E 7403-9005f Instrumentation List Customer

Instrumentation list Revision update update

Date 05-06-13 05-07-27

Name Index Hartung e Hartung f

Coal Grinding Plant with LM 28.2 D

Final

Instrumentation list Project: No.:

Chakwal COAL 7403.5032

Mill:

LM 28.2 D

All limit values are estimations, final settings will be found during commissioning. To determine PLC I/O count, additional I/O required to interface MV/LV switchgear, various panels and ancilliary equipment!

Project: Dwg. No.: Name: Date: Page: File name:

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Instrumentation list

REMARKS

SUPPLIER

* ** ***

L C

= = =

= LOESCHE = Customer

PLC INPUT (33) AI (34) DI (0) AO (0) DO (14) PT

= = = = =

Analogue input Digital input Analogue output Digital output RTD (PT 100)

Project: Dwg. No.: Name: Date: Page: File name:

Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28 2/7 E_7403-9005f Instrumentation list.xls

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Project: Dwg. No.: Name: Date: Page: File name:

Instrumentation list Code letters according DIN 19227 for measurement and control

Designation

Initial letter

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z /

Density Electrical units Flow (throughput) Position Manual input Ampere Time Level Moisture Quantity, counter Free Pressure Analysis Radiation Speed, frequency Temperature Assembled variables Viscosity Weight, Mass Different units Free

Difference Ratio

Scanning

Total

3/7 E_7403-9005f Instrumentation list.xls

Application Subsequent letter Order O-I-R-C-S-Z-A-N-H-/-L

Supplementary letter

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z /

Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z /

Warning, alarm Controller

upper limit value Indicator

lower limit value Counter Visual indicator (Yes/No)

Recorder Switching Transmitter

Emergency Intermediate

.

Project: Dwg. No.: Name: Date: Page: File name:

Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE

No.: LOESCHE

Code letters CUSTOMER

No.: CUSTOMER

Designation

PLC Input Type

PLC Input

Measr.unit

Measuring span MIN / MAX

Alarm MIN | MAX

Sensor Type

Voltage supply

Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28

4/7

E_7403-9005f Instrumentation list.xls Manufacturer / Type

Supplier

Remarks

*** Process control ***

b

b

L LL

FIRCSA

0.03

Mill air volume

(1) AI

4 ... 20 mA

m³/h

TIRCSA

0.04

Mill outlet temperature

(1) PT

4 ... 20 mA

°C

0 ... 150

PI

0.05

Mill inlet pressure 1

(1) AI

4 ... 20 mA

mbar

-15 ... + 5

PIRCSA

0.05

Mill inlet pressure 1

(1) AI

4 ... 20 mA

mbar

- 15 ... + 5

PDIRCSA

0.06

Mill differential pressure

(1) AI

4 .. 20 mA

mbar

0 ... 100

PI

0.06

Mill outlet pressure

(1) AI

4 ... 20 mA

mbar

-100 ... 0

TIRSA

0.11

Mill inlet temperature 1

(1) PT

4 ... 20 mA

°C

0 ... 500

PIR

0.13

Filter inlet pressure

(1) AI

4 ... 20 mA

mbar

-100 ... 0

PDIRSA

0.14

Bag filter differential pressure

(1) AI

4 .. 20 mA

mbar

0 ... 20

PI

0.14

Bag filter outlet pressure

(1) AI

4 ... 20 mA

mbar

-125 ... +5

PIRSA

0.14

Bag filter outlet pressure

(1) AI

4 ... 20 mA

mbar

-125 ... +5

WIRSA

0.20

Raw Coal bin level

(1) AI

4 ... 20 mA

t

SI

0.27

Drag chain feeder Motor speed

(1) AI

4 ... 20 mA

1/min

0 ... 100 %

PIRCSA

0.31

Mill hydraulic HSLM Working pressure (11.1)

(1) AI

4 ... 20 mA

bar

0 ... 160

SI

0.49

Classifier motor speed

(1) AI

4 ... 20 mA

rpm

0 ... 100 %

GI

0.51

Damper ''F1'' Position feedback

(1) AI

4 ... 20 mA

%

GI

0.52

Damper ''F2'' Position feedback

(1) AI

4 ... 20 mA

GI

0.61

Recirculation damper ''R'' Position feedback

(1) AI

GI

0.62

Damper ''S'' Position feedback

(1) AI

L

Transducer

2 wire

C

PT 100

2 wire

C

Transducer

2 wire

C

H HH

Transducer

2 wire

C

H HH

Transducer

2 wire

C

Transducer

2 wire

C

RTD

2 wire

C

Transducer

2 wire

C

H HH

H HH

H HH

Transducer

Transducer

C

2 wire

H

Transducer

C

L LL

H

Load cells +Amp

C

Speed monitor

L

Transducer

2 wire

Calculated value from 0.13 and 0.14

C

L LL

L

Calculated value from 0.05 and 0.06

Siemens Sitrand 7MF 4033

L

Speed monitor

C

0 ... 100

Position Transducer

C

%

0 ... 100

Position Transducer

C

4 ... 20 mA

%

0 ... 100

Position Transducer

C

4 ... 20 mA

%

0 ... 100

Position Transducer

C

from VVVF

Project: Dwg. No.: Name: Date: Page: File name:

Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE

No.: LOESCHE

Code letters CUSTOMER

No.: CUSTOMER

Designation

PLC Input Type

PLC Input

Measr.unit

Measuring span MIN / MAX

Alarm MIN | MAX

Sensor Type

Voltage supply

Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28

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E_7403-9005f Instrumentation list.xls Manufacturer / Type

Supplier

Remarks

H=300 HH=350

Gas analyser

C

plus 2 x binary signals 1 per filteroutlet (=4 units) 3.L0790-0019/02a 3.L0790-00

H=8 HH=9

Gas analyser

C

plus 2 x binary signals

H=300 HH=350

Gas analyser

C

plus 2 x binary signals

0 ... 500

H HH

RTD

°C

0 ... 150

H HH

RTD

Binary

bar

0 ... 2

H=2

Switch

Flender 50.25.2.F2

L

(1) DI

Binary

l/min

50 ... 155

L=82 LL=76

Switch

Flender W5927

L

Mill gearbox lubr. unit Oil temperture inlet (65)

(1) PT

4 ... 20 mA

°C

0 ... +200

L=NOTUSED

RTD

Flender 6100-3

L

2.04

Mill gerbox lubr. unit Oil Pressure inlet (50)

(1) DI

Binary

bar

0 ... 10

L=0,8 LL=0,5

Transducer

Danfoss MBS3050-2011-5FB04

L

PSA

2.05

Mill gearbox lubr. unit Oil pressure inlet (55)

(1) DI

Binary

bar

0,02 ... 1,2

LL=0,5

Switch

CCS 604 GM1

L

TIS

2.06

Mill gearbox lubr. unit Heating temperature (820)

(1) PT

4 ... 20 mA

°C

-50 ... +150

L=5

H=20 HH=26

RTD

Flender 6100-3

L

TISA

2.07

Mill gearbox lubr. unit Heating temperature (825)

(1) PT

4 ... 20 mA

°C

-50 ... +150

HH=32

RTD

Flender 6100-3

L

SSA

2.30

Mill gearbox Rotational speed monitor (880)

(1) DI

Binary

1/min

Underspeed detector

Turck DBI 10U-M30-AP4X2

L

TISA

2.31

Mill gearbox Tilting pad temperature (800)

(1) PT

4 ... 20 mA

°C

-50 ...+150

H=75 HH=85

RTD

Flender 6100-4

L

TISA

3.01

Mill motor Winding 1 temperature

(1) PT

4 ... 20 mA

°C

0 ... +200

H=120 HH=160

RTD

ABB

L

Transducer by client

TISA

3.02

Mill motor Winding 2 temperature

(1) PT

4 ... 20 mA

°C

0 ... +200

H=120 HH=160

RTD

ABB

L

Transducer by client

TISA

3.03

Mill motor Winding 3 temperature

(1) PT

4 ... 20 mA

°C

0 ... +200

H=120 HH=160

RTD

ABB

L

Transducer by client

a

TISA

3.04

Mill motor Bearing I Temperature

(1) AI

4 ... 20 mA

°C

0 ... 150

H=85 HH

RTD

ABB

L

Transducer by client

a

TISA

3.05

Mill motor Bearing II Temperature

(1) AI

4 ... 20 mA

°C

0 ... 150

H=85 HH=90

RTD

ABB

L

Transducer by client

QIRSA

0.71

Filter Gas analysis CO

(1) AI (2) DI

4 ... 20 mA

ppm

0 ... 3000

QIRSA

0.72

Filter outlet Gas analysis O2

(1) AI (2) DI

4 ... 20 mA

%

0 ... 21

QIRSA

0.73

Mill inlet Gas analysis CO

(1) AI (2) DI

4 ... 20 mA

ppm

0 ... 15000

TIRSA

0.85

Hot gas temperature

(1) PT

4 ... 20 mA

°C

TIRSA

0.92

Bag filter outlet temperature

(1) PT

4 ... 20 mA

PDA

2.01

Mill gearbox lubr. unit oil filter Differential pressure (20)

(1) DI

FSA

2.02

Mill gearbox lubr. flow switch (80)

TISA

2.03

PISA

2 wire

C

C

*** Mill monitoring ***

H=60 HH=65

L

L=15

Project: Dwg. No.: Name: Date: Page: File name:

Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE

No.: LOESCHE

Code letters CUSTOMER

No.: CUSTOMER

Designation

PLC Input Type

PLC Input

Measr.unit

Measuring span MIN / MAX

Alarm MIN | MAX

Sensor Type

KQN

3.06

Mill motor Working hour

Software

EI

3.07

Mill motor Power measurement

Software

f

SISA

4.01

Mill vibration measurement

(1) AI

4 ... 20 mA

f

XSA

4.02

Mill vibration measurement Disturbance contact

(1) DI

Binary

GS

4.11

Mill roller I Position raised

(1) DI

Binary

%

0 ... 100

H

Position transducer

GS

4.21

Mill roller II Position raised

(1) DI

Binary

%

0 ... 100

H

Position transducer

PDIRA

6.05

Seal air differential pressure Master roller 1 Mill outlet

(1) AI

4 ... 20 mA

mbar

0 ... 100

PI

6.05

Seal air pressure Mill roller 1

(1) AI

4 ... 20 mA

mbar

-100 ... +100

PDIRA

6.06

Seal air differential pressure Master roller 2 Mill outlet

(1) AI

4 ... 20 mA

mbar

0 ... 100

PI

6.06

Seal air pressure Mill roller 2

(1) AI

4 ... 20 mA

mbar

-100 ... +100

SISA

10.01

Classifier-Rotational speed monitoring

(1) AI

4 ... 20 mA

rpm

0...200

TSA

10.02

Classifier Motor winding temperature

(1) DI

Binary

°C

XSA

10.03

Classifier Frequency converter Interface signals

(5) DI (3) AI

Binary 4 ... 20 mA

KQN

10.06

Classifier motor Working hours counter

EI

10.07

Classifier motor Power measurement

XSA

10.08

Classifier Slip monitor

LA

10.20

Classifier Grease unit

(1) DI

Binary

L=

f

LSA

16.01

HSLM Oil level

(1) DI

Binary

L=300

a

TISA

16.02

HSLM I Oil temperature

(1) PT

4 ... 20 mA

XS

16.51

HSLM Local push button 1

(1) DI

Binary

b

b

(1) AI

4 ... 20 mA

KW

0 ... 560

mm/sec

0 ... 50

H=8 HH=10

Voltage supply

6/7

E_7403-9005f Instrumentation list.xls Manufacturer / Type

Supplier

Software

C

Software

C

Vibration sensor + Transducer

Brüel+Kjaer VS 068

L

Brüel+Kjaer Vibrocontrol 1000

L

24 V DC

Turck NI8 M18-VP4X

L

24 V DC

Turck NI8 M18-VP4X

L

230V/50Hz

Contact

KW

Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28

L

C

Endress &Häuser PMC 131-A2 1F1d31

Transducer

L

Proximity switch + SM

L

H= HH=

24V DC

Endress&Häuser PMC 131-A2 1F1d31

L

Turck/P&F NI8-M18-VP4X2/KFU8-UFC-1D

L

Thermistor to converter

0 ... 37

-50 ... 150

Calculated value from 0.06 and 6.06

C

Connected to Frequency conv. directly PTC control unit by client

C

Diverse signals

C

Software

C

C

°C

Calculated value from 0.06 and 6.05

L

C

Transducer

Remarks

L LL

Level switch

H HH

RTD

Push button

24 V DC

software compare values 10.01 and 0.49

Delimon KAS-90-A23

L

Engler SSM.1.B5.350.5.S1

L

Grillo WBV10

L

Transducer by client

L

Mounted on hydraulic cabinet HSLM

Project: Dwg. No.: Name: Date: Page: File name:

Instrumentation list Coal Grinding Plant with LM 28.2 D Rev. Code letters LOESCHE

No.: LOESCHE

Code letters CUSTOMER

No.: CUSTOMER

Designation

PLC Input Type

PLC Input

Measr.unit

Measuring span MIN / MAX

Alarm MIN | MAX

Sensor Type

Voltage supply

Chakwal COAL 4.E7403-9005 f Hartung 2005-07-28

7/7

E_7403-9005f Instrumentation list.xls Manufacturer / Type

Supplier

XS

16.52

HSLM Local push button 2

(1) DI

Binary

TISA

20.01

Reject box 1 Temperature monitor

(1) PT

Resistor

°C

0 ... +200

L

H

RTD

Siemens 7MC1006-2DF-14

L

a

TISA

20.02

Reject box 2 Temperature monitor

(1) PT

Resistor

°C

0 ... +200

L

H

RTD

Siemens 7MC1006-2DF-14

L

f

XSA

23.01

Metal detector-mill feed Interface

(1) DI

Binary

GS

24.01

Diverter chute Position to mill feed

(1) DI

Binary

GS

24.02

Diverter chute Position to skip

(1) DI

Binary

e

LSA

30.01

Raw coal hopper Level measurement

(1)DI

Binary

f

LSA

30.03

Drag chain feeder material level

(1) DI

Binary

f

XSA

30.04

Drag chain feeder Chain tension monitor 1

(1) DI

f

XSA

30.05

Drag chain feeder Chain tension monitor 2

f

XSA

30.06

TSA

f

Push button

24 V DC

L

C

H

L

Proximity switch

C

Proximity switch

C

HH

C

Proximity switch

24 V DC

Turck BI5-M18-VP4X

L

Binary

Proximity switch

24 V DC

Turck Bi5-M18-VP4X

L

(1) DI

Binary

Proximity switch

24 V DC

Turck Bi5-M18-VP4X

L

Drag chain feeder coupling monitoring

(1) DI

Binary

Proximity switch

24 V DC

Turck Bi2-M12-VP6X

L

30.07

Drag chain feeder Motor winding temperature

(1) DI

Binary

XSA

30.08

Drag chain feeder Freqeuncy converter General alarm

(1) DI

Binary

SSA

30.09

Dobble paddle screw Rational Speed monitor

(1) AI

4 ... 20 mA

L

H

L

L

L

Turck DBI5U-M18E-VP4X3

L

Remarks

Mounted on hydraulic cabinet HSLM