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LASTOEVOEGMATERIAAL
HANDBOEK 2016 / 2017
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WELDING FILLER METAL HANDBOOK TABLE OF CONTENTS
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COVERED (STICK) ELECTRODES (SMAW).........................................................................1-1 MIG/MAG WIRES (GMAW)....................................................................................................2-1 TIG RODS (GTAW)..................................................................................................................3-1 CORED WIRE (FCAW) (MCAW)............................................................................................4-1 SUBMERGED ARC WIRES AND FLUXES (SAW)...............................................................................................................5-1 PACKAGING AND SPOOL TYPES........................................................................................6-1 STORAGE AND HANDLING..................................................................................................7-1 QUICK GUIDE FOR SELECTION OF WELDING CONSUMABLES....................................8-1 FILARC CERAMIC WELD METAL SUPPORTS....................................................................9-1 GENERAL INFORMATION AND TABLES...........................................................................10-1
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Covered (Stick) Electrodes (SMAW)
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COVERED (STICK) ELECTRODES (SMAW) TABLE OF CONTENTS
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MILD STEEL ELECTRODES............................................................................................................................................. 1-5 OK 43.32.............................................................................................................................................................................. 1-5 OK 46.00.............................................................................................................................................................................. 1-6 OK 46.16.............................................................................................................................................................................. 1-8 OK 46.30.............................................................................................................................................................................. 1-9 OK 46.44............................................................................................................................................................................ 1-10 OK 48.04............................................................................................................................................................................ 1-11 OK 48.05............................................................................................................................................................................ 1-12 OK 48.15............................................................................................................................................................................ 1-13 OK 48.60............................................................................................................................................................................ 1-14 OK 50.40............................................................................................................................................................................ 1-15 OK 53.05............................................................................................................................................................................ 1-16 OK 53.16 Spezial............................................................................................................................................................... 1-17 OK 53.70............................................................................................................................................................................ 1-18 FILARC 27P....................................................................................................................................................................... 1-19 FILARC 35.......................................................................................................................................................................... 1-20 FILARC 48.......................................................................................................................................................................... 1-21 OK Femax 33.60................................................................................................................................................................ 1-22 OK Femax 33.80................................................................................................................................................................ 1-23 OK Femax 38.65................................................................................................................................................................ 1-24 OK Femax 39.50................................................................................................................................................................ 1-25 Pipeweld 6010 Plus............................................................................................................................................................ 1-26 LOW HYDROGEN/LOW ALLOY ELECTRODES...........................................................................................................1-27 Pipeweld 90DH.................................................................................................................................................................. 1-27 Pipeweld 100DH................................................................................................................................................................ 1-28 OK 73.15............................................................................................................................................................................ 1-29 OK 76.16............................................................................................................................................................................ 1-30 LOW HYDROGEN ELECTRODES..................................................................................................................................1-31 FILARC 56S....................................................................................................................................................................... 1-31 OK 48.00............................................................................................................................................................................ 1-32 OK 48.50............................................................................................................................................................................ 1-34 OK 53.68............................................................................................................................................................................ 1-35 OK 55.00............................................................................................................................................................................ 1-36 Pipeweld 7016................................................................................................................................................................... 1-37 Pipeweld 80DH.................................................................................................................................................................. 1-38 LOW ALLOY ELECTRODES...........................................................................................................................................1-39 FILARC 75S....................................................................................................................................................................... 1-39 FILARC 76S....................................................................................................................................................................... 1-40 FILARC 88S....................................................................................................................................................................... 1-41 FILARC 98S....................................................................................................................................................................... 1-42 FILARC 118........................................................................................................................................................................ 1-43 OK 48.08............................................................................................................................................................................ 1-44 OK 73.08............................................................................................................................................................................ 1-45 OK 73.68............................................................................................................................................................................ 1-46 OK 73.79............................................................................................................................................................................ 1-47 OK 74.46............................................................................................................................................................................ 1-48 OK 74.86 Tensitrode........................................................................................................................................................... 1-49 OK 74.70............................................................................................................................................................................ 1-50 OK 74.78............................................................................................................................................................................ 1-51 OK 75.75............................................................................................................................................................................ 1-52 OK 76.18............................................................................................................................................................................ 1-53 OK 76.26............................................................................................................................................................................ 1-54 OK 76.28............................................................................................................................................................................ 1-55 OK 76.35............................................................................................................................................................................ 1-56 OK 76.98............................................................................................................................................................................ 1-57 OK 78.16............................................................................................................................................................................ 1-58 Pipeweld 10018................................................................................................................................................................. 1-59 Pipeweld 7010 Plus............................................................................................................................................................ 1-60 Pipeweld 8010 Plus............................................................................................................................................................ 1-61 Pipeweld 8016................................................................................................................................................................... 1-62 Pipeweld 8018................................................................................................................................................................... 1-63 Pipeweld 9010 Plus............................................................................................................................................................ 1-64 1-2
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COVERED (STICK) ELECTRODES (SMAW) TABLE OF CONTENTS
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STAINLESS STEEL ELECTRODES................................................................................................................................1-65 OK 61.20............................................................................................................................................................................ 1-65 OK 61.25............................................................................................................................................................................ 1-66 OK 61.30............................................................................................................................................................................ 1-67 OK 61.35............................................................................................................................................................................ 1-68 OK 61.35 Cryo................................................................................................................................................................... 1-69 OK 61.50............................................................................................................................................................................ 1-70 OK 61.80............................................................................................................................................................................ 1-71 OK 61.81............................................................................................................................................................................ 1-72 OK 61.85............................................................................................................................................................................ 1-74 OK 61.86............................................................................................................................................................................ 1-75 OK 63.20............................................................................................................................................................................ 1-76 OK 63.30............................................................................................................................................................................ 1-77 OK 63.34............................................................................................................................................................................ 1-78 OK 63.35............................................................................................................................................................................ 1-79 OK 63.41............................................................................................................................................................................ 1-80 OK 63.80............................................................................................................................................................................ 1-81 OK 63.85............................................................................................................................................................................ 1-82 OK 62.53............................................................................................................................................................................ 1-83 OK 64.30............................................................................................................................................................................ 1-84 OK 67.13............................................................................................................................................................................ 1-85 OK 67.15............................................................................................................................................................................ 1-86 OK 67.43............................................................................................................................................................................ 1-87 OK 67.45............................................................................................................................................................................ 1-88 OK 67.50............................................................................................................................................................................ 1-89 OK 67.53............................................................................................................................................................................ 1-90 OK 67.55............................................................................................................................................................................ 1-91 OK 67.60............................................................................................................................................................................ 1-92 OK 67.70............................................................................................................................................................................ 1-93 OK 67.71............................................................................................................................................................................ 1-94 OK 67.75............................................................................................................................................................................ 1-95 OK 310Mo-L...................................................................................................................................................................... 1-96 OK 68.15............................................................................................................................................................................ 1-97 OK 68.17............................................................................................................................................................................ 1-98 OK 68.25............................................................................................................................................................................ 1-99 OK 68.53.......................................................................................................................................................................... 1-100 OK 68.55.......................................................................................................................................................................... 1-101 OK 68.81.......................................................................................................................................................................... 1-102 OK 68.82.......................................................................................................................................................................... 1-103 OK 69.25.......................................................................................................................................................................... 1-104 OK 69.33.......................................................................................................................................................................... 1-105 NICKEL ELECTRODES.................................................................................................................................................1-106 OK Ni-1............................................................................................................................................................................ 1-106 OK NiCu 1........................................................................................................................................................................ 1-107 OK NiCu-7........................................................................................................................................................................ 1-108 OK NiCrFe-2..................................................................................................................................................................... 1-109 OK NiCrFe-3..................................................................................................................................................................... 1-110 OK NiCrMo-3................................................................................................................................................................... 1-111 OK NiCrMo-5................................................................................................................................................................... 1-112 OK NiCrMo-13................................................................................................................................................................. 1-113 OK 92.55.......................................................................................................................................................................... 1-114 HARDFACING ELECTRODES......................................................................................................................................1-115 OK GPC........................................................................................................................................................................... 1-115 OK 13Mn.......................................................................................................................................................................... 1-116 OK 14MnNi...................................................................................................................................................................... 1-117 OK Tooltrode 50............................................................................................................................................................... 1-118 OK Tooltrode 60............................................................................................................................................................... 1-119 OK Weartrode 30............................................................................................................................................................. 1-120 OK Weartrode 30 HD....................................................................................................................................................... 1-121 OK Weartrode 35............................................................................................................................................................. 1-122 OK Weartrode 40............................................................................................................................................................. 1-123
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COVERED (STICK) ELECTRODES (SMAW) TABLE OF CONTENTS
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OK Weartrode 45............................................................................................................................................................. 1-124 OK Weartrode 50............................................................................................................................................................. 1-125 OK Weartrode 50 T.......................................................................................................................................................... 1-126 OK Weartrode 55............................................................................................................................................................. 1-127 OK Weartrode 55 HD....................................................................................................................................................... 1-128 OK Weartrode 60............................................................................................................................................................. 1-129 OK Weartrode 60 T.......................................................................................................................................................... 1-130 OK Weartrode 62............................................................................................................................................................. 1-131 OK Weartrode 65 T.......................................................................................................................................................... 1-132
REPAIR AND MAINTENANCE......................................................................................................................................1-133 ALUMINIUM ALLOYS...................................................................................................................................................1-133 OK AlMn1......................................................................................................................................................................... 1-133 OK AlSi5........................................................................................................................................................................... 1-134 OK AlSi12......................................................................................................................................................................... 1-135 CAST IRON ALLOYS.....................................................................................................................................................1-136 OK Ni-CI........................................................................................................................................................................... 1-136 OK NiFe-CI-A................................................................................................................................................................... 1-137 OK NiFe-CI....................................................................................................................................................................... 1-138 COPPER ALLOYS.........................................................................................................................................................1-139 OK 94.25.......................................................................................................................................................................... 1-139 OK 94.35.......................................................................................................................................................................... 1-140
1-4
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COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES
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OK 43.32 PE 4G
Easy-to-weld rutile type electrode for welding in the flat position. The good flowing properties of the weld metal give a good finish to the weld beads on both butt and fillet welds. Good slag detachability. The stable arc, even at low welding currents, makes the electrode very suitable for sheet metal welding. Classifications:
SFA/AWS A5.1:E6013, EN ISO 2560-A:E 42 0 RR 12
Approvals:
CE EN 13479, ABS 2, DNV 2, BV 1, GL 1, RS 2, DB 10.039.36, LR 1, VdTÜV 00621
Approvals are based on factory location. Please contact ESAB for more information.
Welding Current:
AC, DC+-
Alloy Type:
Carbon Steel
Coating Type:
Rutile
Typical Tensile Properties Condition
Yield Strength
Tensile Strength
Elongation
460 MPa
520 MPa
27 %
ISO As welded
Typical Charpy V-Notch Properties Condition
Testing Temperature
Impact Value
ISO As welded
0 °C
60 J
As welded
-10 °C
55 J
Typical Weld Metal Analysis % C
Mn
Si
0.07
0.5
0.4
Deposition Data Diameter
Current
Voltage
kg weld metal/ Number of kg electrodes electrodes/kg weld metal
Fusion time per electrode at 90% I max
Deposition rate 90% I max
2.0 x 300 mm
50-60 A
23 V
0.54
167
36 s
0.6 kg/h
2.5 x 350 mm
50-110 A
25 V
0.54
88
46 s
0.9 kg/h
3.2 x 350 mm
80-150 A
26 V
0.57
51
57 s
1.3 kg/h
3.2 x 450 mm
80-140 A
26 V
0.54
40.5
74 s
1.3 kg/h
4.0 x 350 mm
120-210 A
25 V
0.52
35
63 s
1.6 kg/h
4.0 x 450 mm
120-210 A
27 V
0.54
27
76 s
1.9 kg/h
5.0 x 450 mm
170-290 A
26 V
0.56
17
87 s
2.5 kg/h
6.0 x 450 mm
230-370 A
30,6 V
0,52
12,4
105 s
2,8 kg/h
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COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES
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OK 46.00 PE 4G
OK 46.00 is the best, all-round, rutile electrode and it is relatively insensitive to rust or other surface impurities. It deposits smooth weld beads in all positions, including vertical down, and the slag is easy to remove. OK 46.00 is very easy to strike and restrike, making it ideal for short welds, root runs and tacking. Classifications:
SFA/AWS A5.1:E6013, GOST 9467-75:E46, EN ISO 2560-A:E 38 0 RC 11, GOST R ISO 2560-A:E 38 0 RC 11
Approvals:
BV 2, CE EN 13479, DB 10.039.05, DNV 2, GL 2, LR 2, RS 2, VdTÜV 00623, ABS 2, BKI 2, ClassNK KMW2, NAKS/HAKC 2.5, 3.0, 4.0, 5.0 mm, NAKS/HAKC 2.5, 3.0, 4.0, 5.0 mm, NAKS/HAKC 2.5, 3.0, 4.0, 5.0 mm, NAKS/HAKC 3.2-4.0 mm, RRR 2
Approvals are based on factory location. Please contact ESAB for more information.
Welding Current:
AC, DC+-
Alloy Type:
Carbon Manganese
Coating Type:
Rutile
Typical Tensile Properties Condition
Yield Strength
Tensile Strength
Elongation
400 MPa
510 MPa
28 %
ISO As welded
Typical Charpy V-Notch Properties Condition
Testing Temperature
Impact Value
0 °C
70 J
ISO As welded
Typical Weld Metal Analysis % C
Mn
Si
0.08
0.42
0.30
Deposition Data Diameter
Current
Voltage
kg weld metal/ Number of kg electrodes electrodes/kg weld metal
Fusion time per electrode at 90% I max
Deposition rate 90% I max
1.6 x 300 mm
30-60 A
26 V
0.63
263
36 s
0.38 kg/h
2.0 x 300 mm
50-70 A
25 V
0.60
172
38 s
0.55 kg/h
2.5 x 350 mm
60-100 A
22 V
0.65
86
50 s
0.80 kg/h
3.0 x 350 mm
70-140 A
32 V
0.51
77
46 s
1.0 kg/h
3.2 x 350 mm
80-150 A
22 V
0.65
53
57 s
1.30 kg/h
3.2 x 450 mm
80-150 A
22 V
0.64
43
63 s
1.33 kg/h
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OK 46.00 Deposition Data Diameter
Current
Voltage
kg weld metal/ Number of kg electrodes electrodes/kg weld metal
Fusion time per electrode at 90% I max
Deposition rate 90% I max
4.0 x 350 mm
100-200 A
22 V
0.60
39
65 s
1.60 kg/h
4.0 x 400 mm
100-200 A
26 V
0.60
33
64 s
1.69 kg/h
4.0 x 450 mm
100-200 A
23 V
0.58
33
76 s
1.94 kg/h
5.0 x 350 mm
150-290 A
24 V
0.60
24
87 s
2.30 kg/h
5.0 x 400 mm
150-290 A
30 V
0.56
22
71 s
2.2 kg/h
5.0 x 450 mm
150-290 A
24 V
0.60
31
114 s
2.30 kg/h
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COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES
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OK 46.16 PE 4G
OK 46.16 is an all positional, rutile electrode for welding mild steels. It gives less spatter than most other rutile electrodes, the slag is easy to remove and the weld bead is smooth and even. It is easy to strike and restrike and therefore also good for tack welding. Classifications:
EN ISO 2560-A:E 38 0 RC 11, SFA/AWS A5.1:E7014
Approvals:
CE EN 13479, ABS 2, DNV 2, BV 2, LR 2, GL 2, RS 2, DB 10.039.37, VdTÜV 02528
Approvals are based on factory location. Please contact ESAB for more information.
Welding Current:
AC, DC+-
Alloy Type:
Carbon Manganese
Coating Type:
Rutile
Typical Tensile Properties Condition
Yield Strength
Tensile Strength
Elongation
440 MPa
510 MPa
26 %
ISO As welded
Typical Charpy V-Notch Properties Condition
Testing Temperature
Impact Value
0 °C
60 J
C
Mn
Si
0.09
0.5
0.4
ISO As welded
Typical Weld Metal Analysis %
Deposition Data Diameter
Current
Voltage
kg weld metal/ Number of kg electrodes electrodes/kg weld metal
Fusion time per electrode at 90% I max
Deposition rate 90% I max
2.0 x 300 mm
50-70 A
24 V
0.57
167
40 s
0.54 kg/h
2.5 x 350 mm
60-100 A
25 V
0.6
86
49 s
0.9 kg/h
3.2 x 350 mm
80-150 A
23 V
0.58
52
59 s
1.3 kg/h
4.0 x 350 mm
100-200 A
24 V
0.59
34
65 s
1.8 kg/h
1-8
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OK 46.30 PE 4G
All-round, general purpose rutile electrode for thin and medium thick plates. Good striking and restriking properties, suitable for tack welding. Useful for bridging gaps. Classifications:
SFA/AWS A5.1:E6013, EN ISO 2560-A:E 38 0 R 12
Approvals:
CE EN 13479
Approvals are based on factory location. Please contact ESAB for more information.
Welding Current:
AC, DC+-
Alloy Type:
Carbon Manganese
Coating Type:
Rutile
Typical Tensile Properties Condition
Yield Strength
Tensile Strength
Elongation
440 MPa
515 MPa
26 %
ISO As welded
Typical Charpy V-Notch Properties Condition
Testing Temperature
Impact Value
0 °C
70 J
ISO As welded
Typical Weld Metal Analysis % C
Mn
Si
0.07
0.48
0.31
Deposition Data Diameter
Current
Voltage
kg weld metal/ Number of kg electrodes electrodes/kg weld metal
Fusion time per electrode at 90% I max
Deposition rate 90% I max
2.5 x 350 mm
70-100 A
24 V
0.60
93
58 s
0.7 kg/h
3.2 x 350 mm
100-140 A
23 V
0.61
57
60 s
1.1 kg/h
4.0 x 450 mm
120-170 A
21 V
0.64
27
96 s
1.4 kg/h
5.0 x 450 mm
160-250 A
21 V
0.66
17
105 s
2.0 kg/h
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COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES
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OK 46.44 PE 4G
Rutile cellulosic electrode particulary suitable for vertical-down welding. Good ability to bridge gaps. Classifications:
SFA/AWS A5.1:E6013, EN ISO 2560-A:E 38 0 RC 11
Approvals:
CE EN 13479, ABS 2, DNV 2, BV 2, LR 2, RS 2, GL 2Y, DB 10.039.01, VdTÜV 00674
Approvals are based on factory location. Please contact ESAB for more information.
Welding Current:
AC, DC+-
Alloy Type:
Carbon - Manganese
Coating Type:
Rutile
Typical Tensile Properties Condition
Yield Strength
Tensile Strength
Elongation
460 MPa
530 MPa
26 %
ISO As welded
Typical Charpy V-Notch Properties Condition
Testing Temperature
Impact Value
ISO As welded
0 °C
60 J
As welded
-10 °C
55 J
Typical Weld Metal Analysis % C
Mn
Si
0.08
0.5
0.4
Deposition Data Diameter
Current
Voltage
kg weld metal/ Number of kg electrodes electrodes/kg weld metal
Fusion time per electrode at 90% I max
Deposition rate 90% I max
2.5 x 350 mm
70-100 A
26,5 V
0,61
80
58 s
0,78 kg/h
3.2 x 350 mm
90-150 A
29,8 V
0,51
68,2
52,3 s
1,0 kg/h
4.0 x 350 mm
110-200 A
21.6 V
0.62
36.6
62.4 s
1.58 kg/h
1-10
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COVERED (STICK) ELECTRODES (SMAW) MILD STEEL ELECTRODES
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OK 48.04 PE 4G
OK 48.04 is an AC/DC, general purpose, LMA electrode for welding mild and low-alloy steels. It has very good welding properties and deposits a high quality weld metal with very good mechanical properties. The electrode can be used for welding restrained structures where high welding stresses cannot be avoided. Classifications:
EN ISO 2560-A:E 42 4 B 32 H5, SFA/AWS A5.1:E7018
Approvals:
CE EN 13479, ABS 3Y H5, PRS 3Y H5, BV 3Y H5, GL 3Y H5, DNV 3Y H5, Seproz UNA 272580, RS 3Y H5, NAKS/HAKC 2.5-5.0 mm, ABS AWS A5.1 - E7018, LR 3Ym H15
Approvals are based on factory location. Please contact ESAB for more information.
Welding Current:
AC, DC+(-)
Diffusible Hydrogen:
