Meba Eco 410 horizontal Band Saw owners and parts manual...
Instruction manual Metal - bandsawing- machine eco 410 DG
Please read the instruction manual before beginning all works!
Index
Index CHAPTER 1 - TECHNICAL DATA......................................................................................................................... 3 1.1 TECHNICAL DATA .............................................................................................................................................................. 3 1.2 CONNECTIONS / FILLING CAPACITIES .................................................................................................................................. 4 1.3 CUTTING RANGE ............................................................................................................................................................... 5
CHAPTER 2 - GENERAL REFERENCES............................................................................................................... 6 2.1 GENERAL NOTE ON SAFETY ................................................................................................................................................. 6 2.1.1 Safety information during initiation ...........................................................................................................8
2.1.2 Note on safety during the company.........................................................................................………….......………8 2.1.3 Note on safety during maintenance..............................................................................................…………...…. 10 2.1.4 Shut down of the machine................................................................................................................……………..10 2.1.5 Note on safety gravity roller conveyor......................................................................................................11
2.2 2.3 2.4 2.5
ADDRESS AND TELEPHONE ............................................................................................................................................. 12 DETAILS FOR ORDERING.................................................................................................................................................. 13 INSTALLATION ................................................................................................................................................................ 14 INDICATIONS ................................................................................................................................................................. 15
CHAPTER 3 - CONTROL OF THE MACHINE .....................................................................................................16 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9
DEFINITION - MITRE-....................................................................................................................................................... 16 OPERATING INSTRUCTION 410 DG.................................................................................................................................. 17 APPOXIMATE VALUE TABLE ............................................................................................................................................... 23 ADJUSTMENT - CLUMBING PRESSURE (OPTION) .................................................................................................................. 24 ADJUSTMENT - CUTTING SPEED ........................................................................................................................................ 25 ADJUSTMENT MITRE ....................................................................................................................................................... 25 CUTTING CHANEL ........................................................................................................................................................... 26 CALCULATION OF LENGTH ................................................................................................................................................ 27 CLAMPING EXAMPLES ..................................................................................................................................................... 28
CHAPTER 4 - MEBA SAW BLADES ..................................................................................................................29 4.1 4.2 4.3 4.4 4.5 4.6
QUALITY AND RANGE OF APPLICATION OF MEBA BI-METAL BANDSAW BLADES ........................................................................ 29 CHOOSEN TEETH PER INCH .............................................................................................................................................. 32 CUTTING PERFORMANCE LIST .......................................................................................................................................... 34 CHANGE OF SAW BLADE .................................................................................................................................................. 37 BLADE TENSION ............................................................................................................................................................. 38 SAWING IN OF NEW BANDSAW BLADES .............................................................................................................................. 40
CHAPTER 5 - SERVICE AND MAINTENANCE ...................................................................................................41 5.1 5.2 5.3 5.4 5.5
GENERAL INDICATIONS ................................................................................................................................................... 41 VIEW PLAN .................................................................................................................................................................... 42 OIL LUBRICATION POSITIONS ............................................................................................................................................ 43 GREASING LUBRICATION PLACES ...................................................................................................................................... 45 GEARING ...................................................................................................................................................................... 47 5.5.1 Safety ...................................................................................................................................................47 5.5.2 Error......................................................................................................................................................48 5.6 HYDRAULICS ................................................................................................................................................................. 49 5.7 OIL SORTS - SUPPLIER NAME ........................................................................................................................................... 49 5.8 SAW BLADE GUIDANCE AND CHANGE OF THE GUIDANCE ELEMENTS ........................................................................................ 50
CHAPTER 6 - SPARE PARTS LIST ....................................................................................................................51 CHAPTER 7 - HYDRAULIC PLAN ......................................................................................................................86 CHAPTER 8 - ELECTRICAL CONNECTION........................................................................................................91
EDV.-no.: DE0 410DGPE
Index: A
page: 1
Index
CHAPTER 9 - MIRCO COOLANT SPRAYER (OPTION).................................................................................... 118 9.1 9.2 9.3 9.4
STARTUP UP THE MICRO COOLANT SPRAYER .....................................................................................................................119 SETTING PARAMETER FOR MICRO COOLANT SPRAYER ........................................................................................................120 SPARE PARTS LIST....................................................................................................................................................... 121 HIGH PERFORMANCE - LUBRICATING OIL MEBA HL 30................................................................................................... 123
CHAPTER 10 - CHIP CONVEYOR (OPTION) .................................................................................................. 124
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Technical data
Chapter 1 - Technical data 1.1 Technical data Model:
eco 410 DG
Cutting range:
ROUND 410 mm (16,1”)
RECT. 700 x 410 mm (27,55” x 16,1”)
410 mm (16,1”) 330 mm (12,9”)
420 x 410 mm (16,5” x 16,1”) 330 x 410 mm (12,9” x 16,1”)
410 mm (16,1”)
430 x 410 mm (16,9” x 16,1”)
Bundle clamping:
width: height:
5 - 430 mm (0,19” – 16,9”) 5 - 410 mm (0,19” – 16,1”)
Length of remaining piece:
manual.: approx. 70 mm (2,75”)
Cutting speed:
15 - 150 m/min – AC-drive (49 - 492 feet/min)
Lowering speed:
0 - 600 mm/min – stepless (0 – 23,62"/min)
Saw blade dimension:
5800mm x 41mm x 1,3mm (228,35” x 1,61” x 0,05”)
Saw blade tension:
hydraulic
Weight:
approx. 1850 kgs (net)
Dimensions: length x width x height:
approx. 1500 x 2800 x 2000 mm (approx. 59,06” x 110,24” x 78,74”)
Max. material weight:
max. 250 kg/m
working height: with mounting elements:
750 mm (29,53”) approx. 800 mm (31,5”)
Noise emission:
74 dB(A)
90° Mitre right:
45° 30°
Mitre left
45°
option
technical changes kept in reserve
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Technical data
1.2 Connections / filling capacities Electrical connection: Power:
3 x 460 V / PE 60Hz
Air:
only with options, 6-8 bar, min. 50 l/min
Drive - saw blade:
5,5 kW
Coolant pump:
0,1 kW
Hydraulic pump:
1,1 KW
Power max.:
min.: 6,7 KW
Rated current:
18 A
Primär fuse:
25 A
Net phases and neutral wire are connected with Y-condenser with the ground wire. At power supply voltage a leakage current is floating over thise condenser to the ground wire. The maximum leakage current by asymmetric input is 80mA. If it is not possible to do without FI-circuit breaker, the problem of the switch-on and switch-off can be defused by using a selective FI-circuit breaker (turn-off delay) or FI-circuit breaker with increased release current (f.i. 300 mA).
Filling capacities: Hydraulic control unit:
approx. 5 ltr
Coolant tank:
approx. 120 ltr.
Micro-Sprayer:
approx. 1,2 ltr.
technical changes kept in reserve
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Technical data
1.3 cutting range
eco 410 DG Round material
Ø 410 Ø 16,1“
45°
Ø 410 Ø 16,1“
Ø 410 Ø 16,1“
Ø 330 Ø 12,9“
45°
30°
700 x 410 (27,5“x16,1“)
420 x 410 (16,5“x16,1“)
(12,9“x16,1“)
90°
45°
30°
90°
Flat material
430 x 410 (16,9“x16,1“)
45°
330 x 410
All ranges mm
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page: 5
General references
Chapter 2 - General references 2.1 General note on safety MEBA sawing machines and plants are provided with extensive protective and safety devices. A remaining
risk always yet remains while operation from machines. The sawing machines and plants can not be shaded function relatively completely from danger places, there to the one- and taking out of saw material itself with full case machines apertures require. Therefore, absolute safety is not guaranteed. Therefore is it urgently necessary that the works at the machine and with the machine attentive carried out in this way, are not itself the user by wrong behavior of unnecessary danger stop. Every person who is concerned in the company with the list, service, maintenance, inspection and repair must read and understand the operating instruction of this machine.
The machine is delivered with a manufacturer declaration. The operator has to guarantee, that the entire system in agreement with the EC machine guideline Nr.89/392 (moved in the 9th regulation for the device safety law dated 12.05.93, machine protective regulation 9.GSGV) operated is. In accordance with the local factors, protective measures, e.g. protective fences or light barriers are to be planned where appropriate. These can become asked the company MEBA. Only after installation of these protective devices a CE - declaration of conformity may be constructed and a CE - sign may be positioned. Further security measures required of local trade cooperative associations possibly are not contained in our scope of delivery. After determination of kind and extent of the measures, we are gladly ready to submit a supplementary offer if these are not produced by them herself.
No band saw is without danger places!
Caution: The machine may only be employed for the purpose of its determination. Service and maintenance instructions of the manufacturer are to be considered always.The service, maintenance and repair may only occur from persons, which one sent thoroughly by an education and over companies- danger informed were.
Entry protection by laser light barrier Initial operation and yearly examination The safety rules of the main association of the professional associations demands according to ZH 1/281 (powered pressing of the metalworking) respective recommends according to ZH 1/597 (powered means of work) to start up our safety devices initially by an expert of the manufacturer, he tests the concur between the light barries and the control of the machine. After legislation for prevention of accidents VBG 1 and VGB 5 there has to be carry out a yearly examination of the safty devices by an expert. EDV.-no.: DE0 410DGPE
Index: A
page: 6
General references Safety distance There is a delay time between the interruption of a light barrier and the standstill of the machine. The multiple light beam safety device must be mounted in such a way that the dangerrous area cannot be reached during this delay time. For the calculation of the minimum safety distance there is a value for the griffin rate with min. 1,6 m/s to be taken as a basis. Safty lights grates cannot protect against injury caused by flying objects.
Repairs Repairs at the light barriers may be performed only by the manufacturer or by a person authorised by the manufacturer. Inventions and changes to the devices are not permitted.
Signal words in the operating manual The construction of the operating manual is based on the recommendations of the ANSI for note on safety (see table) as them (American national standards institutes) be given.
Signal word
Use for
Danger
Danger threatening directly; possible results: Death or hardest injuries
Warning
Dangerous situation; possible results: Death or hardest injuries
Caution
Possibly dangerous situation; possible results: slight injuries; too possible for warnings before property damages
Reference
Possibly noxious situation; possible results: the machine or something in its environment can be damaged
Important
Application tips or useful information
In order to avoid the stated damages the following note on safety must be followed.
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General references 2.1.1 Safety information during initiation ⇒
Before initiation of the band sawing machine (subsequently, machine), the operating manual must be read through attentively. A briefing is at automatic machines and plants through MEBA - specialists is required.
⇒
Fill hydraulic oil as well as chilling emulsion before initiation (see chapter 1.2) and remove possible locking for transportation.
2.1.2 Safety information while operation ⇒
Do not grab into saw blade while running!
⇒
There is a squeezing danger while fixing parts
⇒
The saw blade can tear clothing in the not protected field
⇒
Parts of the body can be cut off through the saw blade
⇒
The stock roller tracks and the saw frame can wedge and hurt parts of the body by movements
⇒
Measuring devices (if available) can catch and hurt parts of the body while moving up and down
⇒
Bar materials and sections which are pushed out of the machine on infeed and outfeed can hurt persons. It is not allowed to stay at the machine ends.
⇒
Safety devices limit switch light, eye damages can occur through laser light.
⇒
The machine may only be operated by admitted personnel.
⇒
New operating personnel must be admitted carefully.Neues Bedienungspersonal muß sorgfältig eingewiesen werden.
⇒
In addition to the universal safety regulations (UVV and EU definitions), subsequent points are to be considered especially:
⇒
The machine may only be used for its predetermined (determination appropriate) purpose. This is exclusively sawing metals. The saw property is held in a corresponding appliance and the saw course is carry out semi- or fully automatically. The manufacturer undertakes no assurance or no guarantee at improper use.
⇒
A part to be sawed must at least show a length of 10 mm on the page of the material plant rim. In such a way, conducts the section length less than 10 mm can it for a locking in position of the sawed part between the saw volume and the removal sided material plant may get. This can lead to harm at the saw volume and for the trouble of automatic switching.
⇒
Barrier guards and covers must not be removed while operation.
⇒
Generally, you have to wear protective gloves at loading or removing of saw material.
⇒
Do not load or remove sawing material while running saw blade or other machine functions.
⇒
Do not hold sawing material with the hand while the saw is cutting but use always the suitable clamping devices /manual/hydraulik vice, when required additional vertical clamping). Supplied and sawed off material have to be secured against dumping by adequate surfaces (f.i. Stock roller tracks)
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General references
⇒
Ensure before sawing that the sawing material is clamped fix
⇒
In the case of the saw course of events and/or during operation of the machine, always a look contact must exist to parts moving itself - especially on the saw balde and onto the chucked saw property. At plants, the periphery as gravity roller conveyor, measuring assault and replenishment tie are to be observed always also.
⇒
Do not adjust blade guide arms while the saw blade is running
⇒
Leave no tools, test equipment and other parts in the field of action of the machine.
⇒
Swarfs can lead to injuries and malfunctions, therefore, always hold machine clean.
⇒
Let machine not work unattended
⇒
Do not climb over the barrier and safety facility which are fitted ontot the machine, excepted at maintenance of the machine. The machine has to be switched off and secured against reoperating
⇒
An laser light or shadow line worklight shows the danger points of the machine in on state and consequently, is used acting for safety at the place of work. Both laser light and shadow line worklight are available as options for all machines. laser light
shadow line worklight
⇒
The user is responsible for the danger zone and the persons which work in there.
⇒
Immediately press the the EMERGENCY STOP at a failure, accident or emergency. Thereby all machine funcions are shut down.
⇒
Coolant lubricant may contain unhealthy cloths. More information can be read in the safety data sheets. The safety data sheets also inducates compatible disposal .
⇒
Safty lights grates cannot protect against injury caused by flying objects.
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page: 9
General references 2.1.3 Note on safety during maintenance ⇒
Maintenance operations must be carried out regularly and carefully.
⇒
During maintenance operations or while removing protective devices, the machine must always be disconnected and the main power switch with a castle be secured.
⇒
Works on the electric plant may only be carried out by specialists developed instead
⇒
During works on the hydraulic plant, this must first be made pressure-less.
⇒
Protective gloves and eye protection must be borne for cycle of the saw ribbon. Remove the plastic coating (tooth protection) only after the arrangement. At current saw volume, the plastic coating must not be diverted.
2.1.4 Shut down of the machine Shut down the machine for maintenance, repair and repair works must become adjusted the machine. For this must be secured permanently after the proper switching off of the machine, is besides it the network connection disturbed and and with suitable averages secure against unauthorized or unintentional reclosing. At power plug combinations is to be positioned at the connector mounting location as well as the machine an unambiguous indication of maintenance and/or repair works in order to avoid a pocketing of the power plug.
Do not forget reference at the power plug and/or the socket via maintenance and repair works!!!
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Index: A
page: 10
General references 2.1.5 Note on safety gravity roller conveyor The note on safety for not driven and driven runways is performed followingly. The note on safety is to be kept without fail around a perfect one and to guarantee troublefree company and to keep away damage both from the user as well as of the machine.
General note on safety
⇒
Only hang up and decrease material with suitable pull
⇒
Do not step under floating burdens
⇒
Consider load-carrying capacity of the single roles at the most
⇒
Put on material gently
⇒
Protect rounding material against unwinding
⇒
Hang up structural steel topple certainly and secure against unwinding
⇒
With the bundle and/or situation saws must the situations against slip be secured (they if possible weld bundle together at the ends)
⇒
Do not move saw material parallel to the axis over the runway
⇒
Do not step between separate runway rungs
⇒
Runway not component or over-footpaths
⇒
Only remove concatenation and/or fencings in the case of driven roles for maintenance and maintenance works
⇒
During maintenance and repair, disconnect machine and driven gravity roller conveyors and against start may secure
⇒
Only carry out maintenance operations at not engaged gravity roller conveyor
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page: 11
General references
2.2 Address and Telephone
MEBA-Metall-Bandsägemaschinen GmbH
Lindenstrasse 8
72589 Westerheim /Alb Telephone:
(+49) 07333 / 9644-0 (+49) 07333 / 9644-20 (+49) 07333 / 9644-30
Telefax:
(+49) 07333 / 9644-44
Internet: E-Mail:
sale, advice service purchase
www.meba-saw.de
[email protected]
Way description:
M³hlhausen
Richtung W³rzburg
Richtung M³nchen (Ísterr.)
Richtung F³ssen (Ísterr.)
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page: 12
General references
2.3 Details for ordering Saw blades We need following details when ordering saw blades: • saw blade dimensions
length x height x width e.g. 5800 x 41 x 1,3 • tooth pitch (teeth per inch) e.g. 4/6 TPI • material tool steel, bimetal or hard metal
If you have difficulties with the choice of a saw blade or if you need a saw blade for a special application, kindly give us the following information: • • • • • • •
name of material which will be cut, material number material dimensions (diameter, wall thickness, width, ...) material cross section (full material, profile, pipe,...) surface finish manner of cut (single cut, ply cut or cross cut) saw blade dimensions or type of machine special requirements (surface, cutting speed, ...)
On basis of these details we are able to choose the suitable saw blade.
Spare parts and parts subject to wear We need following details when ordering spare parts and parts subject to wear: • • • • •
MEBA EDV-number type of machine machine-number year of construction of the machine eventually description or drawing of the part or fitting position
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General references
2.4 Installation Installation, electrical and pneumatic connection
Installation You can inform yourself about boring distance and boring diameter in the dimension- or fundament diagram. The minimum supporting capability of the fundament you can calculate from the weight of the machine (look at „Technical data“) and the maximum weight of material. Adjustment of the machine: Put the water balance on the border or the surface of the vise (in direction of flow of material and in saw direction). Level the machine by base supports or mounting elements. Afterwards the machine should be doweled if possible. It is absolutely necessary with machines connected with measuring devices or automatic conveyor systems for preventing off-size precision. Add adequate hydraulic oil and coolant concentrates when there is danger of freezing or equip the machine with suitable heating device. In standard construction the machine is not to be mounted outdoors.
Electrical connection The indicated operating voltage and the power-supply voltage must be identical. In the wiring diagram or „Technical data“ you can see the connected value in kW. The band wheels must turn clockwise. The saw blade must always work in direction to „Firm clamping jaw“ (arrow for direction of rotation on the band wheel). Changing of direction of rotation through exchange of two phases (not inside of the machine).
Pneumatic connection For additional equipment (coolant sprayer, measuring device...) dust-free, lubricated compressed air with 4-8 bar is required.
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page: 14
General references
2.5 Indications for packing / warehousing / conservation Universally: For transporting the machine by truck, put the machine on planks and protect it against dust with a clear plastics foil. In case of seaworthy packing, the machine should be welded or shrinked with a clear plastics foil before putting it on planks. It is absolutely necessary to attribute a bag with dry silicate. Before transport and warehousing uncovered parts have to be sprayed with a rust-preventing medium. Afterwards the sprayed parts must be lubricated again with noncorrosive grease.
Transportation indication: If the machine is carried with a crane it is important that the cables and chains are always kept in distance by a girder for preventing damage at the saw frame or at the control desk.
Hydraulics and gear unit: Before transport empty completely hydraulic oil container. The transmission lubricant filling won´t be drained off.. When storing, the hydraulic oil container must be filled up to the prescribed level with the recommended hydraulic oil. Every 6-8 weeks the machine should be started and all functions be tested. So you can prevent the hydraulic elements from irreparable seizure and being gummed up. If the machine has not been working for one year, renew all oil filling before return to service.
Coolant concentrate (emulsion): As a general coolant concentrate should only be filled into the machine when this machine is used. Coolant concentrate only has a limited useful life and begins to decompose (this process is accelerated by standstill). To prevent formation of corrosion you have to follow the rules of the coolant concentrate producer. Add antifreezing mixture when there is danger of freezing. For transport and warehousing the coolant concentrate container must be completely empty.
For attention: Before filling the coolant concentrate container the first time, remove - if necessary - all transported machine parts and tools contained in it.
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page: 15
Control of the machine
Chapter 3 - Control of the machine 3.1 Definition - mitrePivot-action machines
30°
60°
90° 45°
135°
EDV.-no.: DE0 410DGPE
Index: A
page: 16
Control of the machine
3.2 Operating instruction 410 DG 8
16
7
10
4
5
15
11
3
6
1
13
2
9
14
12
Buttons: Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 7 Pos. 8 Pos. 9 Pos. 10 Pos. 11 Pos. 12 Pos. 13 Pos. 14 Pos. 15 Pos. 16
push-button push-button push-button push-button push-button push-button push-button display rotary-button rotary-button digital push-button rotary-button switch rotary-potentiometer rotary-potentiometer
EDV.-no.: DE0 410DGPE
hydraulics on hydraulics off start sawing stop sawing and lift sawframe vice clamp vice release lowering saw frame with rapid power display feed speed (%) cooling (option) mitre clamping mitre indication and reference points chip conveyor on / off (option) main vice close / open (option) not – aus cutting speed (m/min) feed speed (mm/min) Index: A
page: 17
Control of the machine Operation Hydraulics (pos. 1 and 2) Switch on the hydraulics with the push-button pos. 1. Further functions are only possible when hydraulics is turned on. With the push-button pos. 2 you can switch off the hydraulics.
Attention: Hydraulic-drive should only be turned off during cut at danger or when work is finished to avoid damage to the saw blade.
Single cut (pos. 3) With the push-button pos. 3 you can turn on the saw drive. The feed motion (downward motion) and the cooling function is released Both vices are switched to „CLOSE“. Adjustment of the cutting speed look at sheet „Adjustment - cutting speed“. Adjustment of the feed speed and the cutting pressure look at sheet „Saw frame control - HS“ or „Saw frame control - standard“. In this duty the machine only makes one separate cut according to the adjusted values. The length infeed isn’t activated. When the saw frame is completely lowered down, you operate a limit switch which turns off the saw-drive and the coolant pump. The saw frame is raised hydraulically up to the height of band pass at the height scale. Remark:
The indication value at the batch counter must be at least „1“. At the value „0“ the machine turns off.
Caution:
Before starting single cut or automatic function please generally clamp the material by hand (main vice and infeed vice).
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page: 18
Control of the machine STOP sawing and LIFT saw frame (pos. 4) By pressing button pos. 4 the already started sawing operation can be interrupted at any time. Simultaneous the saw frame will be lifted and the cooling function will be switched off. As long as the button pos. 4 is pressed, the saw frame will be lifted until the cylinder limits are reached. This button can also be used for the manual lifting of the saw frame, e.g. for putting raw material in.
Vice CLAMP and vice RELEASE (pos. 5 and pos. 6) By pressing the button pos. 5 the material vise will be closed hydraulically, that means the vise jaws will be put together. By pressing the button pos. 6 the material vise will be opened hydraulically, that means the vise jaws will be put apart. Both functions are active during the set-up of the machine (no operation) as long as the buttons are pressed. After releasing the button the vise jaws stop moving. When sawing, the function „Vise CLAMP“ will automatically be switched on. That insures that the material is clamped while sawing. It is not possible to open the vise jaws while sawing.
LOWERING saw frame (Rapide power) (pos. 7) By pressing the push-button pos. 7 the saw frame will be lowered quickly. This function is active as long as the button is pressed or until the saw frame is lowered totally. When using this function it is possible to lower the saw frame quickly until it has reached the work piece or the supporting table without having to change the adjusted lowering or feeding speed. REMARK: Be careful when lowering quickly: there has to be enough space between the saw blade and the working piece ⇒ danger of collision ⇒ demolation of saw blade
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page: 19
Control of the machine Display feed speed (%) (pos. 8) At the display (Pos. 8) actual feed speed in per cent is indicated.
Cooling ( pos. 9) You can preset the kind of cooling or lubrication at the rotary button pos. 9. Turn to the left (water cock): cooling with cooling emulsion from the tank in the frame of the machine. Turn to the right (nozzle): spraying with the coolant-sprayer (option). At switch position "0" no function is active. You can dose the coolant quantity by turning round the ball valves at the respective blade guidances. The respective cooling- or lubrication function is activated with the push-button pos. 3 or 4 and deactivated after cut is finished. These functions are only active when saw blade is running.
Mitre clamping (pos. 10) By turning the rotary button pos. 10 according to the switch position it is possible the clamp or release the adjusted mitre. Switch position „0“: mitre is clamped This switch position has to be adjusted while sawing. If the rotary button is positionned at symbole „saw frame“ the mitre angle can be adjusted between 90° til 30°. If the rotary button is positionned at symbole „Vise“ the mitre angle can be adjusted between 90° til 135°, that means in this area the vise adjusts itself according to the adjustes mitre. Admustment of mitre: After having switched on the machine with the main button the mitre indication does always have to be checked. First of all the rotary button pos. 10 does have to be turned right hand (to symbole „vise“), then the saw frame will be swivelled left hand (seen from point of operator) until the vise is the front position at the stroke. Afterwards the rotary button has to be turned to the left side (symbole „saw frame“). Now the left-swivelling of the saw frame can be contiuned until the stroke is reached. There it has to stay for adjusting the reference value of the mitre (see mitre indication pos. 11). Then the demanded mitre (from 30 ° til 90 °) can be adjusted. If 90 ° - 135 ° mitre has to be adjusted the saw frame has to be swivelled to the right hand til it has reached the stroke at 90 ° please swivel slowly and feelingful. EDV.-no.: DE0 410DGPE
Index: A
page: 20
Control of the machine Now the rotary button can be turned right hand (symbole „vise“) and the saw frame can be swivelled to the demanded mitre. After having reached the demanded mitre it is absolutely necessary to put the rotary button to postion „0“. If the frame has to be swivelled backwards again, the rotary button has to be turned right hand (symbole „vise“). Now the saw frame can be swivelled backwards together with the vise to 90 ° please swivel slowly and feelingful til having reached the stroke. Now the rotary button has to be turned left hand (symoble „saw frame“) and the saw frame can be swivelled to the desired mitre. After having reache the desired mitre it is absolutely necessary to put the rotary button to position „0“. Mitre indication and reference points (pos. 11) The mitre indication pos. 11 indicates the currently adjusted mitre angle in degree. The resolution is at 0,1 degree. Pre-condition for an exact indication of angel is that the reference points have been set up correctly. Set up of reference points: Swivel the saw frame totally to the left hand side to the 30°-degree (see adjustment of mitre, above mentioned). This position should be hold by pressing slightly towards the stroke. Press button „F + SET“ at the digital indication. At the indication there appears a value which indicates the currently adjusted mitre. The value 30 ° is measured by MEBA Wert 30° and fix adjusted. Now any mitre can be swivelled. The indication is identical to the respective position. The procedure of setting up the reference points should be repeated and checked from time to time. REMARK: When pressing button „F + SET“ by mistake while sawing, the indicated value is not identically any longer with the actual mitre. The reference points have to be set-up again. All the other buttons on the indication device are of no use for normal sawing operation – that’s why they do not have any function.
Chip conveyor (pos. 12) (option) At the rotary button pos. 12 you can preset the method of operation of the chip conveyor. Turn to the left (manuel): The chip converyor always works when the hydraulics is switched on. Turn to the right (automatic): The chip conveyor only works when the saw drive is switched on. Now the chip conveyor works in intervals, that means the chip conveyor is turned on and off in regular intervals for that the coolant meduim can recede. At switch position "0" the chip conveyor is turned off. EDV.-no.: DE0 410DGPE
Index: A
page: 21
Control of the machine Material vice close/open (pos. 13) (option) With switch close/open you can adjust if the main vice: ⇒ stays closed after ended sawing task ⇒ opens after lifting the saw frame
NOT - AUS (pos. 14) By pressing the switch pos. 14- NOT-AUS - the complete machine is stopped. You unlock the NOT-AUS - switch by extracting the red button. Use NOT - AUS only in case of emergency!
Cutting speed (pos. 15) You can adjust steplessly the cutting speed with the rotary potentiometer pos. 11 from 15-150 m/min. You can’t adjust it during the sawing process. The rotary potentiometer is only installed if the machine is equipped with the AC-drive.
Feed speed (Pos. 16) With the rotary potentiometer (pos. 16) feed speed can adjusted steplessly. See also for this cape. 3.3!
Main switch: You find the main switch lateral of the control desk. At position "0" the control desk or the switch box is out of circuit. This switch position can be secured with a padlock. Reparations can only be done after having switched off the main switch Attention:
If the machine will be switched off at the main switch please wait 15 sec before starting the machine again. If not you can destroy some pieces in the PLC.
EDV.-no.: DE0 410DGPE
Index: A
page: 22
Control of the machine
3.3 Appoximate value table Appoximate value table
material
stainless steel
Legend feed in mm/min. cutting speed of the saw blade
EDV.-no.: DE0 410DGPE
Index: A
page: 23
Control of the machine
3.4 Adjustment - clumbing pressure (option) The clamping pressure can be adjusted by turning the pressure reducing valve (Pos. 1) By turning the valve clockwise the clamping pressure increases, turning anticlockwise the clamping pressure decreases. The clamping pressure is dependant of the material and the material dimensions. The pressure (in bar) can be read off of the manometer (Pos. 2). At sawing of thin-walled profiles, turn the clamping pressure regulator as low as possible to avoid a deformation of the material or a jam of the saw blade in the cutting canal.
1
2
EDV.-no.: DE0 410DGPE
Index: A
page: 24
Control of the machine
3.5 Adjustment - cutting speed Universally All indications concerning cutting speed are in m/min. Cutting speed depends firstly from the material and the quality of the bandsawing machine. You can see approximate values at the enclosed tables with the standard values. If there should be a shrill noise during sawing, the cutting speed must be corrected by small increase or decrease.
AC - drive You can change the cutting speed steplessly within a certain range with an AC-drive. You can choose between cutting speeds from 15 - 150 m/min (49 - 492 feet/min). You can adjust the cutting speed either by means of a rotary button on the control panel with direct indication (analogous) on a scale or by means of keyboards on the monitoring (Touch-Panel) with direct value indication (digital) - also look at the Touch-Panel instruction manual. It doesn´t matter if you change the speed at inoperative or running drive. These drives have no direct parts subject to wear.
3.6 Adjustment mitre ATTENTION: The saw blade must stand above the saw material to avoid damages!!!
Look at chapter 3.2 operation ECO 410 DG - mitre clambing (Pos. 10) and also - mitre indication and reference points (Pos. 11)
EDV.-no.: DE0 410DGPE
Index: A
page: 25
Control of the machine
3.7 Cutting chanel Universally
At cuts there is a so-called cutting canal, due to the tooth set. This witdth of the cutting canal depends on the thickness of the saw blade, the teeth per inch and the kind of tooth set of the saw blade.
Approx. standard values are:
EDV.-no.: DE0 410DGPE
cutting width
saw blade thickness
1,5 mm / 0,059"
0,9 mm / 0,035"
1,7 mm / 0,067"
1,1 mm / 0,043"
1,9 mm / 0,075"
1,3 mm / 0,051"
2,2 mm / 0,087"
1,6 mm / 0,063"
Index: A
page: 26
Control of the machine
3.8 Calculation of length Formulas for the calculation of length
Example 1
X B
α L
datum:
length L, width B, angle α
B tan α
X = L datum:
unknown value: length X
length X, width B, angle α
unknown value: length L
B tan β
X = L + Example 2
X
β
α
B
L
datum:
length L, width B, angle α, angle β
X = L datum:
EDV.-no.: DE0 410DGPE
length X
B B tan α tan β
length X, width B, angle α, angle β
L = X +
unknown value:
unknown value: length L
B B + tan α tan β Index: A
page: 27
Control of the machine
3.9 Clamping examples for rod stock
Clamping of the workpiece You can increase considerably the cutting capacity and the service life when you clamp correctly the cross section. The particular cross section must be all clamped tensionally, if possible also form-closed. The cut pressure should be chosen as high as possible and only be lessened with thin-walled cross section. The cross sections should be fitted in the way that the actual cutting channel length changes as little as possible during the sawing process.
Clamping examples for pivot action - machines
Clamping examples for 2-column-guided machines
Clamping examples for both machine types
EDV.-no.: DE0 410DGPE
Index: A
page: 28
MEBA saw blades
Chapter 4 - MEBA saw blades 4.1 Quality and range of application of MEBA BI-metal bandsaw blades MEBA Bimetal: • • • •
For general purpose cutting (factory) For profiles and bundle cuts For small and often changing workpiece dimensions For often changing solid materials to approx. 150mm (5,91") cutting passage width
MEBA Bimetal -S-: • • • • •
For all steels up to 45 HRC For all workpiece dimensions For non iron metals For serial cuts For small and medium workpiece dimensions For refined steel profiles
MEBA Spezial PB: • Optimized, aggressive tooth profile • Cutting of non solid material pieces, like profiles, I-beams, angle iron, channel profile, tubes, tube bundles and conduit pipes • Suitable for combined cutting of profile- and solid material • Also cuts long and poor supported I-beams • Avoids jamming of the blade by a wider saw slot for additional free space • For steel with a low to middle chippability, like low-carbon steel, soft steel, profiles 1.0132, tubes 1.6523 • For refined steel profiles due to higher wear resistance of the teeth
MEBA Spezial H2 • Suitable for all machining on medium to high toughness metal cutting materials • For solid material and thick walled tubes like tool steel H13, D2, A2, and refined steel as well as alloyed steel • Suitable for alloys used in the space technology like Ti-6AL-4V, 17-4PH, Monel and Inconel • Longer life cycle at higher cutting speed by very sharp cutting edge • High cutting precision due to grinded, positive undercut.
EDV.-no.: DE0 410DGPE
Index: A
page: 29
MEBA saw blades
MEBA - Bimetal
MEBA – Bimetal – "S"
MEBA Bimetal saw blades are manufactured by pre-fabricated band steel. The carrier band is connected solidly with the flanks of tooth by an electron beam welding process. The column support is produced with 4 % chrome as all other high quality Bi-metal bandsaw blades. With a high proportion of cobalt of about 8 % a wear resistant toothed cutter is achieved and the reduced amount of tungsten and carbon gives a special quality for the flanks of tooth for cutting vibration generating materials such as pipes, profiles and bundle cutting. Advantages:
Advantages:
high cutting accuracy High wearability by alloyed high cutting steel with 8% cobalt Long life cycle by oscillating sawing cuttings
Increased cutting accuracy and wearability by alloyed high cutting steel with 8% cobalt and 10% molybdenum Increased edge life comparable for Bi-metal sawblade
Range of application:
Range of application:
• • •
• • • •
•
For all factory cuts For profiles and bundle cuts For small and often changing workpiece dimensions For often changing solid material to approx. 150mm (5,91") width of cutting length
•
Dimensions 1,4/2 2/3 3/4 27 x 0,9 mm B / BS B / BS 34 x 1,1 mm B / BS B / BS 41 x 1,3 mm B / BS B / BS B / BS 54 x 1,3 mm BS BS 54 x 1,6 mm BS BS BS deliverable in quality: "B" = Bi-metal, "BS" = Bi-metal-S
EDV.-no.: DE0 410DGPE
For all steels up to 45 HRC For all workpiece dimensions For serial cuts im automatic operation For bundle cuts of large workpiece dimensions and solid material For non iron metals and fine steel profiles Teeth per inch (tpi) 4/6 5/8 B / BS B / BS B / BS B / BS B / BS BS BS
Index: A
6/10 B / BS B / BS BS
8/12 B / BS B / BS
10/14 B / BS
page: 30
MEBA saw blades
MEBA – Special "PB"
MEBA – Special "H2"
MEBA special bandsaw blades with the quality "PB" and "H2" are used for extreme cutting tasks. With the help of higher alloying constituents the heat-resistance and the wear resistance is considerable improved. With the optimized tooth geometry a maximal machining performance and an extremely high tool life cycle at constant reliable precision is guaranteed. So the cutting of high-alloyed and special alloyed materials with the special bandsaw blades "PB" and "H2" is much more economical.
Advantages:
Advantages:
Optimized aggressive tooth profile More resistant to tooth strippage Little tooth and blade wear Wide cutting channel for additional free space avoiding nipping of the saw blade in the material Withstands higher cutting temperatures and thus extremly high wearability High tool life while cutting long and poor support profiles
Ground tooth profile with specially constructed precision tooth geometry Ground positive rake angle and ground teeth free space Teeth with high speed cutting steel M-42 Very high fatigue limit, thermal stress and wearability Reduced cutting force and higher cutting precision, so a higher tool life cycle with higher cutting speeds
Range of application:
Range of application:
• • • • •
•
For bundle cutting with big workpiece dimensions For both cutting of big profiles and full materials For all kinds of profiles and bundle cuttings For poorly supported long I-beam girders For steels with a low to middle chippability and fine steel profiles
Dimensions 27 x 0,9 mm 34 x 1,1 mm 41 x 1,3 mm 54 x 1,3 mm 54 x 1,6 mm
1,4/2
2/3 PB / H2 PB / H2 PB / H2 PB / H2
3/4 H2 PB / H2 PB / H2 PB / H2 PB / H2
• • •
Suitable for all machining on medium to high toughness metal cutting materials For solid material and thick walled tubes of tool steel and fine steel For alloyed steel and hardened materials For used alloys in the space technology like Ti-6AL-4V, 17-4PH, Monel und Inconel Teeth per inch (tpi) 4/6 5/8 PB PB PB PB
6/10
8/12
PB
PB
10/14
deliverable in quality "PB" = Spezial-PB, "H2" = Spezial-H2
EDV.-no.: DE0 410DGPE
Index: A
page: 31
MEBA saw blades
4.2 Choosen teeth per inch Choosen teeth per inch Teeth per inch for solid material The criteria for the choice of tooth pitch is the cutting width of the saw blade. In the list below you can choose the needed tooth pitch for solid material as a function of the width of the saw blade. Cutting teeth per inch (tpi) in (mm / ") 10 / 14 8 / 12 6 / 10 5/8 4/6 3/4 2 / 3 1,4 / 2 0 - 20 (0 - 0,78)" λ 20 - 50
(0,78 - 1,97)"
25 - 60
(0,98 - 2,36)"
35 - 80
(1,38 - 3,15)"
50 - 100
(1,97 - 3,94)"
80 - 150
(3,15 - 5,91)"
120 - 350
(4,72 - 13,78)"
250 - 600
(9,84 - 23,62)"
λ λ λ λ λ λ λ
Teeth per inch for tubes and profiles
D S 2 mm / 0,08" 3 mm / 0,12" 4 mm / 0,16" 5 mm / 0,20" 6 mm / 0,24" 8 mm / 0,31" 10 mm / 0,40" 12 mm / 0,47" 15 mm / 0,59" 20 mm / 0,79" 30 mm / 1,18" 50 mm / 1,97" 75 mm / 2,95" 100 mm / 3,94"
20 10 / 14 10 / 14 10 / 14 10 / 14 10 / 14 10 / 14
40 10 / 14 10 / 14 10 / 14 10 / 14 10 / 14 8 /12 6 / 10 6 / 10
60 10 / 14 10 / 14 10 / 14 10 / 14 8 /12 6 / 10 6 / 10 5/8
teeth per inch (tpi) 80 100 150 10 / 14 10 / 14 10 / 14 8 /12 8 /12 8 /12 8 /12 8 /12 6 / 10 8 /12 6 / 10 6 / 10 8 /12 6 / 10 5/8 6 / 10 6 / 10 5/8 5/8 5/8 4/6 4/6 4/6 4/6 4/6 4/6 3/4 4/6 4/6 3/4 3/4 3/4 3/4 2/3
200 10 / 14 6 / 10 6 / 10 5/8 5/8 5/8 4/6 4/6 3/4 3/4 2/3 2/3 2/3
300 10 / 14 6 / 10 5/8 4/6 4/6 4/6 4/6 3/4 3/4 3/4 2/3 2/3 1,4 / 2 1,4 / 2
500 8 /12 6 / 10 4/6 4/6 4/6 4/6 3/4 3/4 2/3 2/3 2/3 1,4 / 2 1,4 / 2 1,4 / 2
When 2 or more tubes are clamped, placed side by side, use above list in consideration of the double wall thickness (S).
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Index: A
page: 32
MEBA saw blades
Geometry of a saw blade WIDTH OF TOOTH
B=WIDTH OF
s = thick of blade
MIN TOOTH
MAX TOOTH
VARIABLE TOOTH PITCH
toothing interval
The tooth pitch is the number of teeth per inch (ZpZ). In the MEBA product range a variable tooth pitch with differing tooth distance between a toothing interval is used.
Our saw blades are generally variable side set. This side setting allows cuts with low swing and low noise. The following teeth are periodically left / right side set.
EDV.-no.: DE0 410DGPE
Index: A
page: 33
MEBA saw blades
4.3 Cutting performance list Approximate values for Bi-Metal and carbide saw blades To reach an optimum cutting performance and operation life cycle of the saw blade, the following list should serve as guiding principle. Please contact your supplier referring materials which are not listed below ! (toughness or comparable material) Material group
DIN
cutting speed (m/min) ma-terial no.
Bimetal Ø < 100 mm Ø < 3,94"
Bimetal Ø < 500 mm Ø < 19,69"
Bimetal Ø > 500 mm Ø > 19,69"
carbide
coolant lubricant oil %
General structural Steel:
ST 37 ST 42 ST 52 ST 60
1.0037 1.0042 1.0052 1.0060
90-100 90-100 70-90 70-90
60-90 70-90 50-70 50-70
50-70 50-70 40-50 40-50
100-130 100-130 90-120 90-120
10 10 10 10
Cemention steel:
C 10 C 15 16 MnCr5 20 CrMo5 21 NiCrMo2
1.0301 1.0401 1.7131 1.7264 1.6523
95-110 95-110 65-75 65-75 55-65
80-95 80-95 55-65 55-65 45-55
60-80 60-80 40-55 40-55 35-45
110-140 110-140 80-100 80-100 70-90
15 15 10 10 10
34 CrAl6
1.8504
40-45
30-40
20-30
45-60
5
9 S20
1.0711
100-130
80-120
60-80
100-160
15
Heat-treatable steel:
C 35 C 45 42 CrMo4 34 CrNiMo6
1.0501 1.0503 1.7225 1.6582
75-90 75-90 60-70 60-70
60-75 60-75 50-60 50-60
40-60 40-60 40-50 40-50
90-120 90-120 70-90 70-90
5 5 5 5
Ball bearing steel:
100 Cr6 100 CrMo7 3
1.3505 1.3536
65-75 50-60
55-65 40-50
30-50 30-40
70-90 60-80
3 3
Spring steel:
65 Si7 50 CrV4
1.5028 1.8159
60-70 60-70
40-60 40-60
30-40 30-40
65-85 65-85
3 3
Carbon tool steel:
C 125 W C 80 W 1
1.1663 1.1525
50-65 55-70
40-50 45-55
30-40 35-45
65-80 70-85
3 3
Cold work tool steel:
125 Cr 1 X 210 Cr 12 X155CrVMo 12 1 90 MnCrV8
1.2002 1.2080 1.2379 1.2842
50-65 30-40 30-40 35-45
40-50 20-30 20-30 30-35
30-40 15-20 15-20 20-30
65-80 40-50 40-50 45-55
3 Trocken Trocken 3
Hot work tool steel:
40 CrMnMo7 X 40 CrMoV 5 1 56 NiCrMoV 7 40 CrMnNiMo 8 6 4
1.2311 1.2344 1.2714 1.2738
25-35 22-30 30-40 25-35
20-25 18-22 25-30 20-25
15-20 12-18 20-25 15-20
35-50 30-45 40-60 35-50
5 5 5 5
S 6-5-2 S 3-3-2 S 2-10-1-8 S 10-4-3-10 S 18-0-1
1.3343 1.3333 1.3247 1.3207 1.3355 1.3964
45-50 50-55 40-45 40-45 40-45 48
35-45 40-50 30-40 30-40 30-40
25-35 30-40 20-30 20-30 20-30
50-60 55-65 45-60 45-60 45-60
3 3 3 3 3 13
X5 CrNi 18 10 X6 CrNiMoTi 17 12 2 X20 Cr 13
1.4301 1.4571 1.4021
40-50 40-50 40-50
30-40 30-40 30-40
20-30 20-30 20-30
40-50 40-50 40-50
10 10 10
Nitriding steel: Free-cutting steel:
High speed steel:
Special steel Stainless steel:
EDV.-no.: DE0 410DGPE
Index: A
page: 34
MEBA saw blades Approximate values for Bi-Metal and carbide saw blades.
DIN
ma-terial no.
Bimetal Ø < 100 mm Ø < 3,94"
cutting speed (m/min) Bimetal Ø < 500 mm Ø < 19,69"
Bimetal Ø > 500 mm Ø > 19,69"
carbide
coolant lubricant
X 45 CrSi 9 3 X 45 CrNiW 18 9 X 12 CrCoNi 21 20 X 20 CrMoWV 12 1
1.4718 1.4873 1.4971 1.4935
45-55 40-50 25-30 35-40
35-45 30-40 20-25 30-35
25-35 20-30 15-20 25-30
50-60 50-60 30-40 40-50
5 5 10 10
Heat resisting steel:
X 15 CrNiSi 25 20 X12 NiCrSi 36 16
1.4841 1.4864
20-25 20-25
15-20 15-20
10-15 10-15
30-40 30-40
15 15
Special steel
NiCr 19 NbMo NiMo 30 NiCr 13 Mo 6 Ti 3 NiCo 20 Cr 20MoTi X 8 CrNiAlTi 20 20
2.4668 2.4810 2.4662 2.4650 1.4847
15-20 20-25 15-20 17-22 18-23
10-15 15-20 10-15 12-17 13-18
8-12 10-15 8-12 10-14 11-15
15-20 18-23 15-20 17-22 18-23
20 12 20 15 15
30-35 25-30 20-25
25-30 20-25 15-20
20-25 15-20 10-15
35-50 30-45 25-35
~5 ~5 ~5
15-20 10-15 8-12
~5 ~5 ~5
Material group
Valve steel: High-temperature resisting steel:
Heat-treatable steel: 1000-1200N/mm2 1200-1400N/mm2 1400-1600N/mm2 Hardened steel 50 HRC 55 HRC 60 HRC Cast steel:
oil %
GS 38 GS 60
60-70 50-60
50-60 40-50
40-50 35-40
70-100 60-85
~3 ~3.
-alloyed
GG 30 GGG 50 (NiCrMo)
50-60 45-55 30-40
40-50 35-45 20-30
30-40 25-35 15-25
60-80 55-75 40-50
Trocken Trocken Trocken
Titan. -alloyed
Ti 1 G-TiAl 6 V 4
3.7025 3.7164
35-45
20-35
15-20
40-60 35-45
10 10
Copper:
KE-Cu
2.0050
60-100
10
CuZn 40 CuZn 40 PB 2 CuZn 15 Si 4
2.0360 2.0402 2.0492
80-120 80-120 80-120
3 3 3
CuSn 6 CuSn 8
2.1020 2.1030
80-120 80-120
3 3
CuSn 5 ZnPb CuSn 10 Zn
2.1096 2.1086
60-100 60-100
3
CuAl 8 CuAl 10 Fe Ampco 18 Ampco 25
2.0920 2.0940
CuPb 20 Sn 5
2.1818
Casting:
Brass:
Bronzen: -tin bronze
Red brass:
Al-bronze
stannous-leadbronze
EDV.-no.: DE0 410DGPE
40-60 30-40 40-65 30-50 80-120
Index: A
15 15 15 15 3
page: 35
MEBA saw blades Approximate values for Bi-Metal and carbide saw blades.
Material group
DIN
Aluminium:
Al 99,8
Modelling alloy
AlMg 3 AlMg 4,5 Mn
Castin alloy
G-AlSi 5 Mg G-AlSi 12
Pulb alloy
material no.
3.028 5 3.353 5 3.354 7 3.234 1 3.258 1
Bimetal Ø < 500 mm Ø < 19,69"
Bimetal Ø > 500 mm Ø > 19,69"
carbide
oil %
80-120
25
80-120
25
80-120
25
80-120
25
80-120
25
AlSi 21 CuNiMg
Plastics -thermoplastic
coolant lubricant
cutting speed (m/min) Bimetal Ø < 100 mm Ø < 3,94"
80-120
25
PVC Teflon
80-120 80-120
dry dry
Hostalen Fiber-glass reinforced Polyurethan
80-120 50-80 80-120
dry dry dry
Polystyrol Polyester
80-120 80-120
dry dry
-thermosetting
Further data to special steel 1.3964: U- steel, antimagnetic, must be sawed by Bimetal-S- blade! Saw data: plates 300x18mm, v=48 m/min, oil rate 13%, cutting pressure 22 bar (customer´s specification)
EDV.-no.: DE0 410DGPE
Index: A
page: 36
MEBA saw blades
4.4 Change of saw blade Put on protective gloves! Lift sawframe. Open both band wheel covers, relax saw blade (mechanically: turn the hand wheel to the left; hydraulically: selector switch "open"). Remove the present saw blade. Insert the new saw blade over the sawframe into the blade protective chanel and into both band wheel cases. Place the saw blade on the bandwheel, pressing the teethless back of the saw blade against the bandwheel flange. Then insert the saw blade into the roller- and carbide guiding. Take care that the saw blade is pushed in the guidings up to the back guide. Tighten the saw blade (mechanically: turn the handwheel to the right; hydraulically: selector switch "tighten").
Caution: The teethless back of the saw blade must be placed at the bandwheel flange. Otherwise the bandwheel will be damaged!
Check if the saw blade is correctly placed on the band wheels and in the guidings. The tooth crest must point to the fixed jaw between the blade guides. Otherwise the saw blade must be removed again and has to be turned in itself by 180° . Close the band wheel cases and start the saw blade drive by pressing the key "saw motor on". At last remove the saw blade guard.
Note: A new saw blade must be "sawed in" at first. As a result of the "sawing in" of the saw blade, the edge life resp. the stand area of the saw blade will be raised and the cutting quality will be improved. see chapter 4.6 "Sawing in of new saw blades"
Caution: Take care, that the linear guides of the material insert are not damaged during the change of the sawblade!
EDV.-no.: DE0 410DGPE
Index: A
page: 37
MEBA saw blades
4.5 Blade tension The correct blade tension of the saw blade is one of the most important criterion, that influences the quality of the cut. Both, the cutting precision as well as edge life of the saw blade, depend on the correct blade tension.
Fundamentally there are two sorts of blade tension: ⇒ blade tension by tightening of the spindle and tightening by a torque wrench ⇒ hydraulic blade tension by a cylinder on the pressure set by the manufacturer and the blade tension resulting therefrom.
Safety instructions: ⇒ check the blade tension regulary, as incorrectly adjusted blade tension can cause machine damages and injuries of the operating staff. ⇒ regular and intensive lubrication prevents a malfunction of the blade tension unit. ⇒ don´t change the blade tension during the sawing, as the blade could break resp. the blade could spring down from the band wheel and it could injure the operating staff and damage the machine. ⇒ too low blade tension causes an inexact cutting course as well as an increased wear by increased cutting pressure. ⇒ too high blade tension can cause a break of the saw blade and results in an increased wear. Besides, a break of the saw blade can injure the operating staff and damage the machine. ⇒ never clean the blade tension unit by solvents but only by a dry rag.
The blade tension can be checked by a blade tension testing instrument
MEBA No. W MESS00005 which is optional suppliable.
EDV.-no.: DE0 410DGPE
Index: A
page: 38
MEBA saw blades The hydraulic blade tension of all other machines is actuated by a hand valve. The actuation of the valve is only possible as soon as the band wheel cover is opened and the machine has stopped itself thereby (cover end switch).
tighten
release
Change of the saw blade: Following steps are necessary to change the saw blade.
⇒ switch off the machine ⇒ open the guard cover ⇒ after the guard cover is opened, the hand valve can be actuated (release). The blade tension releases. ⇒ remove the old saw blade from the band wheels. ⇒ place the new saw blade on the band wheels and insert it into the guidings (see chapter 4.4) ⇒ actuate the hand valve (tighten)=> blade is tightened ⇒ check the seating of the saw blade ⇒ close and lock the guard cover
EDV.-no.: DE0 410DGPE
Index: A
page: 39
MEBA saw blades
4.6 Sawing in of new bandsaw blades Sawing in of new bandsaw blades The sharp cutting edges of the MEBA-bandsaw blades achieve their high cutting efficiency by an extremely small edge radius. To get the full tool life cycle it is most important to saw in the new bandsaw blades correctly. Find out in relation to the material type and the size of the material to cut the correct cutting speed (m/min) and the correct feed (mm/min).
The new saw blade should be insert with 50 % of the determined feed. So you avoid the sharp cutting teeth being damaged by a big chip thickness. At the beginning new bandsaw blades can tend to vibrations and swinging noise. . If it so, please reduce slightly the cutting speed.
In the case of small workpieces we recommend to cut 300 mm2 of the cutting material to sawing in the new bandsaw blades. In case of big workpiece dimensions we recommend a period for the sawing in of approx. 15 min.
By a correct sawing in of the new saw blade you get an optimal rounded cutting edge
Excessive load while sawing in improperly the new blade causes micro-damages at the cutting edge.
After sawing in of the new bandsaw blades increase the feed slowly to the previously determined value.
Picture scale 30:1
New cutting edge with extreme small edge radius
Correctly sawing in guarantees a long tool life cycle of your bandsaw blades
Safety legislation Please notice, that you always wear protective hand guards and protective glasses during working on the machine. Please remove the teeth protection only after the rfitting of the bandsaw blade. During the operation of the machine the bandwheel covers must be closed. Please position correctly all security devices in the area of the saw blade in order to assure the safety precautions in the dnger area. Please bear in mind the security instructions in the instruction manual of the manufacturer.
EDV.-no.: DE0 410DGPE
Index: A
page: 40
Service and maintenance
Chapter 5 - Service and maintenance 5.1 General indications Good maintenance and regular service are positive for the cutting quality and the duration of life. It is absolutely necessary to adhere to the time-limits and intervals prescribed in the servicing schedule. You can maintain painted machine parts with non-aggressive machine- or household cleanser. Keep clean the operation surface of control with water and washing medium, you can also use glass cleanser for the Touch-Panel. If you use coolant emulsion you must pay attention to a correct mixing proportion for preventing corrosion at unprotected machine parts. Aggressive coolant lubrication mediums shouldn’t be used. Otherwise it’s not guaranteed that the operation personnel isn’t endangered and the machine parts get destroyed. Chip sedimentation, especially in the zones around the bandwheel in the wheel box, in the zones around limit switches and electric lines and in the zones around material vices, are to be removed several times a day - depending on the quantity of chips. Chip sedimentations in the coolant tank are to be removed with each filling up to guarantee an orderly function of the coolant-lubrication element. Oil- and coolant concentrate level must be checked at least once a day. Please pay attention to that no contaminant gets into the system when filling in or up of hydraulic oil or transmission lubricant. Before filling in please filter oil. When there is danger of frost, an antifreezing solution must be added. Hydraulic oil and transmission lubricants must be adjusted to the ambient temperature. The state of the saw blade guidances (carbide metal- and roller guidances) must be checked optically with each change of saw blade for unobjectionable state and chip sedimentation. Do not use compressed air for cleaning the machine. Otherwise, it could be possible that the saw frame control or the measuring system fails because of blown chips.
EDV.-no.: DE0 410DGPE
Index: A
page: 41
Service and maintenance
5.2 View plan
EDV.-no.: DE0 410DGPE
Index: A
page: 42
Service and maintenance
5.3 Oil lubrication positions Recommended lubricant: Viscosity VG 46 - 48 according to DIN 51519 Within this viscosity range you can use oil with the mark HL, HLP (hydraulic oil) or CL, CLP (lubricating oil).
EDV.-no.: DE0 410DGPE
Index: A
page: 43
Service and maintenance
positions for taking oil place
Pos
W
M
Place
1
X
2
X
3
X
guide and rollers of the height adjusting scale
4
X
sliding surface and adjusting spindle of the blade tension
lubricate backup guide, saw blade guidances left and right shackle toggle joint and link pin at hydraulic cylinders (approx. 5 - 10 drops)
5 6 7 8 W = weekly
M = monthly
EDV.-no.: DE0 410DGPE
Index: A
page: 44
Service and maintenance
5.4 Greasing lubrication places
For lubrication only use lubricants of the NGLI quality DIN 51825TI. For feeding carriages of the linear guides (so far as grease nippels are existing) only use lithium lubricant no. 2. For friction- and ball bearing you can also use this lubricant or conventional lubricant on mineral oil basis. The linear guides must be lubricated after 500 working hours, at least however every half year, so far as grease nippels are existing. When there are no grease nippels you should lubricate the guide bars once in a month. You have to shorten the lubrication interval when there is heavy fouling.
EDV.-no.: DE0 410DGPE
Index: A
page: 45
Service and maintenance
points for grease are on the pictures
POS. 1 2 3 4 5 6 7 8 9 W = weekly
W X
M X
X X X
X
Place linear guides and feeding carriage (see above) bearing block at the saw frame appprox. 5 cm³ band wheel (tension side) approx. 5 cm³ clamping bars for mitre and vise (lubricate) lubricate sliding surfaces Lubricate sliding surface of the blade tension Lubricate sliding surface of the guide arm Lubricate the blade tension spindle and guide spindle nut
M = monthly
EDV.-no.: DE0 410DGPE
Index: A
page: 46
Service and maintenance
5.5 Gearing 5.5.1 Safety Before installing and operating this equipment read these safety instructions and warnings carefully. Also read and obey all the warning signs attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace any missing or damaged labels. WARNING This equipment must be installed, operated and maintained by suitably qualified personnel only. Use only permanently-wired input power connections. The equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards). Wait at least five minutes after the power has been turned off, before opening the equipment. The dc-link capacitor remains charged to dangerous voltages even when the power is removed. When working on open equipment, note that live parts are exposed and do not touch these parts. Obey all general and regional installation and safety regulations relating to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. Note that the following terminals can carry dangerous voltages even when the inverter is stopped: Power supply terminals L1, L2 and L3 Motor terminals U, V and W. When using the analogue input, the jumpers must be correctly set and the analogue input type selected (P023) before enabling the analogue input with P006. If this is not done the motor may start inadvertently. This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42. WARNING Take note of the general and regional installation and safety regulations regarding work on high voltage installations (e.g. VDE). Adhere to relevant regulations regarding correct use of tools and protective gear.
CAUTION Do not allow children or the general public to access or approach this equipment.
EDV.-no.: DE0 410DGPE
Index: A
page: 47
Service and maintenance EUROPEAN LOW VOLTAGE & EMC DIRECTIVES The COMBIMASTER product complies with the requirements of the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC. The units are certified for compliance with the following standards: EN 60204-1 Safety of machinery –Electrical equipment of machines EN 60146-1-1 Semiconductor converters –General requirements and line commutated converters BS EN50081-2 1995 General Emission Standard - Industrial Environment BS EN50082-2 1995 General Immunity Standard - Industrial Environment. The MICROMASTER Integrated product complies with the requirements of the Low Voltage Directive 73/23/EEC. The units are certified for compliance with the following standards: EN 60204-1 Safety of machinery –Electrical equipment of machines EN 60146-1-1 Semiconductor converters –General requirements and line commutated converters. EUROPEAN MACHINERY DIRECTIVE The MICROMASTER Integrated / COMBIMASTER products are suitable for incorporation into machinery. The MICROMASTER Integrated / COMBIMASTER must not be put into service until the machinery into which it is incorporated has been certified to be in compliance with the provisions of the European Directive 89/392/EEC. Only valid for machinery to be operated in the European Community.
5.5.2 Error If the Motor Does Not Start Up Check the LEDs on the side of the inverter: LED State Green ON ON Flashing Flashing ON OFF OFF OFF
COMBIMASTER / MICROMASTER Integrated Status Yellow ON Mains power on, inverter not running (STANDBY) OFF Inverter running, as per control commands (ON) Flashing Current limit warning ON Inverter overtemperature Flashing Flashing Motor overtemperature ON Other fault (e.g. tripped) Flashing Mains undervoltage OFF Mains supply fault (e.g. faulty external switch)
ATTENTION: Never open the assembly by your own. Please always contact MEBA if there is an error! EDV.-no.: DE0 410DGPE
Index: A
page: 48
Service and maintenance
5.6 Hydraulics Filling capacity:
look at „ Connections / filling capacities“
♦ Check daily the hydraulic oil level at the oil-measuring stick! ♦ Oil change: after 2500 working hours, at least however once in a year ♦ Only use filtered hydraulic oil with a filter mesh of 10μm ♦ Take care of a clean environment ar refilling oil. Additionally, take care of a filter mesh of 10μm
♦ switch off the machine on the main switch and secure agains restart while working with the hydraulic unit. Make the hydraulic system unpressured by open the throttle valve (Posl 10 – spare parts list)
♦ Start workings on the hydraulic unit not before the hydraulic oil is totally cool.
Attention: Contaminations in the hydraulic oil can cause errors or failure malfunctions at the hydraulic unit!
Please find out spare parts in the spare parts list in chapter 7!
5.7 Oil sorts - supplier name Unobjectionable function, proper functioning and working life of hydraulic plants depend essentially from the type of hydraulic oil. We recommend when being subject to normal operating conditions HLP hydraulic oil according DIN 51 524-2. The below mentioned types of oil correspond to these descriptions.
ambient temperature indicationaccording to DIN 51524-2 ISO 11158
EDV.-no.: DE0 410DGPE
under 0° C
0 - 30° C
over 30° C
HLP 32 HM 32
HLP 46 HM 46
HLP 68 HM 68
Index: A
page: 49
Service and maintenance
5.8 Saw blade guidance and change of the guidance elements The saw blade guidance is placed LH and RH of the saw frame orifice. On the LH the saw blade guidance is placed in the movable guide bracket, on the RH in the firm guide block with integrated regulation of pressure of cutting. By a combined roller- and carbide metal guidance, the saw blade is turned back in working direction. Essential for a good cutting quality is an impeccable state of the blade guidance. So it is necessary to check regularly and to change the guidance elements in time.
Do the installation of new guidance elements and guide bearings as follows: Remove the saw blade. Remove the old guide elements of the saw blade guidance, as for example roller axles, guide pieces and backup guides. Clean off chips and rust from spring block and cup spring. Put in cup springs. Put in spring blocks and backup guides in direction to the backside of saw blade. Now the blade guides R+L can be screwed on loosely. Check that the blade guides are slightly, movable and placed correctly. Now the rollers (guide bearing) are put on the roller axles. Put spacer K on the roller axle K and spacer L on roller axle L. When the complete pitch axis is screwed up tightly the K-unit (short screws) must be placed to the front - before the saw blade and the L-unit (long screws) to the back - behind the saw blade - . Before installation of the guide bracket please check whether the roller axles are firm, the blade guides however slightly - movable - and placed correctly. After having installed the guide bracket you have to put on a saw blade for adjusting the blade guides.[look at Change of saw blades].The blade guides R+L must be pressed together firmly and screwed up tightly with the saw blade without pushing away the saw blade from its straight course between the rollers. For obtaining the necessary blade clearance, you have to put a separator foil or paper (0,05 mm thick) between the saw blade and the carbide metal of the blade guides and prestress with a little clamp. Now the screws can be screwed up tightly. When the saw blade-drive is switched on, the separator foil or paper is automatically exhausted. It is possible to recheck the blade clearance with a feeler gauge. ∗ gap width without saw blade = thickness of saw blade 1,3 mm [recheck] + 0,05 mm blade clearance. ∗ gap width with saw blade = 0,05 mm blade clearance. Even a small lateral deflection of the saw blade because of adapters causes diagonal cut or hollow section in direction of removal of metal by cutting tool. Now the machine is again ready to run. The first saw cut tells you something about how exact the repair has been done. If the saw cut isn´t satisfactory, you have to check, where the blade guides have not been put in correctly.
EDV.-no.: DE0 410DGPE
Index: A
page: 50
Spare parts list
Chapter 6 - Spare parts list
for
MEBA
eco 410 DG We need following details when ordering spare parts and parts subject to wear: • • • • • •
MEBA EDV-number number of pieces type of machine machine number year of construction of the machine eventually description or drawing of the part or fitting position
EDV.-no.: DE0 410DGPE
Index: A
page: 51
Spare parts list Spare parts list 1 drive
EDV.-no.: DE0 410DGPE
Index: A
page: 52
Spare parts list Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6
1 1 1 1 4 1
Bezeichnung
Designation
MEBA -Nr
MEBA number
Numero MEBA
Getriebemotor Bandscheibe Distanzring Scheibe Sechskantschraube Sechskantschraube
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
gear motor bandwheel distance ring disc hexagon cap screw hexagon cap screw
Antrieb drive
Number
876 00 290 0X
EDV.-no.: DE0 410DGPE
Index: A
A GETR50043 875 01 282 92 430 01 290 24 550 05 284 24 00933 12070 00933 20045
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 53
Spare parts list Spare parts list 2 coolant unit Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6 7 8 9 10
3m 2 6 2 1 1 2 1 1 1
Bezeichnung
Designation
MEBA -Nr
MEBA number
Numero MEBA
Schlauch Schlauchschelle Schlauchschelle Schlauchklammer W. Einschraubstutzen Verschlußstopfen Winkel Y-Verbindung Kupfer Dichtung Kühlmittelpumpe
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
hose hose clip hose clip hose clamp
F SCHL10002 F SCHE10017 F SCHE14009 301 35 002 24 F WESS10R38 00908 001/4 F WINK001/4 F YSST10000 07603 14018 F KÜHL10045
angle screwed plug
plug elbow screw Y-coupling gasket coolant pump
Kühlmittelanlage coolant unit
Number
710 00 155 0X
EDV.-no.: DE0 410DGPE
Index: A
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 54
Spare parts list Spare parts list 3 maschine pedestal Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5
1 1 1 1 1 6 1 1 4 4 1 4
6 7 8
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Maschinenständer Tankdeckel Halteblech Kabelabdeckung Blinddeckel Linsen Flachschrauben Führungsverlängerung rechts Führungsverlängerung links Sechskantschraube Zylinderstift Wasserblech Linsen Flachschrauben
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
maschine pedestal
lid holding sheet wire cover cap fillister-head srew guide extension right Guide extension left hexagon cap screw cylindrical pin water sheet fillister-head srew
Maschinenständer maschine pedestal
Number
415 00 100 0X
EDV.-no.: DE0 410DGPE
Index: A
Modell
725 00100B0 320 2110124 0 861201005 320 2210123 725 0110023 M LINS06010 415 06100B3 415 07100B3 00933 10030 07979 08030 415 0810023 M LINS05010
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 55
Spare parts list
415
Spare parts list 4 swivelling beam
EDV.-no.: DE0 410DGPE
Index: A
page: 56
Spare parts list Position
Item
Menge
Quantity
Piece
Quantite
1 2
1 1 4 1 1 1 4 1 2 3 2 2 1 6 1 1 4
3 4 5 6
7 8
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Schwenkträger Einschnittablage Zylinderschraube Schrägkugellager Innenring Schwenkachse Rillenkugellager Lagerträger Zylinderschraube Zylinderschraube Zylinderschraube Zylinderstift Wellenhalter Zylinderschraube Zylinderschraube Wasserblech Linsen Flachschrauben
Baugruppenbezeichnung
swivelling beam
cutting line cover cheese-head screw inclient ball bearing ring swivel axle grooved ball bearing bearing bolt cheese-head screw cheese-head screw cheese-head screw cylinder pin shaft holder cheese-head screw cheese-head screw water sheet fillister-head srew
Designation of subassembly
Schwenkträger swivelling beam
Number
415 00 180 0X
EDV.-no.: DE0 410DGPE
Index: A
Designation de l’ ensemble Nummer
415 00180B0 415 3218023 00912 06025 00628 03210 M INNE00045 415 3018023 00625 61910 415 01180B3 00912 10030 00912 10040 00912 10080 07979 08040 415 3118023 00912 10080 00912 20050 415 3318020 M LINS05010
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 57
Spare parts list Spare parts list 5 angle transmitter digital Position
Item
Menge
Quantity
Piece
Quantite
1
1 2 1 1 2 2 1 2 0,810m 2 4 2 2 1 2 1 2
2 3 4 5 6 7 8 9
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Sensorhalter Zylinderschraube Sensorhalter Alu Deckel Zylinderschraube Senkschraube Längenmeßsystem Zylinderschraube Magnetband Abstreifer Zylinderschraube Pratze Zylinderschraube Haltewinkel Linsenkopfschraube Schaltnocke Zylinderschraube
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
sensor holder cheese-head screw sensoe holder alu cover cheese-head screw countersunk screw measuring system cheese-head screw magnetic tape scraper cheese-head screw bracket cheese-head screw holding angle fillister-head srew switch cam cheese-head screw
Winkelgeber digital angle transmitter digital
Number
415 00 191 0X
EDV.-no.: DE0 410DGPE
Index: A
Numbero
737 0718424 00912 06025 350 0119154 350 0319124 00912 05030 00963 03006 E MESS00001 00912 03015 E MAGB00001 350 0219154 00912 05012 350 0519124 00912 04012 415 0119123 M LINS06008 705 1056354 00912 06008
Modell
Model
410 DG
Page
1/1
Modele Seite Page
page: 58
Spare parts list Spare parts list 6 clamp mitre Position
Item
Menge
Quantity
Piece
Quantite
1 2
1 1 1 1 2 1 4 1 2 1 1 1 1 1
3 4 5 6 7 8 9
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Zylindermantel Kolben Kolbendichtung Klemmstange Stellring Aufnahme Klemmzylinder Zylinderschraube Scheibe Senkschraube Gelenkkopf Mutter Aufnahmeplatte Gelenkkopf Pass-Schulterschraube Mutter
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
zylinder pipe piston piston seal clamping rod setting ring zylinder holder cheese-head screw disc countersunk screw swivel head nut swivel head holder fitting screw nut
Klemmung Gehrung clamp mitre
Number
415 00 386 0X
EDV.-no.: DE0 410DGPE
Index: A
Modell
415 0138623 320 6038624 H KOLB06010 415 0438624 00705 25000 415 0838624 00912 10030 415 0938624 07991 06016 M GELE16000 00934 16000 415 0538624 07379 16040 00934 12000
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 59
Spare parts list
415 00 301 0x
Spare parts list n 7 main vice
EDV.-no.: DE0 410DGPE
Index: A
page: 60
Spare parts list Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6
1 1 1 1 1 2
7
4
8 9 10 11 12
1 1 1 1 1
13
2
14
1
15 16
1 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Spannbacke fest Spannbacke bew. Wangenplatte 1 Wangenplatte 2 Schlittenplatte Linearführungsschiene
fixed vice jaw movable vice jaw side plate 1 side plate 2 sliding plate linear guidance linear guidance Linearführungswagen carriage Zylinderplatte cylinder plate Zylinder A - ø40 - ø20 - 720 Hub cylinder – 720 stroke Auflageplatte base plate Auflageplatte 2 base plate 2 Linearführungsschiene linear guidance linear guidance Linearführungswagen carriage Spannbacke Drehpunkt clamping jaw mitre point Spannleiste clamping bar Sicherungsblech safety plate
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
Hauptspannstock main vice
Number
415 00 301 0X
EDV.-no.: DE0 410DGPE
Index: A
415 01 300 B3 415 02 300 B3 415 03 301 B3 415 04 301 B3 415 05 300 B2 M GSR30068S M GSR30T00W 415 08 300 23 H ZYLI02077 415 10 300 23 415 11 300 23 M HSR30092S M HSR30R00W 415 14 300 B3 320 02 325 23 415 15 300 23
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 61
Spare parts list Spare parts list 8 clamping vice Position
Item
Menge
Quantity
Piece
Quantite
1
1 2 1 1 1 1 1 1 1 1 2
2 3 4 5 6
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Zylindermantel Zylinderschraube Zylinderstift Kolben O-Ring Klemmstange Kugelscheibe Kegelpfanne Mutter Splint Stellring
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
Zylinder barrel cheese-head screw cylinder pin piston o-ring clamping rod rounded washer taper pan nut splint setting ring
Klemmung Spannstock clamping vice
Number
415 00 385 0X
EDV.-no.: DE0 410DGPE
Index: A
320 0138523 00912 08050 07979 08030 320 0438024 03770 03050 415 0138524 06319 17030 06319 19030 00934 16000 00094 04050 00705 25000
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 62
Spare parts list Spare parts list 9 saw frame Position
Item
Menge
Quantity
Piece
Quantite
1 2 3
1 1 1 2
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Sägerahmen Führungsschiene Abdeckblech Linsen Flachschrauben
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
saw frame guidance rail cover sheet fillister-head srew
Sägerahmen saw frame
Number
415 00 200 0X
EDV.-no.: DE0 410DGPE
Index: A
415 00200B0 415 0220023 415 2520024 M LINS05010
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 63
Spare parts list
415 00 128 0X
Spare parts list 10 electrical lifting
EDV.-no.: DE0 410DGPE
Index: A
page: 64
Spare parts list
Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6 7 8 9
1 1 3 1 1 1 1 1 1
10
1
11 12 13
1 1 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Hubspindel mit Mutter Federblock Druckfeder Schalteraufnahme Pass-Schulterschraube AC - Antrieb Passfeder Axial-Rillenkugellager Sicherungsmutter Lagerträger elektr. Heben Faltenbalg Faltenbalghalter Nährungssensor
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
738 0112823 738 0212953 02076 339T1 738 0312923 fitting screw 07379 12020 AC variable speed srive A GETR30550 adjusting spring 06885 06032 axially grooved ball bearing 00711 51204 safety nut N SICH01510 spindle with screw spring block pressure spring switch adapter
bearing beam electric lifting
M FALT00002 738 05129B4 E FÜHL50000
rubber gaiter Gaiter holder sensor
Elektrisches Heben electrical lifting
Number
415 00 128 0X
EDV.-no.: DE0 410DGPE
Index: A
738 0412923
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 65
Spare parts list Spare parts list 11 portal - linear guidance
EDV.-no.: DE0 410DGPE
Index: A
page: 66
Spare parts list Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6 7 8 9
1 1 1 1 1 1 0,585 m 1 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Portalkonsole rechts Portalkonsole links Schutzblech Befestigungswinkel Linearführung 820 mm Linearführung 960 mm Energieführungskette Winkelsatz Endschalterwinkel
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
portal console right portal console left safety sheet fixing bracket linear guidance 820mm linear guidance 960mm drag chain elbow joint limit switch angle
Portal-Linearführung portal - linear guidance
Number
738 00 125 0X
EDV.-no.: DE0 410DGPE
Index: A
737 01125B2 738 02125B2 737 1912524 737 05125B2 M LINE30820 M LINE30960 M KETT78041 M WINK45161 737 1212524
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 67
Spare parts list Spare parts list 12 portal console crosswise with control Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4
1 8 2 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Portalkonsole quer Federring Zylinderstift Blechabdeckung
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
Number
Numbero
EDV.-no.: DE0 410DGPE
portal console across spring ring cylinder pin cover sheet
415 03 125 23 00127 10000 07979 08030 415 10 125 22
Portalkonsole quer mit Bedienung Modell portal console crosswise with Model Modele control Seite 415 00 127 0X Page Page
Index: A
410 DG 1/1
page: 68
Spare parts list
415
Spare parts list 13 saw blade tension
EDV.-no.: DE0 410DGPE
Index: A
page: 69
Spare parts list
Pos. 17
Pos. 18
Pos. 16
Position
Item
Menge
Quantity
Piece
Quantite
1 2-9 10 11 12 13 14 15
1 1 1 1 2 4 6 10
16
1
17 18
1 1 2 2
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Gewindestift Zylinder Schlitten Schlittenplatte Mutter Zylinderschraube Zylinderschraube Scheibe
headless screw cylinder sliding carriage sliding plate nut cheese-head screw cheese-head screw disc 4/3 direction 4/3 Wegeventil Handbetrieb control valve Anschlußblock connection block Befestigungswinkel fixing bracket Linsen Kopfschraube fillister-head srew Zylinderschraube cheese-head screw
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
Sägebandspannung saw blade tension
Number
415 00 286 0X
EDV.-no.: DE0 410DGPE
Index: A
Numbero
00913 20080 407 004250x 875 01 286 92 875 02 286 22 00936 20000 00912 10030 00912 10035 00125 10000 H WEGE91001 H ANSC00001 415 0128624 M LINS06010 00912 06020
Modell
Model
410 DG
Page
1/1
Modele Seite Page
page: 70
Spare parts list Spare parts list 14 band wheel bearing
EDV.-no.: DE0 410DGPE
Index: A
page: 71
Spare parts list
Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6 7 8 9
1 1 1 1 1 2 1 1 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Bandscheibe Scheibenachse Lagerdeckel Distanz Sicherungsscheibe Rillenkugellager Schmiernippel Nutmutter Sechskant mit Gewinde
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
band wheel disk axis bearing cover spacer safety disc grooved ball bearing grease nipple nut (for keyed end) hexagon with thread
Bandscheibenlagerung band wheel bearing
Number
875 00 294 0X
EDV.-no.: DE0 410DGPE
Index: A
875 01 292 92 430 01 294 23 430 02 294 24 430 04 294 24 430 03 294 24 00625 4210A 71412 08H1A 01804 45015 430 05 294 24
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 72
Spare parts list Spare parts list 15 blade guide fixed prestressed
EDV.-no.: DE0 410DGPE
Index: A
page: 73
Spare parts list
Position
Item
Menge
Quantity
Piece
Quantite
1 2
1 1
3
1
4 5 6
1 1 1
7 8 9 10 11 12 13 14 15 16 17 18 19
2 5 2 9 1 1 1 2 1 2 4 1 2
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Führungsblock fest Führungsstein fest
876 01 211 92 876 06 210 24
guidance block fixed blade guide fixed holder blade guide Halter Führungsstein bew. movanble blade guide movable Führungsstein beweglich back up guide Rückenstein Distanz Bandführungsrolle bladedistance guide roller blade bearing Umlenklager cup spring Tellerfeder clamping screw Spannschraube carbide guide Hartmetall adjusting disc Passscheibe headless screw Gewindestift cylinder pin Zylinderstift
Passschulterschraube Abstreifblech links Druckfeder Passschraube Bürstenhalter Flachbürste
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
876 03 210 24 876 04 210 24 737 05 225 24 876 02 210 24 M ZAPF05201 02093 12060 876 09 210 24 300 14 856 04 00988 08001 00915 08040 07979 12030 07379 05016 870 02 225 24 02079 D063N 00609 08050 361 02 220 24 000 0003524
fitting screw plate left pressure spring fitting screw brush holder flat brush
Bandführung fest vorspannbar blade guide fixed prestressed
Number
876 00 210 0X
EDV.-no.: DE0 410DGPE
Index: A
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 74
Spare parts list Spare parts list 16 blade guide movable prestressed
EDV.-no.: DE0 410DGPE
Index: A
page: 75
Spare parts list
Position
Item
Menge
Quantity
Designation
Bezeichnung
Piece
Quantite
1
1
Führungsblock bew.
2
1
Führungsstein fest
3
1
Halter Führungsstein bew.
4 5 6
1 1 1
Führungsstein beweglich Rückenstein Distanz Bandführungsrolle
7 8 9 10 11 12 13 14 15 16 17 18
2 5 2 9 1 1 1 2 1 2 4 1
Umlenklager Tellerfeder Spannschraube Hartmetall Passscheibe Gewindestift Zylinderstift Passschulterschraube Abstreifblech links Druckfeder Passschraube Passscheibe
MEBA -Nr
MEBA number
Numero MEBA
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
guidance block movable blade guide fixed holder blade guide movanble blade guide movable back up guide distance blade guide roller blade bearing cup spring clamping screw carbide guide adjusting disc headless screw cylinder pin
fitting screw plate left pressure spring fitting screw adjusting disc
Bandführung bew. vorspannbar blade guide movable prestressed
Number
876 00 225 0X
EDV.-no.: DE0 410DGPE
Index: A
Numbero
Modell
876 01 225 92 876 06 210 24 876 03 210 24 876 04 210 24 737 05 225 24 876 02 210 24 M ZAPF05201 02093 12060 876 09 210 24 300 14 856 04 00988 08001 00915 08040 07979 12030 07379 05016 876 02 225 23 02076 D063N 00610 08050 00988 08000
Model
410 DG
Page
1/1
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page: 76
Spare parts list Spare parts list 17 chip brush not drivem Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5
1 1 1 1 1
Bezeichnung
Designation
MEBA -Nr
MEBA number
Numero MEBA
Bürstenhalter Bürste Scheibe Scheibe Abdeckblech
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
brush holder brush disc disc cover sheet
Spänebürste mitlaufend chip brush not drivem
Number
415 00 261 0X
EDV.-no.: DE0 410DGPE
Index: A
3258 1803864 M BÜRS08080 M SCHE8,402 07349 08000 415 0126124
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 77
Spare parts list Spare parts list 18 guide arm manuell
EDV.-no.: DE0 410DGPE
Index: A
page: 78
Spare parts list Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6 7
1 4 1 1 1 1 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Linearführung Gehäuselager Führungsarm manuell Klemmbügel Spannhebel Endschalterblech Endschalter
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
linear guidance cabinet bearing guide arm clamp bracked clamping lever limit switch sheet limit switch
Führungsarm manuell guide arm manuell
Number
415 00 230 0X
EDV.-no.: DE0 410DGPE
Index: A
M LINE20700 M WJUM2000W 415 01 230 B3 415 07 230 B4 N SPAN12040 700 26 201 24 E ENDS2T121
Modell
Model
410 DG
Page
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Numbero
page: 79
Spare parts list Spare parts list 19 protection devices Position
Item
Menge
Quantity
Piece
Quantite
1 2
1 1
3
1
4
1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
Sägebandschutz Sägebandschutz Festseite Transportsicherung Schwenkträger Transportsicherung
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
blade guard blade guard fixed side transportation lock swivel beam transportation lock
Schutzeinrichtungen protection devices
Number
415 00 710 0X
EDV.-no.: DE0 410DGPE
Index: A
415 01 710 23 415 02 710 23 415 05 710 24 M05 14 500 23
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 80
Spare parts list Spare parts list 20 cover of bandwheel box
EDV.-no.: DE0 410DGPE
Index: A
page: 81
Spare parts list Position
Item
Menge
Quantity
Designation
Bezeichnung
Piece
Quantite
1
1
Deckel Antriebs.
2
1
Deckel Bandspannungs.
3
4 8 1 2 2 1 1
Scharnier Zylinderschraube Abdeckblech 2 Gehäuse Zunge zu M GEHA28004 Sperrblech Linsen Flachschrauben
4 5 6 7
MEBA -Nr
MEBA number
Numero MEBA
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
cover of bandwheel box, driven side cover of bandwheel box, clamping side
hinge cheese-head screw cover sheet 2 housing tonque sheet fillister-head srew
Radkastendeckel cover of bandwheel box
Number
415 00 281 0X
EDV.-no.: DE0 410DGPE
Index: A
Modell
415 0128123 415 0228123 M SCHA00127 00912 06010 415 0628124 M GEHA28004 M ZUNG05046 415 0828124 M LINS05016
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 82
Spare parts list Spare parts list 21 MEBA Bimetall – saw blade Position
Item
Menge
Quantity
Piece
Quantite
1
1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA
MEBA Bimetall - Bandsägeblatt 5800 x 41 x 1,3 mm
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
MEBA Bimetall – 4/6 ZpZ saw blade
MEBA Bimetall – Bandsägeblatt MEBA Bimetall – saw blade
Number
B 580041406
EDV.-no.: DE0 410DGPE
Index: A
Modell
B 580041406
Model
410 DG
Page
1/1
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Numbero
page: 83
Spare parts list Spare parts list 22 hight sensing
EDV.-no.: DE0 410DGPE
Index: A
page: 84
Spare parts list Position
Item
Menge
Quantity
Piece
Quantite
1
1 2 1 2 1 1 4 1 2 4 4 1 2
2 3 4 5 6 7 8
Bezeichnung
Designation
MEBA -Nr
MEBA number
Numero MEBA
Schaltstab Zylinderschraube Schaltplatte Senkschraube Distanzplatte Führung Zylinderschraube Winkel Senkschraube Rillenkugellager Zylinderstift Brücke Senkschraube
Baugruppenbezeichnung
switch bar cheese-head screw switch plate countersunk screw spacer plate guidance cheese-head screw bracket countersunk screw grooved ball bearing cylinder pin beam countersunk screw
Designation of subassembly
Höhenschaltung hight sensing
Number
415 00 240 0X
EDV.-no.: DE0 410DGPE
Index: A
Designation de l’ ensemble Nummer
415 0124023 00912 06020 415 0224023 07991 05016 415 0324024 310 0205224 00912 08030 310 0505224 07991 06015 00625 00608 07979 08030 700 0424124 07991 05012
Modell
Model
410 DG
Page
1/1
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Numbero
page: 85
Hydraulic plan
Chapter 7 - Hydraulic plan
for
MEBA
eco 410 DG We need following details when ordering spare parts and parts subject to wear: • • • • • •
MEBA EDV-number number of pieces type of machine machine number year of construction of the machine eventually description or drawing of the part or fitting position
EDV.-no.: DE0 410DGPE
Index: A
page: 86
Hydraulic plan Spare parts list 23 Hydraulic plan
EDV.-no.: DE0 410DGPE
Index: A
page: 87
Hydraulic plan
Position
Item
Menge
Quantity
Piece
Quantite
1.0
1
2.1 4.1 4.2
1 1 1
4.3
1
11.3
1
13.1
1
13.2
1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA hydraulic power unit complete extra block Zusatzblock throttle Drossel distributor block Verteilerblock 4/3 Wegeventil 4/3 direction control valve mit Sperr 0-Stellung 4/3 Wegeventil 4/3 direction control valve mit Schwimm 0-Stellung throttle Drossel 4/3 direction control 4/3 Wegeventil Handbetrieb valve
Hydraulikaggregat
H AGGR20070 000 0120703 H DROS20015 271 0481023 H WEGE90001 H WEGE90004 H DROS20015 H WEGE91001
Option Spanndruckregulierung / option clamping pressure regulation: pressure regulator valve 4.4 1 Druckminderventil 4.5 1 Manometer gauge
H DRUC90002 H MANO60101
Option Bündelspannung / option bundle clamp: 5.1 1 Drossel 5.2 1 Kugelhahn
H DROS20015 F KUGE111/4
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
throttle
ball cock
Hydraulikkomponenten hydraulic parts
Number
415 00 891 0X
EDV.-no.: DE0 410DGPE
Index: A
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 88
Hydraulic plan
EDV.-no.: DE0 410DGPE
7
2
1
17
3
9
10
11
12 13
14
15
16
4
5
18
6
8
Spare parts list 24 Hydraulic power unit
Index: A
page: 89
Hydraulic plan
Position
Item
Menge
Quantity
Piece
Quantite
1 2 3 4 5 6 7 8
1 1 1 1 1 1 1 1
9
1
10 11 12 13 14 15 16 17 18
1 1 1 4 1 1 1 1 1
Designation
Bezeichnung
MEBA -Nr
MEBA number
Numero MEBA Drehstrom-Motor Kupplung für Motor Motorträger Kupplung für Pumpe Pumpe Druckbegrenzungsventil Tank Einfüller - Belüfter Befestigung Mitteladapter (Fuß) Drosselventil Distanzplatte Ventilblock O-Ring Druckregelventil Elektronischer Druckschalter Membranspeicher 40 bar Manometer 1/4 komplett Saugfilter Metallgewebe
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
poly-phase induction motor coupling for motor motor holder coupling for pump pump pressure control valve tank filler
H AGGE20170 H AGGE20270 H AGGE20370 H AGGE20470 H AGGE20670 H AGGE20570 H AGGE20770 H AGGE20870
fixing center adapter (foot)
H AGGE20970
throttel valve spacer plate valve block o-ring pressure regulator valve electrical pressure switch hydraulic accumulator 40 bar gauge complete 1/4“ suction filter metalic tissue
H AGGE21070 H AGGE21170 H AGGE21370 H AGGE22170 H AGGE21470 H AGGE21670 H AGGE21770 H AGGE21870 H AGGE21970
Hydraulikaggregat hydraulic power unit
Number
H AGGR20070
EDV.-no.: DE0 410DGPE
Index: A
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 90
Electrical connection
Chapter 8 - Electrical connection
for
MEBA
eco 410 DG We need following details when ordering spare parts and parts subject to wear: • • • • • •
MEBA EDV-number number of pieces type of machine machine number year of construction of the machine eventually description or drawing of the part or fitting position
EDV.-no.: DE0 410DGPE
Index: A
page: 91
Electrical connection Spare parts list 25 Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 92
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 93
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 94
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 95
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 96
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 97
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 98
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 99
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 100
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 101
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 102
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 103
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 104
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 105
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 106
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 107
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 108
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 109
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 110
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 111
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 112
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 113
Electrical connection
EDV.-no.: DE0 410DGPE
Index: A
page: 114
Electrical connection
Position
Item
Menge
Quantity
Designation
Bezeichnung
Piece
Quantite
1 2 3 4 5
2 1 2 0,5 m 1,3 m
6
4
7
1
8
2
9
2
Deckelendschalter 6S6, 6S6.1
10 11 12 13 14 15 16 17 18 19
1 1 2 2 3 7 1 1 1 1
Klemmengehäuse Wahltaster S12 Kontaktelement S12 Endschalter 6S6.2, 7S1 Befestigungsschelle ø5mm Klebesockel 5.4mm Näherungsschalter 8A3 Geberstecker 20grd. SV4 Motorstecker SV3 Positionsanzeige 7A3
Endschalter 9S5, 7S11 Magnetband 940mm Motorbeschaltung M1, M3 Schlauch - Kunststoff-Rohr PG48 Schlauch-Kunststoff-Rohr PG21 Anschlussfertiger Ventilstecker Y7, Y8, Y12, Y18 Bezeichungsschilder Betätiger für Deckelendschalter 6S6, 6S6.1
Baugruppenbezeichnung
Designation of subassembly Designation de l’ ensemble Nummer
limit switch 9S5, 7S11 magnetic tape 940mm motor wiring hose-plastic-tube PG48 hose-plastic-tube PG21 valve plug Y7, Y8, Y12, Y18 labels actuator for cover limit switch 6S6, 6S6.1 cower limit switch 6S6, 6S6.1 housing selector switch S12 contacting elementt S12 limit switch 6S6.2, 7S1 mounting clamp socket 5.4 proximity switch 8A3 plug SV4 motor plug SV3 positioning indicator 7A3
Elektrik electric
Number
415 00 900 0X
EDV.-no.: DE0 410DGPE
Index: A
MEBA -Nr
MEBA number
Numero MEBA E ENDS2T121 E MAGB00940 E BMOT23110 E SCHL00048 E SCHL00021 E STEK00025 E BE00410DG E BET600079 E ENDS60083 E GEHÄUS091 E WTAST7001 E KONTAK707 0 860505016 E BEFE60405 E KLSOCK5.4 E FÜHL50000 E STEK00GEB E STEK00EWS E MESSZ2010
Modell
Model
410 DG
Page
1/1
Modele Seite Page
Numbero
page: 115
Electrical connection
Position
Item
Menge
Bezeichnung
Piece
Quantity
Quantite
1 2 3 4 5
1 1 1 1 1
6
3
7 8 9 10 11 12 13
1 2 2 1 1 1 1
14
6
15
6
16
6
17
6
18 19 20 21 22 23 24 25 26 27 28 29 30 31
2 1 1 3 1 1 1 1 1 1 1 1 1 1
Hauptschalter 1Q1M Motorschutzschalter Q3F Motorschutzschalter Q2F Motorschutzschalter Q1F Motorschutzschalter 5F3 Hilfskontaktbaustein Q1F, Q2F, Q3F Drehstrom Sammelsch. Hilfsschütz 24 V K1, K4 Schütz 24 V, 2.2kW K3M, K1M Netzteil 3G4 Hilfskontakt K1 Stahlblechgehäuse Bedienfeld Relais mit 2 Wechsler K3, K5, K6, K7, 5K7, K1M1 Relaishaltebügel K3, K5, K6, K7, 5K7, K1M1 Relaisfassung K3, K5, K6, K7, 5K7, K1M1 Leuchtdioden K3, K5, K6, K7, 5K7, K1M1 Drehgriff 8P1, 4P4 Potentiometer 8P1 Potentiometer 4P4 Blindstopfen Klemmleiste HS-SPV-X1 Klemmleiste HS-SPV-X2 Frequenzumrichter 5A3 Apilcations I/O 5A3 Einbaumessgerät 4A1 Not-Aus Taste S1 Not-Aus Schild S1 Wahltaster S5 Taster “ II “ S9 Taster “ II “ S10
Baugruppenbezeichnung
Designation main switch 1Q1M motor-circuit switch Q3F motor-circuit switch Q2F motor-circuit switch Q1F motor-circuit switch 5F3 auxilliary contact module Q1F, Q2F, Q3F three phase current rail auxiliary relay K1, K4 contacvtor K3M, K1M power supply 3G4 auxiliary contacting housing operating control relay with 2 changer K3, K5, K6, K7, 5K7, K1M1 relay holder K3, K5, K6, K7, 5K7, K1M1 relay cup K3, K5, K6, K7, 5K7, K1M1 luminous anodes K3, K5, K6, K7, 5K7, K1M1 Rotary handle 8P1, 4P4 potentiometer 8P1 potentiometer 4P4 blind plug strip terminal strip terminal frequency changer 5A3 apilcations I/O 5A3 measuring tool 4A1 emergency stop button S1 emergency stop label S1 selector switch S5 push button “ II “ S9 push button “ II “ S10
Designation of subassembly
Schaltschrank switch box
Number
416 00 905 0X
EDV.-no.: DE0 410DGPE
Index: A
Designation de l’ ensemble Nummer
MEBA -Nr
MEBA number
Numero MEBA 0 260101105 E AUSL30040 E AUSL32000 E AUSL30240 E AUSL30600 E HKON30000 E SAMM30003 E HSCH20005 E SCHÜ30010 E NETZP2405 E HBAU20010 0 207030010 738 0490552 E RELA09025 E RELH09571 E RELF09565 E RELD09980 N EINS40B6S E POTI0L10K E POTI0010K E STOPF7001 E KLEM1HSX1 E KLEM1HSX2 E FREQ001KW E MODUIO083 E MESS00CAM E TAST70008 E NOTSCH400 E WTAST70001 E TAST70003 E TAST70006
Modell
Model
410 DG
Page
1/2
Modele Seite Page
Numbero
page: 116
Electrical connection
Position
Item
Menge
Quantity
Piece
Quantite
32 33 34 35 36 37 38 39 40 41 42 43 44
1 1 1 1 1 1 5 2 2 2 1 1 1
Designation
Bezeichnung Taster “~” S8 Taster „Pfeil oben“ S7 Taster „START“ S3.1 Taster „0“ S2 Taster „I“ S3 Kontakt H1, S3 Kontakt S5, S10, S8, S3.1 Kontakt S1, S2 Kontakt S1, S2 Kontakt S7, S9 Zeitrelaise T1 Bremswiderstand R1 Transformator 4T5
Baugruppenbezeichnung
push button “~” S8 push button „Pfeil oben“ S7 push button „START“ S3.1 push button „0“ S2 push button „I“ S3 contact H1, S3 contact S5, S10, S8, S3.1 contact S1, S2 contact S1, S2 contact S7, S9 time relay T1 braking resistor R1 transformator 4T5
Designation of subassembly
Schaltschrank switch box
Number
416 00 905 0X
EDV.-no.: DE0 410DGPE
Index: A
Designation de l’ ensemble Nummer
MEBA -Nr
MEBA number
Numero MEBA E TAST70007 E TAST70002 E TAST70005 E TAST70004 E TAST70001 E KONTAK701 E KONTAK704 E KONTAK703 E KONTAK703 E KLONTAK702 E ZEIT00005 E BREM2R100 E TRAFPED01
Modell
Model
410 DG
Page
2/2
Modele Seite Page
Numbero
page: 117
Mirco coolant sprayer (option)
Chapter 9 - Mirco coolant sprayer (option)
Operation mode: In order to lubricate the saw blade, an oils mist is sprayed on the saw blade via compressed-air. If the saw blade is lubricated, a longer durability of the saw blade is ensured. The micro coolant sprayer is switched-on automatically at each sawing operation, provided that there is a connected compressed air supply. If the metal-bandsaw is out of order, the compressed air supply has to be interrupted.
EDV.-no.: DE0 410DGPE
Index: A
page: 118
Mirco coolant sprayer (option)
9.1 Startup up the micro coolant sprayer Compressed air connection: The MEBA coolant sprayer works with compressed air connected eithe rto existing factory system or with an additional air compressor. The air pressure is between 4 and 6 bar, approx. 50 ltr. per minute is needed. Connect it at the coolant sprayer (pos.13) with a air hose ø8mm.
Filling of tank: Due to transportation reasons the reservoir for the lubrication is not filled at delivery. The tank should be filled with MEBA spray concentrate HL 30! At using other oil types, the lubrication tank or the oil pump can be damaged. As a result MEBA cannot accept any warranty claims. Never use synthetic oils! The filling quantity is approx. 1.2 liter. Wear gloves and eye protection during filling. (see safety information chapter 9.5)
EDV.-no.: DE0 410DGPE
Index: A
page: 119
Mirco coolant sprayer (option)
9.2 Setting parameter for micro coolant sprayer •
Air pressure 6bar
•
The air quantity is adjusted by the knurled screw. The space between counternut and knurled screw has to be 3mm (0,118”).
3mm / 0,118“
•
Adjust encoder: * adjust position 1 up to a 41mm saw blade * adjust position 0.5 beginning from a 54mm saw blade
•
The oil quantity is adjusted by the stroke of the piston. Correct adjustment: Turn the knurled screw completely outwards and then 14 clicks inwards.
EDV.-no.: DE0 410DGPE
Index: A
page: 120
Mirco coolant sprayer (option)
9.3 Spare parts list
EDV.-no.: DE0 410DGPE
Index: A
page: 121
Mirco coolant sprayer (option)
Position
Item
Piece
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Menge
Quantity
Designation
Bezeichnung
MEBA -Nr
MEBA number
Quantite
Numero MEBA Micro - Sprüher komplett
micro sprayer complete
111 007510X
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Behälter 1.2 l Adapter ¼" Pumpe Einzelunterlage 1 Pumpenadapter 2 Pumpenadapter Impulsgeber Spule 24V DC Wegeventil (3Wege) Stecker M10x1 O-Ring 2818 Adapter M8x1 Verschraubung Schlauch ø8 Verschraubung Schlauch ø6 Regelschraube (Luftregler)
reservoir 1.2 l adapter ¼" pump single base 1 pump adapter 2 pump adapter frequency generator ciol 24V DC 3 ways solenoid valve plug M10x1 o-ring 2818 adapter M8x1 hose fitting 1/8” G hose ø8 hose fitting 1/8” G hose ø6 air regulator
111 017512X 111 027512X 111 037512X 111 047512X 111 057512X 111 067512X 111 077512X 111 087512X 111 097512X 111 107512X 111 117512X 111 127512X 111 137512X 111 147512X 111 157512X
1 1 1
Sprühkopf Kupfer Dichtung Gerade Einschraubverschraub.
spraying head copper seal straight screwed coupling
111 1505024 07603 08115 P GE-300014
Modell
Baugruppenbezeichnung
Designation of subassembly
micro coolant sprayer
Designation de l’ ensemble Nummer
Model
410 DG
Page
1/1
Modele Seite
Number
415 00 751 0X
EDV.-no.: DE0 410DGPE
Index: A
Page
Numbero
page: 122
Mirco coolant sprayer (option)
9.4 High performance - lubricating oil MEBA HL 30 Is oxidation stable, vegetabiles, bright high performance oil of the flake giving and forming and metal processing the high performance lambency oil MEBA HL 30. The oil becomes undiluted auf sprayed. The advantage compared to traditional coolants (tap water with additions) lies in it that the scrawling service can be increased considerably, what a reduced friction on the tool according to has. The chilling effect decreased by the effort of lambency oil becomes use through those of high performance - saw ribbons (Bi metal saw volume) balanced. Further advantages lies in the economical application (non-polluting), high surface quality and the decrease in the cleaning expenditure. Unwanted leakage of chilling emulsions especially while sawing of sections and tubes is avoided. No disposal costs.
EDV.-no.: DE0 410DGPE
Index: A
page: 123
Chip conveyor (option)
Chapter 10 - Chip conveyor (option) Maintenance - With each repair the shavings gutter has to be switched off. No tension! - Protect shavings gutter of unintentional switching on!
Adjust the conveyor chain - Slightly loosen screws on the left and right of motor plate and base plate. - Loosen the lock nut on the tightening screws and turn both screws evenly to the right. - Stretch driving chain evenly left and right. - Chain must be able to stretch approx. 10mm on moderate pressure from below. - Do not tilt drive block. Stretch reciprocally gradually! - Firmly tighten motor plate and base plate and also tighten the lock nut at the adjusting screw.
Exchange scratches - Reciprocally loosen and remove lock nut M8. - Reciprocally remove hexagonal screw M8 x 25. - Remove scratches. - Insert new scratch, consider installation plan. - Pivot and put on hexagonal screw. - Loosen hexagonal screw half a revolution and fix and tighten in this position with the lock nut.
EDV.-no.: DE0 410DGPE
Index: A
page: 124
Chip conveyor (option) Adjust the drive shaft Necessarily only if measure of "A" is not alike on both sides. Chain wheels with wave loosen axial wave safety device at the flange bearing in axial direction shift, until measure of "A" is alike on both sides. Axial rotary shaft seal (tension ring with grubscrew) fix.
Exchange chip scratches Loosen and remove reciprocally locknut 1. Reciprocally hexagonal screw 2 with disk 3 remove. Chip scratch 4 remove. New chip scratch inserting, thereby installation direction consider. Hexagonal screw 1 with disk 3 pivot. Hexagonal screw 1/2 revolution loosen and in this position with locknut tighten.
The chip scratch must in the long holes approx 5 mm mobile its position 5.
Conveyor chain install End of the conveyor 2 chain by chainlocks interconnect.
The pins of the chain locks 2 show inward. Remove the first chip scratch 3 if necessary in each case for installing the chain locks. Latch 4 to passed through chain locks attach. Split pins and/or steel feather/spring 1 install. The steel feather/spring must be installed in such a way that the opening of the direction of traval is turned away.
EDV.-no.: DE0 410DGPE
Index: A
page: 125
Chip conveyor (option)
Position
Item
Menge
Quantity
Bezeichnung
Designation
Piece
Quantite
1 2 3 4 5 6 7 8 9 10 11 12
1 2 1 2 1 2 1 1 1 1 1 1
Schneckengetriebemotor Kettenschloss Kette C2042, 1“x5/16 Kettenrad Antriebswelle Flanschlager Motorschutzschalter Schütz 24V 2.2kW Gehäuse Unterteil Buchseneinsatz Gehäuse Oberteil Steckereinsatz
13
1
Hilfskontaktbaustein
14 15 16
1 1 1
Leitungsstecker Leitungsdose Motorbeschaltung
MEBA -Nr
MEBA number
Numero MEBA
Baugruppenbezeichnung
gear motor chain lock chain sprochet wheel drive shaft flange bearing motor protection relay 24V 2.2kW housing bush insert housing connecter auxiliary contact module connecter contact box motor switch
Designation of subassembly
Späneförderer chip conveyor
Number
260 00 620 0X
EDV.-no.: DE0 410DGPE
Index: A
Designation de l’ ensemble Nummer Numbero
Modell
A GETR30004 260 036202X 260 046202X 260 056202X 260 066202X 260 076202X E AUSL30100 E SCHÜ30010 0 860501101 0 860511900 0 860501102 0 860512000 E HKON30000 E STEKCA3LS E KUPPCA3LD E BMOT23110
Model
410 DG
Page
1/1
Modele Seite Page
page: 126
