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37223A
easYgen-3000 easYgen -3000 Genset Control
Installation Software Version 1.xxxx
Manual 37223A
Manual 37223A
easYgen-3000 Series - Genset Control
WARNING WARNING Read this entire manual and all other publications pertaining to the work to be performed before installing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. The engine, turbine, or other type of prime mover should be equipped with w ith an overspeed (overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally independently of the prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or the controlled device(s) fail. Any unauthorized modifications modifications to or use of this equipment outside its specified mechanical, electrical, or other operating limits may cause personal injury and/or property damage, including damage to the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product certifications or listings.
CAUTION To prevent damage to a control system that uses an alternator or battery-charging device, make sure the charging device is turned off before disconnecting the battery from the system. Electronic controls contain static-sensitive parts. Observe the following precautions to prevent damage to these parts. Discharge body static before handling the control (with power to the control turned off, contact a grounded surface and maintain contact while handling the control). Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards. Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices.
OUT-OF-DATE PUBLICATION This publication may have been revised or updated since this copy was produced. To verify that you have the latest revision, be sure to check the Woodward website: http://www.woodward.com/pubs/current.pdf The revision level is shown at the bottom of the front cover after the publication number. The latest version of most publications is available at: http://www.woodward.com/publications http://www.woodward.com/publications If your publication is not there, please contact your customer service representative to get the latest copy.
Important definitions WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment. equipment.
NOTE Provides other helpful information that does not fall under the warning or caution categories. categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
© Woodward All Rights Reserved.
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Revision History Rev. NEW A
Date 06-11-23 07-06-29
Editor TP TP
Changes Release Minor corrections
Content CHAPTER 1. GENERAL INFORMATION............ .......................... ............................ ............................ ............................ ............................ ..................... .......7 7 CHAPTER 2. ELECTROSTATIC DISCHARGE AWARENESS ............. ........................... ............................ ............................ .................... ......8 8 CHAPTER 3. HOUSING ............ .......................... ............................ ............................ ............................ ........................... ........................... ............................ ................ ..9 9 Panel Cutout .......... ................... .................. ................... ................... .................. ................... ................... .................. ................... ................... .................. ................ ................ ................... ............ 9 Dimensions ........ .................. ................... .................. ................... ................... .................. ................... ................... .................. ................... ................... ................ ................ .................. ............ ...10 10 Terminal Arrangement ................... ............................ ................... ................... ................... ................... .................. ................... ................... .................. ................ ................ ............ ...11 11 Clamp Fastener Installation ................... ............................ ................... ................... .................. ................... ................... ................... ................... ................. ................. ............ ...12 12 Screw Kit Installation............................................................................................................................. 13
CHAPTER 4. WIRING DIAGRAMS ............. ........................... ........................... ........................... ............................ ............................ .......................... ............14 14 CHAPTER 5. CONNECTIONS ............. ........................... ............................ ............................ ............................ ........................... ........................... ................... .....16 16 Power Supply ............... ................................ ................................. ................................. .................................. .................................. ..................................... ..................................... ................. 17 Charging Alternator............................................................................................................................... Alternator...............................................................................................................................18 18 Voltage Measuring (FlexRange (FlexRange)) ................ ................................. .................................. ................................... ................................... .................................. ...................... .....19 19 Voltage Measuring: Generator ................... ............................ .................. ................... ................... ................... ................... .................. ................... ............... .....19 19 Voltage Measuring: Mains ......... ................... ................... .................. ................... ................... .................. ................... ................... .................. ................... ............. ...23 23 Voltage Measuring: Busbar (System 1) 1Ph 2W.......... 2W ................... ................... ................... .................. ................... ................... ............... ......27 27 Current Measuring ......... .................. .................. ................... ................... .................. .................. .................. ................... ................... .................. .................. .................. .................. .........29 29 Generator Current.......................................................................................................................29 Current....................................................................................................................... 29 Mains Current 1-Phase............................................................................................................... 1-Phase...............................................................................................................31 31 Ground Current...........................................................................................................................32 Current........................................................................................................................... 32 Power Measuring Measurin g ............... ................................ .................................. ................................. ................................. .................................. ..................................... ............................... ........... 33 Power Factor Definition......................................................................................................................... 33 MPU (Pickup) ................. ................................. ................................. .................................. .................................. .................................. ...................................... ................................... .............. 35 Discrete Inputs ............... ................................ .................................. .................................. ................................. ................................. ...................................... ................................... .............. 36 Discrete Inputs: Signal Polarity...................................................................................................36 Polarity................................................................................................... 36 Discrete Inputs: Operation Logic .......... ................... ................... ................... ................... ................... ................... ................... .................. ................... ............ 38 ................................. .................................. ................................... ................................... .................................. ...................... .....39 39 Relay Outputs (LogicsManager (LogicsManager ) ................ ................................... ................................... .................................. .................................. .................................. .................................. .................... ...40 40 Analog Inputs (FlexIn (FlexIn)) ................. Wiring Two-Pole Senders ................ ................................. .................................. .................................. .................................. .................................. ....................... ......40 40 Wiring Single-Pole Senders........................................................................................................ 41 Wiring Single and Two-Pole Senders Simultaneously .................. ............................ ................... .................. ................... ................. .......42 42 Analog Outputs ......... .................. ................... ................... .................. ................... ................... .................. ................... ................... .................. ................... ................ ................ ............... .....43 43 Controller Control ler Wiring ................ ................................ ................................. .................................. .................................. ................................. ...................................... ...................... 43 Interfaces .................. ........................... ................... ................... .................. ................... ................... .................. ................... ................... .................. ................ ................ ................... ............... .....44 44 RS-485 Serial Interfaces.............................................................................................................44 Interfaces............................................................................................................. 44 RS-232 Serial Interface (Serial Interface #1, Interface #1) .................. ............................ ................... ................... ................... .........45 45 CAN Bus Interfaces (FlexCAN (FlexCAN)) ......... .................. ................... ................... .................. .................. .................. ................... ................... .................. ............... ......45 45
CHAPTER 6. TECHNICAL DATA ............. .......................... ........................... ............................ ............................ ............................ ............................ ..............47 47 CHAPTER 7. ENVIRONMENTAL DATA............. ........................... ............................ ............................ ............................ ............................ ................... .....50 50
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Manual 37223A
easYgen-3000 Series - Genset Control
CHAPTER 8. ACCURACY .............. ............................ ............................ ........................... ........................... ............................ ............................ ...................... ........ 51 APPENDIX A. USEFUL INFORMATION .............. ............................ ........................... ........................... ............................ ............................ .................. .... 52 Suitable D-SUB Connector Housings................................................................................................... 52 CAN Bus Pin Assignments of Third-Party Units............. Units...................... ................... ................... .................. ................... ................... .................. .............. ..... 52 D-SUB DE9 Connector............................................................................................................... 52 RJ45/8P8C Connector .......... ................... .................. .................. ................... ................... .................. .................. ................... ................... .................. ................ ......... .. 53 IDC / Header Connector............................................................................................................. 53
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Manual 37223A
easYgen-3000 Series - Genset Control
Figures and Tables Figures Figure 3-1: Housing - panel-board cutout ............................. ......................................................... ........................................................ ............................................................. ............................................. ............9 9 Figure 3-2: Housing easYgen-3000 - dimensions............................ dimensions... ..................................................... ......................................................... ........................................................... ................................ 10 Figure 3-3: easYgen-3200 - terminal arrangement arrangement - rear view ............................ ........................................................ .......................................................... ........................................ .......... 11 Figure 3-4: Housing - drill plan ............................ ......................................................... .......................................................... ............................................................ ......................................................... ..........................13 Figure 4-1: Wiring diagram – overview............................... overview... ......................................................... .......................................................... ............................................................ .......................................... ........... 13 14 Figure 5-1: Power supply............................. supply.......................................................... .......................................................... ............................................................ ............................................................. ................................... ..... 17 Figure 5-2: Power supply - crank waveform at maximum maximum load ............................... ............................................................ ........................................................... ................................... ..... 17 Figure 5-3: Charging alternator alternator input/output ............................ ......................................................... ........................................................... ............................................................ .................................... ...... 18 Figure 5-4: Voltage measuring ( FlexRange) - generator.............................. generator........................................................... .......................................................... .............................................. .................19 19 Figure 5-5: Voltage measuring ( FlexRange) -generator, 3Ph 4W............................... 4W........................................................... ........................................................ ................................ .... 20 Figure 5-6: Voltage measuring ( FlexRange) - generator, 3Ph 3W............................... 3W........................................................... ........................................................ ............................... ... 21 Figure 5-7: Voltage measuring ( FlexRange) - generator, 1Ph 3W............................... 3W........................................................... ........................................................ ............................... ... 21 Figure 5-8: Voltage measuring ( FlexRange) - generator, 1Ph 2W (phase-neutral)................................................................. (phase-neutral)... ..............................................................22 22 Figure 5-9: Voltage measuring ( FlexRange) - generator, 1Ph 2W (phase-phase)................................................................... (phase-phase)... ................................................................22 22 FlexRange ) - mains Figure 5-10: Voltage measuring ( FlexRange mains ............................. .......................................................... .......................................................... .................................................. .....................23 23 FlexRange ) - mains, Figure 5-11: Voltage measuring ( FlexRange mains, 3Ph 4W ............................ ........................................................ ........................................................ ..................................... ......... 24 FlexRange ) - mains, Figure 5-12: Voltage measuring ( FlexRange mains, 3Ph 3W ............................ ........................................................ ........................................................ ..................................... ......... 25 FlexRange ) - mains, Figure 5-13: Voltage measuring ( FlexRange mains, 1Ph 3W ............................ ........................................................ ........................................................ ..................................... ......... 25 FlexRange ) - mains, Figure 5-14: Voltage measuring ( FlexRange mains, 1Ph 2W (phase-neutral) .................................................................... ....................................................................26 26 FlexRange ) - mains, Figure 5-15: Voltage measuring ( FlexRange mains, 1Ph 2W (phase-phase) ...................................................................... ......................................................................26 26 FlexRange ) - busbar (system 1) 1Ph 2W (phase-phase)... .................................................. Figure 5-16: Voltage measuring ( FlexRange ..................................................27 27 FlexRange ) - busbar, 1Ph 2W (phase Figure 5-17: Voltage measuring ( FlexRange (phase-neutral) -neutral) ................................................................... ...................................................................28 28 FlexRange ) - busbar, 1Ph 2W (phase Figure 5-18: Voltage measuring ( FlexRange (phase-phase) -phase) ..................................................................... .....................................................................28 28 Figure 5-19: Current measuring - generator............................... generator... ......................................................... ........................................................... ............................................................ ................................... ..... 29 Figure 5-20: Current measuring - generator, L1 L2 L3................................ L3............................................................. ............................................................. ............................................... ...............30 30 Figure 5-21: Current measuring measuring - Generator, phase Lx ................................ ............................................................. ........................................................... .............................................. ................30 30 Figure 5-22: Current measuring - mains mains current ............................. ......................................................... .......................................................... ............................................................ ................................ 31 Figure 5-23: Current measuring - mains, phase Lx............................. Lx... ....................................................... ........................................................... ........................................................ ..........................31 31 Figure 5-24: Current measuring measuring - ground current .............................. ........................................................... ............................................................. ......................................................... .........................32 32 Figure 5-25: Power measuring measuring - direction of power ................................ ............................................................. ............................................................ ................................................... ....................33 33 Figure 5-26: MPU - principle overview............................... overview............................................................ .......................................................... ............................................................ .......................................... ........... 35 Figure 5-27: MPU input.............................. input... ........................................................ .......................................................... ............................................................ ............................................................. .................................... ...... 35 Figure 5-28: Minimal Minimal necessary input volt voltage age depending on frequency ............................... ........................................................... .................................................. ......................35 35 Figure 5-29: Discrete inputs - alarm/control input - positive signal.............................. signal... ....................................................... ........................................................... ...............................36 36 Figure 5-30: Discrete inputs - alarm/control input - negative signal............................. signal......................................................... .......................................................... ................................ 37 Figure 5-31: Discrete inputs - alarm/control alarm/control inputs - operation logic ................................ ............................................................ ...................................................... ..........................38 38 Figure outputs... ......................................................... .......................................................... ............................................................. ............................... FlexIn Figure 5-32: 5-33: Relay Analogoutputs............................... inputs ( FlexIn ) - wiring two-pole senders............................................................... senders............................... ......................................................... ......................................................... .................................. ....... 39 40 FlexIn) - wiring single-pole senders ............................. Figure 5-34: Analog inputs ( FlexIn ......................................................... ........................................................ ................................. ..... 41 FlexIn) - wiring single- and two-pole senders ........................................................................... Figure 5-35: Analog inputs ( FlexIn ...........................................................................42 42 Figure 5-36: Analog controller output - Wiring and external jumper setting........................................................................... setting... ........................................................................43 43 Figure 5-37: RS-485 interface #1 - overview............................. overview... ...................................................... .......................................................... ............................................................ .................................... ...... 44 Figure 5-38: RS-485 Modbus - connection for half-duplex operation........................... operation... ................................................... .......................................................... ...............................44 44 Figure 5-39: RS-485 Modbus - connection for full-duplex operation... ......................... .................................................... .......................................................... ...............................44 44 Figure 5-40: RS-232 interface - overview............................ overview......................................................... .......................................................... ............................................................ .......................................... ........... 45 Figure 5-41: CAN bus #1 - overview.............................. overview........................................................... .......................................................... ............................................................ ............................................... ................45 45 Figure 5-42: CAN bus #2 - overview.............................. overview........................................................... .......................................................... ............................................................ ............................................... ................45 45 Figure 5-43: Interfaces - CAN bus - termination termination ............................ ........................................................ ........................................................... ............................................................. ..............................46 46 Figure 8-1: CAN bus pin assignment - D-SUB DE9 connector... ........................... ........................................................ ............................................................ .................................... ..... 52 Figure 8-2: CAN bus pin assignment - RJ45/8P8C connector ................................ ............................................................. ............................................................ .................................... ..... 53 Figure 8-3: CAN bus pin assignment assignment - IDC / Header .............................. .......................................................... ........................................................... .................................................... .....................53 53
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Manual 37223A
easYgen-3000 Series - Genset Control
Tables Table 1-1: Manual - overview............................ overview........................................................ ........................................................ ........................................................... ............................................................. ................................. ... 7 Table 3-1: Housing - panel cutout .............................. ........................................................... .......................................................... ........................................................... ..................................................... ....................... 9 Table 5-1: Conversion chart - wire size size ................................ ............................................................. .......................................................... ........................................................... ......................................... ........... 16 Table 5-2: Power supply - terminal assignment............................. assignment... ........................................................ ........................................................... ........................................................... ................................ 17 Table 5-3: Charging alternator input/output - terminal assignment ............................. ......................................................... ........................................................... ................................. 18 Table 5-4: Voltage measuring ( FlexRange) - terminal assignment - generator voltage.......................................................... voltage... .......................................................19 19 Table 5-5: Voltage measuring ( FlexRange) - terminal assignment - generator, 3Ph 4W......................................................... 4W.........................................................20 20 Table 5-6: Voltage measuring ( FlexRange) - terminal assignment - generator, 3Ph 3W......................................................... 3W.........................................................21 21 Table 5-7: Voltage measuring ( FlexRange) - terminal assignment - generator, 1Ph 3W......................................................... 3W.........................................................21 21 Table 5-8: Voltage measuring ( FlexRange) - terminal assignment - generator, 1Ph 2W (phase-neutral)................................ (phase-neutral)................................22 22 Table 5-9: Voltage measuring ( FlexRange) - terminal assignment - generator, 1Ph 2W (phase-phase).................................. (phase-phase)..................................22 22 Table 5-10: Voltage measuring ( FlexRange) - terminal assignment - ma mains ins voltage ............................................................. .............................................................23 23 Table 5-11: Voltage measuring ( FlexRange) - terminal assignment - mains, 3Ph 4W ............................................................ ............................................................24 24 Table 5-12: Voltage measuring ( FlexRange) - terminal assignment - mains, 3Ph 3W ............................................................ ............................................................25 25 Table 5-13: Voltage measuring ( FlexRange) - terminal assignment - mains, 1Ph 3W ............................................................ ............................................................25 25 Table 5-14: Voltage measuring ( FlexRange) - terminal assignment - mains, 1Ph 2W (phase-neutral) ................................... ...................................26 26 Table 5-15: Voltage measuring ( FlexRange) - terminal assignment - mains, 1Ph 2W (phase-phase) ..................................... .....................................26 26 Table 5-16: Voltage measuring ( FlexRange) - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)................... (phase-phase)... ................ 27 Table 5-17: Voltage measuring ( FlexRange) - terminal assignment assignment - busbar, 1Ph 2W (phase-neutral) .................................. ..................................28 28 Table 5-18: Voltage measuring ( FlexRange) - terminal assignment assignment - busbar, 1Ph 2W (phase-phase) .................................... ....................................28 28 Table 5-19: Current measuring - terminal terminal assignment - generator generator current ............................ ....................................................... .................................................. ....................... 29 Table 5-20: Current measuring - terminal terminal assignment - generator, generator, L1 L2 L3 ......................................................................... .........................................................................30 30 Table 5-21: Current measuring - terminal terminal assignment - generator, phase Lx .......................................................................... ..........................................................................30 30 Table 5-22: Current measuring - terminal assignment - mains current............................. current... ..................................................... ....................................................... ............................31 31 Table 5-23: current measuring - terminal assignment - mains, phase Lx............................... Lx... ......................................................... .................................................. ..................... 31 Table 5-24: MPU Current measuring - terminal terminal assignment - ground current ........................... ....................................................... ....................................................... ...........................32 Table 5-25: - terminal assignment... assignment.............................. ........................................................ .......................................................... ............................................................ .......................................... ........... 32 35 Table 5-26: Discrete input - terminal assignment.............................. assignment... ......................................................... ............................................................ ........................................................ ..........................37 37 Table 5-27: Relay Relay outputs - terminal assignment .............................. ........................................................... ............................................................ ......................................................... ..........................39 39 FlexIn) - terminal assignment - wiring two-pole senders............................................................ Table 5-28: Analog inputs ( FlexIn senders... .........................................................40 40 FlexIn) - terminal assignment - wiring Table 5-29: Analog inputs ( FlexIn wiring single-pole senders ........................................................ ........................................................41 41 FlexIn) - terminal assignment - wiring single- and two-pole senders ......................................... Table 5-30: Analog inputs ( FlexIn .........................................42 42 Table 5-31: Bias signal outputs - analog or PWM... ........................... ........................................................ ........................................................... ........................................................ ..........................43 43 Table 5-32: RS-485 interface #1 - pin assignment................................. assignment............................................................... ............................................................. .................................................... ..................... 44 Table 5-33: RS-232 interface - pin assignment................................. assignment............................................................... ............................................................. ......................................................... ..........................45 45 Table 5-34: CAN bus #1 - pin assignment................................ assignment... .......................................................... ........................................................... ............................................................ .................................... ...... 45 Table 5-35: CAN bus #2 - pin assignment................................ assignment... .......................................................... ........................................................... ............................................................ .................................... ...... 45 Table 5-36: Maximum CAN bus length............................ length... ..................................................... ........................................................ ........................................................... ............................................... ................ 46 Table 8-1: CAN bus pin assignment - D-SUB DE9 connector .............................. ........................................................... ............................................................ ..................................... ...... 52 Table 8-2: CAN bus pin assignment assignment - RJ45/8P8C connector ............................ ......................................................... ............................................................ ......................................... .......... 53 Table 8-3: CAN bus pin assignment assignment - IDC / Header ............................... ........................................................... ............................................................ .................................................... .................... 53
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 1. General Information Type easYgen-3000 Series easYgen-3000 - Installation easYgen-3000 - Configuration easYgen-3000 - Operation easYgen-3000 - Application easYgen-3000 - Interfaces
this manual
English
German
37223 37224 37225 37226 37383
GR37223 GR37225 -
Table 1-1: Manual - overview
Intended Use The unit must only be operated in the manner described by this manual. The prerequisite for a proper and safe operation of the the product is correct transportation, transportation, storage, aand nd installation as well well as careful operation and maintenance.
NOTE NOTE This manual has been developed for a unit fitted w with ith all available options. Inputs/outputs, configuration screens, and other details described, which do not exist on your unit, may befunctions, ignored. The present manual has been prepared to enable the installation and commissioning of the unit. Due to the large variety of parameter settings, it is not possible to cover every combination. The manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the default settings may be taken from the list of parameters in the configuration manual 37224 or from ToolKit and the respective *.SID file.
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Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 2. Electrostatic Discharge Awareness All electronic equipment is static-sensitive, some components more than others. To protect these components from static damage, you must take special precautions to minimize or eliminate electrostatic discharges. Follow these precautions when working with or near the control. 1.
Before doing maintenance on the electronic control, discharge the static electricity on your body to ground by touching and holding h olding a grounded metal object (pipes, cabinets, equipment, etc.).
2.
Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials. Wear cotton or cotton-blend materials as much as possible because these do not store static electric charges as easily as synthetics.
3.
Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cigarette packages, cello phane wrappers, vinyl books or folders, plastic bott bottles, les, etc.) away from the control, modules, and work area as much as possible.
4.
Opening the control cover may void the unit warranty. warranty. Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary. If
you must remove the PCB from the control cabinet, follow these precautions: •
Ensure that the device is completely completely voltage voltage-free -free (all connectors have to be disconnected).
•
Do not touch any part of the PCB PCB except the edges.
•
Do not touch the electrical cconductors, onductors, connectors, or components with conductive conductive devices or with bare hands.
•
When replacing a PCB, keep the new P PCB CB in the plastic antist antistatic atic protective bag it comes in until you are ready to install it. Immediately Immediately after removing the old PCB from the control cabinet, place it in the antistatic protective bag.
CAUTION CAUTION To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715, Guide for Handling and Protection Protection o f Electronic Controls, Printed Circuit Boards, and Modules. Modules.
NOTE NOTE The unit is capable to withstand an electrostatic powder coating process with w ith a voltage of up to 85 kV and a current of up to 40 µA.
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 3. Housing
Panel Cutout ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
B b b'
h' h H
Figure 3-1: Housing - panel-board cutout
Measure H h h' B b b'
Description Height
Width
Depth
Tolerance Total Panel cutout Housing dimension Total Panel cutout Housing dimension Total
217 mm 183 mm 181 mm 282 mm 249 mm 247 mm 99 mm
--+ 1.0 mm --+ 1.1 mm ---
Table 3-1: Housing - panel cutout
The maximum permissible corner radius is 4 mm. Refer to Figure 3-4 on 3-4 on page 13 for 13 for a cutout drawing.
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Dimensions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
217 mm mm
181 mm
282 mm
247 mm
87 mm 99 mm
Figure 3-2: Housing easYgen-3000 - dimensions
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Terminal Arrangement ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
05958575655545352 515049484746454443 15049484746454443 42 41 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 605958575655545352 - + n + - + U U 2 1 0 9 8 7 6 5 4 3 2 1 o D V V P P 1 1 1 0 0 0 0 0 0 0 0 0 m n 4 4 E I I I I I I I I I I I I m M o 2 2 P n 2 1 0 9 8 7 6 5 n 4 3 2 1 M i D D D D D D D D D D D D o t h 1 1 0 0 0 0 0 o 0 0 0 0 t o 1 R a C t R R R R R R R m R R R R I i y d r m y l y l y l y D e p o u n e y m x c l a m y l y l y l y l y l y y l a l a a a a a a a a a a a p o l o l r e u v C e e e e e e e e C e e e e y s g i 1 r t R R R R R R R R R R R R e c # p a r i n e e i l u s k i x w g t u c u o n o r b i Discrete Inputs Relay Outputs A P E P N P A C
2 3 2 S R
2 # 5 s T u Analog Ou Outpu tputs ts ener erat ator or CT Anal An alog og In Inpu puts ts Analog Mains PT Generator PT Busbar PT 8 4 b C Gen S 0 to 500 Ohm +/-10 Vdc s N n R A i 0/4 to 20 mA +/- 20 mA C a M PW PWM M / d n u L1 L2 L3 N L1 L2 L3 N L1 L2/N r o L1 L2 L3 AI 01 AI 02 AI 03 AO 01 AO 02 G V V V V V V V V V V V V V V V V V V V V + - + - 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 L1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PWM s2 s1 s1 s2 s1 s2 s1 s1 s2 s2 s1 s1 + + + PWM 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 V V 1 2 3 4 5 6 7 8 9 10 1 11 11 12 2 13 1 14 41 15 5 16 1 17 7 18 18 19 20 21 22 23 242526272829303132 42526272829303132 3334353637383940 Out
Out
Figure 3-3: easYgen-3200 - terminal arrangement - rear view
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Manual 37223A
easYgen-3000 Series - Genset Control
Clamp Fastener Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
For installation into a door panel with the fastening clamps, proceed as follows: 1.
Panel cut-out Cut out the panel according to the dimensions in Table 3-1 3-1..
cut-out
138,0
Note: Don't drill the holes if you want to use the clamp fasteners. If the holes are drilled into the panel, the clamp fasteners cannot be used anymore!
2.
Rmax: R3,5
186,0
Remove terminals Loosen the wire connection terminal screws on the back of the unit and remove the wire connection terminal strip if required (1).
1
3.
Loosen clamping screws Loosen the four clamping screws (1) until they are almost flush with the clamp inserts and tilt the clamp inserts down by 45° (2) to remove them
1
2
from the housing. Do not completely remove the screws from the clamp inserts. 4.
Insert unit into cut-out Insert the unit into the panel cutout. Verify that the unit fits correctly in the cutout. If the panel cutout is not big enough, enlarge it accordingly.
5.
Attach clamp inserts Re-install the clamp inserts by tilting the insert to a 45° angle. (1) Insert the nose of the insert into the slot on the side of the housing. (2) Raise the clamp insert so that it is parallel to the control panel.
2 1
6.
Tighten clamping screws
Tightenpanel the clamping (1) until the control secured to the control (2). Overscrews tightening of these screwsunit mayisresult in the clamp inserts or the housing breaking. Do not exceed the recommended tightening torque of 0.1 Nm.
1 2
7.
Reattach terminals Reattach the wire connection terminal strip (1) and secure them with the side screws.
1
Page 12/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Screw Kit Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
NOTE Don't drill the holes if you want to use the clamp fasteners. If the holes are drilled into the panel, the clamp fasteners cannot be used anymore! anymore!
In order to enhance the protection to IP 66, it is possible to fasten the unit with a screw kit instead of the clamp fastener hardware. Proceed as follows to install the unit using the screw kit: 1. Cut out the panel and drill the holes according to the dimensions dimensions in Figure 3-4 3-4.. 2. Insert the unit into the panel cutout. Verify tthat hat the unit fits correctly in the cutout. If the panel cutout is is not big enough, enlarge it accordingly. accordingly. 3. Insert the screws and tighten to 0.6 Nm (5.3 pound inches) of torque. Ti Tighten ghten the screws with a crosswise pattern to ensure even pressure pressure distribution.
NOTE NOTE If the thickness of the panel sheet exceeds 2.5 mm, be sure to use screws with a length of the panel sheet thickness + 4 mm.
259.0 Rmax Rm ax:: R 4.0 4.0 5.7
12 x ø 4.5
183.0
194.4
161.5
91.5 224.5 124.5 21.5
24.5
5.0 254.0 249.0
Cut-out dimension: 249mm (+1,1mm) x 183mm (+1,0mm)
Figure 3-4: Housing - drill plan
© Woodward
Page 13/54
Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 4. Wiring Diagrams
[refer to next page for wiring wiring diagram]
Figure 4-1: Wiring diagram – overview
Page 14/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
r o t c e e l n a n o m c n i D p - n 9 i m b u s
0 4
M W P
t e n g e a r t l r C C o D u D v c
100 Vac
8 3
400 Vac
7 3
100 Vac
6 3
400 Vac
5 3
100 Vac
4 3
400 Vac
Interface #1 RS-232 (isolated) Serial #1
e g n a R x e l F
Busbar voltage (system 1) L2/N
Busbar voltage (system 1) L1
Generator voltage N
3 3
100 Vac
2 3
400 Vac
1 3
100 Vac
0 3
400 Vac
9 2
100 Vac
8 2
400 Vac
7 2
100 Vac
6 2
400 Vac
5 2
100 Vac
4 2
400 Vac
3 2
r o t c e e n l a n o m c n i D p - n 9 i m b u s
2: RxD 3: TxD 5: GND 7: RTS 8: CTS
1 4
Relay 01: LogicsManager configurable Fixed to: Ready for operation
[R 01]
Relay 02: LogicsManager configurable Default: Centralized alarm
[R 02]
3 4
Relay 03: LogicsManager configurable Default: Starter
[R 03]
4 4
Relay 04: LogicsManager configurable Default: Fuel solenoid / gas valve
[R 04]
5 4
2 4
6 4
e g n a R x e l F
e g n a R x e l F
7 4
Generator voltage L3
Relay 05: LogicsManager configurable Default: Preglow
Generator voltage L2
Relay 06: Command: close GCB (only in {1oc} or {2oc} application mode) or LogicsManager configurable
Generator voltage L1
Relay 07: Command: open GCB (only in {1o}, {1oc}, or {2oc} app. mode) or LogicsManager configurable
[R 05] 8 4 9 4
r e[R 06] g a n a M s c i g o[R 07] L
Mains voltage N
Relay 08: Command: close MCB (only in {2oc} application mode) or LogicsManager configurable
[R 08]
Mains voltage L3
Relay 09: Command: open MCB (only in {2oc} application mode) or LogicsManager configurable
[R 09]
0 5 1 5 2 5 3 5 4 5 5 5 6 5
Relay 10: LogicsManager configurable
[R 10]
7 5
100 Vac
Default: Auxiliary services Relay 11: LogicsManager configurable Default: Alarm class A or B
[R 11]
8 5
2 2
400 Vac
Relay 12: LogicsManager configurable Default: Alarm class C, D, E, or F
[R 12]
9 5
1 2
100 Vac
-
D N G
D N G
0 2
M W P
V
C / N
9 1
A I
8 1
D N G
D N G
D N G
7 1
M W P
V
C / N
6 1
A I
5 1
t u O
Interface #2 RS-485 (isolated) #1 Serial #2
400 Vac
9 3
D N G
t u O
2: B 4: B' 7: A 9: A'
4 1 3 1 2 1 1 1 0 1 9
8
Mains voltage L2
Mains voltage L1
Ana Analog log outp output ut [AO [AO 02] 02] (+/-10Vdc / +/-20mA / PWM)
(isolated)
+ + + +
Ana Analog log outp output ut [AO [AO 01] 01] (+/-10Vdc / +/-20mA / PWM)
s1
n I x e l F
Ana Analog log inpu inputt [A [AII 02] 02] (0 to 500 Ohm / 0/4 to 20 mA) Ana Analog log inpu inputt [A [AII 01] 01] (0 to 500 Ohm / 0/4 to 20 mA)
Generator current (isolated)
L2 5
s2
4
s1 L1
3
s2
2
s1
N A C x
Interface #4
l e F
CAN bus #2 Engine level (isolated)
e
Ground current (or mains current) (isolated)
s2
2: CAN-L 3: GND 7: CAN-H
) l o r t n o C t e s n e G ( 0 0 2 3 n e g Y s a
L1
r o t c e e n l n a o m c n i D n p - i 9 m b u s
2 6
+
Subject to technical mocifications.
3 6 4 6 5 6
Aux Auxilia iliary ry ex excitat citation ion D+ (iso (isolate lated) d)
Ana Analog log inpu inputt [A [AII 03] 03] (0 to 500 Ohm / 0/4 to 20 mA)
s1
6
Engine ground
6 6
DI Common for terminals 67-78
+ s2
1 6
(isolated)
7
Protective Earth PE
Power supply isolated, 8 to 40 Vdc
L3
1
0 6
Discrete Input 01: Configurable (isolated) Default: Emergency Stop
[DI 01]
7 6
Discrete Input 02: Configurable (isolated) Default: Start in AUTO
[DI 02]
8 6
Discrete Input 03: Configurable (isolated) Default: Low oil pressure
[DI 03]
9 6
Discrete Input 04: Configurable (isolated) Default: Coolant temperature
[DI 04]
0 7
Discrete Input 05: Configurable (isolated) Default: External alarmacknowledgement
[DI 05]
1 7
Discrete Input 06: Configurable (isolated) Default: Enable MCB
[DI 06]
2 7
Discrete Input 07: Reply: MCB open (isol.)
[DI 07]
3 7
Discrete Input 08: Reply: GCB open (isol.)
[DI 08]
4 7
Discrete Input 09: Configurable (isolated)
[DI 09]
5 7
Discrete Input 10: Configurable (isolated)
[DI 10]
6 7
Discrete Input 11: Configurable (isolated)
[DI 11]
7 7
Discrete Input 12: Configurable (isolated)
[DI 12]
8 7
+
MPU (pickup)
N A C x
2: CAN-L 3: GND
CAN bus #1 l e Guidance/system level (isolated) F
7: CAN-H
Interface #3
9 7 0 8 r o t c e e n l a n o m c n i D n p - i 9 m b u s
2007-06-28 | easYgen-3000 Wiring Diagram eYg3000ww-2607-ap.SKF
© Woodward
Page 15/54
Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 5. Connections
WARNING All technical data and ratings indicated in this chapter are not definite! Only the values indicated in Chapter 6: 6: Technical Data Data on on page 47 47 are are valid!
The following chart may be used to convert square millimeters [mm²] to AWG and vice versa: AWG 30 28 26 24 22
mm² 0.05 0.08 0.14 0.25 0.25 0.34 0.34
AWG 21 20 18 17 16
mm² 0.38 0.5 0.75 1.0 1.5
AWG 14 12 10 8 6
mm² 2.5 4 6 10 16
AWG 4 2 1 1/0 2/0
mm² 25 35 50 55 70
AWG 3/0 4/0 300MCM 350MCM 500MCM
mm² 95 120 150 185 240
AWG 600MCM 750MCM 1000MCM
mm² 300 400 500
Table 5-1: Conversion chart - wire size
Page 16/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Power Supply ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
WARNING – Protective Earth Protective Earth (PE) must be connected to the terminal 61 on the back of the unit to reduce the risk of electric shock. This connection will be made using the screw-plug-terminal. The conductor providing the connection must have a wire larger than or equal to 2.5 mm² (14 AWG). The connection must be performed properly. 12/24Vdc (8 to 40.0 Vdc)
61 PE
Power supply
63 8 to 40.0 Vdc 64 0 Vdc
Figure 5-1: Power supply
Terminal 61 63 64
Description
Amax
PE (protection earth) 12/24Vdc (8 to 40.0 Vdc) 0 Vdc
2.5 mm² 2.5 mm² 2.5 mm² Table 5-2: Power supply - terminal assignment
y [V] l p p u 12.0 S r 11.0 e w10.0 o P 9.0
Initial voltage = 10.5 Vdc Continuous voltage range = 8.0 to 40.0 Vdc Continuous voltage voltage = min. 8.0 Vdc
8.0 7.0 6.0 5.0 0.0 Vdc for 10 ms
4.0 3.0 2.0
Time
1.0 0.0 -50
0
50
100
150
200
250
300
350
[ms]
Figure 5-2: Power supply - crank waveform at maximum load
NOTE NOTE Woodward recommends to use one of the following slow-acting protective devices in the supply line to terminal 63: •
Fuse NEOZED D01 6A or equivalent
or •
Miniature Circuit Breaker 6A / Type C (for example: ABB type: S271C6 or equivalent)
© Woodward
Page 17/54
Manual 37223A
easYgen-3000 Series - Genset Control
Charging Alternator ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
63 8 to 40 Vdc
B+ + -
G~
D+
A Au uxili xiliar ary y ex exci cita tati tion on
65 D+
Figure 5-3: Charging alternator input/output Terminal 63 65
Description
Amax
Battery B+ Auxiliary excitation output D+
2.5 mm² 2.5 mm²
Table 5-3: Charging alternator input/output - terminal assignment
NOTE NOTE The charging alternator D+ acts as an output for pre-exciting the charging alternator during engine start-up only. During regular operation, it acts as an input for monitoring the charging voltage.
Page 18/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Voltage Measuring (FlexRange (FlexRange)) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
NOTE NOTE DO NOT use both sets of voltage measuring inputs. The control control unit will not measure voltage correctly if the 100 V and 400 V inputs are utilized simultaneously. simultaneously.
NOTE NOTE Woodward recommends protecting the voltage voltage measuring inputs with slow-acting fuses rated for 2 to 6 A. A.
Voltage Measuring: Generator
GCB GC B
G
L1 L2
3~
L3 N
100 Vac
29 100 Vac
400 Vac
30 400 Vac
100 Vac
31 100 Vac
400 Vac
32 400 Vac
100 Vac
33 100 Vac
400 Vac
34 400 Vac
100 Vac
35 100 Vac
400 Vac
36 400 Vac
L1 / Va
e ) g e a g t l a o l v t r o v o t e a r s a e h n p e ( G
L2 / Vb L3 / Vc N / Vcom
Figure 5-4: Voltage measuring ( FlexRange FlexRange)) - generator Terminal 29 30 31 32 33 34 35 36
Description Generator voltage - phase L1 / Va Generator voltage - phase L2 / Vb Generator voltage - phase L3 / Vc Generator voltage - phase N / Vcom
100 Va Vacc 400 Vac 100 Va Vacc 400 Vac 100 Va Vacc 400 Vac 100 Va Vacc 400 Vac
Amax 2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm² 2.5 mm²
Table 5-4: Voltage measuring ( FlexRange) FlexRange) - terminal assignment - generator voltage
NOTE NOTE The 100 V input terminals must used, if parameter 1800 (refer to Configuration Manual 37224) is configured with a value between 50 and 130 V for proper measurement. The V ainput used, parameter (refer to Configuration Manual 37224) is configured400 with valueterminals betweenmust 131 and 480if V for proper1800 measurement. measurement.
© Woodward
Page 19/54
Manual 37223A
easYgen-3000 Series - Genset Control
Voltage Measuring: Generator, Parameter Setting '3Ph '3Ph 4W' 4W' (3-phase, 4-wire) A
A
L1
L1
A1
A1
A2
A2
A5
A6
N
C6
N B6
C5 C2
C1
B2
B1
B
C
B5
C2
A
B2
C1
L2
B1
B
C
N
N
L3
L3
L1
A5
A2
A6
C1
C
C2 B5
C5
A2
N
B6
C6
A1
C5
N C2
L1
A C6
A1
L2
A5
C1
B2
A6
C B1
B
L2
B L2 B6
B5
B2
B1
N
L3
L3
N
Figure 5-5: Voltage measuring ( FlexRange) FlexRange) -generator, 3Ph 4W
3Ph 4W Rated voltage (range) Measuring range (max.)
easYgen Phase
29 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 31 33 35 30 32 34 36 L2 L3 N L1 L2 L3 N
Note 1
Table 5-5: Voltage measuring ( FlexRange) - terminal assignment - generator, 3Ph 4W
voltage systems, different wiring terminals have to be used. Incorrect measurem measurements ents are possible if both voltage system systemss use 1 For different voltage the same N terminal.
Page 20/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
3W'' (3-phase, 3-wire) Voltage Measuring: Generator, Parameter Setting '3Ph '3Ph 3W A
L1
L1
A C6
A1
C5
C2
A2
A1
C1
A2 C2
A5
C1
B
C
B2
L2
B1
A6
B
C B6
B5
B2
L2
B1
L3
L3
Figure 5-6: Voltage measuring ( FlexRange FlexRange)) - generator, 3Ph 3W
3Ph 3W Rated voltage (range) Measuring range (max.)
easYgen Phase
29 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 31 33 35 30 32 34 36 L2 L3 --L1 L2 L3 ---
Note 2
Table 5-6: Voltage measuring ( FlexRange) - terminal assignment - generator, 3Ph 3W
Voltage Measuring: Generator, Parameter Setting '1Ph '1Ph 3W' 3W' (1-phase, 3-wire) A
B5
C2
B6
B1 C1
L1
A1
A5
A2
A6
C6
B2
B6
N
C5
B5 B2 B1 C2
C
A A1
N
A2
A5
A6
C1
L3 C6
N
C
C5
L3 N
L1
Figure 5-7: Voltage measuring ( FlexRange FlexRange)) - generator, 1Ph 3W
1Ph 3W Rated voltage (range) Measuring range (max.) easYgen Phase
29 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 31 33 35 30 32 34 36 N L3 N L1 N L3 N
Note 3
Table 5-7: Voltage measuring ( FlexRange) - terminal assignment - generator, 1Ph 3W
voltage ltage systems, different wiring wiring term terminals inals have to be used. 2 For different vo voltage systems, different wiring terminals have to be used. IIncorrect ncorrect measuremen measurements ts are possible if both voltage systems use 3 For different voltage the same N terminal.
© Woodward
Page 21/54
Manual 37223A
easYgen-3000 Series - Genset Control
Voltage Measuring: Generator, Parameter Setting '1Ph '1Ph 2W' 2W' (1-phase, 2-wire)
NOTE NOTE The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to configure and wire the easYgen consistently. Refer to the Configuration Manual 37224 for more information. mation.
' 1Ph 2W' 2W' Phase-Neutral Phase-Neutral Measuring A
A1
B5
A2
B6
L1
N
A
N A1
A2
A5
A6
N
L1
N
Figure 5-8: Voltage measuring ( FlexRange) FlexRange) - generator, 1Ph 2W (phase-neutral)
1Ph 2W Rated voltage (range) Measuring range (max.) easYgen Phase
29 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 31 33 35 30 32 34 36 N N N L1 N N N
Note 4
Table 5-8: Voltage measuring ( FlexRange) - terminal assignment - generator, 1Ph 2W (phase-neutral)
2W'' Phase-Phase Phase-Phase Measur Measur ing ' 1Ph 2W A
A1
B5
A2
B6
L1
B
A
L2 A1
A2
A5
A6
L1
B
L2
Figure 5-9: Voltage measuring ( FlexRange FlexRange)) - generator, 1Ph 2W (phase-phase)
1Ph 2W Rated voltage (range) Measuring range (max.) easYgen Phase
29 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 31 33 35 30 32 34 36 L2 ----L1 L2 -----
Note 5
Table 5-9: Voltage measuring ( FlexRange) - terminal assignment - generator, 1Ph 2W (phase-phase)
voltage systems, different wiring terminals have to be used. Incorrect measurem measurements ents are possible if both voltage system systemss use 4 For different voltage the same N terminal. voltage systems, different wiring terminals have to be used. Incorrect measurem measurements ents are possible if both voltage system systemss use 5 For different voltage the same N terminal.
Page 22/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Voltage Measuring: Mains
MCB MC B L1 L2 L3 N
100 Vac
21 100 Vac
400 Vac
22 400 Vac
100 Vac
23 100 Vac
400 Vac
24 400 Vac
100 Vac
25 100 Vac
400 Vac
26 400 Vac
100 Vac
27 100 Vac
400 Vac
28 400 Vac
L1 / Va
) e e g g a a t t l l o v v o s e n s i a a h M p (
L2 / Vb L3 / Vc N / Vcom
Figure 5-10: Voltage measuring ( FlexRange) FlexRange) - mains Terminal 21 22 23 24 25 26 27 28
Description Mains voltage - phase L1 / Va Mains voltage - phase L2 / Vb Mains voltage - phase L3 / Vc Mains voltage - phase N / Vcom
100 Va Vacc 400 Vac 100 Va Vacc 400 Vac 100 Va Vacc 400 Vac 100 Va Vacc 400 Vac
Amax 2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm² 2.5 mm²
Table 5-10: Voltage measuring ( FlexRange) FlexRange) - terminal assignment - mains voltage
NOTE NOTE The 100 V input terminals must used, if parameter 1803 (refer to Configuration Manual 37224) is configured with a value between 50 and 130 V for proper measurement. The 400 V input terminals must used, if parameter 1803 (refer to Configuration Manual 37224) is configured with a value between 131 and 480 V for proper measurement. measurement.
© Woodward
Page 23/54
Manual 37223A
easYgen-3000 Series - Genset Control
4W'' (3-phase, 4-wire) Voltage Measuring: Mains, Parameter Setting '3Ph '3Ph 4W A
A
L1
L1
A1
A1
A2
A2
A5
A6
N C2
C1
C6 B2
C5
B1
B5
C2
B
C
A
B2
C1
L2
B1
B
C
N
L3
L3
A2
A6
C1
C
C2 B5
C5
A2
N
B6
C6
A1
C5
N C2
L1
A C6
A5
L2
N
L1
A1
N B6
A5
C1
B2
A6
C B1
B
B
L2
L2 B6
B5
B2
B1
N
L3
L3
N
Figure 5-11: Voltage measuring ( FlexRange) FlexRange) - mains, 3Ph 4W
3Ph 4W Rated voltage (range) Measuring range (max.)
easYgen Phase
21 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 23 25 27 22 24 26 28 L2 L3 N L1 L2 L3 N
Note 6
Table 5-11: Voltage measuring ( FlexRange) - terminal assignment - mains, 3Ph 4W
voltage systems, different wiring terminals have to be used. Incorrect measurem measurements ents are possible if both voltage system systemss use 6 For different voltage the same N terminal.
Page 24/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Voltage Measuring: Mains, Parameter Setting '3Ph '3Ph 3W' 3W' (3-phase, 3-wire) A
L1
L1
A C6
A1
C5
C2
A2
A1
C1
A2 C2
A5
C1
B
C
B2
L2
B1
A6
B
C B6
B5
B2
L2
B1
L3
L3
Figure 5-12: Voltage measuring ( FlexRange) FlexRange) - mains, 3Ph 3W
3Ph 3W Rated voltage (range) Measuring range (max.)
easYgen Phase
21 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 23 25 27 22 24 26 28 L2 L3 --L1 L2 L3 ---
Note 7
Table 5-12: Voltage measuring ( FlexRange) - terminal assignment - mains, 3Ph 3W
Voltage Measuring: Mains, Parameter Setting '1Ph '1Ph 3W 3W'' (1-phase, 3-wire) A
B5
C2
B6
B1 C1
L1
A1
A5
A2
A6
C6
B2
B6
N
C5
B5 B2 B1 C2
C
A A1
N
A2
A5
A6
C1
L3 C6
N
C
C5
L3 N
L1
Figure 5-13: Voltage measuring ( FlexRange) FlexRange) - mains, 1Ph 3W
1Ph 3W Rated voltage (range) Measuring range (max.) easYgen Phase
21 L1
100 Vac (50 to 130 V) 0 to 150 Vac 23 25 N L3
Wiring terminals 400 Vac (131 to 480 V) 0 to 600 Vac 27 22 24 26 28 N L1 N L3 N
Note 8
Table 5-13: Voltage measuring ( FlexRange) - terminal assignment - mains, 1Ph 3W
voltage ltage systems, different wiring wiring term terminals inals have to be used. 7 For different vo voltage systems, different wiring terminals have to be used. IIncorrect ncorrect measuremen measurements ts are possible if both voltage systems use 8 For different voltage the same N terminal.
© Woodward
Page 25/54
Manual 37223A
easYgen-3000 Series - Genset Control
2W'' (1-phase, 2-wire) Voltage Measuring: Mains, Parameter Setting '1Ph '1Ph 2W
NOTE NOTE The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to configure and wire the easYgen consistently. Refer to the Configuration Manual 37224 for more information. mation.
' 1Ph 2W' 2W' Phase-Neutral Phase-Neutral Measuring A
A1
B5
A2
B6
L1
N
A
N A1
A2
A5
A6
N
L1
N
Figure 5-14: Voltage measuring ( FlexRange) FlexRange) - mains, 1Ph 2W (phase-neutral)
1Ph 2W Rated voltage (range) Measuring range (max.) easYgen Phase
21 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 23 25 27 22 24 26 28 N N N L1 N N N
Note 9
Table 5-14: Voltage measuring ( FlexRange) - terminal assignment - mains, 1Ph 2W (phase-neutral)
Phase-Phase Measur Measur ing ' 1Ph 2W' 2W' Phase-Phase A
A1
B5
A2
B6
L1
B
A
L2 A1
A2
A5
A6
L1
B
L2
Figure 5-15: Voltage measuring ( FlexRange) FlexRange) - mains, 1Ph 2W (phase-phase)
1Ph 2W Rated voltage (range) Measuring range (max.) easYgen Phase
21 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 23 25 27 22 24 26 28 L2 ----L1 L2 -----
Note 10
Table 5-15: Voltage measuring ( FlexRange) - terminal assignment - mains, 1Ph 2W (phase-phase)
voltage systems, different wiring terminals have to be used. Incorrect measurem measurements ents are possible if both voltage system systemss use 9 For different voltage the same N terminal. measurements are possible if both voltage systems use 10 For different voltage systems, different wiring terminals have to be used. Incorrect measurements the same N terminal.
Page 26/54
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Voltage Measuring: Busbar (System 1) 1Ph 2W
GCB GC B
MCB MCB
L1 L2 L3 N
100 Vac
37 100 Vac
400 Vac
38 400 Vac
100 Vac
39 100 Vac
400 Vac
40 400 Vac
L1 L2
r e e ) a g s e g b a a t a t s l l u o h p B v ( o v
FlexRange)) - busbar (system 1) 1Ph 2W (phase-phase) Figure 5-16: Voltage measuring ( FlexRange Terminal 37 38 39
Description Busbar voltage (system 1) - phase L1
Amax 100 Va Vacc 400 Vac 100 Va Vacc
2. 2.5 5 mm² 2.5 mm² 2. 2.5 5 mm²
Busbar voltage (system 1) - phase L2 / N 40 400 Vac 2.5 mm² Table 5-16: Voltage measuring ( FlexRange FlexRange)) - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)
NOTE NOTE The 100 V input terminals must used, if parameter 1812 (refer to Configuration Manual 37224) is configured with a value between 50 and 130 V for proper measurement. The 400 V input terminals must used, if parameter 1812 (refer to Configuration Manual 37224) is configured with a value between 131 and 480 V for proper measurement. measurement.
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Manual 37223A
easYgen-3000 Series - Genset Control
2W'' (1-phase, 2-wire) Voltage Measuring: Busbar (System 1), Parameter Setting '1Ph ' 1Ph 2W
NOTE NOTE The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to configure and wire the easYgen consistently. Refer to the Configuration Manual 37224 for more information. mation.
' 1Ph 2W' 2W' Phase-Neutral Phase-Neutral Measuring A
A1
B5
A2
B6
L1
N
A
N A1
A2
A5
A6
N
L1
N
Figure 5-17: Voltage measuring ( FlexRange) FlexRange) - busbar, 1Ph 2W (phase-neutral)
1Ph 2W Rated voltage (range) Measuring range (max.) easYgen Phase
37 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 39 ----38 40 ----N ----L1 N -----
Note 11
Table 5-17: Voltage measuring (FlexRange) - terminal assignment - busbar, 1Ph 2W (phase-neutral)
Phase-Phase Measur Measur ing ' 1Ph 2W' 2W' Phase-Phase A
A1
B5
A2
B6
L1
B
A
L2 A1
A2
A5
A6
L1
B
L2
Figure 5-18: Voltage measuring ( FlexRange) FlexRange) - busbar, 1Ph 2W (phase-phase)
1Ph 2W Rated voltage (range) Measuring range (max.) easYgen Phase
37 L1
Wiring terminals 100 Vac (50 to 130 V) 400 Vac (131 to 480 V) 0 to 150 Vac 0 to 600 Vac 39 ----38 40 ----L2 ----L1 L2 -----
Note 12
Table 5-18: Voltage measuring (FlexRange) - terminal assignment - busbar, 1Ph 2W (phase-phase)
measurements are possible if both voltage systems use 11 For different voltage systems, different wiring terminals have to be used. Incorrect measurements the same N terminal. measurements are possible if both voltage systems use 12 For different voltage systems, different wiring terminals have to be used. Incorrect measurements the same N terminal.
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Current Measuring ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
CAUTION CAUTION Before disconnecting the device, ensure that the current transformer/CT is short-circuited.
Generator Current
NOTE NOTE Generally, one line of the current transformers secondary is to be grounded close to the CT. CT.
GC GCB B
G
L1 L2
3~
L3 N
Detail: Connection Conne ction of the transducers L..
S2
S1
s2
s1
8 ../{x} A 7 ../{x} A
G
6 ../{x} A . . s1 (k) . s2 (l) L.. .
5 ../{x} A
t n
s1 (k) - L3
t e ) n s2 (l) - L3 5 r r e o r u r 1 c r s1 (k) - L2 = r u }
o c a e h n p e ( G
x t e s2 (l) - L2 { - a r s
4 ../{x} A
A s1 (k) - L1 } x {
3 ../{x} A
s2 (l) - L1
/ . .
Figure 5-19: Current measuring - generator Terminal
Description
Amax
8 7 6 5
Generator current - phase L3 - transformer terminal s1 (k) Generator current - phase L3 - transformer terminal s2 (l) Generator current - phase L2 - transformer terminal s1 (k) Generator current - phase L2 - transformer terminal s2 (l)
2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm²
4 3
Generator current - phase L1 - transformer terminal s1 (k) Generator current - phase L1 - transformer terminal s2 (l)
2.5 mm² 2.5 mm²
Table 5-19: Current measuring - terminal assignment - generator current
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Manual 37223A
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L3'' Current Measuring: Generator, Parameter Setting 'L1 'L1 L2 L3 IGen L1 IGen L2 IGen L3 L1
G
L2
L3
3~
N
Figure 5-20: Current measuring - generator, L1 L2 L3
Wiring terminals 5 6 s1 (k) L2 s2 (l) L2
L1 L2 L3
easYgen Phase
3 s1 (k) L1
4 s2 (l) L1
Notes 7 s1 (k) L3
8 s2 (l) L3
Table 5-20: Current measuring - terminal assignment - generator, L1 L2 L3
Current Measuring: Generator, Parameter Setting 'Phase 'Phase L1 L1', ', ''Phase Phase L2' L2' & 'Phase 'Phase L3' L3' IGen L1
IGen L2
L1 L2
L3
L1
G 3~
N
IGen L3
G 3~
L2
L3
L1
N
L2 L3
Phase L1
Phase L2
G 3~
N
Phase L3
Figure 5-21: Current measuring - Generator, phase Lx
Wiring terminals
Notes
Phase L1
easYgen Phase
3 s1 (k) L1
4 s2 (l) L1
5 ---
6 ---
7 ---
8 ---
easYgen Phase
3 ---
4 ---
5 s1 (k) L2
6 s2 (l) L2
7 ---
8 ---
easYgen Phase Phase L1 and L3 easYgen Phase
3 ---
4 ---
5 ---
6 ---
7 s1 (k) L3
8 s2 (l) L3
Phase L2
Phase L3
13 3 s1 (k) L1
4 s2 (l) L1
5 ---
6 ---
7 s1 (k) L3
8 s2 (l) L3
Table 5-21: Current measuring - terminal assignment - generator, phase Lx
measurement ement is configured to 1Ph 3W (refer to Voltage M Measuring: easuring: Generator, Param Parameter eter Setting 13 This is valid if the generator voltage measur 3W'' (1-phase, 3-wire) on page 21). '1Ph 3W
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Manual 37223A
easYgen-3000 Series - Genset Control
Mains Current 1-Phase NOTE NOTE Generally, one line of the current transformers secondary is to be grounded close to the PT. PT.
MC MCB B L1 L2 L3 N
Detail: Connection of the transducers S2
S1
s2
s1
L.. ../{x} A {x} = 1 or 5
. . s1 (k) L.. . . s2 (l)
2 ../{x} A
s1 (k)
1 ../{x} A
s2 (l)
s t n n e i r a r M u c
Figure 5-22: Current measuring - mains current Terminal 2 1
Description
Amax
Mains current - transformer terminal s1 (k) Mains current - transformer terminal s2 (l)
2.5 mm² 2.5 mm²
Table 5-22: Current measuring - terminal assignment - mains current
L1', ', ''Phase Phase L2 L2'' & 'Phase 'Phase L3' L3' Current Measuring: Mains, Parameter Setting 'Phase ' Phase L1 IMains L1
IMains L2
IMains L3
L1
L1
L1
L2
L2
L2
L3
L3
L3
N
N
Phase L1
N
Phase L2
Phase L3 Figure 5-23: Current measuring - mains, phase Lx
Wiring terminals
Notes
Phase L1
easYgen Phase
1 s2 (l) - L1
2 s1 (k) - L1
easYgen Phase
1 s2 (l) - L2
2 s1 (k) - L2
easYgen Phase
1 s2 (l) - L3
2 s1 (k) - L3
Phase L2
Phase L3
Table 5-23: current measuring - terminal assignment - mains, phase Lx
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Manual 37223A
easYgen-3000 Series - Genset Control
Ground Current The mains current input can be configured to measure the mains current or ground current. Depending on how Parameter 'Input mains current as' is configured will determine if this input will measure the mains current (default) or the ground current. Refer to configuration manual 37224 for more information.
NOTE NOTE Generally, one line of the current transformers secondary is to be grounded. grounded. Holmgreen connection
G 3~
Cable-type current transformer L1 L3
L1
G
L2
One-pole transformer in star point
G
L2
3~
L3
R
3~ R
L1
L1
L1
L2
L2
L2
L3
L3
L3
R
R
2
s1 (k)
1
s2 (l)
Ground current
Figure 5-24: Current measuring - ground current Terminal 2 1
Description
Amax
Ground current - transformer terminal s1 (k) Ground current - transformer terminal s2 (l)
2.5 mm² 2.5 mm²
Table 5-24: Current measuring - terminal assignment - ground current
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Power Measuring ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
If the unit's current transformers are wired according to the diagram shown, the following values are displayed. Parameter Generator real power
Description Genset generating kW
Sign displayed + Positive
Generator real power Generator power factor (cos φ) Generator power factor (cos φ) Mains real power Mains real power Mains power factor (cos φ) Mains power factor (cos φ)
Genset in reverse power Inductive / lagging Capacitive / leading Plant exporting kW + Plant importing kW Inductive / lagging Capacitive / leading
- Negative + Positive - Negative + Positive - Negative + Positive - Negative MAINS
MCB mains circuit breaker
s2 (l)
S2 (L)
1
2 s1 (k)
S1 (K)
P pos
Real power display positive
Q ind
Reacitive power display inductive
BUSBAR
n e g Y s a e
GCB generator circuit breaker
S2 (L)
s2 (l) 5
6 S1 (K)
s1 (k)
P pos
Real power display positive
Q ind
Reacitive power display inductive
GENERATOR
G Figure 5-25: Power measuring - direction of power
Power Factor Definition ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The phasor diagram is used from the generator's view. Power factor is defined as follows. Power Factor is defined as a ratio of the real power to apparent power. In a purely resistive circuit, the voltage and current waveforms are instep resulting in a ratio or power factor of 1.00 (often referred to as unity). In an inductive circuit the current lags behind the voltage waveform resulting in usable power (real power) and unusable unu sable power (reactive power). This results in a positive ratio or la lagging gging power factor (i.e. 0.85lagging). In a capacit capacitive ive circuit the current waveform leads the voltage waveform resulting in usable power (real power) and unusable power (reactive power). This results in a negative ratio or a lleading eading power factor (i.e. (i.e. 0.85leading). Inductive: Electrical load whose current waveform lags Capacitive: Electrical load whose current waveform the voltage waveform thus having a lagging power fac- leads the voltage waveform thus having a leading Some capacitive loads such as as capacitor tor. Some inductive loads such as electric motors have power factor. Some factors. a large startup current requirement resulting in lagging banks or buried cable result in leading power factors. power factors. © Woodward
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Manual 37223A
easYgen-3000 Series - Genset Control
Different power factor displays at the unit: i0.91 (inductive) lg.91 (lagging)
c0.93 (capacitive) ld.93 (leading)
Reactive power display at the unit: 70 kvar (positive)
-60 kvar (negative)
Output at the interface: + (positive)
- (negative)
In relation to the voltage, the current is lagging
leading
The generator is over excited
under excited
Control: If the control unit is equipped with a power factor controller while in parallel with the utility: A voltage lower "-" signal is output as long as the measured value is "more inductive" than the reference set point Example: measured = i0.91; set point = i0.95
A voltage raise "+" signal is output as long as the measured value is "more capacitive" than the reference set point Example: measured = c0.91; set point = c0.95
Phasor diagram: inductive
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capacitive
© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
MPU (Pickup) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Rotating shaft Sensor to Pickup input
Figure 5-26: MPU - principle overview Shield
24 V < 1,0 V
79
+
80
-
MPU input (pickup)
Figure 5-27: MPU input Terminal 79 80
Description
Amax
MPU input - inductive/switching MPU input - GND
2.5 mm² 2.5 mm² Table 5-25: MPU - terminal assignment
NOTE NOTE The shield of the MPU (Magnetic Pickup Unit) connection cable must be connected to a single point ground terminal near the easYgen. The shield must not be connected at the MPU side of the cable. cable.
NOTE NOTE The number of teeth on the flywheel reference gear and the flywheel flyw heel speed must be configured so that the magnetic pickup input frequency does not exceed 14kHz. 14kHz. 12000
[mVrms]
10000
8000
6000
4000
2000
[kHz] 0 0,1
1
10
100
Figure 5-28: Minimal necessary input voltage depending on frequency
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Manual 37223A
easYgen-3000 Series - Genset Control
Discrete Inputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Discrete Inputs: Signal Polarity The discrete inputs are electrically isolated which permits the polarity of the connections to be either positive or negative.
NOTE NOTE All discrete inputs must use the same polarity, either positive or negative signals, due to the common ground. ground.
Discrete Inputs: Positive Polarity Signal Power supply Power supply + (8 to 40 Vdc)
66
Power supply + (8 to 40 Vdc)
68
Power supply + (8 to 40 Vdc)
69
Power supply + (8 to 40 Vdc)
70
Power supply + (8 to 40 Vdc)
71
Power supply + (8 to 40 Vdc)
72
Power supply + (8 to 40 Vdc)
73
Power supply + (8 to 40 Vdc)
74
Power supply + (8 to 40 Vdc)
75
Power supply + (8 to 40 Vdc)
76
Power supply + (8 to 40 Vdc)
77
Power supply + (8 to 40 Vdc)
78
67
Discrete input 1 Discrete input 2
Discrete input 3 Discrete input 4 Discrete input 5 Discrete input 6 Discrete input 7 Discrete input 8 Discrete input 9 Discrete input 10 Discrete input 11 Discrete input 12
Figure 5-29: Discrete inputs - alarm/control input - positive signal
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Manual 37223A
easYgen-3000 Series - Genset Control
Discrete Inputs: Negative Polarity Signal Power supply + (8 to 40 Vdc)
66
Power supply -
67
Power supply -
68
Power supply -
69
Power supply -
70
Power supply -
71
Power supply -
72
Power supply -
73
Power supply -
74
Power supply -
75
Discrete input 1 Discrete input 2 Discrete input 3 Discrete input 4 Discrete input 5 Discrete input 6 Discrete input 7 Discrete input 8 Discrete input 9 Discrete input 10
Power supply -
76
Power supply -
77
Power supply -
78
Discrete input 11 Discrete input 12
Figure 5-30: Discrete inputs - alarm/control input - negative signal Terminal
Description
Amax
66 67 68 69 70 71 72
Discrete inputs - GND (common ground) Discrete input [DI 01]; pre-assigned to 'Emergency stop' Discrete input [DI 02]; pre-assigned to 'Start in AUTO' Discrete input [DI 03]; pre-assigned to 'Low oil pressure' Discrete input [DI 04]; pre-assigned to 'Coolant temperature' Discrete input [DI 05]; pre-assigned to 'External alarm acknowledgement' Discrete input [DI 06]; pre-assigned to 'Enable MCB'
2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm²
73 74 75 76 77 78
Discrete input input [DI [DI 08]; 07]; fixed fixed to to 'Reply 'Reply GCB' MCB' Discrete Discrete input [DI 09] Discrete input [DI 10] Discrete input [DI 11] Discrete input [DI 12]
2.5 mm² mm² 2.5 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm²
Table 5-26: Discrete input - terminal assignment
WARNING Discrete Input DI01 "Emergency Stop" is only a signaling input. This input may only be used to signal that an external emergency stop button has been actuated. According to EN 60204, this input is not approved to be used as the emergency stop function. The emergency stop function must be implemented external to the control and cannot rely on the control to function properly.
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Manual 37223A
easYgen-3000 Series - Genset Control
Discrete Inputs: Operation Logic Discrete inputs may be configured to normally open (N.O.) or n normally ormally closed (N.C.) states. In the state N.O., no potential is present during normal operation; if an alarm is is issued or control operati operation on is performed, the input is energized. In the state N.C., a potential is continuously present during normal operation; if an alarm is issued or control operation is performed, the input is de-energized. The N.O. or N.C. contacts may be connected to the signal terminal as well as to the ground terminal of the discrete input. See previous chapter Discrete Inputs: Signal Signal on on page 36 for 36 for details. Vdc (GND) GND (Vdc)
Vdc (GND) GND (Vdc)
Discrete input (N.O.)
Discrete input (N.C.)
Figure 5-31: Discrete inputs - alarm/control inputs - operation logic
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Manual 37223A
easYgen-3000 Series - Genset Control
Relay Outputs (LogicsManager ) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
max. 250 Vac/dc
2A A
Relay output
B
external device
N/
Figure 5-32: Relay outputs
Terminal Term. Com. A
42
B
41
43 44
46
45 48
50
47
49
Description
Amax
Relay output [R 01]
{all}
Relay output [R 02]
{all}
Relay output [R 03]
{all}
Relay output [R 04]
{all}
Relay output [R 05]
{all}
Relay output [R 06]
{0} {1o} {1oc} {2oc}
52
54
56
51
53
55
57 58 59
60
Type
Form A, N.O. make contact
Relay output [R 07]
{0} {1o} {1oc} {2oc}
Relay output [R 08]
{0} {1o} {1oc} {2oc}
Relay output [R 09]
{0} {1o} {1oc} {2oc}
Ready for operation & LogicsManager Centralized alarm or LogicsManager Starter or LogicsManager Fuel solenoid / gas valve or LogicsManager Preglow or LogicsManager LogicsManager
N.O.
2.5 mm²
SW
2.5 mm²
SW
2.5 mm²
SW
2.5 mm²
SW
2.5 mm²
SW
2.5 mm² Command: close GCB LogicsManager
Command: open GCB
LogicsManager
Command: close MCB LogicsManager
N.O. SW N.O.
SW
2.5 mm²
2.5 mm²
N.O. SW
2.5 mm²
Command: open MCB Auxiliary services or LogicsManager
N.O. SW
2.5 mm²
Relay output [R 10]
{all}
Relay output [R 11]
{all}
Alarm class A and B or LogicsManager
SW
2.5 mm²
Relay output [R 12]
{all}
Alarm class C, D, E, F or LogicsManager
SW
2.5 mm²
LogicsManager ..using ..using the function LogicsManager it is possible to freely program the relays {all}-all appliction modes {0}-no breaker mode; {1o}-GCB open; {1oc}-GCB open/close; {1oc}-GCB/MCB open/close SW-switchable via the software; N.O.-normally open (make) contact
Table 5-27: Relay outputs - terminal assignment
© Woodward
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Manual 37223A
easYgen-3000 Series - Genset Control
Analog Inputs (FlexIn (FlexIn)) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
It is recommended to use two-pole analog senders. This ensures an accuracy of ≤ 1% for 0 to 500 Ohm inputs and ≤ 1.2% for 0 to 20 mA inputs.
NOTE The return wires (GND) should be connected to PE (terminal 61; for two-pole senders) or engine ground (terminal 62; for single-pole senders) as close to the easYgen terminals as possible.
The following senders may be used for the analog inputs: • 0/4 to 20 mA • resistive (0 to 500 Ohm) • VDO, 0 to 180 Ohm; 0 to 5 bar, Index "III"; 0 to 10 bar, Index "IV" • VDO, 0 to 380 Ohm; 40 to 120 °, Index "92-027-004; 50 to 125 °, Index "92-027-006 You may download a catalog of all available VDO sensors at the VDO homepage (http://www.vdo.com (http://www.vdo.com/siemens) /siemens)
Wiring Two-Pole Senders NOTE To ensure accurate system measurements, all VDO sending units must utilize insulated wires w ires that are connected to the easYgen analog input ground (terminals 9/11/13). Terminals 9/11/13 must have jumper wires connected to the PE connection (terminal 61). Wiring diagram for two-pole sensors 0/4 to 20 mA
1 PE 6
Protective Earth
[AI 03] 4 + 1 3 1 2 + 1 1 1
Resistive / VDO
An Analog aloginput [AI 03] 03]
An Analog aloginput [AI 02] 02]
0 + 1 9 -
0/4 to 20 mA
Analo Analog g in nput put
An Analog aloginput [AI 01] 01]
[AI 02]
It is not necessary to connect the 0/4 to 20 mA sensors with PE in case of two-pole sensors. Resistive / VDO
0/4 to 20 mA
[AI 01]
Resistive / VDO
Figure 5-33: Analog inputs ( FlexIn) FlexIn) - wiring two-pole senders Terminal 9 10 11 12
Description Analog input [AI 01] ground, connected with PE Analog input [AI 01] Analog input [AI 02] ground, connected with PE Analog input [AI 02]
Amax 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm²
13 14
Analog input [AI 03] ground, connected with PE Analog input [AI 03]
2.5 mm² 2.5 mm²
Table 5-28: Analog inputs ( FlexIn) FlexIn) - terminal assignment - wiring two-pole senders
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Wiring Single-Pole Senders An accuracy of ≤ 2.5% may be achieved when using single-pole senders. The specified accuracy of ≤ 2.5% for single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE does not exceed +/- 2.5V. Wiring diagram for single-pole sensors
0/4 to 20 mA
[AI 03]
Resistive / VDO
1 PE 6 2 6
Engine ground
4 1 + 3 1 2 + 1 1 1 0 + 1 9 -
0/4 to 20 mA
Protective Earth Engine ground
Analog input [AI 03]
Analog input [AI 02]
An Analo alog g in nput put
Analog input [AI 01]
[AI 02]
Resistive / VDO
0/4 to 20 mA
[AI 01]
Resistive / VDO
Figure 5-34: Analog inputs ( FlexIn FlexIn)) - wiring single-pole senders Terminal 9 10 11 12 13 14
Description Analog input [AI 01] ground, connected with engine ground Analog input [AI 01] Analog input [AI 02] ground, connected with engine ground Analog input [AI 02] Analog input [AI 03] ground, connected with engine ground Analog input [AI 03]
Amax 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm²
Table 5-29: Analog inputs ( FlexIn) FlexIn) - terminal assignment - wiring single-pole senders
© Woodward
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Manual 37223A
easYgen-3000 Series - Genset Control
Wiring Single and Two-Pole Senders Simultaneously An accuracy of ≤ 2.5% may be achieved when using single-pole senders. It is possible to combine single- and two-pole senders. The specified accuracy of ≤ 2.5% for single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE does not exceed +/- 2.5V. Wiring diagram for combining single- and two-pole sensors 0/4 to 20 mA
4 + 1 3 1 2 + 1 1 1 -
Resistive / VDO
0/4 to 20 mA
1 PE 6
Protective Earth
[AI 03] An Analog aloginput input [AI 03] 03]
An Analog aloginput input [AI 02] 02]
0 + 1 9 -
An Analog aloginput input [AI 01] 01]
2 6
Engine ground
Analo Analog g inp input ut
[AI 02]
Engine ground Resistive / VDO
It is not necessary to connect the 0/4 to 20 mA sensors with PE in case of two-pole sensors. 0/4 to 20 mA
[AI 01]
Resistive / VDO
Figure 5-35: Analog inputs ( FlexIn) FlexIn) - wiring single- and t wo-pole senders Terminal 9 10 11 12 13 14
Description Analog input [AI 01] ground, connected with PE / engine ground Analog input [AI 01] Analog input [AI 02] ground, connected with PE / engine ground Analog input [AI 02] Analog input [AI 03] ground, connected with PE / engine ground Analog input [AI 03]
Amax 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm²
Table 5-30: Analog inputs ( FlexIn) FlexIn) - terminal assignment - wiring single- a nd two-pole senders
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Analog Outputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Controller configuration and an external jumper can change the multifunction controller bias output signals.
Controller Wiring r d o n e r e e p v S o G
GND I A
r d o n e r e e p v S o G
GND V A
r d o n e r e e p v S o G
GND PWM
t n e r r u C
C GND
N/C
B A I A
Speed / power controller
C GND
e g a t l o V
B V A A
M W P
Speed / power controller
C GND B PWM A
Speed / power controller
Figure 5-36: Analog controller output - Wiring and external jumper setting
Type I Current
V Voltage
PWM
I Current
V Voltage
PWM
A B C A B C A B C A B C A B C A B C
Terminal 15 IA 16 17 GND 15 16 VA 17 GND 15 16 PWM 17 GND 18 IA 19 20 GND 18 19 20 18 19 20
VA GND PWM GND
Description
Analog output AO 01
Analog output AO 02
Amax 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² Table 5-31: Bias signal outputs - analog or PWM
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easYgen-3000 Series - Genset Control
Interfaces ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
RS-485 Serial Interfaces RS-485 Serial Interface #1 (Serial Interface #2, Interface #2)
Figure 5-37: RS-485 interface #1 - overview Terminal 1 2 3 4 5 6 7 8 9
Description
Amax
not connected B not connected B' not connected not connected A not connected A'
N/A N/A N/A N/A N/A N/A N/A N/A N/A Table 5-32: RS-485 interface #1 - pin assignment
Half-Duplex with Modbus on RS-485
A 120 Ω
120 Ω
B
Master
A B Slave 1
A B Slave n
Figure 5-38: RS-485 Modbus - connection for half-duplex operation
Full-Duplex Full-Dupl ex with Modbus on RS-485
A Tx B A' Rx B'
Master
120 Ω
120 Ω
120 Ω
120 Ω
A B A' B' Tx Rx Slave 1
A B A' B' Tx Rx Slave n
Figure 5-39: RS-485 Modbus - connection for full-duplex operation
NOTE NOTE Please note that the easYgen must be configured for half- or full-duplex configuration (refer to parameter 3173 in the Configuration Manual 37224).
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Manual 37223A
easYgen-3000 Series - Genset Control
RS-232 Serial Interface (Serial Interface #1, Interface #1)
Figure 5-40: RS-232 interface - overview Terminal
Description
Amax
1
not connected
N/A
2 3 4 5 6 7 8 9
RxD (receive data) TxD (transmit data) not connected GND (system ground) not connected RTS (request to send) CTS (clear to send) not connected
N/A N/A N/A N/A N/A N/A N/A N/A Table 5-33: RS-232 interface - pin assignment
CAN Bus Interfaces (FlexCAN) CAN Bus #1 (Interface #3)
Figure 5-41: CAN bus #1 - overview Terminal 1 2 3 4 5 6 7 8 9
Description
Amax
not connected CAN-L GND not connected not connected not connected CAN-H not connected not connected
N/A N/A N/A N/A N/A N/A N/A N/A N/A Table 5-34: CAN bus #1 - pin a ssignment
CAN Bus #2 (Interface #4)
Figure 5-42: CAN bus #2 - overview Terminal 1 2 3 4 5 6 7 8 9
Description
Amax
not connected CAN-L GND not connected not connected not connected CAN-H not connected not connected
N/A N/A N/A N/A N/A N/A N/A N/A N/A Table 5-35: CAN bus #2 - pin a ssignment
NOTE NOTE Refer to Appendix A A:: CAN Bus Pin Assignments of Third-Party Units on Units on page 52 for 52 for general information about CAN bus pin assignments. © Woodward
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Manual 37223A
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CAN Bus Topology
NOTE NOTE Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance of the cable (e.g. 120 Ohms, 1/4 W) at both ends. The termination resistor is connected between CAN-H and CAN-L.
~60 Ohms 10 ~ 100 nF
Termination resistor
~60 Ohms
Note: We recommend for very critical EMC conditions (many noise sources with high noise levels) and high transmission rates to use the "Split Termination Concept", i.e. dividing the termination resistor into 2x60 Ohms with a center tap connected to ground via a capacitor of 10 - 100 nF.
H N A C
L - D N N A G C
H N A C
L - D N N A G C
Termination resistor
H N A C
L - D N N A G C
Note: The termination has to be performed with a resisitance, which corresponds to the impedance of the used cable (e.g 120 Ohms)
CAN bus
CAN bus
CAN bus
Figure 5-43: Interfaces - CAN bus - termination
Troubleshooting Possible CAN Bus Problems If data is not transmitting on the CAN bus, check the following for common CAN bus communication problems: A T-structure bus is utilized • CAN-L and CAN-H are interchanged identical cal Baud rates • Not all devices on the bus are using identi • Terminating resistor(s) are missing • The configured baud rate is to high for wiring length • The CAN bus cable is routed in close proximity with power cables •
Woodward recommends the use of shielded, twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic LIYCY (TP) 2×2×0.25, UNITRONIC-Bus LD 2×2×0.22).
Maximum CAN Bus Length The maximum length of the communication bus wiring is dependent on the configured Baud rate. Refer to Table 5-36 for 5-36 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH, Berlin und Offenbach; ISBN 3-8007-2448-0). Baud rate
Max. length
1000 kbit/s 800 kbit/s 500 kbit/s 125 kbit/s 50 kbit/s 20 kbit/s
25 m 50 m 100 m 250 m 1000 m 2500 m
Table 5-36: Maximum CAN bus length
The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is utilized, there is high contact resistance, or other conditions exist. Reducing the baud rate may overcome these issues.
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© Woodward
Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 6. Technical echnica l Data Nameplate -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1
4
2
5
1 2 3 4 5 6 7 8 9
3
6
7
8
9
S/N S/N S/N P/N REV Details Type Type Approval
Serial number (numerical) Date of production (YYMM) Serial number (Barcode) Item number Item revision number Technical data Description (long) Description (short) Approvals
Measuring values, voltages ------------------------------------------------------------------------------------------------------------------------------------------------------ / -
Measuring voltages
100 Vac (V ) ............................ Rated value ........... 69/120 Vac rated ....................................... Maximum value (Vmax) .... ......... .......... ......... ......... ..... max. 86/150 Vac Rated voltage phase phase – ground .......................... ............................ 150 Vac Rated surge voltage ........................... ......................................... ...................2.5 .....2.5 kV 400 Vac Rated value (Vrated) ............................ ..................................... ......... 277/480 Vac Vac Maximum value (Vmax) ..... ......... ......... .......... ....... .. max. 346/600 Vac Rated voltage phase phase – ground .......................... ............................ 300 Vac Rated surge voltage ........................... ......................................... ...................4.0 .....4.0 kV
-
Linear measuring range .......................... ........................................ ............................ ........................... ........................... .................. .... 1.25 × Vrated Measuring frequency ........................... ......................................... ............................ ........................ .......... 50/60 Hz (40.0 to 85.0 Hz) Accuracy................................ Accuracy.................. ............................ ........................... ........................... ............................ ............................ ........................... ............... .. Class 1
-
Input resistance per path
-
Ω
100 Vac (term. 21/23/25/27 & 29/31/33/35) .. 0.498 M 400 Vac (term. 22/24/26/28 22/24/26/28 & 30/32/34 30/32/34/36) /36) .....2.0 MΩ - Maximum power consumption per path ........................... ......................................... ............................ ....................... ......... < 0.15 W
Measuring values, currents ----------------------------------------------------------------------------------------------------------------------------------------isolated ---isolated - Measuring current [1] Rated value (Irated) .......................... ........................................ ................... ..... ../1 A [5] Rated value (Irated) .......................... ........................................ .................. .... ../5 A -
Accuracy.............................................. Accuracy................................ ........................... ........................... ............................ ............................ ........................... ............... .. Class 1 Linear measuring range Generator.......................... Generator....................................... ........................... ...................3.0 .....3.0 × Irated Mains/ground current.........................approx. 1.5 × Irated Maximum power consumption per path ........................... ......................................... ............................ ......................< ........< 0.15 VA Rated short-time current (1 s) [1] .............. ............................ ............................ ............................ .........................50.0 ...........50.0 × Irated ............................ ............................ ............................ ........................10.0 ..........10.0 × Irated [5] ..............
Ambient variables -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
© Woodward
Power supply ............. ............................ ............................. ............................ ............................ ...................... ........ 12/24 Vdc (8 to 40.0 Vdc) Intrinsic consumption 2 PCB hardware .......................... ........................................ .................. .... max. 17 W Degree of pollution................... pollution................................. ............................ ........................... ........................... ............................ ............................ ......................2 ........2
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Discrete inputs --------------------------------------------------------------------------------------------------------------------------------------------------------isolated -------------------isolated - Input range (VCont, digital input)......................... )..................................Rated .........Rated voltage 12/24 Vdc (8 to 40.0 Vdc) - Input resistance ............. ........................... ........................... ........................... ............................ ............................ ..........................approx. ............approx. 20 k Ω Relay outputs -----------------------------------------------------------------------------------------------------------------------------------------------------potential -----------potential free - Contact material ........................... ......................................... ............................ ............................ ............................ ............................ .....................AgCdO .......AgCdO - General purpose (GP) (VCont, relay output) AC ............... ............................. ............................ ......................2.00 ........2.00 Aac@250 Vac
DC ............... ............................. ............................ ....................... .........0.36 2.00Adc@125 Adc@24 Vdc Vdc 0.18 Adc@250 Vdc -
Pilot duty (PD) (V Cont, relay output) AC .............. ............................ ............................ ............................ ............................ ..................B300 ....B300 DC .............. ............................ ............................ ........................ .......... 1.00 Adc@24 Vdc 0.22 Adc@125 Vdc 0.10 Adc@250 Vdc
Analog inputs --------------------------------------------------------------------------------------------------------------------------------------------------------- freely sscaleable caleable - Resolution .............. ............................ ............................ ........................... ........................... ............................ ............................ ........................... .................. ..... 11 Bit - 0 to 20 mA input ............. ........................... ............................ ............................ ............................ ............................ ................. ... internal load 50 Ω - 0 to 500 Ω input ............ .......................... ............................ ............................ ............................ ...........................load .............load current ≤ 2.3 mA - Accuracy 0 to 20 mA input only two-pole senders....................... senders..................................... .................... ...... ≤ 1.2% single-pole senders .............. ........................... ........................... ................... ..... ≤ 2.5% - Accuracy 0 to 500 Ω input only two-pole senders....................... senders.................................... ....................... .......... ≤ 1% single-pole senders ............. .......................... ........................... .................... ...... ≤ 2.5% Analog outputs ---------------------------------------------------------------------------------------------------------------------------------------------------- freely scaleable - at rated output .......................... ........................................ ........................... ........................... ............................ ............................freely ..............freely scalable, - Insulation voltage.................................... voltage.................................................. ............................ ............................ ............................ ................... ..... 1,000 Vdc - Versions ............. ........................... ............................ ............................ ............................ ............................ ...................±10 .....±10 Vdc, ±20 mA, PWM - Resolution ± 20 mA outputs, configured to ±20 mA................12 mA................12 bit ± 20 mA outputs, configured to 0 to 20 mA.......... 11 bit - 0 to 20 mA output ............................ .......................................... ............................. ............................. ..................... ....... maximum load 500 Ω - ±10 V output ............................ .......................................... ............................ ..........................internal ............internal resistance approx. 500 Ω Magnetic Pickup Input ------------------------------------------------------------------------------------------------------------------------capacitively capacitively isolat isolated ed - Input impedance....................... impedance..................................... ............................ ............................ ............................ ....................min. ......min. approx. 17 k Ω - Input voltage ............. ........................... ............................ ........................... ........................... ............................ ......................refer ........refer to Figure 5-28 5-28
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Manual 37223A
easYgen-3000 Series - Genset Control
Interface -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-
RS-232 interface ............. ........................... ............................ ............................ ............................ ............................ ............................ ................ .. isolated Insulation voltage ............. ........................... ............................ ............................ ............................ ............................ ............................1,000 ..............1,000 Vdc Version ............. ........................... ............................ ............................ ............................ ............................ ............................ ................... ..... RS-232 Standard Signal level .............. ........................... ........................... ............................ ............................ ........................... ........................... ............................ .......................5V .........5V RS-485 interface ............. ........................... ............................ ............................ ............................ ............................ ............................ ................ .. isolated
-
-
Insulation voltage ............. ........................... ............................ ............................ ............................ ............................ ............................1,000 ..............1,000 Vdc Version ............. ........................... ............................ ............................ ............................ ............................ ............................ ................... ..... RS-485 Standard Signal level .............. ........................... ........................... ............................ ............................ ........................... ........................... ............................ .......................5V .........5V .......................... ............................ ............................ ............................ ............................ ............................ ................ isolated CAN bus interface ............ Insulation voltage ............. ........................... ............................ ............................ ............................ ............................ ............................1,500 ..............1,500 Vdc Version ............. ........................... ............................ ............................ ............................ ............................ ............................ ............................ ..................CAN ....CAN bus Internal line termination ........................... ......................................... ........................... ........................... ............................ .............. Not available
Battery --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Type....................... Type..................................... ............................ ............................ ............................ ............................ ............................ ............................ ...............Lithium .Lithium - Life span (operation without power supply)...................... supply).................................... ...........................approx. .............approx. 5 years - Battery field replacement....... replacement.................... ........................... ............................ ............................ ........................... ......................not .........not allowed Housing ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-
Type.................................................. Type.................................... ............................ ............................ ........................... ........................... ............................easYpack ..............easYpack Dimensions (W × H × D) ........................... ......................................... ............................ ........................282 ..........282 × 217 × 67/99 mm Front cutout (W × H) ............................ .......................................... ............................ ..................... ....... 249 [+1.1] × 183 [+1.0] mm Wiring............................... Wiring................. ........................... ........................... ............................ ......................... ........... screw-plug-terminals screw-plug-terminals 2.5 mm² Recommended locked torque ........................... ......................................... ............................ ................. ... 4 inch pounds / 0.5 Nm use 60/75 °C copper wire only use class 1 wire only or equivalent Weight .............. ............................. ............................. ............................ ............................ ............................ ............................. .................... ..... approx. 1,850 g
Protection ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Protection system................................... system................................................. .....................IP54 .......IP54 from front with clamp fasteners IP66 from front with screw kit IP20 from back
-
Front test folio.................................... folio....................... ........................... ........................... ........................... .................... ....... insulating surface EMC (CE) .......................... ....................................... ..................... ........ tested........................... according to applicable EN guidelines Listings .............. ........................... ........................... ........................... ............... .. CE marking; UL listing for ordinary locations Type approval.............. approval ............................ ................ .. UL/cUL pending, Ordinary Locations, File No.: 231544
-
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Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 7. Environmental Data
Vibration ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
-
Frequency Range – Sine Sweep Sweep............. ........................... ........................... ........................... ........................... ................5Hz ...5Hz to 100Hz - Acceleration ............ .......................... ............................ ............................ ........................... ........................... ............................ ........................... .............4G 4G Frequency Range - Random................ Random.............................. ............................ ............................ ........................... ................10Hz ...10Hz to 500Hz - Power Intensity.............................. Intensity............................................ ........................... ........................... ............................ ................... ..... 0.015G²/Hz - RMS Value Value............. ........................... ............................ ........................... ........................... ............................ ............................ ................ .. 1.04 Grms Standards................................. Standards................... ............................ ............................ ............................ ............................ ............................ ............................ ........................ .......... EN 60255-21-1 (EN 60068-2-6, Fc) EN 60255-21-3 Lloyd’s Register, Vibration Test2 SAEJ1455 Chassis Data MIL-STD 810F, M514.5A, Cat.4, Truck/Trailer tracked-restrained cargo, Fig. 514.5-C1
Shock ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Shock .............. ............................ ............................ ............................ ............................ ............................ ................. ... 40G, Saw tooth pulse, 11ms - Standards................... Standards................................. ............................ ............................ ............................ ............................ ............................ ............................ ........................ .......... EN 60255-21-2 MIL-STD 810F, M516.5, Procedure 1 Temperature --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Cold, Dry Heat (storage)...................................... (storage)................................................... ..................-30°C .....-30°C (-22°F) / 80°C (176°F) - Cold, Dry Heat (operating) ............. ........................... ........................... ..........................-20°C .............-20°C (-4°F) / 70 °C (158°F) - Standards................... Standards................................. ............................ ............................ ............................ ............................ ............................ ............................ ........................ .......... IEC 60068-2-2, Test Bb and Bd IEC 60068-2-1, Test Ab and Ad Humidity ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Humidity .......................... ........................................ ........................... ........................... ............................ ........................60°C, ..........60°C, 95% RH, 5 days - Standards................... Standards................................. ............................ ............................ ............................ ............................ ............................ ............................ ........................ .......... IEC 60068-2-30, Test Db Marine Environmental Categories ---------------------------------------------------------------------------------------------------------------------------------------------- Lloyd’s Register of Shipping (LRS) (LRS) ............. ........................... ................... ..... ENV1, ENV2, ENV3 and ENV4 ENV4
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Manual 37223A
easYgen-3000 Series - Genset Control
Chapter 8. Accuracy Measuring value
Display
Accuracy
Notes
15.0 to 85.0 Hz 40.0 to 85.0 Hz
0.1 % 0.1 %
0 to 650 kV 0 to 650 kV
1% 1%
Transformer ratio selectable Transformer ratio selectable
0 to 32,000 A 0 to 32,000 A 0 to 32,000 A
1% 1% 1%
Slave pointer -
Current total real power value
-2 to 2 GW
2%
Accuracy dependent on the configured transformer ratios
Reactive power Current value in L1, L2, L3
-2 to 2 Gvar
2%
Accuracy dependent on the configured transformer ratios
lag0.00 to 1.00 to lead0.00
2%
-
Frequency Generator Mains
f L1N L1N, f L2N L2N, f L3N L3N f L1N , f , f L1N L2N L2N L3N L3N
-
Voltage Generator Mains
VL1N, VL2N, VL3N, VL1N, VL2N, VL3N,
Current Generator Max. value Mains/ground current
IL1, IL2, IL3 IL1, IL2, IL3 IL1
Real power
Power factor Current value power factor L1
Miscellaneous Real energy Operating hours Maintenance call hours Maintenance call days Start counter Battery voltage Pickup speed
0 to 4,200 GWh 4×109 h 0 to 9,999 h 0 to 999 d 0 to 65,535 8 to 40 V fn +/- 40 %
1%
not calibrated -
Analog inputs
0 to 180 Ohms freely scaleable * for VDO sensors 0 to 360 Ohms freely scaleable * for VDO sensors 0 to 500 Ohms freely scaleable * for resistive sensor 0 to 20 mA freely scaleable ** * 1% for two-pole ssenders; enders; 2.5% for single-pole senders and a combination of single- and two-pole sensors ** 1.2% for two-pole senders; 2.5% for single-pole ssenders enders and a combination of single- aand nd two-pole sensors
Reference conditions (to measure the accuracy): voltage.............................sinusoidal .........sinusoidal rated voltage • Input voltage.................... • Input current .............. ............................ ...............sinusoidal .sinusoidal rated current • Frequency ............. .......................... ....................rated .......rated frequency +/- 2 % • Power supply .......................... ............................rated ..rated voltage +/- 2 % • Power factor (cos φ) ............... .................1.00 ..1.00 • Ambient temperature ............ ................23 ....23 °C +/- 2 K •
Warm-up period .......................20 .......................20 minutes
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easYgen-3000 Series - Genset Control
Appendix A. Useful Information
Suitable D-SUB Connector Housings ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Some housings for D-Sub connectors are to wide to plug them into the unit properly. If your serial or CAN bus cable is equipped with a housing, which does not fit into the easYgen socket, you may replace the housing with one of the following housings: Manufacturer: FCT (www.fctgroup.com) Type/Order No.: FKH1 FKC1G Manufacturer: Wuerth Electronic (www.we-online. (www.we-online.de) de) Type/Order No.: 618009214622 260809 41800927911
CAN Bus Pin Assignments of Third-Party Units ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
D-SUB DE9 Connector male / plug
female / socket
Figure 8-1: CAN bus pin assignment - D-SUB DE9 connector Terminal 1 2 3 4 5 6 7 8 9
Signal - CAN_L CAN_GND - (CAN_SHLD) (GND) CAN_H - (CAN_V+)
Description Reserved CAN Bus Signal (dominant low) CAN ground Reserved Optional shield Optional CAN ground CAN Bus Signal (dominant high) Reserved Optional external voltage supply Vcc
according to CiA DS 102 Table 8-1: CAN bus pin assignment - D-SUB DE9 connector
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Manual 37223A
easYgen-3000 Series - Genset Control
RJ45/8P8C Connector male / plug
female / socket
Figure 8-2: CAN bus pin assignment - RJ45/8P8C connector Terminal
Signal
1 CAN_H 2 CAN_L 3 CAN_GND 4 5 6 (CAN_SHLD) 7 CAN_GND 9 (CAN_V+) according to CiA DRP 303-1
Description CAN bus line (dominant high) CAN bus line (dominant low) Ground / 0 V / VReserved Reserved Optional CAN Shield Ground / 0 V / VOptional external voltage supply Vcc Table 8-2: CAN bus pin assignment - RJ45/8P8C connector
IDC / Header Connector
Figure 8-3: CAN bus pin assignment - IDC / Header Terminal 1 2 3 4 5 6 7 8 9 10
Signal (GND) CAN_L CAN_H CAN_GND (CAN_V+) (CAN_SHLD) (CAN_SHLD) -
Description Reserved Optional CAN ground CAN bus line (dominant low) CAN bus line (dominant high) CAN ground Reserved Reserved Optional external voltage supply Vcc Optional shield Not connected Table 8-3: CAN bus pin assignment - IDC / Header
© Woodward
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2007/7/Stuttgart
