Exh10-List of PTS Codes Stds _updated (Reroute)
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EXHIBIT X LIST OF PETRONAS TECHNICAL ST ANDARD, COMPANY STANDARD PROCEDURES AND GUIDELINES
EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
SECTION
TITLE
1.0 2.0 3.0
GENERAL LIST OF PETRONAS TECHNICAL STANDARDS LIST OF MAJOR CODES AND STANDARDS
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
Rev.0
EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
EXHIBIT X LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES 1.0
GENERAL Latest PETRONAS Technical Standards (PTS) shall be utilized for the design of all phases of the development. Where such standards are not applicable, International standards and practices will be used. List of PTS, Codes and Standards listed herein is non exhaustive. CONTRACTOR is responsible to ensure the relevant PTS, Codes and Standards, Guidelines and Procedures are strictly adhered to. a)
The Major Codes and Standards are listed only and will not be provided to CONTRACTOR. CONTRACTOR shall provide the relevant Codes and Standards, soft (text searchable pdf) and hard copies in pursuant to EXHIBIT IV – ADMINISTRATION PROCEDURE throughout the CONTRACT duration.
b)
The Project Site Procedure (PSP) is a list only and shall be generated during project execution.
In the PTS, procedures and guidelines below, COMPANY is referred to as Petronas Carigali Sdn. Bhd. (PCSB), CARIGALI and/or Principle. 1.1 Document Order of Precedence
All Work shall be performed in accordance with the following order of precedence of the following codes and standards: 1.
Indonesian Act and Regulations
2.
Project Specification and Datasheet (Volume III)
3.
Petronas Technical Standards (PTS), COMPANY Standard Procedures and Guidelines
4.
Internationally Recognized Codes and Standards
5.
Good Engineering Practice
It is the CONTRACTOR responsibility to present the issues and/or differences among the codes and standards above to the COMPANY for resolution. The more stringent requirement shall prevail unless otherwise approved by the COMPANY. Any latest amendments / new additions to the standard and regulation shall be incorporated. If the CONTRACTOR proposes to employ an alternative standard other than listed herein in this exhibit, CONTRACTOR shall seek COMPANY’s Approval first before commencing any associated activities. Failure to comply shall result in CONTRACTOR to bear all the associated expenses at its own account for rectifying the work that has been completed and/or replacing any equipment, parts and/or material as per COMPANY’s instruction.
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
Page 2 of 10 Rev.0
EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
2.0
LIST OF PETRONAS TECHNICAL STANDARDS (PTS) CONTRACTOR shall use latest release of Petronas Technical Standards for the WORKS. Listed are the relevant PTS for the WORKS, however other PTS are available for CONTRACTOR reference if required. 2.1
GENERAL NUMBER PTS 00.00.05.05 PTS 00.00.06.06 PTS 00.00.10.05 PTS 30.10.01.10
2.2
TITLE Index to PTS Index to Standard Drawings Standard form Index Index to requisitions
PIPING AND PIPEIINES NUMBER PTS 31.40.00.10 PTS 31.40.10.10
TITLE Pipeline Engineering Riser design
PTS 31.40.10.15 PTS 31.40.10.16 PTS 31.40.10.19 PTS 31.40.20.32
2.3
Analysis of spans for submerged pipelines Upheaval buckling of pipelines Glass-fiber reinforced plastic pipeline and piping system CRA clad or lined steel pipe (amendments/supplements to API Spec 5LD) PTS 31.40.20.33 Linepipe induction bends (amendments/supplements to ISO 15590-1) PTS 31.40.20.34 Welded and seamless duplex and super duplex stainless steel line pipe (amendments/supplements to API Spec 5LC) PTS 31.40.20.36 Weldable martensitic stainless steel line pipe for use in oil and gas operations (amendments/supplements to API Spec 5LC) PTS 31.40.20.38 Linepipe Specification (Amendments/Supplements to API 5L 44th Edition/ISO 3183:2007) PTS 31.40.21.30 Pipeline fittings (amendments/supplements to ISO 15590-2) PTS 31.40.21.31 Pipeline isolating joints (amendments/supplements to MSS SP-75) PTS 31.40.21.34 Carbon and low alloy steel pipeline flanges for use in oil and gas operations (amendments/supplements to MSS SP-44) PTS 31.40.40.38 Hydrostatic pressure testing of new pipelines PTS 31.40.50.30 Precommissioning of pipelines PTS 31.40.60.11 Pipeline leak detection PTS 31.40.60.12 Pipeline Repairs PTS 61.40.20.30 Welding of pipelines and related facilities (amendments/supplements to ANSI/ API STD 1104) PTS 61.40.20.31 Field welding of duplex and super duplex stainless steel pipelines (amendments/supplements to API 1104) PTS 71.00.08.30 Radiographic Inspection PTS 71.00.08.31 Ultrasonic Examination PTS 20.120 Installation of Offshore for Pipelines and Risers 1.40.10.19 GRP Pipelines and CONSTRUCTION MATERIALS
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
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EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
NUMBER PTS 30.10.02.11 PTS 30.10.02.13 PTS 30.10.02.31 PTS 31.24.40.31
2.4
WELDING, GENERAL NUMBER PTS 30.10.60.18 PTS 30.10.60.30 PTS 30.10.60.31
2.5
TITLE Welding of metals (amendments/supplements to API RP 582) Welding on pressurised pipes (amendments/supplements to ANSI/API RP1107) Oxidation of stainless steel weldments
OFFSHORE APPLICATIONS NUMBER PTS 37.19.10.21 PTS 37.19.10.30
PTS 37.80.00.30 PTS 80.80.00.10
2.6
TITLE Metallic materials - selected standards Non-metallic materials - selection and application Metallic materials - prevention of brittle fracture Materials for high-temperature conversion process furnace parts
TITLE Design for Offshore Steel Structures exposed to Accidental Loads Weldable structural steels for fixed offshore structures (amendments/ supplements to EN 10225 and EN 10025) Helidecks on Fixed and Mobile Offshore Structures Subsea production systems Offshore facilities life-saving appliance requirements (amendments/supplements to SOLAS)
CIVIL ENGINEERING (including steel structures) NUMBER PTS 30.10.60.18 PTS 30.10.60.30 PTS 30.40.10.30 PTS 30.40.60.13 PTS 30.40.60.14 PTS 30.40.60.15 PTS 30.40.60.31 PTS 30.40.60.32 PTS 30.40.60.33 PTS 31.36.00.30
PTS 31.40.00.20 PTS 31.40.30.32 PTS 31.40.30.36 PTS 33.80.00.30 PTS 34.00.01.30
TITLE Welding of metals (amendments/supplements to API RP582) Welding on pressurized pipes (amendments/supplements to ANSI/API RP 1107) Operation Pigging Philosophy Managing system integrity of gas pipelines (amendments/ supplements to ASME B31.85-2004) Managing system integrity for liquid hydrocarbon pipelines (amendments/supplements to API 1160-2001) Pipeline Integrity Management System (PIMS) Manual Specification and Requirements for Pipeline in-line Inspections(Amendments/Supplements to API 1163-2005) Pigs for Use in Operational Pigging Pipeline Operational Risk Assessment Pipeline Transportation Systems - Pipeline Valves (Amendments/Supplements To API Specification 6D/ISO 14313) Pipeline and Riser Engineering External Fusion-Bonded Epoxy Powder Coating For Line Pipe Elastomer Coatings and Monel Sheating for Offshore Riser Protection Navigational aids for offshore structures Minimum requirements for structural design and engineering
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
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EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
PTS 34.11.00.10 PTS 34.11.00.12 PTS 34.19.00.10 PTS 34.19.10.20 PTS 34.19.10.30 PTS 34.19.10.47 PTS 34.19.10.48 PTS 34.28.00.31 PTS 37.00.00.40 PTS 37.19.10.21 PTS 37.19.10.30 PTS 37.19.10.31 PTS 37.19.10.41 PTS 37.19.10.42 PTS 37.19.11.10 PTS 37.19.60.20 PTS 37.28.00.30 PTS 37.28.60.10 PTS 20.110 2.7
structures Installation of Welded Steel Structures
SURFACE PROTECTION (coatings, linings and cathodic protection) NUMBER PTS 30.10.73.10 PTS 30.10.73.32 PTS 30.10.73.33 PTS 30.48.00.31-P PTS 31.40.30.30 PTS 31.40.30.31 PTS 31.40.30.32 PTS 31.40.30.33 PTS 31.40.30.35
PTS 31.40.30.36 PTS 37.19.30.30
PTS 61.40.20.31
2.8
Site investigations Geotechnical and foundation engineering Practice for the Dynamic Analysis of Fixed Offshore Platforms for Extreme Storm Conditions Conductor Design and Installations Manual for Offshore Platform Design of fixed offshore structure Practice foe Establishing if a structure will undergo vortex induced vibrations Practice for the analysis & design of marine conductors Steel structures Positioning and Site Investigation Survey for Offshore Engineering and Construction Work Design for Offshore Steel Structures Exposed to Accidental Loads Weldable structural steels for fixed offshore structures Helidecks on Fixed and Mobile Offshore Installations Load-Out and Sea Fastening Transportation Determination of Loads on Structures and Sea Fastening During Barge Transportation Offshore Structures Engineering Construction of Structural Steelwork Structural integrity management system for fixed offshore
TITLE Cathodic protection Design of cathodic protection systems for offshore pipelines (amendments/supplements to DNV RP B401) Installation and commissioning of cathodic protection systems Protective coatings and lining Concrete coating of linepipe External polyethylene and polypropylene coating for line pipe External fusion-bonded epoxy powder coating for line pipe Bituminous enamel coating of steel linepipe Internal coating of line pipe for non-corrosive gas transmission service (amendments/supplements to API RP 5L2) Elastomer coatings and model sheating for offshore riser protection Design of cathodic protection systems for new fixed offshore steel structures (amendments/supplements to DNV RP B401) Field Welding of Duplex and Super Duplex Stainless Steel Pipelines (Amendments/Suplliments to API 1104)
HEALTH, SAFETY AND ENVIRONMENT NUMBER TITLE Note: All 60 Series HSE PTS Documents to be referred
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
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EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
3.0
PTS LATEST VERSION 17 2014
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
Page 6 of 10 Rev.0
EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
Page 7 of 10 Rev.0
EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
3.0
LIST OF PROCEDURES 3.1
CARIGALI STANDARD PROCEDURES (CSP) Listed below are CARIGALI Standard Procedures (CSP) that will be utilized during the execution of WORKS. CONTRACTOR shall highlight if their issued copies are not to the latest revision.
NO.
DESCRIPTION
CSP NO.
1
CHANGE ORDER PROCEDURE
CSP-01
2
2
PROGRESS MEASUREMENT FORMAT
CSP-02
1
3
CSP-03
3
4
FINAL DOCUMENTATION TABLE OF CONTENT PROJECT SPECIFIC PROCEDURE
CSP-04
4
5
GUIDELINES WEIGHT CONTROL PROCEDURE
CSP-05
2
6
SOURCE INSPECTION PROCEDURE
CSP-06
2
7
SHIPLOOSE/PACKING PROCEDURE
CSP-07
2
8
CSP-08
2
CSP-09
3
CSP-10
3
11
SURPLUS MATERIALS RETURNING PROCEDURE SURFACE PREPARATION AND PAINTING PROCEDURE TEST PANEL/COATING SYSTEM QUALIFYING PROCEDURE GALVANISING PROCEDURE
CSP-11
2
12
PAINTING REPAIR PROCEDURE
CSP-12
3
13
BOLT TIGHTENING PROCEDURE
CSP-13
2
14
WELDING CONTROL PROCEDURE
CSP-14
3
15
WELDING QUALIFICATION TEST
CSP-15
2
16
PROCEDURE WELD REPAIR/BUTTERING PROCEDURE
CSP-16
2
9 10
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
REV.
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EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
NO.
DESCRIPTION
CSP NO. CSP-17
2
CSP-18
2
19
WELDING CONSUMABLE CONTROL PROCEDURE WELDER/WELDING OPERATOR QUALIFICATION TEST PROCEDURE NON CONFORMANCE CONTROL
CSP-19
2
20
PROCEDURE TESTING AND COMMISSIONING GUIDELINES
CSP-T20
0
CSP-T20
1
CSP-T21
1
17 18
21 22
4.0
TESTING, PRE-COMMISSIONING & COMMISSIONING GUIDELINE UPSTREAM FACILITIES HANDOVER PROCEDURE
REV.
COMPANY GUIDELINE
NO
Title
Revision
1
PETRONAS Carigali Inspection guideline for Offshore Support vessel
Rev 0, March 2010
2
PETRONAS Carigali Vessel crew screening guideline
Rev 0, Jan 2010
3
PCSB HSE Guideline Offshore Safety Passport Guide
Rev 4, March 2012
4
PCSB Health, safety & Environment Training Guide
Rev 1, Feb 2001
5
PCSB Charterer Instruction to Master of Marine vessel (CIMMV)
Rev 0, March 2008
6
PETRONAS Carigali Fuel Bunkering Guideline
Rev 0, Jan 2010
7
Guideline on Drug & Alcohol policy implementation
Rev 1, Jan 2001
8
PCSB Incident notification, Investigation and reporting procedures
Rev 3, Feb 2006
9
PETRONAS Carigali Offshore Mooring Buoy Guideline
Rev 0, Jan 2010
10
PETRONAS Carigali – Towing, Mooring and & Anchor Handling Guideline
Rev 0, Sept 2011
11
Lifting Equipment manual
Rev 0, Aug 2009
12
LSA – Offshore Installation
Rev 1, Dec 2010
13
PCSB Approved PPE Guideline
Rev 0, Nov 2001
14
PCSB worksite Medical & Health service guide
Rev 0, Apr 2001
15
Guideline for Barges operating offshore Malaysia ( PGBOOM ).
Rev 2, 2008
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
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EXHIBIT X - LIST OF PETRONAS TECHNICAL STANDARDS, COMPANY STANDARD PROCEDURES AND GUIDELINES
16
PETRONAS Carigali HSE Manual
Tender No. 10891 Provision of Transportation and Installation of BTJT–A 12 inch Export Pipeline Re-route and Pre-commissioning
Rev 3, May 2012
Page 10 of 10 Rev.0
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