EPC Project by Salman (Sipilpedia Webinar)
August 21, 2022 | Author: Anonymous | Category: N/A
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EP
PROJE T Presented by : M. A. Salman Alfarisi
PROFILE Much.. Agus Much Agus Salman Salman Alfaris Alfarisii Education :
– Bachelor Bachelor : Seb Sebelas elas Mare Marett Unive University rsity ((UNS) UNS) 20 2002022008, Civil Engineering.
Professional Experience : PT.. Wijaya PT Wijaya Karya Karya (P (Perse ersero), ro), Tb Tbk k – Senior Civil Engineer for Power Plant Project with experience 9 years. – Head of Civil-Structure-Archite Civil-Structure-Architecture cture Engineering Section for Coal Fired Steam Power Plant Project at Palu Palu Loca Location. tion.
Professional Membership & Certification : – Cer Certif tified ied SKA Ahl Ahlii Mad Madya ya HAK HAKI. I.
LinkedIn : https://www.linkedin.com/in/magus-salman-al-farisi-69b41743/
DEFINISI & JENIS PEKERJAAN adalah h su suat atu u ra rang ngkai kaian an proy proyek ek ya yang ng EPC/C - Engineering Procurement Procurement Construction and Commissioning, adala dimula dim ulaii dar darii kegiat kegiatan an design design (rekaya (rekayasa sa engine engineeri ering, ng, rancang rancang ban bangun gun)) kem kemudi udian an dilan dilanjut jutkan kan den dengan gan pe peng ngad adaa aan n ba bara rang ng da dan/ n/at atau au ja jasa sa,, be berl rlan anju jutt samp sampai ai ta taha hap p ko kons nstr truk uksi si atau atau pela pelaks ksana anaan an dan dan dise disert rtai ai de deng ngan an commissioning commissionin g (seran serangka gkaian ian keg kegiat iatan an pem pemeri eriksa ksaan an dan pen penguj gujian ian).
Jeni Jeniss peke pekerj rjaa aan n EP EPC C – FEED (Front End Engineering Design) – EPCC (Engineering Procurement Construction & Commisioning) – BOT (Built Operation Transfer)
WILAYAH KERJA •
Wilayah Wilay ah ker kerja ja EPC be berda rdasar sar pro produ duksi ksinya nya : – Power generation plant : Coal fired steam power plant (CFSPP), Gas Fired Power plant (GFPP), Gas Engine Power Power Plant (GEPP), Diesel Engien Engiene e Pow Power er Plant (DEPP), etc. – Oil Plant: Refinery, Gathering station, Terminal, etc – Gas Plant: LNG/LPG L NG/LPG production, LNG/LPG storage – Fertilizer: Ammonia, Urea, Gassification – Petrochemical: Olefin, Polypropheline, etc – Pipeline: Onshore, Offshore – Indu Industria striall plant plant lain : Pabrik Pabrik Ke Kertas rtas,, pabrik pabrik prod produksi uksi has hasil il perke perkebuna bunan, n, et etc. c.
•
Wilayah Wilay ah ke kerja rja EPC b berd erdasa asarka rkan n area area kerja kerja : – Onshore plant (daratan). – Off Offsh shore ore pla plant nt (le (lepas pas pan pantai tai ata atau u jau jauh h dar darii dar darata atan). n).
LINGKUP PEKERJAAN EPC – Engineering (Portion (Portion 2 % ~ 8 %) • Basic Engineering, Detail Engineering, Commissioning, Operation – Procurement (Portion ± 70 %) • Buying, Expediting, Traffic – Construction (Portion ±25 %) • Survey Survey,, Site preparation, permit, Subcon Administ Administration, ration, Installation, T Test, est, Training and
Handover
PROYEK EPC Gas Engine Power Plant
Sumbagut-2 Peaker Peaker Power P Plant lant 250 MW (Lhokseumawe, North Sumatera)
PROYEK EPC Coal Fired Steam Power Plant
PROYEK EPC Coal Fired Steam Power Plant
PROYEK EPC Coal Fired Steam Power Plant
PROYEK EPC Coal Fired Steam Power Plant
PROSES Coal Fired Steam Power Plant
Coal Fired Steam Power Plant
PROSES Coal Fired Steam Power Plant
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Jetty & Associates Area : Marine
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Ship Unloader Area : Marine
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Conveyor, Crusher House, Transfer tower. Area : Balance of Plant
EQUIPMENTS & F FACILIT ACILITIES IES Coal yard, Coal Fired Steam Power Power Plant
•
Coal Shed & Stacker Reclaimer. Area : Balance of Plant
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Boiler Area : Power Block
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Boiler Structure Area : Power Block
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Steam Turbine Area : Power Block
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Steam Turbine Turbine Building / Main House
Area : Power block
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Electro Static Precipitator & Stack
Area : Power block
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Circulating Water Intake Area : Balance of Plant
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Circulating Water Pump House Area : Balance of Plant
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant •
Tank Farm Area : Balance of Plant
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant Switchyard Area : Balance of Plant •
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant Pipe Rack Structure Area : Balance of Plant •
EQUIPMENTS & F FACILIT ACILITIES IES Coal Fired Steam Power Plant Outfall Channel Area : Balance of Plant •
EPC PROJECT STRUCTURE ORGANIZATION PROJECT MANAGER SHE DEP. PROJECT MANAGER
ENGINEERING
CONSTRUCTION
PROCUREMENT
COMMERCIAL
PRJ. CONTROL
BUSINESS
CONTRACT
HUMAN
ADMINISTRATION
CAPITAL QA & QC
EPC PROJECT STRUCTURE ORGANIZATION
ENGINEERING
PROCESS
UNDERGROUND
MECHANICAL
STRUCTURAL
PIPING & LAYOUT
CIVIL
GEOTECHNICAL
ELECTRICAL
MARINE & OFFSHORE
INSTRUMENT & CONTROL
ARCHITECTURAL
PROPOSA PROP OSAL L ST STAGE AGE Kick-Off
ITB Document 1. Scope Of Work 2. Proposal & EPC Schedule 3. ITB Review Check list 4. WBS
Review ITB Document
Conceptual Design Verification 1. Specificatio on n 2. Data Sheet 3. Calculation & Drawing 4. Bulk Material BoQ 5. Project Execution Plan 6. Construction Method
Engineering Document (Issued For Proposal)
A
1. Technical Technical Questio Questionnaries nnaries 2. Conceptual Verification Report 3. Inter discipline check List 4. Innovation Idea check list 5.Asumption Asumption Base Base 6. Deviation List
PROPOSA PROP OSAL L ST STAGE AGE (cont’d)
A 1. Risk Register 2. EPC Schedule 3. EPC Draft Contract 4. Organization Chart 5. Resource Loading 6. Other documents
Non Engineerin Engineering g Document (Issued For Proposal) SUBMIT TECHNICAL DOCUMENT TO CLIENT
COMMERCIAL DOCUMENTS
SUBMIT COMMERCIAL DOCUMENT TO CLIENT
YES
CHECK 1 (CLIENT)
CHECK 2 (CLIENT) YES WINNER ANNOUNCEMENT
NO
FAILED (1 stage technical) st
NO
FAILED (2 stage commercial) nd
EXECUTION STAGE WINNER ANNOUNCEMENT
1. Di Disc scus usss tech techni nica call list. 2. deviation Di Disc scus usss com comme merc rcia iall issues.
Contract Document issued to EPC contractor
Kick-off
1. Soil investigation 2. Topography Topography surv survey ey
Contract Discussion Agreement
Contract Signed
Site Investigation
Engineering Execution Plan
3. Bathymetri and hydro oceanography oceanography 4. Bathymetriand Climate Survey/Data
1. Template Doc. & Numbering 2. Basic Communication (Approval Document Docu mentFlow Flow)) 3. Engineering Deliverable List 4. EPC EngSchedule Eng Schedule / Milestone 5. Engineering Structure Organization chart
1. Cont Contrract act Sign Signed ed.. 2. La Land nd Hand Hand-o -ove verr. 3. Fina Financ ncia iall Cl Clos osed ed..
Effective Date
B
EXECUTION STAGE (cont’d)
B
Detail Engineering Design
1. Design Basis 2. Data Sheet & Specification 3. Calculatio on n 4. Simulation / Study 5. Drawing 7. BQMTO 8. General Document 9. Construction And Commissioning Commission ing Method
Produce Engineering Documents
1. As built document. 2. QA/QC document. 3. Checklist.
IFA/IFI To Client
Final Document (AFC)
Backfeeding
First firing
1. Power House. 2. Transformer (Generator Transfomer, Unit Auxiliary Transformerr d Transforme dan an Neutral GroundingResistor). 3. Pump (Boiler Feed Pump, Circulating Water Pump, Condense Pump, etc). 4. Fire fighting system. High speed diesel in aux. boiler
Synchronize Aux Au x. Ele ect ctricity Pow Power
Execution
Finish Construction Stage
COD (Commercial on Date) TOC (Taking Over Contract)
Hand over
BASIC ENGINEERING DESIGN – Project Description • Process description. • Mechanical equipment description. • Piping description. • Electrical description. • Instrument and control description. • Civil, Structure and Architecture description.
BASIC ENGINEERING DESIGN – Basic Design Design Calcalut Calcalution ion shee sheett
• HMB, Water Bala lan nce, Flow Rate Calc lcu ulation of Duct, Flue, Coal Bunker Size, Thick ickness of Main Pipi iping, Capacity of Boiler Feed Pump, Capac aciity of Condensate Pump, Main Stea eam m Pipe Stress Anal An alys ysis is,, Ca Calc lcul ulat atio ion n of Ci Circ rcul ulat atin ing g Wat ater er Sys yste tem, m, Shor Shortt Circ Circui uitt Ca Calcu lcula lati tion on,, Ca Calc lcul ulat atio ion n of Fly Fly Ash Ash Silo Silo,, Ca Calc lcul ulat atio ion n of Bo Bottto tom m As Ash h Si Silo lo,, Ca Calc lcul ulat atio ion n of Lime Limesstone tone Silo Silo,, Ca Calc lcul ulat atio ion n of Coa oall Co Con nveyo veyorr, Calcul Calc ulat atio ion n of Cl Clea earr wat ater er Pond, ond, Ca Calc lcul ulat atio ion n of Fres Fresh h Water ater Tan ank, k, Ca Calc lcul ulat atio ion n of Fire Fire Pr Prev even enti tion on System. – Basic Design Drawing
• Equipment data sheet. Equipment Layout.
• • Basic design drawing civil structure and architectur architecture e facilities. • Plant layout.
Plant Layout A. Power Block Area. B. Balance of Plant (BOP) Area. C. Miscellanous
D
B
Building Area. D. Marine Area.
C
B A B
B B
DETAIL DET AIL ENGINEERI ENGINEERING NG DESIGN INTERDICIPLINE
SOURCE : HERVE BARON, The oil and gas Engineering Guide
DETAIL DET AIL ENGINEERI ENGINEERING NG DESIGN INTERDICIPLINE
SOURCE : HERVE BARON, The oil and gas Engineering Guide
CIVIL ORGANIZATION STEEL STRUCTURE SECTION
CIVIL SECTION
MARINE & OFFSHORE SECTION
UNDERGROUND SECTION
ARCHITECTURE SECTION
1
Equipment Structure (Boiler Structure, etc)
1
Soil Investigation
1
Bathymetri and Oceanography Survey
1
Topography Survey
1
Architectural Building
2
Steel Structure Building (Shelter, Storage, Warehouse)
2
Soil A An nalysis
2
Marine St Structure (J (Jetty, W Wh harf, G Grroin,
2
Site D De evelopment/Grading P Pllan
2
Control B Bu uilding
3
Steel Pipe Rack, Pipe Bridge
a So Soil Improvement
Break Water, etc)
3
Sewer System
3
Substation
3
Offshore Structure (Single Mooring,
aS Sttorm Dirty Water
4
Plumbing
Bouy Structure, etc)
b Chemical Water
5
Elevator
c Oily Water
6
E Esskalator
7
H VA VA C
4
Stack and Stack Support
b S So oil Bearing Capacity
5
Conveyor Structure
c P Piile Bearing Capacity
6
Elevator Structure El
d Slope Stability
7 O perating Platform
3
8
Steel Tower
4
9
Steel Bridge
5
Vibrating Equipment Foundation (Turbine, Gas Engine, Pump, etc) Static Equipment Foundation (Tank, etc) Vertical & Hor izontal Vessel Foundation
4
Ro ad ad (R ig igi d/ d/ F Fll e exxi bl ble P a av ve me men t) t)
5
Paving
6
Culvert
10 Steel Pipe Stanchion
6
Concrete Pipe Rack, Pipe Bridge
7
Cable Trench
Miscellaneous Steel Structure
7
Concrete Building Co
8
Duct Bank Du
8
Chimney Structure Cooling Tower Intake Structure
9
Sleeper and Trust Block
10 Rip Rap & Gabi Gabion on
11
9
10 Co C oncrete Bridge
11 Un U nderground Composite
11 Earth Structure
12 Pit & Pond
a Retaining Wall b Earth Earth Di Dike ke c Sheet Sheet Pile Pile
13 Co Cooling Tower Basin
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