Ecmp II for Peec 3412c

RENR2342 August 2001

GENERATOR SET CONTROL

ALARM MODULE OR MANUAL SYNC MODULE

PANEL LIGHT

ENGINE MONITORING SYSTEM

START AID SWITCH

PUMP STOP PUSHBUTTON

PUMP RUN PUSHBUTTON

PANEL LIGHT

SCROLL SWITCH MODE CLEAR SWITCH

VOLTAGE ADJUST RHEOSTAT

WARNING SCROLL

PUMP STOP

HIGH COOLANT TEMP

PUMP RUN

STARTING AID

DISPLAY

R

LOW COOLANT TEMP

CLEAR

LOW OIL PRESSURE

LOW OIL PRESSURE

MODE

LOW FUEL LEVEL

EMERGENCY STOP

DISPLAY

SYSTEM NOT IN AUTO

HIGH WATER TEMP

PANEL LIGHTS

LH

LOW BATTERY VOLTAGE

ENGINE OVERSPEED

RH LH/RH SELECT

LOW COOLANT LEVEL OVERCRANK

STOP

FAULT SHUTDOWN

R

R

EMERGENCY STOP

OFF RESET

FAULT ALARM

AUT

PHASE SELECT

ENGINE METER

LAMP TEST

ALARM CODES

EXIT

COOLDOWN STOP

ALARM SILENCE

SERVICE MODE

AUTO

3412C EMCP II For PEEC Engines Electrical System

MAN

START 560-642

SPEED ADJUST POTENTIOMETER OR GOVERNOR SWITCH

154-3045

ENGINE CONTROL SWITCH

PANEL LIGHT SWITCH

EMERGENCY STOP PUSHBUTTON

RIGHT HAND LEFT HAND SWITCH

PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP

LOW FUEL LEVEL SHUTDOWN RELAY

GENERATOR RUNNING RELAY FUSE BLOCKS

DIODE

Volume 1: Electronic & AC/DC Panel Group and Schematic

AC TRANSFORMER BOX

CRANK RELAY

© 2001 Caterpillar All Rights Reserved

PWM MODULE

Printed in U.S.A.

F11 F12

3

2

1

6

5

4

6

5

4

6

5

4

3

2

1

3

2

1

3

2

1

A

B

A

B

7

9

7

9

F13

CATERPILLAR -B S

D +B

B 9

CR

8

8

GRR

F15 F23

TBC

A 8

7

LFSR

50

50

51

51

61

61

52

52

53

53

L1

L1

L3

L3

80

80

82

82

KILOWATT

ALARM

RELAY

RELAY FUSE

DC TERMINAL

PUMP

DC PANEL

STRIP

AC TERMINAL STRIP

RELAY

6

5

4

6

5

4

6

5

4

3

2

1

3

2

1

3

2

1

BLOCKS

AC TERMINAL STRIP

AC PANEL

ARMING

GROUND FAULT

RELAY

RELAY F50 F51 F52

B 8

9

DC TERMINAL STRIP

A

B

7

9

KWR

8

A

B

7

9

ALR

WINDING

A

TEMPERATURE

7

8

PR

ATR

RELAYS

OVER/UNDER VOLTAGE RELAY

6

5

4

3

2

1

CONTACTOR

ATR

9

GND 6

GND5 50 50 50 T0 101 108 109 110 131 136 137 202 203 206 207 157 159

GND3 GND4

87 88 89 70B 14A MOT1 MOT2 HC1 2 2 2 2 2 SV SV SV SV BO ER EL MT FP

80 82

SP2 SP3 SP4 21 GND2 22

GND1 1 1 1 1 2 2 2 2 5 5 46 45A 45 3 3 4 34 6 10 10 11 12 15 16 17 18 19 23A 23A 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+ SP1 SP1A

ABCDEFGHIJ

12

12

adjust set point read

adjust set point read

567

8

7

AR

GNDFR

PC

MERLIN GERIN

multi 9

C60N

567

OFF

AC TERMINAL STRIP (TBA1)

FUSE

5 70 83 85 77

DC TERMINAL STRIP (TBD1)

A

B

O/UVR

ABCDEFGHIJ

PUMP

F16 F17 F18

OFF

MCB1

F21 F22 F32 F33

HC

BLOCKS ABCDEFGHIJ

ABCDEFGHIJ

12

12

adjust set point read

DC PANEL

adjust set point read

567

BREAKER

B

BTR GND 2 2 3 6 6 10 30 31 54 57 61 63 87 88 89 90 91 96 97 98 99 D+ DRDM 47 48 49 231A 232A 233A 231B 232B 233B 231C 232C 233C

5

4

6

5

4

3

2

1

3

2

1

9

8

KWR

A

B

7

9

8

B

7

9

ALR

ABCDEFGHIJ

adjust set point read

adjust set point read

567

12

DC 40 PIN CONNECTOR

567

ABCDEFGHIJ

ABCDEFGHIJ

12

12

567

7

ATR

ABCDEFGHIJ

adjust set point read

A 8

PR

ATR

12

A

adjust set point read

BTR

567

ATR

AC

DC

5

4

3

2

1

9

CUSTOMER TERMINAL STRIP

8

AR

GNDFR

PC

MERLIN GERIN

multi 9

OFF

F17 F18

MARSHALLING BOX (FRONT VIEW)

B

FUSE BLOCKS

AC TERMINAL STRIP

F21 F22 F32 F33

HC

6

5

4

6

5

4

6

5

4

3

2

1

3

2

1

3

2

1

A

B

A

B

7

9

7

9

BC

B 9

8

8

A 8

7

(TBD 2)

(TBA 2)

GND1 101 108 109 110 131 131 136 137 157 159 202 203 206 207 132

GNDGND133 131 132

7W-9799

132 131 133 GNDGND

CUSTOMER GROUND BAR

DC TERMINAL STRIP

PUMP RELAY

ALARM RELAY

KILOWATT RELAY

OFF

MCB1

RFI

VOLTAGE REGULATOR GROUND

CHARGER

7

C60N

F16

RELAY

A

B

O/UVR

BATTERY

GND 2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84

AC 40 PIN CONNECTOR

6

F52

SP1 SP2 SP3 SP4

B

F50 F51

154 156

CUSTOMER TERMINAL STRIP (TBC)

(TBD 2)

132 133 133 139 148 GND

(TBA 2) VIEW B-B CHASSIS ONLY SHOWN

GND2

6

1

TEMPERATURE

AC PANEL

GND 140 142 209 210 EF1 EF2 120 122 124

4

2

BEARING

DC TERMS

5

3

ATR

AC TERMS

6

CONTACTOR

BC

GND 148 139 133 133 132

DC CHASSIS

HEATER

CIRCUIT

567

12

11

CUSTOMER 120/240V AC SUPPLY

BATTERY CHARGER

UL

CB1 60A

PS2

L2

SMMS1

24

2

1

PS1

GRR

NOTE BM 132

136

F16 2 AMP

38

17

136

CR

136 2

137

132

HC

135

F17 8 AMP

133

1

137

131

HC

A1

GRR

A2

7

140

3

142

HC

1

5

2

148

148

BATTERY CHARGER

4

10 AWG

88

HC

134 3

7

4

139

139

3

H4

58

32

59

33

5 AMP NON-UL

B

0

240

L

7

207

F22 2 AMP

207

207

206

206

7

ENCLOSURE LIGHTING NOTE BT

1 66

2A

1A

FIRST CIRCUIT BREAKER

INTERNAL

11

RM32

233

BREAKER AUX

95

204

96

231

A1

PC

14

BREAKER AUX

A2

11

207

203

231

C

231A

C

232A

C

233B

F1

RM3

10A

203

BREAKER AUX

131

R

202

1

202

11

202

132

PC

208

F21

1

15 AMP

3

T1,T3

209

2 OL

210

210

4

4

T2,T4

233C

C

12 232

A

38

231C

C

RR

RM9

1

21

1

GRR

RM24

RM8 F6 10A

1B

2B

3

3

LFLS

4

1

G

RM18

F3 10A

232C

1L1

39

39

11 1L2 11

12

SMR

14

1R1

CR

4

34

4

1L3

17

17

38

RM B+

RM28

RM28

NOTE U

1L4

83

83

2

A

PR

2R2

2R1

46

B

13

PEECR 30

3

1

83

2

A

PR

8

RM13

1

41

7

17

14

31 8

9

37

3

ESDR

27

ENG SHUTDOWN

DROOP

3

3

85

2

85

RM31

RM15

RM4

F2 10A

3

3

J

PWM A

PSPB

4

10

84

211 1B

6

FCR

9

3

SAS

F

LFLS 81

83

4

1

2

83 A

PR

SPARE

2 1

9

B

RM2

NOTE BN

18

4

CTR

2

2 AMP

154

C

23

11

157

F32

161 4

2 AMP

163

1

10

SLR1

SL1

SS

NOTE F

108 12

6

1

108

8

10

110

T1

OFF/RESET

39

COOLDOWN/STOP

32

T2

T3 EF2

GNDFCT

D

4

7

40

START

33

10

T11

T2

13

3

5

T12

H1

T1

X1

H2

RM39

T3

T13

H1

T2

38

H2

101

30

30

57

60

50 CT 2

52 50 CT 3

C

53

51

4

151

5

51

51

91

H1 BK

11

61

2

10

4

10

52

3

6

152

7

52

52

58

5

56

3

57

4

90

93

45

NOTE J

94

J1-4

T4

4

95

J1-5

RM22

RM7 F5 10A

2

6

6

2

53

100 W

8

153

9

53

53

50

50

50

J1-6

96

PLS

2

9

5A

J

6A

S

20

-

RFI

REGULATOR

24

GENERATOR

NOTE H

22

K

22

SENSOR V-

31

SENSOR V+

9

COOLANT TEMP

7

OIL PRESSURE

8

L

SH TC

T12

+

20

M

O

E

F1GEN

N

F

11 PMG

P

1 2

120

1

2

EL

EL

C

SV

SV

A

2

2

B

ER

ER

C

SV

SV

A

2

2

B

B

16

HC4

22

HC3

VR

NOTE BB

10

10

11

12

17

Standard Wiring

Resistor

Customer Wiring

Temperature Switch

Marshalling Box AC Terminal

Liquid Level Switch

GSC 40 Way Harness Connector

Lamp

GSC Relay Module Terminal

23

Relay Contact (Normally Closed)

Emergency Switch

6

Generator Frame (Chassis) Ground

Control Panel Terminal

SPARE 1 23

ALR

12

HC2

3

HC1

28

30

6

26

28

30

6

Engine 24 Way Connector

A B C D

208

USE E-D 1760 OHM

240

USE E-C 2400 OHM

300

USE E-B 5600 OHM

380

USE E-B 5600 OHM

400

USE E-B 5600 OHM

416

USE E-A 7200 OHM

480

USE E-A 7200 OHM

2

A

B

C

D

E

F

G

H

J

K

S 19

D -

B21

B16

B+ 15

3 28

2 27

1 26

14

13

1

X

X

X

X

2

X

AUT

X

6

X

7

X

X

X

7

30

X MAN

START

X X

10

74

AUTO

X

9

5

COOLDOWN STOP

X

8

2

OFF RESET

X

I

9 8

75

194

10

30

OUTPUT LOAD SPECIFICATIONS FOR GSC RELAY MODULE RELAY MODULE TERMINAL NO.

14

SP2

13,

14,

16

30

15, 17, 19, 22, 23,

16, 18, 21, 20, 24, 36,

T3

RATING FOR RESISTIVE LOADS 0-.45A, 24VDC

RATING FOR INDUCTIVE LOADS *N/A

10A, 24VDC

10A, 24VDC

10A, 24VDC OR 110VAC

5A, 24VDC 7.5A,110VAC

* DO NOT CONNECT INDUCTIVE LOADS TO THESE TERMINALS

31

HC0

6

BTR

FUEL PRESSURE

163

RD BT1 RTD PT100

1 4

164

WH

INLET MANIFOLD TEMPERATURE

5

71

7

30

1

16

9

2

8

3

12 TEST

76

10

13 SILENCE

30

14 HORN

15

EXHAUST TEMPERATURE LEFT SIDE

14

SP2

16

30

12

LOW COOLANT TEMP ALARM

R9

90 HIGH COOLANT TEMP FAULT

OVERCRANK FAULT

14 HORN

8

R8

17

NOTE AE

99 SEE ALARM CHART

72

8

35

300

HIGH COOLANT TEMP ALARM

38

SEE ALARM CHART

12 TEST

R7

5

20

14 HORN

ALM INPUT TERMINAL

EMCP DIAGNOSTIC FAULT

C

ALARM INPUT CHART

13 SILENCE

6

5

R6

9

13 12 11

14

22

8

7

11

10 10

99

8

10

11

NFPA 99

SPARE

SPARE

SPARE

NFPA 110

SPARE

SPARE

BCF

9

8

9

2 C

30

ELECTRONIC CONTROL

69

SH TC

-7 1+

4

SHUNT TRIP CB

6

7

25

1

12

R5

26

4

5

3

71

C

COOLANT TEMP

69

4

3

C

67P

A

62P

B

GNDFR

73

ECLS

28

R4

1

31

2

Marshalling Box 40 Way AC Connector SASV 2 Way Connector SATS 2 Way Connector

1

Marshalling Box Customer DC Term.

C

Marshalling Box Customer AC Term.

C

2

Magnetic Pick-up Engine Connector

DC Connector No. 1 (Black)

B

Relay Coil

7

DC Connector No. 2 (Grey)

A

Coolant Loss Engine Connector (ECLS)

Earth Ground

Circuit Breaker

7

AC Connector From Gen (Green)

C

Oil Temp Engine Connector (EOTS)

Solenoid

ATB Terminal

2

HORN INPUT 2

R9 OUTPUTS

99

32

34

- 7

R8 OUTPUTS

LOW FUEL LEVEL ALARM

30

REMOTE CUSTOM 16 LIGHT

1+

R2

NOTE AL

R7 OUTPUTS

GEN WINDING OVERTEMP SHUTDOWN

R1

38

SPARE FAULT INPUT

LED #1

9

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

3

SPARE FAULT INPUT

LED #5

4

SPARE FAULT INPUT

LED #6

5

SPARE FAULT INPUT

LED #7

6

SPARE FAULT INPUT

CIM

LED #8

8

SPARE FAULT INPUT

LED #1

9

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

3

SPARE FAULT INPUT

LED #5

4

SPARE FAULT INPUT

LED #6

5

SPARE FAULT INPUT

LED #7

6

SPARE FAULT INPUT

LED #8

13 SILENCE

CUSTOMER INTERFACE MODULE

14 HORN

R6 OUTPUTS

GEN BEARING OVERTEMP SHUTDOWN

13

1+

9

34

R5 OUTPUTS

OVER/UNDER VOLTAGE RELAY NOTE E

13 SILENCE

70B

44

36

14 HORN

4

OUVR

70B

R4 OUTPUTS

15 16

6

COOLANT LOSS

LFLS 8

7

6

5 14 R6

8

7

11

12

R5

6

4

5 1

3 4

R2 OUTPUTS

14 HORN

2

17

17

72

NOTE BJ

A

LFSR

B

2

99

1

30

C

R2

2

RDM

20 68 69

8

SPARE FAULT INPUT

LED #1

9

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

3

SPARE FAULT INPUT

LED #5

4

SPARE FAULT INPUT

LED #6

5

SPARE FAULT INPUT

LED #7

6

SPARE FAULT INPUT

LED #8

1+

R3

12 TEST 13 SILENCE 14 HORN

C

30

-7

R1

38

1

- 7

3 R4

40

2

D

4

35

37

HORN INPUT 2

12 TEST

39 R1 OUTPUTS

4

13 SILENCE

32

34

HORN INPUT 1

2 DATA

1

2 3

3

8

9

GROUP 7

29

31

10 10

ELECTRONIC CONTROL

26

28

9 11

13 12

90

36 7

9

72 NOTE BR

NOTE BG

5

33

LFSR

86

R7

REMOTE NFPA 99 16 LIGHT

1+

6

30

10 OUVR 11

R3 OUTPUTS

OIL PRESSURE

99

7

23

25

30

-7

NOTE AT

8

R8

20

22

14 HORN

10

17

19

13 SILENCE

11

14

16

12 TEST

12 R9

27

SP4

12 TEST

30

-7

E

69

24

NOTE AM 76

30

8

12 TEST

37

21

75

30

TSC

35

18

NOTE BH 6 NOTE BQ

5

G

NOTE AS

R3

RDM

RELAY DRIVER MODULE NOTE AU

99

REMOTE NFPA 110 16 LIGHT

1+

B

62O

4

2

29

A

67O

HORN INPUT 1

F

12

GROUND FAULT

LFLS

70

C

19

3

B-

20

LOW FUEL LEVEL SHUTDOWN

B

LED #8

30

NOTE AN

NOTE G

11

14

C A

SPARE FAULT INPUT

1

LFSR

EOPS

LED #7

6

2

3

99

NOTE BL

15

SPARE FAULT INPUT

4

40

GEN BEARING OVERTEMP ALARM

63

68

LED #6

5

1

2

68

SHUNT TRIP CB

20

SPARE FAULT INPUT

23

GROUP

23

NOTE AM

11

LED #5

4

22

C

GEN WINDING OVERTEMP ALARM

CAM

B

SPARE FAULT INPUT

NOTE AL

74

2 1

LED #4

3

REMOTE NFPA 110 2 LIGHT

B+

39

99

SPARE FAULT INPUT

NOTE AR

6

19

36

SEE ALARM CHART

301

10

OVERSPEED FAULT

LED #3

11

7

33

30

LED #2

SPARE FAULT INPUT

13 SILENCE

9

24

C

SPARE FAULT INPUT

12 TEST

10

18

2

9 10

NOTE BG

11

14

16

LED #1

2 DATA

12

13

SPARE FAULT INPUT

-7

REMOTE NFPA 99 8 LIGHT

1+

90

15

AIR INLET PRESSURE (BOOST)

8

NOTE AQ

99

EXHAUST TEMPERATURE RIGHT SIDE

SYSTEM NOT IN AUTO ALARM

-7

H 30

REMOTE CUSTOM 8 LIGHT

1+

2

-H

+G

99

NOTE AM

NOTE BG 90

3

HORN INPUT 1

4

HORN INPUT 2

2 DATA

RDM

19

19

D-

20

D-

D+

C

20 D+

D+ 4

D-

C

14 HORN

DATA +

SPARE 2 24 SPARE 3 25

SP2

SP3

SP3

61

14

62

24

SP2

99

B-

CUSTOMER COMMUNICATION MODULE

SP3

20

NOTE J

F15

36

11

68 69

36

+ NOTE Z

-

30

B

CCM B+ 99

SP2

-7

DATA-

99

SP1

13 SILENCE

8

SPARE FAULT INPUT

LED #1

9

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

3

SPARE FAULT INPUT

LED #5

4

SPARE FAULT INPUT

LED #6

5

SPARE FAULT INPUT

LED #7

6

SPARE FAULT INPUT

LED #8

1+

NOTE BC

LS2 LS1

15

11

J

TERMINAL DESTINATION CROSS REFERENCE

12 TEST 13 SILENCE 14 HORN

BATTERY CHARGER NON-UL

-7

30

AT CONTROL END ONLY

120

C

Marshalling Box 40 Way DC Connector

SYNCHRONIZING RESISTOR TAP SETTING CHART

E

3

6

21

SHUNT TRIP CB

ECTS

67L

SP1

SP1A

SHIELD TO BE GROUNDED

120

Panel 70 way Connector

36

26

F2

A

NOTE BS

14

13

12

11

10

9

8

7

6

5

4

3

NOTES Marshalling Box DC Terminal

Fuse

F2

F1

S

SYMBOLS

Relay Contact (Normally Open)

D-

NOTE:

122

16

19

D+

D-

1

124

F50

Diode

3

2

H

2 AMP

Engine Mounted Component

192

LOW OIL PRESS ALARM

10

A

62L

12

60 2

1

2 AMP

Shielded Wire

D+

19

49

13 PMG

Breakdown Diode (Bi-directional)

7

Q

M

Alternative Wiring

F1

20

2

F52

Package Options

2

2

8

B

18

10

7

RDM

20

ADJUST

2 AMP

18

20

24

12 TEST

LOADSHARE MODULE

F51

N

24

22

NOTE AA

GOV

L5

S

22

5

NOTE AD

124

VOLTAGE ADJUST POTENTIOMETER

122

PM GENERATOR

5

B-

CUSTOM ALARM MODULE

2

G

R

GEN

2

2

6 8

18

13

30

D

F2GEN

12 PMG

PHASE ROTATION 1-2-3

15

67

PF/KVAR

2

NOTE BA

T0 N

A

1

HC5

3

SH TC

a

16

17

3

NOTE BK

B-

B+

99

10

a

16

7

122

VAR

1

15

A

a

67T

62

EXC T11

MT

6

15

67

16

98

J1-8

3

C

24

80

NOTE C

T9

82

80

B

NOTE A

RFI FILTER

82

A

NOTE B

B

T10

MT

C

C

62T

62

11

97

J1-7 PU

NOTE D

T8

B

A

1

PL2

2

NOTE Y

VOLTAGE REGULATOR

T7

2

SV

35

6

BR

ATB

T6

B+

8

30

2

C

GFR

COOLANT LOSS

T5

H1 BK

T3 W

T5

2

BO

10

6

DC CONN 1

PU

BK

T4

A

SV

11

69

16

15

30

10

5

BR

BK

PR1

1W

33 W

T2 V

SV

BO

NOTE AF

30

2

9

D2

T1 U

SV

SV

NOTE BL

C

12

12

ONLY FOR VR3F

D1

C

BO

2 6

1

1

IC

C

32

PU

H1 BK

DROOP CT

FP

24

1+

68

11

BR

BK

LOADSHARE MODULE

191

NOTE AC

C

10

92

J1-3

T3

30

RD

12 1

SP2

27

7

3

10

110

PR1

51

T2

1

20

2

32

PR1

CT 1

14 16

193

3 FP

27

5 50

30

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

2 2

SASV

8 55

10

TO E-1 SHEET 8

J1-2

X2

7

30

6

X1

PR1

F13 101

8

-

LOADSHARE

SP2

2

10

ETHER START

9

10

F10

2

J1-1

X2

74

-H

+G

90

10

5

32

TO

-

-

NOTE AP 4

28

ALM

109

8

63

NOTE X

F11

9

TO

SATS

ECS

22

108

GNDFR

14

44

-

45

PWM

5

WH

NFPA ALARM MODULES

6

5

T3

1

COMMON ALARM SHUTDOWN

120

F12

T2

45

7

2

30

LOW OIL PRESS FAULT

5

6

10A

RM34

7

T1

7

90

A

T1

K

30

75

60

PL1

122

A2

L

EF1

AR

118

A1

AUTO

RM12

OUVR AR

PR1

T0

12

NOTE E

B

SP

1

57

2

109

GROUND FAULT RELAY NOTE G

1

59

63

5

FCR

OVER/UNDER VOLTAGE RELAY 8

3

90

48

L3

F33

-

DIGITAL PF/KVAR

3

2

1

5

2

1

NOTE AJ

81

110

2

23

86

59

63

36

LOAD

C

1

NOTE BE

2

90

35

RM1

3 OR 4 POLE OPTIONAL MOLDED CASE CIRCUIT BREAKER

SP2

ENGINE INSTRUMENTATION

NOTE V

5

81

SLR2

33

NOTE BD

PRPB

162

14 16

8

MV

NOTE BP

3

2

C

2

ES DR

85

1

4

LFLS

84

2B

3

H G

B

3

7

CR

13

2

85

PR

F23 2 AMP

18

10

5

7

45A

E

30

87A

C

81

PR

F

2R1

C

K

NOTE V

SL2

30

6

8

D

PRIME THROTTLE

5

8

2R2

3

2

30

NOTE J

IDLE/RATED

B

AUX

C

10

PEEC

2

MV

AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK

1L4

PEE CR 85

86

19

20

4

PR

84

83

1

ETHER START AID

160

28

RHLH

3

38

NOTE BN

PR 7

AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK

LFLS

4

84

3

30

10

NOTE U

1

NOTE AH 81

1L3

17

ELECTRONIC LOADSHARE 2

MCS SCS

SOLENOID GND BATTERY (+)

T1

SRV

45A

PEEC FSOS

33

87

EGR

NOTE BP

6

26

NOTE AB

CLR

4

30

CB3 15A

P+

RM14

LFLS

SMM 3 S2

1R2

22

81

84

12 RHLH

46

30

FUEL SOLENOID

18

10

4

5

2

4

4

SMM 3 S1

NOTE P

30

30

1L2

1R1

34

4

RM21

1L1

2 B

6

1R2

BATTERY (-) 9

84

F23 2 AMP

159

10

183

ESTS

2

51

75

15

A

RM6

RM33

NOTE BN

81

15

S

F2

9

MPU

RD

4

81

2

ATR3

TC3

RR

4

LFLS

84

182

2

PR

10

84

211

PRPB

MANUAL SYNCHRONIZING MODULE

8

12

B

BK

22

2

NOTE AG

NOTE BP

156

30

184

TC6

6

4

1

3

45

AUTOMATIC FUEL TRANSFER SYSTEM 1 FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK

F23 2 AMP

E

7

RD

RM23 F7 10A

RM35

1

PSPB

L2

R

F1

4

SMR

7

L1

Q

20

6

NOTE BF

232B

C

231

131

G

3/4 HP, 1Ø, 2 POLE 115/110-230-208 50/60 HZ 8 GPM 9.2/11.2 FLA

P

P

24

21

37

15

ESPB

233

181

NOTE S

1

FUEL TRANSFER PUMP

2

PC

131

OL

209

74

-H

+G

CTR

NOTE N

H

5

WH

RM17

GSC

C

14

11

PRL

40

54

53

O

22

9

11

99

231B

C

12

BREAKER AUX

PC

207

203

62

61

2

2

THIRD CIRCUIT BREAKER

70

PSL

42

N

5

VOLT LINE TO LINE

37

RM16

RM36

233

232

3

M

-

5

CTR

RM30

12

11

131 33

PC

L

-

30

ASR

1

233A

C

TC2

2

RM19

RM5

F4 10A

14

RM27

FLYBACK 27

CIRCUITRY

1

NOTE AK

BREAKER AUX

6

9

30

2

AUXILIARY CIRCUIT BREAKER CONTACT

205

172

LAMP 4

2

OL

174

TC5

NOTE M

N

PR

K

10

GOVERNOR TERMINAL CHART

65

BREAKER AUX 24

J

8

C

SECOND CIRCUIT BREAKER 64

H

4

LAMP 3

4 ALR

240 VAC

AUTOMATIC FUEL TRANSFER SYSTEM PSPB

RD

1

C

89

232

36

173

64

11

5

G

-

15

NOTE Z

A

WH

171

ATR2

ALR

131

132

C

88

RD

TC1

COMMON ALARM SHUTDOWN

DESIGNATION

10 AMP NON-UL

1

1L2

8

H2

BATTERY CHARGER

BATTERY CHARGER

TC4

2

LAMP 2

1

2

WH

3

240 VAC BATTERY CHARGER TERMINAL CHART

10 AWG 133

H3

NOTE X

SEE CHART BELOW

NOTE W

JACKET WATER HEATER

1L1

6

10 AWG

B

H1

142

NOTE K 138

N

142

4

32 AMP

132

A

87

F

6

GOVERNOR

240 VAC

L

31

SPACE HEATER

140 120 VAC

57

1 89

2

HC

141

F18 8 AMP

140

MCB1

I

19

8

ELS

6

ATR1

T3

4

10 AMP

4

131

131

J

7

66

87

T2

2

2

-H

+G

NOTE P

1

NOTE S

L0

3

PS2

LAMP 1 GENERATOR RUNNING RELAY

E

7

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

NOTE AL 3

26

T1

133

D

VR3F

SLR CHART

C

131

C

STOP

132

TERMINAL DESTINATION CROSS REFERENCE B

K

25

1

1

1

A

ALT

CAT MONITORING SYSTEM

C

2

BATTERY DISCONNECT SWITCH

8

GND

C

3

SM2 NOTE P

SMMS2 2

C

4

MANUAL

N

5

SM1

CB2 20A

L1

6

VOLTAGE REGULATOR TERMINAL CHART

40

PS1

120

7

REGULATOR

BATTERY

NOTE W

240

K

8

1600 OHM

-

9

-

+ +

10

640 OHM

13

3200 OHM

14

1760 OHM

15

AUTO

16

OFF/RESET

17

CONTACTS

18

Coolant Temp Engine Connector (ECTS) Oil Pressure Engine Connector (EOPS)

CAT MONITORING SYSTEM 40 Way Connector

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ OPERATION, REMOVE FOR 50HZ OPERATION. NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDERVOLTAGE SHUTDOWN. NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOT USED WITH FUEL FIRED JACKET WATER HEATER. NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. UL BATTERY CHARGERS WIRED 120 VAC. NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH FLASHING LAMP. NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. (RATED FOR 4mA, 12 VDC OPERATION) NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. ALARM OVERTEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER,160°C FOR STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135°C FOR PRIME POWER,165°C FOR STANDBY POWER. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY ALARM OVERTEMPERATURE FACTORY SET TO 70°C. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90°C. NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

2

1

ABBREVIATIONS NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION IN ORDER TO LIMIT BATTERY DRAIN. NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL DESIGNATION FOR SPECIFIC GOVERNORS NOTE BF: SEE GSC RELAY RATING CHART. NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE THE LOCAL ALARM MODULE. NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. NOTE BN: "PUMP OFF" 90% INCREASING NOTE BP: "PUMP ON" 50% DECREASING NOTE BQ: "LOW FUEL ALARM" 40% DECREASING NOTE BR: "CRITICAL LOW" 5% DECREASING NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

AFCR AFTS ALM ALR

AUXILIARY FUEL CONTROL RELAY AUTOMATIC FUEL TRANSFER SYSTEM ALARM MODULE ALARM RELAY

ALT

ALTERNATOR

ASR ATB

AIR SHUT-OFF RELAY AC TRANSFORMER BOX

ATR

ALTERNATOR TEMPERATURE RELAY

ENFR EOPS EOTS ESDR ESPB ESTS

ENGINE FAILURE RELAY ENGINE OIL PRESSURE SENSOR ENGINE OIL TEMPERATURE SENSOR ENGINE SHUTDOWN RELAY EMERGENCY STOP PUSH BUTTON EMERGENCY STOP SWITCH ON ENCLOSURE

PC PCB PEEC PEECR PL

PUMP CONTACTOR PRINTED CIRCUIT BOARD PROGRAMMABLE ELECTRONIC ENGINE CONTROL PEEC RELAY PANEL ILLUMINATION LIGHT

PLS

PANEL LIGHT SWITCH

F FCR FCS FCTM FPT FS FSOS FTSPR

FUSE FUEL CONTROL RELAY FUEL CONTROL SOLENOID FUEL CONTROL TIMER MODULE FUEL PUMP TIMER FUEL SOLENOID FUEL SHUT-OFF SOLENOID FUEL TRANSFER SYSTEM PUMP RELAY

POT PR PRL PRPB PS PSL PSPB PWM

POTENTIOMETER PUMP RELAY PUMP RUN LIGHT PUMP RUN PUSHBUTTON PINION SOLENOID PUMP STOP LIGHT PUMP STOP PUSHBUTTON PULSE WIDTH MODULATED

GFR GNDFCT

GENSET FAULT RELAY GROUND FAULT CT

GNDFR GOV GRR GS

GROUND FAULT RELAY GOVERNOR GENERATOR RUN RELAY GOVERNOR SWITCH

RAN RDM RFI RHLH RR

REMOTE ANNUNCIATOR RELAY DRIVER MODULE RADIATED FREQUENCY IMMUNITY RIGHT HAND/LEFT HAND SWITCH RUN RELAY

GSC

GENERATOR SET CONTROL

SASV SATS SAS SCS SEC SHTC SL SLR SM SMMS SMR SP SS

START AID SOLENOID VALVE START AID TEMPERATURE SWITCH START AID SWITCH SCROLL SWITCH SECOND CIRCUIT BREAKER SHUNT TRIP COIL SYNCHRONIZING LIGHT SYNCHRONIZING LIGHT RESISTOR STARTING MOTOR STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR RELAY SPEED ADJUST POTENTIOMETER SYNCHRONIZING SWITCH

T TSC TX

GENERATOR LINE LEADS TRANSFER SWITCH POSITION INDICATING CONTACT TRANSFORMER

VAR VR

VOLTAGE ADJUST RHEOSTAT VOLTAGE REGULATOR

AUX

AUXILIARY TERMINAL STRIP

BATT BC

BATTERY BATTERY CHARGER

BCF BTR

BATTERY CHARGER FAILURE SWITCH BEARING TEMPERATURE RELAY

CAM CB

CUSTOM ALARM MODULE CIRCUIT BREAKER

CCM

CUSTOMER COMMUNICATION MODULE

CIM CR CSFS CT CTR

CUSTOMER INTERFACE MODULE CRANK RELAY CURRENT SCR0LL FUEL SYSTEM CURRENT TRANSFORMER CRANK TERMINATION RELAY

GSM

GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

D

DIODE

IC

REMOTE START/STOP INITIATE CONTACT

DVR

DIGITAL VOLTAAGE REGULATOR

KWR

KILOWATT RELAY

ECLS

ENGINE COOLANT LOSS SENSOR

ECS

ENGINE CONTROL SWITCH

L LFLS

LOAD LEADS LOW FUEL LEVEL SWITCH

ECTS

ENGINE COOLANT TEMPERATURE SENSOR

EFCR

EMERGENCY FUEL CONTROL RELAY

MAN

MANUAL

EFR EG

ENGINE FAILURE RELAY ELECTRONIC GOVERNOR (SPEED SENSING)

MCS MPU

MODE CLEAR SWITCH MAGNETIC SPEED PICKUP

MV

MOTOR VALVE/SOLENOID VALVE

EGA EGR ELS

ELECTRONIC GOVERNOR ACTUATOR ELECTRONIC GOVERNOR RELAY ENCLOSURE LIGHT SWITCH

NC NIAR NO

NORMALLY CLOSED NOT IN AUTO RELAY NORMALLY OPEN

EMSR

EMERGENCY STOP RELAY

OUVR

OVER/UNDER VOLTAGE RELAY

RENR2342 August 2001

B B

T

T

T

T

T

T

T

B

B

B B

B

B

B

B

B

B

B

B

B B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

110

131

136

137

202

206

207

157

159

GND-70 WAY-68 GND-CHASSIS STUD

T

110-F13 110-70 WAY-12 131-PSL-X2 131-70 WAY-70 136-CR-2 136-70 WAY-38 137-CR-8 137-70 WAY-66 202-PRL-X1 202-70 WAY-40 203-PSL-X1 203-70 WAY-42 206-PSPB-2A 206-70 WAY-64 207-PSPB-1A 207-70 WAY-36 157-SS-4 157-70 WAY-23 159-SS-6 159-70 WAY-51 51-LSGOV-4 51-AC CONN-1 52-LSGOV-6 52-AC CONN-2 53-LSGOV-8 53-AC CONN-3

T

108-F11 108-70 WAY-8 109-F12 109-70 WAY-10

T

101-70 WAY-14

T

52

L3 80

91-GSC-10 92-GSC-11 93-GSC-12 94-GSC-4 95-GSC-5 96-GSC-6 97-GSC-16 98-GSC-17

L

L

GND6

51 52 53

203

GND5

82

110-SLR2

72-70 WAY-17

TBA1

L1

NOTE D

SP2-TBD1-SP2BT

30-LFSR-7

2-CR-A OR 2-GRR-B

211-PSPB-1B OR 84-70 WAY-4

T

CHASSIS STUD

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

B B

B

B

B B

B

B

B B

B

B

B

B

B

B

B B

B

B

B

B

B B

B

B B

B

B B

B

B B

B

B B

B

B B

B

B B

B

B B

B

B B B

B

B B

B

B B B

B

B B

B

B B

B

B B

B

B

T

T

T

GND-REAR COVER GND-TBA1-GND6B

B

T

GND-DOOR STUD GND-GSC-GND

B

T

GND-CHASSIS STUD

B B

T

GND4

B B

T

GND3

B

T

FP-EMSII CONN-38

B

T

MT-EMSII CONN-28

B

T

EL-EMSII CONN-10

B

T

T

ER-EMSII CONN-8

B

T

T

BO-EMSII CONN-27

B

T

T

SV-EMSII CONN24

B

T

T

2-EMSII CONN-6 MT(-)-AIMT-2

B

T

T

2-EMSII CONN-22

B

T

T

2-EMSII CONN-16

B

T

T

MOT2

B

T

T

MOT1

B

T

T

70B

T

T

82-VAR-1

T

T

80-VAR-3

T

T

22-GSC-2

T

53

51

MPU-SHIELD VAR-SHIELD

T

53-AC CONN-3 OR 153-LSGOV-9

59-SAS-2 59-DC CONN2-3 62-DC CONN1-10 62-DC CONN1-7 62-GSC-31 63-GSC-36 63-70 WAY-6 67-DC CONN1-12 67-DC CONN1-9 67-GSC-9 90-GSC-35 90-70 WAY-5 99-RM-9 99-70 WAY-35 D(-)-GSC-20 D(-)-70 WAY-20 D(+)-GSC-19 D(+)-70 WAY-19

T

61

T1

39-ESPB-1L1 39-RM-24 57-ECS-4 57-GSC-33 57-70 WAY-30

T

7

38-RM-16

T

8

23A-DC CONN2-9 23A-DC CONN2-5 30-70 WAY-16 30-DC CONN2-4 30-ESPB-1L4 30-RM-28 30-PWM-B- OR 30-LSGOV-16 30-ECS-1 70B-TBD1-70BT 30-LFSR-7 37-RM-19

T

16-GSC-7 17-ESPB-1L3 17-GSC-38 18-GSC-13 18-DC CONN1-8 19-DC CONN1-11

T

15-GSC-8

T

11-ESPB-1L2 12-CR-A

T

34-ESPB-1R2 6-RM-22 6-70 WAY-2 10-RM-39 10-70 WAY-45

89-TBD1-89T

45A-DC CONN1-5 45-DC CONN1-4 45-ESPB-2R2

T

51-AC CONN-1 OR 151-LSGOV-5 52-AC CONN-2 OR 152-LSGOV-7

A

30-LFSR-9 30-TBD1-30DB

9

36-70 WAY-49

7

4-DC CONN2-6

46-ESPB-2R1

2-TBD1-2DT GND1-70 WAY-47 1-DC CONN2-1 1-DC CONN2-2 1-RM-30 1-RM-36 1-F15-T 1-ECS-6 1-F23-T 1-RM-2 2-DC CONN2-11 2-CR-B 2-70 WAY-15 2-DC CONN2-12 2-PL2-1 2-RM-27 2-TBD1-GND1T 2-PL1-1

TBD1

8

10-DC CONN2-8 10-PLS-3

9

38-TBD1-38L

7

T

109

LFSR B

50

50-TBA1-50BT

T

F23

50-TBA1-50AT GND-AC CONN-4 50-TBA1-GND5T 50-AC CONN-10

SP4-TBD1-SP4T

SP2-TBD1-SP2BB

86-CAM-6

1-TBD1-1CT

1-TBD1-1DT

1

A

3-DC CONN2-7 3-CR-9

8

3-TBD1-3BB

2-LFSR-B OR 2-GRR-B 2-TBD1-2AB

D +B

30-TBD1-30CT S-SPD-PEEC-8 D-SPD-PEEC-37 10-PLS-3

-B S

9

B

3-70 WAY-3

CATERPILLAR

A 12-TBD1-12B

B

2-LFSR-B OR 2-CR-B

1

5-70 WAY-48 5-ECS-9 5-RM-1

2

137-TBA1-137T

3

F15

GRR

2

D1

CR

3

108

1

TBC

108-SLR1

2

T0-AC CONN-8

3

101

1

4

50-AC CONN-12

2

5

L

50-TBC-50 50-AC CONN-11

3

6

110-TBA1-110T

2-EMSII CONN-2 2-EMSII CONN-31 2-SCS-2 2-EMSII CONN-12

4

F13

HC1-EMSII CONN-3

5

109-TBA1-109T

T3-AC CONN-9

50 50 50 T0

6

T2-AC CONN-5

F12

87-GRR-4 87-70 WAY-57 88-GRR-1 88-70 WAY-58 89-GRR-7 89-70 WAY-59 70B-TBD1-30DT 70B-70 WAY-44

4

108-TBA1-108T

F11

SP1A-GSC-23 SP2-GSC-24 SP2-70 WAY-61 SP2-D1-T1 SP2-LFSR-4 SP3-GSC-25 SP3-70 WAY-62 SP4-D1-L SP4-70 WAY-63 21-GSC-1

5

T1-AC CONN-7

SP1-70 WAY-60

6

88-TBD1-88T

87-TBD1-87T

13-RM-15

43-SP-1 44-SP-2 42-SP-3

136-TBA1-136T

GND-REAR COVER

ATB

L

L

11

BO-AIP-C

ER-REMT-C

EL-LEMT-C

MT-AIMT-1

L

FP-FPS-C

L

PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP

101-TBA1-101B

L

203-TBA1-203B

L

FP(+)-FPS-A

BO(+)-AIP-A

ER(+)-REMT-A

L

EL(+)-LEMT-A

L

110-TBA1-110B

L

FP(-)-FPS-B

SV SV SV SV BO ER EL MT FP

L

109-TBA1-109B

EL(-)-LEMT-B

L

157-TBA1-157B

ER(-)-REMT-B

BO(-)-AIP-B

2 2 2 2 2 2A-TBD1-2DL

HC1 207-TBA1-207B

74-CAM-8

RDM-GSC-30

D(-)-TBD1-D(-)B

63-TBD1-63B

D(+)-TBD1-D(+)B

L

108-TBA1-108B

14A

87 88 89

80 82 80-VR3F-6 OR 80-DVR-45

72-LFSR-A

3-TBD1-3AT

82-VR3F-7 OR 82-DVR-7 30-TBD1-30AT

84-F23-B 84-PRPB-3 81-PRPB-4 90-TBD1-90B

22 22-MPU-2 6-TBD1-6B

SP1A-TBD1-SP1L

21

SP1A-TBD1-SP1AL

GND2

90-ALM-2

30-TBD1-30DL

67-ECTS-A

L

2

3

4

5

6

7

8

9

10

12

13

14

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

70 WAY

Volume 2: Control Panel & Marshalling Box

131-TBA1-131B

GND-TBA1-GND6T

202-TBA1-202B

137-TBA1-137B

136-TBA1-136B

159-TBA1-159B

206-TBA1-206B

99-TBD1-99B

36-F15-B

SP4-TBD1-SP4B

5-TBD1-5AT

SP3-TBD1-SP3B

GND-TBD1-GND1B

NOTE D

SP2-TBD1-SP2AB

6

10-TBD1-10AB SP1-TBD1-SP1B

5

89-TBD1-89B

4

L

16

88-TBD1-88B

3

L

1

87-TBD1-87B

2

L

15

T2-F12

1

53-TBC-53 OR 53-TBA1-53B

6

L L

57-TBD1-57BB

67-EOPS-A

SP4

62-ECTS-B

SP4-CAM-5

71-CAM-9

7

L

2-TBD1-2BT

8

L

21-MPU-1

L

SP3

L

SP2

L

SP2

SP1

SP1A

L

62-EOPS-B

38-GRR-A

9

GND-TBA1-GND5B

5

52-TBC-52 OR 52-TBA1-52B

4

51-TBC-51 OR 51-TBA1-51B

3

L

AC CONN (GREEN)

4-TBD1-4B

45A-TBD1-45AT

2

30-TBD1-30AB

1

L

70B-TBD1-70BB

10

T1-F11

11

T0-TBA1-T0T

30-TBD1-GND2L 50-TBA1-50BB

12

23A-TBD1-23AB

6

59-TBD1-59B

5

L

30 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+

23A

50-TBA1-50CB

7

L

T3-F13

16-ECTS-C

8

50-TBA1-50AB

15-EOPS-C

11A-TBD1-12L

11A-TBD1-11L

10-EMSII CONN-1

L

9

10

1-TBD1-1AB

4

45-TBD1-45T

L

DC CONN 2 (GREY)

1-TBD1-1AT

3

41-RM 13

41-RM 13

2

L L

3-TBD1-3BT

11

L

10-TBD1-10BT

12

L

23A-TBD1-23AT

7

34A-TBD1-4L

34A-TBD1-34L

8

DC CONN 1 (BLACK) 1

L

20-RM-14

9

10

B B

45 3 3 4 34 6 10 10 11 12 15 16 17 18 19 3-SAS-1

45A-TBD11-46L

L

2-TBD1-2AT

45A-TBD1-45AL

45A

2A-TBD1-2EL

L

2-TBD1-2BB

L

62-TBD1-62AB

L

18-TBD1-18B

19-TBD-19B 11

62-TBD1-62AT

67-TBD1-67AT

GND-CHASSIS STUD

12

L

67-TBD1-67AB

1A-TBD1-5AL

L

BODY STUD

L

1A-TBD1-1DL

1 1 1 1 2 2 2 2 5 5 46

GND1

GND-BODY STUD GND-TBD1-GND3T

CHASSIS STUD

3412C EMCP II For PEEC Engines Electrical System

© 2001 Caterpillar All Rights Reserved

Printed in U.S.A.

COMPONENTS INSIDE CONTROL PANEL

CONTROL PANEL DOOR

3

2

56-GSC-40

57-TBD1-57AT

30-TBD1-30CB

1-TBD1-1CB

5-TBD1-5BT 5-ECS-10

5-ECS-10

5

13

3

HC1-TBD1-HC1T

32

22

12

2

31

21

11

1

2-TBD1-2ET 2-TBD1-2FB 10-TBD1-10BL

RHLH 3

43-PWM-3 OR 43-LSGOV-28

RHLH-CAT MONITORING SYSTEM CONN-18 2-MCS-5

MCS 6

3

5

2

4

1

SRV-SCS-3 2-MCS-5 2-SCS-2

SRV-MCS-3 SRV-CAT MONITORING SYSTEM CONN-23 2-MCS-2 2-TBD1-2FT

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

WOODWAR D

3

2

WOODWAR D

1

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED. 10

PART NO.

REV.

SERIAL NO.

LOAD SHARING MODULE

R

LOAD SHARING MODULE DROOP

= 10 AWG

0

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY FOR OPTIONAL NFPA 110 ALARM MODULE.

10

LOAD GAIN

0

10

WARNING

D

56-ECS-3

X1

X2

1B NC 2B

SAS

X2

3

1

(IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM L=LOWER

DEVICE TERMINAL NUMBER

NO

WIRE NO.

4

2

2 - TBD1 - 2 FT

PRPB

PSPB

SLR CHART VOLT LINE TO LINE PL1 2

PL2 2-TBD1-2CT

9-PLS-2

1

2

9-PLS-2

1760 OHM

1

3

4

5

6

7

8

9

10 11 12 13

14

CID GND

CONTROL PANEL DOOR

A B C D

E

SYNCHRONIZING RESISTOR TAP SETTING CHART

233-TBC-233AT

232-TBC-232AT

153-TBC-53

53-TBA1-53T

152-TBC-52

151-TBC-51

52-TBA1-52T

51-TBA1-51T

120-TBA2-120U

124-TBA2-124U

81-70 WAY-18

131-PSL-X2 X1

(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK

DEVICE ABBREVIATION

PRL

2

1A NC 2A

202-TBA1-202T

84-PSPB-2B 84--70 WAY-4

3-TBD1-3AL

59-TBD1-59T

84-PRPB-3

206-TBA1-206T

58-ECS-5

PSL

2-TBD1-2DB

2

NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

WIRING EXAMPLE

63-TBD1-63T

1

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

SLM

38 39 40

Failure Description

0

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

= COMPONENT LOCATED IN MARSHALLING BOX

131-TBA1-131T

32 33 34

Failure Mode Identifiers (FMI)¹

15 16 17 18 19 20 21 22 23 24 25 26 27 28

2

9-PL1-2

43-SP-1

23

44-SP-2

33

CONTROL PANEL REAR SUB PANEL

4

42-SP-3

14

S-SPD-PEEC-8

24

30-TBD1-30CT

34

10-PLS-3

5-ECS-9 5-ECS-8

45-TBD1-45B

34-TBD1-34B

30-TBD1-30BT

11-TBD1-11B

14-RM-18

39-TBD1-39T

55-GSC-39

58-GSC-32

15

25

1

26 27 28

55-ECS-2

35

2

C B SLR1

161

SL1 2 1

21 22

17-TBD1-17B

FMI No.

122-TBA2-122U

16 17 18

93-ATB J1-3 92-ATB J1-2 97-ATB J1-7

57-TBD1-57AB

35 36 37

2-TBD1-2JT

3

E

91-ATB J1-1

62-TBD1-62BB 90-TBD1-90T

6

= COMPONENT LOCATED ON ENGINE OR BASE

131-PRL-X2

29 30 31

16

SCS

VAR

PLS

1

1

203-TBA1-203T

24 25

26

CLR-MCS-4 CLR-CAT MONITORING SYSTEM CONN-33 2-MCS-2 2-RHLH-2 CLR-MCS-6

4

207-TBA1-207T

23

36

ER-TBD1-ERT

3

211-F23-B

SP2-TBD1-SP2AT SP1A-TBD1-SP1AB SP3-TBD1-SP3T RDM-70 WAY-7

7

1

SL2

162

6

10 11 12

19 20

17

2

A

160

A

96-ATB J1-6

SRV-SCS-3 CLR-MCS-6 2-TBD1-2HT

98-ATB J1-8 D(-)-TBD1-D(-)T D(+)-TBD1-D(+)T

27

1600 OHM

13 14 15

37

RHLH-RHLH-3

2 1

SLR2 D C B

9

95-ATB J1-5

94-ATB J1-4

8

5

9 8

640 OHM

18-TBD1-18T

7

4

4

163

67-TBD1-67BB

3

3

E

16-TBD1-16T

22-TBD1-22B

21-TBD1-21B 15-TBD1-15T

2

5 SS 2

19 18

10-ALM-1

SP 6

29 28

BO-TBD1-BOT

2-TBD1-2EB

NOTE C

110-TBA1-110L

30-ALM-7

3

ECS

DOOR STUD

39 38

MT-TBD1-MTT

SV-TBD1-SVAT

ESPB

13 14

B-

2

EL-TBD1-ELT

10

2-TBD1-2GT

1 5

30-ALM-7 86-LFSR-6 SP4-TBD1-SP4L 76-BTR-8 75-ATR1-8

20

82-TBD1-82B

74-70 WAY-21

6

9-PL2-2

90-TBD1-90L 10-CAM-1 10-RM-39

7 6 5 4 3 2 1

2R2

9

80-TBD1-80B

20-ALM-12 70-LFLS-5 73-GNDFR-14 71-70 WAY-1

14 13 12 11 10 9 8

1R2

NC

7 8

10-PWM-B+ OR 10-LSGOV-15

69-ALM-14 68-ALM-13

NC

2R1

10-TBD1-10BB

30-CAM-7 30-RM-B-

1R1

1L4

10

30

FP-TBD1-FPT

GND-TBD1-GND4T SP-SHIELD

7 6 5 4 3 2 1

NC NO

1L2

1L3

SP-SHIELD-DOOR STUD

F10

RM

1

17-TBD1-17T

46-TBD1-46B

5-TBD1-5BB

1-TBD1-1DB

1-TBD1-1BB

10-ALM-1

10-TBD1-10AT

1-TBD1-1BT

7 8 9 10 11 12

20-CAM-12

14 13 12 11 10 9 8

42-PWM-1 OR 42-LSGOV-26 44-PWM-2 OR 44-LSGOV-27

30-TBD1-30BB

37 38 39

24 25 26 27 28

6

69-CAM-14 68-CAM-13

108-TBA1-108L

2-TBD1-2CB

22 23

4 5

157-TBA1-157T

39-TBD1-39B

34 35 36

1L1

159-TBA1-159T

6-TBD1-6T

F1 F2 F3 F4 F5 F6 F7 F8 F9

99-TBD1-99T

37-TBD1-37B

29 30 31 32 33

NOTE B

1 2 3

20-DC CONN2-10 41-DC CONN1-1 41-DC CONN1-2

14-ESPB-1R1

B+

15 16 17 18 19 20 21

CAM

+

38-TBD1-38T

ALM -

13-CR-6

40

3200 OHM

GND-TBD1-GND4B

CAT MONITORING SYSTEM

CONTROL PANEL REAR SUB PANEL

REAR COVER

GND-TOP COVER GND-CHASSIS STUD

Component Identifiers (CID'S)¹ For (EMCP II ) DESCRIPTION

100

Pressure Sensor (Engine Oil)

110

Temperature Sensor (Engine Coolant)

111

Fluid Level Sensor (Engine Coolant)

168

Electrical System Voltage

190

Speed Sensor (Engine)

248

CAT Data Link

268

EMCP Electronic Control (Generator Set)

269

Sensor Power Supply

333

Alarm Module Control

334

Spare Output

336

Switch (Engine Control)

441

Electronic Governor Relay

442

Generator Fault Relay

443

Crank Termination Relay

444

Starting Motor Relay

445

Run Relay

446

Air Shutoff Relay

447

Fuel Control Relay

208

USE E-D 1760 OHM

475

Relay Driver Module

240

USE E-C 2400 OHM

500

EMCP Electronic Control (Generator Set)

300

USE E-B 5600 OHM

380

USE E-B 5600 OHM

566

Unexpected Shutdown

400

USE E-B 5600 OHM

416

USE E-A 7200 OHM

480

USE E-A 7200 OHM

¹ The CID is a diagnostic code that indicates which component is faulty.

B

B

B

B

6

30

20

99-TBC-99T

19

9

81-TBD2-81B

38

28

18

8

97-TBC-97T 96-TBC-96T

37 36

70B-TBD2-70BB

D(+)-TBC-D(+)T

29

136-TBA2-136B 74-TBD2-74B

84-TBD2-84B

10

39

98-TBC-98T

108-TBA2-108B

27 26

17 16

72-TBD2-72B

7

RDM-TBC-RDMT 63-TBC-63T

6

1

2

3

1

131-TBA2-131AB

PF/KVAR

34 33

25 24 23

15 14 13

5 4 3

32

22

12

2

31

21

11

1

GND-AC CHASSIS STUD

4

5

6

7

6

5

4

3

2

1

T

T

T

T

207-TBA2-207B

2-TBD2-2BB

117-TBA2-117B

SP3-TBD2-SP3B

35 34

SP4-TBD2-SP4B

158-TBA2-158B 203-TBA2-203B

202-TBA2-202B

25 24

15 14

5

90-TBC-90T

4

SP1-TBD2-SP1B 61-TBC-61T 3-TBD2-3T

89-TBC-89T

33

23

13

3

5-TBD2-5B 88-TBC-88T

32

22

12

2

87-TBC-87T

31

21

11

1

157-TBA2-157B

132-F16-T 132-F21-T

202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5

178-AC CONN-29

N-AC CONN-36

A1 A2

T/R

12

10 11 12 13 14 15 16

B

10-TBD2-10T 6-TBD2-6T

9

M+ M-

A 8

7

(K) (L)

MARSHALLING BOX DC CHASSIS

F17 F18

T/R

21

22

AC INPUT

1

F21 F22 F32

MERLIN GERIN

multi 9

3

5

7

F33

124-TBA2-124T

122-TBA2-122T

120-TBA2-120T

14 GND-PUMP-GND

124-LSGOV-2 @

122-LSGOV-1 @

14 210-PUMP-T2/T4

120-LSGOV-3 @

14

GND2

124

120

EF2

EF1

210

209

142

140

GND

GND

122 T

T

T

A2 13

61

PC 62

OL 98 2

97

95 4

L

B

T

2

B

T

3

B

T

6

B

T

2-TBD2-2AT 3-TBD2-3B 3-TBC-233AT 6-TBD2-6B 6-ALR-A 10-TBD2-10B

10

B

T

30

B

T

31

B

T

54

B

T

57

B

T

61

B

T

63

B

T

87

B

T

88

B

T

89

B

T

90

B

T

91

B

T

96

B

T

97

B

T

98

B

T

99

B

T

D+

B

T

D(+)-DC CONN-19

30-TBD2-30AB 31-DC CONN-29 54-DC CONN-1 57-DC CONN-30 61-DC CONN-13 61-KWR-A 63-DC CONN-6 87-DC CONN-31 88-DC CONN-32 89-DC CONN-33 90-DC CONN-5 91-DC CONN-39 96-DC CONN-8 97-DC CONN-18 98-DC CONN-28 99-DC CONN-38

D-

B

T

D(-)-DC CONN-20

RDM

B

T

RDM-DC CONN-7

47

B

T

47-KWR-1

48

B

T

48-KWR-7

49

B

T

49-KWR-4

231A

B

T

232A

B

T

232-LSGOV-13 @ OR 14A-TBD1-14AB @

233A

B

T

233-LSGOV-14 @ OR 3-TBC-3B

231B

B

T

232B

B

T

233B

B

T

231C

B

T

232C

B

T

233C

B

T

96 6

132

132-TBA2-132BT

131

131-TBA2-131BT

133 GND

10

133-TBA2-133BT

10

GND-TBA2-GNDT

10

GND 154

B

T

156

B

T

154-F32-T 156-F33-T

134-MCB1-4 10

NOTE F

OFF

F1 F2

HC 2

FIELD

2 22-GEN OR 22-RFI-22 NOTE C 122-F51-B 26-GEN PM NOTE E 28-GEN PM 30-GEN PM

T

131-TBA2-131BB

10 138-MCB1-2

141-F18-B

137-TBA2-137T

135-F17-B

156-TBC-156T

154-TBC-154T

132-F21-T

132-TBA2-132AB 132-F22-T

3

C60N

OFF

30

T

24

MCB1

24-GEN OR 24-RFI-24 20 22 24 26 28

5

53

10 133-TBA2-133BB

133-TBA2-133AT

132-F16-T

132-TBA2-132BB

10

F16

20-GEN OR 20-RFI-20

124-F52-B

209-PUMP-T1/T3

10 148-JWH-IL1 148

A1 13

F1-GEN FIELD LEAD F2-GEN FIELD LEAD

4

6

8

139-TBA2-139B

10

4

36-TBD2-36T 2-TBD2-2CB

10 148-TBA2-148B

NOTE E

1

120-F50-B

NOTE C

T

A2

142-TBA2-142B

10-TBD2-10U 2-TBD2-2BT 120-F50-B 20-GEN 122-F51-B 22-GEN 124-F52-B 24-GEN 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD

SP2-ATR2-14 SP2-BTR-14 30-ATR3-10 30-BTR-7

30-ATR3-7 30-ATR3-16

74-ATR2-5 30-ATR2-16 30-ATR3-10 75-ATR2-8

191-TC6-WH 192-TC6-RD

30-BTR-10

SP2-ATR3-14 OR SP2-TBD2-SP2T

30-BTR-7 30-BTR-16

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

30-ATR3-16 OR 30-TBD2-30BB 30-BTR-10 @ 76-CAM-4

71-TBD2-71T

163-BT1-RD 164-BT1-WH

1 2 3 4

114-5510

140-TBA2-140B

B+ B- 20 22 24 26 28 30 F1 F2

A1

159-TBA2-159T

46 47 48 49 50

10

157-TBA2-157T

J1

9

VOLTAGE REGULATOR

VR3F

7 44 45

8

207-PC-61 207-TBA2-207T

6

7

208-PC-1

5

6

10 134-HC-7

40 41 42 43

5

10 138-HC-5

3

4

132-F17-T 132-TBA2-132AT

20-GEN

6A-DROOP-D1 5A-DROOP-D2

3

141-HC-3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20

2

135-HC-1

1 2 3 4

82-TBD1-82L

136-TBA2-136T

BTR

ATR3

24

1

@ 82-TBD1-82L 276-PF/KVAR-1 80-TBD1-80L @ 275-PF/KVAR-3

T

14 9

6A-DROOP-D1

20

20-VR3F-20

adjust set point read

22

adjust set point read

24

24-VR3F-24

K L M N O P Q R S

22-VR3F-22

A B C D E F G H I J

24-GEN

22-GEN

3-ATR2-G 3-BTR-G 2-ATR2-H 2-BTR-H

3-ATR3-G OR 3-TBD2-3U 2-ATR3-H OR 2-TBD2-2AU

22

RFI FILTER

140-BC-L 140-SPH-H1 142-SPH-H4

10 139-JWH-IL2 14

NOTE C

K L M N O P Q R S

T

54

36-TBD2-36B

A B C D E F G H I J

T

SP2-TBD2-SP2B

54-TBC-54T

80-TBD1-80L 5A-DROOP-D2

T

GNDFR

AR

OUVR

11

GND-DC CHASSIS STUD

DVR

T

124-VR3F-24 OR 124-DVR-24

T

122-VR3F-22 OR 122-DVR-22

T

8

71-TBD2-71B 30-TBD2-30AT

35

F52

B

120-VR3F-20 OR 120-DVR-20

T

124-F52-T

T

207-F22-B

16

91-TBC-91T

7

B

F51

GND

207-PC-53

26

17

B

F50

AC TERMS

2

36

27

31-TBC-31T

109-TBA2-109B

B

U

131-PC-3

8

B

U

120-F50-T 120-GNDFR-A2 122-F51-T 122-AR-A

T

131-TBA2-131AT 131-PC-A2

18

B

EF2-GNDFR-L

T

204-OL-96

28

B

210-OL-4

T

208-F21-B

38

40

110-TBA2-110B 137-TBA2-137B

B

EF1-GNDFR-K

T

207-PC-61

9

B

209-OL-2

T

73-CAM-10 @

19

B

140-BC-L 140-HC-2 142-BC-N 142-HC-4

T

10 GND-TBC-GNDB

T

10 148-HC-6

T

10 139-HC-8

T

133-F18-T

T

10 133-TBC-133B 10 133-MCB1-3

T

132-TBC-132B 132-MCB1-1

T

30-TBD2-30BT

29

139

B

U

L

203-TBA2-203T

6A-VR3F-6

5A-VR3F-5

10

159-TBA2-159B

206-TBA2-206B

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

SP2-ATR1-14 SP2-ATR3-14 30-ATR2-10 30-ATR3-7

20

133

B

U

204-PC-A1

D1

30

133

132

B

132

207

206

203

202

178

159

158

157

137

131

136

N B

210-TBA2-210B 205-PR-6

D2

276-DVR-44

275-DVR-45

ATR2

30-ATR2-7 30-ATR2-16

B

U

D(-)-TBC-D(-)T

57-TBC-57T

39

37

PCB

74-ATR1-5 74-ATR3-5 30-ATR1-16 30-ATR2-10 75-ATR1-8 75-ATR3-8

181-TC5-WH 182-TC5-RD

SP2-TBD1-SP2T SP2-ATR2-14 30-ATR1-10 30-ATR2-7

30-ATR1-7 30-ATR1-16

74-ATR2-5 74-TBD2-74T 30-ATR1-10 30-TBD2-30BB 75-ATR2-8 @ 75-CAM-3

B

U

DC TERMS

DC CONN (40 WAY)

178-TBA2-178B

3

171-TC4-WH 172-TC4-RD

B

209-TBA2-209B

1 2 3 4

B

202-TBA2-202T

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

B

EF2-TBA2-EF2B

1 2 3 4

B

EF1-TBA2-EF1B

40

6A-DVR-6

N-TBA2-NB

ATR1

B

120-TBA2-120B 120-AR-B

D1

DROOP BOARD

K L M N O P Q R S

adjust set point read

B

U

2 - TBD1 - 2 F T

TBA2

(40 WAY)

101-TBA2-101B

adjust set point read

B

118-AR-7

3-ATR1-G 3-ATR3-G 2-ATR1-H 2-ATR3-H

3-ATR2-G 3-TBD2-3AU 2-ATR2-H 2-TBD2-2AU

D2

5A-DVR-5

A B C D E F G H I J

B

AC CHASSIS STUD

DROOP RESISTOR

K L M N O P Q R S

B

131

77 T

B

10

T

AC CONN

A B C D E F G H I J

131-BC-N

77-FRBS-1

81-TBD2-81T

DEVICE ABBREVIATION WIRE NO. 2

B

(IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM U=UPPER

DEVICE TERMINAL NUMBER

122-TBA2-122B 122-AR-4

T

7

118-GNDFR-A1

T

8

159-F33-B 159-AC CONN-15

T

9

B

158-AC CONN-13

T

7

B

122-AR-A

T

8

A

131-TBC-131T 131-HC-A2 136-F16-B 136-AC CONN-17 137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11

T

9

B

120-GNDFR-A2

T

7

A

131-PC-3 131-AC CONN-33

T

8

B

66-ALR-7

T

9

A

U

10

B

65-ALR-1

T

85-PR-5

T

64-ALR-4

T

83-PR-A

T

70B-OUVR-11 70B-DC CONN-36

T

SP4-OUVR-10 SP4-DC CONN-34 5-KWR-B 5-DC CONN-22

T

SP3-DC CONN-24

T

SP2-BTR-14 OR SP2-ATR1-14 SP2-DC CONN-14

T

SP1-DC CONN-4

T

84-PR-7 84-DC CONN-10

T

74-ATR1-5 74-DC CONN-37 81-PR-4 81-DC CONN-9

T

72-DC CONN-17

T

GND-DC CONN-21

DC CHASSIS STUD

T

71-BTR-5 71-DC CONN-16

T

30B-DC CONN-15 30-TBC-30T 30-GNDFR-11 30-ATR1-7 OR 30-BTR-7 36-BC-(+) 36-DC CONN-11

T

2-DVR-(B-) 2-DC CONN-35 2-ALR-B 2-BC-(-) 3-DC C0NN-3 3-TBC-3T 6-DC CONN-2 6-TBC-6T 10-DC CONN-12 10-TBC-10T

T

85-TBD2-85B

WIRING EXAMPLE

B

70B-OUVR-11

B

108-OUVR-1 108-AC CONN-6 109-OUVR-2 109-AC CONN-8 110-OUVR-3 110-AC CONN-10 117-AC CONN-14

B

SP4-OUVR-10

B

101-AC CONN-38

B

2-TBC-2L

B

10-TBC-10L

B

110-TBA2-110T

B

109-TBA2-109T

B

SP4-TBD2-SP4T SP4-OUVR-15 70B-TBD2-70BT 70B-OUVR-16

B

GND-AC CONN-21

B

(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK

108-TBA2-108T

B

2-OUVR-13

10-OUVR-12 U

NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR UNLESS AND RFI FILTER IS PROVIDED. NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR. NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH AN OPTIONAL SE GENERATOR. NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

83-TBD2-83T

B

84-TBD2-84T 84-PR-8

B

84-PR-7

B

206-TBA2-206T

B

2-TBD2-2AB

B

6-TBC-6B

B

1

PR

66-TBD2-66B

B

2-TBD2-2CT

B

61-TBC-61B

B

2

ALR

48-TBC-48T

B

5-TBD2-5T

B

2-TBC-2T 2-PR-B

TBD2

B

3

U

66

KWR B

4

117

1

5

110

2

205-OL-95

64-TBD2-64B

3

6

109

1

4

101

2

5

108

3

6

10 = 10 AWG 14 = 14 AWG = COMPONENT LOCATED ON ENGINE OR BASE @ = COMPONENT LOCATED IN THE CONTROL PANEL NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.

GND1

4

65-TBD2-65B

5

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.

65

6

47-TBC-47T

49-TBC-49T

85-MV-2

U

64

83-LFLS-2

83

5

70B

SP4

SP2

SP3

U

85

84-LFLS-3

U

84

81

74

71

U

72

36

U

SP1

81-LFLS-4 81-LFLS-1

72-LFLS-7

30-FRBS-2

30-LFLS-6

U

30

10

U

30

10-LFLS-8 10-DVR-B(+)

3-ATR1-G OR 3-BTR-G

U

6

3

2

U

2

U

2

GND

U

2-MV-1

2-ATR1-H OR 2-BTR-H

MARSHALLING BOX DC CHASSIS

140-TBA2-140T 142-TBA2-142T

MARSHALLING BOX AC CHASSIS

+ L N

BC TBC

MARSHALLING BOX CUSTOMER TERMINAL BLOCK