Ecmp II for Peec 3412c
September 8, 2017 | Author: shannongosselink | Category: N/A
Short Description
Download Ecmp II for Peec 3412c...
Description
RENR2342 August 2001
GENERATOR SET CONTROL
ALARM MODULE OR MANUAL SYNC MODULE
PANEL LIGHT
ENGINE MONITORING SYSTEM
START AID SWITCH
PUMP STOP PUSHBUTTON
PUMP RUN PUSHBUTTON
PANEL LIGHT
SCROLL SWITCH MODE CLEAR SWITCH
VOLTAGE ADJUST RHEOSTAT
WARNING SCROLL
PUMP STOP
HIGH COOLANT TEMP
PUMP RUN
STARTING AID
DISPLAY
R
LOW COOLANT TEMP
CLEAR
LOW OIL PRESSURE
LOW OIL PRESSURE
MODE
LOW FUEL LEVEL
EMERGENCY STOP
DISPLAY
SYSTEM NOT IN AUTO
HIGH WATER TEMP
PANEL LIGHTS
LH
LOW BATTERY VOLTAGE
ENGINE OVERSPEED
RH LH/RH SELECT
LOW COOLANT LEVEL OVERCRANK
STOP
FAULT SHUTDOWN
R
R
EMERGENCY STOP
OFF RESET
FAULT ALARM
AUT
PHASE SELECT
ENGINE METER
LAMP TEST
ALARM CODES
EXIT
COOLDOWN STOP
ALARM SILENCE
SERVICE MODE
AUTO
3412C EMCP II For PEEC Engines Electrical System
MAN
START 560-642
SPEED ADJUST POTENTIOMETER OR GOVERNOR SWITCH
154-3045
ENGINE CONTROL SWITCH
PANEL LIGHT SWITCH
EMERGENCY STOP PUSHBUTTON
RIGHT HAND LEFT HAND SWITCH
PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP
LOW FUEL LEVEL SHUTDOWN RELAY
GENERATOR RUNNING RELAY FUSE BLOCKS
DIODE
Volume 1: Electronic & AC/DC Panel Group and Schematic
AC TRANSFORMER BOX
CRANK RELAY
© 2001 Caterpillar All Rights Reserved
PWM MODULE
Printed in U.S.A.
F11 F12
3
2
1
6
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
A
B
A
B
7
9
7
9
F13
CATERPILLAR -B S
D +B
B 9
CR
8
8
GRR
F15 F23
TBC
A 8
7
LFSR
50
50
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT
ALARM
RELAY
RELAY FUSE
DC TERMINAL
PUMP
DC PANEL
STRIP
AC TERMINAL STRIP
RELAY
6
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
BLOCKS
AC TERMINAL STRIP
AC PANEL
ARMING
GROUND FAULT
RELAY
RELAY F50 F51 F52
B 8
9
DC TERMINAL STRIP
A
B
7
9
KWR
8
A
B
7
9
ALR
WINDING
A
TEMPERATURE
7
8
PR
ATR
RELAYS
OVER/UNDER VOLTAGE RELAY
6
5
4
3
2
1
CONTACTOR
ATR
9
GND 6
GND5 50 50 50 T0 101 108 109 110 131 136 137 202 203 206 207 157 159
GND3 GND4
87 88 89 70B 14A MOT1 MOT2 HC1 2 2 2 2 2 SV SV SV SV BO ER EL MT FP
80 82
SP2 SP3 SP4 21 GND2 22
GND1 1 1 1 1 2 2 2 2 5 5 46 45A 45 3 3 4 34 6 10 10 11 12 15 16 17 18 19 23A 23A 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+ SP1 SP1A
ABCDEFGHIJ
12
12
adjust set point read
adjust set point read
567
8
7
AR
GNDFR
PC
MERLIN GERIN
multi 9
C60N
567
OFF
AC TERMINAL STRIP (TBA1)
FUSE
5 70 83 85 77
DC TERMINAL STRIP (TBD1)
A
B
O/UVR
ABCDEFGHIJ
PUMP
F16 F17 F18
OFF
MCB1
F21 F22 F32 F33
HC
BLOCKS ABCDEFGHIJ
ABCDEFGHIJ
12
12
adjust set point read
DC PANEL
adjust set point read
567
BREAKER
B
BTR GND 2 2 3 6 6 10 30 31 54 57 61 63 87 88 89 90 91 96 97 98 99 D+ DRDM 47 48 49 231A 232A 233A 231B 232B 233B 231C 232C 233C
5
4
6
5
4
3
2
1
3
2
1
9
8
KWR
A
B
7
9
8
B
7
9
ALR
ABCDEFGHIJ
adjust set point read
adjust set point read
567
12
DC 40 PIN CONNECTOR
567
ABCDEFGHIJ
ABCDEFGHIJ
12
12
567
7
ATR
ABCDEFGHIJ
adjust set point read
A 8
PR
ATR
12
A
adjust set point read
BTR
567
ATR
AC
DC
5
4
3
2
1
9
CUSTOMER TERMINAL STRIP
8
AR
GNDFR
PC
MERLIN GERIN
multi 9
OFF
F17 F18
MARSHALLING BOX (FRONT VIEW)
B
FUSE BLOCKS
AC TERMINAL STRIP
F21 F22 F32 F33
HC
6
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
A
B
A
B
7
9
7
9
BC
B 9
8
8
A 8
7
(TBD 2)
(TBA 2)
GND1 101 108 109 110 131 131 136 137 157 159 202 203 206 207 132
GNDGND133 131 132
7W-9799
132 131 133 GNDGND
CUSTOMER GROUND BAR
DC TERMINAL STRIP
PUMP RELAY
ALARM RELAY
KILOWATT RELAY
OFF
MCB1
RFI
VOLTAGE REGULATOR GROUND
CHARGER
7
C60N
F16
RELAY
A
B
O/UVR
BATTERY
GND 2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84
AC 40 PIN CONNECTOR
6
F52
SP1 SP2 SP3 SP4
B
F50 F51
154 156
CUSTOMER TERMINAL STRIP (TBC)
(TBD 2)
132 133 133 139 148 GND
(TBA 2) VIEW B-B CHASSIS ONLY SHOWN
GND2
6
1
TEMPERATURE
AC PANEL
GND 140 142 209 210 EF1 EF2 120 122 124
4
2
BEARING
DC TERMS
5
3
ATR
AC TERMS
6
CONTACTOR
BC
GND 148 139 133 133 132
DC CHASSIS
HEATER
CIRCUIT
567
12
11
CUSTOMER 120/240V AC SUPPLY
BATTERY CHARGER
UL
CB1 60A
PS2
L2
SMMS1
24
2
1
PS1
GRR
NOTE BM 132
136
F16 2 AMP
38
17
136
CR
136 2
137
132
HC
135
F17 8 AMP
133
1
137
131
HC
A1
GRR
A2
7
140
3
142
HC
1
5
2
148
148
BATTERY CHARGER
4
10 AWG
88
HC
134 3
7
4
139
139
3
H4
58
32
59
33
5 AMP NON-UL
B
0
240
L
7
207
F22 2 AMP
207
207
206
206
7
ENCLOSURE LIGHTING NOTE BT
1 66
2A
1A
FIRST CIRCUIT BREAKER
INTERNAL
11
RM32
233
BREAKER AUX
95
204
96
231
A1
PC
14
BREAKER AUX
A2
11
207
203
231
C
231A
C
232A
C
233B
F1
RM3
10A
203
BREAKER AUX
131
R
202
1
202
11
202
132
PC
208
F21
1
15 AMP
3
T1,T3
209
2 OL
210
210
4
4
T2,T4
233C
C
12 232
A
38
231C
C
RR
RM9
1
21
1
GRR
RM24
RM8 F6 10A
1B
2B
3
3
LFLS
4
1
G
RM18
F3 10A
232C
1L1
39
39
11 1L2 11
12
SMR
14
1R1
CR
4
34
4
1L3
17
17
38
RM B+
RM28
RM28
NOTE U
1L4
83
83
2
A
PR
2R2
2R1
46
B
13
PEECR 30
3
1
83
2
A
PR
8
RM13
1
41
7
17
14
31 8
9
37
3
ESDR
27
ENG SHUTDOWN
DROOP
3
3
85
2
85
RM31
RM15
RM4
F2 10A
3
3
J
PWM A
PSPB
4
10
84
211 1B
6
FCR
9
3
SAS
F
LFLS 81
83
4
1
2
83 A
PR
SPARE
2 1
9
B
RM2
NOTE BN
18
4
CTR
2
2 AMP
154
C
23
11
157
F32
161 4
2 AMP
163
1
10
SLR1
SL1
SS
NOTE F
108 12
6
1
108
8
10
110
T1
OFF/RESET
39
COOLDOWN/STOP
32
T2
T3 EF2
GNDFCT
D
4
7
40
START
33
10
T11
T2
13
3
5
T12
H1
T1
X1
H2
RM39
T3
T13
H1
T2
38
H2
101
30
30
57
60
50 CT 2
52 50 CT 3
C
53
51
4
151
5
51
51
91
H1 BK
11
61
2
10
4
10
52
3
6
152
7
52
52
58
5
56
3
57
4
90
93
45
NOTE J
94
J1-4
T4
4
95
J1-5
RM22
RM7 F5 10A
2
6
6
2
53
100 W
8
153
9
53
53
50
50
50
J1-6
96
PLS
2
9
5A
J
6A
S
20
-
RFI
REGULATOR
24
GENERATOR
NOTE H
22
K
22
SENSOR V-
31
SENSOR V+
9
COOLANT TEMP
7
OIL PRESSURE
8
L
SH TC
T12
+
20
M
O
E
F1GEN
N
F
11 PMG
P
1 2
120
1
2
EL
EL
C
SV
SV
A
2
2
B
ER
ER
C
SV
SV
A
2
2
B
B
16
HC4
22
HC3
VR
NOTE BB
10
10
11
12
17
Standard Wiring
Resistor
Customer Wiring
Temperature Switch
Marshalling Box AC Terminal
Liquid Level Switch
GSC 40 Way Harness Connector
Lamp
GSC Relay Module Terminal
23
Relay Contact (Normally Closed)
Emergency Switch
6
Generator Frame (Chassis) Ground
Control Panel Terminal
SPARE 1 23
ALR
12
HC2
3
HC1
28
30
6
26
28
30
6
Engine 24 Way Connector
A B C D
208
USE E-D 1760 OHM
240
USE E-C 2400 OHM
300
USE E-B 5600 OHM
380
USE E-B 5600 OHM
400
USE E-B 5600 OHM
416
USE E-A 7200 OHM
480
USE E-A 7200 OHM
2
A
B
C
D
E
F
G
H
J
K
S 19
D -
B21
B16
B+ 15
3 28
2 27
1 26
14
13
1
X
X
X
X
2
X
AUT
X
6
X
7
X
X
X
7
30
X MAN
START
X X
10
74
AUTO
X
9
5
COOLDOWN STOP
X
8
2
OFF RESET
X
I
9 8
75
194
10
30
OUTPUT LOAD SPECIFICATIONS FOR GSC RELAY MODULE RELAY MODULE TERMINAL NO.
14
SP2
13,
14,
16
30
15, 17, 19, 22, 23,
16, 18, 21, 20, 24, 36,
T3
RATING FOR RESISTIVE LOADS 0-.45A, 24VDC
RATING FOR INDUCTIVE LOADS *N/A
10A, 24VDC
10A, 24VDC
10A, 24VDC OR 110VAC
5A, 24VDC 7.5A,110VAC
* DO NOT CONNECT INDUCTIVE LOADS TO THESE TERMINALS
31
HC0
6
BTR
FUEL PRESSURE
163
RD BT1 RTD PT100
1 4
164
WH
INLET MANIFOLD TEMPERATURE
5
71
7
30
1
16
9
2
8
3
12 TEST
76
10
13 SILENCE
30
14 HORN
15
EXHAUST TEMPERATURE LEFT SIDE
14
SP2
16
30
12
LOW COOLANT TEMP ALARM
R9
90 HIGH COOLANT TEMP FAULT
OVERCRANK FAULT
14 HORN
8
R8
17
NOTE AE
99 SEE ALARM CHART
72
8
35
300
HIGH COOLANT TEMP ALARM
38
SEE ALARM CHART
12 TEST
R7
5
20
14 HORN
ALM INPUT TERMINAL
EMCP DIAGNOSTIC FAULT
C
ALARM INPUT CHART
13 SILENCE
6
5
R6
9
13 12 11
14
22
8
7
11
10 10
99
8
10
11
NFPA 99
SPARE
SPARE
SPARE
NFPA 110
SPARE
SPARE
BCF
9
8
9
2 C
30
ELECTRONIC CONTROL
69
SH TC
-7 1+
4
SHUNT TRIP CB
6
7
25
1
12
R5
26
4
5
3
71
C
COOLANT TEMP
69
4
3
C
67P
A
62P
B
GNDFR
73
ECLS
28
R4
1
31
2
Marshalling Box 40 Way AC Connector SASV 2 Way Connector SATS 2 Way Connector
1
Marshalling Box Customer DC Term.
C
Marshalling Box Customer AC Term.
C
2
Magnetic Pick-up Engine Connector
DC Connector No. 1 (Black)
B
Relay Coil
7
DC Connector No. 2 (Grey)
A
Coolant Loss Engine Connector (ECLS)
Earth Ground
Circuit Breaker
7
AC Connector From Gen (Green)
C
Oil Temp Engine Connector (EOTS)
Solenoid
ATB Terminal
2
HORN INPUT 2
R9 OUTPUTS
99
32
34
- 7
R8 OUTPUTS
LOW FUEL LEVEL ALARM
30
REMOTE CUSTOM 16 LIGHT
1+
R2
NOTE AL
R7 OUTPUTS
GEN WINDING OVERTEMP SHUTDOWN
R1
38
SPARE FAULT INPUT
LED #1
9
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
LED #7
6
SPARE FAULT INPUT
CIM
LED #8
8
SPARE FAULT INPUT
LED #1
9
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
LED #7
6
SPARE FAULT INPUT
LED #8
13 SILENCE
CUSTOMER INTERFACE MODULE
14 HORN
R6 OUTPUTS
GEN BEARING OVERTEMP SHUTDOWN
13
1+
9
34
R5 OUTPUTS
OVER/UNDER VOLTAGE RELAY NOTE E
13 SILENCE
70B
44
36
14 HORN
4
OUVR
70B
R4 OUTPUTS
15 16
6
COOLANT LOSS
LFLS 8
7
6
5 14 R6
8
7
11
12
R5
6
4
5 1
3 4
R2 OUTPUTS
14 HORN
2
17
17
72
NOTE BJ
A
LFSR
B
2
99
1
30
C
R2
2
RDM
20 68 69
8
SPARE FAULT INPUT
LED #1
9
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
LED #7
6
SPARE FAULT INPUT
LED #8
1+
R3
12 TEST 13 SILENCE 14 HORN
C
30
-7
R1
38
1
- 7
3 R4
40
2
D
4
35
37
HORN INPUT 2
12 TEST
39 R1 OUTPUTS
4
13 SILENCE
32
34
HORN INPUT 1
2 DATA
1
2 3
3
8
9
GROUP 7
29
31
10 10
ELECTRONIC CONTROL
26
28
9 11
13 12
90
36 7
9
72 NOTE BR
NOTE BG
5
33
LFSR
86
R7
REMOTE NFPA 99 16 LIGHT
1+
6
30
10 OUVR 11
R3 OUTPUTS
OIL PRESSURE
99
7
23
25
30
-7
NOTE AT
8
R8
20
22
14 HORN
10
17
19
13 SILENCE
11
14
16
12 TEST
12 R9
27
SP4
12 TEST
30
-7
E
69
24
NOTE AM 76
30
8
12 TEST
37
21
75
30
TSC
35
18
NOTE BH 6 NOTE BQ
5
G
NOTE AS
R3
RDM
RELAY DRIVER MODULE NOTE AU
99
REMOTE NFPA 110 16 LIGHT
1+
B
62O
4
2
29
A
67O
HORN INPUT 1
F
12
GROUND FAULT
LFLS
70
C
19
3
B-
20
LOW FUEL LEVEL SHUTDOWN
B
LED #8
30
NOTE AN
NOTE G
11
14
C A
SPARE FAULT INPUT
1
LFSR
EOPS
LED #7
6
2
3
99
NOTE BL
15
SPARE FAULT INPUT
4
40
GEN BEARING OVERTEMP ALARM
63
68
LED #6
5
1
2
68
SHUNT TRIP CB
20
SPARE FAULT INPUT
23
GROUP
23
NOTE AM
11
LED #5
4
22
C
GEN WINDING OVERTEMP ALARM
CAM
B
SPARE FAULT INPUT
NOTE AL
74
2 1
LED #4
3
REMOTE NFPA 110 2 LIGHT
B+
39
99
SPARE FAULT INPUT
NOTE AR
6
19
36
SEE ALARM CHART
301
10
OVERSPEED FAULT
LED #3
11
7
33
30
LED #2
SPARE FAULT INPUT
13 SILENCE
9
24
C
SPARE FAULT INPUT
12 TEST
10
18
2
9 10
NOTE BG
11
14
16
LED #1
2 DATA
12
13
SPARE FAULT INPUT
-7
REMOTE NFPA 99 8 LIGHT
1+
90
15
AIR INLET PRESSURE (BOOST)
8
NOTE AQ
99
EXHAUST TEMPERATURE RIGHT SIDE
SYSTEM NOT IN AUTO ALARM
-7
H 30
REMOTE CUSTOM 8 LIGHT
1+
2
-H
+G
99
NOTE AM
NOTE BG 90
3
HORN INPUT 1
4
HORN INPUT 2
2 DATA
RDM
19
19
D-
20
D-
D+
C
20 D+
D+ 4
D-
C
14 HORN
DATA +
SPARE 2 24 SPARE 3 25
SP2
SP3
SP3
61
14
62
24
SP2
99
B-
CUSTOMER COMMUNICATION MODULE
SP3
20
NOTE J
F15
36
11
68 69
36
+ NOTE Z
-
30
B
CCM B+ 99
SP2
-7
DATA-
99
SP1
13 SILENCE
8
SPARE FAULT INPUT
LED #1
9
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
LED #7
6
SPARE FAULT INPUT
LED #8
1+
NOTE BC
LS2 LS1
15
11
J
TERMINAL DESTINATION CROSS REFERENCE
12 TEST 13 SILENCE 14 HORN
BATTERY CHARGER NON-UL
-7
30
AT CONTROL END ONLY
120
C
Marshalling Box 40 Way DC Connector
SYNCHRONIZING RESISTOR TAP SETTING CHART
E
3
6
21
SHUNT TRIP CB
ECTS
67L
SP1
SP1A
SHIELD TO BE GROUNDED
120
Panel 70 way Connector
36
26
F2
A
NOTE BS
14
13
12
11
10
9
8
7
6
5
4
3
NOTES Marshalling Box DC Terminal
Fuse
F2
F1
S
SYMBOLS
Relay Contact (Normally Open)
D-
NOTE:
122
16
19
D+
D-
1
124
F50
Diode
3
2
H
2 AMP
Engine Mounted Component
192
LOW OIL PRESS ALARM
10
A
62L
12
60 2
1
2 AMP
Shielded Wire
D+
19
49
13 PMG
Breakdown Diode (Bi-directional)
7
Q
M
Alternative Wiring
F1
20
2
F52
Package Options
2
2
8
B
18
10
7
RDM
20
ADJUST
2 AMP
18
20
24
12 TEST
LOADSHARE MODULE
F51
N
24
22
NOTE AA
GOV
L5
S
22
5
NOTE AD
124
VOLTAGE ADJUST POTENTIOMETER
122
PM GENERATOR
5
B-
CUSTOM ALARM MODULE
2
G
R
GEN
2
2
6 8
18
13
30
D
F2GEN
12 PMG
PHASE ROTATION 1-2-3
15
67
PF/KVAR
2
NOTE BA
T0 N
A
1
HC5
3
SH TC
a
16
17
3
NOTE BK
B-
B+
99
10
a
16
7
122
VAR
1
15
A
a
67T
62
EXC T11
MT
6
15
67
16
98
J1-8
3
C
24
80
NOTE C
T9
82
80
B
NOTE A
RFI FILTER
82
A
NOTE B
B
T10
MT
C
C
62T
62
11
97
J1-7 PU
NOTE D
T8
B
A
1
PL2
2
NOTE Y
VOLTAGE REGULATOR
T7
2
SV
35
6
BR
ATB
T6
B+
8
30
2
C
GFR
COOLANT LOSS
T5
H1 BK
T3 W
T5
2
BO
10
6
DC CONN 1
PU
BK
T4
A
SV
11
69
16
15
30
10
5
BR
BK
PR1
1W
33 W
T2 V
SV
BO
NOTE AF
30
2
9
D2
T1 U
SV
SV
NOTE BL
C
12
12
ONLY FOR VR3F
D1
C
BO
2 6
1
1
IC
C
32
PU
H1 BK
DROOP CT
FP
24
1+
68
11
BR
BK
LOADSHARE MODULE
191
NOTE AC
C
10
92
J1-3
T3
30
RD
12 1
SP2
27
7
3
10
110
PR1
51
T2
1
20
2
32
PR1
CT 1
14 16
193
3 FP
27
5 50
30
GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN
2 2
SASV
8 55
10
TO E-1 SHEET 8
J1-2
X2
7
30
6
X1
PR1
F13 101
8
-
LOADSHARE
SP2
2
10
ETHER START
9
10
F10
2
J1-1
X2
74
-H
+G
90
10
5
32
TO
-
-
NOTE AP 4
28
ALM
109
8
63
NOTE X
F11
9
TO
SATS
ECS
22
108
GNDFR
14
44
-
45
PWM
5
WH
NFPA ALARM MODULES
6
5
T3
1
COMMON ALARM SHUTDOWN
120
F12
T2
45
7
2
30
LOW OIL PRESS FAULT
5
6
10A
RM34
7
T1
7
90
A
T1
K
30
75
60
PL1
122
A2
L
EF1
AR
118
A1
AUTO
RM12
OUVR AR
PR1
T0
12
NOTE E
B
SP
1
57
2
109
GROUND FAULT RELAY NOTE G
1
59
63
5
FCR
OVER/UNDER VOLTAGE RELAY 8
3
90
48
L3
F33
-
DIGITAL PF/KVAR
3
2
1
5
2
1
NOTE AJ
81
110
2
23
86
59
63
36
LOAD
C
1
NOTE BE
2
90
35
RM1
3 OR 4 POLE OPTIONAL MOLDED CASE CIRCUIT BREAKER
SP2
ENGINE INSTRUMENTATION
NOTE V
5
81
SLR2
33
NOTE BD
PRPB
162
14 16
8
MV
NOTE BP
3
2
C
2
ES DR
85
1
4
LFLS
84
2B
3
H G
B
3
7
CR
13
2
85
PR
F23 2 AMP
18
10
5
7
45A
E
30
87A
C
81
PR
F
2R1
C
K
NOTE V
SL2
30
6
8
D
PRIME THROTTLE
5
8
2R2
3
2
30
NOTE J
IDLE/RATED
B
AUX
C
10
PEEC
2
MV
AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK
1L4
PEE CR 85
86
19
20
4
PR
84
83
1
ETHER START AID
160
28
RHLH
3
38
NOTE BN
PR 7
AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK
LFLS
4
84
3
30
10
NOTE U
1
NOTE AH 81
1L3
17
ELECTRONIC LOADSHARE 2
MCS SCS
SOLENOID GND BATTERY (+)
T1
SRV
45A
PEEC FSOS
33
87
EGR
NOTE BP
6
26
NOTE AB
CLR
4
30
CB3 15A
P+
RM14
LFLS
SMM 3 S2
1R2
22
81
84
12 RHLH
46
30
FUEL SOLENOID
18
10
4
5
2
4
4
SMM 3 S1
NOTE P
30
30
1L2
1R1
34
4
RM21
1L1
2 B
6
1R2
BATTERY (-) 9
84
F23 2 AMP
159
10
183
ESTS
2
51
75
15
A
RM6
RM33
NOTE BN
81
15
S
F2
9
MPU
RD
4
81
2
ATR3
TC3
RR
4
LFLS
84
182
2
PR
10
84
211
PRPB
MANUAL SYNCHRONIZING MODULE
8
12
B
BK
22
2
NOTE AG
NOTE BP
156
30
184
TC6
6
4
1
3
45
AUTOMATIC FUEL TRANSFER SYSTEM 1 FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
F23 2 AMP
E
7
RD
RM23 F7 10A
RM35
1
PSPB
L2
R
F1
4
SMR
7
L1
Q
20
6
NOTE BF
232B
C
231
131
G
3/4 HP, 1Ø, 2 POLE 115/110-230-208 50/60 HZ 8 GPM 9.2/11.2 FLA
P
P
24
21
37
15
ESPB
233
181
NOTE S
1
FUEL TRANSFER PUMP
2
PC
131
OL
209
74
-H
+G
CTR
NOTE N
H
5
WH
RM17
GSC
C
14
11
PRL
40
54
53
O
22
9
11
99
231B
C
12
BREAKER AUX
PC
207
203
62
61
2
2
THIRD CIRCUIT BREAKER
70
PSL
42
N
5
VOLT LINE TO LINE
37
RM16
RM36
233
232
3
M
-
5
CTR
RM30
12
11
131 33
PC
L
-
30
ASR
1
233A
C
TC2
2
RM19
RM5
F4 10A
14
RM27
FLYBACK 27
CIRCUITRY
1
NOTE AK
BREAKER AUX
6
9
30
2
AUXILIARY CIRCUIT BREAKER CONTACT
205
172
LAMP 4
2
OL
174
TC5
NOTE M
N
PR
K
10
GOVERNOR TERMINAL CHART
65
BREAKER AUX 24
J
8
C
SECOND CIRCUIT BREAKER 64
H
4
LAMP 3
4 ALR
240 VAC
AUTOMATIC FUEL TRANSFER SYSTEM PSPB
RD
1
C
89
232
36
173
64
11
5
G
-
15
NOTE Z
A
WH
171
ATR2
ALR
131
132
C
88
RD
TC1
COMMON ALARM SHUTDOWN
DESIGNATION
10 AMP NON-UL
1
1L2
8
H2
BATTERY CHARGER
BATTERY CHARGER
TC4
2
LAMP 2
1
2
WH
3
240 VAC BATTERY CHARGER TERMINAL CHART
10 AWG 133
H3
NOTE X
SEE CHART BELOW
NOTE W
JACKET WATER HEATER
1L1
6
10 AWG
B
H1
142
NOTE K 138
N
142
4
32 AMP
132
A
87
F
6
GOVERNOR
240 VAC
L
31
SPACE HEATER
140 120 VAC
57
1 89
2
HC
141
F18 8 AMP
140
MCB1
I
19
8
ELS
6
ATR1
T3
4
10 AMP
4
131
131
J
7
66
87
T2
2
2
-H
+G
NOTE P
1
NOTE S
L0
3
PS2
LAMP 1 GENERATOR RUNNING RELAY
E
7
GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN
NOTE AL 3
26
T1
133
D
VR3F
SLR CHART
C
131
C
STOP
132
TERMINAL DESTINATION CROSS REFERENCE B
K
25
1
1
1
A
ALT
CAT MONITORING SYSTEM
C
2
BATTERY DISCONNECT SWITCH
8
GND
C
3
SM2 NOTE P
SMMS2 2
C
4
MANUAL
N
5
SM1
CB2 20A
L1
6
VOLTAGE REGULATOR TERMINAL CHART
40
PS1
120
7
REGULATOR
BATTERY
NOTE W
240
K
8
1600 OHM
-
9
-
+ +
10
640 OHM
13
3200 OHM
14
1760 OHM
15
AUTO
16
OFF/RESET
17
CONTACTS
18
Coolant Temp Engine Connector (ECTS) Oil Pressure Engine Connector (EOPS)
CAT MONITORING SYSTEM 40 Way Connector
NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ OPERATION, REMOVE FOR 50HZ OPERATION. NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDERVOLTAGE SHUTDOWN. NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOT USED WITH FUEL FIRED JACKET WATER HEATER. NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. UL BATTERY CHARGERS WIRED 120 VAC. NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER INSTALLED ON PACKAGE.
NOTE Z:
COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER.
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH FLASHING LAMP. NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. (RATED FOR 4mA, 12 VDC OPERATION) NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. ALARM OVERTEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER,160°C FOR STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135°C FOR PRIME POWER,165°C FOR STANDBY POWER. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY ALARM OVERTEMPERATURE FACTORY SET TO 70°C. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90°C. NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
2
1
ABBREVIATIONS NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION IN ORDER TO LIMIT BATTERY DRAIN. NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL DESIGNATION FOR SPECIFIC GOVERNORS NOTE BF: SEE GSC RELAY RATING CHART. NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE THE LOCAL ALARM MODULE. NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. NOTE BN: "PUMP OFF" 90% INCREASING NOTE BP: "PUMP ON" 50% DECREASING NOTE BQ: "LOW FUEL ALARM" 40% DECREASING NOTE BR: "CRITICAL LOW" 5% DECREASING NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
AFCR AFTS ALM ALR
AUXILIARY FUEL CONTROL RELAY AUTOMATIC FUEL TRANSFER SYSTEM ALARM MODULE ALARM RELAY
ALT
ALTERNATOR
ASR ATB
AIR SHUT-OFF RELAY AC TRANSFORMER BOX
ATR
ALTERNATOR TEMPERATURE RELAY
ENFR EOPS EOTS ESDR ESPB ESTS
ENGINE FAILURE RELAY ENGINE OIL PRESSURE SENSOR ENGINE OIL TEMPERATURE SENSOR ENGINE SHUTDOWN RELAY EMERGENCY STOP PUSH BUTTON EMERGENCY STOP SWITCH ON ENCLOSURE
PC PCB PEEC PEECR PL
PUMP CONTACTOR PRINTED CIRCUIT BOARD PROGRAMMABLE ELECTRONIC ENGINE CONTROL PEEC RELAY PANEL ILLUMINATION LIGHT
PLS
PANEL LIGHT SWITCH
F FCR FCS FCTM FPT FS FSOS FTSPR
FUSE FUEL CONTROL RELAY FUEL CONTROL SOLENOID FUEL CONTROL TIMER MODULE FUEL PUMP TIMER FUEL SOLENOID FUEL SHUT-OFF SOLENOID FUEL TRANSFER SYSTEM PUMP RELAY
POT PR PRL PRPB PS PSL PSPB PWM
POTENTIOMETER PUMP RELAY PUMP RUN LIGHT PUMP RUN PUSHBUTTON PINION SOLENOID PUMP STOP LIGHT PUMP STOP PUSHBUTTON PULSE WIDTH MODULATED
GFR GNDFCT
GENSET FAULT RELAY GROUND FAULT CT
GNDFR GOV GRR GS
GROUND FAULT RELAY GOVERNOR GENERATOR RUN RELAY GOVERNOR SWITCH
RAN RDM RFI RHLH RR
REMOTE ANNUNCIATOR RELAY DRIVER MODULE RADIATED FREQUENCY IMMUNITY RIGHT HAND/LEFT HAND SWITCH RUN RELAY
GSC
GENERATOR SET CONTROL
SASV SATS SAS SCS SEC SHTC SL SLR SM SMMS SMR SP SS
START AID SOLENOID VALVE START AID TEMPERATURE SWITCH START AID SWITCH SCROLL SWITCH SECOND CIRCUIT BREAKER SHUNT TRIP COIL SYNCHRONIZING LIGHT SYNCHRONIZING LIGHT RESISTOR STARTING MOTOR STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR RELAY SPEED ADJUST POTENTIOMETER SYNCHRONIZING SWITCH
T TSC TX
GENERATOR LINE LEADS TRANSFER SWITCH POSITION INDICATING CONTACT TRANSFORMER
VAR VR
VOLTAGE ADJUST RHEOSTAT VOLTAGE REGULATOR
AUX
AUXILIARY TERMINAL STRIP
BATT BC
BATTERY BATTERY CHARGER
BCF BTR
BATTERY CHARGER FAILURE SWITCH BEARING TEMPERATURE RELAY
CAM CB
CUSTOM ALARM MODULE CIRCUIT BREAKER
CCM
CUSTOMER COMMUNICATION MODULE
CIM CR CSFS CT CTR
CUSTOMER INTERFACE MODULE CRANK RELAY CURRENT SCR0LL FUEL SYSTEM CURRENT TRANSFORMER CRANK TERMINATION RELAY
GSM
GOVERNOR SYNCHRONIZING MOTOR
HC
HEATER CONTACTOR
D
DIODE
IC
REMOTE START/STOP INITIATE CONTACT
DVR
DIGITAL VOLTAAGE REGULATOR
KWR
KILOWATT RELAY
ECLS
ENGINE COOLANT LOSS SENSOR
ECS
ENGINE CONTROL SWITCH
L LFLS
LOAD LEADS LOW FUEL LEVEL SWITCH
ECTS
ENGINE COOLANT TEMPERATURE SENSOR
EFCR
EMERGENCY FUEL CONTROL RELAY
MAN
MANUAL
EFR EG
ENGINE FAILURE RELAY ELECTRONIC GOVERNOR (SPEED SENSING)
MCS MPU
MODE CLEAR SWITCH MAGNETIC SPEED PICKUP
MV
MOTOR VALVE/SOLENOID VALVE
EGA EGR ELS
ELECTRONIC GOVERNOR ACTUATOR ELECTRONIC GOVERNOR RELAY ENCLOSURE LIGHT SWITCH
NC NIAR NO
NORMALLY CLOSED NOT IN AUTO RELAY NORMALLY OPEN
EMSR
EMERGENCY STOP RELAY
OUVR
OVER/UNDER VOLTAGE RELAY
RENR2342 August 2001
B B
T
T
T
T
T
T
T
B
B
B B
B
B
B
B
B
B
B
B
B B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
110
131
136
137
202
206
207
157
159
GND-70 WAY-68 GND-CHASSIS STUD
T
110-F13 110-70 WAY-12 131-PSL-X2 131-70 WAY-70 136-CR-2 136-70 WAY-38 137-CR-8 137-70 WAY-66 202-PRL-X1 202-70 WAY-40 203-PSL-X1 203-70 WAY-42 206-PSPB-2A 206-70 WAY-64 207-PSPB-1A 207-70 WAY-36 157-SS-4 157-70 WAY-23 159-SS-6 159-70 WAY-51 51-LSGOV-4 51-AC CONN-1 52-LSGOV-6 52-AC CONN-2 53-LSGOV-8 53-AC CONN-3
T
108-F11 108-70 WAY-8 109-F12 109-70 WAY-10
T
101-70 WAY-14
T
52
L3 80
91-GSC-10 92-GSC-11 93-GSC-12 94-GSC-4 95-GSC-5 96-GSC-6 97-GSC-16 98-GSC-17
L
L
GND6
51 52 53
203
GND5
82
110-SLR2
72-70 WAY-17
TBA1
L1
NOTE D
SP2-TBD1-SP2BT
30-LFSR-7
2-CR-A OR 2-GRR-B
211-PSPB-1B OR 84-70 WAY-4
T
CHASSIS STUD
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
B B
B
B
B B
B
B
B B
B
B
B
B
B
B
B B
B
B
B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B B
B
B B
B
B B B
B
B B
B
B B
B
B B
B
B
T
T
T
GND-REAR COVER GND-TBA1-GND6B
B
T
GND-DOOR STUD GND-GSC-GND
B
T
GND-CHASSIS STUD
B B
T
GND4
B B
T
GND3
B
T
FP-EMSII CONN-38
B
T
MT-EMSII CONN-28
B
T
EL-EMSII CONN-10
B
T
T
ER-EMSII CONN-8
B
T
T
BO-EMSII CONN-27
B
T
T
SV-EMSII CONN24
B
T
T
2-EMSII CONN-6 MT(-)-AIMT-2
B
T
T
2-EMSII CONN-22
B
T
T
2-EMSII CONN-16
B
T
T
MOT2
B
T
T
MOT1
B
T
T
70B
T
T
82-VAR-1
T
T
80-VAR-3
T
T
22-GSC-2
T
53
51
MPU-SHIELD VAR-SHIELD
T
53-AC CONN-3 OR 153-LSGOV-9
59-SAS-2 59-DC CONN2-3 62-DC CONN1-10 62-DC CONN1-7 62-GSC-31 63-GSC-36 63-70 WAY-6 67-DC CONN1-12 67-DC CONN1-9 67-GSC-9 90-GSC-35 90-70 WAY-5 99-RM-9 99-70 WAY-35 D(-)-GSC-20 D(-)-70 WAY-20 D(+)-GSC-19 D(+)-70 WAY-19
T
61
T1
39-ESPB-1L1 39-RM-24 57-ECS-4 57-GSC-33 57-70 WAY-30
T
7
38-RM-16
T
8
23A-DC CONN2-9 23A-DC CONN2-5 30-70 WAY-16 30-DC CONN2-4 30-ESPB-1L4 30-RM-28 30-PWM-B- OR 30-LSGOV-16 30-ECS-1 70B-TBD1-70BT 30-LFSR-7 37-RM-19
T
16-GSC-7 17-ESPB-1L3 17-GSC-38 18-GSC-13 18-DC CONN1-8 19-DC CONN1-11
T
15-GSC-8
T
11-ESPB-1L2 12-CR-A
T
34-ESPB-1R2 6-RM-22 6-70 WAY-2 10-RM-39 10-70 WAY-45
89-TBD1-89T
45A-DC CONN1-5 45-DC CONN1-4 45-ESPB-2R2
T
51-AC CONN-1 OR 151-LSGOV-5 52-AC CONN-2 OR 152-LSGOV-7
A
30-LFSR-9 30-TBD1-30DB
9
36-70 WAY-49
7
4-DC CONN2-6
46-ESPB-2R1
2-TBD1-2DT GND1-70 WAY-47 1-DC CONN2-1 1-DC CONN2-2 1-RM-30 1-RM-36 1-F15-T 1-ECS-6 1-F23-T 1-RM-2 2-DC CONN2-11 2-CR-B 2-70 WAY-15 2-DC CONN2-12 2-PL2-1 2-RM-27 2-TBD1-GND1T 2-PL1-1
TBD1
8
10-DC CONN2-8 10-PLS-3
9
38-TBD1-38L
7
T
109
LFSR B
50
50-TBA1-50BT
T
F23
50-TBA1-50AT GND-AC CONN-4 50-TBA1-GND5T 50-AC CONN-10
SP4-TBD1-SP4T
SP2-TBD1-SP2BB
86-CAM-6
1-TBD1-1CT
1-TBD1-1DT
1
A
3-DC CONN2-7 3-CR-9
8
3-TBD1-3BB
2-LFSR-B OR 2-GRR-B 2-TBD1-2AB
D +B
30-TBD1-30CT S-SPD-PEEC-8 D-SPD-PEEC-37 10-PLS-3
-B S
9
B
3-70 WAY-3
CATERPILLAR
A 12-TBD1-12B
B
2-LFSR-B OR 2-CR-B
1
5-70 WAY-48 5-ECS-9 5-RM-1
2
137-TBA1-137T
3
F15
GRR
2
D1
CR
3
108
1
TBC
108-SLR1
2
T0-AC CONN-8
3
101
1
4
50-AC CONN-12
2
5
L
50-TBC-50 50-AC CONN-11
3
6
110-TBA1-110T
2-EMSII CONN-2 2-EMSII CONN-31 2-SCS-2 2-EMSII CONN-12
4
F13
HC1-EMSII CONN-3
5
109-TBA1-109T
T3-AC CONN-9
50 50 50 T0
6
T2-AC CONN-5
F12
87-GRR-4 87-70 WAY-57 88-GRR-1 88-70 WAY-58 89-GRR-7 89-70 WAY-59 70B-TBD1-30DT 70B-70 WAY-44
4
108-TBA1-108T
F11
SP1A-GSC-23 SP2-GSC-24 SP2-70 WAY-61 SP2-D1-T1 SP2-LFSR-4 SP3-GSC-25 SP3-70 WAY-62 SP4-D1-L SP4-70 WAY-63 21-GSC-1
5
T1-AC CONN-7
SP1-70 WAY-60
6
88-TBD1-88T
87-TBD1-87T
13-RM-15
43-SP-1 44-SP-2 42-SP-3
136-TBA1-136T
GND-REAR COVER
ATB
L
L
11
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
L
FP-FPS-C
L
PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP
101-TBA1-101B
L
203-TBA1-203B
L
FP(+)-FPS-A
BO(+)-AIP-A
ER(+)-REMT-A
L
EL(+)-LEMT-A
L
110-TBA1-110B
L
FP(-)-FPS-B
SV SV SV SV BO ER EL MT FP
L
109-TBA1-109B
EL(-)-LEMT-B
L
157-TBA1-157B
ER(-)-REMT-B
BO(-)-AIP-B
2 2 2 2 2 2A-TBD1-2DL
HC1 207-TBA1-207B
74-CAM-8
RDM-GSC-30
D(-)-TBD1-D(-)B
63-TBD1-63B
D(+)-TBD1-D(+)B
L
108-TBA1-108B
14A
87 88 89
80 82 80-VR3F-6 OR 80-DVR-45
72-LFSR-A
3-TBD1-3AT
82-VR3F-7 OR 82-DVR-7 30-TBD1-30AT
84-F23-B 84-PRPB-3 81-PRPB-4 90-TBD1-90B
22 22-MPU-2 6-TBD1-6B
SP1A-TBD1-SP1L
21
SP1A-TBD1-SP1AL
GND2
90-ALM-2
30-TBD1-30DL
67-ECTS-A
L
2
3
4
5
6
7
8
9
10
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
70 WAY
Volume 2: Control Panel & Marshalling Box
131-TBA1-131B
GND-TBA1-GND6T
202-TBA1-202B
137-TBA1-137B
136-TBA1-136B
159-TBA1-159B
206-TBA1-206B
99-TBD1-99B
36-F15-B
SP4-TBD1-SP4B
5-TBD1-5AT
SP3-TBD1-SP3B
GND-TBD1-GND1B
NOTE D
SP2-TBD1-SP2AB
6
10-TBD1-10AB SP1-TBD1-SP1B
5
89-TBD1-89B
4
L
16
88-TBD1-88B
3
L
1
87-TBD1-87B
2
L
15
T2-F12
1
53-TBC-53 OR 53-TBA1-53B
6
L L
57-TBD1-57BB
67-EOPS-A
SP4
62-ECTS-B
SP4-CAM-5
71-CAM-9
7
L
2-TBD1-2BT
8
L
21-MPU-1
L
SP3
L
SP2
L
SP2
SP1
SP1A
L
62-EOPS-B
38-GRR-A
9
GND-TBA1-GND5B
5
52-TBC-52 OR 52-TBA1-52B
4
51-TBC-51 OR 51-TBA1-51B
3
L
AC CONN (GREEN)
4-TBD1-4B
45A-TBD1-45AT
2
30-TBD1-30AB
1
L
70B-TBD1-70BB
10
T1-F11
11
T0-TBA1-T0T
30-TBD1-GND2L 50-TBA1-50BB
12
23A-TBD1-23AB
6
59-TBD1-59B
5
L
30 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+
23A
50-TBA1-50CB
7
L
T3-F13
16-ECTS-C
8
50-TBA1-50AB
15-EOPS-C
11A-TBD1-12L
11A-TBD1-11L
10-EMSII CONN-1
L
9
10
1-TBD1-1AB
4
45-TBD1-45T
L
DC CONN 2 (GREY)
1-TBD1-1AT
3
41-RM 13
41-RM 13
2
L L
3-TBD1-3BT
11
L
10-TBD1-10BT
12
L
23A-TBD1-23AT
7
34A-TBD1-4L
34A-TBD1-34L
8
DC CONN 1 (BLACK) 1
L
20-RM-14
9
10
B B
45 3 3 4 34 6 10 10 11 12 15 16 17 18 19 3-SAS-1
45A-TBD11-46L
L
2-TBD1-2AT
45A-TBD1-45AL
45A
2A-TBD1-2EL
L
2-TBD1-2BB
L
62-TBD1-62AB
L
18-TBD1-18B
19-TBD-19B 11
62-TBD1-62AT
67-TBD1-67AT
GND-CHASSIS STUD
12
L
67-TBD1-67AB
1A-TBD1-5AL
L
BODY STUD
L
1A-TBD1-1DL
1 1 1 1 2 2 2 2 5 5 46
GND1
GND-BODY STUD GND-TBD1-GND3T
CHASSIS STUD
3412C EMCP II For PEEC Engines Electrical System
© 2001 Caterpillar All Rights Reserved
Printed in U.S.A.
COMPONENTS INSIDE CONTROL PANEL
CONTROL PANEL DOOR
3
2
56-GSC-40
57-TBD1-57AT
30-TBD1-30CB
1-TBD1-1CB
5-TBD1-5BT 5-ECS-10
5-ECS-10
5
13
3
HC1-TBD1-HC1T
32
22
12
2
31
21
11
1
2-TBD1-2ET 2-TBD1-2FB 10-TBD1-10BL
RHLH 3
43-PWM-3 OR 43-LSGOV-28
RHLH-CAT MONITORING SYSTEM CONN-18 2-MCS-5
MCS 6
3
5
2
4
1
SRV-SCS-3 2-MCS-5 2-SCS-2
SRV-MCS-3 SRV-CAT MONITORING SYSTEM CONN-23 2-MCS-2 2-TBD1-2FT
Data valid but above normal operational range.
1
Data valid but below normal operational range.
2
Data erratic, intermittent, or incorrect.
3
Voltage above normal or shorted high.
4
Voltage below normal or shorted low.
5
Current below normal or open circuit.
6
Current above normal or grounded circuit.
7
Mechanical system not responding properly.
8
Abnormal frequency, pulse width, or period.
9
Abnormal update.
10
Abnormal rate of change.
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
WOODWAR D
3
2
WOODWAR D
1
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED. 10
PART NO.
REV.
SERIAL NO.
LOAD SHARING MODULE
R
LOAD SHARING MODULE DROOP
= 10 AWG
0
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY FOR OPTIONAL NFPA 110 ALARM MODULE.
10
LOAD GAIN
0
10
WARNING
D
56-ECS-3
X1
X2
1B NC 2B
SAS
X2
3
1
(IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM L=LOWER
DEVICE TERMINAL NUMBER
NO
WIRE NO.
4
2
2 - TBD1 - 2 FT
PRPB
PSPB
SLR CHART VOLT LINE TO LINE PL1 2
PL2 2-TBD1-2CT
9-PLS-2
1
2
9-PLS-2
1760 OHM
1
3
4
5
6
7
8
9
10 11 12 13
14
CID GND
CONTROL PANEL DOOR
A B C D
E
SYNCHRONIZING RESISTOR TAP SETTING CHART
233-TBC-233AT
232-TBC-232AT
153-TBC-53
53-TBA1-53T
152-TBC-52
151-TBC-51
52-TBA1-52T
51-TBA1-51T
120-TBA2-120U
124-TBA2-124U
81-70 WAY-18
131-PSL-X2 X1
(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK
DEVICE ABBREVIATION
PRL
2
1A NC 2A
202-TBA1-202T
84-PSPB-2B 84--70 WAY-4
3-TBD1-3AL
59-TBD1-59T
84-PRPB-3
206-TBA1-206T
58-ECS-5
PSL
2-TBD1-2DB
2
NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
WIRING EXAMPLE
63-TBD1-63T
1
NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
SLM
38 39 40
Failure Description
0
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
= COMPONENT LOCATED IN MARSHALLING BOX
131-TBA1-131T
32 33 34
Failure Mode Identifiers (FMI)¹
15 16 17 18 19 20 21 22 23 24 25 26 27 28
2
9-PL1-2
43-SP-1
23
44-SP-2
33
CONTROL PANEL REAR SUB PANEL
4
42-SP-3
14
S-SPD-PEEC-8
24
30-TBD1-30CT
34
10-PLS-3
5-ECS-9 5-ECS-8
45-TBD1-45B
34-TBD1-34B
30-TBD1-30BT
11-TBD1-11B
14-RM-18
39-TBD1-39T
55-GSC-39
58-GSC-32
15
25
1
26 27 28
55-ECS-2
35
2
C B SLR1
161
SL1 2 1
21 22
17-TBD1-17B
FMI No.
122-TBA2-122U
16 17 18
93-ATB J1-3 92-ATB J1-2 97-ATB J1-7
57-TBD1-57AB
35 36 37
2-TBD1-2JT
3
E
91-ATB J1-1
62-TBD1-62BB 90-TBD1-90T
6
= COMPONENT LOCATED ON ENGINE OR BASE
131-PRL-X2
29 30 31
16
SCS
VAR
PLS
1
1
203-TBA1-203T
24 25
26
CLR-MCS-4 CLR-CAT MONITORING SYSTEM CONN-33 2-MCS-2 2-RHLH-2 CLR-MCS-6
4
207-TBA1-207T
23
36
ER-TBD1-ERT
3
211-F23-B
SP2-TBD1-SP2AT SP1A-TBD1-SP1AB SP3-TBD1-SP3T RDM-70 WAY-7
7
1
SL2
162
6
10 11 12
19 20
17
2
A
160
A
96-ATB J1-6
SRV-SCS-3 CLR-MCS-6 2-TBD1-2HT
98-ATB J1-8 D(-)-TBD1-D(-)T D(+)-TBD1-D(+)T
27
1600 OHM
13 14 15
37
RHLH-RHLH-3
2 1
SLR2 D C B
9
95-ATB J1-5
94-ATB J1-4
8
5
9 8
640 OHM
18-TBD1-18T
7
4
4
163
67-TBD1-67BB
3
3
E
16-TBD1-16T
22-TBD1-22B
21-TBD1-21B 15-TBD1-15T
2
5 SS 2
19 18
10-ALM-1
SP 6
29 28
BO-TBD1-BOT
2-TBD1-2EB
NOTE C
110-TBA1-110L
30-ALM-7
3
ECS
DOOR STUD
39 38
MT-TBD1-MTT
SV-TBD1-SVAT
ESPB
13 14
B-
2
EL-TBD1-ELT
10
2-TBD1-2GT
1 5
30-ALM-7 86-LFSR-6 SP4-TBD1-SP4L 76-BTR-8 75-ATR1-8
20
82-TBD1-82B
74-70 WAY-21
6
9-PL2-2
90-TBD1-90L 10-CAM-1 10-RM-39
7 6 5 4 3 2 1
2R2
9
80-TBD1-80B
20-ALM-12 70-LFLS-5 73-GNDFR-14 71-70 WAY-1
14 13 12 11 10 9 8
1R2
NC
7 8
10-PWM-B+ OR 10-LSGOV-15
69-ALM-14 68-ALM-13
NC
2R1
10-TBD1-10BB
30-CAM-7 30-RM-B-
1R1
1L4
10
30
FP-TBD1-FPT
GND-TBD1-GND4T SP-SHIELD
7 6 5 4 3 2 1
NC NO
1L2
1L3
SP-SHIELD-DOOR STUD
F10
RM
1
17-TBD1-17T
46-TBD1-46B
5-TBD1-5BB
1-TBD1-1DB
1-TBD1-1BB
10-ALM-1
10-TBD1-10AT
1-TBD1-1BT
7 8 9 10 11 12
20-CAM-12
14 13 12 11 10 9 8
42-PWM-1 OR 42-LSGOV-26 44-PWM-2 OR 44-LSGOV-27
30-TBD1-30BB
37 38 39
24 25 26 27 28
6
69-CAM-14 68-CAM-13
108-TBA1-108L
2-TBD1-2CB
22 23
4 5
157-TBA1-157T
39-TBD1-39B
34 35 36
1L1
159-TBA1-159T
6-TBD1-6T
F1 F2 F3 F4 F5 F6 F7 F8 F9
99-TBD1-99T
37-TBD1-37B
29 30 31 32 33
NOTE B
1 2 3
20-DC CONN2-10 41-DC CONN1-1 41-DC CONN1-2
14-ESPB-1R1
B+
15 16 17 18 19 20 21
CAM
+
38-TBD1-38T
ALM -
13-CR-6
40
3200 OHM
GND-TBD1-GND4B
CAT MONITORING SYSTEM
CONTROL PANEL REAR SUB PANEL
REAR COVER
GND-TOP COVER GND-CHASSIS STUD
Component Identifiers (CID'S)¹ For (EMCP II ) DESCRIPTION
100
Pressure Sensor (Engine Oil)
110
Temperature Sensor (Engine Coolant)
111
Fluid Level Sensor (Engine Coolant)
168
Electrical System Voltage
190
Speed Sensor (Engine)
248
CAT Data Link
268
EMCP Electronic Control (Generator Set)
269
Sensor Power Supply
333
Alarm Module Control
334
Spare Output
336
Switch (Engine Control)
441
Electronic Governor Relay
442
Generator Fault Relay
443
Crank Termination Relay
444
Starting Motor Relay
445
Run Relay
446
Air Shutoff Relay
447
Fuel Control Relay
208
USE E-D 1760 OHM
475
Relay Driver Module
240
USE E-C 2400 OHM
500
EMCP Electronic Control (Generator Set)
300
USE E-B 5600 OHM
380
USE E-B 5600 OHM
566
Unexpected Shutdown
400
USE E-B 5600 OHM
416
USE E-A 7200 OHM
480
USE E-A 7200 OHM
¹ The CID is a diagnostic code that indicates which component is faulty.
B
B
B
B
6
30
20
99-TBC-99T
19
9
81-TBD2-81B
38
28
18
8
97-TBC-97T 96-TBC-96T
37 36
70B-TBD2-70BB
D(+)-TBC-D(+)T
29
136-TBA2-136B 74-TBD2-74B
84-TBD2-84B
10
39
98-TBC-98T
108-TBA2-108B
27 26
17 16
72-TBD2-72B
7
RDM-TBC-RDMT 63-TBC-63T
6
1
2
3
1
131-TBA2-131AB
PF/KVAR
34 33
25 24 23
15 14 13
5 4 3
32
22
12
2
31
21
11
1
GND-AC CHASSIS STUD
4
5
6
7
6
5
4
3
2
1
T
T
T
T
207-TBA2-207B
2-TBD2-2BB
117-TBA2-117B
SP3-TBD2-SP3B
35 34
SP4-TBD2-SP4B
158-TBA2-158B 203-TBA2-203B
202-TBA2-202B
25 24
15 14
5
90-TBC-90T
4
SP1-TBD2-SP1B 61-TBC-61T 3-TBD2-3T
89-TBC-89T
33
23
13
3
5-TBD2-5B 88-TBC-88T
32
22
12
2
87-TBC-87T
31
21
11
1
157-TBA2-157B
132-F16-T 132-F21-T
202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5
178-AC CONN-29
N-AC CONN-36
A1 A2
T/R
12
10 11 12 13 14 15 16
B
10-TBD2-10T 6-TBD2-6T
9
M+ M-
A 8
7
(K) (L)
MARSHALLING BOX DC CHASSIS
F17 F18
T/R
21
22
AC INPUT
1
F21 F22 F32
MERLIN GERIN
multi 9
3
5
7
F33
124-TBA2-124T
122-TBA2-122T
120-TBA2-120T
14 GND-PUMP-GND
124-LSGOV-2 @
122-LSGOV-1 @
14 210-PUMP-T2/T4
120-LSGOV-3 @
14
GND2
124
120
EF2
EF1
210
209
142
140
GND
GND
122 T
T
T
A2 13
61
PC 62
OL 98 2
97
95 4
L
B
T
2
B
T
3
B
T
6
B
T
2-TBD2-2AT 3-TBD2-3B 3-TBC-233AT 6-TBD2-6B 6-ALR-A 10-TBD2-10B
10
B
T
30
B
T
31
B
T
54
B
T
57
B
T
61
B
T
63
B
T
87
B
T
88
B
T
89
B
T
90
B
T
91
B
T
96
B
T
97
B
T
98
B
T
99
B
T
D+
B
T
D(+)-DC CONN-19
30-TBD2-30AB 31-DC CONN-29 54-DC CONN-1 57-DC CONN-30 61-DC CONN-13 61-KWR-A 63-DC CONN-6 87-DC CONN-31 88-DC CONN-32 89-DC CONN-33 90-DC CONN-5 91-DC CONN-39 96-DC CONN-8 97-DC CONN-18 98-DC CONN-28 99-DC CONN-38
D-
B
T
D(-)-DC CONN-20
RDM
B
T
RDM-DC CONN-7
47
B
T
47-KWR-1
48
B
T
48-KWR-7
49
B
T
49-KWR-4
231A
B
T
232A
B
T
232-LSGOV-13 @ OR 14A-TBD1-14AB @
233A
B
T
233-LSGOV-14 @ OR 3-TBC-3B
231B
B
T
232B
B
T
233B
B
T
231C
B
T
232C
B
T
233C
B
T
96 6
132
132-TBA2-132BT
131
131-TBA2-131BT
133 GND
10
133-TBA2-133BT
10
GND-TBA2-GNDT
10
GND 154
B
T
156
B
T
154-F32-T 156-F33-T
134-MCB1-4 10
NOTE F
OFF
F1 F2
HC 2
FIELD
2 22-GEN OR 22-RFI-22 NOTE C 122-F51-B 26-GEN PM NOTE E 28-GEN PM 30-GEN PM
T
131-TBA2-131BB
10 138-MCB1-2
141-F18-B
137-TBA2-137T
135-F17-B
156-TBC-156T
154-TBC-154T
132-F21-T
132-TBA2-132AB 132-F22-T
3
C60N
OFF
30
T
24
MCB1
24-GEN OR 24-RFI-24 20 22 24 26 28
5
53
10 133-TBA2-133BB
133-TBA2-133AT
132-F16-T
132-TBA2-132BB
10
F16
20-GEN OR 20-RFI-20
124-F52-B
209-PUMP-T1/T3
10 148-JWH-IL1 148
A1 13
F1-GEN FIELD LEAD F2-GEN FIELD LEAD
4
6
8
139-TBA2-139B
10
4
36-TBD2-36T 2-TBD2-2CB
10 148-TBA2-148B
NOTE E
1
120-F50-B
NOTE C
T
A2
142-TBA2-142B
10-TBD2-10U 2-TBD2-2BT 120-F50-B 20-GEN 122-F51-B 22-GEN 124-F52-B 24-GEN 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD
SP2-ATR2-14 SP2-BTR-14 30-ATR3-10 30-BTR-7
30-ATR3-7 30-ATR3-16
74-ATR2-5 30-ATR2-16 30-ATR3-10 75-ATR2-8
191-TC6-WH 192-TC6-RD
30-BTR-10
SP2-ATR3-14 OR SP2-TBD2-SP2T
30-BTR-7 30-BTR-16
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
30-ATR3-16 OR 30-TBD2-30BB 30-BTR-10 @ 76-CAM-4
71-TBD2-71T
163-BT1-RD 164-BT1-WH
1 2 3 4
114-5510
140-TBA2-140B
B+ B- 20 22 24 26 28 30 F1 F2
A1
159-TBA2-159T
46 47 48 49 50
10
157-TBA2-157T
J1
9
VOLTAGE REGULATOR
VR3F
7 44 45
8
207-PC-61 207-TBA2-207T
6
7
208-PC-1
5
6
10 134-HC-7
40 41 42 43
5
10 138-HC-5
3
4
132-F17-T 132-TBA2-132AT
20-GEN
6A-DROOP-D1 5A-DROOP-D2
3
141-HC-3
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20
2
135-HC-1
1 2 3 4
82-TBD1-82L
136-TBA2-136T
BTR
ATR3
24
1
@ 82-TBD1-82L 276-PF/KVAR-1 80-TBD1-80L @ 275-PF/KVAR-3
T
14 9
6A-DROOP-D1
20
20-VR3F-20
adjust set point read
22
adjust set point read
24
24-VR3F-24
K L M N O P Q R S
22-VR3F-22
A B C D E F G H I J
24-GEN
22-GEN
3-ATR2-G 3-BTR-G 2-ATR2-H 2-BTR-H
3-ATR3-G OR 3-TBD2-3U 2-ATR3-H OR 2-TBD2-2AU
22
RFI FILTER
140-BC-L 140-SPH-H1 142-SPH-H4
10 139-JWH-IL2 14
NOTE C
K L M N O P Q R S
T
54
36-TBD2-36B
A B C D E F G H I J
T
SP2-TBD2-SP2B
54-TBC-54T
80-TBD1-80L 5A-DROOP-D2
T
GNDFR
AR
OUVR
11
GND-DC CHASSIS STUD
DVR
T
124-VR3F-24 OR 124-DVR-24
T
122-VR3F-22 OR 122-DVR-22
T
8
71-TBD2-71B 30-TBD2-30AT
35
F52
B
120-VR3F-20 OR 120-DVR-20
T
124-F52-T
T
207-F22-B
16
91-TBC-91T
7
B
F51
GND
207-PC-53
26
17
B
F50
AC TERMS
2
36
27
31-TBC-31T
109-TBA2-109B
B
U
131-PC-3
8
B
U
120-F50-T 120-GNDFR-A2 122-F51-T 122-AR-A
T
131-TBA2-131AT 131-PC-A2
18
B
EF2-GNDFR-L
T
204-OL-96
28
B
210-OL-4
T
208-F21-B
38
40
110-TBA2-110B 137-TBA2-137B
B
EF1-GNDFR-K
T
207-PC-61
9
B
209-OL-2
T
73-CAM-10 @
19
B
140-BC-L 140-HC-2 142-BC-N 142-HC-4
T
10 GND-TBC-GNDB
T
10 148-HC-6
T
10 139-HC-8
T
133-F18-T
T
10 133-TBC-133B 10 133-MCB1-3
T
132-TBC-132B 132-MCB1-1
T
30-TBD2-30BT
29
139
B
U
L
203-TBA2-203T
6A-VR3F-6
5A-VR3F-5
10
159-TBA2-159B
206-TBA2-206B
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
SP2-ATR1-14 SP2-ATR3-14 30-ATR2-10 30-ATR3-7
20
133
B
U
204-PC-A1
D1
30
133
132
B
132
207
206
203
202
178
159
158
157
137
131
136
N B
210-TBA2-210B 205-PR-6
D2
276-DVR-44
275-DVR-45
ATR2
30-ATR2-7 30-ATR2-16
B
U
D(-)-TBC-D(-)T
57-TBC-57T
39
37
PCB
74-ATR1-5 74-ATR3-5 30-ATR1-16 30-ATR2-10 75-ATR1-8 75-ATR3-8
181-TC5-WH 182-TC5-RD
SP2-TBD1-SP2T SP2-ATR2-14 30-ATR1-10 30-ATR2-7
30-ATR1-7 30-ATR1-16
74-ATR2-5 74-TBD2-74T 30-ATR1-10 30-TBD2-30BB 75-ATR2-8 @ 75-CAM-3
B
U
DC TERMS
DC CONN (40 WAY)
178-TBA2-178B
3
171-TC4-WH 172-TC4-RD
B
209-TBA2-209B
1 2 3 4
B
202-TBA2-202T
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
B
EF2-TBA2-EF2B
1 2 3 4
B
EF1-TBA2-EF1B
40
6A-DVR-6
N-TBA2-NB
ATR1
B
120-TBA2-120B 120-AR-B
D1
DROOP BOARD
K L M N O P Q R S
adjust set point read
B
U
2 - TBD1 - 2 F T
TBA2
(40 WAY)
101-TBA2-101B
adjust set point read
B
118-AR-7
3-ATR1-G 3-ATR3-G 2-ATR1-H 2-ATR3-H
3-ATR2-G 3-TBD2-3AU 2-ATR2-H 2-TBD2-2AU
D2
5A-DVR-5
A B C D E F G H I J
B
AC CHASSIS STUD
DROOP RESISTOR
K L M N O P Q R S
B
131
77 T
B
10
T
AC CONN
A B C D E F G H I J
131-BC-N
77-FRBS-1
81-TBD2-81T
DEVICE ABBREVIATION WIRE NO. 2
B
(IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM U=UPPER
DEVICE TERMINAL NUMBER
122-TBA2-122B 122-AR-4
T
7
118-GNDFR-A1
T
8
159-F33-B 159-AC CONN-15
T
9
B
158-AC CONN-13
T
7
B
122-AR-A
T
8
A
131-TBC-131T 131-HC-A2 136-F16-B 136-AC CONN-17 137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11
T
9
B
120-GNDFR-A2
T
7
A
131-PC-3 131-AC CONN-33
T
8
B
66-ALR-7
T
9
A
U
10
B
65-ALR-1
T
85-PR-5
T
64-ALR-4
T
83-PR-A
T
70B-OUVR-11 70B-DC CONN-36
T
SP4-OUVR-10 SP4-DC CONN-34 5-KWR-B 5-DC CONN-22
T
SP3-DC CONN-24
T
SP2-BTR-14 OR SP2-ATR1-14 SP2-DC CONN-14
T
SP1-DC CONN-4
T
84-PR-7 84-DC CONN-10
T
74-ATR1-5 74-DC CONN-37 81-PR-4 81-DC CONN-9
T
72-DC CONN-17
T
GND-DC CONN-21
DC CHASSIS STUD
T
71-BTR-5 71-DC CONN-16
T
30B-DC CONN-15 30-TBC-30T 30-GNDFR-11 30-ATR1-7 OR 30-BTR-7 36-BC-(+) 36-DC CONN-11
T
2-DVR-(B-) 2-DC CONN-35 2-ALR-B 2-BC-(-) 3-DC C0NN-3 3-TBC-3T 6-DC CONN-2 6-TBC-6T 10-DC CONN-12 10-TBC-10T
T
85-TBD2-85B
WIRING EXAMPLE
B
70B-OUVR-11
B
108-OUVR-1 108-AC CONN-6 109-OUVR-2 109-AC CONN-8 110-OUVR-3 110-AC CONN-10 117-AC CONN-14
B
SP4-OUVR-10
B
101-AC CONN-38
B
2-TBC-2L
B
10-TBC-10L
B
110-TBA2-110T
B
109-TBA2-109T
B
SP4-TBD2-SP4T SP4-OUVR-15 70B-TBD2-70BT 70B-OUVR-16
B
GND-AC CONN-21
B
(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK
108-TBA2-108T
B
2-OUVR-13
10-OUVR-12 U
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR UNLESS AND RFI FILTER IS PROVIDED. NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR. NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH AN OPTIONAL SE GENERATOR. NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
83-TBD2-83T
B
84-TBD2-84T 84-PR-8
B
84-PR-7
B
206-TBA2-206T
B
2-TBD2-2AB
B
6-TBC-6B
B
1
PR
66-TBD2-66B
B
2-TBD2-2CT
B
61-TBC-61B
B
2
ALR
48-TBC-48T
B
5-TBD2-5T
B
2-TBC-2T 2-PR-B
TBD2
B
3
U
66
KWR B
4
117
1
5
110
2
205-OL-95
64-TBD2-64B
3
6
109
1
4
101
2
5
108
3
6
10 = 10 AWG 14 = 14 AWG = COMPONENT LOCATED ON ENGINE OR BASE @ = COMPONENT LOCATED IN THE CONTROL PANEL NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
GND1
4
65-TBD2-65B
5
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
65
6
47-TBC-47T
49-TBC-49T
85-MV-2
U
64
83-LFLS-2
83
5
70B
SP4
SP2
SP3
U
85
84-LFLS-3
U
84
81
74
71
U
72
36
U
SP1
81-LFLS-4 81-LFLS-1
72-LFLS-7
30-FRBS-2
30-LFLS-6
U
30
10
U
30
10-LFLS-8 10-DVR-B(+)
3-ATR1-G OR 3-BTR-G
U
6
3
2
U
2
U
2
GND
U
2-MV-1
2-ATR1-H OR 2-BTR-H
MARSHALLING BOX DC CHASSIS
140-TBA2-140T 142-TBA2-142T
MARSHALLING BOX AC CHASSIS
+ L N
BC TBC
MARSHALLING BOX CUSTOMER TERMINAL BLOCK
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