Esab welding filler metal handbook 2016 2017 .pdf

December 22, 2017 | Author: vano4906 | Category: Welding, Ultimate Tensile Strength, Hydrogen, Manganese, Chemical Elements
Share Embed Donate


Short Description

Download our new Filler Metal Handbook - a helpful resource to welders and fabricators. This 554-page digital book is yo...

Description

Call ASAP : 0031 162 686000

LASTOEVOEGMATERIAAL

HANDBOEK 2016 / 2017

[email protected]

Call asap : 0031 162 686 000

[email protected]

WELDING FILLER METAL HANDBOOK TABLE OF CONTENTS

Call asap : 0031 162 686 000

COVERED (STICK) ELECTRODES (SMAW).........................................................................1-1 MIG/MAG WIRES (GMAW)....................................................................................................2-1 TIG RODS (GTAW)..................................................................................................................3-1 CORED WIRE (FCAW) (MCAW)............................................................................................4-1 SUBMERGED ARC WIRES AND FLUXES (SAW)...............................................................................................................5-1 PACKAGING AND SPOOL TYPES........................................................................................6-1 STORAGE AND HANDLING..................................................................................................7-1 QUICK GUIDE FOR SELECTION OF WELDING CONSUMABLES....................................8-1 FILARC CERAMIC WELD METAL SUPPORTS....................................................................9-1 GENERAL INFORMATION AND TABLES...........................................................................10-1

[email protected]

I

Call asap : 0031 162 686 000

[email protected]

Call asap : 0031 162 686 000

Covered (Stick) Electrodes (SMAW)

[email protected]

COVERED (STICK) ELECTRODES (SMAW) TABLE OF CONTENTS

Call asap : 0031 162 686 000

MILD STEEL ELECTRODES............................................................................................................................................. 1-5 OK 43.32.............................................................................................................................................................................. 1-5 OK 46.00.............................................................................................................................................................................. 1-6 OK 46.16.............................................................................................................................................................................. 1-8 OK 46.30.............................................................................................................................................................................. 1-9 OK 46.44............................................................................................................................................................................ 1-10 OK 48.04............................................................................................................................................................................ 1-11 OK 48.05............................................................................................................................................................................ 1-12 OK 48.15............................................................................................................................................................................ 1-13 OK 48.60............................................................................................................................................................................ 1-14 OK 50.40............................................................................................................................................................................ 1-15 OK 53.05............................................................................................................................................................................ 1-16 OK 53.16 Spezial............................................................................................................................................................... 1-17 OK 53.70............................................................................................................................................................................ 1-18 FILARC 27P....................................................................................................................................................................... 1-19 FILARC 35.......................................................................................................................................................................... 1-20 FILARC 48.......................................................................................................................................................................... 1-21 OK Femax 33.60................................................................................................................................................................ 1-22 OK Femax 33.80................................................................................................................................................................ 1-23 OK Femax 38.65................................................................................................................................................................ 1-24 OK Femax 39.50................................................................................................................................................................ 1-25 Pipeweld 6010 Plus............................................................................................................................................................ 1-26 LOW HYDROGEN/LOW ALLOY ELECTRODES...........................................................................................................1-27 Pipeweld 90DH.................................................................................................................................................................. 1-27 Pipeweld 100DH................................................................................................................................................................ 1-28 OK 73.15............................................................................................................................................................................ 1-29 OK 76.16............................................................................................................................................................................ 1-30 LOW HYDROGEN ELECTRODES..................................................................................................................................1-31 FILARC 56S....................................................................................................................................................................... 1-31 OK 48.00............................................................................................................................................................................ 1-32 OK 48.50............................................................................................................................................................................ 1-34 OK 53.68............................................................................................................................................................................ 1-35 OK 55.00............................................................................................................................................................................ 1-36 Pipeweld 7016................................................................................................................................................................... 1-37 Pipeweld 80DH.................................................................................................................................................................. 1-38 ​LOW ALLOY ELECTRODES...........................................................................................................................................1-39 FILARC 75S....................................................................................................................................................................... 1-39 FILARC 76S....................................................................................................................................................................... 1-40 FILARC 88S....................................................................................................................................................................... 1-41 FILARC 98S....................................................................................................................................................................... 1-42 FILARC 118........................................................................................................................................................................ 1-43 OK 48.08............................................................................................................................................................................ 1-44 OK 73.08............................................................................................................................................................................ 1-45 OK 73.68............................................................................................................................................................................ 1-46 OK 73.79............................................................................................................................................................................ 1-47 OK 74.46............................................................................................................................................................................ 1-48 OK 74.86 Tensitrode........................................................................................................................................................... 1-49 OK 74.70............................................................................................................................................................................ 1-50 OK 74.78............................................................................................................................................................................ 1-51 OK 75.75............................................................................................................................................................................ 1-52 OK 76.18............................................................................................................................................................................ 1-53 OK 76.26............................................................................................................................................................................ 1-54 OK 76.28............................................................................................................................................................................ 1-55 OK 76.35............................................................................................................................................................................ 1-56 OK 76.98............................................................................................................................................................................ 1-57 OK 78.16............................................................................................................................................................................ 1-58 Pipeweld 10018................................................................................................................................................................. 1-59 Pipeweld 7010 Plus............................................................................................................................................................ 1-60 Pipeweld 8010 Plus............................................................................................................................................................ 1-61 Pipeweld 8016................................................................................................................................................................... 1-62 Pipeweld 8018................................................................................................................................................................... 1-63 Pipeweld 9010 Plus............................................................................................................................................................ 1-64 1-2

[email protected]

COVERED (STICK) ELECTRODES (SMAW) TABLE OF CONTENTS

Call asap : 0031 162 686 000

STAINLESS STEEL ELECTRODES................................................................................................................................1-65 OK 61.20............................................................................................................................................................................ 1-65 OK 61.25............................................................................................................................................................................ 1-66 OK 61.30............................................................................................................................................................................ 1-67 OK 61.35............................................................................................................................................................................ 1-68 OK 61.35 Cryo................................................................................................................................................................... 1-69 OK 61.50............................................................................................................................................................................ 1-70 OK 61.80............................................................................................................................................................................ 1-71 OK 61.81............................................................................................................................................................................ 1-72 OK 61.85............................................................................................................................................................................ 1-74 OK 61.86............................................................................................................................................................................ 1-75 OK 63.20............................................................................................................................................................................ 1-76 OK 63.30............................................................................................................................................................................ 1-77 OK 63.34............................................................................................................................................................................ 1-78 OK 63.35............................................................................................................................................................................ 1-79 OK 63.41............................................................................................................................................................................ 1-80 OK 63.80............................................................................................................................................................................ 1-81 OK 63.85............................................................................................................................................................................ 1-82 OK 62.53............................................................................................................................................................................ 1-83 OK 64.30............................................................................................................................................................................ 1-84 OK 67.13............................................................................................................................................................................ 1-85 OK 67.15............................................................................................................................................................................ 1-86 OK 67.43............................................................................................................................................................................ 1-87 OK 67.45............................................................................................................................................................................ 1-88 OK 67.50............................................................................................................................................................................ 1-89 OK 67.53............................................................................................................................................................................ 1-90 OK 67.55............................................................................................................................................................................ 1-91 OK 67.60............................................................................................................................................................................ 1-92 OK 67.70............................................................................................................................................................................ 1-93 OK 67.71............................................................................................................................................................................ 1-94 OK 67.75............................................................................................................................................................................ 1-95 OK 310Mo-L...................................................................................................................................................................... 1-96 OK 68.15............................................................................................................................................................................ 1-97 OK 68.17............................................................................................................................................................................ 1-98 OK 68.25............................................................................................................................................................................ 1-99 OK 68.53.......................................................................................................................................................................... 1-100 OK 68.55.......................................................................................................................................................................... 1-101 OK 68.81.......................................................................................................................................................................... 1-102 OK 68.82.......................................................................................................................................................................... 1-103 OK 69.25.......................................................................................................................................................................... 1-104 OK 69.33.......................................................................................................................................................................... 1-105 NICKEL ELECTRODES.................................................................................................................................................1-106 OK Ni-1............................................................................................................................................................................ 1-106 OK NiCu 1........................................................................................................................................................................ 1-107 OK NiCu-7........................................................................................................................................................................ 1-108 OK NiCrFe-2..................................................................................................................................................................... 1-109 OK NiCrFe-3..................................................................................................................................................................... 1-110 OK NiCrMo-3................................................................................................................................................................... 1-111 OK NiCrMo-5................................................................................................................................................................... 1-112 OK NiCrMo-13................................................................................................................................................................. 1-113 OK 92.55.......................................................................................................................................................................... 1-114 HARDFACING ELECTRODES......................................................................................................................................1-115 OK GPC........................................................................................................................................................................... 1-115 OK 13Mn.......................................................................................................................................................................... 1-116 OK 14MnNi...................................................................................................................................................................... 1-117 OK Tooltrode 50............................................................................................................................................................... 1-118 OK Tooltrode 60............................................................................................................................................................... 1-119 OK Weartrode 30............................................................................................................................................................. 1-120 OK Weartrode 30 HD....................................................................................................................................................... 1-121 OK Weartrode 35............................................................................................................................................................. 1-122 OK Weartrode 40............................................................................................................................................................. 1-123

[email protected]

1-3

COVERED (STICK) ELECTRODES (SMAW) TABLE OF CONTENTS

Call asap : 0031 162 686 000

OK Weartrode 45............................................................................................................................................................. 1-124 OK Weartrode 50............................................................................................................................................................. 1-125 OK Weartrode 50 T.......................................................................................................................................................... 1-126 OK Weartrode 55............................................................................................................................................................. 1-127 OK Weartrode 55 HD....................................................................................................................................................... 1-128 OK Weartrode 60............................................................................................................................................................. 1-129 OK Weartrode 60 T.......................................................................................................................................................... 1-130 OK Weartrode 62............................................................................................................................................................. 1-131 OK Weartrode 65 T.......................................................................................................................................................... 1-132

REPAIR AND MAINTENANCE......................................................................................................................................1-133 ALUMINIUM ALLOYS...................................................................................................................................................1-133 OK AlMn1......................................................................................................................................................................... 1-133 OK AlSi5........................................................................................................................................................................... 1-134 OK AlSi12......................................................................................................................................................................... 1-135 CAST IRON ALLOYS.....................................................................................................................................................1-136 OK Ni-CI........................................................................................................................................................................... 1-136 OK NiFe-CI-A................................................................................................................................................................... 1-137 OK NiFe-CI....................................................................................................................................................................... 1-138 COPPER ALLOYS.........................................................................................................................................................1-139 OK 94.25.......................................................................................................................................................................... 1-139 OK 94.35.......................................................................................................................................................................... 1-140

1-4

[email protected]

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 43.32 PE 4G

Easy-to-weld rutile type electrode for welding in the flat position. The good flowing properties of the weld metal give a good finish to the weld beads on both butt and fillet welds. Good slag detachability. The stable arc, even at low welding currents, makes the electrode very suitable for sheet metal welding. Classifications:

SFA/AWS A5.1:E6013, EN ISO 2560-A:E 42 0 RR 12

Approvals:

CE EN 13479, ABS 2, DNV 2, BV 1, GL 1, RS 2, DB 10.039.36, LR 1, VdTÜV 00621

Approvals are based on factory location. Please contact ESAB for more information.

Welding Current:

AC, DC+-

Alloy Type:

Carbon Steel

Coating Type:

Rutile

Typical Tensile Properties Condition

Yield Strength

Tensile Strength

Elongation

460 MPa

520 MPa

27 %

ISO As welded

Typical Charpy V-Notch Properties Condition

Testing Temperature

Impact Value

ISO As welded

0 °C

60 J

As welded

-10 °C

55 J

Typical Weld Metal Analysis % C

Mn

Si

0.07

0.5

0.4

Deposition Data Diameter

Current

Voltage

kg weld metal/ Number of kg electrodes electrodes/kg weld metal

Fusion time per electrode at 90% I max

Deposition rate 90% I max

2.0 x 300 mm

50-60 A

23 V

0.54

167

36 s

0.6 kg/h

2.5 x 350 mm

50-110 A

25 V

0.54

88

46 s

0.9 kg/h

3.2 x 350 mm

80-150 A

26 V

0.57

51

57 s

1.3 kg/h

3.2 x 450 mm

80-140 A

26 V

0.54

40.5

74 s

1.3 kg/h

4.0 x 350 mm

120-210 A

25 V

0.52

35

63 s

1.6 kg/h

4.0 x 450 mm

120-210 A

27 V

0.54

27

76 s

1.9 kg/h

5.0 x 450 mm

170-290 A

26 V

0.56

17

87 s

2.5 kg/h

6.0 x 450 mm

230-370 A

30,6 V

0,52

12,4

105 s

2,8 kg/h

[email protected]

1-5

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 46.00 PE 4G

OK 46.00 is the best, all-round, rutile electrode and it is relatively insensitive to rust or other surface impurities. It deposits smooth weld beads in all positions, including vertical down, and the slag is easy to remove. OK 46.00 is very easy to strike and restrike, making it ideal for short welds, root runs and tacking. Classifications:

SFA/AWS A5.1:E6013, GOST 9467-75:E46, EN ISO 2560-A:E 38 0 RC 11, GOST R ISO 2560-A:E 38 0 RC 11

Approvals:

BV 2, CE EN 13479, DB 10.039.05, DNV 2, GL 2, LR 2, RS 2, VdTÜV 00623, ABS 2, BKI 2, ClassNK KMW2, NAKS/HAKC 2.5, 3.0, 4.0, 5.0 mm, NAKS/HAKC 2.5, 3.0, 4.0, 5.0 mm, NAKS/HAKC 2.5, 3.0, 4.0, 5.0 mm, NAKS/HAKC 3.2-4.0 mm, RRR 2

Approvals are based on factory location. Please contact ESAB for more information.

Welding Current:

AC, DC+-

Alloy Type:

Carbon Manganese

Coating Type:

Rutile

Typical Tensile Properties Condition

Yield Strength

Tensile Strength

Elongation

400 MPa

510 MPa

28 %

ISO As welded

Typical Charpy V-Notch Properties Condition

Testing Temperature

Impact Value

0 °C

70 J

ISO As welded

Typical Weld Metal Analysis % C

Mn

Si

0.08

0.42

0.30

Deposition Data Diameter

Current

Voltage

kg weld metal/ Number of kg electrodes electrodes/kg weld metal

Fusion time per electrode at 90% I max

Deposition rate 90% I max

1.6 x 300 mm

30-60 A

26 V

0.63

263

36 s

0.38 kg/h

2.0 x 300 mm

50-70 A

25 V

0.60

172

38 s

0.55 kg/h

2.5 x 350 mm

60-100 A

22 V

0.65

86

50 s

0.80 kg/h

3.0 x 350 mm

70-140 A

32 V

0.51

77

46 s

1.0 kg/h

3.2 x 350 mm

80-150 A

22 V

0.65

53

57 s

1.30 kg/h

3.2 x 450 mm

80-150 A

22 V

0.64

43

63 s

1.33 kg/h

1-6

[email protected]

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 46.00 Deposition Data Diameter

Current

Voltage

kg weld metal/ Number of kg electrodes electrodes/kg weld metal

Fusion time per electrode at 90% I max

Deposition rate 90% I max

4.0 x 350 mm

100-200 A

22 V

0.60

39

65 s

1.60 kg/h

4.0 x 400 mm

100-200 A

26 V

0.60

33

64 s

1.69 kg/h

4.0 x 450 mm

100-200 A

23 V

0.58

33

76 s

1.94 kg/h

5.0 x 350 mm

150-290 A

24 V

0.60

24

87 s

2.30 kg/h

5.0 x 400 mm

150-290 A

30 V

0.56

22

71 s

2.2 kg/h

5.0 x 450 mm

150-290 A

24 V

0.60

31

114 s

2.30 kg/h

[email protected]

1-7

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 46.16 PE 4G

OK 46.16 is an all positional, rutile electrode for welding mild steels. It gives less spatter than most other rutile electrodes, the slag is easy to remove and the weld bead is smooth and even. It is easy to strike and restrike and therefore also good for tack welding. Classifications:

EN ISO 2560-A:E 38 0 RC 11, SFA/AWS A5.1:E7014

Approvals:

CE EN 13479, ABS 2, DNV 2, BV 2, LR 2, GL 2, RS 2, DB 10.039.37, VdTÜV 02528

Approvals are based on factory location. Please contact ESAB for more information.

Welding Current:

AC, DC+-

Alloy Type:

Carbon Manganese

Coating Type:

Rutile

Typical Tensile Properties Condition

Yield Strength

Tensile Strength

Elongation

440 MPa

510 MPa

26 %

ISO As welded

Typical Charpy V-Notch Properties Condition

Testing Temperature

Impact Value

0 °C

60 J

C

Mn

Si

0.09

0.5

0.4

ISO As welded

Typical Weld Metal Analysis %

Deposition Data Diameter

Current

Voltage

kg weld metal/ Number of kg electrodes electrodes/kg weld metal

Fusion time per electrode at 90% I max

Deposition rate 90% I max

2.0 x 300 mm

50-70 A

24 V

0.57

167

40 s

0.54 kg/h

2.5 x 350 mm

60-100 A

25 V

0.6

86

49 s

0.9 kg/h

3.2 x 350 mm

80-150 A

23 V

0.58

52

59 s

1.3 kg/h

4.0 x 350 mm

100-200 A

24 V

0.59

34

65 s

1.8 kg/h

1-8

[email protected]

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 46.30 PE 4G

All-round, general purpose rutile electrode for thin and medium thick plates. Good striking and restriking properties, suitable for tack welding. Useful for bridging gaps. Classifications:

SFA/AWS A5.1:E6013, EN ISO 2560-A:E 38 0 R 12

Approvals:

CE EN 13479

Approvals are based on factory location. Please contact ESAB for more information.

Welding Current:

AC, DC+-

Alloy Type:

Carbon Manganese

Coating Type:

Rutile

Typical Tensile Properties Condition

Yield Strength

Tensile Strength

Elongation

440 MPa

515 MPa

26 %

ISO As welded

Typical Charpy V-Notch Properties Condition

Testing Temperature

Impact Value

0 °C

70 J

ISO As welded

Typical Weld Metal Analysis % C

Mn

Si

0.07

0.48

0.31

Deposition Data Diameter

Current

Voltage

kg weld metal/ Number of kg electrodes electrodes/kg weld metal

Fusion time per electrode at 90% I max

Deposition rate 90% I max

2.5 x 350 mm

70-100 A

24 V

0.60

93

58 s

0.7 kg/h

3.2 x 350 mm

100-140 A

23 V

0.61

57

60 s

1.1 kg/h

4.0 x 450 mm

120-170 A

21 V

0.64

27

96 s

1.4 kg/h

5.0 x 450 mm

160-250 A

21 V

0.66

17

105 s

2.0 kg/h

[email protected]

1-9

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 46.44 PE 4G

Rutile cellulosic electrode particulary suitable for vertical-down welding. Good ability to bridge gaps. Classifications:

SFA/AWS A5.1:E6013, EN ISO 2560-A:E 38 0 RC 11

Approvals:

CE EN 13479, ABS 2, DNV 2, BV 2, LR 2, RS 2, GL 2Y, DB 10.039.01, VdTÜV 00674

Approvals are based on factory location. Please contact ESAB for more information.

Welding Current:

AC, DC+-

Alloy Type:

Carbon - Manganese

Coating Type:

Rutile

Typical Tensile Properties Condition

Yield Strength

Tensile Strength

Elongation

460 MPa

530 MPa

26 %

ISO As welded

Typical Charpy V-Notch Properties Condition

Testing Temperature

Impact Value

ISO As welded

0 °C

60 J

As welded

-10 °C

55 J

Typical Weld Metal Analysis % C

Mn

Si

0.08

0.5

0.4

Deposition Data Diameter

Current

Voltage

kg weld metal/ Number of kg electrodes electrodes/kg weld metal

Fusion time per electrode at 90% I max

Deposition rate 90% I max

2.5 x 350 mm

70-100 A

26,5 V

0,61

80

58 s

0,78 kg/h

3.2 x 350 mm

90-150 A

29,8 V

0,51

68,2

52,3 s

1,0 kg/h

4.0 x 350 mm

110-200 A

21.6 V

0.62

36.6

62.4 s

1.58 kg/h

1-10

[email protected]

COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES

Call asap : 0031 162 686 000

OK 48.04 PE 4G

OK 48.04 is an AC/DC, general purpose, LMA electrode for welding mild and low-alloy steels. It has very good welding properties and deposits a high quality weld metal with very good mechanical properties. The electrode can be used for welding restrained structures where high welding stresses cannot be avoided. Classifications:

EN ISO 2560-A:E 42 4 B 32 H5, SFA/AWS A5.1:E7018

Approvals:

CE EN 13479, ABS 3Y H5, PRS 3Y H5, BV 3Y H5, GL 3Y H5, DNV 3Y H5, Seproz UNA 272580, RS 3Y H5, NAKS/HAKC 2.5-5.0 mm, ABS AWS A5.1 - E7018, LR 3Ym H15

Approvals are based on factory location. Please contact ESAB for more information.

Welding Current:

AC, DC+(-)

Diffusible Hydrogen:

View more...

Comments

Copyright ©2017 KUPDF Inc.
SUPPORT KUPDF