External oil filling unit with superfine pressure filter; always required if the high pressure circuit in the ML transmission has been opened X 899.980.255.000 Oil filling unit X 899.980.255.100 Superfine filter element
Date
20.09.2006
Version
a
Page
4/6
Special tools general
Capitel
Index
Docu-No.
9920
A
000013
General Fendt 300 Vario
Service / Special tools Special tools general
A
PM-Picturemodule PMTAB_Picture
X 899.980.221.100 Ultra fine filter element in the oil filling station (Pall)
PM-Picturemodule PMTAB_Picture
X 899.980.236.000 = 65 mm X 899.980.236.010 = 85 mm X 899.980.236.020 = 45 mm Valve clearance setting tool
PM-Picturemodule PMTAB_Picture
X 899.980.238.000 Special key (crowfoot) for injection lines.
Date
20.09.2006
Version
a
Page
5/6
Special tools general
Capitel
Index
Docu-No.
9920
A
000013
General Fendt 300 Vario
Service / Special tools Special tools general
A
PM-Picturemodule PMTAB_Picture
X 899.980.217.000 Measuring case (fuel pilot pressure) Contents ● pressure gauge, measurement range 1.0 bar underpressure to 1.5 bar overpressure ● pressure gauge, measurement range up to 60 bar ● test connection, M10x1 ● test hose ● double screw coupling ● screw coupling ● hollow-core screw, M12x1.5 ● hollow-core screw, M14x1.5 ● ring adapter, 14 mm ● measuring adapter, M10x1 (X 596.135.000.000) ● pipe (X 595.340.200.000) ● spacer (395.100.070.650)
Date
20.09.2006
Version
a
Page
6/6
Special tools general
Capitel
Index
Docu-No.
9920
A
000013
General Fendt 300 Vario
Service / Special tools Special tools
A
Text-module
Note: Special tools also see film set X 899.980.247.000 PM-Picturemodule PMTAB_Picture
X 899.980.300.000 Lifting device Vario transmission unit
PM-Picturemodule PMTAB_Picture
X 899.980.138.000 Tensioning screw
PM-Picturemodule PMTAB_Picture
X 899.980.197.000 Retracting device rear axle shaft
Date
12.09.2006
Version
a
Page
1/2
Special tools
Capitel
Index
Docu-No.
9920
A
000009
General Fendt 300 Vario
Service / Special tools Special tools
A
PM-Picturemodule PMTAB_Picture
X 899.980.208.100 Turning device for differential groove nut
PM-Picturemodule PMTAB_Picture
X 899.980.151.000 Torque gauge
PM-Picturemodule PMTAB_Picture
Date
12.09.2006
Version
a
A
= X 899.980.301.000 Measuring adapter M10 x 1 short
B
= X 899.980.302.000 Measuring adapter M10 x 1 long
Page
2/2
Special tools
Capitel
Index
Docu-No.
9920
A
000009
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Service / Special tools Special tool common rail (adapter cable)
A
PM-Picturemodule PMTAB_Picture
X 899.980.260.102 EMR SERDIA Diagnostics testing box for testing the EMR control unit (DEUTZ diesel engines) Important: For EDC 7 engines, only use the USB Diagnostic Interface
PM-Picturemodule PMTAB_Picture
X 899.980.208.218 Adapter cable for A051, ECU engine control unit EDC 7 for measuring on separation point X1671/ X1672, EDC 7 Note: For adapter box X 899.980.208.100 (68-pin)
PM-Picturemodule PMTAB_Picture
X 899.980.208.217 Adapter cable for A051, ECU engine control unit EDC 7 for measuring on separation point X1466, EDC 7 Note: Use cross-reference list for 89-pin to 68-pin Note: For adapter box X 899.980.208.100 (68-pin)
PM-Picturemodule PMTAB_Picture
X 899.980.304.202 Adapter cable for A051, ECU engine control unit EDC 7 Note: This cable can be used for all common rail tractors (FENDT 300, 400, 700, 800, 900 COM III) Note: For adapter box X 899.980.304.000 (160-pin)
Date
20.09.2006
Version
a
Page
1/3
Special tool common rail (adapter cable)
Capitel
Index
Docu-No.
9920
A
000012
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Service / Special tools Special tool common rail (adapter cable)
A
PM-Picturemodule PMTAB_Picture
X 899.980.259.101 6-pin adapter cable for measuring on Y095 - Y101 injector, (separation point X1673, X1753) EDC 7
PM-Picturemodule PMTAB_Picture
X 899.980.259.102 4-pin adapter cable for measuring on B092 - sensor, charge air temperature/boost pressure
PM-Picturemodule PMTAB_Picture
X 899.980.246.202 for measuring on B085 / B088 - sensor, camshaft / crankshaft speed
PM-Picturemodule PMTAB_Picture
X 899.980.259.104 2-pin adapter cable for measuring on B089 - sensor, water temperature
Date
20.09.2006
Version
a
Page
2/3
Special tool common rail (adapter cable)
Capitel
Index
Docu-No.
9920
A
000012
General Fendt 300 Vario FENDT 400 COM III FENDT 7/800 COM III
Service / Special tools Special tool common rail (adapter cable)
A
PM-Picturemodule PMTAB_Picture
X 899.980.246.208 6-pin adapter cable for testing the B055 - combi-sensor, foot throttle
Date
20.09.2006
Version
a
Page
3/3
Special tool common rail (adapter cable)
Capitel
Index
Docu-No.
9920
A
000012
General Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Service / Special tools Special tool common rail
A
PM-Picturemodule PMTAB_Picture
Special key (SW 17) , for removing and installing high pressure lines X 899.980.238 V
Text-module
Please order the following special tools from the following address Wilbär Wilhelm Bäcker GmbH & Co.KG Post box 14 05 80 42826 Remscheid Germany Phone: +49 (0) 21 91 - 9339 - 200 Fax: +49 (0) 21 91 - 9339 - 0 E-mail:
[email protected] web: http://www.deutz-tools.com PM-Picturemodule PMTAB_Picture
Removal device for removing the inlet connector Order number: 110 630
PM-Picturemodule PMTAB_Picture
Lever tool for removing injectors Order number: 110 620
Date
09.08.2007
Version
a
Page
1/2
Special tool common rail
Capitel
Index
Docu-No.
9920
A
000014
General Fendt 300 Vario FENDT 400 COM III FENDT 700/800 COM III
Service / Special tools Special tool common rail
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PM-Picturemodule PMTAB_Picture
Assembly pliers Order number: 8024
PM-Picturemodule PMTAB_Picture
Pulling device for removing tight injector sealing ring Order number: 120 680 to be used with sliding hammer 150 800
PM-Picturemodule PMTAB_Picture
Sliding hammer Order number: 150 800 to be used with pulling device 120 680
PM-Picturemodule PMTAB_Picture
Assembly case (for removing and installing round sealing rings) Case complete with: Disassembly tool 110 901 and three mounting sleeves with guide ● High pressure pump (diameter 36 mm), 110 902 ● Injector 2V-engine (diameter 16 mm), 110903 ● Injector 4V-engine (diameter 23 mm), 110904 Order number: 110 900
Date
09.08.2007
Version
a
Page
2/2
Special tool common rail
Capitel
Index
Docu-No.
9920
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000014
