Electrical Harness Installation SD110- 2011

Soil Compactor SD110

Electrical Harness Installation

Electrical Harness Installation - SD110

Volvo Construction Equipment

Electrical Harness Installation – Installation –SD110 SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

Electrical Harness Installation – Installation –SD110 SD110

Electrical Harness Installation - SD110 Carling switches

Volvo Construction Equipment

Electrical Harness Installation – Installation –SD110 SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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Machine wiring Harness – 4 No’s

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Main wiring harness  – 1 No

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Console wiring harness – 1 No

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 Head lamp harness – 2 no’s

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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 Head lamp harness – 2 no’s

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 Example Sl No tag 113 & 114

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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 Console wiring harness – 1 No

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 Example Sl No tag 44

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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 Main wiring harness  – 1  – 1 No

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 Example  Example Sl No No tag tag 87

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Harness Sl No for supplier tracking purpose

Electrical Harness Installation – Installation –SD110 SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Total Diodes in the machine wiring Harness – Harness  – 14 No’s

Electrical Harness Installation – Installation –SD110 SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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Switch connectors – connectors – 5 No’s

1. 2. 3. 4. 5.

Bea Beacon lilight sw switch tch Hig High / Low spe speed swi switc tch h Par Park brake switch Park test switch Hazard switch

Electrical Harness Installation – Installation –SD110 SD110

Electrical Harness Installation - SD110

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 Emergency stop switch – 4 wires

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 Indicators connectors – 5 No’s

1. 2. 3. 4. 5.

Volvo Construction Equipment

LOP & NO charge indicator High beam indicator Turn signal indicator Seat belt & Air filter High coolant & temp preheat indicator

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110 

1. 2. 3. 4. 5.

1. 2. 3.

Connectors – 3 No’s Mobile charger Hour meter Horn

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Console Ground

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Volvo Construction Equipment

 Light connectors – 5 No’s Horn switch Front light switch Rear light switch Position light switch Turn signal switch

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Receptacle – 4 way  Plug -4 way

1. 2.

Ignition key switch Ignition key switch

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Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

1.

Deutsch Connector

1.

Receptacle 9 way

2.

Receptacle 31 way

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Receptacle 9 way & 31 way to fuse & relay sockets

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

1.

Brake Dump valve

2.

Brake Pressure switch

3.

Pump De stroke valve

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

1.

Volvo Construction Equipment

Speed shift valve – Low & High

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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1. 2. 3. 4. 5. 6. 7. 8.

Volvo Construction Equipment

Harness on the RH side of main frame To ROP’s light Audible alarm Fuel sender Seat belt switch Seat switch Neutral switch Reverse limit switch Two speed solenoid

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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1. 2.

Volvo Construction Equipment

Harness on the LH side of main frame Air filter clog switch Glow plug

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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On Frame rear near battery

1.

Starter relay

2.

Fuse 60 Amps

3.

Glow plug relay

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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On Frame rear near battery

1.

Starter relay

2.

Fuse 60 Amps (FL1 & FL2)

3.

Glow plug relay

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

1. On the RH frame connector for combination light

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

1. On the LH frame connector for combination light & Battery cut of switch.

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Under the rear frame connectors

1. Registration lamp LH 2. Registration lamp RH 3. Back up alarm

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Fuse 100 Amps (FL3) from alternator B+ to Battery switch out going

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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1.

 Alternator 14 volts , 95 Amps B + from battery

2. D + connected to diode D4 to Hour meter

Volvo Construction Equipment

1.

W – N/A

2.

G – Machine frame ground

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Ford connector (EPC) 16 pole & 2 pole connector with Engine harness Main wiring harness of engine ends in The two connectors 1. 2.

Volvo Construction Equipment

16 pole connector 2 pole connector

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Resistance 4.9 ohms

1. Fuel shut off solenoid operates when there is ignition supply – 2nd position 2. Fuel shut off solenoid + excess fuel solenoid in 3 rd start position

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

1.

Excess fuel solenoid

2.

Sensor Not applicable

1. Fuel shut off solenoid operates when there is ignition supply – 2nd position 2. Fuel shut off solenoid + excess fuel solenoid in 3 rd start position

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Engine Water temperature switch

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Engine oil pressure switch

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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Engine Glow plug

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Time - 8 seconds

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 Temperature 950 0 c

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Starter Motor Make ISKRA, 12 V, 4KW - 00281774

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Reverse alarm Limit switch

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

This sensor on the engine N/A

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Fuel sender

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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Seat switch

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Seat belt switch

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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Diode D1 and Diode D2

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D1 – Between starter relay & neutral start switch

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D2 – Between neutral start switch & Brake latching relay

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Neutral start switch

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

 Audible Horn

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Harness connector connecting Relays and fuses box

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

1.

Mobile charger

2.

Hour meter

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

1.

Fuse F1 (40 Amps)

2.

Power relay

3.

Resistor 68 Ohms 5 Watts

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

4. Low beam Head Light relay

Volvo Construction Equipment

5.

Alarm relay

6.

Brake Latch relay

7.

Brake light relay

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110 8. 9. 10. 11. 12. 13. 14.

Volvo Construction Equipment

Hazard relay Reverse light relay Flasher relay Position light relay Rear light relay High beam relay Seat switch timer relay

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Pressure Switch Air Filter (N.O) when clogged closed

Lamp indicator, Air filter clogged

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

Machine harness & engine harness connected at 16 pole & 2 pole Ford connector

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

 Combination light LH rear

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

 Combination light RH rear

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

FL3 – 100 Amps fuse located near battery

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

 Audible alarm

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

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 Battery Switch

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 12V, 150 Ah Battery

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110 Decal Relay & Fuses

Volvo Construction Equipment

Electrical Harness Installation –SD110

Electrical Harness Installation - SD110

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Volvo Construction Equipment

 Front Head lights

Electrical Harness Installation –SD110

SD110 - Ground points on machine

Volvo Construction Equipment

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 Console Ground

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Operator platform near the horn

Electrical Harness Installation –SD110

SD110 - Ground points on machine

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 Engine pump mounting plate & Main frame left side as shown in picture

Volvo Construction Equipment

Electrical Harness Installation –SD110

SD110 - Ground points on machine

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Main frame RH Ground & Below seat RH side as shown in picture

Volvo Construction Equipment

Electrical Harness Installation –SD110

SD110 - Ground points on machine

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Volvo Construction Equipment

Ground inside Relay and fuse box

Electrical Harness Installation –SD110

SD110 - Ground points on machine

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Starter motor Ground - cable from battery - VE is fixed to the throttle lever bracket

Volvo Construction Equipment

Electrical Harness Installation –SD110

Volvo Construction Equipment

Electrical Harness Installation –SD110