ELM-1950001-MR-Q03-1001-R6

Rajiv Garg/ V. Surange

04.07.10

PAG 1/2

QUALITY CONTROL PLAN (Q.C.P.)

JOB DOCUMENT REVISION INDEX

Guerrini, Giorgia

Buti, Luca

Ricci Alessio

18-May-2010

REVISED WHERE INDICATED 6

6

Guerrini, Giorgia

Buti, Luca

Ricci Alessio

07-Apr-2010

REVISED WHERE INDICATED 5

5

Guerrini, Giorgia

Buti, Luca

Ricci Alessio

25-Mar-2010

REVISED WHERE INDICATED 4

4

Guerrini, Giorgia

Buti, Luca

Ricci Alessio

15-Jan-2010

REVISED WHERE INDICATED 3

3

Calussi, Maurizio

Buti, Luca

Ricci Alessio

26-Nov-2009

Added PMI Test and tests on UCS page

2

Calussi, Maurizio

Buti, Luca

Landini Lorenzo

25-Nov-2009

Revised where shown (1)

1

30-Jul-2009

ISSUE

0

DATE

DESCRIPTION

REV

Guerrini, Giorgia Calcaterra Marco Lorenzini Riccardo

PREPD

CHK

APPRD

JOB 1102487,1102488,1800020,1800021,2991491

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CUSTOMER AND PROJECT NAME

PETROFAC X SONATRACH/ANADARKO

PLANT LOCATION

EL MERK (ALGERIA)

SERVICE

RESIDUE GAS COMPRESSOR

MACHINE/TRAIN COMPOSITION

CENTRIFUGAL COMPRESSOR,GAS TURBINE

TOTAL PAGES COMPOSING THIS DOCUMENT

136

QCP SOM5086579 /4

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QUALITY CONTROL PLAN (Q.C.P.) Introduction Notes 1.1 PURPOSE THIS DOCUMENT SUMMARIZES THE STANDARD TESTING DONE WITHIN THE MANUFACTURING STAGES FOR THE MAJOR COMPONENTS OF THE PRODUCT IN SUBJECT. THIS IS A REFERENCE DOCUMENT FOR: -DEFINITION OF THE QUALITY DOCUMENTATION TO BE GIVEN TO THE CUSTOMER OR HIS ENGINEERING COMPANY AS MANUFACTURER DATA REPORT (M.D.R.). -DEFINITION OF THE MANUFACTURING OR TESTING PROCEDURES TO BE WITNESSED BY INSPECTORS (IN CASE OF DETAILED QCP FOR A MAJOR SUB ITEM IS GIVEN, PRESENT DOCUMENT REPRESENTS THE MASTER LIST FOR CUSTOMER WITNESS/OBSERVED POINTS DEFINITION ON WHICH TEST NOTIFICATION WILL BE GENERATED). 1.2 ACTIVITY OF THE INSPECTOR THE INSPECTOR MAY SPECIFY THE INSPECTION HE INTENDS TO PERFORM, IN THE SPACE PROVIDED FOR THIS PURPOSE IN THE DOCUMENT. VENDOR HAS THE ABILITY TO PERFORM TEST-ON-LINE WITNESSING BY REMOTE, WITH AN EASY INTERNET ACCESS. THIS CAN BE CONSIDERED AS AN OPTION IN CASE CUSTOMER INSPECTOR CANNOT BE AVAILABLE AT THE TIME OF THE TEST. THE FOLLOWING ACTIVITIES ARE POSSIBLE: -W (WITNESS POINT): THIS REQUEST SHALL BE APPLIED TO HOLD THE PRODUCTION SCHEDULE AND THE INSPECTION OR TEST SHALL BE CARRIED OUT WITH THE PURCHASER OR HIS REPRESENTATIVE IN ATTENDANCE. NOTIFICATION MUST BE TRANSMITTED IN ADVANCE AT LEAST THE TIME AS SHOWN ON JOB NOTES PARAGRAPH. THE PRESENCE OF THE INSPECTOR AT THE "W" MANUFACTURING OR TESTING STAGE IS A MANDATORY CONDITION FOR PROCEEDING TO SUBSEQUENT STAGES, UNLESS THE INSPECTOR EXPLICITLY WAIVES THIS RIGHT, INFORMING THE PERTINENT GE O&G REPRESENTATIVE OF HIS DECISION IN WRITING. SHOULD THE TEST BE RE-SCHEDULED DUE TO INSPECTOR AVAILABILITY, VENDOR SHALL INFORM THE CUSTOMER OF EVENTUAL ASSOCIATED DELAY ON THE MANUFACTURING SCHEDULE AND SHALL HAVE THE RIGHT TO EXTEND THE PROJECT ACCORDINGLY. -O (OPTIONAL OBSERVED POINT): THE PURCHASER SHALL BE NOTIFIED OF THE TIMING OF THE INSPECTION OR TEST; HOWEVER, THE INSPECTION OR TEST SHALL BE PERFORMED AS SCHEDULED, AND IF THE PURCHASER OR HIS REPRESENTATIVE IS NOT PRESENT, THE VENDOR MAY PROCEED TO THE NEXT STEP, EVEN IF A FORMAL WAIVE HAS NOT BEEN RECEIVED. NOTIFICATION MUST BE TRANSMITTED IN ADVANCE AT LEAST THE TIME AS SHOWN ON JOB NOTES PARAGRAPH.

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QUALITY CONTROL PLAN (Q.C.P.) -R (REVIEW): THIS IS A REQUEST TO REVIEW QUALITY DOCUMENTATION AND, UNLESS OTHERWISE STATED, IT IS ALLOWED WHEN THE FINAL DOCUMENTATION DOSSIER HAS BEEN COMPLETED. -A (APPROVAL): THIS IS A PRELIMINARY APPROVAL REQUEST OF THE QUALITY DOCUMENTATION, AND IT IS MADE IN ADEQUATE ADVANCE, BEFORE THE RELEVANT MANUFACTURING STAGE BEGINS. 1.3 CERTIFICATION THE CERTIFICATION ISSUED FOR THE TESTS PERFORMED IS LISTED IN THIS DOCUMENT IN THE APPROPRIATE SPACE PROVIDED FOR THIS PURPOSE. TYPE OF CERTIFICATES ARE: 2.1, 3.1 AND 3.2 AS PER EN10204 ed.2004 (ITN 07771 IS THE NP INTERNAL REFERENCE DOCUMENT). ABOVE MENTIONED CERTIFICATION WILL BE INCLUDED IN THE MANUFACTURER DATA REPORT (M.D.R.) AS FINAL DOSSIER, ACCORDING TO OIL&GAS STANDARD, DESCRIBED IN THE OTR-MN-06-A-PLANT-01 PROCEDURE. 1.3.1 INTERNAL RECORDS FOR DETERMINED MANUFACTURING OR TESTING STAGES, BASICALLY THE INTERMEDIATE ONES, NO CERTIFICATION IS ISSUED, BUT AN INHOUSE RECORD IS KEPT (TEST PLANS) OF THE TEST AND INSPECTIONS CARRIED OUT, INCLUDING THEIR RESULTS. THIS DOCUMENTATION IS AVAILABLE FOR REVIEW UPON REQUEST AT THE OIL&GAS INSPECTION DEPARTMENT AND USUALLY AT THE SUBSUPPLIER'S PLANTS AS WELL. -I (INTERNAL RECORD): IS THE SYMBOL THAT IDENTIFIES THIS TYPE OF MANUFACTURING OR TESTING STAGE IN THE DOCUMENT. 1.4. CONTROL PROCEDURES AND REFERENCE DOCUMENTS THE ACCEPTANCE CRITERIA DRAWN FROM THE SINGLE PROCEDURES VALID ON ISSUING THIS DOCUMENT ARE AN INTEGRAL PART OF SAID DOCUMENT AND ARE ENCLOSED FOR REFERENCE. SHOULD THE TEST RESULTS NOT BE IN COMPLIANCE WITH THE AFOREMENTIONED ACCEPTANCE CRITERIA, IT IS NECESSARY TO REFER TO THE ORIGINAL DOCUMENTS, WHICH COULD HAVE BEEN REVISED AFTER ISSUE OF THIS DOCUMENT. THE DOCUMENTS (SPECIFICATIONS OR DRAWINGS) MENTIONED IN THIS DOCUMENT CAN BE CONSULTED, ON REQUEST, AT NUOVO PIGNONE'S OFFICE AND ARE THE OFFICIAL REFERENCES FOR ALL INTENTS AND PURPOSES. 1.5. "STD/NON-STD" COLUMN THIS COLUMN IDENTIFIES IF TESTS AND INSPECTIONS OR THEIR ATTRIBUTES ARE STANDARD OR NOT, FOR INTERNAL USE ONLY. 1.6. STRING TEST

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QUALITY CONTROL PLAN (Q.C.P.) FOR JOBS WHERE STRING TEST IS APPLICABLE: DUE TO STRING TEST SPECIFIC NATURE THE AVAILABILITY OF CUSTOMER INSPECTOR OR REPRESENTATIVE SHOULD COVER ALL THE NECESSARY TIME TO COMPLETE THE ON GOING TEST (24 HRS/DAY, 7 DAYS/WEEK). GE NP REQUIRES 2-6 DAYS, DEPENDING ON ADVANCE NOTICE REQUIREMENT, TO BE CONSIDERED BY CUSTOMER WHEN BOOKING THE ATTENDANCE TO THE TEST. DETAILS TO BE AGREED BEFORE ACTUAL TEST IN BETWEEN OIL&GAS INVOLVED TEAM AND CUSTOMERS/THIRD PARTIES. 1.7 NON-CONFORMITY REPAIRS 1.7.1 NOTIFICATION POLICY When a QCP test will origin a non conformance, if no more stringent clauses are agreed into the Contract (including MoM’s), following policies will apply: Management of nonconformities in manufacturing phase QUA-QMS-04 Customer Notification Policy for Centrifugal Cprs. ITN00460 Customer Notification Policy for Gas Turbines ITM01200 1.7.2 STANDARD REPAIR PROCEDURES GENP engineering has consolidated standard repair procedures to be used by manufacturing to perform repair without prior engineering approval. The defects categories and application range are listed in the following documents: Standard repair procedure for Centrifugal Cprs. ITN02240 Standard repair procedure for Gas Turbines ITN07762 1.8 ARH DOSSIERS: PLEASE REFER TO SOM5459916 (ELM-BRC-QA-PRC-0001) (1) 1.9REFERENCE TO API 617 SHALL BE CONSIDERED AS API 617 7th EDITION, INCLUDED GENP STD EXCEPTIONS (1) 2.0 LIST OFEQUIPMENTS SUBJECT TO ARH REQUIREMENTS:(1) Mineral Oil Cooler Fuel gas 2-stages scrubber Compressors Casings Antisurge Control Valve 1st Stage Antisurge Control Valve 2nd Stage StartingMotor

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QUALITY CONTROL PLAN (Q.C.P.) Oil accumulator Main & stand-by seal gas coalescer filters Safety Valve Scrubber Safety Valve (Primary Vent) HotBy-Pass

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QUALITY CONTROL PLAN (Q.C.P.) Table of Contents JOBNOTES

Job Notes

pagina/page

10

ABBR

Abbreviations

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13

1005000

INLET PLENUM

pagina/page

14

1010000

EXHAUST PLENUM

pagina/page

15

1035000

INLET CASING

pagina/page

16

1060000

AXIAL COMPRESSOR CASING

pagina/page

17

1080000

AXIAL COMPRESSOR DISCHARGE CASING

pagina/page

18

1120000

TURBINE CASING

pagina/page

19

1215000

TURBINE EXHAUST CASING (CASTING PART)

pagina/page

20

1220000

TURBINE EXHAUST CASING (FABRICATED PART)

pagina/page

21

1260000

COMBUSTION CHAMBER CASING

pagina/page

22

1270000

COMBUSTION CHAMBER CAP & LINER

pagina/page

23

1330000

TRANSITION PIECE

pagina/page

24

1420000

N.2-3 BEARING SUPPORT

pagina/page

25

1440000

N.4 BEARING SUPPORT

pagina/page

26

1655000

HIGH PRESSURE ROTOR

pagina/page

27

1680000

LOW PRESSURE ROTOR

pagina/page

28

1760000

GAS TURBINE

pagina/page

29

2005000

CASING FORGED STEEL: BCL ; NOZZLES FORGED STEEL: BCL

pagina/page

30

2010000

COVER/S FORGED STEEL (WITHOUT WELDS): BCL

pagina/page

31

2020000

FABRICATED CASING FOR BCL

pagina/page

32

2040000

FORGED STEEL COUNTER CASING : BCL

pagina/page

33

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QUALITY CONTROL PLAN (Q.C.P.) 2100000

DIAPHRAGMS CAST IRON : BCL

pagina/page

34

2105000

DIAPHRAGMS FORGED ; BCL

pagina/page

35

2120000

DIAPHRAGMS MACHINED

pagina/page

36

2185000

IMPELLER/S FORGED STEEL : BCL \ EDM

pagina/page

37

2205000

SHAFT FORGED STEEL CC

pagina/page

38

2215000

COMPRESSOR ROTOR

pagina/page

39

2225000

STUD BOLTS (standard configurations )

pagina/page

40

2235000

FORGED STEEL HOUSING FOR TILTING PAD JOURNAL BEARING

pagina/page

41

2240000

PLATE STEEL JOURNAL PAD

pagina/page

42

2245000

BEARING ASSEMBLY (JOURNAL AND/OR THRUST)

pagina/page

43

2250000

DRY GAS SEAL

pagina/page

44

2260000

CENTRIFUGAL COMPRESSOR

pagina/page

45

5005000

LOAD COUPLINGS (INCLUDING TORQUEMETER)

pagina/page

47

5010000

AUXILIARY COUPLING

pagina/page

48

5020000

LOAD GEAR

pagina/page

49

5025000

GT AUXILIARY GEAR

pagina/page

51

5040000

GT AUXILIARY BASEPLATES (INCLUDING OIL TANK)

pagina/page

52

5045000

GT MAIN BASEPLATES AND COMPRESSOR BASEPLATES

pagina/page

53

5050000

CRITICAL PIPING SERVICE: HYDRAULIC OIL, SEAL GAS (1st AND 2nd CLASSES OF SPEC. FOR LINES)

pagina/page

54

5055000

NON CRITICAL PIPING SERVICE: SEAL/FUEL GAS, LUBE OIL, AIR, WATER, ATM. DRAINS&VENTS (3rd AND 4th CLASSES OF SPEC FOR LINES)

pagina/page

55

5070000

LV ELECTRIC MOTORS A.C.

pagina/page

56

5075000

LV ELECTRIC MOTORS A.C. dedicated to VENTILATION FANS

pagina/page

57

5080000

LV ELECTRIC MOTOR D.C.

pagina/page

58

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Revision No: 1

QUALITY CONTROL PLAN (Q.C.P.)

5090000

VOLUMETRIC PUMPS (HYDR. OIL MAIN, RATCHET OIL, LUBE OIL MAIN)

pagina/page

59

5100000

CENTRIFUGAL PUMPS (LUBE OIL AUX, LUBE OIL EMERGENCY, HYDR. OIL AUX)

pagina/page

60

5110000

ACOUSTIC ENCLOSURE

pagina/page

61

5120000

SEAL GAS FILTER (DESIGN ANSI B16.34) AND N2 FILTERS

pagina/page

62

5180000

PRESSURE VESSEL, DIAM>150 MM. AND P>103 KPA

pagina/page

63

5182000

OIL ACCUMULATOR

pagina/page

64

5200000

AIR COOLER

pagina/page

65

5215000

FILTER HOUSE

pagina/page

67

5220000

INLET DUCT

pagina/page

68

5225000

EXHAUST DUCT

pagina/page

69

5230000

VENTILATION DUCTS

pagina/page

70

5235000

SUPPORTING STRUCTURE

pagina/page

71

5236000

WALKWAY AND PLATFORM

pagina/page

72

5240000

VENTILATION FANS

pagina/page

73

5245000

ELECTRIC HEATER

pagina/page

74

5255000

CONTROL VALVES (ON AUXILIARY SYSTEMS)

pagina/page

75

5257000

HOT GAS BY-PASS

pagina/page

76

5260000

SAFETY VALVES

pagina/page

77

5265000

ANTISURGE VALVE

pagina/page

78

5270000

UNIT CONTROL SYSTEM

pagina/page

79

5275000

MASTER CONTROLLER PANEL

pagina/page

80

5285000

FIRE FIGHTING CO2 SKID

pagina/page

81

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DESCRIPTION

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QCP SOM5086579 /4

Revision No: 1

QUALITY CONTROL PLAN (Q.C.P.) 5290000

MINERAL OIL VAPOUR SEPARATOR SKIDS

pagina/page

82

5310000

FUEL GAS SKID

pagina/page

83

5330000

COMMON OIL CONSOLE (INTEGRATED ON GT AUX. BASEPLATE)

pagina/page

84

5792000

SEAL GAS PANEL

pagina/page

85

6055000

ELECTRIC STARTING MOTOR (M.V./H.V.)

pagina/page

86

6075000

BATTERY CHARGER, D.C. PANELS

pagina/page

87

6090000

STATIONARY NICKEL CADMIUM BATTERIES

pagina/page

88

7010000

ASSEMBLED MACHINES SKID

pagina/page

89

7020000

EEX CERTIFICATION

pagina/page

90

9005000

COMPLETE STRING TEST

pagina/page

91

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PAG 10/11

QUALITY CONTROL PLAN (Q.C.P.) Job Notes 1.THIS DOCUMENT IS VALID FOR THE CONTRACTUAL JOB AS SHOWN ON 1st SHEET OF PRESENT QUALITY CONTROL PLAN. THIS QCP IS IN ACCORDANCE TO PURCHASE REQUISITION ELM-PUL-MJ-REQ-0053 Rev. 2B. QCP SUB-SUPPLIER REFERENCE NUMBERS ARE: ELM-195-0001-MR-Q05-0001 FOR LOAD GEAR BOX ELM-195-0001-MR-Q06-0001 FOR AIR COOLER ELM-195-0001-MR-Q07-0001 FOR ANTI SURGE VALVES ELM-195-0001-MR-Q08-0001 FOR FILTER HOUSE ELM-195-0001-MR-Q09-0001 FOR FUEL GAS SKID ELM-195-0001-MR-Q10-0001 FOR SEAL GAS PANEL 2. ALL DOCUMENTATIONS SHALL BE IN ENGLISH LANGUAGE. ARH DOSSIERS SHALL BE IN ENGLISH AND FRENCH LANGUAGE. PLEASE REFER TO SOM5459916. 3. THE DOCUMENTATIONS SHALL USE THE UNIT OF MEASUREMENT OF S.I. (INTERNATIONAL SYSTEM). 4. OBSERVED OR WITNESS TESTS SHALL HAVE FOLLOWING ADVANCE NOTIFICATION TIME: For OBSERVED Tests: 14 CALENDAR DAYS IN ADVANCE (*) For WITNESSED Tests: 14 CALENDAR DAYS IN ADVANCE (*) (*) ONLY FOR ITEMS SUBJECT TO ARH, ACCORDING TO SOM5459916: 35 CALENDAR DAYS IN ADVANCE FOR PRELIMINARY NOTICE, 21 DAYS IN ADVANCE FOR FINAL NOTICE. (1) 5.OIL & GAS NUOVO PIGNONE IS A BUSINESS OF GENERAL ELECTRIC; CONSEQUENTLY INSPECTIONS AND TESTS HELD BY GE ARE VALID ALSO FOR OIL & GAS. THE ACTION INDICATED IN COLUMN FOR O&G ACTIVITY, IS EQUIVALENT IF PERFORMED BY PERSONNEL CHARGED BY OIL & GAS QUALITY CONTROL DEPT. OR IF PERFORMED BY QUALITY CONTROL DEPTS OF ANY OTHER GE BRANCH. 6. ELECTRICAL COMPONENTS ATEX. ALL ELECTRICAL COMPONENTS THAT ARE TO BE PLACED ON POTENTIALLY EXPLOSIVE ATMOSPHERES SHALL BE SUMMARIZES ON THE ATEX CERTIFICATE LISTS. EACH ATEX ELECTRICAL COMPONENT IN SCOPE OF SUPPLY SHALL BE PROVIDED WITH THE FOLLOWING DOCUMENTATION ACCORDING TO 94/9/EC ( AS APPLICABLE ):

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QUALITY CONTROL PLAN (Q.C.P.) -MFR DECLARATION OF CONFORMITY FOR ALL INSTRUMENTS DECLARED AS “SIMPLE APPARATUS” ACCORDING TO EN 60079-11 -MFR DECLARATION OF CONFORMITY OR ATEX CERTIFICATE FOR ALL COMPONENTS WITH ELEC. EXEC.”EEX-N” -ATEX CERTIFICATE FOR ALL COMPONENTS WITH ELEC. EXEC.”EEx-ia/EEx-ib/EEx-e/EEx-m” 7. SUPPLIER’S DEDICATED P.I.M. WILL BE CARRIED OUT FOR FOLLOWING ITEMS: (1) LOAD GEARBOX; SEAL GAS PANEL; OIL VAPOUR SEPARATOR; OIL VAPOUR SEPARATOR SKID; FILTERS HOUSE; UNIT CONTROL PANEL; FUEL GAS SCRUBBER SKID; AIR COOLER; VENTILATION FAN; AUXILIARIES SKID; FIRE FIGHTING SKID; P.I.M. SHALL BE NOTIFIED 14 CALENDAR DAYS IN ADVANCE (1) 8. A LIST OF CORRESPONDANCE BETWEEN NP JOB NUMBER AND TRAINS ITEM TAG NUMBER FOLLOWS: (1) TURBOCOMPRESSOR TRAIN ITEM TAG NO. X01-2701 CORRESPONDS TO NP JOB NO. 1800020 AND 1102487; TURBOCOMPRESSOR TRAIN ITEM TAG NO. X02-2701 CORRESPONDS TO NP JOB NO. 1800021 AND 1102488 2991491 IS THE NP JOB REFERENCE NUMBER FOR ALL STRING TEST ACTIVITIES. 9. COMPLETENESS INSPECTION IS REQUIRED FOR FOLLOWING ITEMS NOT DETAILED ON THIS QCP: -ANCHOR BOLTS -SPECIAL TOOLS (ALSO FOR THESE ITEMS, AN OFFICIAL INSPECTION NOTIFICATION LETTER WILL BE SEND BY NP TO PETROFAC)

10. BUILT PROGRESS REVIEW (@ 60%, 90% STAGES) IS REQUIRED FOR: - MACHINES SKIDS - GT AUXILIARY SKID

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QUALITY CONTROL PLAN (Q.C.P.) - LOAD GEAR BOX - AIR COOLER - ANTI SURGE VALVES - FILTER HOUSE - FUEL GAS SKID - SEAL GAS PANEL 11. ALSO INTERMEDIATE INSPECTION FOR EQUIPMENT ASSEMBLED INTO NP SHOP CAN BE SUBJECT TO CUSTOMER PRESENCE ,

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QUALITY CONTROL PLAN (Q.C.P.) Abbrevation Notes DWG = DRAWING MAT = MATERIAL EDM = ELECTRO DISCHARGE MACHINING PWHT = POST WELDING HEAT TREATMENT PT = PENETRANT TEST VT = VISUAL TEST RT = RADIOGRAPHIC TEST MT = MAGNETIC PARTICLE TEST UT = ULTRASONIC TEST MFR = MANUFACTURER STD = STANDARD NO STD= NON STANDARD CS = CARBON STEEL SS = STAINLESS STEEL LAS = LOW ALLOY STEEL MRT = MECHANICAL RUNNING TEST PRACT = PRACTICE SPEC = SPECIFICATION CU (CUSTOMER) = PETROFAC EU (END USER) = SONATRACH/ANADARCO (ASSOCIATION) -SAA TP (THIRD PARTY) = ARH AUTHORITY

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QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1005000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

INLET PLENUM [GT]

1005200

REV. 0

RAW [MATERIAL: CS ASTM A529 Gr 42.50]

1 ITN02199.01 /

1005202

LADLE ANALYSIS (FOR MAIN COMPONENT ONLY)

MAT STD

MAT STD

3.1

R

R

Non-Std

1

MAT STD

MAT STD

3.1

R

R

Non-Std

1

SOK0929020 ITN02199.01 / 1005204

MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SOK0929020

1005400

MACHINED

0 ITN03402.03, ASME VIII DIV1 ART.UW

1005404

INSPECTION OF WELDS

ITN02199.01

ITN03402.03 LEV.D

3.1

O

R

5002

0

DRAWING

2.1

O

R

ITN07791

3.1

R

R

Non-Std

1

ITN02199.01

2.1

R

R

Non-Std

6

52, ASME VIII DIV1 APP.12 COMMON 1005406

FINAL, VISUAL AND DIMENSIONAL CHECK

ITN02199.01

0

PRACTICE 1005408

PAINTING CHECK

ITN02199.01

ITN07791 COMMON

1005410

CLEANLINESS CHECK

ITN02199.01 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

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REVISED WHERE SHOWN

6

DESCRIPTION

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QCP SOM5086579 /4

Revision No: 1

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1010000

PAG 15/16

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

EXHAUST PLENUM [GT: MS5002C]

1010200

REV. 0

RAW [MATERIAL: EXTERNAL STRUCTURES: CS (C25), INTERNAL PANELS: FERRITIC CR. SS (ASTM A 666 TP 304)]

3 ITN02199.02 /

1010202

LADLE ANALYSIS (FOR MAIN COMPONENT ONLY)

MAT STD

MAT STD

3.1

R

R

Non-Std

1

MAT STD

MAT STD

3.1

R

R

Non-Std

1

SOK0929020 ITN02199.02 / 1010204

MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SOK0929020

1010400

MACHINED

0 ITN03402.03, ASME VIII DIV1 ART.UW

1010402

INSPECTION OF WELDS

ITN02199.02

ITN03402.03 LEV.D

3.1

O

R

5002

0

DRAWING

3.1

O

R

Non-Std

1

ITN07791

3.1

R

R

Non-Std

1

ITN02199.02

2.1

R

R

Non-Std

6

52, ASME VIII DIV1 APP.12 COMMON 1010406

FINAL, VISUAL AND DIMENSIONAL CHECK

DRAWING PRACTICE

1010408

PAINTING CHECK

ITN02199.02

ITN07791 COMMON

1010410

CLEANLINESS CHECK

ITN02199.02 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 15/16

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

Revision No: 1

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1035000

PAG 16/17

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

INLET CASING [GT: MS5002C]

1035200

0

RAW [MATERIAL: B50A684 (ASTM A395) or ASTM A278 Cl.30]

0 B50A684 or A278

1035202

LADLE ANALYSIS

B50A684 or A278 ASTM STD

Cl.30 / SOK0929020 MECHANICAL PROPERTIES MAGNETIC PARTICLE TEST

P29A-AG355

R

R

Non-Std

5008

1

3.1

R

R

Non-Std

5009

1

3.1

R

R

5007

0

B50A684 or A278 ASTM STD

Cl.30 / SOK0929020 1035206

3.1 Cl.30

B50A684 or A278 1035204

Cl.30 ASTM E709

P14A-AL-0205

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 16/17

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

Revision No: 1

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

REF. DOC.

1060000

AXIAL COMPRESSOR CASING [GT: MS5002C]

1060200

RAW [MATERIAL: B2A1B3 (ASTM A48)]

PAG 17/18

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV. 0 0

1060202

LADLE ANALYSIS

B2A1 / SOK0929020 ASTM STD

B2A1B3

3.1

R

R

Non-Std

5005

1

1060204

MECHANICAL PROPERTIES

B2A1 / SOK0929020 ASTM STD

B2A1B3

3.1

R

R

Non-Std

5004

1

1060206

MAGNETIC PARTICLE TEST

P29A-AG187

P14A-AL-0205

3.1

R

R

5007

0

ASTM E709

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 17/18

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 18/19

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

REF. DOC.

1080000

AXIAL COMPRESSOR DISCHARGE CASING [GT: MS5002C]

1080200

RAW [MATERIAL: B2A8D3 (ASTM A536 Gr.60-40-15)]

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV. 0 0

1080202

LADLE ANALYSIS

B2A8 / SOK0929020 ASTM STD

B2A8D3

3.1

R

R

Non-Std

5008

1

1080204

MECANICAL PROPERTIES

B2A8 / SOK0929020 ASTM STD

B2A8D3

3.1

R

R

Non-Std

5009

1

1080206

MAGNETIC PARTICLE TEST

P29A-AG159

P14A-AL-0205

3.1

R

R

5007

0

ASTM E709

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 18/19

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 19/20

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1120000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

TURBINE CASING [GT: MS5002C]

1120200

REV. 0

RAW [MATERIAL: B50A684 (ASTM A395)]

0 B50A684 /

1120202

LADLE ANALYSIS

ASTM STD

B50A684

3.1

R

R

Non-Std

5008

1

ASTM STD

B50A684

3.1

R

R

Non-Std

5009

1

ASTM E709

P14A-AL-0205

3.1

R

R

5007

0

SOK0929020 B50A684 / 1120204

MECHANICAL PROPERTIES SOK0929020

1120206

MAGNETIC PARTICLE TEST

P29A-AG200

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 19/20

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 20/21

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1215000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

TURBINE EXHAUST CASING (CASTING PART) [GT: MS5002C]

1215200

REV. 0

RAW [MATERIAL: B50A684 (ASTM A395)]

0 B50A684 /

1215202

LADLE ANALYSIS

ASTM STD

B50A684

3.1

R

R

Non-Std

5008

1

ASTM STD

B50A684

3.1

R

R

Non-Std

5009

1

ASTM E709

P14A-AL-0205

3.1

R

R

Non-Std

5007

1

SOK0929020 B50A684 / 1215204

MECHANICAL PROPERTIES SOK0929020 P29A-AG163 /

1215206

MAGNETIC PARTICLE TEST SOK0929020

1215400

MACHINED

0

1215404

UT ON LIFTING LUGS

P29A-AG163

P3C-AL-0054

P29A-AG163

3.1

R

R

Non-Std

3

1215406

NDE ON CASING SHELL

P29A-AG163

P3C-AL-0054

P29A-AG163

3.1

R

R

Non-Std

4

P14A-AL-0205

3.1

R

R

COMMON 1215408

DIMENSIONAL CHECK

DRAWING

0

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 20/21

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 21/22

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1220000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

TURBINE EXHAUST CASING (FABRICATED PART) [GT: MS5002C]

1220200

REV. 0

RAW [MATERIAL: ASTM A516 Gr.60]

0

1220202

LADLE ANALYSIS

DWG / SOK0929020 ASTM STD

ASTM STD

3.1

R

R

Non-Std

1

1220204

MECHANICAL PROPERTIES

DWG / SOK0929020 ASTM STD

ASTM STD

3.1

R

R

Non-Std

1

1220400

MACHINED

0 5011,

1220404

MT OR PT ON WELDS

DWG

P8A-AG1

P8A-AG1

3.1

R

R

0 5016

COMMON 1220406

DIMENSIONAL CHECK

DRAWING

DRAWING

3.1

R

R

0

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 21/22

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 22/23

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1260000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

COMBUSTION CHAMBER CASING [GT: MS5002C]

1260200

REV. 0

RAW [MATERIAL: ASTM A516 Gr.60]

0

1260202

LADLE ANALYSIS

SOK0929020

ASTM STD

A516 Gr.60

3.1

R

R

Non-Std

1

1260204

MECHANICAL PROPERTIES

SOK0929020

ASTM STD

A516 Gr.60

3.1

R

R

Non-Std

1

DWG

ASME V ART.7

P8A-AG1

3.1

R

R

Non-Std

1260400

MACHINED

1260402

0

MAGNETIC PARTICLE TEST ON WELDS

5011

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 22/23

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

1

QCP SOM5086579 /4

PAG 23/24

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1270000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

COMBUSTION CHAMBER CAP & LINER [GT: MS5002C]

1270200

REV. 0

RAW [MATERIAL: B50A436C (HASTELLOY X)]

0 B50A436 /

1270202

LADLE ANALYSIS

ASTM STD

B50A436C

2.1

R

R

Non-Std

5012

1

ASTM STD

B50A436C

2.1

R

R

Non-Std

5013

1

P3A-AG4

P8A-AG1

2.1

R

R

SOK0929020 B50A436 / 1270204

MECHANICAL PROPERTIES SOK0929020

1270400

MACHINED

1270402

0

FLUORESCENT DYE PENETRANT TEST ON WELDS

DWG

5016

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 23/24

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

0

QCP SOM5086579 /4

PAG 24/25

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1330000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

TRANSITION PIECE [GT: MS5002C]

1330200

REV. 0

RAW [MATERIAL: B50A436C (HASTELLOY X)]

0 B50A436 /

1330202

LADLE ANALYSIS

ASTM STD

B50A436C

3.1

R

R

Non-Std

5012

1

ASTM STD

B50A436C

2.1

R

R

Non-Std

5013

1

P3A-AG4

P8A-AG1

2.1

R

R

DRAWING

3.1

R

R

SOK0929020 B50A436 / 1330204

MECHANICAL PROPERTIES SOK0929020

1330600

MACHINED

1330602

0

FLUORESCENT DYE PENETRANT TEST ON WELDS

DWG

5016

0

COMMON 1330604

FINAL VISUAL AND DIMENSIONAL CHECK

DRAWING

Non-Std

0

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 24/25

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 25/26

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1420000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

N.2-3 BEARING SUPPORT [GT: MS5002C]

1420200

REV. 0

RAW [MATERIAL: B2M1C]

0 B2M1 /

1420202

LADLE ANALYSIS

ASTM STD

B2M1C

3.1

R

R

Non-Std

5022

1

ASTM STD

B2M1C

3.1

R

R

Non-Std

5023

1

ASTM E709

P14A-AL-0205

3.1

R

R

5007

0

SOK0929020 B2M1 / 1420204

MECHANICAL PROPERTIES SOK0929020

1420206

MAGNETIC PARTICLE TEST

P29A-AG203

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 25/26

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 26/27

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1440000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

N.4 BEARING SUPPORT [GT: MS5002C]

1440200

REV. 0

RAW [MATERIAL: B2M1C]

0 B2M1 /

1440202

LADLE ANALYSIS

ASTM STD

B2M1C

3.1

R

R

Non-Std

5022

1

ASTM STD

B2M1C

3.1

R

R

Non-Std

5023

1

ASTM E709

P14A-AL-0205

3.1

R

R

5007

0

SOK0929020 B2M1 / 1440204

MECHANICAL PROPERTIES SOK0929020

1440206

MAGNETIC PARTICLE TEST

P29A-AG171

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 26/27

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 27/28

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1655000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

HIGH PRESSURE ROTOR [GT: MS5002C]

1655200

0

ASSEMBLED

1655202

REV.

0 SOM15479,

SOM15479,

SOM15479,

SOM15647

SOM15647

SOM15647

DWG

DWG

BALANCING CHECK (LOW SPEED)

3.1

O

O

R

Non-Std

5090

1

3.1

O

O

R

Non-Std

5132

1

ITN02183, 1655204

TOTAL RUN OUT CHECK

SOM26698

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 27/28

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 28/29

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1680000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LOW PRESSURE ROTOR [GT: MS5002C]

1680200

0

ASSEMBLED

1680202

REV.

0

BALANCING CHECK (LOW SPEED)

SOM15648

SOM15648

SOM15648

3.1

O

O

R

Non-Std

5091

1

3.1

O

O

R

Non-Std

5132

1

ITN02183, 1680204

TOTAL RUN OUT CHECK

DWG

DWG SOM26698

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 28/29

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 29/30

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

1760000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

GAS TURBINE [GT: MS5002C]

1760200

0

ASSEMBLED

1760202

0

NO LOAD MECHANICAL RUNNING TEST (INCLUDING OVERSPEED TEST)

JOB SPEC

JOB SPEC

JOB SPEC

3.1

W

W

W

Non-Std

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 29/30

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 30/31

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2005000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

CASING FORGED STEEL: BCL ; NOZZLES FORGED STEEL: BCL [CC]

2005200

0

RAW [MATERIAL: ASTM A350 LF2]

0 ITN02152.03 /

2005202

LADLE ANALYSIS

ITN02152.03 / ASTM STD

SOK7352534 2005204

ITN02152.03 /

ASTM STD /

ITN02152.03 /

SOK7352534

ITN02152.03

SOK7352534

ITN02152.03 / MAGNETIC PARTICLE TEST

R

Non-Std

5402

4

3.1

R

R

Non-Std

5403

4

3.1

R

R

Non-Std

4

3.1

R

R

Non-Std

4

SOK7352534

ITN02152.03 / ULTRASONIC TEST

R

ITN02119 C.2A / ITN02119

SOK7352534 2005210

3.1 SOK7352534

MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNESS TEST)

2005208

ITN02151 C.3A / ITN02151

SOK7352534

SOK7352534

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 30/31

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 31/32

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2010000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

COVER/S FORGED STEEL (WITHOUT WELDS): BCL [CC]

2010200

REV. 0

RAW [MATERIAL: ASTM A350 LF2]

0 ITN02152.34 ITN02152.34 / DATA

2010202

LADLE ANALYSIS

ASTM STD

ITN02152.34 / DATA 3.1

R

R

Non-Std

5473

5

R

R

Non-Std

5474

5

O

O

Non-Std

5

O

O

Non-Std

5

SHEET SHEET ITN02152.34 ITN02152.34 / DATA ASTM STD / 2010204

MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNESS TEST)

ITN02152.34 / DATA 3.1 SHEET

ITN02152.34 SHEET ITN02119 C.2A

ITN02152.34 / DATA 2010208

MAGNETIC PARTICLE TEST

ITN02119

ITN02152.34 / DATA 3.1

SHEET SHEET ITN02151 C.3A ITN02152.34 / DATA 2010210

ULTRASONIC TEST

ITN02151

ITN02152.34 / DATA 3.1

SHEET SHEET

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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N. SOM5086579 /4

TAV/SH 31/32

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 32/33

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2020000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

FABRICATED CASING FOR BCL [CC]

2020200

0

MACHINED / CASING COMPOSITION

0 SOM5459916 /

2020201

REV.

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916 / SOM5459916

DATA SHEET

3.2

A

A

200 BHN maximum 2.1

R

A

A

Non-Std

5

R

Non-Std

5

DATA SHEET

ASME VIII / ASME ASME VIII / ASME 2020202

HARDNESS CHECK ON WELD JOINTS

IX / CUSTOMER IX SPEC.

2020203

NOZZLE TO CASING FIT-UP

DWG

DWG

DWG

2.1

O

R

Non-Std

4

2020204

PWHT TEST RECORDS

ASME VIII Div. 1

SOU0113818

ASME VIII Div. 1

3.1

W

R

Non-Std

4

ITN07713.01

ITN07039

ITN07039

3.1

W

W

Non-Std

ITN07713.01

ITN02119

3.1

W

W

Non-Std

4

Non-Std

6

Non-Std

6

AFTER PWHT ULTRASONIC TEST ON WELDS:-BOTTOM(IF WELDED)/BODY OF PCL, NOZZLES/BODY OF BCL OR 2020205

5446

4

PCL ASME VIII DIV1 2020206

AFTER PWHT MAGNETIC PARTICLE TEST ON WELDS

APP.6 2020214

DIMENSIONAL CHECK

ITN07713.01

STD PROC.

MACH. DWG

2.1

W

O

2020216

WPS, PQR, WPQ, AND WELDING MAP

ITN07713.01

ASME IX

ASME IX

3.1

A

R

MACH. DWG.

STD PROC.

ARH

2.1

W

O

ITN07713.01,

API617 (NO 3.2

W

W W

ITN07021

LEAKAGE)

SOM5459916

SOM5459916

3.2

A

A

2020400

R

ASSEMBLED CASING

2020401

0

VISUAL INSPECTION OF COMPLETE FABRICATED CASING

2020402

HYDRAULIC TEST [60 MINUTES TEST DURATION]

2020403

SOK7352538

FINAL ARH DOSSIER

SOM5459916

A

Non-Std

1

W

Non-Std

5

A

Non-Std

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 32/33

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 33/34

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2040000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

FORGED STEEL COUNTER CASING : BCL [CC]

2040200

0

RAW [MATERIAL: ASTM A 350 LF 2]

0 ITN02152.06 / DATA

2040202

LADLE ANALYSIS

ITN02152.06 / DATA MAT STD

SHEET 2040204

REV.

3.1

R

R

Non-Std

5466

5

3.1

R

R

Non-Std

5467

5

3.1

R

R

Non-Std

SHEET

ITN02152.06 / DATA MAT STD /

ITN02152.06 / DATA

SHEET

SHEET

MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNES TEST) ITN02152.06

ITN02151 ITN02152.06 / DATA 2040208

ULTRASONIC TEST

ITN02151

CLASS.2A / DATA

5

SHEET SHEET

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 33/34

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 34/35

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2100000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

DIAPHRAGMS CAST IRON : BCL [CC]

2100200

0

RAW [MATERIAL :ASTM A 278 CL35/CL40C]

0 ITN02142.01 / DATA

2100202

LADLE ANALYSIS

ITN02142.01 / DATA ASTM STD

SHEET MECHANICAL PROPERTIES FOR HEAT AND HEAT TREATMENT LOT

3.1

R

R

Non-Std

2.1

R

R

Non-Std

3.1

R

R

Non-Std

5

5411

6

ITN02142.01 / DATA ITN02158

SHEET

5412

SHEET

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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TAV/SH 34/35

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

5

SHEET

ITN02142.01 / DATA MAGNETIC PARTICLE TEST

Non-Std

ITN02142.01 / DATA ITN07040

SHEET 2100210

R

SHEET

ITN02142.01 / DATA VISUAL TEST

R

ITN02142.01 / DATA ASTM STD

SHEET 2100208

3.1 SHEET

ITN02142.01 / DATA 2100204

REV.

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

5

QCP SOM5086579 /4

PAG 35/36

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2105000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

DIAPHRAGMS FORGED ; BCL [CC]

2105200

0

RAW [MATERIAL : ASTM A350 LF2 , ASTM A 182 F 22]

6 ITN02152.05 / DATA

2105202

LADLE ANALYSIS

ITN02152.05 / DATA ASTM STD

SHEET MECHANICAL PROPERTIES FOR HEAT AND H.T.LOT

R

Non-Std

5409

5

3.1

R

R

Non-Std

5414

5

3.1

R

R

Non-Std

5099

5

3.1

R

R

Non-Std

SHEET

ITN02152.05 / DATA HARDNESS (FOR FORGED)

R

ITN02152.05 / DATA ASTM STD

SHEET 2105206

3.1 SHEET

ITN02152.05 / DATA 2105204

REV.

ITN02152.05 / DATA BRINNEL STD

SHEET

SHEET ASTM A578-S9 ASTM A578-S9 FORFOR PLATES;

ITN02152.05 / DATA 2105208

ULTRASONIC TEST ON 100%

PLATES; ITN02151 ITN02151 CL.2A

5

SHEET FOR FORGED.

FOR FORGED. / DATA SHEET

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 35/36

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 36/37

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2120000

DIAPHRAGMS MACHINED [CC]

2120200

MACHINED CAST IRON

2120202

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV. 0 0

VISUAL CHECK

ITN07720.01

ITN07040

ITN07040 CL.1

3.1

O

R

Non-Std

0

DWG

3.1

O

R

Non-Std

3

COMMON 2120204

DIMENSIONAL CHECK

ITN07720.01 PRACTICE

2120600

MACHINED FORGED

0 COMMON

2120608

VISUAL CHECK

ITN07714

ITN07714

2.1

O

R

Non-Std

6

DWG

3.1

O

R

Non-Std

3

PRACTICE COMMON 2120610

DIMENSIONAL CHECK

ITN07714 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 36/37

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 37/38

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2185000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

IMPELLER/S FORGED STEEL : BCL \ EDM [CC]

2185200

0

RAW [MATERIAL :A 182 F22]

0 ITN02152.01 /

2185202

LADLE ANALYSIS

ITN02152.01 / MAT STD

SOK7352534 MECHANICAL PROPERTIES

2185400

R

Non-Std

5418

3.1

R

R

Non-Std

6

3.1

R

R

Non-Std

6

ITN02151 CLASS ITN02151

SOK7352534

1A / SOK7352534

ITN07029 /

SOS9990517 /

MACHINED [FOR PMI REQUIREMENT REF. TO SECT. 2-215 OF THIS QCP]

2185402

6

SOK7352534

ITN02152.01 / ULTRASONIC TEST

R

ITN02152.01 / ITN02152.01

SOK7352534 2185210

3.1 SOK7352534

ITN02152.01 / 2185208

REV.

6

MECHANICAL PROPERTIES (INCLUDING IMPACT TEST AT LOW TEMPERATURE AND HARDNESS TEST)

SOS9990523 SOK7352534

3.1

O

R

Non-Std

6

ITN07029 PAR. 12

3.1

O

R

Non-Std

0

SOK7352534 COMMON

2185404

DIMENSIONAL AND GEOMETRIC CHECK

DWG PRACTICE

2185408

BALANCING CHECK

ITN07029

ITN02177

ITN02177

3.1

W

O

R

Non-Std

2185410

OVER SPEED TEST (FOR ALL IMPELLER)

ITN07029

ITN07029

ITN07029

3.1

W

O

O

Non-Std

2185412

DIMENSIONAL AND GEOMETRIC CHECK

DWG

ITN07029 PAR. 12

3.1

O

O

R

Non-Std

ITN07029 PAR. 12

3.1

W

O

1 5129

4

COMMON 1

PRACTICE 2185418

DYE PENETRANT TEST

ITN07029

ITN02192

5103

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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TAV/SH 37/38

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

0

QCP SOM5086579 /4

PAG 38/39

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2205000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

SHAFT FORGED STEEL CC

2205200

REV. 0

RAW [MATERIAL : ASTM A322 TP4340]

0 ITN02152.02 /

2205202

LADLE ANALYSIS

DATA SHEET

ASTM STD

SOS90233 / DATA

3.1

R

R

Non-Std

5416

5

3.1

R

R

Non-Std

5417

5

3.1

R

R

Non-Std

5451

5

SHEET ITN02152.02 / 2205204

MECHANICAL PROPERTIES FOR HEAT AND H.T. LOT

DATA SHEET

ASTM STD

SOS90233 / DATA SHEET ITN02152.02 /

2205210

ULTRASONIC TEST

DATA SHEET

ITN02151

SOS90233 / DATA SHEET

2205400

MACHINED [FOR PMI REQUIREMENT REF. TO SECT. 2-215 OF THIS QCP]

6 COMMON

2205412

VISUAL AND DIMENSIONAL CHECK

DWG

DWG

2.1

O

R

Non-Std

6

DWG

3.1

O

R

Non-Std

4

PRACTICE 2205417

DIMENSIONAL CHECK OF BEARING JOURNALS AND SEALS DIAMETERS

DWG

DWG

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 38/39

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 39/40

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2215000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

COMPRESSOR ROTOR [CC]

2215200

0

ASSEMBLED

0

2215202

LOW SPEED BALANCING CHECK

API 617

ITN02177

API 617

3.1

W

O

W

Non-Std

2215204

RUN OUT TEST

ITN02183

ITN02183

ITN02183

2.1

W

O

R

Non-Std

POSITIVE MATERIAL IDENTIFICATION

SOS2992454

SOS2992454

SOS2992454

3.1

W

O

Non-Std

SOS9990908

SOS9990908

SOS9990908

3.1

W

O

Non-Std

2215217 2215400

1 5102

0

OVERSPEED BALANCING CHECK

4

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 39/40

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

1 5

ROTOR OVERSPEED TEST

2215402

REV.

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 40/41

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2225000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

STUD BOLTS (standard configurations ) [CC]

2225200

REV. 0

RAW [MATERIAL : SEE ITN 32523]

0

2225202

LADLE ANALYSIS

ITN32523

ASTM STD

ASTM STD

3.1

R

R

0

2225204

MECHANICAL PROPERTIES FOR HEAT AND H.T.LOT

ITN32523

ASTM STD

ASTM STD

3.1

R

R

0

2225208

ULTRASONIC TEST ON STUD BOLTS WITH D>40 MM (on raw bar)

ITN31001

ITN02151

2.1

R

R

0

ITN02192 CLASS 0 2.1

R

R

ITN02151 CLASS 2A 2225400

MACHINED

2225402

0

DYE PENETRANT TEST

ITN31001

ITN02192

5450

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 40/41

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

DESCRIPTION

REV.

DESCRIPTION

REV.

0

QCP SOM5086579 /4

PAG 41/42

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2235000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

FORGED STEEL HOUSING FOR TILTING PAD JOURNAL BEARING [CC]

2235200

0

RAW [MATERIAL : 39NICRMO3 EN10083-3]

2235202

0

LADLE ANALYSIS

2235400

REV.

ITN02152.04

MAT STD

ITN02152.04

3.1

R

R

5419

MACHINED

0 0

2235402

HARDNESS TEST

ITN07711.01

ASTM STD

ITN02152.04

3.1

O

R

Non-Std

2235404

DYE PENETRANT TEST ON 100% OF SURFACES

ITN07711.01

ITN02192

ITN02192 CLASS 2 3.1

O

R

Non-Std

5420

0 0

DWG

3.1

R

R

Non-Std

0

ITN07711.01

2.1

R

R

COMMON 2235406

DIMENSIONAL CHECK

ITN07711.01 PRACTICE

2235408

CONFORMITY CERTIFICATE

ITN07711.01

ITN07711.01

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 41/42

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 42/43

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2240000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

PLATE STEEL JOURNAL PAD [CC]

2240200

0

RAW [MATERIAL : C45E EN10083 (CLEAT); C10E EN10083 (SECTOR)]

2240202

0

LADLE ANALYSIS

2240400

REV.

ITN02152.20

MAT STD

ITN02152.20

2.1

R

R

Non-Std

5421

MACHINED

6 0

COMMON 2240408

DIMENSIONAL CHECK

ITN07717.04

DWG

2.1

R

R

Non-Std

6

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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TAV/SH 42/43

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 43/44

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2245000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

BEARING ASSEMBLY (JOURNAL AND/OR THRUST) [CC]

2245200

0

RAW

0 ASTM STD / DATA

2245202

LADLE ANALYSIS

ASTM STD / DATA ASTM STD

SHEET MECHANICAL PROPERTIES

2.1

R

R

Non-Std

6

2.1

R

R

Non-Std

6

SHEET

ASTM STD / DATA 2245204

ASTM STD / DATA ASTM STD

SHEET

SHEET

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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N. SOM5086579 /4

TAV/SH 43/44

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This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 44/45

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2250000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

DRY GAS SEAL [CC]

2250200

0

RAW

0 ASTM STD /

2250202

LADLE ANALYSIS

ASTM STD / ASTM STD

SOK7352534 MECHANICAL PROPERTIES

R

R

Non-Std

4

2.1

R

R

Non-Std

4

ASTM STD / ASTM STD

SOK7352534 2250400

2.1 SOK7352534

ASTM STD / 2250204

REV.

SOK7352534

MACHINED

0

2250404

AFTER TEST INTERNALS STRIP DOWN AND VISUAL INSPECTION

DGS SPECS

DGS SPECS

DGS SPECS

2.1

O

O

O

Non-Std

4

2250406

MECHANICAL AND PERFORMANCE TESTS

SOS2992251

SOS2992251

SOS2992251

3.1

O

O

O

Non-Std

6

DWG

3.1

R

R

COMMON 2250410

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG

0

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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N. SOM5086579 /4

TAV/SH 44/45

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 45/46

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2260000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

CENTRIFUGAL COMPRESSOR

2260200

REV. 0

ASSEMBLED [FOR REMOVAL DEMOSTRATION REFER TO ITEM 7 010 OF THIS QCP]

6 CLEARANCE

CLEARANCE COMMON

2260202

CLEARANCE CHECK

TABLE / DATA

TABLE / DATA

3.1

W

W

Non-Std

5

PRACTICE SHEET

SHEET

MECHANICAL RUNNING TESTS [DRY GAS SEAL STRIP INSPECTION WILL BE DONE AT SUB SUPPLIER SHOP. REFER TO ITEM 2 250 OF THIS QCP]

2260400

5

2260402

MECHANICAL RUNNING TEST UNDER VACUUM WITH JOB COUPLING

SOS0400090

SOS0400090

SOS0400090

3.1

W

W

W

Non-Std

5

2260403

SHOP VERIFICATION TEST / UNBALANCE RESPONSE VERIFICATION TEST

API 617

SOS0400090

SOS0400090

3.1

W

W

W

Non-Std

5

2260800

POST MECHANICAL RUNNING TESTS

5

GAS LEAKAGE TEST WITH NITROGEN, AFTER MECHANICAL RUNNING TEST [The gas leakage test shall be 2260802

API 617

API 617

API 617

3.1

W

W

W

Non-Std

1

conducted at the DGS design pressure]

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 45/46

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 46/47

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

2260000/1

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

CENTRIFUGAL COMPRESSOR

2260800

0

POST MECHANICAL RUNNING TESTS

5

2260806

PERFORMANCE TEST ( ACCORDING TO ASME PTC10 TYPE 2 )

SOS0400090

ASME PTC 10 (Type SOS0400090 2)

2260808

BEARINGS INSPECTION AND DGS EXTERNAL INSPECTION (DGS WILL NOT BE DISASSEMBLED)

SOS0400090

SOS0400090

SOS0400090

SOS9990593 /

COMMON

SOS9990593 /

2260813

AFTER TEST DRY GAS SEALS VISUAL INSPECTION AND PACKING [MATERIAL SHIPPED LOOSE TO SITE] SOS9990610

PRACTICE

SOS9990610

3.1

W

W

W

Non-Std

6

2.1

W

W

W

Non-Std

5

2.1

O

O

Non-Std

6

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 46/47

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 47/48

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5005000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LOAD COUPLINGS (INCLUDING TORQUEMETER) [GT, CC]

5005200

1

COUPLING, RAW

1 MAT STD / DATA

5005202

LADLE ANALYSIS ON MAIN COMPONENTS

MAT STD / DATA MAT STD

SHEET MECHANICAL PROPERTIES ON MAIN COMPONENTS

R

R

Non-Std

5

2.1

R

R

Non-Std

5

API 671

3.1

O

R

R

Non-Std

4

DWG

3.1

O

O

R

Non-Std

4

STD MFR

3.1

O

O

R

Non-Std

MAT STD / DATA MAT STD

SHEET 5005400

2.1 SHEET

MAT STD / DATA 5005204

SHEET

COUPLING, MACHINED

5005402

REV.

1

BALANCING CHECK

DWG

API 671 COMMON

5005408

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG PRACTICE

5005500

TORQUEMETER, ASSEMBLED

5005501

1

CALIBRATION

STD MFR

STD MFR

4

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 47/48

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 48/49

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5010000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

AUXILIARY COUPLING [GT]

5010200

REV. 0

RAW

0 MAT STD / DATA

5010202

LADLE ANALYSIS ON MAIN COMPONENTS

MAT STD

MAT STD

2.1

R

R

Non-Std

3

MAT STD

MAT STD

2.1

R

R

Non-Std

3

API 671

API 671

3.1

R

R

SHEET MAT STD / DATA 5010204

MECHANICAL PROPERTIES ON MAIN COMPONENTS SHEET

5010400

MACHINED

5010402

0

BALANCING CHECK

DWG

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 48/49

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

3

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 49/50

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5020000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LOAD GEAR

5020200

0

RAW [MATERIALS: MFR STD]

0 MAT STD / DATA

5020202

LADLE ANALYSIS (FOR MAIN COMPONENT ONLY)

MAT STD / DATA MAT STD

SHEET MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY)

5020400

2.1

R

R

Non-Std

5

2.1

R

R

Non-Std

5

SHEET

MAT STD / DATA 5020204

MAT STD / DATA MAT STD

SHEET

SHEET

JOB SPEC / DATA

JOB SPEC./ DATA

MACHINED WHEEL AND PINION

5020402

0

HARDNESS TEST ON TOOTH

MFR STD SHEET

BALANCING CHECK (PINION AND BULL GEAR)

R

R

3.1

R

R

Non-Std

5

Non-Std

5

API 613 / DATA MFR STD

SHEET 5020800

3.1 SHEET

API 613 / DATA 5020404

REV.

R

SHEET

ASSEMBLED

0

5020802

TAPE LIFT CONTACT CHECK

DWG

MFR STD

DWG

3.1

R

R

5020808

MECHANICAL RUNNING TEST (WITH JOB PROBES)

API 613

JOB SPEC

API 613

3.1

W

W

W

Non-Std

0 1

5020814

TOOTH MESH CONTACT CHECK [AFTER MRT]

API 613

DWG

3.1

W

W

W

Non-Std

1

2.1

W

W

W

Non-Std

1

COMMON PRACTICE 5020816

BRG INSPECTION [AFTER MRT]

5020900

COMMON

COMMON

PRACTICE

PRACTICE

API 613

FINAL

1 COMMON

5020902

PAINTING CHECK

DWG / SOM5459890

DWG

2.1

O

O

O

Non-Std

1

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 49/50

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 50/51

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5020000/1

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LOAD GEAR

5020900

REV. 0

FINAL

1 COMMON

5020903

DIMENSIONAL CHECK

DWG / SOM6700012

DWG

2.1

O

O

O

Non-Std

1

DWG

2.1

O

O

O

Non-Std

1

PRACTICE COMMON 5020904

FINAL AND VISUAL CHECK

DWG / SOM6700012 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 50/51

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 51/52

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5025000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

GT AUXILIARY GEAR [GT]

5025200

REV. 1

RAW [MATERIALS: MFR STD]

0 MAT STD / DATA

5025202

LADLE ANALYSIS (FOR MAIN COMPONENT ONLY)

MAT STD

MAT STD

2.1

R

R

Non-Std

3

MAT STD

MAT STD

2.1

R

R

Non-Std

3

MAT STD

MAT STD

SUP. SPEC.

3.1

R

R

MFR STD

JOB SPEC

MFR STD

3.1

W

W

Non-Std

4

MFR STD

3.1

W

W

Non-Std

4

DWG

2.1

O

R

SHEET MAT STD / DATA 5025204

MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY) SHEET

5025400

MACHINED

5025402

0

HARDNESS TEST ON TOOTH

5025600

0

ASSEMBLED

5025602

0

MECHANICAL RUNNING TEST

COMMON 5025604

TOOTH MESH CONTACT CHECK [AFTER MRT]

MFR STD PRACTICE

5025608

DWG / SUPPL.

COMMON

CHECK LIST

PRACTICE

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 51/52

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 52/53

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5040000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

GT AUXILIARY BASEPLATES (INCLUDING OIL TANK)

5040200

1

RAW [MATERIAL: CARBON STEEL S275JR]

4

5040202

LADLE ANALYSIS

ITN07759

MAT STD

MAT STD

3.1

R

R

5040204

MECHANICAL PROPERTIES

ITN07759

MAT STD

MAT STD

2.1

R

R

5040400

REV.

Non-Std

1 0

FABRICATED

5

5040402

WELD NDT [INCLUDING MPI ON LIFTING POINTS]

ITN07759

ITN03402.03 LIV.D ITN03402.03

3.1

O

R

Non-Std

5021

5040404

LEAK TEST ON THE FABRICATED BASE TANK

ITN07759

ITN07036

NO LEAKAGE

3.1

O

R

5

5040406

PAINTING CHECK

SOM5459890

ITN07791

SOM5459890

3.1

O

R

Non-Std

1

DWG

3.1

O

O

Non-Std

4

0

COMMON 5040408

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG / SCL a27 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 52/53

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 53/54

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5045000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

GT MAIN BASEPLATES AND COMPRESSOR BASEPLATES

5045200

1

RAW [MATERIAL: CARBON STEEL S275JR]

4

5045202

LADLE ANALYSIS

ITN07759

MAT STD

MAT STD

3.1

R

R

5045204

MECHANICAL PROPERTIES

ITN07759

MAT STD

MAT STD

2.1

R

R

5045400

REV.

Non-Std

1 0

FBRICATED

5

5045402

WELD NDT [INCLUDING MPI ON LIFTING POINTS]

ITN07759

ITN03402.03 LIV.D ITN03402.03

3.1

O

R

Non-Std

5021

5045404

PAINTING CHECK

SOM5459890

ITN07791

SOM5459890

3.1

O

R

Non-Std

5 1

DWG

3.1

O

O

Non-Std

4

COMMON 5045406

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG / SCL a27 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 53/54

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 54/55

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5050000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

CRITICAL PIPING SERVICE: HYDRAULIC OIL, SEAL GAS (1st AND 2nd CLASSES OF SPEC. FOR LINES)

5050200

REV. 1

RAW [MATERIAL: CARBON/STAINLESS/LOW TEMPERATURE STEELS]

0

5050202

LADLE ANALYSIS

SOK2308544

MAT STD

MAT STD

3.1

R

R

Non-Std

3

5050204

MECHANICAL PROPERTIES

SOK2308544

MAT STD

MAT STD

3.1

R

R

Non-Std

3

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

ITN03401.01(CS),

ASME V; ART.7(CS ITN03401.01(CS),

ITN03401.02(LOW

OR LOW TEMP

3.1

O

R

5050400

MACHINED

5050402

0

WPS, PQR, WPQ, AND WELDING MAP

6 5059,

5050404

ITN 03401.02(LOW

NDT ON WELDING [(CS, LOW TEMP. CS OR SS)] TEMP CS),

CS) ART.6(SS);

5960,

0

TEMP CS), 5961

ITN03401.03(SS)

ART.2-22;5;6

ITN03401.03(SS)

5050408

HYDRAULIC TEST

SOK2308544

ITN07021

NO LEAKAGE

3.1

O

O

Non-Std

4

5050410

POSITIVE MATERIAL IDENTIFICATION

ITN07070.01

ITN07070.01

ITN07070.01

3.1

O

O

Non-Std

2

DWG

3.1

O

R

Non-Std

1

COMMON 5050412

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

DWG; SOM5459890 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 54/55

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 55/56

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV.

NON CRITICAL PIPING SERVICE: SEAL/FUEL GAS, LUBE OIL, AIR, WATER, ATM. DRAINS&VENTS (3rd AND 4th CLASSES 5055000

1 OF SPEC FOR LINES)

5055200

RAW [MATERIAL: CARBON/STAINLESS/LOW TEMPERATURE STEELS]

0

5055202

LADLE ANALYSIS

SOK2308544

MAT STD

MAT STD

2.1

R

R

Non-Std

3

5055204

MECHANICAL PROPERTIES

SOK2308544

MAT STD

MAT STD

2.1

R

R

Non-Std

3

ITN03401.01(CS),

ASME V; ART.7(CS ITN03401.01(CS),

ITN03401.02(LOW

OR LOW TEMP

ITN 03401.02(LOW 3.1

O

R

TEMP CS),

CS) ART.6(SS);

TEMP CS),

ITN03401.03(SS)

ART.2-22;5;6

ITN03401.03(SS)

SOK2308544

SOK2308544

SOK2308544

3.1

R

R

5055206

NDT ON WELDING [(CS, LOW TEMP. CS OR SS)]

5055207

HYDROTEST (IF APPLICABLE)

0

Non-Std

3

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 55/56

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

3

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 56/57

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5070000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LV ELECTRIC MOTORS A.C.

5070200

0

ASSEMBLED

5070201

REV.

0

HIGH POTENTIAL CHECK

IEC 60034-1

IEC 60034-1

IEC 60034-1

3.1

R

R

Non-Std

ITN62110.12

IEC

IEC

3.1

O

O

Non-Std

4

ROUTINE TEST [THIS INCLUDE: ROTATION CHECK, MEASUREMENT OF NO LOAD RUNNING CURRENT, 5070204

MEASUREMENT OF LOCKED ROTOR CURRENT AND TORQUE, WINFING RESISTANCE MEASUREMENT,

5062

VIBRATION CHECK, PERFORMANCE CHECK, AFTER TEST BEARING CHECK]

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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TAV/SH 56/57

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

4

QCP SOM5086579 /4

PAG 57/58

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5075000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LV ELECTRIC MOTORS A.C. dedicated to VENTILATION FANS

5075200

REV. 0

ASSEMBLED

0

5075201

MOTOR CONFORMITY CERTIFICAATE

MAT STD

MAT STD

MAT STD

2.1

R

R

Non-Std

5

5075202

HIGH POTENTIAL CHECK

IEC 60034-1

IEC 60034-1

IEC 60034-1

3.1

R

R

Non-Std

5

ITN62110.12

IEC

IEC

3.1

O

R

Non-Std

ROUTINE TEST [THIS INCLUDE: ROTATION CHECK, MEASUREMENT OF NO LOAD RUNNING CURRENT, 5075204

MEASUREMENT OF LOCKED ROTOR CURRENT AND TORQUE, WINFING RESISTANCE MEASUREMENT,

5062

VIBRATION CHECK, PERFORMANCE CHECK, AFTER TEST BEARING CHECK]

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 57/58

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

4

QCP SOM5086579 /4

PAG 58/59

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5080000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

LV ELECTRIC MOTOR D.C.

5080200

0

ASSEMBLED

5080202

0

ROUTINE TEST

IEC

IEC

IEC

3.1

O

O

Non-Std

5111

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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TAV/SH 58/59

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This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

4

QCP SOM5086579 /4

PAG 59/60

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5090000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

VOLUMETRIC PUMPS (HYDR. OIL MAIN, RATCHET OIL, LUBE OIL MAIN)

5090200

REV. 3

RAW

0

5090202

LADLE ANALYSIS ON MAIN COMPONENTS

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5090204

MECHANICAL PROPERTIES ON MAIN COMPONENTS

MAT STD

MAT STD

MAT STD

2.1

R

R

0

API 676

MFR STD

NO LEAKAGE

3.1

R

R

MFR STD

MFR STD

3.1

R

R

DWG, PAINT SPEC. 3.1

R

R

5090400

MACHINED

5090402

0

HYDRAULIC TEST ON PUMP BODY

0

API676 / SOM19466 5090404

FUNCTIONAL / PERFORMANCE TESTS

/ RP_05593 /

R

Non-Std

4

RP_43660 COMMON 5090406

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

DWG, PAINT SPEC.

0

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 59/60

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 60/61

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5100000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

CENTRIFUGAL PUMPS (LUBE OIL AUX, LUBE OIL EMERGENCY, HYDR. OIL AUX)

5100200

REV. 3

RAW

0

5100202

LADLE ANALYSIS ON MAIN COMPONENTS

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5100204

MECHANICAL PROPERTIES ON MAIN COMPONENTS

MAT STD

MAT STD

MAT STD

2.1

R

R

0

ISO9906 gr2

MFR STD

NO LEAKAGE

3.1

R

R

MFR STD

MFR STD

3.1

R

R

DWG, PAINT SPEC. 3.1

R

R

5100400

MACHINED

5100402

0

HYDRAULIC TEST ON PUMP BODY

0

ISO9906 gr2 / 5100404

FUNCTIONAL AND PERFORMANCE TEST

Non-Std

4

ITN62102 COMMON 5100406

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

DWG, PAINT SPEC.

0

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 60/61

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 61/62

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5110000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

ACOUSTIC ENCLOSURE

5110200

REV. 0

RAW

0

5110202

LADLE ANALYSIS (FOR MAIN COMPONENT ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5110204

MECHANICAL PROPERTIES (FOR MAIN COMPONENT ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

CONSTR. DWG

ITN03402.03

ITN03402.03 LEV-D 2.1

R

R

CONSTR. DWG

3.1

W

O

ASME IX

ASME IX

2.1

A

R

ITN07791/

ITN07791/ 2.1

R

R

SOM5459890

SOM5459890

5110400

MACHINED ON BASE

5110402

0

STRUCTURE WELDING NDT

0

COMMON 5110404

FINAL, VISUAL AND DIMENSIONAL CHECK

CONSTR. DWG

Non-Std

4

PRACTICE 5110406

WPS, PQR, AND WELDING MAP

5110408

ASME IX

PAINTING / GALVANIZING COMPONENTS CHECK

CONSTR. DWG

0 Non-Std

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 61/62

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 62/63

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5120000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

SEAL GAS FILTER (DESIGN ANSI B16.34) AND N2 FILTERS

5120200

REV. 0

RAW [MATERIAL: STAINLESS STEEL ASTM A 182 F316/316L]

4

5120201

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

A

5120202

LADLE ANALYSIS

MAT STD

MAT STD

MAT STD

3.1

R

R

0

MECHANICAL PROPERTIES

MAT STD

MAT STD

MAT STD

3.1

R

R

0

5120204 5120400

A

A

Non-Std

1

MACHINED

0

5120402

WPS, PQR,WM

SPEC/DWG

ASME IX

ASME IX

3.1

A

R

Non-Std

6

5120404

PMI

ITN07070.01

ITN07070.01

ITN07070.01

3.1

R

R

Non-Std

3

5120406

HYDRAULIC TEST [60 MINUTES TEST DURATION]

SPEC/DWG

ASME VIII

NO LEAKAGE

3.2

W

W W

Non-Std

5

5120407

ULTRASONIC AND MAGNETIC PARTICLE TEST ON WELDS, BUTT JOINT AFTER HYDRAULIC TEST

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

2.1

R

R

Non-Std

5

5120410

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG

DWG

3.1

R

R

SOM5459916

3.2

A

A

W

COMMON 0

PRACTICE 5120412

FINAL ARH DOSSIER

SOM5459916

SOM5459916

A

A

Non-Std

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 62/63

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 63/64

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5180000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

PRESSURE VESSEL, DIAM>150 MM. AND P>103 KPA

5180200

REV. 1

RAW [MATERIAL: MATERIAL AISI 316L]

4

5180202

LADLE ANALYSIS

MAT STD

MAT STD

MAT STD

3.1

R

R

0

5180204

MECHANICAL PROPERTIES

MAT STD

MAT STD

MAT STD

3.1

R

R

0

5180400

MACHINED

0 ASME VIII DIV 1

5180402

RADIOGRAPHIC EXAMINATION ON WELDS

ASME VIII DIV1

ASME VIII DIV1

3.1

O

R

Non-Std

4

ART UW-51, UW-52 5180404

ULTRASONIC TEST ON WELDS [(WHEN RT IS IMPOSSIBLE)]

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

3.1

O

R

5180406

MAGNETIC PARTICLE TEST ON WELDS BEFORE HYDRAULIC TEST (WHERE APPLICABLE)

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

3.1

O

R

Non-Std

0 4

ASME VIII DIV1

2.1

O

R

Non-Std

0

ASME VIII DIV1

3.1

O

R

ITN07070.01

3.1

O

O

ASME / DWG

2.1

O

R

COMMON 5180408

VISUAL CHECK ON WELDS

ASME VIII DIV1 PRACTICE COMMON

5180412

PNEUMATIC TEST ON REINFORCED PAD ONLY

ASME VIII DIV1

0

PRACTICE 5180414

POSITIVE MATERIAL IDENTIFICATION

ITN07070.01

ITN07070.01

Non-Std

2

COMMON 5180418

FINAL, VISUAL AND DIMENSIONAL CHECK

ASME / DWG

0

PRACTICE 5180420

HYDRAULIC TEST [60 MINUTES TEST DURATION]

ASME VIII or DWG

ASME VIII or DWG NO LEAKAGE

3.1

O

O

Non-Std

5

5180421

ULTRASONIC AND MAGNETIC PARTICLE TEST ON WELDS, BUTT JOINT AFTER HYDRAULIC TEST

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

2.1

R

R

Non-Std

5

5180422

WPS, PQR, WPQ, AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

5

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 63/64

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 64/65

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5182000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

OIL ACCUMULATOR

5182200

3

RAW [MATERIAL: SEE DWG COMPONENT]

0

5182201

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

R

5182202

LADLE ANALYSIS

MAT STD

MAT STD

MAT STD

3.1

R

MECHANICAL PROPERTIES

MAT STD

MAT STD

MAT STD

3.1

5182204 5182400

REV.

A

A

Non-Std

1

R

Non-Std

0

R

R

Non-Std

0

MACHINED

0

5182402

RADIOGRAPHIC EXAMINATION ON WELDS

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

3.1

O

R

Non-Std

0

5182404

ULTRASONIC TEST ON WELDS [(WHEN RT IS IMPOSSIBLE)]

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

3.1

O

R

Non-Std

0

5182406

MAGNETIC PARTICLE TEST ON WELDS BEFORE HYDRAULIC TEST (WHERE APPLICABLE)

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

3.1

O

R

Non-Std

4

ASME VIII DIV1

3.1

O

R

Non-Std

0

ASME / DWG

2.1

O

R

Non-Std

1

COMMON 5182412

PNEUMATIC TEST ON REINFORCED PAD ONLY

ASME VIII DIV1 PRACTICE

5182418

ASME / DWG /

COMMON

SOM6700018

PRACTICE

FINAL, VISUAL AND DIMENSIONAL CHECK

5182420

HYDRAULIC TEST [60 MINUTES TEST DURATION]

ASME VIII or DWG

ASME VIII or DWG NO LEAKAGE

3.2

W

W W

Non-Std

5

5182421

ULTRASONIC AND MAGNETIC PARTICLE TEST ON WELDS, BUTT JOINT AFTER HYDRAULIC TEST

ASME VIII DIV1

ASME VIII DIV1

ASME VIII DIV1

2.1

R

R

Non-Std

5

5182422

WPS, PQR, WPQ, AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

A

Non-Std

5

5182424

FINAL ARH DOSSIER

SOM5459916

SOM5459916

SOM5459916

3.2

A

A

Non-Std

1

A

W

A

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 64/65

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 65/66

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5200000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

AIR COOLER [IN COMPLIANCE WITH ASME SECT. VIII, DIV. 1]

5200200

REV. 0

RAW, MACHINED [MATERIAL: REF. TO FABRICATION DWG]

0

5200202

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

A

A

A

Non-Std

5200203

LADLE ANALYSIS

SPEC/DWG

ASME VIII

ASTM / DWG

3.1

R

R

1

Non-Std

0

5200204

MECHANICAL PROPERTIES

SPEC/DWG

ASTM

ASTM / DWG

3.1

R

R

0

3.1

R

R

0

COMMON 5200206

TRANSFER OF MARKING (VT) [INCLUDING PRODUCTION TEST PLATES (IF REQ.D)]

SPEC/DWG

ASME VIII PRACTICE

5200208

CHECK WPS, PQR, WPQ

SPEC/DWG

ASME IX

ASME IX

3.1

A

R

5200212

RT OR UT TEST OF BUTT WELDS

SPEC/DWG

ASME V

ASME VIII

3.1

R

R

0

5200214

PT OF FILLET WELDS

SPEC/DWG

ASME V

ASME VIII

3.1

R

R

0

5200220

AIR-SOAP TEST OF REINF. PAD

SPEC/DWG

DWG

NO LEAKAGE

3.1

R

R

0

5200222

HYDROSTATIC TEST [60 MINUTES TEST DURATION]

SPEC/DWG

ASME VIII

NO LEAKAGE

3.2

W

W W

Non-Std

5

5200223

HELIUM LEAK TEST

SOG7203337

SOG7203337

NO LEAKAGE

3.1

O

R

Non-Std

5

API614

JOB SPEC

JOB SPEC

3.1

O

O

Non-Std

1

ITN02039

3.1

W

R

Non-Std

1

5200400

Non-Std

W

6

ASSEMBLED

5200401

0

FLUSHING CHECK

COMMON 5200402

VISUAL AND DIMENSIONAL

SOM6700019/DWG PRACTICE

5200404

PAINTING

SOM5459890/DWG

SOM5459890

SOM5459890

3.1

R

R

Non-Std

1

5200406

COMPLETENESS OF MFR. DOSSIER

SPEC/DWG

ITN04001

ITN04001

2.1

R

R

Non-Std

5

5200408

PMI

ITN07070.01

SOS2992454

SOS2992454

3.1

O

O

Non-Std

5

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 65/66

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 66/67

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5200000/1

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

AIR COOLER [IN COMPLIANCE WITH ASME SECT. VIII, DIV. 1]

5200400

0

ASSEMBLED

5200418

0

FINAL ARH DOSSIER

SOM5459916

SOM5459916

SOM5459916

3.2

A

A

A

A

Non-Std

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 66/67

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 67/68

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5215000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

FILTER HOUSE

5215200

REV. 0

RAW

0

5215202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5215204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5215400

MACHINED [HORIZONTAL FLOW PULSE JET F. H.]

0

5215402

WPS, PQR AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

5215404

NDT ON WELDS

SMO9969860

ITN03402.03

ITN03402.03

3.1

R

R

5 0

SMO9969860

ITN07791

3.1

W

R

0

SMO9969860

SMO9969860

3.1

W

O

SMO9969860 & SCL 5215420

PAINTING CHECK 015_2 SOM6700016 /

5215422

VISUAL, DIMENSIONAL & CLEANESS CHECK

Non-Std

3

SMO9969860

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 67/68

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 68/69

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5220000

INLET DUCT

5220200

RAW

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV. 0 0

5220202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5220204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5220600

MACHINED

0

5220602

WPS, PQR AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

5220604

NDT ON WELDS

SMO9970497

ITN03402.03

ITN03402.03

3.1

R

R

5 0

SMO9970497

ITN07791

3.1

R

R

0

SMO9970497

SMO9970497

3.1

W

R

0

SMO9970497 & SCL 5220610

PAINTING CHECK 012 SMO9970497 & SCL

5220612

VISUAL, DIMENSIONAL & CLEANESS CHECK 012

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 68/69

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 69/70

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5225000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

EXHAUST DUCT

5225200

REV. 0

RAW

0

5225202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5225204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5225600

MACHINED

0

5225602

WPS, PQR AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

5225604

NDT ON WELDS

SMO9971102

ITN03402.03

ITN03402.03

3.1

R

R

5 0

SMO9971102

ITN07791

3.1

R

R

0

SMO9971102

SMO9971102

3.1

R

R

0

SMO9971102 & SCL 5225610

PAINTING CHECK 013 SMO9971102 & SCL

5225612

VISUAL AND DIMENSIONAL CHECK 013

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 69/70

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 70/71

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5230000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

VENTILATION DUCTS

5230200

REV. 0

RAW

0

5230202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

ITN02199.03

MAT STD

ITN02199.03

2.1

R

R

0

5230204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

ITN02199.03

MAT STD

ITN02199.03

2.1

R

R

0

5230400

MACHINED [PAINTED]

0

5230402

WPS, PQR AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

5230404

NDT ON WELDS

ITN02199.03

ITN03402.03

ITN03402.03

3.1

R

R

5 0

5230410

PAINTING CHECK

ITN02199.03

ITN07791

ITN07791

3.1

R

R

0

5230412

VISUAL, DIMENSIONAL & CLEANESS CHECK

ITN02199.03

ITN02199.03

ITN02199.03

3.1

W

R

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 70/71

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 71/72

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5235000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

SUPPORTING STRUCTURE

5235200

REV. 0

RAW [MAATERIAL: CARBON STEEL S235JR]

4

5235202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5235204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

SMO9969860

ITN03402.03

ITN03402.03

3.1

R

R

0

3.1

R

R

0

5235400

MACHINED [FILTER HOUSE]

5235404

0

NDT ON WELDS

5235408

SMO9969860/ASTM ITN07791/ASTM

ITN07791/ASTM

A123

A123

A123

SMO9969860

SMO9969860

SMO9969860

3.1

O

O

Non-Std

Non-Std

PAINTING / GALVANIZING COMPONENTS CHECK

5235410

VISUAL AND DIMENSIONAL CHECK

3

5235800

MACHINED [VENTILATION SYSTEM]

5235802

WPS, PQR AND WELDING MAP

ASME IX

ASME IX

ASME IX

3.1

A

R

5235804

NDT ON WELDS

SMO9970453

ITN03402.03

ITN03402.03

3.1

R

R

3.1

O

O

Non-Std

4

3.1

O

O

Non-Std

3

5235808

3

SMO9970453/ASTM ITN07791/ASTM

ITN07791/ASTM

A123

A123

A123

SMO9970453

SMO9970453

SMO9970453

PAINTING / GALVANIZING COMPONENTS CHECK

5235810

VISUAL AND DIMENSIONAL CHECK

5 0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 71/72

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 72/73

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5236000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

WALKWAY AND PLATFORM

5236100

REV. 1

FINAL TEST

1

SHOP FIT UP [MOST CRITICAL COMPONENTS (bracing to beams and columns) -NOTE: ONLY FOR MACHINE 5236101

COMMON DWG

SUBJECT TO STRING TEST]

DWG

3.1

R

R

Non-Std

1

SOM5459890

3.1

O

O

Non-Std

3

DWG

3.1

O

R

Non-Std

3

PRACTICE COMMON

5236102

PAINTING CHECK

DWG PRACTICE COMMON

5236103

FINAL INSPECTION

DWG PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 72/73

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

3

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 73/74

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5240000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

VENTILATION FANS

5240200

REV. 0

MACHINED (FAN)

0

5240202

LADLE ANALISYS

MFR STD

MFR STD

MFR STD

2.1

R

R

5240210

WPS/PQR/WM

ASME IX

ASME IX

ASME IX

3.1

A

R

Non-Std

JOB SPEC

MFR STD

MFR STD

3.1

O

O

Non-Std

1

ITN07791

ITN07791

3.1

W

O

Non-Std

1

DWG

3.1

W

O

Non-Std

1

5240400

0 5

ASSEMBLED (FAN + EL.MOTOR)

5240402

0

MECHANICAL RUNNING TEST

JOB SPEC & SCL 5240410

PAINTING CHECK a17

COMMON 5240412

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG / SOM6700020 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 73/74

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 74/75

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5245000

ELECTRIC HEATER

5245200

MACHINED

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV. 0 0

5245202

FUNCTIONAL TEST

MFR STD

MFR STD

MFR STD

3.1

R

R

0

5245204

ELECTRICAL CHECKS (insulation, ins. resistance, sealing)

MFR STD

MFR STD

MFR STD

3.1

R

R

0

5245206

FINAL, VISUAL AND DIMENSIONAL CHECK

MFR STD

MFR STD

MFR STD

2.1

R

R

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 74/75

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 75/76

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5255000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

CONTROL VALVES (ON AUXILIARY SYSTEMS)

5255200

0

RAW

5255202

REV.

0 LADLE ANALYSIS

ITN04204.36

MAT STD

MAT STD

3.1

R

R

0

ITN04204.36

MAT STD

MAT STD

3.1

R

R

Non-Std

5

JOB SPEC.

ASTM STD.

MAT. STD.

3.1

R

R

Non-Std

5

MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES – WHERE 5255204 APPLICABLE] 5255205

NON DESTRUCTIVE TESTS

5255400

ASSEMBLED

0

5255402

PNEUMATIC TEST OF SEAT-PLUG SEAL

ITN04204.36

ANSI B16.104

ANSI B16.104

3.1

R

R

5463

5255404

PNEUMATIC TEST OF ACTUATOR SHELL AND DIAPHRAGMS SEAL

ITN04204.36

MFR STD

NO LEAKAGE

3.1

R

R

0

5255406

HYDRAULIC TEST (ON BODY VALVE) [ACC. TO API 598 OR B16.34]

ITN04204.36

API STD 6D

NO LEAKAGE

3.1

R

R

Non-Std

4

5255407

PMI ON BODY VALVE

JOB SPEC

JOB SPEC

JOB SPEC

3.1

O

O

Non-Std

5

ITN04204.36

MFR STD

SPEC. VALUES

3.1

R

R

Non-Std

4

0

OPERATIONAL TEST [THIS INCLUDE: TRAVEL, START UP POINT, HYSTERESIS, OPENING/CLOSING TIME, CHECK 5255408 OF LIMIT SWITCHES]

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 75/76

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 76/77

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5257000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

HOT GAS BY-PASS

5257200

REV. 0

RAW

0

5257201

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

R

5257202

LADLE ANALYSIS

ITN04204.36

MAT STD

MAT STD

3.1

R

ITN04204.36

MAT STD

MAT STD

3.1

JOB SPEC.

ASTM STD.

MAT. STD.

A

A

Non-Std

1

R

Non-Std

0

R

R

Non-Std

0

3.1

R

R

Non-Std

5

MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES – WHERE 5257204 APPLICABLE] 5257205

NON DESTRUCTIVE TESTS

5257400

MACHINED

0

5257402

PNEUMATIC TEST OF SEAT-PLUG SEAL

ITN04204.36

ANSI B16.104

ANSI B16.104

3.1

R

R

Non-Std

5257404

PNEUMATIC TEST OF ACTUATOR SHELL AND DIAPHRAGMS SEAL

ITN04204.36

MFR STD

NO LEAKAGE

3.1

R

R

Non-Std

0

5257406

HYDRAULIC TEST (ON BODY VALVE) [ACC. TO API 598 OR B16.34]

ITN04204.36

API STD 6D

NO LEAKAGE

3.2

W

W W

Non-Std

4

5257407

PMI ON BODY VALVE

SOS2992454

SOS2992454

SOS2992454

3.1

O

O

Non-Std

5

ITN04204.36

MFR STD

SPEC. VALUES

3.1

O

O

Non-Std

4

SOM5459916

SOM5459916

SOM5459916

3.2

A

R

Non-Std

1

W

5463

0

OPERATIONAL TEST [THIS INCLUDE: TRAVEL, START UP POINT, HYSTERESIS, OPENING/CLOSING TIME, CHECK 5257408 OF LIMIT SWITCHES] 5257410

FINAL ARH DOSSIER

A

A

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 76/77

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 77/78

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5260000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

SAFETY VALVES

5260200

REV. 0

RAW

0

5260201

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

R

A

A

Non-Std

5260202

LADLE ANALYSIS

ITN04204.37

MAT STD

MAT STD

3.1

R

R

1 0

ITN04204.37

MAT STD

MAT STD

3.1

R

R

0

JOB SPEC.

ASTM STD.

MAT. STD.

3.1

R

R

MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES – WHERE 5260204 APPLICABLE] 5260205

NON DESTRUCTIVE TESTS

Non-Std

5

5260400

1

5260406

4

5260408

4

5260410

5

5260412

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 77/78

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 78/79

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5265000

ANTISURGE VALVE

5265200

ASSEMBLED

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

REV. 0 0

5265201

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

R

5265202

LADLE ANALYSIS

ITN04204.36

MAT STD

MAT STD

3.1

R

ITN04204.36

MAT STD

MAT STD

3.1

A

A

Non-Std

1

R

Non-Std

5

R

R

Non-Std

5

MECHANICAL PROPERTIES [THIS INSCLUDES HARDESS CHECK ON CONNECTION FLANGES – WHERE 5265204 APPLICABLE] 5265206

NON DESTRUCTIVE TESTS

JOB SPEC

MAT STD

JOB SPEC

3.1

R

R

Non-Std

5

5265208

PMI ON BODY VALVE

SOS2992454

SOS2992454

SOS2992454

3.1

R

R

Non-Std

5

NO LEAKAGE

3.2

W

W W

Non-Std

4

ANSI CLASS V

3.1

O

O

Non-Std

4

JOB SPEC/DOC

3.1

O

O

Non-Std

4

DWG

2.1

O

O

Non-Std

4

SOM5459916

3.2

A

R

Non-Std

1

COMMON 5265210

HYDRAULIC TEST [ON BODY VALVES ACC. TO API 598 OR B16.34]

ITN04204.36

W

PRACTICE 5265211

MINIMUM CLOSING SEAT LEAKAGE VERIFICATION

5265212

ANSI CLASS V

ANSI CLASS V

ITN04204.36 / job

COMMON

dwg

PRACTICE

DYNAMIC TEST [verification of valve dynamic responses]

O

DWG / Suppl. Check COMMON 5265214

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

5265216

FINAL ARH DOSSIER

List

PRACTICE

SOM5459916

SOM5459916

A

A

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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N. SOM5086579 /4

TAV/SH 78/79

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

5

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 79/80

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5270000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

UNIT CONTROL SYSTEM

5270200

0

ASSEMBLED

5270202

REV.

0

ELECTRIC INSPECTION AND 100% I/O LOOP CHECK [point to point check, load check, switch on/off, power supply, etc] ITN04240

JOB SPEC/DWG

JOB SPEC/DWG

3.1

W

O

O

Non-Std

6

SOM6702546

SOM6702546

3.1

W

O

W

Non-Std

6

SOM6700017/DWG 2.1

W

O

Non-Std

6

ITN04240 / 5270204

FUNCTIONAL TEST (ON JOB FUNCTIONS ONLY) [I/O check (100%), main start/stop/aux. Sequences] SOM6700017

5270206

ITN04240 /

COMMON

SOM6700017

PRACTICE

JOB SPEC/DOC

JOB SPEC/DOC

JOB SPEC/DOC

2.1

W

W

W

Non-Std

4

ITN04240

JOB SPEC/DOC

JOB SPEC/DOC

2.1

W

W

W

Non-Std

6

CUSTOMER/DCS

CUSTOMER/DCS CUSTOMER/DCS 3.1

W

W

W

Non-Std

6

VENDOR SPEC

VENDOR SPEC

VENDOR SPEC

JOB SPEC/DOC

JOB SPEC/DOC

JOB SPEC/DOC

2.1

R

R

Non-Std

3

JOB SPEC/DOC

JOB SPEC/DOC

JOB SPEC/DOC

3.1

W

W

Non-Std

6

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK [INCLUDING TERMINAL BOARD CHECK] REDUNDANT MODBUS AND OPC COMMUNICATION LINK TESTING WITH ICSS TEST KIT [TO BE DONE DURING

5270207 UCS FAT] UCS SUBSYSTEMS TEST [To be done during UCS FAT. Check of communication between UCS subsystems (e.g. 5270208 BentlyNevada, CCC)] 5270214

INTEGRATION TEST OF UCS AT ICSS SHOP

5270220

HEAT SOAK TEST INTEGRATION TEST BETWEEN CCC and MASTER CONTROLLER [INTEGRATION TEST BETWEEN ACP2 SECTION

5270243

OF UCS (CCC RACS), MASTER CONTROLLER PANEL AND REMOTE TRAINVIEW. This include complete Functional

W

and Communication tests between the CCC Controllers, Remote TrainWiew Server and Client PC Workstations]

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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TAV/SH 79/80

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 80/81

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5275000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

MASTER CONTROLLER PANEL

5275200

REV. 2

ASSEMBLED

0

5275202

ELECTRIC INSPECTION AND I/O LOOP CHECK [100% point to point check, load check, switch on/off, power supply, etc] ITN04240

JOB SPEC/DWG

JOB SPEC/DWG

3.1

O

O

O

Non-Std

4

5275204

FUNCTIONAL TEST (ON JOB FUNCTIONS ONLY) [I/O check (100%), main start/stop/aux. Sequences]

ITN04240

JOB SPEC/DOC

JOB SPEC/DOC

3.1

O

O

O

Non-Std

4

ITN04240 / Suppl.

COMMON

5275206

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK [INCLUDING TERMINAL BOARD CHECK]

JOB SPEC/DWG

2.1

O

O

Check List

PRACTICE

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 81/82

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5285000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

FIRE FIGHTING CO2 SKID

5285200

0

RAW

0

5285203

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

ITM65300

MFR STD

MFR STD

3.1

R

R

5285204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

ITM65300

MFR STD

MFR STD

3.1

R

R

ASME IX

ASME IX

ASME IX

A

R

5285400

Non-Std

0 0

ASSEMBLED

5285402

REV.

0

WPS, PQR, WM

Non-Std

1

Non-Std

1

COMMON 5285404

HYDRAULIC PIPING TEST

ITM65300

NO LEAKAGE

3.2

W

W W

MFR STD

JOB SPEC

3.1

W

O

COMMON

OUTLINE DWG, 2.1

O

O

PRACTICE

PAINTING SPEC.

W

PRACTICE 5285408

FUNCTIONAL TEST [WITHOUT CO2 RELEASE]

ITM65300

0

OUTLINE DWG, 5285410

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

PAINTING SPEC.,

Non-Std

1

SOM6700022

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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TAV/SH 81/82

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REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 82/83

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5290000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

MINERAL OIL VAPOUR SEPARATOR SKIDS

5290200

REV. 1

RAW

0

5290202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5290204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

0

5290400

ASSEMBLED

0 ITN40950.00 (min.) ;

5290404

FUNCTIONAL TEST: VIBRATION/NOISE TEST ON MOTOR-FAN GROUP

ITN40950.00 (min.) ; MFR STD

ITN40951.00 (synt.)

3.1

O

R

0

DWG

3.1

O

R

0

DWG

3.1

O

O

ITN40951.00 (synt.) COMMON

5290406

PAINTING CHECK

DWG PRACTICE COMMON

5290408

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG / SOM6700015

Non-Std

3

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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TAV/SH 82/83

Firenze

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REVISED WHERE SHOWN

3

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 83/84

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5310000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

FUEL GAS SKID

5310200

REV. 0

RAW

3

5310202

LADLE ANALYSIS (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

Non-Std

3

5310204

MECHANICAL PROPERTIES (FOR MAIN COMPONENTS ONLY)

MAT STD

MAT STD

MAT STD

2.1

R

R

Non-Std

3

5310400

ASSEMBLED

3 COMMON

5310404

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG

DWG

2.1

W

R

Non-Std

3

PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 83/84

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

3

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 84/85

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5330000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

COMMON OIL CONSOLE (INTEGRATED ON GT AUX. BASEPLATE)

5330200

1

ASSEMBLED

0

5330204

FUNCTIONAL TEST

JOB SPEC.

JOB SPEC.

JOB SPEC.

3.1

O

R

5330206

FINAL, VISUAL, PAINTING AND DIMENSIONAL CHECK

DWG/SOM6700021

SOM5085321

SOM5085321

3.1

O

R

0 Non-Std

5040

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

1

QCP SOM5086579 /4

PAG 85/86

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

5792000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

SEAL GAS PANEL

5792100

REV. 0

RAW

0

5792101

LADLE ANALYSIS

MAT STD

MAT STD

MAT STD

3.1

R

R

Non-Std

0

5792102

MECHANICAL PROPERTIES

MAT STD

MAT STD

MAT STD

3.1

R

R

Non-Std

0

5792200

ASSEMBLED

0

5792201

PRESSURE TEST

MFR STD

MFR STD

MFR STD

3.1

R

R

Non-Std

0

5792202

FINAL VISUAL AND DIMENSIONAL CHECK

SOS9973553

SOS9973553

SOS9973553

2.1

R

R

Non-Std

6

5792204

FUNCTIONAL TEST (DURING STRING TEST)

JOB SPEC.

JOB SPEC.

JOB.SPEC.

2.1

O

O

Non-Std

1

API 614

2.1

O

R

Non-Std

4

COMMON 5792205

CLEANLINESS CHECK

API 614 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

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N. SOM5086579 /4

TAV/SH 85/86

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 86/87

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

6055000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

ELECTRIC STARTING MOTOR (M.V./H.V.)

6055400

0

ASSEMBLED

6055401

REV.

0

PRELIMINARY ARH DOSSIER APPROVAL

SOM5459916

SOM5459916

SOM5459916

3.2

A

R

IEC STD

3.1

W

W

A

R

Non-Std

1

W

Non-Std

4

ROUTINE TESTS [VISUAL AND DIMENSIONAL CHECK PAINTING CHECK WINDING RESISTANCE AT COLD NO LOAD CURRENT NO LOAD LOSSES VIBRATION TEST LOCKED ROTOR CURRENT LOCKED ROTOR TORQUE ITN61511, INSULATION RESISTANCE ON MOTOR WINDINGS BEFORE HEAT RUN (IF ANY) AND DIELECTRIC TEST 6055406

SOM6702737 & SCL IEC STD DIELECTRIC TEST ON MOTOR WINDINGS AND AUXILIARIES AFTER HEAT RUN (IF ANY) AND DIELECTRIC 025 TEST POLARIZATION INDEX DIRECTION OF ROTATION AND PHASE MARKING OVERSPEED TEST CHECK OF AUXILIARIES FINAL CHECK OF JOB DOCUMENTATION]

6055600

EXECUTION TYPE

0

6055602

Ex-d EXECUTION CERTIFICATE

ITN61511, JOB DOC IEC STD

IEC STD

3.1

O

R

6055603

FINAL ARH DOSSIER

SOM5459916

SOM5459916

3.2

A

A

SOM5459916

0 A

A

Non-Std

1

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 86/87

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 87/88

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

6075000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

BATTERY CHARGER, D.C. PANELS

6075200

REV. 0

ASSEMBLED

0

ROUTINE TEST [COMPLIANCE WITH SPECIFICATIONS AND PURCHASE ORDER CHECK PAINTING CHECK DIMENSIONAL CHECK AND VISUAL INSPECTION FRAME STRUCTURES AND PAINTING CHECK CHECKING OF EQUIPMENT LIST CHECKING OF THE DEGREE OF PROTECTION NAMEPLATE CHECK STATIC PERFORMANCE TESTS DYNAMIC PERFORMANCE TESTS RIPPLE MEASUREMENT MECHANICAL OPERATION TEST ELECTRICAL 6075202

IEC STD+DWG

IEC STD+DWG

WIRING

WIRING

IEC STD

IEC STD

ITN62000 OPERATION TEST WIRING AND SEQUENCE TEST DIELECTRIC TEST FOR MAIN AND AUX CIRCUITS EXCLUDING

3.1

O

R

Non-Std

4

3.1

O

R

Non-Std

1

THOSE UTILIZING ELECTRONIC DEVICES INSULATION RESISTANCE MEASUREMENT EXCLUDING THOSE UTILIZING ELECTRONIC DEVICES CHECK OF CERTIFICATES AND FINAL DOCUMENTATION, INSULATION RESISTANCE TEST IN ACCORDANCE WITH IEC60146] ITN62000+JOB 6075206

SPECIAL TEST: BURN-IN TEST AT FULL LOAD [On complete system for 48 hours or as agreed in test plan] SPEC.

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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TAV/SH 87/88

Firenze

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REVISED WHERE SHOWN

4

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 88/89

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

6090000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

STATIONARY NICKEL CADMIUM BATTERIES

6090200

REV. 0

ASSEMBLED

0

FACTORY TEST [VISUAL INSPECTION CAPACITY TEST CHECK OF CERTIFICATES AND FINAL DOCUMENTATION 6090202

ITN61506

IEC STD

IEC STD

3.1

R

R

Non-Std

1

+ QUANTITATIVE CHCK, DISCHARGE TEST (ONLY ON Nr 1 OR 2 CELLS FILLED)]

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 88/89

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REVISED WHERE SHOWN

1

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 89/90

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

7010000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

ASSEMBLED MACHINES SKID [CC, GT]

7010200

REV. 0

FABRICATED (C/O NP)

0

7010201

DEMOSTRATION OF BUNDLE REMOVAL BEFORE STRING TEST [ON ONE TRAIN ONLY]

SOS78180

SOS78180

SOS78180

2.1

W

W

Non-Std

7010202

FINAL, VISUAL AND DIMENSIONAL CHECK

DWG

SOM5085321

SOM5085321

2.1

W

O

Non-Std

7010204

PAINTING CHECK

3.1

W

R

Non-Std

5

2.1

W

O

Non-Std

5

ITN07791/

PREPARATION FOR SHIPMENT

ITN54750

SOM5459890 ITN54750

ITN54750

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

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N. SOM5086579 /4

TAV/SH 89/90

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

5

ITN07791/ ITN07791

SOM5459890 7010208

6 5040

REVISED WHERE SHOWN

6

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 90/91

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

7020000

EEX CERTIFICATION

7020200

ASSEMBLED

7020202

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

0 0

EEX CERTIFICATION/ATEX CERTIFICATE LIST

JOB SPEC.

MFR STD

JOB SPEC.

2.1

R

R

0

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

NuovoPignone

ITEM

LANG. A

N. SOM5086579 /4

TAV/SH 90/91

Firenze

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7230

REV.

DESCRIPTION

REV.

DESCRIPTION

REV.

QCP SOM5086579 /4

PAG 91/92

QUALITY CONTROL PLAN (Q.C.P.) N.

DESCRIPTION

9005000

REF. DOC.

PROCEDURE ACCEPTANCE Cert.Type

ACTIVITY O&G CU TP EU

Std/Non-Std EXT. Test

COMPLETE STRING TEST

9005200

REV. 0

ASSEMBLED

0 DATA SHEET/

9005203

PERFORMENCE TEST PTC10 TYPE 1 [ON 1st TRAIN 1102487]

DATA SHEET

SOS0400090

3.1

W

W

3.1

W

W

3.1

W

W

2.1

O

O

Non-Std

6

W

Non-Std

5

W

Non-Std

6

Non-Std

6

SOS0400090 DATA SHEET / 9005204

STRING TEST ( FULL SPEED FULL LOAD )

DATA SHEET

SOS0400104 SOS0400104 DATA SHEET /

9005206

NOISE TEST [SPL AT 1M DISTANCE FROM SKID EDGE AND 1.5 M ELEVATION ON 1st TRAIN 1102487 - 1800020]

DATA SHEET

SOS0400104 SOS0400104 COMMON

9005223

AFTER TEST DRY GAS SEALS VISUAL INSPECTION AND PACKING [MATERIAL SHIPPED LOOSE TO SITE]

SOS9990753

SOS9990753 PRACTICE

LEGEND: O&G : GE OIL & GAS

R : CERTIFICATION REVIEW

CU : CUSTOMER

O : OPTIONAL OBSERVED POINT

Std/Non-Std: Blank field means "Std.Test". Field marked with Non-Std means

TP : THIRD PARTY

W : WITNESS POINT

that test is outside GE OIL & GAS Maximum Case

EU : END USER

A : APPROVAL

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5002 -- TESTS ON CARBON STEEL WELDS ACCORDING TO ITN 03402.03 VISUAL EXAMINATION -VISUAL EXAMINATION WILL BE CARRIED OUT ACCORDING TO ASME CODE SECTION V ART.9. -EVALUATION SHALL BE MADE OF THE REGULARITY OF THE SHAPE AND THE SURFACE ASPECT OF THE WELDS AND OF ANY EMERGING DEFECTS (POROSITY-CRACKS) AND ZONES WHOSE APPEARANCE INDICATES THAT INTERNAL DEFECTS MAY BE PRESENT, REQUIRING VERIFICATION THROUGH OTHER TEST METHODS. THE WELDS SHALL BE WELL FILLETED WITH THE ADJACENT BASE MATERIAL. -EACH RUN SHALL PRESENT A SURFACE FREE FROM EMERGING DEFECTS AND SHALL BE SUFFICIENTLY WELL FILLETED AT THE MARGINS OF THE BEVEL TO ALLOW DEPOSITING OF THE NEXT RUNS WITHOUT THE DANGER OF LATERAL SLAG. IF THE SURFACE OF A RUN SHOULD BE IRREGULAR AND NOT WELL FILLETED, THE IRREGULARITY SHALL BE REMOVED BY GRINDING. -THE SURFACE OF THE FILLET WELDS SHALL BE EITHER SLIGHTLY CONVEX, FLAT OR SLIGHTLY CONCAVE. CONVEXITY SHALL NOT EXCEED THE VALUE OF 0.1 X 1 OR 0.75 MM, WHERE 1 IS THE DIMENSION OF THE SIDE OF THE BEAD. CONCAVITY SHALL BE SUCH AS NOT TO REDUCE THE DEPTH OF THE GROOVE REQUIRED BY THE DESIGN. -THE MACHINING ALLOWANCE ON BUTT WELDS SHALL NOT EXCEED, ALSO FROM THE BACK WHEN IT CAN BE EXAMINED: -2.5 MM FOR THICKNESSES MAX. 12 MM -3.5 MM FOR THICKNESSES RANGING BETWEEN 12 AND 25 MM -4.5 MM FOR THICKNESSES MIN. 25 MM -UNDERSIZING IN THE SIDES OF THE WELDS IS PERMISSIBLE UP TO 1.5 MM FOR A LENGTH LESS THAN 10% OF THE TOTAL LENGTH OF THE WELD. -THE WELDS SHALL NOT PRESENT OVERLAP ON THE MARGINS. -MARGIN INCISIONS SHALL BE OF LOCAL NATURE, WITH LENGTH NOT EXCEEDING TWICE THE THICKNESS OF THE WELD AND DEPTH NOT EXCEEDING 0.7 MM. IF NECESSARY, THEY SHALL BE FILLETED BY GRINDING. -IF VISUAL EXAMINATION REVEALS THE PRESENCE OF CRACKS, THE ENTIRE LENGTH OF THE WELD SHALL BE SUBJECTED TO MAGNETIC PARTICLE OR LIQUID PENETRANT DYE EXAMINATION AND THE CRACKS SHALL BE REPAIRED. -WHEN EMERGING DEFECTS (UNACCEPTABLE INCISIONS, POROSITY, WORMHOLES,ETC.) ARE DETECTED, THEY SHALL BE ELIMINATED DOWN TO THE ROOT, AND THE EXCAVATION SHALL BE EXAMINED BY LIQUID PENETRANT DYE TEST. THE NECESSARY REPAIR SHALL THEN BE EFFECTED ACCORDING TO ITN 03402.03 POINT 11. -DRIPPING AND IRREGULARITY IN WELD LINKS CAN BE ELIMINATED BY GRINDING. RADIOGRAPHIC EXAMINATION -ACCEPTABILITY OF ANY DEFECTS DETECTED WILL BE DECIDED ON THE BASIS OF ASME CODE SECTION VIII DIVISION 1 ARTICLE UW 52. IN CASE ONE OR MORE X-RAYED JOINTS ARE NOT ACCEPTABLE, WE SHALL PROCEED AS FOLLOWS: -REPAIR OF THE SAME JOINT -CHECK EXTENSION ON A DOUBLE QUANTITY OF JOINTS OF THE SAME TYPOLOGY AND WELDER. -IF EVEN ONE OF THESE JOINTS IS CONSIDERED UNACCEPTABLE, THE CHECK IS TO BE EXTENDED TO ALL JOINTS OF THE SAME TYPOLOGY AND WELDER. -THE CHECK RESULTS SHALL BE CERTIFIED SO AS TO INDICATE WELDERS AND JOINTS (IF ANY) TO BE REPAIRED OR DEFECTS JUDGED WITHIN THE LIMITS, IN ADDITION TO THE FINAL RESULT OF THE TEST. ULTRASONIC INSPECTION -THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECT.VIII DIV.1 APP.12 (CONTAINED IN ITN 07039) -THE TEST REPORTS WILL CONTAIN A JUDGEMENT FOR EACH LENGTH OF WELDING EXAMINED. IN THE CASE OF NON-ACCEPTABILITY, THE DEFECT (OR DEFECTS) TO BE REPAIRED, THEIR NATURE AND ESTIMATED POSITION WITHIN THE WELD SHALL BE CLEARLY SPECIFIED. MAGNETIC PARTICLE EXAMINATION -THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECT.VIII DIV.1 APP.6 (CONTAINED IN ITN 02119). -THE TEST REPORTS WILL EXPRESS A JUDGEMENT FOR EACH LENGTH OF WELDING EXAMINED. IN THE CASE OF NON-ACCEPTABILITY, THE DEFECT (OR DEFECTS) TO BE REPAIRED, THEIR NATURE AND ESTIMATED POSITION WITHIN THE WELD SHALL BE CLEARLY SPECIFIED. LIQUID PENETRANT DYE TEST -THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECTION VIII DIV.1 APP.8 (CONTAINED IN ITN 02192) -THE TEST REPORTS WILL EXPRESS A JUDGEMENT FOR

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QUALITY CONTROL PLAN (Q.C.P.) EACH LENGTH OF WELDING EXAMINED. IN THE CASE OF NON-ACCEPTABILITY,. THE DEFECT (OR DEFECTS) TO BE REPAIRED, THEIR NATURE AND ESTIMATED POSITION WITHIN THE WELD SHALL BE CLEARLY SPECIFIED.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5004 -- MECHANICAL PROPERTIES ACCORDING TO B2A1B3 -TENSILE STRENGTH, MIN.= 30000 PSI (206 MPA) AFTER STRESS RELIEF ANNEAL -BRINELL HARDNESS, MAX.= 225 ON SPECIMENS OF A FLAT SURFACE OF THE CASTING WHEN SPECIFICALLY AGREED UPON BY THE CUSTOMER.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5005 -- LADLE ANALYSIS ACCORDING TO B2A1B3 MATERIAL B2A1B3 ACCORDING TO ASTM A48

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5007 -- MAGNETIC PARTICLE TEST ACCORDING TO P14A-AL-0205 -WHEN MP/LP INSPECTION IS REQUIRED BY THE DRAWING, PART SPECIFICATION OR PURCHASE ORDER, EACH CASTING SHALL BE SO INSPECTED IN THE AREAS DESIGNATED AND BY THE PROCEDURE(S) STIPULATED. -LIFTING LUGS AND INTEGRAL STRUT AND FLANGE FILLETS OF ALL SAND CASTING AS WELL AS ANY ADDITIONAL AREAS DESIGNATED ON APPLICABLE PART SPECIFICATIONS SHALL BE MAGNETIC PARTICLE INSPECTED IN ACCORDANCE WITH ASTM E709 (MAGNETIC MATERIALS) OR LIQUID PENETRANT INSPECTED AS PER ASTM E165 (NON-MAGNETIC MATERIALS). -WHEN DUE TO THE GEOMETRY OF A PARTICULAR AREA, IT IS IMPOSSIBLE TO OBTAIN A MEANINGFUL M.P. TEST, LIQUID PENETRANT INSPECTION MAY BE SUBSTITUTED WITH PRIOR APPROVAL BY THE PURCHASER BY VRMD (REF. PAR.6.9). A SMOOTH SURFACE IS REQUIRED FOR SUCH A SUBSTITUTION. -UNLESS OTHERWISE NOTED ON THE INDIVIDUAL PART SPECIFICATION, LINEAR MP OR LP INDICATIONS ARE NOT PERMISSIBLE. NON-LINEAR INDICATIONS SHOULD BE EVALUATED TO THE VISUAL EXAMINATION STANDARDS IN 6.4.4 OR 6.4.5.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5008 -- LADLE ANALYSIS ACCORDING TO B2A8D3 MATERIAL B2A8D3 ACCORDING TO ASTM A536

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5009 -- MECHANICAL PROPERTIES ACCORDING TO B2A8D3 -TENSILE STRENGTH, MIN.= 60000 PSI (412 MPA) -YIELD POINT, MIN.= 40000 PSI (277 MPA) -ELONGATION, MIN. PERCENTAGE AT 0,2% ON 50 MM.,MIN.= 15%

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5011 -- MAGNETIC PARTICLE TEST ON WELDS ACCORDING TO P8A-AG1 ALL WELDS SHALL BE SUBJECTED TO MAGNETIC PARTICLE TEST. ACCEPTANCE CRITERIA ARE THE FOLLOWING: A-LINEAR DEFECTS UP TO 0,5 T (WHERE T IS THE THICKNESS OF THE WELD) BUT NOT EXCEEDING 6,35 MM. ARE ACCEPTABLE AS LONG AS THEY ARE NOT VISIBLE CRACKS B-THE TOTAL LENGTH OF THE DEFECTS MUST NOT EXCEED THE VALUE OF T FOR EACH LENGTH OF WELDING EQUAL TO 12 T

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5012 -- LADLE ANALYSIS ACCORDING TO B50A436C (HASTELLOY X) C = 0,05-0,10 % S = 0,03 MAX % W = 0.20-1,00 % MN= 1,00 MAX % CR= 20,50-23,00 % FE= 17,00-20,00 % SI= 1,00 MAX % CO= 0,50-2,50 % B = 0,008 MAX % P = 0,04 MAX % MO= 8,00-10,00 % NI= REMAINDER

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5013 -- MECHANICAL PROPERTIES ACCORDING TO B50A436C (HASTELLOY X) - TENSILE STRENGTH, MIN. = 105000 PSI (721 MPA) - YIELD POINT AT 0,2 %,MIN. = 45000 PSI (309 MPA) - ELONGATION ON A LENGTH OF 50 MM OR 4 DIAMETERS, MIN. = 35 %

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5016 -- DYE PENETRANT TEST ON WELDS (AS PER P8A-AG1 AND SOM 15127) ALL WELDS SHALL BE SUBJECTED TO LIQUID PENETRANT TEST. ACCEPTANCE CRITERIA ARE THE FOLLOWING: A - CRACKS ARE NOT ACCEPTABLE. B - ISOLATED DEFECTS WITH MAX. DIAMETER LESS THAN 0.76 MM (NOT INTERPRETABLE AS CRACKS) ARE ACCEPTABLE. C - GROUPS OF 3 OR MORE DEFECTS (WITH MAX. LENGTH OF INDIVIDUAL DEFECTS LESS THAN 0.76 MM) ARE NOT ACCEPTABLE IF THE DISTANCE BETWEEN THE INDIVIDUAL DEFECTS IS LESS THAN THE MAX. LENGTH OF THE LONGEST OF THEM. GROUPS OF DEFECTS WITH MAX. LENGTH OF INDIVIDUAL DEFECTS LESS THAN 0.51 MM, NOT INTERPRETABLE AS CRACKS, ARE ACCEPTABLE. D - THE TOTAL LENGTH OF THE DEFECTS CALCULATED ON EACH SECTION OF WELD EQUAL TO 12 TIMES THE THICKNESS SHALL NOT EXCEED THE THICKNESS ITSELF.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5021 -- NON DESTRUCTIVE TEST ON WELDS (AS ITN 03402.03) 1.VISUAL EXAMINATION WILL BE CARRIED OUT ACCORDING TO ASME CODE SEC.V ART.9.2.EVALUTION SHALL BE MADE OF THE REGULARITY OF THE SHAPE AND THE SURFACE ASPECT OF THE WELDS AND OF ANY EMERGING DEFECTS (POROSITY-CRACKS) AND ZONES WHOSE APPEARANCE INDICATES THAT INTERNAL DEFECTS MAY BE PRESENT, REQUIRING VERIFICATION THROUGH OTHER TEST METHODS. THE WELDS SHALL BE WELL FILLETED WITH THE ADJACENT BASE MATERIAL.3.EACH RUN SHALL PRESENT A SURFACE FREE FROM EMERGING DEFECTS AND SHALL BE SUFFICIENTLY WELL FILLETED AT THE MARGINS OF THE BEVEL TO ALLOW DEPOSITING OF THE NEXT RUNS WITHOUT THE DANGER OF LATERAL SLAG. IF THE SURFACE OF A RUN SHOULD BE IRREGULAR AND NOT WELL FILLETED, THE IRREGULARITY SHALL BE REMOVED BY GRINDING.4.THE SURFACE OF THE FILLET WELDS SHALL BE EITHER SLIGHTLY CONVEX, FLAT OR SLIGHTLY CONCAVE.5.CONVEXITY SHALL NOT EXCEED THE VALUE OF 0.1 X "L" OR 0.75 MM, WHERE "L" IS THE DIMENSION OF THE SIDE OF THE BEAD. CONCAVITY SHALL BE SUCH AS NOT TO REDUCE THE DEPTH OF THE GROOVE REQUIRED BY THE DESIGN.6.THE MACHINING ALLOWANCE ON BUTT WELDS SHALL NOT EXCEED, ALSO FROM THE BACK WHEN IT CAN BE EXAMINED: -2.5 MM FOR THICKNESSES MAX.12 MM -3.5 MM FOR THICKNESSES RANGING BETWEEN 12 AND 25 MM -4.5 MM FOR THICKNESSES MIN.25 MM7.UNDERSIZING IN THE SIDES OF THE WELDS IS PERMISSIBLE UP TO 1.5 MM FOR A LENGTH LESS 10% OF THE TOTAL LENGTH OF THE WELD.8.THE WELDS SHALL NOT PRESENT OVERLAP ON THE MARGINS.9.MARGINS INCISIONS SHALL BE OF LOCAL NATURE , WITH LENGTH NOT EXCEEDING TWICE THE THICKNESS OF THE WELD AND DEPTH NOT EXCEEDING 0.7 MM. IF NECESSARY, THEY SHALL BE FILLETED BY GRINDING.10.IF VISUAL EXAMINATION REVEALS THE PRESENCE OF CRACKS, THE ENTIRE LENGTH OF THE WELD SHALL BE SUBJECTED TO MAGNETIC PARTICLE OR LIQUID PENETRANT DYE EXAMINATION AND THE CRACKS SHALL BE REPAIRED.11-WHEN EMERGING DEFECTS (UNACCEPTABLE INCISIONS, POROSITY, WORMHOLES, ETC.) ARE DETECTED, THEY SHALL BE ELIMINATED DOWN TO THE ROOT, AND THE EXCAVATION SHALL BE EXAMINED BY LIQUID PENETRANT DYE TEST.12.DRIPPING AND IRREGULARITY IN WELD LINKS CAN BE ELIMINATED BY GRINDING.MAGNETIC PARTICLE EXAMINATION1.THE CRITERIA ARE THOSE SPECIFIED BY ASME CODE SECT.VIII DIV.1 APP.6 (CONTAINED IN ITN 02119)

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5022 -- LADLE ANALYSIS ACCORDING TO B2M1C C = 0,3 MAX % SI= 0,6 MAX % MN= 0,7 MAX % CU= 0,3 MAX % P = 0,04 MAX % FE= REMAINDER S = 0,04 MAX %

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5023 -- MECHANICAL PROPERTIES ACCORDING TO B2M1C - R MIN.= 65000 PSI (446 MPA) - RS MIN.(1) = 3500 PSI (240 MPA) - A MIN. (50 MM) = 24 % - Z MIN. = 35 % (1) WHERE A DEFINITE YIELD POINT SHALL NOT BE EXHIBITED, THE YIELD STRENGTH CORRESPONDING TO AN OFFSET OF 0,2 % SHALL BE USED INSTEAD

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5040 -- FINAL TEST (AS SOM5085321) MECHANICAL PARTS 1.1-ALL PIPING COMPLETED DURING THE ASSEMBLY SHOULD BE TESTED IN ACCORDANCE WITH THE JOB LINE SPECIFICATIONS. 1.2-BRACKETS AND SUPPORTS SHALL BE SEAM-AND-SEAL-WELDED. CHECK THE INTERNAL CLEANNESS OF TANKS. ?THE INSULATING MATERIAL SHOULD BE PLACED BETWEEN S/STEEL COMPONENTS AND CARBON STEEL COMPONENTS. -CHECK THAT ARE ENOUGH SUPPORTS ADEQUATELY POSITIONED FOR A CORRECT BRACKETING OF PIPING IN ORDER TO GUARANTEE VIBRATION DAMPING, AS PER APPLICABLE JOB DOCUMENTS. -THE INTERNAL PAINTING OF CARBON STEEL TANKS SHALL BE INSPECTED AND, IF NECESSARY, RESTORED AS PED ITN07737. 1.3- THE RIGHT ROUTE PIPING SHOULD BE VERIFIED THROUGH THE ASSEMBLY DRAWINGS AND JOB LAYOUTS. 1.4- THE CORRECT POSITION, DIAMETER AND FREEDOM FROM INTERFERENCES OF THE FOUNDATION HOLES SHOULD BE CHECKED. CONNECTIONS ON THE LIMITS OF THE SUPPLY SHALL COMPLY WITH THE INDICATIONS OF THE RELEVANT JOB TABLE. THE POSITION OF SAID CONNECTIONS IN RESPECT TO THE REFERENCE AXES SHALL NOT DEVIATE ± 30mm FROM THE VALUE REPORTED ON THE ASSEMBLY DRAWING (WITH THE EXCEPTION OF SPECIFIC REQUESTS BY THE CUSTOMER, WHICH SHALL BE REPORTED ON THE PRA/JOB DRAWINGS) 1.5-VISUAL INSPECTION SHOULD BE CARRIED OUT ON WELDING JOINT, STRUCTURES AND PANEL OF THE ENCLOSURE. ?CHECK ECLOSURE AND PROTECTION OF THE DOORS, THE CORRECT EXECUTION OF PLUGGING AND CROSSINGS AND CHECK THE ENCLOSURE INTERNAL CLEANNESS. 1.6-ALL PIPING AND/OR COMPONENTS PRODUCTS OR ASSEMBLED BEYOND THE BASE OUTER EDGE SHALL BE DISASSEMBLED TO FACILITATE PACKING, IF REQUIRED, TRANSPORT AND RELEVANT POSITIONING ON THE UTILIZED SYSTEM. 1.7-PAINTED SURFACES SHOULD BE CHECKED ACCORDING TO ITN 07793 PAR.7.2. INSTRUMENT AND ELECTRICAL PARTS 2.1-INSTRUMENTS AND EQUIPMENT SHALL BE INSTALLED FOLLOWING THE INDICATIONS REPORTED ON THE JOB DRAWING AND ITN04202 2.2-CHECK THE CORRECT RUN AND EXECUTION OF PRIMARY AND SECONDARY CONNECTIONS AND ALL ELECTRICAL CONNETIONS, WHICH SHOULD COMPLY WITH THIS SPECIFICATION AND THE JOB DOCUMENTS.(PRIMARY & PNEUMATIC HOOK-UP AND ELECTRIC HOOK-UP) 2.3-SPOT CHECK FOR THE RIGHT WIRING OF INSTRUMENT AND EQUIPMENT TERMINAL BOXES. 2.4-CHECK THE ?CONDUIT? AND CABLE TRAYS CORRECT EXECUTION ALL STAINLESS STEEL TUBING SHALL BE ISOLATED FROM CARBON STEEL SUPPORTS IN ORDER TO AVOID GALVANIC CORROSION. ALL CONDUIT PIPES AND CABLE TRAYS SHALL BE FREE FROM BURRS, CHIPS FLAKES, SPALLING AND ANYTHING THAT MAY HINDER THE PASSAGE OF ELECTRIC CABLES. 2.5-CARRY OUT CONTINUITY AND INSULATION TESTS ON ALL ELECTRIC CONNECTIONS AND CARRY OUT A PNEUMATIC TEST ON LINES IN TUBING. 2.6-CHECK THAT ALL INSTRUMENTATION AND OTHER EQUIPMENT CARRY AN ID PLATE ACCORDING TO THE P&Id AND THE JOB INSTRUMENTS LIST. FIXING METHOD AND PLATE MATERIAL SHALL COMPLY WITH THE JOB SPECIFICATIONS. 2.7- THE CORRECT EXECUTION OF GROUND AND ELECTRIC SYSTEMS SHOULD BE CHECKED ACCORDING TO JOB SPECIFICATIONS AND ITN04202 FINAL DOCUMENTATION 3.1 THE FINAL DOCUMENTATION WILL BE SUPPLIED TO THE END OF THE INSPECTION AS PER OPERATIVE INSTRUCTION ATTACHED TO REF. DOCUMENT. FOR PAINTING CONFORMITY CERTIFICATE REF. TO ITN07771 IF APPLICABLE. PUNCH LIST (IF ANY) SHOULD BE PROVIDED IN ACCORDANCE WITH THE JOB REQUIREMENTS.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5059 -- RT OR UT/PT/MT ON WELDING OF CARB. STEEL PIPES ACCORDING TO ITN 03401.01 1.RADIOGRAPHIC EXAMINATION1.1.THIS EXAMINATION MUST BE PERFORMED IN COMPLIANCE WITH THE SPECIFICATION ITN 02196 TO THE PERCENTAGE DEFINED IN THE FOLLOWING CLASSIFICATION, INDI- CATED ON THE CONSTRUCTION DRAWINGS. IF THE CORNER PIPING AS WELL AS THE CONFIGURATION AND THE DIMENSIONS OF BUTT JOINTS DON'T ALLOW THE EXECUTION OF THE RADIOGRAPHIC EXAMINATION, ANOTHER EXAMINATION IS ALLOWED AS SPECIFIED UNDER POINT 2.1.2.DEFINITION OF THE CHECK CATEGORIES CATEGORY % CHECK FIELD APPLICATION I 100 AT LEAST FOR ALL THE PIPING WHOSE OPERATING PRESSURE IS HIGHER THAN 151 BARS II 50 AT LEAST FOR ALL THE PIPING WHOSE OPERATING PRESSURE IS INCLUDED BETWEEN 71 AND 150 BARS III 20 PIPING WITH A DIAMETER MIN.8'' AND PRESSURE BETWEEN 13 AND 70 BARS 10 PIPING WITH A DIAMETER UP TO 6'' AND PRESSURE BETWEEN 13 AND 70 BARS 5 PIPING WITH DIAMETER MIN.3/4'' AND PRESSURE MAX.12 BARS IV ZERO1.3.FOR THE APPLICATION OF THE CATEGORIES II AND III (SPOT CHECK) THE SUPPLIER SHALL ISSUE A CHECK LIST CONSIDERING THE PERCENTAGE PROVIDED, THE WELDERS CONCERNED AND THE DIFFERENT JOINT TYPES.1.4.IN CASE OF DETECTION OF DEFECTS WHICH ARE NOT ACCEPTABLE THE EXAMINATION EXTENSION SHALL BE CARRIED OUT AS SPECIFIED HERE BELOW ALWAYS IN REGARD TO THE WELDERS AND JOINT TYPES: A)X-RAY INCLUDING ALL THE JOINTS TO BE CHECKED. IT MUST BE PERFORMED IN ZONES NEAR THE DEFECTIVE ONE (BEFORE AND AFTER) FOR AN EXTENSION EQUAL TO THREE TIMES THE X-RAYED LENGTH. IF THERE ARE NOT ACCEPTABLE DEFECTS THE PRESENT EXAMINATION MUST BE EXTENDED TO ALL THE WELDING2.ALTERNATIVE CHECKS TO THE RADIOGRAPHIC EXAMINATIONTHEY MUST BE CARRIED OUT FOR THE CONDITIONS STATED UNDER 1.1. AS A FUNCTIONOF THE JOINT THICKNESS [MM] AS SPECIFIED HERE BELOW:MIN.35 ULTRASONIC CHECK IN COMPLIANCE WITH ITN 07039, ACCEPTANCE FOLLOWING ASME SEC. VIII DIV.1BETWEEN 10 AND 15 ULTRASONIC CHECK IN COMPLIANCE WITH ITN 07041, ACCEPTANCE FOLLOWING ASME/ANSI B.31.3MAX.10 DYE PENETRANT EXAMINATION IN COMPLIANCE WITH ITN 02192, ACCEPTANCE FOLLOWING ASME SEC.VIII DIV.1 OR ,ACCORDING TO THE SUPPLIER'S CHOICE: MAGNETIC PARTICLE CHECK IN COMPLIANCE WITH ITN 02119, ACCEPTANCE FOLLOWING ASME SEC. VIII DIV.1THE ACCEPTANCE CRITERIA ARE INDICATED IN THE RELEVANT ITN.FOR THE CHECKS DESCRIBED IN THE CATEGORIES II AND III (SPOT CHECK) THE PERCEN-TAGE TO BE APPLIED IS A FUNCTION OF THE JOINT LENGTH FOLLOWING THE PROCEDURESDEFINED FOR THE RADIOGRAPHIC EXAMINATIONTHE ACTION TO BE UNDERTAKEN IN CASE OF DETECTION OF NOT ACCEPTABLE DEFECTSSHALL BE THOSE STATED UNDER 1.4.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5062 -- ROUTINE TESTS ON A.C. ELECTRIC MOTOR ACCORDING TO ITN 61502 THE FOLLOWING TESTS SHALL BE CARRIED OUT : - COLD WINDING RESISTANCE MEASUREMENT - NO LOAD AND LOCKED ROTOR TEST - INSULATION RESISTANCE MEASUREMENT OF WINDINGS AND AUXILIARIES - DIELECTRIC TEST ON THE WINDINGS AND AUXILIARIES - VIBRATION TEST - BEARING INSPECTION

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5090 -- BALANCING CHECK ACCORDING TO SOM 15479/15647 ACCORDING TO DRAWINGS OF PARTS AND SUBASSEMBLIES OF THE ROTOR AND TO SPECIFICATIONS SOM 15479/S AND SOM 15647/S. BALANCING IS PERFORMED ON THE INDIVIDUAL COMPONENTS AND/OR SUBASSEMBLIES IN SUCCESSIVE STAGES, WITH A FINAL CHECK OF BALANCING ON THE COMPLETELY ASSEMBLED ROTOR. THE FINAL CHECK OF BALANCING IS THE FOLLOWING: 1. CHECKING DYNAMIC BALANCING ON COMPLETE HIGH PRESSURE ROTOR. AFTER ASSEMBLY OF THE TURBINE BUCKETS AND THE SEAL PLATES, PERFORMED ON THE BASIS OF AN ASSEMBLY CHART DESIGNED TO MINIMIZE UNBLANCE INDUCED BY THESE COMPONENTS ON THE ROTOR, DYNAMIC BALANCING IS CHECKED ON TWO PLANES. THE RESIDUAL UNBALANCE ON EACH PLANE (N.1 AND N.3) SHALL NOT EXCEED 2540 GR.MM. MAXIMUM CORRECTION BALANCE SHALL NOT EXCEED 12700 GR.MM. ON PLANE N.1 AND 25400 ON PLANE N.3. 2. NOTE: PRECISION AND REPEATABILITY OF THE BALANCING MACHINE - THE PRECISION OF THE BALANCING MACHINE CAN BE SUCH THAT A MAXIMUM TOTAL RESIDUAL UNBALANCE OF 2,845 GR.MM. FOR COMPRESSOR ROTOR, AND COMPRESSOR ROTOR PLUS COMPRESSOR SHAFT END, AND A MAXIMUM 4,089 GR.MM. FOR THE COMPLETE ROTOR IS NOT MEASURABLE (0.0005 MM. BALANCING MACHINE). - AFTER FINAL BALANCING OF THE ROTOR HAS BEEN PERFORMED, THE SUBSEQUENT CHECKS OF BALANCING ON THE BALANCING MACHINE VARYING THE POSITIONING OF THE ROTOR CAN DEVIATE FROM THE INITIAL VALUE BY A TOTAL OF 7,620 GR.MM. WITHOUT REQUIRING CORRECTION. THIS DOES NOT APPLY TO ROTORS THAT HAVE BEEN REMACHINED OR MODIFIED AFTER BALANCING.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5091 -- BALANCING CHECK ACCORDING TO SOM 15648 ACCORDING TO DRAWINGS OF PARTS AND TO SPECIFICATION SOM 15648/S. BALANCING IS PERFORMED ON THE INDIVIDUAL COMPONENTS AND/OR SUBASSEMBLIES IN SUCCESSIVE STAGES DURING ASSEMBLY, WITH A FINAL CHECK OF BALANCING ON THE COMPLETELY ASSEMBLED ROTOR. THE FINAL CHECK OF BALANCING IS THE FOLLOWING: 1. CHECKING DYNAMIC BALANCING OF COMPLETE LOW PRESSURE ROTOR. AFTER ASSEMBLY OF THE TURBINE BUCKETS AND THE LOWER PLATES, PERFORMED ON THE BASIS OF AN ASSEMBLY CHART DESIGNED TO MINIMIZE THE UNBLANCE INDUCED ON THE ROTOR BY THESE COMPONENTS, DYNAMIC BALANCING IS CHECKED ON TWO PLANES. THE RESIDUAL UNBALANCE ON EACH PLANE (N.1 AND N.2) SHALL NOT EXCEED 1016 GR.MM. MAXIMUM CORRECTION BALANCE SHALL NOT EXCEED 12700 GR.MM. ON PLANE N.1 AND 25400 ON PLANE N.3. 2. NOTE: PRECISION AND REPEATABILITY OF THE BALANCING MACHINE. - THE PRECISION OF THE BALANCING MACHINE CAN BE SUCH THAT A MAXIMUM TOTAL RESIDUAL UNBALANCE OF 1,651 GR.MM. (FOR THE COMPLETE ROTOR) IS NOT MEASURABLE (0.0005 MM. BALANCING MACHINE). - AFTER FINAL BALANCING OF THE ROTOR HAS BEEN PERFORMED, THE SUBSEQUENT CHECKS OF BALANCING ON THE BALANCING MACHINE VARYING THE POSITIONING OF THE ROTOR CAN DEVIATE FROM THE INITIAL VALUE BY A TOTAL OF 7,620 GR.MM. WITHOUT REQUIRING CORRECTION. THIS DOES NOT APPLY TO ROTORS THAT HAVE BEEN REMACHINED OR MODIFIED AFTER BALANCING.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5099 -- HARDNESS (AS ITN 02152.05) MATERIAL: HARDNESS HB X12CR13 UNI 6901 MAX 200 ASTM A182 F22 MAX 207 ASTM A350 LF2 MOD. MAX 197 FE 410B UNI 7746 130-180 ASTM A350 LF3 MAX 197 ASTM A350 LF5 CL.2 MOD. MAX 197

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5102 -- RUN OUT TEST FOR COMPRESSOR AND STEAM TURBINE (AS ITN 02183) LIMITS OF ACCEPTABILITY: A)RESIDUAL MAGNETISM: 2 GAUSS B)MECHANICAL RUN-OUT: 5 MICRONS (TOTAL READING ON COMPARATOR) C)TOTAL RUN-OUT (ELECTRIC + MAGNETIC + MECHANICAL): 6.35 FOR SQUARE ROOT OF 12000/RPM (MICRONS) WHERE RPM= MAX CONTINUOUS SPEED OR 6 MICRONS, WHICHEVER OF THE TWO VALUES IS THE GREATER (SEE SOS 13013/4)

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5103 -- DYE PENETRANT TEST (AS ITN 07029) ONLY ROUNDED DEFECTS, EITHER ISOLATED (I.) OR IN GROUPS (R.) CONSISTING OF POROSITY OR INCLUSION WITHIN THE LIMITS OF THE CLASSIFICATION IN TABLE ARE ACCEPTABLE. LINEAR DEFECTS (DEFECTS WITH LENGTH MORE THAN 3 TIMES THEIR WIDTH) ARE NOT ACCEPTABLE. TABLE -MAX DIAM. ISOLATED DEFECT (I) MM 3 -MAX N. OF I. IN WORTS LINEAR DM 5 -MIN DISTANCE BETWEEN I. AND I. BETWEEN I, AND R., BETWEEN R AND R MM 15 -MAX DIAM. OF CIRCLE ENCLOSING GROUPS OF DEFECTS (R.) MM 6 -MAX DIAM. OF DEFECTS FORMING PART OF GROUP MM 1.5 -MAX N. OF GROUPS IN A PART 4

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5111 -- ROUTINE TEST (AS SOM 26844) ROUTINE TEST ON D.C. ELECTRIC MOTOR ACCORDING TO SOM 26844. THE FOLLOWING TESTS SHALL BE CARRIED OUT: - COLD WINDING RESISTANCE MEASUREMENT - OVERLAP TEST - NO LOAD TEST - DIELECTRIC TEST - WINDING INSULATION MEASUREMENT TEST - VIBRATION TEST OVERSPEED TEST - LOAD TEST - EXCITATION CHARACTERISTIC TEST

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5129 -- OVERSPEED (AS ITN 07029) SEE FIGURE IN PAR. 12.5. ITN 07029 DIAMETER | DEFORMATION DIAMETER | DEFORMATION D1 (MM) | MAX (MM) D2 D3 D4 D5 (MM) | MAX (MM) MAX. 450 | 0,04 MAX 450 | 0,02 MIN. 450 | 0,06 MIN. 450 | 0,03

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5132 -- TOTAL RUN OUT (AS SOM 26698) ELECTRICAL RUNOUTS AS RECORDED BY THE ROTOR DISPLACEMENT PROBES SHALL BE AS FOLLOW: -RADIAL PROBE LOCATIONS 0.013MM -AXIAL PROBE LOCATIONS 0.025MM -KEY PHASOR PROBE LOCATIONS 0.038MM EXCLUDING THE SLOT

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5402 -- LADLE ANALYSIS (AS ITN 02152.03) FORGINGS FOR CASING, INTAKE AND DELIVERY FLANGES WITH WELDED JOINTS FOR CE/CO MATERIAL : C% P S -1- MAX 0.25 MAX 0.025 MAX 0.025 -2- MAX 0.25 MAX 0.020 MAX 0.015 -3- MAX 0.015 MAX 0.010 -4- MAX 0.25 MAX 0.015 MAX 0.010 MATERIAL: -1- ASTM A266 CL.2 MOD. -2- ASTM A350 LF 2 MOD. -3- ASTM A350 LF 3 MOD. -4- ASTM A350 LF 5 MOD.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5403 -- MECHANICAL PROPERTIES (AS ITN 02152.03) FORGINGS FOR CASING, INTAKE AND DELIVERY FLANGES WITH WELDED JOINTS FOR CE/CO. ASTM A266 CL.2 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 - A% MIN.20 Z% MIN.33 IMPACT STRENGTH(J)= NOT REQUIRED ASTM A350 LF2 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 - A% MIN.22 Z% MIN.30 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -46 C.) ASTM A350 LF3 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.259 - A% MIN.22 Z% MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -101 C.) ASTM A350 LF5 MOD.= NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.259 - A% MIN.22 Z% MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -60 C.) (1)= AVERAGE VALUE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT INDICATED TEMPERATURE (2)= MINIMUM SINGLE VALUE

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5409 -- LADLE ANALYSIS (AS ITN 02152.05) MATERIAL: C%MAX MN%MAX SI%MAX CR%MAX NI%MAX MO%MAX P%MAX S%MAX N%MAX -1- 0.09-0.15 1.00 1.0 11.5-14 1.0 -- 0.040 0.030 -- -2- 0.15 0.3-0.6 0.5 2.0-2.5 -- 0.87-1.13 0.040 0.040 -- -3- 0.25 1.35 0.15-0.3 -- -- -- 0.035 0.040 -- -4- 0.23 0.35-0.7 0.35 -- -- -- 0.045 0.045 0.010 -5- 0.25 -- -- -- -- -- 0.055 0.055 -- -6- 0.25 0.80 0.15-0.40 -- 2.1-2.5 -- 0.035 0.040 -- -7- 0.23 0.80 0.15-0.40 -- 3.25-3.75 -- 0.035 0.040 -- -8- 0.25 0.85-1.2 0.15-0.40 -- -- -- 0.035 0.040 -- -90.20 1.9 0.2-0.35 -- 3.25-3.75 -- 0.035 0.040 -- -10- 0.25 1.35 0.20-0.35 -- 1.0-2.0 -- 0.035 0.040 -- -1- X12CR13 UNI 6901 -2- ASTM A 182 F 22 -3- ASTM A 350 LF2 MOD. -4- FE 410B UNI 7746 -5- FE 430B UNI 7070 -6- ASTM A 203 GR B -7- ASTM A 203 GR E -8- ASTM A 516 GR.70 MOD. -9- ASTM A350 LF3 -10- ASTM A350LF5 MOD.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5411 -- MECHANICAL PROPERTIES (AS ITN 02142.01) MATERIAL : HEAT TREATMENT R(N/MM2) RP(0.2)(N/MM2) A% ASTM A 278 CL.40 ANNEALING (550-600 C) 276 --- -- ASTM A 278 CL.35 ANNEALING (500-550 C) 241 --- -- ASTM A 536 GR 60-40-18 TO OBTAIN A FERRITIC 414 276 18 MATRIX WITHOUT CARBIDE

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5412 -- MAGNETIC PARTICLE TEST (AS ITN 02142.01) 1) CONTACT SURFACE : CLASS 1 2) GAS FLOW SURFACE : CLASS 0 3) OTHER SURFACES : CLASS 2 -ONLY FOR ASTM A 536 GR.60-40-18 CASTS,LINEAR DEFECTS ARE ALSO ACCEPTABLE IF THEY ARE ATTRIBUTABLE TO INCLUSIONS OF VARIOUS OXIDES WHICH INVOLVE ONLY AND ESCLUSIVELY THE SURFACE LAYER OF THE CASTING FOR A MAXIMUM DEPTH OF NO MORE THAN 20% OF THE NOMINAL THICKNESS. THE DEPTH OF THE DEFECT WILL BE EVALUATED UTILIZING A SAMPLE ZONE,SELECTED IN THE AREA OF MAXIMUM CONCENTRATION, MECHANICALLY REMOVING THE DEFECT AND MEASURING THE DEPTH OF THE CAVITY PRODUCED.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5414 -- MECHANICAL PROPERTIES (AS ITN 02152.05) MATERIAL: R(N/MM2) RP(0.2)(N/MM2) A%MIN IMPACT TEST KV(J) (1) (2) TEMPERATURE -1- MIN.588 MIN.392 18 20 -- AMBIENT -2- MIN.517 MIN.310 20 -- -- --- -3- 485-655 MIN.250 20 20 16 -46 C -4- 410-490 MIN.235 23 35(KCU) -- AMBIENT -5- 430-560 MIN.255 23 27 21 AMBIENT -6- 485-620 MIN.275 21 20 16 -60 C -7- 485-620 MIN.275 21 27 -- -101 C -8- 485-620 MIN.260 21 18 14 -46 C -9- 485-655 MIN.260 22 20 16 -101 C -10- 485-655 MIN.260 22 20 16 -60 C -1- X12CR13 UNI 6901 NORMALIZING-TEMPERING -2- ASTM A 182 F 22 NORMALIZING-TEMPERING -3- ASTM A 350 LF 2 NORMALIZING -4- FE 410 B UNI 7746 NORMALIZING-TEMPERING -5- FE 430 B UNI 7070 ANNEALING -6- ASTM A 203 GR.B NORMALIZING -7- ASTM A 203 GR.E NORMALIZING -8- ASTM A516 GR.70S5 MOD. NORMALIZING -9- ASTM A350 LF3 NORMALIZING -10-ASTM A350 LF5 MOD. NORMALIZING (1)CHARPY V NOTCH IMPACT VALUE REQUIRED FOR ACCEPTANCE(AVERAGE OF 3 SPECIMENS) (2)CHARPY V NOTCH IMPACT VALUE WITHOUT REQUIRING RETEST (ONE SPECIMEN ONLY OF A SET)

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5416 -- LADLE ANALYSIS (AS ITN 02152.02) MATERIAL: C% MN% SI% CR% NI% MO% P% S% -1- 0.37-0.44 0.5-0.80 0.15-0.40 0.6-0.9 1.60-1.9 0.2-0.35

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5417 -- MECHANICAL PROPERTIES (AS ITN 02152.02) MATERIAL : SPECIMEN R(N/MM2) RP(0.2)(N/MM2) A% Z% IMPACT KV(J) 40NICRMO7 TF LONGITUDINAL 931 735 14 NOT 27* MOD. UNI7874 TRANSVERSE 882 686 12 PRESCRIBED 17* ASTM A 320 LONGITUDINAL 862 725 16 50 27** L43 TRANSVERSE 813 676 12 40 17** 39NICRMO3 TF LONGITUDINAL 880 685 12 NOT 27* MOD. UNI 7874 TRANSVERSE 832 639 10 PRESCRIBED 17* 414 SIAS LONGITUDINAL 784 637 15 50 25* TRANSVERSE 735 588 12 40 15* * MINIMUM AVERAGE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT AMBIENT TEMPER. ** MINIMUM AVERAGE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT -101 CENTIGRADE

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5418 -- LADLE ANALYSIS (AS ITN 02152.01) MATERIAL : C% SI% MN% P% S% CR% NI% MO% CU% OTHERS% SD 22/3 0.13- 0.3- 0.4-

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5419 -- LADLE ANALYSIS (AS ITN 02152.04) MATERIAL : C% MN% SI% CR% NI% MO% 39NICRMO3 0.36-0.43 0.5-0.8 0.15-0.40 0.6-0.9 0.7-1 0.15-0.30 UNI 7874

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5420 -- HARDNESS (AS ITN 02152.04 & ITN 07711.01) MATERIAL : HEAT TREATMENT HARDNESS (HB) 39NICRMO3 UNI 7874 HARDENING & TEMPERING 290-310

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5421 -- LADLE ANALYSIS (AS ITN 02152.20) MATERIAL : PARTICLE C% MN% SI% P%MAX S%MAX C 45 UNI 7845 CLEAT 0.42-0.50 0.5-0.8 0.15-0.40 0.035 0.035 C 10 UNI 7846 SECTOR 0.70-0.13 0.3-0.6 0.15-0.35 0.035 0.035 NOTE : BABBIT MATERIAL MUST BE OF A PINK METAL LINING + WHITE METAL LINING HOYT 11 R WHOSE CHEMICAL COMPOSITION MUST BE ACCORDING TO THE FOLLOWING VALUES: SB(8.5-10) CU%(3.0-5.0) SN% (OTHER)

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5446 -- ULTRASONIC TEST ON WELDS (AS ITN 07039) 1-ANY INDICATIONS PRODUCING A REFLECTED SIGNAL WHOSE MAGNITUDE IS GREATER THAN 20% OF THE REFERENCE LEVEL SHALL BE EXAMINED IN ORDER TO DETERMINE THEIR FORM, LOCATION AND NATURE, AND SHALL BE EVALUATED FOR ACCEPTANCE AS SPECIFIED IN ITEM 2. 2-DISCONTINUITIES INTERPRETED AS CRACKS, LACK OF FUSION OR INCOMPLETE PENETRATION ARE UNACCEPTABLE, REGARDLESS OF THEIR SIZE OR SIGNAL AMPLITUDE. INDICATIONS OF SLAG, POROSITY ARE ACCEPTABLE IF THE ECHO IS HIGHER THAN THAT OF THE REFERENCE LEVEL AND IF: A-THE MAXIMUM DIMENSION IS MAX= 6 MM FOR WELDS WITH THICKNESS MAX= 19 MM. B-THE MAXIMUM DIMENSION IS MAX= 1/3 T. WHEN THE WALL THICKNESS T IS INCLUDED BETWEEN 19 MM AND 57 MM C-THE MAXIMUM DIMENSION IS MAX= 19 MM FOR WELDS WITH THICKNESS 57 MM. WHERE "T" IS THE THICKNESS OF THE JOINT UNDER EXAMINATION. IF EDGES OF DIFFERENT THICKNESSES ARE JOINED IN THE WELD, "T" IS THE LESSER OF THE THICKNESSES UNDER EXAMINATION. ALL DISCONTINUITIES CONSIDERED UNACCEPTABLE SHALL BE REMOVED FROM THE WELD, AND THE WELD SHALL BE REPAIRED BY THE APPROPRIATE PROCEDURES. THE REPAIRED AREAS OF THE WELD AND THEIR ADJACENT AREAS SHALL BE RE-EXAMINED BY ULTRASONIC TEST AS DESCRIBED IN THIS PROCEDURE.

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5450 -- DYE PENETRANT TEST (AS ITN 31001) THE PERCENTAGE OF DYE PENETRANT TEST MUST BE : *Q= {SQUARE ROOT}OF N *Q= QUANTITY CONTROLLED N= NUMBER OF PIECES IN A LOT ACCEPTANCE : CLASS 0

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5451 -- ULTRASONIC TEST (AS ITN 02152.02) ULTRASONIC EXAMINATION AS PER ITN 02151, ACCEPTABILITY CLASS: 1A IN AXIAL EXAMINATION 3A IN RADIAL EXAMINATION

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5463 -- PNEUMATIC TEST (ITN 04204.36) LEAKAGE VALUES ARE RELATIVE TO THE TYPE OF VALVE INDICATED IN THE SPECIFICATION

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5466 -- LADLE ANALYSIS (AS ITN 02152.06) MATERIAL : C% MN% SI% CR% NI% MO% P% MAX S% MAX X12CR13 0.09-0.15 MAX 1.0 MAX 1.0 11.5-14 MAX 1.0 -- 0.040 0.30 UNI 6901 ASTM A 182 MAX 0.15 0.3- 0.6 MAX 0.5 2.0-2.5 -- 0.87-1.13 0.040 0.40 F 22 MOD. ASTM A 350 MAX 0.25 MAX 1.35 0.15-0.30 -- -- -- 0.035 0.40 LF 2 MOD. ASTM A 266 MAX 0.25 0.4-1.05 0.15-0.35 -- -- -- 0.040 0.40 CL.2 MOD. ASTM A350 MAX 0.25 MAX 1.35 0.20-0.35 -- 1.0-2.0 -- 0.035 0.40 LF 5 MOD. ASTM A 350 MAX 0.20 MAX 0.90 0.20-0.35 -- 3.25-3.75 -- 0.035 0.40 LF 3

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QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5467 -- MECHANICAL PROPERTIES (AS ITN 02152.06) MATERIAL: R(N/MM2) RP(0.2)(N/MM2) A% Z% IMPACT KV(J) TEMPERAT.(CENTIG.) -1- MIN 638 539-621

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QCP SOM5086579 /4

PAG 135/136

QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5473 -- LADLE ANALYSIS (AS FOR ITN 02152.34) FORGINGS FOR CASING, END FLANGES WITHOUT WELDED JOINTS FOR CE/CO WITH P.P. MAX.354 KG/CM2. ASTM A266 CL2 MOD. - C%= MAX 0.25 - MN%= 0.40-1.05 - SI%= 0.15-0.35 P%= MAX 0.015 - S%= MAX 0.010 ASTM A182 F22 MOD. - C%= MAX 0.15 - MN%= 0.30-0.60 - SI%= MAX 0.50 CR%= 2.00-2.50 - MO%= 0.87-1.13 - P%= MAX 0.015 S%= MAX 0.010 ASTM A350 LF2 MOD. - C%= MAX 0.25 - MN%= MAX 1.35 - SI%= 0.15-0.30 P%= MAX 0.015 S%= MAX 0.010 ASTM A350 LF3 MOD. - C%= MAX 0.20 - MN%= MAX 0.90 - SI%= 0.20-0.35 NI%= 3.25-3.75 - P%= MAX 0.015 - S%= MAX 0.010 ASTM A350 LF5 MOD. - C%= MAX 0.25 - MN%= MAX 1.35 - SI%= 0.20-0.35 NI%= 1.0-2.0 - P%= MAX 0.015 - S%= MAX 0.010 X12CR13 UNI 6901 - C%= 0.09-0.15 - MN%= MAX 1.00 - SI%= MAX 1.00 CR%= 11.5-14.0 - NI%= MAX 1.00 - P%= MAX 0.040 S%= MAX 0.030

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Firenze N. SOM5086579 /4

LANG. A TAV/SH 135/136

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7240

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QCP SOM5086579 /4

PAG 136/136

QUALITY CONTROL PLAN (Q.C.P.) ITN Details 5474 -- MECHANICAL PROPERTIES (AS FOR ITN 02152.34) ASTM A266 CL2 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 - A%= MIN.20 Z%= MIN.33 IMPACT STRENGTH(J)= NOT PRESCRIBED ASTM A182 F22 MOD. - HARDENING AND TEMPERING - R(N/MM2)= MIN.705 RP(0.2)(N/MM2)= 539-617 A%= MIN.18 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= AMB.) ASTM A350 LF2 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.250 A%= MIN.22 - Z%= MIN.30 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -46 C) ASTM A350 LF3 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)= MIN.259 - A%= MIN.22 Z%= MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -101 C) ASTM A350 LF5 MOD. - NORMALIZING OR HARDENING AND TEMPERING R(N/MM2)= 485-655 - RP(0.2)(N/MM2)= MIN.259 - A%= MIN.22 Z%= MIN.35 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= -60 C) X12CR13 UNI 6901 MOD. - NORMALIZING OR TEMPERING - R(N/MM2)= MIN.588 RP(0.2)(N/MM2)= MIN.392 - A%= MIN.18 IMPACT STRENGTH(J)= (1= MIN.27 - 2= MIN.20 - TEMP.= AMB.) (1)= AVERAGE VALUE OBTAINED FROM 3 IMPACT TESTS CONDUCTED AT INDICATED TEMPERATURE (2)= MINIMUM SINGLE VALUE

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Firenze N. SOM5086579 /4

LANG. A TAV/SH 136/136

This Document is the property of NUOVO PIGNONE. All rights are reserved according to law 7240

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