DRAFT
ÖNORM
EN 16646 Edition: 2013-10-01
Maintenance ― Maintenance within physical asset management
Instandhaltung ― Instandhaltung im Rahmen des Asset-Managements Maintenance ― Maintenance dans le cadre de la gestion des actifs physiques
Note: Because of possible comments, the final version of this ÖNORM can differ from the present Draft. Please send your comments (in writing) by 2013-11-15 to Austrian Standards Institute.
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ICS Identical (IDT) with
responsible
03.100.01 prEN 16646:2013-08
Committee 195 Maintenance and safety analyses of plants, machinery and app
DRAFT ÖNORM EN 16646:2013
Explanations concerning Draft The present Draft European Standard EN 16646 has been submitted to CEN members for voting. In case of a positive result of the voting as required by CEN/CENELEC regulations, this Draft will be published as EN. Like all member organizations of CEN, Austrian Standards Institute is basically obliged to implement European Standards in Austria and to withdraw conflicting standards. Austrian Standards Institute herewith submits this Draft of a European Standard as Draft ÖNORM to public enquiry and information.
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Aspects concerning patent law
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EUROPEAN STANDARD NORME EUROPÉENNE
DRAFT prEN 16646
EUROPÄISCHE NORM August 2013 ICS 03.100.01
English Version
Maintenance - Maintenance within physical asset management Maintenance - Maintenance dans le cadre de la gestion des actifs physiques
Instandhaltung - Instandhaltung im Rahmen des AssetManagements
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 319. If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to provide supporting documentation.
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Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
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© 2013 CEN
All rights of exploitation in any form and by any means reserved worldwide for CEN national Members.
Ref. No. prEN 16646:2013: E
prEN 16646:2013 (E)
ÖNORM DRAFT
Contents Page Foreword ..............................................................................................................................................................3
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Introduction .........................................................................................................................................................4 1
Scope ......................................................................................................................................................6
2
Normative references ............................................................................................................................6
3
Terms and definitions ...........................................................................................................................6
4 4.1 4.2 4.3
Overview of physical asset management ...........................................................................................8 What is physical asset management ...................................................................................................8 Hierarchy of physical assets: asset portfolio, asset systems and individual assets .....................8 Asset life and life cycle of physical assets .........................................................................................9
5 5.1 5.2 5.3 5.4 5.5 5.6
Physical asset management system ................................................................................................ 10 Purpose of asset management system ............................................................................................ 10 Interaction between organizational context, physical asset management and maintenance management ........................................................................................................................................ 10 The influence of organizational context at the different levels of physical assets ..................... 15 Maintenance management system ................................................................................................... 15 Maintenance management responsibilities ..................................................................................... 16 Information management ................................................................................................................... 16
6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6
Physical asset management processes ........................................................................................... 16 Physical asset management processes and life cycle stages ....................................................... 16 Life cycle, asset and maintenance management processes ......................................................... 18 Asset management process and maintenance management process at the portfolio level ...... 18 Asset, maintenance and life cycle management process at the asset system level ................... 19 Asset management process, life cycle and maintenance management at the asset level ......... 22 Interrelationship between maintenance and other processes at asset and asset system level 24 Interrelationships between maintenance and acquisition/creation process ............................... 24 Interrelationships between maintenance and operation ................................................................ 27 Interrelationships between maintenance and modernization ........................................................ 28 Interrelationships between maintenance and disposal .................................................................. 30 Interrelationships between maintenance and asset management supports ............................... 30 Interrelationships between maintenance and management of assets.......................................... 32
7 7.1 7.2
Performance monitoring .................................................................................................................... 33 General KPIs of asset management.................................................................................................. 33 Specific performance indicators ....................................................................................................... 34
8 8.1 8.2 8.2.1 8.2.2 8.2.3
Organization and people enablers: organizational competences ................................................. 35 Structure and procedures .................................................................................................................. 35 Competences ...................................................................................................................................... 35 Asset portfolio level ........................................................................................................................... 35 Asset system level .............................................................................................................................. 36 Asset level ........................................................................................................................................... 37
Bibliography ..................................................................................................................................................... 38
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prEN 16646:2013 (E)
Foreword This document (prEN 16646:2013) has been prepared by Technical Committee CEN/TC 319 “Maintenance”, the secretariat of which is held by UNI.
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This document is currently submitted to the CEN Enquiry.
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prEN 16646:2013 (E)
ÖNORM DRAFT
Introduction Why do we need ‘physical asset management’ today more than before? There are some very good reasons to develop ‘asset management’ in all its aspects. Some of the reasons why asset management has become a more essential part of the organizations’ activities during the last decades are for example:
globalization and increasing competition;
growing financial risks;
radical change in business philosophy – long term vs. short term;
attitudes towards assets have changed – nowadays it is more common that the length of ownership is not the same as the length of a whole life;
growth of capital intensity in some areas of industry;
growing turbulence in the market;
pressure for higher profitability and return on assets;
aging of asset systems;
increased pressure to prove added value of maintenance;
more complicated and uncertain decision environment;
increased requirements from the safety and environmental point of view.
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In addition to the above mentioned trends in the market behaviour and technological development, there are many benefits which can be achieved with asset management activities:
economically more efficient and effective use of capital: “turnover of capital”;
more profitable business: “return on assets”;
more sustainable use of capital;
more accurate long term life cycle decisions;
direction to maintenance strategies and operations;
integrated investment and maintenance planning;
influence of maintenance function on asset creation development (design and engineering);
integrated approach for production function (assets, operation and maintenance);
improved position for the maintenance function among the other company functions;
increased assessment of performance and control;
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ÖNORM DRAFT
prEN 16646:2013 (E)
enhanced reputation.
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Further and maybe even greater benefits are now being found through improved credibility in the eyes of customers, regulators and other stakeholders. Asset Management also results in much greater engagement and motivation of the workforce, and in more sustainable, continual improvement business processes.
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prEN 16646:2013 (E)
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ÖNORM DRAFT
Scope
This European standard introduces the general approach for physical asset management. It also introduces the relationship between organizational strategic plan and maintenance management system and describes the interrelations between maintenance process and all the other asset management processes. It addresses the role and importance of maintenance within physical asset management system during whole lifecycle of an item. This European standard is best applicable to production organizations of all sizes. This European standard consists of guidance and recommendations and is not intended to be used for certification, regulatory, or contractual use.
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Normative references
The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13306, Maintenance — Maintenance terminology ISO/DIS 55000:2012, Asset management — Overview, principles and terminology ISO/DIS 55001:2012, Asset management — Management systems — Requirements ISO/DIS 55002:2012, Asset management — Management systems — Guidelines for the application of ISO 55001 IEC 60300-3-3, Dependability management — Part 3-3: Application guide - Life cycle costing
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Terms and definitions
For the purposes of this document, the terms and definitions given in EN 13306, ISO/DIS 55000:2012, IEC 60300-3-3 and the following apply. 3.1 asset solution the result of concept definition
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3.2 business environment all the external factors within the market and community influencing on the decision making of the organization Note 1 to entry:
Often used technology can be also included to business environment.
Note 2 to entry:
A term business and technological environment can also be used.
3.3 creation of physical asset acquisition process, which can include concept definition, design, manufacturing, installation, commissioning 3.4 key success factor a factor required for an organization to ensure the success of an organization
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