EKS4 Error Codes

GMK 5180 EKS 4 Error Codes Error Groups: 1 2 3 4 5 6 7 8 9

Sensors Digital Inputs Communication Kinematic Crane Program Display Miscellaneous Software Operation

SENSORS - Group 1 Component Identitiy 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21

Component Errors: Lift cylinder, piston side pressure Lift cylinder, piston side pressure Lift cylinder, rod side pressure Main boom angle A Main boom angle B Main boom length A Main boom length B Telescope cylinder length A Telescope cylinder length B Jib horizintal angle reference A (PTJ) Jib offset angle B (PTJ) Jib cylinder, piston side pressure Jib cylinder, rod side pressure CAN channel 1 CAN channel 2 CAN channel 3 CAN channel 4 Tele 5 has exceeded comparison length tolerance Offset angle / Removable calibration angle sensor Comparison of ECOS length sensor with inner drum is above acceptable tolerance

1 2 3 4 5 6 7 8 9

Identifier Alive Counter (signal recognition) Below measuring range tolerance Above measuring range tolerance Status byte Check byte Sensor A & B out of tolerance Sensor switched off Other errors

CAN Error 1 Bus State 2 Receiver Warning Level >= 96 3 Transmit Warning Level >= 96 Comp. 19 1 External length drum & internal tele picture tolerance > 80 cm Comp. 21 1 Internal length drum & ECOS length sensor tolerance > 30 cm

DIGITAL INPUTS - Group 2 Component Identity: 1 5 7 12 13 14

Component Errors: In-position (pinning) Main Hoist Auxiliary Hoist Boom pins Telescope cylinder pin, left Telescope cylinder pin, right

EKS 4 Error Codes - EB/RC 24.06.99

0 1 2 3 4 5

No error Cable break Short to ground 24V signal (this is not an error!) Unstable signal Dual inputs to central unit do have equal values

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COMMUNICATION - Group 3 Component Identity: 1 2 3 6

Component Errors: Time Tele picture Tele request Comparison tele picture

2 Alivecounter 3 Comparison tele picture - ECOS is out of tolerance 4 Checkbyte

Kinematic - Group 4 Component Identity 1 2 3 5

Component Errors: Sine Cosine Arc tangent Kinematics

2 Deviation by 0 9 Undefined

CRANE PROGRAM - Group 5 Component Identity: 1 2 4 5 6 7

Curve Swingaway lattice jib Main Boom Load Charts Crane Type Derricking cylinder, jib

Component Errors: General: 2 not locked Curve: 4 Incorrect chart Main Boom / Swingaway lattice jib: 1 No rigging curve found 3 Angle tolerance is too small / Jib too steep 4 Angle of main boom is too small 5 No fixed curve found 6 Angle of main boom is too big 7 No variable curve found 8 Angle tolerance is too big / Jib too flat 9 Differences are too big (caculated to measured angle) Load Charts: 4 Incorrect load charts Crane Type: 4 Incorrect crane type Derricking Cylinder Jib: 1 Force cylinder overload 2 Load to high for derricking cylinder

EKS 4 Error Codes - EB/RC 24.06.99

DISPLAY - Group 6 Component Identity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Component Errors: Relay Group 1 Relay Group 2 Digit Led Brightness Outrigger Front Outrigger Rear A/D conversion Fuse group 1 Fuse group 2 ADC 0 ADC 1 ADC 2 ADC 3 ADC 4 Beep Display board Input / output board Load level Excess temperature

Relay Group: 7 Relay not valid 8 Time out Fuse: Comp. 9 1 2 3 4 5 6

Group 1 Fuse 1 Fuse 2 Fuse 3 Fuse 4 Fuse 5 Fuse 6

1 2 3 4 5 6

Group 2 Fuse 7 Fuse 8 Fuse 9 Fuse 10 Fuse 11 Fuse 12

0 1 2 3 4 5 9

No error Input / output BUS ERROR Input / output ERROR Invalid Unstable signal Error during re - reading undefined

Fuse: Comp.10

General

Comp. 20 6 Temperature display 7 Temperature adapter

EKS 4 Error Codes - EB/RC 24.06.99

MISCELLANEOUS - Group 7 Component Identity: 1 2 3 4 5 6 7 8 10 11 12 13 20 21 22 23 28 29 32 33

Component Errors: Extenal RAM test External RAM test address Para Test 1, only with bridge Para Test 2 I / O Bus test address I / O Bus test data Real time clock voltage Para 1 protect bit Display board Voltage (5 volts) A/D converter Display board I / O error I / O board V batt test I / O board I / O error Digital input test Calc parity Time RTC ERR WRPROT ERR

1 2 3 4 5 6 7 8

General error Address error Check sum error Low voltage Incorrect data Write protection cancelled Time out Time out CP

1 3 4 5

No evaluation Max. reading exceeded Timeout No bridge

SOFTWARE - Group 8 Component Identity: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Component Errors: QSM BUS error Aux error VCC error IO error VBAT error Address error Illegal instruction PRIO VIO TRAPCC TRAPV CHK CHK2 Instruct Division zero Trace Line 1011 EMU Line 1111 EMU Hardware BPT COPRO VIO No Handler Format err Parameter 1 Read Parameter 1 Write Parameter 2 Read Parameter 2 Write

Comp. 6 4 Voltage remained Comp. 20 - 23 1 Address error 2 Checksum

EKS 4 Error Codes - EB/RC 24.06.99

OPERATON - Group 9 Component Identity: 1 2 3 4

Component Errors: SLI Code Data Input By - Pass Auto calibration

1 2 3 4 5 6

EKS 4 Error Codes - EB/RC 24.06.99

Data input Confirm rigging code Last data set Data buffer full Auto calibration released SLI by - passed

Version 1.4

Errorcodes GMK5180

Datum:2/21/2001

Errorcode Group

Component

Description

1011

Sensors

Pressure sensor 1, piston

No response of pressure sensor 1, piston side of the derricking cylinder.

1012

Sensors

Pressure sensor 1 piston

Internal error of pressure sensor, measured values are not updated.

1013

Sensors

Pressure sensor 1, piston

The value is below the measuring range tolerance

1014

Sensors

Pressure sensor 1, piston

The allowable maximum value has been exceeded.

1015

Sensors

Pressure sensor 1, piston

Pressure sensor indicated internal error.

1016

Sensors

Pressure sensor 1, piston

Data transmission error.

1017

Sensors

Pressure sensor 1, piston

The allowable pressure difference to sensor B (2) has been exceeded (max. 5 bar).

1018

Sensors

Pressure sensor 1, piston

The pressure sensor was manually switched off with keypad inputs at the central unit.

1019

Sensors

Pressure sensor 1, pistion

Undefined, basic function indicates error

1021

Sensors

Pressure sensor 2, pistion

No response of pressure sensor 2, piston side of the derricking cylinder.

1022

Sensors

Pressure sensor 2, piston

Internal pressure sensor error, measured values are not updated.

1023

Sensors

Pressure sensor 2 pistion

The value is below the measuring range tolerance.

1024

Sensors

Pressure sensor 2, piston

The allowable maximum value has been exceeded.

1025

Sensors

Pressure sensor 2 pistion

Pressure sensor indicates internal error.

1026

Sensors

Pressure sensors 2, pistion

Data transmission error.

1027

Sensors

Pressure sensors 2, piston

The allowable pressure difference to sensor A (1) has been exceeded (max. 5 bar).

1028

Sensors

Pressure sensor 2, pistion

The pressure sensor was manually switched off with keypad inputs at the central unit.

1029

Sensors

Pressure senosr 2, pistion

Undefined, basic function indicates error.

1031

Sensors

Pressure sensor, rod side

No response of the pressure sensor, rod side of the derricking cylinder.

1032

Sensors

Pressure sensor, rod side

Internal pressure sensor, measured values are not updated.

1033

Sensors

Pressure sensor, rod side

The value is below the measuring range tolerance.

1034

Sensors

Pressure sensor, rod side

The allowable maximum value has been exceeded.

1035

Sensors

Pressure sensor, rod side

Pressure sensor indicated internal error.

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